V031112

Preface

Thank you using M8500/M8600 series frequency actuator. Please reading carefully
this manual before installing and adjusting.
■Precautions about this user
user’’s manual
(1)This manual shall be delivered to end-users. Please take care and keep it properly.
(2)Read this user’s manual carefully to fully understand operation method of this product before operation.
(3)Don’t extract or replicate part or all contents of this manual without authorization.
(4)This manual will be changed without any previous notice.
(5)When compiling this manual, we do our best to ensure its accuracy. If user finds any mistake or
pretermission, please contact our marketing dept.
■Precautions about safe operation
(1)In order to protect and ensure safety of the system controlled by this product, when using, abiding by
instructions and precautions related to safety in this manual strictly. Our company will not be responsible
for any consequence resulted from it.
(2)If any individual protecting device or safe circuit is equipped on the system controlled by this product,
please mount these circuits outside this product. Don’t change or mount the circuits inside this product.
(3)When changing parts or expendables of this product, please use products recommended by our
company.
■Exempt responsibility about this product
(1)Unless otherwise specified in warranty provided by our company, we have no guarantee for these
products.
(2)During direct or indirect use of these products, we will not compensate for any damage of the party
concerned caused by unforeseeable defects.
■Special cautions
(1)After the installation is complete, Oil plug on the highest place of actuator must be changed with
air plug provided in list of spare parts!
(2) Cable wire must drill through exceed cover of supplied in the spare part and spin tightly.
(3)Installation/debugging process and after the completion, screw in outgoing line cover must be
screwed tightly!
Intensity advice connects with shield lead. User caused loss for failure to observe the installation
product’’s requirements, our company shall not bear responsibility for the warranty.
of the product

1
Unpacking check, Transportation, Storage and safe notes

1.1 Unpacking check

Each actuator was checked strictly before leaving factory to ensure quality of product. After unpacking
the actuator, please carry out the following checks immediately.
(1)Check whether actuator is damaged during transportation;
(2)Check whether the actuator and attachment is the same as packing list, model of ordered contract.
1.2 Transportation and storage
(1)Transportation temperature is -30℃～+75℃ Storage temperature is -10℃～+45℃；
(2)Under the condition without special package, place it in dry room to avoid condensation;
(3)During transporting it in humid environment with corrosive gas, it must have suitable packing and
desiccant. Check whether the desiccant is valid.
1.3 Safe precautions
Actuator is a special device to drive terminal control cell (valve and baffle), which has be widely used in
the industries such as electric power, metallurgic, petroleum, chemical, building material, urban water
supply and sewage treatment etc. Notes when installing:
(1)When operating actuator under high temperature environment, operator must wear special protective
glove to avoid personal injury resulted from heating of metal parts.
(2)According to design purpose, driving baffle and valve unit of actuator is in rotary motion. It is
dangerous for operator to operate improperly.
(3)Leaked lubricant during change of oil shall be cleaned up timely to avoid accident. Waste oil shall be
timely treated by operator on the site to avoid pollution of water source.
(4)Mounting, configuration setting and electric connection of actuator must be carried out by experienced
professionals.
(5)Operators must observe security operating procedures when operating. First cutting power, then
operating electric parts, we should prevent hasty drive actuators because of the operator’s
negligence.

2
 Contents
Chapter 1: Overview
Chapter 2: Exceed factory state
2.1 Degree of protection
2.2Standard configure
Chapter 3: Structure and principle
3.1Collectivity structure and principle
3.2Structure of electric parts and principle
3.3Additional gearbox
Chapter 4: Technique parameter
4.1Currency data
Chapter 5: Lubricate
5.1 Actuator
5.2 lube
5.3 Additional gear-box
5.4 Assistant output module(A mode)
Chapter 6: Installing
6.1 The inspect of actuator
6.2 Installing notes
Chapter 7: Electric connection
7.1 Connection
7.2 Line diameter choice( contact connection)
7.3 Safety
Chapter 8: Parameter setting and faceplate operation
8.1 By the operation and adjustment of control board.
8.2 Save setup
Chapter 9: Alarm and trouble
9.1 Alarm
9.2 Alarm information
9.3 Trouble
9.4 Trouble information
10:: Actuator outline and installation dimension
Chapter 10
11:: Lever mode additional reducer
Chapter 11
11.1 Technical date
11.2Universal parameter
11.3 Outline and structure dimension of reducer
12:: Linear mode additional reducer
Chapter 12
12.1 Technical data
12.2 Outline and installation dimension of linear mode additional reducer

3
 13:: Multi-turn additional reducer
Chapter 13
13.1 Technical date
13.2 Outline and installation dimension of lever mode additional reducer

1 Overview
M8500/M8600 series conversion-frequency actuator is professional equipment for driving unit of terminal
control (value, baffle and so on).
The product is a new generation of built-in DSP engine of high-performance 16-bit single-chip (DSPIC
digital signals, simple called DSC
DSC) of the United states Microchip Technology Inc. at the core. It adopts
frequency control technique with contemporary advanced to realize ideal mild start and orientation control.
And it has reduced machine impact. I t has a series of self-diagnose and self-protect function for over torque
and over heat. It has excellent protect effect to terminal adjusted unit of value. It adopts conversion-frequency
control, which can flexible adjustment for output thrust (torque) during orientation process to realize
high-precision orientation and without over rush. Its start-current approach motor’s rating current, which is
start-current of routine switch control for one-eight to one-fourth and reduce strike for this produce’s driving
part and motor. It has high-reliability.
According to user’s request, this product has infrared communication function or according to Fieldbus
communication function of profibus-DPV1 protocol. It realizes digital communication control, fast setup,
remote operation, trouble diagnoses and information collection.
This produce widely applies to electricity, metallurgy, oil, chemicals, building materials, urban water
supply, sewage treatment, and other industries with high control requirements of the occasion.

