SIEMENSG120

SINAMICS S120
Control Units and additional system components
Manual · 01/2013
SINAMICS
Control Units and additional system ___________________
Preface
components ___________________
Safety instructions 1
___________________
System overview 2
SINAMICS
___________________
Control Units and operating
elements 3
S120
Control Units and additional system ___________________
Option boards 4
components
___________________
Terminal Modules 5
Manual
___________________
Hub Modules 6
___________________
Voltage Sensing Module
VSM10 7
___________________
Encoder system connection 8
Cabinet design and
electromagnetic compatibility 9
(EMC)
___________________
Appendix A A
___________________
Appendix B B
(GH1), 01/2013
6SL3097-4AH00-0BP3
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG Order number: 6SL3097-4AH00-0BP3 Copyright © Siemens AG 2004 - 2013.

Industry Sector Ⓟ 01/2013 Technical data subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Preface
SINAMICS documentation
The SINAMICS documentation is organized in the following categories:
● General documentation/catalogs
● User documentation
● Manufacturer/service documentation
More information
Using the following link, you can find information on the topics:
● Ordering documentation/overview of documentation
● Additional links to download documents
● Using documentation online (find and search in manuals/information)
http://www.siemens.com/motioncontrol/docu
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following e-mail address:
docu.motioncontrol@siemens.com
My Documentation Manager
Using the following link, you can find information on how to create your own individual
documentation based on Siemens content, and adapt it for your own machine
documentation:
http://www.siemens.com/mdm
Training
Using the following link, you can find information on SITRAIN - training from Siemens for
products, systems and automation engineering solutions:
http://www.siemens.com/sitrain
FAQs
You can find Frequently Asked Questions in the Service&Support pages under Product
Support:
http://support.automation.siemens.com

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 3
Preface
SINAMICS
You can find information on SINAMICS under:
http://www.siemens.com/sinamics
Usage phases and the available tools/documents
Table 1 Usage phases and the available tools/documents
Usage phase Tools

Orientation SINAMICS S sales documentation
Planning/engineering • SIZER configuration tool
• Configuration manuals, motors
Decision making/ordering SINAMICS S Catalogs
• SIMOTION, SINAMICS S120 and Motors for Production Machines
(Catalog PM 21)
• SINAMICS and motors for single-axis drives (catalog D 31)
• SINUMERIK & SINAMICS
Equipment for Machine Tools (Catalog NC 61)
• SINUMERIK 840D sl Type 1B
Equipment for Machine Tools (Catalog NC 62)
Configuring/installation • SINAMICS S120 Equipment Manual for Control Units and Additional
System Components
• SINAMICS S120 Equipment Manual for Booksize Power Units
• SINAMICS S120 Equipment Manual for Chassis Power Units
• SINAMICS S120 Manual Liquid Cooled Chassis Power Units
• SINAMICS S120 Equipment Manual for AC Drives
• SINAMICS S120M Equipment Manual Distributed Drive Technology
Commissioning • STARTER commissioning tool
• SINAMICS S120 Getting Started
• SINAMICS S120 Commissioning Manual
• SINAMICS S120 CANopen Commissioning Manual
• SINAMICS S120 Function Manual
• SINAMICS S120 Safety Integrated Function Manual
• SINAMICS S120/S150 List Manual
Using/operating • SINAMICS S120 Commissioning Manual
Maintenance/Service • SINAMICS S120 Commissioning Manual
List of references • SINAMICS S120/S150 List Manual

4 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Preface
Target group
This documentation is intended for machine manufacturers, commissioning engineers, and
service personnel who use the SINAMICS drive system.
Benefits
This Manual provides all the information, procedures and operational instructions required
for commissioning and servicing SINAMICS S120.
Standard scope
The scope of the functionality described in this document can differ from the scope of the
functionality of the drive system that is actually supplied.
● Other functions that are not explained in this documentation may be able to be executed
in the drive system. However, no claim can be made regarding the availability of these
functions when the equipment is first supplied or in the event of servicing.
● The documentation can also contain descriptions of functions that are not available in a
particular product version of the drive system. The functionalities of the supplied drive
system should only be taken from the ordering documentation.
● Extensions or changes made by the machine manufacturer must be documented by the
machine manufacturer.
For reasons of clarity, this documentation does not contain all of the detailed information on
all of the product types. This documentation cannot take into consideration every
conceivable type of installation, operation and service/maintenance.
Technical Support
Country-specific telephone numbers for technical support are provided in the Internet under
Contact:
http://www.siemens.com/automation/service&support
EC Declarations of Conformity
The EC Declaration of Conformity for the EMC Directive can be found on the Internet at:
There – as a search term – enter the number 15257461 or contact your local Siemens office.
The EC Declaration of Conformity for the Low Voltage Directive can be found on the Internet
at:
There – as a search term – enter the number 22383669 .

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 5
Preface
EMC limit values in South Korea
The EMC limit values to be complied with for South Korea correspond to the limit values of
the EMC product standard for variable-speed electric drives EN 61800-3, Category C2 or
limit value class A, Group 1 according to EN55011. By applying suitable supplementary
measures, the limit values according to Category C2 or according to limit value class A,
Group 1 are maintained. Further, additional measures may be required, for instance, using
an additional radio interference suppression filter (EMC filter).
The measures for EMC-compliant design of the system are described in detail in this manual
respectively in the Configuration Manual EMC Installation Guideline.
Please note that the final statement regarding compliance with the standard is given by the
respective label attached to the individual unit.
Spare parts
Spare parts are available on the Internet at:
http://support.automation.siemens.com/WW/view/de/16612315
Test certificates
Test certificates for functions of functional safety ("Safety Integrated") can be found at:
An up-to-date list of already certified components is also available on request from your local
Siemens office. If you have any questions relating to certifications that have not yet been
completed, please ask your Siemens contact.
Grounding symbols
Table 2 Symbols
Symbol Meaning
Connection for protective conductor (PE)
Ground (e.g. M 24 V)
Connection for function potential bonding

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Table of contents
Preface ...................................................................................................................................................... 3
1 Safety instructions ................................................................................................................................... 15
1.1 General safety instructions ..........................................................................................................15
1.2 Notes on electromagnetic fields (EMF)........................................................................................17
1.3 Handling components that can be destroyed by electrostatic discharge ....................................18
1.4 Residual risks...............................................................................................................................19
2 System overview...................................................................................................................................... 21
2.1 Field of application .......................................................................................................................21
2.2 Platform Concept and Totally Integrated Automation..................................................................22
2.3 Introduction ..................................................................................................................................24
2.4 SINAMICS S120 components......................................................................................................26
2.5 System data .................................................................................................................................29
2.6 Recycling and disposal ................................................................................................................30
3 Control Units and operating elements...................................................................................................... 31
3.1 Introduction ..................................................................................................................................31
3.2 Safety instructions for Control Units ............................................................................................34
3.3 Control Unit CU320-2 PN (PROFINET).......................................................................................36
3.3.1 Description ...................................................................................................................................36
3.3.2 Interface description.....................................................................................................................37
3.3.2.1 Overview ......................................................................................................................................37
3.3.2.2 X100-X103 DRIVE-CLiQ interfaces.............................................................................................39
3.3.2.3 X122 digital inputs/outputs...........................................................................................................40
3.3.2.4 X132 digital inputs/outputs...........................................................................................................42
3.3.2.5 X124 electronics power supply ....................................................................................................44
3.3.2.6 X127 LAN (Ethernet)....................................................................................................................45
3.3.2.7 X140 serial interface (RS232)......................................................................................................46
3.3.2.8 X150 P1/P2 PROFINET...............................................................................................................47
3.3.2.9 Measuring sockets .......................................................................................................................48
3.3.2.10 DIAG button .................................................................................................................................48
3.3.2.11 Slot for memory card....................................................................................................................49
3.3.3 Connection example ....................................................................................................................51
3.3.4 Meaning of the LEDs ...................................................................................................................52
3.3.4.1 Description of the LED statuses...................................................................................................52
3.3.4.2 Behavior of the LEDs during booting ...........................................................................................52
3.3.4.3 Behavior of the LEDs in the operating state ................................................................................53
3.3.5 Dimension drawing ......................................................................................................................55
3.3.6 Technical data..............................................................................................................................56

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3.4 Control Unit CU320-2 DP (PROFIBUS)...................................................................................... 56

3.4.1 Description .................................................................................................................................. 56
3.4.2 Interface description.................................................................................................................... 57
3.4.2.1 Overview ..................................................................................................................................... 57
3.4.2.2 X100-X103 DRIVE-CLiQ interfaces ............................................................................................ 59
3.4.2.3 X122 digital inputs/outputs .......................................................................................................... 60
3.4.2.4 X132 digital inputs/outputs .......................................................................................................... 62
3.4.2.5 X124 electronics power supply ................................................................................................... 64
3.4.2.6 X126 PROFIBUS ........................................................................................................................ 65
3.4.2.7 PROFIBUS address switch ......................................................................................................... 66
3.4.2.8 X127 LAN (Ethernet)................................................................................................................... 67
3.4.2.9 X140 serial interface (RS232)..................................................................................................... 68
3.4.2.10 Measuring sockets ...................................................................................................................... 68
3.4.2.11 DIAG button ................................................................................................................................ 68
3.4.2.12 Slot for memory card................................................................................................................... 69
3.4.3 Connection example ................................................................................................................... 71
3.4.4 Meaning of the LEDs................................................................................................................... 72
3.4.4.1 Description of the LED statuses.................................................................................................. 72
3.4.4.2 Behavior of the LEDs during booting .......................................................................................... 72
3.4.4.3 Behavior of the LEDs in the operating state ............................................................................... 73
3.4.5 Dimension drawing...................................................................................................................... 75
3.4.6 Technical data............................................................................................................................. 76
3.5 Mounting Control Units................................................................................................................ 76
3.5.1 Mounting to a Line Module.......................................................................................................... 76
3.5.2 Mounting on the mounting surface.............................................................................................. 78
3.5.3 Opening and removing the cover................................................................................................ 80
3.6 Basic Operator Panel BOP20 ..................................................................................................... 81
3.6.1 Description .................................................................................................................................. 81
3.6.3 Mounting the Control Unit ........................................................................................................... 83
3.6.4 Removal ...................................................................................................................................... 85
4 Option boards .......................................................................................................................................... 87
4.1 Safety instructions for option boards........................................................................................... 87
4.2 CAN Communication Board CBC10 ........................................................................................... 88
4.2.1 Description .................................................................................................................................. 88
4.2.2.1 Overview ..................................................................................................................................... 88
4.2.2.2 X451 CAN bus interface.............................................................................................................. 89
4.2.2.3 X452 CAN bus interface X452 .................................................................................................... 89
4.2.2.4 2-pin SMD DIL switch.................................................................................................................. 90
4.2.3 Meaning of the LED .................................................................................................................... 91
4.2.4 Installation ................................................................................................................................... 92
4.2.5 Technical data............................................................................................................................. 92
4.3 Communication Board Ethernet CBE20 ..................................................................................... 93
4.3.1 Description .................................................................................................................................. 93
4.3.2.1 Overview ..................................................................................................................................... 94
4.3.2.2 X1400 Ethernet interface ............................................................................................................ 95
4.3.3 Meaning of the LEDs................................................................................................................... 96

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4.3.4 Installation ....................................................................................................................................98

4.3.5 Technical data..............................................................................................................................98
4.4 Terminal Board TB30...................................................................................................................99
4.4.1 Description ...................................................................................................................................99
4.4.2 Interface description.....................................................................................................................99
4.4.2.1 Overview ......................................................................................................................................99
4.4.2.2 X424 power supply, digital outputs ............................................................................................100
4.4.2.3 X481 digital inputs/outputs.........................................................................................................101
4.4.2.4 X482 analog inputs/outputs .......................................................................................................102
4.4.3 Connection example ..................................................................................................................103
4.4.4 Installation ..................................................................................................................................104
4.4.5 Shield support ............................................................................................................................105
4.4.6 Technical data............................................................................................................................106
5 Terminal Modules .................................................................................................................................. 107
5.1 Safety instructions for Terminal Modules...................................................................................107
5.2 Terminal Module TM15 ..............................................................................................................108
5.2.1 Description .................................................................................................................................108
5.2.2 Interface description...................................................................................................................109
5.2.2.1 Overview ....................................................................................................................................109
5.2.2.2 X500/X501 DRIVE-CLiQ interfaces ...........................................................................................110
5.2.2.3 X520 bidirectional digital inputs/outputs ....................................................................................110
5.2.2.6 X524 electronics power supply ..................................................................................................112
5.2.4 Meaning of the LED ...................................................................................................................114
5.2.5 Dimension drawing ....................................................................................................................115
5.2.6 Installation ..................................................................................................................................116
5.2.7 Protective conductor connection and shield support .................................................................117
5.2.8 Connector coding.......................................................................................................................118
5.2.9 Technical data............................................................................................................................119
5.3 Terminal Module TM31 ..............................................................................................................121
5.3.1 Description .................................................................................................................................121
5.3.2.1 Overview ....................................................................................................................................122
5.3.2.3 X520 digital inputs......................................................................................................................124
5.3.2.4 X521 analog inputs ....................................................................................................................125
5.3.2.5 S5 current/voltage changeover switch for analog inputs ...........................................................126
5.3.2.6 X522 analog outputs/temperature sensor..................................................................................126
5.3.2.8 X530 digital inputs......................................................................................................................128
5.3.2.9 X540 auxiliary voltage for the digital inputs ...............................................................................129
5.3.2.11 X542 relay outputs .....................................................................................................................131
5.3.6 Installation ..................................................................................................................................135

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5.3.8 Connector coding ...................................................................................................................... 137

5.3.9 Technical data........................................................................................................................... 138
5.4 Terminal Module TM41 ............................................................................................................. 139
5.4.1 Description ................................................................................................................................ 139
5.4.2 Interface description.................................................................................................................. 140
5.4.2.1 Overview ................................................................................................................................... 140
5.4.2.2 X500/X501 DRIVE-CLiQ interfaces .......................................................................................... 141
5.4.2.3 X514 and X524 Power supply................................................................................................... 141
5.4.2.4 X520 encoder interface ............................................................................................................. 142
5.4.2.5 X521 bidirectional digital inputs/outputs.................................................................................... 143
5.4.2.6 X522 isolated digital inputs ....................................................................................................... 144
5.4.2.7 X523 analog input ..................................................................................................................... 145
5.4.3 Connection example ................................................................................................................. 146
5.4.4 Meaning of the LEDs................................................................................................................. 147
5.4.5 Dimension drawing.................................................................................................................... 148
5.4.6 Installation ................................................................................................................................. 149
5.4.7 Protective conductor connection and shield support ................................................................ 150
5.4.8 Technical data........................................................................................................................... 151
5.5 Terminal Module TM54F ........................................................................................................... 152
5.5.1 Description ................................................................................................................................ 152
5.5.2.1 Overview ................................................................................................................................... 153
5.5.2.3 X514 power supply for digital outputs and sensors .................................................................. 155
5.5.2.4 X520 sensor power supply........................................................................................................ 155
5.5.2.5 X521 fail-safe digital inputs + power supply with forced dormant error detection .................... 156
5.5.2.6 X522 fail-safe digital inputs ....................................................................................................... 157
5.5.2.7 X523 fail-safe digital output....................................................................................................... 158
5.5.2.8 X524 electronics power supply ................................................................................................. 159
5.5.2.10 X531 fail-safe digital inputs + power supply with forced dormant error detection .................... 161
5.5.2.11 X532 fail-safe digital inputs ....................................................................................................... 162
5.5.4 Meaning of the LEDs................................................................................................................. 166
5.5.6 Installation ................................................................................................................................. 169
5.5.7 Protective conductor connection and shield support ................................................................ 170
5.5.8 Technical data........................................................................................................................... 171
5.6 Terminal Module TM120 ........................................................................................................... 172
5.6.1 Description ................................................................................................................................ 172
5.6.2.1 Overview ................................................................................................................................... 173
5.6.2.3 X521 temperature sensor input................................................................................................. 175
5.6.3 Connection examples................................................................................................................ 178
5.6.4 Meaning of the LED .................................................................................................................. 179
5.6.6 Installation ................................................................................................................................. 181

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5.6.8 Technical data............................................................................................................................183
5.7 Terminal Module TM150 ............................................................................................................184
5.7.1 Description .................................................................................................................................184
5.7.2.1 Overview ....................................................................................................................................185
5.7.2.4 X531-X536 temperature sensor inputs ......................................................................................187
5.7.3 Connection examples ................................................................................................................189
5.7.4.1 Terminal Module TM150 ............................................................................................................191
5.7.6 Installation ..................................................................................................................................193
5.7.8 Technical data............................................................................................................................195
6 Hub Modules ......................................................................................................................................... 197
6.1 Safety instructions for Hub Modules ..........................................................................................197
6.2 DRIVE-CLiQ Hub Module DMC20 .............................................................................................198
6.2.1 Description .................................................................................................................................198
6.2.2.1 Overview ....................................................................................................................................199
6.2.2.2 X500 - X505 DRIVE-CLiQ interfaces.........................................................................................200
6.2.5 Installation ..................................................................................................................................204
6.2.7 Technical data............................................................................................................................205
6.3 DRIVE-CLiQ Hub Module External DME20...............................................................................206
6.3.1 Description .................................................................................................................................206
6.3.2.1 Overview ....................................................................................................................................207
6.3.2.2 X500-X505 DRIVE-CLiQ interfaces...........................................................................................208
6.3.4 Installation ..................................................................................................................................211
6.3.5 Technical data............................................................................................................................211
6.3.6 Specifications for use with UL approval.....................................................................................212
7 Voltage Sensing Module VSM10 ........................................................................................................... 213
7.1 Description .................................................................................................................................213
7.2 Safety instructions for the Voltage Sensing Module (VSM10)...................................................214
7.3 Interface description...................................................................................................................216
7.3.1 Overview ....................................................................................................................................216
7.3.2 X500 DRIVE-CLiQ interface ......................................................................................................217
7.3.3 X520 analog inputs/temperature sensor....................................................................................218
7.3.4 X521 three-phase voltage sensing up to 100 V 3-ph. AC .........................................................219
7.3.5 X522 three-phase voltage sensing up to 690 V 3-ph. AC .........................................................220

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7.3.6 X524 electronics power supply ................................................................................................. 221

7.3.7 X530 neutral point grounding .................................................................................................... 222
7.4 Connection example ................................................................................................................. 223
7.5 Meaning of the LED .................................................................................................................. 224
7.6 Dimension drawing.................................................................................................................... 225
7.7 Installation ................................................................................................................................. 226
7.8 Protective conductor connection and shield support ................................................................ 227
7.9 Operation on an isolated-neutral system (IT system) ............................................................... 228
7.10 Technical data........................................................................................................................... 228
7.11 Service and maintenance.......................................................................................................... 229
8 Encoder system connection................................................................................................................... 231
8.1 Introduction ............................................................................................................................... 231
8.2 Overview of Sensor Modules .................................................................................................... 232
8.3 Safety instructions for Sensor Modules and encoders ............................................................. 235
8.4 Sensor Module Cabinet-Mounted SMC10 ................................................................................ 237
8.4.1 Description ................................................................................................................................ 237
8.4.2.1 Overview ................................................................................................................................... 238
8.4.2.2 X500 DRIVE-CLiQ interface...................................................................................................... 239
8.4.2.3 X520 encoder system interface ................................................................................................ 240
8.4.6 Installation ................................................................................................................................. 245
8.4.7 Technical data........................................................................................................................... 246
8.5.1 Description ................................................................................................................................ 248
8.5.2.1 Overview ................................................................................................................................... 249
8.5.6 Installation ................................................................................................................................. 256
8.5.7 Technical data........................................................................................................................... 257
8.6.1 Description ................................................................................................................................ 258
8.6.2.1 Overview ................................................................................................................................... 259
8.6.2.4 X521 / X531 alternative encoder system interface ................................................................... 262

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8.6.4 Meaning of the LEDs .................................................................................................................267
8.6.6 Installation ..................................................................................................................................269
8.6.8 Technical data............................................................................................................................271
8.7 Sensor Module Cabinet-Mounted SMC40 .................................................................................276
8.7.1 Description .................................................................................................................................276
8.7.2 Interface descriptions.................................................................................................................277
8.7.2.1 Overview ....................................................................................................................................277
8.7.2.2 X500/1 and X500/2 DRIVE-CLiQ interfaces ..............................................................................278
8.7.2.3 X520/1 and X520/2 encoder system interfaces .........................................................................279
8.7.6 Installation ..................................................................................................................................284
8.7.7 Technical data............................................................................................................................285
8.8 Sensor Module External SME20................................................................................................286
8.8.1 Description .................................................................................................................................286
8.8.2.1 Overview ....................................................................................................................................286
8.8.2.2 DRIVE-CLiQ interface................................................................................................................287
8.8.2.3 Encoder system interface ..........................................................................................................288
8.8.5 Installation ..................................................................................................................................290
8.8.6 Technical data............................................................................................................................291
8.9 Sensor Module External SME25................................................................................................293
8.9.1 Description .................................................................................................................................293
8.9.2.1 Overview ....................................................................................................................................293
8.9.2.2 DRIVE-CLiQ interface................................................................................................................294
8.9.2.3 Encoder system interface ..........................................................................................................295
8.9.5 Installation ..................................................................................................................................297
8.9.6 Technical data............................................................................................................................298
8.10 Sensor Module External SME120..............................................................................................300
8.10.1 Description .................................................................................................................................300
8.10.2 Safety instructions for Sensor Modules External .......................................................................300
8.10.3.1 Overview ....................................................................................................................................301
8.10.3.2 X100 encoder system interface .................................................................................................302
8.10.3.3 X200 thermistor sensor input .....................................................................................................303
8.10.3.4 X300 hall sensor input ...............................................................................................................303
8.10.3.5 X500 DRIVE-CLiQ interface ......................................................................................................304

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8.10.6 Installation ................................................................................................................................. 310

8.10.7 Technical data........................................................................................................................... 311
8.11 Sensor Module External SME125............................................................................................. 313
8.11.1 Description ................................................................................................................................ 313
8.11.2 Safety instructions for Sensor Modules External ...................................................................... 313
8.11.3.1 Overview ................................................................................................................................... 314
8.11.3.3 X200 thermistor sensor input .................................................................................................... 316
8.11.4 Connection examples................................................................................................................ 318
8.11.6 Installation ................................................................................................................................. 323
8.11.7 Technical data........................................................................................................................... 324
8.12 DRIVE-CLiQ encoder................................................................................................................ 326
8.12.1 Description ................................................................................................................................ 326
8.12.2.1 Overview ................................................................................................................................... 327
8.12.2.2 DRIVE-CLiQ interface ............................................................................................................... 327
8.12.3 Dimension drawings.................................................................................................................. 328
8.12.4 Installation ................................................................................................................................. 330
8.12.5 Technical data........................................................................................................................... 332
9 Cabinet design and electromagnetic compatibility (EMC) ...................................................................... 333
9.1 Tightening torques for screws and screw connections ............................................................. 333
9.2 Information on control cabinet installation and EMC ................................................................ 334
A Appendix A ............................................................................................................................................ 335
A.1 Spring-loaded terminals ............................................................................................................ 335
A.2 Screw terminals......................................................................................................................... 336
B Appendix B ............................................................................................................................................ 339
B.1 List of abbreviations .................................................................................................................. 339
Index...................................................................................................................................................... 351

14 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Safety instructions 1
1.1 General safety instructions
DANGER
Danger of death when live parts are touched
Touching live parts can result in death or severe injury.
• Only work on electrical equipment if you are appropriately qualified.
• Always observe the country-specific safety rules for all work.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown, and notify team members who will be affected by the procedure.
2. Bring the machine into no-voltage condition.
– Switch off the machine.
– Wait until the discharge time specified on the warning labels has elapsed.
– Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
– Check that every auxiliary circuit is in a no-voltage condition.
– Ensure that the motors cannot move.
3. Identify all other dangerous sources of energy, e.g. compressed air, hydraulic systems
or water.
4. Isolate or neutralize all dangerous energy sources, for example by closing switches,
grounding or short-circuiting or closing valves.
5. Lock out the energy sources so that they cannot be switched on again.
6. Make sure that the machine is completely locked out ... and that you have the right
machine.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Danger to life as a result of a dangerous voltage when connecting a power supply that is
not suitable
In the case of a fault, touching live parts can result in death or severe injury.
• For all connections and terminals of the electronic boards, only use power supplies that
provide SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage)
output voltages.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 15
Safety instructions
1.1 General safety instructions
WARNING
Danger to life by touching live parts of damaged equipment
Incorrectly handling equipment can damage it.
With damaged equipment, dangerous voltages can be present at the housing or at exposed
components.
• When transporting, storing and operating, maintain the limit value specified in the
technical data.
• Do not use any damaged equipment.
• Protect components against conductive pollution (e.g. by installing them in a cabinet
with degree of protection IP54 acc. to EN 60529). Under the assumptions that
conductive pollution can be ruled out at the installation site, the degree of protection for
the cabinet can be decreased accordingly.
WARNING
Danger of fire spreading as a result of an in adequate enclosure
Fire and smoke can cause severe personal injury or material damage.
• For devices without a protective enclosure, install them in a metal control cabinet (or
protect the device using another appropriate measure), so that contact with fire is
prevented inside and outside the enclosure.
WARNING
Danger to life as a result of unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m
to the components may cause the devices to malfunction, influence the functional safety of
machines therefore putting people at risk or causing material damage.
• When close to components, switch off all mobile radios and mobile phones.
WARNING
Risk of the motor catching fire when the insulation is overloaded
For a ground fault in an IT system, the motor insulation is subject to a higher stress. A
possible consequence is that the insulation fails, which can endanger persons as a result of
smoke and fire.
• Use monitoring equipment that signals an insulation fault.
• Resolve the fault as quickly as possible so that the motor insulation is not overloaded.

