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62
EDITORIAL
Editor-in-Chief Kurt Abraham
Technical Editor Craig Fleming
Industrial Rubber, Inc.’s Swages are light and easy to Associate Editor Emily Querubin
News Editor Michele Cowart
handle, yet robust enough to withstand high pressure cir- Contributing Editors
Dr. A. F. Alhajji, Middle East Dr. Jeffrey M. Moore, Asia-Pacific
culating. The 1502 union sub is easy to replace should the Dr. Roger Bezdek, Washington Mauro Nogarin, Latin America
Ron Bitto, Offshore Dr. Øystein Noreng, North Sea
need arise. Swages are available in any size or style of casing David Blackmon, Reg. Affairs Mark Patton, Water Management
thread – just let us know what you need! Robert Curran, Canada
Bill Head, Exploration
Dr. William J. Pike, Energy Issues
Jim Redden, Drilling
Don Francis, Production Dr. Jacques Sapir, FSU
Raj Kanwar, South Asia Mike Slaton, At Large
Features of the IRI Swage Include: Saeid Mokhatab, LNG Russell Wright, At Large
•Dished Top Design Reduces Weight by up to 33% MAGAZINE PRODUCTION / +1 (713) 525-4633
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4 OCTOBER 2018 / WorldOil.com
Connecting What’s Needed with What’s Next™
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OVERVIEW
• Project Scope: Pumping pressures above 55 MPa
and multi-well pads
• Location: Duvernay and Montney
• Rate: 8-20 cubes/min
• Total Pumping Hours: 368 hours to date (500 hours
on the power end before implementing in the field) Fig. 2. Gardner Denver quintuplex and triplex fluid ends feature
• Total Cycles: 1.67 million cycles (2 million cycles on the Falcon Technology, which reduces maintenance time for
consumable changes.
power end before implementing in the field)
RESULTS
Increased reliability
• Thunder Pump has been running
for 368 hours, representing 1.67 million
cycles without any downtime.
• 11-in. stroke length: Requires less RPM to get the
same volume as the standard 8-in. stroke.
• Stainless steel construction for superior
corrosion resistance.
Decreased environmental impact Fig. 3. Pump University is a mobile classroom that travels to
• A standard 12-pump job requires eight Thunder Pumps, customer facilities. Gardner Denver experts train customer
resulting in a smaller environmental footprint. personnel to properly maintain pumping equipment.
• Carbon footprint is reduced by two-thirds, because
fewer pumps are needed.
• Carbon emissions are decreased by using dynamic
gas blending.
Increased safety
• Fewer pumps are needed to do the same job, meaning
fewer professionals to staff the equipment onsite.
• With 30 percent less maintenance, fewer professionals
are required to maintain the equipment.
• There is a decreased risk of motor vehicle incidents,
because there is less equipment moving to and from site.
Unsurpassed warranty. A good way to quickly evaluate a com- • Patented self-tightening valve cover retainer
pany’s pump technology is to look at its warranty. Because lock system.
Gardner Denver offers the best pump technology, it also offers • Dual-discharge flanges with 8 bolt connections
the best warranty. This is another big advantage of an updated for added safety.
pump fleet over an aging fleet. The warranty helps operators to • Customizable suction manifolds.
budget and predict repair and maintenance costs.
Redline packing. Gardner Denver’s Redline packing is a
Advanced design features. Thunder Coating proprietary recent innovation available for Gardner Denver and competi-
bearing-coating technology is a dry-film lubricant that reduces tor frac and well servicing pumps. Its proprietary material and
scuffing, friction, and adhesive wear. Plungers feature a coat- manufacturing process delivers the longest lifespan of any
ing that is harder and denser than the base steel. Counter- available packing.
balanced crank optimizes firing-order; and an optimized fluid
end design provides more than double the life of competing, Experience 360. When it comes to oilfield pumps, Gardner Den-
10-in. stroke pumps. ver’s history, technology, resources, and experience are unsur-
Serviceability advantages, such as the Falcon Spring passed. Experience 360 is the central access point for customer
Retainer Technology; replaceable stuffing boxes (which allow benefits, such as Pump University, field service, core exchange
convenient plunger size conversion); and through-stud, fluid program, parts on demand, repair services, and much more.
end design, are Gardner Denver innovations that improve per- It’s easy to see why oilfield pump replacement is more cost-
formance and streamline maintenance. effective than repair. An aging, old-technology pump fleet in
need of frequent repair has no advantages over a standard-
The widest range of options. Pump fleets can be customized ized fleet of new pumps. The opposite is true—updating your
to the operator’s exact requirements, with options such as: fleet gives you extremely powerful business and technology
• DNV, ABS, PED, or other third-party certifications. advantages that simply aren’t available any other way.
As Basintek, we have spent years developing the best methodologies to deliver the ideal power
section solution for all your drilling and thru tubing needs. Now, to align with our parent company,
Abaco Energy Technologies, we have adopted the new name Abaco Drilling Technologies.
We are the same company with the same talented people and manufacturing capabilities, offering
you an elite portfolio of leading edge elastomer and power section technologies that increase
efficiency, improve safety and maximize downhole performance.
SpeedWise®
DISCOVERIES & DEVELOPMENTS (CONT.) //////////////////// Portfolio Analysis
Block 7 Consortium gets approval for Zama appraisal plan, Fast and comprehensive
offshore Mexico portfolio analysis
Talos Energy received approval from the National Hydrocarbons Commission (CNH), the
Mexican oil and gas regulator, for appraisal of the Zama discovery. The discovery—which is situ- • Valuation of asset
ated approximately 37 mi offshore Dos Bocas, in Block 7—was the first offshore exploration well portfolios for M&A
drilled by the private sector in Mexico’s history. It is estimated to contain more than 1 Bbbl, and
it was reported that resources could extend into neighboring blocks. According to the company, • Asset evaluations
the appraisal plan includes three new reservoir penetrations and is expected to conclude by for A&D
mid-2019. Utilizing the Ensco 8503 semisubmersible rig, the first appraisal well, Zama-2, is
expected to spud in fourth-quarter 2018. Talos is operator of the Block 7 Consortium, with a
• Prioritize future
35% participating interest. Partners include Sierra Oil and Gas (40%) and Premier Oil (25%). investments
BUSINESS //////////////////////////////////////////////////
Neptune Energy completes acquisition of VNG Norge
Neptune Energy closed its acquisition of VNG Norge in late September, becoming one of the top
five independent producers on the Norwegian Continental Shelf (NCS). The transaction, which
was announced in June, significantly strengthens the company’s equity position in the greater
Njord area. It now holds a 22.5% interest in Njord, as well as a 30% interest in the Fenja develop-
ment project. As operator of Fenja, Neptune says it will bring the subsea development onstream
in 2021 as a tie-back to the Njord production hub. Through the acquisition of VNG Norge,
Neptune adds three producing fields, two development projects and 42 licenses to its existing
portfolio. In 2017, VNG Norge reported net production of 4,000 boed, with a significant ramp-up
planned by 2022 as new production comes onstream. Likewise, net reserves and resources were
estimated to be more than 50 MMboe. Learn more about SpeedWise®
Portfolio Analysis in our new
Encana to divest San Juan assets for $480 million World Oil On Demand Webinar:
Encana Oil & Gas, a wholly- go.qrigroup.com/asset-valuation
owned subsidiary of Encana
Corporation, has agreed to
sell its San Juan assets, in
northern New Mexico, to DJR
Energy, LLC, for $480 million.
The company will divest about
182,000 net acres, which
deliver an average produc-
tion of approximately 5,400
boed, including 3,900 bpd of
liquids. DJR Energy, a private
upstream company based in
Denver, Colo., will have a total
of over 350,000 net acres in
the San Juan basin, following
the acquisition. Likewise, it info@qrigroup.com
reportedly will produce over
(+1)713.485.8800
6,000 boed and hold an inventory of over 1,100 drilling locations across the area. The transac-
tion is expected to close during the fourth quarter, with an effective date of April 1, 2018. Photo:
Encana Corp.
Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved. 78570
DRILLING ADVANCES
JIM REDDEN, CONTRIBUTING EDITOR
F I S H I N G & R E N TA L W I R E L I N E C O M P L E T I O N S E R V I C E S
Let’s party
In April 2014, consultants McKinsey of economic maximum production po- ing PE for some operators. Increased up-
& Company took a dim view of produc- tential (Economic Production Efficien- take could help drive UKCS efficiency
tion efficiency in the North Sea, referring cy) and is based on guidelines drafted higher in the future.
to it as a “crisis.” They said, “North Sea by the Society of Petroleum Engineers Efficiency culture. Top-performing
offshore oil and gas asset production ef- (Production Efficiency Reporting–Best operators often use culture to improve PE,
ficiency has fallen to record lows, costing Practice Guidelines).” ensuring that an efficiency culture perme-
industry and government billions in lost How did they do it? UKOGA says new ates through their business. The impact of
revenue, and jeopardizing the long-term techniques, increased use of existing data corporate culture on operations has been
sustainability of the basin.” Support- (no surprise there), and creating a culture shown in the past, as safety-focused cul-
ing that thesis were data released by the of efficiency are some of the methods tures spread thorough operators, helping
UK’s Department of Energy & Climate used to improve efficiency. improve safety performance. Driving an
Change, which “…confirm that produc- New techniques. In the new tech- efficiency culture has also been shown
tion efficiency on the UKCS (UK Conti- niques department, they report that one to have a similar effect. Some practical
nental Shelf) fell from 81% in 2004 to just area…being actively pioneered in the examples of this seen on the UKCS in-
60% in 2012.” UKCS is in light well intervention, us- clude: informing employees of the total
Production efficiency challenges. ing vessels on subsea wells. In 2016, the value of production losses each day; and
“So why,” McKinsey asks (and answers), world’s first subsea intervention using senior management team talks, emphasiz-
“has delivering sustained and high pro- coiled tubing was carried out, and another ing the importance of TAR efficiency on
duction efficiency become much more world first was achieved a year later with the businesses success before each shift
challenging over time? Our analysis of the use of coiled hose on a subsea well. change-out during a TAR.
20 years worth of regulatory data on 400 Techniques such as this provide opera- Kudos to the UK, but how’s the U.S.
North Sea fields, as well as interviews tors with low-cost alternatives for reduc- doing?
or discussions with over 50 North Sea ing well losses. Another technology that is Dig out your “We’re #1” signs. Ac-
field managers, points to some crucial being used by some operators to enhance cording to the U.S. Energy Information
hints. First, consistent with the analysis PE is non-invasive tank inspection. The Agency, the United States likely surpassed
conducted by the PETF (Production Ef- Oil and Gas Technology Centre (OGTC) Russia and Saudi Arabia to become the
ficiency Task Force), it dispels the com- identified that 80% of tanks could be in- world’s largest crude oil producer earlier
monly held belief that age is a barrier to spected using this method, with possible [in 2018], based on preliminary estimates
good performance. Second, it identifies savings of £242 million ($315.3 million) in EIA’s Short-Term Energy Outlook
the two factors that most strongly cor- a year across the UKCS. (STEO). In February, U.S. crude oil pro-
relate with performance: export system Comprehensive data analysis. As duction exceeded that of Saudi Arabia for
dependency, and the quality of operator UKOGA notes, the average production the first time in more than two decades.
practices and approaches.” platform constantly captures around In June and August, the United States sur-
The United Kingdom Oil & Gas Au- 30,000 separate data points; however, passed Russia in crude oil production for
thority (UKOGA) must have been listen- only 1% of these are being analyzed. the first time since February 1999.
ing. In a report issued in July 2018, look- Techniques that use the existing stream This is an astounding accomplish-
ing at 2017 UKCS activity, the agency of data being generated from platforms ment, and it’s even more so, considering
announced that production efficiency are already playing a part in improving one of the most prolific U.S. producing
(PE) has risen for a fifth consecutive year. efficiency. One such technique is using areas—the Permian basin—was essen-
In 2017, it reached 74%, driving increased data science to run predictive analytics tially written off toward the end of what
production on UKCS. The 1% improve- on production systems. The advantage of one could call, looking back on it, the Pre-
ment in efficiency from 2016 contrib- using this alongside traditional methods Shale Epoch.
uted an additional 12 MMboe in 2017; is that future equipment performance Meanwhile, the industry goes about
or 32,000 extra boed. Meanwhile, losses degradation and failure can be mitigated its business. But, it would be understand-
to production in 2017 were down to 200 early. Analytics can spot relationships able and well-earned, if the Tuesday of
MMboe, from 210 MMboe in 2016. across a wide data set, creating an early next OTC were a bit more, let’s say, like
We should note here that for the pur- warning system that allows action before Mardi Gras.
poses of this report, the UKOGA defines losses occur, improving efficiency and ŝŝDON@TECHNICOMM.COM / For more than 30 years, Don Francis
PE “…as the total volume of hydrocar- reducing cost. New techniques, such as has observed the global oil and gas industry as a writer, editor and
bons produced in 2017, as a percentage predictive analytics, are already improv- consultant to companies marketing upstream technologies.
Liner Hangers/packers
Stand-alone screens
Waste management
Wellheads/X-trees
Lower completion
Upper completion
Wireline logging
Tubular running
Workover units
Conductor pipe
DD/MWD/LWD
Rwi pumping
Drilling fluids
Coiled tubing
Mud Logging
Drilling units
Solid control
Pulling units
Artificial Lift
Rwi logging
Well testing
Monitoring
BHA Tools
Logistics
Drill bits
Slickline
Fishing
Coring
GWD
Bundle (maximum) 1 2 3 4 7* 5 6 7* 8
time could have been streamlined to three
Bundle (medium) 1 2 3 4 5 6 7 8 9 10 11 12 13 14
months, had the customer used a single- Bundle (minimum) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
stage process to combine all services. Discrete 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
It is staggering to think that operators Operations supervision Groupings indicted in boxes
might issue three dozen documents to an HSE supervision
Contract supervision
array of companies to fulfill a single job re-
World Oil® / OCTOBER 2018 23
Middle of nowhere.
Minimal power.
No one onsite.
This is why
level matters.
They call it unconventional for a reason. Out here, your site is
operating on minimal power with no staff in brutal conditions.
But you need reliable, accurate level measurement through it
all. That’s why Magnetrol® matters. Our technologies deliver
the critical information you demand through the communi-
cation protocols you use, like Modbus. They also take less
time to install and require little power to cycle up and down
quickly. That’s critical. Because out here, level matters.
John
Castagna • • •
Fostering the industry’s
human intelligence
John Castagna is an American geo- held various technical and management modeling using “deep learning.”
physicist, who is best known for his dis- positions at the company, including five In March, Lumina released its latest of-
covery of the “mudrock line,” its use in years drilling as an explorationist, which fering: Leonardo. Leonardo is a geophysi-
amplitude-versus-offset analysis, and he says, “completed my education.” Much cal modeling tool that allows the user to
advances in spectral decomposition and of the research he conducted over the create and test earth models quickly and
high-resolution inversion. years—particularly in AVO analysis and, easily. It allows the user to sketch, model
Castagna had a very early start to his more recently, spectral and phase decom- and share reservoir models, without hav-
career as a geoscientist. Growing up in position—is now commonly used in the ing to deal with a complicated workspace.
Brooklyn, New York, his mother, a chem- industry, with several major oil compa- According to Lumina, Leonardo “be-
ist, and father, an electronic, mechanical nies having licenses for his methods. comes an extension of your imagination.”
and acoustical engineer, allowed him to After 16 years at ARCO, Castagna was Castagna continues his work primarily
help with experiments in their own labo- drawn back to his former role as an educa- as a geophysics professor, in addition to
ratories. “He infected me,” Castagna says tor, taking a position as a chaired professor serving on Lumina’s board of directors. “At
of his father. “Even as a toddler, I remem- in geology and geophysics at the Universi- Lumina, I’m really just a cheerleader,” Cast-
ber helping with experiments and seeing ty of Oklahoma. He also served as director agna said. “Many of my former students are
all the wonderful things he was doing of the university’s Institute for Exploration there now, and they’re doing great things.”
with sound waves.” and Development Geosciences. Mean- When asked what he hopes to accom-
Although he was a “city boy,” Castagna while, Castagna founded Fusion Geophys- plish next, Dr. Castagna says he is eager to
had a profound love for nature. His affec- ical, LLC, a services company providing see where AI and deep learning will take
tion for science and nature prompted him, geophysical, geological and reservoir engi- the oil and gas industry. Although, not
at just 15 years old, to further his education neering technology and services. without its caveats. “I have great concern,”
in geology at Brooklyn College. He earned Similarly, after joining the University he said. “There is great promise for deep
a BS degree in geology, with a minor in of Houston (UH) as the sheriff chair in learning, but I worry that there are those
chemistry, before going on to earn his MS applied seismology, Castagna founded who think it can entirely replace human
degree in geochemistry. At 19 years old, Lumina Geophysical, LLC, in 2010. As intelligence. We are nowhere near that.
Castagna lectured for the college on physi- a software and services provider, Lumina This is a boom-and-bust industry, so we
cal geology, and later pursued his doctorate utilizes its team of G&G professionals to need to preserve our investment in hu-
at the University of Texas at Austin. meet the needs of its clients, which in- man capital during the hard times, even
During that time, Castagna launched clude small independent companies, oil though it doesn’t appear directly as any-
his career in research with ARCO Oil and gas majors and NOCs, alike. The thing but a cost on a balance sheet. We
and Gas Co., studying high-frequency company’s offerings range from seismic don’t want to look back with regret at the
waveforms in boreholes and interpreting analysis and quantitative interpretation talent we let slip away being penny-wise
seismic velocities, among other topics. He services, to reservoir characterization and and pound-foolish.”
World Oil® / OCTOBER 2018 25
INDUSTRY AT A GLANCE
CRAIG.FLEMING@WORLDOIL.COM
Russian oil production hit a post-Soviet high in September, WORLD OIL & NGL PRODUCTION Million barrels per day
when the country rolled back OPEC limits and pushed output AUG 2018 JULY 2018 AVG. 2017 AVG. 2016
up to 11.36 MMbpd. The surge is a response to supply losses OPEC–CRUDE OIL
from Iran/Venezuela and plateauing U.S. drilling activity. The Saudi Arabia 10.42 10.35 9.96 10.42
Iran 3.63 3.78 3.81 3.55
fear over supply shortages helped drive crude benchmarks
Iraq 4.65 4.56 4.47 4.42
to four-year highs, with WTI and Brent averaging $70.80/
United Arab Emirates 2.98 2.98 2.93 3.05
bbl and $79.20/bbl. Saudi Arabia also upped its daily yield to Kuwait 2.83 2.80 2.71 2.88
10.41 MMbopd after President Trump increased pressure on Neutral Zone 0.00 0.00 0.00 0.00
OPEC to lower commodity prices. Despite a 211 DUC well gain Qatar 0.62 0.62 0.61 0.65
in the Permian, operators added five rigs in Texas District 8, Angola 1.47 1.47 1.64 1.71
averaging 322 units. The overall U.S. rig count averaged 1,053, Nigeria 1.61 1.52 1.53 1.47
three more than in August International activity increased Libya 0.95 0.67 0.83 0.39
Algeria 1.06 1.06 1.05 1.11
2.2%, to average 1,228 rigs in August.
