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This requisition covers the minimum technical requirements for the design, fabrication, assembly,
inspection and vendor documents for the above named equipment, in accordance with the
documents listed below.
General Paint Specification for Surface Preparation and Coating 7182001 0 21/10/10
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\2489002 Tech Spec rev D.DOC
1 Introduction 3
2 Scope of supply 3
2.1 Vendor's responsibility 3
2.2 Battery limits 4
2.3 Exclusions 4
2.4 Spare parts and special tools 4
2.5 Warranty time 4
3 Vapour profile 4
3.1 Train gasoline unloading 4
3.2 Train Crude loading 5
3.3 Design case 5
3.4 Vapor recovery operating profiles 5
8 Quality assurance 22
SC “Klaipėdos Nafta” intends to install hydrocarbon Vapor Recovery Unit (VRU) in order to
recover VOC (Volatile Organic Compounds) during train loading / unloading operations with
crude and refined products: gasoline, diesel, fuel oil.
2 Scope of supply
This specification covers the minimum requirements for the design, assembly, testing, supply
and documentation.
The selected vendor will undertake procurement of VRU component raw materials, fabrication
in accordance with the most current standards, inspection at works, assembly, pre-testing at
works, painting, functional testing of the PLC (800xA system) operating and integrated in to
existing 800XA system and all annunciation and operational software, supervision of erection,
commissioning, start-up and training of client’s personnel to operate the Vapor Recovery Unit.
The vendor shall provide a Performance Test of complete Vapor Recovery Unit (VRU) at site.
This test shall be conducted in accordance with standard practices and shall prove the
function of the VRU consistent with the emissions specifications, data sheets, local standards,
all drawings, and shall be consistent with the client’s original emissions and performance
requirements.
The Vendor shall suggest and offer a proven package for Vapor Recovery Unit. Vendor’s
scope shall include all equipment, items, piping, structures, electrical, Instrumentation and
controls etc. as required according to the proposed scheme, within the system battery limit.
Vendor shall furnish complete details of their supply in the bid.
The VRU supplied shall be supplied as a complete system, including all required auxiliary
equipment, skidded and assembled where possible, and suitable efficient and satisfactory
operation and maintenance as a whole for the purpose intended. In order to provide for normal
maintenance, all components and subcomponents shall be designed and installed in such a
manner as they are removable/replaceable without the disassembly or removal of other
adjacent components. Vendor shall be responsible for furnishing all documentation, operating
and maintenance manuals (in Lithuanian and English languages), mechanical, electrical,
instrumentation, structural supports, piping, wiring, pressure vessels, software, controls,
PC/PLC operational manuals, VRU training materials/presentation, and other interconnecting
and safety items as may be required to make the system complete.
Part of the scope is support from Vendor specialist during VRU installation, commissioning,
start-up and training of operating personal.
All materials supplied under this specification shall be new, shall be provided with a
performance guarantee and all OEM warranties, and shall be adequate for the proposed
service per this specification. Proper consideration shall be given to their function with regard
The Vendor shall submit with his quotation assembly drawings showing all Purchasers’
connections with detailed information.
2.3 Exclusions
- foundations (civil works);
- main power supply;
- compressed air supply;
- steam supply;
The Vendor shall separately quote for all the necessary spare parts for 2 (two) year operation,
commissioning and special tools required. Also should be included all necessary materials
and tools for VRU start-up operation.
3 Vapour profile
Products: Crude, Gasoline, Diesel, Heavy fuel oil, etc.
Crude oil physical properties shown on appendix 1 and appendix 2, included with this
requisition.
4.1 General
Availability unit: > 98% on annual basis.
Minimum lifetime: 20 years.
Minimum lifetime of carbon bed: 5 years.
The unit is operated intermittently and located outside near the sea.
4.2 Technical
Table of VRU unit main components, utilities and limits:
Adsorber vessel
Number installed pc 2 Carbon bed adsorber vessels with
adsorbents proven not to
overheat.
vessels suitable for full vacuum;
Filled with activated virgin mineral YES
carbon pellets
Absorber column
Number installed (for gasoline and pc 1 with engineered hydraulic inlet
for crude) absorbent distributor, demister
guaranteed to prevent absorbent
carryover, concentrically enlarged
sump designed to prevent overfill,
and complete with sump level
transmitter and dedicated HH and
LL shutdowns level devices.
Vacuum system
Pump type * LIQUID RING or SCREW TYPE
Number of pumps pc. *
Electric motor with freq. controller YES
Absorbent pumps
Crude supply pump YES Loose supply.
Tag: P-4/4-4002
Pressure drop in piping 1 bar
Return pumps:
Gasoline YES Tag: P-4/4-4003
Pressure drop in piping 8 bar
** Estimated place, dimensions, VRU facility site layout plan, DWG. No. 1162001
Diagram of vapour and absorbers flows to VRU unit see in Process & Instruments Diagram,
DWG. No. 3143408, included in the Requisition.
The vendor shall identify the specifics of each of the above in offer, as follows:
Absorber Vessel:
The absorber vessel shall be designed with accordance to PED and at least 90% contact
efficiency. This vessel may be a single piece or two piece vessels. If it is a two-piece vessel,
the two pieces shall be joined by an ANSI RF flange. The Absorber section shall have an
engineered inlet absorbent distributor designed to provide uniform distribution of the sorbent
liquid. It shall be a randomly packed column which shall be designed with a minimum of four
(4) theoretical trays. This section shall include a removable demister, a RF flanged relief
valve connection sized for the fire case and included, a rich-vapor ANSI flanged outlet
nozzle extended into the vessel and up to very near the top of the inside, and a bar grate
and screen support for the IMPT or equal random packing. The absorber sump section shall
be tall enough to provide for adequate NPSH for the absorbent return pump. It shall have
level control and hi/lo shutdown connection, a pressure gauge connection, a coolant
gasoline return ANSI flanged connection, a bottom drain, an anti-vortex ANSI RF flanged
pump suction connection near the bottom, and an ANSI RF flanged vapor inlet. Facility for
absorber column and related piping cleaning by steam (185oC, 10 bar) should be included
by providing an appropriate steam inlet and outlet. The steaming is required when changing
absorber from crude to gasoline.
Sump Section
Diameter_________
Seam-to-seam shell height_________
Head type_____________
Design working pressure____________
Designed for full vacuum (Yes/No) _____________
MAWP______________
Shell: grade of steel____________
Thickness w/o corrosion allowance_________
Corrosion allowance 3 mm
Heads: grade of steel____________
Thickness w/o corrosion allowance_________
Corrosion allowance_____________
Base type (Skirt/Legs) ______________
Foundation contact area/load__________ _____________
Total weight of vessel dry______________
Total weight of vessel wet______________
Total weight of vessel flooded___________
Total number of vessel fittings________________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Service designation and size___________
Total weight of vessel dry______________
Total weight of vessel wet______________
Total weight of vessel flooded___________
Vacuum Pump(s):
The vacuum pumps shall be designed and suitable for at least 15,000 of continuous service
run-time hours. The vacuum pump shall be base mounted and coupled to an explosion proof
motor of suitable size and rated for VFD operation (inductance duty), complete with coupling
with one (1) coupling guard per pump. The motor shall be fitted with an internal heat switch
which shall be tied to the PLC to alert the owner’s operations staff in the event of a heat-up.
The pump and motor shall be Laser aligned by the vendor after installation at the site and
before start-up. The motor shall be fitted with an internal high-temperature switch tied to the
PLC. The base shall be secured to the VRU foundation to prevent the transmission of
vibration back to the carbon beds through the interconnecting piping. At least one bellows-
type expansion joint shall be supplied for the inlet side of the pump. The vendor shall provide
for thrust blocks or other pipe supports for the discharge piping, each of which shall be
designed to prevent vibration. The suction of each pump shall be fitted with a cone strainer
with 1/32”/0.8mm screen captured between two RF ANSI flanges. All (vapor, coolant) flows
shall be monitored by flow indicating transmitters. The flows shall be adjustable. The vapor
coolant flow shall be stopped during all periods of pump-off time, and shall be reinitiated
during period of pump-on times. This flow shall be managed by two (2) solenoid valves,
each with a discrete open/closed signal from the PLC. Each pump shall be fitted with a RPM
monitor tied to the PLC.
Manufacturer_________________
Model number_____________
Motor HP rating_______________
50Hz
3 Phase (Yes/No) Yes
The supply pump shall be complete with suitable explosion proof motor fitted on a base to
the pump via a coupling. The motor shall be fitted with an internal high-heat switch tied to
the PLC. It shall be sized to move the absorbent from the owner’s absorbent storage to the
VRU site. It shall be shipped lose for installation at close proximity to the client’s day tank by
others. It shall include, as a minimum:
For Crude:
Manufacturer__________________________
Model number__________________________
Design capacity at full rpm_____________@_______________
Mechanical seal (Yes/No) ________________
Motor Type/Class_______________________
Motor size and HP rating _______________ and ______________
Motor temperature switch included (Yes/No) Yes
Suitable for VFD control (Yes/No) Yes
Motor VFD rated (Yes/No) ______________
Coupling model number__________________
Coupling guard included (Yes/No) ______________
Base model number________________
Dimension to suction centerline______________
Fro Gasoline:
Manufacturer__________________________
Model number__________________________
Design capacity at full rpm_____________@_______________
For Crude:
Manufacturer__________________________
Model number__________________________
Design capacity at full rpm_____________@_______________
Mechanical seal (Yes/No) ________________
Motor temperature switch included (Yes/No) Yes
Motor Type/Class_______________________
Suitable for VFD control (Yes/No) Yes
Motor VFD rated (Yes/No) ______________
Coupling model number__________________
Coupling guard included (Yes/No) Yes
Motor size and HP rating _______________ and ______________
Base model number________________
Dimension to suction centerline______________
Operating current___________
Maximum operating amperage_____________
o SIL rating_____________
o NEMA rating____________
Maximum design pressure drop across each carbon bed loaded with vendor’s activated
carbon and ready for service_____
4.5.1. Vendor shall submit recommended list of spare parts with itemized prices for first two years'
of operation of the equipment with bid. Proper coding and referencing of spare parts shall be
done so that later identification with appropriate equipment will be facilitated. Total cost of
spares shall be included in lump-sum price of the system.
