Transmittal Page

Product Title Part Number

FreeFlow FreeFlow Accxes 701P47849

Accxes Controller Service Manual
Controller for YKE/YKE-N/FRX/LVX
Status Date

January 2008
Re-issue

Change Highlights:
Change highlights include:

Updated the service manual to include the new LVX controller hardware.
Included IPV6 support in various printer configuration procedures in Section 6.
Added dhcpSet procedure in Section 6.
Added setting DDNS using dhcpSet in Section 6.
 THE DOCUMENT COMPANY
XEROX

FreeFlow Accxes Controller

Service Manual for YKE/YKE-N/FRX/LVX

CAUTION
Certain components in the FreeFlow Accxes Con-
troller are susceptible to damage from electrostatic
discharge. Observe all ESD procedures to avoid
component damage.

701P47849
January 2008
 NOTICE
While every care has been taken in the preparation of this manual, no liabil-
ity will be accepted by Xerox Corporation arising out of any inaccuracies or
omissions.
NOTICE
All service documentation is supplied to Xerox external customers for infor-
mational purposes only. Xerox service documentation is intended for use by
certified product trained service personal only. Xerox does not warrant or
represent that such documentation is complete, nor does Xerox represent
or warrant that it will notify or provide to such customer any future changes
to this documentation. Customer performed service of equipment, or mod-
ules, components or parts of such equipment may affect the warranty
offered by Xerox with respect to such equipment. You should consult the
applicable warranty for its terms regarding customer or third party provided
service. If the customer services such equipment, modules, components or
parts thereof, the customer releases Xerox from any and all liability for the
customer actions, and the customer agrees to indemnify, defend and hold
Xerox harmless from any third party claims which arise directly or indirectly
from such service.

Prepared by:

Xerox Corporation
Global Knowledge & Language Services
800 Phillips Road
Bldg. 218-01A
Webster, New York 14580-9791
USA

© 2008 XEROX CORPORATION. All rights reserved.

Printed in the United States of America

Xerox, FreeFlow Accxes, YKE, YKE-N, FRX, LVX and The Document Com-
pany are registered trademarks of Xerox Corporation.
Identifying product names and numbers herein are trademarks of
XEROX CORPORATION.
Postscript® is the trademark of Adobe Systems, Inc.
 Revision Control List
Product Title Part Number Date

FreeFlow Accxes Controller Service Manual 701P47849 1/2008

 Revision Control List
Product Title Part Number Date

FreeFlow Accxes Controller Service Manual 701P47849 1/2008

Page No. Rev.

All Pages Dated 1/2008

 Introduction
About this Documentation ............................................................................................... iii
Organization.................................................................................................................... iii
How to Use This Manual ................................................................................................. iv

Reissue 1/2008 Introduction

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX i
Introduction 1/2008 Reissue
ii FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
About this Documentation Organization
This manual is part of a documentation system that includes the training. This manual consists of eight sections. The title and description of each section are listed
below.
This manual contains Repair Analysis Procedures (RAPs), Repair Procedures, Adjustment
Procedures, Parts List, Diagnostic Procedures, Installation Procedures, Wiring Data, Block Section 1. - Service Call Procedures
Schematic Diagrams (BSDs), and Accessories.
This section contains the following:

This manual enables the Service Representative to repair the YKE, YKE-N, FRX, and LVX • Call Flow
controllers.
• Initial Actions/ System Checks
Consult the software release notes for updates to software functionality. • Workstation Checkout Procedure
• System Checkout/Final Action
Call Flow
The Call Flow Procedure is a list of activities to be performed on each service call.

Initial Actions/ System Checks

This procedure identifies how to collect the data necessary to decide how to proceed with the
service call. It classifies the problem and refers you to the appropriate RAP.

Workstation Checkout Procedure

This procedure is designed to ensure that the controller is correctly set up to run and communi-
cate with other elements. It consists of a series of connection checks, configuration test prints,
PING tests, and tests made from a laptop PC.

System Checkout / Final Action

The purpose of this procedure is to record the media feet count and to make a record in the
system log book of the service activities that were performed. The Final Action is designed to
ensure that the print is produced correctly and to ensure that image quality is within specifica-
tion.

Section 2. - Repair Analysis Procedures (RAPs)

This section contains the Repair Analysis Procedures (RAPs) necessary to repair the faults.
When using a RAP, always exit the procedure when the fault is fixed. Do not perform the
remaining steps.

Section 3. - Image Quality Repair Analysis Procedures (RAPs)

This section is not presently used.

Section 4. - Repair / Adjustment

This section contains the repair and adjustment procedures for the controller.

Section 5. - Parts List

This section contains the detailed Parts List for the controller.

Section 6. - General Procedures

This section contains Diagnostic Procedures, Installation Procedures, and General Informa-
tion, which includes Product Specifications for the controller.

Reissue 1/2008 Introduction

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX iii About this Documentation, Organization
Section 7. - Wiring Data How to Use This Manual
This section contains Plug/ Jack Location Index, Plug/ Jack Location Drawings, and the BSDs. The Service Call Procedures will direct you to the appropriate Section of the Service Manual.

Section 8. - Accessories You should begin the service call with the Call Flow Procedure. From there, you will be referred
This section contains accessories added to the customer configuration. to Initial Actions/ System Checks Procedure.

From the Initial Actions/ System Checks Procedure you are referred to Section 2, Repair Anal-
ysis Procedures.

When you have made a repair, always go to the Call Flow Procedure to finish the call.

Introduction 1/2008 Reissue

Organization, How to Use This Manual iv FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 1 Service Call Procedures
Call Flow Procedure........................................................................................................ 1-3
Initial Actions / Systems Checks ..................................................................................... 1-4
System Checkout / Final Actions .................................................................................... 1-5
Workstation Checkout Procedure ................................................................................... 1-6
Test Print Error Codes .................................................................................................... 1-7
Printing an Error or Warning Page .................................................................................. 1-8
Error Messages............................................................................................................... 1-12
Normal Boot Messages................................................................................................... 1-15

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 1-1
Service Call Procedures 1/2008 Reissue
1-2 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Call Flow Procedure
Procedure
The call is for installation or upgrade.
Y N
Perform the following:
1. Go to Initial Actions / Systems Checks.
2. Go to System Checkout / Final Actions.

Go to Controller Installation for YKE/YKE-N/FRX/LVX, then Connecting to a Network - 88xx/

510, or Connecting to a Network - 721p or Connecting to a Network - 6030/6050 or Connect-
ing to a Network - 6050A or Connecting to a Network - 6204.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 1-3 Call Flow Procedure
Initial Actions / Systems Checks
Perform the following:

1. If the printer is an 8825, 8830, 8850, or 510 and the Printer Control Panel displays Status
Code E701, go to E701 Fault Code RAP.
2. If the printer is a 721p and no test print is made on initial power on, go to No Test Print
RAP.
3. Review the Printer Configuration Test Print for controller error codes. If a controller error
code is found, go to Test Print Error Codes, located later in this section.
4. Review the Printer Configuration Test Print for Printer Status Codes. If a Printer Status
code is found, go to Status Code Entry Chart in Section 1 of the Printer Service Manual.
5. Review the Printer Configuration Test Print for enabled Features. If a disabled feature is
found where the feature should be enabled, go to Section 2, Feature Not Enabled RAP.
6. Go to Power On Self Test (POST) in Section 2 of this service manual and use the System
Lights, Diagnostic Lights, and Beep Codes to troubleshoot.

Service Call Procedures 1/2008 Reissue

Initial Actions / Systems Checks 1-4 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
System Checkout / Final Actions
Procedure
1. If the system is a 721p, 510, 8825, 8830, 8850, 6030/6050/6050A or 6204 with Scan Sys-
tem configuration, make a copy from the scanner.
2. If the system is connected to the network, ask the customer to submit a file for printing to
the controller over the network.
Prints are delivered to the exit tray.
Y N
Refer to the Workstation Checkout Procedure to begin your repair.

Evaluate the prints using Print Quality Definitions in the Printer Service Manual, Section 3.
The print quality is acceptable.
Y N
Refer to the print defect definitions in the Printer Service Manual, Section 3 and go to the
appropriate print quality RAP.

Perform the following:

1. Clean the exterior of the printer and controller.
2. Provide print samples to the customer.
3. Record all activities in the Service Log.
4. Record the Print Count Readings on the Service Call Report.
5. Give appropriate credit to the Customer.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 1-5 System Checkout / Final Actions
 A B C D
Workstation Checkout Procedure Ask to replace the workstation with your laptop on the network. Connect the
network cable to the laptop NIC. Use the same TCP/IP parameters on the lap-
Description top PC as the workstation. Access the Command prompt (MS-DOS Prompt).
Additional network troubleshooting information is provided in the Lost Connection to Network PING the controller IP. The PING command FAILS to receive replies.
RAP in Section 2. Y N
Send a print file from the latest FreeFlow Accxes Service Tools CD using
Initial Actions the WebPMT or Document Submit Tool. The laptop successfully pro-
• Check that all connectors are seated correctly at the controller. duces prints over the network.
Y N
• If the system is a 8825 or 8830 DDS, 8850DS, 510, 721P, 6030/6050/6050A, or 6204 con-
Establish a Serial Connection with the controller and login using the
figuration:
service username and password (see Service Login). Type testPrint
1. Check that the IEEE1394 cable from the scanner is connected to the scanner con- and press the <ENTER> key. A hardcopy is produced by the
nector on the controller. engine.
2. Check that the scanner power switch is turned on. Y N
3. Check the scanner LED for a “P.”. If a “P.” is not displayed, disconnect then recon- Check the boot spew for an error message. Refer to Error Mes-
nect the IEEE1394 cable. sages in Section 1. Inform the customer the network is sus-
pected bad.
• The Configuration Test Print provides troubleshooting information that will be used later.
Check that the communication parameters are set correctly.
Inform the customer there is a problem with the network.
• Acquire the workstation TCP/IP parameters using either IPCONFIG (Windows NT,
Win2K, and WinXP or WINIPCFG (Windows 95 & 98), at a DOS or command prompt.
Inform the customer there is a problem with the workstation.
Procedure
A known good file is submitted from the workstation. The new file prints OK. Inform the customer there is a problem with the network.
Y N
The network configuration of the workstation is suspect. The network protocol is any- There is a Post Error Code displayed on the Controller LED Display.
thing other than TCP/IP. Y N
Y N The 10/100/1000 Ethernet port LEDs are on.
Obtain the IP address for the controller from the Configuration Test Print. Ask the Y N
customer to use the PING function to test the connection to the controller. The Go to the Lost Connection to Network RAP in Section 2.
PING command receives replies.
Y N Connect a Laptop to the serial port on the controller, and enter the Diagnostics,
Ask the customer to enter the PING command on the command line to test the and reboot the controller, but do not stop the ‘autoboot’. Check the boot spew
workstation IP address acquired in the initial actions. The PING command for an error message. Refer to Error Messages in Section 1.
receives replies.
Y N Refer to the Power On Self Test (POST).
Inform the customer the workstation network interface is suspected bad.
Connect a Laptop to the serial port on the controller, and enter the Diagnostics (Serial
Ask the customer to PING the router (gateway) listed in the Configuration Test Connection). Check the boot spew for an error message. Refer to Error Messages in Sec-
Print. The PING command receives replies. tion 1. Inform the customer that the network is suspect.
Y N
Inform the customer the gateway is suspected bad. Inform the customer the old file is corrupt.

Obtain the IP address of another device on the same segment of the network.
Ask the customer to PING the other device. The PING command receives
replies.
Y N
Inform the customer that a segment of the network is suspected bad.

A B C D
Service Call Procedures 1/2008 Reissue
Workstation Checkout Procedure 1-6 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Test Print Error Codes Table 1 Test Print Error Codes
Printed Error Description of Test Being What To Do About Printed Error
Code Performed Code
Controller firmware supports the printing of the Error Code Log as part of the information con-
tained in the Test Print. Go to Making a Test Print in Section 6 for location of Error Log informa- 50000003 Unexpected internal software or Switch off the system power. Check
tion. 50000004 hardware failure cables. Switch on the system
50000005 power.
The information is displayed in the following format: ERROR LOG:(NNNNNNNN,CCCCCCCC) 50000006
Where:NNNNNNNN - decimal number representing the number of seconds the controller has 50000007
been powered on and running.CCCCCCCC - error code. 50000009
5000000A
The first (NNNNNNNN,CCCCCCCC) pair displayed contains the total number of seconds the 5000000B
controller has been powered on and running and an error code of 00000000. A maximum of 19 50000008 Scanner media jam Manually remove document if nec-
additional (NNNNNNNN,CCCCCCCC) pairs are displayed. The number of seconds of power- essary. Rescan the document if
on time displayed in the additional pairs is the time at which the error occurred. The additional necessary. Power off and power on
pairs are displayed in order from most recent to oldest error. Restoring FACTORY DEFAULTS the system if subsequent scans
or downloading a new release of firmware on the controller will clear the error codes from the fails to print.
log. The total number of seconds of power-on time is reset to zero when firmware is installed. 50000011 An unexpected error occurred sav- Rescan document. Power off and
ing the scanned image to disk. power on the system if subsequent
scans return the same error.
50000012 Scanned documents have filled all Retrieve and delete images from
Table 1 Test Print Error Codes
50000013 available memory. hard disk. Rescan document.
Printed Error Description of Test Being What To Do About Printed Error 50000014 No room in memory to begin stor- Wait for previously scanned images
Code Performed Code ing scanned document. to finish being processed and
30000000 System configuration changed. It No action necessary if scanner has saved to disk.
was last configured as a printer- been removed from the system. Rescan document.
copier, but no scanner was 50000015 Job Spooler limit has been Wait for the active job to complete.
detected during this power-on boot reached.
sequence. 50000016 Set/Build maximum number of Print the current set and pickup
30000001 Invalid system configuration. A Check the Hard Drive cables, go to pages has been exceeded. where it left off as a new set.
scanner was detected but no hard Block Schematic Diagrams. 50000017 FTP Transfer Failed. Check destination settings on the
disk drive was detected. WebPMT Scan Destination Page.
30000002 Invalid system configuration. A Verify that DRAM is installed cor- Validate that the FTP server is run-
scanner was detected but less than rectly, go to REP 1.5. Install more ning properly.
64 MB of RAM were detected. RAM as is necessary.
40nnnnnn Error reading user job account The probable cause is that the sys-
number nnnnnn. Account has been tem was powered down while job
removed from the Hard Disk Drive. accounting software was active.
Instruct the user to wait at least 60
seconds after printing last job
before powering down the system.
The System Administrator can use
AMT to resend associations to the
printer.
50000001 The current scan has filled all avail- Remove document, press START
able memory to print job.
50000002 The current scan and one or more Remove document. Wait for previ-
previous scans havefilled all avail- ous scans to finish printing.End the
able memory. current set if a set is in progress.
Rescan the document.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 1-7 Test Print Error Codes
Printing an Error or Warning Page Table 1 Error Page Messages

The controller can be configured to optionally print an error or warning page when a problem is Error Description
detected during the processing of a job. Typical processing errors include interpreter errors, POSTSCRIPT NOT INSTALLED PostScript feature key is not installed or Post-
out-of-system-memory errors, etc. The creation of error pages is controlled by a printer param- Script initialization failed when application first
eter configured from the printer operator control panel menu <SETUP PRINTER><ERROR started.
PAGE> or via the Web Printer Manager Tool. The error page will print on the same media type POSTSCRIPT INTERPRETER Possible problem with the input file or controller
that is specified for the current job. The size of the media used is cut to fit the size of the error
ERROR out of memory. Failure details from the Adobe
page in length. Note that the error page does not replace the failed job in the job stream; it is interpreter may be available under “POST-
printed immediately following the job in error. If collation is enabled, the error page will be SCRIPT ERROR” on the error page.
printed first since the page flow is reversed.
PDF INTERPRETER ERROR Possible problem with the input file or controller
out of memory. Failure details from the Adobe
In general, whenever error and/or warning pages are printed, there is a high probability of
interpreter may be available under “POST-
some type of customer file format problem.
SCRIPT ERROR” on the error page.
Three levels of error page generation are provided: FILENET TILED IMAGE HEADER Problem with the input file.
ERROR
• NONE FILENET BANDED IMAGE HEADER Problem with the input file.
• LEVEL 1 (errors only) ERROR
• LEVEL 2 (warnings and errors) UNEXPECTED END OF FILE Generic error for end of input data at an unex-
pected time given the file type. This error may be
By default, the controller is set to error page LEVEL1. The error page does not replace the
generated if the Automatic Format Recognition
failed job in the job stream. The error page is queued to the job scheduler as the highest prior-
module fails to correctly identify the file format.
ity job. One or more jobs could print ahead of the error page if those jobs were already inter-
preted and rasterized for printing. CALCOMP CHECKSUM ERROR CALCOMP-specific error indicating that a CAL-
COMP data message has failed the checksum
The Error or Warning page includes the following information: test. It is generated only when the 8825/8830
DDS has the CALCOMP checksum enabled.
• Job ID CORRUPTED TIFF IMAGE HEADER TIFF-specific error indicating that the first 4 bytes
• Job Name (if available) of a file identified as being in TIFF format do not
contain the values 49,49,2a,00 or 4d,4d,00,2a (all
• The Job’s processing parameters (the associated page and job parameters)
hexadecimal values). For the Navy TIFF (a.k.a
• The error or warning number and a short descriptive error string
NIFF or NIRS), the valid byte sequences are
• A list of Warning Page messages and of Error Page messages appears on the following 49,49,4e,31 or 49,49,4e,32 or 4d,4d,31,4e or
pages. 4d,4d,32,4e (all hexadecimal values).
Error Page Messages PRINTER MEMORY ALLOCATION This error indicates that the real-time operating
The following error messages appear on the controller generated Error page if the plot file con- ERROR system supporting the controller software mod-
tained a fatal error. The corresponding Data Format Interpreter was not able to recover from ules failed to satisfy a memory request allocation.
the error and stopped interpreting the job at the time the error occurred. A partial plot may be This may indicate corruption of controller internal
generated if the error was preceded by plotting instructions which caused something to be structures or memory leaks.
drawn. Otherwise, the printer will not eject a blank sheet1. The controller will generate an error NO SPACE IN NONVOLATILE STOR- Accxes internal software error. FTP debug log
page if Error Level 1 or 2 are enabled at the processing Setup Menus. The following table is AGE files from the controller; forward files to engineer-
sorted alphabetically. ing team.
INVALID ACCOUNT OR USER ID Job accounting is enabled and the account or
Table 1 Error Page Messages user ID specified with the job was invalid. Resend
Error Description association from AMT if the specified account and
user IDs appear to be correct.
NOT ENOUGH RESOURCES FOR Memory, hard disk, or Accxes software problem.
POSTSCRIPT Use a Serial Connection to view the Accxes boot
spew for specific errors.

Service Call Procedures 1/2008 Reissue

Printing an Error or Warning Page 1-8 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 Table 1 Error Page Messages
Error
UNSUPPORTED DATA FORMAT
UNSUPPORTED TIFF TAG/MODE
INSUFFICIENT OR CORRUPTED
TIFF MAG/MODE
INSUFFICIENT OR CORRUPTED
TIFF TAGS
DATA FORMAT SYNTAX ERROR
INTERNAL EMULATION ERROR
MULTIPLE STAMP DOWNLOAD
STAMP NOT FOUND
LABEL GENERATION ERROR
FATAL ERROR IN FIRMWARE DOWN- Problem with the firmware download file.
LOAD
FIRMWARE DOWNLOAD SYNTAX -
GENERAL
Reissue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Table 1 Error Page Messages
Description Error Description
The file format was recognized, but is not cur- CONTROLLER FIRMWARE DOWN- Firmware download file was recognized by
rently supported by Accxes. The submitted file LOAD SYNTAX Accxes, but is for a device (scanner, controller,
may not be a valid Accxes data format. If the file is IOT) that Accxes does not understand. Verify that
a valid Accxes data format, this error may be due download file is correct for the device being
to a missing license for a specific format. updated.
TIFF-specific error indicating that a TIFF tag has a SCANNER FIRMWARE DOWNLOAD Firmware download file was recognized by
value not supported in the TIFF 6.0 Specification SYNTAX Accxes, but contains errors. Verify that download
or not implemented by controller. This includes file is not corrupt and is correct for the scanner
unsupported compression modes (LZW and being updated.
JPEG). IOT FIRMWARE DOWNLOAD SYN- Firmware download file was recognized by
NOTE: LZW is supported in V12.1 and later. TAX Accxes, but contains errors. Verify that download
Problem with input file. Try opening image with file is not corrupt and is correct for the IOT being
TIFF viewing application. updated.
TIFF-specific error indicating that the TIFF Data IOT LANGUAGE DOWNLOAD SYN- Firmware download file was recognized by
Format Interpreter did not find essential image TAX Accxes, but contains errors. Verify that download
information in the file. Examples of information file is not corrupt and is correct for the IOT being
deemed essential are: image dimensions (line updated.
width, number of lines), number of bits/pixel, etc. FIRMWARE DOWNLOAD - SYSTEM Firmware update was sent when the system was
Generic error indicating that the Data Format BUSY not idle. System must be idle to perform a firm-
Interpreter could not recover from a syntax error. ware update.
This error may occur if the Automatic Format Rec- INCORRECT CHECKSUM Checksum of downloadable file received does not
ognition module fails to correctly identify the file match the checksum in the header. Check the
type (CALCOMP is being identified as HPGL), or downloadable file and replace if necessary.
if the 8825/8830 DDS is set to a specific input
RASTER STAMP REJECTED Immediate Image Overwrite was enabled when
type and a different file type is submitted for print-
you sent the stamp. Raster stamps are not sup-
ing (Setup Printer Menu is set to emulation=TIFF ported when immediate image overwrite is
and a CALCOMP file is submitted). enabled.
Generic error indicating a corrupted internal state VCGL FRAME SYNC Accxes internal software error. FTP debug log
of the active Data Format Interpreter.
files from controller; forward files to engineering
Multipage file sent as a stamp. Only single page team.
files are accepted as raster stamps.
VCGL FRAME LIST LENGTH Accxes internal software error. FTP debug log
Raster stamp specified via PJL with the user’s job files from controller; forward files to engineering
was not found on the system. Check WebPMT for team.
the actual stamp name. If they match, try re-
INSUFFICIENT MEMORY FOR VCGL Accxes internal software error. FTP debug log
uploading the stamp file.
COMMAND files from controller; forward files to engineering
Accxes internal software error. FTP debug log team.
files from controller; forward files to engineering UNDEFINED VCGL RASTER STAMP Accxes internal software error. FTP debug log
team.
files from controller; forward files to engineering
team.
ILLEGAL VCGL FONT DEFINITION Accxes internal software error. FTP debug log
Firmware download file was recognized by files from controller; forward files to engineering
Accxes, but contains errors. Verify that download team.
file is correct for the device being updated.
FAILED TO ALLOCATE PALETTE Accxes rendering is out of memory. FTP debug
STACK log files from controller; forward files to engineer-
ing team.
1/2008 Service Call Procedures
1-9 Printing an Error or Warning Page
 Table 1 Error Page Messages
Error Description
POLYGON BUFFER MEMORY Accxes rendering is out of memory. FTP debug
ERROR log files from controller; forward files to engineer-
ing team.
POLYGON BLOCK MEMORY ERROR Accxes rendering is out of memory. FTP debug
log files from controller; forward files to engineer-
ing team.
TOO MANY POINTS IN POLYGON Polygon is too complex for Accxes. FTP debug
log files from controller; forward files to engineer-
ing team.
INTERNAL ERROR PROCESSING Accxes internal software error. FTP debug log
POLYGON files from controller; forward files to engineering
team.
UNSUPPORTED JPEG FILE TYPE OR JPEG file may be corrupt or contains tags not
MARKERS understood by Accxes. NOTE: CMYK JPEG files
are not supported by Accxes.
ERROR PROCESSING JPEG Corrupt JPEG file or Accxes internal software
error. Try opening image with TIFF viewing appli-
cation. FTP debug log files from controller; for-
ward files to engineering team.
OS ENABLEMENT NOT INSTALLED OS Enablement feature key is not installed on the
system. This message is for the 8825, 8830,
8850, 510, and 721.
OS AND/OR PRINT KEY NOT OS Enablement or Print Activation feature key is
INSTALLED not installed. This message is for the 6030 and
6050 only.
IMMEDIATE IMAGE OVERWRITE Immediate Image Overwrite failed. Run On
FAILURE Demand Image Overwrite to verify that the disk is
completely clean. If the On Demand Image Over-
write fails, check the hard drive cables, and
replace the hard drive in the system if necessary.
ON-DEMAND IMAGE OVERWRITE On Demand Image Overwrite failed. Try it one
FAILURE more time. If it fails a second time check the hard
drive cables, and replace the hard drive in the
system if necessary.

NOTE: 1 Both supported vector languages (HPGL and CALCOMP) specify that the “pen-
down” operation must cause a mark on paper mimicking the shape of a pen. Such a mark will
cause a partial plot to be generated.

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Printing an Error or Warning Page 1-10 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Warning Page Messages Table 2 Warning Page Messages
The following warnings appear on the controller generated Error page if the plot file contained Warning Description
some minor error. The corresponding Data Format Interpreter was able to recover from the
TOO MANY CGM HATCH STYLE DEF- CGM-specific error indicating that the file
error and there should be some hardcopy output. The controller will generate an error page
INITIONS attempted to define more than 32 hatch styles.
with these messages only if Error Level 2 is enabled at the processing Setup menus. The fol-
lowing table is sorted alphabetically. TOO MANY CGM PATTERN STYLE CGM-specific error indicating that the file
DEFINITIONS attempted to define more than 64 patterns.
Table 2 Warning Page Messages UNSUPPORTED CGM ARGUMENTS CGM-specific error indicating that the values/
types of the arguments for the current command
Warning Description
are not supported by the command definition.
UNSUPPORTED HPGL COMMAND The file contains a HPGL command which is not CORRUPTED JPEG HEADER OR JPEG file may be corrupt or contains tags not
supported (neither with full implementation, nor as MARKERS understood by Accxes. NOTE: CMYK JPEG files
a NO-OP). The controller supports all the HPGL are not supported by Accxes.
commands implemented by the HP 758x and
INSUFFICIENT OR CORRUPTED JPEG file may be corrupt or contains tags not
DesignJet 600/650, according to the HP docu-
JPEG DATA understood by Accxes. NOTE: CMYK JPEG files
mentation.
are not supported by Accxes.
UNSUPPORTED HP-RTL COMMAND The file contains a HP-RTL command which is not
supported (neither with full implementation, nor as
a NO-OP). The controller supports all the HP-RTL
commands implemented by the DesignJet 600
and implements a subset of the HP-RTL com-
mands for the DesignJet 650 and NO-OPs the
others.
UNSUPPORTED ARGUMENT(S) HPGL-specific error indicating that one (or more)
HPGL commands had too many or incorrect argu-
ments.
DATA FORMAT SYNTAX ERROR Generic message for any type or syntax error
encountered in any data format. The Data Format
Interpreter re-synchronizes on the next correct
command.
NUMERIC OVERFLOW HPGL-specific error indicating that one (or more)
HPGL commands had arguments with too many
digits. The current controller number range is -
1073741824 to 1073741823 with a maximum of 6
decimal digits.
UNEXPECTED CALCOMP EOM CALCOMP-specific error indicating that the CAL-
COMP EOF byte was encountered in an unex-
pected position (e.g. in the middle of a command).
FILENET GRAYSCALE DATA UNSUP- Multi-bit filenet file received. Accxes only supports
PORTED single-bit filenet.
CGM ILLEGAL NUMBER OF ARGU- CGM file is corrupt or possibly a version not sup-
MENTS ported by Accxes.
ILLEGAL CGM VERSION CGM file may be a version unsupported by
Accxes.
ILLEGAL COMMAND IN CURRENT CGM-specific error indicating that the current
CGM STATE command is illegal for the current state of the
CGM parser state machine (per ISO standard).
TOO MANY CGM LINE STYLE DEFI- CGM-specific error indicating that the file
NITIONS attempted to define more than 32 line styles.

