General Quality Assasment Plan

PREPARATION OF DETAILED ENGINEERNG REPORT (DER) INCLUDING DETAILED
ENGINEERPNG DESIGN & DRAWING OF BRIDGES FOR EXISTING BRIDGES WHICH QUALITY ASSASMENT
NEEDS MODIFICATION / RECONSTRUCTION ON NATIONAL WATERWAY-5 IN PLAN
ODISHA.
Contents
Chapter 1 - Introduction ............................................................................................................ 2
1.1 General ........................................................................................................................ 2
1.2 Scope of work .............................................................................................................. 2
Chapter 2 – Quality Personnel ................................................................................................... 3
2.1 Organisation chart of QA/QC personnel ..................................................................... 3
2.2 Quality Control Personnel ........................................................................................... 3
2.2.1 Senior Material Engineer. .................................................................................... 3
2.2.2 Material cum Quality Monitor. ............................................................................ 4
2.2.3 Lab Technician...................................................................................................... 5
Chapter 3 - Field Laboratory Set up ........................................................................................... 6
3.1 General ........................................................................................................................ 6
3.2 Up keep & Maintenance ............................................................................................. 7
3.3 List of Equipments for Central / Main Laboratory ...................................................... 8
3.4 List of Equipments for Plant Laboratory ................................................................... 13
3.5 Frequency of testing.................................................................................................. 15
3.5.1 Frequency of testing for Bridge construction .................................................... 15
3.5.2 Frequency of Testing for Approach road construction ..................................... 17
Chapter 4 - SUPERVISION METHODOLOGY AND DOCUMENTATION ...................................... 19
4.1. Method of Supervision. ................................................................................................. 19
4.2. Documentation: ............................................................................................................ 19
Chapter 5 - Conclusion: ............................................................................................................ 22
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Chapter 1 - Introduction
1.1 General
Government of India had declared the National waterway NW-5 in Mahanadi / Brahmani delta,
Matai River & East Coast Canal (ECC) in November 2008 for total length of about 600 km. The IWAI
has taken up action for implementing phase 1 development of 212 Km National Water way no 5
between Pankapal to Paradeep and Dhamra and therefore intend to examine the cross-drainage
structures such as bridges (except railway bridges) for adequacy of required horizontal and vertical
clearance for class-III waterway and suggest modification/reconstruction plan including detail
engineering report.
Details of the existing bridge
The bridge at jokadia is located over river Kharasrota connecting the roads between Jokadia and
Kanhupur in the district of Jajpur. The bridge is located at distance of 11.700 km from Pankapal
(considering Pankapal as 0.000 km at NH-5 A). The existing bridge of 7 spans of 41.5 m c/c with 5.5 m
carriageway width was constructed in the year 2006,. All the foundations are of well foundation
having 7 m dia well for abutments and 6.0 m dia. well for piers.
The existing bridge is of wall type substructure for pier shafts and abutments, with Roller
rocker bearing & RCC box type Girder with RCC deck superstructure. The wearing coat of the bridge
is of cement concrete wearing coat with surface reinforcement.
1.2 Scope of work

The assignment comprises of finalisation of the concept, preparation of GAD, carrying out site
investigations culminating in preparation of Detailed Engineering Report which includes Detailed
Engineering Design and Drawing for modification or reconstruction of existing Bridge over river
Kharasrota. Preparation of QAP is also a part of the scope of works.
Construction of HL bridge over river Kharasrota is totally mechanized involving group of piles
as foundation under pier and abutment locations and steel through type girder in super structure.
The quality assurance plan prepared for this project contains procedures and guide lines to
be followed by the contractor’s engineer and supervision personnel. The tasks are mentioned for
inspection, testing and reporting. The manual is a base document outlining Quality Assurance Policy,
responsibilities compliance, acceptance criteria and documentation.
The Quality Assurance Plan also outlines duties and responsibilities of the Quality Control
Personnel deployed by the Construction Agency/Supervision Consultant/Client for execution of the
project. This document will help in providing a strong and durable building of assured quality.
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ODISHA.
Chapter 2 – Quality Personnel

2.1 Organisation chart of QA/QC personnel
Senior Material
Engineer
QC/Asst. QC
QC/Asst. QC
Engineer (Eartwork,
Engineer
Concrete and Misc.
(Pavement courses)
works)
Lab Technician Lab Technician Lab Technician Lab Technician
2.2 Quality Control Personnel

2.2.1 Senior Material Engineer.
Qualification & Experience
He shall be graduate in civil engineering from a recognized university. He shall have
professional experience of 12 years in construction of highways/roads/bridges. He shall have
experience of 5 years in similar capacity in construction/construction supervision of
highway/bridge projects. He shall have experience as Material/Geotechnical Engineer in
construction/ construction supervision at least 2 highway projects. He must be familiar with
material property of road construction material, technical specifications and procedures of
material tests and testing equipments. He shall preferably have post graduate degree in
Geo-Technical Engineering/Soil Mechanics and Foundation Engineering. He shall also
preferably have experience as Material Engineer in highway construction projects outside
the country. He shall not be more than 65 years of age.
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Role & Responsibility

i. Shall remain responsible for all Quality Assurance, Quality control and Acceptance
requirements and will directly report to the project manager.
ii. Regularly supervise the activities of QC/Asst. QC Engineer.
iii. Provide all necessary assistance to the construction team.
iv. Providing inputs to project manager for preparation of work methodology.
v. Setting up of field laboratories
vi. Calibration of equipment
vii. Preparation of JMF for flexible pavement and concrete mix design
viii. Maintain an effective documentation system for QA/QC throughout the project
ix. To monitor and coordinate quality control activities on site
x. Ensuring all the test shall be carried out as per relevant IS/applicable code of practice
xi. Maintain all the test records for all the construction material used in the project.
xii. Verify the system for reporting and disposing non-conformance and corrective action
requests.
xiii. Have final say about acceptance of a material/work
xiv. Perform internal quality audits
xv. Liaising with suppliers, customers and manufacturing/development staff.
2.2.2 Material cum Quality Monitor.

He shall be Graduate/Diploma in Civil Engineering having minimum 2/5 years of work
experience (2 year in case of graduate and 5 years in case of diploma) in the field of quality
control in road/bridge construction projects. He shall Familiar with testing of different
materials/finished products, testing apparatus, calibration, sampling, testing, recording test
observations in proper formats and determination of test results.
Role & Responsibility of Material cum Quality Monitor.
i. Shall be directly responsible for quality control.
ii. Reporting to the Sr. Material Engineer.
iii. Supervising the activities of the Lab Technician.
iv. Assisting Material Engineer in setting up the field laboratories.
v. Supervising the work of Lab Technicians.
vi. Ensuring proper calibration of all laboratory equipment.
vii. Conducting laboratory and field tests on random basis.
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ODISHA.
viii. Preparation of JMF for flexible pavement & concrete mix design.
ix. Calculation of test results from test observations carried out by Lab Technician.
x. Selecting borrow areas.
xi. Periodical checking of calibration of WMM Plant, Hot mix plant, Batching plan
xii. Preparation of summary test results for monthly progress report.
2.2.3 Lab Technician

He must have Diploma in Civil Engineering/Science graduate/ITI having minimum 2/5 years
of work experience (2 years in case of Diploma and 5 years in case of Science graduate /ITI)
in the field of testing of materials.
Role & Responsibility of
i. Work under the guidance of QC/Asst. QC Engineer.
ii. Sampling of construction materials and preparation for testing as per IS code.
iii. Conducting laboratory test of construction materials.
iv. Inspection of batching plant, hot mix plant and WMM plant at the time of production.
v. Conducting field tests at site and recording test observations.
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ODISHA.
Chapter 3 - Field Laboratory Set up

3.1 General
Quality Control requires testing of materials, processes and workmanship in various stages of
construction. Adequate number of field laboratories shall be set up by the Contractor at the project
site by installing the equipments suggested in section 100 of the MORTH Specifications for Road and
Bridge Works. The number and size of laboratories shall be as per the crushers, concrete batching
plant, wet mix plant, hot mix plant and the camp office. If all are located in the same place, one
single laboratory with the facilities to test all the construction materials shall be established in the
camp site. If the plants are located in different locations, small plant laboratories shall be established
at the respective plant site for conducting corresponding tests, to cater to the requirements of
individual plants.
The General Features of the laboratory shall be as follows:-
i) At the project site, there shall be a central/main laboratory.
ii) Plant laboratories shall be established if they are located in different locations than the main
camp site.
iii) Test equipment at each plant laboratory shall be specific to the plant established at that
location.
iv) The layout of the laboratory shall be as per the test facilities required at that location. The test
facilities are divided in to three principal sections namely, soil and aggregate testing section,
concrete section, asphalt section.
v) The plan laboratory shall have a concrete section for concrete batching plant and aggregate &
asphalt section for wet mixed macadam and hot mix plants.
vi) The list of equipment and various accessories in each laboratory shall be on the type of
laboratory and the test facilities planned by the contractor at that location.
vii) The main/central laboratory shall be headed by the Quality control/Asst. Quality control
Engineer.
viii) All the tests shall be conducted as per relevant IS codes of practice.
ix) In the absence of IS for any test, reference may be drawn from any other appropriate
international code.
x) All the test results shall be properly documented.
xi) All the test formats shall be used for recording the results of various tests.
xii) The contractor shall be carried out all the tests in their own laboratories.
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xiii) If the contractor do not have own laboratories, they shall arrange to conduct the tests in the
laboratories of reputed academic institutions or in accredited third party laboratories.
xiv) During construction, the contractor shall conduct tests on every materials which shall be used in
the project including raw materials, processed materials, manufactured materials, proprietory
materials, etc.
3.2 Up keep & Maintenance

i) Laboratories shall be adequately lit, ventilated and well maintained with proper water supply
and sanitary arrangement.
ii) Equipment/apparatus requiring temperature controlled environment shall be housed in air
conditioned room.
iii) Tests that using inflammable substances, shall be conducted in separate room having adequate
ventilation.
iv) All the equipment shall be checked periodically for their functioning and serving the intended
purpose.
v) Proper maintenance shall be carried out at fixed intervals through authenticated service
provider.
vi) Calibration of measuring equipment shall be carried out as per specified interval.
vii) Any inspection, measurement and testing equipment that undergoes excessive wear and tear
and requires calibration more frequently than the frequency recommended by the
manufacturer shall be replaced.
viii) . All the dial gauges, pressure gauges and similar equipment, whose actual readings vary by
more than 25% of the indicated readings shall be replaced.
ix) Equipment which may be more than 15 years also may be considered for replacement unless it
is certified by the accredited laboratories to be fit for use.
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ODISHA.
3.3 List of Equipments for Central / Main Laboratory

