Cb500fa PDF

CB500F/FA
CB500F D
CB500F E
CB500FA D
CB500FA E
2
13MGZD22 © Honda Motor Co., Ltd. 2013
FOREWORD INDEX 1
ENGINE GROUP 2
FRAME GROUP 3
PART NUMBER INDEX 4
PART NAME INDEX 5

B1
CONTENTS Address
Instruction for use of parts catalogue Page No.
Instruction for use of parts catalogue ......................... 1

• This parts catalogue has been created as of September 10,
2013. How to refer to the part information ............................ 2
B
B
1
2
1
1
• Since this date, the sales practice for repair parts may have been
Part catalogue structure ............................................. 3 B 3
changed or the parts may have been eliminated (listed for those When the parts were revised...................................... 4 B 4
not for sale). Abbreviations used in the parts catalogue.................. 4 B 4
Part block and serial number check ........................... 5 B 5
• The modified information is reflected on the latest Electronic
Parts Catalogue (EPC). 
Color label attachment position check........................ 5 B 5
Also, refer to the parts catalogue news for any change.
Models, parts catalogue codes and applicable 
serial numbers ........................................................... 6 B 6
• See the parts catalogue news for any revision that is made after  Color label .................................................................. 8 B 8
September 10, 2013.  Color chart .................................................................. 9 B 9
 Fuel hose, general purpose hoses and vinyl 
• Always specify the part number when ordering a part. hose......................................................................... 26 C10
 FLAT RATE SERVICE TIME.................................... 30 C14
• Check the model, type, serial numbers, color, maker, and the
size as needed before ordering a part.
 Illustrated index ........................................................ 35 D 3
 ENGINE GROUP..................................................... 43 E 1 2
• Note that the illustrations (part drawings) can differ from the ac-  FRAME GROUP...................................................... 68 G 1 3
tual parts in shape.  PART NO. INDEX................................................... 126 K 1 4
They are given just to help you to refer to the parts.  PART NAME INDEX............................................... 131 L 1 5
• When modifications or additions to this parts catalogue are
made, a revised edition will be issued at an appropriate time,
with successively progressing revision numbers on the cov-
er. We recommend obtaining such revisions in order to keep
your parts catalogue up-to-date at all times. To check whether
a parts catalogue revision has been issued, please contact
your Honda distributor.
Initial version issue date

January 10, 2013
Honda Motor Co., Ltd.
1
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B 2
Reference with “Illustrated index”

How to refer to the part information
Reference with “Part number index”
Reference with “Part name index”
2
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B 3
Address number
Part catalogue structure • Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.
• Parts enclosed within a dotted line are covered in a

different block.
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
• A solid arrow indicates the block No. the part in

question is connected to.
3
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B 4
When the parts were revised Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
• The following abbreviations are used in this parts catalogue.

A ........... Ampere L. ............Left
ABS ....... Anti-lock brake L (100L) .Link (100 Links)
system L.E.D. .....Light emitted diode
A.C. ....... Alternating current MM .........Millimeter
The number has been When shown at the left side, When shown at the right side, A.M. ...... Attaching mark MPH .......Miles per hour
used from the initial model it is applicable to the models it is applicable to the models
without revision. o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000. ASSY. .... Assembly R. ...........Right
subsequent numbers. C.D.I. ..... Capacitive discharge RR. .........Rear
• The parts listed with "###" at the end of the parts name have limited supply period ignition STD. .......Standard
(parts not for sale).
COMP. ... Complete T (22T) ...Tooth (22 Teeth)
D.C. ....... Direct current TCS ........Traction control
EX. ........ Exhaust system
FR. ........ Front T.M. ........Transcript mark
G ........... Gram V ............Volt
HEX. ..... Hexagonal W ...........Watt
IN. ......... Inlet WL .........With labelling
KPH ...... Kilometers per hour WOL .......Without labelling
4
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B 5
Part block and serial number check Color label attachment position check
Engine parts Throttle body Frame parts

1
Part block parts Colored parts
E-1~ E-23 F-1~
Required Engine serial Throttle body Frame serial Color label

serial number serial number number
number
Check
point 1 2 3 4
4
2
1
3
5
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B 6
Models, parts catalogue codes and applicable serial numbers
1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Applicable Applicable Applicable
Area
Model Type engine frame throttle body
code
serial No. serial No. identification No.
2E England
2F France
3ED European direct sales

PC44E-2000001~ MLHPC45A*D5000001~
CB500FD GQBJA A
2999999 D5999999
E England
ED European direct sales
F France
2E England MLHPC45A*E5100001~
PC44E-2100001~ GQBJA A
2MA Malaysia MLHPC459*E5100001~
3CH China PC44E-2000001~ MLHPC45R*E5000001~ GQBJB A
3ED European direct sales PC44E-2100001~ MLHPC45A*E5100001~ GQBJA A

CB500FE
CH China PC44E-2000001~ MLHPC45R*E5000001~ GQBJB A
E England
MLHPC45A*E5100001~
ED European direct sales PC44E-2100001~ GQBJA A
MA Malaysia MLHPC459*E5100001~
6
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B 7
Applicable Applicable Applicable

Area
Model Type engine frame throttle body
code
serial No. serial No. identification No. 1
2E England
2F France
3ED European direct sales