Reissue 1/2008 Service Call Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 1-11 Printing an Error or Warning Page
Error Messages
Error Messages assist the CSE in troubleshooting the controller and can be viewed by estab-
lishing a Serial Connection with the controller. Error messages may be displayed during soft-
ware installation, during Accxes startup/runtime, or as a result of an error at the Service Login
prompt.
Software Installation Error Messages
Error Message: Could not find kernel image: xxxxx
Problem: The FreeFlow Accxes Installation / Recovery CD can not find the boot image.
Cause: Accxes was not entered at the boot: prompt.
Solution: At the boot: prompt, type Accxes and then press <ENTER> to start the installa-
tion.
Error Message: The package <package name> cannot be opened.
Problem: The automated installation procedure on the CD failed.
Cause: Bad media or a problem with the CDROM drive.
Solution: Perform a Media Check on the FreeFlow Accxes Installation / Recovery CD.
1. If the media check fails, order another FreeFlow Accxes Installation / Recovery CD.
2. If media check passes, use another known good FreeFlow Accxes Installation / Recovery
CD, if possible. If the second known CD fails, there may be a problem with the CDROM
drive.
Error Message: No Driver Found. Unable to find any devices
for the type needed for this installation type.
Problem: OS Install/Recovery CD version 3.0 is being used to install software on an FRX con-
troller.
Cause: Installation software does not recognize the FRX hard disk drive.
Solution: Use OS Install/Recovery CD version 3.1.
Accxes Startup/Runtime Error Messages
Error Message: Your system appears to have shut down
uncleanly.
Problem: Startup has discovered problems with the file system.
Cause: Accxes was shutdown unexpectedly. The may be due to the a Forced Shutdown
method or a sudden loss of power to the controller.
Service Call Procedures
Error Messages
Solution: The file system will automatically be repaired. A reboot may occur during this pro-
cess. If the problem was due to an improper shutdown, ensure that Normal Shutdown proce-
dures are used.
Error Message: SIOCGIFADDR on eth0 failed.
Problem: Accxes could not recognize the Ethernet interface during its initialization sequence.
Cause: Usually due to an incorrect configuration of the Ethernet interface.
Solution: Use Viewing IP Address Using ifShow Command and Viewing Network Configura-
tion Using netShow Command to check the status of the Ethernet interface.
Error Message: Accxes not starting.
Problem: Accxes will not start.
Cause: The “s” key was pressed during the boot process keeping Accxes from launching.
Solution: Allow the boot process to proceed without interruption.
Service Login Error Messages
Error Message: shell-init: could not get current directory
Problem: The current directory is unknown.
Cause: When some directories are renamed or deleted, the current directory become invalid.
Solution: Try changing the current directory to the service account’s home directory using %
cd /home/service. Then change back to the desired directory.
Error Message: getcwd: cannot access parent directories:
No such file or directory
Problem: The current directory is unknown.
Cause: When some directories are renamed or deleted, the current directory become invalid.
Solution: Try changing the current directory to the service account’s home directory using %
cd /home/service. Then change back to the desired directory.
Error Message: -bash: xxxxx: Command not found
Problem: The command and/or script was unrecognized.
Cause: The command was mis-typed, or the command/script no longer exists on the system.
Solution: Check the command syntax and try again. If the command syntax is correct, use
Software Recovery to reinstall the GNU/Linux operating system.
1/2008 Reissue
1-12 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Error Message: -bash: xxxxx: No such file or directory
Problem: The file or directory was not found.
Cause: The command was mis-typed, or the file is missing from the Accxes file system.
Solution: Ensure that the required file or directory is in the current directory. If the required file
or directory is missing, use Software Recovery to reinstall the GNU/Linux operating system.
Error Message: eth0: error fetching interface information:
Device not found
Problem: The Ethernet device configuration was not found.
Cause: There is a problem with the Ethernet chip or a problem with the Accxes software.
Solution: Use Software Recovery to reinstall the GNU/Linux operating system.
Error Message: cat: /etc/sysconfig/network-scripts/ifcfg-
eth0: No such file or directory
Problem: When attempting to display network information, the configuration file for the Ether-
net device was not found.
Cause: The file is missing from the Accxes file system.
Solution: Try the ifRestore command. If this does not work, use Software Recovery to rein-
stall the GNU/Linux operating system.
Error Message: Login incorrect
Problem: Login is not allowed.
Cause: User name and/or password supplied to GNU/Linux was incorrect.
Solution: Verify that the user name and password are correct. Make sure that the <Caps
Lock> key is off and that proper capitalization of all user name and password fields is correct.
It is possible that the passwords were somehow changed. If this password still does not work,
use Software Recovery to reinstall the GNU/Linux operating system.
Error Message: cat: /etc/sysconfig/system-config-securi-
tylevel: No such file or directory
Problem: Can not determine or set firewall settings.
Cause: The configuration file was deleted from the Accxes file system.
Solution: A backup configuration file is stored on the Hard Disk Drive. Type the command:
firewallConfig.pl - r and press <ENTER> to restore the file.
Error Message: COULD NOT STAT THAT FILE: No such file or
directory
Problem: The ‘downloadCode’ utility could not find the requested file.
Reissue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Cause: The specified file does not exist or is in a different location.
Solution: Check the file name for proper spelling. Use the full path to the file name.
Error Message: usage: kill [ -s signal | -p ] [ -a ] pid...
kill -1 [ signal ]
Problem: Error when trying to run killAccxes.
Cause: killAccxes was typed when Accxes was not running. No harm is done by doing this.
Solution: Use accxesRunning script to check if Accxes is running before using killAc-
cxes.
Error Message: usage: networkConfig.pl [OPTIONS] [VALUES]
Problem: Error when trying to run ipset.
Cause: Wrong parameter used with ipset.
Solution: See Setting IP Address Using ipset Command for correct usage.
Error Message: mount: No medium found
Problem: Unable to mount CDROM drive.
Cause: mountCD command issued; CDROM not detected.
Solution: Use ejectCD and re-try the mountCD command. If the problem persists, try the CD
in another drive if possible. If it works in another drive, there may be a problem with the
CDROM drive in the Accxes controller.
Error Message: mount:/dev/sdb1 is not a valid block device
Problem: Unable to save or restore to a USB device.
Cause: One of the USB save or restore commands could not find a valid USB storage device.
Solution: Remove and re-insert the USB storage device and re-try the command. Remove
and re-insert the USB storage device in a different USB port and re-try the command.
NOTE: Not all USB storage devices are compatiable with Linux.
Error Message: cp: cannot stat /mnt/usb/Accxes/xxxxxx
Problem: Unable to retrieve a file from a USB device.
Cause: One of the USB save or restore commands can’t find a file on the USB storage device.
1. Backup was not performed, or data has been erased from the USB device.
2. There is a problem with the USB device.
3. Backup/restore must be done to the same Accxes controller.
Solution:
1/2008 Service Call Procedures
1-13 Error Messages
1. Remove and re-insert the USB storage device and re-try the command. Error Message: (t2650848176: tEmTask):
2. Using a PC with a USB port, see if the backup data is on the USB device. The backup (t2650848176: tEmTask): <validateCD> CD Rev X.X is
data is stored on the USB device in a directory called “Accxes”. Under the “Accxes” direc-
tory, there is a subdirectory based on the Dell serial number of the Accxes controller.
GREATER THAN X.X. NOT Allowing download.
Error Message: Can not execute while Accxes is running! (t2650848176: tEmTask):
Problem: Unable to run some diagnostic ulilties. (t2650848176: tEmTask): This Accxes dnld requires CD
version X.X or greater
Cause: Some diagnostic utilities can not operate while Accxes is running. (t2650848176: tEmTask):
Solution: (t2650848176: tEmTask):
Problem: The firmware download cannot be accepted.
1. Use killAccxes utility to shut down Accxes.
2. Use reboot utility and press ‘s’ and <ENTER> when prompted during the reboot to pre- Cause: The firmware download requires a CD more recent than the one currently installed .
vent Accxes from launching.
Solution: A different version of Accxes may be loaded, OR an updated OS Install / Recovery
Error Message: Accxes exited with unknown status 137. Pro-
CD installed.
gram aborted.
Problem: Accxes shuts down unxpectedly. Error Message: (t2650909616: tEmTask): <validateKernel>
Cause: If killAccxes was used, this is normal. Otherwise a serious error has caused Accxes
Kernel Mismatch! NOT Allowing download.
to exit unexpectedly. (t2650909616: tEmTask):
(t2650909616: tEmTask): This download file requires one
Solution: Reboot to see if the problem persists. If it persists, reboot again capturing messages
to a file. Compare the captured messages to those in the Normal Boot Messages section.
of these Linux kernels:
(t2650909616: tEmTask):
Error Message: Xerox Wide Format scanner NOT found. (t2650909616: tEmTask): 2.6.x-xxxx
Problem: Can not detect an attached scanner. (t2650909616: tEmTask):
Cause: The testFirewire diagnostic did not find an attached scanner. (t2650909616: tEmTask): This controller has kernel:
2.6.x-xxxx
Solution: Follow the No Communication with Scanner RAP. (t2650909616: tEmTask):
Problem: The firmware download cannot be accepted.
Error Message: Firewire card not found.
Problem: Can not detect a firewire card. Cause: The firmware download requires a kernel other than the one installed.

Cause: The testFirewire diagnostic did not find the firewire card. Solution: A different version of Accxes may be loaded, OR load an OS Install / Recovery CD
with the required kernel and re-try the firmware download.
Solution: Follow the No Communication with Scanner RAP.

Error Message: checkForScanner FAILED.

Problem: Can not detect an attached scanner.

Cause: The testFirewire diagnostic did not find the firewire card.

Solution: Follow the No Communication with Scanner RAP.

Firmware Download Error Messages

Service Call Procedures 1/2008 Reissue

Error Messages 1-14 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Normal Boot Messages
INIT: version 2.85 booting
The following section lists the normal boot messages that are displayed on the Laptop PC
Welcome to Fedora Core
when the controller boots up. The messages may look slightly different depending upon the
Press 'I' to enter interactive startup.
Install/Recovery CD version loaded on the controller.
The base of the operating system is installed. Do not press "i" to enter interactive startup, let it
progress automatically.
FreeFlow Accxes Install/Recovery CD Version 2.0 and below
(See YKE/YKE-N/FRX/LVX Install Recovery CD/Application Compatibility)
Checking filesystems
Checking all file systems.
GNU GRUB version x.xx (640K lower / 513517K upper memory) The rest of the file systems are being examined.
The Linux bootloader has been detected. Total system memory is displayed. A list of available
Linux kernels will follow, typically Accxes has only one. The default kernel will be selected auto-
matically.
INIT: Entering runlevel: 3
We are entering runlevel 3, a multi-user environment without a graphical user interface.

Booting 'Fedora Core (2.6.x-xxxx)'

The Linux kernel is booting.
JBoss detected. Turning port forwarding on
This message will only appear on V3.0 and above of the OS Install/Recovery CD. Support for
the Java based Gen7 Web PMT is being initialized.
Kernel command line: ro root=LABEL=/ console=ttyS0,9600
or (depending upon the CD version)
Type "s <enter>" within x seconds to stop auto-run of Accxes.
kernel /vmlinuz-2.6.16-1.2111_FC4 ro root=LABEL=/ console=ttyS0,9600 A point at which Xerox service can stop the auto-execution of the Accxes application.
The kernel will output messages to the serial port (ttys0) at a baud rate of 9600.

Checking for JBOSS threads...

Intel machine check architecture supported. JBOSS not running.
Intel machine check reporting enabled on CPU#0.
Deleting /usr/java/jboss/server/default/work/jboss.web/localhost...
CPU0: Intel P4/Xeon Extended MCE MSRs (12) available
CPU: Intel(R) Pentium(R) 4 CPU 2.80GHz stepping 04 launchJBoss ID: 1888. Setting priority to 27.
Processor is examined and results reported. CPU speed and type are shown.
run.sh: Missing file: /usr/java/jdk/lib/tools.jar
run.sh: Unexpected results may occur. Make sure JAVA_HOME points to a
JDK and not a JRE.
hda: ATAPI 48X CD-ROM drive, 128kB Cache, UDMA(33) =====================================================================
The CD-ROM drive is detected. JBoss Bootstrap Environment

JBOSS_HOME: /usr/java/jboss
scsi1 : ata_piix
Vendor: ATA Model: WDC WD400JD-75HK Rev: 14.0 JAVA: /usr/java/jdk/bin/java
Type: Direct-Access ANSI SCSI revision: 05
The hard drive is detected. NOTE: The drives for YKE, YKE-N, FRX are SATA, not SCSI. JAVA_OPTS: -Xms128M -Xmx128M -Dprogram.name=run.sh
Fedora Core Linux reports SATA drives as being SCSI, so this is a normal result. "WDC" is the
vendor name (Western Digital), this may vary. Model and Revision number may be different CLASSPATH: /usr/java/jboss/bin/run.jar:/usr/java/jdk/lib/tools.jar
that what is shown above due to changes in hard drive models and firmware. =====================================================================
These messages will only appear on V3.0 and above of the OS Install/Recovery CD. Support
FreeFlow Accxes Install/Recovery CD Version 3.x for the Java based Gen7 Web PMT is being initialized.

(See YKE/YKE-N/FRX/LVX Install Recovery CD/Application Compatibility)

Reissue 1/2008 Service Call Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 1-15 Normal Boot Messages
Removing device: /dev/ifV111_0/iot ... OK (t4143953792: tRootTask): Exiting BOOT_linux with success.
Creating device: /dev/ifV111_0/iot ... OK This indicates that Accxes has initialized and is ready to process print/scan jobs.
Removing device: /dev/ifV111_0/aha ... OK
Creating device: /dev/ifV111_0/aha ... OK
Removing device: /dev/ifP19X_0/iot ... OK (t3727535024: tEmTask): -------------------------------------
Creating device: /dev/ifP19X_0/iot ... OK (t3727535024: tEmTask): | Job ID: 1 Emulation: HPGL DFI
Removing device: /dev/ifP19X_0/aha ... OK (t3727535024: tEmTask): -------------------------------------
Creating device: /dev/ifP19X_0/aha ... OK 721 only: A status print is output during bootup. This is the normal banner screen.
Removing device: /dev/ifP19X_0/duart ... OK
Creating device: /dev/ifP19X_0/duart ... OK Third Party Rendering Messages
Loading module: xpcimod ... OK
These messages are normal and will appear sequentially but may be intersperced with other
Accxes-specific print/scan drivers are being loaded. Lines displayed depend upon the printer
messages. These messages will only appear on controllers that have third party rendering
and scanner hardware configuration. Anything other than "OK" at the end of a line may indicate
enabled.
a problem.
<tpr2-up.sh> Accxes running. (PID: 1952) Launching Xvfb
<tpr2-up.sh> Xvfb PID: .
Creating device: /dev/fxprcom0 ... OK <tpr2-up.sh> Waiting for Xvfb to start...
Creating device: /dev/fxprdat1 ... OK
Creating device: /dev/fxsccom0 ... OK Could not init font path element /usr/X11R6/lib/X11/fonts/TTF/,
Creating device: /dev/fxscdat1 ... OK removing from list!
Loading module: fxscandrv ... OK Could not init font path element /usr/X11R6/lib/X11/fonts/CID/,
Loading module: fxprdrv ... OK removing from list!
Calling chrt on fxprWQ (PID 2055 PRI 70) ... OK Could not init font path element /usr/X11R6/lib/X11/fonts/75dpi/,
Calling chrt on fxsccomWQ (PID 2031 PRI 64) ... OK removing from list!
The following device lines only appear on controllers connected to a 6204 Wide Format Solu- Could not init font path element /usr/X11R6/lib/X11/fonts/100dpi/,
tion. removing from list!

<tpr2-up.sh> Xvfb running. (PID: 1968) Launching imageso

Xerox Wide Format scanner found. <tpr2-up.sh> Waiting for imageso to start...
Validating controller<--->scanner communication <tpr2-up.sh> imageso running. (PID: 1986)
Scanner response received. length = 12 bytes. <tpr2-up.sh> Waiting for windu to start...
Message type = 0x41 commandID: 0x0008 msgDataLength: 1 <tpr2-up.sh> Launch complete!
Command succeeded. Scanner is in APPLICATION mode.
Attached Wide Format Scanner was found and the interface is working. (t2702846896: tEmTask): TPR2 connection failed, attempt 1 of 10.
Waiting and retrying...

Fedora Core release x (xxxxxx) (t2702846896: tEmTask): Successfully connected to TPR2 application!
Kernel 2.6.x-xxxx on an i686
The Linux kernel is up and running.
FreeFlow Accxes Install/Recovery CD Version 4.0 or Later
(See YKE/YKE-N/FRX/LVX Install Recovery CD/Application Compatibility)
System login:
The login screen for service and/or root accounts.
Red Hat nash version 5.1.19.0.3 starting
Welcome to Fedora Core
(t4143953792: tRootTask): Logging started Press 'I' to enter interactive startup.
The first output from the Accxes application. The base of the operating system is installed. Do not press "i" to enter interactive startup, let it
progress automatically.

Service Call Procedures 1/2008 Reissue

Normal Boot Messages 1-16 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Checking filesystems Fedora Core release x (xxxxxx)
Checking all file systems. Kernel 2.6.x-xxxx on an i686
The rest of the file systems are being examined. The Linux kernel is up and running.

Enabling INIT: Entering runlevel: 3 System login:

We are entering runlevel 3, a multi-user environment without a graphical user interface. The login screen for service and/or root accounts.

Type "s <enter>" within x seconds to stop auto-run of Accxes. (t4143953792: tRootTask): Logging started
A point at which Xerox service can stop the auto-execution of the Accxes application. The first output from the Accxes application.

Checking for JBOSS threads... (t4143953792: tRootTask): Exiting BOOT_linux with success.
JBOSS not running. This indicates that Accxes has initialized and is ready to process print/scan jobs.
Deleting /usr/java/jboss/server/default/work/jboss.web/localhost...

Removing device: /dev/ifV111_0/iot ... OK (t3727535024: tEmTask): -------------------------------------

Creating device: /dev/ifV111_0/iot ... OK (t3727535024: tEmTask): | Job ID: 1 Emulation: HPGL DFI
Removing device: /dev/ifV111_0/aha ... OK (t3727535024: tEmTask): -------------------------------------
Creating device: /dev/ifV111_0/aha ... OK 721 only: A status print is output during bootup. This is the normal banner screen.
Removing device: /dev/ifP19X_0/iot ... OK
Creating device: /dev/ifP19X_0/iot ... OK
Third Party Rendering Messages
Removing device: /dev/ifP19X_0/aha ... OK
Creating device: /dev/ifP19X_0/aha ... OK These messages are normal and will appear sequentially but may be intersperced with other
Removing device: /dev/ifP19X_0/duart ... OK messages. These messages will only appear on controllers that have third party rendering
enabled.
Creating device: /dev/ifP19X_0/duart ... OK
Loading module: xpcimod ... OK
Accxes-specific print/scan drivers are being loaded. Lines displayed depend upon the printer <tpr2-up.sh> Accxes running. (PID: 1952) Launching Xvfb
<tpr2-up.sh> Xvfb PID: .
and scanner hardware configuration. Anything other than "OK" at the end of a line may indicate
a problem. <tpr2-up.sh> Waiting for Xvfb to start...

<tpr2-up.sh> Xvfb running. (PID: 1968) Launching imageso

<tpr2-up.sh> Waiting for imageso to start...
No devices need to be created <tpr2-up.sh> imageso running. (PID: 1986)
Loading module: fxscandrv ... OK <tpr2-up.sh> Waiting for windu to start...
Loading module: fxprdrv ... OK
<tpr2-up.sh> Launch complete!
Calling chrt on fxprWQ (PID 2055 PRI 70) ... OK
Calling chrt on fxsccomWQ (PID 2031 PRI 64) ... OK (t2702846896: tEmTask): TPR2 connection failed, attempt 1 of 10.
The following device lines only appear on controllers connected to a 6204 Wide Format Solu-
Waiting and retrying...
tion.
(t2702846896: tEmTask): Successfully connected to TPR2 application!

Xerox Wide Format scanner found.

Validating controller<--->scanner communication
Scanner response received. length = 12 bytes.
Message type = 0x41 commandID: 0x0008 msgDataLength: 1
Command succeeded. Scanner is in APPLICATION mode.
Attached Wide Format Scanner was found and the interface is working.

Reissue 1/2008 Service Call Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 1-17 Normal Boot Messages
Service Call Procedures 1/2008 Reissue
Normal Boot Messages 1-18 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 2 Repair Analysis Procedures
Power On Self Test (POST)............................................................................................ 2-3
Feature Not Enabled RAP............................................................................................... 2-6
E701 Fault Code RAP..................................................................................................... 2-8
No Test Print RAP........................................................................................................... 2-9
Lost Connection to Network RAP.................................................................................... 2-10
No Communication with Scanner RAP ........................................................................... 2-11
6204 “Printer Link Down” RAP ........................................................................................ 2-12
6204 “Communication Error” RAP .................................................................................. 2-13
No 6204 Printer User Interface RAP ............................................................................... 2-14
No Communication with 6204 FX Scanner RAP ............................................................. 2-15

Reissue 1/2008 Repair Analysis Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 2-1
Repair Analysis Procedures 1/2008 Reissue
2-2 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Power On Self Test (POST)
The Power On Self Test (POST) performs basic functional verification tests for all of the major
hardware subsystems residing on the Controller System Board. The POST also verifies the
PCI interface logic located on the IOT Interface PWB.
The YKE, YKE-N, FRX, and LVX Controllers uses System Lights, Diagnostic Lights, and Beep
Codes to indicate hardware failures with the Controller during the Power On Self Test (POST).
As the POST executes, the System Lights, Diagnostic Lights, and Beep Codes will indicate
where a failure has occurred.
System Lights
System Lights include the Power Light and the Hard Disk Drive Activity Light. Both are
mounted inside the Front Panel.
The Hard Disk Drive Activity Light is used to indicate when the Hard Disk is being accessed
during the POST and during normal operation. If this light does not flash during the POST or
during normal operation, a problem may exist with the Hard Disk. Check the Diagnostic Lights
for an indication of a Hard Disk failure.
The Power Light on the Front Panel can be combined with Beep Codes to indicate hardware
errors during the POST. Table 1 lists the Power Light indication with a description of the prob-
lem and a suggested resolution.
Table 1 Power Light Indications
Diagnostic Lights
The YKE, YKE-N, FRX, and LVX each have four diagnostic lights.
For the YKE
The lights are labeled “A”, “B”, “C”, and “D” and mounted next to the Back Panel Connectors.
The lights can be either yellow or green and are used to diagnose hardware errors during the
POST.
When the Controller is powered up, the patterns or codes on the lights change as the boot pro-
cess completes. If the POST portion of the system boot completes successfully, all four lights
display solid green. If the Controller malfunctions during the POST process, the pattern dis-
played on the lights may help identify where in the process the Controller halted. Table 2 lists
the Diagnostic Light pattern with a problem description and a suggested resolution
For the YKE-N/FRX/LVX
The lights are labeled “1”, “2”, “3”, and “4” and mounted on the Front Panel. The lights can be
either OFF or green and are used to diagnose hardware errors during the POST.
When the Controller is powered up, the patterns or codes on the lights change as the boot pro-
cess completes. If the POST portion of the system boot completes successfully, all four lights
display solid green briefly then extinguish. If the Controller malfunctions during the POST pro-
cess, the pattern displayed on the lights may help identify where in the process the Controller
halted. Table 2 lists the Diagnostic Light pattern with a problem description and a suggested
resolution.

Power Light Problem Description Suggested Resolution Table 2 Diagnostic Light Indications
Solid Green Power is on and the com- No corrective action is required. Light Pattern Problem Description Suggested Resolution
puter is operating normally.
The Controller is in a normal Plug the Controller into a working elec-
Blinks Green sev- A hardware configuration Check the Diagnostic Lights to see if
off condition or a possible trical outlet and press the Power
eral times then error exists. the specific problem is identified.
pre-BIOS failure has Switch.
turns off
occurred.
Solid Yellow System Board may be faulty Check the Diagnostic Lights to see if
or incorrectly installed. the specific problem is identified.
Blinking Yellow A Power Supply or a System Check the Diagnostic Lights to see if A possible BIOS failure has Perform the BIOS Recovery procedure.
Board failure has occurred. the specific problem is identified. occurred; the Controller is in
Solid Green and a A problem was detected See Beep Codes for instructions on recovery mode.
Beep Code during while the BIOS was execut- diagnosing the Beep Code.
Power Up ing. Also check the Diagnostic Lights to see
if the specific problem is identified.
Solid Green An integrated System Board Check the Diagnostic Lights to see if A possible processor failure Perform REP 1.8 to replace the Control-
No Beep Code device may be faulty. the specific problem is identified. has occurred. ler Processor.
Controller Locks
during power up

Reissue 1/2008 Repair Analysis Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 2-3 Power On Self Test (POST)
 Table 2 Diagnostic Light Indications
Light Pattern Problem Description
Memory modules are
detected, but a memory fail-
ure has occurred.
A possible expansion card
failure has occurred.
YKE Only
A possible Hard Disk failure
has occurred.
Suggested Resolution
• Remove and reinstall Memory
Module.
• Remove and reinstall Memory
Module 1 at a time.
• Perform REP 1.4 to replace all
Memory Modules.
• If problems persists, contact Dell.
• Determine if a conflict exist by
removing the suspected bad IOT
Interface PWB or Firewire PWB.
Restart the Controller.
• Remove and reinstall the sus-
pected bad IOT Interface PWB or
Firewire PWB.
• Perform REP 1.5 or REP 1.6 to
replace either the IOT Interface
PWB or Firewire PWB.
• If problems persists, contact Dell.
Reseat all power and data cables and
restart the Controller.
Table 2 Diagnostic Light Indications
Light Pattern Problem Description Suggested Resolution
Other failure has occurred. • Ensure that cables are properly
connected to the System Board.
• If machine memory has just been
upgraded, the BIOS has detected
the change in memory. Reboot the
controller and verify that the POST
passes. Print a test page to verify
that the amount of system mem-
ory is correct.
• If problems persists, contact Dell.
YKE - All four LEDs will light None.
and remain lit. The Control-
ler is in a normal operating
condition after the POST.
YKE-N/FRX/LVX - All four
LEDs will light momentarily
then extinguish. The Control-
ler is in a normal operating
condition after the POST.

A possible USB failure has Reinstall all USB devices, check cable
occurred. connections, and then restart the Con-
troller.

No memory modules are • Remove and reinstall Memory

detected.
Memory modules are
detected but a memory con-
figuration or compatibility
error exists.
Module.
• Remove and reinstall Memory
Module 1 at a time.
• Perform REP 1.4 to replace all
Memory Modules.
• If problems persists, contact Dell.
• Verify that the Memory Modules
are compatible with the Controller.
• Remove and reinstall Memory
Module 1 at a time.
• Perform REP 1.4 to replace the
bad Memory Module.
• If problems persists, contact Dell.

Repair Analysis Procedures 1/2008 Reissue

Power On Self Test (POST) 2-4 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Beep Codes
During the POST, the Controller may emit a series of beeps, called a Beep Code, to identify
hardware failures. Beep Codes may also be combined with System Light to indicate hardware
errors. Table 3 lists the Beep Codes with a possible cause.

Table 3 Beep Code Indications

Beep Code Cause
2 short beeps BIOS configuration error. If machine memory has just been
upgraded, the BIOS has detected the change in memory.
Reboot the controller and verify that the POST passes. Print
a test page to verify that the amount of system memory is
correct. Possible Controller Battery failure. Perform REP 1.2
to replace the Controller Battery.
1-1-2 Microprocessor register failure.
1-1-3 NVRAM read/write failure.
1-1-4 ROM BIOS checksum failure.
1-2-1 Programmable interval timer failure.
1-2-2 DMA initialization failure.
1-2-3 DMA page register read/write failure.
1-3 Video memory test failure.
1-3-1 to 2-4-4 Memory not being properly identified or used.
3-1-1 Slave DMA register failure.
3-1-2 Master DMA register failure.
3-1-3 Master interrupt mask register failure.
3-1-4 Slave interrupt mask register failure.
3-2-2 Interrupt vector loading failure.
3-2-4 Keyboard controller board test failure.
3-3-1 NVRAM power loss.
3-3-2 Invalid NVRAM configuration.
3-3-4 Video memory test failure.
3-4-1 Screen initialization failure.
3-4-2 Screen retrace failure.
3-4-3 Search for video ROM failure.
4-2-1 No timer tick.
4-2-2 Shutdown failure.
4-2-3 Gate A20 failure.
4-2-4 Unexpected interrupt in protected mode.
4-3-1 Memory failure above address 0FFFFh.
4-3-3 Timer chip counter 2 failure.
4-3-4 Time of day clock stopped.
4-4-1 Serial or parallel port test failure.
4-4-2 Failure to decompress code to shadowed memory.
4-4-3 Math coprocessor test failure.
4-4-4 Cache test failure.

Reissue 1/2008 Repair Analysis Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 2-5 Power On Self Test (POST)
 A B C
Feature Not Enabled RAP 9. After submitting the information, verify that all information on the Summary
Page is correct and click on the “Download Feature Key (file)” button. A
This procedure is used to enable feature keys that are supposed to be enabled. A mistake “Save As” dialog box will appear. Save the file to the hard drive and to the
might have been made when entering information requesting the feature key through the web- diskette that came in the kit.
site. Or a replacement part requires a new feature key using the new network interface
address. NOTE: Rename the file to a meaningful name. Changing the file name will
not affect the system’s ability to read the file.
Initial Actions 10. Submit the file to the system using the DST or the Web PMT.
• Make a printer configuration test print.
11. After waiting 60 seconds, reboot the system.
Procedure 12. Print a test print to verify the feature is enabled.
Refer to the test print. The test print indicates that the desired features are enabled. 13. Place the test print, along with a record of the Coupon ID, in the service
Y N logbook located in the door panel of the printer.
The Advanced Network Status is listed on the test print as Ready.
14. Ask the customer to store the feature key diskette in a safe place, together
Y N
with the driver and firmware diskettes and CD’s.
Refer to one of the following sections for the type of printer installed.
1. Connecting to a Network - 88xx/510
1. Using the Internet browser on a network-connected PC, access http://
2. Connecting to a Network - 721p www.xes.com/keys/httpHome/keys.html.
3. Connecting to a Network - 6030/6050 2. Select a language (English, French, German, Italian, Spanish, or Portuguese).
4. Connecting to a Network - 6050A 3. Click on the radio button for “Get a Replacement Feature Key (file) for your
5. Connecting to a Network - 6204 original coupon version 8.0 or later” and click “Continue.”
4. Enter the Coupon ID (obtained from the certificate or disk label in the kit and
On the test print, identify the Advanced Network HW Address (xx:xx:xx:xx:xx:xx, where Key Install Key) and click “Continue.”
each xx denotes a pair of characters). Remove the original installation test print from the
5. After submitting the Coupon ID, a “Save As” dialog box will appear. Save the
system logbook. Compare the Advanced Network HW addresses. The addresses are
file to your hard drive or to the diskette that came in the kit.
different (The System Board has been replaced).
Y N NOTE: Rename the file to a meaningful name. Changing the file name will not
The features have never been installed. affect the system’s ability to read the file.
Y N
1. Locate the 16 character coupon ID on the label of the diskette included in 6. Submit the file to the system using the DST or the Web PMT.
the feature kit. The coupon ID represents the Proof of Purchase of the fea- 7. After waiting 60 seconds, reboot the system.
ture for the system and MUST NOT be misplaced. 8. Print a Printer Configuration Test Print to verify that the feature was enabled.
2. Using the Internet browser on a network-connected PC, access http:// 9. Place the test print, along with a record of the Coupon ID, in the service log-
www.xes.com/keys/httpHome/keys.html. book located in the door panel of the printer.
3. Select a language (English, French, German, Italian, Spanish, or Portu- 10. Ask the customer to store the feature key diskette in a safe place, together with
guese). the driver and firmware diskettes and CD’s.
4. Click on the radio button for “Redeem a Coupon for a Feature Key (file)
version 8.0 or later” and click “Continue.” 1. Using Internet Explorer on a network PC, access http://www.xes.com/keys. Select
the “Coupon Repair” form.
5. Enter the following information and click “Continue”
a. Coupon ID (obtained from the certificate or disk label in the kit) NOTE: Fill out the form completely (http://www.xes.com/keys/httpHome/keys.html).
b. Key Install Key 2. Submit the form.
c. Feature 3. Select a language (English, French, German, Italian, Spanish, or Portuguese).
d. Advanced Network HW Address (from the test print) 4. Click on the radio button for “Get a Replacement Feature Key (file) for your original
e. Controller Serial Number (from the tag on the controller) coupon version 8.0 or later” and click “Continue.”
6. Click “Continue.” 5. Enter the Coupon ID (obtained from the certificate or disk label in the kit and Key
7. Enter the Advanced Network HW Address a second time and click “Con- Install Key) and click “Continue.”
firm.” 6. After submitting the Coupon ID, a “Save As” dialog box will appear. Save the file to
8. Fill in the requested name and addressing information and click “Con- your hard drive or to the diskette that came in the kit.
tinue.”
A B C A
Repair Analysis Procedures 1/2008 Reissue
Feature Not Enabled RAP 2-6 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
A
NOTE: Rename the file to a meaningful name. Changing the file name will not affect
the system’s ability to read the file.

7. Submit the file to the system using the DST or the Web PMT.
8. After waiting 60 seconds, reboot the system.
9. Print a Printer Configuration Test Print to verify that the feature was enabled.
10. Place the test print, along with a record of the Coupon ID, in the service logbook
located in the door panel of the printer.
11. Ask the customer to store the feature key diskette in a safe place, together with the
driver and firmware diskettes and CD’s.

