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Induction cookers are the true king among cookers. Their high efficiency,
increasingly important in times of rapidly rising energy costs, greatly
distinguishes them from their conventional counterparts. With an efficiency
rate of close to 90 percent, they are far superior to gas cookers (40 percent)
or conventional electric cookers (50 to 60 percent). Leading European manufacturers of kitchen appliances such as
BSH Bosch Siemens Hausgeraete, Fagor and Arcelik now manufacture these high-tech appliances in series.
Induction cookers achieve this high efficiency by means of a sophisticated technology that heats up only special
cookware that has a ferromagnetic base. The induction cooker itself produces no heat, but generates an alternating
magnetic field in the cooking zone via a coil operated at a frequency of 20 to 50 kHz. This field in turn generates eddy
currents in the base of the cookware, thus producing the required heat. This effect is further reinforced by hysteresis
losses that generate more heat. The cookware acts like a short-circuited secondary winding of a transformer. Figure 1
shows the basic configuration of the power circuit of an induction cooker.
From left to right: EMC/EMI input filter, rectifier with intermediate-circuit capacitor, inverter with snubber and resonance
capacitors. EPCOS offers all the passive electronic components required for the power section of induction cookers.
Due to the relatively high frequencies and steep switching edges of the IGBTs, sufficient EMC filtering is required.
Figure 2 shows the circuit diagram of the filter used. The B32923A2105M* series with a capacitance of 1 µF is
particularly suitable for the two X2 capacitors. Its outstanding feature is a low insertion height of only 22 mm. Among
the Y1 capacitors, which suppress symmetrical interference and transients, EPCOS offers the B81122C1222M* type
with 2.2 nF and the B81122A1153M* type with 15 nF. EPCOS currently offers the most space-saving X2 and Y1
capacitors on the market.
EPCOS also implements an extensive range of power chokes in normal and power compensation variants in its
B82726* series.
Circuit protection
The input section also contains the key protective functions of inrush current limiting and overvoltage protection (Fig.
2).
Figure 3 shows a selection of EPCOS protective components typically used in the input circuit of induction cookers.
From left to right: Y1 capacitor, X2 capacitor, current-compensated power choke, NTC inrush current limiter, disk varistor.
The basic circuit diagram of the power circuit that supplies the induction coil is shown in Figure 4. In addition to the
IGBT power switches, this subassembly contains capacitors with various functions.
Snubber capacitors
Because switching of the induction coil produces high induction-voltage peaks, the collector-emitter path of the IGBT
must be suitably protected. This function is performed by snubber capacitors: numerous types are available from
EPCOS. In addition to the leaded versions of the B32652A1153K* series, special types with strap terminals are
available that can be screwed directly onto the power semiconductors of frequency converters. These capacitors
feature extremely low ESR and ESL values. As with all film capacitors from EPCOS, their self-healing design greatly
improves their reliability.
Intermediate circuit (DC link) capacitors are needed to smooth the rectified AC voltage and to minimize ripple voltages.
As a rule, aluminum electrolytic capacitors with snap-in or screw terminals are used for this purpose in industrial
electronics applications, such as rectifiers and power supply systems. In the case of induction cookers, however, film
capacitors are often preferred for space reasons. EPCOS offers a wide range of capacitance and voltage values for
this purpose in its B32564* series. These capacitors are also distinguished by low parasitic ESR and ESL values,
depending on their type.
Resonance capacitors
Operation of induction coils requires resonant capacitors to be connected with them in series. Here too, film capacitors
are used. The B32653* series was designed for this purpose.
Electronic components from EPCOS also perform key functions in the control and operating units of induction cookers.
Thus, SMT inductors and transformers are used in DC/DC converters. Single-ended aluminum electrolytic capacitors
or multilayer varistors are other indispensable components.