4.5.2. Vendor shall also submit a list of commissioning spares with quantity. Total cost of
commissioning spares shall be included in lump-sum price of the system.
4.5.3. Vendor shall also guarantee that commissioning spares, if required over and above the
commissioning spares included in the order shall be made available without any cost and
time implication to the owner. If, for any reason during commissioning, Vendor needs to
utilize spares from list of 2 years normal operational spares, he will replenish the same free
of cost duly delivered at site including all freights, insurance, taxes, and duties.
4.5.4. Mandatory spares shall be supplied per Instrumentation specifications and their price to be
included in the lump sum price of the system.
4.8 Instrumentation
All necessary instrumentation, safety interlock & analyzer for measuring inlet and exit Gas
concentration for smooth and safe functioning of the system is considered under the vendor’s scope
of supply. The instrumentation selected by each vendor is critical to the operational reliability,
efficiency, maintenance, and life of the overall system. Therefore it is necessary for the vendor to use
only devices considered to be standards of the industry, suitably rated, tested, and certified. The
same holds for the automation system as well.
Instrumentation Requirements:
All instruments shall be UL/Cenelec approved for a Class1, Division 2 environment, or equal.
4.7.1. The inlet vapor flow shall be measured at all times. The flow meter shall be a vortex shedding
type with no moving parts and shall be rated for the service it is in. It shall be calibrated to
span the flow of vapor for this application from no flow to the maximum flow with a 20%
overage so it will measure unusually high instantaneous flows. It shall be rated for Class1,
Division 2 service, and shall be locally indicating. It shall be an insert-type, manufactured for
ease of removal from the inlet vapor piping without having to shut the vapor flow off for
instrument extraction. The instrument shall be shielded from all external “noise”, and shall
generate a 4-20ma linear output consistent with the overall flow rate.
4.7.2. The inlet vapor stream shall be sampled and the sample shall be fed to an inlet vapor
hydrocarbon analyzer to determine the inlet hydrocarbon concentration at all times. This
analyzer shall be in constant communication with the PLC/HMI. The sample shall be collected
from a probe reaching into the center of the pipe being sampled to assure uniformity of
sampling.
4.7.3. The inlet vapor temperature shall be measured at all times. The temperature element used
shall be of the RTD type, and shall generate a linear output signal consistent with the
temperature being measured.
client: SC "Klaipėdos Nafta"
project: Crude oil vapour utilization from railway estacada
title: Technical Specification for Vapour Recovery Unit
4.7.5. The inlet “supply” gasoline, crude flow shall be measured at all times using a FIT
communicating with the PLC/HMI.
4.7.6. The exiting “return” gasoline, crude flow shall be measured at all times using a FIT
communicating with the PLC/HMI.
4.7.7. The inlet “jacket coolant” gasoline, crude flow to each vacuum pump shall be measured at all
times using a FIT communicating with the PLC/ HMI.
4.7.8. The inlet “vapor coolant” gasoline, crude flow shall be measured at all times using a FIT
communicating with the PLC/ HMI..
4.7.9. The jacket coolant gasoline, crude temperature shall be measured leaving each vacuum pump
with a TE which communicates constantly with the PLC/ HMI.
4.7.10. The supply gasoline temperature shall be measured as it enters the VRS upstream of the
Absorber Column with a TE which communicates constantly with the PLC/ HMI.
4.7.11. The return gasoline temperature shall be measured as it exits the VRS downstream of the
Absorber Column with a TE which communicates constantly with the PLC/ HMI.
4.7.12. The discharge vapor temperature shall be measured constantly as the vapor leaves the final
pump stage of each vacuum pump with a TE which communicates constantly with the
PLC/HMI.
4.7.13. The true rotating speed of each vacuum pump shall be measured constantly and shall
communicate with the PLC/ HMI.
4.7.14. All motors shall have motor heat switches which shall be monitored by the PLC constantly,
and which will shut down any motor that overheats immediately.
4.7.15. The all flows shall be measured using appropriately sized restriction orifices mounted in
conventional and dedicated orifice flanges with all flow rate signals generated by flow
indicating differential pressure transmitters.
4.7.16. Temperature indicators shall be at least 5” dial face every-angle type. One each shall be
installed on the vapor inlet line, the suction and discharge of each vacuum pump, and on the
vapor outlet line. All temperature indicators shall be supplied with thermowells that reach to
the center of each pipe in which they are fitted.
4.7.17. All pressure indicators shall be at least 5” dial face glycerin filled gauges with the maximum
pressure at or slightly above the MAWP of the pipe or vessel it is fitted into. Each pressure
indicator shall be fitted with an upstream isolation ball valve. These shall be installed on the
vapor inlet line, the vapor vacuum line from each carbon vessel, the supply and return
gasoline,crude lines, the vapor and jacket coolant lines feeding each vacuum pump, and the
Absorber Column.
4.7.18. Each carbon vessel shall be fitted with a vacuum transmitter with a vacuum measurement.
Each vacuum transmitter shall be fitted with an upstream isolation valve.
4.7.19. The outlet vapor stream shall be sampled and the sample shall be fed to an inlet vapor
hydrocarbon analyzer to determine the inlet hydrocarbon concentration at all times. This
analyzer shall be in constant communication with the PLC/ HMI. The sample shall be collected
4.7.21. All automatic valves shall be bubble tight, high performance, lug-type butterfly valves sized
to maintain all flow velocities well below erosion velocity at all times.
4.7.22. Each main automatic vapor switching valve shall be coupled to an RCS or equal electric
actuator sized to assure proper torque considerations when moving the high performance
butterfly valves into and off of their seats. All torque rating shall exceed the torque
requirements of the valves by at least 50%. Each automatic valve shall include:
o Four micro-switches. Two shall indicate the full open and full closed positions of the
valve, and two shall be used as installed spares.
o Each automatic valve actuator shall be fitted with a brake for precise stopping of the
valve at its open and close positions.
o Each actuator shall be rated for Class 1, Division 2 service, or better.
o Each automatic valve shall communicate with the PLC/ HMI constantly.
4.7.23. The system shall be also fitted with dedicated solenoid valves suitable for Class 1, Division 2
service, and rated for the appropriate pressure or vacuum consistent with the application of
each. Each solenoid valve shall be normally closed.
4.7.24. The gasoline supply and return lines shall be fitted with two fail closed bubble tight, high
performance butterfly valves with RCS Sur49 spring closed pneumatic actuators, or equal.
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
o ________________________________________________________________
All manual valves shall be bubble tight, high performance full-open ball and fine hand-wheel
adjustment globe valves. Each shall be manufactured from either cast steel or stainless
steel, and shall be specified or pressure and materials of construction consistent with the
service into which each is placed. Only Viton and Teflon elastomers may be supplied.
4.7.27. All instruments shall be UL/Cenelec approved for a Class1, Division 2 environment or equal.
4.7.28. The vendor is required to demonstrate operating the VRU during start-up when loading
operation is being carried out.
4.7.29. The vendor is also responsible to commission the VRU and fine tune all controls such that it
operates smoothly. Vendor is to rectify any defect or replace the defective equipment as
required if the need arises within 24 months from the date of commissioning at no cost to the
Owner.
4.7.30. The vendor is to conduct the performance test for the vapor recovery system and prove the
recovery as stipulated in the process data during the start-up process. The VRU shall be
designed to continuously indicate the true instantaneous emissions on the 800xa based on
the inlet mass flow. The vendor shall specify the procedure of the performance test and
submit it to the owner for approval 60 days prior to the planned performance test.
System must be provided with an emergency shut down system which can be connected to the
existing emergency shutdown system.
4.10 Software
4.9.1. Vendor shall develop VRU operating software to 1) optimize the VRS operation to reduce
energy consumption while maintaining the emissions at or below the target level, and 2)
regenerate only on an as-needed basis using the absorbed mass of hydrocarbons as the
primary regeneration trigger, and emission level as the over-riding trigger.
4.9.3. Vendors operating software and controls system shall automatically control the re-pressure
air system with a dedicated flow control valve and flow control device such that the operators
need not make any manual adjustments for the life of the system.
4.9.4. In order to prove the energy efficiency of the vendors VRU, vendors operating software shall
calculate the mass of hydrocarbons adsorbed, compare it with the adsorption capacity of the
carbon supplied, and trigger regeneration only when the adsorbed mass reaches a preset
fraction based on the maximum possible adsorbed hydrocarbons.
4.9.5. Vendor’s operating software shall make a permanent record of the actual volume of VRU
recovered gasoline and store this data in units of recovered liters daily, weekly, monthly,
annually, and since start-up.
