On-board to Ground Communication

for rail vehicle applications

System overview
 On-board to Ground Communication "Fleet diagnosis
Maintenance: Remote Diagnosis, easily made"
Preventive and Fleet Management
The Remote maintenance can be used for example
for centralized storage of automatic or manual
diagnostic data or it can be used to retrieve
real-time data of a system easily from the office.

Browser SQL Server

Integrated data handling with Ethernet
Concerto® Web Server · Automated diagnosis data transfer
GSM · Easy link to ERP via Windows tools
Remote Maintenance Data Management GPRS · Open to various means of transmission
Service Field Maintenance Edge
UMTS Key functions
Display Diagnosis · Transmission via WLAN, GSM, GPRS, Edge, UMTS
Messages to Staff Event Datalogger · GPS localisation
Tablet · Download of application software upgrades
· Transmission of Passenger Information (PIS)
· Preventive maintenance
· Easy-to-embed Concerto® diagnosis tool
Concerto® Our engineering offer
WLAN
· Tailored to your application
Symphony®
Data of the modules
EWL 731-TG
RN US LK LK LK ER
EGM 731-TG
RN US LK LK LK GM SG ER
· 2 x Ethernet interface, M12, D-coded (Switch functionallity)
· USB interface or memory card for configuration
WLAN
ETHN

ETH1
ETH2
EGM

EGM
EGM

GPS
GPS

3G
ER SP ER SP ER SP ER ER

· 2 x GSM/UMTS antenna: FAKRA plug, D coded (diversity)

Ethernet 2
Ethernet 2

or WLAN
WLAN

GPS
X4
X3

X7
X5

GSM-3G GSM-3G

Diversity
· GPS Antenne: Einfach, FAKRA-Stecker, C coded

X6
Ethernet 1
CPU 831-TG

X3
RN RN RN LK US Tx
ETHN

CARD
CAN1
CAN2
CPU

· 24/36 VDC
CPU
RS1

Main
EWL 731-TG EGM 731-TG

X5
CPU 831-TG
ER ER ER SP SDUE Rx
Memory SD-Card

IP
Service
X9

SIM-Card
Memory Card
Memory Card
Ethernet

USB X8
X7
CAN2 out X3

CAN2 in X4

RS1 X6

Power X2
Power X2
CAN1 out X1

CAN1 in X2

US US
USB X1
USB X1
Power X5

US
0V 0V
0V

Example applications for the

on-board to ground Communication
· Software update
· Data monitoring
· Wireless communication
· Fault messages
· Vehicle diagnostic
Standards: All Modules according to EN 50155
+ 70° C
Ambient temperature Relative humidity Long-term availability
Class Tx: -40°C ... +70°C Annual average £ 75% Available for 20 years from
On 30 days in the year 95% marketing release, then
repairable for another 10
- 40° C years

EMC 50 m/s2 Vibration and Shock Safe

EMC measures to Installation in racks and Accident risks are
EN 50 121-3-2 housings, inside the vehicle reduced
or underframe EN 50126, EN 50128
values 0,3 kg … 30 kg EN 50129, IEC 61508

Open, flexible automation system with

consistent and transparent network technology
SIL and non-SIL devices in one Network
Train bus CAN-Powerline Ethernet train backbone Train bus WTB

CPU 731-TG
RN US RN
CPL 731-TG
RN ER US
Gateway PWR

GWC 531-TF
Gateway
GSM / GPRS / WLAN
EXT

CAN-Powerline / CAN WTB / CAN

RN RN

ER ER
RN ER ON S CAN 1
CAN1

CPU

CAN PL1 CAN 2

CPR RUN VCC
MA MT MF US NS
WM WT WF GF BT

U2 U1 U0

RN ER ON S
ER LB ER CAN PL2
RS232 Service

34567 3456

CAN 1 out
CAN 1 in
WTB A2

WTB A1
891011

F012
S3
15012

789A
S2

x 10
Address

121314 BCDE

MODE
34567 3456 STB/AUT/ACT
F012
S1

EGM 731-TG
789A
891011
S4
15012

x1
CAN MON2

121314 BCDE
CAN PL2

RN US LK LK LK GM SG ER
GWR
X4

X5
Bit rate

34567
SH SH

ETH1
ETH2
EGM

EGM
GPS

3G
891011
15012

CPR
S5

121314
ER SP ER ER
I/O

CAN 2 out
CAN 2 in
WTB B2

WTB B1
SRV
VU

Ethernet 2
CAN MON1

GPS
X4
CAN PL1

X7
CAN1 out

CAN1 in

X2

X3
X2

X3

RN

ER

CBB

Diversity
GSM-3G GSM-3G
CBM

X6
Ethernet 1
X3

Main
Ethernet consist network

X5
USV

US
RS232
Power
X1

X7

US

SIM-Card
Power

US

Memory Card
X1

0V
0V
0V

Power X2
US

USB X1
0V

ESM 802-TG ERT 801-TG

LK LK LK LK LK LK LK LK LK LK RN US1 LK LK RN RN US1

SP SP ER US2
SP SP SP SP SP SP SP SP SP SP ER US2 Ethernet Ethernet
X7 X8 X1 X2 EAM ERT
X9 X10 X1 X2 X3 X4 X5 X6 X7 X8 ESM 4 5
LNK / ACT LNK / ACT

IP 11
12 1
2
14:17:10 IP
TRAIN MAIN
10
9 3
8 4

24.02.2012
7 5
6

22.5 °C 422328 km

RS232 Ethernet Ethernet 2 3 RS232 Ethernet

X13 X5 X6 X5 X2

SIL HMI with

LNK / ACT LNK / ACT

Ethernet (FOC) 22.5 °C

X10

SIL
90 100

touch
40
30 50
1

USB EAM Ethernet Ethernet

PWR LNK / ACT
20 KPH 60
USB EAM Ethernet 11
12 1
2
14:17:10
TRAIN MAIN
10
9 3
8 4

X1 24.02.2012
7 5
6

X12 X3 X4 X4
10 70 22.5 °C 422328 km
0 0
45 kN 0 kN
ESU 801-TG 0 80

Alarm Log Language

22.5 °C

Ethernet (FOC)
X9 Power Ethernet Ethernet Power
X11 X1 X2 X3
Pneu- Loco Loco Main Loco Main Maine-
Alarms Auxiliaries Train main matics Remote
HVC
Speed nance
90 100
40
30 50

Unmanaged
SIL
SIL

20 KPH 60

10 70
0 0
45 kN 0 kN

Touch or push button

0 80

Managed switch switch Router Alarm Log Language

HMI
Pneu- Loco Loco Main Loco Main Maine-
Alarms Auxiliaries Train main matics Remote
HVC
Speed nance

SIL

Power Comm. Safety Safe digital Digital Counter Digital

CPU or remote node I/O PNI MVB class 4 CPU and I/O Supply modules PLC I/O I/O out 2 A
CPU 731-TG DDT 731-TW/1A DOT 733-TR DIT 732-TW DDT 731-TW/1A DOT 733-TR PSM 835-TG/SIL CAN 831-T CPU 835-T/SIL DDT 735-TV/SIL DDT 731-TW/1A
RN US RN I 00 01 02 03 04 05 06 07 US RN ER US RN I 00 01 02 03 04 05 06 07 US RN PSM 831-TM PNI 831-T MVB 831-T CAN 831-T CPU 831-TG IP-Address ER US RN
DIT 732-TW Uin Uout RN RN RN RN MC US RN LK RN RN Tx O00 O01 S00 S01 US1 O02 O03 S02 S03 US3 RN
Uin Uout LK LK RN AB A B RN RN RN RN RN I 00 01 02 03 04 05 06 07 US RN I 00 01 02 03 04 05 06 07 US RN I 00 01 02 03 04 05 06 07 US RN
RN RN RN LK US Tx
O 00 01 02 03 04 05 06 07 S ER O K0 K1 K2 K3 I 08 09 10 11 12 13 14 15 US ER O 00 01 02 03 04 05 06 07 S ER
O 00 01 02 03 04 05 06 07 S ER I 08 09 10 11 12 13 14 15 US ER
CAN1
CAN2
CAN3

I00 I01 I02 I03 US2 I04 I05 I06 I07 US4 SFL
CAN1
CAN2
CAN1

O K0 K1 K2 K3
ETHN
CPU

Card
CPU

RS1
CAN1
CAN2
CAN3
TRM

MVB
RCV

ETHN

CARD
CAN1
CAN2
PN1

CPU
PN2

CPU
PNI

RS1

I 08 09 10 11 12 13 14 15 US O K4 K5 K6 K7 I 16 17 18 19 20 21 22 23 US I 08 09 10 11 12 13 14 15 US
I 08 09 10 11 12 13 14 15 US O K4 K5 K6 K7 I 16 17 18 19 20 21 22 23 US ER ER ER ER SFL ER SP ER ER Rx ER
ER LB ER O 08 09 10 11 12 13 14 15 S I 24 25 26 27 28 29 30 31 US SP SP ER ER ER ER ER ER ER ER ER SP SDUE Rx O 08 09 10 11 12 13 14 15 S
O 08 09 10 11 12 13 14 15 S I 24 25 26 27 28 29 30 31 US
RS232 Service

34567 3456 X1 OUT X3 OUT

K0 K1 I00 I16 IP
Memory SD-Card
891011

F012
S3
15012

789A
S2

x 10 K0 K1 I00 I16
Address

121314 BCDE
Service X9

14 14 I01 I17 14 14 1 O00 1 O02

I01 I17
34567 3456 11 11 I02 I18 11 11 I02 I18 2 O01 2 O03
F012
S1

789A
891011
S4
15012

x1 BCDE 12 12 I03 I19 3 US1 3 US3

121314
12 12
CAN3 out X5

I03 I19
CAN3 in X6
CAN3 out X5

CAN3 in X6

RS1 X6

I/O I/O I04 I20 4 0V1 4 0V3

Bit rate

34567 K2 K3 I/O I/O K2 K3

I04 I20 I/O I/O
891011
15012

Ethernet X7
S5

00 08 14 14 I05 I21 I05 I21

Service X9

121314
00 08 14 14 00 08
USB X8

01 09 11 11 I06 I22 I06 I22

01 09 11 11 01 09
02 10 12 12 I07 I23 I07 I23
02 10 12 12 02 10
03 11 US1 US3 US1 US3 X2 IN X4 IN
K4 K5 03 11 03 11
0V1 0V3 K4 K5
04 12 0V1 0V3 04 12
14 14 04 12
CAN2 out X3

Memory Card

1 I00 1 I04
CAN2 out X3
CAN2 in X4

CAN2 in X4

14 14
CAN2 out X3
CAN1 out

CAN2 in X4
CAN2 out X3
CAN1 in

CAN2 in X4

05 13
Fuse F1

USB X8
RS1 X6

11 11 I08 I24 05 13 2 I01 2 I05 05 13

11 11 I08 I24
X2

X3

06 14 12 12 I09 I25 15A F 06 14 06 14

12 12 I09 I25 3 I02 3 I06
07 15 I10 I26 07 15
07 15 I10 I26 4 I03 4 I07
K6 K7 K6 K7
US1 US2 I11 I27 US1 US2
14 14 PROFINET MVB in MVB out US1 US2 I11 I27 3 US2 3 US4
X2 X1 14 14
0V1 0V2 I12 I28 X2 X1 0V1 0V2 0V1 0V2
11 11 11 11 I12 I28 4 0V2 4 0V4
USV 12 12 I13 I29
12 12 I13 I29
CAN1 out X1

Ethernet X7

CAN1 out X1
CAN1 in X2

CAN1 in X2
CAN1 out X1

US I14 I30
CAN1 out X1

CAN1 in X2
CAN1 in X2

I14 I30
24-48 VDC
RS232
Power

Power X1

+U in
24-36 VDC

+U in
Power X1
X1

X7

US I15 I31
Power X5

I15 I31
US US
–U in US US –U in
0V US2 US4 US
0V 0V US2 US4
0V 0V 0V
0V 0V2 0V4 0V2 0V4

Decentralised control unit Vehicle Control Unit

(VCU) Safety Supervisor
CAN3 CANopen

CAN1 Vehicle bus CANopen

Wheel Slide Protection
CRS 731-TG
RN Tx US
CAN2 J1939 Power Control unit Speed/Valve signals Self activation
CAN 1
RS4xx

RN

Supply Power supply encoder

ER Rx ER

PROFINET
Address Bit/s

PSM 833-TW CPU 831-TG IP-Address CDT 731-TG CDT 731-TG PST 731-TG
RS485/422

Uin Uout RN RN RN LK US Tx I00 ER RN

X4

X5

Group 0 O I Group 0 O I
ETHN

CARD
CAN1
CAN2
CPU

CPU
RS1

SN: ABCDEFG SN: ABCDEFG SN: ABCDEFG SN: ABCDEFG SN: ABCDEFG SN: ABCDEFG SN: ABCDEFG SN: ABCDEFG SN: ABCDEFG SN: ABCDEFG SN: ABCDEFG SN: ABCDEFG
Rev. A Rev. A Rev. A Rev. A Rev. A Rev. A Rev. A Rev. A Rev. A Rev. A Rev. A Rev. A
ER ER ER SP SDUE Rx Group 1 O I Group 1 O I I01 VSx S VS0 US