16 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Safety instructions
1.2 Notes on electromagnetic fields (EMF)
WARNING
Risk of fire through overheating if there are insufficient ventilation clearances
Insufficient ventilation clearances can result in overheating with associated risk to persons
as a result of smoke and fire. Further, this can result in increased failures and a shorter
service life of devices/systems.
• Always maintain the minimum ventilation clearances specified for the components. You
can find these in the dimension drawings or in the "Product-specific safety instructions"
at the beginning of the particular chapter.
WARNING
Danger to life as a result of electric shock if cable shields are not connected
Hazardous touch voltages can occur as a result of capacitive coupling effects if cable
shields are not connected.
• As a minimum, connect cable shields and the cores of power cables that are not used
(e.g. brake cores) at one end at the grounded housing potential.
1.2 Notes on electromagnetic fields (EMF)
WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
• Keep a distance of at least 2 m.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 17
Safety instructions
1.3 Handling components that can be destroyed by electrostatic discharge
1.3 Handling components that can be destroyed by electrostatic

discharge
Electrostatic sensitive devices (ESDs) are individual components, integrated circuits,
modules or devices that may be damaged by either electrostatic fields or electrostatic
discharge.
NOTICE
Damage caused by electric fields or electrostatic discharge
Electric fields or electrostatic discharge can result in malfunctions as a result of damaged
individual parts, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in the
original product packaging or in other suitable materials, e.g. conductive foam rubber or
aluminum foil.
• Only touch components, modules and devices if you are first grounded by applying one
of the following measures:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
• Only place electronic components, modules and devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

18 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Safety instructions
1.4 Residual risks
1.4 Residual risks
Residual risks of power drive systems

The control and drive components of a power drive system (PDS) are approved for industrial
and commercial use in industrial line supplies. Their use in public line supplies requires a
different configuration and/or additional measures.
These components may only be operated in closed housings or in higher-level control
cabinets with protective covers that are closed, and when all of the protective devices are
used.
These components may only be handled by qualified and trained technical personnel who
are knowledgeable and observe all of the safety information and instructions on the
components and in the associated technical user documentation.
When carrying out a risk assessment of a machine in accordance with the EU Machinery
Directive, the machine manufacturer must consider the following residual risks associated
with the control and drive components of a power drive system (PDS).
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example:
– Hardware defects and/or software errors in the sensors, controllers, actuators, and
connection technology
– Response times of the controller and drive
– Operating and/or ambient conditions outside of the specification
– Condensation / conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of radio devices / cellular phones in the immediate vicinity of the controller
– External influences / damage
2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as
emissions of light, noise, particles, gases, etc. can occur inside and outside the inverter,
e.g.:
– Component malfunctions
– Software errors
Inverters of the Open Type / IP20 degree of protection must be installed in a metal control
cabinet (or protected by another equivalent measure) such that the contact with fire inside
and outside the inverter is not possible.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 19
Safety instructions
1.4 Residual risks
3. Hazardous shock voltages caused by, for example:

– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Condensation / conductive contamination
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc. if they are too
close.
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly.
Note
The components must be protected against conductive contamination (e.g. by installing them
in a cabinet with degree of protection IP54B to EN 60529).
Assuming that conductive contamination at the installation site can definitely be excluded, a
lower degree of cabinet protection may be permitted.
For more information about residual risks of the components in a power drive system, see
the relevant chapters in the technical user documentation.

20 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
System overview 2
2.1 Field of application
SINAMICS is the family of drives from Siemens designed for machine and plant engineering
applications. SINAMICS offers solutions for all drive tasks:
● Simple pump and fan applications in the process industry.
● Complex individual drives in centrifuges, presses, extruders, elevators, as well as
conveyor and transport systems.
● Drive line-ups in textile, plastic film, and paper machines, as well as in rolling mill plants.
● High-precision servo drives in the manufacture of wind turbines
● Highly dynamic servo drives for machine tools, as well as packaging and printing
machines.
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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 21
System overview
2.2 Platform Concept and Totally Integrated Automation
Depending on the application, the SINAMICS range offers the ideal variant for any drive
task.
● SINAMICS G is designed for standard applications with induction motors. These
applications have less stringent requirements regarding the dynamic performance of the
motor speed.
● SINAMICS S handles complex drive tasks with synchronous/induction motors and fulfills
stringent requirements regarding
– the dynamic performance and accuracy
– the integration of extensive technological functions in the drive control system
● SINAMICS DC MASTER is the DC drive belonging to the SINAMICS family. As a result of
its standard expandability, it addresses both basic as well as demanding drive
applications and in complementary markets.

All SINAMICS versions are based on a platform concept. Joint hardware and software
components, as well as standardized tools for design, configuration, and commissioning
tasks ensure high-level integration across all components. SINAMICS handles a wide variety
of drive tasks with no system gaps. The different SINAMICS versions can be easily
combined with each other.
Totally Integrated Automation (TIA) with SINAMICS S120
Apart from SIMATIC, SIMOTION and SINUMERIK, SINAMICS is one of the core
components of TIA. The STARTER commissioning tool is an integral element of the TIA
platform. It is thus possible to parameterize, program and commission all components in the
automation system using a standardized engineering platform and without any gaps. The
system-wide data management functions ensure consistent data and simplify archiving of
the entire plant project.
PROFIBUS DP, the standard fieldbus of the TIA system, is supported by all SINAMICS S120
variants. It provides a high-performance, system-wide communication network which links all
automation components: HMI, controls, drives and I/O devices.
SINAMICS S120 is also available with a PROFINET interface. This Ethernet-based bus
enables control data to be exchanged at high speed via PROFINET IO with IRT or RT and
makes SINAMICS S120 a suitable choice for integration in top-performance multi-axis
applications. At the same time, PROFINET also uses standard IT mechanisms (TCP/IP) to
transport information, e.g. operating and diagnostic data, to higher-level systems. This
makes it easy to integrate into an IT corporate network.

22 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
System overview
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Figure 2-2 SINAMICS as part of the Siemens modular automation system

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 23
System overview
2.3 Introduction
2.3 Introduction
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Modular system for sophisticated drive tasks

SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and
is, therefore, designed as a modular system. Users can choose from many different
harmonized components and functions to create a solution that best meets their
requirements. SIZER, a high-performance engineering tool, makes it easier to choose and
determine the optimum drive configuration.
SINAMICS S120 is supplemented by a wide range of motors. Whether torque, synchronous
or induction motors, whether rotating or linear motors, all of these motors are optimally
supported by SINAMICS S120.

24 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
System overview
2.3 Introduction
System architecture with a central Control Unit

On the SINAMICS S120, the drive intelligence is combined with closed-loop control functions
into Control Units. These units are capable of controlling drives in the vector, servo and V/f
modes. They also perform the speed and torque control functions plus other intelligent drive
functions for all axes on the drive. Inter-axis connections can be established within a
component and easily configured in the STARTER commissioning tool using a mouse.
Functions for higher efficiency

● Basic functions: Speed control, torque control, positioning functions
● Intelligent starting functions for independent restart after power supply interruption
● BICO technology with interconnection of drive-related I/Os for easy adaptation of the
drive system to its operating environment
● Integrated safety functions for rational implementation of safety concepts
● Regulated infeed/regenerative feedback functions for preventing undesirable reactions on
the supply, allowing recovery of braking energy and ensuring greater stability against line
fluctuations.
DRIVE-CLiQ – the digital interface between SINAMICS components

The SINAMICS S120 components, including the motors and encoders, are interconnected
via a joint serial interface called DRIVE-CLiQ. The standardized cables and connectors
reduce the variety of different parts and cut storage costs. Encoder evaluations for
converting standard encoder signals to DRIVE-CLiQ are available for third-party motors or
retrofit applications.
Electronic rating plates in all components

An important digital linkage element of the SINAMICS S120 drive system are the electronic
type plates integrated in every component. They allow all drive components to be detected
automatically via a DRIVE-CLiQ link. As a result, data does not have to be entered manually
during commissioning or component replacement – helping to ensure that drives are
commissioned more reliably!
The rating plate contains all the relevant technical data about that particular component. In
the motors, for example, this data includes the parameters of the electric equivalent circuit
diagram and characteristic values for the built-in motor encoder.
In addition to the technical data, the rating plate includes logistical data (manufacturer ID,
order number, and ID). Since this data can be called up electronically on site or remotely, all
the components used in a machine can always be individually identified, which helps simplify
servicing.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 25
System overview
2.4 SINAMICS S120 components

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26 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
System overview
System components
● Line-side power components, such as fuses, contactors, reactors, and filters for switching
the power supply and meeting EMC requirements.
● Line Modules, which supply power centrally to the DC link.
● DC-link components (optional), which stabilize the DC-link voltage.
● Motor Modules, which act as inverters, receive power from the DC link, and supply the
connected motors.
To carry out the required functions, SINAMICS S120 is equipped with:
● Control Units that processes the drive and technological functions across all axes.
● Supplementary system components that enhance functionality and offer different
interfaces for encoders and process signals.
SINAMICS S120 components are intended for installation in cabinets. They have the
following features and characteristics:
● Easy to handle, simple installation and wiring
● Practical connection system, cable routing in accordance with EMC requirements
● Standardized design, seamless integration
Note
Installation location in the cabinet
The SINAMICS S120 components must always be mounted vertically in the cabinet. Other
permissible installation locations are given in the descriptions for the individual components.
Booksize format
Booksize format units are optimized for multi-axis applications and are mounted adjacent to
one another. The connection for the shared voltage-source DC link is an integral feature.
The booksize format offers various cooling options:
● Internal air cooling
● External air cooling
● Cold plate cooling
● Liquid Cooled
Booksize compact format

The booksize compact format combines all benefits of the booksize format and provides the
same performance with an even smaller overall height and an extended overload capability.
The booksize compact format is thus particularly well suited for integration into machines
with high dynamic requirements and confined installation conditions.
The booksize compact format offers the following cooling options:
● Internal air cooling
● Cold plate cooling

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 27
System overview
Power units
Line Modules
Convert the three-phase supply into a DC voltage for the DC link.
● Basic Line Modules
Basic Line Modules generate a non-regulated DC link voltage and are not capable of
regenerative feedback.
● Smart Line Modules
The Smart Line Modules generate a non-regulated DC link voltage and are capable of
● Active Line Modules
The Active Line Modules generate a regulated DC link voltage and are capable of
Motor Modules
Convert energy from the DC link for the connected motors with variable voltage and variable
frequency.

28 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
System overview
2.5 System data
2.5 System data

Unless explicitly specified otherwise, the following technical data are valid for components of
the SINAMICS S120 booksize drive system.
Table 2- 1 Electrical data
Electronics power supply 24 V DC -15/+20 %, safety extra-low voltage DVC A

Line supply voltage 3-ph. 380 V to 480 V AC ±10%
(-15% < 1 min)
Line frequency 47 Hz to 63 Hz
Radio interference suppression Category C3 (standard)

acc. to EN 61800-3 Category C2 (option)
for systems implemented in conformance with the EC
Declaration of Conformity for EMC and Configuration Manual,
EMC Installation Guidelines, Order No.: 6FC5297-⃞AD30-
0AP⃞
Overvoltage category III according to EN 61800-5-1
Pollution degree 2 according to EN 61800-5-1
Table 2- 2 Environmental conditions
Degree of protection IP20 or IPXXB acc. to EN 60529,

open type acc. to UL 508
Degree of protection for SME20/25/120/125 and DME20 IP67, with mounted connectors or protective caps.
Protection class for line circuits I with protective conductor connection
Protection class for electronic circuits III safety extra-low voltage DVC A acc. to EN 61800-5-1
Permissible ambient temperature in the cabinet during 0 °C to +55 °C up to 2000 m above sea level.
operation Above an altitude of 2000 m, the max. ambient temperature
decreases by 3.5 K every 500 m.
Installation altitude: max. 4000 m above sea level
Chemically active substances
Long-term storage in the transport packaging Class 1C2 according to EN 60721-3-1
Transport in the transport packaging Class 2C2 according to EN 60721-3-2
Operation Class 3C2 according to EN 60721-3-3
Biological environmental conditions
Long-term storage in the transport packaging Class 1B1 according to EN 60721-3-1
Transport in the transport packaging Class 2B1 according to EN 60721-3-2
Operation Class 3B1 according to EN 60721-3-3
Vibratory load
Long-term storage in the transport packaging Class 1M2 according to EN 60721-3-1
Transport in the transport packaging Class 2M3 according to EN 60721-3-2
Operation (except SME20/25/120/125) Test values:
Frequency range: 10 Hz to 58 Hz
With constant deflection = 0.075 mm
With constant acceleration of 1 g

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 29
System overview
2.6 Recycling and disposal
Test values for SME20/25/120/125 and DME20

Operation Frequency range: 10 Hz to 58 Hz
With constant deflection = 0.37 mm
With constant acceleration of 5 g
Shock load
Long-term storage in the transport packaging Class 1M2 according to EN 60721-3-1
Transport in the transport packaging Class 2M3 according to EN 60721-3-2
Operation (except SME20/25/120/125) Test values: 15 g / 11 ms
Test values for SME20/25/120/125 and DME20
Operation Test values: 25 g / 6 ms
Climatic environmental conditions
Long-term storage in the transport packaging Class 1K4 according to EN 60721-3-1
Temperature: -25°C to +55°C
Transport in the transport packaging Class 2K4 according to EN 60721-3-2
Temperature: -40°C to +70°C
Operation Class 3K3 to EN 60721-3-3
Temperature +0°C to +40°C1)
Relative humidity 5% to 90%
Oil mist, salt mist, ice formation, condensation, dripping water,
spray, splash water, water jets are not permitted
SME20/25/120/125 and DME20
Operation Temperature: +0°C to +55°C
Air humidity: ≥ 5 % to ≤ 65 % annual average
≤ 85 % for max. 2 months / year
moisture condensation and the formation of ice not permissible
1) The components described in this manual comply with Class 3K3 according to EN 60721-3-3. However, the
components can be operated in the control cabinet in a wider temperature range than defined in Class 3K3 (+0 °C to
+55 °C).
Table 2- 3 Certificates
Declarations of Conformity CE (Low-Voltage and EMC Directives)

Approvals cULus
2.6 Recycling and disposal

The applicable national guidelines must be observed when disposing of the product.
The products described in this Equipment Manual are extensively recyclable on account of
the low-toxic composition of the materials used. For environmentally-compliant recycling and
disposal of your electronic waste, please contact a company for the disposal of electronic
waste.

30 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Control Units and operating elements 3
3.1 Introduction
Description
Control Units CU320-2 PN and CU320-2 DP of the SINAMICS S system are designed for
use with several drives.
The number of variable-speed drives depends on:
● The required performance
● The required special functions
● The required operating mode (servo, vector, or V/f).
The software and the parameters are stored on a plug-in memory card.
The option slot is used to expand the number of terminals or adapt to other communication
interfaces (to the higher-level control).
Compatible firmware versions:

● CU320-2 PN V4.4 or higher
● CU320-2 DP V4.3 or higher

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 31
Control Units and operating elements
3.1 Introduction
① Cover
② Blanking cover
③ Option Board (optional)
④ Memory card
Figure 3-1 Overview, Control Unit CU320-2 PN

32 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.1 Introduction
① Cover
② Blanking cover
③ Option Board (optional)
④ Memory card
Figure 3-2 Overview, Control Unit CU320-2 DP
Note
The Control Unit, the option board, and the memory card must be ordered separately.
If your application requires more than one Control Unit, the number can be increased
accordingly. The Control Units are then interconnected via PROFIBUS, for example.
A Control Unit communicates with the associated components (Motor Modules, Line
Modules, Sensor Modules, Terminal Modules, and so on) via the system-internal DRIVE-
CLiQ interface.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 33
3.2 Safety instructions for Control Units
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Note
When handling/using a Control Unit, it is imperative that you observe the safety instructions
in Chapter 1.
WARNING
Insufficient ventilation clearances lead to overheating with associated risk to persons as a
result of smoke and fire. Further, this can result in increased failures and a shorter service
life of devices/systems.
• For this reason, it is imperative that you maintain the 80 mm clearances above and
below the Control Unit.

34 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
NOTICE
Risk of destroying components resulting from high discharge currents
The Control Unit or other PROFIBUS and/or PROFINET nodes can be destroyed, if
significant discharge currents flow via the PROFIBUS or PROFINET cable.
• A functional equipotential bonding conductor with a cross-section of at least 25 mm²
must be used between components in a system that are located at a distance from each
other.
NOTICE
Malfunctions or damage to the option board by inserting and withdrawing in operation
Withdrawing and inserting the option board in operation can damage it or cause it to
malfunction.
• Therefore, the option board may only be inserted and withdrawn when the Control Unit
and option board are disconnected from the power supply and in a no-current condition.
NOTICE
Using original accessories from Siemens
Only use Siemens cables for the DRIVE-CLiQ connections.
Note
Protecting unused DRIVE-CLiQ interfaces
Close any unused DRIVE-CLiQ interfaces using a blanking cover. Blanking covers are
included in the scope of delivery.
Note
Function equipotential bonding for distributed DRIVE-CLiQ nodes
Integrate all of the components that are connected via DRIVE-CLiQ in the functional
equipotential bonding concept. The connection should be preferably established by mounting
on metallic bare machine and plant components that are connected with one another using
an equipotential bonding conductor.
Alternatively, you can establish equipotential bonding using a conductor (min. 6 mm²), which
as far as possible, is routed in parallel to the DRIVE-CLiQ cable. This applies to all
distributed DRIVE-CLiQ nodes such as DM20, SME2x, SME12x, etc.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 35
3.3 Control Unit CU320-2 PN (PROFINET)
3.3.1 Description
The Control Unit CU320-2 PN is a central control module in which the closed-loop and open-
loop functions are implemented for one or more Line Modules and/or Motor Modules. It can
be used with firmware version 4.4 or higher.
The CU320-2 PN has the following interfaces (ports):
Table 3- 1 Overview of the CU320-2 PN interfaces
Type Quantity
Isolated digital inputs 12
Non-isolated digital inputs/outputs 8
DRIVE-CLiQ interfaces 4
PROFINET interfaces 2
LAN (Ethernet) 1
Serial interface (RS232) 1
Option slot 1
Measuring sockets 3

36 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.3.2 Interface description
3.3.2.1 Overview
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Figure 3-4 Interface overview CU320-2 PN (without cover and blanking cover)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 37
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Figure 3-5 Interface X140 and measuring sockets T0 to T2 - CU320-2 PN (view from below)

38 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.3.2.2 X100-X103 DRIVE-CLiQ interfaces
Table 3- 2 X100-X103 DRIVE-CLiQ interfaces
Pin Signal name Technical data

1 TXP Transmit data +
2 TXN Transmit data -
3 RXP Receive data +
4 Reserved, do not use
6 RXN Receive data -
A + (24 V) Power supply
B M (0 V) Electronics ground
Connector RJ45 socket
type
The blanking covers for the DRIVE-CLiQ interfaces are included in the scope of delivery.
Blanking covers (50 x) order number: 6SL3066-4CA00-0AA0

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 39
3.3.2.3 X122 digital inputs/outputs
Table 3- 3 X122 digital inputs/outputs
Terminal Designation1) Technical data

1 DI 0 Voltage (max.): -3 V to +30 V DC
2 DI 1 Typical current consumption: 9 mA at 24 V
Electrical isolation: The reference potential is terminal
3 DI 2 M1
4 DI 3 Signal level (incl. ripple)
5 DI 16 High level: 15 V to 30 V
6 DI 17 Low level: -3 V to +5 V
Input delay (typ.):
For "0" → "1": 50 μs
For "1" → "0": 150 μs
7 M1 Reference potential for terminals 1 to 6
8 M Electronics ground
9 DI/DO 8 As input:
10 DI/DO 9 Voltage: -3 V to +30 V DC
Typical current consumption: 9 mA at 24 V
11 M
Signal level (incl. ripple)
12 DI/DO 10 High level: 15 V to 30 V
13 DI/DO 11 Low level: -3 V to +5 V
14 M DI/DO 8, 9, 10, and 11 are "rapid inputs" 2)
Input delay (typ.)
For "0" → "1": 5 μs
For "1" → "0": 50 μs
As output:
Voltage: 24 V DC
Max. load current per output: 500 mA
Continuous short-circuit proof
Output delay (typ./max.): 3)
For "0" → "1": 150 μs / 400 μs
For "1" → "0": 75 μs/100 μs
Switching frequency:
For resistive load: Max. 100 Hz
For inductive load: Max. 0.5 Hz
For lamp load: Max. 10 Hz
Maximum lamp load: 5 W
Max. connectable cross-section: 1.5 mm2
Type: Spring-loaded terminal 3 (see Appendix A)
1) DI: digital input; DI/DO: bidirectional digital input/output; M: electronics ground; M1: reference potential
2) The rapid inputs can be used as probe inputs or as inputs for the external zero mark
3) Data for: Vcc = 24 V; load 48 Ω; high ("1") = 90% Vout; low ("0") = 10% Vout

40 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
NOTICE
Ensuring the function of digital inputs
An open input is interpreted as "low".
Terminal M1 must be connected so that the digital inputs (DI) can function.
This is achieved by:
1. providing the reference ground of the digital inputs, or
2. a jumper to terminal M (Notice! This removes the electrical isolation for these digital
inputs.)
Note
If the 24 V supply is briefly interrupted, then the digital outputs are deactivated during this
time.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 41

2 DI 5
3 DI 6 M2
4 DI 7 Signal level (including ripple)
Input delay (typ.):
For "0" → "1": 50 μs
For "1" → "0": 150 μs
9 DI/DO 12 As input:
11 M
Signal level (including ripple)
Input delay (typ.):
For "0" → "1": 5 μs
For "1" → "0": 50 μs
As output:
Voltage: 24 V DC
For "0" → "1": 150 μs / 400 μs
For "1" → "0": 75 μs/100 μs

42 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
NOTICE
To enable the digital inputs (DI) to function, terminal M2 must be connected.
inputs.)
Note
time.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 43
3.3.2.5 X124 electronics power supply
Table 3- 5 X124 electronics power supply
Terminal Designation Technical data

+ Electronics power supply Voltage: 24 V DC (20.4 V to 28.8 V)
+ Electronics power supply Current consumption: max. 1.0 A
M Electronics ground (without DRIVE-CLiQ or digital outputs)
Max. current via jumper in connector: 20 A
M Electronics ground
0

Type: Screw terminal 2 (see Appendix A)
Note
The two "+" or "M" terminals are jumpered in the connector. This ensures that the supply
voltage is looped through.
The current consumption increases by the value for the DRIVE-CLiQ node and digital
outputs.
Note
The terminal block must be screwed on tightly using a flat-bladed screwdriver.

44 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.3.2.6 X127 LAN (Ethernet)
Table 3- 6 X127 LAN (Ethernet)

1 TXP Ethernet transmit data +
2 TXN Ethernet transmit data -
3 RXP Ethernet receive data +
6 RXN Ethernet receive data -
Connector type: RJ45 socket
Note
The LAN (Ethernet) interface does not support Auto MDI(X). For this reason, only crossed
cables may be used to connect devices.
For diagnostic purposes, the X127 LAN interface features a green and a yellow LED. These
LEDs indicate the following status information:
Table 3- 7 LED statuses for the X127 LAN interface
LED Color Status Description

Link port - Off Missing or faulty link
Green Continuous light 10 or 100 Mbit link available
Activity port - Off No activity
Yellow Flashing light Sending or receiving

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 45
3.3.2.7 X140 serial interface (RS232)

An external display and operator device for operator control/parameterization can be
connected via the serial interface. The interface is located on the lower side of the Control
Unit.
Table 3- 8 X140 serial interface (RS232)

2 RxD Receive data
3 TxD Transmit data
5 Ground Ground reference
Connector type: 9-pin SUB D connector

46 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.3.2.8 X150 P1/P2 PROFINET

The PROFINET interfaces can be operated isochronously.
Table 3- 9 X150 P1 and X150 P2 PROFINET



Cable type: PROFINET
Note
The PROFINET interfaces support Auto MDI(X). It is therefore possible to use both crossed
and uncrossed cables to connect the devices.
For diagnostic purposes, the two PROFINET interfaces are equipped with a green and a
yellow LED. These LEDs indicate the following status information:
Table 3- 10 LED states at the X150 P1/P2 PROFINET interface

Yellow Flashing light Data is being received or sent at port x

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 47
3.3.2.9 Measuring sockets
Table 3- 11 Measuring sockets T0, T1, T2
Socket Function Technical data

T0 Measuring socket 0 Voltage: 0 V to 5 V
7 7
T1 Measuring socket 1 Resolution: 8 bits
Load current: max. 3 mA
7 0 T2 Measuring socket 2 Continuous short-circuit proof
M Ground The reference potential is terminal
M
The measuring sockets are only suitable for banana plugs with a diameter of 2 mm.
Note
The measuring sockets support commissioning and diagnostic functions. It must not be
connected for normal operation.
3.3.2.10 DIAG button

The DIAG pushbutton is reserved for service functions.

48 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.3.2.11 Slot for memory card
Figure 3-6 Slot for memory card
NOTICE
Risk of plant standstill by withdrawing or inserting the memory card in operation
If the memory card is withdrawn or inserted during operation, then data can be lost,
possibly resulting in a plant standstill.
• Only withdraw or insert the memory card when the Control Unit is in a no-voltage
condition.
• Only insert the memory card as shown in the photo above (arrow at top right).
NOTICE
Memory card damage caused by electric fields or electrostatic discharge
The memory card is an electrostatic sensitive component.
• When removing and inserting the memory card, always observe the ESD regulations
(Page 18).
NOTICE
Risk of losing data when returning the Control Unit with memory card
When returning a defective Control Unit for repair or testing, the data on the memory card
(parameters, firmware, licenses, etc.) could be lost.
• Do not return the memory card as well, but keep it in a safe place so that it can be
inserted in the replacement unit.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 49
Note
Please note that only SIEMENS memory cards can be used to operate the Control Unit.

