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Graham K. Schleyer1 , Nicholas. J. Underwood1 , Hyung Min Do2 , Jeom Kee Paik3∗ , Bong Ju Kim3
Abstract: This paper reports the application of an energy solution to a complex problem involving large inelastic deformation
in thin, clamped ductile square plates with either square or circular holes under the action of transverse pulse
pressure loading. The work is part of a collaborative project to study blast loading of steel plates with penetrations
as used for deck plating or bulkheads that may be required to resist loading far in excess of their design limit due
to the effects of an accidental explosion. A novel differential pressure loading device was used to impart dynamic
loading to 1/8 scaled 0.5 m, 1.1 mm thick, clamped mild steel square plates with a central aperture up to 4% of the
plate area. This data was used to validate the energy approach that considers both plastic hinge formation and
extensional effects. Accounting for strain rate, scaling and dynamic effects in the tests gave more than acceptable
results when compared with final deflections in the tested plates. It is concluded that the energy approach together
with small-scale test validation paves the way for a versatile robust design methodology which can be used to
advantage for screening purposes and/or early stage conceptual design studies.
Keywords: Extensional mode • Energy methods • Thin ductile plates • Pulse pressure loading • Strain rate effects • Scaling
effects
© Versita sp. z o.o.
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G.K. Schleyer, N.J. Underwood, H.M. Do, J.K. Paik, B.J. Kim
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On pulse pressure loading of plates with holes
tests. The use of approximate design methods also serves displacement at the centre of the plate, and x and y are
to provide a useful physical insight into the underlying the plate coordinates with their origin at the centre of
mechanics of the problem. the plate as shown in Figure 1a for a rectangular hole
of dimensions 2a and 2b, and Figure1b for a rectangular
hole with circular ends of dimension 2a and 2b where a is
2. Energy solution the radius of the circular end and 2(b-a) is the distance
between centres of the circular ends. For a clamped plate,
An energy solution to the problem of large deformations yield lines will form around the clamped edges but their
in thin, clamped square plates with a central rectangular contribution to the overall resistance of the plate in the
or circular hole subjected to transverse pressure loading large deformation range is small and therefore the deformed
is presented here. shape adopted here is justified. This shape function is
The approach adopted is to extend a previous analysis for differentiated to obtain strains and substituted into the
thin, clamped square plates with no hole [17]. As in the appropriate relationship for strain energy per unit volume.
previous analysis, membrane action governs the behaviour Integrating the strain energy per unit volume over the
of the plate for displacements greater than the plate thick- volume of the structural element gives the total strain
ness. Flexural resistance is considered negligible in this energy.
problem. Consequently, for thin plates an appropriate de-
formed shape of the plate under a uniform pressure load
is given as 2.1. Energy formulation for a rectangular
πx πy plate with a central rectangular hole
w = C cos cos (1)
2X 2Y
where 2X and 2Y are the dimensions of the plate, w is the The extensional elastic normal strain energy in the plate
transverse displacement at any point, C is the transverse (¼ geometry) with a central rectangular hole is given by
Ehπ 4 Y 9 3 b πb 3 2πb
1− sin −− sin C 4+
512(1 − ν 2 )X 3 16 4π Y Y 32π Y
Ehπ 4X 9 a 3 πa 3 2πa
1 − − sin − sin C 4+
512(1 − ν 2 )X 3 16 X 4π X 32π X
(2)
Ehνπ 4 1 a 1 2πb
1 − + sin C 4+
512(1 − ν 2 )X Y 16 Y 32π Y
Ehνπ 4 1 a 1 2πa
1 − + sin C 4+
512(1 − ν 2 )X Y 16 X 32π X
where E is the elastic modulus, ν is Poisson’s ratio, h (¼ geometry), Wk , by the pressure load, p, given by
is the plate thickness and 2a and 2b are the dimensions
of the central rectangular hole. The extensional elastic 4pX Y πa πb
Wk = 1 − sin sin C (4)
shear strain energy in the square plate (¼ geometry) with π2 2X 2Y
a central rectangular hole is given by
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G.K. Schleyer, N.J. Underwood, H.M. Do, J.K. Paik, B.J. Kim
σ00 hY π 2
b 1 πb
(1 − ) − sin C 2+
The above analysis holds for elastic extensional defor- 32X Y π Y
(8)
σ00 hX π 2
mation and may be used to predict maximum displace- a 1 πa
(1 − ) − sin C2
ments. A variation of the previous procedure [17] is adopted 32Y X π X
here for dealing with deformation beyond an elastic limit
and estimating permanent displacements. First, small- The relative weighting of each analysis will depend on the
displacement (flexural), yield-line theory is used to predict load and strain level. It is suggested that when the strain
a limit load for a rigid-plastic plate with a deformed shape level is above about 0.2% then Kel will be less than 1.