2 Exceed factory state

2. Exceed factory state
2.1 Grade of protect
The protection degree is IP65 when the actuator was supplied. After installing cable’s sealed stuff and cable
wire, it can ensure to reach IP67grade of protect.
2.2 Standard configuring
If you haven’t other especially illuminate, the standard configuring of the intelligent conversion-frequency
see table 1.
Table 1 Standard configuring
Function Function description and parameter
Language display English
Cutting-off torque 40%(Two directions)
Speed (rpm) 40%( Two directions)
According to position
100%(+) 0%(-)
cutting-off
Running mode Spot act
Digital input 1 The actuator open
Digital input 2 The actuator close
Digital input 3 Remote analog control/remote discrete signal control switch
Digital input 4 Remote discrete signal, momentary and stop midway.
4mA～20mA（M8600 series actuator be configured,M8500series actuators don’t
Analog input
be configured）
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 Analog output 4mA～20mA
Trouble alarm, when there is failure or external power cutting, the terminal of 1-3
Digital input A1
connect, the terminal of 1-2 cut off. It's opposite if no trouble.
Event alarm output. When alarm, the terminal of 4-5 connect, the terminal of
Digital input A2
4-6 cut off. Otherwise opposition.
When the actuator is in full opening position±1%,the terminal of 7-8 is connection.
Digital input A3
When the actuator in the other position, the terminal of 7-8 is cut.
When the actuator is in full closing position±1%,the terminal of 9-10 is connection.
Digital input A4
When the actuator in the other position, the terminal of 9-10 is cut.
Opening over torque alarm. When alarm, the terminal of 25-26 is connection,
Digital input A5
the terminal of 25-27 is cut. Otherwise opposition.
Closing over torque alarm. When alarm, the terminal of 28-29 is connection,
Digital input A6
the terminal of 28-30 is cut. Otherwise opposition.
When remote working, the terminal of 31-32 is cut, otherwise the terminal of 31-32
Digital input A7
is connection.

Fig.1 Main parts (Cutaway view)

3 Structure and principle

3.1Collectivity structure and principle
The actuator is by the composition of the conversion-frequency motor, position sensor, worm wheel,
worm, driving shaft, control unit, local operation panel, hand-wheel.
The control unit accepts 4～20mA or discrete control signal and driving motor’s turning. The motor drives
worm which driving worm wheel again to drive output shaft turning. The position sensor checks position of
motor’s turning and transmit position of value to control board. When the control board checks that the
position signal and given control signal is the same as position appointed, cutting motor’s power, the self-lock
character of the worm and worm wheel make the actuator stop running.
3.2 Structure of electric parts and principle
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 The electrical parts mainly involve connection terminal board, power filtering board, CPU board,
conversion-frequency board, hall sensor board and so on.
The connection terminal board affords outside connection which involve in/out terminal of control signal,
power terminal, lithium battery and connection terminal, battery switch and so on. They locate in connection
terminal box.
The power filtering board locates in operation faceplate-cover. It makes up of power filtering, fuser and
resistance/capacitance filtering network which fulfill power filtering to realize EMI protect. Main power enter
into connection terminal by power filtering board outputting to conversion-frequency which supply power for
the device.
The CPU board and signal board locate inside operation faceplate-cover and signal board locate in the
back of CPU
CPU. The switch-box’s knobs on the button of operation faceplate operate by magnetism part effecting
into magnetic switch. They realize operation and control without contact.
The CPU board mainly makes up of micro-controller, digital analog input/output channels, operation
switch, display and so on, which is control core in the device. The analog adjustment signal inputs to the CPU
by the signal board. The feedback signal fulfills D/A switch by the CPU board and outputs direction volts d.c.
into the signal board. The signal board fulfills photo-electricity separation and V/A switch, which output to
up-system. After the displacement of output shaft has been checked by the hall sensor, it outputs pulse signal
into the CPU board and fulfills count and switch. The discrete signal outputs the relay of 1-4 on the CPU board.
The discrete signal outputs the relay of 5-7 on the signal board.
The conversion-frequency board locates inside operation faceplate-cover. It directly installs bottom of the
device’s cover. It main makes up of power transformer, main relay,the IGBT module and control circuit. The
transformer supplies for the device. The IGBT module accepts CPU board control, which fulfill A.C-D.C-A.C
switch. It realizes conversion-frequency control to the motor.

3.3 Additional gearbox

Some actuator equipped with additional gear-box to meet customer’s special requirement of torque.The
digital brand on the additional gearbox record concerned input torque and force and so on.

