Documente Academic
Documente Profesional
Documente Cultură
MENTAL MAN
ON
V IR
AG
s ISO
E
A N D EN
14001
AL
QU S
ME 04
www.eae.com.tr
Introduction 2-3
Order Code System 4
Technical Characteristics 5
Standard Components 6
Special Straight Length 7
Flexible Elbow 8
Expansion Module 9
Feeder Boxes 10-12
Tap-Off Boxes 13-17
Fixing Elements 18
MK Joint Installation 19
MK Tap-Off Box Installation 20-21
EC Certificate of Conformity 22
Product Overview 23
Project Design Form 24
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
Order Code System BUSBAR CURRENT
PROTECTION DEGREE
E L E K T R İ K
CONDUCTOR CONFIGURATION
COMPONENT
MK A 16 5 7 - S T D
Busbar Type
Conductor Type
Aluminium A
Copper C
Components
100 10
Copper 160 16
225 22
Protection Degree
IP 55 5
Conductor Configuration
Number of
Code Configuration
Conductors
4 wire 4 L1,L2,L3,N,PE(Housing)
5 wire 5 L1,L2,L3,N,PE+Housing
5 wire (Clean Earth) 7 L1,L2,L3,N,CPE,PE(Housing)
4
ELINEMK
Technical Characteristics
E L E K T R İ K
Busbar Code 10 16 10 16 22
Rated Current In A 100 160 100 160 225
Standards IEC 60439-2: 2000
Rated Insulation Voltage Ui V 1000
Rated Operational Voltage Ue V 1000
Rated Frequency f Hz 50 / 60
Protection Degree IP 55
Short-Circuit (peak) Ip kA 5,25 10,2 5,25 10,2 25
Short-Circuit (1 sec) Icw kA rms 3,5 6 3,5 6 12,5
Short-Circuit Value of Neutral (peak) Ip kA 3,15 6,12 3,15 6,12 15
Short-Circuit Value of Neutral (1 sec) Icw kA 2,1 3,6 2,1 3,6 7,5
Short-Circuit Value of Protective Circuit (peak) Ip kA 3,15 6,12 3,15 6,12 15
Short-Circuit Value of Protective Circuit (1 sec) Icw kA 2,1 3,6 2,1 3,6 7,5
R20 20°C R 20 mW
/m 0,675 0,401 0,794 0,419 0,249
Direct Current Resistance R mW
/m 0,825 0,437 0,838 0,363 0,257
Impedans Z mW
/m 0,868 0,469 0,888 0,415 0,362
Loses at Rated Current I²R1 W/m 8,507 12,69 9,555 10,60 14,88
Resistance (at rated current, at steady state op. temp.) R 1 mW
/m 0,850 0,496 0,955 0,414 0,294
Reactance (at rated current, at 50Hz) X1 mW
/m 0,216 0,160 0,257 0,198 0,193
Impedans (at rated current) Z1 mW
/m 0,877 0,521 0,989 0,459 0,352
L1, L2, L3, N mm² 42,9 72,15 22,65 42,9 72,15
PE (5 Conductor) mm² 42,9 72,15 22,65 42,9 72,15
Housing Cross Section (sheet metal) mm² 198 198 198 198 198
Conductor Size mmxmm 4,5x10,5 4,5x17 4,5x6 4,5x10,5 4,5x17
Weight - 4 Conductors kg/m 2,35 2,7 2,75 3,3 4,5
Weight - 5 Conductors kg/m 2,5 2,9 3,0 3,7 5,2
Brand Last kW/m 2,48 2,48 2,48 2,48 2,48
F= Supply
-3 L1,L2,L3,L4 0.50
V=a
D 3.L.I.(R.Cosj
Ö +X L.Sinj
) 10 Volt F L1 L2 L3 L4 Load
F= Supply
D V = Voltage Drop (V) L1,L2 0.25
= Load Distribution Constant L1 L2 Load
a F
5
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Standard Straight Length PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Dimensions COMPONENT E L E K T R İ K
MK S T D
Sample Order:
160A, Aluminium, IP55, 4 conductors
MKA 1654-STD
Standard length of busbar is 300cm.