Sl
no Equipments Remarks
1 Soil Testing Equipments
i. 5-20 capacity electronic Type - accuracy 1 gm
ii. 500 gm capacity electronic type - accuracy 0.01 gm
a Weigh Balance Iii.Electronic 5 kg capacty- accuracy 0.5 gm
Iv. Chemical balance 100 gm capacity- accuracy 0.001
gm
i.Electrically operated
b Oven ii. Thermo statically controlled (including thermometer)
Iii. Stainless steel interior from 0o C to 220o C
200 mm internal dia (brass frame and steel/or brass
c IS Sieve wire cloth mesh) consisting of sieve sets of required
sieve sizes complete with lid.
Capable of shaking 200mm dia sieves- electrically
d Sieve shaker
operated with time switch.
e top Watches 1/5 Sec Accuracy
i. Compressing Beakers
f Glass Ware ii. Pipettes
Iii. Dishes
Iv. Measuring cylinders (100 to 1000 cc)
i. 600 mm x 450 mm x 5 mm
g Enamel trays ii. 450 mm x 300 mm x 40 mm
Iii. 300 mm x 250 mm x 40 mm
Liquid limit devise with ASTM
h as per IS:2720(Part 5)
grooving tools
Sampling pipettes fitted with
i 10 ml. capacity
pressure and suction inlets
Compaction apparatus
j (Proctor) complete with collar, as per IS:2720 (Part 7)
base plate and hammer and all
other accessories.
Modified AASHTO compaction
k apparatus or heavy as per IS:2720 (Part 8)
compaction
Sand pouring cylinder with
l conical funnel and tap as per IS:2720 (Part 28)
including modern equipment.
Natural sand passes through 1
m
mm and retained on 600 mm as per IS: 2720 Part 28.
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ODISHA.
Sl
Sampling tins with lids 100 mm
dia x 75 mm ht. 1/2 kg capacity
n and miscellaneous items like
moisture tins with lid 50 gm
etc.
i. CBR moulds 150 mm dia-175 mm ht

Lab CBR testing equipment for ii. Tripod stands for holding dial gauge
iii. CBR plunger with settlement dial gauge
conducting CBR testing, load
iv. Surcharge weight 147 mm dia 2.5 kg weight spacers
frame with 5 Tonne capacity,
o disc 148 mm dia 47.7 mm ht. with handle
electrically operated with
v. Perforated plate (Brass)
speed control as per IS:2720
vi. Soaking tank for accomodating CBR moulds
(Part 16)
vii. Proving rings capacity of 10 kN, 20 kN, 25 kN and 30
kN
viii. Dial gauges 25 mm travel -0.01 mm/division
Dynamic cone penetration test
p
equipment
Nuclear moisture density
Q
meter or equivalent
Speedy moisture meter
r
complete with chemicals
s rifle Box
t Different free swell Index as per IS: 2720 (Part 40)
u Hydrometer & Hydrometer jar
2 Aggregate Testing Equipments
i. IS sieves of required sizes (450 mm internal dia) sets

as per BIS complete with lid and pan
a Sieves: as per IS:460 ii. IS sieve 200 mm internal dia (brass frame and
steel/or brass wire cloth mesh) consideing of sieve stes
of required sieve sizes complete with lid.
b Sieve shaker capable of shaking 200mm, 300 mm and 450mm dia

sieves-electrically operated with time switch
i. 600 mm x 450 mm x 50 mm
c Enamel trays ii. 450 mm x 300 mm x 40 mm
Iii. 300 mm x 250 mm x 40 mm
d Flakiness and Elongation index

test apparatus
Aggregate impact test
e as per IS:2386 (Part 4)
apparatus
Los-Angeles abrasion test
f as per IS:2386 (Part 4)
apparatus
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ODISHA.
Sl
Apparatus for determination of
g specific gravity of fine and
coarse aggregate as per IS:2386(Part 3)
3 liter,15 liter and 30 liter
cylinder for checking bulk
h as per IS:2386 Part 3
density of aggregate with
tamping rod.
i Electronic balance 500 gm,2.0 kg,5.kg and 10.0 kg sensitive to 0.1 gm
Cement and Cement Testing
3
Equipment
High frequency mortar cube Cement motor moulds (70.6 mm W x 70.6 mm Lx 70.6
a
vibrator for cement testing mm H)
Vicat needle apparatus for
b as per IS:269
setting time with plungers
Soundness testing apparatus
c
for cement (Le Chattlier)
i. 5 -20 kg capacity electronic type - accuracy 1 gm
d Weigh Balances ii. 500 gm capacity electronic type - accuracy 0.01 gm
iii. Electronic 5 kg capacity accuracy 0.5 gm
iv. 50 kg capacity electronic type - accuracy 2 gm
Concrete mixer power driven,
e
1 cft capacity
i. 150 mm x 300 mm ht. cylinder with capping

f Moulds component along with the capping set.
ii. Cube 150 mm and 100 mm (each size)
g Apparatus for slump test
h Variable frequency and 1 m x 1 m as per the relevant British standard

amplitude vibrating table
Compression and Flexural
strength testing machine of
i 2000 KN capacity with
additional dial for flexural
testing
Core cutting machine with

j 10cm dia. diamond cutting
edge
k Lechatelier flask
4 Bitumen Testing Equipment
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Sl
Constant temperature bath for
accommodating bitumen test
specimen, electrically operated
a
and thermostatically controlled
(to accommodate minimum six
specimens)
Penetrometer automatic type,
b including adjustable weight as per IS: 1203
arrangement and needles
Bitumen laboratory mixer
c including required accessories
(20 Itrs.)
d Ductility meter
e Furol Viscometer
f Softening Point Test Apparatus

(Ring and Ball app)
g Digital thermometer
h Rifle box
Thin film oven test apparatus
i for modified binder either with
PMB or CMRB
Mastic Asphalt hardness
j
testing equipment
k Sand equivalent test apparatus
l Thermometers
m Gas Stove and Cylinder
Soxhlet extraction or
centrifuge type apparatus
n complete with extraction
thimbles with solvent and filter
paper
Glass ware compressing

beakers, pipettes, dishes,
measuring cylinders (100 to
o
1000 cc and metallic
thermometers range up to
300°c.)
Hot plates 200 mm dia (1500
p
watt)
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Sl
Oven-electrically operated,
thermostatically
q controlled(including
thermometer), stainless steel
interior from O°C to 220°C
Cannon Manning Viscometer
for determination of Absolute
r viscosity and Cannon Fenske
Viscometer for determination
of Kinematic viscosity.
Marshall stability test as per ASTM-D6927 with 25 KN and 50 KN proving ring

s and automatic compactor and mould for marshall and
apparatus
modified Marshall test.
t Core cutting machine suitable

for up to 150 mm dia core.
5 Sub-soil Testing Equipment
a Direct shear test apparatus having 12 variable speed and 2 KN proving ring with all
the accessories given in IS:2720 Part 13.
b Weigh Balances i. Electronic 5 kg capacity accuracy 0.5 gm

ii. 500 gm capacity electronic type accuracy 0.01 gm
i.Electrically operated
c Oven ii. Thermo statically controlled(including thermometer)
Iii. Stainless steel interior from 0o C to 220o C
as per IS:460 IS sieve 200 mm internal dia (brass frame

d Sieves and steel/ or brass wire cloth mesh) consisting of sieve
sets of required sieve sizes complete with lid and pan.
Liquid limit device with ASTM
e as per IS:2720(Part 5)
grooving tools
Sampling pipettes fitted with
f pressure and suction inlets, 10
ml. Capacity.
Sampling tins with lids (100
mm dia x 75 mm ht.) of 500gm
g capacity and miscellaneous
items like moisture tins with lid
50 gm etc.
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3.4 List of Equipments for Plant Laboratory

Sl
1 Wet Mix Plant
i.IS sieves of required sizes (450 mm internal dia) sets as

per BIS complete with lid and pan
a Sieves as per IS: 460 ii. IS sieve 200 mm internal dia. (brass frame and
steel/or brass wire cloth mesh) consisting of sieve sets
of required sieve sizes complete with lid and pan.
Capable of shaking 200 mm and 450 mm dia sieves-

b Sieve shaker
electrically operated with time switch.
Apparatus for testing

Aggregate Impact Value (AIV),
c Soundness, Flakiness &
Elongation Index, Stone
Polishing Value.
2 Hot Mix Plant
i. IS sieves 450 mm internal dia. of sieve sets as per BIS
of required sieve sizes complete with lid and pan
a Sieves as per IS: 1460 ii. IS sieve 200 mm internal dia. (brass frame and
steel/or brass wire cloth mesh) consisting of sieve sets
of required sieve sizes complete with lid
b Sieve shaker capable of shaking 200 mm and 450 mm dia. sieves-

electrically operated with time switch
Aggregate Impact Value (AIV),
Soundness, Crushing Value,
c
Flakiness & Elongation Index,
Polished Stone Value.
electrically operated, thermostatically controlled
d Oven (including thermometer), stainless steel interior from
O°C to 220°C
for accommodating bitumen test specimen, electrically
e Constant temperature bath operated, and thermostatically controlled (to
accommodate minimum six specimens).
Penetrometer automatic type,
f including adjustable weight as per IS:1203.
arrangement and needles
g Furol Viscometer
Softening point(Ring and Ball
h
app)
i Distant reading thermometer
Mastic Asphalt Hardness
j
testing equipment
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Sl
k Sand Equivalent test apparatus
l Thermometers
m Gas Stove and Cylinder
Soxhlet extraction or
centrifuge type apparatus
n complete with extraction
thimbles with solvent and filter
paper
compressing beakers, pipettes, dishes, measuring
o Glassware cylinders (100 to 1000 cc and metallic thermometers
range up to 300°C)
Hot plates 200 mm dia (1500
p
watt)
electrically operated, thermostatically controlled
q Oven (including thermometer), stainless steel interior from
O°C to 220°C
3 Concrete Batching Plant
i. b. 150 mm x 300 mm ht. cylinder with capping
a Moulds component along with the capping set.
Ii. Cube 150 mm and 100 mm (each size)
b Apparatus for slump test
High frequency mortar cube Cement motor moulds (70.6 mm W x 70.6 mm Lx 70.6
c
vibrator for cement testing mm H
Vicat needle apparatus for
d as per IS:269-1967
setting time with plungers
Soundness testing apparatus
e
for cement(Le Chattlier)
i. 5 -20 kg capacity Electronic type - Accuracy 1 gm
f Weigh Balances ii. 500 gm capacity Electronic type - Accuracy 0.01 gm
iii. Electronic 5 kg capacity - Accuracy 0.5 gm
iv. 50 kg capacity Electronic type - Accuracy 2 gm
Variable frequency and
g size 1 m x 1 m as per the relevant British standard
amplitude vibrating table
Compression and Flexural
strength testing machine of
h 2000 KN capacity with
additional dial for flexural
testing
i Lechatelier flask
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3.5 Frequency of testing.

