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BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL

MOTOR TECHNICAL DATA (Rev 02)


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CUSTOMER : Jindal Power Limited.


PROJECT : 4x600MW O.P.Jindal STPP Phase – III, Raigarh.
CONSULTANT :
WORK ORDER : 48273P421-51/52/53/54
TD Date : 11.03.2010
Document No : BP-DG-329-139-007

NOTE : Data given below is subject to tolerances as per IS:325 unless specified otherwise as '*' for
which the data is guaranteed.

1.0 General

1.1 Application : BFP

1.2 Quantity : 1+1+1+1 Nos.

1.3 Make : BHEL ,Bhopal

1.4 Frame Size : 1TF7749-4

1.5 Applicable Standard : IS:325

2.0 TYPE AND RATING

2.1 Type of Motor : SCIM

2.2 Service
Service Factor : 1.0

2.2.1 Outdoor/Indoor : INDOOR

2.2.2 Hazardous Area Classification : SAFE

2.3 Duty Cycle / Designation : Continuous.(S-1)

2.4 Rated Continuous output(kw) : 12000 KW


2.41 Rating of Driven equipment at Design Duty Point: 8817 KW

2.5 Ambient Temperature(deg.cen.) : 50

2.6 Rated speed (rpm) : 1495

2.7 Rated voltage (v)and variation : 11000, ± 10%

2.8 Rated frequency(hz) and variation : 50, ± 5%

2.9 Combined voltage and Freq.variation : 10% abs.

2.10 Full load current(amps) : 720 Amps

2.11 No load current(amps) : 130.0


BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL
MOTOR TECHNICAL DATA (Rev 02)

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2.12 Efficiency & power factor
Load(% of full load) Efficiency Power factor
100 : 97.3 0.90
75 : 97.0 0.90
50 : 96.5 0.89

2.14 Locked rotor / Starting current % of FLC : 475% (Inclusive of Tolerance)

3.0 PERFORMANCE

3.1 Method of starting : DOL

3.2 Torque at rated voltage(%of FLT)


3.2.1 Breakaway starting torque : 38%
3.2.2 Pull-up torque : 38%
3.2.3 Pull-out torque : 190 %

3.3 Starting time at : 75%RV 100%RV 110%RV


a)Load coupled(secs) : 9.9 4.6 3.5
b) Load un-coupled(secs) : 5.0 2.5 2.0

3.4 Locked rotor withstand time (hot) secs. : 35.0 23.0 18.0
(cold) : 48.0 30.0 23.0
3.5 Starting Duty
a)No.of equally spread starts per hour : 3
b)No.of cold starts : 2
c)No.of hot starts : 1

3.6 Thermal time constant(minutes) : 30 Minutes.

3.7 Whether motor suitable for sudden application: Yes, Windings are suitably braced
Of 150%RV during Bus Transfer

3.8 Whether Motor is suitable for operation at 80%RV


For duration of 10 min. During running condition: Yes

3.9 Whether motor is suitable for momentary voltage


Upto 70%RV for one second : Yes

3.10 Suitable for operation at full load for 5 min.


With 75%RV at motor terminals w/o injurious heating: Yes

3.11 Noise Level : 85 dB at 1 mtr (as per IS:12065)

3.12 Vibration Level : 2.8 mm/sec(rms) / 32µ(p-p)( as per IS:12075)

4.0 CONSTRUCTION
4.1 Degree of protection : IP-55

4.2 Method of cooling : IC-81W


BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL
MOTOR TECHNICAL DATA (Rev 02)

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4.3.1 Motor suitability for rotation : UNI-DIRECTIONAL
4.3.2 DOR facing Main DE in case of unidir. Motor : CW

4.4 Insulation class : F

4.5 Permissible temp. rise at with Max. Inlet : 82o above Cold Water(as per IEC;60034-1)
0 0
Water Temp. of 38 C (By resistance method) ( C)

4.6 Tropicalised (Yes/No) : Yes

4.7 Winding connection : Star

4.8 BEARINGS
4.8.1 Make : UNITOOLS , DUMDUM etc
4.8.2 Type : Sleeve
4.8.3 Recommended lubricant : Oil ISO VG 32 or Equivalent
4.8.4 Catalogue No. : Φ
4.8.5 Life : 100000Hours.
4.8.6 For FOL system : From Lube Oil System of Pump
4.8.6.1 Oil flow (lpm) per brg. :
4.8.6.2 Max / Mini.oil pressure (kg-m2) : Refer Ouline & GA
4.8.6.3 Insulation : bearing insulated at NDE
5.0 MISCELLANEOUS

