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MENTAL MAN
ON
V IR

AG
s ISO
E
A N D EN

IEC 60439-2 MENT SYSTE


T E 9001
ITY

14001
AL

QU S

ME 04

www.eae.com.tr

Cakmakli Mahallesi, 2. Cadde,


119. Sokak, No:12 34522 Busbar Systems
Kirac-Hadimkoy-Istanbul-TURKEY
Tel: +90 (212) 886 23 90 100-160-225 A
Fax: +90 (212) 886 24 20
ULAŞ TANITIM / S.A./ 612 40 66
23/03/2007 2.000 A
www.eae.com.tr
CONTENTS

Introduction 2-3
Order Code System 4
Technical Characteristics 5
Standard Components 6
Special Straight Length 7
Flexible Elbow 8
Expansion Module 9
Feeder Boxes 10-12
Tap-Off Boxes 13-17
Fixing Elements 18
MK Joint Installation 19
MK Tap-Off Box Installation 20-21
EC Certificate of Conformity 22
Product Overview 23
Project Design Form 24
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
Order Code System BUSBAR CURRENT
PROTECTION DEGREE
E L E K T R İ K
CONDUCTOR CONFIGURATION
COMPONENT

MK A 16 5 7 - S T D

Busbar Type

Conductor Type
Aluminium A
Copper C

Components

Standard Length STD


Special Length X
Flexible Elbow FD
Busbar
Code Expansion Unit DT
Rated Current
Feeder Box 1 B1
100 10 Feeder Box 2 B2
Aluminium Busbar Current
160 16 Central Feeder Box BO

100 10
Copper 160 16
225 22

Protection Degree
IP 55 5

Conductor Configuration

Number of
Code Configuration
Conductors

4 wire 4 L1,L2,L3,N,PE(Housing)
5 wire 5 L1,L2,L3,N,PE+Housing
5 wire (Clean Earth) 7 L1,L2,L3,N,CPE,PE(Housing)

4
ELINEMK
Technical Characteristics
E L E K T R İ K

Technical Characteristics Aluminium Conductor (MKA) Copper Conductor (MKC)

Busbar Code 10 16 10 16 22
Rated Current In A 100 160 100 160 225
Standards IEC 60439-2: 2000
Rated Insulation Voltage Ui V 1000
Rated Operational Voltage Ue V 1000
Rated Frequency f Hz 50 / 60
Protection Degree IP 55
Short-Circuit (peak) Ip kA 5,25 10,2 5,25 10,2 25
Short-Circuit (1 sec) Icw kA rms 3,5 6 3,5 6 12,5
Short-Circuit Value of Neutral (peak) Ip kA 3,15 6,12 3,15 6,12 15
Short-Circuit Value of Neutral (1 sec) Icw kA 2,1 3,6 2,1 3,6 7,5
Short-Circuit Value of Protective Circuit (peak) Ip kA 3,15 6,12 3,15 6,12 15
Short-Circuit Value of Protective Circuit (1 sec) Icw kA 2,1 3,6 2,1 3,6 7,5
R20 20°C R 20 mW
/m 0,675 0,401 0,794 0,419 0,249
Direct Current Resistance R mW
/m 0,825 0,437 0,838 0,363 0,257
Impedans Z mW
/m 0,868 0,469 0,888 0,415 0,362
Loses at Rated Current I²R1 W/m 8,507 12,69 9,555 10,60 14,88
Resistance (at rated current, at steady state op. temp.) R 1 mW
/m 0,850 0,496 0,955 0,414 0,294
Reactance (at rated current, at 50Hz) X1 mW
/m 0,216 0,160 0,257 0,198 0,193
Impedans (at rated current) Z1 mW
/m 0,877 0,521 0,989 0,459 0,352
L1, L2, L3, N mm² 42,9 72,15 22,65 42,9 72,15
PE (5 Conductor) mm² 42,9 72,15 22,65 42,9 72,15
Housing Cross Section (sheet metal) mm² 198 198 198 198 198
Conductor Size mmxmm 4,5x10,5 4,5x17 4,5x6 4,5x10,5 4,5x17
Weight - 4 Conductors kg/m 2,35 2,7 2,75 3,3 4,5
Weight - 5 Conductors kg/m 2,5 2,9 3,0 3,7 5,2
Brand Last kW/m 2,48 2,48 2,48 2,48 2,48