The first step towards ensuring quality construction is quality of raw materials like Aggregates, Sand,
Earth or Water or processed manufactured materials like Cement, Admixture, Reinforcement steel,
etc in construction activities. All the sources shall require prior approval of the source or supplier for
the individual material or product.
in order to ensure that material used in construction is of high quality and meets the codal
requirements of BIS, IRC or MORTH as applicable, a series of tests may have to be carried out at
regular frequencies. The testing has to be done first at the level of the supplier/manufacture or the
contractor. This forms the first level check. The testing may be done jointly with the client or his
consultants in the site laboratory. This forms the second level check. The material may sometimes
be tested at reputed Govt. approved independent laboratories. This forms third level check.
The required test for the various materials as well as the frequency of such testing and
acceptance is listed below:-
3.5.1 Frequency of testing for Bridge construction

SL.No. Materials. Type of test. No of Frequency of Test Reference.
test test
.1 Cement. A.Physical test 1 Every 50 MT or IS:4031 and CPWD Spec.
Fineness part thereof. Vol.-I 2009
Soundness
Standard
consistency
Setting time
Compressive
strength
Specific gravity
B. chemical tests 1 Every 50 MT or IS:4032 and CPWD Spec.
Loss on ignition (% part thereof Vol.-I,2009
by mass)
Sulphuric anhydride
( SO3 )
(% by mass)
Magnesia as MgO
(% by mass)
Insoluble residue (%
by mass)
.2 Sand. Sieve Analysis 1 Every 40 cum IS:2386 (part-I)& CPWD
or part thereof Spec. Vol.-I,2009
Silt content 1 Every 20 cum CPWD Spec. Vol.-I,2009
or part thereof
Organic Impurities 1 Every 20 cum IS:2386 (part-II)& CPWD
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test test
Specific gravity 1 Every 40 cum IS:2386 (part-III)& CPWD
or part thereof Spec. Vol.-I, 2009
Bulk density 1 Every 40 cum IS:2386 (part-III)& CPWD
Bulking of sand 1 Every 20 cum CPWD Spec. Vol.-I,2009
or part thereof
3 Aggregates Sieve Analysis 1 Every 40 cum IS:2386 (part-II)& CPWD
40 mm or part thereof Spec. Vol.-I,2009
20 mm Specific gravity 1 Every 40 cum IS:2386 (part-III)& CPWD
10 mm or part thereof Spec. Vol.-I, 2009
Impact value 1 Every 40 cum IS:2386 (part-IV)& CPWD
Crushing Value 1 Every 40 cum IS:2386 (part-IV)& CPWD
Bulk density 1 Every 40 cum IS:2386 (part-III)& CPWD
10% Fine Value 1 Every 40 cum IS:2386 (part-IV)& CPWD
Estimation of 1 Every 40 cum IS:2386 (part-III)& CPWD
Organic impurities. or part thereof Spec. Vol.-I,2009
4 Water Chemical test Once for IS: 3025 & IS:456
pH approval of
source
Organic(mg/l)
subsequently
Inorganic Matter only in case of
(mg/l) doubt.
Chloride (mg/l)
Sulphate (mg/l)
Total Suspended
Solids(mg/l)
100ml sample
required to
neutralize ----- ml
0.02N H2SO4 using
mixed indicator
100ml sample
required to
neutralize ----- ml
0.02 N NaOH using
phenolphthalein
indicator
6 TMT bar
10mm & below Size and weight 1 Every 40 T or IS:1786 -2008 & CPWD
Sample part thereof spec. Vol.-1,2009
Tensile strength ,
10mm to 16 1 Every 45 T or IS:1786 -2008 is:1599,&
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test test
mm yield stress & % of Sample part thereof CPWD spec. Vol.-1,2009
elongation
16 mm and . 1 Every 50 T or IS:1786 -2008 is:1599,&
above Bend & re-bend test Sample part thereof CPWD spec. Vol.-1,2009
7 Concrete cubes, Compressive 6 nos Every 5 cum or IS: 456 & CPWD spec.
(150x150x150) strength part thereof Vol.-1,2009
in case of
column.
Concrete cubes, Compressive 6 nos Every 20 cum IS: 456 & CPWD spec.
(150x150x150) strength or part thereof Vol.-1,2009
in case of slab
and beam.
3.5.2 Frequency of Testing for Approach road construction

Sl. No. Materials Type of test Frequency of test
1. GSB a. Grading 1 test per 200 m3

b. Moisture content 1 test per 250 m2
c. Density of 1 test per 500 m3
Compacted layer
2. WMM a. Grading 1 test per 100 m3 of aggregate
b. Agg. Impact value 1 test per 200 m3 of aggregate
c. Flakiness Index & 1 test per 200 m3 of aggregate
Elongation Index
d. Atterberg's limits of portion 1 test per 100 m3 of aggregate
of aggregate passing 425
micron sieve
e. Density of compacted layer 1 test per 500 m2
3. DBM a. Agg. Impact value/Los 1 test per 50 m3 of aggregate
angeles abrasion value
b. Flakiness Index & 1 test per 50 m3 of aggregate
Elongation Index
c. Stripping value Initially one set of 3
representative specimens for
each source of supply.
Subsequently when warranted
by changes in the quality of
aggregates
d. Water absorption of Initially one set of 3
aggregate representative specimens for
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Sl. No. Materials Type of test Frequency of test
aggregates
e. Stability of Mix For each 400 tonnes mix
produced, a set of 3 marshall
specimens to be prepared &
tested for stability, flow value,
density & void content subject to
a minimum of two sets being
tested per plant per day.
4. BC a. Agg. Impact value/Los 1 test per 50 m3 of aggregate
angeles abrasion value
b. Flakiness Index & 1 test per 50 m3 of aggregate
Elongation Index
d. Water absorption of Initially one set of 3
aggregate representative specimens for
aggregates
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Chapter 4 - SUPERVISION METHODOLOGY AND

DOCUMENTATION
4.1. Method of Supervision.
a. The contractor shall submit the RFI (Request For Inspection) in approved format prior to 24
hours for the item of works he intends inspection by the Consultancy team.
b. The RFI should contain the Sl.No of Book and to be maintained with serial No of pages with
triplicate copy of different colours.
c. The 1st copy of RFI is to be submitted by the agency to the Consultancy team before
concealing any item of works.
d. The concerned field officer shall attend the work for supervision/checking of the work with
RFI.
e. The concerned Field officer shall check the work and put his signature as token of approval
of the work.
f. In case not approved, the reasons for non-approval are to be mentioned in the RFI and
agency is to be informed.
g. The RFI for the same work shall be submitted by the agency again for checking after
rectification as required.
h. The passed RFIs are to be enclosed with RA Bills by the agency, for recommendation of the
consultant for Payment.
i. Cancelled RFIs should be available in the Consultants office.
4.2. Documentation:
The supervision Consultant shall maintain following documents and Registers in their office.
a. Contract documents
(i) Agreement Copy
(ii) Work Programme
b. Execution of work.
(i) Daily Progress Report to be maintained properly.
19 | P a g e
ODISHA.
(ii) Site Order Book.

(iii) Register for drawings received original / revised.
(iv) Good For Construction Drawings Register
(v) Register for Daily status of RFI (Request for Inspection).
(vi) Register for rectification of defects.
(vii) Monthly Management meeting.
(viii) Hindrance Register. (With Site Specific photographs.)
(ix) Shifting of utility Services.
(x) Cutting of Trees.
(xi) Progress Report Register
(xii) Warrantee Register
c. Quality control.
(i) Quality Assurance Program me (QAP) to be kept.

(ii) Manufacturer test certificate for all the materials
(iii) Approval of Source for different construction materials.
(iv) Records of Calibration certificates for Equipments used in the work.
(v) Mix Design register to be maintained.
(vi) Register for Borrow Pit Materials.
(vii) Register for Field density Test.
(viii) Register of Sieve Analysis for coarse aggregates to be maintained.
(ix) Register of Sieve Analysis for fine aggregates to be maintained.
(x) Register for Piles
(xi) Register for Grouting.
(xii) Register for Stressing
(xiii) Registers for steel test results.
(xiv) Slump test Register.
(xv) Cube Register to be maintained.
(xvi) Cube test report.
(xvii) Batch Records (Provided BMP is used for the project work )
(xviii) Form Work Inspection Check List.
(xix) Reinforcement Inspection Check List.
20 | P a g e
ODISHA.
d. Progress Report.
(i) Weekly progress report.
(Submitted to the client in each week is to be kept in hard copy in proper manner)
(ii) Monthly Progress Report.

(iii) Quarterly Progress Report.
e. Bills.
(i) R.A bill registers to be maintained.

(ii) R.A Bills / measurements & hard copy with soft copy of measurement
i. Others.
(i) Inventory Register.

