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Fig. 2.5.1
Introduction
This lesson discusses the electronic systems installed on Challenger
35, 45 and 55 Agricultural Tractors including the electronic control
modules, the network that allows the modules to communicate and
normal, warning and diagnostic operation.
Three electronic control modules are installed on the machine:
Electronic Monitoring Center (EMC) Module: The EMC is
located in the front dash. The EMC provides the operator with
machine operating conditions and other machine information on
the displays in the dash.
Right Hand Control (RHC) Module: The RHC is mounted in
the right side console. It controls many of the machine functions
initiated by the operator.
Chassis Control Module (CCM): The CCM is mounted on the
cab floor behind the operator's seat. The CCM controls
transmission shifting, the three-point hitch function and the draft
control function.
Unit 2 2-5-2 Machine Specific
Lesson 5
ELECTRONIC
INPUTS: MONITORING OUTPUTS:
SWITCHES CENTER RELAYS
SENSORS (EMC) INDICATOR LAMPS
ALARM
INPUTS:
SWITCHES
SENSORS DIAGNOSTIC AND
MAINTENANCE (DAM)
CONNECTOR
CHASSIS
CONTROL
MODULE
(CCM)
OUTPUTS:
RELAYS
SOLENOIDS ELECTRONIC
RIGHT HAND
TECHNICIAN
INPUTS: CONTROL (RHC) OUTPUTS:
SWITCHES MODULE INDICATOR LAMPS
POTENTIOMETERS
Fig. 2.5.2
DIAGNOSTIC AND
MAINTENANCE (DAM)
CONNECTOR
Fig. 2.5.3
DOWN-SHIFT
TRAILER BRAKE
1
TRACK TENSION
TRAILER 1 GEAR
2
TRAILER 2
1
2
SERVICE 1000
3 PTO AREA PTO RPM
SET UP START
1 PANEL DIM SYSTEM STATUS P
SELECT STOP
E/M
Fig. 2.5.4
When the key start switch is turned ON, the Electronic Monitoring
Center (EMC) performs a self test. During the self test, all the
displays, bar graphs, alert indicators and the alarm horn are activated
for a brief time.
The EMC is divided into the following areas:
Fuel level and engine oil pressure are shown in the left bar graphs.
The upper section consists of 17 alert indicators, which provide
operating information or give warning of abnormal conditions.
The central display area shows transmission gear information on the
upper display. Engine speed is shown in the center display. The
lower display shows operating hours, ground speed or PTO speed, as
selected.
Coolant temperature and transmission temperature are shown in the
right bar graphs.
The Machine Performance Monitor (MPM) is on the right side of the
EMC. The MPM provides information on the three-point hitch and
other selected system information. Fault code information is also
shown.
The keypad has 11 touch-sensitive keys that are used to select
different EMC functions to be shown on the central display and
MPM. The keys are also used for calibration purposes.
Unit 2 2-5-6 Machine Specific
Lesson 5
The keys on the lower left side of the EMC are used to control the
work lights and to adjust the brightness of the back lighting (panel
dim) within the EMC.
The lower center section consists of three alert indicators (parking
brake, bright lights, and system status), which provide operating
information or give warning of abnormal conditions.
GEAR
CENTRAL
DISPLAY
AREA n/min RPM
SERVICE 1000
PTO
MPH
km/h
Fig. 2.5.5
MACHINE
PERFORMANCE MONITOR
AREA/HR SPEED
SET UP START
SELECT STOP
E/M
Fig. 2.5.6
Fig. 2.5.7
Normal Operation
ALERT INDICATORS
FILTER
ALTERNATOR TRANSMISSION TRANSMISSION RESTRICTED PTO
AIR FILTER COLD START COOLANT CHARGE AFTERCOOLER PRESSURE TEMPERATURE ON = ENGAGED
(BYPASS
RESTRICTION ACTIVATED LEVEL LOW IMPROPER OVERHEATED LOW HIGH OCCURRING) FLASHING = OVERSPEED
PROGRAMMED
UPSHIFT
ACTIVATED
TRAILER BRAKE PROGRAMMED
ENGAGED DOWNSHIFT
ALTERNATOR
INTERCOOLER TRANS TEMP TRANS PRESS
PRG ACTIVATED
COOL LEVEL FILTERS
TRAILER AIR FILTER
COLD START PTO ON UP-SHIFT
NO. 1 TURN TRACK
DOWN-SHIFT
SIGNAL TENSION
TRAILER BRAKE LOW
TRAILER
NO. 2 TURN 1 TRACK TENSION
SIGNAL TRAILER 1
LEFT RIGHT
TURN
2 TURN
SIGNAL TRAILER 2 SIGNAL
SYSTEM STATUS P
Fig. 2.5.8
Warning Operation
The twenty alert indicators and four bar graphs notify the operator of
the status of machine conditions or that an abnormal condition exists.
Also, an audible alarm notifies the operator.
The EMC analyzes the problem and activates the appropriate warning
indication to notify the operator. The indications are: status, non-
critical and critical.
Status Indication: Informs the operator of normal machine status.
For example, the turn signals, trailing equipment turn signals, cold
start indicator, upshift and downshift indicators, high beam lamp and
the parking brake lamp are alert indicators that show normal machine
status.