Congo 0.32 0.31 0.26
Gabon 0.20 0.18 0.20 0.23
U.S. OIL PRODUCTION1 Thousand barrels per day
Equatorial Guinea 0.12 0.12 0.13 0.14
DAILY AVERAGE FOR MONTH
Ecuador 0.53 0.53 0.53 0.55
AUG AUG JULY
STATE 20182 20173 % DIFF. 20182 Venezuela 1.24 1.26 1.97 2.24
Alabama 22 18 22.2 22 NGLs & condensate1 7.01 7.01 6.91 6.81
Alaska 418 451 –7.3 379 TOTAL OPEC 39.64 39.22 39.52 39.59
Arkansas 22 14 57.1 22 OECD2
California 505 498 1.4 507 U.S. 15.22 15.28 13.27 12.53
Colorado 475 377 26.0 481 Mexico 2.09 2.09 2.23 2.47
Florida 5 5 0.0 5 Canada 5.03 5.03 4.82 4.47
Illinois 21 23 –8.7 21
United Kingdom 1.01 1.04 1.01 1.03
Kansas 105 99 6.1 110
Norway 1.81 1.91 1.97 1.99
Kentucky 7 11 –36.4 7
Louisiana4 1,557 1,515 2.8 1,545 Europe-others 0.51 0.52 0.51 0.49
Michigan 17 15 13.3 18 Australia 0.31 0.31 0.31 0.34
Mississippi 64 48 33.3 66 Pacific-others 0.07 0.07 0.07 0.08
Montana 65 57 14.0 74 TOTAL OECD 26.05 26.27 24.20 23.42
Nebraska 6 6 0.0 6 NON–OECD
New Mexico 660 458 44.1 662 Russia 11.59 11.60 11.36 11.34
North Dakota 1,235 1,079 14.5 1,228
FSU-others 2.92 3.08 2.98 2.90
Ohio 67 53 26.4 65
China 3.77 3.80 3.87 3.98
Oklahoma 555 467 18.8 542
Texas4 4,610 3,688 25.0 4,543 Malaysia 0.72 0.72 0.72 0.71
Utah 115 97 18.6 117 India 0.83 0.83 0.86 0.85
West Virginia 28 27 3.7 29 Indonesia 0.80 0.80 0.84 0.88
Wyoming 238 208 14.4 235 Asia-others 0.98 0.98 1.05 1.15
Others5 32 31 3.2 33 Europe 0.12 0.12 0.13 0.14
TOTAL U.S. 10,829 9,244 17.1 10,717 Brazil 2.78 2.69 2.74 2.61
LOWER 48 10,411 8,793 18.4 10,338
Argentina 0.57 0.58 0.57 0.61
1 Includes lease condensate. 2 Preliminary estimate, API. Colombia 0.87 0.87 0.86 0.88
3 DOE estimate. 4 Includes federal OCS production.
5 Includes Arizona, Indiana, Missouri, Nevada, New York, Pennsylvania, South Dakota, Tennessee and Virginia. Latin America-others 0.35 0.34 0.37 0.38
U.S. GAS PRICES ($/MCF) & PRODUCTION (BCFD) Oman 0.98 0.98 0.98 1.01
Syria 0.02 0.02 0.02 0.03
100 7 Yemen 0.04 0.04 0.03 0.02
Egypt 0.64 0.64 0.64 0.67
6
80 Africa/Middle East-others 1.04 1.04 0.98 1.04
5 TOTAL NON–OECD 29.03 29.14 28.99 29.28
60 4 PROCESSING GAINS3 2.32 2.32 2.29 2.32
TOTAL SUPPLY 97.04 96.94 95.01 96.61
40 3
Source: International Energy Agency. Note: Totals and subtotals may not add, due to rounding.
Monthly price (Henry Hub) 2 1 Includes condensates reported by OPEC countries, oil from non-conventional sources, e.g. Venezuelan Orimulsion
20 12-month price avg.
Production 1 (but not Orinoco extra-heavy oil) and non-oil inputs to Saudi Arabian MTBE.
2 Comprises crude oil, condensates, NGLs and oil from non-conventional sources.
0 0 3 Net of volumetric gains and losses in refining (excludes net gain/loss in China and non-OECD Europe) and marine
M J J A S O N D J F M A M J J A S O N D J F M A M J J A S transportation losses.
2016 2017 2018
Production equals U.S. marketed production, wet gas. Source: EIA.
WORKOVER RIG COUNT
AUG 2018 YR. AGO
SELECTED WORLD OIL PRICES ($/BBL) REGION ACTIVE AVAIL. IDLE STACKED TOTAL % UTIL. ACTIVE
Texas Gulf Coast 180 44 67 72 363 50% 139
80 ArkLaTex 55 18 41 73 187 29% 60
70 Eastern U.S. 36 52 19 13 120 30% 48
South Louisiana 16 1 12 3 32 50% 21
60
Mid-Continent 137 32 86 99 354 39% 125
50 West Texas / Permian 494 13 185 162 854 58% 404
W. Texas Inter. Rocky Mountains 265 64 127 57 513 52% 217
40 Brent Blend West Coast / Alaska 155 37 144 83 419 37% 178
Dubai Fateh
30 Source: DOE TOTAL U.S. 1,338 261 681 562 2,842 43% 1,192
20 Active - crewed and worked every day during the month. Source: AESC
S O N D J F M A M J J A S O N D J F M A M J J A S Available - has crew ready to work.
Idle - capable of being put to work in 48 hr and does not require spending in excess of $50,000.
2016 2017 2018 Stacked - cannot work without investment in excess of $50,000.
INTERNATIONAL ROTARY RIG COUNT Monthly average INTERNATIONAL ROTARY U.S. ROTARY
AUG 2018 JULY 2018 AUG 2017 DRILLING RIGS DRILLING RIGS
REGION & COUNTRY LAND OFFSHORE LAND OFFSHORE LAND OFFSHORE
CANADA* 219 1 201 3 215 2 1,400 1,400
EUROPE 53 32 48 32 53 38
Germany 4 0 2 0 4 0
1,250 1,100
Italy 2 1 1 1 2 0
Netherlands 1 0 1 1 0 3
Norway 0 15 0 13 0 15 1,100 800
Poland 6 0 6 0 10 0
Romania 9 1 6 1 5 0 950 500
Turkey 19 0 19 0 18 0
United Kingdom 0 7 1 9 0 12
800 A S O N D J F M A M J J A S O N D J F M A M J J A 200 J A S O N D J F A M J J A S O N D J F M A M J J A S
Others 8 18 12 6 14 8 2016 2017 2018 2016 2017 2018
MIDDLE EAST** 351 51 354 46 340 51
Abu Dhabi 38 17 38 15 34 18 Source: Baker Hughes, a GE company.
Egypt 24 5 26 6 18 6
Iraq 57 0 59 0 53 0
Kuwait 50 0 50 0 52 0
Oman 53 0 53 0 53 0
U.S. ROTARY RIG COUNT Monthly average
Pakistan 24 0 23 0 25 0 % DIFF.
Saudi Arabia 100 21 100 17 98 17 SEPT AUG SEPT SEPT ‘18
Syria 0 0 0 0 0 0 STATE & AREA 2018 2018 2017 SEPT ‘17
Others 1 1 1 1 3 2 ALABAMA-TOTAL 1 1 2 –50.0
AFRICA** 87 17 79 18 72 12 Land 1 1 2 –50.0
Algeria 49 0 45 0 55 0 Inland water 0 0 0 0
Offshore 0 0 0 0
Angola 0 4 0 4 0 2
ALASKA-TOTAL 6 6 5 20.0
Kenya 8 0 9 0 8 0
Land 4 4 5 –20.0
Libya 7 1 4 1 0 1
Nigeria 8 6 10 6 5 3 Offshore 2 2 0 0
Others 15 6 11 8 4 6 ARKANSAS 0 0 0 0
LATIN AMERICA 168 24 161 29 160 31 CALIFORNIA-TOTAL 15 15 16 –6.3
Argentina 74 0 71 0 67 0 Land 15 15 16 –6.3
Brazil 3 7 4 11 4 11 Offshore 0 0 0 0
Colombia 31 0 29 0 23 1 COLORADO 32 30 35 –8.6
Ecuador 10 0 8 0 5 0 FLORIDA 1 1 0 —
Mexico 16 13 14 14 6 12 KANSAS 0 0 0 0
Venezuela 25 2 26 2 44 4 KENTUCKY 0 0 2 –100.0
Others 9 2 9 2 23 3 LOUISIANA-TOTAL 61 56 65 –6.2
ASIA-PACIFIC 137 88 138 91 126 69 North - Land 32 34 42 –23.8
Australia 18 2 18 3 12 2 South - Inl. water 5 2 4 25.0
China, offshore 0 32 0 35 0 18 South - Land 7 6 3 133.3
India 85 34 85 34 81 28 Offshore 17 15 17 0.0
Indonesia 30 3 31 4 27 3 MICHIGAN 0 0 0 0
Malaysia 0 8 0 6 0 4 MISSISSIPPI 5 4 3 66.7
New Zealand 1 0 1 0 0 0 MONTANA 0 0 0 0
Thailand 2 4 0 5 3 7 NEBRASKA 0 0 0 0
Vietnam 0 3 0 3 0 3 NEVADA 1 1 0 —
Others 1 2 1 1 3 4 NEW MEXICO 99 104 67 47.8
TOTAL 1,015 213 981 220 966 203 NEW YORK 0 0 0 0
**No data available for Iran and Sudan/South Sudan. Source: Baker Hughes, a GE company. NORTH DAKOTA 53 54 51 3.9
OHIO 19 22 29 –34.5
OKLAHOMA 138 139 128 7.8
INTERNATIONAL OFFSHORE RIGS PENNSYLVANIA 43 40 33 30.3
U.S. GULF OF MEXICO NORTHWEST EUROPE WORLDWIDE SOUTH DAKOTA 1 0 0 —
AUG 2018 AUG 2017 AUG 2018 AUG 2017 AUG 2018 AUG 2017 TENNESSEE 0 0 0 0
Total rigs in fleet 76 94 91 102 766 812 TEXAS-TOTAL 528 525 453 16.6
Marketed Supply 45 53 75 80 649 665 Offshore 1 2 1 0.0
Inland water 0 0 0 0
Marketed Contracted 35 35 65 61 490 470
District 1 44 42 38 15.8
Rig utilization, % 77.8 66.0 86.7 76.3 75.5 70.7
District 2 29 30 28 3.6
District 3 13 14 16 –18.8
Source: IHS Petrodata Weekly Rig Count.*
District 4 14 15 15 –6.7
District 5 2 2 4 –50.0
U.S. DRILLED BUT UNCOMPLETED WELLS District 6 22 22 17 29.4
District 7B 2 2 4 –50.0
AUG JULY AUG Y-O-Y District 7C 47 47 39 20.5
REGION 2018 2018 2017 DIFF. District 8 322 317 254 26.8
Anadarko 1,026 992 933 10.0% District 8A 19 19 23 –17.4
Appalachia 699 718 745 –6.2% District 9 3 3 4 –25.0
Bakken 751 755 775 –3.1% District 10 11 11 10 10.0
Eagle Ford 1,545 1,517 1,401 10.3% UTAH 5 6 9 –44.4
W. VIRGINIA 13 13 15 –13.3
Haynesville 191 183 186 2.7%
WYOMING 30 29 25 20.0
Niobrara 427 447 711 –39.9%
OTHERS 2 2 1 100.0
Permian 3,630 3,419 2,297 58.0% U.S. OFFSHORE TOTAL 20 19 18 11.1
BASIN TOTALS 8,269 8,031 7,048 17.3% U.S. GRAND TOTAL 1,053 1,050 940 12.0
Source: EIA. Note: Totals may not add, due to rounding. Source: Baker Hughes, a GE company. Note: State monthly averages may not add up to U.S. total, due to rounding.
28OCTOBER 2018/WorldOil.com
SPECIAL FOCUS: ADVANCES IN DRILLING
Advancements in electronics into actionable insights for operators. data analytics, coupled with sophisticated
and sensor technology, This digital transformation is changing algorithms, can help field and real-time
sophisticated algorithms, the way that we do business, offering new operation center (ROC) experts analyze
and high-speed telemetry and more powerful ways to connect to drilling conditions in real time, optimize
are leading the way to the reservoir, operations and equipment the drilling plan accordingly, and make
(on the surface and downhole), and have smarter decisions at the rig site.
automated drilling. closer collaboration with each other. By automating the drilling process,
Halliburton is accelerating this digital we can help operators maximize asset
transformation by implementing systems value through reduced non-productive
ŝŝJULIEN MARCK and LISETTE VITTA, and architecture that enable smarter deci- time (NPT), fewer rig site personnel, and
Halliburton sion-making across the well construction lowered costs per barrel of oil equivalent
life cycle. At our core, we have imple- (boe) while delivering predictable, de-
mented an enterprise architecture that pendable and consistent results.
Predictive analytics, the Internet of integrates systems, applications, big data
Things, artificial intelligence—these are analytics, advanced modeling, and work- SMART DESIGN MEETS
not just buzz words anymore—they are flows from multiple applications. In the DRILLING AUTOMATION
digital, automated technologies rapidly field, we execute drilling operations ac- Optimization of the well plan requires
transforming the oil and gas industry. cording to a specified well plan and pre- smart, advanced surface and downhole
What has changed today across ex- determined drilling parameters. systems that capture data in real time, and
ploration and production is the number Advances in sensor technology, send continuous commands to adjust for
of different elements that can connect to downhole processors for complex, large- current drilling conditions. At the center
each other, the way data are shared and scale computations, and high-speed te- of directional drilling automation lies the
transferred and, most importantly, the lemetry systems allow for systematic new iCruise intelligent rotary steerable
speed at which these data are translated real-time data processing and analysis, at system (RSS), designed to help operators
both the surface and downhole—at a rate place wells accurately, reduce well time,
The iCruise intelligent RSS is an important
and accuracy that cannot be matched by improve reliability, and achieve predict-
step toward directional drilling automation. human operators. Machine learning and able results.
World Oil® / OCTOBER 2018 29
ADVANCES IN DRILLING
This intelligent push-the-bit sys- to meet all drilling challenges, from long cord high-frequency vibration and mo-
tem features advanced electronics for laterals to high-curvature sections—up tion data, to provide further information
tool prognosis and diagnosis, multiple to 18°/100 ft—in unconventional, deep- of downhole performance.
downhole sensors, high-speed proces- water or mature fields.
sors for complex computations, and The intelligent RSS system is matched ACHIEVING CONSISTENT,
distinct survey packages to assess drill- with the GeoTech (GTi) drill-bit series, PREDICTABLE RESULTS
ing conditions in real time. Multiple Fig. 1. It is engineered with design soft- The intelligent RSS system is integrat-
high-bandwidth sensors continuously ware around the drilling parameters, ed with the automated drilling advisor
measure downhole vibrations and an- formation properties, drill bit cutting software, which helps directional drill-
nulus pressure, as well as borehole incli- structure, and gauge configuration, to ers make informed and efficient drilling
nation and azimuth, which help predict optimize the side-cutting efficiency decisions around directional control and
unforeseen trends and enable more ac- (SCE) of the bit, leading to improved vibration management. Based on phys-
curate well placement. Additionally, the steerability and drilling performance in ics models of the BHA and drill bit, ma-
modularity of the system helps operators all formation types. The bit also can re- chine learning of real-time data is used to
augment these models, to define current
drilling conditions and predict future well
Fig. 1. This engineered drilling solution features the iCruise intelligent RSS matched with
the GeoTech (GTi) bit for accurate well placement, gained through improved steerability
uncertainties, Fig. 2.
and drilling performance. The automated drilling advisor also
can compute the optimal series of steer-
ing commands (duty cycle and tool face)
to steer successfully along the planned
wellbore trajectory, land the curve, and
reach target depth. Its ability to identify
formation tendency, estimate current and
future tool outputs, and adapt to changes
in the coming trajectory, allows it to miti-
gate borehole tortuosity while building
a sufficient safety margin. This ensures
smooth landing of the curve and reaching
the planned target accurately and consis-
tently, Fig. 3.
Sophisticated algorithms are also
incorporated within the system, which
perform analyses downhole. These algo-
rithms already make decisions without
Fig. 2. A 3D visualization and actual view of current wellbore, drilling advisor projection, and adjacent wells for collision avoidance.
30 OCTOBER 2018 / WorldOil.com
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Fig. 3. The drilling advisor screen, showing real-time survey data and steering recommendations.
Fig. 4. An intelligent RSS helps a Mid-Con tion to the drilling advisor for automated ally measuring fluid parameters once or
operator place the well accurately and stay mitigation actions. twice per day. Today, the BaraLogix real-
100% in zone, reducing well time.
The automated drilling advisor also time and automation unit measures and
provides consistent interpretations and sends fluid data 100 times per day. The
analyses, post-run, that can be projected data captured are density and rheology,
systematically to future operations. It au- which are sent to the real-time fluid ap-
tomatically transfers knowledge to derive plication being monitored at the real-
consistent and dependable insight across time centers. There, engineers can now
wells and basins, therefore helping opera- see and predict a wellbore stability issue
tors obtain predictable results for future ahead of time, helping operators save rig
asset development. time and costs.
Well construction beyond that of just
AN INTEGRATED APPROACH wellbore placement is also important.
