TOTAL LOGISTIC SOLUTIONS

DESIGN REPORT ON
STEEL STRUCTURAL PLATFORM

FOR

PS1004 (Sublime GreenTex Ltd), Dynargo

Prepared By Mandy Pook

PRESTAR STORAGE SYSTEM SDN BHD 14th March 2016
Lot 1298, Rawang Housing & Industrial Estate,
16 1/2 Miles, Jalan Ipoh, 48000 Rawang, Selangor Darul Ehsan.
Website : www.prestar.com.my E-mail: info@prestar.com.my
 TOTAL LOGISTIC SOLUTIONS

1.0 EXECUTIVE SUMMARY

The following report is made for the purposes of Steel Structure Platform System. We have followed the basic general
requirements specified with the conditions for design practices and performance testing criteria for PRESTAR’s
industrial steel storage racks.

In summary, we would like to highlights the following important parts / items which have been analysis & design into :-

1.1 STRUCTURAL COMPONENTS

1.1.1 JOIST – 150 x 65 x 1.6mmt C-Purlin at distance 407mm c/c

– 250 x 75 x 1.6mmt C-Purlin at distance 407mm c/c
1.1.2 CENTER BEAM – 452 x 152 x 52.09kg/m UB
1.1.3 EDGE BEAM – 305 x 162 x 52.09kg/m UB
1.1.4 CENTER COLUMN – 203 x 203 x 46.13kg/m UC
1.1.5 EDGE COLUMN – 152 x 152 x 37.2kg/m UC
1.1.6 BASE PLATE – 350mm x 350mm x 12mmt (for Center Column)
– 300mm x 300mm x 12mmt (for Edge Column)

2.0 DESIGN REFERENCE

All Prestar Storage System conform to International Codes of Practice as recommended as below :-

2.1 British Standard BS5950-1 : 2000

Structural Use of Steelwork in Building – Part 1 : Code of Practice for Design – Rolled and Welded Sections

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3.0 DESIGN SPECIFICATIONS

INPUT DATA :-
Floor Load (Live Load) uL = 500 kg/m2
Total Number of Platform Level = 1
Typical Floor Joist Length = 3,375 mm
Typical Beam Length = 7,675 mm
Total Column Height = 3,300 mm
Typical Joist Distance = 407 mm

PARAMETER :-
Safety Factor (Dead Load) = 1.40
(Live Load) = 1.60
2
Young's Modulus of Steel E = 210 kN/mm

3.1 STRUCTURAL COMPONENTS

3.1.1 JOIST 150 x 65 x 1.6mmt C-Purlin
Parameter :-
2
Design Strength py = 275 kN/mm

Analysis & Calculation :-

Sectional Area = 4.67E+02 mm2
Second Moment = 1.68E+06 mm4
Section Modulus = 2.32E+04 mm3
(A) Shear
Actual Shear, SF = uULTL/2
= 5.49 kN
Allowance Shear, PV = 0.6pyth
= 39.60 kN (OK) PV > SF
(B) Moment
Actual Moment, M = uULTL2/8
= 4.64 kNm
Joist Self Weight = 0.259 kNm
Total Moment, MT = M + Joist Self Weight
= 4.89 kNm
Allowance Moment, Mc = p yZ x
= 7.32 kNm (OK) Mc > MT

(C) Deflection
Actual Deflection = 5/384 [uSERL4/EI]
= 9.75 mm
Allowance Deflection = L/200
= 16.88 mm (OK)

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 TOTAL LOGISTIC SOLUTIONS

3.1 STRUCTURAL COMPONENTS (Cont'd)

3.1.2 JOIST 250 x 75 x 1.6mmt C-Purlin
Parameter :-
2
Design Strength py = 275 kN/mm

Analysis & Calculation :-

Sectional Area = 6.46E+02 mm2
Second Moment = 6.09E+06 mm4
Section Modulus = 4.99E+04 mm3
(A) Shear
Actual Shear, SF = uULTL/2
= 8.85 kN
Allowance Shear, PV = 0.6pyth
= 66.00 kN (OK) PV > SF
(B) Moment
Actual Moment, M = uULTL2/8
= 12.02 kNm
Joist Self Weight = 1.511 kNm
Total Moment, MT = M + Joist Self Weight
= 13.53 kNm
Allowance Moment, Mc = p yZ x
= 13.72 kNm (OK) Mc > MT

(C) Deflection
Actual Deflection = 5/384 [uSERL4/EI]
= 18.06 mm
Allowance Deflection = L/200
= 27.17 mm (OK)

3.1.3 CENTER BEAM 452 x 152 x 52.09kg/m UB

Parameter :-
2
Design Strength py = 275 kN/mm

Analysis & Calculation :-

Sectional Area = 6.65E+03 mm2
Second Moment = 2.12E+08 mm4
Section Modulus = 9.44E+05 mm3
(A) Shear
Actual Shear, SF = uULTL/2
= 103.61 kN
Allowance Shear, PV = 0.6pyth
= 512.48 kN (OK) PV > SF

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 TOTAL LOGISTIC SOLUTIONS

3.1 STRUCTURAL COMPONENTS (Cont'd)

3.1.3 CENTER BEAM (Cont'd) 452 x 152 x 52.09kg/m UB
(B) Moment
Actual Moment, M = uULTL2/8
= 198.81 kNm
Beam Self Weight = 41.212 kNm
Total Moment, MT = M + Beam Self Weight
= 240.02 kNm
Allowance Moment, Mc = p yZ x
= 259.60 kNm (OK) Mc > MT

(C) Deflection
Actual Deflection = 5/384 [uSERL4/EI]
= 17.13 mm
Allowance Deflection = L/200
= 38.38 mm (OK)

3.1.4 EDGE BEAM 305 x 162 x 52.09kg/m UB

Parameter :-
2
Design Strength py = 275 kN/mm

Analysis & Calculation :-

Sectional Area = 6.65E+03 mm2
Second Moment = 1.17E+08 mm4
Section Modulus = 7.52E+05 mm3
(A) Shear
Actual Shear, SF = uULTL/2
= 79.88 kN
Allowance Shear, PV = 0.6pyth
= 346.84 kN (OK) PV > SF
(B) Moment
Actual Moment, M = uULTL2/8
= 146.78 kNm
Beam Self Weight = 36.195 kNm
Total Moment, MT = M + Beam Self Weight
= 182.97 kNm
Allowance Moment, Mc = p yZ x
= 206.800 kNm (OK) Mc > MT

(C) Deflection
Actual Deflection = 5/384 [uSERL4/EI]
= 21.03 mm
Allowance Deflection = L/200
= 36.75 mm (OK)

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 TOTAL LOGISTIC SOLUTIONS

3.1 STRUCTURAL COMPONENTS (Cont'd)

3.1.5 CENTER COLUMN
Parameter :- 203 x 203 x 46.13kg/m UC
2
Design Strength py = 275 kN/mm

Analysis & Calculation :-

Sectional Area = 5.87E+03 mm2
Section Modulus = 4.97E+05 mm3
(A) Compression Resistance
Actual Axial Load = 207.23 kN
Column Self Weight = 5.60 kN
Total Axial Load, Fult = P + Beam Self Weight
= 212.82 kN
Allowance Compression, Pc = Apc
= 1,132.91 kN (OK) Pc > Fult

(B) Overall Buckling

Actual Moment, M = 4.34E+07 Nmm
Allowance Moment, Mc = Sypb
= 1.36E+08 Nmm (OK) Mc > M

(C) Stability
Actual Stability = 0.506
Allowance Stability = 1 (OK)

3.1.6 EDGE COLUMN 152 x 152 x 37.2kg/m UC

Parameter :-
2
Design Strength py = 275 kN/mm

Analysis & Calculation :-

Sectional Area
Section Modulus
(A) Compression Resistance
Actual Axial Load, Fult
Column Self Weight
Total Axial Load, Fult
Allowance Compression, Pc
= 4.71E+03 mm2
= 3.09E+05 mm3
= 159.76 kN
= 5.60 kN
= P + Beam Self Weight
= 165.36 kN
= Apc
= 715.92 kN (OK) Pc > Fult

(B) Overall Buckling

Actual Moment, M = 3.37E+07 Nmm
Allowance Moment, Mc = Sypb
= 7.88E+07 Nmm (OK) Mc > M

(C) Stability
Actual Stability = 0.659
Allowance Stability = 1 (OK)

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 TOTAL LOGISTIC SOLUTIONS

3.1 STRUCTURAL COMPONENTS (Cont'd)

3.1.7 BASE PLATE (for Center Column)
Parameter :-
2
Design Strength py = 200 N/mm

Analysis & Calculation :-

Floor Strength = 33.33 N/mm2 (Assume concrete strength of G20)
(A) Effective Area
Actual Compression Area = 5.61E+04 mm2
Allowance Plate Area = 1.23E+05 mm2 (OK)
(B) Maximum Capacity
Actual Capacity = 212.82 kN
Allowance Capacity = fj Abas
= 727.38 kN (OK)

3.1.8 BASE PLATE (for Edge Column)

Parameter :-
2
Design Strength py = 200 N/mm

Analysis & Calculation :-

Floor Strength = 33.33 N/mm2 (Actual existing concrete strength of G20)
(A) Effective Area
Actual Compression Area = 3.46E+04 mm2
Allowance Plate Area = 9.00E+04 mm2 (OK)
(B) Maximum Capacity
Actual Capacity = 165.36 kN
Allowance Capacity = fj Abas
= 554.29 kN (OK)

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