4.9.6. Vendor’s operating software and controls system shall be designed to monitor the travel and
position of each vapor flow and liquid flow valve in the VRU and to alarm or shutdown in the
event of any malfunction. Vendor shall identify for the owner which malfunctions are alarms
and which are shutdowns. Vendors HMI shall annunciate each according this schedule.
4.9.7. Vendor’s operating software and controls systems shall be developed to monitor, control,
and optimize the absorber pressure during each individual regeneration cycle by varying the
absorber pressure to optimize the adsorption efficiency and minimize the hydrocarbon
loading on the in-service adsorbing carbon.
4.9.8. Vendor’s operating software shall be written to allow for 1) logical progressive normal
shutdowns, 2) immediate emergency shutdowns (ESDs), 3) automatic start-up or re-start
after all alarms/shutdowns are reset. Each shall be recorded on discrete HMI logs which
shall stay active in real time for at least 33 days.
4.9.9. Vendor’s software shall be designed to operate the supply and return pumps in both the
automatic and manual modes operating via HOA switches. The position of these switches
shall be annunciated on Vendor’s HMI graphics.
4.9.10. Vendor’s operating software shall monitor all temperature transmitters continuously, and
shall alarm and/or shutdown the VRS upon published alarm and shutdown temperature
values. These values shall be annunciated on Vendor’s HMI graphics.
4.9.11. Vendor’s software shall monitor all motors and pumps for proper and safe operating
conditions. Each shall be annunciated on Vendor’s HMI graphics.
4.9.12. Vendor’s operating software shall monitor the HOA status of each motor. Each shall be
annunciated on Vendor’s HMI graphics.
4.9.13. Vendor’s operating software and controls system shall measure and monitor the supply and
return liquid flow rates and temperatures, and the vapor inlet flow rate and temperature at all
times. All such values shall be annunciated on Vendor’s HMI graphics.
4.9.14. Vendor’s operating software package shall be fully functional with or without the HMI system
in operation.
4.9.16. Vendor’s HMI software and graphics package shall include dedicated HMI separate trend
line and separate data screens for real time and historical alarms, historical and real time
shutdowns, historical and real time emissions, real time emissions levels, real time vacuum
pump operating parameters including RPM, coolant flow and temperatures to jacket and
vapor, and vapor discharge temperature.
4.9.17. Original site specific adjustable set-up information so the site personnel with proper security
clearance can make operating parameter adjustments to fine tune the system over time.
4.9.19. Vendor’s HMI and PLC shall be configured with a 24/7 high-speed DSL link to the internet
for secured and continuous off-site monitoring.
4.9.20. Owner shall provide a continuous DSL connection suitable for remote monitoring 24/7.
4.9.21. Vendor’s shall include off-site monitoring of the in-service system for a minimum of 24
months after start-up at no additional cost to the owner, and shall include an option to renew
the monitoring service thereafter.
4.10.2. After installation and commissioning at site, the system shall be tested for overall
performance as per procedures mutually agreed upon. Vendor shall, at his own cost,
arrange all instruments and controls required for testing at site.
4.10.3. Vendor shall demonstrate the following parameters at site during performance test:
• Emission level meets the bid requirements
• Document the recovered volumes per unit volume loaded
4.11.2. Vendor shall warrant all components of the system for the full period of the warranty period
stated above, and shall replace and component found to be defective during that period at
no cost to the Owner.
4.11.3. Vendor shall warrant the performance of the VRU during the period stated above so long as
it is used for the purpose intended. In the event the unit does not meet the performance
guaranteed emissions level of 150 mg/m3 for gasoline and 10 g/m3 for crude on a two hour
averaged basis, Vendor take whatever actions are necessary at Vendor’s expense to correct
the situation, and if unable to do so, the following penalties shall prevail:
For gasoline:
o Up to 5 mg/m3 overage = 2% of purchase price
o 6 mg/ m3 up to 10 mg/ m3 overage = 5% of purchase price
o 11 mg/ m3 to 15 mg/ m3 overage = 10% of purchase price
o >15 mg/ m3 overage = 25% of purchase price
For crude:
o Up to 0.3 g/m3 overage = 2% of purchase price
o 0.3 g/ m3 up to 0.7 g/ m3 overage = 5% of purchase price
o 0.7 g/ m3 to 1 g/ m3 overage = 10% of purchase price
o >1 g/ m3 overage = 25% of purchase price
4.13 Painting
All external exposed steel surfaces must be treated with epoxy coating system.
Painting system for absorber should be able to withstand high temperature up to 1850 C.
4.14 Materials
All materials shall be asbestos free.
Designated materials to be supplied with compliance certificate as per EN 10204 – 3.1
6.1 Inspection
Vendor to submit to purchaser for approval an inspection schedule.
6.3 Shipment
After inspection and testing, all equipment shall be thoroughly cleaned, dried and touched up
with paint, if necessary. Flanged connections shall be blanked with suitable wooden or metal
covers. Bare screw threads shall be protected by plugs or caps.
Vendor has the responsibility to check the crating in order to prevent any transport damage.
8 Quality assurance
Vendor to submit guarantees for performance, service and delivery.
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1 General 3
1.1 Scope 3
1.2 Codes and standards 3
2 Types of Construction 3
3 Steel Structures 3
3.1 Materials 3
3.2 Connections 3
4 Fabrication of Steelwork 4
6 Flooring 4
7 Stairways 4
8 Ladders 5
1.1 Scope
This specification covers the basic requirements for the design and fabrication of structural
steelwork.
2 Types of Construction
The specification is directed mainly to the use in structures of hot rolled steel sections, plates
and normalised tubular shapes.
In general, the preferred design shall take account of accessibility for painting and general
maintenance. Lattice type structures, other than trusses and towers, should therefore the
avoided.
3 Steel Structures
3.1 Materials
All material shall be of new stock.
3.2 Connections
High tensile bolts to NEN 914 grade 8.8 or equal, shall be used for all site connections unless
noted otherwise.
Welding shall be used for shop connections. Except where butt welds are called for, all welds
shall be continuous fillets.
Washers parallel or tapered to suit rolled steel sections shall be provided under each nut.
Lock nuts shall be provided for all bolts securing runway beams to main framing.
All nuts, bolts and washers shall be sherardised.
All fabricated frames shall be suitably braced to prevent distortion during transit.
Frames, platforms, stairs and handrails shall be shop assembled in the largest units suitable
for handling and transportation.
All sharp edges of structural members shall be rounded to achieve appropriate coating
applications.
6 Flooring
Steel grating for platforms shall be serrated rectangular open grid type with load bear bars 30
mm deep x 3 mm thick at 30 mm cross centres with twisted cross bars press welded at 30 mm
centres.
Grating shall be attached to the supporting steelwork with clip or other effective means,
minimum of four fixings per panel. Holes or cut-outs in panels shall be made by the flooring
manufacturer and have perimeter stiffening strips welded in. This work is to be carried out
before the final protective coating is applied.
7 Stairways
Stairs in general shall have a minimum clear width between stringers of 750 mm.
All stairs in the same building or structure shall, if possible, have the same slope and stair
handrails shall be continuous with platform handrails. Stairs shall be arranged with a 45o of
slope.
Clearance over stairs shall be such that a minimum vertical clearance of 2.100 mm measured
at the nose of a treat shall be maintained.
8 Ladders
Ladders shall be provided:
a) For access to platforms not served by stairways;
b) As an emergency escape from platform which is already served by a stairways.
Ladder rungs shall be 20 mm diameter round steel bar. Spacing between ladder rungs shall be
maintained at 30 mm.
Ladder rungs shall be positioned such that the top of the rung is at the same elevation as the
platform served.
All ladders serving platforms or landings shall have side access and shall be equipped with
safety cages. Safety cage shall start at 2.100 mm above grade or landing.
All platforms and walkways 1.800 mm or more above grade shall be provided with toe plates.
Toe plates shall also be provided around all pipe penetrations through platforms.
All toe plates shall be 100 mm high unless shown otherwise on the project drawings.
Toe plates shall extend continuously around edges of all platforms, landings, walkways and
openings except at stairs and ladder accesses.
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\2111001 Mech Equip Spec.doc
1 GENERAL 3
1.1 Purpose 3
1.2 Compliance, exceptions and deviations 3
1.3 Alternative designs 3
1.4 Conflicting requirements 3
1.5 Information required 3
1.6 Engineering coordination 3
1.7 Authority approvals 3
3 QUALITY ASSURANCE 4
4 GUARANTEES 4
4.1 Performance 4
4.2 Service 4
1.1 Purpose
This Specification together with other documents of the Requisition covers the minimum
technical requirements for the design, fabrication, assembly, inspection, acceptance test and
Vendor documents for the specified equipment.
A Vendor's nameplate shall be supplied for each item. All relevant information on the
nameplate shall be bilingual in English and Lithuanian. The nameplate data shall be clearly
stamped.
3 QUALITY ASSURANCE
The Vendor shall submit with his quotation (a) document(s) demonstrating that he has an
operational Quality Assurance System, which conforms to the requirements of the International
Standard ISO 9000, or equivalent.
All equipment shall have CE marking and comply to “ATEX” directive 94/9/EC.
4 GUARANTEES
4.1 Performance
The Vendor shall propose in his quotation a performance guarantee based on the duty and
design requirements given in the Requisition.
4.2 Service
(*) The Vendor shall propose in his quotation a service guarantee based on the mode of
operation given in the Technical Specification.