50 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.3.3 Connection example

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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 51
3.3.4 Meaning of the LEDs
3.3.4.1 Description of the LED statuses

The different statuses that arise during the booting procedure are indicated by means of the
LEDs on the Control Unit.
● The duration of the individual statuses varies.
● If an error occurs, the booting procedure is terminated and the cause is indicated
accordingly via the LEDs.
● Once the unit has successfully booted up, all the LEDs are switched off briefly.
● Once the unit has booted up, the LEDs are controlled via the loaded software.
3.3.4.2 Behavior of the LEDs during booting
Table 3- 12 Load software
LED Status Comment

RDY PN OPT
Red Orange Orange Reset Hardware reset
RDY LED lights up red, all other LEDs
light up orange
Red Red Off BIOS loaded –
Red Red Off BIOS error • Error occurred while loading the BIOS
flashing
light 2 Hz
Red Red Off File error • Memory card not inserted or faulty
flashing flashing • Software on memory card not present
light 2 Hz light 2 Hz or corrupted
Red Orange Off FW loading RDY LED lights up red, PN LED flashes
flashing orange without fixed frequency
light
Red Off Off FW loaded –
Off Red Off FW checked –
(no CRC error)
Red Red Off FW checked • CRC invalid
flashing flashing (CRC error)
light 0.5 Hz light 0.5 Hz
Table 3- 13 Firmware
LED Status Comment

RDY PN OPT
Orange Off Off Initializing –
Alternating Running See the table below

52 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.3.4.3 Behavior of the LEDs in the operating state
Table 3- 14 Control Unit CU320-2 PN – Description of the LEDs after booting
LED Color Status Description, cause Remedy

RDY – OFF Electronics power supply is missing or outside the Check power supply
(READY) permissible tolerance range.
Green Continuou The component is ready for operation and cyclic –
s light DRIVE-CLiQ communication is taking place.
Flashing Commissioning/reset –
light
0.5 Hz
Flashing Writing to the memory card –
light
2 Hz
Red Flashing General error Check parameterization /
light configuration
2 Hz
Red/ Flashing Control Unit is ready for operation. Obtain licenses
green light However, there are no software licenses.
0.5 Hz
Orange Flashing Updating the firmware of the DRIVE-CLiQ –
light components
0.5 Hz
Flashing DRIVE-CLiQ component firmware update Turn POWER ON for the
light complete. Wait for POWER ON for the components in question
2 Hz components in question.
Green/ Flashing Component detection via LED is activated –
orange light (p0124[0]).
or 2 Hz Note:
red/
Both options depend on the LED status when
orange
component recognition is activated via p0124[0] =
1.
PN – Off Cyclic communication has not (yet) taken place. –
PROFIdrive Note:
cyclic
PROFIdrive is ready for communication when the
operation
Control Unit is ready (see LED RDY).
Green Continuou Cyclic communication is taking place. –
s light
Flashing Full cyclic communication has not yet taken place. –
light Possible causes:
0.5 Hz
• The controller is not transferring any setpoints.
• During isochronous operation, no global
control (GC) or a faulty global control (GC) is
transferred by the controller.
• "Shared Device" is selected (p8929=2) and
only one controller connected.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 53

Red Flashing Bus error, Adapt configuration between
light incorrect parameter assignment/configuration controller and devices
0.5 Hz
Flashing Cyclic bus communication has been interrupted or Remove fault
light could not be established
2 Hz
OPT – Off Electronics power supply is missing or outside the Check power supply and/or
(OPTION) permissible tolerance range. component
Component is not ready.
Option board not installed or no associated drive
object has been created.
Green Continuou Option board is ready. –
s light
Flashing Depends on the option board used. –
light
0.5 Hz
Red Flashing This component has at least one fault. Remove the fault and
light The Option Board is not ready (e.g. after switching acknowledge
2 Hz on).
RDY and DP Red Flashing Bus error - communication has been interrupted Remove fault
light
2 Hz
RDY and OPT Orange Flashing Firmware update in progress for connected Option –
light Board CBE20
0.5 Hz

54 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.3.5 Dimension drawing
Figure 3-8 Dimension drawing of CU320-2 PN, all data in mm and (inches)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 55
3.4 Control Unit CU320-2 DP (PROFIBUS)
3.3.6 Technical data
Table 3- 15 Technical data
6SL3040-1MA01-0AA0 Unit Value

Electronics power supply
Voltage VDC 24 V DC (20.4 to 28.8)
Current (without DRIVE-CLiQ and ADC 1.0
digital outputs)
Power loss W 24
Total maximum permissible output A 5,5
currents
Maximum DRIVE-CLiQ cable length m 100
PE/ground connection On housing with M5/3 Nm screw
Response time The response time of digital inputs/outputs depends on the
evaluation (refer to the function diagram).
Additional information: SINAMICS S120/S150 List Manual,
Chapter "Function block diagrams"
Weight kg 2,3
3.4.1 Description
The Control Unit CU320-2 DP is a central control module in which the closed-loop and open-
loop functions are implemented for one or more Line Modules and/or Motor Modules. It can
be used with firmware version 4.3 or higher.
The CU320-2 DP has the following interfaces (ports):
Table 3- 16 Overview of the CU320-2 DP interfaces
Type Quantity
Isolated digital inputs 12
Non-isolated digital inputs/outputs 8
PROFIBUS interface 1
LAN (Ethernet) 1
Serial interface (RS232) 1
Option slot 1
Measuring sockets 3

56 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.4.2.1 Overview
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Figure 3-9 Interface overview CU320-2 DP (without cover and blanking cover)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 57
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Figure 3-10 Interface X140 and measuring sockets T0 to T2 - CU320-2 DP (view from below)

58 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Table 3- 17 X100-X103 DRIVE-CLiQ interfaces

type

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 59

2 DI 1 Typical current consumption: 9 mA at 24 V
3 DI 2 M1
4 DI 3 Signal level (incl. ripple)
Input delay (typ.):
For "0" → "1": 50 μs
For "1" → "0": 150 μs
9 DI/DO 8 As input:
11 M
Input delay (typ.)
For "0" → "1": 5 μs
For "1" → "0": 50 μs
As output:
Voltage: 24 V DC
For "0" → "1": 150 μs / 400 μs
For "1" → "0": 75 μs/100 μs

60 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
NOTICE
inputs.)
Note
time.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 61

2 DI 5
3 DI 6 M2
4 DI 7 Signal level (including ripple)
Input delay (typ.):
For "0" → "1": 50 μs
For "1" → "0": 150 μs
9 DI/DO 12 As input:
11 M
Input delay (typ.):
For "0" → "1": 5 μs
For "1" → "0": 50 μs
As output:
Voltage: 24 V DC
For "0" → "1": 150 μs / 400 μs
For "1" → "0": 75 μs/100 μs

62 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
NOTICE
inputs.)
Note
time.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 63
Table 3- 20 X124 electronics power supply
Terminal Designation Technical specifications

+ Electronics power supply Voltage: 24 V DC (20.4 V to 28.8 V)
+ Electronics power supply Current consumption: Max. 1.0 A (without DRIVE-CLiQ
M Electronics ground or digital outputs)
0

Note
outputs.
Note
The terminal block must be screwed on tightly using a flat-bladed screwdriver.

64 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.4.2.6 X126 PROFIBUS

The PROFIBUS interface can be operated isochronously.
Table 3- 21 X126 PROFIBUS interface
Pin Signal name Meaning Range

1 - Not assigned
2 M24_SERV Teleservice supply, ground 0V
3 RxD / TxD–P Receive/transmit data P (B) RS485
4 CNTR–P Control signal TTL
5 DGND PROFIBUS data reference potential
6 VP Supply voltage plus 5 V ± 10%
7 P24_SERV Teleservice supply, + (24 V) 24 V (20.4 V to 28.8 V)
8 RxD / TxD–N Receive/transmit data N (A) RS485
9 - Not assigned
Connector type: 9-pin Sub-D socket
A teleservice adapter can be connected to the PROFIBUS interface for remote diagnostics.
The power supply for the teleservice (terminals 2 and 7) can have a load of up to 150 mA.
CAUTION
A potential bonding conductor with a cross-section of at least 25 mm² must be used

between components in a system that are located at a distance from each other. If a
potential bonding conductor is not used, high leakage currents that could destroy the
Control Unit or other PROFIBUS nodes can be conducted via the PROFIBUS cable.
CAUTION
No CAN cables must be connected to interface X126. If CAN cables are connected, the
Control Unit and other CAN bus nodes may be destroyed.
PROFIBUS connectors
The first and last nodes in a bus must contain terminating resistors. Otherwise, data
transmission will not function correctly.
The bus terminating resistors are activated in the connector.
The cable shield must be connected at both ends and over a large surface area.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 65
3.4.2.7 PROFIBUS address switch

On the CU320-2, the PROFIBUS address is set as a hexadecimal value using two rotary
coding switches. Values between 0dec (00hex) and 127dec (7Fhex) can be set as the address.
The upper rotary coding switch (H) is used to set the hexadecimal value for 161 and the
lower rotary coding switch (L) is used to set the hexadecimal value for 160.
Table 3- 22 PROFIBUS address switch
Rotary coding Significance Examples

switches
21dec 35dec 126dec
15hex 23hex 7Ehex
161 = 16 1 2 7
'3
+
160 = 1 5 3 E
'3
/
Setting the PROFIBUS address

The factory setting for the rotary coding switches is 0dec (00hex).
There are two ways to set the PROFIBUS address:
1. Using parameter p0918
– To set the bus address for a PROFIBUS node using STARTER, first set the rotary
code switches to 0dec (00hex) and/or 127dec (7Fhex).
– Then use parameter p0918 to set the address to a value between 1 and 126.
2. Using the PROFIBUS address switches on the Control Unit
– The address is set manually to values between 1 and 126 using the rotary coding
switches. In this case, p0918 is only used to read the address.
Note
The rotary coding switches used to set the PROFIBUS address are located beneath the
blanking cover.
More information
Additional information about setting the PROFIBUS address is provided in the following
document:
SINAMICS S120 Function Manual (FH1)

66 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.4.2.8 X127 LAN (Ethernet)
Table 3- 23 X127 LAN (Ethernet)

1 TXP Ethernet transmit data +
2 TXN Ethernet transmit data -
3 RXP Ethernet receive data +
6 RXN Ethernet receive data -
Note
The LAN (Ethernet) interface does not support Auto MDI(X). For this reason, only crossed
cables may be used to connect devices.
For diagnostic purposes, the X127 LAN interface features a green and a yellow LED. These
LEDs indicate the following status information:
Table 3- 24 LED statuses for the X127 LAN interface

Yellow Flashing light Sending or receiving

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 67
3.4.2.9 X140 serial interface (RS232)

An external display and operator device for operator control/parameterization can be
connected via the serial interface. The interface is located on the lower side of the Control
Unit.
Table 3- 25 X140 serial interface (RS232)

2 RxD Receive data
3 TxD Transmit data
5 Ground Ground reference
3.4.2.10 Measuring sockets
Table 3- 26 Measuring sockets T0, T1, T2
Socket Function Technical data

T0 Measuring socket 0 Voltage: 0 V to 5 V
7 7
T1 Measuring socket 1 Resolution: 8 bits
Load current: max. 3 mA
7 0 T2 Measuring socket 2 Continuous short-circuit proof
M Ground The reference potential is terminal
M
The measuring sockets are only suitable for banana plugs with a diameter of 2 mm.
Note
The measuring sockets support commissioning and diagnostic functions. It must not be
connected for normal operation.
3.4.2.11 DIAG button

The DIAG pushbutton is reserved for service functions.

68 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.4.2.12 Slot for memory card
Figure 3-11 Slot for memory card
NOTICE
Risk of plant standstill by withdrawing or inserting the memory card in operation
If the memory card is withdrawn or inserted during operation, then data can be lost,
possibly resulting in a plant standstill.
• Only withdraw or insert the memory card when the Control Unit is in a no-voltage
condition.
• Only insert the memory card as shown in the photo above (arrow at top right).
NOTICE
Memory card damage caused by electric fields or electrostatic discharge
The memory card is an electrostatic sensitive component.
• When removing and inserting the memory card, always observe the ESD regulations
(Page 18).

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 69
NOTICE
Risk of losing data when returning the Control Unit with memory card
When returning a defective Control Unit for repair or testing, the data on the memory card
(parameters, firmware, licenses, etc.) could be lost.
• Do not return the memory card as well, but keep it in a safe place so that it can be
inserted in the replacement unit.
Note
Please note that only SIEMENS memory cards can be used to operate the Control Unit.

70 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3

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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 71
3.4.4.1 Description of the LED statuses

The different statuses that arise during the booting procedure are indicated by means of the
LEDs on the Control Unit.
● The duration of the individual statuses varies.
● If an error occurs, the booting procedure is terminated and the cause is indicated
accordingly via the LEDs.
● Once the unit has successfully booted up, all the LEDs are switched off briefly.
● Once the unit has booted up, the LEDs are controlled via the loaded software.
3.4.4.2 Behavior of the LEDs during booting
Table 3- 27 Load software
LED Status Comment

RDY DP OPT
Red Orange Orange Reset Hardware reset
RDY LED lights up red, all other LEDs light
up orange
Red Red Off BIOS loaded –
Red 2 Hz Red Off BIOS error • Error occurred while loading the BIOS
Red 2 Hz Red 2 Hz Off File error • Memory card not inserted or defective
• Software on memory card not present
or corrupted
Red Orange Off FW loading RDY LED lights up red, PN LED flashes
Flashing light orange without fixed frequency
Red Off Off FW loaded -
Off Red Off FW checked
(no CRC error)
Red 0.5 Red 0.5 Hz Off FW checked • CRC invalid
Hz (CRC error)
Table 3- 28 Firmware
LED Status Comment

RDY DP OPT
Orange Off Off Initializing –
Alternating Running See the table below

72 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.4.4.3 Behavior of the LEDs in the operating state
Table 3- 29 Control Unit CU320-2 DP – Description of the LEDs after booting

RDY (READY) - OFF Electronics power supply is missing or outside Check power supply
the permissible tolerance range.
Green Continuous The component is ready for operation and cyclic –
light DRIVE-CLiQ communication is taking place.
0.5 Hz Commissioning/reset –
flashing
light
2 Hz Writing to the memory card –
flashing
light
Red 2 Hz General error Check
flashing parameterization/configuratio
light n data
Red/ 0.5 Hz Control Unit is ready for operation. Obtain licenses
green flashing However there are no software licenses.
light
Orange 0.5 Hz Updating the firmware of the DRIVE-CLiQ –
flashing components
light
2 Hz DRIVE-CLiQ component firmware update Turn POWER ON for the
flashing complete. Wait for POWER ON for the components in question
light components in question.
Green/ 2 Hz Component detection via LED is activated –
orange flashing (p0124[0]).
or light Note:
red/ Both options depend on the LED status when
orange component detection is activated via
p0124[0] = 1.
DP – Off Cyclic communication has not (yet) taken place. –
PROFIdrive Note:
cyclic The PROFIdrive is ready to communicate when
operation the Control Unit is ready to operate (see LED
RDY).
Green Continuous Cyclic communication is taking place. –
light
0.5 Hz Full cyclic communication has not yet taken –
flashing place.
light Possible causes:
• The controller is not transferring any
setpoints.
• During isochronous operation, no global
control (GC) or a faulty global control (GC) is
transferred by the controller.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 73

Red 0.5 Hz PROFIBUS master is sending wrong Adapt configuration between
flashing parameterization/configuration data master/controller and CU
light
2 Hz Cyclic bus communication has been interrupted Remove fault
flashing or could not be established
light
OPT – Off Electronics power supply is missing or outside Check power supply and/or
(OPTION) the permissible tolerance range. component
Component is not ready.
Option board not installed or no associated drive
object has been created.
Green Continuous Option board is ready. –
light
0.5 Hz Depends on the Option Board used. –
flashing
light
Red 2 Hz This component has at least one fault. Remove the fault and
flashing The Option Board is not ready (e.g. after acknowledge
light switching on).
RDY and DP Red 2 Hz Bus error - communication has been interrupted Remove fault
flashing
light
RDY and OPT Orange 0.5 Hz Firmware update in progress for connected -
flashing Option Board CBE20
light

74 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Figure 3-13 Dimension drawing of CU320-2 DP, all data in mm and (inches)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 75
3.5 Mounting Control Units
6SL3040-1MA00-0AA0 Unit Value

Voltage VDC 24 V DC (20.4 to 28.8)
Current (without DRIVE-CLiQ or digital ADC 1,0
outputs)
Power loss W 24
Maximum DRIVE-CLiQ cable length m 100
PE/ground connection At the housing with M5/3 Nm screw
Response time The response time of digital inputs/outputs depends on the
evaluation (refer to the function diagram).
Additional information: SINAMICS S120/S150 List Manual
(LH1),
Weight kg 2,3
3.5.1 Mounting to a Line Module
Mounting a CU320-2 Control Unit directly on a Line Module, booksize or chassis format
You must attach three support brackets to a Line Module in order to mount a Control Unit
directly on it. The support brackets are supplied in the Line Module accessories kit.
Table 3- 31 Mounting support brackets for a Control Unit onto a Line Module
1. Insert the first support bracket 2. Insert the support bracket up 3. Mount the additional support
into the mounting opening to the end stop using a suitable brackets as described under
provided at the Line Module. tool (screwdriver). Points 1 and 2.

76 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Then mount the Control Unit onto the Line Module as shown below.
Table 3- 32 Installing the Control Unit on a Line Module using the CU320-2 DP as an example
1. Mount the Control Unit onto 2. Push down the Control Unit 3. The front of the mounted
the Line Module using the three onto the support brackets until it Control Unit must be flush with
support brackets. latches into place. the Line Module.
① Opening on the Line Module Chassis for fastening the Control Unit
Figure 3-14 Mounting a Control Unit on a Line Module, chassis format

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 77
3.5.2 Mounting on the mounting surface
Mounting a CU320-2 Control Unit directly onto a mounting surface

To mount the Control Unit directly onto the mounting surface, you must shift the fixing lug at
the rear of the Control Unit upwards as shown below.
Tools required:
● Torx screwdriver T10 for the screws (M3) of the fixing lug
1. First release screws ① using the Torx 3. Retighten the screws.

screwdriver. Tightening torque: 0.8 Nm
2. Then shift the fixing lug upwards.
4. Mount the Control Unit to the fixing lug on

the mounting surface using M6 screws.
Tightening torque: 6 Nm

78 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Mounting a CU320-2 Control Unit to a mounting surface using spacers

To increase the mounting depth of the Control Unit to the 270 mm mounting depth of a Line
Module in the booksize format, mount spacers (2 pieces: 6SL3064-1BB00-0AA0) as shown
below to the Control Unit.
Tools required:
● Torx screwdriver T10 for the screws (M3) of the spacer
① Spacer
Figure 3-15 CU320-2 with spacers for mounting on a mounting surface

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 79
3.5.3 Opening and removing the cover
Table 3- 33 Opening and lifting the cover using the CU320-2 DP as an example
Release the cover by gently pressing Swivel the cover to the front to open it. Control Unit with cover open
the release lug.
Table 3- 34 Removing the cover using a CU320-2 DP as an example
Release the cover by gently applying lateral pressure at the Swivel the cover to the side to remove it.
joint.

80 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.6 Basic Operator Panel BOP20
3.6.1 Description
The Basic Operator Panel BOP20 contains six keys and a backlit display unit. The BOP20
can be plugged onto a SINAMICS Control Unit and operated.
The following functions are possible with the BOP:

● Input of parameters and activation of functions
● Display of operating modes, parameters, alarms and faults
Figure 3-16 Basic Operator Panel BOP20

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 81
Overview of displays and keys
'ULYH1R
581
6 3 &
)Q
Figure 3-17 Overview of displays and keys
Table 3- 35 Displays
Display Meaning
top left The active drive object of the BOP is displayed here.
2 positions The displays and key operations always refer to this drive object.
RUN Is lit (bright) if the displayed drive is in the RUN state (in operation).
top right The following is displayed in this field:
2 positions
• More than 6 digits: Characters that are still present but are invisible
(e.g. "r2" ––> 2 characters to the right are invisible,
"L1" ––> 1 character to the left is invisible)
• Faults: Selects/displays other drives with faults
• Designation of BICO inputs (bi, ci)
• Designation of BICO outputs (bo, co)
Source object of a BICO interconnection to a drive object different than the active
one.
S Is (bright) if at least one parameter was changed and the value was not transferred
into the non-volatile memory.
P Is lit (bright) if, for a parameter, the value only becomes effective after pressing the
P key.
C Is light (bright) if at least one parameter was changed and the calculation for
consistent data management has still not been initiated.
Below, 6 Displays, e.g. parameters, indices, faults and alarms.
position

82 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
BOP20 keyboard
Table 3- 36 Assignment of the BOP20 keyboard
Key Name Meaning

ON Powering-up the drives for which the command "ON/OFF1",
"OFF2" or "OFF3" should come from the BOP.
OFF Powering-down the drives for which the commands "ON/OFF1",
"OFF2" or "OFF3" should come from the BOP.
Note:
The effectiveness of these keys can be defined using the
appropriate BICO parameterization (e.g. using these keys, it is
possible to simultaneously control all of the axes that have been
configured).
The structure of the BOP control word corresponds to the structure
of the PROFIBUS control word.
Functions The meaning of these keys depends on the actual display.
Note:
The effectiveness of this key to acknowledge faults can be defined
using the appropriate BiCo parameterization.
Parameter The meaning of these keys depends on the actual display.
Raise The keys are dependent on the actual display and are used to
raise or lower values.
Lower
Display and operator controls of the BOP20

For information about display and operator controls of the BOP20, refer the SINAMICS S120
Commissioning Manual.
3.6.3 Mounting at the Control Unit
NOTICE
Damage to the interface for the BOP20 at the Control Unit
If the BOP20 is skewed when inserting or withdrawing it, this can damage the interface for
the BOP20.
• Make sure that you insert and withdraw the BOP20 straight into/out of the Control Unit
and that it is not tilted up or down.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 83
Table 3- 37 Mounting a Basic Operator Panel BOP20 using the CU320-2 DP as an example
1. Press the latching cams together and remove 2. Insert the memory card in the slot provided.
the blanking cover.
3. Press the latching cams on the BOP20 CU320-2 DP with BOP20 installed
together, and push the BOP20 straight in until
you hear it latch into position.

84 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
3.6.4 Removal
Please note the following information when removing the BOP20 from the Control Unit:
1. Simultaneously press the latching cams on the BOP20.
2. Always withdraw the BOP20 straight out (without skewing it). Never withdraw the BOP20
by pulling it at its lower edge, as this could damage the interface at the rear.
Figure 3-18 Incorrect removal of the BOP20 from a CU320-2 DP (example)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 85

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Option boards 4
4.1 Safety instructions for option boards
Note
When handling/using an option board, it is imperative that you observe the safety
instructions in Chapter 1.
NOTICE
Malfunctions or damage to the option board by inserting and withdrawing in operation
Withdrawing and inserting the option board in operation can damage it or cause it to
malfunction.
• Therefore, the option board may only be inserted and withdrawn when the Control Unit
and option board are disconnected from the power supply and in a no-current condition.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 87
Option boards
4.2 CAN Communication Board CBC10
4.2.1 Description
The Communication Board CBC10 is a communication module for linking to the CAN bus.
The Communication Board is inserted into the option slot on a Control Unit.
4.2.2.1 Overview
&%&

;
&$1VRFNHW

;
&$1SLQ
Figure 4-1 Interface overview of the CBC10

88 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Option boards
4.2.2.2 X451 CAN bus interface
Table 4- 1 X451: CAN bus interface
Pin Designation Technical data

2 CAN_L CAN signal (dominant low)
3 CAN_GND CAN ground
5 CAN_SHLD Optional shield
6 GND CAN ground
7 CAN_H CAN signal
Type: SUB-D female, 9-pin
NOTICE
Destruction of the CAN interface due to the wrong connector
If the CAN bus interface is connected to the PROFIBUS connector, then this can destroy
the CAN interface.
4.2.2.3 X452 CAN bus interface X452
Table 4- 2 X452: CAN bus interface

2 CAN_L CAN signal (dominant low)
3 CAN_GND CAN ground
5 CAN_SHLD Optional shield
6 GND CAN ground
7 CAN_H CAN signal
Type: 9-pin SUB-D male

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 89
Option boards
4.2.2.4 2-pin SMD DIL switch
① Switch 1
② Switch 2
Figure 4-2 2-pin SMD DIL switch 1 and 2 on the CBC10
Table 4- 3 2-pin SMD DIL switch
ID on the component Switch Function Switch position Default

2 Bus terminating OFF Inactive OFF
resistor ON Active
120 Ω
1 Operation OFF Ground-free OFF
with/without operation
ground ON Operation with
ground

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Option boards
4.2.3 Meaning of the LED
Table 4- 4 Meaning of the LED on the Communication Board CAN CBC10

OPT – OFF Electronics power supply is missing or outside the –
on the permissible tolerance range.
Control Unit Communication Board either defective or not inserted.
Green Continuous OPERATIONAL –
light
Flashing light PREOPERATIONAL –
No PDO communication possible
Single flash STOPPED
Only NMT communication possible
Red Continuous BUS OFF Check baud rate
light Check cabling
Single flash ERROR PASSIVE MODE Check baud rate
The error counter for "error passive" has reached the Check cabling
value 127. After the SINAMICS drive system was
booted no further active CAN component was on the
bus.
Double flash Error Control Event, a Guard Event has occurred Check connection to
CANopen master

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 91
Option boards
4.2.4 Installation
1. Release the screws and remove the protective cover from the Control Unit
2. Insert the Option Board in the Control Unit slot and tighten the screws
Screws: M3
Tool: Torx T10 screwdriver
Tightening torque: 0.8 Nm
① Protective cover
② Option Board
Figure 4-3 Installing an Option Board using a CU320-2 DP as an example
6SL3055-0AA00-2CAx Unit Value

Max. current requirements (at 24 V DC) ADC 0,1
Power loss W <10
Weight, approx. kg 0,1