TO DRILLING AUTOMATION When incorporating managed-pressure-
The intelligent RSS system and the drilling (MPD) systems, the wellbore
automated drilling advisor are only two pressure is managed at the speed of
pieces of the push toward a fully inte- sound by controlling the wellhead pres-
grated, drilling automation platform. In sure through wellbore hydraulics mod-
geosteering applications, the EarthStar els. These models are calibrated with
ultra-deep resistivity service and its geo- pressure-while-drilling (PWD) data,
steering software establish a two-way in real time, and the MPD system’s ad-
communication with the automated vanced algorithms. The MPD system is
steering advisor. Geosteering targets designed to listen to the RSS commands
are sent directly to the automated drill- and adjust the bottomhole pressure ac-
ing advisor, to automatically steer the cordingly, when downlink commands
RSS toward the desired objective while are sent to, and data are received from,
providing experts with real-time infor- the tool. It also utilizes real-time density
human interference. Control algorithms mation for more-informed decisions on and rheology data, and compares these
maintain constant inclination and azi- borehole trajectory. calculated results to the PWD measure-
muth of the borehole, while others pro- Fluid management and monitoring ments for a real-time early wellbore
cess sensor data to identify the type, are also an integrated part of the well event system.
frequency and intensity of downhole vi- construction workflow. At the surface, Because the intelligent RSS direc-
brations, and communicate the informa- we no longer have mud engineers manu- tional capabilities depend on the flow-
32 OCTOBER 2018 / WorldOil.com
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ADVANCES IN DRILLING
rate and density of the drilling fluid, local formation push. The vendor helped projected well trajectory is adapted in
the integrated nature automating the the operator place the well accurately by real time, relative to the current output
well construction workflow is essential. remaining 100% in zone and reduced well of the BHA, while optimizing steering
With more analytics and sophisticated time by delivering consistent and predict- decisions in real time to reduce borehole
algorithms added downhole, and at the able results, thereby maximizing the value tortuosity, Fig. 5.
surface, the burden of decision-making of the asset run, Fig. 4.
is shifted progressively from field per-
JULIEN MARCK has been an
sonnel to automation services that work CASE STUDY 2: ACCURATE WELL R&D engineer at Halliburton
together to drive the full drilling process. PLACEMENT IN A LONG LATERAL Sperry Drilling for two years.
Our company combines digital solu- Halliburton drilled a lateral section He focuses on bottomhole
assembly modeling, drilling
tions to automate the well construction at 9,644 ft with the intelligent RSS, and optimization and drilling
process, helping operators maximize as- stayed with a 15-ft window within plan, automation. He has worked
extensively on the iCruise intelligent RSS and
set value through improved recovery, landing the well within 1 ft of the true Drilling Advisor projects. Mr. Marck holds a BS
reduced well time and risks, and lower vertical distance (TVD) of the target. degree in applied sciences and an MS degree
costs per boe. This was achieved while keeping the in civil engineering from the University of
Liege, Belgium, as well as an MS degree in
borehole curvature below 2°/100 ft dur- geo-engineering, and a Ph.D. in civil
CASE STUDY 1: MAXIMIZING ing the entire run, helping the operator engineering from the University of Minnesota.
LATERAL WELL CONTACT to place the well accurately and achieve
LISETTE VITTA is the global
An operator in the U.S. had to maintain maximum reservoir contact. strategic marketing manager
the wellbore within a 30-ft-thick reser- for Halliburton Sperry Drilling.
voir. The combination of sensor measure- CASE STUDY 3: LANDING She has more than 10 years of
marketing experience in the
ments from the iCruise intelligent RSS, A HIGH DOGLEG CURVE oil and gas industry. Ms. Vitta
particularly the at-bit inclination, and A full curve—with a curvature of leads the commercialization
of drilling products and services to increase
the deep-resistivity tool provided reliable 12°/100 ft—was drilled using the iCruise market share, revenue and profitability.
data to geosteering experts for efficient intelligent RSS by following the recom- Previously, she led cross-segment solutions
directional guidance, to maintain the mendations of the automated drilling for the unconventionals, mature fields and
deepwater markets. Ms. Vitta earned an
borehole in the lower half of the reservoir. advisor. After kickoff, the advisor was MBA degree and a Master of Arts degree in
At the same time, the automated drilling able to maintain a sufficient safety mar- diplomacy from Seton Hall University. She
advisor provided directional drillers with gin and then landed the well accurately, also holds a BA degree from Baylor University.
She is a member of Instituto Argentino del
clear recommendations regarding how to as planned. A physics-based model is Petróleo y Gas (IAPG) and the World Affairs
steer toward targets while accounting for used to simulate tool performance. The Council (WAC) of Houston.
Fig. 5. The entire curve was drilled with real-time commands from the automated drilling advisor.
34 OCTOBER 2018 / WorldOil.com
SPECIAL FOCUS: ADVANCES IN DRILLING
Advancements in wireless string measurement system have been estimations of downhole torque/speed
communications have collected while drilling. The new infor- responses at high frequencies.
enhanced real-time drillstring mation has been compared with data While these past findings provided
taken by traditional surface sensors and compelling observations that demon-
measurements, resulting downhole tools. However, without inte- strated the system’s ability to optimize
in improved autodriller gration into the control system, the value performance and improve drilling effi-
control. Field tests document of direct drillstring measurements was ciency, quantifiable proof had yet to be
that the system can increase limited to advisory functions, such as: collected. The direct drillstring sensor’s
BHA stability, improving 1) providing early warning signs of sys- data were implemented recently into the
ROP in deeper hole tem failure and well control situations; drawworks control system of a jackup rig
depths and verifying the and 2) enhancing recommendations for operating in the Gulf of Thailand, Fig.
drilling optimization and best well con- 1. The controls integration provided an
technology’s benefit in struction practices. opportunity to extract measurable drill-
extended-reach wells. Direct comparisons were made with ing performance gains when using the
traditional sensor measurements at low sensor data in the WOB control loop.
sampling rates, to assess hoisting per- Eight parameters were used to quan-
ŝŝIAN SOUKUP, MICHAEL BOUDREAUX, formance, WOB sensitivity, and torque tify performance in three categories: 1)
JASON ANDERSON, RICARDO RAMIREZ performance. High-frequency sampling drilling dysfunction; 2) drilling metrics
and JONATHAN SHIM, NOV illustrated sensor capabilities to measure and; 3) controllability. The test results
axial/torsional drillstring dynamics and confirmed that the direct measurement
pressure pulse characteristics. Internal system improved performance in each of
Over the past several years, direct testing also confirmed that the direct these areas.
measurements using an integrated drill- drillstring sensor provided opportuni-
ties to make accurate real-time dynamic TEST PROTOCOL
On a jackup rig offshore Thailand, NOV’s response predictions when feeding data During a one-year period, the drill-
drillstring measurement system improved through analytical routines. These predic- string sensor system was tested in three
ROP and autodriller control while reducing
drilling dysfunction. tions included axial/lateral vibrations and separate phases. The analysis included rig
World Oil® / OCTOBER 2018 35
ADVANCES IN DRILLING
integration testing and sensor functional- separated into three categories: 1) drill- were calculated per stand and tabulated
ity assessment, and culminated with an ing dysfunction; 2) drilling metrics and; as a function of depth. There were no
examination that provided direct in-the- 3) controllability. corrections for well-to-well variations,
loop feedback to the autodriller draw- because information from the mud logs
works control system. The new data were Drilling metrics. Limited data point illustrated similar geological formations
initially aggregated and logged in a drill- sampling from the deadline anchor pre- and drilling conditions.
ing controls system at 10-Hz sample rates sented issues that prevented conclusive
before downloading for review. Informa- results. The primary problem was that Establishing data control base-
tion describing well geometry, formation the limited sampled deadline anchor lines. The data point scatter from this
lithology, and BHA were extracted from data points can lead to inaccurate well- approach appeared random, making it
morning reports and mud logs. by-well comparisons. For example, data difficult to identify performance pat-
analysis results on a per-well basis indi- terns. It was clear, however, that the sub-
PHASE 3 RESULTS cate that the deadline anchor has better stantially greater number of direct data
Although three batches of test proce- ROP performance, yet greater WOB points taken appear to have a tighter,
dures were performed, Phase 3 delivered control error. more consistent grouping, as compared
the most conclusive results and are the On closer inspection, the ROP’s to the larger scatter or deviation of the
subject of this article. The findings were dependence on depth is primarily the deadline points in both ROP and abso-
reason this is a false comparison. Pen- lute WOB error. Unfortunately, the data
etration speed is a function of depth, spread across depth (i.e., limited data at
Fig. 1. A direct drillstring measurement and shallower depths yield higher ROP deeper depths) is not as consistent for
sensor was integrated into a standard top
drive internal blowout preventer. averages. The highest ROP average per the deadline points and could lead to
well was recorded by the deadline an- error in the analysis. Applying the least
chor (Well-1), in a condition in which squares method reveals the trends asso-
only the first 22 stands were drilled with ciated with the statistical data in a con-
WOB control and the deadline active. trolled manner and quantifies the ROP
The lowest ROP average per well was spread by plotting the standard deviation
also recorded on Well-1, using the direct (STD). ROP variation over 8,000 ft, cal-
drillstring sensor. However, this was an culated for each stand, indicates that the
average of the last four to five stands at STD is more than two times lower when
the deepest parts of the well. using a direct sensor with the autodriller,
The ROP decrease, as a function of rather than deadline control.
depth, is substantial. In fact, the stands The STD is calculated from the sam-
drilled/hr speed is less than half in the pled data at 10-Hz for each stand. A critical
well’s deeper sections, compared to shal- observation from this calculation is that,
lower borehole. These substantial ROP except for the initial stands, the ROP varia-
performance variations, across the drilled tion is larger when using the deadline an-
depths, coupled with the limited use of chor. Also, its STD increases as a function
the deadline anchor sensor for WOB con- of depth, diverging from the STD calculat-
trol, required a more thorough statistical ed from data measured with the drillstring
approach to analyze the acquired drilling sensor for WOB control. Furthermore, the
data. To solve the issue, statistical metrics margin for ROP variation is higher for the
direct sensor data, because it is captured
Fig. 2. ROP averages per stand, for all wells, show that the autodriller, using the direct over several additional wells. At deeper
sensor, has higher ROP trend (red) across the entire depth section. ROP increased up to depths, the difference in STD trends be-
50 ft/hr at deeper depths.
tween the ROP data of the drillstring sen-
sor vs. the deadline anchor is quite signifi-
cant, with a magnitude of more than 50 ft/
hr. Perhaps the most significant illustration
of the performance improvement using the
drillstring sensor is the direct comparison
of ROP averages per stand, Fig. 2.
ROP data trends for direct sensor
WOB control are consistently higher
than those of the deadline sensor (red
and blue traces, respectively). This is a
meaningful observation, as it compiles
data across six wells, each consistently
exhibiting faster drilling speeds, with
the drillstring sensor updating the WOB
control loop as opposed to the deadline
36 OCTOBER 2018 / WorldOil.com
That was This is
Then Now
TechnipFMC.com/WelcomeChange
anchor. The drilling rate increases at Comparing the blue and red traces brations. Results in the previous sections
shallow depths are 10-20 ft/hr, but they shows the WOB error is higher with the have demonstrated improved drilling
increase to more than 50 ft/hr at deeper deadline sensor active. These data points performance when assessing key metrics
hole depths. The substantial ROP im- were calculated by averaging the absolute while using closed-loop WOB control
provement at deeper depths indicates magnitude of each error value. This meth- with the direct drillstring sensor. It is as-
that there could be value added when od was used, because the error signal fluc- sumed that reductions in axial and tor-
using the drillstring sensor to push the tuates around zero, create near-zero aver- sional vibrations also will occur with the
limits of extended-reach wells. age values. The root-mean-square (RMS) use of the drillstring sensor closed-loop
The reason behind the ROP increases method also was used with similar results. WOB control.
when using the drillstring sensor is the im- The error metrics show that the control However, downhole tool data were
provement in the system’s closed-loop re- system with deadline anchor feedback has not available to measure drilling dysfunc-
sponse. Therefore, from the previous ROP more than twice the error at deeper depths tion. Fortunately, the direct drillstring
observations, the WOB error should di- than does the control system with direct measurements have demonstrated the
verge as depth increases. Moreover, the er- sensor feedback. sensor’s ability to measure axial/torsional
ror with the deadline sensor control should drillstring dynamics. The 10-Hz sample
be greater at all points than the error re- Dysfunction identification. Drilling rate will limit the calculated response
sulting with drillstring sensor use. This is dysfunction causes inefficiencies and can spectrum to less than 5-Hz. Previous ex-
substantiated in Figure 3, where the data lead to premature tool wear and/or ex- periments have shown much of the vibra-
trends display a diverging pattern, with pensive downhole tool failure. In theory, tional energy concentrated around the
the deadline sensor (blue) trend diverging more stabilized, increased bit-weight con- drillstring’s natural frequency to be less
from the drillstring sensor line (red). trol should result in reduced drillstring vi- than 5 Hz at these depths.
Additional calculations were per-
Fig. 3. The WOB control error results for all wells correlate with ROP, illustrating lower formed to quantify dysfunction using
error when using the autodriller with the drillstring sensor (red) diverging at deeper two methods: 1) statistically comparing
depths. the calculated drillstring axial and tan-
gential accelerations, and; 2) evaluating
the power spectrum of torque and axial
acceleration. These metrics indicate
relative severity of change rates in the
forces imparted on the drillstring along
its drilling axis (axial) and around the
drilling axis (torque/tangential). Met-
ric decreases indicate a reduced degree
of dysfunction that potentially could
prevent damage and/or reduce wear on
downhole tools.
Evaluating the axial acceleration of
the drillstring for control with both sen-
sors suggests that drilling dysfunction
increases when using the deadline anchor
Fig. 4. Axial acceleration calculated for each stand across all six wells indicates for feedback. The data traces confirm this
the autodriller with sensor control have lower RMS and STD values and less drilling observation, Fig. 4. A fit of the data points
dysfunction. from the RMS and STD of the derived ax-
ial accelerations (normalized) illustrate a
higher response when using the deadline
anchor for feedback. Additionally, the
best fit traces for STD and RMS, using
deadline control increase in value more
rapidly as the hole depth increases.
Torsional vibration was analyzed by
comparing torque statistical data points
and calculated rotational acceleration data.
Figure 5 displays torque data averages (red
and blue traces), showing a similar pattern
as a function of depth, expected since the
formation geology and well plans are simi-
lar among wells.
The STD calculated for each stand is
also similar when comparing the deadline
control (purple) with drillstring control
38 OCTOBER 2018 / WorldOil.com
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ADVANCES IN DRILLING
(green). A larger variation was expected, the power spectrums of torque and ax- (drillstring sensor active). Inset win-
and thus a higher STD, when using the ial accelerations during the times when dows illustrate each individual stand of
deadline sensor in the control loop, but WOB control is active with each sensor. data calculated as different color traces.
this was not evident, and therefore, con- Data from a specific well was used, be-
clusions could not be drawn. cause it contained data using both sen- Time-domain observation. The best
Results from the calculated tangential sor sources for control. As expected, the data set to demonstrate time-domain
acceleration, derived from the rate gyro- response is similar for both sensors when performance comparisons was the well
scope, show that the direct sensor feed- evaluating torque and axial acceleration. that alternated regular drilling intervals
back is slightly worse than the deadline However, the power spectrum magni- with deadline anchor control, followed
anchor, when comparing their data trend tudes are slightly larger when the dead- by drillstring sensor control. Similar to
lines. Both STD and RMS values show line sensor is active, indicating higher the Phase 2 results, the system response
a relative increase when using the drill- vibration magnitudes and thus greater is most clearly seen when the control
string sensor (blue vs. orange and green dysfunction, Fig. 6. The overlays illus- loop sensor was switched while drilling
vs. purple). These results are somewhat trate a marginal performance increase in the middle of a stand. The system re-
counter-intuitive and may be due to reso- when the direct drillstring sensor is en- sponse characteristics are timelier with
lution limitations of the rate gyroscope, as gaged, as shown by the lower-magnitude the direct sensor (orange) and has a
the difference is quite small. peaks (orange). The main figures show tighter following error band around the
A better approach for torsional and all stands combined as two colors: blue set points, Fig. 7.
axial vibration evaluation is to compare trace (deadline active); and orange trace
SUMMARY
A direct drillstring measurement sen-
Fig. 5. Average drillstring torque and STD values for each stand on all wells do not show a sor was integrated recently into a jackup
measurable difference in torsional response of autodriller control with the sensor. rig’s drawworks control system for WOB
autodriller control.
Phase 3 results with the direct drill-
string sensor in control are summarized
as follows:
• Drilling metrics:
° ROP increases took place
across the entire depth range,
with growing 10-50 ft/hr
magnitudes.
° ROP improvements were
greatest at the deepest
hole depths.
• Controllability metrics:
° WOB error was smaller,
with a two-fold reduction
at deeper hole depths.
° Time domain, closed-loop
Fig. 6. Power spectrums illustrate torsional (left) and axial (right) responses, calculated for WOB autodrilling data from a well.
40 OCTOBER 2018 / WorldOil.com
ADVANCES IN DRILLING
system characteristics higher increases at deeper depths—veri- sor, indicating lower vibration magni-
were improved. fying the direct sensor’s usage in extend- tudes—both axial and torque—and thus
• Dysfunction metrics: ed-reach drilling applications. reduced overall drilling dysfunction.
° Axial acceleration magnitudes Along with improved drilling perfor- Future enhancements include tuning
decreased statistically for the mance, results showed that the direct and filtering for autodriller optimization
entire well set. sensor’s increased bit-weight control and integration of other direct drillstring
° Axial acceleration magnitudes also reduced drilling dysfunction for measurement data primarily, torque, rota-
were reduced marginally from all Phase 3 test wells, especially with tion speed, and pressure.
calculated power spectrum respect to axial drilling vibration reduc-
ACKNOWLEDGMENT
response, when examining tions. Power spectrum comparisons of This article was adapted from SPE paper 187043, which was pre-
the frequency response torque and axial accelerations for the sented at the SPE Annual Technical Conference and Exhibition, San
Antonio, Texas, Oct. 9–11, 2017.
of axial data for the sensor- sensor switching well, when each sensor
switching well. controlled WOB, showed lower power WEB EXCLUSIVE: Visit WorldOil.com to view the author
° Torsional/tangential magnitudes magnitudes for the direct drillstring sen- bios for this article.
did not improve from the statisti-
cal data for the well set.
Fig. 7. A time-domain comparison shows the system response with the direct sensor
engaged (orange), showing improved rise, time, overshoot and settling time.