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\2981001 Pipes Spec.doc
1 General 3
2 Certificates 3
3 Limitations 3
4 Marking 4
5 Preservation, painting 4
7 Quality assurance 4
8 Shipping, transport 4
9 Material specification 5
9.1 Pipe class AC01 5
Any deviation from this requisition shall be listed in the quotation and a ruling shall be obtained
by Tebodin before proceeding with the affected portion.
2 Certificates
Pipe shall be supplied with material certificates EN 10204-3.1B issued by the manufacturer,
stating at least:
- Manufacturers name and symbol;
- Heat number;
- Material specification and grade;
- Chemical analysis;
- Mechanical test result;
- Data with regard to quantity and dimensions, size, schedule etc.;
- Hydrostatic test pressures and test results.
Certificates, hydro reports and dimensional check results shall be submitted in one batch
immediately after completion of inspection.
3 Limitations
Carbon steel material shall have a maximum carbon steel content of 0.23%.
Pipe size 6 inch and larger shall be identified with the applicable tag properly attached to each
pipe.
Pipe size 4 inch and smaller shall be identified with the applicable tag securely attached to the
bundles.
5 Preservation, painting
Pipe shall be delivered in an unrusted and clean condition with temporary rust protection.
For seam welded pipe the weld joint quality factor of 1.0 shall be guaranteed.
7 Quality assurance
Vendor shall present his quality assurance/control manual, if possible according to BS-5750 or
ISO 9001, 9002, 9003.
8 Shipping, transport
Pipe size 4 inch and smaller shall be supplied in bundles.
Pipes shall be prepared for shipment in such a manner to avoid damage or atmospheric
corrosion to the inside or outside surfaces during storage or while in transit.
The bevel ends of pipes shall be protected by suitable bevel protectors and/or plastic caps.
Description
½” – 1½”” - pipe c.s., seamless, material ASTM A106B
2”-10” - pipe c.s., seamless, material API 5L Gr. B,
12” and more - pipe c.s., seamwelded, material API 5L Gr. B,
150#
Dimensions
Acc. to ASME B 36.10
End preparation
½” - 1½” – plain ends
2” and more – bevelled ends acc. to ASME B16.25
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\2983001 Valves Spec.doc
1 General 3
2 Certificates 3
3 Design 3
4 Marking 3
5 Preservation, painting 4
6 Testing 4
7 Quality assurance 4
8 Shipping, transport 4
2 Certificates
Flanged & welded valves shall be supplied with material certificates EN 10204-3.1, issued by
the valve manufacturer, stating at least:
- Manufacturers name;
- Heat number;
- Material specification;
- Chemical analysis;
- Mechanical test result;
- Data with regard to quantity and dimensions;
- Hydrostatic test pressures and test results.
Certificates, hydro reports, NDT reports and dimensional check results shall be submitted in
one batch immediately after completion of inspection.
3 Design
Flange facing of all valves, shall be furnished with stock finish.
Valves shall be designed and executed in accordance with the design codes and design
features as noted on the attached applicable specification sheets.
Valves shall be supplied with assembly drawings, showing all relevant information, such as
materials of construction, dimensional data, design features, etc.
4 Marking
Marking shall be in accordance with EN .19:2002
6 Testing
The valves shall be inspected and tested in accordance with EN 12569. Seat tightness shall
be according to EN-12266-1, leakage rate A, except for gate valves greater than DN400 (16”),
where leakage rate B applies.
7 Quality assurance
Vendor shall present his quality assurance/control manual, if possible according to BS-5750 or
ISO 9001, 9002, 9003.
8 Shipping, transport
The valves must be packed in a way that they cannot be damaged during shipment.
Flange facing shall be protected over the gasket seating surface with plastic, cardboard and/or
hardboard covers to avoid mechanical damage.
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\4199030 Electrical Spec.doc
1 Scope 3
3 Area classification 6
4 Utilisation voltages 7
6 Equipment 9
7 Electric motors 10
8 Control 11
14 Division of work 22
1.1 The requirements outlined herein are for electrical equipment, supplied as part of a
mechanical package. The mechanical specification defines the equipment to be supplied.
Any electrical equipment shall conform to the applicable sections of this specification.
1.2 The electrical installation shall be designed and installed to obtain a maximum of safety and
easy operation with a minimum of maintenance.
1.3 This specification is not intended to cover all the details, however it may be expected that
the Vendor provides all the elements that are inherent to sound engineering practices and
workmanship in order to achieve a completely satisfactory electrical system. It shall be the
Owner's responsibility to advise the Vendor of all clearances, approvals, permits,
documents, etc. required by the several national authorities.
• The electromagnetic disturbance it generated does nor exceed a level allowing radio
and telecommunications equipment and other apparatus to operate as intended.
• The apparatus has an adequate level of intrinsic immunity of electromagnetic
disturbance to enable it to operate as intended.
In case of conflict between the European EMC-directive, and its amendments, and the local
EMC standards and regulations the most severe shall rule however it is noted that the
European EMC-directive, and its amendments shall be used as starting point.
The area classification will be stated in the mechanical specification or the document
containing the Mechanical Package Requirements.
All equipment and wiring must comply with the applicable standards for the specified
hazardous area.
Electrical equipment finishes and construction materials shall be selected and furnished
which are resistant to the corrosive environment specified.
For equipment installed in a hazardous area the Vendor shall furnish the required
certificates from an official testing laboratory, certifying that the equipment is suitable for
use in that area.
4.1 The incoming power supply with over-current protection fuses or circuit breakers at the
utilisation voltages listed below will be supplied by third party.
Voltages: Application:
400/230V 3-phase Motors, heaters and
3-wire, TN-S total package power earthing system
4.2 If voltages other than those listed are required, the means for transformation shall be
supplied with the mechanical equipment.
5.1 The complete electrical system shall be designed for a reliable service, highest degree of
flexibility, consistent with good practice, safety to personnel and sound economics with a
maximum interchangeability of equipment.
5.2 Switchgear interrupting capacities, cable sizes etc., shall be calculated and selected in line
with good practice.
A system design shall be prepared containing the short circuit calculation, relay settings and
coordination curves.
The system diagram shall show and define the complete electrical system, circuit breaker
and switch interrupting capacities, short circuit ratings, relay- and metering devices, motor
loads, etc.
5.3 The distribution, installation and utilisation of electricity shall conform to the standards as
mentioned under part. 2.
The distribution system shall be designed and installed to provide a maximum of circuit
reliability consistent with good economics and convenience of operation.
The electrical system switching shall be so arranged to allow sections of switchgears and
feeders to be isolated and de-energized for maintenance with un-interrupted service to
critical areas.
5.4 Drawings shall consist of complete plans and elevations showing equipment locations,
power and control cable lay-out, grounding lay-out and cable schedule in an orderly
numerical sequence, etc.
The drawings shall also include all wiring and elementary diagrams for all items, such as
MCC's, relay cabinets etc. and include all drawings necessary for the proper
interconnection between electrical equipment.
For each motor a motor data sheet shall be filled in.
5.5 All drawings shall be an accurate representation of the electrical system as installed, in such
a manner that they may serve the owner as a convenient guide for future operation and
maintenance.
All drawings, as far as concerned in scope of Vendor, shall contain the complete
information required for installation.
Drawings, symbols etc. shall follow the Vendor's standards and procedures and comply
with the standards as mentioned in part. 2.
6.1 All equipment for as far as included in contractors scope shall be new, adequate for the
application and comply with the requirements of the codes as specified in part 2.
6.2 All equipment such as switchgear, distribution panels, control panels etc., shall be located
indoors, in a non-hazardous area and shall be in general of the sheet steel enclosure type.
6.3 All operational equipment shall be identified by non-corrosive (resopal, PVC laminated)
nameplates, which shall contain the following:
− Manufacturer's name
− Serial- and Model no.
− Equipment no.
− Warning sign if required, etc.
− Weight.
− Year of manufacture.
6.4 All labels, plates, etc. must be either bolted or riveted; glueing by any means whatsoever is
prohibited.
6.5 All parts carrying more than 42V AC shall be protected adequately against live contact.
7.1 All electric motors shall comply with the standards as mentioned under part 2 and shall be
delivered in standarized types with dimensions and power rates conform to I.E.C.-
recommendations.
7.2 Electric motors shall be totally enclosed, fan-cooled, non-sparking, weatherproof and
suitable for the classification of area where used.
Enclosure type IP54 with IP55 terminal box or as indicated on the motor data sheet.
7.3 The electric motors shall be of squirrel-cage-induction type, for direct on-line starting.
7.4 The electric motors will perform in such a way that under normal load an overtemperature in
the winding of 80°C for L.V.-motors is not exceeded.
7.5 All windings shall be brought out to the terminal box; three phase windings shall be
connected star or delta, according to the data sheet.
7.6 Motors shall be equipped with anti-condensation heaters, when specified on the data
sheets.
7.7 L.V.-electric motors shall be protected against short circuit by means of fuses or circuit
breakers and against overload by means of an adjustable hand re-setting thermal
overcurrent device, connected in 3 phases.
7.8 All protection devices shall be located in starter units, housed in switchgears and/or motor
control centers.
7.9 Motors with frequency converter operation and located within areas classified as hazardous,
shall be provided with 3 PTC thermistors in the windings.
8.1 Control and alarm circuits shall be designed fail-safe i.e. open circuiting of one wire, short-
circuiting of one wire or failure of a component shall not permit machinery to start-up.
Failures shall trip an overload element, or render equipment inoperative, or sound an alarm.