MLHPC45B*D5000001~
PC44E-2000001~ D5999999
CB500FAD E England GQBJA A
2999999
F France
MLHPC45U*D5000001~
U Australia
D5999999
2E England MLHPC45B*E5100001~
2MA Malaysia MLHPC459*E5100001~
3CH China PC44E-2000001~ MLHPC45R*E5000001~ GQBJB A
3ED European direct sales PC44E-2100001~ MLHPC45B*E5100001~ GQBJA A
CB500FAE CH China PC44E-2000001~ MLHPC45R*E5000001~ GQBJB A
E England
MLHPC45B*E5100001~
MA Malaysia MLHPC459*E5100001~
U Australia MLHPC45U*E5100001~
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
GQBJA KC
7
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B 8
Color label
1 • When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle.
• When ordering a colored part, use the color chart in the instruction for use of parts catalogue.
VFR800FIW
R-157
R157
8
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B 9
Color chart
• When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
1
CB500F (CB500FD)…………2E,2F,3ED
MODEL CB500FD
Pearl
COLOR himalayas
white Applicable model
Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHA87 applicable applicable
model model
1 BODY COMP., FRAME 50100-MGZ-J41 ZA F-39 1
2 COWL SET, L. MIDDLE 64400-MGZ-D60 ZB F-45 6
3 COWL SET, R. MIDDLE 64300-MGZ-D60 ZB F-45 2
4 COWL, FR. 64215-MGZ-J40 ZC F-43 9
5 COWL, L. RR. 77251-MGZ-J00 ZB F-24 4
6 COWL, R. RR. 77241-MGZ-J00 ZB F-24 3
7 COWL, RR. CENTER 77231-MGZ-J00 ZD F-24 2
8 FENDER SET A, RR. 80100-MGZ-D00 ZA F-34 2
9 FENDER, FR. 61101-MGZ-J00 ZE F-10 4
10 GRIP ASSY., L. RR. 77340-MGZ-J00 ZA F-23 14
11 GRIP ASSY., R. RR. 77330-MGZ-J00 ZA F-23 13
12 HOLDER ASSY., HANDLE UPPER 53130-MGS-D30 ZB F-7 16
13 MARK, HONDA 86102-MGZ-J00 ZA F-50 1
14 MARK, L. WING 86202-MGZ-J00 ZC F-50 3
15 MARK, R. WING 86201-MGZ-J00 ZC F-50 2
16 STRIPE, L. MIDDLE COWL 86642-MGZ-D60 ZB F-50 7
17 STRIPE, R. MIDDLE COWL 86641-MGZ-D60 ZB F-50 6
18 TANK ASSY., FUEL 17500-MGZ-J41 ZA F-21 5
9
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B10
CB500F (CB500FD)…………E,ED,F
MODEL CB500FD
1 COLOR
Graphite
black
Candy ruby
red Applicable model
Applicable
Ref.
CODE NH-B01 R-4C block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHB01 R4 applicable applicable
model model
1 BODY COMP., FRAME 50100-MGZ-J41 ZA ZA F-39 1
2 COWL SET, L. MIDDLE 64400-MGZ-D40 ZC ZB F-45 6
3 COWL SET, R. MIDDLE 64300-MGZ-D40 ZC ZB F-45 2
4 COWL, FR. 64215-MGZ-J40 ZB ZA F-43 9
5 COWL, L. RR. 77251-MGZ-J00 ZE ZF F-24 4
6 COWL, R. RR. 77241-MGZ-J00 ZE ZF F-24 3
7 COWL, RR. CENTER 77231-MGZ-J00 ZC ZA F-24 2
8 FENDER SET A, RR. 80100-MGZ-D00 ZA ZA F-34 2
9 FENDER, FR. 61101-MGZ-J00 ZD ZB F-10 4
10 GRIP ASSY., L. RR. 77340-MGZ-J00 ZA ZA F-23 14
11 GRIP ASSY., R. RR. 77330-MGZ-J00 ZA ZA F-23 13
12 HOLDER ASSY., HANDLE UPPER 53130-MGS-D30 ZB ZB F-7 16
13 MARK 86641-MGZ-D40 ZC ZB F-50 5
14 MARK, HONDA 86102-MGZ-J00 ZA ZA F-50 1
15 MARK, L. WING 86202-MGZ-J00 ZF ZB F-50 3
16 MARK, R. WING 86201-MGZ-J00 ZF ZB F-50 2
17 TANK ASSY., FUEL 17500-MGZ-J41 ZC ZB F-21 5
10
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B11
CB500F (CB500FE)…………2E,3ED
MODEL CB500FE
COLOR
Pearl
himalayas
1
Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
4 COWL, FR. 64215-MGZ-J40 ZC F-43 9
5 COWL, L. RR. 77251-MGZ-J00 ZB F-24 4
6 COWL, R. RR. 77241-MGZ-J00 ZB F-24 3
11
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B12
CB500F (CB500FE)…………2MA
MODEL CB500FE
1 COLOR
Pearl
himalayas
Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
4 COWL, FR. 64215-MGZ-J40 ZC F-43 9
5 COWL, L. RR. 77251-MGZ-J00 ZB F-24 4
6 COWL, R. RR. 77241-MGZ-J00 ZB F-24 3
12
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B13
CB500F (CB500FE)…………3CH
MODEL CB500FE
COLOR
Pearl
himalayas
1
Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
1 BODY COMP., FRAME 50100-MGZ-A41 ZA F-39 1
4 COWL, FR. 64215-MGZ-J40 ZC F-43 9
5 COWL, L. RR. 77251-MGZ-J00 ZB F-24 4
6 COWL, R. RR. 77241-MGZ-J00 ZB F-24 3
13
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B14
CB500F (CB500FE)…………CH
MODEL CB500FE
1 COLOR
Graphite
black Applicable model
Applicable
Ref.
CODE NH-B01 block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHB01 applicable applicable
model model
2 COWL SET, L. MIDDLE 64400-MGZ-D40 ZC F-45 6
3 COWL SET, R. MIDDLE 64300-MGZ-D40 ZC F-45 2
4 COWL, FR. 64215-MGZ-J40 ZB F-43 9
5 COWL, L. RR. 77251-MGZ-J00 ZE F-24 4
6 COWL, R. RR. 77241-MGZ-J00 ZE F-24 3
7 COWL, RR. CENTER 77231-MGZ-J00 ZC F-24 2
9 FENDER, FR. 61101-MGZ-J00 ZD F-10 4
13 MARK 86641-MGZ-D40 ZC F-50 5
15 MARK, L. WING 86202-MGZ-J00 ZF F-50 3
16 MARK, R. WING 86201-MGZ-J00 ZF F-50 2
17 TANK ASSY., FUEL 17500-MGZ-J41 ZC F-21 5
14
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B15
CB500F (CB500FE)…………E,ED
MODEL CB500FE
COLOR
Graphite
black
Candy ruby
red
1
Applicable model
Applicable
Ref.
No.
Initial Final No.
model model
13 MARK 86641-MGZ-D40 ZC ZB F-50 5
15
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B16
CB500F (CB500FE)…………MA
MODEL CB500FE
1 COLOR
Graphite
black
Candy ruby
Applicable
Ref.
No.
Initial Final No.
model model
13 MARK 86641-MGZ-D40 ZC ZB F-50 5
16
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C 1
CB500FA (CB500FAD)…………2E,2F,3ED
MODEL CB500FAD
COLOR
Pearl
himalayas
1
Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
4 COWL, FR. 64215-MGZ-J40 ZC F-43 9
5 COWL, L. RR. 77251-MGZ-J00 ZB F-24 4
6 COWL, R. RR. 77241-MGZ-J00 ZB F-24 3
9 FENDER SET, FR. 61110-MGZ-D10 ZF F-10 10
13 MARK, ABS 86611-MGZ-D10 ZC F-50 4
17
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C 2
CB500FA (CB500FAD)…………E,ED,F,U
MODEL CB500FAD
1 COLOR
Graphite
black
Candy ruby
Applicable
Ref.
No.
Initial Final No.
model model
9 FENDER SET A, RR. 80100-MGZ-J00 ZA ZA F-34 2
10 FENDER SET, FR. 61110-MGZ-D10 ZE ZB F-10 10
14 MARK 86641-MGZ-D40 ZC ZB F-50 5
15 MARK, ABS 86611-MGZ-D10 ZB ZB F-50 4
18
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C 3
CB500FA (CB500FAE)…………2E,3ED
MODEL CB500FAE
COLOR
Pearl
himalayas
1
Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
4 COWL, FR. 64215-MGZ-J40 ZC F-43 9
5 COWL, L. RR. 77251-MGZ-J00 ZB F-24 4
6 COWL, R. RR. 77241-MGZ-J00 ZB F-24 3
13 MARK, ABS 86611-MGZ-D10 ZC F-50 4
19
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C 4
CB500FA (CB500FAE)…………2MA
MODEL CB500FAE
1 COLOR
Pearl
himalayas
Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
4 COWL, FR. 64215-MGZ-J40 ZC F-43 9
5 COWL, L. RR. 77251-MGZ-J00 ZB F-24 4
6 COWL, R. RR. 77241-MGZ-J00 ZB F-24 3
13 MARK, ABS 86611-MGZ-D10 ZC F-50 4
20
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C 5
CB500FA (CB500FAE)…………3CH
MODEL CB500FAE
COLOR
Pearl
himalayas
1
Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
4 COWL, FR. 64215-MGZ-J40 ZC F-43 9
5 COWL, L. RR. 77251-MGZ-J00 ZB F-24 4
6 COWL, R. RR. 77241-MGZ-J00 ZB F-24 3
13 MARK, ABS 86611-MGZ-D10 ZC F-50 4
21
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C 6
CB500FA (CB500FAE)…………CH
MODEL CB500FAE
1 COLOR
Graphite
black Applicable model
Applicable
Ref.
CODE NH-B01 block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHB01 applicable applicable
model model
2 COWL SET, L. MIDDLE 64400-MGZ-D40 ZC F-45 6
3 COWL SET, R. MIDDLE 64300-MGZ-D40 ZC F-45 2
4 COWL, FR. 64215-MGZ-J40 ZB F-43 9
5 COWL, L. RR. 77251-MGZ-J00 ZE F-24 4
6 COWL, R. RR. 77241-MGZ-J00 ZE F-24 3
7 COWL, RR. CENTER 77231-MGZ-J00 ZC F-24 2
9 FENDER SET, FR. 61110-MGZ-D10 ZE F-10 10
13 MARK 86641-MGZ-D40 ZC F-50 5
14 MARK, ABS 86611-MGZ-D10 ZB F-50 4
16 MARK, L. WING 86202-MGZ-J00 ZF F-50 3
17 MARK, R. WING 86201-MGZ-J00 ZF F-50 2
18 TANK ASSY., FUEL 17500-MGZ-J41 ZC F-21 5
22
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C 7
CB500FA (CB500FAE)…………E,ED
MODEL CB500FAE
COLOR
Graphite
black
Candy ruby
red
1
Applicable model
Applicable
Ref.
No.
Initial Final No.
model model
13 MARK 86641-MGZ-D40 ZC ZB F-50 5
23
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C 8
CB500FA (CB500FAE)…………MA
MODEL CB500FAE
1 COLOR
Graphite
black
Candy ruby
Applicable
Ref.
No.
Initial Final No.
model model
13 MARK 86641-MGZ-D40 ZC ZB F-50 5
24