as shown in Figure 2 and rectangular holes with or without Some comparisons with experimental data are given later
circular ends. and show that adoption of Kel = 0.8 when the membrane
For a clamped rigid-plastic plate with a central rectangular strain level is around 1% or above gives acceptable results.
hole of dimensions 2a by 2b, the elastic limit load, p0 , The energy approach is appropriate for the estimation of
associated with the formation of yield lines along the global deformation. It cannot be used to directly predict
edges and diagonal yield lines as shown in Figure 2 is local strains around the hole. Stress concentration factors
given by can be applied in combination with the global strain to
give more realistic estimates of maximum strain but this is
3σ00 h2 (2X − a) (2Y − b)
not presented in this paper.
p0 = +
2 (Y − b) (X − a) The quasi-static energy balance approach does not account
3 (6)
(X − a ) (Y − b3 )
3 3 for dynamic effects. A further stage would be to incorporate
+ − 6ab
(X − a) (Y − b) dynamics and solve the subsequent non-linear differential
equations using numerical methods. An independent SDOF
where σ00 is the dynamic flow stress. This limit load, which procedure is given in the paper whereby dynamic effects
is based on the energy dissipated in the yield lines, is can be evaluated.
then used in the large-displacement analysis to predict
an elastic limit displacement, w0 . Deformation beyond 2.2. Energy formulation for a rectangular
this displacement is considered permanent even when the plate with a central rectangular circular hole
membrane strain in the plate is elastic. with circular ends
Due to the progressive development of plastic membrane
strain in the plate, only an approximation is suggested here It is suggested that the energy formulation for a plate
to account for deformation beyond an elastic limit in the with a central rectangular hole can be adopted for the
membrane mode. This approach is not rigorously correct case of a plate with a rectangular hole with circular ends
499
On pulse pressure loading of plates with holes
500
G.K. Schleyer, N.J. Underwood, H.M. Do, J.K. Paik, B.J. Kim
plate. At a pressure of 0.5 bar, the plate displacement at 4.3.2. Estimation of strain rate effects
the corner point of the square hole was around 25 mm
The deformed shape of the plate in Equation (1) is used to
and at the middle of the edge of the hole was just above
estimate the strain rate encountered in the pulse pressure
30 mm. No details are given of the load history. The
quasi-static energy solution for this case (with Kel = 1.0)
experiments. The average rise time recorded in the two sets
of experiments at nominal pressures of 25 psi and 50 psi
gives a maximum displacement at the corner of the hole of
were 0.006 sec and 0.012 sec, respectively. It is assumed
24.4 mm and at the middle point of the hole of 30.2 mm.
that the peak amplitude of the plate displacement occurred
At 1.14 bar, the corner displacement in the test is given as
around the same time as the peak magnitude of the loading
around 50 mm. This compares with 47 mm for the quasi-
(i.e. quasi-static response). The strain associated with
static energy solution (Kel = 0.8). The ultimate loading
stretching of the plate (i.e. membrane mode) is given by
½(w 0 )2 where w is the shape function, Equation (1), and w 0
pressure before rupture of the plate without reinforced hole
edges was given as 0.67 ∼ 1.14 bar and with reinforcing
as 1.19 ∼ 1.42 bar indicating considerable variability in
is the derivative of w with respect to the plate coordinate.
The energy method gives a maximum strain of C 2 π 2 /(16L2 )
the test conditions. Rupture of the plates initiated at the
where C is the peak displacement at the centre of the plate
hole corners. Without further details of the experiments, it
and L is the ½ span of the plate. This gives strain rates
of the order of 1 s−1 for the rates of loading encountered
is difficult to draw conclusions as to the effect of arching
around the hole, boundary conditions and load dynamics
in the experiments. The maximum strain by the energy
on the above results.
method is estimated to be of the order of 0.01. Using the
Cowper-Symonds relationship σ00 /σ0 = 1 + (ε̇/D)1/q , where
4.3. Dynamic loading of square plates, cen- σ00 is the dynamic flow stress and ε̇ is the strain rate, and
tral rectangular hole with circular ends the experimentally determined coefficients gives a ratio of
the dynamic flow stress to static flow stress of 1.31. Using
the average static 0.2% engineering proof stress in the
4.3.1. Material properties longitudinal direction of 200.5 MPa determined from the
material tests in the above Cowper-Symonds relationship
The material used in these experiments is Docol Form 01,
gives a dynamic flow stress of 262.7 MPa. This value will
a cold-reduced, mild steel used in a variety of applications
be used in the theoretical approach to compare the energy
for its formability, ideal where ductility is an important cri-
model predictions with the experimental data.