8.2 Electrical equipment shall be selected on the basis that a 20 % voltage dip of two seconds
duration does not cause the equipment to shutdown.
8.3 Suitable circuit protection shall be supplied for controls so that any one electrical fault does
not affect more than one unit or system. The protection can be accomplished by either
circuit breaker or fuse.
8.5 Where electrically operated circuit breakers or magnetically operated starters are used,
they shall be controlled from a start/stop pushbutton, located in a position providing safe
and convenient operation.
8.6 Motor starter units shall in general provide local control by means of a motor control station.
The motor control station shall be in sight of and near the motor. Each motor will have a
safety switch with provisions for pad locking in the "off" position.
All non-reversing motor starters shall in general provide local control by means of a
pushbutton station.
All reversing motor starters shall in general provide local control by means of a change-over
for left or right direction and a start/stop pushbutton as an integral.
8.7 Units which are controlled by automatic devices and/or for remote control shall be provided
with a 3 position selector switch.
In the auto-position the unit shall be under control of the automatic actuating device and in
the hand-, position the automatic devices shall be disconnected and shall be operated
manually.
8.9 Where necessary starter units shall be provided with auto-restart features during Voltage
dips of two seconds and where required with automatic change-over switching.
8.10 Motor control stations located in hazardous areas shall be of a certified explosion-proof
design and conform to the standards mentioned under part.3.
9.1 The design and selection of wiring and cables shall in every respect comply with the
relevant IEC standards.
9.3 Cable runs shall be routed around the skid by using cable tray and/or conduits. The
maximum length of unsupported cable runs shall be ten (10) centimetres.
9.4 In general, copper conductor, XLPE insulated, P.V.C. sheated cables shall be used for low
Voltage power cables.
9.5 In general for instrument distribution, lighting etc., copper conductor, XLPE insulated,
P.V.C. sheated cables shall be used.
9.6 The minimum cross sectional area for conductors shall be for power cables 2.5 sq.mm and
for control cables 1.5 sq.mm.
9.7 All cables shall be numbered in a numerical order and shall be sized for the most
economical solution taking into account derating factors and maximum allowable Voltage
drop where applicable.
9.8 Cables leaving cable tray shall be mechanically protected and supported by conduits.
9.9 Cable routes shall be located remote from high temperature process lines or high
temperature surfaces.
9.10 Cable trays shall be close type with expanded metal bottoms or rungs.
9.11 Cable trays shall be designed to withstand a loading of 60 kg/m. without bending.
9.13 Intrinsically safe cables shall run separately from other power and instrument cables.
9.14 All wiring etc. for external circuits shall be wired to terminals.
9.16 Terminals for external control and alarm circuits shall be suitable for 1.5 sq.mm copper
conductors.
9.17 All cabling and wiring on the package other than main motor connections shall be
terminated at a central location on the package, to enable the buyer to connect the feeder
cable(s) and control cable(s) in a practical manner. Motor feeders will be connected to the
motor terminal box directly.
9.18 Terminal list and electrical devices shall be provided with identification numbers and clearly
marked. All wiring shall be fitted with identification ferrules.
9.19 These identification numbers shall be visibly duplicated on the equipment. They shall also
appear on all vendor wiring and lay out drawings.
9.20 All cable glands shall be of the compression type, suitable for use in the area as stated on
the data sheet which it is to be employed.
Each cable gland shall be provided with a PVC shroud which shall be in addition to the
normal seals in the gland.
10.1 The equipment shall in every respect comply with the relevant national standards and local
electrical supply company regulations.
10.2 The equipment shall comply with the latest edition of I.E.C. publications as mentioned
under part. 2.
10.3 All parts of the equipment shall withstand a rated short circuit current of 20 kA or as
calculated under 5.2 without damage.
10.4 The equipment supplier shall be called upon to present a detailed statement of evidence
supporting the making and breaking capacity of the equipment.
10.5 The equipment shall be cubicle type, free standing, floor mounted, totally enclosed in
accordance with I.E.C. class IP41 min. for indoor and IP55 outside. When equipment is
located in hazardous areas, the enclosure shall meet the requirements of the area
classification.
10.6 The equipment shall be accessible from the front. Wiring spaces and relay compartments
shall be accessible by means of hinged doors.
10.7 Bus bars shall be copper and shall be mounted on supports of high impact, non-tracking
insulating material and shall be braced to withstand the mechanical forces exerted during
the maximum short circuit conditions.
10.8 The main bus shall be continuous without joints, within each shipping section.
10.9 For large equipment with long bus bars, thermal expansion joints shall be provided, in
accordance with the manufacturer's standard practice.
10.10 A ground bus shall be provided for the entire length of the equipment.
10.11 All metal work other than current carrying parts shall be grounded.
10.13 All terminals and wiring shall be clearly marked and coloured.
10.15 Current transformers shall have class 1 accuracy for metering and class 5 P for protection
according to IEC. The minimum wire size for current transformer circuits shall be 4.0 mm2.
All current transformer terminals shall have suitable short circuit devices. Secondary current
type relays, if withdrawable, shall have provision for automatically closing the secondary
circuit when the relay is withdrawn. Secondary current rating 5 A. For remote metering 1 A
only is acceptable.
10.16 Before the switchboard is shipped to the construction site, it shall be inspected,
mechanically and electrically tested, to ensure that all equipment, devices, relays and wiring
have been correctly installed and are in a satisfactory working condition.
All tests shall be made in accordance with the relevant IEC standards.
10.17 Incoming air circuit breakers shall be fully interlocked units, electrically operated or
operated by stored energy mechanisms.
10.18 Incoming isolators shall be stationary units housing a load breaker isolator equipped with
H.R.C.-fuses fully interlocked with the compartment door.
10.19 Motor starters shall be a combination of full voltage, direct-on line, non-reversing, magnetic
air break type contactors with adjustable hand resetting thermal overcurrent devices and
circuit breakers or fuse for short circuit protection.
10.20 Free standing switchgear will be provided with permanent heating elements, except those
installed in air conditioned rooms.
10.21 Power distribution panels shall be stationary units housing miniature circuit breakers or
fuses. The compartment door shall not be interlocked with the isolator.
11.1 This part of the specification covers the adjustable speed drive units (for controlling one or
more single direction totally enclosed fan cooled (TEFC) squirrel cage standard motors and
power conversion unit comprising transistors or thyristors with the necessary protective
controls and all required components.
11.2 The equipment shall in every respect comply with the relevant IEC codes and standards of
the latest issue including IEC 439 and all relevant Standards of the country where installed.
Where conflict arises between I.E.C. and standards of the country, the later will prevail.
11.3 The selection of type and size of adjustable speed control is based on the following:
11.4 The adjustable speed drive unit shall be of the AC frequency regulator PWM type. (Pulse
width modulation).
11.5 The unit shall be equipped with the following equipment but not limited to:
a) Ultra rapid fused for transistors/thyristors diode protection against short circuits.
b) Automatic protective devices for protection against single phasing, overloads,
overvoltage and undervoltage.
c) Speed accuracy better than 2% in case of 100% load change or 5% feeder voltage
change or 10% temperature change, except when stated otherwise on the Data Sheet.
d) Variable speed response time between 1,5-4 sec. except when stated otherwise on
the Data Sheet.
e) Local remote:
speed control (max. and min. speed can be preset)
speed indication
load indication
4-20 mA output signal for remote speed indication
4-20 mA input signal for automatic speed control.
The unit shall have an internal bare copper earth and busbar, directly bolted to the panel
structure.
− Earth bolt size as specified.
− All internal wiring used for earthing shall have a green/yellow color insulation.
− Power circuits shall be rated in such way that thyristors are carrying 60% maximum of
their continuous current at which the nominal operating temperature is reached.
− All knife-type fuses shall be installed between partitions of insulation material which
extend 20 mm over the bare parts in all directions.
− All knife-type fuses shall be with KEMA approval.
− Diazed fuses shall only be acceptable if they are one of the E-27 type and may not be
used for fuses over 25 Amps.
11.8 Cable glands, cable clamping, earth supporting, facilities and terminals shall be provided for
bottom cable entry or as indicated on the data sheets.
11.9 The unit and its components, such as thyristors, diodes, switching devices, protection
relays, instruments, instrument transformers, fuses and fuse holders, shall be individually
identified by means of permanent labels. On withdrawable-type units, identification labels
shall be mounted on both the fixed and withdrawable parts.
11.10 All wires shall be marked at both ends. Also the terminals shall be provided with a
numbering system. Identification shall be in accordance with manufacturers drawings.
Control wiring shall be not less than 1.5 sq mm stranded wire size. Only one conductor is
allowed to be terminated per terminal.
11.12 Control systems shall be provided with radio interference suppression networks to limit any
lineborne interference exceeding a value of suppression grade "N" according to VDE 0875.
The operation of the electronic control system shall not be hampered by radio interference
caused by equipment installed in their vicinity and/or portable telecommunication equipment
(walkie-talkies) having a radio interference class "N" or worse.
11.13 Panel door(s) shall be hinged and provided with suitable door stops.
11.14 Panel door(s) shall be lockable; it shall not be possible to open the panel with a screw driver
or other simple tools.
11.15 Power modules, control electronics, etc. shall be easily accessible to enable. Prevodical
servicing, fault finding and repair.
Common-alarm – yellow
Trip – amber
Healthy – white
"on" status – green
"off" status – red
11.18 Earthing bolt shall be provided on the outside for earth connection with the system, wire
size shall be at least 25 sq mm but not less than 50% of the feeding cable cross-section.