The operator can identify this type of warning by the presence of the
following indicators:
a. An alert indicator for status is illuminated.
b. The system status indicator is illuminated.
n/min RPM
AREA/HR SPEED
% SLIP ENG HR
SET UP START
Fig. 2.5.9
Diagnostic Operation
The View/Clear Stored Fault Mode (Mode 2) is the primary aid for
troubleshooting fault codes. Mode 2 provides information which
includes the number of times a fault code has occurred and the hour
at which the fault last occurred. Also, the fault codes can be cleared
while in Mode 2.
SERVICE MODES
Mode Mode No.
Operator Calibrations 1 1
View/Clear Stored Fault Codes 2
All Module Input Diagnostics 3
EMC Output Diagnostics 4
RHC Output Diagnostics 5
CCM Draft Control Output Diagnostics 6
CCM Transmission Control Output Diagnostics 7
EMC Lamp Test 8
Hardware/Software Revision Level 9
Transmission Calibration Review And Programming 1 10
Three-Point Hitch Status And Calibration 1 11
Machine Features Configuration 12
1 This mode can be accessed while the machine is operating.
Fig. 2.5.10
SERVICE OPERATIONS
Twelve service modes are available to aid in troubleshooting,
calibration and adjusting machine performance. The service modes
allow the technician to do most troubleshooting without
disconnecting modules or connectors. Some of the modes can be
accessed only with the engine off, while other modes allow the
operator to drive the machine and monitor its performance during
operation.
Each service mode is assigned a mode number. The service modes of
the EMC are listed in the Service Modes chart. This mode number is
entered into the EMC using the keypad, and the corresponding
service operation begins.
Unit 2 2-5-13 Machine Specific
Lesson 5
1
NORMAL
OPERATION
3 HOLD 2 TOUCH
SET UP SET UP
SELECT SELECT
MODES OF OPERATION
3
SECONDS
PTO DISPLAY
BATTERY VOLTAGE
DISTANCE MEASUREMENT
4 MODE 5 TOUCH MODE MODE MODE MODE MODE MODE MODE MODE MODE MODE MODE
_ _ _ 1** ___2 ___3 ___4 ___5 ___6 ___7 ___8 ___9 _ _ 10** _ _ 11** _ _ 12
6 HOLD 6 HOLD 6 HOLD 6 HOLD 6 HOLD 6 HOLD 3 HOLD 6 HOLD 6 HOLD 6 HOLD 6 HOLD 6 HOLD
TO
SET UP SELECT SET UP SET UP SET UP SET UP SET UP SET UP SET UP SET UP SET UP SET UP SET UP
SELECT SELECT SELECT SELECT SELECT SELECT SELECT SELECT SELECT SELECT SELECT SELECT
3 3 3 3 3 3 3 3 3 3 3 15
SECONDS SECONDS SECONDS SECONDS SECONDS SECONDS SECONDS SECONDS SECONDS SECONDS SECONDS SECONDS
7 IMP WIDTH 7 7 7 7 7 7 7 7 7 7 7
SERV I VIEW/ HARD & TRANS
CHECK CHECK CHECK CHECK CHECK EMC 3-PT TRACTOR
SERV II CLEAR SOFT CALIB &
ALL EMC RHC EDC ETC DISPLAY HITCH CONFIG
GROUND SPEED STORED WARE PROGRAM
INPUT OUTPUT OUTPUT OUTPUT OUTPUT TEST CALIB
AREA PRESET EVENT VERSION REVIEW
IDENTS IDENTS IDENTS IDENTS IDENTS REVIEW ***
EVENTS ON/OFF CODES ***
SLIP ALARM *
8 TOUCH 9 TOUCH
Fig. 2.5.11
MODE 1
REVIEW / SET OPERATION PARAMETERS
AREA/HR SPEED
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.12
This mode allows the operator to change certain data for the EMC to
correctly calculate and display work done (area per hour, area
accumulated, etc.).
The functions that can be changed while in Mode 1 are:
Set Implement Width
Set Slip Alarm
Set Service Alert One
Set Service Alert Two
Ground Speed Calibration
Set Area Preset
Fault Codes ON/OFF
After entering Mode 1, each function can be changed individually.
When in Mode 1, repeatedly pressing the "Setup/Select" key will
cause the display to advance through the various functions in the
same order as the preceding list. The flashing of an indicator or a
digit also helps identify which function is currently selected.
Unit 2 2-5-15 Machine Specific
Lesson 5
AREA/HR SPEED
SET UP START
SELECT STOP
E/M
Fig. 2.5.13
For the EMC to calculate the work done, the working width of the
implement in use must be entered into the memory. To set the
implement width:
1. Enter the Operator Calibration Mode (Mode 1):
a. Turn the key start switch from OFF to ON.
b. Press and hold the "Setup/Select" key for three seconds.
c. Press the "Digit Set" key until the display shows "_ _ _ 1."
d. Press and hold the "Setup/Select" key for three seconds to
enter Mode 1. Release the key within two seconds after
entering Mode 1. If the key is held for more than three
seconds after entering Mode 1, the Ground Speed
Calibration Value may be inadvertently reset to an incorrect
value.
5. With the desired value for implement width showing, press the
"Setup/Select" key. The implement width is entered into memory
and the display advances to the next function. For machines
equipped with radar, the next function is Set Slip Alarm. For
machines not equipped with radar, the next function is Set Service
Alert One. To return the EMC to normal operation, press the
"Exit/Mode" key twice.
