Documente Academic
Documente Profesional
Documente Cultură
January, 2018
An Engineered Approach to Unconventional Reservoirs Stimulation
Disclaimer, Copyrights & Legal Notice
• This presentation is for non-profit, illustrative and general educational purposes only.
• I do not make any warranty, express or implied, or assume any legal liability or responsibility
for the accuracy, completeness, or usefulness of any information, apparatus, product, or
process disclosed, or represent that its use would not infringe privately owned rights.
• Every picture or drawing used to describe a tool or system has been only utilized for
illustration purposes and has been properly identified and remains as a property of their
respective owners / authors.
• Reference herein to any specific commercial product, process, or service by trade name,
trademark, manufacturer, or otherwise does not necessarily constitute or imply its
endorsement, recommendation, or favouring by myself. The views and opinions of the
author expressed herein do not necessarily state or reflect those of the company where the
author works for.
• Further, while I have taken all reasonable steps to ensure that everything published is
accurate I do not accept any responsibility for any errors or resulting loss or damage
whatsoever or howsoever caused and readers and practitioners have the responsibility to
thoroughly check these aspects for themselves.
• This presentation or any of its contents may be reproduced, copied, modified or adapted,
subject to inclusion of presentation’s title, author, date and copyright notice of other
authors.
2
An Engineered Approach to Unconventional Reservoirs Stimulation
Safety Moment
Scanning for Hazards… HOW? REMEMBER: SILENCE = CONSEQUENCES!
3
An Engineered Approach to Unconventional Reservoirs Stimulation
Today‘s „Road Map“
We will be talking about how to create value through
Summary multidisciplinary collaboration!
Is Hydraulic Fracturing something new?
Stress Directionality.
Proppant: “The Main Stay of our Treatment”
Fracturing Fluids.
How does a “Frac” looks like?
Rock Mechanics & 1DMEM.
Diagnostic Fracture Inject Test (DFIT).
Unconventional Developments in Perspective.
Source: G. King (MIT, 2014)
Hydrocarbon Storage.
Not all Shales are the same… Not all Shales are Shales!
Sweet Spots.
Hydrocarbon Flow in Shales…Only Possible through Natural Fractures!
Multi-Frac Completions.
Perforating for Fracturing.
Lecture “Take Away”. 4
An Engineered Approach to Unconventional Reservoirs Stimulation
Hydraulic Fracturing 101
Fracturing is an evolving
Is Hydraulic Fracturing Really New? technology – just as
medicine, construction,
The physics of fracturing has not changed significantly since the early 1950’s. manufacturing, cars, are
First 1 million wells were fractured between 1952 and 1992. evolving technologies.
First 1 million fractures in horizontal wells were done between 1974 to 2013.
Source: G. King, MIT (Jan, 2014)
Source: J. Jenkins, et al. May 2012 (adapted by H. Buijs) Source: Project Gasbuggy Test, 1967
5
An Engineered Approach to Unconventional Reservoirs Stimulation
Hydraulic Fracturing 101
How do we do it? We create an “Artificial Reservoir” within the host rock!
We need to pump a minimum amount of “Pad Fluid” to create a crack and generate enough width to
start pumping proppant into.
Ideally, when designing a “Frac”, we start pumping proppant in increasing concentrations (slurry). The
last proppant concentration pumped into the well should be equal to slurry concentration at the tip of
the Fracture.
The conductivity of the Fracture and the Reservoir Deliverability needs to be Balanced.
There is a critical sand concentration we can reach before screening out (this is reservoir dependent).
Depending on the near wellbore pressure loss, we would try to reach this concentration as fast as
possible.
We get to play “mother Nature” for 1-2hrs! We are recreating a depositional environment,
we get to select the “sediment particles” and carrier fluid.
6
An Engineered Approach to Unconventional Reservoirs Stimulation
Hydraulic Fracturing 101
Hydraulic Fractures Follows the Maximum Stress:
Stress Directionality
Source: Hazzim Abbas, Rock Mechanics (2011) Source: Economides et al., BJ Fracturing Manual (2007)
7
An Engineered Approach to Unconventional Reservoirs Stimulation
Proppant... The „Main Stay“ of our treatment!
“As Cheap as Dirt, as Light as
What would be a perfect proppant? Feathers…As Hard as Diamonds!”