CONCLUSIONS
The data collected from the offshore
jackup rig provide substantial evidence
that a direct drillstring sensor improved
autodriller control, and improved drill-
ing performance when used to provide
measurement data to autodriller control
loops. Improved system stability and sen-
sitivity enabled the transfer of more con-
sistent weight control to the drillstring,
increasing ROP by 10 to 50 ft/hr—the
Advances in drilling technology provides the industry with struction accounting for the majority
technology are helping to new opportunities, helping to unlock re- of cost and risk in upstream operations,
unlock challenging reservoirs serves and achieve greater efficiencies. operators are looking for innovative
and achieve the industry-wide While it appears that the worst is technologies that can reduce costs and
goal of maximizing economic over, the three-year oil price recession add value to operations without compro-
presented unprecedented challenges for mising safety. This has become a greater
recovery. This article discusses the industry and created a seriously chal- priority recently, as the industry looks to
the importance of innovation lenging environment. Cost-cutting was maximize recovery, and as work occurs in
and collaboration for the the norm, as companies addressed the ever-more challenging environments and
industry moving forward, and new reality, in order to survive and sus- locations on more complex wells. Accord-
how new technologies are tain operations. ing to OPEC, recoverable resources have
maximizing efficiencies and The key to establishing a more sustain- more than doubled since the 1980s, due
able future has been the investment in to advances in technology. For example,
reducing costs.
new technology. Technology, people and where we used to be able to drill only me-
collaboration are, and will remain, a firm ters below the surface, new technologies
focus for the industry, with the three fac- are now enabling us to drill kilometres be-
ŝŝTRISTAM HORN, DeltaTek Global tors intertwined and helping companies low the surface.
to advance and survive. Technological Innovation and collaboration are re-
advances have played a significant role in quired to address the challenges facing
Consistently underpinning technol- transforming the sector; even more so in the drilling sector, with collaboration be-
ogy advances in the upstream oil and gas recent years, as they help identify and de- coming almost as important as the new
industry is an emphasis on maximizing ef- velop resources, achieve objectives faster technology. Both are a key focus for the
ficiencies and reducing costs. Innovative and more efficiently, and have optimized industry, and the establishment of inno-
production and operations. vation centers, such as The Oil and Gas
Advances in drilling already have Technology Centre (OGTC), demon-
SeaCure and ArticuLock are examples
of drilling innovation achieved through
helped reduce the surface impact of op- strates the investment and commitment
collaboration. erations. Yet, with drilling and well con- in this area. The OGTC promotes a col-
World Oil® / OCTOBER 2018 43
ADVANCES IN DRILLING
laborative approach and assists with the well technology, particularly for small, ration in practice, and the benefits that it
development, trial and commercializa- innovative companies that are set to have can bring to all stakeholders. It has been a
tion of innovative technologies. a huge impact on a traditionally conser- genuinely collaborative process between
The OGTC received £180 million in vative industry. our team, our investors and operators.
funding, to be invested in the North Sea Innovative technologies are key to reduc-
with the aim of maximizing economic RECOGNIZING THE NEED ing cost and risk, particularly as we start
recovery on the UK Continental Shelf FOR CHANGE to work in more challenging locations.
(UKCS). This bolsters the supply chain With purse strings being tightened but The biggest hurdle initially is being able
and ultimately promotes and encour- the need to operate safely and efficiently to demonstrate results to prospective cli-
ages an innovative mind-set in the region. a non-negotiable priority, solutions that ents. Quantitative results are crucial, and
There are five key areas that have been can assist in optimizing drilling opera- if you are unable to show significant cost-
identified as significant by the OGTC— tions by simultaneously increasing pro- savings and benefits over current meth-
asset integrity, marginal developments, ductive time and reducing costs are being ods, the willingness to even consider a
decommissioning, digital transformation sought. Recognizing the growing need new technology can be limited.
and, of course, wells. for reductions in cost and risk, DeltaTek This is why collaboration is so im-
Referring to the UK drilling market, Global was launched in 2015, in response portant across the industry, as it encour-
the OGTC claims that by reducing well to the growing requirement for efficiently ages companies to think outside the box
delivery costs as much as 50%, up to 5 implemented, intelligent, cost-saving and and find new ways to address industry
Bboe could potentially be unlocked. risk-reducing products. challenges.
Additionally, with 30% to 50% of the Our mission is to save rig time, us-
UKCS’s capital expenditure allocated to ing cleverly-engineered technology. The ARTICULOCK–CONTENDING
well construction and management, new company specializes in well construction WITH THE ELEMENTS
and innovative technologies are needed and has developed innovative technolo- The remote and harsh environmental
to sustain reduced costs and maximize gies that are applicable to all subsea well conditions offshore present significant
economic recovery. The OGTC has projects, regardless of depth. The two challenges, and they contribute to in-
been supporting the development of primary technologies, ArticuLock and creases in non-productive time and cost.
SeaCure (Fig. 1), have been designed At the mercy of the elements, offshore
Fig. 1. SeaCure is the company’s flagship to save rig time by either extending the drilling operations can be prolonged by
technology. weather window for any subsea deploy- high winds and increased wave move-
ment or optimizing cement jobs. ment that intensify rig movement, which
The company, which has received fund- can destabilize equipment. This is an age-
ing from OGTC and Scottish Enterprise, old problem for the industry, and it has
has been working closely with OGTC. The meant having to down tools and wait for
center has supported DeltaTek’s entrance calmer weather. This creates a short win-
into the drilling market by connecting the dow in which work can be completed in
company with key industry contacts and the North Sea, and it leads to high levels
facilitating a number of field trials in the of unproductive time and rising costs.
North Sea with major players. DeltaTek’s ArticuLock system address-
How events have unfolded for our es this issue by extending the window for
company is a perfect example of collabo- deploying subsea equipment by counter-
ing increases in rig movement. Behaving
Fig. 2. Picking up ArticuLock on the Stena IceMax drillship.
much like a camera gimbal, the proprie-
tary system is essentially a ball-and-socket
joint that removes bending stress from
the subsea equipment. By removing the
bending stresses caused by increases in
rig movement, it stabilizes equipment
and enables work to continue in weather
conditions that would have previously
suspended operations.
Earlier this year, ArticuLock under-
went rigorous field trials on the Stena Ice-
MAX drillship (Fig. 2), offshore Las Pal-
mas, which were supported by the OGTC
and a result of the collaborative working
group between DeltaTek, OGTC and
Stena Drilling.
ArticuLock is fitted to the drill pipe
landing string, and it can be locked and
unlocked manually or by an ROV, as, and
44 OCTOBER 2018 / WorldOil.com
www.omc2019.it
Expanding the
Mediterranean
Energy Sector: 27-29
ITALY
Fuelling Regional March 2019
Growth RAVENNA
OFFSHORE MEDITERRANEAN
CONFERENCE & EXHIBITION
when, required by the weather and stage ron, Siccar Point and AGR, and demon-
Fig. 3. The SeaCure tool in derrick of operations. The trial demonstrated strated how the technology can increase
at test site.
how bending stress and fatigue could the functionality and efficiency of ce-
be removed from a rigid system using menting operations.
ArticuLock. Stress tests, where adverse SeaCure can be deployed for opera-
weather conditions were simulated, also tions involving surface conductors and
were conducted to further demonstrate casing strings. It also can potentially be
how the system would perform in such used with drilling liners. Furthermore,
conditions. the tool could be applied to dry tree
Unproductive time, as a result of weath- cementing of any casing or liner string,
er delays, costs the UKCS a staggering where time is of the essence for the ce-
£400 million ($527.2 million) each year, ment to set.
approximately. A situation that was pre- The first SeaCure job took place in
viously accepted as the nature of the job, September, where it was used to cement
more than 20% of a rig budget can end up a 30-in. conductor casing for Chevron’s
being allocated to waiting on weather. The North Sea subsea appraisal well, West
trials demonstrated how ArticuLock could Wick, which was being drilled from the
extend the weather window for subsea tool Ocean Guardian semisubmersible. With
deployment, and how it could contribute no shoe track present, SeaCure eliminated
to improved certainty and safety around the need to perform a dedicated clean-out
subsea tooling operations. run, prior to drilling ahead with a 12¼-in.
bottomhole assembly (BHA) straight out
SEACURE–ENHANCING of the 30-in. float shoe.
CEMENTING OPERATIONS This technology is a completely me-
Fig. 4. The SeaCure tool being torqued up. Cementing is a critical step in well con- chanical system with no electronics or
struction, as it creates the seals required hydraulics, making it a robust and reliable
for the well to function efficiently, and technique for optimizing cement jobs
to permanently prevent water migration and saving rig time. It eliminates the need
into the wellbore annulus. Traditionally, for shoe tracks and round trips to clean
cementing requires the use of shoe tracks them out, which can take several days to
and plugs, with pressure tests carried out complete, especially in deep water. Fur-
on set cement to ensure the integrity of thermore, it improves cement placement,
the cement job. reduces displacement, facilitates offline
However, new technologies can great- casing pressure testing, and improves drill
ly enhance the efficiency and integrity of out performance by minimizing the risk
cement jobs, which can deliver significant of damage.
cost- and time-savings to operators, as
well as reducing the risk of cement dis- THE MECHANICS
placement and micro annulus formation, SeaCure’s unique design uses a combi-
once the cement has set. nation of standard industry components,
SeaCure, our flagship technology, is such as a double non-return valve with
an innovative subsea cementing system, wiper dart receiver and drill pipe latch-in
which delivers stabbed-in, inner-string receiver, which are used extensively in the
cementing for subsea wells. Inner-string oil field.
cementing involves a drill pipe being Latch-in float equipment is run on
used inside the casing to cement a well; the bottom of the casing or liner, to be
it is generally considered to be a more ef- cemented with the first section of in-
ficient technique, as it allows better con- ner string containing the corresponding
trol of cement displacement and fluid latch-in drill pipe adapter at the base, and
interfaces. The proprietary SeaCure sys- a bespoke rupture disc port.
tem takes this process to the next level, After the first section of inner string
and provides a range of major cost and has been inserted, the inner string sec-
time benefits to drilling and field devel- tion of the SeaCure tool is connected,
opment operations. followed by the rest of the inner string,
The technology’s potential to opti- thereby making the system an integral
mize drilling operations and save rig time part of the inner string, when deployed,
has been recognized by major operators. Fig. 4. As the inner string and running
Working with the OGTC, field trials tool are lowered and secured downhole,
were completed at an onshore test well, this action forces the tool to slide partially
Fig. 3. The trials were attended by Chev- closed and into the free rotate position,
46 OCTOBER 2018 / WorldOil.com
ADVANCES IN DRILLING
which allows for safe engagement of the integrity of the cement job, and that the New technology is providing intelli-
running tool. SeaCure technique enhances cement seal gent solutions to address challenges and
This section of the tool is the most im- integrity and reliability. talented, skilled personnel, who under-
portant part, as it makes the whole tech- With the casing tests completed as part stand the complexities of the industry,
nique possible. Using a standard slip joint, of the cementing process, the inner string are essential to developing and designing
it compensates length discrepancy be- and SeaCure tool can be recovered, allow- the solutions that are needed to help the
tween the casing and inner string. As well ing the next section to be drilled with no industry progress.
as providing a generous 10 ft of stroke, a cement plugs or shoe track to damage the Enhancing operational efficiency will,
clutch mechanism ensures safe engage- BHA or drill bit. forever, be a priority for the industry. In-
ment and disengagement of the rest of the vestment in drilling technologies is es-
casing system. This technique removes THE FUTURE OF DRILLING sential to continue delivering results and
the need for large running tool seals, as Our technology is saving rig time by maximizing recovery into the future.
rotary connections form the seals for cur- reducing costs, risk and unproductive
rently performed cement jobs. time. Advances in drilling technology are TRISTAM HORN is CEO and
Once at cementing depth, cement is paving the way for unlocking challenging Founder of DeltaTek Global.
pumped into the casing through the inner reservoirs and achieving the industry- On graduating from the
University of Newcastle-upon-
string. The wiper dart is launched, fol- wide goal of maximizing economic recov- Tyne with a Master of
lowed by a small amount of slurry. When ery. The focus on technology, collabora- Engineering, Offshore
Engineering degree with
the wiper dart locks with the receiver at tion and people needs to be maintained, honours, he progressed steadily through
the base, the resulting pressure bursts as all three are required to keep the in- various industry roles to become a drilling
the rupture discs, and the contents of the dustry moving forward. Collaboration is supervisor for BP. Identifying problems in the
well construction process, Mr. Horn saw a gap
inner string can escape through the run- playing a huge part in the successful adop- in the market for a simple system to bring
ning tool, allowing for post-cementing tion of new technologies. For companies optimized land cementing techniques to the
circulation to start. Pressure tests can be like ours, it has provided an opportunity subsea market, and SeaCure was born.
Convinced of the idea, he founded DeltaTek in
conducted during this process, while the to work alongside industry leaders and 2015. SeaCure is an industry first that has been
cement is still green, which eliminates operators, which have played an active funded by OGTC and Scottish Enterprise. At
the risk of micro-annulus development. role in the development and acceptance just 30, Mr. Horn is successfully building a
business and an array of products, all of which
These tests are critical to ensuring the of new technology. save significant rig time and costs.
Challenging conventional
thinking in today’s cost
driven market
www.doris-engineering.com
The Anti Stick-Slip Technology (AST) provides
autonomous regulation of the force on the bit.
The result is a continuous cut with less energy
lost to friction, heat and vibration.
www.tomax.no
DRILL BIT INNOVATIONS
and acts as a flow channel, directing the flow toward that inter- 100
face, to help with breakage of cuttings ribbons. The 3D cutters, 80
on the other hand, are designed with a chisel-shaped tip that 60
increases stress concentration on the rock to enhance fracture 40
initiation and propagation. 20
0
Torrey Buff Carthage marble Catoosa shale Halite (salt)
ENTRY OF 4D CUTTERS sandstone
Using the lessons learned from modeling, and laboratory
and field testing of those two cutters, NOV recently designed
the ION 4D family of shaped cutters, Fig. 1. The unique ge- teraction modeling, finite element analysis, computation fluid
ometry of these cutters consists of a chisel-shaped tip com- dynamics, pressurized drilling tests on different rocks (includ-
bined with a non-planar face geometry, which gradually trans- ing limestone, sandstone, shale and salt), as well as field runs
forms from a pointy tip to a large chamfer on the non-cutting in several applications.
side. A closer look at the cutter reveals similarities to previous Full-scale pressurized drilling tests were designed spe-
shaped cutters, including an enhanced 3D cutter at the tip, cifically to evaluate the cutters’ performance in rock under
combined with a modified 2D cutter on the non-cutting side. simulated in-situ conditions, using an 8½-in. PDC bit. Tests
The goal when designing the new line of 4D cutters was to on Torrey Buff sandstone, Carthage Marble, and halite (salt)
build upon the proven advantages of 2D and 3D cutters while were conducted at 1,500 psi, and the tests on Catoosa shale
at the same time making a cutter suitable for a wider range were performed at 1,800-psi borehole pressure. The results
of applications, such as medium/hard-brittle sandstone and indicated that for the same weight on bit, the 4D cutters im-
medium/hard-ductile limestone to soft-ductile salt and soft- proved ROP in salt 61% and reduced mechanical-specific en-
extremely ductile shale. The new cutters’ geometry was opti- ergy (MSE) 20%.
mized for maximum rock cutting efficiency while maintaining In addition, the ROP improvements in the other three rock
cutter durability via analytical and numerical cutter-rock in- types were between 29% and 40%. Resultant torque versus
World Oil® / OCTOBER 2018 49
DRILL BIT INNOVATIONS
ROP was another performance criterion, which was investi- outcome was 45% faster than the average offset ROP of 111.3
gated. ROPs of different-shaped cutters at certain torque set- ft/hr, and 15% faster than the fastest offset run, regardless of
tings were compared to evaluate the cutters’ efficiency. This bit design. Also, when compared with the same NOV bit de-
was especially crucial to improving efficiency and aiming for sign without shaped cutters, this bit was 19% faster. The rig
higher ROP, in applications where surface torque was a lim- supervisor commented that the bit drilled significantly fast-
iter, Fig. 2. er through the salt zones, as well as in the limestone section
Some examples of such applications include salt sections in interbedded with sandstone and shale. This high ROP was
deepwater Gulf of Mexico wells and long laterals in unconven- achieved while maintaining a dull grading of 1–1, Fig. 3.
tional reservoirs, where frictional energy losses in the drillstring In another run in the Williston basin, 4D cutters were tested
consume the majority of available torque at surface. The use of in the cone area of an 8¾-in. Tektonic six-bladed bit, which was
ION 4D cutters resulted in a 34% ROP gain in salt at the same used to drill the top-hole vertical section—an interval of 6,525
torque, equivalent to a 22% reduction in MSE. The cutters ft—and reach TD at an average ROP of 191.9 ft/hr. The run
also helped to achieve an ROP gain of 6% to 15% for the same included drilling through layers of interbedded sandstone, silt-
torque in the other three rock types. stone, shale, halite, limestone, dolostone, anhydrite, and mud-
stone. ROP in this application was 7% faster than the offset, sav-
FIELD TESTING ing 2 hr of rig time. The 4D cutters came out of the hole with
Field testing of ION 4D cutters is an ongoing endeavor. An no chipping and no wear on the diamond table. There was only
early vertical test was run in Pinedale, Wyoming, in an interbed- minimal wear on the tungsten carbide substrate. This was at-
ded application consisting of sandstone, limestone, shale and tributed to rubbing against the formation, due to the bit’s high
salt, with traces of chert in the lower section and compressive instantaneous ROP.
strength ranging between 10 ksi and 30 ksi. Two additional test runs occurred in two different wells in
An 8¾-in. six-bladed bit with 4D cutters on the primary the Powder River basin, Wyoming. Both tests were done using
blades and the diamondback position drilled 1,974 ft in 12.27 the same five-bladed Tektonic bit body with 4D cutters placed
hr, resulting in an overall average ROP of 160.9 ft/hr. This across the bit profile, Fig. 4. In a lithology of mainly sandstone
and shale, one of the bits drilled 7,149 ft at 397.2 ft/hr to com-
Fig. 3. ROP and drilled interval comparison between a bit with 4D
plete the section in 18 hr. The ROP for this run was 25% above
cutters (red) and the same bit with planar cutters (orange) versus the rig’s offset average. In the other well, the bit only needed to
offset runs (grey). drill 4,301 ft to complete the interval at an ROP of 623 ft/hr,
7,500 13% above the rig’s offset average.