NOTE: The area measured will be accurate only if no implement
overlap occurs when the machine turns around at the end of a
run to make another pass. Alternatively, the implement width
entered into the computer memory may be reduced by the
estimated amount of overlap. If the implement width is set to a
value of "000.0," the Area Per Hour and the Area Accumulated
functions of the Machine Performance Monitor will not operate.
Unit 2 2-5-17 Machine Specific
Lesson 5
AREA/HR SPEED
% SLIP
ALARM
CAL
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.14
Slippage between the track system and the ground can occur. The Set
Slip Alarm function can be programmed to notify the operator when a
selected percentage of slippage occurs. The percentage is based on
the true ground speed (radar) as compared to the track speed. The Set
Slip Alarm function is only provided for machines with radar. If the
slip alarm is not required, set the percentage to "00."
Procedure to Set Slip Alarm:
1. Enter the Operator Calibration Mode (Mode 1):
a. Turn the key start switch from OFF to ON.
b. Press and hold the "Setup/Select" key for three seconds.
c. Press the "Digit Set" key until the display shows " _ _ _ 1."
d. Press and hold the "Setup/Select" key for three seconds to
enter Mode 1.
2. Select the function for Set Slip Alarm. When this function is
selected, the indicator "% SLIP ALARM CAL" appears on the
MPM. Repeatedly press the "Setup/Select" key until the indicator
shows "% SLIP ALARM CAL."
3. The value (percentage) for the slip alarm is a two-digit number
shown on the display. The left digit will be flashing.
Unit 2 2-5-18 Machine Specific
Lesson 5
SERVICE
Fig. 2.5.15
Two service alert indicators are provided: One and Two. Each
service alert indicator can be programmed to notify the operator when
a selected interval of time has elapsed. This interval of time (as
measured by the hourmeter) can correspond to a periodic
maintenance schedule. For example: The operator wants to be
notified every 50 hours that minor service is due and every 250 hours
that major service is due. Service Alert One is set at 50 hours, and
Service Alert Two is set at 250 hours.
During normal machine operation, the hourmeter will reach the
selected service interval. The indicator "SERVICE" will flash next to
the hourmeter symbol. The indicator "SERVICE" will continue
flashing for 10 hours of operation or until the display is reset.
To determine which service interval has elapsed (One or Two), the
operator must enter the Operator Calibration Mode (Mode 1) and
advance the display until the indicator "SERVICE" is flashing. At
this time, the previously selected time (50 or 250) will show on the
display. Service Alert One or Service Alert Two is identified by the
number of segments illuminated on the left digit of the display.
Service Alert One is identified by one segment illuminated on the left
digit. Service Alert Two is identified by two segments illuminated on
the left digit.
The operator can program one, two or no service alert indicators.
Entering a value of "000" disables a service alert indicator.
Unit 2 2-5-20 Machine Specific
Lesson 5
When a new time interval is selected, the countdown begins when the
new interval is saved. Saving occurs when the "Setup/Select" key is
pressed.
Procedure to Set Service Alert One:
1. Enter the Operator Calibration Mode (Mode 1):
a. Turn the key start switch from OFF to ON.
b. Press and hold the "Setup/Select" key for three seconds.
c. Press the "Digit Set" key until the display shows "_ _ _ 1."
d. Press and hold the "Setup/Select" key for three seconds to
enter Mode 1.
2. Select the Set Service Alert One function. When this function is
selected, the indicator "SERVICE" appears in the lower central
display. Also, the Service Alert Indicator One (single segment)
must be illuminated on the far left side of the display. Repeatedly
press the "Setup/Select" key until the indicators are showing.
3. The value for Service Alert One is a three-digit number shown on
the lower central display. The left digit will be flashing.
4. Enter the desired value. The value of each digit is changed
individually. The flashing digit identifies the digit to be changed.
Pressing the "Digit Set" key increases the numerical value of the
flashing digit. Pressing the "Digit/Select" key causes the next
digit to flash, and it can be set with the "Digit Set" key.
5. With the desired value for Service Alert One showing, press the
"Setup/Select" key. The value is entered into memory, and the
countdown of the new time interval is initiated. Also, the display
will advance to the Set Service Alert Two function. To return the
EMC to normal operation, press the "Exit/Mode" key twice.
NOTE: To cancel the Service Alert and reset the time interval to
the existing value, press and hold the "Start/Stop/Reset" key for
three seconds. If Service Alert One is not required, set the value
to "000."
Unit 2 2-5-21 Machine Specific
Lesson 5
SERVICE
Fig. 2.5.16
2. Select the Set Service Alert Two function. When this function is
selected, the indicator "SERVICE" appears in the lower central
display. Also, the Service Alert Indicator Two (two segments)
must be illuminated on the far left side of the display. Repeatedly
press the "Setup/Select" key until the indicators are showing.
3. The value for Service Alert Two is a three-digit number shown on
the lower central display. The left digit will be flashing.
4. Enter the desired value. The value of each digit is changed
individually. The flashing digit identifies the digit to be changed.
Pressing the "Digit Set" key increases the numerical value of the
flashing digit. Pressing the "Digit Select" key causes the next
digit to flash, and it can be set with the "Digit Set" key.
Unit 2 2-5-22 Machine Specific
Lesson 5
5. With the desired value for Service Alert Two showing, press the
"Setup/Select" key. The value is entered into memory, and the
countdown of the new time interval is initiated. Also, the display
will advance to the Ground Speed Calibration function. To return
the EMC to normal operation, press the "Exit/Mode" key twice.