5.1 Type of mounting : HORIZONTAL(B3)


5.2 Momemt of inertia (GD2) KG-M2
5.2.1 Load(reffered to motor speed) : 1530.8 (Total)
5.2.2 Motor : 2300.0

5.3 WEIGHTS

5.3.1 Stator (kg) : 9500


5.3.2 Rotor (kg) : 9000
5.3.3 Total (kg) : 27000
5.3.4 Dimensions ( L XB XH) mm : 4700 X 4500 X 2350

5.4 Paint Shade : RAL 7032 (Siemens grey)


BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL
MOTOR TECHNICAL DATA (Rev 02)

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LIST OF ACCESSORIES:

1.01 RTDs for winding (type/nos./leads) : Pt-100,12 Nos,3wire,Simplex.


1.02 RTDs for bearing (type/nos./leads) : Pt-100,2 Nos,3wire,Duplex.
1.03 Space heaters : Yes
1.03.01Nos. : 4
1.03.02Power (watts) : 950 watts,Total power = 3800 watts.
1.03.03Supply voltage : 240V,AC,1Phase.

1.04 Stator terminal box


1.04.01Type / Current level : Phase Separated TB / 40 KA
1.04.02Fault level (MVA) : 750
1.04.03Fault level duration (sec) : 0.25
1.04.04 Location : LHS from DE

1.06 Neutral TB : Non-PSTB

1.07 Current transformers : 3 in NTB


1.07.01 CT Ratio : 1000/1
1.07.02 Class : PS
1.07.03 Vk : 250 V
1.07.04 Im : 30 mA AT Vk/2

1.08 Dial type thermometer


1.08.01For bearing (nos.) : 2Nos.
1.08.02For air temp.(nos.) a)hot air : 2
b)cold air : 4
1.08.03Contact rating : 0.5/5 A , 220/240V DC/AC.
1.08.04Range : 0 To 120 deg.cen.
1.08.05Supply voltage : 240 V.

1.09 Rotor terminal box : NA

1.10 TBs for RTDs,BTDs, DTT & space heaters : YES

1.11 Sole plate : NO, On Pump Skid

1.12 Foundation, anchoring, Holding down bolts : Yes

1..13 Base Frame : YES ( Integral with motor)

1.14 Speed Switch :1 Nos. , set speed 1346 rpm( Rapid start Device)
1.14.01 Supply Voltage : 240 V AC
1.14.02 No. of Contact / Contact Rating : 2 Nos./ 5 A at 240 V AC, 0.5 A at 220 V DC

1.15 Insulation of bearing : YES, at NDE

1.16 Forced oil lubrication : No

1.17 Oil level indicator : Yes


BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL
MOTOR TECHNICAL DATA (Rev 02)

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1.18 Noise reducer : NO

1.19 Water flow indicator : 2 No.


1.19.01Nos./contact rating : 2, 0.5/5 A , 220/240V DC/AC.

1.20 Water leakage detector : 1 No.


1.20.01 Nos./contact rating : 2, 0.5/5 A , 220/240V DC/AC.
1.20.02Supply voltage : 240 V.

1.21 Techogenerator : NA

1.22 Grounding pads


1.22.01Nos./ size on motor body : 2 / 20 Tk X 35 W X 135 L
1.22.02Nos.on terminal box : 2

1.23 Vibration pads : Refer OGA


1.23.01Nos.size : Machined surfaces on Pedestal Bearing
1.23.02Location : on Pedestal Bearing

1.24 Any other fitments : NO

LIST OF CURVES:

1. Thermal withstand curves : 48273-51-04

2. Torque-speed curves : 48273-51-01

3. Current- speed curves : 48273-51-01

4. Current-time curves : 48273-51-02

5. Speed-time curves : 48273-51-02

6. Efficiency,PF- load curves : 48273-51-03

7. Negetive sequence curve : 48273-51-05

Deviations:

Cl 2.02.01 The starting current shall be 475%FLC Inclusive of tolerance .This starting current is also
approved in TNEB Chennai 1x600MW Project.

Cl 2.02.03 Motor is suitable for rotation in reverse direction for 120% of rated speed .However motor is not
suitable for accelerating the load from reverse rotation.

Cl 2.11.02 Terminal Box is suitable for rotation in steps of 180 degrees only.
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