X1 OUT Group 0 Group 0 X2 IN X1 OUT Group 0 Group 0 X2 IN

Memory SD-Card

8.8.8.8.
Service X9

1 O00 1 I00 1 O00 1 I00

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 CH0 CH0
CAN1 out

2 0V2 2 I01 2 0V2 2 I01

CAN1 in

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
F012
CDE
34567

3 O01 3 I02 3 O01 3 I02

X2

X3

89AB
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
CH1 CH1
2 2 2 2 2 2 2
2 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 0V2 4 I03 4 0V2 4 I03
F012
Ethernet X7

5 VS0 5 VS0
CDE
34567

USB X8

89AB 2
2 1 2 1 2 1 2
1 2 1 2 1 2 1 2 1 2 1 2 1
3 3 3
1 2 1
3 6 0V1 6 0V1

CPU or remote I/O

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

F012
CDE
34567

2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
89AB 1
4 4 4 4 4 4 4
2 1
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 X3 OUT Group 1 Group 1 X4 IN X3 OUT Group 1 Group 1 X4 IN
CAN2 out X3

1 I10 1 I10
CAN2 in X4

1 O10 1 O10
Power

US 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 CH2 CH2
RS1 X6
X1

5 5 5 5
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
2 0V2 2 I11 2 0V2 2 I11
0V VS1
RXX XXX-TX DDM 731-TG AIT 731-TG/12B DIT 733-TF DDT 731-TW/1A DIT 732-TW SXX XXX-TX 3 O11 3 I12 3 O11 3 I12
RN RN RN US US RN RN A B AB ER RN I 00 01 02 03 04 05 06 07 US RN I 00 01 02 03 04 05 06 07 US RN CH3 CH3 VSS
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 I 00 01 02 03 04 05 06 07 US RN RN RN RN NR RN RN RN RN
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 4 0V2 4 I13 4 0V2 4 I13
ER O 00 01 02 03 04 05 06 07 S ER I 08 09 10 11 12 13 14 15 US ER VSL
MVB1
MVB2
MVB3

MVB

TRM
RCV
DDM

MVB2
MVB3
MVB4
MVB5
MVB6
MVB7
MVB1
RXX

RXX

5 VS1 5 VS1
ER ER I 08 09 10 11 12 13 14 15 US I 08 09 10 11 12 13 14 15 US I 16 17 18 19 20 21 22 23 US I00
ER ER ER ER ER ER ER ER ER ER
O 08 09 10 11 12 13 14 15 S I 24 25 26 27 28 29 30 31 US 6 0V1 6 0V1

Gateway Remote I/O

0V1
VS0
CAN1 out X1

CD
AB
CAN1 in X2

EF
9 I00 I16 MVB5 in X13 MVB6 in X14 MVB7 in X15
24-110 VDC

X5 Power X6 Power X5 Power X6 Power

S3

8 0 0V0
Address

Power X1

7 1 +U in
Power X5

6
5 4 32 I01 I17
AB
CD I0C I1C –U in

CAN / RS
EF US 1 US2 1 US1 1 US2 1 US1 US
9 I02 I18
S4

8 0 I0- I1- d b z I1+

7 1 0V 2 0V2 2 0V1 2 0V2 2 0V1
MVB2 out X4

6
5 4 32 I03 I19
MVB2 in X3

I0V I1V I1- 0V

CD 2
AB
Mode

EF
9 I/O I/O I04 I20
S5

8 0 4
7 1
6 I05 I21
5 4 32 00 08
6
I2C I3C I06 I22
01 09 MVB5 out X10 MVB6 out X11 MVB7 out X12
I2- I3- 8
I07 I23
02 10 MVB2 in X7 MVB3 in X8 MVB4 in X9
I2V I3V 10
US1 US3
03 11
12

RS 485/422
0V1 0V3
04 12
MVB1 in X1

MVB1out X2

14
MVB out

MVB in

I4C I5C 05 13 I08 I24

16
X2

X3

I4- I5-

Safety related
06 14 I09 I25
18

Wheel Slide
I4V I5V
07 15 I10 I26
20
US1 US2
I11 I27
22 MVB2 out X4 MVB3 out X5 MVB4 out X6
I6C I7C 0V1 0V2
I12 I28
24

Protection
NC I6- I7- I13 I29
26
MVB1 out X3
MVB1 in X2

US I6V I7V
I14 I30
Power

28
X1

Power X1
Power X5

US I15 I31
US 30 US
0V

valve actuation
US2 US4
0V 32 0V
0V 0V2 0V4

Repeater Decentralised control unit Star coupler V1 Speed acquisition V2

MVB

Selectron Systems AG Tel.: +41 32 387 61 61

Bernstrasse 70 Fax: +41 32 387 61 00
CH-3250 Lyss info@selectron.ch

12.2012 / 43930668 Technische Änderungen sowie Änderungen

technischer Spezifikationen jederzeit vorbehalten