(ii) Register for File Index Number.
(iii) Register for register Index number.
(iv) Register for Letter issued.
(v) Register for letter received.
(vi) Log Book of vehicle to be maintained properly duly signed by the user.
21 | P a g e
ODISHA.
Chapter 5 - Conclusion:
The QAP shall be adhered for carrying out the work and cases such as Non-Conforming Tests,
additional tests, emergency works etc shall be dealt separately. The supervision methodology shall
be revisited in case of multiple shift works and from case to case basis. The Contractor shall maintain
all testing records in his office and each test should be signed by the Consultant/Client.
22 | P a g e
ODISHA.
SAMPLE FORMATS
23 | P a g e
ODISHA.
List of Test Formats

Format
Sl no Material Description ID
1 Test Frequency Schedule A-1
2 Formwork Inspection Checklist B-1
3 Reinforcement Inspection Checklist B-2
4 Inspection checklist before approval to Concrete B-3
5 Proforma for Concrete Delivery and Pour Record B-4
6 Post Concreting Inspection B-5
Normal Consistence of Cement C-1
Fineness of Cement C-2
Initial & Final Setting Time of Cement C-3
7 Cement Soundness of Cement by Le-Chatelier Method C-4
Specific Gravity of Cement C-5
Compressive Strength of Mortar Cubes C-6
Compressive Strength of Concrete Cubes C-7
Grain Size Analysis D-1
Determination of Particle size by Hydrometer Method D-2
Liquid Limit & Plastic Limit D-3
Free Swell Index D-4
Soil Specific Gravity Test D-5
Compaction Test D-6
CBR Test Results D-7
8 Soil
CBR Test D-8
Direct Shear Test D-9
Triaxial Shear Test D-10
Consolidation Test D-11
Soil Permeability Test- Constant Head Method D-12
Soil Permeability Test- Variable Head Method D-13
Swell Pressure Test by Constant Volume Method D-14
24 | P a g e
ODISHA.
Format
Sl no Material Description ID
Un Confined Compressive Strength D-15
Field Density Test Core Cutter Method D-16
Determination of Dry Density of Soil in place (Sand
Replacement Method) D-17
Aggregate Impact Value- AIV E-1
Flakiness Index & Elongation Index E-2
Individual Gradation of Coarse Aggregate E-3
Sieve Analysis of Fine Aggregate E-4
9 Aggregate Deleterious material and Organic Impurities E-5
Point Load Test E-6
Soundness test by using Sodium Sulphate E-7
Specific Garvity & Water absrption of Fine Aggregate E-8
Specific Gravity & Water absorption of Coarse Aggregate E-9
Penetration Value of Bitumen F-1
Bitumen Specific Gravity F-2
Determination of Softening Point F-3
Determination of Viscosity F-4
10 Bitumen
Gradation aggregate Sector Binder Content Paving
Mixtures Centrifuge Method BC/DBM/BM F-5
Flash & Fire Point F-6
Marshall Test Result F-7
11 Calibration chart for batching plant for aggregate gauge G-1
12 Calibration chart for Batching plant for water meter G-2
13 Calibration chart Batching Plant for Cement Gauge G-3
14 Calibration Report (Cube Testing Machine) G-4
15 Record of Calibration Equipments G-5
16 Daily Progress Report G-6
17 Request for Inspection.
25 | P a g e
PREPARATION OF DETAILED ENGINEERNG REPORT (DER) INCLUDING DETAILED ENGINEERPNG DESIGN & DRAWING OF BRIDGES QUALITY ASSASMENT
FOR EXISTING BRIDGES WHICH NEEDS MODIFICATION / RECONSTRUCTION ON NATIONAL WATERWAY-5 IN ODISHA. PLAN
Category A: Planning proforma A-1

TEST FREQUENCY SCHEDULE
Consignment Specified Performance Performing Quality Frequency Frequency Frequency
Identification Test standard Agency Assurance of of of
No. Agency Performance Assurance Audit
a) Chemical Properties
b) Physical Properties
c) Special
Requirements
(As specified)
1. Admixture shall be stored as per direction of manufacture in a 10 ton cylinder horizontal container specially designed
to take pressure and to minimize wastage.
2. Admixture shall be agitated once in a day and solids if any shall not be allowed to settle.
3. Monthly statement of consumption of admixture shall be maintained.
4. Total chloride, sulphate content and pH value of admixture when 4 kg of admixture is added to 160kgs of water shall
not exceed permissible limits of chloride, sulphate content and pH value of mixing water calculated separate.
Signed Signed
Date Date
Prepared by Approved by
(For Contractor) (For QA Engineer)
26 | P a g e
ODISHA.
Category B: Inspection Proforma B-1

NAME OF THE PROJECT.
LOCATION:
CONTRACTOR’S INSPECTION REQUEST NO.
CONTRACTORS DRG OR SKETCH NO.
S.
DESCRIPTION YES NO N.A.
NO.
1 Formwork design/drawing/sketch approved including
de-shuttering arrangements
2 Trial panel approved(if required)
3 Formwork alignment correct
4 Formwork levels correct, including screeds
5 Formwork dimensions correct ,
6 Formwork member spacing correct

7 Formwork member material quality acceptable
8 False work member sizes correct
9 False work member spacing correct
10 False work member material quality acceptable
11 Gaps between primary and secondary members closed/
wedged
12 Face boarding/plywood/metal thickness correct
13 Joints between panels closed (no gaps)
14 Joints between panels flush(no steps/lips)
15 Panel flatness acceptable
16 Gaps between secondary members and face panels closed
17 Tie rod material and sizes correct
18 Tie rod spacing correct
19 Tie rods tight, face cones flush
20 Spacers between shutter surface tightly fitting
21 Box outs, cast-in items, ducts fixed correct, securely
22 Pre-stressing, sheathing and vents, alignments and spacing
of supports acceptable
23 Empty sheathing secured against floatation
24 Pre-stressing anchorage positions and fixing acceptable
27 | P a g e
ODISHA.
SL.
DESCRIPTION YES NO N.A.
NO.
25 Chamfers/fillets sizes, straightness, fixing acceptable
26 Form work clean
27 Form work release oil material approved
28 Form work release oil applied correctly
29 Construction joint preparation satisfactory
30 Contraction/expansion joint preparation satisfactory
31 Safe access constructed
32 Adequate workspace provided for labour, equipment
33 Shutter vibrators (ifrequired) location and fixing arrangements
approved
Inspected by: Name: Signed: Date:

(For Contractor)
Approved by: Name: Signed: Date:

(For Engineer)
28 | P a g e
ODISHA.
REINFORCEMENT INSPECTION CHECKLIST

LOCATION: DATED:
CONTRACTORS INSPECTION REQUEST NO.:
REF DRG NO.:
S. No. DESCRIPTION YES NO N.A.

1 Working drawing checked & approved
2 Latest revision being used
3 Bar schedules approved
4 Reinforcing steel material approved
5 Bar bending & cutting satisfactory
6 Corrosion treatment of bars if required, satisfactory
7 Bar sizes correct
8 Bar spacing correct
9 Bar lap lengths correct
10 Bar laps at correct locations
11 Bar tied as specified
1-2 Bar assembly rigid and adequately supported (including
spacers/chair supports)
13 Cover to bottom bars correct
14 Cover to side bars correct
15 Cover to top bars correct
16 Cover blocks approved including fixing

(For Contractor)
29 | P a g e
ODISHA.
INSPECTION CHECKLIST BEFORE APPROVAL TO CONCRETE

LOCATION: DATED:
CONTRACTOR'S INSPECTION REQUEST NO.:
S.NO. DESCRIPTION YES NO N.A.

1 Method statement approved
2 8atching plant mixtures in working order (separate dispenser
for admixture, if required, available)
3 Stand-by batcher in working order
4 Water, sand, coarse aggregate, admixture, cement stock
approved
5 Water, sand, coarse aggregate, admixture, cement stock
sufficient
6 Concrete conveying arrangement (including transit mixtures)
available in working condition and of sufficient capacity
7 Formwork approved
8 Reinforcement approved
9 Pre-stressing sheathing approved
10 Concreting equipment in working order
11 Stand-by crane, vibrators present
12 Tromie in working order (for under water work)
13 Concrete gat:lg present, including carpenter, steel fixer,
mechanics and electricians
14 Access provided
15 Safety arrangements adequate
16 Lighting provided
17 Communications between various points provided
18 Arrangements for arranging suspension/stoppage of
concrete provided .
19 Curing arrangements made
20 Laboratory notified

(For Contractor)
30 | P a g e
ODISHA.

PROFORMA FOR CONCRETE DELIVERY AND POUR
1.CONCRETE BATCHING DELIVERY TICKET NO:
Location of pour : Date :
Concrete grade : Mix Temp :
W/C ratio : Slump
Cement contents : No. of cubes taken :
Max. Aggregate size :
Admixture :
(Type and dosage)
Batching started, Hrs : Batching finished, Hrs :
Quantity batched, Cum : Truck no :
2.TRUCK ARRIVED ON SITE :
Slump test result(s) : Hrs
Discharge started : mm at Hrs :
Placement completed : Hrs
No of site cubes taken : Hrs

Place where cubes taken : Hrs
Placement temperature of
Concrete :
Ambient temp :
Weather condition :

(For Contractor)
31 | P a g e
ODISHA.
POST CONCRETING INSPECTION

Note: Post concreting inspection shall be carried at various stages such as after stripping of
side shuttering, each stage of pre-stressing, decentring and/or as per designer stipulation
Location : Stage of Inspection:
Date pour : Date of inspection:
Specified class : Date of Inspection:
S or NS*
Type of remark
S.No Observation
{S or NS*}
1 Position/Dimensions of member Alignment S or NS

Levels S or NS
Dimensions S or NS
2 Surface defects (honey combing/sand No defects (Note type and extent
streaks / air bubbles / cold joints) Minor defects of defect)
Major defects
3 Class of finish S orNS
4 Cracks No cracks Date first observed
Cracks
Nature of cracks:
5 Any other defect
6 Non-conformance report no. Report no /
Not applicable
Remarks:
In case of NS report in item (1) to (5), it should be examined by competent authority before
approval or non-approval. If required, a separate non-conformance report (including sketches,
photographs, etc.,) shall be prepared for further action.
*S= Satisfactory, NS= Not satisfactory

(For Contractor)
32 | P a g e
ODISHA.
Category C: Testing proforma C-1
NORMAL CONSISTENCY OF CEMENT ,
(IS:4031 PART-V)
Section/Location of Lab
Description of cement Date of Sampling
Week No. Date of testing
Temperature CC) : 28°C

NORMAL CONSISTENCY
51. Weight of Weight of Plunger Time taken Consistency of

No. Cement taken water taken (g) penetration from adding Cement (%)
(g) from bottom of. of water to
Mould (mm) Cement (min)
1
2
3 .
4
5
Remarks:
Prepared by Checked by Approved by
33 | P a g e
ODISHA.
FINENESS OF CEMENT
(IS:4031 PART-1)
Description of cement Date of Sampling
OBSERVATIONS:
SPECIFIED
AVERAGE LIMITS AS
S.No. DESCRIPTION 1 2 3
(%) PER
IS: 8112
1 Wt. of Sample taken (W 1) gm
2 Wt. of residue on 901J sieve (W 2) gm Max. 10%
3 Fineness (%) (W/W 1) X100
Remarks:
34 | P a g e
ODISHA.