11.19 The maximum noise level generated by the equipment shall be 60 dB measured at a
distance of 1 meter and a height of 1 meter.
11.20 Visual inspection of the board may be required by the Engineer or inspector representing
the principal at any stage of construction or before final packing of boards for shipment.
The requirements for such inspection shall be indicated on the data sheets or
accompanying documents.
The principal and/or his appointed representative shall have the option to witness these
tests.
The Vendor shall give at least 5 days notice for these tests.
11.22 After installing and the final adjustments at the site the witnessed tests shall involve the
following test as a minimum:
1. Visual inspection.
2. Control and testing of the by third parties connected cable.
3. Functional test
3.a check if there is a linear relationship between input signal (4-20 mA) and motor
speed
3.b check if there are no torque pulsations at low frequencies.
3.c check if the VSC is kept in operation at a voltage drop of 80% (time: 0,2 sec.).
3.d check the motor protection switch-off time for each motor.
3.e measure of shaft power of the connected motor at various frequencies and
determine the maximum shaft power.
The following items shall be measured at the input and output of the VSC and at the
motor connection.
• current
• voltage
• power
• frequency
The length of the cables to the motors shall be taken into account at these
measurements.
3.f check if there is a linear relationship between output signal 4-20 mA and motor
speed.
12.1 Small power distribution boards such as heating-, instrument power distribution boards, etc.,
shall in every respect comply with the relevant national standards, local electrical supply
company regulations and all other statutory regulations.
12.2 Distribution boards will be stationary units housing miniature circuit breakers or fuses.
13.1 All metal parts of electrical apparatus, the steel construction as well as steel construction in
buildings, pipe racks, vessels, tanks, stairways etc. will be bonded to the earth ringmain
cable of the plant.
13.2 The earthing system will also be used as lightning protection and be designed accordingly.
13.3 The earthing system shall in every respect comply with the relevant national standards
and/or IEC standards.
In general the grounding resistance shall not exceed 1 ohm or less if specified.
13.4 Clearly marked grounding terminals must be fixed to on all package units.
14.1 The Vendor or his subcontractor is expected to complete all electrical work within the
confines of the package. Where the package does not have a rigid enclosure, everything
that can be shipped in one piece, shall be shipped already assembled and prewired. The
mechanical specification covering the individual item of equipment takes precedence
wherever it specifies exceptions or additions to the following general list.
14.2 The Buyer retains the right to change the by Vendor proposed type and make of the
electrical equipment proposed by the Seller, for standardisation and stock holding
purposes.
14.3 No changes or alteration shall be made to equipment and its installation during the
construction phases without written consent of the Buyer. All agreed changes during
construction phase shall be marked-up on drawings and shall be transferred to the Sellers
originals by the Seller.
15.1 Except for low energy and electronic circuits, wiring at all voltage levels shall be checked for
insulation resistance.
15.3 A functional test shall be performed, in addition to the continuity check, before shipping. A
functional test consists of simulating the Seller's devices with switches, relays, lights or
resistors and of energising each circuit.
15.4 Vendor is responsible for the correct connection of the cables, supplied and connected, by
third parties.
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\4388001 Instrumentation Spec rev_A.doc
1 General 3
1.1 Scope 3
1.2 Limits of supply 4
1.3 Applicable codes and standards 4
1.3.1 General 4
1.3.2 International Standards 4
1.3.3 Local regulations 5
1.4 Instrument labelling 5
1.5 Units of measurements 5
2 Drawings and documents 6
3 Installation design 8
3.1 Instrument air supply 8
3.2 Cabling 8
3.3 Terminal/junction boxes 9
3.4 Cable trays and trunking 9
3.5 Mounting of plant instruments 10
3.6 Protection boxes 10
3.7 Fixing materials 10
4 Inspection and testing 11
5 Packing and transport 11
6 Integration of instrumentation equipment with VRU package unit 11
1.1 Scope
This instrumentation specification covers the minimum requirements for the complete design,
fabrication, shipment, delivery to site, erection, testing, commissioning and initial start-up of the
instrumentation part of the package unit where this instrument specification is part.
The design and equipment supplied shall be a complete unit ready to operate and shall include,
but not necessarily be limited to the following:
• The preparation and supply of all required documents, manual and drawings.
• The preparation and supply of all required documents for obtaining and meeting all
necessary government and local regulations.
• Providing electrical and instrumentation specialists for supervisory of installation works.
• Check, test, calibrate all instrumentation equipment, which is a part of Vendors scope of
supply.
• Commissioning and initial start-up.
• Setting of alarms, trips and tuning parameters.
• Supply of contract instrument spare parts for testing, commissioning and running during the
guarantee period.
• Preparation and submittal of a quotation for itemised spare parts (with prices) for two years
operation after the guarantee period.
• Supply, mounting, installation and connection of instrumentation equipment.
The Vendors scope of work shall include, but not be limited to the supply of the following items
and their installation and connection, unless otherwise specified:
• All instruments required for safe and efficient automatic operation, such as: indicators,
controllers, switches and proximity switches for open and close position monitoring, locally
mounted push buttons and switches, converters etc.
• All the required junction boxes and associated electric cables from these boxes to the
relevant instruments.
• All air filters/reducers and air piping between these filters/reducers and the pneumatic
operating instruments.
• The connection between the air filters/reducers and Principals main air header.
• Supports for field instruments, junction boxes.
• Cable trunking and cable support strips for all cables supplied under Vendor’s scope.
• Installation materials, such as valves, fittings, tubing, whenever applicable for the instrument
impulse lines and air piping, bolts, nuts and washers, gaskets, cable glands and entries,
plugs and sockets, mounted brackets, name plates, warning plates.
If, in case of safety reasons of operability, the instrumentation control systems should be installed
remote, the instrument signal cables shall run to junction boxes mounted at the edge of the battery
limit of the package unit. Cabling between these junction boxes and the remote control systems is
not part of the Vendor’s scope.
1.3.1 General
The drawings, specifications, instruments, controls and electrical equipment shall be in accordance
with the latest editions and supplements of the national or international codes and governmental
requirements. IEC-Standards as listed in "Catalogue of IEC Publications".
Materials for nameplates shall be selected in accordance with the weather data and area
conditions. The text shall be in Lithuanian language.
List of deviations
This shall state details, sections and page numbers of this specifications from which the Vendor’s
proposal deviates. The Vendor shall justify the deviation.
List of instruments
This shall specify quantity, make, type no., type of input/output signal to the central control system
and give a short service description of all instruments, which Vendor offers in his quotation.
Documentation
Documentation shall be submitted of all instrumentation Vendor’s proposes to use.
Connection diagrams
For each terminal strip in junction boxes etc. a connection list shall be prepared, showing the
internal wiring and the external cables to instruments and interconnecting cabling to other junction
boxes, etc.
Specifications
Specifications shall be prepared for all components of instrumentation system.
Separate sheets shall be made for each type of instruments and instrument equipment. All relevant
process, construction and engineering data and materials shall be entered on these sheets.
System diagrams
For each instrumentation system a diagrams shall be prepared.
This diagram has to show all components with their tag number, terminal strip numbers, cable
numbers, relevant engineering data and the connection to the instrument electricity/air supply
system.
The drawings shall give a clear picture of the function of the various components.
The drawings shall be divided into the sections: auxiliary room, junction box and field mounted
instruments.
Vendor will only submit the local part of the instrument loop up to including junction box with
terminal No.
Calculations
Vendor shall prepare all required calculations.
Manuals
Sets of all installation, commissioning and maintenance manuals, applicable to each type of
instrument, including all documents and drawings, shall be made available within the time stated in
the contract. These sets shall contain all information in an “as built” status.
The Vendor shall supply the sub air headers from the shut-off valve to the instruments.
The first connection to the main header shall always be made with a 1” #150 RF carbon steel
flange. The sub air header shall be screwed and carbon steel shall be used.
Per DN15 sub air header a maximum of 5 instruments can be supplied with instrument air and
per take-off point a shut-off valve shall be provided. Each sub air header shall be provided with
a drain valve at the lowest point.
The piping from the sub air header to the instrument shall generally consist of 6 - 4 mm-copper
tubing, PVC covered, and a ¼” NPT shut-off valve. If required, each local instrument shall have
it’s own filter/reducer set installed in a convenient location.
3.2 Cabling
The Vendor is responsible for all instruments cables inside the battery limits and up to the
junction box (es).
220 VAC and 24 VDC power supply cables shall be PE/PE/SWA/PVC mb with a minimu m
conductor size of 2.5 mm2.
Measuring cables, signal cables and cables to solenoid valves will be as follows:
• from instrument (transmitter, switch etc.) to a junction box or local cabinet; type:
PE/OSCR/PE/SWA/PVC mb with conductor size of 1.2 mm,
• from analog/digital junction box to control/auxiliary room; multicore cable type:
PE/OSCR/PE/SWA/PVC mb 12x2 or 24x2 with conductor size of 0.8 mm,
• from solenoid valve to junction box or local cabinet; type: PE/OSCR/PE/SWA/PVC mb with
minimum conductor size of 1.5 mm2.
Instrument cables, which are liable to interference from AC sources shall be kept, separated
from other cables.
All cables shall be identified at both ends by means of permanent slip-on sleeves. Cable No. will
be issued by Purchaser later.