4 Technique parameter
table.2 Technique parameter
Output
Stroke
Max. adjustable Flange Power Current
Actuator Speed without shaft
recommended torque range （ISO5210） （kW） （A）
（r/min） sleeve（mm）
torque（Nm） （Nm）
M8610
30 20-50 7-35 190 F10 0.5 0.88
M8510
M8620
60 40-100 7-35 190 F10 0.85 1.75
M8520
M8630
120 80-200 7-35 190 F14 2.0 3.5
M8530
M8640
240 160-400 7-35 230 F16 3.0 7.0
M8540
M8650
360 240-600 7-35 230 F16 5.0 10.5
M8550
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4.1 Currency data
Power voltage: AC 380V 3PH；-10%/+15%；50Hz/6OHz±5%
Optional choose: AC 415V 3PH；-15%/+10%；50Hz/6OHz±5%
AC 220V 1PH；-10%/+10%；50Hz±5%
(According to user’s request)
External power: 24V DC (18 V -33V), Max. 500mA output, It is redundancy power of electric unit part.
Voltage output: 24V DC Max.15 mA, It has output short protect.
Motor control: Three phases conversion-frequency control
Working mode: S4—25% 1200 times/hour, according to IEC IEC34
The protection degree: IP67 Optional choose IP68.During transportation and stoage, it is IP
IP43.
Humidity: ＜95% average (to avoid atomization, please use heater).
Ambient temperature: -25℃- +70℃
Installing position: at will. But you should avoid two oil discharge plugs to be in or approach the same
level.
Electric connection: see the seventh part
The shortest setting pulse: 50ms full pulse
Dead band of the controller : 0.5%；(0.2%-10%can be adjusted.)
Analog signal input (optional choose): 4mA-20mAd.c. （ M86 □ □ ） Isolation with electricity, rising
characteristic, input voltage is less than 10 V.
Digital input(E1-E4): four routes light coupling isolation input, potential independent, free configuration
Digital 0: -3V～+5V or open circuit.
Digital 1: +12V～+35V
Analog output(optional choose): 4mA ～ 20mAd.c.position signal, load capacity, Max.500Ω,isolation with
electricity, rising characteristic, temperature effect ±0.5%/10K
Digital output: four of standard （A1-A4）Optional choose three(A5-A7)
Thereinto, the Max. output capacity of A3and A4 is 3A，220Va.c. The rest of Max.digital output voltage is
less than 50V, the Max.current is less than 150 mA and the Min.current is more than 1mA . The default
setting of output content see table 1. You can set them to the other alarm output in output configuration of
the discrete signal of P6 menu according to your request.

5 Lubricate
5.1 Actuator
The actuator need to use lubricate. There is unlimited on the location of the installation( see 6.2 part of the
instruction manual). You needn’t to change lube during the whole life of the actuator.
For supplying, two holes of discharged oil need to be sealed with oil plug. Once the actuators install to
proper position, you must make the most top of discharged oil bolt to change discharged gas with random. So
it can avoid the air inside the hull of the actuator dilate and press increase when the actuator running.

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5.2 Lube
See Fig.3
table.3 Lube
Actuator Oil The type of oil The range of temperature
M8610/M8510 0.3L
M8620/M8520 0.3L
M8630/M8530 0.4L Heavy-load gear oil -25℃～+70℃
M8640/M8540 0.8L
M8650/M8550 0.8L
5.3 Additional gear-box
Some actuators need to connect a additional gear-box for upgrade output torque and limit running
range. So they need to lubricate for upgrading life.
5.3.1 Worm wheel
We advise to change a lube after running six years.
5.3.2 Linear switch unit
We advise to change a lube after running 4-5years.
5.4 Assistant output module (A mode)
For lever/linear switch, the actuator can install assistant output module A. It lubricates interior axletree by
lube of module connection sleeve. It need to replenish lube every other two months.
Use the same lube to valve’s stem.

6 Installing
6.1 The inspection of actuator
� Whether the actuator was proper connect with the value?
� Whether using the most top of discharged oil bolt to change discharged gas with random.
� Checking setting valve of cutting torque (P1.3, P1.4), torque setting shouldn’t be over stated range of
the 11th part.
� Checking speed setting (P1.5,P1.6)
6.2 Installing notes
� Installing position is unlimited. But you should avoid two oil diacharge plugs to be in or approach the
same level.
� All directions of the actuator can operate with hand, electric connection or local.
Special note ： When electric actuator (M8510 ～ M8530/M8610 ～ M8630) combine with the corner-type
gearbox(with lever A8005L～ A8090L) ,there is interference when output lever run to upper position , see Fig.2,
(fig 2a-b) is standard combination position when leaving factory. For fig 2c and 2d of table 4 " × " shows
interference happened in assembly, it's not recommended to adopt. Except standard installation position, user
should estimate if there is interference of lever turning position when other combination position is used.