C 9
CB500FA (CB500FAE)…………U
MODEL CB500FAE
COLOR
Graphite
black
Candy ruby
red
1
Applicable model
Applicable
Ref.
No.
Initial Final No.
model model
13 MARK 86641-MGZ-D40 ZC ZB F-50 5
25

C10
Fuel hose, general purpose hoses and vinyl hose
1 • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
Fuel hoses/Tubes Fuel hoses/Tubes

Bulk part Bulk part
Standard part No. Bulk part No. Inner Standard part No. Bulk part No. Inner
Length Length
diameter (m) diameter (m)
(mm) (mm)
95001-30xxx-2x 95001-30001-20M 3.0 1 95001-55001-60M 1
95001-30xxx-3x 95001-30001-30M 3.0 1 95001-55xxx-3x <95001-55003-60M> 5.5 3
<95001-55008-60M> 8
95001-30xxx-4x 95001-30001-40M 3.0 1
95001-55001-60M 1
95001-35001-50M 1 95001-55xxx-4x <95001-55003-60M> 5.5 3
95001-35xxx-2x 3.5
<95001-35003-50M> 3 <95001-55008-60M> 8
95001-35xxx-3x 95001-35001-60M 3.5 1 95001-55001-50M 1
<95001-35003-60M> 3 95001-55xxx-5x <95001-55003-50M> 5.5 3
95001-35001-60M 1 <95001-55008-50M> 8
95001-35xxx-4x 3.5
<95001-35003-60M> 3 95001-55001-60M 1
95001-35001-50M 1 95001-55xxx-6x <95001-55003-60M> 5.5 3
95001-35xxx-5x 3.5 <95001-55008-60M> 8
<95001-35003-50M> 3
95001-35001-60M 1 95001-75001-50M 1
95001-35xxx-6x 3.5 95001-75xxx-2x <95001-75003-50M> 7.5 3
<95001-35003-60M> 3
95001-45001-50M 1 95001-75001-60M 1
95001-45xxx-2x 4.5 95001-75xxx-3x <95001-75003-60M> 7.5 3
<95001-45003-50M> 3
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-3x <95001-45003-60M> 4.5 3 95001-75001-60M 1
<95001-45008-60M> 8 95001-75xxx-4x <95001-75003-60M> 7.5 3
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-4x <95001-45003-60M> 4.5 3 95001-75xxx-5x 95001-75001-50M 7.5 1
<95001-45008-60M> 8 <95001-75003-50M> 3
95001-45001-50M 1 95001-75001-60M 1
95001-45xxx-5x 4.5 95001-75xxx-6x <95001-75003-60M> 7.5 3
<95001-45003-50M> 3
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-6x <95001-45003-60M> 4.5 3 95001-80xxx-2x 95001-80001-50M 8.0 1
<95001-45008-60M> 8 95001-80xxx-3x 95001-80001-60M 8.0 1
95001-55001-50M 1 95001-80xxx-4x 95001-80001-60M 8.0 1
95001-55xxx-2x <95001-55003-50M> 5.5 3
<95001-55008-50M> 8 95001-80xxx-5x 95001-80001-50M 8.0 1
95001-80xxx-6x 95001-80001-60M 8.0 1
26

C11
Vinyl tube Vinyl tube Vinyl tube

Bulk part Bulk part Bulk part
1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. diameter dia-meter No. diameter dia-meter No. diameter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 1
3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
95003-38xxx-20 <95003-38003-10M> 12.0 13.0
<95003-05008-60M> 8 <95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M
95003-39xxx-1x <95003-39003-10M> 12.0 14.0 1
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M 1
95003-21xxx-1x <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0 95003-43001-10M 1
3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
3 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
95003-10001-10M 1
95003-10xxx-20 <95003-10003-10M> 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
3 95003-25xxx-7x <95003-25003-70M> 9.0 11.0 95003-50xxx-3x <95003-50003-60M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-60 <95003-10003-60M> 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
3 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 95003-55xxx-1x <95003-55003-10M> 17.5 20.5
3 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3
95003-11001-60M 1 95003-27001-60M 1 95003-60001-10M 1

95003-27xxx-3x <95003-27003-60M> 9.0 13.0 95003-60xxx-1x <95003-60003-10M> 22.0 27.0
95003-11xxx-60 <95003-11003-60M> 5.0 9.0 3 3 3
<95003-11008-60M> 8 95003-27001-60M 1 95003-60001-10M 1
95003-27xxx-60 <95003-27003-60M> 9.0 13.0 95003-60xxx-20 <95003-60003-10M> 22.0 27.0
95003-12001-10M 1 3 3
95003-12xxx-1x <95003-12003-10M> 5.0 7.0 3 95003-33001-10M 1 95003-60001-60M 1
<95003-12008-10M> 8 95003-33xxx-1x <95003-33003-10M> 10.0 14.0 95003-60xxx-3x <95003-60003-60M> 22.0 27.0
3 3
95003-12001-10M 1 95003-33001-10M 1 95003-60001-60M 1
95003-12xxx-20 <95003-12003-10M> 5.0 7.0 3 95003-33xxx-20 <95003-33003-10M> 10.0 14.0 95003-60xxx-60 <95003-60003-60M> 22.0 27.0
3 3
<95003-12008-10M> 8
27

C12
General purpose hoses General purpose hoses

Bulk part Bulk part
1 Standard part No. Bulk part No. Inner

diameter
Length
(m)
Standard part No. Bulk part No. Inner
diameter
Length
(m)
(mm) (mm)
95005-11xxx-3x 95005-11001-30M 11.0 1 95005-45001-10M 1
95005-11xxx-5x 95005-11001-50M 11.0 1 95005-45xxx-4x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8
95005-12001-10M 1
95005-12xxx-1x <95005-12003-10M> 12.0 3 95005-45xxx-5x 95005-45001-50M 4.5 1
95005-12xxx-2x 95005-12001-20M 12.0 1 95005-50xxx-3x 95005-50001-30M 5.0 1
<95005-50003-30M> 3
95005-12xxx-3x 95005-12001-30M 12.0 1
95005-50xxx-5x 95005-50001-50M 5.0 1
95005-12xxx-5x 95005-12001-50M 12.0 1
95005-55001-10M 1
95005-14xxx-1x 95005-14001-10M 14.0 1 95005-55xxx-1x <95005-55003-10M> 5.3 3
95005-14001-20M 1 <95005-55008-10M> 8
95005-14xxx-2x 14.0
<95005-14003-20M> 3 95005-55001-20M 1
95005-55xxx-2x 5.3
95005-14xxx-3x 95005-14001-30M 14.0 1 <95005-55003-20M> 3
95005-14xxx-5x 95005-14001-50M 14.0 1 95005-55001-10M 1
95005-55xxx-4x <95005-55003-10M> 5.3 3
95005-17xxx-1x 95005-17001-10M 17.0 1 <95005-55008-10M> 8
95005-17xxx-2x 95005-17001-20M 17.0 1 95005-65001-10M 1
95005-65xxx-1x <95005-65003-10M> 6.5 3
95005-17xxx-3x 95005-17001-30M 17.0 1
95005-17xxx-5x 95005-17001-50M 17.0 1 95005-65xxx-2x 95005-65001-20M 6.5 1
95005-30xxx-3x 95005-30001-30M 3.0 1 95005-70xxx-3x 95005-70001-30M 7.0 1
<95005-70003-30M> 3
95005-30xxx-5x 95005-30001-50M 3.0 1
95005-70xxx-5x 95005-70001-50M 7.0 1
95005-35001-10M 1
95005-35xxx-1x <95005-35003-10M> 3.5 3 95005-75001-10M 1
95005-75xxx-1x 7.3
<95005-35008-10M> 8 <95005-75003-10M> 3
95005-35xxx-2x 95005-35001-20M 3.5 1 95005-75xxx-2x 95005-75001-20M 7.3 1
95005-35xxx-3x 95005-35001-30M 3.5 1 95005-80001-10M 1
95005-80xxx-1x <95005-80003-10M> 8.0 3
95005-35001-10M 1
95005-35xxx-4x <95005-35003-10M> 3.5 3 95005-80xxx-2x 95005-80001-20M 8.0 1
<95005-35008-10M> 8 95005-80xxx-3x 95005-80001-30M 8.0 1
95005-35xxx-5x 95005-35001-50M 3.5 1 95005-80xxx-5x 95005-80001-50M 8.0 1
95005-45001-10M 1 95005-91xxx-3x 95005-91001-30M 12.0 1
95005-45xxx-1x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8 95005-91xxx-5x 95005-91001-50M 12.0 1
95005-45xxx-2x 95005-45001-20M 4.5 1 95005-92xxx-3x 95005-92001-30M 12.0 1
95005-45xxx-3x 95005-45001-30M 4.5 1 95005-92xxx-5x 95005-92001-50M 12.0 1
NOTE: X is displayed to represent the omitted numerals and letters of the
roman alphabet.
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
28