Terminals and junction boxes shall be polyester, provided with cable glands, material:
Glassreinforced polyamide. Colour of the boxes will be as follows:
• Intrinsically safe signals: Blue
• Non intrinsically safe signals: Grey
Metal mounting materials such as supports, hangers, profiles etc. shall be of stainless steel.
Hangers shall be adjustable and mounted in such a way that covering of the trays or trunking
will be possible.
Sharp edges in cable trays or trunking shall be avoided. Bends shall be made by sector pieces.
Corner-, cross and branch pieces shall suitable to cover deviations of dimensions.
Corners shall be constructed in such a way that cables can be laid without space-loss.
To facilitate maintenance, plant mounted instruments shall be yoke mounted on a pipe support
in such a way that the centre of the instrument is approx. 1.35 m above walkways, platforms or
grade.
Plant mounted instruments and their related elements, their sensing elements shall be installed
no more than 0.5 m horizontally away from of no more than 2 m vertically above grade,
platforms of walkways.
When necessary platforms shall be executed or extra platforms shall be provided.
Instruments shall not be installed until heavy construction work adjacent to instruments has
been completed to the extent that there can be no damages to the instrument installation by
such construction work.
When instrument supports are clamped around piping of dissimilar material, isolating barriers,
e.g. tape or gasket material shall be applied to prevent electrolytic action.
The program for the site tests shall be made by the Vendor and is subject to approval by the
Purchaser.
Electrical equipment and cabling shall be subjected to earthfault and continuity tests and full
operational tests, if necessary, by simulating process conditions.
At least one week, prior to site tests of the instrumentation Vendor shall inform the Purchaser
when testing will start to enable the Purchaser to attend the test.
Test and inspection results shall be accurately recorded. These records shall be submitted to
the Purchaser.
In general, instruments should remain as part of the equipment package during shipping and be
removed only if they are outside the confines of the equipment package/skid, or when the
manufacturer requests special packing and shipping facilities.
However, fragile instruments or parts of instrument systems shall be packed and shipped as
separate items.
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\7182001 Paint Spec.doc
1 Scope 4
1.1 General 4
3 General Requirements 4
3.1 Conformance to manufacturer's recommendations 4
3.2 Surfaces not to be coated 5
3.3 Safety requirements 5
4 CONTRACTOR Responsibilities 5
4.1 Labour 5
4.2 Equipment 5
4.3 Materials 6
4.4 Miscellaneous 6
5 Materials 6
5.1 Packing 6
5.2 Storage 6
5.3 Additives, thinners, solvents, etc. 6
6 Surface Preparation 7
6.1 General 7
6.2 Description of surface preparation methods 7
6.3 Touch-up 7
6.4 Anchor pattern 8
6.5 Blast cleaning 8
6.6 Galvanised steel, aluminium and SS surfaces 8
8 Inspection 12
8.1 General 12
8.2 Acceptance limits and criteria 12
8.3 Primers 13
1.1 General
This specification is applicable to all field and shop coating, intended to be used for exterior
metal surfaces of equipment, structures, piping, doors and concrete etc. It is intended to
specify the furnishing of materials, labour and equipment, methods for surface preparation and
conditions for workmanship.
2.2 Abbreviations
•
M.D.F.T. means: Minimum Dry Film Thickness in micro-meter
• M.O.T. means: Maximum Operating Temperature in °C
• N.O.T. means: Normal Operating Temperature in °C
• C.S. means: Carbon Steel, Low Alloy Steel, Cast Iron, Ductile Iron and the like
• S.S. means: Stainless Steel
3 General Requirements
4 CONTRACTOR Responsibilities
4.1 Labour
Workmanship shall be of the best quality, performed by skilled workmen. The CONTRACTOR
shall be responsible for a finished product in accordance with Manufacturer's
recommendations and this specification. The finished product shall be free of sags and skips
and present an uniform colour gloss.
4.2 Equipment
All spray equipment shall be inspected and approved by the Construction Management before
any work commences.
Blast cleaning and associated equipment shall be inspected before any work commences.
Suitable moisture traps shall be installed between the air supply and pressure pots and spray
guns. Traps shall be left slightly open to allow continuous bleeding of water and oil.
Regulators and gauges shall be provided by the CONTRACTOR for both pressure pots and
spray guns.
Spray pots must have an agitator for materials which have a tendency to settle rapidly, such
as organic zinc.
4.4 Miscellaneous
The CONTRACTOR shall furnish all inspection equipment. All inspection equipment shall be
calibrated just prior to initial use.
The CONTRACTOR shall protect floors and paved areas against spatter or spillage by use of
drip cloths.
Before acceptance of the works, contractor shall remove coating spots, stains and overspray,
from floors and walls, hardware, fixtures and all other items not intended to be coated. Further
all glass shall be cleaned of all coatings and putty deposits. Special cleaning instructions and
materials shall be applied where necessary. The CONTRACTOR shall consult the EMPLYER
to obtain correct information. Where proper cleaning of spots, stains, etc., is not possible, the
CONTRACTOR shall install protective covering materials and remove these after job is
completed satisfactorily.
The CONTRACTOR shall supply and apply the required coating for all retouching and
refinishing of any work or surfaces which may be damaged or found defective.
5 Materials
5.1 Packing
All materials shall be as made and specified by the Manufacturer and shall be delivered in the
original, unopened packing.
Containers must bear the original Manufacturer's label identifying the actual contents in order
to be accepted.
5.2 Storage
Materials shall be stored in an enclosed area to protect them from temperatures in excess of
coating Manufacturer's recommendations and to prevent fire hazards.
6.1 General
The CONTRACTOR shall apply coatings only to those surfaces which have been properly
cleaned, prepared and dried, as specified in this Specification.
When a prepared surface has been left uncoated for a long time (i.e. 6 hours) for surface
rusting to occur, the CONTRACTOR shall clean these surfaces again per the specified
requirements.
The time interval between blast cleaning and primer shall under all conditions be such that re-
rusting or re-contamination cannot occur. Conditions may require a shorter interval than 6
hours. An extension to this interval time is acceptable only if written approval is obtained from
the EMPLOYER.
6.3 Touch-up
Touch-up is applicable to field welds, bolting, and damaged, rusted, or otherwise oxidized pre-
primed surfaces as a first step to field painting. Touch-up shall include all necessary
operations, such as:
- Solvent cleaning;
- The removal of zinc oxides (as found on zinc-rich primers) by means of potable water
and nylon brushes;
- De-rusting of damaged shop primed surfaces, field-welds and bolting (to C-St3
Standard);
- Spot priming or painting with the specified materials and to the same number of shop
coats and M.D.F.T. as has been specified.
Power and hand tool cleaned surfaces shall be free of sharp cuts or burrs and shall not be
burnished to a degree detrimental to the adhesion of primers and paints.
All field blasting operations shall be performed within the confines of a designated area on site.
All equipment, tools, supplies, etc., must be installed or stored in this area. Any field blasting
not possible within the designated area, e.g. field welds, damaged surfaces, etc. shall be by
means of mechanical tools such as wire brushing. Blast cleaning on the site is only permitted
after written approval of The EMPLOYER.
All steel delivered to the area of operations shall be protected against physical damage before,
during and after blast cleaning.
7.1 Workmanship
Coating applications shall be of first class workmanship, with uniform film thickness, hiding and
appearance, and shall be free of brush marks, laps, sags, runs, crawls, skips, etc.
7.3 Application
No coating shall be applied when moisture is present and no coating shall take place when the
air temperature or surface temperature is expected to fall below 5°C during the required drying
or curing time.
In any case, coating Manufacturer's recommendations shall govern, if they are more stringent.
Exceptions to the above temperature must be referred to the coating Manufacturer and
EMPLOYER, and are subject to the EMPLOYER’S approval in writing.
7.11 Priming
All base material shall be primed prior to application of top coats.
7.12 Re-priming
Any damage to a primed surface due to welding, etc., shall be cleaned and re-primed as per
the original coating schedule and allowed to dry before any subsequent coat shall be applied.
7.15 Re-coating
In case of re-coating, damage to the previous coat shall be repaired with the compatible
coating. The completed coating shall be free from defects.
7.16 Piping
Piping to be installed in the field shall be prepared and primed before installation followed by
final painting after installation.
8.1 General
All phases of the cleaning, surface preparation and coating shall be subject to the approval of
authorised inspectors of the Paint Manufacturer. No coating shall be applied prior to
Manufacturer's inspector approval of the surface preparation or of subsequent coatings applied
to this surface. All defective work or coating not conforming to this specification shall be
repaired at no additional costs to the EMPLOYER.
Procedures for repairs, not covered by this specification, must be brought to the attention of
the EMPLOYER. Alternative repair procedures must be approved by the EMPLOYER prior to
carrying out the actual repair.
As work progresses, the EMPLOYER is responsible for continuous checking of coverage rate
and wet and dry film thickness. A weekly log shall be maintained, containing the following data
by day: air and steel temperatures, relative humidity, dew point, coating progress, coating Dry
Film Thickness measured and other relevant information pertinent to the work.
At the completion of the works, the contractor is responsible for determining that the correct dry
film thickness is attained, by use of magnetic film thickness gauges or electromagnetic gauges,
such as Magne-Gauge, Mikrotest, Elcometer Gauge or similar for ferrous surfaces.
Some equipment may be delivered with a shop-primer as per vessel, heat-exchanger or tank
specification. The CONTRACTOR shall, after having obtained approval of the paint
Manufacturer's inspector, finish the complete coating of surfaces, on which the surface
preparation and prime coat has been carried out by others, however, the CONTRACTOR shall
take full responsibility to verify that this surface preparation and prime application by others is
complete and in proper condition, all in accordance with this specification.