8,000 CONCLUSIONS
8,500 Since the introduction of PDC bits in the 1980s, the indus-
try has shifted away gradually from roller-cone bits and almost
Measured depth, ft
9,000
entirely to PDC bits. However, it was only in the past decade
9,500 that PDC bits truly overtook the market in applications, where
roller-cone bits were traditionally the bit of choice, due to the
10,000
hard and interbedded nature of the rocks. The major factors
10,500 contributing to this paradigm shift were advancements in PDC
11,000 cutter manufacturing and leaching technologies. Those im-
0 50 100 150 200 provements, combined with advancements in cutter-rock inter-
ROP, ft/hr action modeling and testing, have resulted in development of
new, robust, shaped cutters.
Fig. 4. One of theTK56 bits with ION 4D cutters used in the The superior performance of the new shaped cutters in field
Powder River basin. The bit was pulled, with the cutters in applications is backed by thousands of hours of research and de-
excellent condition.
velopment. This surge in R&D is driving interest in shaped cut-
ter technology and inspiring continued new product develop-
ment to create geometries for varying well types and downhole
conditions.
50 OCTOBER 2018 / WorldOil.com
DRILL BIT INNOVATIONS
done an exemplary job cut control, Fig. 1. This allows for better
tracking to hold azimuth and inclination,
of funding R&D and launching resulting in increased ROP and reduced
new drill bit technologies dogleg severity.
designed to improve ROP and The antiwalk bit can be fitted with a
useful bit life. wide selection of cutters, making it suitable
for a range of rock formations. The Dyna-
mus bit can be fitted with StabilisX cutters
ŝŝCRAIG FLEMING, Technical Editor to increase ROP and reduce the WOB re-
quired for interbedded formations. And
ShockWave cutters provide greater ROP
With continuous advances in PCD and durability, with improved cuttings re-
cutter technologies and further improve- moval in all applications.
ments in bit body stability, PDC bits have In the field, the new bit technology has
become the dominant force in worldwide helped operators reduce rig time by drill-
drilling theaters. However, in extremely ing with fewer course corrections that slow rate, due to inconsistent bit dulling from
hard formations, operators still rely on time to target depth. In a recent application run to run, which led to erratic bit damage
roller cones to drill the most difficult hole in the Delaware basin’s Wolfcamp A shale, and performance. An 8½-in., six-bladed
sections to TD. the antiwalk bit maintained a narrower adaptive bit was used to drill 4,949 ft in
azimuth compared to a standard drill bit, 78 hr, resulting in an overall ROP of 63.4
HIGH ROP PDC BIT which translated to a 48% reduction in slid- ft/hr. Compared with wells drilled previ-
Rebounding oil prices have increased ing time, a 33% improvement in ROP, and ously, the new bit saved more than 100 hr
activity, but demand for bit technologies a savings of 47 hr in drilling time. of drilling time for equivalent footage, con-
that reduce rig days remains unchanged. tributing to a 150-hr reduction in the time
To address the requirement, Baker Avoiding stick-slip. Drilling interbed- required to complete the interval. In-bit vi-
Hughes, a GE company, has introduced ded formations can cause torsional vibra- bration measurements verified that the bit
new PDC bit technologies to improve tions that lead to stick-slip and impact drilled the interval with no stick-slip, and
drilling efficiencies and lower well costs. loading. These conditions can damage the very low vibration.
bit/BHA and reduce drilling efficiency.
Antiwalk advances. Bit walk can add BHGE addressed this common challenge DATA CAPTURE AT THE BIT
days to the drilling program in uncon- with its TerrAdapt feature, the first in the Drill bit design is based on post-
ventional oil and gas wells, as the driller industry to proactively mitigate stick-slip run evaluation, and knowledge gained
must spend considerable time sliding to using dynamic DOC control technology. through years of application experience.
get back on target. On conventional mo- TerrAdapt’s adjustable feature au- The data typically used to understand the
tor assemblies, sliding can account for up tomatically regulates DOC, based on conditions that the bit encountered while
to 50% of drilling time, and yet only 10% changes in lithology, with no interaction drilling the interval, are taken from the
to 15% of the distance drilled. or control from the surface. When tor- surface, or, at best, above the bit, where
Bit walk has been mitigated tradition- sional vibrations are first detected, the vibrations and forces can be dampened.
ally by limiting operating parameters, bit’s DOC elements extend to maintain To fully understand what is happening in
making changes to the BHA or extending stability. When vibrations subside, the el- the bit, data need to be captured as close
the bit’s gauge length to minimize lateral ements retract to enable maximum ROP. to the rock-cutting structure interface
vibrations. However, these solutions do as possible.
not address the challenge in wells with Case study. An operator working in the To solve this problem, Halliburton in-
unplanned deviations or long laterals. Austin Chalk of southeast Texas wanted to troduced the Cerebro electronic data cap-
BHGE developed its Dynamus An- use the bit to land and complete an 8½-in. ture system, which provides an unprece-
tiWalk bit technology to deliver better curve and lateral, using one BHA. Previous dented downhole view during the bit run
directional control and stay in zone. The attempts resulted in a less than 20% success by capturing vibration and motion data
World Oil® / OCTOBER 2018 51
DRILL BIT INNOVATIONS
in three axes at 1,000 samples/sec con- Operating parameters can be changed ly, setting the DOCC inserts too high
tinuously. The large information capture for similar drilling conditions, based on can reduce the benefit of the feature.
helps identify areas where damage has oc- general guidelines, as well as the type Without access to continuous high-
curred and enables engineers to identify and source of dysfunction. The operating speed data in the bit, proper setting of
non-optimal performance. Identifying parameters guidelines will help optimize DOCC height is based on intuition and
key limiters helps determine the differ- overall field, or pad performance. performance clues from surface data,
ence between a bit run that is achieving which may subjectively indicate a spe-
performance targets and sub-optimal per- Mitigating stick-slip. It is well known cific bit run has sub-optimal ROP, but
formance. The system also can determine that depth-of-cut control (DOCC) fea- exceptional toolface control. However,
the type of dysfunction, and the source, tures will help mitigate stick-slip, and by using the high-speed data provided
so that a proper design or parameter reso- increase toolface control. But there by the Cerebro system, an acceptable
lution can be applied. are tradeoffs that make incorporating level of stick-slip can be identified, to de-
Although the ultimate goal is real-time DOCC elements in a PDC bit design a termine the optimum height setting and
communication to the bit, recorded data complex process. Setting the DOCC ele- performance expectations.
can be utilized to optimize future runs. ments too low can limit ROP. Converse-
North American case study. On a re-
cent set of runs in North America, vibra-
Fig. 2. Data document a dramatic reduction in vibrations as the DOCC element engaged. tion and motion data were recorded to
better understand performance results
on several horizontal wells. The curve
interval was drilled utilizing standard di-
rectional PDC bits, as applied on previous
runs. However, the case study bits were
equipped with Cruzer DOCC elements
that roll on the bottom of the hole. The
smooth rolling action does not increase
friction and/or torque, thereby allowing
that energy to be utilized by the PDC cut-
ting structure. The elements were set at a
DOC of 0.15 in./rev, which, at the param-
eters used, allowed for engagement at a
higher ROP.
The data showed that as DOC in-
creased, vibration severity generally de-
creased, to the point at which the DOCC
elements started to engage, Fig. 2. The
data indicated that vibration peaked at
about 0.050 in./rev, meaning that above
Fig. 3. ION cutter geometries are designed to address challenges of demanding drilling
this DOC, the run benefited from softer
environments. formations, resulting in higher ROPs with-
out the damaging vibration. Secondly, the
data showed that the Cruzer elements were
extremely efficient at controlling DOC.
SCULPTED CUTTERS
Although shaped PDC cutters have
been on the market for several years, they
are now being used in more applications
because of advancements in cutter-rock
interaction modeling and manufactur-
ing technology. National Oilwell Varco
(NOV) has developed a line of 2D and
3D shaped cutters, in its ReedHycalog
business unit, Fig. 3.
The two application-based geometries
are combined with the company’s cut-
ter technology and enhanced with latest
leaching techniques, to drive performance
improvements. The 2D cutters are de-
signed for shale applications. The chamfer
52 OCTOBER 2018 / WorldOil.com
DRILL BIT INNOVATIONS
reduces the contact surface between the potential to improve ROP in salt by 61% were done using the same five-bladed
cutters and acts as a flow channel, directing and reduce MSE by 20%. In addition, ROP Tektonic bit with ION 4D cutters. In a li-
the fluids toward the interface to help break improvements in the other three rock thology of mainly sand/shale, one of the
ribbons of drilled formation that can lead types were between 29% and 40%. bits drilled 7,149 ft at 397.2 ft/hr to com-
to bit balling. The 3D cutters are manufac- plete the section in 18 hr. The ROP for
tured with a chisel-shaped tip that increas- Field testing. A vertical test was run in the run was 25% above the rig’s offset av-
es stress concentration on the rock to en- Pinedale, Wyo., in an interbedded forma- erage. In another well, the bit only needed
hance fracture initiation and propagation. tion consisting of sand/limestone, shale/ to drill 4,301 ft to complete the interval
salt, with compressive strength ranging at an ROP of 623 ft/hr, which was 13%
ION 4D. Using the results from field between 10 and 30 ksi. A six-bladed 8¾- above the rig’s offset average.
trials, NOV launched an engineering in. bit, with ION 4D cutters, drilled 1,974
initiative to implement new shaped cut- ft at an average ROP of 160.9 ft/hr. This IMPROVED CRUSHING ACTION
ters. The goal was to build on the proven performance was 45% faster than the av- The Xplorer Helix spiral TCI config-
advantages of previous cutters, while erage offset ROP of 111.3 ft/hr and 15% uration is the latest innovation for Xplor-
delivering a new element suitable for a higher ROP than the fastest offset run, re- er premium roller cone drill bits from
wider-range of applications. The program gardless of bit design. Smith Bits, a Schlumberger company.
produced ION 4D cutters, which have a The spiral layout of the TCI inserts im-
chisel-shaped tip, combined with a non- Williston basin case study. In another proves ROP 20% to 50%. The staggered
planar face geometry, which gradually well, 4D cutters were tested in the cone configuration means that the inserts pro-
transforms from a point on the tip to a area of an 8¾-in. Tektonic six-bladed bit, vide better bottomhole coverage, which
large chamfer on the non-cutting side. which was used to drill 6,525 ft of vertical increases rock-crushing efficiency. Con-
section through interbedded sand/silt- ventional cutting structures feature con-
Laboratory testing. A full-scale pressur- stone, shale, halite and various carbonate. centric rows of inserts that lead to ridges
ized drilling apparatus was used to test the The bit reached TD and averaged 191.9 of rock, causing the bit to track into the
cutters in simulated in-situ conditions on ft/hr. The run was 7% faster than the off- grooves. The Xplorer Helix configura-
Torrey Buff sandstone, Carthage Marble, set, saving 2 hr of rig time. tion is designed to counteract track-
and halite. The results indicated that for Two additional test runs occurred in ing by staggering the inserts in a spiral
the same WOB, the 4D cutters have the the Powder River basin, Wyo. Both tests array, Fig. 4.
Case study. Kuwait Oil needed to drill curved portion of the wellbore. A rela- ancing are both optimized for reduced
a vertical 28-in. section from 500 ft to tively simple approach could have been tangential overload, to deliver maximum
5,000 ft MD through interbedded soft/ deploying an off-the-shelf cutter to see stability under high-energy inputs. This
hard carbonates and shale layers. While whether it would work. However, the allows the best performance in challeng-
drilling the formations, with UCS values operator decided to pursue a collabora- ing drilling environments.
ranging from 6,000 to 24,000 psi, the bit tive business model by engaging directly As drilling information is acquired,
suffered impact-induced TCI cutter dam- with the service provider to find an opti- Ulterra’s unique rapid design and pro-
age, which led to decreased ROP. Addi- mal solution. totyping process quickly optimizes each
tionally, the section was very long, which Drill bit experts from the Schlumberger design, enabling operators to improve
meant that seal and bearing life were an Customer Performance Center worked drilling performance from well to well.
important aspect for the design. directly with the operator to understand
To solve the issues, the operator needed specific issues associated with drilling the New Mexico case study. Drilling for a
to maintain a sharp cutting structure and curve. The collaborative approach con- major operator in the northern Delaware
seal/bearing integrity, so that the section sisted of two main components: basin, a 97/8-in. XP616 bit achieved back-
could be drilled in one trip. An Xplorer bit • A thorough review of operating to-back 24-hr footage records. In the first
with Xplorer Helix configuration was se- parameters and outcome-based well, the XP616 drilled 5,737 ft in one
lected for the project, due to the bit’s arrays metrics for measuring drilling day as part of a 6,800-ft vertical section,
of staggered carbide inserts that can en- performance in the curved interval. resulting in an average 24-hr ROP of ap-
dure impact and can drill the section to TD • Analysis of a large drilling bit proximately 240 ft/hr. This was the most
in one trip. The bit was run and achieved run database, to develop a technical footage drilled by a 97/8-in. bit in a 24-hr
an ROP 107% greater than the fastest ROP solution that would not have period in the Permian basin.
in the field in similar applications. This re- been considered otherwise. Three weeks later, on the next well for
sulted in saving a total of four drilling days. Using the IDEAS platform to simulate the same operator, the same XP616 beat
downhole bit behavior, experts identified its own record, drilling 6,231 ft of hole sec-
Collaborative approach. An opera- a PDC bit technology that had been de- tion in a 24-hr period, as part of a 6,560-ft
tor in the Permian basin recognized the veloped for drilling curves in the Eagle vertical section, while averaging 260 ft/hr.
need to further reduce drilling time and Ford and Marcellus plays. Given the This single bit effectively drilled 2¼ mi of
well operating costs when drilling the unique drilling challenges in the Permian hole section in 48 hr, setting back-to-back
basin—specifically maintaining smooth Permian basin footage records.
Fig. 4. A spiral TCI configuration increases
tool face control—it was determined that
rock-crushing efficiency by improving a rapid cutting structure modification SHAPED CUTTER TECHNOLOGY
bottomhole coverage. would meet steerability targets and drill The ability to fine-tune a bit’s interac-
the entire curve interval in less than 20 hr. tion with a formation is producing unique
The fit-for-purpose solution combined PDC bit cutter geometries that are im-
a pre-existing design with the DOC fea- proving drilling performance. Experience
tures, additional backup cutters and modi- in the Permian basin, Oklahoma STACK
fied gauge pad configuration. The opera- and Canadian laterals, using a variety of
tor field-tested the solution in Reeves and shaped cutters, has resulted in significant
Pecos counties, Texas, and the new cutting gains in ROP and total footage drilled.
structure increased ROP by 30%, with a FORCE shaped cutter technology,
36% reduction in drilling time. developed by Varel Oil & Gas Drill
Bits, has produced four shaped cutter
HARD ROCK PDC BITS geometries that match cutting action
Modern drilling practices in hard rock to drilling conditions and objectives.
Fig. 5. XP PDC bit improves performance and transition zones require a PDC bit to The OVAL, TRIFORCE, SCOOP and
in hard formations and highly interbedded withstand higher drilling parameters, par- FANG cutters feature raised ridges, con-
lithologies.
ticularly increased WOB. cave faces, and other non-standard ge-
To meet the challenge, Ulterra Drill- ometries, Fig. 6. Each shape provides a
ing Technologies has developed the different cutting action to reduce torque,
XP product line, using sophisticated de- pre-fracture the rock, create a progres-
sign techniques, high-quality materials, sive backrake, and enable non-standard
and advanced manufacturing processes, positioning on the bit.
Fig. 5. The XP series is based on a bit body The cutters were developed by pro-
engineered to ensure structural integrity prietary capabilities in integrated design,
under extreme drilling conditions. This modeling, and realistic laboratory testing
level of design allows the bit to withstand that make it possible to quickly and effi-
more demanding drilling parameters, in- ciently explore new options. Pioneering
cluding greater WOB, without sacrificing research is yielding insights into cutters
ROP. Along with high structural integrity, and how they interact with various for-
the bits’ cutter positioning and force bal- mations. The relatively fast and reliable
54 OCTOBER 2018 / WorldOil.com
DRILL BIT INNOVATIONS
R&D cycle reduces the time, costs and concave cutters produce a variable back- proximately 3.2% further than the average
risks of a traditional learning curve that rake and as the cutter shears deeper into offset, and ROP was 70% higher than the
is dependent on multiple field runs. the rock, the face presents a progressively average of all offsets and similar to other
Moving quickly from concept to field higher effective backrake. The resulting bits with raised profile cutters.
application means new options for in- increase in efficiency achieves greater FANG cutters are scribe-type cutters
creasing ROP and footage drilled can ROP for an equivalent WOB. that are uniquely positioned on the cut-
be explored easily. The success of the The first regional run of a PDC bit ting structure. In a STACK well, placing
process and resulting cutters validates an equipped with the concave cutters drilled scribe cutters in patented interruptive,
increasing use of custom designs to im- the lateral in the Bone Spring formation’s secondary positions yielded performance
prove performance. shaley sand at 233.4 ft/hr, compared to an gains, drilling 32.3% above the average
offset average of 177.6 ft/hr. The proto- footage with 53.8% higher ROP.