Voltage Drop Calculation Load Distribution Factor a


Voltage drop of a busbar system can be calculated with the F= Supply
1.00
L L= Load
following formula taking into account the “a
“ load distribution constant. F L

F= Supply
-3 L1,L2,L3,L4 0.50
V=a
D 3.L.I.(R.Cosj
Ö +X L.Sinj
) 10 Volt F L1 L2 L3 L4 Load

F= Supply
D V = Voltage Drop (V) L1,L2 0.25
= Load Distribution Constant L1 L2 Load
a F

L = Line Length (m) F= Supply


I = Line Current (A) L1,L2,L3,L4 0.125
L1 L2 F L3 L4 Load
R = Resistance (mW /m)
XL = Inductive Reactance (mW /m) F= Supply
0.25
Cosj= Load Factor L1,L2,L3,L4
F L1 L2 L3 L4 F Load

5
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Standard Straight Length PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Dimensions COMPONENT E L E K T R İ K

MK S T D

Sample Order:
160A, Aluminium, IP55, 4 conductors
MKA 1654-STD
Standard length of busbar is 300cm.

Provision of a total of 10 plug-in points on


both sides of the busbar are provided
as a standard feature.

Standard Straight Length

N
L1
115 L2
L3
PE

50

3000
385 500 500 500 500 615

615 500 500 500 500 385

STD-Standard Length Busbar / Codes


Current (A) Conductors Aluminium (Al) Configuration Code

4 MKA 1054-STD Busbar L1, L2, L3, N, PE(Housing) 35899


100 5 MKA 1055-STD Busbar L1, L2, L3, N, PE+Housing 35898
5 MKA 1057-STD Busbar L1, L2, L3, N, CPE, PE(Housing) 35897

4 MKA 1654-STD Busbar L1, L2, L3, N, PE(Housing) 71583


160 5 MKA 1655-STD Busbar L1, L2, L3, N, PE+Housing 71561
5 MKA 1657-STD Busbar L1, L2, L3, N, CPE, PE(Housing) 70753

Current (A) Conductors Copper (Cu) Configuration Code

4 MKC 1054-STD Busbar L1, L2, L3, N, PE(Housing) 71597


100 5 MKC 1055-STD Busbar L1, L2, L3, N, PE+Housing 71581
5 MKC 1057-STD Busbar L1, L2, L3, N, CPE, PE(Housing) 70769

4 MKC 1654-STD Busbar L1, L2, L3, N, PE(Housing) 71595


160 5 MKC 1655-STD Busbar L1, L2, L3, N, PE+Housing 71573
5 MKC 1657-STD Busbar L1, L2, L3, N, CPE, PE(Housing) 70768

4 MKC 2254-STD Busbar L1, L2, L3, N, PE(Housing) 71593


225 5 MKC 2255-STD Busbar L1, L2, L3, N, PE+Housing 71571
5 MKC 2257-STD Busbar L1, L2, L3, N, CPE, PE(Housing) 70761

6
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Special Straight Length PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Dimensions COMPONENT E L E K T R İ K

MK

Sample Order:
225A, Copper, IP55, 5 conductors, 100cm.
MKC 2255-100
Current Aluminium Copper
(A) (A) (A) Special straight length busbars are
mm mm manufactured as standard at 1m, 1,5m and 2m.
100 10,5 6
160 17 10,5
225 - 17
Conductor Cross Sections X Special
For non-standard modules, please contact our company. Straight Length
(cm)