The feature key may not have been installed correctly or an error occurred during the loading.
1. Locate the 16 character coupon ID on the label of the diskette included in the feature kit.
The coupon ID represents the Proof of Purchase of the Scan-to-Net or Account Data
Tracking Feature for the system and MUST NOT be misplaced.
2. Using the Internet browser on a network-connected PC, access http://www.xes.com/keys/
httpHome/keys.html.
3. Select a language (English, French, German, Italian, Spanish, or Portuguese).
4. Click on the radio button for “Redeem a Coupon for a Feature Key (file)” and click “Con-
tinue.”
5. Enter the following information and click “Continue”
a. Coupon ID (obtained from the certificate or disk label in the kit)
b. Key Install Key
c. Feature
d. Advanced Network HW Address (from the test print)
e. Controller Serial Number (from the tag on the controller)
6. Click “Continue.”
7. Enter the Advanced Network HW Address a second time and click “Confirm.”
8. Fill in the requested name and addressing information and click “Continue.”
9. After submitting the information, verify that all information on the Summary Page is cor-
rect and click on the “Download Feature Key (file)” button. A “Save As” dialog box will
appear. Save the file to the hard drive and to the diskette that came in the kit.

NOTE: Rename the file to a meaningful name. Changing the file name will not affect the
system’s ability to read the file.

10. Submit the file to the system using the DST or the Web PMT.
11. After waiting 60 seconds, reboot the system.
12. Print a test print to verify the feature is enabled.
13. Place the test print, along with a record of the Coupon ID, in the service logbook located
in the door panel of the printer.
14. Ask the customer to store the feature key diskette in a safe place, together with the driver
and firmware diskettes and CD’s.

Reissue 1/2008 Repair Analysis Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 2-7 Feature Not Enabled RAP
E701 Fault Code RAP
An E701 Fault Code, displayed on the 8825, 8830, 8850, or 510 Printer Control Panel, indi-
cates a communications problem between the Printer and the Controller. The problem could be
in the printer, in the Controller, or in the interconnecting ribbon cable.

Initial Actions
• Check that the cable connection between the printer and the controller is properly seated.
• Check that the IOT Interface PWB is properly seated. Go to REP 1.5.
• Validate that the IOT Interface PWB is the right part number (refer to Printer Enablement
Kits Figure 1).
Procedure
NOTE: Switch off the system in the following order: Scanner (if DS), Printer, Controller.
Switch on the power in the following order: Scanner (if DS), Printer, Controller.

The E701 Fault Code is displayed on the Printer Control Panel.

Y N
Perform System Check / Final Action. Go to System Checkout .

While the E701 Fault Code is still displayed, observe the state of the Diagnostic Lights. Go to
Power On Self Test (POST) in this section. The displayed LED pattern is normal.
Y N
Use the System Lights, Diagnostic Lights, and Beep Codes to troubleshoot the problem.

The Controller Power Supply PS1 voltages are correct. Go to Block Schematic Diagrams
in Section 7.
Y N
Replace the Power Supply. Go to REP 1.7.

System Board connections are loose or disconnected.

Y N
Reconnect any loose connections. Go to System Board Connectors.

The IOT Interface PWB and mating connectors are seated properly.
Y N
Reseat the IOT Interface PWB and mating connectors (see REP 1.5).

Memory Modules are seated properly.

Y N
Reseat the Memory Modules (see REP 1.4).

Replace the following in the order listed:

1. IOT Interface PWB (Go to REP 1.5)
2. System Board (Go to REP 1.9)
3. Memory Modules (Go to REP 1.4)

Repair Analysis Procedures 1/2008 Reissue

E701 Fault Code RAP 2-8 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
No Test Print RAP
A controller attached to a 721p Printer should produce a test print when power is switched on.
If the test print is not produced, the problem could be in the printer, in the controller, or in the
interconnecting cable.

Initial Actions
• Check that the cable connection between the 721p printer and the controller is properly
seated. Use channel “A” for 721p.
• Check that the IOT Interface PWB is properly seated. Go to REP 1.5.
• Validate that the IOT Interface PWB is the right part number (refer to Printer Enablement
Kits Figure 1).
Procedure
NOTE: Switch off the system in the following order: Scanner (if DDS), Printer, Controller.
Switch on the power in the following order: Scanner (if DDS), Printer, and the Controller.

A test print is not produced when the system is switched on.

Y N
Perform System Check / Final Action. Go to System Checkout .

Observe the state of the Diagnostic Lights. Go to Power On Self Test (POST) in this section.
The displayed LED pattern is normal.
Y N
Use the System Lights, Diagnostic Lights, and Beep Codes to troubleshoot the problem.

The Controller Power Supply PS1 voltages are correct. Go to Block Schematic Diagrams
in Section 7.
Y N
Replace the Power Supply. Go to REP 1.7.

System Board connections are loose or disconnected.

Y N
Reconnect any loose connections. Go to System Board Connectors.

The IOT Interface PWB and mating connectors are seated properly.
Y N
Reseat the IOT Interface PWB and mating connectors (see REP 1.5).

Memory Modules are seated properly.

Y N
Reseat the Memory Modules (see REP 1.4).

Replace the following in the order listed:

1. IOT Interface PWB (Go to REP 1.5)
2. System Board (Go to REP 1.9)
3. Memory Modules (Go to REP 1.4)

Reissue 1/2008 Repair Analysis Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 2-9 No Test Print RAP
 A B
Lost Connection to Network RAP Go to the Workstation Checkout Procedure.

The purpose of this procedure is to assist you in troubleshooting a suspected network problem.
Ask the customer for permission to connect the workstation network cable to the laptop PC.
Use the same TCP/IP parameters on the laptop PC as the workstation. Using the WebPMT
Initial Actions send a test print. The Test Print prints okay.
• Check to ensure that all cables are fully seated at the workstation, controller, and printer. Y N
• For 8825, 8830, 8850 and 510 printers, print a Configuration Test Print and ensure that Inform the customer that there may be a problem with their network.
the appropriate Communication Parameters are set correctly and/or enabled.
Go to the Workstation Checkout Procedure.
• For 6204 with FreeFlow Accxes:
1. Press the Menu button on the UI panel.
2. Select Setup.
3. Select Network Settings.
4. Select TCP/IP.
5. Verify IP, Subnet Mask, and Gateway settings.
• Check that the Amber/Yellow network port LEDs are ON/blinking. For normal operation,
the network port LEDs on the controller indicate the following:
– Amber LED - ON (indicates that a network cable is connected to the port)
– Yellow LED - Blinking when there is network traffic
If the Yellow LED is ON and is not blinking, it is a definite indication that the network is
suspect since there is usually constant traffic on a network.
Procedure
The controller network port Amber LED is ON.
Y N
Check the following in the order listed:
• Ensure that the network cable is connected to the customers network.
• Use another network cable to connect the controller to the network.
• Replace the System Board (REP 1.9).

The controller network port Yellow LED is blinking.

Y N
Use Viewing Network Configuration Using netShow Command to verify the controller net-
work settings. The controller network settings are okay.
Y N
Configure the controller network settings. For static IPV4 IP addressing using Setting
IP Address Using ipset Command and Setting Network Speed/Duplex using netSet
Command. If the customer uses DHCP use Setting IP Address for DHCP Using
dhcpSet Command. If the customer uses DDNS use Setting IP Address for DDNS
Using dhcpSet Command.

Ping the gateway to test the controller network port. Type ping -c xxx.xxx.xxx.xxx at the
service prompt (where xxx.xxx.xxx.xxx denotes the controller’s assigned IP address).
The controller communicates with the laptop PC.
Y N
Power the Controller off then on, but do not stop the port spew. Check the spew for
an error messages, reference Error Messages in section 1.
If there is no obvious error, try the following:
• Software Recovery
• Replace the System Board (REP 1.9)
A B
Repair Analysis Procedures 1/2008 Reissue
2-10 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 A B C
No Communication with Scanner RAP Resume scanning operations.

The following procedure can be used to troubleshoot a communication problem between the
Resume scanning operations.
controller and scanner.
Power the Controller OFF/ON. Attempt to scan a document. Scan is successful.
Initial Actions Y N
• Ensure that the firewire cable is fully seated in the Scanner port and Accxes Controller Perform a Software Recovery and attempt to scan a document. Scan is successful.
port. Y N
Procedure Perform the following in the order listed:
1. Replace the Firewire Cable
Check the rear of the Scanner for a “P.”. A “P.” is displayed.
2. Reseat the Firewire PWB
Y N
Establish a Serial Connection with the Controller and go to the Service Login prompt. 3. Replace Firewire PWB (REP 1.6)
Remove then reinstall the firewire cable from the rear of the Scanner. Check the Laptop
PC screen for the message “1394 BUS RESET RECIEVED”. Message is displayed. Resume scanning operations.
Y N
Power OFF/ON the Scanner. Communication is restored with the Controller. Resume scanning operations.
Y N
At the service prompt type killAccxes and press <ENTER> to shutdown the
Accxes application. At the service prompt type testFirewire and press
<ENTER>. Verify that the following messages are displayed as shown in Figure
1.
raw1394 module found
ohci1394 module found
Modules are found.
Y N
If one or all of the modules are not found, the testFirewire script will
automatically try to re-install them. Once the modules are installed, com-
munication with the Scanner should resume. If not, go the the No Commu-
nication with Scanner RAP.

Check that the Firewire PWB is installed. Verify that the following message is
displayed as shown in Figure 1.
Firewire card found: nodes = 2, driver = ohci1394
Firewire PWB is found.
Y N
Remove and reseat the Firewire PWB. If communication is still not Figure 1 testFirewire Output
restored, perform REP 1.6 to replace the Firewire PWB.

Check that the Scanner is found. Verify that the following message is displayed
as shown in Figure 1.
Xerox wide Format scanner found.
Scanner is found.
Y N
Perform the following in the order listed:
1. Replace the Firewire Cable
2. Reseat the Firewire PWB
3. Replace the Firewire PWB (REP 1.6)

Consult the Scanner service documentation to troubleshoot a Scanner firewire

communication problem.

A B C
Reissue 1/2008 Repair Analysis Procedures
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 2-11
6204 “Printer Link Down” RAP
If communications between the controller and the 6204 Copier/Printer IOT PWB is severed, the
6204 User Interface (UI) will display “Printer Link Down” in the status area of the display. Com-
munication between the controller and IOT PWB takes place across a USB cable connected
between any USB port on the controller and the IOT PWB. The following procedure can be
used to troubleshoot a problem with the communication link between the controller and 6204
Copier/Printer.

Initial Actions
Check the following:

• Verify that the USB cable is connected between any USB port on the controller and the
6204 Copier/Printer IOT PWB.
Procedure
Connect the controller side of the USB cable to another USB port on the controller. Power
down then power up the controller. After approximately 2 minutes, the printer UI indicates
that the printer link is up.
Y N
Replace the USB cable connecting the controller to the IOT PWB. Power down then
power up the controller. After approximately 2 minutes, the printer UI indicates that
the printer link is up.
Y N
Replace the 6204 IOT PWB.

Resume operation.

Resume operation. Replace the controller motherboard when necessary.

Repair Analysis Procedures 1/2008 Reissue

2-12 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
6204 “Communication Error” RAP
If communications between the controller and the 6204 Copier/Printer User Interface (UI) fails,
the printer UI will display “Communication Error” in the status area of the display. Communica-
tion between the controller and 6204 UI takes place across a serial cable connected between
the USB I/O PWB on the 6204 Access PWB Assembly and the Accxes Harness Interface PWB
also on the 6204 Access PWB Assembly. The following procedure can be used to troubleshoot
a “Communication Error” between the controller and the 6204 UI.

Initial Actions
Perform the following:

• Reboot the controller.

• Verify that the serial cable is connected between J2 of the USB I/O PWB on the 6204
Access PWB Assembly and J2 of the Accxes Harness Interface PWB also on the 6204
Access PWB Assembly.
• Verify that P409 is connected to J409 on the Accxes Harness Interface PWB.
Procedure
Power down the controller and printer. Replace the 6204 Access PWB Assembly. Power up
the controller. After approximately 2 minutes, the 6204 User Interface indicates that the
printer is ready.
Y N
Replace the 6204 User Interface.

Resume operation.

Reissue 1/2008 Repair Analysis Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 2-13
No 6204 Printer User Interface RAP
If the controller fails to power up the 6204, the printer User Interface (UI) will be blank. The con-
troller initiates the 6204 power up via a USB cable connected between any USB port on the
controller and the USB I/O PWB on the 6204 Access PWB Assembly. The following procedure
can be used to troubleshoot a blank UI on the 6204.

Initial Actions
Check the following:

• Verify that the 6204 AC power source has power.

• Verify that one end of the printer power cable is connected to the rear of the printer and
that the other end is connected to an AC power source.
• Verify that Circuit Breaker CB1-1 on the 6204 Copier/Printer is set to ON.
• Verify that Standby Switch S1-1 on the 6204 Copier/Printer is set to ON.
• Verify that the USB cable is connected between any USB port on the controller and the
USB I/O PWB on the 6204 Access PWB Assembly.
• Verify that the ribbon cable is connected between J4 of the USB I/O PWB on the 6204
Access PWB Assembly and J4 of the Accxes Harness Interface PWB also on the 6204
Access PWB Assembly.
• Verify that the UI Power Save button is not lit. If the Power Save button is lit, the 6204 is in
Sleep Mode. To exit Sleep Mode, press the Power Save button.
Procedure
Connect the controller side of the USB cable to another USB port on the controller. Power
down then power up the controller. After approximately 2 minutes, the 6204 Copier/Printer
powers up and User Interface indicates that the printer is ready.
Y N
Replace the USB cable connecting the controller to the USB I/O PWB on the 6204
Access PWB Assembly. Power down then power up the controller. After approximately
2 minutes, the 6204 Copier/Printer powers up and User Interface indicates that the
printer is ready.
Y N
Replace the 6204 Access PWB Assembly.

Resume operation.

Resume operation. Replace the controller motherboard when necessary.

Repair Analysis Procedures 1/2008 Reissue

2-14 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
No Communication with 6204 FX Scanner RAP
If communications between the controller and the 6204 Copier/Printer IIT PWB fails, the printer
User Interface (UI) will not display any fault code or message. However, the UI will not contain
any scanner functionality selections. This indicates that communications between the controller
and FX Scanner is down. Communication between the controller and IIT PWB takes place
across a USB cable connected between any USB port on the controller and the IIT PWB. The
following procedure can be used to troubleshoot a problem with the communication link
between the controller and 6204 Copier/Printer FX Scanner.

Initial Actions
Check the following:

• Verify that the USB cable is connected between any USB port on the controller and the
6204 Copier/Printer IIT PWB.
Procedure
Connect the controller side of the USB cable to another USB port on the controller. Power
down then power up the controller. After approximately 2 minutes, the printer UI indicates
that FX Scanner functionality is present.
Y N
Replace the USB cable connecting the controller to the IIT PWB. Power down then power
up the controller. After approximately 2 minutes, the printer UI indicates that FX
Scanner functionality is present.
Y N
Replace the 6204 IIT PWB.

Resume operation.

Resume operation. Replace the controller motherboard when necessary.

Reissue 1/2008 Repair Analysis Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 2-15
Repair Analysis Procedures 1/2008 Reissue
2-16 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 4 Repair and Adjustment Procedures
REP 1.1 Controller Cover................................................................................................ 4-3
REP 1.2 Controller Battery.............................................................................................. 4-6
REP 1.3 Hard Disk Drive................................................................................................. 4-8
REP 1.4 Memory Modules (RAM) ................................................................................... 4-11
REP 1.5 IOT Interface PWB............................................................................................ 4-15
REP 1.6 Firewire PWB .................................................................................................... 4-18
REP 1.7 Power Supply.................................................................................................... 4-20
REP 1.8 Processor.......................................................................................................... 4-22
REP 1.9 System Board ................................................................................................... 4-27
REP 1.10 CDROM Drive................................................................................................. 4-29
REP 1.11 Card Cage ...................................................................................................... 4-31
REP 1.12 I/O Panel......................................................................................................... 4-33

Reissue 1/2008 Repair and Adjustment Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-1
Repair and Adjustment Procedures 1/2008 Reissue
4-2 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
REP 1.1 Controller Cover
Parts List on YKE PL 8.2
Parts List on YKE-N PL 8.4
Parts List on FRX PL 8.5
Parts List on LVX PL 8.7
For YKE
Removal
The YKE Controller Cover has two locking pins that secure the cover in the closed position.
When the pins are disengaged, the cover pivots up on hinges to allow access to the internal
components of the controller.

WARNING
To guard against electrical shock, always unplug your computer from the electrical out-
let before opening the cover.
CAUTION
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic Figure 1 YKE Release Buttons
discharge. Observe all ESD procedures to avoid component damage.
1 Security Cable Slot
NOTE: When you disconnect a cable, pull on its connector or on its strain-relief loop, not on
2 Padlock Ring
the cable itself. Some cables have a connector with locking tabs; if you are disconnecting this
type of cable, press in on the locking tabs before you disconnect the cable. As you pull connec- 3 Release Buttons (one on each side)
tors apart, keep them evenly aligned to avoid bending any connector pins. Also, before you
connect a cable, ensure that both connectors are correctly oriented and aligned.

1. Perform the Controller Shutdown procedure.

2. Unplug the controller power cord from the power outlet and disconnect the cord from the
controller.
3. Disconnect the network cable connector, the IOT Interface PWB cable connector, and the
Firewire PWB cable connector from the controller.
4. Locate the two release buttons shown in Figure 1. Press the two release buttons as you
lift the cover.
5. Raise the cover up and pivot it toward the front of the controller.

Reissue 1/2008 Repair and Adjustment Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-3 REP 1.1
Replacement 5. Reconnect the network cable connector, the IOT Interface PWB cable connector, and the
Firewire PWB cable connector from the controller.
1. Ensure that all cables are connected, and fold cables out of the way as shown in Figure 2.
6. Reconnect the controller power cord.

Figure 2 YKE Controller Internal Cabling

1 Floppy Drive Data Cable

2 CDROM Drive Data Cable
3 Control Panel Cable
4 Serial ATA Drive Power Cable
5 Serial ATA Drive Data Cable
6 12v Power Cable
7 Front Input / Audio Cable

2. Gently pull the power cables toward you so that they do not get caught underneath the
drives
3. Ensure that no tools or extra parts are left inside the computer
4. Close the cover:
a. Pivot the cover down
b. Press down on the right side of the cover until it closes
c. Press down on the left side of the cover until it closes

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.1 4-4 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
For YKE-N/FRX/LVX
Removal
The YKE-N/FRX/LVX Controller Cover has a single locking pin that secures the cover in the
closed position. When the pin is disengaged, the cover pivots on hinges to allow access to the
internal components of the controller.

WARNING
To guard against electrical shock, always unplug your computer from the electrical out-
let before opening the cover.
CAUTION
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
discharge. Observe all ESD procedures to avoid component damage.

NOTE: When you disconnect a cable, pull on its connector or on its strain-relief loop, not on
the cable itself. Some cables have a connector with locking tabs; if you are disconnecting this
type of cable, press in on the locking tabs before you disconnect the cable. As you pull connec-
tors apart, keep them evenly aligned to avoid bending any connector pins. Also, before you
connect a cable, ensure that both connectors are correctly oriented and aligned.

1. Perform the Controller Shutdown procedure.

2. Unplug the controller power cord from the power outlet and disconnect the cord from the
controller.
3. Disconnect the network cable connector, the IOT Interface PWB cable connector, and the Figure 3 YKE-N/FRX/LVX Release Button
Firewire PWB cable connector from the controller.
4. Locate the Cover Release Latch shown in Figure 3. Slide the Cover Release Latch as you
1 Security Cable Slot
lift the cover.
2 Cover Release Latch
5. Pivot the cover up using the hinge tabs as leverage points.
3 Padlock Ring
6. Remove the cover from the hinge tabs and set it aside on a soft nonabrasive surface.

Replacement
1. Ensure that all cables are connected, and fold cables out of the way.
2. Ensure that no tools or extra parts are left inside the computer
3. Insert the cover in the hinge tabs and press down on the cover until it closes and the
Cover Release Latch clicks to secure the cover.
4. Reconnect the network cable connector, the IOT Interface PWB cable connector, and the
Firewire PWB cable connector from the controller.
5. Reconnect the controller power cord.

Reissue 1/2008 Repair and Adjustment Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-5 REP 1.1
REP 1.2 Controller Battery
Parts List on YKE PL 8.1
Parts List on YKE-N PL 8.4
Parts List on FRX PL 8.6
Parts List on LVX PL 8.7
For YKE
Removal
A coin-cell battery maintains computer configuration, date, and time information. The battery
can last several years. The battery may need replacing if an incorrect time or date is displayed
during the boot routine.

CAUTION
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic Figure 1 YKE Battery
discharge. Observe all ESD procedures to avoid component damage.
1 Positive Side of Battery Connector
NOTE: You can operate the controller without a battery; however, without a battery, the config-
uration information is erased if the controller is turned off or unplugged from the electrical out- 2 System Battery
let. In this case, you must enter system setup and reset the configuration options. 3 Negative Side of Battery Connector

CAUTION
A new battery can explode if it is incorrectly installed. Replace the battery only with the same or Replacement
equivalent type recommended by the manufacturer. Discard used batteries according to the NOTE: To avoid damage to the battery connector, you must firmly support the connector while
manufacturer's instructions. installing or removing a battery.
1. Perform REP 1.1 to open the Controller Cover.
1. Install the new system battery.
2. Locate the Battery Socket.
a. Support the battery connector by pressing down firmly on the positive side of the
NOTE: If you pry the battery out of its socket with a blunt object, be careful not to touch connector.
the system board with the object. Ensure that the object is inserted between the battery b. Hold the battery with the "+" facing up, and slide it under the securing tabs at the
and the socket before you attempt to pry out the battery. Otherwise, you may damage the positive side of the connector.
system board by prying off the socket or by breaking circuit traces on the system board.
c. Press the battery straight down into the connector until it snaps into place.
NOTE: To avoid damage to the battery connector, you must firmly support the connector 2. Perform the replacement procedure in REP 1.1 to close the Controller Cover.
while installing or removing a battery. 3. Perform the BIOS Recovery procedure to reconfigure the Controller BIOS after replacing
3. Remove the system battery: the Controller Battery.
a. Support the battery connector by pressing down firmly on the positive side of the
connector shown in Figure 1.
b. While supporting the battery connector, press the battery toward the positive side of
the connector and pry it up out of the securing tabs at the negative side of the con-
nector.

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.2 4-6 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
For YKE-N/FRX/LVX
Removal
A coin-cell battery maintains computer configuration, date, and time information. The battery
can last several years. The battery may need replacing if an incorrect time or date is displayed
during the boot routine.

CAUTION
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
discharge. Observe all ESD procedures to avoid component damage.

NOTE: You can operate the controller without a battery; however, without a battery, the config-
uration information is erased if the controller is turned off or unplugged from the electrical out-
let. In this case, you must enter system setup and reset the configuration options.

CAUTION
A new battery can explode if it is incorrectly installed. Replace the battery only with the same or
equivalent type recommended by the manufacturer. Discard used batteries according to the Figure 2 YKE-N/FRX/LVX Battery
manufacturer's instructions.
1. Perform REP 1.1 to open the Controller Cover. 1 System Battery
2. Locate the Battery Socket. 2 Positive Side of Battery Connector
NOTE: If you pry the battery out of its socket with a blunt object, be careful not to touch 3 Battery Socket Tab
the system board with the object. Ensure that the object is inserted between the battery 4 Battery Socket
and the socket before you attempt to pry out the battery. Otherwise, you may damage the
system board by prying off the socket or by breaking circuit traces on the system board.
Replacement
NOTE: To avoid damage to the battery connector, you must firmly support the connector
NOTE: To avoid damage to the battery connector, you must firmly support the connector while
while installing or removing a battery.
installing or removing a battery.
3. Remove the system battery:
1. Install the new system battery.
a. Support the battery connector by pressing down firmly on the positive side of the
a. Support the battery connector by pressing down firmly on the positive side of the
connector shown in Figure 2.
connector.
b. While supporting the battery connector, press the battery tab away from the positive
b. Hold the battery with the "+" facing up, and slide it under the securing tabs at the
side of the connector and pry it up out of the securing tabs at the negative side of the
positive side of the connector.
connector.
c. Press the battery straight down into the connector until it snaps into place.
2. Perform the replacement procedure in REP 1.1 to close the Controller Cover.
3. Perform the BIOS Recovery procedure to reconfigure the Controller BIOS after replacing
the Controller Battery.

Reissue 1/2008 Repair and Adjustment Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-7 REP 1.2
REP 1.3 Hard Disk Drive
Parts List on YKE PL 8.1
Parts List on YKE-N PL 8.3
Parts List on FRX PL 8.5
Parts List on LVX PL 8.7
For YKE
Removal
NOTE: To avoid damage to the drive, do not set it on a hard surface. Instead, set the drive on
a surface, such as a foam pad, that will sufficiently cushion it.

1. Perform REP 1.1 to open the Controller Cover.

2. Disconnect the power cable and hard-drive cable from the drive as shown in Figure 1.

Figure 2 YKE Hard Disk Drive Removal

1 Tabs (2)
2 Hard Drive

Figure 1 YKE Hard Disk Drive Connectors

1 Hard Drive Cable

2 Power Cable

3. Press in on the tabs on each side of the drive and slide the drive out as shown in Figure 2.

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.3 4-8 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Replacement
1. Check the documentation for the drive to verify that it is configured for your computer.
2. Unpack the replacement hard drive, and prepare it for installation.

NOTE: To avoid damage to the drive, do not set it on a hard surface. Instead, set the
drive on a surface, such as a foam pad, that will sufficiently cushion it.

3. If your replacement hard drive does not have the bracket rails attached, remove the rails
from the old drive by removing the two screws that secure each rail to the drive as shown
in Figure 3. Attach the bracket rails to the new drive by aligning the screw holes on the
drive with the screw holes on the bracket rails and then inserting and tightening all four
screws (two screws on each rail).

Figure 3 YKE Hard Disk Drive Rails

1 Drive
2 Bracket Rails (2)
3 Screws (4)

4. Gently slide the drive into place until you hear a click or feel the drive securely installed.
5. Connect the power and hard drive cables to the drive.
6. Perform the replacement procedure in REP 1.1 to close the Controller Cover.
7. Reinstall the Controller Software using the Controller Installation for YKE/YKE-N/FRX/
LVX procedures in Section 6 of this manual.

Reissue 1/2008 Repair and Adjustment Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-9 REP 1.3
For YKE-N/FRX/LVX Replacement
Removal 1. Check the documentation for the drive to verify that it is configured for your computer.
2. Unpack the replacement hard drive, and prepare it for installation.
NOTE: To avoid damage to the drive, do not set it on a hard surface. Instead, set the drive on
a surface, such as a foam pad, that will sufficiently cushion it. NOTE: To avoid damage to the drive, do not set it on a hard surface. Instead, set the
drive on a surface, such as a foam pad, that will sufficiently cushion it.
1. Perform REP 1.1 to open the Controller Cover.
2. Perform REP 1.10 to remove the CDROM drive. 3. If your replacement hard drive does not have the plastic hard drive bracket attached,
remove the bracket from the existing hard drive by unsnapping if from the drive as shown
3. Press in on the two plastic securing clips on each side of the drive as shown in Figure 4.
in Figure 5.

Figure 5 YKE-N/FRX/LVX Hard Drive Bracket Removal

1 Hard Drive
2 Release Tabs (2)
3 Hard Drive Bracket

Figure 4 YKE-N/FRX/LVX Hard Drive Removal 4. Install the hard drive bracket on the new hard drive.
5. Connect the power and hard drive cables to the new hard drive.
1 Securing Clips (2) 6. Locate the correct slot for the drive, and slide the drive into the bay until it clicks.
2 Hard Drive 7. Perform the replacement procedure in REP 1.10 to reinstall the CDROM drive.
8. Perform the replacement procedure in REP 1.1 to close the Controller Cover.
CAUTION 9. Reinstall the Controller Software using the Controller Installation for YKE/YKE-N/FRX/
Do not lift the drive out of the controller by the cables. Doing so may damage the cables LVX procedures in Section 6 of this manual.
and cable connectors.
4. Slide the drive to the rear and lift the drive out of the controller.
5. Disconnect the power and hard drive cables from the hard drive.

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.3 4-10 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
REP 1.4 Memory Modules (RAM) NOTE: Memory purchased from Dell is covered under your computer warranty

Parts List on YKE PL 8.1 NOTE: If you remove your original memory modules from the computer during a memory
upgrade, keep them separate from any new modules that you may have, even if you pur-
Parts List on YKE-N PL 8.3 chased the new modules from Dell. If possible, do not pair an original memory module with a
Parts List on FRX PL 8.5 new memory module. Otherwise, your computer may not start properly. You should install your
Parts List on LVX PL 8.7 original memory modules in pairs either in connectors DIMM1 and DIMM2 or connectors
DIMM3 and DIMM4
For YKE
NOTE: The YKE Controller ships with a standard memory configuration of 512MB of DDR2
Removal RAM (two 256MB memory modules).
NOTE: Dual-channel DDR2 memory modules should be installed in pairs of matched memory
1. Perform REP 1.1 to open the Controller Cover.
size, speed, and technology. If the DDR2 memory modules are not installed in matched pairs,
CAUTION
the computer will continue to operate, but with a slight reduction in performance. See the label
in the upper-right corner of the module to determine the module's capacity. The following components in the FreeFlow Accxes Controller are susceptible to electro-
static discharge. Observe all ESD procedures to avoid component damage.
NOTE: Do not install ECC memory modules.
2. Press out the securing clip at each end of the memory module connector as shown in Fig-
NOTE: Be sure to install a single memory module in DIMM_1, the connector closest to the pro- ure 2.
cessor, before you install modules in the other connectors.

Figure 2 YKE RAM Module Clips

1 Memory connector closest to the processor

Figure 1 YKE RAM Modules 2 Securing clips (2)
3 Connector
A matched pair of memory modules in connectors DIMM_1
and DIMM_2 (white securing clips)
3. Remove the RAM module.
B matched pair of memory modules in connectors DIMM_3
and DIMM_4 (black securing clips)

Reissue 1/2008 Repair and Adjustment Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-11 REP 1.4
Replacement
CAUTION
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
discharge. Observe all ESD procedures to avoid component damage.
1. Align the notch on the bottom of the module with the crossbar in the connector as shown
in Figure 3.

Figure 3 YKE RAM Module Insertion

1 Cutouts (2)
2 RAM Module
3 Notch
4 Crossbar

NOTE: To avoid damage to the memory module, press the module straight down into the
connector while you apply equal force to each end of the module.

2. Insert the module into the connector until the module snaps into position.

NOTE: If you insert the module correctly, the securing clips snap into the cutouts at each
end of the module as shown in Figure 4.

Figure 4 YKE RAM Module Clips

3. Perform the replacement procedure in REP 1.1 to close the Controller Cover.

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.4 4-12 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
For YKE-N/FRX/LVX CAUTION
The following components in the FreeFlow Accxes Controller are susceptible to electro-
Removal
static discharge. Observe all ESD procedures to avoid component damage.
NOTE: Dual-channel DDR2 memory modules should be installed in pairs of matched memory 2. Perform REP 1.10 to remove the CDROM drive.
size, speed, and technology. If the DDR2 memory modules are not installed in matched pairs, 3. Carefully press out the securing clip at each end of the memory module connector as
the computer will continue to operate, but with a slight reduction in performance. See the label shown in Figure 6.
in the upper-right corner of the module to determine the module's capacity.