Cheap.
Infinite strength to withstand extreme closure pressure at zero crushing.
Spherical shape to minimize embedment and spalling
(Better distribution of load and higher permeability).
Mono-size distribution for maximum porosity and therefore highest
permeability.
Density close to water.
Absence of impurities (fines).
Chemically inert along time to either reservoir fluids or fracturing fluids,
temperature and formation rocks.
No HSE impact.
Oil/gas and water repellent to enhance fluid flow.
Possibility to add special additives (e.g. tracers, scale inhibitors, etc.) to or
into grains without compromising virgin properties.
Design to prevent proppant flowback per se.
Source: J. Ponce, SPE Hydraulic Fracturing Workshop (Neuquen, 2017)
8
An Engineered Approach to Unconventional Reservoirs Stimulation
Proppant... The „Main Stay“ of our treatment!
Measuring Proppant Conductivity = Width*Permeability
(Ability to Transport Fluids)
Proppant Pack Conductivity Increases with:
Better Material (Increase Perm: ceramics are better than sands)
Higher Proppant Size
Increased Proppant Concentration (Increase Width)
Lower Closure Stress
API recognized that these conductivities were not representative of downhole conditions in the
“disclaimer”. Still some companies use this to describe their proppants.
Were designed for operational efficiency and repeatability.
50%
Our Industry have tried everything we can imagine and still was unable to reverse this proppant conductivity
degradation trend (real conditions are even worst!). This is something we need to learn to live with!
11
An Engineered Approach to Unconventional Reservoirs Stimulation
Fracturing Fluids
Fracturing Fluids:
Definition based on Rheology:
Slickwater (Water Friction Reduced Fluid)
Lineal Gels (Guar-HPG-CMHPG without xlinker)
Xlinked Gels (Borate-Zirconate + Guar-HPG-CMHPG)
Hybrids (a combination of the above)
The Fracturing Fluid performs 2 functions during the treatment:
Transfers energy from the frac pumps to the formation… creating the fracture.
Transports and suspends the proppant.
In order to Increase Production, a Frac Fluid must also:
Be compatible with the formation minerals and native fluids.
Minimize damage to proppant pack.
Be easily recovered after the treatment.
It Must Also be Environmentally-Friendly and Easy to Use. Keep it as Simple as possible…But
bring out all you need!
It must be CHEAP!
A hand full of Additives are used… not all of them are necessary, not all of them work!
Clay Control? Friction Reducers. Polymer? High Temperature Stabilizer?
Surfactants? Biocides. Breakers? 12
An Engineered Approach to Unconventional Reservoirs Stimulation
Green Fracturing Fluid under German Standards
Friction Reducer based Fracturing Fluid
The main polymer is Polyacrylamide (friction reducer
additive). No x-linker (no borates) and no breakers
are needed. If water is of good quality, no biocides
are needed.
Has very high viscosity at low shear rates (can
transport up to 10ppag of proppant) with proppant
regained permeability of plus 70- 90%.
Proppant convection is drastically reduced when
using this fluid (this is key for ultra tight perm rocks)
Very cheap option when compared to traditional x-
lined frac fluids. Easy to handle, transport and mix
(less HSSE exposure).
More than 20,000 stages pumped with this new
formulation (Technology is proven!).
Commercialized by Calfrac, Halliburton, Weatherford,
CDS… (combined with other additives).
Source: SPE 179154
13
An Engineered Approach to Unconventional Reservoirs Stimulation
Green Fracturing Fluid under German Standards
Friction Reducer based Fracturing Fluid
Slickwater (1 GPT)
Source: Delaney-Pollard, Alhambra Rock-Utah (1986) Source: Magma Dike, Papagayo beach (Courtesy of Paul Veeken)
16
An Engineered Approach to Unconventional Reservoirs Stimulation
How does a “Frac” Looks Like?
Outcrop Studies: Geology Controls Fracture Growth!
Notice that many fractures terminate at bed boundaries and that none persist all the way from
top to bottom of the section…but there is a continuity across permeable rocks!
17
An Engineered Approach to Unconventional Reservoirs Stimulation
Rock Mechanics Property Model
Rock Mechanics… Why!?
To understand the state of stress of the rock (Height Growth).
To Model Rock Deformation/Alteration during Fracturing (Width).
Rock Mechanical Properties and Stresses are the
“main engine” behind any Fracture Model
Source: Sneddon 2D Crack, R3 (Schlumberger)
What is the Problem we are currently facing?
There are several school of thought regarding how to model:
• Rock Mechanical Properties.
• Stress.
There are several ways to measure/interpret:
• Rock Mechanics Triaxial Tests.
• Minimum Stress.
Any model can be forced to matched any interpretation (consistent Models)…
• Do consistency with the main modelling variables makes a model valid ?...Most likely not!.
• How do we narrow the uncertainty range, build and validate a stress model?.
Sometimes it is very difficult to prove which model is more representative than the other and
cannot be taken apart… they can push you to follow totally different completion optimization cycle.
A robust multidisciplinary approach will be extremely helpful to test different hypothesis!
18
An Engineered Approach to Unconventional Reservoirs Stimulation
Rock Mechanics Property Model
The “Wave Equation”
Source: Miskimins, Horizontal Well HF Course (2012)
Source: hermentorcenter.com
Source: hermentorcenter.com
Resistivity and SGR curves are used to perform the fluid substitution on the measured travel time and a
new curve is created with the intention of avoiding fluid partial saturation/TOC effects that affect our
rock mechanics property model (we need to build a 100% water saturated DTC curve to use the lithology
based rock property models from the previous slide).
There is no need to run expensive Sonic Tools (the whole process is built on “Compressional Sonic”).
20
An Engineered Approach to Unconventional Reservoirs Stimulation
Rock Mechanics Property Model
Lithology Based Rock Mechanics
If we have a lithology model, the compressional travel time can be used to estimate dynamic elastic
properties of the rock using the curves shown (values for mixed lithologies can be estimated by
interpolating between the pure lithology lines).
These are correlations were built through 100s of rock mechanics triaxial test performed across a wide
range of stress conditions on 100% pure minerals vertical plugs saturated with water.
From the graph we can understand that you may have the same travel time but, depending on the type of
lithology you have, you will have totally different rock mechanical properties. 21
An Engineered Approach to Unconventional Reservoirs Stimulation
Rock Mechanics Property Model
Workflow: Fast, Simple… Robust! 2
The results of pre-frac tests determine practically every input and output of our fracture design process.
They determine the expected frac geometry, conductivity, formation flow capacity, and optimum frac
design as well as the means necessary to place the design.
24
An Engineered Approach to Unconventional Reservoirs Stimulation
Diagnostic Fracture Injection Test (DFIT)
The G-Function: A Reservoir Characterization Tool!
Pumping is one of the few processes we have to establish a
“conversation” with our reservoir… The G-Function is the language
Source: Nolte, G Function (1979) we use to “talk” with the host rock!
The G-Function is a dimensionless function of Shut in time normalized to pumping time.
This function is used to reduce ambiguity and provide large amount of information about leak off
mechanism and minimum stress (Type Curve Matching).
26
An Engineered Approach to Unconventional Reservoirs Stimulation
Vaca Muerta Diagnostic Fracture Injection Test
Gohfer (3D Fracture Simulator): Numerical Simulation of Prefrac Tests
Source: Well A, DFIT Lower Vaca Muerta Source: Well A, Simulated DFIT Lower Vaca Muerta
27
An Engineered Approach to Unconventional Reservoirs Stimulation
Vaca Muerta Permeability Model
Permeability seems to have a correlation with measured Resistivity?
Permeability derived from DFIT closure
time are higher within higher resistivity
intervals.
When combining an independent
permeability function built by integrating
DFIT data from several hydraulic units
with the core measured TOC:
– Strong correlation with core
measured TOC (the “slowing” curve
might be used to model
permeability!)
– Correlation between permeability
model and TOC, would indicate that
natural fissures are related to the
maturation process and sourcing of
hydrocarbons
28
An Engineered Approach to Unconventional Reservoirs Stimulation
Unconventional Reservoirs 16 Wells can Drain 8 Km2 (2000 Acres). A
Developments in Perspective Typical field Development is approx. 150
Wells, which are capable of draining
almost 50% of the Hannover City Area!
Herrenhäuser Garten
Waterloosäule
In the US there were 63,000 Shale Wells (June, 2012). Source: Google Maps, 2017
Today there must be at least 120,000 Shale Wells (Personal Estimation) = We have aprox. drilled 20 times
the Earth diamater.
29
An Engineered Approach to Unconventional Reservoirs Stimulation
Unconventional Reservoirs
Is this Drilling Engineering or Mining Engineering?
In Shale reservoirs you need more than a 1,000 fractures placed through 16 horizontal wells to
properly drain 2000 acres while in conventional reservoir you need 1 horizontal well to drain more
area.
In Unconventionals economics plays a big role (If you can not make it cheap, you go broke!)
Source: SPE Webinar, Unconventional Completions, Martin Rylance 2015 (modified by Buijs)
30
An Engineered Approach to Unconventional Reservoirs Stimulation
Unconventional Reservoirs
Hydrocarbons Storage
Hydrocarbons are generated, stored and trapped in the same rock. Due
to its extremely low permeability, hydrocarbons did not have enough
time to migrate.
Hydrocarbons are stored in the pore space (organic and inorganic
pores) and fractures at all levels (from nano-cracks to natural fissures).
Gas can be dissolved in liquid hydrocarbons and water (also can be
stored at clay surfaces).
Very low size pores are impaired to hold liquid hydrocarbons (and frac
water… Shales are thirsty features!). Pore size distribution has
importance.
Source: Jorge Ponce, Challenges in Liquid Rich Shales, June 2014
31
An Engineered Approach to Unconventional Reservoirs Stimulation
Unconventional Reservoirs
The “Nano World” in Perspective: How “Small” is Small!?
Pulse Decay Core permeabilities ranges that provide economic wells: The concept of pores and pore
throats begin to break down
• Gas Reservoirs: 10 to 2,000 nD at these scales!
• Oil Reservoirs: 100 to 10,000 nD Source: Blasingame (2016)
• Fracturing can increase the system permeability typically between 10-100 times!
Definition of the word “Shale” is based on grain size (low permeability) rather than mineralogy.
One way used by the industry to compare different Shales is to compare its mineralogy:
It looks like that the vast majority of US Gas Shales has an analogue somewhere in the Barnett (but all produce
differently).
Mineralogy has no information about the main variables that define the host rock flow capacity (permeability,
state of stress, Pore Pressure and Fracture Geometry) and can not be used to predict well performance.
There are not economically producing shales that have more than 40% clay („Gumbo Shales“). Nevertheless, many
different combinations of mineralogy can still be economic. You must modify the completion and stimulation
program to make it work. 33
An Engineered Approach to Unconventional Reservoirs Stimulation
Unconventional Reservoirs
What is the definition of “Sweet Spot”?
▪ High TOC Zone?
▪ High KH?
▪ Easy to Drill?
Source: www.eremedia.com
▪ Easy to Frac?
▪ Close to transport? Source: eimages.com
Source: SPE Distinguished Lecturer, Multi-disciplinary Approach to Increasing Production in Shales (Fisher, 2017)
35
An Engineered Approach to Unconventional Reservoirs Stimulation
Unconventional Reservoirs
The “Red Queen Effect”… Running Faster, but staying in the same place!
▪ Geometric Spacing of Perforation clusters.
▪ 10% of Frac Jobs are simulated (mainly production modelling is done!).
▪ Less than 5% of the wells have Micro seismic.
Homogeneous Completions in
▪ Only 10% are logged! Heterogenous Reservoirs DO
NOT WORK!
▪ 73% of the Companies do not understand the subsurface.
▪ 55% do not use Geomechanics.
▪ 40-60% of perforation clusters do not produce.
Source: Welling and Company, 2014
40
An Engineered Approach to Unconventional Reservoirs Stimulation
Unconventional Reservoirs
Multi-Frac Horizontal Wells: “The Dan Field” (Denmark, 1987)
The Dan Field was the first Significant Multi-Frac Horizontal Wells Field Development.
This kind of Completion started in 1987 and by early 90s’ there were 14 horizontal wells with 126
fracture stages.
Offshore SIMOPS Techniques were taken to the Onshore Multi-Frac Developments.
≈ 45 propped
MFB-14: Km fracs (1st Horizontal well)
Source: SPE DL “Bridging the Gap Between Drilling & Completions”, M. Van Domelen 42
An Engineered Approach to Unconventional Reservoirs Stimulation
Perforating for Fracturing
Limited Entry Perforation Design for Vertical and Horizontal Wells
▪ Introduced in the industry in vertical wells by Murphy-Juch in Lake Maracaibo Venezuela (Shell)
▪ Principle: Contact more rock in less time (sometimes in a better way), with less money (in other
words, reducing pumping cost and maximizing NPV).
▪ To properly distributing sand across these perforations calls for skills (Art-Science-Field Application)!
Remember: Limited = Inefficient!
Source: Jorge Ponce (2011), modified by Buijs (2016)
43
An Engineered Approach to Unconventional Reservoirs Stimulation
Perforating for Fracturing
Perforation Design for Horizontal Wells: Cluster Perforation
How we connect to the rock…MATTERS!
3 Variables that needs to be balanced:
(perf position requires fine tuning with logging data)
• Production Interference (defined by system permeability).
• Mechanical Interference (Stress Shadowing). Source: thewoodwhisperer.com
46
An Engineered Approach to Unconventional Reservoirs Stimulation
Lecture “Take Away”
Fracturing is an “evolving technology”…. Just like any other technology (is changing as we speak!)
We are playing “mother nature” and creating an artificial reservoir. Everything we know about
reservoir engineering plays a vital role here!
The Fracturing Fluid performs 2 functions during the treatment:
• Transfers energy from the frac pumps to the formation… creating the fracture
• Transports and suspends the proppant
Most of the principles use to build Frac Fluids have proven to be wrong and several additives
currently pumped to increase well performance actually does the opposite.
Proppant is the “Main Stay” of our treatment (this is the main engine behind fractured well
performance). The Production benefit comes from creating additional drainage area.
Fractures are not perfect features. The effective geometries contributing to flow are limited and the
proppant pack placed degrades with time (fractures have an expiration date).
Predict K is a +35 year continuous research effort done by over 50 major energy companies that is
guided by Stimlab. The primary areas of interest continue to include:
• Determination of the long-term conductivity of proppants (baseline data);
• Evaluation of the impact of fracturing fluid leak off and damage upon proppant conductivity.
• Determination of the impact of non-Darcy and multiphase flow on effective conductivity.
47
An Engineered Approach to Unconventional Reservoirs Stimulation
Lecture “Take Away”
Hydraulic Fractures tend to have one main body that is fully pack with proppant. It’s common to see
horizontal components in rock interfaces and several branches.
Secondary Fractures can accept certain amount of proppant but do not tend to be far from the main
fracture body (depends on many things but proppant size is a dominant variable). Fluid can travel
further!
Fractures can “stair-step” when it encounters natural fractures (may even disconnect from the main
fracture body). Reservoirs are not continuous rock masses …there are imperfections in every scale!
Hydraulic Fractures are influenced by heterogeneities within the reservoir (Joints, Faults, Layers) and
its geometry depends on the depositional environment (Geology Controls Fracture Growth!).
Hydraulic Fracturing geometry and it’s associated performance can be match in many ways (there are
different softwares and workflows capable of doing this). Such non-unique solutions can push the
engineer to follow the wrong Stimulation Strategy without even knowing it.
The best solutions always comes from a data driven process run by a multidisciplinary team that are
allowed to think and innovate focusing on creating value. Don’t limit yourself when getting a match,
think beyond and see what you have learnt about the whole process.
There is a very limited amount of variables we can control to effectively increase well performance:
• Fracture Design (Rate, Fluid, Proppant)
• The way we access the reservoir (Type of well / Perforation Design)
• How we produce our wells
48
An Engineered Approach to Unconventional Reservoirs Stimulation
Lecture “Take Away”
There is no “Plug & Play” Fracture design (learning curves must be faced in every single reservoir).
Diagnostic Injections is one of the few ways we can establish a conversation with our reservoir. The
Gfunction is the language we utilized. When used properly, this is an extremely robust reservoir
characterization tool since we can obtained information about:
• Pore Pressure, system permeability, state of stress, presence of natural fractures…
The After Closure Analysis (ACA) is an analogue to Pressure Build Ups (instead of analysing the
pressure going up, we analyze how the pressure is declining).
49
Source: iversity.org
50