C13
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)
95001-75001-50M
1
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m
I.D code: (fuel hose and general purpose hose)

30: 3.0 mm 11: 11 mm
35: 3.5 mm 91: 12 mm (outside dia. 15) mm
55: 5.3 mm, 5.5 mm 14: 14 mm
65: 6.5 mm 17: 17 mm
70: 7.0 mm
75: 7.3 mm, 7.5 mm
80: 8.0 mm
ID./OD. code: (vinyl hose)

01: ID. 2.9, OD. 6.8 mm 14: ID. 6.0, OD. 9.0 mm 37: ID. 11.0, OD. 15.0 mm
Hose type: 1: Fuel hose

3: Vinyl hose
5: General hose
29

C14
Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
1 Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.
FRT setting system FRT setting standard

• Decimal system (in unit of 0.1) is adopted to set FRT as it is
Net service time
convenient to calculate the wage.
Removal, Disassembly/reassembly, Installation Example: (0.1) 6 minutes, (0.2) 12 minutes
Inspection, Measurement, Adjustment, Confirmation [Labor cost per hour] x [FRT] = [Wage]
• FRT is set with a hand tool.
Diagnosis/troubleshooting (Electric system)
• Service items and FRT can be subject to change depending on
Completion inspection development of tools and service equipment and improvement in
service procedure.
Float time
Preparation
(Process check, Confirmation arrangement for
necessary tools)
Related work (Transfer of vehicles)
* Float time is set by multiplying the net service time by a given
coefficient.
30

C15
Work procedure Service item whose FRT is not presented

• As the work procedure is set with the work time according to the • Accessories and service parts that are not listed to use in this
method in the separate Service Manual, refer to this Manual as manual.
required.
• Work methods permitting servicing in the shortest time still
• Locations with little aging deterioration or breakage during normal
use.
1
permitting assurance of safe work and product warranty are used • Service work that can be finished by one touch.
for the setting of service items not listed in the Service Manual.
• Service work that is seldom done (i.e. extremely small causes of
• Work basically is to be performed by one person, and when two or trouble and service frequency).
more people are required, setting is done as the total time for the
number of people. * When FRT is not presented, please calculate wages based on ap-
• The set value for the technological level of the workers uses a propriate actual work time
person with three years of experience in the repair of Honda
vehicles as the standard. Operation not included of FRT
• Special tools and service equipment used to set FRT are those • Oil and coolant water draining, Waiting time for warming up
specified or recommended in Service Manual. operation and etc..
• Additional operation that involves removal/installation of standard
exterior equipment.
• Indirect time spent for service by visiting the customer, trade-in,
and delivery of a MC.
• Indirect time required for ordering and delivery of parts.
• Cost for grease, adhesive agent, etc. used for service work.
31

C16
Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
1 Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft.
(1, 3, 4, 7) 
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)
How to refer to the service item by using the sample

• Includes: Valve clearance adjustment (camshaft replacement)
111118A Replace rocker arm add
Open to the page of the block where the camshaft's
• • • • • • • • • • • • • • • • • • • • • • • • • 1.0
spare part illustration is shown.
Reference No. of the illustration of part that shows location

of the replacement work.
Look for the camshaft illustration, and refer to the ser-
FRT is an abbreviation of Flat Rate Time indicating the vice item and FRT that agree with the reference No.
standard service time required for the replacement.
LON is an abbreviation of Labor Operation Number, and it

is a classification of the service items by the work unit code.

The same operation code is used regardless of the models.

Standard operation is indicated with 6 digits code, and
additional operation is indicated with 7 digits code.
Indicating the camshaft replacement and FRT4.5.
Indicating FRT1.0 that will be added when additional

operation (replace rocker arm) is done in association with
camshaft replacement.
32

D 1
Indication mark for the listing of service items that continues to

the following page
1 11 1 18 A
Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T. a c
1
a) Category codes and classification
2 111118 CAMSHAFT • • • • • • • • • • • • • • • 4.5
• • • Code Category
• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
Indication of the block with no setting of FRT 5 Steering/Suspension

6 Electrical
Ref. (Relative ref. Number)
L.O.N. F.R.T. 7 Wheels/Brakes
No. Description
8 Controls/instrument
NO INFORMATION • • • • • • • • • • • • • • • • • • •
9 -
• LON code system
0 -
1 11 1 18 A c) Operation codes and classification

a b c d e Code Operation category
1 Replace, Removal/Installation, Change
a) Category code..................... Engine 2 Overhaul
b) Location/function code ........ Engine upper 3 Adjust, Balance
c) Operation code.................... Replace 4 (Paint-related work: Top-coat)
d) Operation sequence number (Unit code can be shown 5 Test, Inspect/diagnose, Measurement, Check
with alphabet)
6 (Overhaul-related work: Rebore)
......................... camshaft
(No regular rule of code) 7 (Overhaul-related work: Reseal)
8 (Resurface)
e) Additional code ................... replace rocker arm
(No regular rule of code) 9 (Paint-related work: Refinish)
0 Repair, Cleaning, Air bleeding
33

D 2
Major service items without using spare parts

(1) Removal/Installation, (2) Adjustment, 
(3) Inspection/Measurement, (5) Other work
1 E: Engine, F: Frame
* OPERATIONS OTHER THAN REPLACING PARTS
(1) Removal and installation (3) Inspection, Measurement

Set for the configuration with the parts removed from the vehicle.
LON DESCRIPTION FRT
LON DESCRIPTION FRT
1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.7
TILTING ENGINE ASSEMBLY- E
1101E5 REMOVAL/INSTALLATION 3.5 6145A0 IGNITION TIMING-INSPECTION 0.6
INCLUDES: All necessary adjustment
BATTERY-CHECKING OF ELECTROLYTE 
E THROTTLE BODY ASSEMBLY- F 6105A0 0.2
3111D5 1.1 LEVEL & CHARGE
REMOVAL/INSTALLATION
CRANKCASE SEPARATION (5) Other work
1101E6 5.9
INCLUDES: Engine removal and installation
RADIATOR ASSEMBLY- LON DESCRIPTION FRT
F 1151E6 0.7
REMOVAL/INSTALLATION
E 1130A2 OIL STRAINER-CLEANING 0.8
(2) Adjustment
7110A0 FRONT BRAKE-AIR BLEEDING 0.2
LON DESCRIPTION FRT
7110A1 REAR BRAKE-AIR BLEEDING 0.2
CLUTCH-ADJUSTMENT F
2123A0 0.1
INCLUDES: Clutch lever adjustment 1151E7 RADIATOR COOLANT-CHANGE 0.5
SPARK PLUG-ADJUSTMENT/CLEANING
E 6143A1 0.7 6145A2 HISS MEMORIZATION 0.3
NOTE: For 1 vehicle
VALVE CLEARANCE-ADJUSTMENT
1113A0 1.6
NOTE: For 1 vehicle
6163A0 HEADLIGHT-AIMING 0.1
2133A0 DRIVE CHAIN-ADJUSTMENT 0.1
F 7103A1 FRONT WHEEL-BALANCE 0.6
7103A2 REAR WHEEL-BALANCE 0.7
3113A3 THROTTLE OPERATION-ADJUSTMENT 0.1
34

