Name of Sub Project:

Date:
FOR MANUFACTURE OF SPIRALLY WELDED MS PIPES WITH INLINING & COATING PROCESSES , INSPECTION AND TESTING PLAN
Agency
Component / Quantum of Reference
Sl. No. Characteristics Check Category Type of Check Acceptance Norms Format of Record Engineer Remarks
Material Check Documents M
& TPI
1 RAW MATERIAL CONTROL
1 per section or IS 10748 Gr. 3/ IS
a. Chemical Critical Chemical Analysis IS 10748 Gr. 3/ IS 3589 MTC R R
lot 3589
b. Physical
1 Samples per IS 10748 Gr. 3/ IS
1. Tensile Critical UTM IS 10748 Gr. 3/ IS 3589 P R
every 40 tonnes 3589 Lab Report
1.1 HR Coils One Sample per IS 10748 Gr. 3/ IS (MEIL/QAQC / F- 011)
2. Bend Test Critical UTM IS 10748 Gr. 3/ IS 3589 P R
Batch 3589
IS 5504-1997 & IS 5504-1997 & Manufacturer's Register/
Measuring
c. Dimension Major 100% Customer Customer Specification if Report (MEIL/QAQC/F- P R
Instrument 013)
Specification if any any
d. Surface Defect Major Visual 100% IS 3589/IS 5504 IS 3589/IS 5504 P R
2 PROCESS CONTROL
Visual, Template,
2.1 Pipe Forming Edge Milling & Forming Major 100% IS 5504:1997 IS 5504:1997 - W R
Measurement

ASME Sec II part C for

ASME Sec II part C
weld wire & flux, IS 3658
Chemical composition, for weld wire & flux,
Welding & NDT Verification of batch :1999 for NDT materials
2.2 Mechanical Major 100% IS 3658:1999 MTC W R
Consumables TC’s
Properties and DPT & IS 814-1991 for
& IS 814-1991 for stick
Materials stick electrode
electrode

a) Determination of
WPS for SAW welding Parameter
WPS (MEIL/ QAQC/F-
2.3 Pipe manufacturing b) SAW pipe Critical ASME Sec IX/PQR W R
Mechanical Test 100% ASME Sec IX/PQR 024)
Process manufacturing process in /WPS
length of 5.0-12.2 Mtr.
Repair Rectification
2.4 Repair welding Repair of weld defects Critical Visual 100% IS 5504 :1997 IS 5504 :1997 report (MEIL/QAQC/F- W R
014)

ASME Sec. V Article ASME Sec. V Article DPT report

2.5 DPT Repaired Weld Defects Critical Visual 10% W R
6.0 6.0 (MEIL/QAQC/F-017)

a) Bevel end Outside

b) Root face. Bevelling Inspection
Visual & Bevel
2.6 End Preparation C) End Flushing : ID & Critical 100% IS 5504 :1997 IS 5504 :1997 report (MEIL/QAQC/F- W RW
gauge
OD 100mm from both 006)
weld ends
3 FINAL INSPECTION & TESTING
Measuring Inspection Report
a. Dimension Critical 100% IS 5504 : 1997 IS 5504 : 1997 W RW
Instrument (MEIL/PR/F-010)
 Agency
Component / Quantum of Reference
Sl. No. Characteristics Check Category Type of Check Acceptance Norms Format of Record Engineer Remarks
Material Check Documents M
& TPI
As per welding
As per welding practise Inspection Report
b. Welding Critical Visual 100% practise (IS 816 & IS W RW
(IS 816 & IS 822) (MEIL/PR/F-009)
822)

As per agreement
specififcations Ultrasonic Test Report
c. Soundness of Weld Critical Ultrasonic IS 4260 IS 4260 W W
(10% of Weld (MEIL/QAQC/F-015)
Inspection of
3.1 Length)
Welded Pipes
Root & Face Bend Sampling as per Inspection Report
d. Mechanical Test Critical IS 5504-1997 IS 5504-1997 W W
Test IS 4711 (MEIL/QAQC / F- 011 )
Hydraulic Pressure
at manufacturer's
e. Hydraulic Pressure
work at Inspection Report
Test for Pressures as per Critical 100% IS 5504 : 1997 IS 5504 : 1997 W W
a)15 kg/cm2 (MEIL/QAQC / F- 005)
agreement specifications
& b) 22 kg/cm2