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Option boards
4.3 Communication Board Ethernet CBE20
4.3.1 Description
The SINAMICS S120 system can be connected to PROFINET using the Communication
Board CBE20 interface board. The module supports PROFINET IO with Isochronous
Realtime Ethernet (IRT) and PROFINET IO with RT. PROFINET CBA is not supported.
The Communication Board has an Ethernet interface with 4 ports for communication. It is
inserted into the option slot on a Control Unit.
Note
Only one communication interface can be used in isochronous operation when operating the
Communication Board CBE20 in a Control Unit CU320-2. For the CU320-2 DP, this is either
the DP interface of the Control Unit or the PN interfaces of the CBE20.
For the CU320-2 PN, either the internal PN interfaces or the external PN interfaces of the
CBE20 are used in isochronous operation.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 93
Option boards
4.3.2.1 Overview
/LQN3RUW
3RUW
$FWLYLW\3RUW
3RUW
;
3RUW
3RUW
6\QF )DXOW
Figure 4-4 Interface overview CBE20

94 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Option boards
4.3.2.2 X1400 Ethernet interface
Table 4- 6 X1400: Ethernet, ports 1-4

Screened M_EXT Screen, permanently connected
backshell
type
For diagnostic purposes, the ports have one green and one yellow LED (refer to "Meaning of
the LEDs" for descriptions)
Cable and connector types

Information on PROFINET cables and connectors can be found in the following catalog:
Industrial Communication
Catalog IK PI, 2009 edition,

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 95
Option boards
Meaning of the LEDs on the CBE20 Communication Board Ethernet
Table 4- 7 Meaning of the LEDs at ports 1 to 4 of the X1400 interface

Link port - Off Electronics power supply is missing or outside permissible tolerance range (link
missing or defective).
Green Continuous A different device is connected to port x and a physical connection exists.
light
Activity port - Off Electronics power supply is missing or outside permissible tolerance range (no
activity).
Yellow Flashing light Data is being received or sent at port x.
Table 4- 8 Meaning of the Sync and Fault LEDs on the CBE20

Fault – Off If the link port LED is green:
The CBE20 is operating normally, data is being exchanged with the configured
IO Controller.
Red Flashing • The response monitoring interval has elapsed.
• Communications is interrupted.
• The IP address is incorrect.
• Incorrect or no configuration.
• Incorrect parameter settings.
• Incorrect or missing device name.
• IO Controller not connected/switched off, although an Ethernet connection
has been established.
• Other CBE20 errors
Continuous CBE20 bus error
light
• No physical connection to a subnet/switch.
• Incorrect transmission rate
• Full duplex transmission is not activated.
Sync – Off If the link port LED is green:
Control Unit task system is not synchronized with the IRT clock. An internal
substitute clock is generated.
Green Flashing light Control Unit task system has synchronized with the IRT clock and data is being
exchanged.
Continuous Task system and MC-PLL have synchronized with the IRT clock.
light

96 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Option boards
Table 4- 9 Meaning of the OPT LED on the Control Unit

OPT – OFF Electronics power supply is missing or outside permissible –
tolerance range.
Communication Board either defective or not inserted.
Green Continuous Communication Board is ready and cyclic communication –
light is taking place.
Flashing light The Communication Board is ready, but cyclic –
0.5 Hz communications is not running.
Possible causes:
• At least one fault is present.
• Communication is being established.
Red Continuous Cyclic communication via PROFINET has not yet been –
light established. However, non-cyclic communications are
possible. SINAMICS waits for a parameterizing/configuring
telegram
Flashing light The firmware update into the CBE20 has been completed –
0.5 Hz with an error.
Possible causes:
• The CBE20 is defective.
• The memory card for the Control Unit is defective.
In this state CBE20 cannot be used.
Flashing light There is a communications error between the Control Unit Correctly insert the
2 Hz and the CBE20. board, if required,
Possible causes: replace.
• Board was withdrawn after booting.
• The board is defective
Orange Flashing light Firmware is being updated. –
0.5 Hz

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 97
Option boards
4.3.4 Installation
Screws: M3
② Option Board
Figure 4-5 Installing the Option Board using a CU320-2 DP as an example
Communication Board CBE20 Unit Value

6SL3055-0AA00-2EBx
Max. current requirements (at 24 V DC) ADC 0,1
Power loss W 2,4
Weight kg <0,1

98 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Option boards
4.4 Terminal Board TB30
4.4.1 Description
The TB30 Terminal Board is a terminal expansion module that is inserted in the option slot of
the Control Unit.
The TB30 Terminal Board has the following terminals:
Table 4- 11 Interface overview
Type Quantity
Digital inputs 4
Digital outputs 4
Analog inputs 2
Analog outputs 2
4.4.2.1 Overview
7%
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;
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;
$QDORJLQSXWVRXWSXWV
Figure 4-6 Interface overview of the TB30

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 99
Option boards
4.4.2.2 X424 power supply, digital outputs
Table 4- 12 X424: Power supply

+ Power supply Voltage: 24 V DC (20.4 V – 28.8 V)
+ Power supply Current consumption: Max. 4 A
+
(per digital output max. 0.5 A)

M Ground
M
M Ground

Note
This power supply is required for the digital outputs only.
The electronics power supply and the power supply for the analog inputs/outputs are taken
from the option slot of the Control Unit.
Note
The power supply of the digital outputs and the electronics power supply of the Control Unit
are isolated.
Note
time.

100 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Option boards
Table 4- 13 X481: Digital inputs/outputs

1 DI 0 Voltage: - 3 V to 30 V
2 DI 1 Typical current consumption: 10 mA at 24 V DC
Ground reference: X424. M
3 DI 2 Input delay:
4 DI 3 - for "0" to "1": 20 μs
- for "1" to "0": 100 μs
High level: 15 V to 30 V
Low level: -3 V to 5 V
5 DO 0 Voltage: 24 V DC
6 DO 1 Max. load current per output: 500 mA
Ground reference: X424.M
7 DO 2 Sustained short-circuit-proof
8 DO 3 Output delay:
- for "0" to "1": Typ. 150 μs at 0.5 A resistive load
(500 μs maximum)
- For "1" to "0": Typically 50 μs at 0.5 A resistive load
1) DI: digital input, DO: digital output
Note
The power supply and the digital inputs/outputs are isolated with respect to the Control Unit.
Note
time.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 101
Option boards
4.4.2.4 X482 analog inputs/outputs
Table 4- 14 X482: Analog inputs/outputs

1 AI 0+ Analog inputs (AI)
2 AI 0- Voltage: -10 V to +10 V; Ri: 65 kΩ
3 AI 1+ Common-mode range: ±30 V
4 AI 1- Resolution: 13 bits + sign
5 AO 0+ Analog outputs (AO)
6 AO 0- Voltage range: -10 V to +10 V
7 AO 1+ Load current: max. -3 mA to +3 mA
8 AO 1- Resolution: 11 bit + sign
Continuously short-circuit proof

1) AI: analog input, AO: analog output
Note
Permissible voltage values
In order to avoid incorrect results of the analog-digital conversion, the analog differential
voltage signals can have a maximum offset voltage of +/-30 V with respect to ground
potential.
Note
An open input is interpreted as approximately "0 V".
The power supply of the analog inputs/outputs is taken from the option slot of the Control
Unit and not from X424.
The shield is connected to the Control Unit (refer to Chapter "Electrical Connection").
Connecting the analog inputs

The following document contains more information about analog inputs:
SINAMICS S120 Commissioning Manual (IH1)

102 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Option boards
H[W 0
9
0
;
9

0
0
0
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Figure 4-7 Example connection of TB30

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 103
Option boards
4.4.4 Installation
Screws: M3
② Option Board
Figure 4-8 Installing an Option Board using a CU320-2 DP as an example

104 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Option boards
4.4.5 Shield support
6KLHOGOXJWR 6FUHZ
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Figure 4-9 Shield support for TB30 on the CU320-2 DP
The permissible bending radii for the cables must not be exceeded when the cables are
being installed.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 105
Option boards
3SL3055-0AA00-2TAx Unit Value

Voltage VDC 24 V DC (20.4 – 28.8)
Current via the option slot of the CU ADC 0,05
(without digital outputs)
Power loss W <3
Response time The response time of the digital inputs/outputs and the
analog inputs/outputs depends on the evaluation on the
Control Unit (see function diagram).
(LH1),
Weight kg 0,1

106 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules 5
5.1 Safety instructions for Terminal Modules
Note
When handling/using a Terminal Module, you must also observe the safety instructions in
Chapter 1.
WARNING
below the Terminal Module.
NOTICE
Malfunctions as a result of incorrectly routed connecting cables to temperature sensors
Incorrectly routed and shielded connecting cables to temperature sensors can result in
malfunctions.
• Always use shielded connecting cables to connect temperature sensors.
• Connect the cable shield at both ends to ground potential through a large surface area.
• Twist the temperature sensor cables, which are routed together with the motor cable, in
pairs and separately shield these cables.
NOTICE
Note

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 107
Terminal Modules
5.2 Terminal Module TM15
Note
5.2.1 Description
The Terminal Module TM15 is a terminal expansion for snapping on to an EN 60715 DIN rail.
The TM15 can be used to increase the number of available digital inputs/outputs within a
drive system.
Table 5- 1 Interface overview of the TM15
Type Quantity
Bidirectional digital inputs/outputs 24
(isolation in 3 groups each with 8 DI/DO)

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Terminal Modules
5.2.2.1 Overview
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Figure 5-1 TM15 interface overview

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 109
Terminal Modules
5.2.2.2 X500/X501 DRIVE-CLiQ interfaces
Table 5- 2 X500/X501: DRIVE-CLiQ interfaces

5.2.2.3 X520 bidirectional digital inputs/outputs
Terminal Designation 1) Technical data

1 L1+ See Chapter, "Technical data"

2 DI/DO 0
3 DI/DO 1
4 DI/DO 2
5 DI/DO 3
;
6 DI/DO 4
7 DI/DO 5
8 DI/DO 6
9 DI/DO 7
10 M1 (GND)

1) L1+: A 24 V DC power supply for DI/DO 0 to 7 (first potential group) must always be connected if
at least one DI/DO of the potential group is used as output.
M1: A ground reference for DI/DO 0 to 7 (first potential group) must always be connected if at least
one DI/DO of the potential group is used as either input or output.
DI/DO: bidirectional digital input/output

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Terminal Modules


2 DI/DO 8
3 DI/DO 9
4 DI/DO 10
5 DI/DO 11
;
6 DI/DO 12
7 DI/DO 13
8 DI/DO 14
9 DI/DO 15
10 M2 (GND)

1) L2+: A 24 V DC power supply for DI/DO 8 to 15 (second potential group) must always be
connected if at least one DI/DO of the potential group is used as output.
M2: A ground reference for DI/DO 8 to 15 (second potential group) must always be connected if at
least one DI/DO of the potential group is used as either input or output.
DI/DO: bidirectional digital input/output

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 111
Terminal Modules


2 DI/DO 16
3 DI/DO 17
4 DI/DO 18
5 DI/DO 19
;
6 DI/DO 20
7 DI/DO 21
8 DI/DO 22
9 DI/DO 23
10 M3 (GND)

1) L3+: A 24 V DC power supply for DI/DO 16 to 23 (third potential group) must always be connected
if at least one DI/DO of the potential group is used as output.
M3: A ground reference for DI/DO 16 to 23 (third potential group) must always be connected if at
least one DI/DO of the potential group is used as either input or output.
DI/DO: Bidirectional digital input/output
Table 5- 6 X524: Electronics power supply

+ Electronics power supply Voltage: 24 V DC (20.4 V – 28.8 V)
Current consumption: max. 0.15 A
+
+ Electronics power supply

M Electronics ground Max. current via jumper in connector:
20 A
M
Max. connectable cross-section: 2.5 mm²

Note
The current consumption increases by the value for the DRIVE-CLiQ participants.
The digital outputs are supplied via terminals X520, X521 and X522.

112 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules

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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 113
Terminal Modules
Table 5- 7 Meaning of the LED on the Terminal Module TM15

READY - Off Electronics power supply is missing or outside permissible –
tolerance range.
Green Continuous The component is ready for operation and cyclic DRIVE- –
light CLiQ communication is taking place.
Orange Continuous DRIVE-CLiQ communication is being established. –
light
Red Continuous At least one fault is present in this component. Remedy and
light Note: acknowledge fault
The LED is activated regardless of whether the
corresponding messages have been reconfigured.
Green/ Flashing Firmware is being downloaded. –
red light 0.5 Hz
Flashing Firmware download is complete. Wait for POWER ON Carry out a POWER
light 2 Hz ON
Green/ Flashing Component recognition via LED is activated (p0154). –
orange light Note:
or Both options depend on the LED status when component
Red/ recognition is activated via p0154 = 1.
orange
Cause and rectification of faults

The following documents contain information about the cause of faults and how they can be
rectified:
SINAMICS S120/S150, List Manual (LH1)

114 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
Figure 5-3 Dimension drawing of Terminal Module TM15, all data in mm and (inches)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 115
Terminal Modules
5.2.6 Installation
Installation
1. Tilt the component backwards slightly and attach it to the DIN rail using the hooks.
2. Swivel the component onto the DIN rail until you hear the mounting slide at the rear latch
into position.
3. Slide the components along the mounting rail to either the left or right up to their final
position.
Removal
1. First shift the mounting slide downwards at the lug to release the interlocking with the
mounting rail.
2. Swivel the component to the front and withdraw it upwards from the DIN rail.
① Mounting slide
② Mounting rail
Figure 5-4 Removing from a DIN mounting rail

116 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.2.7 Protective conductor connection and shield support

It is always advisable to shield the digital input/output wiring.
The following diagram shows a typical Weidmüller shield connection clamp for the shield
supports.
1 2
① Protective conductor connection M4 / 1.8 Nm

② Shield connection terminal, Weidmüller company, type: KLBÜ CO1, order number:
1753311001
Figure 5-5 Shield support and protective conductor connection
NOTICE
Faulty operation due to incorrect shielding and inadmissible cable lengths
If the correct shielding procedures and the permissible cable lengths are not observed, the
machine may malfunction.
The TM15 housing is connected to the ground terminal of the module supply (terminal
X524). If the ground terminal is actually grounded, then the housing is also grounded. An
additional ground connection using the M4 screw is especially necessary if high potential
bonding currents can flow (e.g. through the cable shield).

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 117
Terminal Modules
5.2.8 Connector coding

A series of coding elements ("coding sliders") are supplied with each Terminal Module
TM15.
Connector coding
1. Insert at least one coding slider at the required position.
2. Remove the associated coding lug at the connector.
1
2
① Coding slider
② Coding lug at the connector to be removed
Figure 5-6 Connector coding using the example of interface X521
To avoid wiring errors, unique coding patterns can be defined for the connectors X520, X521
and X522. Examples of possible patterns:
● 3 connectors on one component are encoded differently (i.e. X520, X521 and X522).
● Different component types are encoded differently.
● Identical components on the same machine are encoded differently (e.g. several TM15-
type components).

118 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
6SL3055-0AA00-3FAx Unit Value

Voltage VDC 24 DC (20.4 – 28.8)
Current (without DRIVE-CLiQ or digital outputs) ADC 0.15
Power loss W <3
Ambient temperature up to an altitude of 2,000 m °C 0 - 60
Storage temperature °C -40 to +85
Relative humidity 5 % to 95 %, no moisture condensation
I/O
Digital inputs/outputs Can either be parameterized as DI or DO
Number of digital inputs/outputs 24
Electrical isolation Yes, in groups of 8
Max. cable length m 30
Digital inputs
Voltage VDC -30 to +30
Low-level (an open digital input is interpreted as VDC -30 to +5
"low")
High level VDC 15 to 30
Input Impedance kΩ 2.8
Current consumption (at 24 V DC) mA 11
Max. voltage in OFF state VDC 5
Current in OFF state mA 0.0 to 1.0 (per channel)
Typical input delay of the digital inputs μs "0" → "1": 50
"1" → "0": 100
Digital outputs (continued-short-circuit-proof)
Voltage VDC 24
Max. load current per digital output ADC 0.5
Output delay (ohmic load)
typical μs "0" → "1": 50
"1" → "0": 150
maximum μs "0" → "1": 100
"1" → "0": 225
Min. output pulse μs 125 (typ.)
(100% amplitude, 0.5 A with resistive load) 350 (max.)
Switching frequency
For resistive load Hz Max. 100
For inductive load Hz Max. 0.5
For lamp load Hz Max. 10
Maximum lamp load W 5
Max. switching frequency kHz 1 (typ.)
(100% amplitude, 50%/50% duty cycle;
with 0.5 A and a resistive load)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 119
Terminal Modules
6SL3055-0AA00-3FAx Unit Value

Voltage drop in ON state VDC 0.75 (max.) for maximum load in all
circuits
Leakage current in OFF state μA max. 10 per channel
Voltage drop, output VDC 0.5
(I/O power supply to the output)
Max. total current of outputs (per group)
up to 60 °C ADC 2
up to 50 °C ADC 3
up to 40 °C ADC 4
Response time The response time of the digital inputs/outputs comprises the
following:
• Response time on the component itself
(approx. 1/2 DRIVE-CLiQ cycle).
• Response transmit time via the DRIVE-CLiQ connection
(approx. 1 DRIVE-CLiQ cycle).
• Evaluation on the Control Unit (see function diagram)
Further information:
SINAMICS S120/S150 List Manual (LH1),
PE/ground connection At the housing with M4/1.8 Nm screw
Weight kg 0.86
Degree of protection IP20
Approbation UL and cULus (http://www.ul.com)
File: E164110, Vol. 2, Sec. 9
Note
In order to guarantee the degree of protection, all of the connectors must be correctly
screwed into place and appropriately locked.

120 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.3.1 Description
The Terminal Module TM31 is a terminal expansion that is snapped onto a EN 60715
standard mounting rail. Terminal Module TM31 can be used to increase the number of
available digital inputs/digital outputs and also the number of analog inputs/analog outputs
within a drive system.
The TM31 contains the following interfaces:
Type Quantity
Digital inputs 8
Analog inputs 2
Analog outputs 2
Relay outputs 2
Temperature sensor input 1

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 121
Terminal Modules
5.3.2.1 Overview
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122 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules


Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 123
Terminal Modules
5.3.2.3 X520 digital inputs
Table 5- 11 X520: Digital inputs

1 DI 0 Voltage: - 3 V to +30 V
2 DI 1 Current drain typical: 10 mA at 24 V DC
3 DI 2 Input delay:
- For "0" to "1": Typ. 50 µs max. 100 µs
4 DI 3 - For "1" to "0": typ. 130 µs, max. 150 µs
5 M1 Electrical isolation:
6 M Reference potential is terminal M1
Low level: -3 V to +5 V
1) DI: digital input; M: electronics ground; M1: ground reference
NOTICE
inputs.)

124 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.3.2.4 X521 analog inputs
Table 5- 12 X521: Analog inputs

1 AI 0+ The analog inputs can be toggled between
2 AI 0- current and voltage input using switches S5.0
and S5.1
3 AI 1+
As voltage input:
4 AI 1- -10 V to +10 V; Ri > 100 kΩ
Resolution: 11 bits + sign
As current input:
-20 mA to +20 mA; Ri = 250 kΩ
5 P10 Auxiliary voltage:
6 M P10 = 10 V
N10 = -10 V
7 N10
Continued-short-circuit-proof
8 M
1) AI: analog inputs; P10/N10: auxiliary voltage; M or GND: ground reference
NOTICE
Permissible current and voltage values
If more than ±35 mA flows through the analog current input, then the component could be
destroyed.
The common mode range must not be violated in order to avoid incorrect analog-digital
conversion results. The following voltages are permissible:
• Input voltage: ±30 V (destruction limit)
• Common mode voltage: ±10 V (increased errors when exceeded)
• Back EMF at the auxiliary voltage outputs: ±15 V
Note
The power supply for the analog inputs can be taken internally or from an external power
supply unit

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 125
Terminal Modules
5.3.2.5 S5 current/voltage changeover switch for analog inputs
Table 5- 13 Current/voltage selector S5
Switch Function
S5.0 Selector voltage (V)/current (I) Al0
S5.1 Selector voltage (V)/current (I) Al1
5.3.2.6 X522 analog outputs/temperature sensor
Table 5- 14 X522: Analog outputs/temperature sensor

1 AO 0V+ You can set the following output signals using parameters:
2 AO 0- Voltage: -10 V to +10 V (max. 3 mA)
3 AO 0C+ Current 1: 4 mA to 20 mA (max. load resistance ≤ 500Ω)
Current 2: -20 mA to +20 mA (max. load resistance ≤ 500 Ω)
4 AO 1V+
Current 3: 0 mA to 20 mA (max. load resistance ≤ 500 Ω)
5 AO 1-
6 AO 1C+
Continued-short-circuit-proof
7 + Temp Temperature sensor KTY84-1C130/PTC
8 - Temp Measuring current via temperature sensor connection: 2 mA

1) AO xV: analog output voltage; AO xC: analog output current
NOTICE
Please note the permissible back EMF
The permissible back EMF at the outputs is ±15 V.
NOTICE
Risk of motor overheating for incorrectly connected KTY temperature sensor
A KTY temperature sensor connected with incorrect polarity cannot detect if the motor
overheats.
• Make sure that you connect the KTY temperature sensor with the correct polarity.

126 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
DANGER
Risk of electric shock!
Only temperature sensors that meet the safety isolation specifications contained in
EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If safe electrical
separation cannot be guaranteed (for linear motors or third-party motors, for example), a
Sensor Module External (SME120 or SME125) or Terminal Module TM120 must be used.
If these instructions are not complied with, there is a risk of electric shock!

Current consumption: max. 0.5 A
+

Max. current via jumper in connector:
M
M Electronics ground 20 A
Note
outputs.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 127
Terminal Modules
5.3.2.8 X530 digital inputs

1 DI 4 Voltage: -3 V to +30 V
2 DI 5 Current drain typical: 10 mA at 24 V DC
3 DI 6 Input delay:
- For "0" to "1": Typ. 50 µs max. 100 µs
4 DI 7 - For "1" to "0": typ. 130 µs, max. 150 µs
5 M2 Electrical isolation:
6 M Reference potential is terminal M2
1) DI: digital input; M: electronics ground; M2: ground reference
NOTICE
inputs.)

128 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.3.2.9 X540 auxiliary voltage for the digital inputs
Table 5- 17 X540: Auxiliary voltage for digital inputs

8 +24 V Voltage: +24 V DC
7 +24 V Max. total load current of +24 V
6 +24 V auxiliary voltage for terminals X540
and X541 combined: 150 mA
5 +24 V
4 +24 V
3 +24 V
2 +24 V
1 +24 V

Note
This voltage supply is only for powering the digital inputs.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 129
Terminal Modules
Table 5- 18 X541: Bidirectional digital inputs/outputs

6 M Auxiliary voltage:
5 DI/DO 11 Voltage: +24 V DC
Max. total load current of +24 V auxiliary voltage of terminals
4 DI/DO 10 X540 and X541 combined: 150 mA
3 DI/DO 9 As input:
2 DI/DO 8 Voltage: -3 V to 30 V
1 +24 V Typical current consumption: 10 mA at 24 V DC
Input delay:
- for "0" to "1": Typ. 50 μs
- For "1" to "0". Typ. 100 μs
As output:
Voltage: 24 V DC
Max. total current of outputs (including currents to the inputs):
100 mA / 1 A (can be parameterized)
Output delay:
- For "0" to "1": Typ. 150 μs at 0.5 A resistive load (500 μs
maximum)
- For "1" to "0": Typically 50 μs at 0.5 A resistive load
1) DI/DO: Bidirectional digital input/output; M: Electronics ground
Note
Note
time.

130 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.3.2.11 X542 relay outputs
Table 5- 19 X542: Relay outputs

1 DO 0.NC Contact type: Two-way contact max. load current: 8 A
2 DO 0.COM Max. switching voltage: 250 VAC, 30 VDC
max. switching power at 250 VAC: 2000 VA (cosϕ = 1)
3 DO 0.NO max. switching power at 250 VAC: 750 VA (cosϕ = 0.4)
4 DO 1.NC max. switching power at 30 VDC: 240 W (resistive load)
5 DO 1.COM Required minimum current: 100 mA
Output delay: ≤ 20 ms 2)
6 DO 1.NO
Overvoltage category: Class II acc. to EN 60664-1
Max. connectable cross-section 2.5 mm2

1) DO: digital output, NO: normally-open contact, NC: normally-closed contact, COM: mid-position contact
2) depending on the parameters assigned and the supply voltage (P24) of the TM31

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 131
Terminal Modules

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132 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules

READY - OFF Electronics power supply is missing or outside the –
permissible tolerance range.
light
Green/ 0.5 Hz Firmware is being downloaded. –
red flashing
light
2 Hz Firmware download is complete. Wait for POWER ON Carry out a POWER
flashing ON
light
orange light Note:
orange

rectified:

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 133
Terminal Modules

134 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.3.6 Installation
Installation
into position.
position.
Removal
mounting rail.
① Mounting slide
② Mounting rail

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 135
Terminal Modules

supports.
1 2

1753311001
NOTICE

136 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.3.8 Connector coding

To ensure that identical connectors are assigned correctly on the TM31, the connecters are
encoded as shown in the following diagram.
&RGHGFRQQHFWRU
Figure 5-12 Example of connector coding at the TM31
The bending radii of the cables must be taken into account (see description of MOTION-
CONNECT).