Field performance. In challenging ap- type cutters also resulted in similar per-
plications, FORCE shaped cutters has re- formance in the fine-grained sandstone, Fig. 6. Varel’s OVAL, TRIFORCE, FANG,
sulted in performance advantages versus shale and conglomerate of Oklahoma’s and SCOOP shaped cutters (clockwise
conventional planar geometries. Owego formation. from top left).
www.opito.com
Data-driven solutions
improve oil field productivity
A suite of permanent rate by optimizing the oil output volume
Fig. 1. Halliburton is working to develop
monitoring products takes while reducing water production. Some innovative technologies that create new
well monitoring one step governments mandate the use of monitor- possibilities for operators.
should pressure-test the connection, which the sand face to monitor production. Col- Monitoring pressure and temperature
can take time if the temperature is declin- laboration with the end-user helps ensure along the sand face in a subsea well could
ing at sunset or rising at sunrise. By elimi- that the system is used to its fullest po- be worth up to $12 million, according to
nating these connections, the array solu- tential. Because of the small size and high operators. The sensor array design and
tion removes the need to pressure-test at resilience, sensors can be configured and deployment method reduce operator cost
the rig floor; therefore, the potential HSE delivered where needed, and in some of by lowering equipment investments, be-
risk with people near a pressure test is the most challenging wellbore regions. cause a mandrel and terminations are not
eliminated for multiple connections while needed. It also saves rig time when install-
running in hole. ARRAY DEPLOYMENT ing the sensors. This comes in addition to
No special tools are associated with The DataSphere Array system is a per- lower operational costs because of a re-
the array system to pick up and install on manent monitoring system that enables duced number of interventions and well
the tubing string; the operation is similar the operator to permanently deploy 50+ surveys, and the increased production
to installing regular control lines, includ- pressure and temperature sensors in the efficiency enabled by reliable, accurate
ing cross-coupling clamps (CCC). Array well. Each array provides a configurable well data. For deepwater applications, the
sensors provide an option to monitor all number of discrete, real-time, annular, array system can withstand some of the
zones during the completion, or at mul- downhole distributed, multi-point tem- most challenging and complex offshore
tiple points in each zone. Swellpacker perature and/or pressure sensors. For scenarios. It can enhance production or
systems are recommended, when appro- multi-stage fracturing, the array can be injection efficiency when combined with
priate for well conditions, to isolate zones deployed with the fiber-optic-based interval control valves.
and help prevent any necessary splices DTS and distributed acoustic sensing The first array system was installed in
along the completion. The system is well- (DAS), to determine production effi- a test facility at Carrollton, Texas, as part
suited to monitor hydraulic fracturing and ciency of each stage after stimulation. of the product qualification process. The
works well with fiber-distributed tem- Given the high resolution of the quartz completed objectives are as follows:
perature sensing (DTS) measurements. It crystal technology, flow backpressure • Successfully deployed a tempera-
can be deployed alongside gas lift valves and temperature data can be used in an ture sensor array
in the A-annulus, used to optimize gas lift operator’s long-term production strategy • Verified mechanical integrity
applications, and is ideal for deploying at to increase recovery. of the system, using live tempera-
ture sensors
Fig. 2. The DataSphere Array system eliminates cable terminations and mandrels, making • Replicated the size of both the
it possible to deploy more sensors without adding rig time. temperature sensor and the
pressure/temperature sensor
• Validated the installation procedure
and control line protection pack-
age by maintaining communication
with the array while running in
hole, and while pulling out of hole
• Detected differences in temperature
profile while circulating fluid,
as depicted in Fig. 3
• Demonstrated system compatibil-
ity with two different sheave
wheel designs
• Tested the surface acquisition equip-
Fig. 3. Temperature profile, taken using live temperature sensors in the test well. ment with the array in real time.
78 The test well was successful, and ob-
Sensor-52, top sensor
jectives were accomplished; thus, the
76 Sensor-54, middle sensor system was ready for field trials. Multiple
Circulation stop
Sensor-59 bottom sensor systems have been deployed for various
74
Circulation duration is 62 minutes operators, and feedback has been positive.
72
Temperature, °C
70 IMPROVED SENSORS
AND VISUALIZATION
68
To further enhance the DataSphere
66 suite, an ASIC electronic technology
design will be launched within the Op-
64
sis sensor, which will soon replace ROC
62 gauges and provide standard permanent
60 monitoring with increased reliability at
0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 higher temperatures. The Opsis gauge
strives for longevity and reliability at
58 OCTOBER 2018 / WorldOil.com
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RESERVOIR MANAGEMENT
CONCLUSIONS
The service company continues to ad-
vance technologies that optimize produc-
tion and increase overall recovery. The
DataSphere suite of permanent monitor-
ing products takes well monitoring one
high temperatures. It will be the first The industry needs a quick, user- step further by providing accurate, reli-
Halliburton permanent downhole gauge friendly interface with proper analysis to able, and cost-effective multi-point tem-
to follow the AWES recommended prac- make sense of the data. Speed and clarity perature and pressure sensing. Because
tice for downhole electronics. are fundamental when detecting frac hits operators continue to push for more
Another disruptive DataSphere suite and resolving the resulting damage. By information from their reservoirs, these
technology is the LinX system, which al- installing array sensors in nearby wells to sensors may revolutionize extraction of
lows sensors to be placed outside the cas- understand frac interference, operators hydrocarbons from the reservoir.
ing, Fig. 4. Currently, powerful reservoir can model fracture interaction across the
models are used to estimate reservoir pres- field for more accurate forecasting and
GLEN BREERWOOD is the
sure, based on algorithms and measured rate estimation. Additionally, long-term product manager for
datapoints within the wellbore. Using a drawdown pressure and temperature data Permanent Monitoring, a
LinX inductive coupler to provide power can be fed into the rate-transient analysis strategic segment of the
Halliburton Intelligent
to, and communicate with, quartz sensors algorithms to optimize flow regimes and Completions sub-product
in direct contact with the formation, allows recommend various asset optimization service line. He began his career
with WellDynamics (now Halliburton Intelligent
for accurate, real-time data on well condi- techniques. Combining comprehensive Completions) in 2006, progressing from service
tions. Primary areas of measurement are frac monitoring, better rate estimation, roles to business development to operations
the reservoir, cap rock, stacked untapped and optimized production rate, and using management, and ultimately to principal
product champion before taking on his current
reservoirs, overburden, or the B or C an- drawdown monitoring with digital inno- role. Mr. Breerwood holds a bachelor’s degree in
nuli closer to the wellhead. vations, can decrease costs and increase mathematics from Nicholls State University in
DataSphere sensors pair well with the ultimate recovery. Thibodaux, La.
Completion Tools Voice of Oilfield visu- CHRISTOFFER NÅDEN is a
alization solution that incorporates Edge INCREASED EFFICIENCIES/ global advisor for Permanent
analytics to enable operators to perform ECONOMIC BENEFITS Monitoring, a strategic segment
of the Halliburton Intelligent
comprehensive frac monitoring, and opti- The DataSphere suite opens new Completions sub-product
mize production strategies in real time, to monitoring possibilities with added eco- service line. He began his career
with WellDynamics in 2007,
deliver immediate results. These products nomic benefit. Operators indicate that progressing from control systems engineer to
put data at the operator’s fingertips and pressure and temperature readings in principal technical services specialist before
in their offices. Just like the smartphone optimal locations will suffice for increas- taking his current role. Prior to joining
WellDynamics, Mr. Nåden worked with
evolution, accessibility and data usage are ing long-term production. For example, Halliburton underbalanced drilling systems and
the important pieces—what good is more before gauges were installed in cemented for NOV as a programmer. He holds a master’s
data if it is difficult to work with, takes too applications, the industry viewed in-ce- degree in cybernetics and industrial IT from the
University of South-Eastern Norway, along with
long to decipher, or the sensors are placed ment monitoring as possible, only when an undergraduate degree in automation. He is a
in the wrong location? performed with explosive charges fired certified electrician.
60 OCTOBER 2018 / WorldOil.com
WATER TECHNOLOGIES
Shale Energy Technology Conference
Some 350 mi and a gaping civic and develop- condensate-rich Wattenberg of Weld County, Colo.,
mental fissure separate the unconventional cores which also is home to the long-festering conflict be-
of the Denver-Julesberg (DJ) and Uinta basins. tween operators, neighborhoods and anti-drilling
In contentious Colorado, the DJ Niobrara’s seat at activists, along the populous Front Range corridor.
the head of the table is jeopardized by a potentially Between lobbying, DJ-Niobrara operators
decimating electoral showdown in November, managed to average 26 active rigs in September,
while northeast Utah’s multi-horizon Uinta basin down one rig year-over-year, according to Baker
is yet to get a foot in the door. Hughes. Across the border, only five rigs were at
“All of our acreage is in Wyoming. That’s really work throughout Utah, all but two operated by
kind of important at this point,” William Thomas, EP Energy Corp. and Newfield Exploration
CEO of Niobrara first-mover EOG Resources Co., which—along with Crescent Point Energy
Inc. told Barclays CEO Energy-Power Conference Corp. and, more recently, Middle Fork Energy
on Sept. 5, in an obvious reference to next month’s Partners LLC—hold dominant positions within
ballot initiative that would quintuple setbacks and the Uinta’s quasi-core Altamont-Bluebell field, the
effectively put nearly all of Colorado’s prospective basin’s largest. As with 66.5% of Utah’s aerial reach,
privately-held acreage off-limits to new wells. the Uinta is controlled largely by the U.S. Bureau of
The triple-deck Niobrara, often stacked with the Land Management (BLM).
underlying and similarly productive Codell shale, is Despite the charged environment and mid-
the source rock for the copious Wattenberg and Silo stream issues, the U.S. Energy Information Admin-
fields of Colorado and Wyoming, respectively. Most istration (EIA) estimates that October oil and gas
activity is concentrated in, and around, the gas- and production in the Niobrara region will increase to
62 OCTOBER 2018 / WorldOil.com
Rural acreage is a premium commodity,
as Colorado operators contend with an
incessant urban backlash. Image: HighPoint
Resources Corp.
Fig. 1. October oil and gas production is predicted to increase, month-over-month, by a modest 5,000 bpd and 54 MMcfd, respectively. Source: U.S.
Energy Information Administration (EIA).
1,000 6,000
Niobrara region oil production, Mbpd
Oil +6 Mbpd,
5,000
production, MMcfd
4,000
600
3,000
400
2,000
200 Gas +50 MMcfd,
1,000 month-over-month
0 0
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018
Year Year
Fig. 2. Anadarko is running four rigs in its 350,000-net-acre leasehold in 620,000 bpd and 5,177 MMcfd, respectively, up year-over-year
the 48-year-old Wattenberg field. Image: Anadarko Petroleum Corp.
from 506,000 bpd and 4,719 MMcfd, Fig. 1. Meanwhile, op-
erators point to the August start-up of DCP Midstream’s Mew-
bourn 3 gas processing plant, and similar facilities in the works,
as helping mitigate severe midstream constraints.
Outside the EIA’s radar of major shale plays, the five principal
Uinta counties (Carbon, Duchesne, Emery, Grand and Uintah),
as of August, had produced a cumulative 12,735,663 bbl of oil
and 119,651,490 MMcf of gas this year, according to the Utah
Department of Natural Resources (DNR). A breakdown of
DNR data shows the quintet delivering an aggregate 28,762,264
bbl of oil and 302,339,076 MMcf of gas for all of 2017.
DUELING INITIATIVES
Spurred by incessant urban opposition, Colorado’s elector-
ate next month will decide whether to increase setbacks from
any “occupied structure or vulnerable area” from the current
500 ft to 2,500 ft. Passage of Initiative 97 would prohibit new
wells from being drilled on 85% of the state’s non-federal land,
Fig. 3. A comparison of the prospective zones and original oil-in-place the regulatory Colorado Oil and Gas Conservation Commis-
(OOIP) of the Permian Midland and Uinta basins. Source: Crescent Point sion (COGCC) concluded in a July 2 study.
Energy Corp.
“This is a ban. It’s to drive you out of the state,” Chip Rimer,
senior V.P. of Noble Energy Inc. told the Colorado Oil and Gas
Association (COGA) 2018 Energy Summit, as quoted by the
Wall Street Journal on Aug. 30.
The same election includes an offsetting initiative, which
would enable private property owners to seek compensation if
a law restricts oil and gas operations or otherwise reduces their
land’s “fair market value.” The so-called Initiative 108 is champi-
oned by both the industry and the Colorado Farm Bureau.
As a statutory amendment, even if approved by voters, Initia-
tive 97 could still be overturned or revised by the state legisla-
ture. Initiative 108, meanwhile, is a constitutional amendment
and would automatically become law with a favorable vote.
Rimer’s dire warning notwithstanding, Noble plans to in-
crease DJ expenditures in its play-high 335,000-net-acre posi-
tion, at the expense of curtailing completions in the takeaway-
challenged Delaware basin. In a twist of fate, gas processing
constraints had forced Noble earlier to reduce DJ activity from
once “historical levels.”
“Given the temporary deferral of completions in the Perm-
ian, we are planning to reallocate some 2018 and 2019 capital to
the DJ basin. This will provide additional DJ volumes in 2019,
partially offsetting more moderate Permian growth,” Gary Will-
ingham, executive V.P. of operations, told analysts on Aug. 3.
With two operated rigs, Noble drilled 23 wells with average
64 OCTOBER 2018 / WorldOil.com
NIOBRARA/UINTA / SHALETECH
lateral lengths of 10,000 ft in the second quarter, concentrated In the second quarter, Extraction drilled 29 net (40 gross)
within the Wells Ranch, East Pony and newly initiated Mustang wells, targeting the three Niobrara benches and the Codell, with
integrated development plan (IDP) area. lateral lengths averaging around 7,725 ft. The company also
Anadarko Petroleum Corp. laid down two rigs and one completed 46 net (61 gross) wells during the quarter.
completion crew in the second quarter, across its 350,000-net- Fellow Wattenberg-centered player SRC Energy Inc. also has
acre Wattenberg leasehold, but insists next month’s vote had no not commented on the potential ramifications for its 90,000-net-
bearing on the decision to trim DJ activity levels. “If anything, acre Wattenberg asset. For now, SRC plans to drill 117 gross (100
you might take just the opposite of that. If we were concerned net) Niobrara and Codell wells in 2018, with 116 gross (103 net)
about it, we would push the capital forward and not wait,” says wells earmarked for completions. The company drilled 27 net
President and CEO Robert Walker. (31 gross) wells in the second quarter.
Anadarko is now operating four rigs (Fig. 2) and two com-
pletion crews, down from six active rigs and three completion RURAL EDGE
crews in the first quarter. The company drilled and turned-in- Not surprisingly, properties outside the urban front line are
line 63 wells in the second quarter, compared to 89 wells drilled prized assets. HighPoint Resources Corp., of Denver, formed
in the first three months of 2018. through the recent combination of Bill Barrett Corp. and Fifth
After spudding 43 wells and turning 48 to production in the Creek Energy, is especially keen to tout its status as “the only ex-
second quarter, PDC Energy, Inc., intends to operate three rigs clusively rural DJ basin operator.” HighPoint controls 151,100
and one completion crew for the remainder of 2018. With around net acres, spread across the more sparsely populated plains of
100,000 largely contiguous net acres prospective for both the Ni- Colorado’s Northeast Wattenberg and southeast Wyoming,
obrara and Codell, PDC is focusing primarily in Weld County’s where its cumulative DJ assets include 86,700 net acres in Her-
prolific Kersey area, where 30% of the estimated 150 to 165 new eford field, near Laramie.
drills this year will feature lateral reaches of 10,300 ft. The company is running two rigs in the Hereford asset and
The electoral stakes would seem particularly high for one in the Northeast Wattenberg, and expects to drill between
pure-play operators like Extraction Oil & Gas Inc., whose 120 and 125 gross wells this year, most of which will be con-
325,000-net-acre leasehold includes some 170,000 acres in the structed with average lateral lengths of 9,500 ft. Extended-reach
DJ core. The Denver-based independent, however, declined to drilling began in April on an aggregate 10-well Niobrara and
comment on the potential impact of the initiative, or its planned Codell drilling spacing unit (DSU) in the Hereford asset, with
activity for the rest of 2018. initial flowback expected in the third quarter.
Copyright © 2018 Weir Oil & Gas, Inc. All rights reserved.
WEIR and WEIR (logo) are trademarks and/or registered trademarks of Weir Engineering Services Limited.
EOG operates well outside of Colorado crosshairs and in the Holding around 157,000 net acres, EP is running two rigs and
friendlier confines of Wyoming’s Powder River basin. There, has upsized the 2018 in-field pilot program to include four hori-
the Houston operator controls 400,000 net acres, where this zontal wells with 10,000-ft lateral reaches. The company drilled
year the Niobrara and underlying Mowry shale plays were des- two wells in the second quarter, with average lateral lengths of
ignated the company’s latest premium drilling locations. 9,000 ft, while re-completing a company-record 29 wells.
EOG plans to average two rigs and one completion spread Since 2012, Canada’s Crescent Point has amassed around
throughout 2019, and complete around 45 wells, compared to 300,000 net acres in what it still described as an “emerging and
39 in 2017. early-stage resource play.” In the second quarter, the Calgary-
Restructured Bonanza Creek Energy, Inc., likewise, de- based independent drilled 15 gross (7.9 net) wells and has set a
scribes its 67,000-net-acre position in the rural Wattenberg as 2018 production target of 25,000 boed.
posing “little urban development risk.” As of September, Bo- Advancing in-basin activity now features the concurrent
nanza Creek was running two rigs and two completion crews, completion of the stacked Castle Peak, Wasatch and Uteland
with 2018 guidance calling for the drilling of 59 net (77 gross) Butte formations, with laterals up to 10,560 ft long.
Niobrara and Codell wells, with 37 net (49 gross) wells to be After wrapping up a 20-well horizontal drilling JV program
put online. in its Central basin asset last year, Newfield will run a single rig
in 2018, to hold by production (HBP) the “vast majority” of a
POOR PLAYER’S PERMIAN? more-than-225,000-net-acre leasehold.
With multiple, prospective zones (Fig. 3) and leases that can Newfield plans to drill an additional 10 to 15 wells in the Cen-
be had for chump change by comparison, the Uinta would ap- tral basin this year, and says total drilling and completion costs are
pear to be a cost-effective alternative to the increasingly pricy now less than $7 million/well. Second-quarter net production of
Permian basin. However, owing to the growing pains intrinsic around 21,000 boed was up nearly 30%, year-over-year.
to a nascent play, well costs can run “just a little bit north of $10 On July 10, Denver’s Middle Fork Energy Partners took the
million,” says the EP Energy chief. first step in entering the major stakeholder ranks, with a de-
“We think there’s a lot of things that we can do long-term to finitive agreement to acquire the estimated 230,000 net acres
actually drop that cost structure down, but as it happens in any and associated production held by QEP Resources, Inc. The
program like this, when starting out, you usually are kind of in a $155-million deal includes properties in Duchesne and Uintah
high-cost period, while you’re testing and trying things,” Presi- counties, with quarterly production last reported at 54 MMcfd
dent and CEO Russell Parker told analysts on Aug. 10. of gas equivalent.