ENGINE GROUP D 3
E-1 E 1 E-2 E 2 E-3 E 4
CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT/VALVE
2
E-4 E 7 E-6 E 8 E-8 E 9
CAM CHAIN/TENSIONER RIGHT CRANKCASE COVER CLUTCH
E-9 E10 E-10 E11 E-11 E12

STARTING CLUTCH A.C. GENERATOR COVER GENERATOR
35
 
ENGINE GROUP D 4
E-12 E13 E-13 E14 E-14 E15
WATER PUMP STARTER MOTOR OIL PAN/OIL PUMP
2
E-15 E16 E-16 F 2 E-17-10 F 4
CRANKCASE CRANK SHAFT/PISTON TRANSMISSION(MAINSHAFT)
E-17-20 F 5 E-19 F 6 E-21 F 7

TRANSMISSION(COUNTERSHAFT) GEARSHIFT DRUM THERMOSTAT
36
 
ENGINE GROUP D 5
E-23 F 8
THROTTLE BODY
37
 
FRAME GROUP D 6
F-1 G 1 F-2 G 2 F-3 G 3
HEADLIGHT METER MIRROR
F-4 G 4 F-5 G 6 F-5-10 G 7

HANDLE LEVER/SWITCH/CABLE FRONT BRAKE MASTER CYLINDER(STD) FRONT BRAKE MASTER CYLINDER(ABS)
F-5-20 G 9 F-5-40 G10 F-7 G11

ABS MODULATOR BRAKE PIPE HANDLE PIPE/TOP BRIDGE
38
 
FRAME GROUP D 7
F-9 G13 F-10 G14 F-11 G16
STEERING STEM FRONT FENDER FRONT FORK
F-12 H 1 F-14 H 2 F-15 H 4

FRONT BRAKE CALIPER FRONT WHEEL REAR BRAKE MASTER CYLINDER(STD)
F-15-1 H 6 F-17 H 8 F-19 H 9

REAR BRAKE MASTER CYLINDER(ABS) REAR BRAKE CALIPER REAR WHEEL
39
 
FRAME GROUP D 8
F-21 H11 F-23 H13 F-24 H14
FUEL TANK/FUEL PUMP SEAT/REAR GRIP SIDE COVER/REAR COWL
F-25 H15 F-25-20 I 1 F-26 I 2

AIR CLEANER AIR INJECTION SOLENOID VALVE CANISTER
F-27 I 3 F-29 I 5 F-30 I 6

EXHAUST MUFFLER PEDAL STEP
40
 
FRAME GROUP D 9
F-31 I 8 F-32 I 9 F-33 I11
STAND SWINGARM REAR CUSHION
F-34 I12 F-35 I13 F-36 I14

REAR FENDER WINKER TAILLIGHT
F-37 I15 F-38 I16 F-38-20 J 2

BATTERY WIRE HARNESS IGNITION COIL
41
 
FRAME GROUP D10
F-39 J 3 F-41 J 4 F-43 J 6
FRAME BODY RADIATOR FRONT COWL
F-45 J 7 F-48 J 8 F-49 J 9

MIDDLE COWL TOOLS CAUTION LABEL
F-50 J10
MARK/STRIPE
42
 
E-1 CYLINDER HEAD COVER E 1
L.O.N. F.R.T.
No. Description
  
  
 
  

Reqd. QTY
Ref.
Part No. Description CB500 Serial No. Parts catalogue code
No. F F FA FA
D E D E
   
   
   
   
 
   
   
   
   
   
   
43
 
E-2 CYLINDER HEAD E 2
L.O.N. F.R.T.
No. Description
  




  





 
 
  

2




 
 
  


 
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
44
 
E-2 CYLINDER HEAD E 3
L.O.N. F.R.T.
No. Description
 

  


 
 
 
 
  
  
  
45
 
E-3 CAMSHAFT/VALVE E 4
L.O.N. F.R.T.
No. Description
  


  


  


  


  


2
 
 

  



  
  
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
  
  
  
  
  
  
  
  
  
  
  
  
  
46
 
L.O.N. F.R.T.
No. Description
 


  
  



 
 
 


  
 
2
 


 
 
 
 


Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
47
 
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
48
 
E-4 CAM CHAIN/TENSIONER E 7
L.O.N. F.R.T.
No. Description
  


  


 
  
  
  


Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
 
   
 
   
   
   
   
   
   
   
   
   
   
   
49
 
E-6 RIGHT CRANKCASE COVER E 8
L.O.N. F.R.T.
No. Description
  
  
 
  
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
50
 
E-8 CLUTCH E 9
L.O.N. F.R.T.
No. Description
  
  
 
  


  
  
  
  


  
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
51
 
E-9 STARTING CLUTCH E10
L.O.N. F.R.T.
No. Description
  
  
  
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
 
   
   
52
 
E-10 A.C. GENERATOR COVER E11
L.O.N. F.R.T.
No. Description
  
  
  
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
   
53
 
E-11 GENERATOR E12
L.O.N. F.R.T.
No. Description
  
  
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
54
 
E-12 WATER PUMP E13
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
55
 
E-13 STARTER MOTOR E14
L.O.N. F.R.T.
No. Description
 
  
 
  

  
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
56
 
E-14 OIL PAN/OIL PUMP E15
L.O.N. F.R.T.
No. Description
 
  
  
  
  
  
 
  
  
 
  
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
 
   
   
   
   
   
   
   
   
   
   
   
   
57
 
E-15 CRANKCASE E16
L.O.N. F.R.T.
No. Description
  


 
  
  
  
  
  
 
  
Reqd. QTY
Ref.
No. F F FA FA
D E D E
      
     
   
   
   
   
   
   
   
   
   
 
   
   
   
   
   
   
   
   
   
   
   
   
   
58
 
E-15 CRANKCASE F 1
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
59
 
E-16 CRANK SHAFT/PISTON F 2
L.O.N. F.R.T.
No. Description
 
 
 




 

 




  
2


  




  


Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
  
   
  
   
   
   
   
   
 
  
 
  
 
  
 
  
 
   
   
   
  
  
  
  
   
   
60
 
E-16 CRANK SHAFT/PISTON F 3
L.O.N. F.R.T.
No. Description
  


 
  
  


  


  


Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
   
 
61
 
E-17-10 TRANSMISSION(MAINSHAFT) F 4
L.O.N. F.R.T.
No. Description
 
  


  
 
  


  


  


2
 
 


Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
  
   
 
   
   
   
   
   
   
   
  
   
   
   
   
   
   
 
   
   
   
62
 
E-17-20 TRANSMISSION(COUNTERSHAFT) F 5
L.O.N. F.R.T.
No. Description
 
  


  
  
  


 
 


  

2

Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 
   
   
   
63
 
E-19 GEARSHIFT DRUM F 6
L.O.N. F.R.T.
No. Description
 
  




  


  
 
  
 
  
  
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
64
 
E-21 THERMOSTAT F 7
L.O.N. F.R.T.
No. Description
 
  
  
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
65
 
E-23 THROTTLE BODY F 8
L.O.N. F.R.T.
No. Description
 
  
  
  
 
  
 
  

 
  
 
  


Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
   
      
     
      
     
   
 
   
   
   
   