A Special Straight
Length
N
L1
115 L2
L3
PE X

50
N
L1
115 L2
L3
PE

50

X-Special Straight Length Busbar / Codes


Current (A) Conductors Aluminium (Al) Configuration Code

4 MKA 1054-X Special straight length L1, L2, L3, N, PE(Housing) 35822
100 5 MKA 1055-X Special straight length L1, L2, L3, N, PE+Housing 35834
5 MKA 1057-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 35809

4 MKA 1654-X Special straight length L1, L2, L3, N, PE(Housing) 71247
160 5 MKA 1655-X Special straight length L1, L2, L3, N, PE+Housing 71229
5 MKA 1657-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 70707

Current (A) Conductors Copper (Cu) Configuration Code

4 MKC 1054-X Special straight length L1, L2, L3, N, PE(Housing) 71265
100 5 MKC 1055-X Special straight length L1, L2, L3, N, PE+Housing 71245
5 MKC 1057-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 70731

4 MKC 1654-X Special straight length L1, L2, L3, N, PE(Housing) 71259
160 5 MKC 1655-X Special straight length L1, L2, L3, N, PE+Housing 71239
5 MKC 1657-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 70729

4 MKC 2254-X Special straight length L1, L2, L3, N, PE(Housing) 71257
225 5 MKC 2255-X Special straight length L1, L2, L3, N, PE+Housing 71237
5 MKC 2257-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 70721

7
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Flexible Elbows PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K

MK

Sample Order:
225A, Copper IP55, 4 conductors

MKC 2254 - FD

Flexible Elbow
290 (Vertical)

290

N
L1
115 L2
L3
PE

50

Flexible Elbow
(Horizontal)

320

N
320 L1
115 L2
L3
PE

50

FD Flexible Elbow (Al/Cu)

Current(A) Conductors Copper (Cu) Code

4 MKC 1054-FD Flexible Elbow 71425


100 Al
5 MKC 1055-FD Flexible Elbow 71403
100 Cu
5 MKC 1057-FD Flexible Elbow 70889

160 Al 4 MKC 2254-FD Flexible Elbow 71429


160 Cu 5 MKC 2255-FD Flexible Elbow 71413
225 Cu
5 MKC 2257-FD Flexible Elbow 70897

8
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Expansion Unit PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K

MK

Sample Order:
160A, Copper, IP55, 4 conductors

MKC 1654 - DT

DT Expansion Unit
(Horizontal and vertical)

650 mm

N
L1
115 L2
L3
PE

50

DT Expansion Unit (Al/Cu)

Current(A) Conductors Copper (Cu) Code

4 MKC 1054-DT Expansion 71293


100 Al
5 MKC 1055-DT Expansion 71275
100 Cu
5 MKC 1057-DT Expansion 70819

160 Al 4 MKC 2254-DT Expansion 71391


160 Cu 5 MKC 2255-DT Expansion 71369
225 Cu
5 MKC 2257-DT Expansion 70935

9
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Feeder Boxes PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K

MK

Sample Order:
160A, Copper IP55, 5 conductors

MKC 1655 - B1

103
N
L1
115 L2
B1 Feeder Box 1 L3
PE

50

283
133

179

max 120°
Cable Gland Plates

Current Material Cable Inner


(A) Gland Diameter
Type (mm)
Sheet
100 Metal M32 25

Sheet
*160 Metal M40 32

Sheet
225 Metal M50 38

*Gland plates are manufactured as per M40


gland unless it is specified during order.

B1 Feeder Box 1 (Al) B1 Feeder Box 1 (Cu)

Current(A) Conductors Aluminium (Al) Code Current(A) Conductors Copper (Cu) Code

4 MKA 1654-B1 Feeder Box 1 71545 100 Cu 4 MKC 2254-B1 Feeder Box 1 71549
100 Al
5 MKA 1655-B1 Feeder Box 1 71485 160 Cu 5 MKC 2255-B1 Feeder Box 1 71489
160 Al
MKA 1657-B1 Feeder Box 1 71127 225 Cu
5 5 MKC 2257-B1 Feeder Box 1 71137

10
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Feeder Boxes PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K

MK

Sample Order:
160A, Aluminium IP55, 4 conductor

MKA 1654 - B2

103
B2 Feeder Box 2

max 120°

283
133

179

Cable Gland Plates N


L1
115 L2
Current Material Cable Inner L3
(A) Gland Diameter PE
Type (mm)
Sheet 50
100 Metal M32 25

Sheet
*160 Metal M40 32

Sheet
225 Metal M50 38

*Gland plates are manufactured as per M40


gland unless it is specified during order.