N
L1
115 L2
L3
PE
50
3000
385 500 500 500 500 615
6
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Special Straight Length PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Dimensions COMPONENT E L E K T R İ K
MK
Sample Order:
225A, Copper, IP55, 5 conductors, 100cm.
MKC 2255-100
Current Aluminium Copper
(A) (A) (A) Special straight length busbars are
mm mm manufactured as standard at 1m, 1,5m and 2m.
100 10,5 6
160 17 10,5
225 - 17
Conductor Cross Sections X Special
For non-standard modules, please contact our company. Straight Length
(cm)
A Special Straight
Length
N
L1
115 L2
L3
PE X
50
N
L1
115 L2
L3
PE
50
4 MKA 1054-X Special straight length L1, L2, L3, N, PE(Housing) 35822
100 5 MKA 1055-X Special straight length L1, L2, L3, N, PE+Housing 35834
5 MKA 1057-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 35809
4 MKA 1654-X Special straight length L1, L2, L3, N, PE(Housing) 71247
160 5 MKA 1655-X Special straight length L1, L2, L3, N, PE+Housing 71229
5 MKA 1657-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 70707
4 MKC 1054-X Special straight length L1, L2, L3, N, PE(Housing) 71265
100 5 MKC 1055-X Special straight length L1, L2, L3, N, PE+Housing 71245
5 MKC 1057-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 70731
4 MKC 1654-X Special straight length L1, L2, L3, N, PE(Housing) 71259
160 5 MKC 1655-X Special straight length L1, L2, L3, N, PE+Housing 71239
5 MKC 1657-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 70729
4 MKC 2254-X Special straight length L1, L2, L3, N, PE(Housing) 71257
225 5 MKC 2255-X Special straight length L1, L2, L3, N, PE+Housing 71237
5 MKC 2257-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 70721
7
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Flexible Elbows PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K
MK
Sample Order:
225A, Copper IP55, 4 conductors
MKC 2254 - FD
Flexible Elbow
290 (Vertical)
290
N
L1
115 L2
L3
PE
50
Flexible Elbow
(Horizontal)
320
N
320 L1
115 L2
L3
PE
50
8
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Expansion Unit PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K
MK
Sample Order:
160A, Copper, IP55, 4 conductors
MKC 1654 - DT
DT Expansion Unit
(Horizontal and vertical)
650 mm
N
L1
115 L2
L3
PE
50
9
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Feeder Boxes PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K
MK
Sample Order:
160A, Copper IP55, 5 conductors
MKC 1655 - B1
103
N
L1
115 L2
B1 Feeder Box 1 L3
PE
50
283
133
179
max 120°
Cable Gland Plates
Sheet
*160 Metal M40 32
Sheet
225 Metal M50 38
Current(A) Conductors Aluminium (Al) Code Current(A) Conductors Copper (Cu) Code
4 MKA 1654-B1 Feeder Box 1 71545 100 Cu 4 MKC 2254-B1 Feeder Box 1 71549
100 Al
5 MKA 1655-B1 Feeder Box 1 71485 160 Cu 5 MKC 2255-B1 Feeder Box 1 71489
160 Al
MKA 1657-B1 Feeder Box 1 71127 225 Cu
5 5 MKC 2257-B1 Feeder Box 1 71137
10
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Feeder Boxes PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K
MK
Sample Order:
160A, Aluminium IP55, 4 conductor
MKA 1654 - B2
103
B2 Feeder Box 2
max 120°
283
133
179
Sheet
*160 Metal M40 32
Sheet
225 Metal M50 38
Current(A) Conductors Aluminium (Al) Code Current(A) Conductors Copper (Cu) Code
4 MKA 1654-B2 Feeder Box 2 71523 100 Cu 4 MKC 2254-B2 Feeder Box 2 71533
100 Al
5 MKA 1655-B2 Feeder Box 2 71463 160 Cu 5 MKC 2255-B2 Feeder Box 2 71473
160 Al
225 Cu
5 MKA 1657-B2 Feeder Box 2 71111 5 MKC 2257-B2 Feeder Box 2 71115
11
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Feeder Boxes PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K
MK
155
625
max 120°
Sheet
*160 Metal M40 32
Sheet
225 Metal M50 38
Current(A) Conductors Aluminium (Al) Code Current(A) Conductors Copper (Cu) Code
4 MKA 1654-BO Central F.B. 71501 100 Cu 4 MKC 2254-BO Central F.B. 71511
100 Al
5 MKA 1655-BO Central F.B. 71441 160 Cu 5 MKC 2255-BO Central F.B. 71451
160 Al
225 Cu
5 MKA 1657-BO Central F.B. 71051 5 MKC 2257-BO Central F.B. 71055
12
ELINEMK
Tap-Off Boxes
Codes E L E K T R İ K
BUSBAR TYPE
16 A BOX TYPE
BOX RATING
16 A - 16
PROTECTION
CONDUCTORS DEGREE
4 -4 IP55 - 5
5 -5
5 - 7 (Clean Earth)
DEVICE TYPE
EMPTY - B
MCB - M
MK P 1 6 5 POLE CURRENT
1 6A
2 10 A
3 16 A
4
130
98
210
Tap-off boxes with sockets are supplied with 16A MCB as standard. For the tap-off boxes with sockets, please contact to supplier.
Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.
13
ELINEMK
Tap-Off Boxes
Codes E L E K T R İ K
BUSBAR TYPE
40 A BOX TYPE
BOX RATING
40 A - 40
PROTECTION
CONDUCTORS DEGREE
4 -4 IP55 - 5
5 -5
5 - 7 (Clean Earth)
DEVICE TYPE
EMPTY - B
MCB - M
MK P 4 0 5 POLE CURRENT
1 32 A
2 40 A
3
4
165
97,5
120
90
335
Tap-off boxes with sockets are supplied with 40A MCB as standard. For the tap-off boxes with sockets, please contact to supplier.
Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.
14
ELINEMK
Tap-Off Boxes
Codes E L E K T R İ K
63 A (D02)
BUSBAR TYPE
BOX TYPE
BOX RATING
PROTECTION 63 A - 63
CONDUCTORS DEGREE
4 -4 IP55 - 5
5 -5
5 - 7 (Clean Earth)
DEVICE TYPE
D02 - D
POLE CURRENT
MK P 5 1 40 A
2 50 A
3 63 A
4
165
97,5
120
90
335
4 MKP 6354-D Tap-Off Box L1, L2, L3, N, PE(Housing) 3x63 A 67890
63 5 MKP 6355-D Tap-Off Box L1, L2, L3, N, PE+Housing D02 Type 67962
5 MKP 6357-D Tap-Off Box L1, L2, L3, N, CPE, PE(Housing) Fuse Base 67944
• Maximum size of outgoing cable Ø22 mm. • As standard with 3x63A D02 type fuse base is used in boxes. For output boxes with plug, please contact our company.
Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.
15
ELINEMK
Tap-Off Boxes
Codes E L E K T R İ K
BUSBAR TYPE
80 A BOX TYPE
BOX RATING
80 A - 80
PROTECTION
CONDUCTORS DEGREE
4 -4 IP55 - 5
5 -5
5 - 7 (Clean Earth)
DEVICE TYPE
EMPTY - B
MCB - M
MK P 5 POLE CURRENT
1 40 A
2 50 A
3 63 A
4 80 A
165
97,5
120
90
335
Tap-off boxes with sockets are supplied with 80A MCB as standard. For the tap-off boxes with sockets, please contact to supplier.
Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.
16
ELINEMK
Fixing Elements
E L E K T R İ K
Fixing Elements
Extension Unit
Threaded Rod
MK-UT
Universal
Fixing
Element
Roof Installation
Floor Installation
Wall Installation
17
ELINEMK
Fixing Elements
E L E K T R İ K
Steel
Dowel (M8)
Description Code
Threaded Rod
MK
"C" Type
Universal
Fixing
Element
Roof Installation
Wall Installation
Floor Installation
Description Code
18
ELINEMK
Busbar Joint Installation
E L E K T R İ K
1 2
2a
2b
Remove the protective plastic cover. Alligne two busbars like the picture-2a and insert the busbar
(These covers are for transportation purpose and required conductors into the block joint. Be sure that conductors
number of covers should be used as END CLOSER unit.) should sit properly and plastic pins on both busbars should
be on broken nut side (picture-2b).