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 137
Terminal Modules
6SL3055-0AA00-3AAx Unit Value

Voltage VDC 24 DC (20.4 to 28.8)
Current (without DRIVE-CLiQ ADC 0.5
and digital outputs)
Power loss W <10
Response time The response time of the digital inputs/outputs and the
analog inputs/outputs comprise the following:
• Evaluation on the Control Unit (see function diagram).
(LH1),Chapter "Function block diagrams"
Weight kg 1
Note

138 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.4.1 Description
The Terminal Module TM41 is an expansion module that is snapped onto an EN 60715
standard mounting rail.
The encoder interface of the TM41 can be used to emulate an incremental encoder. The
TM41 can also be used to connect analog controls to SINAMICS.
Type Quantity
Digital inputs, floating 4
Analog inputs 1
TTL encoder output 1

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 139
Terminal Modules
5.4.2.1 Overview
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140 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules

5.4.2.3 X514 and X524 Power supply

The X514 interface supplies the X521 interface with current.
The X524 interface provides the electronics power supply.
Table 5- 24 X514/X524: Power supply

+ Power supply Current consumption: max. 0.5 A
+
M
Note
The current drain of X524 increases by the value for the DRIVE-CLiQ node.
The current drain of X514 increases by the value for the digital outputs.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 141
Terminal Modules
5.4.2.4 X520 encoder interface
Table 5- 25 X520: Encoder interface

1 A Incremental signal A
2 R Reference signal R
3 B Incremental signal B
6 A* Inverse incremental signal A
7 R* Inverse reference signal R
8 B* Inverse incremental signal B
9 M Ground
Connector 9-pin SUB-D socket; TTL encoder (RS422)

type:
max. cable length: 100 m
Note
The X520 encoder interface produces signals acc. to RS422 standard.

142 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules

1 DI/DO 0 As input:
2 DI/DO 1 Voltage: -3 V to 30 V DC
3 DI/DO 2
Input delay:
For "0" → "1": typ. 50 µs max. 100 µs
- For "1" → "0": typ. 50 µs, max. 100 µs
As output:
Voltage: 24 V DC
Max. load current per output: 0.5 mA
Max. total current of outputs: 2 A
Continuously short-circuit proof
Output delay:
For "0" → "1": typ. 150 μs at 0.5 A resistive load
(500 μs maximum)
For "1" → "0": Typically 150 μs at 0.5 A resistive load
5 +24 V Voltage: 24 V DC
6 +24 V Max. load current per terminal: 500 mA
7 +24 V
8 +24 V
1) DI/DO: bidirectional digital input/output
Note
This power supply is only for supplying the digital inputs.
Note
Note
time.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 143
Terminal Modules
5.4.2.6 X522 isolated digital inputs

1 DI 0 Voltage: - 3 V to +30 V DC
2 DI 1 Current consumption typical: 6.5 mA at 24 V
3 DI 2 Electrical isolation:
Reference potential is terminal M1
4 DI 3
5 M1 High level: 15 V to 30 V
6 M Low level: -3 V to +5 V
Input delay:
For "0" → "1": typ. 50 µs max. 100 µs
- For "1" → "0": typ. 110 µs, max. 150 µs
1) DI: Digital input; M: Electronics ground; M1: Ground reference
NOTICE
inputs.)

144 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.4.2.7 X523 analog input
Table 5- 28 X523: Analog input

1 AI 0- Voltage: -10 V to +10 V;

2 AI 0+ Ri > 100 kΩ



1) AI: analog input
Note
• Common mode voltage: ±10 V (increased errors when exceeded)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 145
Terminal Modules

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Figure 5-14 Sample connection of TM41

146 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
Table 5- 29 Meaning of the LEDs on the Terminal Module TM41

READY - Off Electronics power supply is missing or outside the –
light
Green/ 0.5 Hz Firmware is being downloaded. –
red flashing
light
2 Hz Firmware download is complete. Wait for POWER ON. Carry out a POWER
flashing ON
light
orange light Note:
orange
Z pulses – Off Zero mark found; wait for zero marker output; OR –
component switched off.
Red Continuous Zero mark not enabled or zero mark search. –
light
Green Continuous Stopped at zero mark. –
light
Flashing Zero mark is output at each virtual revolution. –
light

rectified:

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 147
Terminal Modules

148 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.4.6 Installation
Installation
into position.
position.
Removal
mounting rail.
① Mounting slide
② Mounting rail

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 149
Terminal Modules

supports.
1 2

1753311001
The bending radii of the cables must be taken into account (see description of MOTION-
CONNECT).
NOTICE

150 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
6SL3055-0AA00-3PAx Unit Value

Voltage VDC 24 DC (20.4 to 28.8)
Current (without DRIVE-CLiQ and ADC 0.5
digital outputs)
Power loss W 12
Response time The response time of the digital inputs/outputs and the analog
input comprise the following:
• Evaluation on the Control Unit (see function diagram).
(LH1),Chapter "Function block diagrams"
Weight kg 0.85
Note

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 151
Terminal Modules
5.5 Terminal Module TM54F
5.5.1 Description
The Terminal Module TM54F is a terminal expansion for snapping on to an EN 60715
standard mounting rail. The TM54F has fail-safe digital inputs and outputs for controlling
SINAMICS Safety Integrated functions.
The TM54F connection should be established via the DRIVE-CLiQ directly at a Control Unit.
Only one TM54F can be assigned to each Control Unit.
Additional DRIVE-CLiQ nodes can be operated at the TM54F, such as Sensor Modules and
Terminal Modules (excluding an additional TM54F). Motor Modules and Line Modules should
not be connected to a TM54F.
TM54F features the following interfaces:
Table 5- 31 Interface overview of the TM54F
Type Quantity
Fail-safe digital outputs (F-DO) 4
Fail-safe digital inputs (F-DI) 10
Sensor1) power supplies, dynamization supported 2) 2
Sensor1) power supply, no dynamization 1
Digital inputs to check F_DO for a test stop 4
1) Sensors: Fail-safe devices to issue commands and sense, for example, Emergency Stop
pushbuttons and safety locks, position switches and light arrays/light curtains.
2) Dynamization: The sensor power supply is cycled on and off by the TM54F when the forced
checking procedure is active for the sensors, cable routing, and the evaluation electronics.
The TM54F has 4 fail-safe digital outputs and 10 fail-safe digital inputs. A fail-safe digital
output consists of a 24 V DC switching output, a ground switching output, and a digital input
for checking the switching state. A fail-safe digital input comprises two digital inputs.
Note
The rated values of the F-DO meet the requirements of EN 61131-2 for digital DC outputs
with 0.5 A rated current.
The operating ranges of the F-DI meet the requirements of EN 61131-2 for Type 1 digital
inputs.
Note
For cable lengths > 30 m, shielded cables must be used for the F-DI.

152 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.5.2.1 Overview
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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 153
Terminal Modules


154 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
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5.5.2.3 X514 power supply for digital outputs and sensors
Table 5- 33 X514: Power supply

+ Power supply Current consumption: max. 4 A 1)
+
M1 Electronics ground Max. current via jumper in connector:

20 A
M
M1 Electronics ground

1) including the current consumption for the digital outputs and the sensor supply.
Note
The two "+" or "M1" terminals are jumpered in the connector. This ensures that the supply
5.5.2.4 X520 sensor power supply
Table 5- 34 X520: Sensor power supply

1 L3 Voltage: +24 V DC
max. total load current: 500 mA,

2 M1

Without forced dormant error detection

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 155
Terminal Modules
5.5.2.5 X521 fail-safe digital inputs + power supply with forced dormant error detection
Table 5- 35 X521: Fail-safe digital inputs

1 L1+ Switched voltage: +24 V DC
max. total load current: 500 mA
(voltage is switched for a test stop)
2 DI 0 F-DI 0 Voltage: -3 V to +30 V DC
3 DI 1+ Current consumption typical: 3.2 mA at 24 V
4 DI 2 F-DI 1 Electrical isolation:
Reference potential, see terminal 6, 7, 8
5 DI 3+
All digital inputs are isolated.
Input delay: 2)
For "0" → "1": 30 µs (100 Hz)
For "1" → "0": 60 μs (100 Hz)
6 DI 1- F-DI 0 Reference potential for DI 1+
8 M1 Reference potential for DI 0, DI 2, L1+
An F-DI comprises a digital input and a 2nd digital input where, in addition, the cathode of the optocoupler is fed-out.
F-DI 0 = terminals 2, 3 and 6
1) DI: digital input, F-DI: fail-safe digital input

2) Pure hardware delay
NOTICE
Execution of a test stop
The test stop of the F-DI 0 to F-DI 4 can only be performed if the F-DI is supplied from L1+.
NOTICE
For the digital inputs DIx+ to function, the reference potential must be connected to input
DIx- in each case.
2. a jumper between DIx and terminal M1.

156 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.5.2.6 X522 fail-safe digital inputs



Reference potential, see terminals 7, 8, 9, 10

4 DI 7+

5 DI 8 F-DI 4

6 DI 9+ High level: 15 V to 30 V


Input delay: 2)

For "0" → "1": 30 µs (100 Hz)

For "1" → "0": 60 μs (100 Hz)



10 M1 Reference potential for DI 4, DI 6 and DI 8
1) DI: Digital input, F-DI: Fail-safe digital input

NOTICE
NOTICE
DIx- in each case.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 157
Terminal Modules
5.5.2.7 X523 fail-safe digital output
Table 5- 37 X523: Fail-safe digital output

1 DI 20 Voltage: -3 V to +30 V DC
Current consumption typical: 3.2 mA at 24 V

Electrical isolation: Reference potential is terminal M1.

The digital input is electrically isolated.


Input delay: 2)
For "0" → "1": 30 µs (100 Hz)
F-DO 0 For "1" → "0": 60 μs (100 Hz)
2 DO 0+ 0.5 A (reference potential is terminal M1)
3 DO 0- 0.5 A (reference potential is terminal L1+, L2+ or L3+)
Output delay: 2)
For "0" → "1": 300 μs
For "1" → "0": 350 µs
Current consumption In total all DOs: 2 A
Max. leakage current: < 0.5 mA
An F-DO comprises two digital outputs and a digital input for the feedback signal
F-DO 0 = terminals 1, 2 and 3
1) DI: digital input; DO: digital output F-DO: fail-safe digital output

158 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
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+

20 A
M

Note
The current consumption increases by the value for the DRIVE-CLiQ node.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 159
Terminal Modules





Input delay: 2)
For "0" → "1": 30 µs (100 Hz)
F-DO 1 For "1" → "0": 60 μs (100 Hz)
Output delay: 2)
For "0" → "1": 300 μs
For "1" → "0": 350 µs
1) DI: Digital input; DO: Digital output F-DO: Fail-safe digital output

160 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.5.2.10 X531 fail-safe digital inputs + power supply with forced dormant error detection

1 L2+ Switched voltage: +24 V DC
Max. total load current: 500 mA
(voltage is switched for a test stop)
Reference potential, see terminal 6, 7, 8
5 DI 13+
Input delay: 2)
- For "0" → "1": 30 µs (100 Hz)
- For "1" → "0": 60 μs (100 Hz)
6 DI 11- F-DI 5 Reference potential to DI 11+
7 DI 13- F-DI 6 Reference potential to DI 13+
8 M1 Reference potential to DI 10, DI 12, L2+

NOTICE
NOTICE
DIx- in each case.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 161
Terminal Modules
5.5.2.11 X532 fail-safe digital inputs



Reference potential, see terminals 7, 8, 9, 10

4 DI 17+

5 DI 18 F-DI 9

6 DI 19+ High level: 15 V to 30 V


Input delay: 2)

For "0" → "1": 30 µs (100 Hz)

For "1" → "0": 60 μs (100 Hz)



10 M1 Reference potential for DI 14, DI 16 and DI 18

NOTICE
NOTICE
DIx- in each case.

162 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules





Input delay: 2)
For "0" → "1": 30 µs (100 Hz)
F-DO 2 For "1" → "0": 60 μs (100 Hz)
Output delay: 2)
For "0" → "1": 300 μs
For "1" → "0": 350 µs

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 163
Terminal Modules





Input delay: 2)
For "0" → "1": 30 µs (100 Hz)
F-DO 3 For "1" → "0": 60 μs (100 Hz)
Output delay: 2)
For "0" → "1": 300 μs
For "1" → "0": 350 µs

164 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules

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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 165
Terminal Modules
Table 5- 44 Meaning of the LEDs on the Terminal Module TM54F

light
light Note: acknowledge
The LED is activated irrespective of whether the fault
Green/red 0.5 Hz flashing Firmware is being downloaded. –
light
2 Hz flashing Firmware download is complete. Wait for POWER ON Carry out a
light POWER ON
Green/orange Flashing light Component recognition via LED is activated (p0154). –
or Note:
Red/orange Both options depend on the LED status when
component recognition is activated via p0154 = 1.
L1+, L2+, – ON The controllable sensor power supply is functioning –
fault-free.
Red Continuous There is a fault in the controllable sensor power supply. –
light
L3+ – ON Sensor power supply is functioning fault-free.
Red Continuous There is a fault in the sensor power supply.
light

166 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules

Fail-safe inputs / double inputs
F_DI z LED LED –
(input x, x x+1 NC contact / NC contact 1): (z = 0..9, x = 0, 2, ..18)
(x+1)+,
(x+1)-) – Red Continuous Different signal states at input x and x+1
light
– – – No signal at input x and no signal at input x+1
NC contact / NO contact1): (z = 0..9, x = 0, 2, ..18)
– Red Continuous Same signal states at input x and x+1
light
– – – No signal at input x and no signal at input x+1
LED LED
x x+1 NC contact / NC contact1): (z = 0..9, x = 0, 2, ..18)
Green Green Continuous One signal at input x and one signal at input x+1
light
NC contact / NO contact1): (z = 0..9, x = 0, 2, ..18)
Green Green Continuous One signal at input x and no signal at input x+1 –
light
1)Inputs x+1 (DI 1+, 3+, .. 19+) can be set individually via parameter p10040 (TM54F).
p10040 (TM54F) = 0: Input x+1 is an NC contact.
p10040 (TM54F) = 1: Input x+1 is NO contact.
Factory setting: p10040 (TM54F) = 0 for all inputs x+1.
Single digital inputs, not fail-safe
DI x – Off No signal at digital input x (x = 20..23) –
Green Continuous Signal at digital input x –
light
Fail-safe digital outputs with associated readback channel
F_DO y Green Continuous Output y (y=0 .. 3) carries a signal –
(0+..3+, light
0-..3-)
Readback input DI 2y for output F_DO y (y = 0..3) at test stop.
The status of the LEDs also depends on the type of external circuit.
DI 2y – Off One of the two output lines y+ or y- or both lines of –
output y carry a signal
Green Continuous Both output lines y+ and y- carry no signal –
light

rectified:

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 167
Terminal Modules
Figure 5-20 Dimension drawing of Terminal Module TM54F, all data in mm and (inches)

168 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.5.6 Installation
Installation
into position.
position.
Removal
mounting rail.
① Mounting slide
② Mounting rail

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 169
Terminal Modules

It is always advisable to shield the digital input and output wiring.
supports.
1 2

1753311001
NOTICE

170 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
6SL3055-0AA00-3BAx Unit Value

Current requirement X524 (at 24 V DC) mA 160
without DRIVE-CLiQ supply
Current requirement X514 (at 24 V DC) mA 38
without digital outputs and sensor power supply
Sensor power supply with and without forced dormant error detection (L1+, L2+, L3+)
Voltage V 24
Max. load current per output A 0.5
Cable length for the 24 V supply: m < 30
The surge protection device "Weidmüller Item No. MCZ
OVP TAZ DIODE 24 VDC" must be used for longer
cable lengths.
Fail-safe digital inputs (F-DI) and standard digital inputs
Voltage V 0 to 30
Low level V -3 to +5
(an open digital input is interpreted as "low")
High level V 15 to 30
Current consumption (at 24 V DC) mA >2
Input delay 1)
- For "0" to "1" μs Approx. 30 (100 Hz)
- For "1" to "0" μs Approx. 60 (100 Hz)
Fail-safe digital outputs (F-DO), continuous short-circuit proof
Voltage V 24
Max. load current per digital output A 0.5
Output delay 1)
- For "0" to "1" μs 300
- For "1" to "0" μs 350
Power loss W 4.5 at 24 V
PE/ground connection On enclosure with
M4 screw
Weight kg approx. 0.9

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 171
Terminal Modules
5.6.1 Description
The Terminal Module TM120 is a DRIVE-CLiQ component for safe electrically isolated
temperature evaluation. It can be used for 1FN, 1FW6, and third-party motors in which the
temperature sensors cannot be installed with safe electrical separation. The TM120 is
installed in the control cabinet and can be snapped on to a DIN rail (EN 60715).
When a TM120 is being used, temperature evaluation and encoder evaluation functions are
separated off from one another. The TM120 can detect the motor temperature via 4
channels with different temperature sensors. Encoder evaluation functions are performed via
Sensor Modules (e.g. SMCxx, SMExx). This means that, when connected to a Sensor
Module SMCxx, the TM120 represents a control cabinet alternative to the SME120/SME125.
Table 5- 46 Overview of the TM120 interfaces
Type Quantity
Temperature sensor inputs 4

172 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.6.2.1 Overview
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Figure 5-23 Interface overview TM120

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 173
Terminal Modules

Connector RJ34plus socket
type
Note
The maximum DRIVE-CLiQ cable length is 100 m.

174 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.6.2.3 X521 temperature sensor input
Table 5- 48 X521: Temperature sensor input
Terminal Function Technical data

1 - Temp Temperature sensor connection KTY84-1C130/PTC/
2 + Temp bimetallic switch with NC contact
In linear motor applications, connect the KTY84-1C130
motor temperature sensor here
In linear motor applications, connect the PTC triple
element 1 or bimetallic switch here
element 2 here
element 3 here
Max. connectable cross-section: 6 mm2
Measuring current via temperature sensor connection: 2 mA
NOTICE
Measured value deviations by using non-specified temperature sensors
If sensors other than those specified are connected, this may result in incorrect measured
values.
• Only use temperature sensors that have been specified for operation with a TM120
Terminal Module.
NOTICE
Incorrect measurement results when jumpering the temperature sensor connections
It is not permissible that the "+ Temp" and "- Temp" signals are interconnected with one
another!
• When using several temperature sensors, separately connect the individual sensors to
"+ Temp" and "- Temp".
The table below shows the preferable assignment of the connecting terminal for the
temperature sensor input:

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 175
Terminal Modules
Table 5- 49 Preferable assignment, X521 temperature sensor input
Signal name Meaning

Terminal 1FW6 1FN3 1FN1 Segment motor
(2x1FN3) 4 segments
1 KTY N KTY N KTY N 1 PTC 120°C KTY, negative pole
2 KTY P KTY P KTY P 1 PTC 120°C KTY, positive pole
3 PTC 130°C PTC 120°C Bimetallic switch 2_PTC 120°C PTC triple element 1 or
with NC contact bimetallic switch with NC
4 PTC 130°C PTC 120°C Bimetallic switch 2_PTC 120°C contact
with NC contact
5 PTC 150 °C (2_KTY_N) 3_PTC 120°C PTC triple element 2
6 PTC 150 °C (2_KTY_P) 3_PTC 120°C
7 (2 PTC 120°C) 4 PTC 120°C PTC triple element 3
8 (2 PTC 120°C) 4 PTC 120°C
The interconnection given is a suggestion (software default setting). Which temperature

sensor is connected to which input can be freely configured.
NOTICE
overheats.
Note
A 6FX7008-1BCx1 power cable is recommended for connecting the KTY temperature
sensors.
Note
The maximum length of the temperature sensor cable is 100 m. The cables must be
shielded.

176 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules

+ Electronics power supply Current consumption (max./typ.): 0.5 A /
+
0.1 A
M
The maximum cable length that can be connected is 10 m.
Note

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 177
Terminal Modules
5.6.3 Connection examples

Each TM120 is directly connected to an encoder evaluation unit (SMCxx or SMExx) by
looping the corresponding DRIVE-CLiQ channel via the TM120. This ensures that encoders
are automatically assigned to the temperature signals and, consequently, to the correct axis.
The assignment can also be performed manually.

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7HPS

7HPS

7HPS

7HPS

7HPS

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Figure 5-24 Connection example of TM120

178 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
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Figure 5-25 Connection example of TM120 with Motor Module and SMC20 (encoder evaluation)

- Off Electronics power supply is missing or outside permissible Check power supply
tolerance range.
Green Continuous The component is ready for operation and cyclic DRIVE-CLiQ -
light communication is taking place.
Orange Continuous DRIVE-CLiQ communication is being established. -
light
READY
Red Continuous At least one fault is present in this component. Note: Remedy and
light The LED is activated regardless of whether the corresponding acknowledge fault
messages have been reconfigured.
Green/ Flashing Firmware is being downloaded. -
Red light
0.5 Hz
light ON
2 Hz
Green/ Flashing Detection of the components via LED is activated (p0154). -
orange light Note:
or 2 Hz Both options depend on the LED status when module
red/ recognition is activated via p0154 = 1.
orange

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 179
Terminal Modules

rectified:


180 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.6.6 Installation
Installation
into position.
position.
Removal
mounting rail.
① Mounting slide
② Mounting rail
Figure 5-27 Removal of a TM120 from a DIN rail

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 181
Terminal Modules

supports.

1753311001
Figure 5-28 Shield support and protective conductor connection of the TM120
NOTICE

182 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
6SL3055-0AA00-3KAx Unit Value

Voltage VDC 24 V DC (20.4 – 28.8)
Current (without DRIVE-CLiQ) ADC 0.20/0.1 (typ.)
Power loss W 2.4 (typ.)
PE/ground connection At the housing with M4 / 1.8 Nm screw
Weight kg 0,41
Note
Ensure the required degree of protection
In order to guarantee the degree of protection, all of the plug connectors must be correctly

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 183
Terminal Modules
5.7.1 Description
The terminal module TM150 is a DRIVE-CLiQ component for temperature evaluation. The
temperature is measured in a temperature range from -99 °C to +250 °C for the following
temperature sensors:
● PT100 (with monitoring for wire breakage and short-circuit)
● PT1000 (with monitoring for wire breakage and short-circuit)
● KTY84 (with monitoring for wire breakage and short-circuit)
● PTC (with short-circuit monitoring)
● Bimetallic NC contact (without monitoring)
For the temperature sensor inputs, for each terminal block the evaluation can be
parameterized for 1x2-wire,
2x2-wire, 3-wire or 4-wire. There is no galvanic isolation in the TM150.
The TM150 is mounted in the control cabinet and can be snapped on to a standard mounting
rail (EN 60715).
Table 5- 53 Overview of the TM150 interfaces
Type Quantity
Temperature sensor inputs 6/12
Electronics power supply 1

184 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.7.2.1 Overview
;
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Figure 5-29 Interface overview of Terminal Module TM150

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 185
Terminal Modules

A + (24 V) Power supply, max. 450 mA
type
Blanking covers (50 pcs) order number: 6SL3066-4CA00-0AA0
Note

Current consumption (max./typ.): 0.5 A /
+

0.1 A
M
Note

186 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.7.2.4 X531-X536 temperature sensor inputs
Table 5- 56 X531-X536: Temperature sensor inputs
Terminal Function Function Technical data

1x2- / 2x2-wire 3 and 4-wire
1 + Temp + Temperature sensor connection for sensors with
(channel x) (channel x) 1x2 wires
Connection of the 2nd measurement cable for
sensors with 4-wires
2 - Temp - Temperature sensor connection for sensors with
(channel x) (channel x) 1x2 wires
Connection of the 1st measurement cable for
sensors with 3 and 4-wires.
3 + Temp + Ic Temperature sensor connection for sensors with
(channel y) (constant current, positive 2x2, 3 and 4-wires
channel x)
4 - Temp - Ic
(channel y) (constant current,
negative
channel x)
Type: Spring-loaded terminal 3_1 (see Appendix A)
measuring current via temperature sensor connection: approx. 0.83 mA
When connecting temperature sensors with 3 wires, a jumper must be inserted between
X53x.2 and X53x.4.
Table 5- 57 Channel assignment
Terminal Channel number [x] Channel number [y]

for 1x2, 3 and 4-wires for 2x2 wires
X531 0 6
X532 1 7
X533 2 8
X534 3 9
X535 4 10
X536 5 11
NOTICE
overheats.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 187
Terminal Modules
NOTICE
Incorrect measurement results when jumpering the temperature sensor connections
another!
• When using several temperature sensors, separately connect the individual sensors to
"+ Temp" and "- Temp".
NOTICE
Cable length and cross-section
Cable length and cross-section might influence the temperature measurement
(10 Ω cable resistance for a PT100, can falsify the measurement result by 10 %).
For cable lengths > 100 m, cables with a cross-section of ≥ 1 mm2 must be used.
The maximum cable length is 300 m.
NOTICE
Temperature signal disturbances and failure of components by unshielded or incorrectly
installed cables
Temperature sensors must always be connected up using shielded cables. The cable
shield must be connected to ground potential at both ends over a large surface area.
Temperature sensor cables that are routed together with the motor cable must be twisted in
pairs and shielded separately.
Otherwise, it can be expected that interference will be coupled into the signal processing
electronics from the power side. This can result in significant disturbances (fault messages)
up to failure of individual components (destruction) of the devices.

188 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
[
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37 [
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37
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Figure 5-30 Connecting a PT100/PT1000 with 2x2, 3 and 4-wires to the temperature sensor inputs
X53x of Terminal Module TM150

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 189
Terminal Modules

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Figure 5-31 Connection example for a Terminal Module TM150

190 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.7.4.1 Terminal Module TM150

- Off Electronics power supply is missing or outside the permissible Check power supply
tolerance range.
Green Continuous The component is ready for operation and cyclic DRIVE-CLiQ -
light communication is taking place.
Orange Continuous DRIVE-CLiQ communication is being established. -
light
READY
Red Continuous At least one fault is present in this component. Note: Remedy and
light The LED is activated regardless of whether the corresponding acknowledge fault
messages have been reconfigured.
Green/ 0.5 Hz Firmware is being downloaded. -
Red flashing
light
2 Hz Firmware has been downloaded. Carry out a POWER
flashing Wait for POWER ON. ON
light
Green/ 2 Hz Detection of the components via LED is activated (p0154). -
orange flashing Note:
or light Both options depend on the LED status when module
red/ recognition is activated via p0154 = 1.
orange

rectified:

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 191
Terminal Modules

192 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
5.7.6 Installation
Installation
into position.
position.
Removal
mounting rail.
① Mounting slide
② Mounting rail
Figure 5-33 Removing a TM150 from a mounting rail

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 193
Terminal Modules

supports.

1753311001
Figure 5-34 Shield support and protective conductor connection of the TM150
NOTICE

194 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Terminal Modules
6SL3055-0AA00-3LA0 Unit Value

Voltage VDC 24 V DC (20.4 – 28.8)
Current (without DRIVE-CLiQ) ADC 0.07
Power loss W 1.6
Weight kg 0,4
Note

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 195
Terminal Modules

196 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Hub Modules 6
6.1 Safety instructions for Hub Modules
Note
When handling/using a Hub Module, you must also observe the safety instructions in
Chapter 1.
NOTICE
Note
Note

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 197
Hub Modules
6.2 DRIVE-CLiQ Hub Module DMC20
6.2.1 Description
The DRIVE-CLiQ DMC20 Hub Module is used to implement star-shaped distribution of a
DRIVE-CLiQ line. With the DMC20, an axis grouping can be expanded with 5 DRIVE-CLiQ
sockets for additional subgroups.
The component is especially suitable for applications which require DRIVE-CLiQ nodes to be
removed in groups, without interrupting the DRIVE-CLiQ line and, therefore, the data
exchange process.
WARNING
below the Hub Module.

198 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Hub Modules
6.2.2.1 Overview
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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 199
Hub Modules
6.2.2.2 X500 - X505 DRIVE-CLiQ interfaces
Table 6- 1 X500-X505: DRIVE-CLiQ interfaces

type
Blanking covers (50 x) Order number: 6SL3066-4CA00-0AA0
Note
Only MOTION-CONNECT DRIVE-CLiQ cables may be used to establish connections.
The maximum length of MOTION-CONNECT 500 is 100 m and for MOTION-CONNECT
800PLUS cables, 75 m.

200 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Hub Modules

+

20 A
M

Note
The current consumption increases by the value for the DRIVE-CLiQ participants.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 201
Hub Modules
Table 6- 3 Meaning of the LED on the DRIVE-CLiQ Hub Module DMC20

light
Green/red 0.5 Hz Firmware is being downloaded. –
flashing
light
flashing ON
light
orange light Note:
orange

rectified:

202 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Hub Modules

Figure 6-2 Dimension drawing of the DRIVE-CLiQ Hub Module DMC20, all data in mm and (inches)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 203
Hub Modules
6.2.5 Installation
Installation
into position.
position.
Removal
mounting rail.
① Mounting slide
② Mounting rail

204 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Hub Modules

supports.
1 2

1753311001
NOTICE
Table 6- 4 Technical data of the DMC20

Voltage VDC 24 V DC (20.4 – 28.8)
Current (without DRIVE-CLiQ node) ADC 0,15
Weight kg 0,8

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 205
Hub Modules
6.3 DRIVE-CLiQ Hub Module External DME20
6.3.1 Description
The DRIVE-CLiQ Hub Module External DME20 is used to implement star-shaped distribution
of a DRIVE-CLiQ line. With the DME20, an axis grouping can be expanded with 5 DRIVE-
CLiQ sockets for additional subgroups.
The component has degree of protection IP67 and is especially suitable for applications
which require DRIVE-CLiQ nodes to be removed in groups, without interrupting the DRIVE-
CLiQ line and therefore the data exchange.
NOTICE
Ensure the required degree of protection
In order to guarantee degree of protection IP67, all of the plug connectors must be correctly

206 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Hub Modules
6.3.2.1 Overview
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Figure 6-5 Interface overview of the DME20

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 207
Hub Modules
Table 6- 5 X500-X505: DRIVE-CLiQ interfaces

type
Note
Only MOTION-CONNECT DRIVE-CLiQ cables may be used to establish connections.
The maximum length of MOTION-CONNECT 500 is 100 m and for MOTION-CONNECT
800PLUS cables, 75 m.

208 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Hub Modules

1 Electronics power supply The connection voltage of 20.4 V – 28.8
2 Electronics power supply V refers to the (terminal) voltage at the

DME20. This must be taken into account

3 Electronics ground when selecting the cable cross-section
4 Electronics ground and supply cable lengths.

5 not connected Pins 1 and 2: jumpered internally
Pins 3 and 4: jumpered internally
5-pin socket,
max. connectable cross-section: 4 x 0.75 mm2
Note
The maximum cable length for the P24 supply of the DME20 is 100 m.
In case no UL-compliant design is required, is the use of the following cables and connectors
from Siemens is recommended:
Pre-assembled cables
Connecting cable for power supply with M12 plug and M12 socket,
A-coded, 4-pin,
order number: 6XV1801-5D..
Cables to be assembled by the user
Cable Connector
24 V DC cable, M12 plug connector,
2-wire, 2 x 0.75 mm2, 4-pin, A-coded,
order number: 6XV1812-8A order number: 6GK1907-0DC10-6AA3
Table 6- 7 Cable length P24 supply cable
connected 1 2 3 4 5
loads 1)
Cross-section
0.34 mm² 75 m 45 m 30 m 25 m 20 m
2 x 0.34 mm² 100 m 90 m 65 m 50 m 40 m
0.75 mm² 100 m 100 m 75 m 60 m 50 m
2 x 0.75 mm² 100 m 100 m 100 m 100 m 100 m
Ta = 55 °C
100 m DRIVE-CLiQ
1) Connected motors with DRIVE-CLiQ encoder, DRIVE CLiQ mounted encoder SME

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 209
Hub Modules
Figure 6-6 Dimension drawing of the DRIVE-CLiQ Hub Module External DME20, all data in mm and
(inches)

210 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Hub Modules
6.3.4 Installation

0
① Contact surface
Figure 6-7 Mounting dimensions DME20
Installation
1. Transfer the drilling pattern to the contact surface - the contact surfaces must be bare
unpainted metal.
2. Holes Ø5.3 or threads M5
3. Tighten with a tightening torque of 6.0 Nm.
Table 6- 8 Technical data of the DME20
6SL3055-0AA00-6ABx Unit Value

Voltage VDC 24 V DC (20.4 – 28.8)
Current (without DRIVE-CLiQ node) ADC 0,15
PE/ground connection Fastened to housing M5 / 6 Nm
Weight kg 0,8

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 211
Hub Modules
6.3.6 Specifications for use with UL approval
Pre-assembled cables
Sensor/actuator cable, 5-pin, variable cable,
free cable end at straight socket M12-SPEEDCON,
cable length: 2, 5, 10, 15 m
SAC-5P-xxx-186/FS SCO
Up to 100 m on request
Phoenix Contact
Cables to be assembled by the user
Cable Connector
Cable coil, black PUR/PVC, 5-pin Sensor/actuator connector, socket, straight, 5-pin,
Conductor colors: M12, A-coded
brown/white/blue/black/gray Screw connection, metal knurl,
Cable length: 100 m cable gland Pg9
SAC-5P-100.0-186/0.75 SACC-M12FS-5CON-PG9-M
Order number: 1535590 Order number: 1681486
Phoenix Contact
Power supply
The DME20 must be connected to a 24 V power supply with voltage limitation.
● SITOP 6EP1x.. or 6ES7307..
● SINAMICS Control Supply Module 6SL3100-1DE22-0Axx
Pin assignment of the cable
Table 6- 9 Connection to X524 electronics power supply

1 (brown) 1) Electronics power supply The connection voltage of 20.4 V – 28.8 V refers to

2 (white) 1) Electronics power supply the (terminal) voltage at the DME20. This must be
taken into account when selecting the cable cross-
3 (black) 1) Electronics ground section and supply cable lengths.

4 (blue) 1) Electronics ground Pins 1 and 2: jumpered internally
5 (gray) 1) Not connected internally Pins 3 and 4: jumpered internally
1) The colors stated refer to the cable specified above

212 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Voltage Sensing Module VSM10 7
7.1 Description
The Voltage Sensing Module VSM10 is a voltage sensing module that is used to sense the
actual value of a voltage. For example, it can be used to sense the three-phase line supply
voltage, which is then provided to the closed-loop control. The phase differential voltage can
be measured, either grounded (in the delivery state) or isolated.
The Voltage Sensing Module can be used for the following line types:
● Up to 600 V 3-ph. AC for all line types
● Up to 690 V 3-ph. AC for networks with grounded start point and IT networks
A 100 V 3-ph. AC input is available for transducer transformers. It is not permissible to use
both voltage connections simultaneously!
For booksize units, these components can be optionally used to increase the degree of
ruggedness against irregularities in the line supply.
A VSM is already integrated for Active Interface Modules Chassis and Smart Line Modules
Chassis.
In addition to the voltage sensing, a temperature sensor can be connector to the VSM10 to
thermally monitor the line reactor. Further, the functionality of the line filter can checked
using two analog inputs. All data recorded are transferred to the higher-level system via
DRIVE-CLiQ.
The Voltage Sensing Module achieves radio interference category C2 with limit classes A1
for interference voltage and A for emitted interference.
Table 7- 1 Interface overview of the VSM10
Type Quantity
Analog inputs 2
Voltage connection (690 V) 1 (3-phase)
Voltage connection (100 V) 1 (3-phase)
Temperature senor input (KTY/PTC) 1
Neutral point grounding 1
DRIVE-CLiQ interface 1

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 213
Voltage Sensing Module VSM10
7.2 Safety instructions for the Voltage Sensing Module (VSM10)
Note
When handling/using a Voltage Sensing Module, you must also observe the safety
WARNING
below the Voltage Sensing Module.
NOTICE
Destruction of the Voltage Sensing Module as a result of voltage measurements incorrectly
carried out
If the voltage measurement is incorrectly carried out, the Voltage Sensing Module can be
destroyed as a result of the high voltage stress across the insulating clearance.
• When using long motor cables, it is not permissible that the output voltage of the Motor
Module is directly measured at the motor.
NOTICE
Destruction of the Voltage Sensing Module as a result of a terminal assignment that is not
permissible
The VSM10 has two terminal strips to sense the three-phase line supply voltage (X521 and
X522). The proof voltage of terminal X521 is a maximum of 100 V (phase-to-phase) and is
used for voltage sensing via a potential transformer. The maximum voltage of up to 690 V
(phase-to-phase) to be sensed, can be directly connected to terminal X522. Only one of the
two terminals X521 and X522 may be used at one time. Nothing may be connected to the
unused terminal.
NOTICE

214 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Note
Note

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 215
7.3 Interface description
7.3.1 Overview
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216 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
01P
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Figure 7-2 X530 interface at the VSM10 (view from below)
7.3.2 X500 DRIVE-CLiQ interface
Table 7- 2 X500: DRIVE-CLiQ interface

Connector RJ45plus socket
type
The blanking cover for the DRIVE-CLiQ port is included in the scope of delivery.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 217
7.3.3 X520 analog inputs/temperature sensor
Table 7- 3 X520: Analog inputs/temperature sensor

1 AI 0- 2 analog differential inputs
2 AI 0+ Voltage: -10 V to +10 V; Ri > 100 kΩ
3 AI 1- Resolution: 12 bits + sign
4 AI 1+
5 + Temp Temperature sensor KTY84-1C130/PTC
6 - Temp Measuring current via temperature sensor
connection: 2 mA
Note
• Common mode voltage: ±10 V with respect to ground potential (increased errors when
exceeded)
NOTICE
overheats.
Note
In order to minimize noise emission, shielded cables should be used.
Note
The maximum cable length for a shielded cable applied on both sides to the temperature
sensor and to the analog inputs is 30 m.

218 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
DANGER
EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp".
7.3.4 X521 three-phase voltage sensing up to 100 V 3-ph. AC
Table 7- 4 X521: Voltage sensing 100 V

1 Phase voltage U Connection to the voltage sensing for

2 Phase voltage V medium-voltage networks via a safe

electrically isolated transformer

3 Phase voltage W
Resistance to neutral point: ∼500 kΩ

Insulation resistance, neutral point - ground

when the jumper is not inserted: >10 MΩ
NOTICE
Use only one of the terminals X521 or X522!
Only one of the two terminals X521 and X522 may be used at one time. Nothing may be
connected to the unused terminal.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 219
7.3.5 X522 three-phase voltage sensing up to 690 V 3-ph. AC
Table 7- 5 X522: Voltage sensing 690 V

1 Phase voltage U Directly connected to sense the line supply

2 Phase voltage V voltage

3 Phase voltage W Resistance to neutral point: ∼3500 kΩ

Insulation resistance, neutral point - ground

when the jumper is not inserted: >10 MΩ
Max. connectable cross-section: 6 mm²
NOTICE
Use only one of the terminals X521 or X522!
Only one of the two terminals X521 and X522 may be used at one time. Nothing may be
connected to the unused terminal.
NOTICE
Cable connection sequence
The line phases must be connected to the VSM10 with the same sequence as that of the
Line Module. If this is not observed, when the Line Module is enabled, overcurrents can
occur.
NOTICE
Line voltage tap
If the configuration has a line filter, then the phase voltages for the VSM (X522) must be
taken from in front of the line filter. If the configuration does not have a line filter, then X522
must be connected to the line side of the line reactor (voltages are taken from in front of the
line reactor).

220 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
7.3.6 X524 electronics power supply

+
M
Note

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 221
7.3.7 X530 neutral point grounding
Table 7- 7 X530: Neutral point grounding

1 Neutral point of the voltage Jumper inserted: Grounded
sensing measurement
2 Ground potential Jumper not inserted: isolated
measurement
Max. connectable cross-section: 10 mm²

The Voltage Sensing Module is supplied with inserted jumper. When delivered, the neutral
point is connected to the protective conductor via the connector jumper. A current flows to
PE as a result of the voltage to be measured. This connection is removed by removing the
connector jumper. The measurement is then electrically isolated.
/ N N
; / N /
/
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Figure 7-3 Internal circuit of the Voltage Sensing Module VSM10

222 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
7.4 Connection example
7.4 Connection example

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Figure 7-4 Connection example for the VSM10 to measure the line voltage
1) It is only possible to omit the fuses if the cables to the Voltage Sensing Module are routed according to EN 60439-1 so that no short circuit
or ground fault can be expected under normal operating conditions (short-circuit-proof installation).
2) The line supply voltage is tapped as an actual value for the Voltage Sensing Module VSM10 in accordance with the system design; for
example, see the table.
3) Use only one of the terminals X521 or X522!

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 223
7.5 Meaning of the LED
Table 7- 8 Suggestions for terminals and cable lugs which can be used to connect a VSM10 to the line
Conductor cross-section Connection via for components

Up to 6 mm2 Direct connection possible Smart Line Modules 5 kW and 10 kW
6 mm2 to 16 mm2 ST16-TWIN terminal blocks, Active Line Modules 16 kW
if required with a reducing jumper and ST4-TWIN Smart Line Modules 16 kW
or ST2.5-TWIN Active Interface Module 16 kW
(Phoenix Contact company)
16 mm2 to 50 mm2 AGK10 UKH tap-off terminals with UKH terminals Active Line Modules 36 kW and 55 kW
(Phoenix Contact company) Smart Line Modules 36 kW and 55 kW
Active Interface Module 36 kW and 55 kW
> 50 mm2 Ring cable lug DIN 46234-8-2.5 Components with M8 connection bolts
Intermediate high-current connector, Active Line Modules 55 kW, 80 kW, and
type UHV (Phoenix Contact) and ring cable lug 120 kW
DIN 46234-8-2.5 Active Interface Module 80 kW and 120 kW
7.5 Meaning of the LED
Table 7- 9 Meaning of the LED on the Voltage Sensing Module VSM10

READY - OFF Electronics power supply is missing or outside the –
light
flashing
light
flashing ON
light
orange light Note:
orange

224 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
7.6 Dimension drawing

rectified:
7.6 Dimension drawing

Figure 7-5 Dimension drawing of the Voltage Sensing Module VSM10, all data in mm and (inches)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 225
7.7 Installation
7.7 Installation
Installation
into position.
position.
Removal
mounting rail.
① Mounting slide
② Mounting rail

226 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
7.8 Protective conductor connection and shield support
7.8 Protective conductor connection and shield support

The following shield connection clamps can be used on the bottom part of the component
housing for shield connection of the analog inputs:
Shield connection clamp Order number

Phoenix Contact SK8 3025163
Weidmüller KLBÜ CO1 1753311001
The following pictures show the shield contacts with a shield connection clamp from
Weidmüller.
1 2

1753311001
Figure 7-7 Shield support and protective conductor connection at the VSM10
NOTICE

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 227
7.9 Operation on an isolated-neutral system (IT system)
7.9 Operation on an isolated-neutral system (IT system)

When using a Voltage Sensing Module on an insulated line supply (IT supply system),
remove the connector jumper in terminal X530 at the lower side of the component.
Use two screwdrivers or a suitable tool in order to relieve the holding springs in the terminal
and then withdraw the connector jumper.
Terminal X530 with connector jumper Relieve the springs and withdraw the connector
jumper
7.10 Technical data
6SL3053-0AA00-3AA1 Unit Value

- voltage VDC 24 DC (20.4 – 28.8)
- current (without DRIVE-CLiQ) ADC 0.3
Power loss W <10
Weight kg 1

228 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
7.11 Service and maintenance
Replacing the Voltage Sensing Module VSM10 in Smart Line Modules Chassis and Active Interface
Modules Chassis
When using a Voltage Sensing Module VSM10 in an Active Interface Module Chassis or
Smart Line Module Chassis, it is essential that you observe the following application cases:
1. Replacing a VSM10 with order number 6SL3053-0AA00-3AA0 by a VSM10 with order
number 6SL3053-0AA00-3AA1:
It is NOT permissible that the connector jumper ① at terminal X530 at the lower side of
the VSM10 is removed!
2. Replacing a VSM10 with order number 6SL3053-0AA00-3AA1 by a VSM10 with order

number 6SL3053-0AA00-3AA1:
Proceed with the connector jumper ① at terminal X530 of the new VSM10 (spare part)
just the same as at the previously installed VSM10.
DANGER
Danger to life due to electric shock when incorrectly replacing spare parts
If you remove the connector jumper at terminal X530 when replacing a VSM10 with order
number 6SL3053-0AA00-3AA0 by a VSM10 with order number 6SL3053-0AA00-3AA1,
then a hazardous voltage is present in the Active Interface Module Chassis or Smart Line
Module Chassis.
When replacing the VSM10 proceed as specified above.
NOTICE
Risk of damage to sensitive components due to static electricity
Only work on electrical equipment if you are appropriately qualified.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 229

230 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Encoder system connection 8
8.1 Introduction
The encoder system should be connected to SINAMICS S120 via DRIVE-CLiQ.
Motors with DRIVE-CLiQ interfaces (e.g. synchronous motors 1FK7 and 1FT7, and induction
motors 1PH7 and 1PH8) are designed for this purpose. These motors simplify
commissioning and diagnostics because the motor and encoder type are identified
automatically.
Motors and external encoders without DRIVE-CLiQ interface

Motors without DRIVE-CLiQ interfaces, as well as external encoders without integrated
DRIVE-CLiQ interface, must be connected via Sensor Modules to enable the encoder and
temperature signals to be evaluated. Sensor Modules Cabinet-Mounted (SMC) are available
for installation in control cabinets and Sensor Modules External (SME) for installation outside
control cabinets.
If not otherwise specified, only one encoder system can be connected to each Sensor
Module.
Motors and external encoders with DRIVE-CLiQ interface

Motors with DRIVE-CLiQ interfaces can be connected to the associated Motor Module
directly via the MOTION-CONNECT DRIVE-CLiQ cables available. The connection of the
MOTION-CONNECT DRIVE-CLiQ cable at the motor has degree of protection IP67.
The DRIVE-CLiQ interface supplies the motor encoder via the integrated 24 V DC supply
and transfers the motor encoder and temperature signals and the electronic rating plate
data, such as a unique identification number, rated data (voltage, current, torque) directly to
the Control Unit. Different encoder cables are therefore no longer required for the various
encoder types, e.g. resolvers or absolute encoders. Wiring can be effected throughout with a
MOTION-CONNECT DRIVE-CLiQ cable.
DRIVE-CLiQ encoder
A DRIVE-CLiQ encoder is an absolute encoder with integrated DRIVE-CLiQ interface (see
Chapter DRIVE-CLiQ encoder (Page 326)).

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 231
Encoder system connection
8.2 Overview of Sensor Modules
Sensor Modules Cabinet-Mounted (SMC)

Sensor Modules Cabinet-Mounted SMC10, SMC20, SMC30 and SMC40 can be ordered and
configured separately. They are used when a motor with a DRIVE-CLiQ interface is not
available or when external encoders in addition to the motor encoder are required. Only one
encoder system may be connected to the Sensor Modules Cabinet-Mounted SMC10,
SMC20 and SMC30. The SMC40 supports two encoder systems. The Sensor Modules
Cabinet-Mounted evaluate these measuring systems and convert the calculated values to
DRIVE-CLiQ. Motor or encoder data are not saved.
Note
The Sensor Module Cabinet-Mounted supplies the power to the encoder; however, the
Sensor Module Cabinet-Mounted must be provided separately with 24 V DC.
Figure 8-1 Overview of Sensor Modules Cabinet-Mounted (SMC)

232 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Sensor Modules External (SME)

The Sensor Modules External SME20, SME25, SME120, and SME125 are only intended for
use on machines (in North America, in accordance with the NFPA 79 "Electrical Standard for
Industrial Machinery"). It is only permissible that they are connected to the DRIVE-CLiQ
interfaces of the components.
Direct encoder systems outside the cabinet can be connected to the Sensor Modules
External. The Sensor Modules External evaluate these encoder systems and convert the
calculated values to DRIVE-CLiQ. No motor or encoder data is stored in the Sensor Modules
External.
Note
The Sensor Module External provides the encoder power supply. The power supply for the
Sensor Module External is provided from the connected DRIVE-CLiQ cable. This fact must
be taken into consideration when the DRIVE-CLiQ cable is selected.
The Sensor Modules External have a higher degree of protection (IP67) and are therefore
suitable for installation outside the cabinet.
Figure 8-2 Overview of Sensor Modules External (SME)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 233
Connectable encoder systems
Table 8- 1 Overview of the connectable encoder systems
SMC SME
Encoder systems SMC10 SMC20 SMC30 SMC40 SME20 SME25 SME120 SME125
Resolver Yes - - - - - - -
Incremental encoder sin/cos (1 - Yes - - Yes - Yes -
Vpp)
with/without reference signal
Incremental encoder TTL / HTL - - Yes - - - - -
Absolute encoder EnDat 2.1 - Yes - - - Yes - Yes
Absolute encoder EnDat 2.2 - - - Yes - - - -
Absolute encoder SSI - Yes 1) Yes 2) - - yes 1) - Yes 1)
Temperature evaluation Yes Yes Yes - Yes 3) - yes yes
(protecti (protecti
ve ve
electrical electrical
separati separati
on) on)
1) Only possible for SSI encoders with 5 V supply

2) Possible for SSI encoders with 5 V or 24 V supply
3) With prescribed adapter cable 6FX8002-2CA88

234 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.3 Safety instructions for Sensor Modules and encoders
Note
When handling/using a Sensor Module or encoder, you must also observe the safety
CAUTION
Risk of encoder failures by encoder signal disturbances
Unfavorable material combinations generate static electricity between the belt pulley and
the belt. This electrostatic charge (several kV) can discharge via the motor shaft and the
encoder which leads to disturbance of the encoder signals (encoder error).
• Use an antistatic version of the belt (special conductive polyurethane mixture).
NOTICE
Connecting and disconnecting encoder cables
Only disconnect or connect the encoder cables to the Siemens motors when in the no-
voltage condition.
When using direct measuring systems (third-party encoders), ask the manufacturer whether
it is permissible to disconnect/connect under voltage.
NOTICE
Maximum number of encoder systems that can be connected
At a Sensor Module only connect the maximum permissible number of encoder systems.
• Sensor Modules SMC10, SMC20 and SMC30: one encoder system
• Sensor Module SMC40: two encoder systems
• Sensor Modules SMEx: one encoder system
NOTICE
Risk of equalization currents via the electronics ground
Ensure that there are no electrical connections between the encoder system housing and
the signal cables, or the encoder system electronics. If this is not carefully observed, under
certain circumstances the system will not be able to reach the required interference
immunity level (there is then a danger of equalization currents flowing through the
electronics ground).
NOTICE

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 235
Note
Note
Note
The safety information on the Sensor Module must be observed.
After the product has served its lifetime, the individual parts should be disposed of in
compliance with local regulations.

236 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.4 Sensor Module Cabinet-Mounted SMC10
8.4.1 Description
The Sensor Module Cabinet-Mounted SMC10 evaluates encoder signals and transmits the
speed, actual position value, rotor position and, if necessary, the motor temperature via
DRIVE-CLiQ to the Control Unit.
The SMC10 is used to evaluate sensor signals from resolvers.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 237
8.4.2.1 Overview
;
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Figure 8-3 Interface overview for the SMC10

238 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.4.2.2 X500 DRIVE-CLiQ interface

A Reserved, do not use
type

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 239
8.4.2.3 X520 encoder system interface
Table 8- 3 X520: Encoder system interface

3 S2 Resolver signal A (sin+)
4 S4 Inverted resolver signal A (sin-)
5 Ground Ground (for internal shield)
6 S1 Resolver signal B (cos+)
7 S3 Inverted resolver signal B (cos-)
9 R1 Resolver excitation positive
11 R2 Resolver excitation negative
13 + Temp Motor temperature sensing KTY84-1C130 (KTY+)
Temperature sensor KTY84-1C130 / PTC
25 - Temp Motor temperature sensing KTY84-1C130 (KTY-)
NOTICE
overheats.