NOTE: Do not install ECC memory modules.

NOTE: Be sure to install a single memory module in DIMM_1, the connector closest to the pro-
cessor, before you install modules in the other connectors.

Figure 6 YKE-N/FRX/LVX RAM Module Clips

1 Memory Module
2 Securing clips (2)

4. Remove the memory module.

Figure 5 YKE-N/FRX/LVX RAM Modules

A matched pair of memory modules in connectors DIMM_1

and DIMM_2 (white securing clips)
B matched pair of memory modules in connectors DIMM_3
and DIMM_4 (black securing clips)

NOTE: Memory purchased from Dell is covered under your computer warranty

NOTE: If you remove your original memory modules from the computer during a memory
upgrade, keep them separate from any new modules that you may have, even if you pur-
chased the new modules from Dell. If possible, do not pair an original memory module with a
new memory module. Otherwise, your computer may not start properly. You should install your
original memory modules in pairs either in connectors DIMM1 and DIMM2 or connectors
DIMM3 and DIMM4

NOTE: The YKE-N/FRX/LVX Controller ships with a standard memory configuration of 1GByte
of DDR2 RAM (two 512MB memory modules).

1. Perform REP 1.1 to open the Controller Cover.

Reissue 1/2008 Repair and Adjustment Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-13 REP 1.4
Replacement 4. Perform the replacement procedure in REP 1.1 to close the Controller Cover.
CAUTION
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
discharge. Observe all ESD procedures to avoid component damage.
1. Align the notch on the bottom of the module with the crossbar in the connector as shown
in Figure 7.

Figure 7 YKE-N/FRX/LVX RAM Module Insertion

1 Cutouts (2)
2 RAM Module
3 Notch
4 Crossbar

NOTE: To avoid damage to the memory module, press the module straight down into the
connector while you apply equal force to each end of the module.

2. Insert the module into the connector until the module snaps into position.

NOTE: If you insert the module correctly, the securing clips snap into the cutouts at each
end of the module as shown in Figure 8.

Figure 8 YKE-N/FRX/LVX RAM Module Clips

3. Perform the replacement procedure in REP 1.10 to reinstall the CDROM Drive.

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.4 4-14 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
REP 1.5 IOT Interface PWB
Parts List on YKE PL 8.2
Parts List on YKE-N PL 8.4
Parts List on FRX PL 8.6
Parts List on LVX PL 8.7
For YKE
Removal
Two types of IOT Interface PWBs can be installed in the controller: P193 Interface and 721p
Interface VIII. See Printer Enablement Kits in Section 8 for more information on these PWBs.

CAUTION
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
discharge. Observe all ESD procedures to avoid component damage.
1. Perform REP 1.1 to open the Controller Cover.
2. Perform REP 1.11 to remove the Card Cage.

NOTE: See the documentation that came with the card for information on configuring the
card, making internal connections, or otherwise customizing it for your computer.

3. Press the lever on the retention arm and raise the retention arm as shown in Figure 1.
4. Grasp the IOT Interface PWB by its top corners, and ease it out of its connector.

Figure 1 YKE IOT Interface PWB Removal

1 Lever
2 Retention Arm
3 Filler Bracket
4 IOT Interface PWB
5 IOT Interface PWB Edge Connector
6 IOT Interface PWB Card Connector
7 Riser Board
8 Card Cage

Reissue 1/2008 Repair and Adjustment Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-15 REP 1.5
Replacement
NOTE: The P193 Interface Card has a dipswitch setting that must be set as shown in Figure 2
in order to function with the printer.

Figure 2 P193 Interface Card Dipswitch SW1

1. Remove the full height bracket from the old IOT Interface PWB and install it on the new
IOT Interface PWB. Go to Printer Enablement Kits.
2. Insert the IOT Interface PWB into the card connector as shown in Figure 1.

NOTE: The IOT Interface PWB can be inserted in either slot in the Card Cage.

3. Lower the retention arm and press it into place, securing the IOT Interface PWB in the
Card Cage.
4. Perform the replacement procedure in REP 1.11 to reinstall the Card Cage.
5. Perform the replacement procedure in REP 1.1 to close the Controller Cover.

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.5 4-16 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
For YKE-N/FRX/LVX Replacement
Removal NOTE: The P193 Interface Card has a dipswitch setting that must be set as shown in Figure 4
Two types of IOT Interface PWBs can be installed in the controller: P193 Interface and 721p in order to function with the printer.
Interface VIII. See Printer Enablement Kits in Section 8 for more information on these PWBs.

CAUTION
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
discharge. Observe all ESD procedures to avoid component damage.
1. Perform REP 1.1 to open the Controller Cover.
2. Perform REP 1.11 to remove the Card Cage.

NOTE: See the documentation that came with the card for information on configuring the Figure 4 P193 Interface Card Dipswitch SW1
card, making internal connections, or otherwise customizing it for your computer.

3. Press the Release Tab to raise the Card Retention Latch as shown in Figure 3. 1. Remove the full height bracket from the old IOT Interface PWB and install it on the new
IOT Interface PWB. Go to Printer Enablement Kits.
4. Grasp the IOT Interface PWB by its top corners, and ease it out of its connector.
2. Insert the IOT Interface PWB into the card connector as shown in Figure 3.

NOTE: The IOT Interface PWB can be inserted in either slot in the Card Cage.

3. Lower the Card Retention Latch and press it into place, securing the IOT Interface PWB in
the Card Cage.
4. Perform the replacement procedure in REP 1.11 to reinstall the Card Cage.
5. Perform the replacement procedure in REP 1.1 to close the Controller Cover.

Figure 3 YKE-N/FRX/LVX IOT Interface PWB Removal

1 Release Tab
2 Card Retention Latch
3 Card
4 Card Edge Connector
5 Card Connector

Reissue 1/2008 Repair and Adjustment Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-17 REP 1.5
REP 1.6 Firewire PWB 3 Filler Bracket
Parts List on YKE PL 8.2 4 Firewire PWB
5 Firewire PWB Edge Connector
Parts List on YKE-N PL 8.4
6 Firewire PWB Card Connector
Parts List on FRX PL 8.6 7 Riser Board
Parts List on LVX PL 8.7 8 Card Cage
For YKE
Removal Replacement
CAUTION NOTE: See the documentation that came with the Firewire PWB for information on configuring
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic the card, making internal connections, or otherwise customizing it for your computer.
discharge. Observe all ESD procedures to avoid component damage.
1. Insert the Firewire PWB into the card connector as shown in Figure 1.
1. Perform REP 1.1 to open the Controller Cover.
2. Perform REP 1.11 to remove the Card Cage. NOTE: The Firewire PWB can be inserted in either slot in the Card Cage.

NOTE: See the documentation that came with the card for information on configuring the 2. Lower the retention arm and press it into place, securing the Firewire PWB in the Card
card, making internal connections, or otherwise customizing it for your computer. Cage.
3. Perform the replacement procedure in REP 1.11 to reinstall the Card Cage.
3. Press the lever on the retention arm and raise the retention arm Figure 1.
4. Perform the replacement procedure in REP 1.1 to close the Controller Cover.
4. Grasp the Firewire PWB by its top corners, and ease it out of its connector.

Figure 1 YKE Firewire PWB Removal

1 Lever
2 Retention Arm

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.6 4-18 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
For YKE-N/FRX/LVX Replacement
Removal NOTE: See the documentation that came with the Firewire PWB for information on configuring
CAUTION the card, making internal connections, or otherwise customizing it for your computer.
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic 1. Insert the Firewire PWB into the card connector.
discharge. Observe all ESD procedures to avoid component damage.
1. Perform REP 1.1 to open the Controller Cover. NOTE: The Firewire PWB can be inserted in either slot in the Card Cage.
2. Perform REP 1.11 to remove the Card Cage. 2. Lower the retention arm and press it into place, securing the Firewire PWB in the Card
Cage.
NOTE: See the documentation that came with the card for information on configuring the
card, making internal connections, or otherwise customizing it for your computer. 3. Perform the replacement procedure in REP 1.11 to reinstall the Card Cage.
4. Perform the replacement procedure in REP 1.1 to close the Controller Cover.
3. Press the lever on the retention arm and raise the retention arm Figure 2.
4. Grasp the Firewire PWB by its top corners, and ease it out of its connector.

Figure 2 YKE-N/FRX/LVX Firewire PWB Removal

1 Release Tab
2 Card Retention Latch
3 Card
4 Card Edge Connector
5 Card Connector

Reissue 1/2008 Repair and Adjustment Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-19 REP 1.6
REP 1.7 Power Supply
Parts List on YKE PL 8.1
Parts List on YKE-N PL 8.3
Parts List on FRX PL 8.5
Parts List on LVX PL 8.7
For YKE
Removal
1. Perform REP 1.1 to open the Controller Cover.
2. Disconnect power supply connectors P1 through P7 from the system board and the
drives.
3. Perform REP 1.11 to remove the card cage.

NOTE: The routing of the DC power cables underneath the tabs in the computer frame as
you remove them from the system board and drives. You must route these cables prop-
erly when you replace them to prevent their being pinched or crimped.

4. Remove the power cables from the side of the hard drive. To remove the power cables,
use the cables as leverage and pull away from the clips while you pull on the metal clips
with your fingers.
5. Press down on the Handle, shown in Figure 1, to activate the release button.

Figure 1 YKE Power Supply Removal

1 Release Button
2 Handle
3 AC Power Connector

6. Slide the power supply toward the front of the computer approximately 1 inch.
7. Lift the power supply up and out of the computer.
Replacement
1. Slide the power supply into place.
2. Perform the replacement procedure in REP 1.11 to reinstall the Card Cage.

NOTE: The routing of the DC power cables underneath the tabs in the computer frame as
you remove them from the system board and drives. You must route these cables prop-
erly when you replace them to prevent their being pinched or crimped.

3. Reconnect power supply connectors P1 through P7.

4. Perform the replacement procedure in REP 1.1 to close the Controller Cover.

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.7 4-20 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
For YKE-N/FRX/LVX Replacement
Removal 1. Slide the power supply into place.
1. Perform REP 1.1 to open the Controller Cover. 2. Replace the screws that secure the power supply to the back of the computer chassis.
3. Disconnect all DC power cables from the System Board and drives (CDROM, Hard Disk).
NOTE: Note the routing of the DC power cables underneath the tabs in the computer
4. Perform the replacement procedure in REP 1.10 to reinstall the CDROM drive.
chassis as you remove them from the system board and drives. You must route these
cables properly when you replace them to prevent their being pinched or crimped. CAUTION
Before connecting the power cord to the YKE-N/FRX/LVX Controller, ensure that the Volt-
2. Disconnect all DC power cables from the System Board and drives (CDROM, Hard Disk). age Selector Switch on the rear of the controller is set to the input power source.
3. Remove the two screws that attach the power supply to the back of the computer chassis. 5. Perform the replacement procedure in REP 1.1 to close the Controller Cover.
4. Perform REP 1.10 to remove the CDROM drive.
5. Press the release button located on the floor of the computer chassis as shown in Figure
2.

Figure 2 YKE-N/FRX/LVX Power Supply Removal

1 Release Button
2 Power Supply
3 Screws (2)
4 AC Power Connector

6. Slide the power supply toward the front of the computer by approximately 1 inch and lift
the power supply out of the computer.

Reissue 1/2008 Repair and Adjustment Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-21 REP 1.7
REP 1.8 Processor 5. Remove the two screws on the blower to remove it from the heat sink.

Parts List on YKE PL 8.2

Parts List on YKE-N PL 8.4
Parts List on FRX PL 8.6
Parts List on LVX PL 8.7
For YKE
Removal
1. Perform REP 1.1 to open the Controller Cover.
2. Disconnect the cooling fan power cable from the FAN connector on the system board.
3. Disconnect the power cable from the 12VPOWER connector on the system board
WARNING
The heat sink can get very hot during normal operation. Be sure that the heat sink has
had sufficient time to cool before you touch it.
4. Remove the heat sink:
a. Press the tab on the green securing clip to remove the clip from the retention base
as shown in Figure 1.

NOTE: The Heat Sink may differ in appearance than illustrated below, but is
removed and reinstalled in the same manner.
Figure 2 YKE Processor Heat Sink

1 Heat Sink / Blower Assembly

2 Screw
3 Tab
4 Retention Base
5 Heat Sink
6 Screw

NOTE: If you are installing a processor upgrade kit from Dell, discard the original heat
sink. If you are not installing a processor upgrade kit from Dell, reuse the original heat sink
when you install your new processor.

6. Open the processor cover as shown in Figure 3.

Figure 1 YKE Processor

1 Securing Clip
2 Tab
3 Retention Base

b. Remove the heat sink by pressing the tab while lifting one end of the heat sink.

NOTE: Lay the heat sink down with the thermal material facing upward.

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.8 4-22 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 Figure 3 YKE Processor Removal

1 Processor Cover Figure 4 YKE Processor Replacement

2 Processor
3 Socket 1 Processor Cover
4 Release Lever 2 Tab
3 Processor
7. Remove the processor from the socket. 4 Socket
5 Center Cover Latch
NOTE: Leave the release lever extended in the release position so that the socket is
6 Release Lever
ready for the new processor.
7 Front Alignment Notch
Replacement 8 Socket and Processor Pin 1 Indicator
CAUTION 9 Rear Alignment Notch
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
discharge. Observe all ESD procedures to avoid component damage. 6. When the processor is fully seated in the socket, close the processor cover.
NOTE: When replacing the processor, do not touch any of the pins inside the socket or allow NOTE: Ensure that the tab on the processor cover is positioned underneath the center
any objects to fall on the pins in the socket. cover latch on the socket.
1. Unpack the new processor, being careful not to touch the underside of the processor. 7. Pivot the socket release lever back toward the socket and snap it into place to secure the
NOTE: You must position the processor correctly in the socket to avoid permanent dam- processor.
age to the processor and the computer when you turn on the computer. 8. Reinstall the two screws that attach the blower to the heat sink.
9. Install the heat sink/blower assembly:
2. If the release lever on the socket is not fully extended, move it to that position.
• Place one end of the heat sink under the tab on one side of the retention base.
3. Orient the front and rear alignment notches on the processor with the front and rear align-
ment notches on the socket. • Lower the heat sink until the heat sink fits securely under the tab on the retention
base as shown in Figure 5.
4. Align the pin-1 corners of the processor and socket.

NOTE: To avoid damage, ensure that the processor aligns properly with the socket, and
do not use excessive force when you install the processor.

5. Set the processor lightly in the socket and ensure that the processor is positioned cor-
rectly as shown in Figure 4.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-23 REP 1.8
 Figure 6 YKE Lowering the Securing Clip Into Place

1 Securing Clip
Figure 5 YKE Processor Reinstallation 2 Tab
3 Slot
1 Heat Sink / Blower Assembly 4 Retention Base
2 Screw
3 Tab NOTE: The Heat Sink may differ in appearance than illustrated below, but is
4 Retention Base removed and reinstalled in the same manner.
5 Heat Sink 10. Reconnect the cooling fan power cable to the FAN connector on the system board.
6 Screw 11. Reconnect the power cable to the 12VPOWER connector on the system board.
12. Perform the replacement procedure in REP 1.1 to close the Controller Cover.
• Insert the securing clip by placing the notched end of the clip opposite the tab into
the slot on the retention base. Press the securing clip tab and lower the securing clip
into place as shown in Figure 6. Ensure that the notched ends of the securing clip
are secured in the retention base slots.

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.8 4-24 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
For YKE-N/FRX/LVX
Removal
1. Perform REP 1.1 to open the Controller Cover.
WARNING
Despite having a plastic shield, the heat sink assembly may be very hot during normal
operation. Be sure that it has had sufficient time to cool before you touch it.
2. Loosen the captive screw on each side of the heat sink assembly as shown in Figure 7.

Figure 8 YKE-N/FRX/LVX Processor Removal

1 Center Cover Latch

2 Processor Cover
3 Processor
4 Socket
5 Release Lever

Figure 7 YKE-N/FRX/LVX Heat Sink Removal 5. Gently remove the processor from the socket. Leave the release lever extended in the
release position so that the socket is ready for the new processor.
1 Heat Sink Assembly
2 Captive Screw Housing (2)

3. Rotate the heat sink assembly upward, and remove the assembly from the computer.
4. Open the processor cover by sliding the release lever from under the center cover latch on
the socket. Then pull the lever back to release the processor as shown in Figure 8.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-25 REP 1.8
Replacement 8 Socket and Processor Pin 1 Indicator
CAUTION 9 Rear Alignment Notch
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
discharge. Observe all ESD procedures to avoid component damage. 6. When the processor is fully seated in the socket, close the processor cover.

NOTE: When replacing the processor, do not touch any of the pins inside the socket or allow NOTE: Ensure that the tab on the processor cover is positioned underneath the center
any objects to fall on the pins in the socket. cover latch on the socket.

1. Unpack the new processor, being careful not to touch the underside of the processor. 7. Pivot the socket release lever back toward the socket and snap it into place to secure the
processor.
NOTE: You must position the processor correctly in the socket to avoid permanent dam-
8. Reinstall the two screws that attach the blower to the heat sink.
age to the processor and the computer when you turn on the computer.
9. Install the heat sink assembly by placing the back on to the heat sink assembly bracket
2. If the release lever on the socket is not fully extended, move it to that position. and rotating the heat seat assembly toward the computer base as shown in Figure 10.
3. Orient the front and rear alignment notches on the processor with the front and rear align- Tighten the two captive screws.
ment notches on the socket.
4. Align the pin-1 corners of the processor and socket.

NOTE: To avoid damage, ensure that the processor aligns properly with the socket, and
do not use excessive force when you install the processor.

5. Set the processor lightly in the socket and ensure that the processor is positioned cor-
rectly as shown in Figure 9.

Figure 10 YKE-N/FRX/LVX Heat Sink Assembly Replacement

1 Heat Sink Assembly

2 Heat Sink Assembly Bracket
3 Captive Screw Housing (2)

10. Perform the replacement procedure in REP 1.1 to close the Controller Cover.

Figure 9 YKE-N/FRX/LVX Processor Replacement

1 Processor Cover
2 Tab
3 Processor
4 Socket
5 Center Cover Latch
6 Release Lever
7 Front Alignment Notch

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.8 4-26 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
REP 1.9 System Board Replacement
Parts List on YKE Not Available 1. Place the System Board assembly that you just removed next to the replacement System
Board.
Parts List on YKE-N PL 8.4 2. Install the Processor in to replacement System Board using the replacement procedure in
Parts List on FRX PL 8.6 REP 1.9.
Parts List on LVX PL 8.7 3. Configure the jumper settings of the replacement System Board as listed in Table 2 and
shown in Figure 3.
For YKE
Removal
CAUTION
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
discharge. Observe all ESD procedures to avoid component damage.
1. Perform REP 1.1 to open the Controller Cover.
2. Perform REP 1.4 to remove the Memory Modules.
3. Perform REP 1.11 to remove the Card Cage.
4. Perform REP 1.7 to remove the Power Supply.
5. Perform REP 1.8 to remove the Processor.
6. Disconnect all cables from the System Board.

NOTE: Before you remove the existing system board assembly, visually compare the
replacement system board to the existing system board to make sure that you have the Figure 2 YKE System Board Jumper Settings
correct part.

7. Remove the screw securing the System Board to the controller frame and slide the Sys-
tem Board assembly toward the front of the computer, and then lift it up and away as
shown in Figure 2. PSWD Password Enabled (Default is Jumpered)
RTCRST Real-time Clock Reset (Default is disabled)

Jumpered

Unjumpered

NOTE: Some components and connectors on the replacement system board may be in
different locations than the corresponding connectors on the existing system board.

4. Orient the replacement System Board by aligning the notches on the bottom to the tabs
on the computer.
5. Slide the System Board assembly toward the back of the controller and secure the board
to the controller frame with the screw.
6. Reconnect all cables to the System Board.
7. Perform the replacement procedure in REP 1.8 to reinstall the Processor.
8. Perform the replacement procedure in REP 1.7 to reinstall the Power Supply.
Figure 1 YKE System Board Removal 9. Perform the replacement procedure in REP 1.11 to reinstall the Card Cage.
10. Perform the replacement procedure in REP 1.4 to reinstall the Memory Modules.
11. Perform the replacement procedure in REP 1.1 to close the Controller Cover.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-27 REP 1.9
For YKE-N/FRX/LVX Replacement
Removal 1. Gently align the new System Board into the chassis and slide it toward the back of the
computer.
CAUTION
2. Secure the System Board to the computer frame using the screws (10) removed in step 7
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
of the removal procedure.
discharge. Observe all ESD procedures to avoid component damage.
3. Reconnect all cables to the System Board.
1. Perform REP 1.1 to open the Controller Cover.
4. Perform the replacement procedure in REP 1.8 to reinstall the Processor.
2. Perform REP 1.4 to remove the Memory Modules.
5. Perform the replacement procedure in REP 1.7 to reinstall the Power Supply.
3. Perform REP 1.11 to remove the Card Cage.
4. Perform REP 1.7 to remove the Power Supply. 6. Perform the replacement procedure in REP 1.11 to reinstall the Card Cage.

5. Perform REP 1.8 to remove the Processor. 7. Perform the replacement procedure in REP 1.4 to reinstall the Memory Modules.

6. Disconnect all cables from the System Board. 8. Perform the replacement procedure in REP 1.1 to close the Controller Cover.

NOTE: Before you remove the existing system board assembly, visually compare the
replacement system board to the existing system board to make sure that you have the
correct part.

7. Remove the screws, shown in Figure 4, securing the System Board to the controller frame
and slide the System Board assembly toward the front of the computer, and then lift it up
and away.

Figure 3 YKE-N/FRX/LVX System Board Removal

1 System Board
2 Screws (10)

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.9 4-28 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
REP 1.10 CDROM Drive Replacement
Parts List on YKE PL 8.1 1. Unpack the drive and prepare it for installation.

Parts List on YKE-N PL 8.3 NOTE: Check the documentation that accompanied the drive to verify that the drive is
configured for your computer. If you are installing an IDE drive, configure the drive for the
Parts List on FRX PL 8.5
cable select setting.
Parts List on LVX PL 8.7
2. If the replacement drive does not have the bracket rails attached, remove the rails from
For YKE the old drive by removing the two screws that secure each rail to the drive as shown in
Removal Figure 2. Attach the bracket to the new drive by aligning the screw holes on the drive with
1. Perform REP 1.1 to open the Controller Cover. the screw holes on the bracket rails and then inserting and tightening all four screws (two
screws on each rail).
2. Disconnect the power and CDROM drive cables from the back of the CDROM drive.
3. Press inward on the two tabs on the sides of the drive, and then slide the drive upward
and remove it from the drive bay as shown in Figure 1.

Figure 2 YKE CDROM Drive Rails

1 Drive
2 Bracket Rails (2)
3 Screws (4)

3. Gently slide the drive into place until you hear a click or feel the drive securely installed.
4. Connect the power and CDROM drive cables to the CDROM drive.
Figure 1 YKE CDROM Drive Removal
5. Check all cable connections, and fold cables out of the way to provide airflow for the fan
and cooling vents.
6. Perform the replacement procedure in REP 1.1 to close the Controller Cover.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-29 REP 1.10
For YKE-N/FRX/LVX
Removal
1. Perform REP 1.1 to open the Controller Cover.
2. Pull up on the Drive Release Latch and slide the drive towards the back of the controller
as shown in Figure 3. Lift the drive out of the controller.

Figure 4 YKE-N/FRX/LVX Shoulder Screws Installation

3. Connect the power and CDROM drive cables to the back of the new CDROM drive.
4. Align the shoulder screws with the screw guides and slide the CDROM drive into the bay,
as shown in Figure 5, until it clicks into place.

Figure 3 YKE-N/FRX/LVX CDROM Removal

1 Drive Release Latch

2 CDROM Drive

3. Disconnect the power and CDROM drive cables from the back of the CDROM drive.
Replacement
1. Unpack the drive and prepare it for installation.

NOTE: Check the documentation that accompanied the drive to verify that the drive is
configured for your computer. If you are installing an IDE drive, configure the drive for the
cable select setting.

2. Remove the three shoulder screws from the existing CDROM drive and insert the screws Figure 5 YKE-N/FRX/LVX CDROM Installation
in the new CDROM drive as shown in Figure 4.
5. Check all cable connections, and fold cables out of the way to provide airflow for the fan
and cooling vents.
6. Perform the replacement procedure in REP 1.1 to close the Controller Cover.

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.10 4-30 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
REP 1.11 Card Cage
Parts List on YKE PL 8.2
Parts List on YKE-N PL 8.3
Parts List on FRX PL 8.5
Parts List on LVX PL 8.7
For YKE
Removal
1. Perform REP 1.1 to open the Controller Cover.
2. Remove the card cage:
a. Check any cables connected to cards through the back-panel openings. Disconnect
any cables that will not reach the card cage once they are removed from the com-
puter.
b. Gently pull on the handle and lift the card cage up and away from the computer as
shown in Figure 1.

Figure 2 YKE Card Cage Installation

1 Card Cage
2 Tabs (2)
3 Slots (2)

b. Slide the card cage down into place.

c. Ensure that the riser board is fully seated in the connector on the system board.
d. Route cable required for the card(s) through the back panel opening and reconnect
the cable(s) to the card(s).
e. Perform the replacement procedure in REP 1.1 to close the Controller Cover.

Figure 1 YKE Card Cage Removal

1 Card Cage
2 Handle

Replacement
1. Replace the card cage:
a. Align the tabs in the side of the card cage with the slots on the side of the computer
as shown in Figure 2.

Reissue 1/2008 Repair and Adjustment Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-31 REP 1.11
For YKE-N/FRX/LVX
Removal
1. Perform REP 1.1 to open the Controller Cover.
2. Remove the card cage:
a. Check any cables connected to cards through the back-panel openings. Disconnect
any cables that will not reach the card cage once they are removed from the com-
puter.
b. Gently pull on the handle and lift the card cage up and away from the computer as
shown in Figure 3.

Figure 4 YKE-N/FRX/LVX Card Cage Installation

1 Riser Card Cage

2 Slots
3 Riser Boards (2)
4 System Board Connectors (2)

b. Slide the card cage down into place.

c. Ensure that the riser board is fully seated in the connector on the system board.
Figure 3 YKE-N/FRX/LVX Card Cage Installation d. Route cable(s) required for the card(s) through the back panel opening and recon-
nect the cable(s) to the card(s).
1 Riser Card Cage e. Perform the replacement procedure in REP 1.1 to close the Controller Cover.
2 Handle

Replacement
1. Replace the card cage:
a. Align the tabs in the side of the card cage with the slots on the side of the computer
as shown in Figure 4.

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.11 4-32 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
REP 1.12 I/O Panel 2 Internal Speaker Cable Connector
Parts List on YKE PL 8.1 3 I/O Cable Connector
4 Control Panel Cable Connector
Parts List on YKE-N PL 8.3
5 Mounting Screw
Parts List on FRX PL 8.5 6 Front Audio Cable Connector
Parts List on LVX PL 8.7
For YKE 4. Remove the mounting screw that secures the I/O panel to the controller and remove the I/
Removal O panel from the controller.
CAUTION Replacement
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic 1. Insert the I/O Panel into the controller and secure the panel to the controller with the
discharge. Observe all ESD procedures to avoid component damage. screw.
1. Perform REP 1.1 to open the Controller Cover. 2. Reconnect all I/O Panel cables.
2. Disconnect the Hard Disk Drive data cable. 3. Reconnect the Hard Disk Drive data cable. See YKE Hard Disk Drive Connectors for the
3. Disconnect all cables that are connected to the I/O panel as shown in Figure 1. location of the cable.
4. Perform the replacement procedure in REP 1.1 to close the Controller Cover.

Figure 1 YKE I/O Panel

1 Chassis Intrusion Switch Cable Connector

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 4-33 REP 1.12
For YKE-N/FRX/LVX Replacement
Removal NOTE: Use the guides on the I/O Panel Bracket to help position the I/O Panel in place and use
CAUTION the notch on the I/O Panel Bracket to help seat the card.
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
1. Insert the I/O Panel into the controller and secure the panel to the controller with the
discharge. Observe all ESD procedures to avoid component damage.
screw.
1. Perform REP 1.1 to open the Controller Cover. 2. Reconnect the I/O Cable to the I/O Panel.
2. Remove the I/O Cable from the I/O Panel by pulling on the pull-loop as shown in Figure 2.
3. Perform the replacement procedure in REP 1.1 to close the Controller Cover.
3. Remove the screw that secure the I/O Panel to the computer frame.

Figure 2 YKE-N/FRX/LVX I/O Panel

1 Securing Screw
2 I/O Panel
3 I/O Cable Connector
4 I/O Connector Pull-loop

4. Gently rotate and slide the I/O Panel away from the computer.

Repair and Adjustment Procedures 1/2008 Reissue

REP 1.12 4-34 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 5 Parts Lists
Introduction ..................................................................................................................... 5-3
Subsystem Information ................................................................................................... 5-4
Symbology ...................................................................................................................... 5-5
PL 8.1 YKE Controller Components (1 of 2) ................................................................... 5-7
PL 8.2 YKE Controller Components (2 of 2) ................................................................... 5-8
PL 8.3 YKE-N Controller Components (1 of 2) ............................................................... 5-9
PL 8.4 YKE-N Controller Components (2 of 2) ............................................................... 5-10
PL 8.5 FRX Controller Components (1 of 2) ................................................................... 5-11
PL 8.6 FRX Controller Components (2 of 2) ................................................................... 5-12
PL 8.7 LVX Controller Components (1 of 2).................................................................... 5-13
PL 8.8 LVX Controller Components (2 of 2).................................................................... 5-14

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 5-1
Parts Lists 1/2008 Reissue
5-2 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Introduction Table 1

Overview Abbreviation Meaning

The Parts List section identifies all part numbers and the corresponding location of all spared R/E Reduction/Enlargement
subsystem components. REF: Refer to
SCSI Small Computer Systems Interface
Organization W/ With
Parts Lists W/O Without
Each item number in the part number listing corresponds to an item number in the related
illustration. All the parts in a given subsystem of the machine will be located in the same Table 2
illustration or in a series of associated illustrations.
Operating Companies
Electrical Connectors and Fasteners Abbreviation Meaning
This section contains the illustrations and descriptions of the plugs, jacks, and fasteners used
AO Americas Operations
in the machine. A part number listing of the connectors is included.
NASG - US North American Solutions Group - US
Common Hardware NASG - North American Solutions Group - Can-
The common hardware is listed in alphabetical order by the letter or letters used to identify Canada ada
each item in the part number listing and in the illustrations. Dimensions are in millimeters XE Xerox Europe
unless otherwise identified.
Symbology
Part Number Index
Symbology used in the Parts List section is identified in the Symbology section.
This index lists all the spared parts in the machine in numerical order. Each number is followed
by a reference to the parts list on which the part may be found. Service Procedure Referencing
If a part or assembly has an associated repair or adjustment procedure, the procedure number
Other Information will be listed at the end of the part description in the parts lists e.g. (REP 5.1, ADJ 5.3)
Abbreviations
Abbreviations are used in the parts lists and the exploded view illustrations to provide
information in a limited amount of space. The following abbreviations are used in this manual:

Table 1
Abbreviation Meaning
A3 297 x 594 Millimeters
A4 210 x 297 Millimeters
A5 148 x 210 Millimeters
AD Auto Duplex
AWG American Wire Gauge
EMI Electro Magnetic Induction
GB Giga Byte
KB Kilo Byte
MB Mega Byte
MM Millimeters
MOD Magneto Optical Drive
NOHAD Noise Ozone Heat Air Dirt
PL Parts List
P/O Part of

Reissue 1/2008 Parts Lists

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 5-3 Introduction
Subsystem Information
Use of the Term "Assembly"
The term "assembly" will be used for items in the part number listing that include other itemized
parts in the part number listing. When the word "assembly” is found in the part number listing,
there will be a corresponding item number on the illustrations followed by a bracket and a
listing of the contents of the assembly.