4 INNER LINING & OUTER COATING

Measuring Manufacturer's Register/
1. Dimension Major 100% IS 3589-2001 IS 3589-2001 W RW
4.1 Pipes Instrument Report (MEIL/QAQC / F-
2. Surface Defect Major Visual 100% IS 3589-2001 IS 3589-2001 007 ) W RW

One Sample IS 269 / IS 8112 / IS IS 269 / IS 8112 / IS

a. Chemical Critical Chemical Analysis Suppliers MTC W R
forevery 200Bags 12330 12330

b. Physical
1. Fineness do By Sieve do do do Lab Report W R
4.2 Cement 2. Standard Consistency do Lab Test do do do Lab Report W R
3. Setting Time Initial,
do Lab Test do do do Lab Report W R
Final
4. Soundness do Lab Test do do do Lab Report W R
5. Compressive Strength do Lab Test do do do Lab Report W R

a. Delitereous Material Major Lab Test 1 per batch IS 3589 / IS11906 IS 3589 / IS11906 Lab report W R
b. Soundness do do do do do do W R
4.3 Aggregate(Sand)
c. Specific Gravity do do do do do do W R
d. Grading & Size do do do do do do W R
Wire Mesh Size:
Weld Mesh for As per customer 50x50x3.0 mm, & Inside
Measuring
4.4 outer Coating & Dimension Minor 100% specification IS: 6mm dia MS Rings 04 Suppliers MTC W R
Instrument
Inside MS Rings 1566 nos. at each end of the
pipe
Suitability of Water for
4.5 Water Major Lab Test Once in a Year IS 456/IS 3589 IS 456/IS 3589 Lab TC W R
Concrete Works
Outer Cement Mortar
a. Mix Design Major Measurment 1 Per Batch IS 1916:1989 ratio : 1:3, Inner Cement W R
ratio: 1:2 Manufacturer's Register/
Outer & Inner
4.6 Report (MEIL/QAQC / F-
Coating Mix
007 )
 Agency
Component / Quantum of Reference
Sl. No. Characteristics Check Category Type of Check Acceptance Norms Format of Record Engineer Remarks
Material Check Documents M
Manufacturer's Register/ & TPI
Outer & Inner
4.6 IS 784 IS 784 Report (MEIL/QAQC / F-
Coating Mix
Compressive Purchaser's Purchaser's 007 )
b. Cube Strength Critical 3 Per Batch W R
Strength Specification & Specification &
IS 3589 / 2001 IS 3589 / 2001
Outside & Inside Major Thickness guages/ Gunneting thickness: Manufacturer's Register/
Coating vernier caliper 30mm, Inlining thickness Report (MEIL/QAQC / F-
4.7 Coating thickness 100% IS 3589: 2001 W RW
: 12 mm, Cut back : 007 )
150 mm,
1. Visual
4.8 Curing Proper curing Critical 2. Co-relating with 100% IS 3589 : 2001 IS 3589 : 2001 W RW
cube strength
5 FINAL INSPECTION & TESTING
IS 3589 : 2001 & IS 3589 : 2001 & IS
a. Surface Defects Major Visual 100% W W
IS 5504 : 1997 5504 : 1997
Measuring Manufacturer's Register/
Fabricated , Lined IS 3589 : 2001 & IS 3589 : 2001 & IS
5.1 Report (MEIL/QAQC / F-
& Coated Pipe b. Dimension Major Instrument & 100%
IS 5504 : 1997 5504 : 1997
W RW
Gauges 007 )
IS 3589 : 2001 & IS 3589 : 2001 & IS
c. Marking Major Visual 100% W W
IS 5504 : 1997 5504 : 1997
6 SEALING & STAMPING
Samples
inspected by
Stenciling IA
6.1 Legibility of Stamp Major Visual 100% - - Test Reports W W TPI are
Stamp
double
stamped

1. Reviwed items may be randomly witnessed by the concerned if necessary.

2. All measuring instruments and testing equipmenets shall be calibrated periodically and put up for verification to Third Party Inspection Agency.
3. Legend: M: Manufacturer, TPI: Third Party Inspection, R; Review, W: Witness, RW: Random Witness (10%),V: Verify
4. MS Pipe 1540mm OD/1040mm OD x 8mm thickness, Outer Coating 30mm thk Cement Mortar (CM 1:3) with Wire Mesh 50x50x3mm, Inlining 12mm thk Cement Mortaar (CM:1:2) using 4 No. of 6mm Dia. MS Rings
5. Stenciling with the lettering - APMDP - KAKINADA is to be marked on the Finished MS Pipes

Approved By
Signature:
Name:
Designation: