1 01-11

1 Fuel in Coolant

SUBJECT DATE
Fuel in Coolant Diagnosis January, 2011

Additions, Revisions, or Updates

Publication Number / Title Platform Section Title Change

DDC-SVC-MAN-0084 EPA07/10 6.5 Fuel in Coolant This is a new section to diagnose fuel in coolant issues.

All information subject to change without notice. 3

1 01-11 Copyright © 2011 DETROIT DIESEL CORPORATION
2 Fuel In Coolant

2 Fuel In Coolant

1. Pressurize the cooling system, per Original Equipment Manufacturer (OEM) specs. Inspect for external leaks.
a. If leaks are found, repair as necessary.
b. If there are no leaks, Go to step 2.
2. Remove the amplifier and needle fuel lines from the cylinder head with cooling system pressurized. Is coolant present in
both the amplifier and needle fuel lines?
a. Yes; coolant is in both the amplifier and needle return lines. Go to step 5.
b. No; Go to step 3.
3. Is coolant present only in the needle return line from cylinder head with cooling system pressurized?
a. Yes; inspect the injectors cups and replace the injector cup seals. Refer to section "Removal of the Fuel Injector Cup"
b. No; Go to step 4.
4. Test the fuel cooler for leaks.
a. If the fuel cooler fails the leak test, replace the fuel cooler. Refer to section "Removal of the Fuel Cooler"
b. If no leaks are found, Go to step 5.
5. Remove the fuel injector and reinstall injector crab with old injector bolt to hold the coolant cup plug in the cylinder head.

6. Pressurize the cooling system. Inspect for leaks around the injector cups.
a. If leaks are found, replace injector cup and o-rings. Refer to section "Removal of the Fuel Injector Cup"
b. If no leaks are found, Go to step 7.
7. Remove the cylinder head. Pressure test the cylinder head using W470589012500 for DD13 or W470589002500 for DD15
or DD16.
a. If the cylinder head is leaking, replace or repair as necessary.
For the DD13: Refer to section "Removal of the DD13 Cylinder Head"
For the DD15 and DD16: Refer to section "Removal of the DD15 and DD16 Cylinder Head"
b. If no leaks are found, Go to step 4.

4 All information subject to change without notice.

Copyright © 2011 DETROIT DIESEL CORPORATION 1 01-11