teria as in impact and blast protection. It comes in sheets
4.3.3. Estimation of inertia effects
of various widths and lengths with thickness ranging from
0.5 mm to 3.0 mm. Material characterization tests were
carried out using a servo-hydraulic tensile test machine SDOF methods can be used with due attention to their
at a strain rate of 0.00033 s−1 and gave average 0.2% limitations to estimate the dynamic loading effects on the
engineering proof stress of 200.5 MPa and 205.9 MPa square plates. It is well established that the rise time
in the longitudinal and transverse directions, respectively. of a triangular pressure pulse has the most significant
The ductility at failure was around 42%. The material influence on the dynamic response of the plate. The usual
was also tested for strain rate sensitivity using a split bi-linear resistance function is appropriate for structural
Hopkinson tensile bar over a range of strain rate from members with flexural resistance but the plate’s resistance
189 s−1 to 534 s−1 and gave 0.2% engineering proof stress in stretching mode is a function of C 3 and so highly non-
of 368 MPa to 412 MPa. Some tests were also carried linear. The elastic period of the plate, T , in stretching
out using a mini-bar at lower strain rates as only low to mode was estimated to be of the order of 0.005 sec based
moderate strain rates were expected in the experiments. on an averaged stiffness over the maximum plate response.
These gave a range of 277 MPa to 355 MPa 0.2% engi- This compares with the fundamental elastic period of the
neering proof stress over strain rates of 5 s−1 to 72 s−1 . It plate in flexural mode of around 0.05 sec. The load duration
is clear that the material is rate sensitive even at low to in the tests ranged from around 0.2 to 0.8 sec. while the
moderate strain rates. The Cowper-Symonds coefficients rise time ranged from around 0.005 to 0.013 sec. Using a
were determined from the above data to be D = 298 s−1 peak pressure load of 1 bar and load duration of 0.2 sec.,
and q = 4.89. The influence of thermal softening on the the effect of varying the rise time was evaluated using a
material has not been investigated in this study. With SDOF analysis. The SDOF parameters applied in the
the expected strains and strain rates in the experiments, analysis were 100 kN/m2 over an area of 0.25 m2 , total
adiabatic heating of the material due to plastic dissipation mass of 2.159 kg, stiffness of 1.76 MN/m, and load-mass
is not expected to have any significant influence on the KLM of 0.67 (Load factor KL = 0.46, Mass factor KM =
material behaviour. 0.31), where KLM = KM /KL . The load-mass factor converts
501
On pulse pressure loading of plates with holes
502
G.K. Schleyer, N.J. Underwood, H.M. Do, J.K. Paik, B.J. Kim
(a) (b)
Figure 5. PPLR assembled (a) with film diaphragm and clamping ring (dynamic mode) and (b) with end cover plates (static mode).
comes away as a whole piece if the fuse wire melts all the tion that pressures with duration less than 1 ms (scaled)
way round but still leaves a narrow piece of diaphragm would not affect the response of the plate significantly.
material around the edge of the nozzle. Any variation in An idealised triangular pressure pulse can be constructed
the width of this remaining piece could affect the pressure by extrapolating a line from the point of maximum pres-
profile. As the hole size increases, the decay to ambient sure through a point on the pressure curve at 10% of the
pressure and hence the load duration becomes shorter as maximum pressure as shown in Figure 9.
air from one side of the rig escapes through the hole in the
test plate more rapidly. The decay phase of the loading is
4.5. Maximum and final plate deflections
less significant than the rise phase of the pressure pulse
and SDOF analysis confirms this for the geometries, loads The permanent midpoint deflections of the tested plates
and times encountered in this series of tests. are summarized in Tables 2 and 3. It can be seen that
The pressure data was filtered removing any spike less there is no significant variation over the range of hole
than 0.125 ms (1 ms scaled) duration [6] on the assump- size for a given nominal test pressure; some variation may
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On pulse pressure loading of plates with holes
Table 2. Test data for square plates with circular holes loaded to nominally 25 psi.