INITIAL AND FINAL SETTING TIME OF CEMENT
(IS:4031 PART-V)
Location of Lab
Description of cement
Week No.: Date of Sampling
Temperature CC) : 28°C Date of testing
A) INITIAL SETTING TIME
Weight of Cement taken (g)
Weight of water added = 0.85 of Normal Consistency:
A) INITIAL SETTING TIME B) ·FINAL SETTING TIME
S. Time of Needle Initial S. Time of Needle Final
No. water added penetration Setting Time No. water penetration Setting
(mm) (min) added (mm) Time (min)
1 1
2 2
3 3
4 4
5 5 •
Initial Setting time: Final Setting time:
Acceptance Criteria:
Initial Setting Time : ~ 30min
Final Setting Time : s 600min
Remarks:
.
P.repared by Checked by Approved by
35 | P a g e
ODISHA.
SOUNDNESS OF CEMENT BY LE-CHATELIER METHOD

(IS:4031 PART-III)
..
Section/ Location of Lab
Description of cement Sample Code
Temperature CC) : 28°C Date of testing
Quantity of Water Added Quantity of Cement

(0.78*Standard' Consistency) Added
SOUNDNESS OF CEMENT:
S. Initial Distance Distance Between Distance Between Soundness of cement
No. Between Indicators Indicators after 24 Indicators after (L2-L3)-(mm)
(L1) hrs of submersion in submersion in boiling
water at 27+2°C(L2) water for three
hours(L3)
1
2
.
3
4
,
5
Remarks:
36 | P a g e
ODISHA.
SPECIFIC GRAVITY OF CEMENT

(IS: 4031)
Section/Location of Lab :
Name/ Brand of cement : Date of Sampling :
Grade of Cement : Date of testing :
Week No. :
Trial No.
Determination
1 2 3 Average
Weight of bottle (w1)
Weight of bottle with sample (w2)
Weight of bottle with sample and kerosene (w3)
Weight of bottle with water (w4)
Weight of bottle with kerosene (w5)
Specific Gravity of Kerosene(w6)

=(W5-w1)/(W4-W1)
Specific Gravity of Sample=
.
(W2-W1) *w6(W2-W1)-(W3-W5)
Remarks:
37 | P a g e
ODISHA.
COMPRESSIVE STRENGTH OF MORTAR CUBES

(AS PER IS:516) •••• 1..
Description of cement Date of Casting
Size of Mortar Cube Grade of Cement

Sl. Age in Days Weight Density Load at Compressive Average
No (g) (glee) Failure (kN) Strength of Compressive
Individual Strength (favg)
. Sample (f1) in
(N/mm2)
in (N/mm2)
fck : Characteristic Compressive Strength of Cement
Remarks:
38 | P a g e
ODISHA.
COMPRESSIVE STRENGTH OF CONCRETE CUBES

. (IS:516)
Grade of Concrete Date of Casting
Water-Cement Ratio Date of testing
Description of Cement Structure location
Size of Concrete Cube
Part of Structure
Sl. Age in Days Weight Density Load at Compressive Average
No (g) (g/ee) Failure (kN) Strength of Compressive
Individual Strength (favg)
Sample (f1) in in (N/mm2)
(N/mm2)
. :
fck: Characteristic Compressive Strength of Concrete

.
Remarks:
39 | P a g e
ODISHA.
Category D: Testing proforma D-1
GRAIN SIZE ANALYSIS (IS:2720 PART-4)

Lab location : Sampled
Location/Chainage:
Date of Testing :
Weight of Sample taken:
Wt. of Sample retained on
0.075mm Sieve :
Empty weight of Container(g) (W1): Wt. of Water (W4-W2- W3):
Wt. Container+ Wet Soil
(g) (W2)
Wt. of Container+dry Moisture Content
Soil(g) (W3) : (w4)/(w3)-(w1)*100:
I.S Sieve Weight of Cumulative Cumulative Cumulative

Designation Soil retained Wt. of Soil Percentage Percentage Results
(mm) (g) retained (g) Retained (%) Passing (%)
100.000
.
75.000
60.000
Gravel =
40.000 ,
19.000
10.000
4.750
2.000
Sand =
1.180
0.425
0.075
Pan Silt &Clay =
40 | P a g e
ODISHA.
Grain size distribution curve
Remarks:
Type of Soil:
41 | P a g e
ODISHA.

DETERMINATION OF PARTICLE SIZE BY
HYDROMETER METHOD (IS:2720 PART-4)
a) Percentage of soil passing 75m IS Sieve: Height of the bulb (h): cm
b) Mass of sample taken for sedimentation Volume of the Hydrometer ml
Analysis: (vh)l:
c) Specific Gravity (G): Cross sectional area of the
Cylinder (A) : Sqcm
d) Meniscus Correction (ern): Constant = (1/2(h-(Vh/A))
• Observations Calculations
Corre Parti
Hydr
Menis Compo cted cle
omet Temp
Elapsed cus site Readi Heigh Value( Factor size
% Finer (N’)=
s. er erat R=R % Finer based on whole
time(t) corre Corre ng(R t (He) n) in (M)=V30n 100*G/(Ms*
NO min
Read
ction
ure
ction h’+C D=(MV weight N=N’*(w’/w)
ing( (t) h)=R cm poise /g(G-1) (G-1))*R
Cm (C) h1+C He/t)
Rh1) mm
m
1 2 3 4 5 6 7 8 9 10 11 12 13
42 | P a g e
ODISHA.
Category D: Testing Proforma D-3
LIQUID LIMIT AND PLASTIC LIMIT (IS:2720 PART-5)

Lab location : Sampled
Location/Chainage :
Date of Testing : Weight of Sample
Taken :
Liquid Limit :- Plastic Limit :-
Determination no. 1 2 3 4 5 1 2 3
No. of Blows
Container no.
Wt. of empty Container(g)
Wt. of Container + wet soil (g)
Wt. of Container + dry soil (g)
Wt. of Water (g)
Wt. of oven dry soil (g)
Moisture Content (%) ?
TestResults
Liquid Limit(LL%):
Plastic Limit(PL%):
Plasticity Index(LL-PL):
Remarks:
Type of Soil:
43 | P a g e
ODISHA.
FREE SWELL INDEX (FSI) (15:2720 PART -40) "
Section/Lab location : Sampled Location/Chainage :
Date of Testing : Weight of Sample Taken :
s. Chainage/Side/Depth Date of Date of Duration Wt. of Volume of Volume FSI = (W 1-

No. Sampling Testing in Hrs Sample (g) Soil of Soil in W2)/W2(%)
in Water Kerosene
(W1 cc) (W2 cc)
Remarks:
44 | P a g e
ODISHA.

SOIL SPECIFIC GRAVITY TEST (IS:2720 PART-III/II)
Section/Location of Lab : Date of Sampling :
Location/Chainage : Source of Material :
Date of Testing : Sample Code/No :
S.
Description Trial 1 Trial 2 Trial 3 Average
No.
1 Wt. of Density Bottle with Lid (W 1)
2 Wt. Density Bottle + soil (W2)
3 wt. Density Bottle + Soil + Water (W 3)
4 Wt. Density Bottle + Water (W 4)
5 Weight of Soil (W 2-W 1)
6 Specific Gravity (G)= W5/(W4-W1) -(W 3-W 2)
Remarks:
.
45 | P a g e
ODISHA.
COMPACTION TEST (IS:2720 PART-B)

Sampled Location : .
Source of Sample :
Date of testing :
Volume of Mould :
Type of Compaction :
Serial No. 1 2 3 4 5 6
wt. of Mould
. (g)
Wt. of Mould + Soil (g)
wt. of Soil (g)
Wet Density (glee)
Container No.
Wt. of Container (g)
Wt. of C + Wet Soil (g)
Wt. of C + Dry Soil (g)
Wt. of Wet Soil (g)
Wt. of Dry Soil , (g)
Wt. of Moisture (g)
Moisture Content (%)
Dry Density (glee)
Test Results:
Maximum dry density (MOD) glcc =
Optimum moisture content (OMC) % =
Remarks: I-
46 | P a g e
CBR TEST RESULTS (AASHTO T 193)

Location of Sample: Proving Ring Capacity (kN):
Type of Test : Soakedl Un-soaked Date of Testing:
Mould No 10 30 65
No of Blows
Dry Density (9'

ee)
Penetration Proving Ring Load CBRValue Proving Ring Load CBRValue Proving Ring Load (Kg) CBRValue
(mm) Reading (div) (Kg) (%) Reading (div) (Kg) (%) Reading (div) (%)
0.00
0.50
1.00
1.50
2.00
2.50
3.00
4.00
5.00
.
7.50
10.00
-
12.50
47 | P a g e
CBR Graphs for 10 Blows CBR Graphs for 30 Blows CBR Graphs for 65 Blows
CBR (%) at 2.5 mm = CBR (%) at 2.5 mm = CBR (%) at 2.5 mm =

CBR (%) at 5 mm = CBR (%) at 5 mm = CBR (%) at 5 mm =
Remarks:
Prepared BY Checked By Approved By
48 | P a g e
PREPARATION OF DETAILED ENGINEERNG REPORT (DER) INCLUDING DETAILED QUALITY
ENGINEERPNG DESIGN & DRAWING OF BRIDGES FOR EXISTING BRIDGES WHICH NEEDS ASSASMENT
MODIFICATION / RECONSTRUCTION ON NATIONAL WATERWAY-5 IN ODISHA. PLAN
C BR TEST (IS:2720 PART-16)

Section/Location of Lab Surcharge Wt.
Location of Sample O.M.C/N.M.C (%)
Type of Test Un-Soaked/Soaked M.D.D/F.D.D (g/cc)
Date of Moulding 97% OF M.D.D (g/cc)
Date of Testing Type of Compaction
C.B.R. Compaction :-
No. of Blows 10 30 65
Mould No
Moisture Determination
Wt. of Mould (g)
Wt. of Mould + Soil (g)
Wt. of Soil (g)
Volume of the mould (cc)
Bulk density (g/cc)
Container No.
Wt. of Container (g)
wt. of C + Wet Soil (g)
wt. of C + Dry Soil (g)
Dry density (g/cc)
TEST RESULTS:
On Remoulded and
Un-Soakedl Soaked Sample
No of Blows Dry density CBR (%)

