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EMPLOYER : PROJECT TITLE : CONTRACTOR :

3000 BBL/DAY CAPACITY SEMI REGENERATIVE


CATALYTIC REFORMING UNIT & ASSOCIATED FACILITIES AT
RASHIDPUR, BAHUBOL, HABIGANJ, BANGLADESH

WELDING PROCEDURE SPECIFICATION Page Number :


SYLHET GAS FIELDS LIMITED (DRAFT) 4 OF 50

WPS LIST TO BE QUALIFIED (MANUAL WELDING)

Preheat maintenance (°C)


Interpass temp. Max (°C)
Preheat temp. Min (°C)

Charpy Impact Test


Weld Metal
SL Pipe NPS Base Metal Base Metal Thickness of
Piping Class WPS NO. PQR NO. Welding process Deposited Max. Filler Metal PWHT GTAW SMAW Remark
No. (inch) Base Metal Spec Qualified to Qualified to Base Metal
(mm)
(mm)

P no. Group No. P no. Group No. GTAW SMAW GTAW SMAW FILLER ELECTRODE
A3-1F, A3-3F, Z0- SGFL/EPGL-IKL/ SGFL/EPGL-IKL/
1 3"< GTAW A106 Gr. B 1 1,2 1 1,2 3.91 7.82 NA F6 N/A AMBIENT 250°C N/A N/A N/A ER 70S-6 OR ER 70S-2 N/A
1F, Z3-1F RPT/WPS-001 RPT/PQR-001
A3-1F, A3-3F, Z0- SGFL/EPGL-IKL/ SGFL/EPGL-IKL/
2 4" ~ 16" GTAW+SMAW A106 Gr. B 1 1,2 1 1,2 7.11 6 8.22 F6 F4 AMBIENT 250°C N/A N/A N/A ER 70S-6 OR ER 70S-2 E7018
1F, Z3-1F RPT/WPS-002 RPT/PQR-002
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/
3 A3C-1F, A3C-3F 3"< GTAW A106 Gr. B 1 1,2 1 1,2 3.91 7.82 NA F6 N/A AMBIENT 300°C N/A N/A 595°C-650°C ER 70S-6 OR ER 70S-2 N/A
RPT/WPS-003 RPT/PQR-003
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/
4 A3C-1F, A3C-3F 4" ~ 16" GTAW+SMAW A106 Gr. B 1 1,2 1 1,2 7.11 6 8.22 F6 F4 AMBIENT 300°C N/A N/A 595°C-650°C ER 70S-6 OR ER 70S-2 E7018-1
RPT/WPS-004 RPT/PQR-004
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/ A333 Gr. 6 to
5 B3-1F,B3-3F 3"< GTAW 1 1 1 2 3.91 7.82 NA F6 N/A AMBIENT 250°C N/A YES N/A ER 70S-6 OR ER 70S-2 N/A
RPT/WPS-005 RPT/PQR-005 A350 LF2CL.1
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/ A333 Gr. 6 to
6 B3-1F,B3-3F 4" ~ 16" GTAW+SMAW 1 1 1 2 7.11 6 8.22 F6 F4 AMBIENT 250°C N/A YES N/A ER 70S-6 OR ER 70S-2 E7018-1
RPT/WPS-006 RPT/PQR-006 A350 LF2CL.1
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/
7 M 1 1-1F, M11-3F 3"< GTAW A312 304L 8 1 8 1 3.91 7.82 NA F6 N/A AMBIENT 150°C N/A N/A N/A ER 308L N/A
RPT/WPS-007 RPT/PQR-007
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/
8 N1-3F 3"< GTAW A312 321 8 1 8 1 3.91 7.82 NA F6 N/A AMBIENT 150°C N/A N/A N/A ER 347 N/A
RPT/WPS-008 RPT/PQR-008
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/
9 N1-3F 4" ~ 16" GTAW+SMAW A312 321 8 1 8 1 8.18 6 10.36 F6 F4 AMBIENT 150°C N/A N/A N/A ER 347 E 347
RPT/WPS-009 RPT/WPS-009
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/
10 C3-3F 4"< GTAW A333 Gr.3 9B 1 9B 1 3.91 7.82 NA F6 N/A 90 °C 250°C N/A YES N/A ER 80S-Ni2 N/A
RPT/WPS-010 RPT/PQR-010
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/
11 E1-3F,E3-3F,E1-6F 3"< GTAW A335 P11 4 1 4 1 3.91 7.82 NA F6 N/A 200°C 300°C 200°C- 300°C YES N/A ER 80S-G N/A
RPT/WPS-011 RPT/WPS-011
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/
12 E1-3F,E3-3F,E1-6F 4" ~ 16" GTAW+SMAW A335 P11 4 1 4 1 7.11 6 8.22 F6 F4 200°C 300°C 200°C- 300°C YES N/A ER 80S-G E8018-B2
RPT/WPS-012 RPT/PQR-012
A3H-1F, A3S-1F, SGFL/EPGL-IKL/ SGFL/EPGL-IKL/ A106B NACE tp
13 3"< GTAW 1 1 1 2 3.91 7.82 NA F6 N/A AMBIENT 300°C N/A YES 595°C-650°C ER 70S-2 N/A
A3H-3F, A3S-3F RPT/WPS-013 RPT/PQR-013 A105 NACE
A3H-1F, A3S-1F, SGFL/EPGL-IKL/ SGFL/EPGL-IKL/ A106B NACE tp
14 4"-6" GTAW+SMAW 1 1 1 2 7.11 6 8.22 F6 F4 AMBIENT 300°C N/A YES 595°C-650°C ER 70S-2 E7018-1
A3H-3F, A3S-3F RPT/WPS-014 RPT/PQR-014 A105 NACE
Structural Steel SGFL/EPGL-IKL/ SGFL/EPGL-IKL/
15 NA SMAW A572 NA 2 NA 2 12 NA 12 N/A F4 AMBIENT 250°C N/A N/A N/A N/A E7018
A572 Gr 50, A36 RPT/WPS-015 RPT/PQR-015
Structural Steel SGFL/EPGL-IKL/ SGFL/EPGL-IKL/
16 A572 Gr 50, A36 NA SMAW A572 NA 2 NA 2 12 NA 12 N/A F4 AMBIENT 250°C N/A N/A N/A N/A E7018
RPT/WPS-016 RPT/PQR-016
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/ A333 Gr. 6 to
17 B3H-3F, B3S-3F 3"< GTAW 1 1 1 2 3.91 7.82 NA F6 N/A AMBIENT 250°C N/A YES 595°C-650°C ER 70S-6 OR ER 70S-2 N/A
RPT/WPS-017 RPT/PQR-017 A350 LF2CL.1
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/ A333 Gr. 6 to
18 B3H-3F, B3S-3F 4" ~ 16" GTAW+SMAW 1 1 1 2 7.11 6 8.22 F6 F4 AMBIENT 250°C N/A YES 595°C-650°C ER 70S-6 OR ER 70S-2 E7018-1
RPT/WPS-018 RPT/PQR-018 A350 LF2CL.1
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/ A312 304 to
19 P8 to P1 3"< GTAW 8 1 1 1,2 3.91 7.82 NA F6 N/A AMBIENT 150°C N/A N/A N/A ER 309L N/A
RPT/WPS-019 RPT/PQR-019 A106 Gr.B
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/ A312 321 to
20 P8 to P1 4" ~ 16" GTAW+SMAW 8 1 1 1,2 8.18 6 10.36 F6 F4 AMBIENT 150°C N/A N/A N/A ER309L E309L-16
RPT/WPS-020 RPT/PQR-020 A106 Gr.B
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/ A335 P11 to
21 P4 to P8 3"< GTAW 4 1 8 1 3.91 7.82 NA F6 N/A 200°C 300°C 200°C- 300°C N/A N/A ER 309 N/A
RPT/WPS-021 RPT/PQR-021 A312 304L
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/ A335 P11 to
22 P4 to P8 4" ~ 16" GTAW+SMAW 4 1 8 1 7.11 6 8.22 F6 F4 200°C 300°C 200°C- 300°C N/A N/A ER 309 E309
RPT/WPS-022 RPT/PQR-022 A312 304L
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/ A335 P11 to
23 P4 to P8 3"< GTAW 4 1 5B 1 3.91 7.82 NA F6 N/A 200°C 300°C 200°C- 300°C YES N/A ER 502 N/A
RPT/WPS-023 RPT/PQR-023 SA213
SGFL/EPGL-IKL/ SGFL/EPGL-IKL/ A335 P11 to
24 P4 to P8 4" ~ 16" GTAW+SMAW 4 1 5B 1 7.11 6 8.22 F6 F4 200°C 300°C 200°C- 300°C YES N/A ER 502 E502
RPT/WPS-024 RPT/PQR-024 SA213

227 Q PR 022 _ Rev.B2 IFR Welding Procedure Specification


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