B2 Feeder Box 2 (Al) B2 Feeder Box 2 (Cu)

Current(A) Conductors Aluminium (Al) Code Current(A) Conductors Copper (Cu) Code

4 MKA 1654-B2 Feeder Box 2 71523 100 Cu 4 MKC 2254-B2 Feeder Box 2 71533
100 Al
5 MKA 1655-B2 Feeder Box 2 71463 160 Cu 5 MKC 2255-B2 Feeder Box 2 71473
160 Al
225 Cu
5 MKA 1657-B2 Feeder Box 2 71111 5 MKC 2257-B2 Feeder Box 2 71115

11
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Feeder Boxes PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K

MK

395 Sample Order:


160A, Aluminium, IP55, 4 conductors
MKA 1654-BO

155

BO-Central Feeder Box

625

135 355 135

max 120°

Cable Gland Plates


N
Current Material Cable Inner L1
115 L2
(A) Gland Diameter L3
Type (mm) PE
Sheet
100 Metal M32 25 50

Sheet
*160 Metal M40 32

Sheet
225 Metal M50 38

*Gland plates are manufactured as per M40


gland unless it is specified during order.

BO-Central Feeder Box (Al) BO-Central Feeder Box (Cu)

Current(A) Conductors Aluminium (Al) Code Current(A) Conductors Copper (Cu) Code

4 MKA 1654-BO Central F.B. 71501 100 Cu 4 MKC 2254-BO Central F.B. 71511
100 Al
5 MKA 1655-BO Central F.B. 71441 160 Cu 5 MKC 2255-BO Central F.B. 71451
160 Al
225 Cu
5 MKA 1657-BO Central F.B. 71051 5 MKC 2257-BO Central F.B. 71055

12
ELINEMK
Tap-Off Boxes
Codes E L E K T R İ K

BUSBAR TYPE

16 A BOX TYPE
BOX RATING
16 A - 16
PROTECTION
CONDUCTORS DEGREE
4 -4 IP55 - 5
5 -5
5 - 7 (Clean Earth)
DEVICE TYPE
EMPTY - B
MCB - M
MK P 1 6 5 POLE CURRENT
1 6A
2 10 A
3 16 A
4

130
98

210

Standard Tap-Off Boxes (EMPTY)

Current(A) Conductors Description Configuration Device Code

4 MKP 1654-B Tap-Off Box L1, L2, L3, N, PE(Housing) 70785


Suitable for
16 5 MKP 1655-B Tap-Off Box L1, L2, L3, N, PE+Housing 70783
MCB/Fuse holder
5 MKP 1657-B Tap-Off Box L1, L2, L3, N, CPE, PE(Housing) 70777
• Maximum size of outgoing cable Ø13 mm. • For non-standard tap off boxes, please contact our company.

Standard Tap-Off Boxes (MCB)

Current(A) Conductors Description Configuration Device Code

MKP 1654-M Tap-Off Box 1x16A with MCB 68455


4 L1, L2, L3, N, PE(Housing)
MKP 1654-M Tap-Off Box 3x16A with MCB 68446

MKP 1655-M Tap-Off Box 1x16A with MCB 68454


16 5 L1, L2, L3, N, PE+Housing
MKP 1655-M Tap-Off Box 3x16A with MCB 68445

MKP 1657-M Tap-Off Box 1x16A with MCB 68453


5 L1, L2, L3, N, CPE, PE(Housing)
MKP 1657-M Tap-Off Box 3x16A with MCB 68444
• Maximum size of outgoing cable Ø13 mm.

Tap-off boxes with sockets are supplied with 16A MCB as standard. For the tap-off boxes with sockets, please contact to supplier.
Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.