8
 Rotation angle

Fig 2a Fig 2b

Fig 2c Fig 2d
Fig 2 Position diagram of electric actuator and corner-type reducer with lever

Table 4
Installation way
Item Model Fig 2d
Fig 2c
Lever on the left Lever on the right
1 M856 10+A8005L
2 M856 10+A8010L ×
3 M856 20+A8020L ×
4 M856 20+A8040L ×
5 M856 30+A8040L ×
6 M856 30+A8090L ×
Note: 1. Lever on the left or the right is depends on the situation of facing the lever and above the
actuator.
2. Marking with “×”means not suitable to use combination collocation because of interference.

� If the actuator exposures in heat-source, it need to use separate layer or heat-shield.

� When the outer power is interrupted, the actuator use the back-up lithium battery to record manual
valve’s running. The lithium battery is installed the top of connection terminal box. When the top
switch of battery should be cut during transport and stock, the battery circuit is disconnect.
After installing and adjusting, the switch need to dial connected position.
� When exceed the factory, the actuator isn’t be pre-adjustmented (the range of operation isn’t defined).
After connection of machine and electric, adjust running range again.(see P1.1 and P1.2 of 8.1.1)
� The handwheel and ventilation plug for replacement supplied by manufacturer are not installed before
leaving factory. After installation the whole set, the supplied parts should be installed and displaced.
� When user purchase the electric actuator (M8300/ 8400) without additional unit or second stage reducer,
manufacturer should supply accessories: one piece of positioning ring (see graphic representation in page 13),
it's not installed when leaving factory. User must install it during connection.

9
 � The actuator’s eyebolt is only used for hoisting actuator.After the actuator and converter or valve are
assembled, the whole weight increase. You need to adopt suitable binding rope in right position when
rise.

7 Electric connection
The down-lead assign of terminal connection see Fig.3. They direct connect to terminal row of the
product’s connection-box though cable.

Fig.3 External connection terminal (the contact hasn’t been triggered).

7.1 Connection
Allowed load of contact see the 4th part in this instruction.
Screening all signal cables. There is only a contact between the wire of connected with the earth and the
actuator. Recommended connection of system. see Fig.3.

+ 34 L open 21
Input 4～20mAd.c. L
3PH380V 11
M8500/8600

- 33 L close 3PH380V
L
M8600

50/60Hz 13
+ 50/60Hz
36 L 7 L
output 4～20mAd.c. Full
- 35 P 8
P
9
21 22 16 15 Zero
10 22 12 14

M8600analog signal M8500、M8600discrete signal

Fig.4 Recommended basic connection

10
 1 2 35 36
1
ZM 13 34 M8 21 11 11 M
C-26 4□ 3
4~20mAd.c. DCS
DCSD D DFQ- 12 13 83 12
2 03 14 33
□/ 15 □□
CS 4 2103K 13 21
DCS M8
Intell modul Opera /M 14
modul 3 22 7 7
16 igent 36 6□ 5 85
ating tion
ating □A 8 9
opera syste □□ 22
17 tion 4 35 16 14
ctu 9 1 Ac
m
syste ato 15 10 3 tua
m
8 10
(a) System wiring of actuator with (b) System wiring of actuator with switch
analog signal control signal control

Fig 5 Recommending system wiring

7.2 Wire diameter choice (contact connection)

Power cable: 2.5～4mm2 hand wire or 4mm2 soft wire
Signal cable: 0.5～1.5mm2 hand wire or 4mm2 soft wire
7.2.1 The screw thread dimension of cable sealing entry.

Recommended the
Standard（Metric） outer dimension of PG
Optional choose（PG
PG）
cable（mm）
2×M32×1.5 15-21 PG
1×PG
PG21
Terminal
PG
1×PG
PG16
(Standard) 1×M25×1.5 12-16 PG
1×PG
PG13.5

During transportation, the screw thread hole of cable’s sealing entry was covered with plug screw. The
grade of protect was ensured by the sealing of cable entry. Please use enter-cover that collocated random
allocation and collocate fit cable of outer dimension. If necessary, you can smear sealant in cable’s entrance
to ensure specified protection degree.
7.3 Safety
Main power’s insurance locate in filter board. It’s specification is
3×15A（M8610-M8630），or 3×25A（M8640/8650），Φ6.3×32；（the same as M8500 series）
Digital output and external 24V.DC adopt self-renew insure. They locate in I/O board. When failure
happens, they are returned to factory for maintenance.

8 Parameter setting and faceplate operation

The actuator goes along configuration adjustment (setting position, Setting parameter, collocate,
LOCAL
diagnose and so on) by control board. All setting can process in this device’s control board by “LOCAL
LOCAL”
(local operation).
The device’s control board is installed in electric unit. It contains the parts as follows:
� Mode choose switch
switch: mode choose switch reaches to:
Remote
Remote: remote control
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 O/S
O/S: It can’t operate(this serve is invalid).
Local
Local: It can operate and set (setting position, setting parameter, collocate, diagnose and so on) by
this device.
� Button MODE/STOP
Button: It involves increase button(+), decrease button(-) and mode button(MODE/STOP
MODE/STOP),See
Fig.4. After opening cover of operation board, there are three button-switches in CPU board
which unction is the same as above three buttons. The mode selector-switch displace CPU
board from the top-left jumper. Before installing cover, you need to put the jumper to the
O/S
O/S.
� LCD display
display: see Fig.5 the digital of up-row displays the signal of value opening. When
setting work, it displays the codes of adjustment parameter or parameter values. When
lighten the symbol of “%” means that the digital is percent. Otherwise it is the other digital.
When the character of below-row is running, it shows current work. During setting, it shows
the code of parameter name or failure alarm commonly.
� LED
LED: The green LED means “ the main power can use”. The red LED means “ failure or alarm that
can’t continue operating”.