T H E N E X T G E N E R A T I O N
O F F R A C F L U I D E N D S
G D N X
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end specifically designed to further increase the operational service
E N D
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Learn more about how this revolutionary fluid end can extend the
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G D N X . G A R D N E R D E N V E R P U M P S . C O M
DIGITAL TRANSFORMATION
and maintenance for an impending equip- paired with techniques like augmented re- vendors. But some solutions are not
ment failure, providing a tremendous op- ality, operators or maintenance personnel vendor-agnostic, creating integra-
portunity to reduce costly downtime. can be guided through a set of digital in- tion challenges that can impede a
Note: Predictive analytics won’t al- structions to repair a failed piece of equip- producer’s ability to access the valu-
ways be absolute. Sometimes they are ment, or change operational parameters able data needed to meet their goals.
configured around the probability of vari- to improve process performance. ° An open-architecture analyt-
ous failures. For example, a production At the highest analytics level, users can ics approach will support the
team could set a threshold for a failure view their entire operations on a single producer’s current technology
probability of 80%. If the software detects dashboard. This provides real-time, dy- investments. True connected oil-
a failure probability at this threshold, it namic KPIs versus targets, and a prioritized field solutions allow producers to
will trigger an alarm condition, and can list of required actions to meet business combine analytical technologies
notify users that a failure is impending goals. In addition, current performance can with software, services and do-
and requires service. be compared to past performance. Opera- main expertise from various oil-
Prescriptive analytics are the most tors can drill deep into each site, viewing field service companies. This en-
complex analytical techniques for equip- well-pad performance, and drilling even ables a digital solution that helps
ment maintenance and the ultimate goal further into a well or pump’s performance. optimize production through
for most oil and gas producers. Prescrip- Rod-pump control analytics, for exam- real-time insights, to reduce op-
tive analytics build upon predictive ana- ple, can use downhole card information to erational risks and costs.
lytics to not only anticipate equipment provide insights into the downhole condi- • Scalable solutions process data as
failure, but also recommend corrective tions, and identify whether equipment is close as possible to where the data
action, based on historical failure data and running optimally and if intervention is re- originate, eliminating time delays,
trends. Workers can use the recommend- quired. Plunger-lift analytics are retrieved data reliability issues and the need
ed actions to correct issues and optimize from the field and displayed as a timeline of for high-bandwidth communica-
performance of assets in real-time. When well-performance indication, influencing tion networks.
key operator decisions, such as if pressure ° For example, device-level ana-
Fig. 2. One producer reduced operational should be increased. Gas-lift analytics can lytics can provide health and di-
costs by approximately $30,000/year, help operators to know whether they’re agnostic information for critical
per well. over-injecting gas and identify the proper devices, and even send alerts to
ratio of oil and gas injection. stakeholders’ mobile devices, if
a device needs attention. System-
ANALYTICS DEPLOYMENT level analytics can create smarter
Consider the analytics approach when equipment that asks for help be-
determining the solution best suited for fore a failure occurs, or improve
your needs. In many cases, upgrades to collaboration between internal
existing infrastructure will be needed, be- and external stakeholders. And
fore the operator can fully utilize data in a business-level analytics can be
specific analytics strategy. used to analyze production and
• Open architecture. Many produc- operational performance.
ers use a mix of equipment, devices, • Accurate. One aspect of data often
sensors and software from different overlooked, but critical to achieve
the accuracy and usefulness of ana-
Fig. 3. When analytics are combined with business systems, producers can adjust lytics, is data integrity. The infor-
production quickly in response to market changes and business needs. mation solution should be able to
validate data coming from the field,
as well as minimize data gaps that
could impact the results of analytical
software and, hence, the decisions
made by operators.
• Intuitive. Producers should consid-
er how operators interact with the
results of the analytics and other sys-
tems, as they take actions to improve
the performance of operations. In-
tuitive, easy-to-use dashboards can
help workers not only identify and
understand critical production in-
formation, but also respond to it as
quickly as possible.
• Advanced. Newer and more power-
ful ways of operator interaction with
70 OCTOBER 2018 / WorldOil.com
DIGITAL TRANSFORMATION
the equipment and the process are The company’s optimization team When these analytics are combined with
available today in the form of aug- deployed a Rockwell Automation Con- business systems, producers can adjust
mented and virtual reality. For exam- nected Production solution, using analyt- production quickly in response to market
ple, maintenance personnel can use ics software to mitigate wax build-up and changes and business needs.
augmented reality to get digital in- reduce chemical injection in their wells. It has never been easier to deploy ana-
structions that guide them in the pro- The analytics solution helped ARC lytics. The foundation that you need in
cess of correcting an issue or repair- Resources gain production visibility with place is well-established, and new tech-
ing a failure, subsequently improving contextualized information for simpli- nologies can put the power of your data
the accuracy and safety of their tasks. fied equipment troubleshooting. The directly into the hands of the workers who
Finally, the real-time data coming from system helps guide operators through need it, and contextualize it for them.
the process and equipment can be used the entire well optimization lifecycle and Given the opportunity that analytics
with digital twins to monitor performance assists them to better respond to poten- present and the pressures facing oil and
of the operation or to conduct “what if” tial system and equipment issues. Since gas producers, the question isn’t, “Can
scenarios, enabling producers to optimize implementing analytics, ARC Resources analytics help improve our operation,”
the way in which they operate their facili- has reduced operational costs by approxi- but rather, “How long can we compete
ties and maximize or expand production. mately $30,000/year, per well, and plans without them?”
to include it as a key part of its optimiza-
ANALYTICS IN ACTION tion strategy, Fig. 2. ANDY WEATHERHEAD is
global engineering manager at
In the vast oil reserves of Western Rockwell Automation and has
Canada, ARC Resources has multiple as- TAPPING INTO THE POTENTIAL over 28 years of control and
information solution delivery
sets deployed for the exploration, devel- OF DIGITAL experience in the oil and gas
opment and production of conventional Analytics, in a connected oilfield envi- industry. He has spent the last
oil and natural gas. At one of its large ronment, can help you track performance five years focused on helping producers define,
implement and deliver the value of their digital
multi-well sites, the company wanted to trends, and quickly identify and react to transformation strategy. As lead for the
optimize control operations and gain ac- events affecting production and equip- Rockwell Automation Connected Production
cess to valuable production information, ment uptime. Additionally, it can help solution, Mr. Weatherhead also oversees the
translation of the digital oilfield market
to support business decision-making and producers be more proactive and prevent requirements into Rockwell Automation
equipment troubleshooting. downtime and lost production, Fig. 3. Connected Production solutions.
US Gas Processing
ACTIONABLE INSIGHTS
Into US Natural Gas Facilities
The web-based GIS application includes detailed data on more than
500 US gas processing plants, 400 natural gas underground storage
locations, and 58 natural gas market hubs.
In-Depth Data
Such as key contact details, gas plant project/facility data
(including plant type/flow, BTU content, infrastructure,
storage capacity, plant status and ownership) for the
following layers:
FEBRUARY 2018 / DEFINING CONVENTIONAL, SHALE AND OFFSHORE TECHNOLOGY FOR OIL AND GAS / WorldOil.com
FEBRUARY 2018
2018 FORECAST
Led by the U.S., the global drilling
recovery gains momentum
DIRECTIONAL DRILLING
2018 FORECAST
SHALETECH: MARCELLUS/UTICA
Record laterals help feed new pipelines,
plants in northeastern U.S.
G & G TECHNOLOGY
Geo-engineered completion designs
improve recovery in unconventional wells
GULF PUBLISHING COMPANY
DIGITAL TRANSFORMATION
recovery (EOR), well service additives, However, oilfield chemicals can have a on service rounds (or so-called “wind-
also referred to as flowback aids, can be very large impact on total operating costs shield time”), but also to many other
used to improve extraction from mature and profitability when their supply and routine activities, such as documenting
reserves and difficult formations. The mix application are not optimized. Failure to deliveries on paper or computer spread-
of chemicals applied is usually designed efficiently treat wells against corrosion or sheets, or processing orders and invoices
specifically for each oil field and well. They hydrate blockage, for example, can result at the office.
can be dosed in large batches for single in- in production downtime, causing losses If they want to remain viable, chemical
terventions, small regular batch additions in revenue and profit, as well as the sub- service companies have no choice but to
or continuous injection. As the volume of stantial costs for repair and workover. The pass on such costs to customers. Addition-
produced fluid and other operating condi- small decreases in flowrate, caused by ally, the potential risks for staff and the en-
tions changes, the selection and amount of scale, wax or other deposits, can translate vironment that are inherent to the logistics
chemicals used must be adjusted accord- into large losses of produced fluid over of supplying a large network of wells with
ingly, and well conditions are monitored time, which may ultimately determine the chemicals—as well as the manual labor
closely to assure optimal flow. viability of operations. involved in injecting or restocking them—
When compared to other economic can increase with each visit to a site.
factors, oilfield chemicals and related ser- COMPLEXITY OF OILFIELD On the production site, the complexity
vices make up a small part of so-called lift- CHEMICAL MANAGEMENT of chemical maintenance and order fulfil-
ing costs—or the total cost of operating The various associated activities in- ment results in the need for highly-com-
and maintaining a well after the reservoir volved in oilfield chemical management petent personnel, to constantly monitor
has been found and made ready for pro- also have the potential to add up, espe- and verify the performance of services.
duction. According to estimates, the cost cially on large fields if not executed in the Lack of visibility into these services and
of chemicals and chemical services aver- most efficient manner. This can apply to the data brings additional challenges for
ages between 20 and 40 cents per lifted the long hours that chemical drivers and the producer, when needing to make the
barrel, depending on the field. field technicians spend behind the wheel necessary decisions and measuring the
success of the chemical program.
Fig. 2. After demand from emerging economies pushed oil prices to an unprecedented Decision-makers in oilfield chemicals
high in 2008, they went into a devastating free-fall, when the global economic crisis management are looking to innovation
curbed demand for energy, forcing companies to rethink their operations. and technology to improve efficiencies
160 and cut costs. Using newly-available en-
Development of crude oil price 2000-2018, USD/bbl
However, oil producers are trying to The system is a suite of hardware and the system uses sensors and Industrial In-
resolve a multitude of inter-connecting software solutions that substantially in- ternet of Things (IIoT) telemetry equip-
issues across the value chain by invest- creases efficiency and cost-effectiveness, ment installed at the oil well, in combina-
ing in a digital alternative that provides while improving well integrity through tion with highly sophisticated software for
better efficiency, control and transpar- predictive maintenance and mitigating data entry, processing and distribution.
ency. They are often faced with a per- risk through lower hazard exposure. By This can be accessed via smartphones and
plexing myriad of separate hardware and integrating all essential elements of pro- many other cloud-connected devices. The
software solutions that are difficult to duction surveillance, control and analysis security of the cloud-stored data is man-
integrate into existing systems. The tra- into a fully digitized, remotely operable aged by a leading third-party cloud service
ditional approach of selectively adopt- and intelligent system, it optimizes pro- provider, whose data centers are effectively
ing a set of technologies and unsystem- cesses on every level of oilfield manage- safeguarded against cyber risks.
atically implementing digitalization is no ment. A streamlined and fundamentally Clariant drivers and field technicians
longer suitable. enhanced version of its field-proven 2009 are equipped with smart phones and other
predecessor, it has been informed by the mobile devices that help manage job lists
DIGITIZATION: experience of hundreds of oilfield chemi- and activities. When chemical deliveries
THE NEW ENABLER cal managers, who identified over 600 are made or services are performed, the
Oil and gas companies have been em- discrete processes that represent the best smartphone records date, time, GPS posi-
ploying stand-alone technologies to im- practices in Chemical Oilfield Manage- tion and user ID, as well as details about the
prove production operations for the past ment. The system represents a multi- treatment and associated metadata, such as
couple of decades. Clariant was one of the million-dollar software investment and a well’s API number. For each visited site,
first companies to recognize the potential has been demonstrated to increase total the metering devices on the delivery trucks
to develop a digital chemical management oilfield performance by up to 15%. measure the exact amount of chemicals
system, introducing its first iteration of It is used to schedule, monitor and re- delivered. This information is saved and
VERITRAX almost a decade ago. Since port all aspects of oilfield services. This added to the delivery record for verifica-
then, the company has availed of the latest includes the scheduling and performing tion purposes, and is also provided to the
smartphone and Internet of Things (IoT) of deliveries and the posting of analytical oilfield operator, along with invoices.
technologies available to fully digitize all tests, in addition to other multiple types of Chemical tanks—both those used to
field processes, Fig. 4. reporting. To fulfil its many different tasks, supply delivery trucks and those for dos-
LIVE WEBCAST: OCTOBER 30, 2018 | 10 A.M. CST / 3 P.M. GMT SPEAKER:
Nathan Tungseth
Global Product Group
Digitalizing Onshore Upstream Operations to Save Manager – Onshore
Oil & Gas, ABB
Time and Money
The boom in the consumer technology arena means increasingly affordable remote sensors SPEAKER:
and cloud computing are now putting digitalization within easy reach of the onshore Darren Schultz
upstream sector. From the wellhead through to central processing facilities, there are a Global SCADA Product
range of technologies powered by the Internet of things which can make operations more Manager – Oil and Gas,
productive and less expensive than ever. These include local automated controls, remote ABB
analytical tools, SCADA in the cloud and artificial lift.
SPEAKER:
Join this webinar to discover practical, low cost suggestions for how digital can help you
Braden Robinson
not only work more efficiently and more effectively but also more safely by limiting the Solution Architect –
time you need to spend in the field. Oil and Gas, ABB
OFFSHORE SOLUTIONS
Targeted to be part of an oil and gas
company’s digital transformation journey,
Clariant is also introducing VERITRAX
for applications in both onshore and off-
shore operations. Logging incoming data
and processing them through a series of
KPI evaluations, the system provides a
comprehensive and real-time overview of
the risk profile for subsea and wells, chemi-
cal handling, and facilities and export, al-
lowing personnel to focus on problem res-
olution and optimizing operations, rather
than data collection.
CONCLUSION
ing at the well itself—are fitted with spe- ple taken at a wellhead, pipeline or oil and Digital transformation is altering the
cial sensors, so that the system can moni- gas separator. They enter the sample into way that industries operate, on a scale
tor the inventory. If tank levels are low, the the system by scanning the code, as well comparable to major industrial revolu-
system automatically places orders for re- as other data, like photos or comments. tions of the past. While it has tremendous
plenishment and generates corresponding Samples are then tracked to the laboratory. potential to benefit the industry, to un-
invoices. All chemical deliveries, including Test results and analyzed reports are then lock its full value, companies need to work
batch deliveries injected into pipelines or made available to both the technician and with experienced and trusted partners
dosing points, are scheduled automatically customer via the dashboard. that have proven digital system solutions.
by the system, which continually calculates Out in the field, VERITRAX greatly
the most efficient job lists and itineraries. BENEFITS IN THE FIELD reduces the need for time-intensive, risk-
Alerts can be configured individually and VERITRAX reduces the driving hours increasing well visits and laborious manual
can interact intelligently with the recipient. and manual handling that chemical man- data collection, while also minimizing the
Aside from chemical needs, the system agement has traditionally involved by economic and environmental hazards as-
also forecasts service requirements, such as providing the time- and effort-saving con- sociated with leaks, blockages and equip-
pump repair and calibration. VERITRAX venience of digital supervision and con- ment malfunctions. In the lab, it provides
can be linked to the producer’s SCADA trol. Replacing weekly drives out to well near real-time analytical data and produc-
system or time-based process recording sites to measure chemical tank levels and tion histories that offer unprecedented
program, allowing the coupling of chemi- monitor proper functioning of pumps, insight into the effectiveness of chemical
cal data with production data to provide field technicians can now perform these maintenance programs. In management
accurate, total performance correlations. tasks remotely. and accounting offices, the solution affords
Through integration with SAP, the Similarly, if remotely controlled chemi- a new level of control over all aspects of
system also can provide precise ware- cal pumps are used, visits for adjustment chemical servicing, supply and billing that
house forecasting. It automatically sends purposes can be reduced significantly. The puts provider-client relations on a more
invoices to the enterprise resource plan- system also prevents over-frequent chemi- transparent, mutually profitable basis.
ning (ERP) system of the serviced oil and cal deliveries that drivers often undertake
gas producer. The VERITRAX Customer to be on the “safe side.” Field personnel are
PAUL GOULD is global head of
Dashboard is updated every five minutes also relieved of laborious record-keeping. digital strategy at Clariant,
from the Cloud, allowing customers to All of this reduces risks of gaps in chem- where he manages the
development and deployment
access data in real time through this web ical treatment programs, which can lead of IIoT and Big Data solutions,
application, specifically developed for to production shutdowns and increased for the oiI, refinery and mining
chemical management. workover costs, as already stated. Staff safe- business lines. He specializes in
systems that use chemicals to optimize the
The system also integrates the analyti- ty is reduced by mitigating exposure to po- performance of continuous processes in oil
cal testing performed on well fluids, to de- tential hazards, such as chemical, mechani- production, mining and water treatment. His
termine the need for chemical adaptations cal or driving accidents. At the same time, expertise includes: edge devices, SCADA and
networking, as well as leveraging predictive
and anticipate potential well failures. Field the enhanced transparency and reliability analytics and expert systems to create unique
technicians attach a barcode to each sam- of chemical programs lowers the risk of market offerings.
76 OCTOBER 2018 / WorldOil.com
TRAIN
ELEVATE
NETWORK
The go-to resource
for the oilfield services
and equipment sector.
MENA
The heart of global oil exports thrives amid geopolitical tensions
MICHELE COWART, News Editor
The Middle East and North Africa (MENA) remain the operations, including associated assets, contracts, management
quintessential oil exporting region, replete with consider- systems, and approximately 2,300 employees and contract per-
able assets and tensions. “Oil markets are very much linked to sonnel spread across Algeria, Kuwait and Saudi Arabia. The ac-
geopolitical tensions, especially if they are in the Middle East, quired assets include 12 rigs in Kuwait, 11 in Saudi Arabia, six in
said Fatih Birol, executive director of the International Energy Algeria and two in southern Iraq.
Agency (IEA), in an interview. “The oil industry is still thriving,
and this is shown through different exporting countries like Iraq MIDDLE EAST
and Iran, bouncing back from their different sets of challenges, Saudi Arabia is the world’s second-largest oil producer
stronger than ever.” and largest oil exporter, as well as OPEC’s biggest member,
Kuwait and the UAE exemplify regional strength. Kuwait and home to the world’s largest oil company, state-run Saudi
has announced ambitious capacity targets for 2020, that could Aramco. As Brent crude hit $80/bbl last May, OPEC decided
see the country increase oil capacity from 3.2 MMbpd at the to boost production to meet rising demand and keep prices in
start of this year to around 4 MMbpd by 2020. This includes check. Saudi Aramco CEO Amin Nasser said oil demand is ris-
85,000 bpd of new heavy oil output. Meanwhile, the UAE, ear- ing by 1.5 MMbpd to 1.7 MMbpd and will be “healthy” next
lier this year, signed a $1.5-billion concession deal with Austria’s year. In addition, the U.S. is said to have asked Saudi Arabia and
OMV to expand oil output 215,000 bopd. others to relax output restraints put in place since early 2017.