The CONTRACTOR shall apply all subsequent coats to complete the Coating system and
Schedule applicable for that specific equipment. In the event that the CONTRACTOR is
dissatisfied with the surface preparation and prime coat application, carried out by others, he
shall inform the EMPLOYER in writing immediately after his dissatisfaction has been
established.
The CONTRACTOR shall assign a full-time inspector to the work during the whole period of
coating application.
Surface preparation shall be compared with the specified degree of cleanliness as per this
specification and SIS 05 59 00 and shall be compared with the required anchor pattern
(surface roughness).
Minimum:
90% of all measurements shall have a Dry Film Thickness as specified in the Coating Systems
and Schedules; only 10% of all measurements may have a minimum Dry Film Thickness of
90% of the value specified for the primer as per Coating System and Schedules. Minimum DFT
of an inorganic zinc silicate primer is 60 micrometer.
Maximum:
Acceptance criteria for primers shall be 75% over the value specified in the Coating systems
and Schedules.
Minimum:
90% of all measurements shall have a Dry Film Thickness as specified; only 10% may have a
minimum Dry Film Thickness of 90% of the value specified.
Maximum:
Dry Film Thickness shall not exceed more than 75% of the value specified.
If the requirements of the minimum and maximum Dry Film Thickness are not met, the
CONTRACTOR shall be responsible to re-blast and repaint or to repair the paint coat
according to Manufacturer's recommendations as per the original requirements of the Coating
Systems and Schedules. All such required paint work shall be repaired at no additional costs to
the EMPLOYER.
9.1 General
The CONTRACTOR shall be responsible for the application of the correct painting systems to
the surfaces which must be painted according to this specification.
Section 10 shall be the guide for the selection of the painting system. The selection shall be
based on the Item description and when indicated in the paint system in conjunction with the
Maximum or Normal Operating Temperature (M.O.T. or N.O.T.).
In case the M.O.T. of an item is not known, assume M.O.T. equals design temperature minus
20oC.
Machinery, valves etc. may be painted in accordance with Supplier's Standard Painting
Practice, provided workmanship, quality and the materials used, the number of coats (or
M.D.F.T.) are not less than called for in this specification.
However, each Supplier shall submit for approval full details about his intended painting
practice. The information shall contain at least:
a) Surface preparation method and standard;
b) Binder resin type;
c) Main type of pigment and percentage (e.g. red lead/red oxide 90/10);
d) Brand name of paint;
e) Paint Manufacturer's name;
f) Maximum temperature resistance of paint.
Field painting of machinery as mentioned above shall be executed only when the shop applied
paints have been damaged.
NOTE: All fastenings including bolts, for use with materials having a Type A finish, shall be
sheradised in accordance with B.S.4921.
10.2 Type B (Zinc Rich 2-Pack Epoxy Primer and Heavy Duty Epoxy Coal Tar)
a) Blast clean to First Quality finish B.S.4232.
b) Within 2 hours of blast cleaning, apply one coat of 2-pack zinc rich epoxy primer, to a
finished dry film thickness of not less than 50 microns.
c) Apply one coat of 2-pack zinc epoxy primer as above to a finished thickness of not less
than 100 microns.
d) Apply two coats of high build epoxy coal tar, to a final finished dry film thickness of not less
than 350 microns.
10.10 Type K (Lead Primer and Epoxy Paint for Galvanised Metal)
a) Thoroughly clean and degrease.
b) Apply one coat of 2-pack epoxy metallic lead primer to give a finished dry film thickness of
50 microns.
c) Apply one coat of 2-pack epoxy micaceous iron ore undercoat to give a finished dry film
thickness of 120 microns.
d) Apply one coat of 2-pack epoxy gloss finish of approved shade to give a total dry film
thickness of not less than 155 microns.
1 All steel ladders, staircases, guard rail, guard rail standards, safety cages, open A
steel flooring, small bore pipework and steel conduit. All small metalwork such as
pipe supports, steel flooring supports and safety chains.
2 All steelwork, castings and other metal surfaces which are immersed in water C
(non-potable water) sewage, and other effluents or in contact with liquid or subject
to splashing or buried in the ground.
3 All steel, ductile and cast iron pipes, valves, flow meters and fittings 75 mm and B
larger used for the conveyance of sewage and other effluents as in 2 above.
4 All steelwork, castings, pipes, valves, flow meters and other surfaces which are B
exposed (exterior) and frequent damp or wet.
6 All steelwork and castings which are in contact with potable water. A,D,E,F or H
7 All steel pipes, ductile iron pipes, and cast iron pipes and fittings 75 mm and larger
used for the conveyance of potable water.
Internal protection L
External protection E,F,H or L
9 All valves, penstocks, flow meters, tanks and fittings which are in contact with E,F or H
potable water.
10 Potable water pumping plant installed inside pumping station – normally dry
condition.
11 Potable water pumping plant installed inside pumping station – frequently damp or D
wet condition (External protection).
Y:\73256_KN angliavandeniliu garu utilizavimas is gelezinkelio estakadu\21\Uzsakomoji iranga\VRU\Docs for VRU Purchase\6551408 Req docs.doc
1 General 3
2 Required documentation 5
1.1 All documents shall be in the Lithuanian language. Documents required by governmental,
provincial or local authorities shall also be made in the language required by the
authorities. The equipment shall be related to a European Directive. The declaration of
conformity and the user manual shall be in Lithuanian language and in the language of the
manufacturer.
1.3 All documents shall clearly show the purchase order number and tag numbers (where
applicable) and Purchaser’s drawing number.
1.6 Not approved documents shall be re-issued in the required quantities after incorporation
of Purchasers’ comments.
1.7 Prints shall be folded to A4 size, with the title block visible at the front. Prints to be handed
over as originals shall NOT be folded.
1.9 Purchaser normally requires 15 working days for document review and approval. In case
extension of this period endangers the delivery date of the equipment/material, the
Vendor shall clearly indicate such on his transmitting letter.
1.10 Approval of documents by Purchaser does not relieve the Vendor from his exclusive
responsibility for their accuracy and/or correctness and does not relieve the Vendor from
his obligation to fully comply with the Contract.
1.11 Specific requirements regarding the documents, if any, have been laid down in the
requisition.
It is the responsibility of the Vendor to inform Purchaser about changes made to each
document furnished by Vendor. Therefore all re-issued documents shall clearly show
identification and/or description of all changes.
1.14 A “live” set of documents shall be available at the Vendor’s shop at all times for use by
Purchaser’s and/or Client’s inspector.
1.15 Vendor shall ensure that, prior to final acceptance of materials and equipment,
Manufacturer’s data book is complete and presented to Purchaser and/or third party, if so
specified, for their acceptance.
1.16 Manufacturer’s data book shall be produced by Vendor. Where equipment packages are
involved, data books shall be compiled for each of the components separately as
applicable.
1.17 Vendor shall supply each set of “final” documentation in file within 2 (two) week after
delivery.
SC “Klaipėdos Nafta”
Burių str. 19
P.O. Box 81
LT-91003 Klaipėda, Lithuania
2.1 General
(1) in the manual should be included instruction for activated carbon beds cleaning and replacement in
the Vapor Recovery Unit.
Process
Process diagrams according ISO 3311- 3 1 3 1 6 3
1 rules
Process & Instruments Diagrams 3 1 3 1 6 3
Design, pressure drop and/or heat 3 3 6 3
balance calculation
Flow & purity registration 3 3 6 3
Linelist(s) 3 1 6
Specification of equipment and 3
instruments
Utility consumption & requirements 3
Emission points + concentration and 3 3 6
quantities per unit time
Control systems
PLC-programme (disk-listing) 3 1 3 1 6 3
PC-programme (disk-listing) 3 1 3 1 6 3
Description of PLC-programme 3 3 1 3 1 6 3
Description of PC-programme 3 3 1 3 1 6 3
Pneumatics
Schematic diagrams 3 3 1 3 1 6 3
Air-consumption calculation 3 3 6 3
Data sheets 3 1 3 1 6 3
Procedures
Painting procedure 3 3 3 3
Testing procedure 3 3 6 3
Quality assurance
Coating test reports *
Welding procedure spec.’s (WPS) * 3 3 6 3
Weld procedure qualification record 3 3 6 3
(WPQR) *
Welders qualifications * 3 3 6 3
Test-curves / results *
Test-certificates *
Leak test procedure *
Leak test certificates *
Material certificates *
E-motor certificates *
EXD-certificates *
M iscellaneous
List of special tools 3
Fire-risk analysis 3 3 6 3
Explosion risk analysis 3 3 6 3
EC Declaration of conformity (IIA 3 **
Certificate) in required and original
language
* In manufacturing report
**With delivery
***After delivery
0
500
1000
1500
2000
2500
3000
3500
0
Appendix 3
0,6
1,2
1,8
2,4
3
3,6
4,2
4,8
5,4
6
6,6
7,2
7,8
8,4
9
9,6
10,2
10,8
11,4
12
12,6
Time, h
13,2
13,8
14,4
15
VRU working profile
15,6
16,2
16,8
17,4
18
18,6
19,2
19,8
20,4
21
21,6
22,2
22,8
23,4
24
Track 3B
Track 3A
Crude 1800m³/h
Gasoline 1200m³/h
VRU working capacity
rev. B, 2011.04.22