240 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
DANGER

+ Electronics power supply Voltage: 24 V (20.4 V -28.8 V)
+

20 A
M

Type: Screw terminal 2 (see Appendix)
Note

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 241
9
(QFRGHUFDEOH
'5,9(&/L4
FDEOH
(QFRGHU *
0RWRU 60&
0RGXOH
0 ˽
a
3RZHUFDEOH
&RQWUROFDELQHW
0RWRU
Figure 8-4 Connection of an encoder system via a Sensor Module Cabinet-Mounted (SMC) for a
motor without a DRIVE-CLiQ interface

242 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Table 8- 5 Meaning of the LED on the Sensor Module Cabinet-Mounted SMC10

RDY - Off Electronics power supply is missing or outside permissible –
READY tolerance range.
light
Green/re Flashing Firmware is being downloaded. –
d light 0.5 Hz
light 2 Hz ON
Green/or Flashing Component recognition via LED is activated (p0144). –
ange light Note:
Red/oran recognition is activated via p0144 = 1.
ge

rectified:

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 243
Figure 8-5 Dimension drawing of the Sensor Module Cabinet SMC10, all dimensions in mm and
(inches)

244 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.4.6 Installation
Installation
into position.
position.
Removal
mounting rail.
① Mounting slide
② Mounting rail

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 245

Voltage VDC 24 VDC (20.4 – 28.8)
Current (without encoder system) ADC ≤ 0.20
Current (with encoder system) ADC ≤ 0.35
Power loss W ≤ 10
Specification
Transformation ratio of the resolver (ü) 0,5
Excitation voltage on the SMC10 when ü=0.5 Vrms 4,1
Amplitude monitoring threshold (secondary Vrms 1
tracks) of the SMC10
Excitation voltage (cannot be parameterized) Vrms 4,1
Excitation frequency (synchronized to the current kHz 5 to 16
controller clock cycle)
Max. encoder cable length m 130
Weight kg 0,45
Degree of protection IP20 or IPXXB
Table 8- 7 Max. frequency that can be evaluated (speed)
Resolver Max. speed resolver / motor

Number of Number of 8 kHz/125 μsec 4 kHz/250 μsec 2 kHz/500 μsec
poles pole pairs
2-pole 1 120000 rpm 60000 rpm 30000 rpm
4-pole 2 60000 rpm 30000 rpm 15000 rpm
6-pole 3 40000 rpm 20000 rpm 10000 rpm
8-pole 4 30000 rpm 15000 rpm 7500 rpm
The ratio between the ohmic resistance R and the inductance L (the primary winding of the
resolver) determines whether the resolver can be evaluated with the SMC10. See the
following diagram:

246 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
0LQLPXPLPSHGDQFHV

,QGXFWDQFH/>P+@

5DQJHWKDWLVQRWSHUPLVVLEOH

2KPLFUHVLVWDQFH5>2KP@
Figure 8-7 Connectable impedances with an excitation frequency f = 5000 Hz

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 247
8.5.1 Description
speed, actual position value, rotor position and, if necessary, the motor temperature and
reference point via DRIVE-CLiQ to the Control Unit.
The SMC20 is used to evaluate encoder signals from incremental encoders with SIN/COS (1
Vpp) or absolute encoders with EnDat 2.1 or SSI.

248 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.5.2.1 Overview
;
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;
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;
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Figure 8-8 Interface description of the SMC20

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 249

type

250 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3

1 P encoder Encoder power supply
2 M encoder Ground, encoder power supply
10 Clock Clock, EnDat interface, SSI clock
12 Clock* Inverted clock, EnDat interface,
inverted SSI clock
13 +Temp Motor temperature sensing KTY84-1C130 (KTY+)
14 P sense Sense input encoder power supply
15 Data Data, EnDat interface,
SSI data
16 M sense Ground sense input encoder power supply
19 C Absolute track signal C
20 C* Inverse absolute track signal C
21 D Absolute track signal D
22 D* Inverse absolute track signal D
23 Data* Inverse data, EnDat interface,
Inverse SSI data
25 -Temp Motor temperature sensing KTY84-1C130 (KTY-)
NOTICE
overheats.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 251
DANGER

+

20 A
M

Type: Screw terminal 2 (see Appendix)
Note

252 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
9
(QFRGHUFDEOH
'5,9(&/L4
FDEOH
(QFRGHU *
0RWRU 60&
0RGXOH
0 ˽
a
3RZHUFDEOH
&RQWUROFDELQHW
0RWRU
Figure 8-9 Connection of an encoder system via a Sensor Module Cabinet-Mounted (SMC) for a
motor without a DRIVE-CLiQ interface

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 253

RDY - Off Electronics power supply is missing or outside the –
READY permissible tolerance range.
light
flashing
light
flashing ON
light
orange light Note:
orange

rectified:

254 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Figure 8-10 Dimension drawing of the Sensor Module Cabinet SMC20, all data in mm and (inches)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 255
8.5.6 Installation
Installation
into position.
position.
Removal
mounting rail.
① Mounting slide
② Mounting rail

256 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
6SL3055-0AA00-5BAx Unit Value

Voltage VDC 24 V DC (20.4 – 28.8)
Power loss W ≤ 10
Encoder system power supply
Voltage Vencoder 5 V DC (with Remote Sense) 1)
Current Aencoder 0.35
Encoder frequency that can be evaluated kHz ≤ 500
(fencoder)
SSI baud rate 2) kHz 100 - 1000 3)
Weight kg 0.45
1) A controller compares the encoder system supply voltage - sensed via the Remote Sense cables - with the reference
supply voltage of the encoder system, and adjusts the supply voltage for the encoder system at the output of the sensor
module until the required supply voltage is obtained directly at the encoder system (only for 5 V encoder system power
supply).
2) Only possible for SSI encoders with 5 V supply
3) See the diagram "maximum cable lengths depending on the SSI baud rate for SSI encoders"
Note
Current controller clock cycle
For a current controller clock cycle of 31.25 µs, use an SMC20 with order number 6SL3055-
0AA00-5BA3.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 257

0D[FDEOHOHQJWK>P@

66,EDXGUDWH>N+]@
Figure 8-12 Maximum cable lengths depending on the SSI baud rate for SSI encoders
8.6.1 Description
speed, actual position value and, if necessary, the motor temperature and reference point via
DRIVE-CLiQ to the Control Unit.
The SMC30 is used to evaluate encoder signals from encoders with TTL, HTL, or SSI
interfaces.
A combination of TTL/HTL signal and SSI absolute signal is possible at terminals
X521/X531, if both signals are derived from the same measured variable.

258 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.6.2.1 Overview
;
'5,9(&/L4LQWHUIDFH
;
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VXSSO\
/('V
;
+7/77/ZLWK
7UDFNPRQLWRULQJ
66,
$OWHUQDWLYHHQFRGHUV\VWHP
,QWHUIDFH ;
+7/77/ZLWK
7UDFNPRQLWRULQJ ;
66,
6KLHOGFRQQHFWLRQ
3URWHFWLYHFRQGXFWRU
FRQQHFWLRQ
01P
Figure 8-13 Interface description of the SMC30

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 259

type

260 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3

Temperature sensor KTY84-1C130/PTC/
bimetallic switch with NC contact
2 Clock SSI clock
3 Clock* Inverse SSI clock
4 P encoder 5 V / 24 V Encoder power supply
5 P encoder 5 V / 24 V
6 P sense Sense input encoder power supply
7 M encoder (M) Ground, encoder power supply
8 - Temp Motor temperature sensing KTY84-1C130 (KTY-)
9 M sense Ground sense input
14 A* / data* Inverted incremental signal A/inverted SSI data
15 A / data Incremental signal A/SSI data
Connector type: 15-pin Sub-D socket
NOTICE
Incorrect encoder supply voltage
The encoder supply can be parameterized to 5 V or 24 V. The sensor may be destroyed if
you enter the wrong parameters.
NOTICE
overheats.
Information for parameterizing the KTY temperature sensor can be found in the SINAMICS
S120 Function Manual (FH1) in Chapter "Monitoring and protective functions/thermal motor
monitoring".

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 261
DANGER
8.6.2.4 X521 / X531 alternative encoder system interface
Table 8- 15 X521/X531: Alternative encoder system interface

X521 1 A Incremental signal A
7 CTRL Control signal
8 M Ground
1 P_Encoder 5 V / 24 V Encoder power supply

2 M_Encoder Ground, encoder power supply
X531 3 -Temp Motor temperature sensing KTY84-1C130 (KTY-)
5 Clock SSI clock
6 Clock* Inverse SSI clock
7 Data SSI data
8 Data* Inverse SSI data
Measuring current via the temperature sensor connection: 2 mA
When unipolar HTL encoders are used, A*, B*, and R* on the terminal block must be jumpered with M_Encoder (X531)1).
1) Because the physical transmission media is more robust, the bipolar connection should always be used. The unipolar
connection should only be used if the encoder type does not output push-pull signals.

262 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
NOTICE
Connecting the cable shields
When the encoder system is connected via terminals, make sure that the cable shield is
connected to the component. Refer to the Chapter "Electrical connection".
Temperature sensor connection
NOTICE
overheats.
Information for parameterizing the KTY temperature sensor can be found in the SINAMICS
S120 Function Manual (FH1) in Chapter "Monitoring and protective functions/thermal motor
monitoring".
Note
The maximum length of the temperature sensor cable is 100 m. The cables must be
shielded.
DANGER

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 263

+

20 A
M

Note
Connection example 1: HTL encoder, bipolar, with reference signal
;
.
7UDFN$
.
7UDFN$
.
7UDFN%
.
7UDFN%
.
. 5HIHUHQFHVLJQDO5
8E
5HIHUHQFHVLJQDO5
0
&75/

*URXQG
;

(QFRGHUSRZHUVXSSO\9

*URXQGIRUHQFRGHUSRZHUVXSSO\
Figure 8-14 Connection example 1: HTL encoder, bipolar, with reference signal
Signal cables must be twisted in pairs in order to improve noise immunity against induced
noise.

264 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Connection example 2: HTL encoder, unipolar, with reference signal
;
.
7UDFN$

7UDFN$
.
7UDFN%
.
8E 7UDFN%
0
5HIHUHQFHVLJQDO5

5HIHUHQFHVLJQDO5

&75/

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;

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*URXQGIRUHQFRGHUSRZHUVXSSO\
Figure 8-15 Connection example 2: HTL encoder, unipolar, with reference signal1)
1) Becausethe physical transmission media is more robust, the bipolar connection should
always be used. The unipolar connection should only be used if the encoder type does not
output push-pull signals.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 265
Figure 8-16 Photo of connection example 2: SMC30, 30 mm wide
Note: Diagram of the wire jumpers to connect unipolar HTL encoders with reference signal

266 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Table 8- 17 Meaning of the LEDs on the Sensor Module Cabinet SMC30

RDY - Off Electronics power supply is missing or outside permissible –
READY tolerance range.
light
Green/ Flashing Firmware is being downloaded. –
red 0.5 Hz
Green/ Flashing 2 Firmware download is complete. Wait for POWER ON. Carry out a POWER
red Hz ON
orange light Note:
orange
OUT > 5 V - Off Electronics power supply is missing or outside permissible –
tolerance range.
Power supply ≤ 5 V.
Orange Continuous Electronics power supply for encoder system available. –
light Power supply > 5 V.
Important:
Make sure that the connected encoder can be operated
with a 24 V power supply. If an encoder that is designed
for a 5 V supply is operated with a 24 V supply, this can
destroy the encoder electronics.

rectified:

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 267


268 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.6.6 Installation
Installation
into position.
position.
Removal
mounting rail.
① Mounting slide
② Mounting rail

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 269

Shield contacts are only required if the system is connected to X521/X531.
1 2

1753311001
The bending radii of the cables must be taken into account (see MOTION-CONNECT
description).
NOTICE

270 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
6SL3055-0AA00-5CA2 Unit Value

Voltage VDC 24 V DC (20.4 – 28.8)
Power loss W ≤ 10
Voltage Vencoder 5 V DC (with or without Remote Sense) 1) or VDC - 1 V
(fencoder)
SSI baud rate kHz 100 - 1000 2)
Weight 0.45
supply). Remote Sense only to X520.
2) See the diagram "Maximum cable lengths depending on the SSI baud rate for SSI encoders"

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 271
Connectable encoder systems
Table 8- 19 Specification of encoder systems that can be connected
Parameter Designation Threshold Min. Max. Unit

High signal level UHdiff 2 5 V
(TTL bipolar at X520 or X521/X531) 1)
Low signal level ULdiff -5 -2 V
(TTL bipolar at X520 or X521/X531)1)
High signal level UH3) High 17 VCC V
(HTL unipolar) Low 10 VCC V
Low signal level UL3) High 0 7 V
(HTL unipolar) Low 0 2 V
High signal level UHdiff 3 VCC V
(HTL bipolar)2)
Low signal level ULdiff -VCC -3 V
(HTL bipolar) 2)
High signal level UHdiff 2 5 V
(SSI bipolar at X520 or X521/X531) 1)
Low signal level ULdiff -5 -2 V
(SSI bipolar at X520 or X521/X531)1)
Signal frequency fS - 300 kHz
Edge clearance tmin 100 - ns
"Zero pulse inactive time" tLo 640 (tALo-BHi - tHi)/2 4) ns
(before and after A=B=high)
"Zero pulse active time" tHi 640 tALo-BHi - 2*tLo 4) ns
(while A=B=high and beyond) 5)
1) Other signal levels according to the RS 422 standard.

2) The absolute level of the individual signals varies between 0 V and VCC of the encoder system.
3) Only with order number 6SL3055-0AA00-5CA2 and firmware version 2.5 SP1 or higher can this value be configured
using software. For older firmware releases and Order Nos. less than 6SL3055-0AA00-5CA2 then the "low" threshold
applies.
4) tALo-BHi is not a specified value, but is the time between the falling edge of track A and the next but one rising edge of
track B.
5) Further information on setting the "Zero pulse active time" can be found in the manual: SINAMICS S120, Function
Manual, tolerant encoder monitoring for SMC30

272 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Table 8- 20 Encoders that can be connected
X520 X521 X531 Track Remote Sense2)

(SUB-D) (terminal) (terminal) monitoring
HTL bipolar 24 V Yes Yes Yes No
HTL unipolar 24 V 1) Yes Yes (however, a bipolar No No
connection is recommended) 1)
TTL bipolar 24 V Yes Yes Yes No
TTL bipolar 5 V Yes Yes Yes To X520
SSI 24 V/5 V Yes Yes No No
TTL unipolar No
1) Because the physical transmission media is more robust, the bipolar connection should always be used. The unipolar
connection should only be used if the encoder type does not output push-pull signals.
supply).
Maximum encoder cable lengths
Table 8- 21 Maximum encoder cable length
Encoder type Maximum encoder cable length in m

TTL1) 100
HTL unipolar2) 100
HTL bipolar 300
SSI 100 3)
1) For TTL encoders at X520 → Remote Sense → 100 m

2) Because the physical transmission properties are more robust, the bipolar connection should
always be used. The unipolar connection should only be used if the encoder type does not output
push-pull signals.
3) See the diagram "Maximum cable lengths depending on the SSI baud rate for SSI encoders"

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 273
SSI encoder

0D[FDEOHOHQJWK>P@

66,EDXGUDWH>N+]@
Figure 8-20 Maximum cable lengths depending on the SSI baud rate for SSI encoders
Encoders with 5 V supply connected to X521/X531

For encoders with a 5 V supply at X521/X531, the cable length depends on the encoder
current (for 0.5 mm2 cable cross-sections):

&DEOHOHQJWK>P@

(QFRGHUFXUUHQWGUDZQ>$@
Figure 8-21 Max. cable length as a function of the encoder current drawn

274 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Encoders without remote sense

For encoders without Remote Sense, the permissible cable length is restricted to 100 m.
Reason: The voltage drop depends on the cable length and the encoder current.
$$
%%
W PLQ W PLQ
IV
Figure 8-22 Signal characteristic of track A and track B between two edges: Time between two edges
with pulse encoders
$ದ$
%ದ%
5ದ5
7ROHUDQFHUDQJH 7ROHUDQFHUDQJH
W /R IRUULVLQJ W +L IRUIDOOLQJ W /R
HGJHRIWKH HGJHRIWKH
]HURSXOVH W $/R%+L ]HURSXOVH
Figure 8-23 Position of the zero pulse to the track signals

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 275
8.7.1 Description
The Sensor Module Cabinet-Mounted SMC40 is used to convert encoder signals from
absolute encoders with EnDat 2.2 to DRIVE-CLiQ and send these to the Control Unit. Two
encoder systems with EnDat 2.2 can be connected to the SMC40. Their signals are
converted independent of each other to two DRIVE-CLiQ encoder signals.
Configuration and commissioning

To make sure that the Sensor Module Cabinet-Mounted SMC40 is integrated into the
topology during first commissioning, you must absolutely observe the following connection
conditions:
● Connect at least one of the DRIVE-CLiQ interfaces X500/1 or X500/2 on the SMC40
using DRIVE-CLiQ.
● Connect one EnDat encoder to the corresponding encoder interface X520/1 (to X500/1)
or X520/2 (to X500/2).
● Operate the SMC40 only in a star topology. The DRIVE-CLiQ sockets X500/1 and X500/2
can not be used for a series connection.
Note
Later, the SMC40 is integrated into the actual topology only, if the DRIVE-CLiQ interfaces
X500/x and the corresponding encoder interfaces X520/x are assigned. Without a connected
encoder, it is not possible to subsequently integrate the SMC40 into the topology.

276 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.7.2 Interface descriptions
8.7.2.1 Overview
;
;
'5,9(&/L4LQWHUIDFHV
;
/('V
;
(QFRGHUV\VWHPLQWHUIDFHV
;
01P
Figure 8-24 Interface overview for the SMC40

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 277
Interface assignment
The DRIVE-CLiQ and encoder interfaces of channel 1 and channel 2 are logically completely
independently of one another and permanently assigned.
X500/1 X500/2 Left RDY LED Right RDY LED

DRIVE-CLiQ DRIVE-CLiQ
socket socket
X520/1 EnDat 2.2 input channel 1 --- channel 1 ---
X520/2 EnDat 2.2 input --- channel 2 --- channel 2
Connector X524 for the electronics power supply is used for both channels.
8.7.2.2 X500/1 and X500/2 DRIVE-CLiQ interfaces
Table 8- 22 X500/1 and X500/2: DRIVE-CLiQ interfaces

type
Note

278 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.7.2.3 X520/1 and X520/2 encoder system interfaces
Table 8- 23 X520/1 and X520/2: Encoder system interfaces

5 Data Data, EnDat interface
8 Data* Inverse data EnDat interface
14 Clock Clock, EnDat interface
15 Clock* Inverse clock EnDat interface
Connector 15-pin SUB D connector
type:
Note
The maximum cable length to encoder systems is 100 m. The specified supply voltage of the
encoder must be observed.
Note
Pins 1/9 and 2/11 on the SMC40 side and on the encoder side (in the M12 connector, pin 8/2
and pin 5/1) are connected in parallel, and to increase the cable cross-section each must be
wired with a separate conductor.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 279

+
M Electronics ground Maximum current via jumper in

connector: 20 A
M

Note
The maximum cable length for the electronics power supply is 30 m.
Note

280 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
˽
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Figure 8-25 Encoder system connection via a Sensor Module Cabinet-Mounted SMC40
The wiring diagram shows two different applications of the SMC40. For each conversion of
an EnDat 2.2 encoder signal into a DRIVE-CLiQ signal, a dedicated DRIVE-CLiQ cable must
be used, as the electronics in the SMC40 is designed so that each channel is independent.
The DRIVE-CLiQ cables cannot be interchanged.
Connecting a standard motor with brake and optical encoder

A standard motor with gearbox for a rotary indexing table drive is shown in the connection
example. The rotary indexing table has an angular position measuring system with EnDat
2.2 interface. The measured angular data are transferred via EnDat 2.2 to the SMC40 and
from there via DRIVE-CLiQ to the Control Unit.
The motor contains an integrated encoder and temperature evaluation, which transfers data
via DRIVE-CLiQ directly to the Motor Module.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 281
Connecting a linear motor without DRIVE-CLiQ interface

From a linear motor with linear scale, velocity and position are first transferred via the EnDat
2.2 connection to the SMC40 and from there, via DRIVE-CLiQ to a Terminal Module TM120.
The temperature sensors of the linear motor supply their analog temperature values directly
to the TM120, which guarantees the safe electrical separation of the temperature cable and
which transfers the temperature data together with the velocity and position data in the
DRIVE-CLiQ protocol to the Motor Module.

RDY – Off Electronics power supply is missing or outside the –
READY permissible tolerance range.
Green Continuou The component is ready for operation and cyclic DRIVE- –
s light CLiQ communication is taking place.
Orange Continuou DRIVE-CLiQ communication is being established. –
s light
Red Continuou At least one fault is present in this component. Remedy and
s light Note: acknowledge fault
LED is controlled irrespective of the corresponding
messages being reconfigured.
Green/red Flashing Firmware download is complete. Waiting for POWER ON. Carry out a POWER
light ON
2 Hz
orange light Note:
or Both options depend on the LED status when module
orange
Each channel has a multifunction LED.

rectified:

282 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3


Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 283
8.7.6 Installation
Installation
into position.
position.
Removal
mounting rail.
① Mounting slide
② Mounting rail

284 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Mounting clearances
The SMC40 can be installed in the line-up together with other SMC as required. When
mounting next to heat sources, the following minimum lateral clearances must be observed:
● 50 mm for Line Modules and Motor Modules
● 100 mm for hotter components (e.g. pulsed resistor)
6SL3055-0AA00-5DA0 Unit Value

Voltage VDC 24 V DC (20.4 – 28.8)
Power loss W ≤4
Voltage V 5.1 V DC (with Remote Sense)
Current A 0.35
Evaluable encoder protocol EnDat 2.2
PE/ground connection On housing with M4/1.8 Nm screw
Weight kg 0.45

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 285
8.8 Sensor Module External SME20
8.8.1 Description
Direct encoder systems outside the cabinet can be connected to the Sensor Module External
SME20. The SME20 evaluates these encoder systems and converts the calculated values to
DRIVE-CLiQ.
Incremental direct encoder systems with SIN/COS (1 Vpp) and reference signal can be
connected.
It is possible to connect a motor with a 17-pole circular connector for the encoder to the 12-
pole circular connector of the SME20 using adapter cable 6FX 8002-2CA88-xxxx.
● KTY/PTC temperature sensors can be used for evaluation of the motor temperature.
● The Sensor Module is only suitable for motors without absolute track signals (C/D track):
– Induction motors (e.g. 1PH)
– Synchronous motors with pole position identification (e.g. 1FN, 1FW, 1FE)
Neither motor nor encoder data are saved in the SME20.
8.8.2.1 Overview
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Figure 8-28 Interface description SME20

286 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.8.2.2 DRIVE-CLiQ interface
Table 8- 27 DRIVE-CLiQ interface

type
Power consumption max. 0.25 A
Note
Only MOTION-CONNECT DRIVE-CLiQ cables may be used for connections. The maximum
cable length is 100 m for MOTION-CONNECT 500, and 75 m for MOTION-CONNECT
800PLUS cables.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 287
8.8.2.3 Encoder system interface
Table 8- 28 Encoder system interface SME20

2 P5 Encoder power supply
7 -Temp 1) Temperature sensor connection 2)
KTY84-1C130 or PTC

9 +Temp 1) Temperature sensor connection 2)
KTY84-1C130 or PTC
10 M Ground, encoder power supply
Connector kit: 12-pin, order number: 6FX2003-0SA12
Blanking cover for encoder system interface: Pöppelmann GmbH & Co. KG, Lohne,
Order No.: GPN 300 F211
1) These connections do not have protective separation!

2) Connection cable: Order number 6FX8002-2CA88-xxxx
NOTICE
overheats.
DANGER

288 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
(QFRGHUFDEOH
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Figure 8-29 Connection of a direct encoder system via a Sensor Module External (SME)

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Figure 8-30 Dimension drawing of the Sensor Module External SME20, all data in mm and (inches)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 289
8.8.5 Installation

01P

1

01P
① Contact surface
Figure 8-31 Drilling pattern for installing the SME20/SME25
Installation
1. Place the drilling pattern on the mounting surface. Make sure that the contact surface is
bare, unpainted metal.
2. Drill two holes with Ø 5.3 or M5 threaded holes according to the drilling pattern.
3. Fix the Sensor Module to the mounting surface. The tightening torque is 6 Nm.

290 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
6SL3055-0AA00-5EAx Unit Value

Voltage VDC 24 DC (20.4 – 28.8)
Power loss W ≤4
Voltage Vencoder 5 VDC
(fencoder)
Weight kg 0.31
Note
For a current controller clock cycle of 31.25 µs, an SME20 with order number 6SL3055-
0AA00-5EA3 must be used.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 291
The maximum cable length for the encoder system interface depends on the current
consumption of the encoder system and the cross-section of the wire in the cable. However,
the maximum length is 10 m. The figure below applies to encoder systems that operate in
the supply voltage range between 4.75 V and 5.25 V. The sample parameters shown are
0.28 mm² cross-section (0.14 mm² supply plus 0.14 mm² Remote Sense wires) and 0.64
mm² (0.5 mm² supply plus 0.14 mm² Remote Sense wires).

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Figure 8-32 Max. cable length as a function of the current drawn by the encoder system
Besides the encoder systems for the supply voltage range of 4.75 V to 5.25 V in the figure
above, encoder systems are also available for the extended range down to 3.6 V. These are
generally operable using encoder system cables up to 10 m in length, provided that the total
cross-section of the supply plus Remote Sense wires does not fall below 0.14 mm².

292 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.9.1 Description
SME25. The SME25 evaluates these encoder systems and converts the calculated values to
DRIVE-CLiQ.
Direct encoder systems with EnDat 2.1 or SSI with SIN/COS (1 Vpp) incremental signals can
be connected, however without reference signal.
8.9.2.1 Overview
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Figure 8-33 Interface description SME25

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 293

type
Note
800PLUS cables.

294 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.9.2.3 Encoder system interface
Table 8- 31 Encoder system interface SME25


8 Clock Clock, EnDat interface,
SSI clock
inverted SSI clock

11 Housing potential
14 Data Data, EnDat interface,
SSI data
Inverse SSI data
Blanking plate for encoder system interface: Pöppelmann GmbH & Co. KG, Lohne,

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 295
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Figure 8-34 Connection of a direct encoder system via a Sensor Module External (SME)

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296 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.9.5 Installation

01P

1

01P
① Contact surface
Figure 8-36 Drilling pattern for installing the SME20/SME25
Installation

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 297
6SL3055-0AA00-5HAx Unit Value

Voltage VDC 24 DC (20.4 – 28.8)
Power loss W ≤4
Voltage Vencoder 5 VDC
(fencoder)
SSI/EnDat 2.1 baud rate kHz 100
Weight kg 0,31
Note
0AA00-5HA3 must be used.