(g/cc)
10
CBR Graph
30
65
I CBR Value @ 97% of MDD = I

Remarks:
Prepared by Checked by Approved, by
49 | P a g e
DIRECT SHEAR TEST (IS:2720 PART-13)

Section/Lab Location :
Sample Location : Testing Date :
Method of Test : U.U Test Proving Ring Constant kg/ div :

Preparation of Test Specimen: .
O.M.C. (%) (from Modified Proctors test) : Wt. of wet sample Required(grams) gd x 90 x (1+w/100) :
M.D.D. (g/cc) (from Modified Proctors test): Wt. of Dry Sand/Soil Required in case of U.U. Test (grams) :
F.D.D from core cutter method(g/cc) : Wt. of Dry Sand/Soil taken (grams) :
Required Max. dry density gd (g/cc) (95% of MOD) : Volume of Water added (ml) :
Volume of the mould (6x6x2.5) : 90 Rate of Strain Applied (mm/minute) :
Cross sectional Area -A (crn-) : 36
Test Observations:
Sl. Horizontal Corrected Area Normal Stress (kg/cm') =0.5 Normal Stress (kg/cm') =1.0 Normal Stress (kg/cm') =1.5
No. Displacement (A-dx6)cm'
(d)cm Shear Load from Shear Load from Shear Load from
Proving Ring Shear Stress Proving Ring Shear Stress Proving Ring Shear Stress
1 kg/cm' kg/cm' kg/cm'
Divisions kg Divisions kg Divisions kg
50 | P a g e
SI. No Max. Normal Stress Max. Shear Stress (kg/cm2) Normal Stress Versus Shear Stress Graph
(kg/cm2)
1 0.50
2 1.00
3 1.50
Results from Graph
1 Angle of Internal Friction FO
2 Cohesion 'C' kg/cm2
Remarks:
51 | P a g e
PREPARATION OF DETAILED ENGINEERNG REPORT (DER) INCLUDING DETAILED ENGINEERPNG QUALITY
DESIGN & DRAWING OF BRIDGES FOR EXISTING BRIDGES WHICH NEEDS MODIFICATION / ASSASMENT
RECONSTRUCTION ON NATIONAL WATERWAY-5 IN ODISHA. PLAN

TRIAXIAL SHEAR TEST (IS:2720 PART-11, IS:2720 PART-12, ASTM-D 7181) .
Section/Lab Location : Sample Dia 3.8 cm
Sample Type & Location: Sample Height (I) 7.6 cm

Type of Test (UU/CD/CU): UU Proving Ring Constant : kg/div
Depth of Sample: Volume of mould 86.19 cc
Date of Testing:
Load in Kg (Prov Normal Stress (a, -
Proving Ring Readings
Const. S3)
Strain (div) @ cell Pressure X Provo Ring kg/cm2@Cell
Dial (S3)
Reading) Length Correcte Pressure (s3) Axial
of d
Sl Gauge Specime Area Strain
no Readin 0.5 1.0 1.5 0.5 1.0 1.5 n 0.5 1.0 1.5
(cm2)[A/
g (cm) %
(1-dl/l)]
(dl)mm
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 0.0
2 0.2
3 0.4
4 0.6
5 0.8
,
6 1.0
7 1.2
8 1.4
9 1.6
10 1.8
11 2.0
12 2.2
13 2.4
14 2.6
15 2.8
16 3.0
17 3.2
18 3.4
19 3.6
20 3.8
52 | P a g e
21 4.0
22 4.2
23 4.4
24 4.6
25 4.8
26 5.0
27 5.2
28 5.4
29 5.6
30 5.8
31 6.0
32 6.2
33 6.4
34 6.6
35 6.8
36 7.0
37 7.2
38 7.4
39 7.6
40 7.8
41 8.0
42 8.2
43 8.4
44 8.6
45 8.8
46 9.0
47 9.2
48 9.4
49 9.6
50 9.8
51 10.0
53 | P a g e
Mohr's Envelop
Test Results from graph:
1 Cohesion 'c': kg/cm2

2 Angle of internal friction 'F': degrees
Remarks: .
54 | P a g e

CONSOLIDATION TEST (IS: 2720 (PART-15)
Section/Lab Location: Sample Dia :
Sample Type and No : Height :
Sampling Date : Sampling Date :
Testing Date :
Time in Min. Dial Gauge Readings in (mm) for Diff.
(t) √𝑡 Pressures kg/cm2
0 0 0.5 1 1.5 2
0.25 0.5
1 1
2.25 1.5
4 2
6.25 2.5
9 3
12.25 3.5
16 4 .
20.25 4.5
25 5
36 6
49 7
64 8 .
100 10
144 12
196 14
225 15
252 15.9
1440 37.9
55 | P a g e
t Vs Dial guage reading

Graph
Remarks:
.
-
56 | P a g e

SOIL PERMIABILITY TEST -CONSTANT HEAD METHOD
(IS:2720 PART-17)
Lab location : Sampled Location/Chainage:
Date of Testing: Weight of Sample Taken :
NMC or OMC : Depth :
Diameter of mould(D) : FDD or MDD :
Length of mould (L) : Dia of Stand Pipe (d) :
Area of mould(A) : Area of stand pipe (a) :
5. Head (h) Time (t) Quantity of Avg. Quantity Coefficient of
No water (ml) of water permeability
(ml) (K)
Remarks:
.
57 | P a g e
SOIL PERMIABILITY TEST -VARIABLE HEAD METHOD '"
(IS:2720 PART-17)
Section Lab location : Sampled Location/Chainage :
NMC or OMC : Depth :
Diameter of mould(D) : FDD or MOD :
Length of mould (L) : Dia of Stand Pipe (d) :
Area of mould (A) : Area of stand pipe (a) :
S. Initial Head Final Head Initial Time Final Time Net Time Coefficient
No (h1) (h2) (t1 ) (t2) (t) of
permeability
(K)
1
2 .
3
Calculation:
Remarks:
58 | P a g e

SWELL PRESSURE TEST BY CONSTANT VOLUME METHOD
(IS:2720 PART-41)
Lab location : Sampled Location/Chainage:
Proving Ring Constant : Kg/Div.
Area of Specimen : Sq.cm
OMC= Dry density:

Date Time Strain dial Proving Load in Kg Swell Swell
Gauge Ring pressure in Pressure in
Reading Readings Kg/cm2 kN/m2
before
Adjustment
Remarks:
.
59 | P a g e
UNCONFINED COMPRESSIVE STRENGTH "'.
(IS:2720 PART-10)
Section/Location of Lab : Date of Testing :
Initial Height of Sample : Rate of Strain :
Initial Dia. of Sample : Sample Code :
OMC% : MDD(g/cc) :
Sample Vol. of Weight of Container Container Wt. of Wt. M.C% gdry
No. Sample Sample No Wt Container Container glcc
+ Wet Soil + Dry Soil
Strain Dial Stress Dial Gauge Readings (div.)

SI. Gauge
No. Reading
Sample 1 Sample 2 Sample 3
(mm)
1 0.0
'2 0.2
3 0.4
4 0.6
5 0.8
6 1.0
7 1.2
8 1.4
9 1.6
10 1.8
11 2.0
12 2.2
13 2.4
14 2.6
15 2.8
16 3.0
60 | P a g e
Strain Dial Stress Dial Gauge Readings (div.)

SI. Gauge
No. Reading
Sample 1 Sample 2 Sample 3
(mm)
17 3.2
18 3.4
19 3.6
20 3.8
21 4.0
22 4.2
23 4.4
24 4.6
25 4.8
26 5.0
27 5.2
28 5.4
29 5.6
30 5.8
Remarks:
61 | P a g e
FIELD DENSITY TEST BY CORE CUTTER METHOD

Reduced level: Layer No. MDD= gm/cc
Bulk Density: gm/cc Layer Thickness OMC= %
No. CHAINAGE Unit 1 2 3 4 5
1 Mass of mould+Compacted soil Gms
2 Mass of mould Gms
3 Mass of compacted soil (2-1) Gms
4 Volume of mould CC
5 Wet Density of soil (3/4) Gms/CC
Moisture Determination -
6 Wt. Wet soil Gms
7 Wt. Dry soil Gms
8 Wt. Water (6)-(7) Gms
9 Moisture content (8)/(7)x100 %
10 Field Dry density of soil Gms/CC
(5)/1 +(9)/1 00
Degree of compaction (10/MDD x 100) %
Average degree of Compaction :
Standard Deviation :
REMARKS:
62 | P a g e
DETERMINATION OF DRY DENSITY OF SOIL IN-PLACE

(SAND REPLACEMENT METHOD)
AS PER IS:2720-PART 29
Source/Location of Lab:
Material Source Details
1 Borrow area Namel Pit No IAny other Reference Date:
2 Optimum Moisture Content (OMC) % : MOD. (g/cc):
Pre-Test Data
1 Chainage of Stretch (From Km • To Km)
2 Layer No:
3 Bulk Density of Sand, g5 (g/cc)
4 Weight of sand in Cone W3 (grams from lab)
Field Density Determination
51. Description Unit Observations at Pit Location
No.
1 Chainage & Pit location g
2 Weight of wet soil from hole W g
3 Weight of sand with cylinder before pouring (W 1) g
4 Weight of sand with cylinder after pouring (W 2) g
5 Weight of sand in hole (W S=W1-W 2-W 3) g
6 Volume of the hole V = Wigs g
7 Bulk Density of Soil gbUlk = (WN) g/cm3
Moisture Content Determination
1 Container No. -
2 Weight of Container (W 4) gms
3 Wt. of Container + wet soil (Ws) gms
4 Weight of Container + dry Soil (W 6) gms
5 Moisture Content 'w' = (Ws-W6)/(W6-W4) x100 %
Test Results .
1 Dry Density gd= gbUI/(1 +w/1 00) g/cm3
2 Percentage Compaction= (g/MDD) x 100 -
3 Mean Density (g/cc)
4 Compaction Density Required (g/cc) (97% of MOD)
5 Standard Deviation, SO
6Acceptance Criteria {Mean >Required Compaction+
[1.65- (1.65/(No of Samples)OS] x SO}
Remarks
,
63 | P a g e
Category E: Testing Proforma E-1
AGGREGATE IMPACT VALUE .

