Table of Content Page

Chapter 1: System Introduction Guide

1.1. General Introduction 2
1.2. Block Diagram 3
1.3. System Layout and Description 4

Chapter 2: Field Calibration Guide

2.1. Introduction 5
2.2 Tools Required. 5
2.3. Technical Data 6

Chapter 3: Troubleshooting Guide 7

Appendix: 1. Wiring Diagram 11

2. Placement 11
3. Circuit Diagram

SERVICE MANUAL

VESTA PLASTIC
VT-pro525/625
1
Chapter One: System Introduction Guide

1.1. General Introduction

The microprocessor built-in Vesta series are equipped with following

features to maximize its remarkale performance with less expansive price.

z Market leading light and compact design for modern OA environment

and OEM flexibility.
z Powerful CPU integrates all power stages, control and communication
Functions necessary for maximized UPS protection and functionality,
Including power management status.
z True RS232/USB serial communication interface allows full function remote
Control from any computer environment.
z Smart UPS Monitoring and Management Software bundled.
z Automatic Voltage Regulations(AVR) maximizes device productivity
And minimizing battery usage.
z Automatic Frequency Sensor reduces headache in frequency variation.
z Easy swappable batteries preserve vital protection at all times.
z Plug and Play function achieves ultimate user-friendliness for Windows application.
z Modem/10 Base-T Network protection eliminates deadly spikes and
Surge in network cables.
z Ground Fault Indicator detects improper wiring jobs, further terminating
Possible power problem sources.( 115V Type only)
z The UPS keeps charging normally while the utility is normal
z If the UPS turn off after discharged, the UPS will auto restart while the utility recover

2
1.2. Block Diagram

Schedule Relay Outlet

Battery

Charger
AVR Relay
Main Transformer Control

AC

Filter
Inverter
Main Relay
Current Battery
Protector Voltage Battery
Sensor

Inverter
CPU

Input

Voltage

Sensor
Buzzer

Output
RS-232
Interface Panel Current
Port
LED Sensor

3
1.3. System Layout and Description

1.3.1. Layout of Front Panel and Rear Panel

1) Front View

Type A Type B

1 3 2

1
2
3

4
2) Rear View

Type A

3 4 3 4 3 4

5 5 5

2 2 2
1 1 1
6 6 6

Type B

3 4

2
1
6

5
3)Side View

Type A

Type B

6
1.3.2. Description
A. Front Panel Explanation
1) Line LED ( ) Line:Green LED remains standstill when Utility is normal.
Green LED flashes every 3 seconds and simultaneously
buzzer alarms every 3 seconds when Utility failure.
Green LED flashes every 0.5 seconds when the UPS is in
battery charging mode.
Green LED remains standstill and simultaneously
buzzer alarms continuously when the UPS is in overload
condition.
Green LED flashes every 0.5 seconds and buzzer alarms
every 0.5 seconds when UPS is in battery low condition.
2) Battery LED( ) Red LED remains standstill and simultaneously buzzer alarms
continuously when the UPS is in fault condition.
3) Main Switch 1. To Control on/off the UPS when Utility is normal.
B. Rear Panel Explanation
1) AC Inlet This is to be connected with an AC power cord for plugging
into the wall Receptacle.
2) Backup Outlets This is to be connected to the computer sockets, which will be
protected by the UPS. Both of 2 and 3pcs NEMA5-15R and
IEC320 Female sockets are provided.
3)Computer VT-pro525/625: True RS232 Communication Protocol.
Interface(DB9) The true RS232 type offers bi-directional signals for smart
Monitor, remote on/off, etc.. Their Pin assignments of and
VT-pro525/625 are as below.
Description VT-pro525/625
Tx 3
Rx 2
Ground 5
DTR 4&6
RTS 7

Interface(USB) VT-pro525/625: True USB Communication Protocol.

The true USB type offers bi-directional signals for smart
Monitor, remote on/off, etc.. Their Pin assignments of and
VT-pro525/625 are as below.
Description VT-pro525/625
TXD 4
RXD 3
USB-Ground 1
USB-Vcc 2
4) RJ11/45 Jack This is to offer you a modem/internet(RJ11/45) from line
interference.
5) Ground Fault For 115Vac system only. It detects improper wiring jobs,
further terminating possible power problem sources.
6) Fuse Rating 1)VT-pro525/115V: 6A/250V
2)VT-pro625/115V: 8A/250V
3)VT-pro525/220V: 4A/250V
4)VT-pro625/220V: 7A/250V

7
Chapter Two: Field Calibration Guide

2.1. Introduction

There are several variable resistors(SVR or potential-meter) on the

PCB. They are used for the adjustments of set points which vary
from different electrical applications.