Fig.4 Operation faceplate

Fig.5 Display

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8.1 By the operation and adjustment of control board.
Operation/adjustment menu is divided into 7 main menu:
� P1 SETUP
� P2 PARAMETR SETUP
� P3 DIAGNOSE
� P4 MACHINE DATA
� P5 CALIBRAT CALIBRATION
� P6 DIGITAL OUTPUT CONFIGURATION
� P7 INSTANCY OPERATION
Every main menu can be divided into one or several sub menu.
Before operation or adjustment of control board, put mode selection switch to LOCAL position, see figure
3. mode/stop key have long press and dot press operation ways, long press is used to enter menu, dot press
is used to confirm or quit menu. “+”“-”key are used to up and down search menu or setup increasing or
reducing of parameter, when local operation or setup valve position to zero and full point, it can drive output
shaft turn.
Before drive actuator, setup operation range of output shaft. In LOCAL mode long press MODE
key→P1，long press MODE key →P1.1,long press MODE key to enter zero setup, press “+” or “-”key，output
shaft turn to required mechanical zero position, dot press MODE key, select to save current setup zero
position. Dot press “+” key to enter into P1.2 and set full bit, use same way, operate output shaft of actuator to
mechanical full bit, save and then exit, finish operation range setup of output shaft.
Attention: There must be min. interval between zero and full bit of actuator, when output shaft doesn’t
reach min. adjustable range, 4 lines will be shown in display“- - - -”，when actuator exceed min. adjustable
range, line will change to “□□□□”.
8.1.1 Menu function see table 6.

Table 6 Menu

Main menu Sub menu Menu function Display or explaination

P1.1 ADJUST_C Setup valve position to zero stroke range meet min. requirement
P1 P1.2 ADJUST_O Setup valve position to full dot and display “□□□□”
COMMON P1.3 TORQUE_C Closing torque 40～100%（10% step）
SETUP P1.4 TORQUE_O Opening torque 40～100%（10% step）
P1.5 SPEED_C Closing speed 20～100%（5% step）
P1.6 SPEED_O Opening speed 20～100%（5% step）
Closing is chosen by stroke T TRAVEL_D
TRAVEL_D（stroke）/
P2.1 CUTOFF_C
or torque switch off TORQUE_D
TORQUE_D（torque）
P2.2 LIMIT_C Closing stroke switch off position 0～45%（1% step）
Opening is chosen by stroke TRAVEL_D
TRAVEL_D（stroke）/
P2 P2.3 CUTOFF_O
or torque switch off TORQUE_D
TORQUE_D（torque）
PARAMETR
P2.4 LIMIT_O Opening stroke switch off position 55～100%（1% step）
SETUP
Digital input inching/self- holding
P2.5 SWITCH INCH（inching）,HOLD
HOLD（self-holding）
selection
HOLD
HOLD（holding）,OnOn
P2.6 ALM_DEAL Signal break off disposal way
（full opening）,OFF
OFF
OFF（full closing）
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Main menu Sub menu Menu function Display or explaination
0～45% less or equal
P2.7 PLACE_C Low terminal midway alarm
setting value alarm
55～100% more than or
P2.8 PLACE_O High terminal midway alarm
equal setting value alarm
P2.9 DBAND Dead zone 0.2～10%
Note 1：P2.2、P2.4 can operate only “position correlative switch” is chosen.
Note2 ： If choose switch off according to torque, system should be in self-holding working
mode, it’s wrong to choose inching working mode.
Trouble diagnosis information If more than one trouble information,
P3.1 ERR_ACTU
sheet use +,- key to check
If more than one alarm information,
P3.2 ALM_ACTU Alarm information sheet
use +,- key to check
P3 SELF Change 20 codes when handwheel
P3.3 HALLCODE Hall sensor diagnosis
DIAGNOSE turn one circle
Observe current sampling value of
P3.4 INPUT Modulating signal
modulating signal
Observe current motor
P3.5 TEMP_MOT Motor winding temperature
P3 SELF winding temperature
DIAGNOSE Observe current electronic
P3.6 TEMP_ELC Electronic unit temperature
unit circumstance temperature
P3.7 BATTERY Battery voltage Observe current battery voltage
P4.1 TIME_C Closing stroke time
P4
P4.2 TIME_O Opening stroke time
MACHINE
P4.3 SW_VER Software revision no.
PARAMETE
P4.4 HW_VER Hardware revision no.
R
P4.5 ADDRESS Communication address Value range 0～255
P5.1 PASSWORD Enter calibration password Password is 51
Set modulating signal to 4mA,inching
P5.2 INPUT_Z Adjust input zero “+”or“-”key, save and exit after
confirmation.
Set modulating signal to 20mA,inching
P5 P5.3 INPUT_F Adjust input full “+”or“-”key, save and exit after
CALIBRAT confirmation.
Inching “+”or“-”key and adjust feedback
P5.4 OUTPUT_Z Feedback output zero output signal to 4mA and then save,
exit.
Inching “+”or“-”key and adjust feedback
P5.5 OUTPUT_F Feedback output full output signal to 20mA and then
save, exit.
P6 P6.1 PASSWORD Enter digital configuration password Password is 61
DIGITAL P6.2 OUTPUT_1 A1 digital output configuration
OUTPUT P6.3 OUTPUT_2 A2 digital output configuration Configuration range see table 7
CONFIGUR P6.4 OUTPUT_3 A3 digital output configuration I/O output configuration
ATION P6.5 OUTPUT_4 A4 digital output configuration
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 Main menu Sub menu Menu function Display or explaination
P6.6 OUTPUT_5 A5 digital output configuration
P6.7 OUTPUT_6 A6 digital output configuration
P6.8 OUTPUT_7 A7 digital output configuration
In emergency pay no attention
P7 to alarm information and drive output
P7.1 INSTANCY Emergency operation
EMERGEN shaft moving, but it’s possible to
CY damage some function
OPERATIO You can estimate opening and set
Emergency setup current valve
N P7.2 POS_INST valve position value directly according to
when valve position is lost
current output draft position.