298 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3

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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 299
8.10.1 Description
SME120. The SME120 evaluates these encoder systems and converts the calculated values
to DRIVE-CLiQ. Neither motor nor encoder data are saved in the SME120. Incremental
direct encoder systems with SIN/COS (1 Vpp) and reference signal can be connected.
An SME120 is always used when the temperature signals of the motors do not have
protective separation or where this separation is not possible for certain reasons.
The SME120 is especially used for linear motor applications. A Hall sensor box can be
connected to determine the commutation position of a linear motor.
8.10.2 Safety instructions for Sensor Modules External

The following safety instructions specifically apply for Sensor Modules External SME12x.
Note
When handling/using a Sensor Module External, you must also observe the safety
instructions for Sensor Modules as well as the safety instructions in Chapter 1.
A Sensor Module External SME12x is a device belonging to safety class I.
WARNING
Rules when handling an SME12x
• It is mandatory that you connect a protective conductor with a minimum cross-section of
2.5 mm2 in order to guarantee safe electrical separation.
• In order to ensure degree of protection IP67, close all connections, even connections
that are not used, with connectors or suitable sealing caps. You must observe the
specified torques.
• Before commissioning, always replace the plastic covers of connections X100 to X500
using the corresponding connectors, as otherwise the Sensor Modules External
SME12x will not conform with degree of protection IP67.
• Under no circumstances open the Sensor Modules, as this can mean that they are no
longer properly sealed! Repair and maintenance work may only be performed by a
SIEMENS service center.
• If it appears that the Sensor Module packaging has been damaged by water, do not
commission the Sensor Module.

300 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
NOTICE
Damage caused by connecting a grounded encoder system power supply
Only connect those encoder systems where the power supply is not grounded.
8.10.3.1 Overview
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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 301



Order No.: GPN 300 F211,

302 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.10.3.3 X200 thermistor sensor input
Pin Function Technical data

1 -Temp Temperature sensor connection KTY84-1C130/PTC/bimetallic
2 +Temp switch with NC contact
In linear and torque motor applications, connect the KTY84-
1C130 motor temperature sensor here
3 +Temp Temperature sensor connection KTY84-1C130/PTC/bimetallic

4 -Temp switch with NC contact
(
In linear and torque motor applications, connect the PTC triple


In torque motor applications, connect the PTC triple element 2
here
Connector kit: 6+1 pin, order number: 6FX2003-0SU07
NOTICE
Do not jumper temperature sensor connections!
When connecting several temperature sensors, the individual sensors must be separately
connected to "+ Temp" and "- Temp".
another!
8.10.3.4 X300 hall sensor input
Table 8- 35 X300: Hall sensor input

1 C Absolute track signal C
2 C* Inverse absolute track signal C
5 D Absolute track signal D
6 D* Inverse absolute track signal D
7 Not assigned
8 not assigned

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 303

type
Note
800PLUS cables.

304 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
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Figure 8-39 Connecting motor encoders via SME for motors without a DRIVE-CLiQ interface and molded connecting
cables with terminated cable ends

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 305
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306 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
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Figure 8-41 Connecting motor encoders via SME for motors without a DRIVE-CLiQ interface, with an integrated 2-hole
terminal box

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 307
Connection examples for motors connected in parallel
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Figure 8-42 Connecting motor encoders via SME for torque motors connected in parallel without a DRIVE-CLiQ interface

308 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
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Figure 8-43 Connecting motor encoders via SME for linear motors connected in parallel without a DRIVE-CLiQ interface


Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 309
8.10.6 Installation

1
01P

01P

① Contact surface
Figure 8-45 Hole drilling pattern for installation
Installation

310 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
6SL3055-0AA00-5JAx Unit Value

Voltage VDC 24 V DC (20.4 – 28.8)
Power loss W ≤ 4.5
Voltage Vencoder 5 V DC
(fencoder)
PE/ground connection at the housing with M4 / 1.8 Nm screw
Weight kg 0,7
Note
0AA00-5JA3 must be used.
Note

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 311

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312 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.11.1 Description
SME125. The SME125 evaluates these encoder systems and converts the calculated values
to DRIVE-CLiQ.
The components are always used when the temperature signals of the motors do not have
protective separation or where this separation is not possible for certain reasons. SME125 is
mainly used in linear motor applications.
Direct encoder systems with EnDat 2.1 or SSI with SIN/COS (1 Vpp) incremental signals can
be connected, however without reference signal.
8.11.2 Safety instructions for Sensor Modules External

The following safety instructions specifically apply for Sensor Modules External SME12x.
Note
When handling/using a Sensor Module External, you must also observe the safety
instructions for Sensor Modules as well as the safety instructions in Chapter 1.
A Sensor Module External SME12x is a device belonging to safety class I.
WARNING
Rules when handling an SME12x
• It is mandatory that you connect a protective conductor with a minimum cross-section of
2.5 mm2 in order to guarantee safe electrical separation.
• In order to ensure degree of protection IP67, close all connections, even connections
that are not used, with connectors or suitable sealing caps. You must observe the
specified torques.
• Before commissioning, always replace the plastic covers of connections X100 to X500
using the corresponding connectors, as otherwise the Sensor Modules External
SME12x will not conform with degree of protection IP67.
• Under no circumstances open the Sensor Modules, as this can mean that they are no
longer properly sealed! Repair and maintenance work may only be performed by a
SIEMENS service center.
• If it appears that the Sensor Module packaging has been damaged by water, do not
commission the Sensor Module.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 313
NOTICE
Damage caused by connecting a grounded encoder system power supply
Only connect those encoder systems where the power supply is not grounded.
8.11.3.1 Overview
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Figure 8-47 Interface description, SME125

314 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3


8 Clock Clock, EnDat interface, SSI clock

inverted SSI clock
11 Housing potential
14 Data Data, EnDat interface, SSI data
Inverse SSI data

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 315
8.11.3.3 X200 thermistor sensor input
Pin Function Technical data

1 -Temp Temperature sensor connection KTY84-1C130/PTC/bimetallic
2 +Temp switch with NC contact
In linear and torque motor applications, connect the KTY84-
1C130 motor temperature sensor here

(
In linear and torque motor applications, connect the PTC triple


In torque motor applications, connect the PTC triple element 2
here
Connector kit: 6+1 pin, order number: 6FX2003-0SU07
NOTICE
Do not jumper temperature sensor connections!
When connecting several temperature sensors, the individual sensors must be separately
connected to "+ Temp" and "- Temp".
another!

316 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3

type
Note
800PLUS cables.

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 317
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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 319
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terminal box

320 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Connection examples for motors connected in parallel
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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 321
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Figure 8-52 Connecting motor encoders via SME for linear motors connected in parallel without a DRIVE-CLiQ interface


322 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.11.6 Installation

1 01P

01P

① Contact surface
Figure 8-54 Hole drilling pattern for installation
Installation

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 323
6SL3055-0AA00-5KAx Unit Value

Voltage VDC 24 V DC (20.4 – 28.8)
Power loss W ≤ 4.5
Voltage Vencoder 5 V DC
(fencoder)
SSI/EnDat 2.1 baud rate kHz 100
PE/ground connection at the housing with M4 / 1.8 Nm screw
Weight kg 0,7
Note
0AA00-5KA3 must be used.
Note

324 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3

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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 325
8.12 DRIVE-CLiQ encoder
8.12.1 Description
The DRIVE-CLiQ encoder is available as an absolute encoder with integrated DRIVE-CLiQ
interface. The multiturn design of the encoder senses absolute position values extending
over 4096 revolutions. The singleturn design senses the absolute position within a
revolution.
The most important advantages are:
● Automatic commissioning via DRIVE-CLiQ
● High operating temperatures of 100 °C are possible
● Integrated diagnostics concept
Table 8- 42 Encoder for mounting with DRIVE-CLiQ
Designation Order number Description

DRIVE-CLiQ synchronous flange VW 6 mm 6FX2001-5FD13-0AAx Absolute encoder with DRIVE-CLiQ, single-turn
DRIVE-CLiQ clamping flange VW 10 mm 6FX2001-5QD13-0AAx Absolute encoder with DRIVE-CLiQ, single-turn
DRIVE-CLiQ hollow shaft 10 mm 6FX2001-5VD13-0AAx Absolute encoder with DRIVE-CLiQ, single-turn
DRIVE-CLiQ hollow shaft 12 mm 6FX2001-5WD13-0AAx Absolute encoder with DRIVE-CLiQ, single-turn
DRIVE-CLiQ synchronous flange VW 6 mm 6FX2001-5FD25-0AAx Absolute encoder with DRIVE-CLiQ, multiturn
DRIVE-CLiQ clamping flange VW 10 mm 6FX2001-5QD25-0AAx Absolute encoder with DRIVE-CLiQ, multiturn
DRIVE-CLiQ hollow shaft 10 mm 6FX2001-5VD25-0AAx Absolute encoder with DRIVE-CLiQ, multiturn
DRIVE-CLiQ hollow shaft 12 mm 6FX2001-5WD25-0AAx Absolute encoder with DRIVE-CLiQ, multiturn
NOTICE
Damage to components that are sensitive to electrostatic discharge
The encoder has direct contact to components that can be destroyed by electrostatic
discharge (ESD), which could already be damaged.
• Do not touch the connections with your hands or tools that could be electrostatically
charged.

326 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
8.12.2.1 Overview
Figure 8-56 DRIVE-CLiQ encoder


Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 327
8.12.3 Dimension drawings
Figure 8-57 Dimension drawing of synchronous flange, all data in mm and (inches)
Figure 8-58 Dimension drawing of clamping flange, all data in mm and (inches)

328 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Figure 8-59 Dimension drawing of hollow shaft, all data in mm and (inches)
Table 8- 44 Dimensions
Dimensions Unit
Hollow shaft ØA 10+0.012 (0.39) 12+0.012 (0.47) mm (inch)
Connection shafts ØC 10 (0.39) 12 (0.47) mm (inch)
Clamping ring ØB 18 (0.70) 20 (0.78) mm (inch)
L min. 15 (0.59) 18 (0.70) mm (inch)
L max. 20 (0.78) 20 (0.78) mm (inch)
Shaft code 2 (0.07) 7 (0.27) mm (inch)
L = Engaged depth of the connection shaft into the encoder

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 329
8.12.4 Installation
Figure 8-60 Installation: Synchronous flange, 1: Clamp straps
Clamp straps / couplings

Clamp straps and couplings are required as mounting accessories. The clamp straps are
used to fix the encoders with a synchronous flange.
Table 8- 45 Selection and ordering data
Designation Order No.

Clamp strap (No.1 in the drawing) 6FX2001-7KP01
for encoder with synchronous flange
(3 units are required)
Spring disk coupling
Shaft diameter:
• 6 mm / 6 mm 6FX2001-7KF10
• 6 mm / 5 mm 6FX2001-7KF06
Plug-in coupling
Shaft diameter:
• 6 mm / 6 mm 6FX2001-7KS06
• 10 mm / 10 mm 6FX2001-7KS10

330 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Table 8- 46 Installation instructions
Product name Spring disk coupling Plug-in coupling

Transmission torque, max. 0.8 Nm 0.7 Nm
Shaft diameter 6 mm both ends or 6 mm both ends or
d1 = 6 mm, d2 = 5 mm 10 mm both ends
Center offset of shafts, max. 0.4 mm 0.5 mm
Axial offset ± 0.4 mm ± 0.5 mm
Angular displacement of shafts, max. 3° 1°
Torsional rigidity 150 Nm / rad 31 Nm / rad
Lateral spring stiffness 6 N / mm 10 N / mm
Moment of inertia 19 gcm2 20 gcm2
Max. speed 12000 rpm 12000 rpm
Operating temperature -20 ... +150 °C -20 ... +80 °C
Weight, approx. 16 g 20 g
Figure 8-61 Installation: Hollow shaft, A: Spring plate (included in scope of supply)

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 331
Table 8- 47 Technical data of DRIVE-CLiQ encoders
Design Unit Absolute encoder with DRIVE-CLiQ

Operating voltage at encoder V 24 V -15% / +20%
Power consumption
Single-turn mA approx. 245
Multiturn mA approx. 325
Interface DRIVE-CLiQ
Speed
electrically permissible rpm 14000
mechanical, max. rpm 10000
Cable length, max. m 100
Connection DRIVE-CLiQ connector, radial
Resolution
Single-turn Bit 22
Multiturn Bit 34 (22 bit single-turn + 12 bit multiturn)
Accuracy Angular ±35
seconds
Frictional torque Nm ≤ 0.01 (at 20°C)
Starting torque Nm ≤ 0.01 (at 20°C)
Shaft load capability d 10 x 19.5 70°
n > 6000 rpm axial 40 N / radial 40 N at the shaft end
n ≤ 6000 rpm axial 40 N / radial 60 N at the shaft end
Angular acceleration, , max. rad/s2 105
Moment of inertia of the rotor
Solid shaft kgm2 1.90 * 10-6 kgm2
Hollow shaft kgm2 2.80 * 10-6 kgm2
Vibratory load m/s2 ≤ 100 (10 - 500 Hz)
acc. to DIN IEC 68-2-6
Shock (6 ms) acc. to DIN IEC 68-2-27 m/s2 ≤ 1000 (6 ms)
Operating temperature
min. °C -20
max. °C 100
Degree of protection (acc. to IP67 at the frame
DIN EN 60529) IP64 at the shaft input
Weight
Single-turn kg 0,40
Multiturn kg 0,44
CE mark Yes

332 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Cabinet design and electromagnetic compatibility
(EMC) 9
9.1 Tightening torques for screws and screw connections
For screws and screw connections of components that are described in this manual, the
following tightening torques apply:
Table 9- 1 Tightening torques for ground connections, protective conductor screw connections and
control cabinet installation
Thread Tightening torque in Nm

M3 0.8 Nm
M4 1.8 Nm
M5 3.0 Nm
M6 6.0 Nm
M8 13.0 Nm
M10 25.0 Nm
Tolerance ––> 0 to +30 %
Deviating tightening torques

For screw terminals on components and for mounting individual components in the control
cabinet, the following deviating tightening torques apply. The corresponding data are
described in the following chapters:
● "Mounting" for SME20/25 and SME120/125
● "Screw terminals" in Appendix A

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 333
Cabinet design and electromagnetic compatibility (EMC)
9.2 Information on control cabinet installation and EMC
9.2 Information on control cabinet installation and EMC

Information on control cabinet installation and electromagnetic compatibility (EMC), as well
as on overcurrent and overvoltage protection, can be found in the following manuals:
● Components in the booksize format:
SINAMICS S120 Manual for Booksize Power Units (GH2)
● Components in the blocksize format:
SINAMICS S120 Manual AC Drive (GH6)
● Components in the chassis format:
SINAMICS S120 Manual Chassis Power Units (GH3
)SINAMICS S120 Manual Chassis Units Liquid-Cooled (GH7)

334 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Appendix A A
A.1 Spring-loaded terminals
The type of spring-loaded terminal can be taken from the interface description of the
particular component.
Table A- 1 Connectable conductor cross-sections for spring-loaded terminals
Spring-loaded terminal type

1 Connectable conductor cross- Rigid 0.14 mm2 to 0.5 mm2
sections Flexible 0.14 mm2 to 0.5 mm2
Flexible with end sleeve without plastic sleeve 0.25 mm2 to 0.5 mm2
AWG/kcmil 26 to 20
Stripping length 8 mm
2 Connectable conductor cross- Flexible 0.08 mm2 to 2.5 mm2
sections
Stripping length 8 to 9 mm
3 Connectable conductor cross- Rigid 0.2 mm2 to 1 mm2
Flexible with end sleeve with plastic sleeve 0.25 mm2 to 0.75 mm2
AWG/kcmil 24 to 16
3_1 Connectable conductor cross- Rigid 0.2 mm2 to 1.5 mm2
Flexible with end sleeve with plastic sleeve 0.25 mm2 to 0.75 mm2
AWG/kcmil 24 to 16
4 Connectable conductor cross- 25 mm2 to 95 mm2
sections AWG 4 to 4/0
5 Connectable conductor cross- Rigid 0.2 mm2 to 10 mm2
sections Flexible 0.2 mm2 to 6 mm2
Flexible with end sleeve without plastic sleeve 0.25 mm2 to 6 mm2
Flexible with end sleeve with plastic sleeve 0.25 mm2 to 4 mm2
AWG/kcmil 24 to 8

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 335
Appendix A
A.2 Screw terminals
A.2 Screw terminals

The type of screw terminal can be taken from the interface description of the particular
component.
Table A- 2 Connectable conductor cross-sections and tightening torques for screw terminals
Screw terminal type

1 Connectable conductor cross- Rigid, flexible 0.08 mm2 to 1.5 mm2
sections With wire end ferrule, without plastic sleeve 0.25 mm2 to 1.5 mm2
With wire end ferrule, with plastic sleeve 0.25 mm2 to 0.5 mm2
Tool Screwdriver 0.4 x 2.0 mm
Tightening torque 0.22 to 0.25 Nm
1_1 Connectable conductor cross- Rigid, flexible 0.14 mm2 to 1.5 mm2
2 Connectable conductor cross- Rigid, flexible 0.08 mm2 to 2.5 mm2
3 Connectable conductor cross- Flexible 0.2 mm2 to 2.5 mm2
sections With wire end ferrule, without plastic sleeve 0.25 mm2 to 1 mm2
With wire end ferrule, with plastic sleeve 0.25 mm2 to 1 mm2
4 Connectable conductor cross- Flexible 0.2 mm2 to 4 mm2

336 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Appendix A
A.2 Screw terminals
Screw terminal type

7 Connectable conductor cross- 0.5 mm2 to 16 mm2
sections

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 337
Appendix A
A.2 Screw terminals

338 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Appendix B B
B.1 List of abbreviations

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 339
Appendix B

340 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Appendix B

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 341
Appendix B

342 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Appendix B

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 343
Appendix B

344 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Appendix B

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 345
Appendix B

346 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Appendix B

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 347
Appendix B

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Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 349
SINAMICS documentation overview

350 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Index
LEDs after booting, 53

LEDs during booting, 52
A
Address
D
Setting the PROFIBUS address, 66
Ambient temperature, 29 Diagnostics via LEDs
Communication Board CBC10, 91
Communication Board CBE20, 96
B Control Unit CU320-2 DP, 73
Control Unit CU320-2 PN, 53
Basic Operator Panel BOP20, 81
DRIVE-CLiQ Hub Module DMC20, 202
Sensor Module Cabinet SMC10, 243
C
Communication Board CBC10, 88 Sensor Module Cabinet SMC40, 282
Communication Board CBE20, 93 Terminal Module TM120, 179
Components Terminal Module TM15, 114
Basic Operator Panel BOP20, 81 Terminal Module TM150, 191
Communication Board CBC10, 88 Terminal Module TM31, 133
Communication Board CBE20, 93 Terminal Module TM41, 147
Control Unit CU320-2 DP, 56 Terminal Module TM54F, 166
Control Unit CU320-2 PN, 36 Voltage Sensing Module VSM10, 224
DRIVE-CLiQ encoder, 326 Dimension drawings
DRIVE-CLiQ Hub Module DMC20, 198 Control Unit CU320-2 DP, 75
DRIVE-CLiQ Hub Module External DME20, 206 Control Unit CU320-2 PN, 55
Sensor Module Cabinet-Mounted SMC10, 237 DRIVE-CLiQ encoder, 328
Sensor Module Cabinet-Mounted SMC20, 248 DRIVE-CLiQ Hub Module DMC20, 203
Sensor Module Cabinet-Mounted SMC30, 258 DRIVE-CLiQ Hub Module External DME20, 210
Sensor Module Cabinet-Mounted SMC40, 276 Sensor Module Cabinet SMC10, 244
Sensor Module External SME120, 300 Sensor Module Cabinet SMC20, 255
Sensor Module External SME25, 293 Sensor Module External SME120, 309
Terminal Board TB30, 99 Sensor Module External SME125, 322
Terminal Module TM120, 172 Sensor Module External SME20, 289
Terminal Module TM15, 108 Sensor Module External SME25, 296
Terminal Module TM150, 184 Terminal Module TM120, 180
Terminal Module TM54F, 152 Terminal Module TM31, 134
Voltage Sensing Module, 213 Terminal Module TM41, 148
Connector coding Terminal Module TM54F, 168
Terminal Module TM15, 118 Voltage Sensing Module VSM10, 225
Terminal Module TM31, 137 DRIVE-CLiQ encoder, 326
Control Unit CU320-2 DP, 56 DRIVE-CLiQ Hub Module DMC20, 198
LEDs after booting, 73 DRIVE-CLiQ Hub Module External DME20, 206
LEDs during booting, 72

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 351
Index
E Terminal Module TM15, 109

Introduction, 24
Electrostatically sensitive devices, 18
L
F
LEDs
Field of application, 21
Five safety rules, 15
Control Unit CU320-2 DP, 73
I
Installation Sensor Module Cabinet SMC10, 243
Basic Operator Panel BOP20, 84 Sensor Module Cabinet SMC20, 254
Communication Board CBC10, 92 Sensor Module Cabinet SMC30, 267
Communication Board Ethernet (CBE20), 98 Sensor Module Cabinet SMC40, 282
Control Unit CU320-2 DP/PN, 76 Terminal Module TM120, 179
DRIVE-CLiQ encoder, 330 Terminal Module TM15, 114
DRIVE-CLiQ Hub Module DMC20, 204 Terminal Module TM150, 191
Sensor Module Cabinet, 245, 256, 269 Terminal Module TM31, 133
Sensor Module External SME120, 310 Terminal Module TM41, 147
Sensor Module External SME125, 323 Terminal Module TM54F, 166
Sensor Module External SME20/SME25, 290, 297 Voltage Sensing Module VSM10, 224
Sensor Modules Cabinet SMC40, 284
Terminal Board TB30, 104
Terminal Module TM120, 181 P
Terminal Module TM150, 193
Platform Concept, 22
Terminal Modules, 116, 135, 149, 169
PROFIBUS
Voltage Sensing Module VSM10, 226
Setting the address, 66
Interface descriptions
PROFINET cables, 95
Basic Operator Panel BOP20, 81
Protective conductor connection and shield support
DRIVE-CLiQ Hub Module External DME20, 207
Terminal Module TM54F, 170
Sensor Module External SME120, 301
R
Sensor Module External SME20, 286 Residual risks of power drive systems, 19
Terminal Module TM120, 173 S
Safety instructions
Control Units, 34
Electromagnetic fields, 17
Electrostatically sensitive devices, 18
General safety instructions, 15
Interface Descriptions

352 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Index
Hub Modules, 197 Terminal Module TM41, 139

Option boards, 87 Terminal Module TM54F, 152
Sensor Module External, 300, 313 Tightening torques, 333
Sensor Modules and encoders, 235 Totally Integrated Automation, 22
Terminal Modules, 107 Transport, 29
Voltage Sensing Modules VSM10, 214
Sensor Module Cabinet-Mounted SMC10, 237
Sensor Module Cabinet-Mounted SMC20, 248 V
Voltage Sensing Module, 213
Sensor Modules
Overview, 232
Specification of encoder systems and encoders
Storage, 29
Switches for PROFIBUS address, 66
T
Technical data
DRIVE-CLiQ encoder, 332
DRIVE-CLiQ Hub Module External DME20, 211
Electronics power supply, 29

Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3 353
Index

354 Manual, (GH1), 01/2013, 6SL3097-4AH00-0BP3
Siemens AG Subject to change without prior notice
Industry Sector © Siemens AG 2004 - 2013
Drive Technologies
Motion Control Systems
Postfach 3180
91050 ERLANGEN
GERMANY
www.siemens.com/motioncontrol

SIEMENSG120

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SINAMICS S120

Control Units and additional system components

Siemens AG Order number: 6SL3097-4AH00-0BP3 Copyright © Siemens AG 2004 - 2013.

Control Units and additional system components

Usage phases and the available tools/documents

Table 1 Usage phases and the available tools/documents

Usage phase Tools

Control Units and additional system components

Control Units and additional system components

EMC limit values in South Korea

Connection for protective conductor (PE)

Connection for function potential bonding

Control Units and additional system components

Control Units and additional system components

3.4 Control Unit CU320-2 DP (PROFIBUS)...................................................................................... 56

Control Units and additional system components

4.3.4 Installation ....................................................................................................................................98

Control Units and additional system components

5.3.8 Connector coding ...................................................................................................................... 137

Control Units and additional system components

5.6.7 Protective conductor connection and shield support .................................................................182

Control Units and additional system components

7.3.6 X524 electronics power supply ................................................................................................. 221

Control Units and additional system components

8.6.2.5 X524 electronics power supply ..................................................................................................264

Control Units and additional system components

8.10.6 Installation ................................................................................................................................. 310

Control Units and additional system components

Control Units and additional system components

Control Units and additional system components

1.2 Notes on electromagnetic fields (EMF)

Control Units and additional system components

1.3 Handling components that can be destroyed by electrostatic

Control Units and additional system components

1.4 Residual risks

Residual risks of power drive systems

Control Units and additional system components

3. Hazardous shock voltages caused by, for example:

Control Units and additional system components

Figure 2-1 SINAMICS applications

Control Units and additional system components

2.2 Platform Concept and Totally Integrated Automation

Control Units and additional system components

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Figure 2-2 SINAMICS as part of the Siemens modular automation system

Control Units and additional system components

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Figure 2-3 SINAMICS S120 system overview

Modular system for sophisticated drive tasks

Control Units and additional system components

System architecture with a central Control Unit

Functions for higher efficiency

DRIVE-CLiQ – the digital interface between SINAMICS components

Electronic rating plates in all components

Control Units and additional system components

2.4 SINAMICS S120 components

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Figure 2-4 Overview of SINAMICS S120 components

Control Units and additional system components

Booksize compact format

Control Units and additional system components

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