2.2.Tools Required

Tools Description
1. True RMS Multi-Meter : Digital type
2. Variable Transformer : AC output range from 0-300V, 10-15A
adjustable
3. DC Power Supply : DC output range from 0-60V, 3A
adjustable
4. True RMS Power Meter : Digital(including VA, W, PF, Hz,
Voltage, Current)
5. Screw Driver : flat-type, cross-type
Note: Most of the multimeters are Average type, with which read a stepwave AC voltage will result in a
wrong readout. Therefore, a true RMS meter is definitely
required for reading stepwave output.
2.3.Technical Data

2.3.1.Battery Charging Voltage

set point Battery Charging Voltage

Model
1. VT-pro525 13.8VDC +/-0.5V
2. VT-pro625 13.8VDC +/-0.5V

2.3.2. 1Boost/1Buck AVR Transfer Point

VT-pro525/VT-pro625
Over Voltage Under Voltage
Nominal AVR High AVR High Rec AVR Low AVR Low Rec
115V System 126V+/-5V 121V+/-5Vac 105V+/-5Vac 110V+/-5Vac
220V System 240V+/-10V 230V+/-10V 200V+/-10Vac 210V+/-10Vac

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2.3.3. 1Boost/1Buck Setpoints for Over/Under Voltage Transfer

A. VT-pro525/625
Over Voltage Under Voltage
Nominal AC to Inv. Inv. To AC AC to Inv. Inv. To AC
115V System 143V+/-5.0Vac 138V+/-5.0Vac 87V+/-5.0Vac 92V+/-5.0Vac
220V System 275V+/-10.0Vac 265V+/-10.0Vac 165V+/-10.0Vac 175V+/-10.0Vac

2.3.4. 2Boost/1Buck AVR Transfer Point

VT-pro525/VT-pro625
Over Voltage Under Voltage
AVR High 1st AVR Low 1st AVR Low Rec 2nd AVR Low 2nd AVR Low Rec
Nominal AVR High
Rec
220V System 240V+/-10V 230V+/-10V 200V+/-10Vac 210V+/-10Vac 170V+/-10Vac 180V+/-10Vac

2.3.5. 2Boost/1Buck Setpoints for Over/Under Voltage Transfer

A. VT-pro525/625
Over Voltage Under Voltage
Nominal AC to Inv. Inv. To AC AC to Inv. Inv. To AC
220V System 275V+/-10.0Vac 265V+/-10.0Vac 140V+/-10.0Vac 150V+/-10.0Vac

2.3.6. Setpoints for Battery Low and Battery Cutoff

Model Battery Low Battery Cutoff

VT-pro525 11.0V +/-0.5VDC 10.1V +/-0.5VDC

VT-pro625 11.0V+/-0.5VDC 10.1V+/-0.5VDC

2.3.7. DC Fuse Rating

Model No. VT-pro525 VT-pro625

30A*2 30A*2

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Chapter Three: Troubleshooting Guide
3.1. Trouble-shooting Chart of VT-pro525/VT625
A
Inverter boost fail.

Yes

Replace the battery

Battery out of order or Yes a.VT-pro525:12V/7AH
without power? b.VT-pro625:12V/7AH

No

Yes
DC fuse out of order? Replace a 30A DC fuse.

No

Yes Reconnect the hardness back to Battery

Battery hardness loose?
Terminals properly.

No

Q17、Q18、Q19、Q20 MosFET are Yes

Change the defective ones.
out of order ?

No

Yes
U7 PIC16F73 out of order? Change the U7.

No

Q10、DZ1、D15、
Yes
D16、D18、D19、Main Transformer out Replace the defective one.
of order?

No 10

Return for repair.

 B

Battery can not be charged.

Yes

Replace the battery

Yes
Battery voltage is raised when a.VT-pro525:12V/7AH
charging? b.VT-pro625:12V/7AH

No

No
Is Input Source normal? Correct input source

Yes

Yes
DC fuse out of order? Replace 30A DC fuse.

No

Yes
Reconnect the battery hardness
Battery hardness loose?
back to the battery terminal.

No

D15、D16、D18、D19、U3、 Yes
D13、C13、D20、Q12、D17、 Replace the defective one.
D21、D39、R39 out of order?

No

Return for repair. 11

 Can not to hear audio alarm.

Yes

Yes
Replace the buzzer
Buzzer out of order?

No

Yes
U7 PIC16F73 out of order? Replace the U7.

No

Return for repair.

BAT+ BAT-

CN2 U7 F1 Q17 Q18 Q19 Q20

U5
F2
P1 SINK3 SINK4 CN8
1
SW1
BZ1 U4 DZ1
D18 CN3 T4 CN9
Q12 T3 K5 K3 K2 K1
R39 R24 D15
D16 K4
U3 D19 R8
CN1

12
 12V

BATT
+ -

CN2 P1 BAT-
BAT+ RS232/USB
CN8
Interface
SINK3 SINK4

SW1 RJ11 Interface

CN3 CN9
CN1
PCB Top view

To inlet/outlet.
Front Front
Panel Panel
LED switch To the JST3.96 type of Main
transformer.

SINK3/SINK4. To the O type terminal

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