Digital output can be changed by P6 digital output configuration, the optional range of digital configuration
see table 7.

Table7 I/O output configuration range

Information
I/O output Information display Default value
explanation
Move in normal
Display
situation
FAILURE
“FAILURE
FAILURE” if Operation preparation
A1 Switch off in trouble
trouble happens trouble alarm
situation
Over torque TORQUE_E
Over torque in opening TORQUE_O
Valve position is more
First A3 Optional Open to terminal
than setup value of PLACE1_O
group range
high terminal
Valve position over
POS_LOSE
A5 limit or lost Over torque in opening
Open to terminal ADJUST_O
Local/remote REMOTE
A7 Adjustment signal Local/remote
NO_SIGN
switch off
Integrative alarm ALARM
A2 Integrative alarm
Battery low or empty BATTERY
Temperature over limit TEMP
A4 Close to terminal
Second Optional Over torque in closing TORQUE_C
group range Valve position is less
than setup value of PLACE2_C
A6 Over torque in closing
low terminal
Close to terminal ADJUST_C

15
8.2 Save setup
First use +/- button of display to set new parameter, then short press stop/mode button, if parameter is
SAVE
changed, display will show static “SAVE
SAVE”.
If you want to cancel, press + or – button to operate, then press STOP/MODE button to return.
SAVE
If you want to save new value, press STOP/MODE button, flashing “SAVE
SAVE” shows saving process.

9 Alarm and trouble

Intelligent frequency conversion actuator have strong function, after analysis function start(P3 menu, see
section 8 of manual), see information via LCD
LCD, table 8 and 9 describe alarm and trouble information.

9.1 Alarm
Definition: Alarm system start automatically when actuator reaches to critical situation, actuator continues
working. If always keep such status, actuator will stop running.

9.2 Alarm information

Because chosen operation mode is different, interval flashing display of alarm information just as
LOCAL/ALARM 0/S/ALARM or REMOTE/ALARM
LOCAL/ALARM，0/S/ALARM REMOTE/ALARM, detailed information in main menu of alarm sheet P3.2，
when several trouble happens at same time, only show trouble and no alarm display.

Table8 LCD display alarm information

Display
Alarm description
character
Adjustment signal switch off. But in remote switch control condition, no analysis
IN_SIGN
to adjustment signal break off.
BAT-CHANG The power of battery is not enough, exchanging should be done immediately.
If battery empty, data exists if power off, but hand-wheel drive can cause
BAT-EMPT
valve displacement, when power on, valve position should be set again.
TORQUE-0 Opening torque alarm, load torque more than optional opening alarm value.
TORQUE-C Closing torque alarm, load torque more than optional closing alarm value.
The temperature of motor over limit, alarm if above 110℃,release from alarm
TEMP-MOT
if reduce to 100℃.
The temperature of electronic part over limit, alarm if above 80℃,release
TEMP-ELC
from alarm if reduce to 75℃.
IN_SIGN Adjustment signal switch off
TORCNT_C The time of over torque in closing is more than 10000
TORCNT_O The time of over torque in opening is more than 10000
STARTCNT Startup time is more than 5×107
ENDCNT_C The time of closing terminal is more than 107
ENDCNT_O The time of opening terminal is more than 107
RUNTIME Total running time is more than 10 years

16
9.3 Trouble
Hardware/software have problem or incorrect handling of operator, actuator will show trouble information
automatically. Trouble shooting should follow the process. If trouble endanger personnel or actuator, please
switch off power.