Brackets
A bracket is used when an assembly or kit is spared, but is not shown in the illustration. The
item number of the assembly or kit precedes the bracket; the item numbers of the piece parts
follow the bracket.

Tag
The notation "W/Tag" in the parts description indicates that the part configuration has been
updated. Check the change Tag index in the General Information section of the Service Data
for the name and purpose of the modification.

In some cases, a part or assembly may be spared in two versions: with the Tag and without the
Tag. In those cases, use whichever part is appropriate for the configuration of the machine on
which the part is to be installed. If the machine does not have a particular Tag and the only
replacement part available is listed as "W/Tag," install the Tag kit or all of the piece parts. The
Change Tag Index tells you which kit or piece parts you need.

Whenever you install a Tag kit or all the piece parts that make up a Tag, mark the appropriate
number on the Tag matrix.

Parts Lists 1/2008 Reissue

Subsystem Information 5-4 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Symbology
A Tag number within a circle pointing to an item number shows that the part has been changed
by the tag number within the circle (Figure 1). Information on the modification is in the Change
Tag Index.
A Tag number within a circle having a shaded bar and pointing to an item number shows that
the configuration of the part shown is the configuration before the part was changed by the Tag
number within the circle (Figure 2).

Figure 2 Without Tag Symbol

Figure 1 With Tag Symbol

Reissue 1/2008 Parts Lists

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 5-5 Symbology
A tag number within a circle with no apex shows that the entire drawing has been changed by A tag number within a circle with no apex and having a shaded bar shows that the entire
the tag number within the circle (Figure 3). Information on the modification is in the Change Tag drawing was the configuration before being changed by the tag number within the circle
Index. (Figure 4).

Figure 3 Entire Drawing With Tag Symbol Figure 4 Entire Drawing Without Tag Symbol

Parts Lists 1/2008 Reissue

Symbology 5-6 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
PL 8.1 YKE Controller Components (1
of 2) 2
Item Part Description 3
1 97N01489 YKE Controller Assembly
2 W6946 48X, CD, Samsung, Chassis 2005
3 K3749 80G, Serial ATA, 8MEGB, Hitachi- 4
Vancouver 3
– M1294 80G, Serial ATA, Lead Free,
WDXL80SD-2
– W0109 80G, Serial ATA, 7.2K, 8MEGB,
WDXL80SD-2
– W3004 80G, Serial ATA,7.2K, 8MEGB,
Seagate-Alpine
– Y3392 80G, Serial ATA, 8M, 7.2K, Maxtor
Calypso
4 K7168 HDD Carrier, Plastic, SMITH
5 H7058 CPU Fan and Shroud Assembly,
SMITH
6 Y6791 Front I/O Panel Assembly
7 R5017 Memory Module, DIMM, 512,
2X256, 400, 1rX16, 512
8 75481 Battery, Miniature, 3V, 190MAH,
COIN, Lithium
9 C5201 Power Supply, 305 Watt, Dual
Serial ATA, Smith Chassis, Delta, 8
PFC 6
– D5032 Power Supply, 305 Watt, Dual
Serial ATA, Smith Chassis, LiteOn,
PFC
– D5539 Power Supply, 280 Watt, Dual
Serial ATA, NEO Chassis, PFC, 7
Hipro 5
– F5114 Power Supply, 280 Watt, Dual
Serial ATA, NEO Chassis, PFC,
LiteOn
– W4828 Power Supply, 305 Watt, Dual
Serial ATA, Smith Chassis, Hipro,
PFC
10 604K35070 Controller Mounting Bracket (510
8850, 8825, and 8830 only) (Not
Shown)
11 604K35060 Controller Mounting Bracket (721
and 6030/6050 Only) (Not Shown)
12 962K62960 Interface VIII Cable (Not Shown)
13 962K50390 P193 Interface Cable (Not Shown)

Reissue 1/2008 Parts Lists

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 5-7 PL 8.1
PL 8.2 YKE Controller Components (2 of 2)
Item Part Description
1 J7328 F5 Filler Panel Assembly, 5.25”, FORM FACTOR, SMITH
2 R6716 Front non-removable Bezel Assembly, SMITH
3 R6728 Top Plastic, Optiplex, SMITH
4 R6760 Removable Front Drive Bezel, Plastic, Optiplex, SMITH
5 W5751 Badge, GX280
6 W6180 Top Plastic, Optiplex, SMITH
7 N8597 Prescott Celeron, 325, 2.53G, 533FSB, 256KB, Socket T, E0
includes processor, thermal grease, and techsheet
8 M9053 PCI Retention Bracket Service Kit, External, Contains R6767 and
W6246, SMITH
9 R6074 Intrusion Switch Assembly, Lead Free, Matrix Chassis
10 R6761 Plastic Heat Sink Mounting Bracket
11 M6792 Front CPU Fan Assembly, 12V, NEO
12 D7931 Heat Sink and Shroud Assembly, MAINSTREAM, NEO, For
processors 540 and below and all Celerons
– J7109 Heat Sink and Shroud Assembly, MAINSTREAM, SMITH, For
processors 540 and below and all Celerons
13 F4582 IEEE 1394A Controller, PCI, ADAPTEC
14 D9800 Blue Audio Cable for “n” series, SMITH, 2.0
15 M8865 Serial ATA Data Cable, SMITH, 2.0
16 C6173 Round black cable that runs from Sound Card (K4562) to Front of I/O
Assembly
17 Y5393 Ribbon Cable from System Board to Front I/O Panel for USB and
onboard sound
18 5120P Power Cord, 6ft., US
19 604K42700 Folder Serial Cable Interface Kit
20 960K33010 IOT Interface PWB (P193), RoHS
21 960K33350 IOT Interface PWB (Interface VIII), RoHS
22 849E69300 Full Height PCI Bracket

Parts Lists 1/2008 Reissue

PL 8.2 5-8 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
PL 8.3 YKE-N Controller Components
(1 of 2)
Item Part Description
1 97N01510 YKE-N Controller Assembly 2
2 CC726 48X, CD, HLDS, RoHS, Chassis
2005
– H7833 48X, CD, LiteOn, RoHS, Chassis
2005
3 KC297 80G, Serial ATA, NCQ, RoHS,
Seagate Puma
– M1294 80G, Serial ATA, RoHS, WD-
XL80SD-2
4 D7579 HDD Carrier, Plastic, Neo, RoHS
5 H7445 Heat Sink and Shroud Assembly, 3
Performance, Neo, RoHS
6 X8912 Front Control and I/O Panel
Assembly, 2.0, Neo, RoHS
7 A0490694 DIMM, 512MB, DDR2, 533M,
64x64, 8, 240, 1RX8, Lead Free,
RoHS 5
8 K8965 Power Supply, 220 Watt, PFC, 4
LiteOn, RoHS, Neo 6
– M8803 Power Supply, 220 Watt, PFC,
Hipro, RoHS, Neo
– N8374 Power Supply, 220 Watt, PFC, 8
Delta, RoHS, Neo
9 M5247 Dual PCI Riser Assembly, 2 PCI
Slots, Leaded, Neo, RoHS
10 101K57560 6204 Accxes PWBA Assembly (Not
Shown)
11 962K57100 USB Cable, 3’ (0.9m) Long (6204
Only) (Not Shown)
12 068K54480 Controller Mounting Bracket
Assembly (6204 Only) (Not Shown)
13 604K35070 Controller Mounting Bracket (510,
8850, 8825, and 8830 only) (Not
Shown)
14 604K35060 Controller Mounting Bracket (721
and 6030/6050 only) (Not Shown)
15 962K62960 Interface VIII Cable (Not Shown)
16 962K50390 P193 Interface Cable (Not Shown)
17 604K48470 Removable Hard Drive Kit (Not
Shown)
9
7

Reissue 1/2008 Parts Lists

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 5-9 PL 8.3
PL 8.4 YKE-N Controller Components (2 of 2)
Item Part Description
1 F7779 FDD, F3 Filler Panel Assembly, Neo, RoHS
2 8T440 Filler Back Plate for Card Slots, SFF, RoHS
3 C6089 Rear Removable Back Plate used if there is no riser, Neo, RoHS
4 U6265 Odd F5 Filler Panel Assembly, Neo, RoHS
5 Y8608 Complete Front Bezel Assembly, 2.0, Neo, RoHS
6 P9004 Badge, GX520, Neo, RoHS
7 FD874 Prescott Celeron Kit, 331, 2.66G, 533FSB, 256KB, Socket T, RoHS
8 75481 Battery, Miniature, 3V, 190MAH, COIN, Lithium, RoHS
9 ND214 Motherboard Service Kit, RoHS, GX520, Neo
10 R6074 Intrusion Switch Assembly, RoHS
– UC635 Intrusion Switch Assembly, RoHS, GX520
11 R6761 Plastic Heat Sink Mounting Bracket, RoHS
12 M6792 CPU Fan and Shroud Assembly, Neo, RoHS
13 F4582 IEEE 1394A Controller, PCI, Full Height, ADAPTEC
14 X5713 Blue Audio Cable for “n” series, Neo, RoHS
15 M8865 Serial ATA Data Cable, PRIMARY, Neo, RoHS
16 U5956 Ribbon Cable for Front I/O Panel for USB & Onboard Sound, Neo,
RoHS
17 W5775 Floppy Data Cable, ATAPI, Neo, RoHS
18 5120P Power Cord, 6ft., US, RoHS
19 C6012 IDE Data Cable, SECONDARY, Neo, RoHS
20 U9004 Cable Cover Assembly, Cypher, OptiPlex, RoHS
21 604K42700 Folder Serial Cable Interface Kit
22 960K33010 IOT Interface PWB (P193), RoHS
23 960K33350 IOT Interface PWB (Interface VIII), RoHS
24 849E69300 Full Height PCI Bracket

Parts Lists 1/2008 Reissue

PL 8.4 5-10 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
PL 8.5 FRX Controller Components (1
of 2)
Item Part Description
1 97N01616 FRX Controller Assembly 2
2 UH550 48X, CD, SATA, LTON, BLK, RoHS
– XU686 48X, CD, SATA, PHPS, BLK, RoHS 9
3 8D048 80G, HD, SATA2, Hitachi-
Pathfinder, RoHS
– DC334 80G, HD, SATA2, Seagate-Tonka,
RoHS
– NR694 80G, HD, SATA2, WD-Unicorn,
RoHS
– XD673 80G, HD, SATA2, Samsung P80S+,
RoHS 3
4 D7931 Heat Sink and Shroud Assembly,
Mainstream, Neo, 2 pipe, RoHS
5 HJ318 Front I/O Panel Assembly, Neo,
RoHS
6 X8388 DIMM, 512 MB, DDR2, 667M,
64x64, 8, 240, 1RX8, RoHS 4
7 MH596 Power Supply, 280 Watt, PFC,
LiteOn, 07, Neo, RoHS 5
– NH429 Power Supply, 280 Watt, PFC,
Hipro, 07, Neo, RoHS
8 JH313 Dual PCI Riser Assembly, 2 PCI 7
Slots, V2, Neo, RoHS
9 Y5295 Removable Side Cover Assembly,
Metal, Neo, RoHS
10 101K57560 6204 Accxes PWBA Assembly (Not
Shown)
11 962K57100 USB Cable, 3’ (0.9m) Long (6204
Only) (Not Shown)
12 068K54480 Controller Mounting Bracket
Assembly (6204 Only) (Not Shown)
13 604K35070 Controller Mounting Bracket (510,
8850, 8825, and 8830 only) (Not
Shown)
14 604K35060 Controller Mounting Bracket (721,
and 6030/6050 only) (Not Shown)
15 962K62960 Interface VIII Cable (Not Shown)
16 962K50390 P193 Interface Cable (Not Shown)
17 604K48470 Removable Hard Drive Kit (Not
Shown)
8
6

Parts Lists 1/2008 Reissue

PL 8.5 5-11 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
PL 8.6 FRX Controller Components (2 of 2)
Item Part Description
1 HK883 Filler Panel, Metal (for EMI Fix), Optical Drive, Black, Optiplex, Neo,
RoHS
2 JJ119 Front Bezel Assembly, Black, 2.0, Neo, RoHS
3 KK976 Filler Panel, Metal (for EMI Fix), Floppy Drive, Black, Optiplex, Neo,
RoHS
4 NJ779 Filler Panel, Floppy Drive, Optiplex, Neo, RoHS
5 RJ245 Filler Panel, Optical Drive, Optiplex, Neo, RoHS
6 HJ320 Badge, Optiplex 745, Neo, RoHS
7 DH717 Prescott Celeron Kit, 346, 3.06G, 533FSB, 256KB, Socket T, RoHS
8 KU144 Battery, Miniature, 3V, 190MAH, COIN, Lithium, RoHS
9 XP720 Motherboard Service Kit, Optiplex 745, Neo, RoHS
10 UC635 Intrusion Switch Assembly, RoHS
11 RP921 Mounting Bracket for Heat Sink, RoHS
12 M6792 CPU Fan and Shroud Assembly, Neo, RoHS
13 Y9457 IEEE 1394A Controller, PCI, Full Height, ADAPTEC
14 FC541 Serial ATA Data Cable, Optical, Neo, RoHS
15 MK082 Front I/O Cable Assembly, Neo, 3.0, RoHS
16 U5959 Serial ATA Data Cable, PRIMARY, Neo, RoHS
17 6878T Power Cord, 6ft, US only, RoHS
18 604K42700 Folder Serial Cable Interface Kit
19 960K33010 IOT Interface PWB (P193), RoHS
20 960K33350 IOT Interface PWB (Interface VIII), RoHS
21 849E69300 Full Height PCI Bracket

Parts Lists 1/2008 Reissue

PL 8.6 5-12 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
PL 8.7 LVX Controller Components (1
of 2)
Item Part Description
1 97N01660 LVX Controller Assembly 2
2 HX602 24X, CD, 24X SATA, TSST, Cypher,
9
RoHS
– JH252 24X, CD, Includes Sled and SATA
Interposer, RoHS
3 0C319 80G, SATA2, WD-ODY, RoHS
– DN130 80G, SATA2, WD-SEQ, RoHS
– HM933 80G, SATA2, Samsung-S166,
RoHS
– HY281 80G, SATA2, Seagate-Nighthawk,
RoHS 3
4 RW134 Heat Sink and Shroud Assembly,
Mainstream, Neo, 2.0, RoHS
5 RY698 Front I/O Panel Assembly, Neo, 2.0,
RoHS
– TP003 Front I/O Panel Assembly, Cypher,
RoHS 4
– TP004 Front I/O Panel Assembly, Smith,
4.0, RoHS 5
6 A1249406 1GB DDR2 SDRAM, 240 pin
DIMM, PC2-5300/667MHz, Non-
ECC, Unbuffered, RoHS 7
– A1249405 1GB DDR2 SDRAM, 240 pin
DIMM, PC2-6400/800MHz, Non-
ECC, Unbuffered, RoHS
– A1249408 512MB DDR2 SDRAM, 240 pin
DIMM, PC2-5300/667MHz, Non-
ECC, Unbuffered, RoHS
7 GR391 Power Supply, Harness/UPC, 280
Watt, Neo, RoHS
– JK930 Power Supply, EPA, 280 Watt, PFC,
Hipro, Neo, RoHS
– MH596 Power Supply, 280 Watt, PFC,
LiteOn, 07, Neo, RoHS
– NH429 Power Supply, 280 Watt, PFC,
Hipro, 07, Neo, RoHS
– RT490 Power Supply, 280 Watt, PFC,
Delta, 07, Neo, RoHS
– WW109 Power Supply, EPA, 280 Watt, PFC,
LiteOn, Neo, RoHS
8
8 HX727 Combo Riser Assembly, PCI and 6
PCI-E, 16X Slots, Neo, RoHS
– HX727 PCI Riser Assembly, Neo, 1.0,
RoHS
9 CR916 Removable Side Cover, Neo, 2.0,
RoHS

Parts Lists 1/2008 Reissue

PL 8.7 5-13 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 PL 8.8 LVX Controller Components (2 of 2)
Item Part Description
1 HK883 Filler Panel, Metal (for EMI Fix), Optical Drive, Black, Neo,RoHS
2 JN849 Front Bezel Assembly (includes power button), Black, Neo, V3 (only
for systems that have 2 HDDs), RoHS
– YW519 Front Bezel Assembly (includes power button), Black, Neo, V2, RoHS
3 KK976 Filler Panel, Metal (for EMI Fix), Floppy Drive, Black, Neo, RoHS
4 35FNF PCI Slot Filler Panel, Metal, Full Height, V2, RoHS
5 TC371 PCI Slot Filler Panel, Metal, Low Profile, RoHS
6 PU497 Badge, Optiplex 755, Neo, RoHS
7 XT484 Celeron Kit, 430, 1.8G, 512KB, , 800FSB, A1,RoHS
8 KU144 Battery, Miniature, 3V, 190MAH, COIN, Lithium, RoHS
9 MP622 Motherboard Service Kit, Optiplex 755, Neo, RoHS
10 F4404 Intrusion Switch Assembly, RoHS
– UC635 Intrusion Switch Assembly, RoHS
11 X5653 Plastic Heat Sink Mounting Bracket, RoHS
12 PD812 CPU Fan and Bracket Assembly, Neo, RoHS
13 Y9457 IEEE 1394A Controller, PCI, Full Height, ADAPTEC
14 FC541 Serial ATA Data Cable, Optical, Neo, RoHS
15 MK082 Front I/O Cable Assembly, Neo, 3.0, RoHS
16 U5959 Serial ATA Data Cable, PRIMARY, Neo, RoHS
17 5120P Power Cord, 6ft, US only, RoHS
18 604K42700 Folder Serial Cable Interface Kit
19 960K33010 IOT Interface PWB (P193), RoHS
20 960K33350 IOT Interface PWB (Interface VIII), RoHS
21 849E69300 Full Height PCI Bracket
22 101K57560 6204 Accxes PWBA Assembly
23 962K57100 USB Cable, 3’ (0.9m) Long (6204 Only)
24 068K54480 Controller Mounting Bracket Assembly (6204 Only)
25 604K35070 Controller Mounting Bracket (510, 8850, 8825, and 8830 only)
26 604K35060 Controller Mounting Bracket (721, and 6030/6050 only)
27 962K62960 Interface VIII Cable
28 962K50390 P193 Interface Cable
29 604K48470 Removable Hard Drive Kit

Parts Lists 1/2008 Reissue

PL 8.8 5-14 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Reissue 1/2008 Parts Lists
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 5-15 PL 8.8
Parts Lists 1/2008 Reissue
PL 8.8 5-16 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 6 General Procedures
Controller Shutdown........................................................................................................ 6-3
Diagnostics...................................................................................................................... 6-4
YKE Controller Specifications ......................................................................................... 6-5
YKE-N Controller Specifications ..................................................................................... 6-6
FRX Controller Specifications ......................................................................................... 6-7
LVX Controller Specifications.......................................................................................... 6-8
YKE/YKE-N/FRX/LVX Install Recovery CD/Application Compatibility ............................ 6-9
Making a Test Print ......................................................................................................... 6-11
Printing a Diagnostic Page.............................................................................................. 6-13
Controller Installation for YKE/YKE-N/FRX/LVX ............................................................. 6-14
Software Recovery .......................................................................................................... 6-16
Media Check ................................................................................................................... 6-17
Connecting to a Network - 88xx/510 ............................................................................... 6-18
Connecting to a Network - 721p...................................................................................... 6-19
Connecting to a Network - 6030/6050............................................................................. 6-20
Connecting to a Network - 6050A ................................................................................... 6-21
Connecting to a Network - 6204...................................................................................... 6-22
Upgrading the Controller Firmware ................................................................................. 6-23
BIOS Recovery ............................................................................................................... 6-25
Setting IP Address Using ipset Command ...................................................................... 6-26
Setting IP Address for DHCP Using dhcpSet Command ................................................ 6-27
Setting IP Address for DDNS Using dhcpSet Command ................................................ 6-28
Viewing IP Address Using ifShow Command ................................................................. 6-29
Setting Network Speed/Duplex using netSet Command................................................. 6-30
Viewing Network Configuration Using netShow Command ............................................ 6-31
Glossary of Accxes Terminology..................................................................................... 6-32
Accxes Debug Commands.............................................................................................. 6-35
Accxes Directory Structure.............................................................................................. 6-39

Reissue 1/2008 General Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-1
General Procedures 1/2008 Reissue
6-2 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Controller Shutdown
Purpose Power Switch Shutdown
The Controller Shutdown procedure is used to exit the Accxes software and GNU/Linux operat- 1. Press and release the controller Power Switch.
ing system, and remove power from the controller. There are two shutdown methods: a Normal 2. Wait approximately 30 seconds for the controller to power down.
Shutdown and a Forced Shutdown. A Normal Shutdown allows the controller to exit the appli-
The controller will prepare for shutdown by exiting the application and then power down
cation before removing power. A Forced Shutdown forces the controller to remove power with-
the controller.
out exiting the application.
NOTE: The Power Switch light will extinguish when the controller shuts down.
CAUTION
If after 30 seconds the controller Power Switch light remains ON, perform a Forced Shut-
Always attempt to use the Normal Shutdown first. If after attempting a Normal Shutdown, the
down to force the controller to power down.
controller Power Switch light is still lit, perform a Forced Shutdown to remove power from the
controller.
CAUTION
Forced Shutdown
When the controller is attached to a Xerox 6204 Wide Format Solution, powering down the
CAUTION
controller will automatically shut power to the 6204. See the Xerox 6204 Wide Format Solution
Printer User Guide for the FreeFlow Accxes Print Server V12.0 for the correct power on / The following procedure will force the controller to power down without exiting the application.
power off sequence for the 6204. Forced Shutdown
1. Press and hold the controller Power Switch for approximately 5 seconds to force the con-
troller to shut down.
Normal Shutdown
NOTE: The Power Switch light will extinguish when the controller shuts down.
There are three ways to perform a Normal Shutdown: using Web Print Management Tool
(WebPMT), at the service prompt or by using the Power Switch on the front of the controller.

WebPMT Shutdown
1. At the WebPMT page:
• For FreeFlow Accxes Versions 11.x and below - select Printer Defaults > Utilities >
Shutdown
• For FreeFlow Accxes Version 12.0 and above - select Utilities > Shutdown and
click the Shutdown button.
2. Wait approximately 30 seconds for the controller to power down.
The controller will prepare for shutdown by exiting the application and then power down
the controller.

NOTE: The Power Switch light will extinguish when the controller shuts down.

If after 30 seconds the controller Power Switch light remains ON, perform a Forced Shut-
down to force the controller to power down.

Service Prompt Shutdown

1. At the service prompt, type shutdown then press <ENTER>.
2. Wait approximately 30 seconds for the controller to power down.
The controller will prepare for shutdown by exiting the application and then power down
the controller.

NOTE: The Power Switch light will extinguish when the controller shuts down.

If after 30 seconds the controller Power Switch light remains ON, perform a Forced Shut-
down to force the controller to power down.

Reissue 1/2008 General Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-3 Controller Shutdown
Diagnostics NOTE: In the next step, the serial terminal window will begin to scroll a series of boot up
messages. See Normal Boot Messages in section 1 for a list of key normal boot mes-
Using the Laptop PC for Diagnostics sages.
NOTE: If you do not have a laptop PC, you must escalate the problem. 4. After booting up, the PC window will display the Login prompt at the end of the message
(see below). Refer to the Service Login procedure below to login to the controller. Refer-
The Laptop PC provides a method of interacting with the controller. Analysis of the controller
ence the Accxes Debug Commands for the commands that can be used when logged in
while connected to the Laptop PC provides information to diagnose controller/network related
to the system.
problems. Instructions for using the Laptop PC to assist in troubleshooting a controller follows.
NOTE: Text displayed may vary depending upon the version number of the Install/Recovery
The Serial Connection is used to monitor the data from the controller through a Hyper Terminal CD.
window. The Hyper Terminal is an excellent diagnostic tool and should always be used when
troubleshooting problems with the controller or when uploading Accxes code. Three sources of NOTE: After Accxes loads, messages may continue to be displayed and scroll off of the
information are provided in this service manual to assist you in troubleshooting, they are: Nor- screen. Press <ENTER> to see the System Login prompt.
mal Boot Messages and Error Messages in Section 1 and Accxes Debug Commands in Sec-
Xerox FreeFlow Accxes Controller
tion 6.
Install CD version x.xx
Fedora Core Release x
Serial Connection Kernel x.x.x-x.x on an i686
The controller diagnostics are performed from a PC connected to the controller, over a serial System Login:
port connection. Configure Windows Hyper Terminal to communicate with the controller.
NOTE: “x” denotes a numerical value.
Windows 95, 98, ME, Windows NT 4.0, 2K, or XP: Connect the PC to the controller as fol- Service Login
lows:
The following procedure will log the service technician into the Accxes controller.
1. Connect one end of a DB-9 female-to-female (null modem) serial cable to the debug
NOTE: In the following procedure, if either the Login or Password are incorrect, the message
SERIAL port on the controller and connect the other end to the serial connector on the
“Login incorrect” will be displayed.
Laptop PC.
2. If you already have an 8830DIAG (or any previously chosen name) icon, double click on it NOTE: In the following steps, both the Login string and Password string are case sensitive.
and skip to step 3. If this is a first time setup, continue performing step 2.
1. At the Login prompt type service then press <ENTER>.
a. On the PC, select Start - Programs - Accessories - Hyper terminal and then select
2. At the Password prompt, type the 6789 then press <ENTER>.
the Hyper terminal Icon.
Once logged in to the system, the prompt will change to the following service prompt:
b. On the PC, the CONNECTION DESCRIPTION window will open. Enter the follow-
ing: [service@Accxes /home/accxes]%
Name - YKE_DIAG, choose an icon, select - OK. Service Logout
c. On the PC, the PHONE NUMBER window will open. Enter the following: The following procedure will log the service technician out of the Accxes controller.
Connect Using - Direct to Com1 (or 2 or 3 as required for your PC). Select - OK.
d. On the PC, the COMx PROPERTIES window will open (where x=1, 2, or 3). Enter 1. At the System prompt type exit, then press <ENTER>.
the following:
Bits per second - 9600, Data bits - 8, Parity - None, Stop bits - 1, Flow control - None.
Select OK.
e. On the PC, select File - Save. This will create a permanent icon of your YKE_DIAG
setup.
3. Perform Controller Shutdown to power down the controller, then press the Power Switch
on the controller front panel to power up the controller.

