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“i-Construction”
Case in Japan
株式会社トプコン
取締役兼常務執行役員
November 1st, 2018
営業本部長
Topcon Corporation
江藤隆志
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1.Introduction of Topcon.
2.Introduction of “i-Construction”.
3.Review “i-Construction”.
4.Case Study (Users’ Voice).
5.To Spread “i-Construction” (Japan Cases).
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1.Introduction of Topcon.
2.Introduction of “i-Construction”.
3.Review “i-Construction”.
4.Case Study (Users’ Voice).
5.To Spread “i-Construction”.
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Headquarters 75-1 Hasunuma-cho, Itabashi, Tokyo, Japan

Established on September 1st, 1932

Capital JPY 16,638 million (IDR 2,262 billion)

Consolidated: JPY 145,558 million (IDR 19,783 billion)


Net Sales
( FY2018, our fiscal year ends March)

Number of Employees Consolidated: 4,723 employees (As of March 31, 2018)

Topcon Group 87 (Domestic 9 / Overseas 78) (As of March 31, 2018)

Stock Market First section of the Tokyo Stock Exchange

Market Cap JPY 323 billion (IDR 43,906 billion)


JPY 1 = IDR 135.91
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Vision
Expand our businesses and solve the social issues within the growing
market of healthcare, agriculture and infrastructure.
Positioning Smart Infrastructure
Smart Infrastructure
GPS/QZSS

IT Construction
Automatic Management
Infrastructure improvement 3D Measurement
of Execution
in developing countries Infra-Maintenance
of society
Surveying・Construction
Eye Care

Positioning

Ophthalmology
Deals with increasing eye
diseases
IT Agriculture caused by aging society
IT/Efficiency of Agriculture
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Topcon’s contributing social issues

Global Ageing Global Population Global Demand


Population Increase on Infrastructure
Increase Increase

Increasing Food Engineer


Eye Disease Shortage Shortage
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Topcon’s solution for the existing social issues

IoT Medical IT Agriculture Solution ICT Construction Solution


Network Solution (automation of farm works) (automation of construction works)

Diagnosis

Physical Prognostic High precision


Check up Management Labor saving Experts unrequired
High precision
Early detection of Medical efficiency Production/Quality
diseases improvement improvement Solution to labor shortage
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Topcon ICT Construction Solution
Automated Construction
 3D Printer for Construction!
Compare “Automotive factory” with High efficiency
“Construction site” by factory automation
Automotive
Factory

Digital management
CAD CAM・Robots system

Manufactur
Design e
Inspect

Manual Examination
Construction

CAD Operation at actual site


Site

Outdated operation system


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Topcon ICT Construction Solution
Conventional Style = Outdated! Blade movement all
- Manual- depends on his skill

1 2 3 4 5
Survey Design Layout Execution Inspection

ICT Construction
- Automation - Automation of construction work!

1 2 3
Surveying (digital) CAD Machine Control (CAM)
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Topcon ICT Construction Solution

1995
2D Construction
Over 20
TS years
1998
GNSS experience!!
3D-MC
From 2D to3D

2003 2016
Start ICT Construction i-Construction
2004 By MLIT
mmGPS release

3D design data 2014 ~


2010 3D-MC2 Open TOPCON Training Centers
2016 3D-MCMAX Providing ICT Construction Solution
Expand 3D Solution training to engineers/workers
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1.Introduction of Topcon.
2.Introduction of “i-Construction”.
3.Review “i-Construction”.
4.Case Study (Users’ Voice).
5.To Spread “i-Construction”.
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Review “i-Construction”

To improve productivity in whole construction


process, “i-Construction” policy was introduced
& promoted by MLIT* since April, 2016.

*MLIT: Ministry of Land, Infrastructure, Transport and Tourism in Japan


Infrastructure challenges Japan faces
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Working Infrastructure Natural


Tax Revenue
Population Aging Disasters
Decrease Decrease Increase Increase

To solve issues, Productivity Improvement is required!

Started “i-Construction”
Started ”i-Construction”
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Started on Year 2016


Requirements
to solve issues
i-Construction
Advanced Productivity Revolution
ICT/3D DATA Utilization
Technology
ICT / Automation

Advanced Improve productivity


Management of construction
Digitalized Management
20% by 2025
“i-Construction”
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3D- 3D- 3D- 3D-


Survey Design ICT Construction Inspection

3D Point Cloud 3D-Design 3D-As Built 3D Point Cloud

Use 3D-data at all process


From 2D data to 3D model data
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Conventional vs ICT Construction


Dozer System
Conventional Style ICT Construction
- Manual- - Automation -

Blade movement depends on his skills. Automation of construction work

Operate Blade
Check with your eyes

Repeat Operation

・Spend massive time & Man hour for Surveying & Setup ・Reduce time & Man hour Surveying & Setup Stakes
Stakes ・Much faster than conventional style speed
・Impossible to work out required flat surfaces all the way. ・Easy to work out required flatness all the way
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Conventional vs ICT Construction


Road Construction case in Indonesia
Conventional ICT Construction

Stake out by coordinate As-build by Auto Level Surface control


(TS or GNSS)

H=…

X=…
Y=…
H=…
30m 30m

Set up finishing level for Heavy machine operator cannot Reduce number of stakes, As-build survey, etc…
Heavy machine operator work during As-build surveying Better flatness…
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1.Introduction of Topcon.
2.Introduction of “i-Construction”.
3.Review “i-Construction”.
4.Case Study (Users’ Voice).
5.To Spread “i-Construction”.
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Review “i-Construction”

”i-Construction” Projects from MLIT


2000 1724
1620
1500
発注件数
No. of Order
1000 実施件数
No. of Applied
500 584 821
308
0
FY2015
2015年度 FY2016
2016年度 FY2017
2017年度
Status of Projects
※情報化施工 実績 実績

Nr. of Order: Increased Nr. Of Applied: 141%


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Review “i-Construction” (FY2017)

Reduced
ICT 5.9 8.4 66.0 4.1 3.4 31.7 89.6days
1.8 man-day
Reduced
31.7days
従来施工
Conventional 12.3 9.5 84.6 6.4 4.9 121.3days
1.5

0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0


起工測量
Survey 測量計算
Calculation 施工
Const. 出来形計測
As Build 完成検査
Inspection 電子納品
Reporting

Working Hours (man-day)


Operation time from Survey to Reporting has been reduced by 26.2% as average
Source from MLIT H29(y2017) ICT construction analysis
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Review “i-Construction” (FY2017)
100%

80%
54% 59%
60% 71%
83% 90%
92%
外注
Outsource
40%
自社対応
In-House
20% 46% 41%
29%
17% 10%
0% 8%
3D Data Conventional Conventional 3D Meas.
3D Survey データ処理
3D計測 従来設計 3D Design
3D設計 TS出来形 3D出来形
Processing Design Inspection Inspection

Breakdown of Work
Ratio of Outsourcing: Over 70%
It is important to establish as a company's own technology!
Source from MLIT H29(y2017) ICT construction analysis
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1.Introduction of Topcon.
2.Introduction of “i-Construction”.
3.Review “i-Construction”.
4.Case Study (Users’ Voice).
5.To Spread “i-Construction”.
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MLIT’s Case Study
MLIT MLIT
Case Study in Japan
MLIT
MLIT
7. Nagano 1. Hokkaido
River River bank
4. Ishikawa
5. Hiroshima Road MLIT
Road

MLIT
MLIT

2.Hokkaido
Road
3. Yamagata
6. Fukuoka Road
River bank
MLIT has disclosed 116 case studies of i-Construction
http://www.mlit.go.jp/tec/tec_tk_000028.html
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MLIT’s Case Study
Case Study 1 MLIT * Full Construction Process (Survey, Design, Construction, Inspection)
Conventional vs. ICT Const.
Excavating Days Cost

Drone Survey ICT Excavating

55 days
12 %
Seminars Cost Down
50 days
Location : Kumonosawa River bank, Hokkaido
Excavation Volume : App. 15,500m3
Contractors : TOKAI KENSETSU
Customer’s comments
“12% cost down. No Elevation stake setup is necessary. Even non-experienced
operator can finish the slope precisely and evenly.” * Source from MLIT 2017 March 31 ICT Const.Case Study
st
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MLIT’s Case Study
Case Study 2 MLIT * Full Construction Process (Survey, Design, Construction, Inspection)
Conventional vs. ICT Const.
Excavating Days Cost

Laser Scanner
Survey ICT Excavating

45 days
10 %
Filling by ICT Excavator Cost Down
36 days
Location : Road Construction, Hokkaido
Excavation Volume : App. 12,880m3
Contractors : MARUHIRONOZAWA GUMI
Customer’s comments
“9 days excavating days reduction. No Elevation stakes setup is necessary.
Workers do not have to be around machines so the risk of accident decreased.”
* Source from MLIT 2017 March 31st ICT Const.Case Study
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MLIT’s Case Study
Case Study 3 MLIT * Construction Process (Survey, Construction, Inspection)
Conventional vs. ICT Const.

Working Days Man-Day

Drone Survey ICT Excavating

Survey Inspection Survey Inspection


Const. Const.

119 days 245 Man-Day


-38 days -131 m-days
81 days 114 Man-Day
Seminars

Location : Sakata River National Road, Yamagata


Excavation Volume : App. 65,500m3
Contractors : MARUTAKA
Customer’s comments
“38 working days reduction in the construction process from Survey to Inspection.
ICT construction improves quality of work” * Source from MLIT 2017 March 31 ICT Const.Case Study
st
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MLIT’s Case Study
Case Study 4 MLIT * Construction Process (Survey, Construction, Inspection)
Conventional vs. ICT Const.
Working Days Man-Day

Laser Scanner
Survey & As Built ICT
Excavating
Survey Const. Inspection Survey Const. Inspection

45 days 61 Man-Day
-9 days -20 m-days
36 days 41 Man-Day
Internal Seminar
Location : Kanazawa River, Road Construction, Ishikawa
Excavation Volume : App. 11,900m3
Contractors : MINAMI Kensetsu
Customer’s comments
“For Cross Section survey, 5 days becomes 3 days with ICT. No elevation stakes
were necessary. Safety also improves.
* Source from MLIT 2017 March 31st ICT Const.Case Study
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MLIT’s Case Study
Case Study 5 MLIT * Construction Process (Survey, Construction, Inspection)
Conventional vs. ICT Const.
Working Days Man-Day

Laser Scanner Survey As Built point cloud


ICT Conventional ICT Conventional

Machine Guidance Display


-20 days -40 man-days
Location : Fukuyama River, Road Construction, Hiroshima
Excavation Volume : App. 21,000m3
Contractors : SANYOU Kensetsu
Customer’s comments
“Surveying time has drastically decreased. Checking as built in real time, time has
saved a lot. “
* Source from MLIT 2017 March 31st ICT Const.Case Study
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MLIT’s Case Study
Case Study 6 MLIT * Full Construction Process (Survey, Design, Construction, Inspection)
Conventional vs. ICT Const.
Project Days
Elevation Finish
Conventional Survey
stakes Slope
Total 42 days 8 days
No elevation ICT Excavator 10 days 24 days
stakes and compactor
ICT Const. 4
days 22 days
Total 26 days

42 days

Seminars 26 days

Location : Yabe River bank Construction, Fukuoka


Excavation Volume : App. 10,564m3
Contractors : KAWAKEN
Customer’s comments
“4 days reduction by using 3D laser scanner. Save a lot of time because elevation
stakes setup is not necessary. 3D model data increases quality of work .”
* Source from MLIT 2017 March 31st ICT Const.Case Study
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MLIT’s Case Study
Case Study 7 MLIT * Survey
Conventional vs. 3D As Built
Map Photo
Surveying Days
From Survey to Data Processing
3D As Built

Point Image TS As Built 3D As Built


cloud data

20 days
Colorized point cloud
5 days
Location : Tenryu River, Nagano
Survey Area : App. 0.12km2
Contractors : Kobayashi Consultant
Customer’s comments
“3D As Built by Laser Scanner reduced surveying work drastically.
3D model data improved the quality of work.” * Source from MLIT 2017 March 31 st ICT Const.Case Study
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Topcon’s Case Study
Topcon

2.Japan
Topcon Dredge

1.Japan
airport
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Topcon’s Case Study
Case Study 1 in Japan Topcon * Survey, Construction
Ishigaki Airport Construction

Project Term
12 months

5 months!

Length of Runway : 2,000m


Construction Area : 187,500m2
Contractors : TOYO KOGYO, NANSEI DOKEN,
YAEJIMA KOGYO, SAKIHARA KENSETSU
Customer’s comments
“No need to prepare the stakes. It made up 6,000 m2 per day.
It was four times faster than the conventional method”
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Topcon’s Case Study
Case Study 2 in Japan Topcon * Construction

Dredge Construction
*3D-MG Excavator

- Navigate hidden bucket under water.


Screen shows its position and its depth.

- Logging data can be used for what is as


built under water.

Accurate in
hidden bucket
condition
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1.Introduction of Topcon.
2.Introduction of “i-Construction”.
3.Review “i-Construction”.
4.Case Study (Users’ Voice).
5.To Spread “i-Construction”.
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To Spread “i-Construction”
Place of Support for Easy to handle Collaboration to
Experience Project Owners Products support Job-site

Education For Local Gov. Product


課題 Develop. Local Community

・Training Center ・Share Technical Info ・Advanced Products ・Support at Local


・Practical Training ・Education PJ Owner ICT機器普及率
・3D Processing Service ・Collaboration at Local

解決策

Multifaceted support for spreading i-Construction


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Education “Topcon Training Center”

ICT Construction Training Center (TC)

Kobe TC
Shirakawa TC

Kitakyushu TC

Opened
June, 2018 Kanto TC
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Education “Topcon Academy”
i-Construction General

ICT Construction Class

Laser Scanner Class

UAV Survey Class


Own Skill
Accumulation
3D Design Class

Spread i-Construction 3D Data Processing


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Support for Project Owner (eq. Ibaraki Prefecture)
Wish List from Ibaraki:
Improve Local Contractor Skill
Improve Knowledge of Gov. Staff
Place ICT Order for small PJ

Carry out
Training Session
Supported for Ibaraki Pref.
Activity
for
i-Construction Organize Training
Session for Local
Contractor
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Product/Service for i-Construction
『LN-100』 『D-BO』 『3D Data Serv.』
Layout Navigator Drone Robotic Station Data Processing Service

One-man Layout Track Camera Position Professional 3D Serv.

3D Layout & Topo No Ref. PT required Reduce Overtime Work

Smart Phone Operation Stable Results Take more jobs

Fit on New Regulation Productivity 6 times Huge Data Analysis


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Collaboration to support Job-site
To Support Construction-site,
Promote local collaboration by Experts
Survey / Equipment
Data Process
Business
Partner Software
56 companies Developer

Construction Rental
machine
Machine Rental
Dealers Company
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Sample Case:
a company that has started 3D
~What comes with better productivity~
Otake-gumi’s Approach and 42

What They Gained


Start with a Experience ICT at Benefits
Simple Instrument Training Center
Thoughts on ICT
●Better work
conditions
●Bigger role for
LN-100 See Benefits of young workers
Easy! Digital 3D Workers ●Better company
I can do it too! image
Smooth! ●2 days off per
Laser Scanner week made possible
Cut surfaces anywhere! ●Fewer mistakes
Great cost
Managers ●No outsourcing
performance!
●Better productivity needed
●Better education
ICT Const. ●Big investment
●But even greater
Machinery cost performance
Safe・Easy・Accurate ●Start earlier,
benefit more Benefits of ICT are
incredible!
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To Spread “i-Construction”
Place of Support for Easy to handle Collaboration to
Experience Project Owners Products support Job-site

Education For Local Gov. Product Develop. Local Community


・Training Center ・Share Technical Info ・Advanced Products ・Support at Local
・Practical Training ・Education PJ Owner ・3D Processing Service ・Collaboration at Local

Multifaceted support for spreading i-Construction

“in Indonesia”
Topcon Singapore representative office in Indonesia
Topcon Singapore Positioning
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Local Support
SINGAPORE

Manages South East Asia region No.1 Topcon’s MC dealer in the world

Indonesia

Assure comprehensive & reliable support


We would like to cooperate to make your success case & corporate growth!
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Local Support
Topcon Singapore representative Office in Indonesia
Level 38, Tower A, Kota Kasablanka, Jl. Casablanca Raya Kav. 88, Jakarta 12870 (GH 04)
Tel. +62-21-2963-8004

Topcon Singapore Positioning Pte Ltd


1 Jalan Kilang Timor #09-01 Pacific Tech Centre, Singapore 1589303
Tel. +65-6479-3966

Person in Charge : Redy Kwee


GNSS Regional Sales Manager
E-mail: redy@topcon.com.sg
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