IS: 2386 (PART-IV)
Location/Secion of Lab Source of Material
Sample Location Date of testing
Purpose of Use
Sample size : 12.5 mm Passing &10 mm retained
Determinations
unit
Description Symbol
1 2 3
Weight of aggregate(dry) passing through W1 g
IS Sieve12.5 mm & retained on 10 mm
Weight of fraction retained on 2.36 mm W2 g
IS sieve
Weight of fraction passing through W3 = W 1-W 2 g
2.36 mm IS sieve
W 4=W 1-(W 2+W 3) W4 %
(if W 4>1g, discard and carryout fresh test)
Aggregate Impact value (W 3/W 1)*100 %
Average Aggregate Impact value
Remarks:
64 | P a g e
Category E: Testing proforma E-2
FLAKINESS INDEX AND ELONGATION INDEX

(IS:2386 PART-I)
Section/Location of Lab: Purpose of Use
-
Sampling location Date of Sampling -
Source of Materials Date of Testing

Type of Material
IS:Sieve Size mm Total Weight of Weight of Weight of Weight of
Aggregate taken (g) Aggregate Aggregate passing Aggregate
retained on through Thickness retained on
Thickness gauge gauge (g) length gauge
(g) after retained on
Thickness gauge
(g)
Passing Retained
63 50
50 40 .
40 31.5
31.5 25
25 20
20 16
16 12.5
12.5 10
10 6.3
Total (gm) A= B= C=
. 0=
Flakiness Index (CIA) = Elongation Index (D/B) =
Combined Flakiness and Elongation Indices = ((CIA) + D/B))X 100 =
Remarks:
65 | P a g e
INDIVIDUAL GRADATION OF COARSE AGGREGATE ,.
(IS:383)
Location of Lab : Date of Sampling :
Date of Testing : Total wt. of sample (g) :

Sieve Wt. Cumulative % % Specified % of passing
size(mm) Retained wt. Cumulative passing
40mm 20mm 12.5mm 10mm
(g) Retained wt. Retained
. = (g)
63mm 100 - - -
40mm 85-100 100 - -
20mm 0-20 85-100 - -
16mm - - 100 -
12.5mm - - 85-100 100 ..
10.0mm " 0-5 0-20 0-45 85-100
4.75mm - 0-5 0-10 0-20
2.36mm - - - 0-5
Remarks:
66 | P a g e
SIEVE ANALYSIS OF FINE AGGREGATE

Date of Testing : Total wt. of sample (g) :

IS Sieve Size Wt; Cum.Wt. of Cum. % of Percentage Weight of Passing
of
(mm) Material Material Ret. Material
Retained (gm) Retained As perTest Specification Limits (1000-2)
(gm
) ZONE-I ZONE-II ZONE-III
10.00 100 100 100
4.75 90-100 90-100 90-100
2.36 60-95 75-100 85-100
1.18 30-70 55-90 75-100
0.60 15-34 35-59 60-79
0.30 5-20 8-30 12-40
0.15 0-10 0-10 0-10
FINENESS MODULUS
Graph- IS sieve size Vs % of Passing
Remarks:
67 | P a g e

.'
DELETERIOUS MATERIALS AND ORGANIC IMPURITIES

(15:2386 PART-II)
Section/Location of Lab : Purpose of Use :
Location/Chainage : Date of Sampling :
Source of material : Date of testing :
Description of material :
.
5. NO DETERMINATION NO. 1 2 AVERAGE
1 Total weight of sample (W) g

2 Total weight of sample after
removing clay lumps (R) g
3 Percentage of clay (%);
(L = (W - R)/(Wx 100)
Remarks: -
68 | P a g e
POINT LOAD TEST (IS:8764)

Section/Location of Laboratory :
Location : Bore Hole No :
Sample No : Depth :
Date of Sampling : Date of Testing :
51. No. Description Trial 1 Trial 2 Trial 3 Trial 4
1 Ave. Height of the specimen (H) mm
2 Ave. Dia. of Specimen (D)mm
3 Area of the specimen (A) mm2
4 Failure Load (P) kN
5 Standard Core Diameter (mm)
6 Point Load Strength Index kg/cm2

Is = P/(sqrt(D1.5x D*)
7 Uniaxial Compressive Strength t/rn"
=
Qc 22Xls(50)
8 Average Value neglecting Highest and
Lowest values :
Remarks:
.
69 | P a g e
SOUNDNESS TEST BY USING SODIUM SULPHATE

(IS:2386 (PART-V) ..
Location of Lab Date of Sampling
Location/Chainage Source of Material
Type of material Tested by
Date of Testing Proposede Use
COARSE AGGREGATE
Passing Retained Grading Weight Weight Percentage Weighted
sieve size sieve of of Test of Test Passing Average
size Orignal Fraction Fraction Finer Sieve (Corrected
Sample Before Test After Test After Test Percent
Percent (gm) (gm) (Actual Loss)
Percentage
Loss)
63mm 40mm
40mm 20mm
20mm 10mm
10mm 4.75mm
Total
Passing Retained Grading Weight Weight Percentage Weighted

sieve size sieve of of Test of Test Passing Average
size Orignal Fraction Fraction Finer Sieve (Corrected
Sample Before Test After Test After Test Percent
Percent (gm) (gm) (Actual Loss)
Percentage
Loss)
600 mic 300mic
1.18 mm 600mic
2.36mm 1.18mm
4.75mm 2.36mm
10mm 4.75mm
Total
Remarks:
70 | P a g e
SPECIFIC GRAVITY & WATER ABSORPTION OF FINE AGGREGATES

IS:2386 (PART-III)
Source Date of sampling
Location Date of testing
Proposed Use
BY PYCNOMETER METHOD
Description 1 2 3
Pycnometer Bottle Number
Weight of SSD Sample (W 1) (g)
Weight of Pycnometer bottle + water + Sample(W 2) (g)

,
Weight of Pycnometer bottle + water (W 3) (g)
Weight of oven dry sample (W 4) (g)
Bulk Specific Gravity = W 4/(W 1- (W 2 - W 3))
Apparent Specific Gravity = W 4/(W 4- (W 2-W 3)
Water Absorption = (W 1 - W 4) / W4* 100
Average Specific Gravity
Average Water absorption (%)

Remarks:
71 | P a g e
SPECIFIC GRAVITY & WATER ABSORPTION OF .

COARSE AGGREGATES
IS:2386 (PART-III)
PROJECT
Type of Sample : (Rock sample/ Aggregate)
Sample Location
Co-ordinate/Chainage
Date of Sampling
Date of Testing •
Determination
Before Soaking
Weight of sample in air (W1)g
Weight of sample in water (W 2)g
Volume of Specimen (V = W 2 - W 1) cc
After Soaking
Weight of SSD sample in water (W 3)g
S.S.D weight of sample (W 4)
Volume of specimen V=(W4-W 3) cc
Bulk Density of sample
Weight of Oven dried Sample (Ws)g
Moisture Content (w)%
Dry density yd= yb/1 +(w/1 00)
Specific Gravity of sample (G)
Apparent Specific gravity(Gm)
Water Absorption
Void ratio (e)
Porosity = (e/1 +e)*1 00
Remarks:
72 | P a g e
Category F: Testing proforma F-1
PENETRATION VALUE OF BITUMEN ."
(TE5T METHOD IS:1203-1978)


Date of Testing : Sample Code/No :
Bitumen grade : Proposed Use :
51. Dial Reading (0.1 mm) Penetration

No Test temp (DC) (0.1mm) Remarks
Initial Final
.
1
2
3
Average .
Remarks:
.
73 | P a g e
BITUMEN SPECIFIC GRAVITY

(IS:1202-1978)
Source of Material Date of Sampling
Location Date of Testing
Proposed Use
S.
Description Trial 1 Trial 2 Trial 3
No.
1 Weight of Pycnometer (W 1) g
2 Weight of Pycnometer + Sample (W 2) g
3 Weight of Pycnometer + Sample + Water (W 3) g
4 Weight of Pycnometer + Water (W 4) g
5 Weight of Sample (W2 - W 1) g
6 Specific Gravity of Sample =
(W2 -W1)/(W4 - W 1) - (W3 - W 2)
Average
Remarks:
.
.
74 | P a g e

DETERMINATION OF SOFTENING POINT
(IS:1205-1978)
Source of Material : Date of Sampling :
Bitumen Grade : Date of Testing :
Apparatus Used : Ring and Ball Apparatus

Period of Cooling .at : 30°C Period of Cooling in Water bath @ 5°C
Room Temperature (min) : Temperature (min) :
Rate of Heating : 5°C ± O.5°C
Time (min) Temperature of water Time (min) Temperature of water
bath °C bath °C
1 7
2 8
-
3 9
4 10
5 11
6 12
,
. Description Bill No.1 Bill No.2 Mean Value of
Softening Point
Temperature at which
sample touches the
bottom plate CC)
Remarks:
75 | P a g e

DETERMINATION OF VISCOSITY
I
(IS:1206-1978)
Source Date of Sampling
Sample Location Date of Testing
Bitumen Grade
Observations
Pouring Temperature, °C
Test Temperature, °C
Size of Orifice (mm)
Viscosity in (see)
Viscosity in (Cst)
(Note 1: 1 sec = 400 Cst for 10 mm Orifice)

(Note 2 : 1 sec = 13.2 Cst for 4 mm Orifice)
..
Remarks:
Prepared by Checked by . Approved by
76 | P a g e
GRADATION AGGREGATE FACTORS BINDER CONTENT PAVING

MIXTURES CENTRIFUGE METHOD BC IDBMI BM ...
(IRC:SP:11)
Date of Sampling Date of Location
Date of Testing Layer