3 4
3a 4a
Tighten the bolts of rear cover. (3a) Tighten the main bolt until the first nut is broken. (4a)
5.1 5.2
19
ELINEMK
Tap-Off Box Installation Instructions (40-63-80A)
E L E K T R İ K
1 2.1
Attach the cable, which has a cross section suitable to the When the tap-off box cover is at open position; locate the
switch current, before you install the box to the busbar. box contacts to the busbar plug area by aligning them.
2.2 2.3
CLI
CK
3.1 3.2
4.1 4.2
CLICK
1 2
3 4
Connect a cable, which has suitable cross section, Tighten the removed cover screws.
to the switch, before you install the box to the busbar.
5.1 5.2
5.3
CLI
CK
EC CONFORMITY CERTIFICATE
This certificate of conformity is prepared on performing the type tests specified and
obtaining its reports at independent laboratories according to the standard.
Type Tests
1- Temperature Rise
2- Dielectric Characteristics
3- Short Circuit Resistance
4- Continuity of the Protective Circuit
5- Creepage Distances
6- Mechanical Operation
7- Protection Class
8- Electrical Characteristics
9- Structural Strength E L E K T R İ K
10-Crush Strength
11-Insulation Material Thermal Strength
PRODUCT OVERVIEW
(100...225A MK)
1- The busbar system shall have Al conductors for 100A and 160A or
Cu conductors for 100A, 160A and 225A.
2- The busbar system shall conform to the following phase configuration.
a- 4 conductors L1 / L2 / L3 / N / PE(Housing)
b- 5 conductors L1 / L2 / L3 / N / PE+Housing
c- 5 conductors (with clean earth) L1 / L2 / L3 / N / CPE / PE(Housing)
3- The insulation voltage of the busbar shall be 1000V.
4- The busbar housing shall be of 0,60mm thick epoxy painted galvanized sheet metal. (RAL 7038)
5- The Al conductors shall be plated with nickel and then with tin, the Cu conductors
shall be plated only with tin. The plating shall be continuous along the conductor.
6- The busbar joint shall have a single bolt construction and
the nut of main joint bolt shall be a double headed nut, tightened at 20Nm.
7- The busbar housing shall be continuously clamped together by roll forming method.
8- 10 plug-in windows shall be located on a standard 3m length.
9- Busbar and tap off boxes shall be IP55 protection class under normal operation conditions.
10- IP protection covers of plug-in points shall be hinged and lockable from single point.
11- Tap off boxes up to 16A shall be removed from the busbar before opening their lids.
12- The tap off boxes above 16A, shall have the following mechanical and electrical safety features.
a- The box shall only be plugged in and removed from the busbar at “OFF” position.
E L E K T R İ K
b- The energy on the connected load shall be automatically cut, when the box lid is open.
c- The tap off box shall comply IP2X requirements, while it is plugged into the busbar and the lid is open.
13- All tap off box contacts shall be silver plated.
14- Jawed tap off box contacts shall be reinforced by steel springs.
15- Busbar systems shall be tested and certified according to IEC 60439-2 by international laboratories.
16- Busbar system shall have flexible elbows and expansion units.
17- Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.
23
24
Component List
Item Component Quantity
ELINEMK
Project Design Form
Company :
Project :
Project No :
Name :
Date :
Signature :
Prepared by
E L E K T R İ K
E-LINE KO
Plug-in Busbar Distribution System
160...800A
E-LINE MK
Small Power Plug-in Busbar Distribution System
100-160-225A
E-LINE KAP
Plug-in Busbar Distribution System
40-63A
E-LINE DL
Multi-Conductor Lighting Busbar System
25-32-40A
E-LINE KAM
Lighting Busbar System
25-32-40A
E-LINE TB
Multi Conductor Trolley Busbar System
35...250A
E-LINE DK
Underfloor Ducting Systems
E-LINE DKY
Raised Floor Energy Distribution Systems
25...63A
E-LINE UK
Cable
Tray Systems