M8500/8600 series abnormity

Manual operate the actuator

Can’t run or running is difficulty Normal

Machine failure Electric failure

Checking failure menu P3.1 and

Divorce from valve,manual operate actuator alarm menu P3.2

Don’t run Normal

Reducer fault
Valve was block

Failure diagnose process

9.4 Trouble information

Interval flashing display of alarm information in LCD just as LOCAL/ALARM ， 0/S/ALARM or
REMOTE/ALARM
REMOTE/ALARM, detailed trouble information sheet see menu P3.1.The meaning of trouble information see
table 9.
Table 9 LCD display trouble information
Display
Trouble description
character
ELECTR Trouble of electronic unit
The temperature of motor exceed limitation. Alarm above 120℃, release
TEMP-MOT
from alarm if down to 110℃.
The temperature of electronic unit exceed limitation. Alarm above 85℃,
TEMP-ELC
release from alarm if down to 80℃.
RELAY Main relay doesn’t connect
END_POS Actuator operation exceed terminal position
POS_LOSE Valve position lost

17
 10 Actuator outline and installation dimension

See the following drawing and table about actuator outline and installation dimension.

M8610 M8620 M8630 M8640 M8650

/M8510 /M8520 /M8530 /M8540 /M8550
ISO
ISO5210 F10 F10 F14 F16 F16
A1 207 207 226 250 250
A3 133 133 152 169 169
B2 50 50 63 80 80
C3 99 99 99 82.5 82.5
D1 R99 R99 R99 R95 R95
E 253 253 266 294 294
F 574 598 665 768.5 768．5
H1 94.5 94.5 94.5 140 140
H2 104.5 104.5 104.5 148 148
H3 202 202 202 250 250
H5 214 214 214 270 270
M1 Φ105 Φ120 Φ140 Φ225 Φ225
M2 136 160 192 316 355
M3 285 313 373 375 470

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Actuator output flange dimension

stop ring

Type Flange code D D1 D2 D3 D4 D5 H1 H2

M86(5)10 F10 125 102 53 60 15 7

M86(5)20 F10 125 102 53 60 15 7

M86(5)30 F14 175 140 74 88 24 8

M86(5)40 F16 210 165 98 120 30 12

M86(5)50 F16 210 165 98 120 30 12

Type Flange code H3 H4 H5 L1 B1 B2 n-d

M86(5)10 F10 47.6 3.5 3 45.3 12±0.0215 4-M10

M86(5)20 F10 47.6 3.5 3 45.3 12±0.0215 4-M10

M86(5)30 F14 53 4.1 4 64.4 18±0.0215 4-M16

M86(5)40 F16 80 5 5 85.4 22±0.026 4-M20

M86(5)50 F16 80 5 5 85.4 22±0.026 4-M20

19
 11 Lever mode additional reducer
11.1 Technical data
Adjustment Speed
Recommend Output switch off
Max. switch range of adjusting
ed adjusting torque range of Reducer Actuator
off torque Nm actuator switch rage
torque Nm reducer （Nm）
off torque（%） （s/90°）
250 300 200-450 40%-80% 30-150 A8005
M8610
500 800 450-900 40%-80% 30-150 A8010
/M8510
800 1000 600-1200 40%-100% 32-161
A8020
1200 1600 1150-1800 40%-70% 32-161 M8620
1600 2000 1200-2500 40%-100% 32-161 /M8520
A8040
2500 3600 1600-3600 40%-70% 32-160 M8630
4000 4500 2400-6000 40%-100% 32-160 /M8530
A8090
6000 8000 4000-8000 40%-100% 32-160 M8640
10000 12000 6000-10000 40%-100% 43-214 /M8540
A8160 M8650
12000 15000 10000-15000 40%-100% 43-214
/M8550
M8640
8000 12000 8000-12000 40%-100% 43-214
/M8540
A8200
M8650
12000 18000 12000-18000 40%-100% 43-214
/M8550
M8640
16000 24000 16000-24000 70%-100% 85-418 A8400+G6804
/M8540
M8650
24000 35000 24000-36000 70%-100% 85-418 A8400+G6804
/M8550
Note：1）If switch off torque of actuator is within 40%-100%,the setup step size is 10%.
2）If stroke time is within 20%-100%, the setup step size is 5%.

11.2 Universal parameter

A8005 A8010 A8020 A8040 A8090 A8160 A8200 A8400＋G6804
Actuator flange
F10 F10 F10 F10/F14 F14/F16 F16 F16 F16
ISO5210
Valve flange
F10 F10 F14 F16 F25 F30 F40 F40
ISO5211
Max. valve stem
30 40 75 80 105 105 115 150
size mm
Weight kg 7（14） 14（26）30（49） 46(77) 72(141) 191(209) 321(378) 339(567)

20
11.3 Outline and structure dimension of reducer
Outline and structure dimension of lever electrical actuator (directly mounted) (right turn hand-wheel,
position index turn right)

A8090 A8400
A8005 A8010 A8020 A8040(+G65) A8160 A8200
(+G65) ＋G68
a 52 68.5 93.5 114 150 160 250 250
b1 100 108 142 151.5 175 198 266 309.5
b2 52 62 81 83 94 113 160 166.5
b3
b4 96 104 133.5 138 166 193 260 298.5
Φ1(f7) 70 70 130 200 230 300 300
Φ2 102 102 140 165 254 298 406 406
Φ3 115 148 204 244 310 350 532 535
Φ4 80 95 136 159 196 220 265 288
k 3 3 4 4 4 5 5
d/dmax 20/30 20/40 35/75 35/80 54/105 54/105 54/115 60/150
h 81 81 104 130 133 158 235 260
h1 37 35 45.5 68 48 73 95 100
m1 （M8610/M8510）＝106 （M8620/M8520）＝120 （M8630/M8530）＝137
m2 （M8610/M8510）＝285 （M8610/M8510）＝313 （M8610/M8510）＝350
s/s1 385 431 487(698) 527(512) (736) (859) (882) 1100
t 147 176.5 295.5 246 310 592 530 577
x （M8610/M8510/M8620/M8520）＝450 （M8630/M8530）＝491
y （M8610/M8510/M8620/M8520）＝253 （M8630/M8530）＝266
21
Outline and structure dimension of lever electrical actuator（with lever）(right turn hand-wheel, position index
turn right), see following drawing.

Rotation angle

Note: ① Show in drawing, it’s possible that connecting rod or lever collide with motor, pay attention to avoid.
A8040 A8090 A8200/A8 A8400
Dimension A8005 A8010 A8020 A8160
(＋G65) (＋G65) 250 (＋G68)
q 1×70 1×80 1×94 1×102 2×80 2×80 3×70 3×70
a1 36 34 48 50 56 62 70 70
b 140 135 223 270 338 448 580 580
b1 20 52.5 36 40 36 36 25 25
c 15 15 25 23 24 30 30 30
f 180 240 295 350 410 520 630 630
d(h8) Φ16.2 Φ19.8 Φ23.4 Φ26.6 Φ34 Φ34 Φ33.8 Φ33.8
D Φ18 Φ22 Φ26 Φ30 Φ38 Φ38 Φ38 Φ38
h 107 134 170 200 235 250 310 350
i max 66 86 100 119 143 143 150 150
k 198 218 265 304 415 415 470 470
k1 98 124 133 176 191 206 248 243
k2 177.5 207.5 232 284.5 320 339 405 437
l 132 132 165 185 272 272 320 320
m 8 10 0 17 0 0 0 0
n 20.5 24 28 36 40 40 42 42
p(p1) 207 263.5 332 369.5(549.5) 462(618) 668 666(751) 915
r 160 200 200 250 250 250 500 500
s(s1) 420.5 477 546 583(764) 676(832) 882 880 1129
u-Φs 4-Φ14 4-Φ14 4-Φ18 4-Φ22 6-Φ22 6-Φ22 8-Φ22 8-Φ22
x （M8610/M8510/M8620/M8520）＝450 （M8630/M8530）＝491
y （M8610/M8510/M8620/M8520）＝253 （M8630/M8530）＝266
a 52 68.5 93.5 114 150 160 250 250

22
 12 Linear mode additional reducer
12.l Technical data
Max. working Max. speed Valve
Stroke （mm） Transformer Actuator
thrust（Kn） （mm/s） flange
8 2.9 50，100 F10 L8210 M8610/M8510
16 2.9 50，100 F10 L8220 M8610/M8510
25 3.5 63，125 F10 L8230 M8620/M8520
40 4.1 60，100，160 F14 L8240 M8630/M8530
Note：1) Working thrust is 50% of max. switch off thrust
2) Setup stepping is 5%

12.2 Outline and installation dimension of linear mode additional reducer

12.2.1 Dimension with flange

L8210 L8220 L8230 L8240

Valve flange F10 F10 F10 F14
Actuator M8610/M8510 M8610/M8510 M8620/M8520 M8630/M8530
Actuator flange
F10 F10 F10 F14
ISO5210
Stroke H 50 100 50 100 63 125 60 100 160
d1 125 125 125 175
d2 70f8 70f8 70h7 100f8
d3 102 102 102 140
d4 Φ11 Φ11 Φ11 Φ18
d8 M12×1.25 M16×1.5 M20×1.5 M36×3
g1 191 241 191 241 234 296 293 373
h 3 3 3 4
h3 15 15 15 18
L2 20 25 30 55
L4 44 49 54 74
d9 20 20 32 50
23
 13 Multi-turn additional reducer
13.1 Technical data

Output
Recommended Power Current Weight
Actuator Reducer Switch off Speed Flange
adjusting torque （kW） （A） (Kg)
torque（Nm） （r/min）
（Nm）
M8650
G7010 900 600-1500 2.6-13 5 5.0 10.5 110
M8550
M8650
G7020 1800 1080-2500 1.5-7.5 7 5.0 10.5 135
M8550
M8650
G7030 2400 1500-3500 1-6 8 5.0 10.5 160
M8550

13.2 Outline and installation dimension of multi

ti-- turn mode additional reducer
multi

Actuator mode M86(5)50+G7010 M86(5)50+G7020 M86(5)50+G7030

D 275 330 380
D1 235 285 340
D2 180 220 280
D3 82 98 118
D4 62 74 80
H 560 630 645
H1 25 30 35
H2 14 16 20
H3 2 3 3
H4 7 8 8
A 620 620 620
B 550 550 550
N-d 4-Φ22 4-Φ26 8-Φ22

24
25