Hole geometry Hole area Hole area as % Rise time tr Peak pressure Impulse Final Load duration
(mm) as ratio wrt of plate area (msec) (psi) (psi-msec) centre disp. td (msec)
φ50 hole (mm)
φ50 1.00 0.78 5.3 26.8 9071.8 15.0 677
φ50 by 75 1.64 1.29 7.4 26.0 6019 12.4 463
φ75 2.25 1.75 5.5 26.3 4181.7 13.7 318
φ75 by 100 3.20 2.51 7.0 25.7 2942.7 12.4 229
φ100 4.00 3.14 6.0 25.6 2419.2 13.7 189
φ100 by 125 5.27 4.14 5.7 24.8 1736 14.6 140
be caused by the small differences in peak pressure and 0.2) was used given the large permanent deformations (and
rise time. The decrease in stiffness associated with the plastic strain) in the test plate. This is consistent with
increasing area of the holes is more than compensated analysis of other static and dynamic plate test data. The
for by the decrease in the load. Visual inspection of the main purpose of the tests is to validate analytical and
plates, Figure 10, identified plastic hinges at the edges, numerical methods which in turn can be used for further
but no plastic hinges within the plates. The primary load studies.
bearing mode is that of membrane stretching.
The energy methods described earlier were used to predict
maximum and final plate deflections and compare with the 5. Discussion and conclusion
permanent midpoint deflections of the tested plates. These
are given in Tables 4 and 5. The quasi-static formulation A study of plates with perforations will benefit the offshore
gives more than adequate correlations when the dynamic industry in terms of improved design guidance and optimi-
flow stress of 262.7 MPa is used to account for strain rate sation of deck plates, blast walls and blast relief panels.
material effects. An elastic weighted factor Kel = 0.8 (Kpl = New novel small-scale (1:8) dynamic pressure tests on
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G.K. Schleyer, N.J. Underwood, H.M. Do, J.K. Paik, B.J. Kim
Table 3. Test data for square plates with circular holes loaded to nominally 50 psi.
Hole geometry Hole area as Hole area as % Rise time tr Peak pressure Impulse Final Load duration
(mm) ratio wrt φ50 of plate area (msec) (psi) (psi-msec) centre disp. td (msec)
hole (mm)
φ50 1.00 0.78 13.2 49.9 18388.2 23.3 737
φ50 by 75 1.64 1.29 12.6 50.2 15009.8 22.4 598
φ75 2.25 1.75 9.6 48.9 10684.7 22.8 437
φ75 by 100 3.20 2.51 10.2 48.0 7464 23.0 311
φ100 4.00 3.14 13.1 46.7 5674.1 21.3 243
φ100 by 125 5.27 4.14 13.0 45.3 3420.15 22.1 151
(a) (a)
(b) (b)
Figure 7. Pressure-time curves for plates with circular holes loaded Figure 8. Pressure-time curves for plates with extended circular holes
to (a) nominally 25 psi and (b) nominally 50 psi. loaded to (a) nominally 25 psi and (b) nominally 50 psi.
0.5 m square plates with central circular holes has been the test data. Future work will consider detailed analysis
conducted at nominal test pressure of 25 psi and 50 psi, of the test data using numerical finite element methods.
simulating an extreme over-pressure event. This data has The following gives both a qualitative and quantitative
been used to validate energy based analytical models with evaluation of the sources of error likely to be encountered
very good overall results. The energy approach that con- in the small-scale tests and in applying the simplified
siders large inelastic deformation and membrane effects analytical approach to these types of non-linear problems.
gave more than acceptable results when compared with Notwithstanding these sources of error, the simplified ap-
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On pulse pressure loading of plates with holes
5.2. Loading
The rise time in the tests scales up to about 40–100 msec
which is representative of vented hydrocarbon explosions
in offshore structures [5].
506
G.K. Schleyer, N.J. Underwood, H.M. Do, J.K. Paik, B.J. Kim
exits both nozzles on either side of the test plate in a which scales down to 23.5 mm but in the small-scale plate
sequential manner thus producing a near equal rise time with φ100 mm hole, the final deflection is only 20.2 mm.
and decay time pulse load. However, the load rise time The strict requirements for geometrically similar scaling,
is more important in categorizing the loading event as which demands equality of the dynamic flow stresses at
being one of quasi-static, impulsive or dynamic. Inertia all scales, has been violated and leads to around 7% re-
effects are always significant when the loading is applied duction in permanent deflection in the small-scale plate.
almost instantaneously as in the case of shock loading. This effect is not insignificant and is more important at
The maximum displacements associated with a load pulse higher strain rates. Clearly, it is important to estimate the
having a finite rise time tr and a long duration thereafter influence of material strain rate sensitivity when conduct-
are within approximately 20% of the quasi-static value ing dynamic tests on small-scale models, but this can be
when tr /T > 0.9, approximately. The smallest rise time done fairly reliably. Thus, with this proviso, the laws of
in the experiments was around 0.005 sec and the longest geometrically similar scaling would be satisfied provided
around 0.012 sec, thus for an average elastic period in no rupture occurs.
the large deflection range of around 0.005 sec, tr /T > 0.9.
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On pulse pressure loading of plates with holes
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