NOTE: To cancel the Service Alert and reset the time interval to
the existing value, press and hold the "Start/Stop/Reset" key for
three seconds. If Service Alert Two is not required, set the value
to "000."
LOWER CENTRAL
DISPLAY AREA AREA/HR SPEED
CAL
FT % SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.17
For the EMC to accurately calculate the ground speed, the static
radius of the rear drive wheels must be entered into the memory. The
range of values for the static radius is from 610 mm (24 in.) to 1397
mm (55 in.). The specified value is 744 mm (METERS shown on
display) or 29.3 in. (FT shown on display).
If the machine is equipped with a ground speed sensor (radar), setting
this value is not necessary. The number will automatically reset when
the machine moves above 10 miles per hour.
Procedure to Calibrate Ground Speed:
1. Enter the Operator Calibration Mode (Mode 1):
a. Turn the key start switch from OFF to ON.
b. Press and hold the "Setup/Select" key for three seconds.
c. Press the "Digit Set" key until the display shows "_ _ _ 1."
d. Press and hold the "Setup/Select" key for three seconds to
enter Mode 1.
Unit 2 2-5-23 Machine Specific
Lesson 5
AREA/HR SPEED
AREA
CAL
% SLIP ENG HR
FT
SET UP START
SELECT STOP
E/M
Fig. 2.5.18
AREA/HR SPEED
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.19
Fault codes can be viewed (ON) or not shown (OFF) during normal
machine operation. When ON is selected, the fault codes display on
the MPM overrides the normal operation of the MPM. When faults
are detected, the fault codes will flash sequentially on the display.
When OFF is selected, normal operation of the MPM display
continues. Fault codes are always stored in memory and available for
viewing when the EMC is in Mode 2.
NOTE: The fault codes display can be temporarily stopped to
return to a normal display by holding the "Start/Stop/Reset" key
for three seconds. When the key start switch is turned to OFF
and then the machine is restarted, the fault code will reappear.
Use the "Start/Stop/Reset" key to again temporarily cancel the
fault codes display. The "Read Your Manual" indicator will
continue to flash.
Unit 2 2-5-27 Machine Specific
Lesson 5
SELECT AUTOMATIC
FAULT CODE VIEWING
AREA/HR SPEED
ON
OFF
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.20
MODE 2
VIEW/CLEAR STORED FAULT CODES
AREA/HR SPEED
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.21
This mode allows the technician to view and clear stored fault codes
that have occurred in the system. A fault code identifies a specific
component or circuit and the reason for the failure. Up to 30
different fault codes that occur can be stored in memory.
The fault information shown on the EMC while in Mode 2 is:
a. The fault codes are displayed sequentially with the most
recent code shown first and the oldest code last.
b. The hour that the fault code last occurred is shown on the
hourmeter.
c. The number of times a fault code occurs (repeating fault
code) is shown on the gear display.
The stored fault codes are displayed sequentially, starting with the
most recent fault. The hour that the fault last occurred will be shown
on the hourmeter. If the fault has occurred more than once, the
number of occurrences will appear on the gear display.
If no fault codes are recorded, the display is blank.
2. To cycle through the fault codes, press the "Setup/Select" key to
view the next code. All fault codes should be reviewed before
troubleshooting any system.
3. After the fault codes have been reviewed and recorded, the fault
codes can be cleared (erased). To clear all the fault codes, press
and hold the "Start/Stop/Reset" key for three seconds. All the
displays will go blank.
Fault codes that cause a shutdown cannot be erased. The shutdown
fault codes are: F386, F387, F394, F400 and F401. If the operator
shuts down the machine prior to the appearance of the word "STOP,"
the shutdown fault code can be erased. If the word "STOP" has been
shown, the Caterpillar Electronic Technician service tool must be
used to erase a shutdown fault code.
After the repairs are made, the machine should again be operated to
ensure that the fault does not reoccur.
4. To return the EMC to Service Mode selection, press the
"Exit/Mode" key once. To return the EMC to normal operation,
press the "Exit/Mode" key twice.
NOTE: If the engine shutdown override switch is activated
within eight seconds of a critical shutdown indication, no fault
code will appear and the engine will not shutdown. No fault code
is given for the engine shutdown override switch. Overriding the
automatic engine shutdown process allows the operator to
continue operating the machine until it can be safely shutdown.
Unit 2 2-5-30 Machine Specific
Lesson 5
MODE 3
ALL MODULE INPUT DIAGNOSTICS
AREA/HR SPEED
% SLIP ENG HR
SET UP START
Fig. 2.5.22
AREA/HR SPEED
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.23
After entering Mode 3 and moving the shift control lever to the left
(downshift), the technician should observe the following:
a. The alarm horn will emit an audible tone, which indicates
that an input component has changed state.
b. The display will show "P109" to identify the downshift input
as the component that changed state.
c. The display will show "Hi," which indicates that the voltage
at the downshift input of the module is +12 Volts.
AREA/HR SPEED
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.24
AREA/HR SPEED
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.25
MODE 4
EMC OUTPUT DIAGNOSTICS
AREA/HR SPEED
ID NO. DESCRIPTION
% SLIP ENG HR
P250 Work Lamp 1 Driver: Front/Mid Side Lamps
P251 Work Lamp 1 Driver: Rear Lower Lamps
P252 Work Lamp 1 Driver: Rear Upper Lamps
SET UP START
P253 Work Lamp 1 Driver: Front Upper Lamps
SELECT STOP
E/M P254 Alarm Horn
Fig. 2.5.26
In this mode, the technician can check the output components of the
Electronic Monitoring Center (EMC) without using additional testing
equipment. The technician selects an output component, and the
display area of the MPM will indicate if the component is
functioning. The technician can turn the output component ON and
OFF. All EMC output components are assigned a unique four-digit
parameter identification number (P _ _ _ ).
When an output component is selected, the actual status of the
component at the EMC is shown on the display.
"Hi" indicates that the output component is ON.
"Lo" indicates that the output component is OFF.
"Hi" and "Lo" indicate only that the EMC is providing the ON or
OFF signals for the output component. The technician must confirm
that the output component is actually turning ON and OFF. If, during
troubleshooting, it is found that an output does turn ON and OFF,
then the corresponding input circuit is probably at fault.
Unit 2 2-5-35 Machine Specific
Lesson 5
MODE 5
RHC OUTPUT DIAGNOSTICS
AREA/HR SPEED
ID NO. DESCRIPTION
% SLIP ENG HR
P152 PTO Status Lamp Driver
P153 3-Point Hitch Status Lamp Driver
SET UP START
SELECT STOP
E/M
Fig. 2.5.27
In this mode, the technician can check the output components of the
Right Hand Control (RHC) module without using additional testing
equipment. The technician selects an output component, and the
display area of the MPM will indicate if the component is
functioning. The technician can turn the output component ON and
OFF. All RHC output components are assigned a unique four-digit
parameter identification number (P _ _ _ ).
When an output component is selected, the actual status of the
component at the RHC is shown on the display.
"Hi" indicates that the output component is ON.
"Lo" indicates that the output component is OFF.
As previously stated, the "Hi" and "Lo" indicate only that the RHC is
providing the ON or OFF signals for the output component. The
technician must confirm that the output component is actually turning
ON and OFF. If, during troubleshooting, an output component does
turn ON and OFF, the corresponding input circuit probably is at fault.
Unit 2 2-5-37 Machine Specific
Lesson 5
MODE 6
CCM DRAFT CONTROL OUTPUT DIAGNOSTICS
AREA/HR SPEED
ID NO. DESCRIPTION
% SLIP ENG HR P050 3-Point Raise Solenoid Driver
P051 3-Point Lower Solenoid Driver
SET UP START
SELECT STOP
E/M
Fig. 2.5.28
In this mode, the technician can check the draft control output
components of the Chassis Control Module (CCM) without using
additional testing equipment. The technician selects an output
component, and the display area of the MPM will indicate if the
component is functioning. The technician can turn the output
component ON and OFF. All CCM draft control output components
are assigned a unique four-digit parameter identification number
(P _ _ _ ).
When an output component is selected, the actual status of the
component at the CCM is shown on the display.
"Hi" indicates that the output component is ON.
"Lo" indicates that the output component is OFF.
Procedure to use Mode 6:
1. Enter the CCM Draft Control Output Diagnostics Mode
(Mode 6):
a. Turn the key start switch from OFF to ON.
b. Press and hold the "Setup/Select" key for three seconds.
c. Press the "Digit Set" key until the display shows "_ _ _ 6."
d. Press and hold the "Setup/Select" key for three seconds to
enter Mode 6.
Unit 2 2-5-39 Machine Specific
Lesson 5
MODE 7
CCM TRANSMISSION CONTROL
OUTPUT DIAGNOSTICS
AREA/HR SPEED
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.29
In this mode, the technician can check the transmission control output
components of the Chassis Control Module (CCM) without using
additional testing equipment. The technician selects an output
component, and the display area of the MPM will indicate if the
component is functioning. The technician can turn the output
component ON and OFF. All CCM transmission control output
components are assigned a unique four-digit parameter identification
number (P _ _ _ ).
When an output component is selected, the actual status of the
component at the CCM is shown on the display.
"Hi" indicates that the output component is ON.
"Lo" indicates that the output component is OFF.
Unit 2 2-5-40 Machine Specific
Lesson 5
MODE 8
EMC LAMP TEST
DOWN-SHIFT
TRAILER BRAKE
1
TRACK TENSION
TRAILER 1 GEAR
2
TRAILER 2
1
2
SERVICE 1000
3 PTO AREA PTO RPM
SET UP START
1 PANEL DIM SYSTEM STATUS P
SELECT STOP
E/M
Fig. 2.5.30
In this mode, the technician can check each alert indicator and
display segment of the EMC. When this mode is selected, the EMC
will light each alert indicator in succession. Also, all segments of the
bar graphs, Central Display and the MPM will be shown
simultaneously or individually.
Procedure to use Mode 8:
1. Enter the EMC Lamp Test Mode (Mode 8):
a. Turn the key start switch from OFF to ON.
b. Press and hold the "Setup/Select" key for three seconds.
c. Press the "Digit Set" key until the display shows"_ _ _ 8."
d. Press and hold the "Setup/Select" key for three seconds to
enter Mode 8.
2. The alert indicators will start to illuminate individually and all
segments of the bar graphs, Central Display Area and the
Machine Performance Panel should be ON.
3. To view each segment of the bar graphs, Central Display Area and
the Machine Performance Panel individually, press the
"Setup/Select" key. Each segment will turn OFF and turn back
ON until all the segments have been tested. The bar graphs will
cycle first, followed by the Central Display and then the MPM.
Unit 2 2-5-42 Machine Specific
Lesson 5
MODE 9
HARDWARE / SOFTWARE
REVISION LEVEL
AREA/HR SPEED
% SLIP ENG HR
SET UP START
Fig. 2.5.31
MODE 9
HARDWARE / SOFTWARE
REVISION LEVEL
n/min RPM
AREA/HR SPEED
% SLIP ENG HR
SET UP START
Fig. 2.5.32
MODE 10
TRANSMISSION CALIBRATION REVIEW
AND PROGRAMMING
AREA/HR SPEED
% SLIP ENG HR
SET UP START
Fig. 2.5.33
The calibration numbers for the C1, C2 and C3 functions are for
viewing only. The possible values are 21 to 99. Mode 10 is not used
to program these functions.
C4: The identifier for the forward to reverse shuttle shift offset. The
possible values are 3, 2, 1, 0, -1, -2, -3 and L. The offset value
determines the gear difference when shifting from forward to reverse.
When the shift control lever is moved from forward to reverse and
the offset value is 0, the machine will engage the same reverse gear
as was selected in forward travel. With an offset value of 2, the
machine will engage a reverse gear two gears higher than the forward
gear that was engaged. With an offset value of -3, the machine will
engage a reverse gear three gears lower than the forward gear that
was engaged. An offset value of L will cause the machine to always
engage R3 (reverse low).
C5: The identifier for the upshift constant used with the
programmable upshift and downshift feature. The possible values are
0, 1, 2 and 3. The upshift constant determines the number of gears to
which the machine will automatically upshift when the programmable
upshift feature is activated by the operator.
C6: The identifier for the downshift constant used with the
programmable upshift and downshift feature. The possible values are
0, 1, 2 and 3. The downshift constant determines the number of gears
to which the machine will automatically downshift when the
programmable downshift feature is activated by the operator.
C7: The identifier for the upshift constant used to "fine tune" the F9
to F10 transmission upshift. The possible values are from 1 to 19.
The value of the upshift constant determines the fill time of the F2
high range clutch.
C8: The identifier for the downshift constant used to "fine tune" the
F8 to F7 transmission downshift. The possible values are from 1 to
19. The value of the downshift constant determines the fill time of
the F1 low range clutch.
Always adjust the C7 or C8 constant by three or more digits to ensure
that the shift quality is noticeably better or worse than the previous
number. The machine must be operated after every adjustment to
evaluate the shift quality. If the machine shift is better, the digits may
be adjusted individually to "fine tune" the shift. If the shift is worse,
change the number by six digits in the opposite direction to improve
the shift. Make sure that the new number is saved after each
adjustment.
This adjustment should be performed only during field conditions
with the oil at normal operating temperature. Cold oil will adversely
affect the transmission shifts.
Unit 2 2-5-46 Machine Specific
Lesson 5
MODE 11
THREE-POINT HITCH STATUS AND CALIBRATION
AREA/HR SPEED
% SLIP ENG HR
SET UP START
Fig. 2.5.34
MODE 11
THREE-POINT HITCH STATUS AND CALIBRATION
AREA/HR SPEED
% SLIP ENG HR
SET UP START
Fig. 2.5.35
AREA/HR SPEED
% SLIP ENG HR
SET UP START
Fig. 2.5.36
8. After entering Mode 11, information is immediately shown on the
display. The "Hitch Disabled" symbol, the function identifier H1
(hitch raise solenoid threshold), and the current value for H1 in
milliamps will be showing on the display.
AREA/HR SPEED
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.37
9. Repeatedly press the "Setup/Select" key until the H5 function
identifier is showing on the display. H5 is the Memory Reset
function.
10. With H5 showing on the display, press and hold the "Setup/Select"
key for three seconds until a "beep" is heard ("H6" with a "2" will
be briefly shown). The display will then briefly flash "EE" to
indicate that the calibration values have been cleared from memory.
The display will then return to showing H5.
Unit 2 2-5-51 Machine Specific
Lesson 5
AREA/HR SPEED
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.38
11. This step allows the electronic control modules to establish the
limits of the rockshaft potentiometer and the three-point lever
position potentiometer. The engine must be running and the
hydraulic system must be operational.
a. Slowly move the three-point position control lever rearward
to the FULL RAISE position. This movement captures the
hitch and raises it to the top. Make sure that the lever is
fully to the rear of the slot. The upper limit of the
potentiometer is now established.
b. Move the three-point position control lever fully forward and
hold the lever fully forward for a minimum of 30 seconds.
This movement LOWERS the hitch linkage the maximum
distance. The lower limit of the potentiometer is now
established.
12. This step determines the thresholds of the three-point raise and
three-point lower solenoids.
a. Pull the three-point position control lever fully rearward.
b. Press the "Setup/Select" key until the H6 function identifier
is showing on the display. H6 is the Calibration Status
function.
c. Move the three-point position control lever forward
approximately 19 mm (.75 in.) to LOWER the hitch slightly.
Unit 2 2-5-52 Machine Specific
Lesson 5
AREA/HR SPEED
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.39
d. Observe the hitch moving a short distance. The hitch will
automatically cycle up and down three times to find the threshold
of the raise and lower solenoids. From one to four minutes are
required to complete the three cycles. After three complete raise
and lower cycles, "H6" and "9" will be shown. The "9" indicates
that the calibration process is complete. The thresholds of the
three-point raise and three-point lower solenoids are now
established.
AREA/HR SPEED
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.40
13. Press the "Exit/Mode" key twice. The MPM will return to a
normal display. The hitch enable symbol and the relative position
of the hitch will be shown on the display. While the EMC appears
to have exited Mode 11 by returning to the normal display, the
EMC is still in Mode 11.
Unit 2 2-5-53 Machine Specific
Lesson 5
AREA/HR SPEED
% SLIP ENG HR
SET UP START
SELECT STOP
E/M
Fig. 2.5.41
MODE 12
MACHINE FEATURES
CONFIGURATION
n/min RPM
AREA/HR SPEED
% SLIP ENG HR
SET UP START
Fig. 2.5.42
WARNING SPECIFICATIONS 1
Bars Displayed Pressure Limit Engine Speed
On Bar Graph kPa (psi) RPM
4 < 55 (8.0) 500 - 1500
7 < 110 (16) 1500 - 2000
8 < 165 (24) 2000 - 3000
Type of Alarm 3
Filter Bypass:
Transmission Filter Non-Critical During normal machine operation, switch is closed to 12V.
Alarm triggers when switch opens: 2 276 kPa (40 psi) or greater.
Pressure High
Pressure must be less than 170 kPa (25 psi) to reset alarm.
Implement Filter Non-Critical During normal machine operation, switch is closed to 12V.
Pressure High Alarm triggers when switch opens: 2 138 kPa (20 psi) or greater.
Pressure must be less than 60 kPa (8.7 psi) to reset alarm.
Steering Filter Critical During normal machine operation, switch is closed to 12V.
Pressure High w/Shutdown 1 Alarm triggers when switch opens: 2 138 kPa (20 psi) or greater.
Pressure must be less than 60 kPa (8.7 psi) to reset alarm.
Fuel Level Low Non-Critical Varying resistance signal from resistance sensor (5-Volt supply). Resistance goes
up as fuel level goes down. Alarm triggers when resistance is approximately
418 ohms (10% volume of tank) or greater.
Track Tension Low Non-Critical During normal machine operation, limit switch is closed to 12V. Alarm triggers
(Right or Left) w/Alarm when limit switch opens; load is approximately 30200 N (6700 lb) or less
PTO Overspeed Non-Critical The PTO speed is calculated from engine rpm at 1.9 to 1 ratio. Alarm triggers when
speed is greater than 1152 rpm.
3-Pt Rockshaft Pot,
Inching Pedal Pot,
3-Pt Lever Pos. Pot, Other 5-Volt Systems
Drop Rate Pot,
Height Limit Pot,
Sensitivity Pot
Draft Pin Sensors: 8-Volt System
Right and Left
Solenoid: Trans Clutch 8-Volt System
Operates on 100 Hz PWM at 67% duty cycle. Will drop 6.5 Volts across solenoid.
Solenoid: 8-Volt System
Trans Modulating Operates on 400 Hz PWM at variable duty cycle and voltage.
Solenoid: 8-Volt System
3-Pt Hitch Operates on 500 Hz PWM at variable duty cycle and voltage.
Solenoid: 12-Volt System
Steering Reversal
All errors are shown in an error dialog box and are saved to a disk file error.log in
Student Handout 2.5.7-1
1001 Cannot set timer The program could not set the global timer. Quit and rerun the program. If the
error occurs again, close some other windows tasks and try again. If it fails a
third time, restart windows and try again.
1002 File not found The specified file could not be found. Check the file name and try again.
The specified file could not be opened. Check the file name and try again. If
7
1003 Could not open file this is a program generated file, check the preferences, drive capacity, and
paths.
1004 Could not allocate/open The capture pretrigger file could not be opened for write. Check the
pretrigger file preferences and ensure that enough free space is on the drive.
1005 Selected file name The file name selected for saving a capture file has been used already. Select
already exists another name and try to save again.
1006 Selected capture file is The capture file is corrupted. Select another and delete this one as soon as
corrupt possible.
2000 Cannot get EIC, The program could not communicate correctly with the serial multiplexer.
multiplexer error Specifically when trying to talk to the EIC. Check cabling and power source.
2001 Cannot get RHC, The program could not communicate correctly with the serial multiplexer.
multiplexer error Specifically when trying to talk to the RHC. Check cabling and power source.
Machine Specific
2002 Cannot get ETC, The program could not communicate correctly with the serial multiplexer.
multiplexer error Specifically when trying to talk to the ETC. Check cabling and power source.
2003 Cannot get EDC, The program could not communicate correctly with the serial multiplexer.
multiplexer error Specifically when trying to talk to the EDC. Check cabling and power source.
2004 Cannot switch The program could not communicate correctly with the serial multiplexer.
programming power, Specifically when trying to turn on the programming voltage. Check cabling
multiplexer error and power source.
3000 Incorrect number of The command line in the VTL file has too few or too many items in it. Quit the
items in command line program, edit the incorrect line and restart the program.
8
3001 Variable table overflow The internal table that holds all variables is full. Quit the program, edit the VTL
file to remove some variables, and restart the program.
3002 Function redifinition The specified function name has been used before. Quit the program, edit
the VTL file to rename the function, and restart the program.