BINDER CONTENT TEST
Sample No.
S. No. Details
. 1 2
1 Weight of Mix :W 1g
2 Initial weight of filter paper
3 Weight of Aggregate after :W 2g
extraction
4 Weight of filter paper after :W 3g
extraction with fine materials
5 Increased weight of filter : W 4g
6 Weight of Binder :W 5g
W 1-(W 2+W 4)
7 Binder Content (BC) :BC%
= W 5/W 1X100
GRADATION OF AGGREGATE FRACTION (BC - MoRT&H Table 500-18),
(DBM - MoRT&H Table 500-10)&(BM - MoRT&H Table 500-4)
Sieve Wt. Cumulative % % JMF Grading 1 Grading 2
size retained Wt. Retained Passing LIMITS
Nominal Size
Nominal Size
(mm) (g) retained (g)
Aggregate = Aggregate =
Layer thickness = Layer thickness =
Remarks:
77 | P a g e
PREPARATION OF DETAILED ENGINEERNG REPORT (DER) INCLUDING DETAILED ENGINEERPNG DESIGN & DRAWING OF BRIDGES FOR QUALITY
EXISTING BRIDGES WHICH NEEDS MODIFICATION / RECONSTRUCTION ON NATIONAL WATERWAY-5 IN ODISHA. ASSASMENT PLAN
MARSHALL TEST RESULTS

(ASTM: D -1559)
Type of Mix: Max. Sp. Gr of Paving Date of Testing:
Mix(Gmm):
. Grade of Bitumen:
Compaction: 75 Blows (Both Sides) BC Trial -1 Blend:
Specific Gravity of Bitumen (Gb) : Size Size-1 Size-2 Size-3 Size-4
(mm)
Bulk Sp.Gr. of Aggregates(GSb) : % Effective Sp.Gr. Of Agg.(GsJ

Feed
% Specimen % of Spec.Ht. Mass in grams. Properties Stability in kg. Flow

Bitumen No Agg. (mm)
InAir In Water SSD Air Voids VMA(%) VFA(%) Measured Corr. Adjusted (mm)
byWt. Bulk Bulk Max.
Volume Density Sp.Gr . (%) Kgs factor

of Mix.
(cc) (g/cc)
Average
Average
Average
78 | P a g e
Average
Average
Marshal Test Results

Bitumen Content (%) Stability (kN) Flow (mm) Air Voids va(%) VMA(%) VFB(%)
MARSHALL CURVES
79 | P a g e
; Narrow Range Acceptable Limit

Stability I
Flow I
Density I
Air Voids I
VFB I
VMA I
3.50% 4.00% 4.50% 5.00% 5.50% 6.00% 6.50%
% of Bitumen
Final Optimum Bitumen Content (Narrow Strip Method)
Bitumen % @ Max Stability = Properties of Mix at Average Bitumen Content of % Specific Limit
Bitumen % @ Max Density = Stability (Kg) =
Density (g/cc) =
Bitumen % @ 4% voids = Air Voids (%) =
V.F.B (%) =
V.M.A (%) =
Average (%) = Flow (mm) =
Remarks :
Prepared BY Checked By Approved By
80 | P a g e
`PREPARATION OF DETAILED ENGINEERNG REPORT (DER) INCLUDING DETAILED ENGINEERPNG QUALITY
Category G: Calibration Proforma G-1
CALIBRATION CHART OF BATCHING FOR AGGREGATE GUAGE

CALIBRATED DATE:
DIAL GUAGE READINGS
LOAD
APPLIED TRIAL-1 TRIAL-2 TRIAL-3
(KG) AVERAGE
LOADING UNLOADING LOADING UNLOADING LOADING UNLOADING
0
50
100
150
200
250
300
350
400
450
500
550
600
.
650
700
750
800
850
900
.
950
1000
1050
1100
1150
REMARKS:
For Contractor For Engineer
81 | P a g e
CALIBRATION CHART OF BATCHING PLANT FOR WATER METER

CALIBRATED DATE:
Sl. TRIAL-1 TRIAL-2 TRAIL-3 AVERAGE
NO.
METRE WATER METRE WATER METRE WATER
READING MEASURED READING MEASURED READING MEASURED
(LTRS) (LTRS) (LTRS) (LTRS) (LTRS) (LTRS)
1 10 10 10
2 20 20 20
3 30 30 30
4 40
. 40 40
5 50 50 50
6 60 60 60
7 70 70 70
8 80 80 80
9 90 90 90
10 100 100 100
11 110 110 110
12 120 120 120
13 130 , 130 130
14 140 140 140
15 150 150 150
REMARKS:
82 | P a g e
CALIBRATION CHART OF BATCHING FOR CEMENT GUAGE
CALIBRATED DATE:
DIAL GUAGE READINGS
LOAD TRIAL-1 TRIAL·2 TRAIL·3 AVERAGE
APPLIED
(KG) LOADING UNLOADING LOADING UNLOADING LOADING UNLOADING
0
50
100
150
200
250
300
350
400
450
500 p
550
600
650
700
750 ~
800
850
900
950
1000
1050
1100
1150
REMARKS:
.
83 | P a g e
CALIBRATION REPORT .
(CUBE TESTING MACHINE)
DATE OF CALIBRATION: TEMP. :
GAUGE NO.: CAPACITY:
EQUIPMENT: MODEL:
FORCE MEASURING DEVICE: SL. NO. :
CERTIFIED BY: PLACE:
SL.
.
DEFLECTION IN DIAL GAUGE ACTUAL LOAD
REF:
AVERAGE OF INDICATED LOAD
NO. IN PROVING RING APPLIED THREE READING IN GAUGE ERROR
1
2
3
4 .
5
6
7
8
·9
10
NOTE: To obtain correct result positive (+) error to be subtracted, negative (-) error to be
added to the indicated load readings on machine gauges.
84 | P a g e
Category G: Proforma for Registers and Records G-5
RECORDS OF CALIBRATION OF EQUIPMENT
Name of Work:
Name of Contractor:
ITEM DATE *DATE OF NEXT DATE OF RESULT OF
CALIBRATED CALIBRATION INSPECTION INSPECTIONS
&PERSON &PERSON
CERTIFYING(FOR APPROVING (FOR
VENDOR OR DEPARTMENT)
CONTRACTOR)
Name: Name:
Signed: Signed:
Date: Date:
85 | P a g e
Category G: Proforma for Registers and Records G-6
DAILY PROGRESS REPORT

Name of Work:
Name of Contractor:
Date Activity Item of Weather Special Remarks Signature with date

Location work Condition problemsl
Difficulties Recorded Checked
.,
Name: Name:
Signed: Signed:
Date: Date:
86 | P a g e
REQUEST FOR INSPECTION (RFI)

SL.NO. ……….. Date………………….
Name of work;-
Item No of BOQ;- Road/Structure/other works;-
Description of work;- Location/Structure No;-
Chainage from……………To…………..
Previous layer approved;- yes/No
Date of approval of previous layer
RFI received by;- RFI submitted by;-
Date & time; -
Signature of the Contractor’s

Representative.
Comments of Supervision Consultant./ Authority.
Signature of the surveyor./Field Engineer/QC Engineer/Quantity Surveyor
Date & time;- Signature.
Asst. Bridge Engineer/Asst. Highway Engineer.
Date & Time. Signature.
Approved /Disapproved.
Reason for Disapproval.
Signature
87 | P a g e

General Quality Assasment Plan

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PREPARATION OF DETAILED ENGINEERNG REPORT (DER) INCLUDING DETAILED

1.1 General ........................................................................................................................ 2

1.2 Scope of work .............................................................................................................. 2

Chapter 2 – Quality Personnel ................................................................................................... 3

2.1 Organisation chart of QA/QC personnel ..................................................................... 3

2.2 Quality Control Personnel ........................................................................................... 3

2.2.1 Senior Material Engineer. .................................................................................... 3

2.2.2 Material cum Quality Monitor. ............................................................................ 4

2.2.3 Lab Technician...................................................................................................... 5

Chapter 3 - Field Laboratory Set up ........................................................................................... 6

3.1 General ........................................................................................................................ 6

3.2 Up keep & Maintenance ............................................................................................. 7

3.3 List of Equipments for Central / Main Laboratory ...................................................... 8

3.4 List of Equipments for Plant Laboratory ................................................................... 13

3.5 Frequency of testing.................................................................................................. 15

3.5.1 Frequency of testing for Bridge construction .................................................... 15

3.5.2 Frequency of Testing for Approach road construction ..................................... 17

Chapter 4 - SUPERVISION METHODOLOGY AND DOCUMENTATION ...................................... 19

4.1. Method of Supervision. ................................................................................................. 19

4.2. Documentation: ............................................................................................................ 19

Chapter 5 - Conclusion: ............................................................................................................ 22

1.2 Scope of work

Chapter 2 – Quality Personnel

Lab Technician Lab Technician Lab Technician Lab Technician

2.2 Quality Control Personnel

Role & Responsibility

2.2.2 Material cum Quality Monitor.

2.2.3 Lab Technician

Chapter 3 - Field Laboratory Set up

3.2 Up keep & Maintenance

3.3 List of Equipments for Central / Main Laboratory

i. CBR moulds 150 mm dia-175 mm ht

i. IS sieves of required sizes (450 mm internal dia) sets

b Sieve shaker capable of shaking 200mm, 300 mm and 450mm dia

d Flakiness and Elongation index

i. 150 mm x 300 mm ht. cylinder with capping

g Apparatus for slump test

h Variable frequency and 1 m x 1 m as per the relevant British standard

Core cutting machine with

f Softening Point Test Apparatus

Glass ware compressing

Marshall stability test as per ASTM-D6927 with 25 KN and 50 KN proving ring

t Core cutting machine suitable

b Weigh Balances i. Electronic 5 kg capacity accuracy 0.5 gm

as per IS:460 IS sieve 200 mm internal dia (brass frame

3.4 List of Equipments for Plant Laboratory

i.IS sieves of required sizes (450 mm internal dia) sets as

Capable of shaking 200 mm and 450 mm dia sieves-

Apparatus for testing

b Sieve shaker capable of shaking 200 mm and 450 mm dia. sieves-

3.5 Frequency of testing.

3.5.1 Frequency of testing for Bridge construction

SL.No. Materials. Type of test. No of Frequency of Test Reference.

SL.No. Materials. Type of test. No of Frequency of Test Reference.

3.5.2 Frequency of Testing for Approach road construction

1. GSB a. Grading 1 test per 200 m3

Sl. No. Materials Type of test Frequency of test

Chapter 4 - SUPERVISION METHODOLOGY AND

i. Cancelled RFIs should be available in the Consultants office.

(i) Agreement Copy

(ii) Work Programme

(i) Daily Progress Report to be maintained properly.

(ii) Site Order Book.