In another sign of regional strength last July, ADES Interna- As a result, Saudi Arabia boosted oil output to the highest level
tional Holding Ltd. signed a definitive agreement with Weath- since October of last year. Its daily production rose 162,000
erford International for the $287.5-million acquisition of 31 on- bopd to 10.030 MMbopd in May, according to Bloomberg.
shore drilling rigs, in line with its strategy to strengthen onshore Saudi Aramco changed plans from pursuing a potential IPO
capabilities. ADES will acquire Weatherford’s onshore drilling in the parent company, which began in 2016, to offering a stake
Left – BP, holding a 60% interest, is the operator of Block 61, which contains Khazzan field, approximately 217 mi southwest of Muscat. The Oman Oil Company for Exploration
and Production holds a 40% interest. Photo: BP. Center – The ultra-deepwater development, semisubmersible Maersk Discoverer is drilling offshore Egypt. Photo: BP. Right –
The LR5 drilling rig at the Khazzan Project, Oman. Photo: BP.
78OCTOBER 2018/WorldOil.com
in chemical giant Saudi Basic Industries Corp., which may be In addition, Iraq plans to increase output at the southern
worth $70 billion. In addition, the Kingdom has granted a 40- deposit of West Qurna-1 to 480,000 bopd by December from
year concession to Saudi Aramco, with an option for a 20-year 450,000 bopd, according to Hassan Mohammed Hassan, head
extension, to exploit the kingdom’s hydrocarbon reserves. The of the field’s joint management committee, during an interview
previous deal was for 60 years, and it ended in 1999. These steps in Basra. Output would jump to 800,000 bopd by the end of
will add value to Aramco, as the crown prince insisted that the 2022, he said.
company should be valued at $2 trillion or more, but current As an opportunity to increase investment, Iraq held its 5th
analysis places the figure much lower. bid auction during second-quarter 2018, requesting bids for
Iraq holds the world’s fifth-largest crude reserves, accord- three blocks along the border with Kuwait, seven areas at the
ing to data compiled by World Oil, and is OPEC’s second- border with Iran, and one offshore block in the Persian Gulf.
biggest producer. In addition, Iraq has managed to increase Just over half of the energy deposits were offered to UAE-based
oil production slightly, averaging 4.463 MMbpd during 2017. Crescent Petroleum Co., China’s Geo-Jade Petroleum Corp.,
In response to recent progress, the country announced a re- and United Energy Group, with headquarters in Hong Kong.
vised capacity target, with the aim of reaching 6.5 MMbopd To further boost exports, Iraq has plans to construct export
by 2022. In July 2018, the country’s rig count average reached facilities on a man-made island in the Persian Gulf. This $4-bil-
59, 10 units higher than the same period last year. This has lion project will inject seawater into its southern oil fields, to
been the main contributor to the MENA region’s overall rig dislodge more crude from the deposits, according to Basra
count increase. Oil’s Jabbar. The goal is to double output at Majnoon field to
Within the first few months of 2018, Royal Dutch Shell 450,000 bopd.
sold, for an undisclosed amount, a stake in West Qurna-1 oil Gazprom Neft Middle East commissioned a second well,
field to Japan’s Itochu Corp, the latest step in a gradual with- Sarqala-2, at its Sarqala field within the Garmian Block,
drawal from the region. In addition, Shell EP Middle East Fig. 1. Cumulative production at the field stood at 7 MMbopd,
Holdings agreed to sell the entire share capital of Shell Iraq as of April 2018. Drilling of the Sarqala-3 well was planned for
B.V., which includes the 19.6% stake in West Qurna-1 oil field, third-quarter 2018, completing Phase 1 of field development.
for $406 million, to a subsidiary of Itochu. In addition, Lukoil and Basra Oil signed a development plan
To offset a production loss in the north, where a dispute with for West Qurna-2 field that provides for an oil production pla-
the semi-autonomous Kurdish region has crippled pipeline ex- teau of 800,000 bopd. According to the plan, production of
ports through Turkey, state-run Basra Oil, in the south, targeted 480,000 bopd will be reached in 2020, and 800,000 bopd is
an increase in production to 3.5 MMbopd by the end of the year expected in 2025.
from 3.15 MMbopd now, according to Director General Ihsan In July, Norwegian operator DNO announced a two-thirds
Abdul Jabbar. The firm plans to pump 4.5 MMbopd by the end of increase in production from Peshkabir field, which is in the
2022. Iraq sees output capacity at 5 MMbopd by the end of 2019. Tawke license, to 25,000 bopd, following completion of the
World Oil®/OCTOBER 201879
REGIONAL REPORT / MENA
Peshkabir-4 well testing program. The next well, Peshkabir-5, Prior to these newest sanctions, analysis of Iranian crude
has been drilled about 4 mi west of Peshkabir-3. Peshkabir-5 oil production showed that approximately $21 billion in capex
is producing around 8,000 bopd. “At around 35,000 bopd, were set to be spent by the country on oil projects between
Peshkabir has now leapfrogged into second place after Tawke 2018 and 2021, to ensure that output grows to around 4.9
among the Kurdistan fields operated by international oil com- MMbopd in 2021, according to GlobalData. Accordingly, the
panies,” said DNO Executive Chairman Bijan Mossavar-Rah- country would have 66 fields producing liquid hydrocarbons
mani. Also, Peshkabir-6 and Peshkabir-7 were drilling ahead by 2021, of which 38 are conventional oil and nine are heavy
at press time. oil fields, while 19 are gas fields producing condensate.
Iran has the world’s largest gas reserves, estimated at 1,194 Since the first sanctions were eased, Total has been the only
Tcf, and the fourth-largest oil reserves at 155.6 MMbbl, accord- Western energy major invested in Iran, committing $1 billion
ing to data compiled by World Oil. Per the 2017 average of 4.442 at giant South Pars gas field. Total has a 50.1% stake in the 20-
MMbpd, Iran is the fifth-biggest oil producer, following Russia, year South Pars project, with China National Petroleum Corp,
Saudi Arabia, the U.S. and Iraq. holding 30% and Iran’s Petropars with 19.9%. However, Total
The country is the subject of a second round of U.S. sanc- will withdraw from the project, if it doesn’t get a waiver from
tions, due to be implemented on Nov. 4. The forthcoming U.S. the U.S.
sanctions on Iran will impact $200 billion in potential energy In May, the U.S. administration withdrew from the landmark
deals, according to Bloomberg. However, during the brief pe- 2015 Iran nuclear deal ( Joint Comprehensive Plan of Action),
riod when the sanctions were lifted in 2016, output recovered set to curb Iran’s nuclear program and reinstate financial sanc-
from 2.9 MMbopd in 2015 to 3.8 MMbopd, surpassing pre- tions on the Islamic Republic. The U.S. will institute the “high-
sanction levels of 3.6 MMbopd. est level” of sanctions against Iran to get them to “zero” exports.
According to the U.S., companies with ties to the U.S. that are
doing business with Iran have 180 days to get out of oil deals
Fig. 1. The Garmian Block consists of an onshore development with the Middle Eastern producer or face retaliation. This move
project area of about 50 mi2, which contains the Sarqala will detract foreign investors, thus keeping the country’s output
oil discovery. WesternZagros and its co-venturer, Gazprom
Neft Middle East B.V., received approval for the Garmian field flat or lower through 2025. Iranian President Hassan Rouhani
Development Plan in May 2016. Photo: WesternZagros. suggested his country would continue to abide by the agree-
ment, but that it was now between Iran and the other signato-
ries, China, France, Russia, UK and Germany and the EU.
In May 2018, the National Iranian Oil Co. (NIOC) signed
a heads-of-agreement for a 10-year, $1.16-billion agreement
with Pergas Resources International Ltd. to work on Karanj
oil field in Khuzestan province. Karanj produces 127,000
bopd, and Iran plans to use gas injection to boost output to
200,000 bopd, with an ultimate recovery of 655 MMbbl of oil
over 10 years.
UAE. The UAE announced plans to invest $109 billion
in their E&P sector until 2022. The emirates pumped 2.89
MMbopd in June, 20,000 bopd more than in May, according
to a Bloomberg survey. Crude and condensate exports rose to
a nine-month high in June, on demand from Japan and China.
In July, government-run producer ADNOC said that it had
“the ability to increase oil production by several hundred thou-
sand barrels of oil per day,” should this be required to help al-
Fig. 2. The LNG tanker BROOG in the port of Ras Laffan, leviate any potential supply shortage in the market. ADNOC
northeast Qatar. Photo: Total.
reportedly can pump as much as 3.3 MMbopd and is working
to increase output capacity to 3.5 MMbopd.
In addition, Al Yasat Company for Petroleum Operations,
a subsidiary of ADNOC, awarded an EPC contract for full de-
velopment of the Bu Haseer field offshore, to Abu Dhabi’s Na-
tional Petroleum Construction Company. ADNOC Upstream
Director Abdul Munim Al Kindy said, “The award of the EPC
contract, to further develop Bu Haseer, one of our most recent
upstream developments, illustrates our commitment to grow-
ing production capacity and is part of our 2030 smart growth
strategy, driving a more profitable upstream.”
Oman. Petrofac received a contract worth $265 million for
development of the Marmul Polymer Phase 3 (MPP3) Project
to boost oil output in southern Oman. This is the first award to
be secured under a 10-year framework agreement with Petro-
leum Development Oman (PDO), signed in 2017.
80 OCTOBER 2018 / WorldOil.com
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In April, BP and Oman Oil Company began development Kaabi, referring to Qatar’s portion of the giant offshore res-
of Ghazeer, the second phase of giant Khazzan gas field. This ervoir shared with Iran. Qatar’s total oil and gas production
follows last year’s successful start-up of Khazzan’s first develop- will reach an equivalent of 6.2 MMbpd when the expansion
ment phase. The project is now producing 1 Bcfd and around is complete, up from 4.8 million currently, he said. Qatar Pe-
35,000 bcpd. The project should go onstream in 2021 and pro- troleum plans to make its FID on the expansion by the end
duce an additional 0.5 Bcfd and over 15,000 bcpd. The Khazzan of 2019, and to reach its new 110-million-ton/year target in
and Ghazeer developments are expected to produce a total of 2024, Al Kaabi said.
10.5 Tcf of gas and around 350 MMbbl of condensate, accord- Kuwait announced plans to invest $112 billion over the next
ing to BP. five years to boost production, in hopes of increasing oil capaci-
In May, Total signed an MOU with the government to devel- ty from 3.2 MMbpd at the start of this year to around 4 MMbpd
op gas resources in the country. Total and Shell will develop sev- by 2020. The country’s oil and gas sector accounts for about
eral gas discoveries in the Greater Barik area on onshore Block 40% of its GDP and about 92% of export revenues.
6, with respective shares of 25% and 75%. Initial gas production Energy ministers from Saudi Arabia, the UAE and Kuwait
is expected around 500 MMcfd, with a potential to reach 1 Bcfd planned to meet in Kuwait to discuss OPEC matters, about
at a later stage. a week after the Saudis and Russia announced a new policy
Qatar. In September, the world’s biggest LNG producer to increase oil production. The UAE and Kuwait are the two
announced plans to ramp up output, as competing supplies countries, after Saudi Arabia and Russia, that will benefit the
from Australia and the U.S. are also set to come to the mar- most from an agreed increase in production, because they have
ket over the next decade. State-owned Qatar Petroleum will enough spare capacity.
build four new liquefaction trains by 2025, up from a previ-
ously announced three, CEO Saad Sherida Al Kaabi told re- NORTH AFRICA
porters in Doha. That will boost production to 110 million Egypt. The country’s gas production has been in decline,
tons of LNG/year from 77 million currently. Qatar last year falling from a 2009 peak of 5.8 Bcfd to 3.9 Bcfd in 2016, based
announced plans to boost capacity to 100 million tons within on estimates compiled by World Oil. This is due to relatively
seven years, Fig. 2. low investment. Meanwhile, domestic demand for energy has
“The decision to increase output even more was driven by grown, driven by economic growth, increased natural gas use
rising demand for gas and the good results obtained through for power generation, and energy subsidies, said the U.S. EIA.
recent additional appraisal and testing in North field,” said Al Oil production also was off 4.4%, at 614,500 bpd.
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Hal J. Goldie Daniel McAteer Danny Sorrells Jesper Ridder Olsen Gro Gunleiksrud Haatvedt
Hal J. Goldie has been RDS, KCA Deutag The Railroad Commission Maersk Drilling has named Gro Gunleiksrud
appointed to the board has appointed Daniel of Texas has appointed Jesper Ridder Olsen as Haatvedt has joined
of Enpro Subsea, based McAteer as its head of Danny Sorrells as assistant CFO. He brings more than Neptune as V.P. and group
in Houston. With a career the Brownfield engineer- executive director and oil & 25 years of experience to head of exploration.
that spans almost 50 years ing team responsible for gas division director. Most the company, including Previously with Aker BP
in the industry, Goldie was supporting the North recently, Sorrells served leadership roles with KPMG ASA, she served as senior
previously president at Sea and Sakhalin Island. as acting oil & gas division and Ernst & Young. In V.P., exploration, for the
Cameron Subsea Systems. Having previously worked director. Prior to this, he addition, Ridder Olsen has last four years, and senior
In addition, the business for the company, McAteer served as Kilgore district been involved in several V.P., Norwegian Shelf,
has appointed Francesco brings more than 20 director. He brings 37 years capital market transactions, at Equinor.
Santoro as its strategic years of experience in of industry experience to including IPOs, in addition
consultant in South the industry, defense the role. to serving as auditor and
America. Based primarily and heavy engineering. advisor for A.P. Moller– Cox Oil has named
in Rio de Janeiro, Santoro Previously, McAteer was Maersk, ISS, Carlsberg and Vincent DeVito as
has more than 40 years of chief business develop- Rosehill Resources Inc. has Danske Bank. executive V.P. and general
experience in the industry, ment officer with Global appointed the chairman counsel. Prior to this,
including leadership roles Energy Group. of the company’s board DeVito served as the
at Petrobras, Technip and of directors, Gary C. Chris Zeal has joined senior executive, energy
Oceaneering. Hanna, to also serve as Chariot Oil & Gas Limited counselor to the secretary
Dustin Guinn has been interim president and CEO as an independent of the interior, at the U.S.
named CEO of Zion Oil of the company and its non-executive director. Department of Interior. In
Anadarko has named & Gas. Most recently, sole subsidiary, Rosehill Most recently, he held addition, he has also held
Amanda M. McMillian as Guinn held the posi- Operating Company, LLC. the position of managing several senior leader-
executive V.P. and general tions of executive vice With 30 years of industry director at Jefferies Hoare ship roles at the U.S.
counsel. Having joined chairman, and COO and experience, Hanna served Govett. Prior to this, he Department of Energy.
the company in 2004, president, since 2016, previously as CEO of KLR held a similar role at
McMillian previously with the company. Prior Energy, and CEO of EPL Citigroup. In addition, Zeal
served as senior V.P., to this, he served as CEO, Oil & Gas, Inc., that was is a director of Ventus VCT InterMoor Inc., an Acteon
general counsel, corporate president and COO of acquired by Energy XXI plc., and brings over 30 company, has named
secretary and chief compli- Viking Services. in June 2014. In addition, years of experience to the Martin Kobiela as
ance officer. Prior to this, Hanna has been the company. president. Most recently,
she served as V.P., general chairman of the board of Kobiela served as regional
counsel and corporate Ross McHardy has joined directors of Energy XXI president for InterMoor
secretary of Western Gas EnerMech as European Gulf Coast, Inc., since Chesapeake Energy Asia Pacific. A chartered
Holdings, LLC. regional director, located April 2018. has appointed Mark A. engineer, he brings over
in Aberdeen. Previously Edmunds to its board 20 years of experience to
with TAQA Bratani, of directors. In addition the role. Kobiela replaces
The American Petroleum McHardy was responsible Rob Saltiel has been to this appointment, Tom Fulton, who has
Institute (API) said that for safety performance, named president and CEO Edmunds is a senior assumed the role of chief
Debra M. Phillips has production and project of Key Energy Services. partner and vice chairman technology officer. Most
joined as V.P., global delivery, and engineering Saltiel most recently at Deloitte. Having joined recently, Fulton served
industry services. Phillips across central North Sea served as president and the firm in 1981, he has as president and V.P.
previously served as V.P., assets. Prior to this, he CEO, Atwood Oceanics, served on its board of engineering, for the com-
sustainability and market was part of EnQuest’s from 2009 until Atwood directors, its global and pany. He is a registered
outreach for American Aberdeen leadership Oceanic’s sale to Ensco elected leader succession professional engineer and
Chemistry Council. In team. McHardy brings plc in October 2017. Prior committees, and led the brings over 30 years of
addition, she served as more than 20 years of to this, he served in vari- Americas oil and gas experience to the position.
the global secretariat for experience to the role. ous senior management practice.
the International Council roles, including COO at
of Chemical Association’s Transocean. Paul Smith has been
Responsible Care Charles (Chuck) Davison, Westley Stockton has appointed group managing
Leadership Group. Jr. has been named been named executive director at UTEC Survey,
chairman of the board of Ashtead Technology has V.P., CFO, treasurer and part of Acteon. A member
Fairfield Geotechnologies. appointed Stephen Steele secretary of Gulf Island of senior management
Danos has named Rafe Davison joined as corporate development Fabrication, Inc. Stockton since 2016, Smith, most
Blades as sales manager. FairfieldNodal in June director. Steele brings most recently served recently, has been respon-
Based out of the com- 2015 as president and more than 20 years of as senior V.P. and chief sible for the day-to-day
pany’s Gray, La., head- CEO. Prior to this, he was industry experience to accounting officer for management of worldwide
quarters, Blades brings 10 senior V.P. and company the business. Prior to this, CB&I, and previously operations. Prior to this,
years of sales experience officer of Oceaneering he served as V.P., i-Tech held senior leadership he served as tender
to the company. Prior International, and served services, and V.P., sales, positions within financial manager at Subsea7.
to this, he served as a in executive leadership marketing and strategy at operations and mergers He will be based in
coach and educator. roles at General Electric. Subsea 7. and acquisitions. Aberdeen, Scotland.
86 OCTOBER 2018 / WorldOil.com
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ShaleTech 2018 is bringing the industry together to explore the latest
developments in E&P technology and water management. With an advisory
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Oil, the conference will feature two days of operator-oriented presentations
and networking opportunities.
Questions:
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Energy Web Atlas ..............................................71, 82 Yellowjacket Oil Services LLC ..................................20
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