   
   
   
 
   
   
   
   
   
66
 
E-23 THROTTLE BODY F 9
Reqd. QTY
Ref.
No. F F FA FA
D E D E
   
   
   
   
   
      
      
      
      
67
 
F-1 HEADLIGHT G 1
L.O.N. F.R.T.
No. Description
  
  
 
  
  
Reqd. QTY
Ref.
Serial No.
3
Part No. Description CB500 Parts catalogue code
No. F F FA FA
D E D E
   
   
   
   
 
   
   
   
   
 
   
   
   
   
68
 
F-2 METER G 2
L.O.N. F.R.T.
No. Description
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
    
    
     
   
    
     
   
      
     
     
     
   
   
   
   
   
   
69
 
F-3 MIRROR G 3
L.O.N. F.R.T.
No. Description
 
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
  
   
 
  
70
 
F-4 HANDLE LEVER/SWITCH/CABLE G 4
L.O.N. F.R.T.
No. Description
 
  

  
  
  
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
      
     
   
      
     
   
   
     
     
   
   
   
   
   
   
 
   
   
   
   
   
   
71
 
F-4 HANDLE LEVER/SWITCH/CABLE G 5
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
72
 
F-5 FRONT BRAKE MASTER CYLINDER(STD) G 6
L.O.N. F.R.T.
No. Description
  
  

  

 
 
  

  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
 
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
73
 
F-5-10 FRONT BRAKE MASTER CYLINDER(ABS) G 7
L.O.N. F.R.T.
No. Description
  
  

  

  

 
 
  

  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
 
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
74
 
F-5-10 FRONT BRAKE MASTER CYLINDER(ABS) G 8
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
75
 
F-5-20 ABS MODULATOR G 9
L.O.N. F.R.T.
No. Description
 
  

  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
76
 
F-5-40 BRAKE PIPE G10
L.O.N. F.R.T.
No. Description
  

  

Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
77
 
F-7 HANDLE PIPE/TOP BRIDGE G11
L.O.N. F.R.T.
No. Description
  
  

  

  
  
 
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
      
     
     
   
   
   
   
 
   
   
   

   
   
   
   
   
   
   
   
 
 
   
   
   
  
78
 
F-7 HANDLE PIPE/TOP BRIDGE G12
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
79
 
F-9 STEERING STEM G13
L.O.N. F.R.T.
No. Description
  
 
  
  
 
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
 
   
   
   
 
   
   
   
   
   
80
 
F-10 FRONT FENDER G14
L.O.N. F.R.T.
No. Description
 
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
 
    
 
    
 
    
 
  
    
     
     
   
   
   
   
   
    
    
     
     
      
      
      
   
   
   
   
   
   
   
   
81
 
F-10 FRONT FENDER G15
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
      
      
      
      
      
      
      
      
      
82
 
F-11 FRONT FORK G16
L.O.N. F.R.T.
No. Description
  
  
  
  
 
  
  
  
  
  
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
83
 
F-12 FRONT BRAKE CALIPER H 1
L.O.N. F.R.T.
No. Description
  
  
 
  


  

 
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 
  
   
   
   
   
   
   
84
 
F-14 FRONT WHEEL H 2
L.O.N. F.R.T.
No. Description
 
  
  
  

  

  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
  
  
   
   
   
   
   
    
    
   
    
   
    
   
 
  
 
  
 
  
  
 
  
 
   
  
   
85
 
F-14 FRONT WHEEL H 3
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
 
  
 
   
86
 
F-15 REAR BRAKE MASTER CYLINDER(STD) H 4
L.O.N. F.R.T.
No. Description
  

  

  

 
 

  

 
 
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
 
   
   
 
   
 
   
 
   
   
   
   
   
   
   
   
   
   
   
   
87
 
F-15 REAR BRAKE MASTER CYLINDER(STD) H 5
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
88
 
F-15-1 REAR BRAKE MASTER CYLINDER(ABS) H 6
L.O.N. F.R.T.
No. Description
  

  

  

  

 
 

  

 
 
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
 
   
   
 
   
 
   
 
   
   
   
   
   
   
   
   
   
   
   
89
 
F-15-1 REAR BRAKE MASTER CYLINDER(ABS) H 7
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
90
 
F-17 REAR BRAKE CALIPER H 8
L.O.N. F.R.T.
No. Description
  
  
 
  

 
  
  

Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
  
   
   
   
   
   
   
   
   
   
   
   
91
 
F-19 REAR WHEEL H 9
L.O.N. F.R.T.
No. Description
 
  
  
 
  
  
  
  

  

  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
  
   
 
   
    
   
  
   
   
 
  
 
  
 
  
  
 
92
 
F-19 REAR WHEEL H10
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
 
   
   
   
   
   
   
 
  
 
   
   
   
  
   
93
 
F-21 FUEL TANK/FUEL PUMP H11
L.O.N. F.R.T.
No. Description
 
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
      
    
    
     
     
   
   
   
      
   
   
   
   
   
   
   
   
   
   
   
   
   
94
 
F-21 FUEL TANK/FUEL PUMP H12
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
      
   
   
   
   
   
   
   
95
 
F-23 SEAT/REAR GRIP H13
L.O.N. F.R.T.
No. Description
  
  
  
 
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
 
 
   
 
 
   
   
   
   
   
   
96
 
F-24 SIDE COVER/REAR COWL H14
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
    
    
     
     
    
    
     
     
    
    
     
     
   
   
   
   
   
   
   
97
 
F-25 AIR CLEANER H15
L.O.N. F.R.T.
No. Description
 
  
 
  
 
  
 
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
      
     
   
  
      
     
      
     
   
   
   
   
   
   
   
   
98
 
F-25 AIR CLEANER H16
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
99
 
F-25-20 AIR INJECTION SOLENOID VALVE I 1
L.O.N. F.R.T.
No. Description
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
 
   
   
   
100
 
F-26 CANISTER I 2
L.O.N. F.R.T.
No. Description
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
    
    
      
      
101
 
F-27 EXHAUST MUFFLER I 3
L.O.N. F.R.T.
No. Description
  
  
  

  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
  
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
102
 
F-27 EXHAUST MUFFLER I 4
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
103
 
F-29 PEDAL I 5
L.O.N. F.R.T.
No. Description
 
  
 
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
 
   
   
   
   
   
   
104
 
F-30 STEP I 6
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
  
  
  
 
  
 
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
105
 
F-30 STEP I 7
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
106
 
F-31 STAND I 8
L.O.N. F.R.T.
No. Description
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
      
     
   
  
   
   
   
   
107
 
F-32 SWINGARM I 9
L.O.N. F.R.T.
No. Description
  
  
  
  
  
 
 
  
  

  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
    
    
   
   
 
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
  
   
   
108
 
F-32 SWINGARM I10
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
109
 
F-33 REAR CUSHION I11
L.O.N. F.R.T.
No. Description
  
  

  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
 
   
   
   
   
   
   
   
   
110
 
F-34 REAR FENDER I12
L.O.N. F.R.T.
No. Description
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
    
    
     
   
      
     
   
   
   
   
      
   
   
      
      
   
   
      
      
111
 
F-35 WINKER I13
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
 
  

  

  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
 
   
   
 
   
 
   
 
   
   
 
   
   
 
   
 
   
   
 
   
 
   
   
   
112
 
F-36 TAILLIGHT I14
L.O.N. F.R.T.
No. Description
 
  
  
  
 
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
   
   
   
 
   
   
   
   
   
   
   
   
   
   
113
 
F-37 BATTERY I15
L.O.N. F.R.T.
No. Description
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
     
     
   
  
   
   
   
   
   
114
 
F-38 WIRE HARNESS I16
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
 
      
     
     
     
      
     
   
   
   
   
   
   
   
   
   
   
   
   
   
 
   
 
      
115
 
F-38 WIRE HARNESS J 1
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
      
     
   
   
   
   
      
   
   
   
   
   
   
   
   
   
   
   
116
 
F-38-20 IGNITION COIL J 2
L.O.N. F.R.T.
No. Description
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
   
117
 
F-39 FRAME BODY J 3
L.O.N. F.R.T.
No. Description
  


  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
    
  
    
   
    
   
   
   
   
   
   
   
   
   
   
   
   
   
   
118
 
F-41 RADIATOR J 4
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
      
     
   
   
   
   
      
     
      
     
   
   
   
   
   
   
   
   
   
   
   
 
   
   
   
119
 
F-41 RADIATOR J 5
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
120
 
F-43 FRONT COWL J 6
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
 
   
   
   
   
 
 
 
 
 
 
 
  
    
     
     
   
   
   
   
   
   
   
   
121
 
F-45 MIDDLE COWL J 7
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
    
    
     
     
   
   
   
    
    
     
     
   
   
   
   
   
   
   
   
122
 
F-48 TOOLS J 8
L.O.N. F.R.T.
No. Description
 
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
   
   
   
   
   
   
      
   
   
   
      
   
   
      
   
123
 
F-49 CAUTION LABEL J 9
L.O.N. F.R.T.
No. Description
 
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
      
      
   
      
      
   
    
    
    
    
    
    
   
    
      
      
      
124
 
F-50 MARK/STRIPE J10
L.O.N. F.R.T.
No. Description
 
Reqd. QTY
Ref.
Serial No.
3
No. F F FA FA
D E D E
   
 
    
    
     
     
    
    
     
     
    
  
    
   
    
    
    
     
    
    
    
    
125
 
PART NO. INDEX K 1
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
                

               
                   
                   
                   
               
                
               
               
                
               
                   
                   
                   
                   
                   
                   
                   
                   
                   
                  
               
                
               
                   
                   
               
                
               
               
                
               
                   
                   
                   
                   
                   
                   
                   
               
4             

            
               
                   
                   
                   
               
                
               
                   
                   
                   
                   
                   
                   
               
                
               
                   
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
PART NO. INDEX K 2
                   

                   
                   
                   
                   
                   
                   
                   
               
            
        
            
           
                
               
                   
               
                
               
                  
                   
                   
               
                
               
                   
                   
                   
                   
               
                
       
             
          
                   
                   
                   
                  
           
             
4
           
   
               
   
           
     
         
           
                   
                   
                   
               
         
            
               
                   
                   
                   
                   
                  
                  
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
PART NO. INDEX K 3
                   

                
           
           
          
                  
              
                
           
               
              
                   
              
                
               
                  
                   
                   
                   
               
                
             
                   
             
                
               
                   
                  
                   
                 
                   
                  
                   
                 
                   
                  
                  
                  
                  
                  
4
                  
                  
              
                
              
                  
              
            
           
              
               
            
           
              
                 
               
              
              
                 
128

PART NO. INDEX K 4
                  

                  
                   
                   
                   
                   
                   
                   
                   
                   
                   
                  
                  
                   
               
                
               
                   
                   
                   
                   
                  
                  
              
                
              
                  
                  
                   
               
                
              
                   
                   
                   
           
            
          
                  
                  
4
                
                  
                   
                  
                   
                   
               
                
           
               
             
                   
                 
                   
                
              
               
               
                 
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
PART NO. INDEX K 5
               

              
                
              
               
             
               
           
           
       
           
          
               
               
              
               
               
           
            
           
              
              
              
              
            
         
           
          
               
              
              
              
             
           
           
         
               
              
               
             
4
              
               
              
              
          
           
           
               
              
               
              
             
               
               
              
               
             
              
              
130

PART NAME INDEX L 1
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
        

    
           
            
            
           
          
            
           
           
       
     
       
            
           
          
           
            
          
          
           
        
            
           
            
            
            
          
             
             
             
            
          
             
             
            
          
           
             
           
           
         
       
         
             
           
           
           
        
             
          
           
5
         
          
         
           
           
        
           
131

PART NAME INDEX L 2
            

          
         
          
           
            
     
       
     
             
            
             
           
        
            
             
             
             
        
            
            
          
             
           
          
         
         
           
           
           
           
            
             
            
         
             
          
           
         
             
          
            
          
           
           
           
           
            
            
            
           
       
5
           
         
             
            
            
            
             
132

PART NAME INDEX L 3
         

        
             
            
           
         
          
         
            
           
           
            
            
           
             
            
           
           
             
          
         
         
            
           
         
            
           
        
      
     
         
        
        
       
        
           
            
             
            
            
            
            
           
            
           
           
           
            
            
            
            
           
5
            
            
            
            
             
             
        
133

PART NAME INDEX L 4
             

            
           
           
            
            
        
         
    
         
        
             
           
            
           
        
   
    
        
            
         
            
            
            
      
           
            
            
            
           
          
             
             
         
             
        
            
           
            
        
             
             
         
           
          
        
        
        
             
       
        
       
5
           
            
             
    
     
   
            
134

PART NAME INDEX L 5
            

           
           
             
            
         
          
           
            
           
           
            
           
             
           
             
            
         
            
            
      
            
            
       
           
           
            
       
       
        
          
            
            
         
            
            
            
             
            
         
         
             
         
            
           
         
            
      
         
        
           
            
5
             
            
             
             
          
          
             
135

PART NAME INDEX L 6
             

          
             
         
             
           
           
           
            
            
             
             
            
           
            
        
       
        
        
            
           
          
           
            
           
            
          
             
             
            
            
           
            
       
             
          
             
            
           
           
            
            
            
          
             
             
           
             
             
             
         
           
5
           
           
           
             
             
          
            
136

PART NAME INDEX L 7
           

            
             
    
     

        
        
       
         
         
        
        
       
   
      
         
         
       
       
       
       
     
       
       
         
       
         
         
         
     
        
       
         
         
    
     
    
     
        
        
         
        
         
         
        
         
      
       
  
    
    
5
         
         
         
         
         
        
        
137

1 FOREWORD INDEX
2 ENGINE GROUP
3 FRAME GROUP
4 PART NUMBER INDEX
5 PART NAME INDEX

Published by Honda Motor Co., Ltd.
E.2013.09 Printed in Japan
September 29,2013
CODE NO. 13MGZD22
PARTS CATALOGUE NEWS CB500F/FA

CB500FD
CB500FAD
Honda Motor Co., Ltd. PARTS
CATALOGUE
Customer Service Technology Development Division NEWS
PARTS CATALOGUE - CORRECTED

Printed in Japan NEWS NO. 001
(TH-KD)MGZ
Reqd.QTY
Block Ref.
No. No. Note Part No. Description CB500 Serial No. Parts catalogue code
F F FA FA
D E D E
F-4 4 E 35130-MGZ-H41 *PARTS NO. DELETION
A 35130-MGZ-H42 SWITCH ASSY., ENGINE STOP..... - 1 - 1 ------- ------- 3CH,CH
F-38 WIRE HARNESS
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/2
PARTS CATALOGUE NEWS
BOOKNo.:13MGZD22
Reqd.QTY
Block Ref.
Note Part No. Description CB500 Serial No. Parts catalogue code
No. No. F F FA FA
D E D E
F-38 12 38221-SNA-A31 FUSE, BLADE(7.5A)............. 5 - 6 -
T - 5 - - ------- ------- 2E,2MA,3ED,E,ED,MA
T - - - 6 ------- ------- 2E,2MA,3ED,E,ED,MA,U
K - 4 - 5 ------- ------- 3CH,CH
13 38221-SNA-A51 FUSE, BLADE(15A).............. 4 - 4 -
T - 4 - - ------- ------- 2E,2MA,3ED,E,ED,MA
T - - - 4 ------- ------- 2E,2MA,3ED,E,ED,MA,U
K - 3 - 3 ------- ------- 3CH,CH
36 D 38221-SNA-A41 FUSE, BLADE(10A).............. - 3 - 3 ------- ------- 3CH,CH
2/2
October 20,2013
CODE NO. 13MGZD22

CB500FD
CB500FAD
CATALOGUE

(TH-KD)MGZ
Reqd.QTY
Block Ref.
No. No. Note Part No. Description CB500 Serial No. Parts catalogue code
F F FA FA
D E D E
F-37 2 E 35850-MT4-000 *PARTS NO. DELETION
T 35850-MT4-003 SWITCH ASSY., STARTER MAGNETIC 1 1 1 1
1/1
November 09,2013
CODE NO. 13MGZD22

CB500FD
CB500FAD
CATALOGUE

(TH-KD)MGZ
1/4
BOOKNo.:13MGZD22
CB500FA (CB500FAE)…………U
MODEL CB500FAE
Graphite Candy ruby

COLOR
black red Applicable model
Applicable
Ref.
No.
No.
Initial Final
model model
13 MARK 86641-MGZ-D40 ZC ZB F-50 5
2/4
BOOKNo.:13MGZD22
Reqd.QTY
Block Ref.
No. No. F F FA FA
D E D E
E-17-10 3 23431-MGZ-J00 GEAR, MAINSHAFT SECOND(19T)... 1 - 1 - ------- 2018133
T 23431-MGZ-J01 .............................. 1 - 1 - 2018134 -------
- 1 - 1
11 90403-KPH-900 WASHER, THRUST, 17MM.......... 1 - 1 - ------- 2018133
T 90403-KE7-000 WASHER, THRUST, 17.2MM 1 - 1 - 2018134 -------
- 1 - 1
F-10 10 T 61110-MGZ-D10ZE FENDER SET, FR.(WL)

*TYPE2*...................... - - 1 - ------- ------- E,ED,F,U
- - - 1 ------- ------- CH,E,ED,MA
F-19 11 T 42711-MGS-D31 TIRE, RR.(METZELER)

(160/60ZR17 M/C 69W) 1 - 1 -
- 1 - 1 ------- ------- 3CH,CH
A 42711-MGS-D33 .............................. - 1 - 1 ------- ------- 2E,2MA,3ED,E,ED,MA,U
F-21 5 T 17500-MGZ-J41ZC TANK ASSY., FUEL(WL)

*TYPE1*...................... 1 1 1 - ------- ------- CH,E,ED,F,MA,U
- - - 1 ------- ------- CH,E,ED,MA
F-24 2 T 77231-MGZ-J00ZC COWL, RR. CENTER

*NHB01*........GRAPHITE BLACK 1 1 1 - ------- ------- CH,E,ED,F,MA,U
- - - 1 ------- ------- CH,E,ED,MA
3 T 77241-MGZ-J00ZE COWL, R. RR.

- - - 1 ------- ------- CH,E,ED,MA
4 T 77251-MGZ-J00ZE COWL, L. RR.

- - - 1 ------- ------- CH,E,ED,MA
F-25-20 6 T 36450-KVK-901 VALVE ASSY., AIR INJECTION

SOLENOID 1 1 1 1 ------- ------- 2E,2F,2MA,3ED,E,ED,F,MA,U
A 36450-MGZ-H01 .............................. - 1 - 1 ------- ------- 3CH,CH
3/4
BOOKNo.:13MGZD22
Reqd.QTY
Block Ref.
No. No. F F FA FA
D E D E
F-37 3 T 35856-KAZ-003 RUBBER, SHOCK................. 1 1 1 1 ------- ------- 2E,2F,2MA,3ED,E,ED,F,MA,U
A 35856-MGZ-B00 .............................. - 1 - 1 ------- ------- 3CH,CH
F-38 19 E 38770-MGZ-H01 *PARTS NO. DELETION
A 38770-MGZ-H02 PGM-FI UNIT................... - 1 - 1 ------- ------- 3CH,CH
F-43 9 T 64215-MGZ-J40ZB COWL, FR.

- - - 1 ------- ------- CH,E,ED,MA
F-45 2 T 64300-MGZ-D40ZC COWL SET, R. MIDDLE(WL)

*TYPE1*...................... 1 1 1 - ------- ------- CH,E,ED,F,MA,U
- - - 1 ------- ------- CH,E,ED,MA
6 T 64400-MGZ-D40ZC COWL SET, L. MIDDLE(WL)

*TYPE1*...................... 1 1 1 - ------- ------- CH,E,ED,F,MA,U
- - - 1 ------- ------- CH,E,ED,MA
F-50 2 T 86201-MGZ-J00ZF MARK, R. WING(95MM)

*TYPE2*...................... 1 1 1 - ------- ------- CH,E,ED,F,MA,U
- - - 1 ------- ------- CH,E,ED,MA
3 T 86202-MGZ-J00ZF MARK, L. WING(95MM)

*TYPE2*...................... 1 1 1 - ------- ------- CH,E,ED,F,MA,U
- - - 1 ------- ------- CH,E,ED,MA
5 T 86641-MGZ-D40ZC MARK(CB500F)
*TYPE1*...................... 2 2 2 - ------- ------- CH,E,ED,F,MA,U
- - - 2 ------- ------- CH,E,ED,MA
4/4

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CB500F/FA

PART NUMBER INDEX 4

PART NAME INDEX 5

Instruction for use of parts catalogue ......................... 1

Initial version issue date

Reference with “Illustrated index”

Reference with “Part number index”

Reference with “Part name index”

• Parts enclosed within a dotted line are covered in a

• A solid arrow indicates the block No. the part in

• The following abbreviations are used in this parts catalogue.

Engine parts Throttle body Frame parts

Required Engine serial Throttle body Frame serial Color label

Models, parts catalogue codes and applicable serial numbers

3ED European direct sales

ED European direct sales

3CH China PC44E-2000001~ MLHPC45R*E5000001~ GQBJB A

3ED European direct sales PC44E-2100001~ MLHPC45A*E5100001~ GQBJA A

Applicable Applicable Applicable

3ED European direct sales

3CH China PC44E-2000001~ MLHPC45R*E5000001~ GQBJB A

3ED European direct sales PC44E-2100001~ MLHPC45B*E5100001~ GQBJA A

CB500FAE CH China PC44E-2000001~ MLHPC45R*E5000001~ GQBJB A

Fuel hose, general purpose hoses and vinyl hose

Fuel hoses/Tubes Fuel hoses/Tubes

Vinyl tube Vinyl tube Vinyl tube

95003-11001-60M 1 95003-27001-60M 1 95003-60001-10M 1

General purpose hoses General purpose hoses

1 Standard part No. Bulk part No. Inner

I.D code: (fuel hose and general purpose hose)

ID./OD. code: (vinyl hose)

Hose type: 1: Fuel hose

FRT setting system FRT setting standard

Work procedure Service item whose FRT is not presented

How to refer to the service item by using the sample

Reference No. of the illustration of part that shows location

LON is an abbreviation of Labor Operation Number, and it

Indicating the camshaft replacement and FRT4.5.

Indicating FRT1.0 that will be added when additional

Indication mark for the listing of service items that continues to

Indication of the block with no setting of FRT 5 Steering/Suspension

1 11 1 18 A c) Operation codes and classification

Major service items without using spare parts

* OPERATIONS OTHER THAN REPLACING PARTS

(1) Removal and installation (3) Inspection, Measurement

2133A0 DRIVE CHAIN-ADJUSTMENT 0.1

F 7103A1 FRONT WHEEL-BALANCE 0.6

7103A2 REAR WHEEL-BALANCE 0.7

3113A3 THROTTLE OPERATION-ADJUSTMENT 0.1

E-9 E10 E-10 E11 E-11 E12

E-17-20 F 5 E-19 F 6 E-21 F 7

F-4 G 4 F-5 G 6 F-5-10 G 7

F-5-20 G 9 F-5-40 G10 F-7 G11

F-12 H 1 F-14 H 2 F-15 H 4

F-15-1 H 6 F-17 H 8 F-19 H 9

F-25 H15 F-25-20 I 1 F-26 I 2

F-27 I 3 F-29 I 5 F-30 I 6

F-34 I12 F-35 I13 F-36 I14

F-37 I15 F-38 I16 F-38-20 J 2

F-45 J 7 F-48 J 8 F-49 J 9

                

4             

                  