General Procedures 1/2008 Reissue

Diagnostics 6-4 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
YKE Controller Specifications Table 4 Memory Specifications
Item Specification
Table 1 Physical Specifications
Type 400-MHz DDR2 SDRAM
Item Specification Memory connectors 4
Height 10.6 cm (4.2 inches) Memory capacities 256, 512 (YKE Standard), 1GB, or 2GB non-ECC
Width 38.9 cm (15.3 inches) BIOS address F0000h
Depth 43.2 cm (17 inches)
Weight 9.9 kg (22 lbs) Table 5 Controls and Lights
Item Specification
Table 2 Controller Information
Power control Push button
Item Specification Power light • green light blinking green in sleep state
Chipset Intel 915G • solid green for power-on state
Data bus width 64 bits • amber light blinking amber indicates a problem with an
Address bus width 32 bits installed device
DMA channels eight • solid amber indicates an internal power problem
Interrupt levels 24 Hard-drive access light green
BIOS chip (NVRAM) 4-Mb Link integrity light (on green light for 10-Mb operation; orange light for 100-Mb
Memory speed 400 MHz integrated network operation; yellow light for a 1000-Mb (1-Gb) operation
adapter)
NIC integrated network interface with ASF 1.03 support as defined by
DMTF. Activity light (on yellow blinking light
Capable of 10/100/1000 communication. integrated network
adapter)
Hard drive two serial ATA controllers supporting one device each and one
parallel Ultra ATA/100 IDE supporting two devices per channel Diagnostic lights four lights on the back panel
with one channel Standby power light AUX_PWR on the system board
Bus type PCI 2.2
SATA 1.0a Table 6 Power Supply
USB 2.0 Item Specification
PCI Express 1.0a
Type DC
Bus speed PCI: 33 MHz
SATA: 1.5 Gbps Wattage 210 W
USB: 480 Mbps Heat dissipation 717 BTU/hr
PCI Express x1: 5 Gbps Voltage fixed-voltage power supply 110 V at 50/60 Hz
PCI Express x16: 80 Gbps manual selection and auto-sensing power supplies 90 to 135 V
PCI Connector 1 at 50/60 Hz; 180 to 265 V at 50/60 Hz; 100 V at 50/60 Hz for
PCI Express Connec- 1 Japanese computers
tor Backup battery 3-V CR2032 lithium coin cell
Drives one 3.5-inch bay (not used)
one 5.25-inch bay (CDROM) Table 7 Environmental Specifications
Item Specification
Table 3 Microprocessor Specifications
Operating Temp 10° to 35°C (50° to 95°F)
Item Specification NOTE: At 35°C (95°F), the maximum operating altitude is 914 m
Microprocessor type Intel Pentium 4 and Celeron (3000 ft).
Level 1 (L1) cache 32 KB Storage Temp -40° to 65°C (-40° to 149°F)
Level 2 (L2) cache 1 MB pipelined-burst, eight-way set associative, write-back Humidity 20% to 80% (noncondensing)
SRAM

Reissue 1/2008 General Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-5 YKE Controller Specifications
YKE-N Controller Specifications Table 4 Memory Specifications
Item Specification
Table 1 Physical Specifications
Type 400-MHz DDR2 SDRAM
Item Specification Memory connectors 4
Height 11.4 cm (4.5 inches) Memory capacities 128-, 256-, 512-, or 1-GB (YKE-N standard) non-ECC
Width 39.9 cm (15.7 inches) BIOS address F0000h
Depth 35.3 cm (13.9 inches)
Weight 10.4 kg (23 lbs) Table 5 Controls and Lights
Item Specification
Table 2 Controller Information
Power control Push button
Item Specification Power light • green light blinking green in sleep state
Chipset Intel 945 Express • solid green for power-on state
Data bus width 64 bits • amber light blinking amber indicates a problem with an
Address bus width 32 bits installed device
DMA channels eight • solid amber indicates an internal power problem
Interrupt levels 24 Hard-drive access light green
BIOS chip (NVRAM) 4-Mb Link light solid green indicates network connection.
Memory speed 400 MHz Link integrity light (on green light for 10-Mb operation; orange light for 100-Mb
NIC integrated network interface with ASF 1.03 and 2.0 support as integrated network operation; yellow light for a 1000-Mb (1-Gb) operation
defined by DMTF. adapter)
Capable of 10/100/1000 communication. Activity light (on yellow blinking light
Hard drive two serial ATA controllers supporting one device each and one integrated network
parallel Ultra ATA/100 IDE supporting two devices per channel adapter)
with one channel Diagnostic lights four lights on the front panel
Bus type PCI 2.3 Standby power light AUX_PWR on the system board
SATA 1.0a and 2.0
USB 2.0 Table 6 Power Supply
Bus speed PCI: 33 MHz Item Specification
SATA: 1.5 Gbps and 3.0 Gbps
USB: 480 Mbps Type DC
PCI Connector 2 Wattage 220 W
Drives one 3.5-inch bay (not used) Heat dissipation 50 watt maximum
one 5.25-inch bay (CDROM) Voltage Fixed-voltage power supply.
one 1 inch high hard drive bay Voltage Selection Switch setting for 115V or 220V.
Input power: 90 to 135 V at 50/60 Hz; 180 to 265 V at 50/60 Hz;
Table 3 Microprocessor Specifications 100 V at 50/60 Hz for Japanese computers
Backup battery 3-V CR2032 lithium coin cell
Item Specification
Microprocessor type Intel Pentium 4 Table 7 Environmental Specifications
Level 1 (L1) cache 32 KB
Item Specification
Level 2 (L2) cache 1 MB pipelined-burst, eight-way set associative, write-back
SRAM Operating Temp 10° to 35°C (50° to 95°F)
Storage Temp -40° to 65°C (-40° to 149°F)
Humidity 20% to 80% (noncondensing)

General Procedures 1/2008 Reissue

YKE-N Controller Specifications 6-6 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
FRX Controller Specifications Table 4 Memory Specifications
Item Specification
Table 1 Physical Specifications
BIOS address F0000h
Item Specification
Height 11.4 cm (4.5 inches) Table 5 Controls and Lights
Width 39.9 cm (15.7 inches) Item Specification
Depth 35.3 cm (13.9 inches) Power control Push button
Weight 10.4 kg (23 lbs) Power light • green light blinking green in sleep state
• solid green for power-on state
Table 2 Controller Information
• amber light blinking amber indicates a problem with an
Item Specification installed device
Chipset Intel 965 Express • solid amber indicates an internal power problem
Data bus width 64 bits Hard-drive access light green
Address bus width 32 bits Link light solid green indicates network connection.
DMA channels 8 Link integrity light (on green light for 10-Mb operation; orange light for 100-Mb
Interrupt levels 24 integrated network operation; yellow light for a 1000-Mb (1-Gb) operation
adapter)
BIOS chip (NVRAM) 8-Mb
Activity light (on yellow blinking light
NIC integrated network interface with ASF 1.03 and 2.0 support as
integrated network
defined by DMTF.
adapter)
Capable of 10/100/1000 communication
Diagnostic lights four lights on the front panel
Controllers two SATA controllers supporting one device each
Standby power light AUX_PWR on the system board
Bus type PCI 2.3
PCI Express 1.0A
SATA 1.0a and 2.0 Table 6 Power Supply
USB 2.0 Item Specification
Bus speed PCI: 133 Mbps Type DC
PCI Express x16: 8 Gbps BI directional speed
Wattage 280 W
SATA: 1.5 Gbps and 3.0 Gbps
USB: 480 Mbps Heat dissipation 955 BTU/hr
PCI Connector 2 Voltage Fixed-voltage power supply.
Voltage Selection Switch setting for 115V or 220V.
Drives one 3.5-inch bay (not used)
Input power: 90 to 135 V at 50/60 Hz; 180 to 265 V at 50/60 Hz;
one 5.25-inch bay (CDROM)
100 V at 50/60 Hz for Japanese computers
one 1 inch high hard drive bay
Backup battery 3-V CR2032 lithium coin cell
Table 3 Microprocessor Specifications
Table 7 Environmental Specifications
Item Specification
Item Specification
Microprocessor type Celeron
Operating Temp 10° to 35°C (50° to 95°F)
Internal Cache at least 512 KB, eight-way set associative, write-back SRAM
Storage Temp -40° to 65°C (-40° to 149°F)
Table 4 Memory Specifications Relative Humidity 20% to 80% (noncondensing)

Item Specification
Type 667-MHz DDR2 SDRAM
Memory connectors 4
Memory capacities 256-MB, 512-MB, 1-GB (FRX standard), or 2-GB non-ECC

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-7 FRX Controller Specifications
LVX Controller Specifications Table 4 Memory Specifications
Item Specification
Table 1 Physical Specifications
Memory connectors 4
Item Specification Memory capacities 512-MB, 1-GB (standard), or 2-GB non-ECC
Height 11.4 cm (4.5 inches) BIOS address F0000h
Width 39.9 cm (15.7 inches)
Depth 35.3 cm (13.9 inches) Table 5 Controls and Lights
Weight 10.4 kg (23 lbs) Item Specification
Power control Push button
Table 2 Controller Information
Power light • green light blinking green in sleep state
Item Specification • solid green for power-on state
Chipset Intel Q35 Express w/ICH9D0 • amber light blinking amber indicates a problem with an
Data bus width 64 bits installed device
Address bus width 32 bits • solid amber indicates an internal power problem
DMA channels 8 Hard-drive access light green
Interrupt levels 24 Link light solid green indicates network connection.
BIOS chip (NVRAM) 32-Mb Link integrity light (on green light for 10-Mb operation; orange light for 100-Mb
NIC integrated network interface with ASF 1.03 and 2.0 support as integrated network operation; yellow light for a 1000-Mb (1-Gb) operation
defined by DMTF. adapter)
Capable of 10/100/1000 communication Activity light (on yellow blinking light
Controllers 3 SATA controllers and 1 eSATA controller supporting one device integrated network
each adapter)
Bus type PCI 2.3 Diagnostic lights four lights on the front panel
PCI Express 1.0A Standby power light AUX_PWR on the system board
SATA 1.0a and 2.0
USB 2.0 Table 6 Power Supply
Bus speed PCI: 133 Mbps Item Specification
PCI Express x16: 8 Gbps BI directional speed
SATA: 1.5 Gbps and 3.0 Gbps Type DC
USB: 480 Mbps Wattage 280 W
PCI Connector 2 Heat dissipation 955 BTU/hr
Drives one eSATA drive (optional) Voltage Fixed-voltage power supply.
one 3.5-inch bay (not used) Voltage Selection Switch setting for 115V or 220V.
one 5.25-inch bay (CDROM) Input power: 90 to 135 V at 50/60 Hz; 180 to 265 V at 50/60 Hz;
two 1 inch high hard drive bay 100 V at 50/60 Hz for Japanese computers
Backup battery 3-V CR2032 lithium coin cell
Table 3 Microprocessor Specifications
Item Specification Table 7 Environmental Specifications

Microprocessor type Celeron Item Specification

Internal Cache at least 512 KB, eight-way set associative, write-back SRAM Operating Temp 10° to 35°C (50° to 95°F)
Storage Temp -40° to 65°C (-40° to 149°F)
Table 4 Memory Specifications Relative Humidity 20% to 80% (noncondensing)
Item Specification
Type DDR2 SDRAM

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LVX Controller Specifications 6-8 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
YKE/YKE-N/FRX/LVX Install Recovery CD/Application
Compatibility

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-9
General Procedures 1/2008 Reissue
6-10 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Making a Test Print 1. Press the On Line key. The display will go to the PAUSED Status. If the Printer was print-
ing, it may continue to finish the current job before going to the Paused Status.
How to Make a Test Print - YKE/YKE-N/FRX/LVX Controller on the 8825, 2. Press the Enter key and the top level menu UTILITIES will be displayed.
8830, 8850 and 510 Printers 3. Press the Enter key and the TEST PRINT menu will be displayed.
NOTE: The 8855 and 721P printers print a test print at power on. 4. Press the Enter key again to enable the Test Print (all will be displayed).

NOTE: To create a test print on the 6204 Wide Format Solution, see dC606 Test Copy in 6
General Procedures on the Xerox 6204 Wide Format Solution Service Guidance System.
From the Web Print Management Tool (WebPMT) - All Printers
1. Open the internet browser and connect to the Printer using the Printer IP address as the
URL.
2. Navigate WebPMT.
• For FreeFlow Accxes 11.x and below, navigate to PRINTER DEFAULTS > TEST
PRINT.
• For FreeFlow Accxes 12.0 and above, navigate to UTILITIES > TEST PRINT
3. Select the test print:
• Minimal to print the printer’s configuration data.
• Normal to print the printer’s configuration and settings data
• Full to print the printer’s configuration, settings, and pen palettes data
• Postscript to print a PostScript test page (a PostScript license is required)
From the Printer - 8825, 8830, 8850, 510
(Figure 1): Refer to the illustration for Operator Control Panel Key Definitions.
NOTE: In Steps 6, the test print will print on the media size specified per the default
media size setting <PROCESSING DEFAULTS> <MEDIA SIZE>. When MEDIA
SIZE=ANY, is selected, the test print will print on the largest media available. The paper
size is overridden to be ANSI A and autoscaled to this size.
5. Firmware Versions 1.5 and above: Press the Enter key to select ALL.
6. Firmware Versions 1.5 and above: Press the On Line key to cause the test print to print.
Test Print Contents
The test print is useful for verifying controller and job setups and may be used by the customer
and service engineers. The following paragraphs give an outline of the test print data blocks to
aid both the customer and service engineer to use the document effectively. Such use of the
test print to verify job setups will assist in avoiding service calls. Creating the test print verifies
that the controller and printer are functional. The information is printed in blocks as explained in
the following. The various blocks contain information to verify setups for jobs, network
addresses, emulation modes, etc.
Controller Configuration
This prints the amount of DRAM installed in the controller, the status of devices such as the
network interface, hard drive, date/time, and the installed versions of firmware and the data
contained in the error log. The Error Codes printed out in this section indicate problems with
devices such as the hard drive. Refer to the Controller Error Code Chart in Section 1 (Go to
Test Print Error Codes).

Print Engine Configuration

This prints the printer setups such as languages available, firmware versions, timer values, res-
olution, media usage, and a list of the last 20 errors contained in the printer memory. This block
is printing error log history data from the printer memory. Thus, the errors may not indicate a
current problem.

Communication Parameters
This is a print out of the current state of all input ports, the network addresses, and descriptions
where appropriate.
Previous Next Enter Exit On Line
System Settings
This block prints the current setups for all the emulations, and the various options available for
each of the emulations.

Installed Media
Figure 1 Operator Control Panel This prints out the installed media type, size, and location of media installed in the printer by
the customer. The data has to be input to the printer by the customer using the control panel
To make a Test Print perform the following: which allows for human error. The validity of the data depends upon the operator correctly put-
ting in the type, size, and location of all media installed.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-11 Making a Test Print
Processing Defaults
This prints the current setups affecting the processing of prints such as number of copies, job
priority, media source and type, print orientation and scaling.

Printer Pen Settings

This prints out the current pen number, width, pattern and palette for each pen.

When to Make Test Prints

For use during future troubleshooting it is suggested that copies of the test print be made and
labeled at the following times:

• When the install is complete.

• When the customer has set up the printer to run his normal jobs.
• When the customer has set up the printer to run any custom jobs.
Place the copies of the test print with the machine log for future use.

Sample Test Print

(Figure 2): These illustrations show the first two pages (or sections) of a representative test
print. The actual appearance may vary with different software versions. Following these two
pages on the test print are several pages of information about Pen Settings. The Pen Setting
information is not generally used for diagnostics.

Figure 2 Sample Printer Configuration Test Print

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Making a Test Print 6-12 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Printing a Diagnostic Page
A diagnostic page (see Figure 1) will optionally be printed with a job when the feature is
enabled. This feature is considered to be an enhancement to the banner page. The Diagnos-
tics page has been designed to provide customers and/or service personnel with a detailed list-
ing of job parameters that may help facilitate “unexpected output” troubleshooting. When
enabled, additional information is printed on the banner page. The creation of diagnostic pages
is controlled by a printer parameter that can be specified from the (8825, 8830, 8850, and 510)
printer operator control panel menu <SETUP PRINTER><ERROR PAGE> or from the Web
Printer Manager Tool.

Diagnostic pages inherit the job and page processing parameters of the preceding page with
the following exceptions:

• Paper size is set to ANY

• Rotation is set to AUTO
• Scaling is set to 100 percent
• Mirroring is set to OFF
Diagnostic pages include the following information:

• Generic job information

– Identical to the Banner Page content
• System Settings
– Apple talk name
– Error Page enable
– Bond/Film/Vellum Mismatch Mode
– Language
– Port Timeout
– Toner Density
– Maximum Plot Length
– Banner and Diagnostic page parameters
– Calcomp Emulation parameters (palette information, termination options,.)
– HPGL Emulation parameters (palette information, termination options,...)
– CGM Emulation parameters
Figure 1 Diagnostics Page
– Versatec Raster Emulation parameters
– Versatec Data Standard Emulation parameters
– TIFF parameter
Processing Defaults

• Collation and Copy parameters

• Data Format
• Job priority
• Finisher and other page composition parameters (justification, media source,...)
• Label parameters
This information is taken from the set of processing parameter values associated with the pre-
ceding printed file.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-13 Printing a Diagnostic Page
Controller Installation for YKE/YKE-N/FRX/LVX a. Verify that the Power Switch LED is lit green. If not, press the Power Switch to apply
power to the controller.
Purpose b. For YKE, after approximately 30 seconds, verify that the “A, B, C, D” Diagnostic
The following procedure is used to install the YKE/YKE-N/FRX/LVX Controller on either a 88xx/ Lights on the rear of the controller are lit green. If not, go to Diagnostic Lights to trou-
510 printer, a 721p printer, 6030/6050/6050A, or a 6204 printer. The procedure involves setting bleshoot the problem.
up the controller hardware and making the required hardware connections. Then the software
c. For YKE-N/FRX/LVX, after approximately 30 seconds, verify that the “1, 2, 3, 4”
is installed and the controller is configured to operate with one of the printers listed above.
Diagnostic Lights on the front of the controller are lit green and then extinguish. If
not, go to Diagnostic Lights to troubleshoot the problem.
WARNING 8. Perform the Software Installation.
Switch off the Printer and Scanner, and disconnect the power cords from both.
Hardware Installation
Procedure Software Installation
1. Unpack the controller hardware. Prerequisite
2. Perform the steps in Printer Enablement Kits to install either the P193 IOT Interface PWB The following items are required to perform this procedure:
or the 721 IOT Interface PWB.
To install a controller on a Xerox 6204 Wide Format Solution, perform the 6204 Accxes 1. Serial null modem cable
Enablement Kit instructions. These instructions can be found on the Xerox 6204 Wide 2. Laptop PC with a serial port
Format Solution Service Guidance System in 9 Installation and Kits. Once you complete 3. FreeFlow Accxes Install/Recovery CD
the kit instructions, continue with these instructions. Procedure
To install a controller on a Xerox 6050A Wide Format Printer, perform the 6050A FreeFlow
1. Connect one end of a DB-9 female-to-female (null modem) serial cable to the debug
Accxes Enablement Kit instructions. These instructions can be found on the Xerox 6030/
SERIAL port on the controller and connect the other end to the serial connector on the
6050/6050A Wide Format Service Guidance System in 9 Installation and Kits. Once you
Laptop PC.
complete the kit instructions, continue with these instructions.
2. Configure a Hyper Terminal window.
NOTE: If the controller is an upgrade for a 721 printer, you must remove the mounting a. On the PC, select Start - All Programs - Accessories - Communications - Hyper Ter-
bracket for the HFT/PUN Controller and install the controller mounting bracket for the minal.
YKE/YKE-N/FRX/LVX Controller.
b. On the PC, the CONNECTION DESCRIPTION window will open. Enter the follow-
CAUTION ing:
Do not try to mount a YKE/YKE-N/FRX/LVX Controller in an HFT/PUN mounting bracket Name - YKE_DIAG, choose an icon, select - OK.
on a 721 printer. Damage to the controller may occur if the YKE/YKE-N/FRX/LVX Control- c. On the PC, the PHONE NUMBER window will open. Enter the following:
ler is forced into an HFT/PUN mounting bracket. Connect Using - Direct to Com1 (or 2 or 3 as required for your PC). Select - OK.
3. If the controller is an upgrade for a 721 printer, install the YKE/YKE-N/FRX/LVX Controller d. On the PC, the COMx PROPERTIES window will open (where x=1, 2, or 3). Enter
mounting bracket on the 721 printer. Otherwise continue with the next step. the following:
4. Set the controller in the printer mounting bracket. Bits per second - 9600, Data bits - 8, Parity - None, Stop bits - 1, Flow control - None.
5. Connect the following cables to the Back Panel Connectors on the controller. Ensure that Select OK.
the other end of each cable is connected to its appropriate connection. e. On the PC, select File - Save. This will create a permanent icon of your YKE_DIAG
a. IOT Interface Cable (P193 IOT Interface PWB and 721 IOT Interface PWB ONLY) setup.
b. Scanner Firewire Cable 3. Open the controller CD tray and insert the FreeFlow Accxes Install/Recovery CD. Close
c. RJ45 Network Cable the tray.
6. For YKE-N/FRX/LVX, set the Voltage Selection Switch on the Back Panel of the controller. 4. Press and hold the Power Switch on the front panel to power down the controller then
CAUTION press it again to power up the controller.

Before connecting the power cord to the YKE-N/FRX/LVX Controller, ensure that the Volt-
age Selector Switch on the rear of the controller is set to the input power source.
7. Connect the power cord to the controller and plug the other end of the cord into a power
source. Power should be immediately applied and the controller should proceed to boot
up. Check the following:

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Controller Installation for YKE/YKE-N/FRX/LVX 6-14 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 NOTE: The following step initiates the installation of the GNU/Linux Operating System
and a stand-alone version of Accxes. The contents of the hard drive will be lost once this
is initiated.
5. After booting up, the Hyper Terminal window will display the CD install boot: prompt. At
the prompt type accxes then press <ENTER>. This will initiate the installation of the
GNU/Linux OS and a standalone version of Accxes. After installing the software, the con-
troller will open the CDROM drive for approximately 5 seconds then close the drive and
automatically reboot and return to the boot: prompt.
NOTE: The installation process takes approximately 10 minutes. Once the installation is
complete, the Hyper Terminal screen returns to the boot: prompt.
12. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox
Configuration and Implementation worksheet for the correct file format) to the printer
using Accxes Client Tools, Document Submit. See the FreeFlow Accxes Service Tools CD
for sample files.
13. If a scanner is attached to the controller, make a test scan of the 082E5980 test pattern.
14. Complete the customer operator training per the customer training checklist.
15. Provide the customer with the 1-800 telephone number for the Welcome Center. Contact
Xerox Professional Services System Analyst noted on the Xerox Configuration and Imple-
mentation worksheet to advise that the hardware installation is complete for scheduling
professional services.

If the screen fails to return to the boot: prompt after 10 minutes, perform the Media Check
procedure to test the software media:
6. Once the Hyper Terminal screen returns to the boot: prompt, remove the FreeFlow
Accxes Install/Recovery CD from the CD tray and close the tray.

NOTE: In the following step, the controller may take approximately 10 - 15 minutes to
boot up. During this time, the Accxes software is configuring “temp” files that are used
during normal operation.

7. Press and release the Power Switch on the front panel to power down the controller then
press it again to power up the controller. Continue once you see the following message:
Exiting BOOT_Linux with success.
8. Perform Upgrading the Controller Firmware to upgrade the controller firmware to the lat-
est version.

NOTE: Feature keys such as Job Accounting, Scan-to-Net, and PostScript must be
applied. Print Activation is required for 6030/6050 printer only. OS Enablement Key is
required for all YKE/YKE-N/FRX/LVX Controllers.

NOTE: The Printer Activation Key for the 6030/6050 can not be loaded until the 6030/
6050 specific firmware is loaded.

NOTE: The PostScript Feature Key can not be loaded until the appropriate IOT Accxes
Firmware is loaded. PostScript keys are IOT dependent. There is no PostScript key for a
stand-alone controller. Any PostScript key you try to send to a stand-alone controller will
be rejected.

NOTE: All software keys should be installed after Upgrading the Controller Firmware.
Stand-alone Controllers may not accept keys.

9. If the controller is to be connected to the network, go to:

• Connecting to a Network - 88xx/510
• Connecting to a Network - 721p
• Connecting to a Network - 6030/6050
• Connecting to a Network - 6050A
• Connecting to a Network - 6204
10. Install the required feature keys.
11. Assist the customer with installing the appropriate Accxes Client Tools (Win 2K, Win XP)
and the Windows print drivers on One customer PC following the step-by-step introduc-
tions in the client software user manual.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-15 Controller Installation for YKE/YKE-N/FRX/LVX
Software Recovery NOTE: Feature keys such as Job Accounting, Scan-to-Net, and PostScript must be
applied. Print Activation is required for 6030/6050 printer only. OS Enablement Key is
Purpose required for all YKE/YKE-N/FRX/LVX Controllers.
The Software Recovery procedure is used to recover from a catastrophic software failure. The
NOTE: The Printer Activation Key for the 6030/6050 can not be loaded until the 6030/
recovery process involves reloading the GNU/Linux operating system and the Accxes soft-
6050 specific firmware is loaded.
ware.
NOTE: The PostScript Feature Key can not be loaded until the appropriate IOT Accxes
Prerequisite Firmware is loaded. PostScript keys are IOT dependent. There is no PostScript key for a
The following items are required to perform this procedure: stand-alone controller. Any PostScript key you try to send to a stand-alone controller will
be rejected.
1. Serial null modem cable
NOTE: All software keys should be installed after Upgrading the Controller Firmware.
2. Laptop PC with a serial port Stand-alone Controllers may not accept keys.
3. FreeFlow Accxes Install/Recovery CD
8. If the controller is to be connected to the network, go to:
Procedure • Connecting to a Network - 88xx/510
1. Enter controller Diagnostics by using the Serial Connection in Section 6.
• Connecting to a Network - 721p
2. Open the controller CD tray and insert the FreeFlow Accxes Install/Recovery CD for YKE/
• Connecting to a Network - 6030/6050
YKE-N/FRX/LVX. Close the tray.
• Connecting to a Network - 6050A
3. Press and hold the Power Switch on the front panel to power down the controller then
• Connecting to a Network - 6204
press it again to power up the controller.
9. Install the required feature keys.
NOTE: The following step initiates the re-installation of the GNU/Linux Operating System
10. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox
and a stand-alone version of Accxes. The contents of the hard drive will be lost once this
Configuration and Implementation worksheet for the correct file format) to the printer
is initiated.
using Accxes Client Tools, Document Submit. Use the FreeFlow Accxes Service Tools CD
4. After booting up, the Hyper Terminal window will display the CD install boot: prompt. At for sample files.
the prompt type accxes then press <ENTER>. This will initiate the installation of the 11. If a scanner is attached to the controller, make a test scan of the 082E5980 test pattern.
GNU/Linux OS and a standalone version of Accxes. After installing the software, the con-
troller will open the CDROM drive for approximately 5 seconds then close the drive and
automatically reboot and return to the boot: prompt.

NOTE: The installation process takes approximately 10 minutes. Once the installation is
complete, the Hyper Terminal screen returns to the boot: prompt.

If the screen fails to return to the boot: prompt after 10 minutes, perform the Media Check
procedure to test the software media:
5. Once the Hyper Terminal screen returns to the boot: prompt, remove the FreeFlow
Accxes Install/Recovery CD from the CD tray and close the tray.

NOTE: In the following step, the controller may take approximately 10 minutes to boot up.
During this time, the Accxes software is configuring “temp” files that are used during nor-
mal operation.

6. Press and release the Power Switch on the front panel to power down the controller then
press it again to power up the controller. Continue once you see the following message:
Exiting BOOT_Linux with success.
7. Perform Upgrading the Controller Firmware to upgrade the controller firmware to the lat-
est version.

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Software Recovery 6-16 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Media Check
Purpose
The Media Check procedure tests the FreeFlow Accxes Install / Recovery CD to verify that it
can be used to install the GNU/Linux operating system and the Accxes software.

Prerequisite
The following items are required to perform this procedure:

1. Serial null modem cable

2. Laptop PC with a serial port
3. FreeFlow Accxes Install/Recovery CD
Procedure
1. Insert the FreeFlow Accxes Install/Recovery CD in the controller CD tray and close the
CD tray.
2. Perform steps 1 and 2 of the Serial Connection to connect the Laptop PC to the controller
and configure Hyper Terminal.
3. Perform the Controller Shutdown to power down the controller.
4. Power up the controller.
5. At the CD install boot: prompt type linux and press <ENTER>. This will initiate a
media test and direct output to the serial port.
After some initialization messages, a “Welcome” screen appears with a “CD Found” box in
the middle. This screen is used to initiate a media test.
6. Press the <SPACE> bar to go to the “Media Check” screen.
7. At the “Media Check Screen”, press the <SPACE> bar to start the media test.
A “Media Check” status screen will appear indicating the progress status of the test. The
test takes approximately 2 minutes.

NOTE: In the following step, once the test is complete do not press the space bar or this
will start a non-Accxes GNU/Linux installation.

8. Once the test completes, the “Media Check Results” screen appears. The status should
read “Pass”. If not, it is likely that the media is bad. Order new media and repeat this test
on the new media before continuing with the Software Install / Recovery.
9. Remove the FreeFlow Accxes Install/Recovery CD from the CD tray and close the CD
tray.
10. Perform the Controller Shutdown to power down the controller.
11. Power up the controller.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-17 Media Check
Connecting to a Network - 88xx/510 iii. Press the Next or Previous buttons until RARP/BOOTP = OFF is displayed,
verify that OFF is displayed. If not, press Enter to make the selection. Use the
Introduction Next and Previous buttons to select OFF then press the Enter button to save
This procedure should only be used for connecting the 8825, 8830, 8850, and 510 to the net- the entry
work with the YKE/YKE-N/FRX/LVX controller. d. DDNS (IPV4 Protocol)
i. Connect the YKE/YKE-N/FRX/LVX controller to the customer’s network.
1. Contact the Customer’s System Administrator and ask if the printer will have a static IP
ii. Using the YKE/YKE-N/FRX/LVX controller’s customer assigned DNS Name,
address or obtain one through Dynamic Host Configuration Protocol (DHCP). If static IP
perform Setting IP Address for DDNS Using dhcpSet Command procedure.
addressing will be used, ask the System Administrator for an IP address, gateway, and
subnet mask. 10. Press the Exit button until the Printer is out of the Setup Menu.
2. Ensure that the Printer, Scanner and controller are correctly connected. 11. Press the Online/Offline button to put the Printer online.
3. Switch on the System Components in the correct sequence (scanner, printer and control- 12. Connect the customer’s network to the RJ45 connector on the back of the controller.
ler). 13. Go to Making a Test Print and print a Minimal test print from the Web Print Management
4. At the Printer User Interface, use the Online/Offline button to put the Printer in the offline Tool. Confirm the new network attributes are shown on the test print page titled, Printer -
mode. Configuration.
5. Use the Enter button to access the Setup Menu. 14. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox
Configuration and Implementation worksheet for the correct file format) to the printer
6. Press the Next or Previous button until Setup I/O Ports is displayed, then press Enter.
using Accxes Client Tools, Document Submit. Use the FreeFlow Accxes Service Tools CD
7. Press the Next or Previous button until Ethernet TCP/IP is displayed, then press Enter.
for sample files.
8. Press the Next or Previous button until Port Enable is displayed, verify that Advanced is
displayed. If Off is displayed, press Enter and use the Next or Previous button to select
Advanced then press Enter
9. If the customer’s network configuration is:
a. IPV4 Static Addressing
i. Press the Next or Previous buttons until TCP/IP Gateway = is displayed, then
press Enter to make the selection. Use the numeric keypad and enter
255.255.255.255 as the gateway address then press Enter.
ii. Press the Next or Previous buttons until TCP/IP Mask = is displayed, then
press Enter to make the selection. Use the numeric keypad and enter the cus-
tomer’s network mask then press Enter.
iii. Press the Next or Previous buttons until TCP/IP Address = is displayed, then
press Enter to make the selection. Use the numeric keypad and enter the cus-
tomer’s network address and then press Enter.
iv. Press the Next or Previous buttons to return to TCP/IP Gateway =
255.255.255.255 is displayed, then press Enter to make the selection. Use the
numeric keypad and change the gateway to the customer’s network gateway
and then press Enter.
b. IPV6 Auto Configuring
i. Connect the YKE/YKE-N/FRX/LVX controller to the customer’s network.
ii. If the customer is using an IPV6 IP Address protocol, the controller will auto-
matically detect and configure IPV6 server operation.

NOTE: It can take up to 5 minutes for the controller to receive an address.

c. DHCP (IPV4 Protocol)

i. Connect the YKE/YKE-N/FRX/LVX controller to the customer’s network.
ii. Press the Next or Previous buttons until DHCP Enable = OFF is displayed.
Press Enter to make the selection. Use the Next and Previous buttons to
change the selection to ON then press the Enter button to save the entry.

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Connecting to a Network - 88xx/510 6-18 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Connecting to a Network - 721p 8. Go to Making a Test Print and print a Minimal test print from the Web Print Management
Tool. Confirm the new network attributes are shown on the test print page titled, Printer -
Introduction Configuration.
This procedure should only be used for connecting the 721p to the network with the YKE/YKE- 9. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox
N/FRX/LVX Controller. Configuration and Implementation worksheet for the correct file format) to the printer
using Accxes Client Tools, Document Submit. Use the FreeFlow Accxes Service Tools CD
1. Contact the customer’s system sdministrator to determine the type of network that the for sample files.
customer is using. Obtain the required network information from the system administrator
for the type of network in use. For IPV4 static addressing, you will need an IP Address, a
gateway, and a subnet mask. For a DDNS network, you will need a DNS_Name.
2. Connect the YKE/YKE-N/FRX/LVX controller to the customer’s network.
3. If the customer’s network configuration is:
a. IPV4 Static Addressing
i. Using the YKE/YKE-N/FRX/LVX controller’s customer assigned IP address,
gateway, and subnet mask information, perform Setting IP Address Using ipset
Command procedure.
b. IPV6 Auto Configuring
i. If the customer is using an IPV6 IP Address protocol, the controller will auto-
matically detect and configure IPV6 server operation.

NOTE: It can take up to 5 minutes for the controller to receive an address.

c. DHCP (IPV4 Protocol)

i. Perform Setting IP Address for DHCP Using dhcpSet Command procedure.
d. DDNS (IPV4 Protocol)
i. Using the YKE/YKE-N/FRX/LVX controller’s customer assigned DNS Name,
perform Setting IP Address for DDNS Using dhcpSet Command procedure.
4. Perform Viewing IP Address Using ifShow Command to verify and record the controller
network settings.

NOTE: When using ifShow to verify an IPV6 connection, receiving either a “Scope:Site”
or a “Scope:Global” indicates that the controller has an IPV6 connection.

5. Disconnect the serial cable from the Laptop PC and controller.

6. Verify the System Components (Scanner, Printer/Copier, and controller) are connected
correctly.
7. On the Laptop PC, open a web browser and type the YKE/YKE-N/FRX/LVX controller’s
customer assigned IP address in the URL line to connect to the controller. The main
screen of the WebPMT should currently be displayed in the web browser.

NOTE: If the WebPMT is not displayed:

• Verify the proper IP address is being used in the URL line.
• Verify the Laptop PC network address settings are correct (see step 5).
• Perform Viewing IP Address Using “ifShow” Command procedure in Section 6 to
verify the current IP address assigned to the controller.
• Perform Setting IP Address Using “ipset” Command procedure in Section 6 if the IP
address does not match the controller’s customer assigned IP address, gateway,
and subnet mask.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-19 Connecting to a Network - 721p
Connecting to a Network - 6030/6050 10. At the web browser, enter Printer/Copier’s customer assigned IP address in the URL line
to connect to the 6030/6050 embedded controller.
Introduction 11. Log on as Administrator using “root” as the logon and “root” as the password.
This procedure should only be used for connecting the 6030/6050 (printer or copier configura-
12. Select Properties then select TCP/IP.
tion) to the network with the YKE/YKE-N/FRX/LVX Controller.
13. Set FTP to “Enabled”.
NOTE: The 6030/6050 with an YKE/YKE-N/FRX/LVX controller requires two customer 14. Select SNMP.
assigned IP addresses. One address for the YKE/YKE-N/FRX/LVX controller and one address 15. From the web browser, use the YKE/YKE-N/FRX/LVX controller’s customer assigned IP
for the printer/copier’s embedded controller. address in the URL line to connect to the controller.
16. Go to Making a Test Print and print a Minimal test print from the Web Print Management
1. Contact the Customer’s System Administrator and ask for an IP address, gateway, and
Tool. Confirm the new network attributes are shown on the test print page titled, Printer -
subnet mask: one for the printer/copier’s embedded controller and one for the YKE/YKE-
Configuration.
N/FRX/LVX controller.
17. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox
2. Connect the YKE/YKE-N/FRX/LVX controller to the customer’s network.
Configuration and Implementation worksheet for the correct file format) to the printer
3. If the customer’s network configuration is:
using Accxes Client Tools, Document Submit. Use the FreeFlow Accxes Service Tools CD
a. IPV4 Static Addressing for sample files.
i. Using the YKE/YKE-N/FRX/LVX controller’s customer assigned IP address,
gateway, and subnet mask information, perform Setting IP Address Using ipset
Command procedure.
b. IPV6 Auto Configuring
i. IPV6 is not supported on the 6030/6050.
c. DHCP (IPV4 Protocol)
i. Perform Setting IP Address for DHCP Using dhcpSet Command procedure.
d. DDNS (IPV4 Protocol)
i. Using the YKE/YKE-N/FRX/LVX controller’s customer assigned DNS Name,
perform Setting IP Address for DDNS Using dhcpSet Command procedure.
4. Perform Viewing IP Address Using ifShow Command to verify and record the controller
network settings.

NOTE: When using ifShow to verify an IPV6 connection, receiving either a “Scope:Site”
or a “Scope:Global” indicates that the controller has an IPV6 connection.

5. Disconnect the serial cable from the Laptop PC and controller.

6. Verify the System Components (Scanner, Printer/Copier, and Controller) are connected
correctly.
7. On a Customer’s workstation, open a web browser and use the controller’s assigned IP
address in the URL line to connect to the controller and verify correct configuration of the
controller network settings using WebPMT.

NOTE: If the WebPMT is not displayed:

• Verify the proper IP address is being used in the URL line.

8. At the WebPMT screen:

• For FreeFlow Accxes Versions 11.x and below, select the Printer Defaults menu then
select Configure Remote Printer.
• For FreeFlow Accxes Version 12.0 and above, select the Utilities menu then select
Configure Remote Printer.
9. Enter the Printer/Copier’s customer assigned IP address, set the logical printer to 00 and
set the type to “T”. Click on Update Remote Printer. Wait until the message “Communica-
tions with the printer was successful. The link is up” is displayed.

General Procedures 1/2008 Reissue

Connecting to a Network - 6030/6050 6-20 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Connecting to a Network - 6050A
Introduction
This procedure should only be used for connecting the 6050A (printer or copier configuration)
to the network with the YKE/YKE-N/FRX/LVX Controller.

1. Contact the customer’s system sdministrator to determine the type of network that the
customer is using. Obtain the required network information from the system administrator
for the type of network in use. For IPV4 static addressing, you will need an IP Address, a
gateway, and a subnet mask. For a DDNS network, you will need a DNS_Name.
2. Connect the YKE/YKE-N/FRX/LVX controller to the customer’s network.
3. If the customer’s network configuration is:
a. IPV4 Static Addressing
i. Using the YKE/YKE-N/FRX/LVX controller’s customer assigned IP address,
gateway, and subnet mask information, perform Setting IP Address Using ipset
Command procedure.
b. IPV6 Auto Configuring
i. If the customer is using an IPV6 IP Address protocol, the controller will auto-
matically detect and configure IPV6 server operation.

NOTE: It can take up to 5 minutes for the controller to receive an address.

c. DHCP (IPV4 Protocol)

i. Perform Setting IP Address for DHCP Using dhcpSet Command procedure.
d. DDNS (IPV4 Protocol)
i. Using the YKE/YKE-N/FRX/LVX controller’s customer assigned DNS Name,
perform Setting IP Address for DDNS Using dhcpSet Command procedure.
4. Perform Viewing IP Address Using ifShow Command to verify and record the controller
network settings.

NOTE: When using ifShow to verify an IPV6 connection, receiving either a “Scope:Site”
or a “Scope:Global” indicates that the controller has an IPV6 connection.

5. Disconnect the serial cable from the Laptop PC and controller.

6. Verify the System Components (Scanner, Printer/Copier, and controller) are connected
correctly.
7. On a Customer’s workstation, open a web browser and use the controller’s assigned IP
address in the URL line to connect to the controller and verify correct configuration of the
controller network settings using WebPMT.
8. Go to Making a Test Print and print a Minimal test print from the Web Print Management
Tool. Confirm the new network attributes are shown on the test print page titled, Printer -
Configuration.
9. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox
Configuration and Implementation worksheet for the correct file format) to the printer
using Accxes Client Tools, Document Submit. Use the FreeFlow Accxes Service Tools CD
for sample files.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-21 Connecting to a Network - 6050A
Connecting to a Network - 6204
Introduction
This procedure should only be used for connecting the 6204 (printer or copier configuration) to
the network with the YKE-N/FRX/LVX/LVX Controller.

1. Contact the customer’s system sdministrator to determine the type of network that the
customer is using. Obtain the required network information from the system administrator
for the type of network in use. For IPV4 static addressing, you will need an IP Address, a
gateway, and a subnet mask. For a DDNS network, you will need a DNS_Name.
2. Connect the YKE/YKE-N/FRX/LVX controller to the customer’s network.
3. If the customer’s network configuration is:
a. IPV4 Static Addressing
i. Using the YKE/YKE-N/FRX/LVX controller’s customer assigned IP address,
gateway, and subnet mask information, perform Setting IP Address Using ipset
Command procedure.
b. IPV6 Auto Configuring
i. If the customer is using an IPV6 IP Address protocol, the controller will auto-
matically detect and configure IPV6 server operation.

NOTE: It can take up to 5 minutes for the controller to receive an address.

c. DHCP (IPV4 Protocol)

i. Perform Setting IP Address for DHCP Using dhcpSet Command procedure.
d. DDNS (IPV4 Protocol)
i. Using the YKE/YKE-N/FRX/LVX controller’s customer assigned DNS Name,
perform Setting IP Address for DDNS Using dhcpSet Command procedure.
4. Perform Viewing IP Address Using ifShow Command to verify and record the controller
network settings.

NOTE: When using ifShow to verify an IPV6 connection, receiving either a “Scope:Site”
or a “Scope:Global” indicates that the controller has an IPV6 connection.

5. Disconnect the serial cable from the Laptop PC and controller.

6. Verify the System Components (Scanner, Printer/Copier, and controller) are connected
correctly.
7. On a Customer’s workstation, open a web browser and use the controller’s assigned IP
address in the URL line to connect to the controller and verify correct configuration of the
controller network settings using WebPMT.
8. Go to Making a Test Print and print a Minimal test print from the Web Print Management
Tool. Confirm the new network attributes are shown on the test print page titled, Printer -
Configuration.
9. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox
Configuration and Implementation worksheet for the correct file format) to the printer
using Accxes Client Tools, Document Submit. Use the FreeFlow Accxes Service Tools CD
for sample files.

General Procedures 1/2008 Reissue

Connecting to a Network - 6204 6-22 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Upgrading the Controller Firmware If this is a controller that is already installed, perform Setting IP Address Using
ipset Command procedure to assign an IPV4 static address to the controller.
Purpose This address will only be used for upgrading the controller firmware.
This procedure uses the I/O download method to upgrade the controller firmware on all ver- ii. Use the assigned IP address value plus 1 (increase the 4th octet number of the
sions of the Accxes controller. Using this method, a special file containing new Accxes software IP address by 1) as the Laptop PC IP address to communicate with the control-
is sent to the controller as a print job using either the Web Print Management Tool (WebPMT) ler.
or the Document Submission Tool (DST). If an Error Message is displayed, refer to Error Mes-
3. Start the web browser (V11.x Netscape 4.0 or Internet Explorer 4.0, V12.0 Netscape 8.0+
sages in Section 1 of this manual.
or Internet Explorer 6.0+) on the PC.
4. In the Internet address window, enter the IP Address of the controller and press
CAUTION
<ENTER>.
When upgrading firmware versions:
If this is a new installation use the following default IP Address:
• Make a Controller Configuration Test Print before upgrading to determine the fea-
13.240.20.38
ture keys enabled. Use that information to determine which feature keys to re-install after
the controller firmware has been upgraded. See the Feature Key Instructions on the XES 5. When the Main Page of the WebPMT displays:
website for details. • For FreeFlow Accxes Versions 11.x and below click on Printer Defaults > Upload
• Synergix Scan Systems must be at version 2.2.4 before upgrading the controller firm- File.
ware. • For FreeFlow Accxes Version 12.0 and above click on Utilities > Upload.
Prerequisite 6. Click on Upload File on the Printer Defaults menu.
The following items are required to perform this procedure: 7. Use the ‘Browse...’ button to locate the appropriate (.bin file) system firmware upgrade file
on the Service CD in the folders: System_Firmware > Controller_Files.
1. Network Crossover Cable
NOTE: You may have to select ‘All Files’ to see the upgrade file and only (.bin) files can
2. Service CD be uploaded using the WebPMT.
3. Laptop PC with a serial port
8. Select the file and click Open.
4. ACT Document Submission Tool
9. When the upgrade file displays in the 'Select the file to upload' window, click the Upload
Upgrade Monitoring button.
To monitor the upgrade process, establish a Serial Connection with the YKE/YKE-N/FRX/LVX 10. Either the Printer Control Panel or the Scanner Control Panel will display the message
Controller. If a problem occurs during the upgrade process, an error message may be dis- 'Update in Progress. Do Not Power Off.’
played in on the Laptop PC. Refer to Error Messages in Section 1 of this manual to isolate the
problem. NOTE: Both the Printer Control Panel or the Scanner Control Panel will only display the
message 'Update in Progress. Do Not Power Off.’ if those devices are present. If this is
Using the Web Print Management Tool a new install, the Printer Control Panel and the Scanner Control Panel will remain blank.

1. Connect an Ethernet Crossover Cable between the NIC on the Laptop PC and the net- NOTE: If the 'Update in Progress. Do Not Power Off.’ message is not displayed, verify
work connection on the controller. that the firmware you are attempting to upload matches the printer connected to the con-
2. Configure the Laptop PC IP address to communicate with the controller. If the customer’s troller.
network configuration is:
11. When the upgrade process has been completed, the printer will print out a 'Firmware
a. IPV4 Static Addressing Update' report for your review.
i. If this is a new installation the controller default IP Address is 13.240.20.38. In 12. At the browser:
this case, you would use 13.240.20.39 as the Laptop PC IP address to commu- • For FreeFlow Accxes Versions 11.x and below, return to the Printer Defaults page
nicate with the controller.
and click the Refresh icon at the top of the browser. This will update the Printer
If this is a controller that is already installed, use the controller’s customer Defaults page and display the new firmware version.
assigned IP address value plus 1 (increase the 4th octet number of the IP
• For FreeFlow Accxes Version 12.0 and above, click Configuration > Details and ver-
address by 1) as the Laptop PC IP address to communicate with the controller.
ify the software version.
b. IPV6 Auto Configuring, DHCP, or DDNS 13. You can now close (exit) the web browser.
i. If this is a new installation the controller default IP Address is 13.240.20.38. In
14. Disconnect the Ethernet Crossover Cable from the controller’s network port and the Lap-
this case, you would use 13.240.20.39 as the Laptop PC IP address to commu-
top PC.
nicate with the controller.
15. Reconnect the printer to the customer’s network.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-23 Upgrading the Controller Firmware
Using the Document Submission Tool xii. Select the file again, and click Submit from the Job menu.
1. If the customer network configuratin is: xiii. Either the Printer Control Panel or the Scanner Control Panel will display the
a. IPV4 Static Addressing message 'Update in Progress. Do Not Power Off.'
i. Start the Document Submission Tool on the PC. NOTE: Both the Printer Control Panel or the Scanner Control Panel will only
ii. Under the File menu, click Session Setup. display the message 'Update in Progress. Do Not Power Off.’ if those
iii. From the list of displayed printers, select the printer that you would like to per- devices are present.
form the upgrade on and click OK. NOTE: If the 'Update in Progress. Do Not Power Off.’ message is not dis-
iv. In the Document menu, select Add Document. played, verify that the firmware you are attempting to upload matches the
v. In the 'Add document to job' window, locate the appropriate firmware upgrade printer connected to the controller.
file (.bin) on the Service CD in the folders:
xiv. When the upgrade process has been completed, the printer will print out a
System_Firmware>AccXES_Controller_Files.
'Firmware Update' report for your review.
NOTE: You may have to select ‘All Files’ to see the upgrade file. xv. You can now close (exit) the DST.
vi. Select the firmware file and click Open.
vii. Select the file again, and click Submit from the Job menu.
viii. Either the Printer Control Panel or the Scanner Control Panel will display the
message 'Update in Progress. Do Not Power Off.'

NOTE: Both the Printer Control Panel or the Scanner Control Panel will only
display the message 'Update in Progress. Do Not Power Off.’ if those
devices are present.

NOTE: If the 'Update in Progress. Do Not Power Off.’ message is not dis-
played, verify that the firmware you are attempting to upload matches the
printer connected to the controller.

ix. When the upgrade process has been completed, the printer will print out a
'Firmware Update' report for your review.
x. You can now close (exit) the DST.
b. IPV6 Auto Configuring
i. Start the Document Submission Tool on the PC.
ii. Select the Device Manager tab.
iii. Click the Create New Device button.
iv. Under Network, enter the “Device Name” and click the “DNS” button.
v. Verify that the “IP Address” field is automatically filled in with the IPV6 address
of the target printer. If not, verify that the “Device Name” is correct with the cus-
tomer’s system administrator.
vi. Select the new device as the “Default Printer”.
vii. Under the File menu, click Session Setup.
viii. From the list of displayed printers, select the printer that you would like to per-
form the upgrade on and click OK.
ix. In the Document menu, select Add Document.
x. In the 'Add document to job' window, locate the appropriate firmware upgrade
file (.bin) on the Service CD in the folders:
System_Firmware>AccXES_Controller_Files.

NOTE: You may have to select ‘All Files’ to see the upgrade file.

xi. Select the firmware file and click Open.

General Procedures 1/2008 Reissue

Upgrading the Controller Firmware 6-24 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
BIOS Recovery 8. Scroll to AC Recovery. Follow the directions at the bottom of the screen to set AC Recov-
ery to ON.
Purpose 9. At the BIOS Setup screen, scroll to Drives > Diskette Drive. Follow the directions at the
The BIOS Recovery procedure is used to restore the BIOS settings after the Controller Battery bottom of the screen to set the diskette drive to OFF.
has been removed or is determine to be faulty. The Controller Battery can be suspected faulty
10. At the BIOS Setup screen, scroll to Video > Video Memory Size. Follow the directions at
when:
the bottom of the screen to set the video memory size to 1mb.
11. At the BIOS Setup screen, scroll to Post Behavior > Keyboard Errors. Follow the direc-
1. As the controller powers up, the Power Light on the Front Panel lights Green.
tions at the bottom of the screen to set keyboard errors to Do Not Report.
2. Two short beeps are heard (see Beep Codes).
12. At the BIOS Setup screen, press <ESC> to exit BIOS Setup.
3. The Diagnostic Lights next to the Back Panel Connectors is lit in the following sequence:
13. Select Save/Exit.
For YKE: A = Green, B = Green, C = Green, D = Yellow
14. Press <ENTER>. This will reboot the controller. The BIOS is now fully restored to its orig-
For YKE-N/FRX/LVX: 1 = OFF, 2 = OFF, 3 = OFF, 4 = Green
inal settings.
Prerequisite
The following items are required to perform this procedure:

1. VGA Monitor
2. Keyboard with a USB connector
Procedure
1. Connect the VGA Monitor and Keyboard to the controller. The Keyboard can be attached
to any USB port.

NOTE: In the following step, if the Dell screen does not appear within 5 seconds, check
the video connection and the monitor power.

NOTE: In the following step, you must press the F2 key when the Dell screen appears in
order to enter the BIOS Setup screen. If the BIOS Setup screen does not appear within
15 seconds, check the Keyboard connection. Once the Dell screen disappears, pressing
F2 will have no effect.

2. Power up the controller. As the controller boots, press F2 at the Dell Screen to enter the
BIOS Setup Screen.
3. At the BIOS Setup Screen:
a. Scroll to Maintenance.
b. Press <ENTER>. select Load Defaults.
c. Scroll to Load Defaults.
d. Select Continue.
e. Press <ENTER> twice.
f. Press <ESC>.
g. Select Save/Exit.
h. Press <ENTER>. This will reboot the controller.
4. As the controller boots, press F2 at the Dell Screen to enter the BIOS Setup screen.
5. At the BIOS Setup screen, scroll to System > Date/Time. Follow the directions at the bot-
tom of the screen to set the system data and time.
6. At the BIOS Setup screen, scroll to System > Boot Sequence. Follow the directions at
the bottom of the screen to move the Onboard USB CDROM Drive to the number one
position in the Boot Sequence list.
7. At the BIOS Setup screen, scroll to Power Management and press <ENTER>.

Reissue 1/2008 General Procedures

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-25 BIOS Recovery
Setting IP Address Using ipset Command
Purpose
The purpose of the ipset command is to set the TCP/IP address of the YKE/YKE-N/FRX/LVX
controller. It includes the IP address, the Netmask, and the Gateway Address.

NOTE: The ipset command can only be used to set the IP address for the IPV4 protocol.

Prerequisite
The following items are required to perform this procedure:

1. Serial null modem cable

2. Laptop PC with a serial port

NOTE: You must be logged into the Accxes application in order to run ipset.

Procedure
1. Enter Controller Diagnostics by using the Serial Connection in Section 6.
2. Use the Service Login procedure to login to the Accxes software.

NOTE: Quotes are no longer required around any of the values.

Example: →ipset xxx.xxx.xxx.xxx yyy.yyy.yyy.yyy zzz.zzz.zzz.zzz
Where x = IP Address, y = Gateway, z = subnet mask

3. At the service prompt, type ipset address gateway subnet mask, then press
<ENTER>. The screen will scroll one of two series of messages:
If Accxes is not running:
[service@Accxes /home/accxes]% ipset 13.136.199.163 13.136.199.1 255.255.255.0
Accxes is not running, configuring network paramenters directly
Using IP Config: static
Using IP Address: 13.136.199.163
Using Gateware: 13.136.199.1
Using Netmask: 255.255.255.0
Using Link: Auto
[service@Accxes /home/accxes]%

If Accxes is running:
[service@Accxes /home/accxes]% ipset 13.141.54.65 13.141.54.1 255.255.255.0
(t2396195760: tPsmTask): <configEthernet> calling: networkConfig.pl static 13.141.54.65
13.141.54.1 255.255.255.0
(t2396195760: tPsmTask): <configEthernet> system call complete
[service@Accxes /home/accxes]% (t2396195760: tPsmTask): Saving user default setu
p #0

NOTE: Press <ENTER> to see the System Login prompt.

NOTE: IP address changes take within 60 seconds. Rebooting Accxes is not required.

NOTE: Once ipset completes, you can use Viewing IP Address Using ifShow Com-
mand or Viewing Network Configuration Using netShow Command to verify the new net-
work parameters.

General Procedures 1/2008 Reissue

Setting IP Address Using ipset 6-26 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Setting IP Address for DHCP Using dhcpSet Command
Purpose
The dhcpSet command is used to enable theYKE/YKE-N/FRX/LVX controller to obtain an IP
address for the network DHCP server.

Prerequisite
The following items are required to perform this procedure:

1. Serial null modem cable

2. Laptop PC with a serial port

NOTE: You must be logged into the Accxes application in order to run dhcpSet.

Procedure for DHCP

1. Enter Controller Diagnostics by using the Serial Connection in Section 6.
2. Ensure that the controller is connected to the customer’s network.
3. Use the Service Login procedure to login to the Accxes software.
4. Type in killAccxes.
5. At the service prompt, type dhcpSet then press <ENTER>. The screen will scroll the fol-
lowing message:

[service@Accxes /home/accxes]% dhcpSet

Setting network parameters via DHCP...
Determining IP information for eth0... done.
DHCP: Determining IP/Gateway/Netmask...
DHCP: IP Address: 13.141.54.161
DHCP: Gateway: 13.141.54.1
DHCP: Netmask: 255.255.255.0

NOTE: Press <ENTER> to see the System Login prompt.

NOTE: IP address changes take within 60 seconds. Rebooting Accxes is not required.

NOTE: Once dhcpSet completes, you can use Viewing IP Address Using ifShow Com-
mand to verify the new network parameters.

6. Reboot the Accxes controller.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-27 Setting IP Address for DHCP Using dhcpSet
Setting IP Address for DDNS Using dhcpSet Command
Purpose
The dhcpSet command is used to enable theYKE/YKE-N/FRX/LVX controller to obtain an IP
address using a DNS Name for the network DHCP server.

Prerequisite
The following items are required to perform this procedure:

1. Serial null modem cable

2. Laptop PC with a serial port

NOTE: You must be logged into the Accxes application in order to run dhcpSet.

Procedure for DDNS

1. Enter Controller Diagnostics by using the Serial Connection in Section 6.
2. Ensure that the controller is connected to the customer’s network.
3. Use the Service Login procedure to login to the Accxes software.
4. Type in killAccxes.

NOTE: Quotes are no longer required around any of the values.

Example: →dhcpSet DNS_Name
Where DNS_Name = the customer assigned DNS Name for the printer

5. At the service prompt, type dhcpSet DNS_NAME then press <ENTER>. The screen will
scroll the following message:

NOTE: In the example below, the DNS_NAME used is 6204printer. You can obtain a
DNS_NAME for the customer’s printer from the Customer Network Administrator

[service@Accxes /home/accxes]% dhcpSet 6204printer

Setting network parameters via DHCP with hostname <6204printer>
Determining IP information for eth0... done.
DHCP: Determining IP/Gateway/Netmask...
DHCP: IP Address: 192.168.1.19
DHCP: Gateway: 192.168.1.1
DHCP: Netmask: 255.255.255.0

NOTE: Press <ENTER> to see the System Login prompt.

NOTE: IP address changes take within 60 seconds. Rebooting Accxes is not required.

NOTE: Once dhcpSet completes, you can use Viewing IP Address Using ifShow Com-
mand to verify the new network parameters.

6. Reboot the Accxes controller.

General Procedures 1/2008 Reissue

Setting IP Address for DDNS Using dhcpSet 6-28 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Viewing IP Address Using ifShow Command f. RX/TX - The packets and bytes that have been sent (TX) or received (RX) since the
Ethernet interface was brought up. May be useful in diagnosing traffic flow problems
Purpose to/from the controller.
The purpose of the ifShow command is to view Ethernet settings on the YKE/YKE-N/FRX/
LVX Controller including, up/down status, IP Address and Netmask. It also displays information
on the number of transmitted and received packets and bytes.

NOTE: ifShow does not display the Gateway Address or the speed/duplex settings. Go to
Viewing Network Configuration Using netShow Command to display this information.

Prerequisite
The following items are required to perform this procedure:

1. Serial null modem cable

2. Laptop PC with a serial port

NOTE: You must be logged into the Accxes application in order to run ifShow.

Procedure
1. Enter controller Diagnostics by following the Serial Connection procedure in Section 6.
2. Use the Service Login procedure to login to the Accxes software.
3. At the service prompt, type ifShow, the press <ENTER>. The following is an example of
the information that will be displayed:

service@Accxes /home/accxes]% ifShow

eth0 Link encap:Ethernet HWaddr 00:13:72:11:3E:FE
inet addr:13.141.54.161 Bcast:13.141.54.255 Mask:255.255.255.0
inet6 addr: fe80::213:72ff:fe11:3efe/64 Scope:Link
UP BROADCAST RUNNING MULTICAST MTU:1500 Metric:1
RX packets:6548 errors:0 dropped:0 overruns:0 frame:0
TX packets:44 errors:0 dropped:0 overruns:0 carrier:0
collisions:0 txqueuelen:1000
RX bytes:705427 (688.8 KiB) TX bytes:4965 (4.8 KiB)
Interrupt:16

Key values given by ifShow include:

a. eth0 - The Ethernet device. This should always be eth0.
b. inet addr: - The IP Address of the controller. In the example above, the IP address is
13.136.199.163
c. Bcast - The Broadcast Address of the controller. In the example above, the Broad-
cast Address is 13.136.199.255
d. Mask - The Netmask of the controller. In the example above, the Netmask is
255.255.255.0
e. UP - Indicates that the Ethernet device is running. If the device in not up, nothing is
displayed (i.e. DOWN is not shown).

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-29 Viewing IP Address Using ifShow
Setting Network Speed/Duplex using netSet Command
Purpose
The purpose of the netSet command is to set the Ethernet speed and duplex settings on the
YKE/YKE-N/FRX/LVX Controller.

Prerequisite
The following items are required to perform this procedure:

1. Serial null modem cable

2. Laptop PC with a serial port

NOTE: You must be logged into the YKE/YKE-N/FRX/LVX Accxes system in order to run net-
Set.

Procedure
1. Use the Serial Connection procedure in Diagnostic to connect your Laptop PC to the
YKE/YKE-N/FRX/LVX Controller.
2. Use the Service Login procedure to login to the Accxes software.
3. At the service prompt, type one of the commands in Table 1, then press <ENTER>.

Table 1 netSet Commands

Command Function
netSetAuto Default setting. Accxes auto-negotiates speed and duplex
settings. Currently the only way to achieve 1000 Mbps
(Gigabit Ethernet) is via auto-negotiation.
netSet100H 100 Mbps / Half Duplex
netSet100F 100 Mbps / Full Duplex
netSet10H 10 Mbps / Half Duplex
netSet10F 10 Mbps / Full Duplex

4. No response will be given. You will return to the service prompt.

NOTE: Changes take place immediately. Rebooting Accxes in not required.

NOTE: Use Viewing Network Configuration Using netShow Command to verify the new
settings.

General Procedures 1/2008 Reissue

Setting Network Speed/Duplex using netSet 6-30 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Viewing Network Configuration Using netShow Command Table 1 netShow Parameters

Purpose Parameter Function

The purpose of the netShow command is to view the Ethernet settings on the YKE/YKE-N/ duplex=full Indicates simultaneous two-way communication (duplex) us
FRX/LVX Controller including IP parameters and speed/duplex settings. netShow does not being used on the network. half indicates that Accxes can
display the extra information seen when using ifShow. send or receive information, but not simultaneously. This
setting is negotiated (if autoreg=on) or specified directly
Prerequisite using netSet commands.
gateway=13.136.199.1 The IP Address of the gateway used by the YKE/YKE-N/
The following items are required to perform this procedure:
FRX/LVX Controller.
1. Serial null modem cable ip=13.136.199.163 The IP Address of the YKE/YKE-N/FRX/LVX Controller.
2. Laptop PC with a serial port netmask=255.255.255.0 The Netmask of the YKE/YKE-N/FRX/LVX Controller.
speed=100 The speed (1000/100/10) in Mega-bits-per-second (Mbps)
NOTE: You must be logged into the Accxes application in order to run netShow.
of the Accxes network connection. This setting is negotiated
Procedure (if autoreg=on) or specified directly using netSet com-
mands.
1. Use the Serial Connection procedure in Diagnostic to connect your Laptop PC to the
YKE/YKE-N/FRX/LVX Controller.
2. Use the Service Login procedure to login to the Accxes software.
3. At the service prompt type netShow, the press <ENTER>. The following is an example of
the information that will be displayed. Table 1 describes each parameter.

[service@Accxes /home/accxes]% netShow

autoneg=on
duplex=full
gateway=13.141.54.1
hostname=bsp66
ipaddr=13.141.54.161
ipconfig=dhcp
ipv6=no
netmask=255.255.255.0
speed=100

NOTE: netShow does not shown whether the Ethernet interface is up. Use Viewing IP
Address Using ifShow Command to interface information.

Table 1 netShow Parameters

Parameter Function
autoneg=on Ethernet is negotiating speed and duplex settings. This
should typically be ON unless the customer has specific
requirements for speed or duplex. Currently the only way to
achieve 1000 Mbps (Gigabit Ethernet) is via auto-negotia-
tion

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-31 Viewing Network Configuration Using netShow
Glossary of Accxes Terminology DPI - This acronym stands for Dots Per Inch.

A DRT - This acronym stands for Document Retrieval Tool.

ACAD - AutoCad Data Format.
DST - This acronym stands for Document Submission Tool.
Accxes - The software which runs on the HFT controller. This software historically was called
FINESS. FINESS is an acronym which stands for Fully Integrated and Networked Electronic E
Sub System.
EAS - This acronym stands for External Accounting Server: An accounting application external
to a Xerox XD device which serves to collect accounting data.
AHA - This acronym stands for Advanced Hardware Architectures. This term is used when
referring to compression modules in the Accxes controller.
EOF - This acronym stands for End of File.

AFR - This acronym stands for Automatic Format Recognition. This is the ability of Accxes to
EOJ - This acronym stands for End of Job.
automatically detect file formats and render them correctly.