3003 Function table The internal table that holds all functions is full. Quit the program, edit the
overflow VTL file to remove functions, and restart the program.
3004 An undefined error has occurred on the specified line. Quit the program, edit
Syntax error the VTL file to fix the error, and restart the program.
3005 The number of bytes to read or write specified in the command line equals 0.
Bytes to read/write Quit the program, edit the VTL file to correct the number of bytes field, and
equal 0 restart the program.
Machine Specific
3006 Illegal address The address to read from or write to is less than or equal to 0 or greater than
65535. Quit the program, edit the VTL file to fix the address, and restart the
program.
3007 Function not found The specified function does not exist in the program. Quit the program, edit
the VTL file to fix the function name (check spelling, capitalization), and restart
the program.
3009 'Endblock' statement The parse encounter an 'endblock' statement before finding a 'block' statement.
without matching Quit the program, edit the VTL file (check for misspelled block statements or
'block' syntax errors in block statements), and restart the program.
3010 Undefined command The command specified in the block does not exist. Quit the program, edit the
(call in block) VTL file, and restart the program.
3011 Syntax error in 'block' The 'block' definition on the specified line does not meet the requirements of
command 'block NAME MODULE'. Quit the program, edit the VTL file, and restart the
program.
3012 Command table The internal table that holds the commands is full. Quit the program, edit the
overflow VTL file to reduce the number of commands, and restart the program.
3013 Command not found The command on the specified line in the specified block does not exist. Quit
the program, edit theVTL file (check for spelling), and restart the program.
Machine Specific
3014 Address must be a The address must be a four-digit hex value, or the variable must be defined as
4-digit hex value a four-digit hex value; e.g., 302 must be written as 0302. Quit the program, edit
the VTL file, and restart the program.
3015 Cannot execute block, The named block could not be found, and could therefore not be executed.
not found This error is usually an internal error. It can also occur if the VTL file has been
edited while the program is running. Quit and restart the program. If it
continues, call tech support.
3016 Must contain read (R) Every command definition must contain a read or write directive. Quit the
or write (W) program, edit the VTL file and fix the specified line, and restart the program.
10
3017 Unknown module type The program has read in a module type from the VTL file that it does not know.
Quit the program, edit the specified line in the VTL file, restart the program.
The program only knows EIC, RHC, EDC and ETC as modules.
3018 Block table overflow The internal table that holds block names is full. Quit the program, edit the VTL
file to remove or combine blocks, restart the program.
3019 Block redifinition The block name on the specified line has been defined already and cannot be
redefined. Quit the program, edit theVTL file to change the block name, restart
the program.
4000 EIC module not The program was able to switch the multiplexer but was unable to
communicating communicate with the module. Check module power and cabling.
4001 RHC module not The program was able to switch the multiplexer but was unable to
communicating communicate with the module. Check module power and cabling.
Machine Specific
4003 EDC module not The program was able to switch the multiplexer but unable to communicate with
communicating the module. Check module power and cabling.
5000 Checksum Failed - The download process completed but the module failed the checksum
Download Failed verification. Redo the download. The module cannot be trusted after this error
until a download is completed.
5001 Cannot autobaud The download process could not set the baud rate for the module. Retry the
module - download. The module was not changed and can still be used after this error.
Download Failed
11
5002 Cannot set watchdog The download process could not set the watchdog timer in the module. Retry the
timer - Download failed download. The module was not changed and can still be used after this error.
5003 Module never came The download process could not detect that the module ever became ready to
ready - Download Failed receive data. Retry the download. The module was not changed and can still be
used after this error.
5004 Programming Voltage The download process did not get verification of the programming voltage being
bad - Download Failed turned on from the multiplexer. Retry the download. The module was not
changed and can still be used after this error.
5005 Module Erase Failed - The download process has sent the erase program command to the module but
Download Failed never received a reply. Retry the download. The module cannot be trusted after
this error until a download is completed.
5006 Download Failed The download process failed. Retry the download. The module cannot be
trusted after this error until a download is completed.
Machine Specific
Given a Challenger 35, 45 or 55 Agricultural Tractor, the student will be able to access and describe the
information available to the operator during normal operation of the Electronic Monitoring Center. The
student will also be able to access and describe the information available using the twelve service
modes of the Electronic Monitoring Center.
Materials Needed
Lab 2.5.1 Worksheets
Pen or Pencil
Service Manual module "Challenger 35/45/55 Agricultural Tractors Electronic Systems Operation,
Testing and Adjusting" (Form SENR5378)
Directions: Using the Electronic Monitoring Center keyboard, access all the modes on the EMC
beginning with Normal Operation. Write the mode number, mode name, a brief
description of the information that is available to the operator or service technician in
each mode, and record the information currently being displayed.
Description:
Current Display:
Description:
Current Display:
Description:
Current Display:
Unit 2 -3- Machine Specific
Student Copy Lab 2.5.1
Description:
Current Display:
Description:
Current Display:
Description:
Current Display:
Unit 2 -4- Machine Specific
Student Copy Lab 2.5.1
Description:
Current Display:
Description:
Current Display:
Description:
Current Display:
Unit 2 -5- Machine Specific
Student Copy Lab 2.5.1
Description:
Current Display:
Description:
Current Display:
Description:
Current Display:
Unit 2 -6- Machine Specific
Student Copy Lab 2.5.1
Description:
Current Display:
Description:
Current Display:
Description:
Current Display:
NOTES
NOTES