13
ELINEMK
Tap-Off Boxes
Codes E L E K T R İ K

BUSBAR TYPE

40 A BOX TYPE
BOX RATING
40 A - 40
PROTECTION
CONDUCTORS DEGREE
4 -4 IP55 - 5
5 -5
5 - 7 (Clean Earth)
DEVICE TYPE
EMPTY - B
MCB - M
MK P 4 0 5 POLE CURRENT
1 32 A
2 40 A
3
4

165
97,5
120
90

335

Standard Tap-Off Boxes (EMPTY)

Current(A) Conductors Description Configuration Device Code

4 MKP 4054-B Tap-Off Box L1, L2, L3, N, PE(Housing) 68443


Suitable for
40 5 MKP 4055-B Tap-Off Box L1, L2, L3, N, PE+Housing 68442
MCB/Fuse holder
5 MKP 4057-B Tap-Off Box L1, L2, L3, N, CPE, PE(Housing) 68441
• Maximum size of outgoing cable Ø22 mm. • For non-standard output boxes, please contact our company.

Standard Tap-Off Boxes (MCB)

Current(A) Conductors Description Configuration Device Code

4 MKP 4054-M Tap-Off Box L1, L2, L3, N, PE(Housing) 68431


3 x 40A
40 5 MKP 4055-M Tap-Off Box L1, L2, L3, N, PE+Housing 68430
with MCB
5 MKP 4057-M Tap-Off Box L1, L2, L3, N, CPE, PE(Housing) 68429
• As standard with 3x40A automatic fuse is used in boxes. • Maximum size of outgoing cable Ø22 mm.

Tap-off boxes with sockets are supplied with 40A MCB as standard. For the tap-off boxes with sockets, please contact to supplier.
Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.

14
ELINEMK
Tap-Off Boxes
Codes E L E K T R İ K

63 A (D02)

BUSBAR TYPE
BOX TYPE
BOX RATING
PROTECTION 63 A - 63
CONDUCTORS DEGREE
4 -4 IP55 - 5
5 -5
5 - 7 (Clean Earth)
DEVICE TYPE
D02 - D
POLE CURRENT
MK P 5 1 40 A
2 50 A
3 63 A
4

165
97,5
120
90

335

Standard Tap-Off Boxes (D02)

Current(A) Conductors Description Configuration Device Code

4 MKP 6354-D Tap-Off Box L1, L2, L3, N, PE(Housing) 3x63 A 67890
63 5 MKP 6355-D Tap-Off Box L1, L2, L3, N, PE+Housing D02 Type 67962
5 MKP 6357-D Tap-Off Box L1, L2, L3, N, CPE, PE(Housing) Fuse Base 67944
• Maximum size of outgoing cable Ø22 mm. • As standard with 3x63A D02 type fuse base is used in boxes. For output boxes with plug, please contact our company.

Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.

15
ELINEMK
Tap-Off Boxes
Codes E L E K T R İ K

BUSBAR TYPE

80 A BOX TYPE
BOX RATING
80 A - 80
PROTECTION
CONDUCTORS DEGREE
4 -4 IP55 - 5
5 -5
5 - 7 (Clean Earth)
DEVICE TYPE
EMPTY - B
MCB - M
MK P 5 POLE CURRENT
1 40 A
2 50 A
3 63 A
4 80 A

165
97,5
120
90

335

Standard Tap-Off Boxes (EMPTY)

Current(A) Conductors Description Configuration Device Code

4 MKP 8054-B Tap-Off Box L1, L2, L3, N, PE(Housing) 71357


Suitable for
80 5 MKP 8055-B Tap-Off Box L1, L2, L3, N, PE+Housing 71355
MCB/Fuse holder
5 MKP 8057-B Tap-Off Box L1, L2, L3, N, CPE, PE(Housing) 71353
• Maximum size of outgoing cable Ø22 mm. • For non-standard output boxes, please contact our company.

Standard Tap-Off Boxes (MCB)

Current(A) Conductors Description Configuration Device Code

4 MKP 8054-M Tap-Off Box L1, L2, L3, N, PE(Housing) 68422


3 x 80A
80 5 MKP 8055-M Tap-Off Box L1, L2, L3, N, PE+Housing 68421
with MCB
5 MKP 8057-M Tap-Off Box L1, L2, L3, N, CPE, PE(Housing) 68420
• As standard with 3x80A MCB. • Maximum size of outgoing cable Ø22 mm.

Tap-off boxes with sockets are supplied with 80A MCB as standard. For the tap-off boxes with sockets, please contact to supplier.
Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.

16
ELINEMK
Fixing Elements
E L E K T R İ K

Description Code Steel


Dowel (M8)
BRA9-2 Steel Dowel (M8) 98878
BRA10 Extension Unit (M8) 98877
Extension Unit
BRA11-05 Threaded Rod (M8x500) 99974
BRA11-10 Threaded Rod (M8x1000) 99973
Threaded Rod
BRA11-15 Threaded Rod (M8x1500) 99354
BRA11-20 Threaded Rod (M8x2000) 99355

Fixing Elements

Description Code Steel


Dowel (M8)
MK-UT Universal Fixing Element 71343

Extension Unit

Threaded Rod

MK-UT
Universal
Fixing
Element

Roof Installation

Floor Installation

Wall Installation

17
ELINEMK
Fixing Elements
E L E K T R İ K

Steel
Dowel (M8)
Description Code

MK "C" Type Universal Fixing Element 71557 Extension Unit

Threaded Rod

MK
"C" Type
Universal
Fixing
Element

Roof Installation

Wall Installation

Floor Installation

Description Code

MK Vertical Fixing Element 35842

Vertical Shaft Installation

18
ELINEMK
Busbar Joint Installation
E L E K T R İ K

1 2
2a

2b

Remove the protective plastic cover. Alligne two busbars like the picture-2a and insert the busbar
(These covers are for transportation purpose and required conductors into the block joint. Be sure that conductors
number of covers should be used as END CLOSER unit.) should sit properly and plastic pins on both busbars should
be on broken nut side (picture-2b).

3 4

3a 4a

Tighten the bolts of rear cover. (3a) Tighten the main bolt until the first nut is broken. (4a)

5.1 5.2

Fix the remaining front cover.

19
ELINEMK
Tap-Off Box Installation Instructions (40-63-80A)
E L E K T R İ K

1 2.1

Attach the cable, which has a cross section suitable to the When the tap-off box cover is at open position; locate the
switch current, before you install the box to the busbar. box contacts to the busbar plug area by aligning them.

2.2 2.3

CLI
CK

Be sure that the retaining springs are attached to the busbar.

3.1 3.2

When closing the cover of the box; insert the


safety-tongue into the seat by finger touch.

4.1 4.2
CLICK

Lock the cover lock by pressing it towards the arrow direction.

Empty tap-off boxes are produced with MCB connection cables.


When the tap-off boxes are used as monophase, the switch will be connected to one of the phase cables.
Remaining phase cables should be insulated by using cable terminals for your safety.
In order to balance phases of busbar, connected loads to the tap off boxes should be calculated carefully.
20
19
ELINEMK
Tap-Off Box Installation Instructions (16A)
E L E K T R İ K

1 2

Remove the cover screws. Open the cover.

3 4

Connect a cable, which has suitable cross section, Tighten the removed cover screws.
to the switch, before you install the box to the busbar.

5.1 5.2

Fix the box contacts to the busbar plug


area by aligning them.

5.3

CLI
CK

Be sure that, the box is fixed to the busbar properly.

Empty tap-off boxes are produced with MCB connection cables.


When the tap-off boxes are used as monophase, the switch will be connected to one of the phase cables.
Remaining phase cables should be insulated by using cable terminals for your safety.
In order to balance phases of busbar, connected loads to the tap off boxes should be calculated carefully.
21
ELINEMK
Certificate
E L E K T R İ K

EC CONFORMITY CERTIFICATE

Product Group E-Line MK Busbar Energy Distribution System


Manufacturer EAE Elektrik A.Ş.
Cakmakli Mahallesi, 2. Cadde, 119. Sokak,
No:12 34522 Kirac-Hadimkoy-Istanbul

This certificate of conformity is prepared on performing the type tests specified and
obtaining its reports at independent laboratories according to the standard.

Standard IEC 60439-2

Type Tests

1- Temperature Rise
2- Dielectric Characteristics
3- Short Circuit Resistance
4- Continuity of the Protective Circuit
5- Creepage Distances
6- Mechanical Operation
7- Protection Class
8- Electrical Characteristics
9- Structural Strength E L E K T R İ K
10-Crush Strength
11-Insulation Material Thermal Strength

EAE Elektrik A.Ş.

EAE Elektrik A.Ş.


Cakmakli Mahallesi, 2. Cadde, 119. Sokak, No:12 34522 Kirac-Hadimkoy-Istanbul
Tel: +90 (212) 886 23 90 Fax: +90 (212) 886 24 20 http://www.eae.com.tr
22
ELINEMK
Product Overview
E L E K T R İ K

PRODUCT OVERVIEW
(100...225A MK)

1- The busbar system shall have Al conductors for 100A and 160A or
Cu conductors for 100A, 160A and 225A.
2- The busbar system shall conform to the following phase configuration.
a- 4 conductors L1 / L2 / L3 / N / PE(Housing)
b- 5 conductors L1 / L2 / L3 / N / PE+Housing
c- 5 conductors (with clean earth) L1 / L2 / L3 / N / CPE / PE(Housing)
3- The insulation voltage of the busbar shall be 1000V.
4- The busbar housing shall be of 0,60mm thick epoxy painted galvanized sheet metal. (RAL 7038)
5- The Al conductors shall be plated with nickel and then with tin, the Cu conductors
shall be plated only with tin. The plating shall be continuous along the conductor.
6- The busbar joint shall have a single bolt construction and
the nut of main joint bolt shall be a double headed nut, tightened at 20Nm.
7- The busbar housing shall be continuously clamped together by roll forming method.
8- 10 plug-in windows shall be located on a standard 3m length.
9- Busbar and tap off boxes shall be IP55 protection class under normal operation conditions.
10- IP protection covers of plug-in points shall be hinged and lockable from single point.
11- Tap off boxes up to 16A shall be removed from the busbar before opening their lids.
12- The tap off boxes above 16A, shall have the following mechanical and electrical safety features.
a- The box shall only be plugged in and removed from the busbar at “OFF” position.
E L E K T R İ K
b- The energy on the connected load shall be automatically cut, when the box lid is open.
c- The tap off box shall comply IP2X requirements, while it is plugged into the busbar and the lid is open.
13- All tap off box contacts shall be silver plated.
14- Jawed tap off box contacts shall be reinforced by steel springs.
15- Busbar systems shall be tested and certified according to IEC 60439-2 by international laboratories.
16- Busbar system shall have flexible elbows and expansion units.
17- Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.

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Component List
Item Component Quantity
ELINEMK
Project Design Form

Company :
Project :
Project No :

Name :
Date :
Signature :
Prepared by
E L E K T R İ K

Please dublicate this page for your own use.


E-LINE KB
Compact Busbar Distribution System
800...6300A

E-LINE KO
Plug-in Busbar Distribution System
160...800A

E-LINE MK
Small Power Plug-in Busbar Distribution System
100-160-225A

E-LINE KAP
Plug-in Busbar Distribution System
40-63A

E-LINE DL
Multi-Conductor Lighting Busbar System
25-32-40A

E-LINE KAM
Lighting Busbar System
25-32-40A

E-LINE TB
Multi Conductor Trolley Busbar System
35...250A

E-LINE DK
Underfloor Ducting Systems

E-LINE DKY
Raised Floor Energy Distribution Systems
25...63A

E-LINE UK
Cable
Tray Systems