API - This acronym stands for Application Program Interface: An interface used to communi-
F
cate with a device or application. Fedora - The distribution of GNU/Linux used by YKE/Accxes.

B FIFO - This acronym stands for First In, First Out It typically refers to a memory device.

Band - A horizontal strip of image data. This may refer to all color channels of the strip or only
FINESS - This acronym stands for Fully Integrated and Networked Electronic Sub System.
one separation.
This is the name of the controller that was replaced by Accxes.

BCM - Banded Compression Manager. Software in Accxes used for rendering. Flash - A term used to refer to re-programmable ROM’s.

BIOS - Basic Input Output System. FPGA - This acronym stands for Field Programmable Gate Array.

BOOTP - Bootstrap Protocol. Allows a device to obtain an IP address from a server on star-
FRX - Product code for the third generation Accxes controller using GNU/Linux on a x86 pro-
tup. Similar to and usually superseded by DHCP. cessor (Dell GX745).

C FTP - This acronym stands for File Transfer Protocol.

CALS - Computer aided Acquisition and Logistics Support - a US government data format. A
file format supported by Accxes. Full Duplex - Data can be transmitted in two directions simultaneously.

CGM - Computer Graphics Metafile. A file format supported by Accxes. G

GNU/Linux - Open source PC operating system. Comes in many configuration called “distribu-
CISC - This acronym stands for Complex Instruction Set Computer. tions”.

CMYK - Cyan Magenta Yellow blacK; A subtractive color system used in ink jet printing.
H
D Half Duplex - Data can be transmitted in both directions, but not at the same time.

DDS - This acronym stands for Digital Document System- An XES designed multifunction HFT - Product code for the last generation Accxes controller using VxWorks on a PowerPC
device. processor.

DDNS - Dynamic Domain Name Service.

I
DFI -This acronym stands for Data Format Interpreter. IIO - Immediate Image Overwrite.

DHCP - Dynamic Host Configuration Protocol. Protocol for dynamic IP addressing under the IP - Internet Protocol. Defines the addressing scheme and packet definitions between devices
control of a central server. With dynamic addressing, a device can have a different IP address on a network.
every time it connects to the network.

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Glossary of Accxes Terminology 6-32 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
J PDF - Portable Document Format. Page description language created by Adobe.
JBOSS - Java Application server used on Accxes.
PJL - This acronym stands for Page Control Language.
Job Attribute - A set of job information 'tags’, that are associated with a job to identify activity
POM - This acronym stands for Printer Object Manager. This is software within Accxes that
and resource usage. Job Attributes make up the Job Record. Used in Accxes job Accounting.
manages objects such as fonts, labels, stamps, media objects, printer palettes, and pen pat-
terns.
Job Log - The file maintained by the controller to record information and media usage activities
associated with a job.
POST - This acronym stands for Power On Self Test.
Job Record - The set of attributes that describe a job, appended to the Job Log File.
PS - PostScript. Page description language created by Adobe.
JPEG - Joint Photographic Experts Group.
PSM - This acronym stands for Printer State Machine. This is software within Accxes that man-
ages things that need to be consistent across reboots. This would include things like printer
L default settings.
LPD - This acronym stands for Line Printer Daemon. This is used in Accxes to listen for lpr
requests. PUN - Product code for the last generation Accxes controller using VxWorks on a PowerPC
processor.
LPR - Unix print command. It refers to Line PRinter.
R
M RARP - Reverse Address Resolution Protocol. A TCP/IP protocol for determining an IP
Machine Name - This is the name of the device used in Job Based Accounting to identify IOT’s address from a MAC (hardware) address.
or Xerox Devices. This by default is the advanced network hardware address. It is user config-
urable. RFC - This acronym stands for Request For Comment: A specification document, which is
open for commentary by interested users.
Mbps - Short for "megabit per second", a measure of data transfer speed (a megabit is equal to
one million bits). RGB - This acronym stands for Red Green Blue; an additive color system.

MMU - This acronym stands for Memory Management Unit. RIP - This acronym stands for Raster Image Processor (see ESS).

N RISC - This acronym stands for Reduced Instruction Set Computer.

NIC - This acronym stands for Network Interface Card.
RLE - This acronym stands for Run Length Encoding. This is a type of compression scheme.
NIRS - This acronym stands for Navy Implementation for Raster Scanning. This is a file format
supported by Accxes. ROM - This acronym stands for Read Only Memory.

O RTL This acronym stands for Raster Transfer Language. This is a file format Accxes supports.

OCAD - Other CAD Data Format.

S
OCP - This acronym stands for Operator Control Panel. SCSI - This acronym stands for Small Computer System Interface.

ODIO - On Demand Image Ovewrite. SDLC - Synchronous Data Link Protocol – a communications protocol used between the ESS
and the IOT in P199 standard.
P
SIB - This acronym stands for Scanned Image Buffer. This is a temporary space where Accxes
PCI - Peripheral Component Interconnect bus (Intel).
stores scanned data.

PCL - This acronym stands for Page Control Language. SNMP This acronym stands for Simple Network Management Protocol.

PDL - Page Description Language (e.g. PostScript, HPGL, CGM, etc...).

STN - This acronym stands for Scan to Net.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-33 Glossary of Accxes Terminology
T
TCP - Transmission Control Protocol. Enables two hosts to establish a connection and send/
receive data. TCP guarantees delivery of data and also guarantees that packets will be deliv-
ered in the same order in which they were sent.

TCP/IP - Combination of the TCP and IP protocols. Used on the Internet and in many other
networks. IP handles the addressing of devices; TCP handles the sequencing and delivery of
these packets to create a reliable connection between devices.

TPR2 - Third Party Rendering (Non-Adobe).

TRC - This acronym stands for Tone Response (sometimes Reproduction) Curve.

V
VDS - Versatec Data Standard. Accxes supported file format.

VRF - Versatec Raster Format. Accxes supported file format.

VCGL - Versatec Color Graphics Language. This is an Accxes supported file format.

Y
YKE - Product code for the first generation Accxes controller using GNU/Linux on a x86 pro-
cessor (Dell GX280).

YKE-N - Product code for the second generation Accxes controller using GNU/Linux on a x86
processor (Dell GX520).

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Glossary of Accxes Terminology 6-34 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Accxes Debug Commands Table 3 Ethernet Communication

The commands and their definitions listed can be used in the Diagnostics mode when the ser- Command CD Version Description
vice PC is connected to the controller through the serial port. netSet100H All This utility will set the Ethernet device to 100Mbps,
Half Duplex. Changes will take effect immediately, no
NOTE: Unless otherwise mentioned, all utilities and commands are able to be run from the reboot is required.
'service' account. Some syntactical differences may occur if trying to run these commands as netSetAuto All This utility will set the Ethernet device to auto-negoti-
'root'.
ate speed and duplex. Changes will take effect imme-
NOTE: These commands are case sensitive. diately, no reboot is required. Note that 1000Mbps
(gigabit ethernet) is only available with autonegotia-
Table 1 Interface Up/Down/Restore Switches tion (can't be set explicitly).
netShow All This utility shall provide only the controller settings for
Command CD Version Description
IP Address, Gateway, netmask, autonegotiation,
disableEthernet All Will turn off the ethernet interface. No network com- duplex, ipconfig (static vs. DHCP), and speed.
munication with the controller will be possible until 1)
enableEthernet is used or 2) system is restarted.
enableEthernet All Will turn on the ethernet interface (default is ON).
ifRestore All Replaces existing ethernet configuration file with origi-
nal settings. This will cause ALL TCP/IP and ethernet
settings to be restored to factory default.

Table 2 IP Address Configuration

Command CD Version Description
ifShow All This utility displays information about the ethernet
adapter. Supports both IPV4 and IPV6 addressing
protocols
ipset All Sets the IP address, Gateway Address, and Netmask
for the controller. Usage is:
[service@Accxes /home/accxes]% ipset [IP Address}
[Gateway Address] [Netmask]

Example:
service@Accxes /home/accxes]% ipset
13.136.199.165 13.136.199.1 255.255.255.0

Supports only IPV4 addressing protocol.

Table 3 Ethernet Communication

Command CD Version Description
netSet10F All This utility will set the Ethernet device to 10Mbps, Full
Duplex. Changes will take effect immediately, no
reboot is required.
netSet10H All This utility will set the Ethernet device to 10Mbps, Half
Duplex. Changes will take effect immediately, no
reboot is required.
netSet100F All This utility will set the Ethernet device to 100Mbps,
Full Duplex. Changes will take effect immediately, no
reboot is required.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-35 Accxes Debug Commands
NOTE: Chinstrap GNU/Linux will use a firewall to prevent access to specific ports on the PC. Table 4 Firewall Configuration
The initialization CD will create a baseline firewall configuration. Certain sites may require or Command CD Version Description
desire changes to this firewall. Configuration will be available via console login and usage of
various utilities. enableCore 3.0+ This is an advanced debugging command. This com-
mand will configure FreeFlow Accxes application to
dump its internal program state (called a "core" or
Table 4 Firewall Configuration
"corefile") to the /home/accxes directory in the event
Command CD Version Description of a system crash. Core files are not generally read-
enableWeb All Will configure the firewall to allow external access to able, and are only useful to the Accxes development
the FreeFlow Accxes WebPMT feature. (Ports 443/ engineers in diagnosing a system crash. This com-
8443 and 80/8080). mand should be used for debug purposes only, and
only to capture a system crash. The setting is NOT
disableWeb All Will configure the firewall to prevent external access to
maintained over power cycles. Once a core file is
the FreeFlow Accxes WebPMT feature. (Ports 443/
captured it may be saved to a USB device using the
8443 and 80/8080)
"saveCorefiles" command.
enableFtp All Will configure the firewall to allow external access to
disableCore 3.0+ Will configure FreeFlow Accxes to run without core file
the FreeFlow Accxes FTP feature. (Ports 20, 21, and
support. This is the default setting.
50000 through 50100)
firewall All This utility will display the currently enabled ports.
disableFtp All Will configure the firewall to disable access to the
FreeFlow Accxes FTP feature. (Ports 20, 21, and firewallReset 2.0+ Resets firevall settings to factory default.
50000 through 50100) JBossRunning 3.0+ Displays "YES" if the JBoss application is running,
enableTftp All Will configure the firewall to allow external access to "NO" if it not. The JBoss application is critical for the
the FreeFlow Accxes tFTP feature. (Port 69) new (Accxes 12.0+) WebPMT. If JBoss is not running,
disableTftp All Will configure the firewall to disable external access to a system reboot is required.
the FreeFlow Accxes tFTP feature. (Port 69) portForwardOn 3.0 Enabled port forwarding for WebPMT. Redirects net-
enableLpd All Will configure the firewall to allow external access to work requests for ports 80 and 443 (legacy WebPMT)
to ports 8080 and 8443 (new JBoss-based WebPMT).
the FreeFlow Accxes incoming LPR port. (Port 515)
portForwardOff 3.0 Disables port forwarding for WebPMT. Network
disableLpd All Will configure the firewall to disable external access to
requests for ports 80 and 443 (legacy WebPMT) will
the FreeFlow Accxes incoming LPR port. (Port 515)
no longer be forwarded to ports 8080 and 8443 (new
enableRaw All Will configure the firewall to allow external access to
JBoss-based WebPMT).
the FreeFlow Accxes ports 2000 and 9100.
CAUTION
disableRaw All Will configure the firewall to disable external access to
This will prevent WebPMT from working properly.
the FreeFlow Accxes ports 2000 and 9100.
portForwarding 3.0 Displays "YES" if WebPMT port forwarding is on, "NO"
enableSSH All Will configure the firewall to enable external access to
if port forwarding is off. Normally "YES" should be
the FreeFlow Accxes port 22. This will allow remote
displayed. Port forwarding may be turned on and off
users to use "Secure Shell" (SSH) to remotely login to
via that portForwardOn and portForwardOff com-
the Accxes controller (username/password is mands.
required).
disableSSH All Will configure the firewall to disable external access to Table 5 Miscellaneous Utilities
the FreeFlow Accxes port 22. This will prevent remote
users from using "Secure Shell" (SSH) to remotely Command CD Version Description
login to the Accxes controller. accxesRunning 2.0+ Prints “Yes” if FreeFlow Accxes application is running;
enableSNMP All Will configure the firewall to enable Accxes to make ‘No” if it is not running.
SNMP requests to the 60x0 printers. (Ports 161 and clear All Clears the terminal screen.
162)
date 2.0+ Shows the current date and time.
disableSNMP All Will configure the firewall to disable Accxes to make
SNMP requests to the 60x0 printers. (Ports 161 and
162)

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Accxes Debug Commands 6-36 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 Table 5 Miscellaneous Utilities Table 6 IP Rebooting / Shutdown
Command CD Version Description Command CD Version Description
deleteSwapFiles 3.0+ Deletes the swap files used by FreeFlow Accxes. Dur- shutdown All Immediately starts the GNU/Linux shutdown process
ing normal operations, image data is often written to and will power off the Accxes controller within 20 sec-
and from (swapped) the disk. This command cannot onds. The Accxes controller will not be re-started
be executed while Accxes is running. Deleting the (power switch or power removal/re-attachment must
swap files will cause Accxes to re-create them on the be done to power up the controller).
next boot.
downloadCode All Utility to send a file to a specified IP address or host Table 7 Scanner Utilities
name via a raw printer port (port 2000).
Command CD Version Description
ejectCD 2.0+ Ejects an inserted CDROM. Contents of the CDROM
testFirewire 2.0+ Tests the firewire scanner interface. Cannot be used
will no longer be accessible at /mnt/cdrom
while Accxes is running. Use killAccxes command to
help All Prints a list of available server commands.
shutdown Accxes, then run this utility. After using this
NOTE: Help may not list all available information for command, reboot the controller.
server commands. See the YKE/YKE-N/FRX/LVX
Service Manual for the most complete, up-to-date CAUTION
information. Commands in the following table save and restore Accxes data to a USB device such as a
kernelLog 2.0+ Prints a list of recent Linux kernel messages. May be “thumb” drive or “pen” drive. You must first insert a USB drive in to any available USB port on
used in diagnosing problems with printer cards. the front or rear of the controller. All "save" commands create and/or use a top-level directory
memShow All Displays the amount of free and allocated memory in named "Accxes" on the USB drive. Under the "Accxes" directory, subdirectories are created
the system. based on the Dell serial number of the Accxes controller. Ensure that the USB drive has suffi-
mountCD 2.0+ Makes contents of a CDROM accessible at /mnt/ cient space to contain the saved data. Space required is 500Kbytes for printer setup. Space
cdrom required for printer objects and job accounting depends on the amount of data on the control-
ler. Ensure that Accxes is not running while save/restore operations are being performed.
serial All The utility displayd the Dell serial number of the YKE/
YKE-N/FRX/LVX controller.
Table 8 USB Backup/Restore Utilities
testPrint All Submits a print job to the Accxes application. The test
Command CD Version Description
prints in HPGL-2 format.
version 2.0+ Displays the following: restoreJA 2.0+ Restores job accounting data from the USB drive.
• Accxes version number CAUTION: Any previously existing job accounting
• Accxes build number data will be lost.

• Accxes IOT type restorePOM 2.0+ Printer Object Manager (POM). This command
restores printer objects, from the USB drive, that are
• Install CD version number
set by the user such as raster stamps, fonts, pen pal-
• Install CD build number ettes, and labels
• Linux kernel version restoreSetup 2.0+ Restores printer setup from the USB drive.
CAUTION: Current setup will be lost.
Table 6 IP Rebooting / Shutdown CAUTION: Accxes feature keys are not restored.
Command CD Version Description saveCorefiles 3.0+ Saves a captured Accxes "core file" to the USB drive.
This is an advanced debugging command. Corefiles
killAccxes All Utility kills a running Accxes process. You must reboot
are used by Accxes engineers for debugging system
in order to restart Accxes.
crashes only. Prior to using this command, a core file
killJBoss 3.0+ Kills the JBoss application that supports the new must have been captured using the "enableCore"
(Accxes 12.0+) WebPMT. The JBoss application is command. Core files are compressed prior to storage
critical for Accxes operation, and should not normally on the USB device. Even compressed core files are
be killed. JBoss will re-start automatically on each very large and may not fit on all USB drives. This
system reboot. command requires an additional parameter, either the
reboot All The system will be brought down cleanly and re- core file number or the word "all".
started. saveJA 2.0+ Save job accounting data.

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-37 Accxes Debug Commands
 Table 8 USB Backup/Restore Utilities
Command CD Version Description
savePOM 2.0+ Printer Object Manager (POM). This command saves
printer objects set by the user such as raster stamps,
fonts, pen palettes, and labels.
saveSetup 2.0+ Saves the printer setup. CAUTION: Accxes feature
keys are not saved.

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Accxes Debug Commands 6-38 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Accxes Directory Structure • /usr

/acc GNU/Linux Directories

Stores the swap files for various Accxes components: In general, the top level GNU/Linux directories listed below should not be modified. Each of
these directories may contain many subdirectories.
• bcmSwapFile.tmp - Holds compressed bands.
• /bin
• jsSwapFile.tmp - Holds incoming job data.
• /boot
• posFile.tmp - Holds outgoing TIFF file data (60X0 only).
• /dev
• psSwapFile.tmp - Holds postscript swap data.
• /initrd
• sibSwapFile1.tmp - Holds temporary scanner data.
• /lib
• sibSwapFile2.tmp - Holds temporary scanner data.
• lost+found
• /debug - Stores Accxes debug log files.
• /misc
• /util1 - Reserved for future use.
• /mnt
• /util2 - Reserved for future use.
• /opt
• /util3 - Reserved for future use.
• /proc
• /root
/stn • /sbin
• /selinux
Stores “Scan-To-Net” image files. Note that this directory will be present even on systems with-
out a scanner or Scan-To-Net key. • /sys
• /tmp
• /var

/home/accxes
Stores the current Accxes application and configuration files.

/home/spare
Stores the previous Accxes application. When a firmware download if the Accxes application is
received, the new version of Accxes is stored in /home/spare. When the update completes
properly, the /home/accxes and /home/spare directories are swapped.

/tpr2
Working directory for third party rendering engine that supports ACAD, OCAD, and RASTER
formats

GNU/Linux directories with Accxes/configuration content

There are some files that may need to be modified under specific circumstances. Do not mod-
ify anything in the following directories unless you know what you are doing:

• /etc

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 6-39 Accxes Directory Structure
General Procedures 1/2008 Reissue
Accxes Directory Structure 6-40 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 7 Wiring Data
Front Panel...................................................................................................................... 7-3
Back Panel ...................................................................................................................... 7-4
Back Panel Connectors................................................................................................... 7-5
Internal Components....................................................................................................... 7-6
Internal Cabling ............................................................................................................... 7-7
System Board Connectors .............................................................................................. 7-8
DC Power Supply Connectors ........................................................................................ 7-10
Block Schematic Diagrams ............................................................................................. 7-12

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 7-1
Wiring Data 1/2008 Reissue
7-2 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Front Panel
For YKE For YKE-N/FRX/LVX

Figure 2 YKE-N/FRX/LVX Front View

1 USB 2.0 Connectors (2)

2 LAN Indicator Light
3 Power Button
4 Dell Badge
5 Power Light
6 Diagnostic Lights
Figure 1 YKE Front View 7 Hard Disk Drive Activity Light
8 Headphone Connector
1 Front Panel Door 9 Microphone Connector
2 Head Phone Connector 10 Floppy Drive (Not supported on YKE-N/FRX/LVX)
3 USB 2.0 Connectors (2) 11 CD/DVD drive
4 CDROM Drive Eject Button
5 Floppy Drive Eject Button (Not supported on YKE)
6 Floppy Drive Activity Light (Not supported on YKE)
7 Hard Disk Drive Activity Light
8 Power Button
9 Power Light
10 Front Door Panel
11 Serial Number Label

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FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 7-3 Front Panel
Back Panel
For YKE For YKE-N/FRX/LVX

Figure 1 YKE Back Panel

Figure 2 YKE-N/FRX/LVX Back Panel

1 Back Panel Connectors

1 Card Slots
2 Security Cable Slot
2 Back-panel Connectors
3 Padlock Ring
3 Power Connector
4 Card Slots
4 Voltage Selection Switch
5 PCI Express Card Slot
5 Padlock Ring
6 Power Connector (115/230 Auto Switch)
6 Cover Release Latch

Wiring Data 1/2008 Reissue

Back Panel 7-4 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Back Panel Connectors
For YKE For YKE-N/FRX/LVX

Figure 2 YKE-N/FRX/LVX Back Panel Connectors

Figure 1 YKE Back Panel Connectors
1 Parallel Connector
1 Serial Connector (Debug Port) 2 Link Integrity Light
2 Link Integrity Light 3 Network Adapter Connector
3 Network Interface Connector 4 Network Activity Light
4 Network Activity Light 5 Line-in Connector
5 Line-in Connector 6 Line-out Connector
6 Line-out Connector 7 Microphone Connector
7 Microphone Connector 8 USB 2.0 Connectors (6)
8 USB 2.0 Connectors (6) 9 Video Connector
9 Diagnostic Lights (4) 10 Serial Connector
10 Video Connector
11 Parallel Connector

Reissue 1/2008 Wiring Data

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 7-5 Back Panel Connectors
Internal Components
For YKE For YKE-N/FRX/LVX

Figure 2 YKE-N/FRX/LVX Internal Components

1 Drives Bay (CD/DVD, floppy, and hard

drive)
2 Power Supply
3 Chassis Intrusion Switch
4 System Board
5 Card Cage
6 Heat Sink Assembly
Figure 1 YKE Internal Components
7 Front I/O Panel
1 Hard Disk Drive
2 Chassis Intrusion Switch
3 Internal Speaker
4 Power Supply
5 Card Cage
6 Padlock Ring
7 Heat Sink / Blower Assembly
8 System Board
9 Floppy Drive (Not supported on YKE)
10 CDROM Drive

Wiring Data 1/2008 Reissue

Internal Components 7-6 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Internal Cabling
For YKE

Figure 1 Controller Internal Cabling

1 Floppy Drive Data Cable (Not supported on YKE)

2 CDROM Drive Data Cable
3 Control Panel Cable
4 Serial ATA Drive Power Cable
5 Serial ATA Drive Data Cable
6 12v Power Cable
7 Front Input / Audio Cable

Reissue 1/2008 Wiring Data

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 7-7 Internal Cabling
System Board Connectors 14 CDROM Drive Analog Audio Cable Connector (CD_IN)
For YKE 15 Front Panel Audio Cable Connector (FRONTAUDIO)
16 Line-in, Line-out, and Microphone Connectors (AUDIO)
17 Network Connector (NIC) and USB Connector (USB2)
18 USB Connectors (USB1)
19 Diagnostic Lights (DIAG LED)
20 Serial Port Connector (SER1) and Video Connector (VGA)
21 Parallel Port Connector (PAR)
22 Power Connector (12VPOWER)
23 Processor Connector (CPU)
24 Heat Sink / Blower Retention Pad
25 Fan Connector (FAN)
26 Serial Port Connector (SER2 PS2)
27 Password Jumper (PSWD)

Figure 1 System Board

1 RTC Reset Jumper (RTCRST)

2 Power Connector (POWER)
3 Floppy Drive Connector (DSKT)
4 Battery Socket (BATTERY)
5 Internal Speaker (SPEAKER)
6 Front Panel Connector (FRONT PANEL)
7 CDROM Drive Connector (IDE)
8 Serial ATA Drive 1 Connector (SATA1)
Note: May not have a SATA1 connector.
9 Serial ATA Drive 0 Connector (SATA0)
10 Standby Power Light (AUX_PWR)
11 RAM Modules (DIMM1, DIMM2, DIMM3, DIMM4)
12 PCI Express x16 Connector (PEG)
13 PCI Riser Connector (PCI2) (for Card Cage)

Wiring Data 1/2008 Reissue

System Board Connectors 7-8 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
For YKE-N/FRX/LVX 16 Serial Connector (SER2)
17 Floppy-Drive Connector (DSKT)
18 Standby Power Indicator (AUX_PWR)
19 System Board Speaker (BEEP)
20 Internal Speaker (INT_SPKR)

1 Fan Connector (FAN)

2 Processor Connector (CPU)
3 Power Connector (12VPOWER)
4 Memory Module Connectors (DIMM_1, DIMM_2)
5 Serial ATA Drive Connector (SATA0)
6 Front Panel Connector (FRONT PANEL)
7 CD Drive Analog Audio Cable Connector for Optional
Analog Audio Cable (CD_IN)
8 Power Connector (POWER)
9 SATA Connector
10 RTC Reset Jumper (RTCRST)
11 Chassis Intrusion Switch Connector (INTRUDER)
12 Password Jumper (PSWD)
13 Battery Socket (BATT)
14 PCI Riser Connector (SLOT3)
15 PCI Connector (SLOT2)

Reissue 1/2008 Wiring Data

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 7-9 System Board Connectors
DC Power Supply Connectors
For YKE

Figure 3 P2 Connector

Figure 4 P3 and P4 Connectors

Figure 5 P5 Connector

Figure 1 DC Power Supply Connectors Figure 6 P6 Connector

Figure 7 P7 Connector
Figure 2 P1 Connector

Wiring Data 1/2008 Reissue

DC Power Supply Connectors 7-10 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
For YKE-N/FRX/LVX

Figure 10 P3 Connector

Figure 11 P4 Connector

Figure 12 P5 and P6 Connectors

Figure 8 P1 Connector

Figure 9 P2 Connector

Reissue 1/2008 Wiring Data

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 7-11 DC Power Supply Connectors
Block Schematic Diagrams

Figure 1 System Wiring Diagram - YKE Controller

Wiring Data 1/2008 Reissue

Block Schematic Diagrams 7-12 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 Figure 2 System Wiring Diagram - YKE Controller

Reissue 1/2008 Wiring Data

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 7-13 Block Schematic Diagrams
 Figure 3 System Wiring Diagram - YKE-N/FRX/LVX Controller

Wiring Data 1/2008 Reissue

Block Schematic Diagrams 7-14 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 Figure 4 System Wiring Diagram - YKE-N/FRX/LVX Controller

Reissue 1/2008 Wiring Data

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 7-15 Block Schematic Diagrams
Wiring Data 1/2008 Reissue
Block Schematic Diagrams 7-16 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
 8 Accessories
Printer Enablement Kits ................................................................................................. 8-3
Folder Enablement Kit..................................................................................................... 8-5

Reissue 1/2008 Accessories

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 8-1
Accessories 1/2008 Reissue
8-2 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Printer Enablement Kits
Purpose P 193 Interface
The P193 Kit Enablement enables the YKE/YKE-N/FRX/LVX Controller to be connected to
the 8825, 8830, 8850, 510dp, and 6050A printers.

The 721p Interface VIII Kit enables the YKE/YKE-N/FRX/LVX Controller to be connected to
the 721p printers.

The 6204 Accxes Enablement Kit enables the YKE-N/FRX/LVX Controller to be connected to
the 6204 Wide Format Solution Copier/Printer.

The 6050A FreeFlow Accxes Enablement Kit enables the FRX/LVX Controller to be con- 721p Interface VIII
nected to the 6050A Wide Format Copier/Printer.

Kit Contents

Table 1 P193 Enablement Kit Contents

Item Description Quantity
1 P193 PWB 1
2 Screw, M3 1

Table 2 721p Interface VIII Kit Contents

Item Description Quantity
1 Interface VIII PWB 1
2 VHDCI to 37 D Cable 1 Figure 1 P193 Interface PWB and 721p PWB Interface VIII Differences
3 Screws, M3 2
Procedure
Table 3 6204 Accxes Enablement Kit Contents The following procedure prepares the IOT Interface PWB (P193 Interface or the 721p Interface
VIII) for installation into the YKE/YKE-N/FRX/LVX Controller by removing the half-height
Item Description Quantity
bracket shipped with the PWB and installing the full-height bracket. The full-height bracket
1 6204 Accxes PWBA Assem- 1 ships with the controller installation kit and is attached to the PWB at initial install. If the IOT
bly Interface PWB is replaced, the full-height bracket must be removed from the IOT Interface
2 Installation Instructions 1 PWB being replaced and installed on the replacement IOT Interface PWB.
3 USB Cable, 3’ (0.9) Long 3
Installation instructions for the 6204 Accxes Enablement Kit can be found on the Xerox 6204
4 Controller Mounting Bracket 1
Wide Format Solution Service Guidance System in 9 Installation and Kits.
Assembly
5 P-Clamp 1 Installation instructions for the 6050A FreeFlow Accxes Enablement Kit can be found on the
6 M4 x 12mm Long Thread 5 Xerox 6030/6050/6050A Wide Format Service Guidance System in 9 Installation and Kits.
Rolling Screw
WARNING
Switch off the controller power. Disconnect the controller power cord.
CAUTION
The following components in the FreeFlow Accxes controller are susceptible to electrostatic
discharge. Observe all ESD procedure to avoid component damage.
1. Unpack the IOT Interface PWB.

Reissue 1/2008 Accessories

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 8-3 Printer Enablement Kits
2. Remove and save the two shoulder screws securing the half-height bracket to the front of 7. Install the two PWB mounting screws. The IOT Interface PWB is now ready for installation
the IOT Interface PWB connector as shown in Figure 2. into the YKE/YKE-N/FRX/LVX Controller. See REP 1.5 to install the IOT Interface PWB.

Shoulder Screws

Figure 2 Half-height Bracket Shoulder Screws

3. Remove and save the two PWB mounting screws securing the half-height bracket to the
corners of the PWB as shown in Figure 3. Save the mounting screw for use with the full-
height bracket.

Mounting Screws

Figure 3 Half-height PWB Mounting Screws

4. Locate the full-height bracket in the controller installation kit (Figure 4).

Figure 4 Full-height Bracket

5. Carefully slide the full-height bracket onto the IOT Interface PWB connector.
6. Install the two shoulder screws.

Accessories 1/2008 Reissue

Printer Enablement Kits 8-4 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX
Folder Enablement Kit
Purpose
The Folder Enablement Kit enables the YKE/YKE-N/FRX/LVX Controller to be connected to an USB Connector
attached to a USB
optional folder device.
port on the rear of
the controller.
Kit Contents

Table 1 Folder Enablement Kit Contents

ITEM DESCRIPTION QUANTITY
1 USB to Serial Adapter 1

Figure 2 USB Connector

3. Connect the Folder serial cable to the serial connector on the USB to Serial Adapter.

NOTE: See the USB to Serial Adapter Kit Instructions for additional configuration informa-
tion.

4. Power up the Folder device.

Figure 1 USB to Serial Adapter 5. Power up controller.
The controller will automatically configure the Folder device.
Procedure
6. Open WebPMT and verify that the Folder is recognized and configured.
1. Perform the Controller Shutdown procedure.
2. Insert the USB connector of the USB to Serial Adapter into any of the USB ports on the
rear of the controller as shown in Figure 2.

Reissue 1/2008 Accessories

FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX 8-5 Folder Enablement Kit
Accessories 1/2008 Reissue
Folder Enablement Kit 8-6 FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX