Hydraulic circuit

for Laos

Presented by K.Y. Lee

After sales & service department of HHI

1
After service department
* Circuit symbol

- Hydraulic circuit symbol -

- Electronic circuit symbol -

2
Customer Support Dep’t
 1. Hydraulic Circuit
1) Suction and Delivery

Cylinder Motor

Oil Cooler

Suction filter
Main Pump Hyd’ Tank

Customer Support Dep’t 3

 2) Return Circuit

For Swing Make-up

Check V/V(1.5Bar)

Oil Cooler

Return Filter Check V/V(3Bar)

For protect Cooler

Check V/V(1.5Bar)

4
Customer Support Dep’t
 3) Drain circuit
T/Motor S/Motor

RCV Return Line

Main Pump
dr2~dr8
T/Joint

Spin Filter

dr1

Hyd’ Tank
Check V/V(1.5Bar)

5
Customer Support Dep’t
 4) Pilot Circuit
Rcv Lever(L/H) Rcv Pedal Rcv Lever(R/H)

Safety Sol’ S/Motor(PG)

MCV
Travel Speed Sol’
Arm Regen’ Sol’
Power Booster Sol’
Boom Priority Sol’
Main Pump Line Filter
Relief V/V 40Bar

Pilot Pump

Hyd’ Tank

6
Customer Support Dep’t
 5) Variable Boom Priority system

PO3

주행직진 1P 2P Gear Pump

좌 주행
스윙
붐

7
Customer Support Dep’t
 •① Working pressure compared
( Boom, Arm, Swing complex operation)

Pressure

Time
8
Customer Support Dep’t
 6) Travel speed control system

PS

MCU

Gear Pump
Travel Speed Sol’

9
Customer Support Dep’t
7) Power boost system at main relief v/v

RCV(L/H) boost switch

Main Relief valve

PU

PU

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Customer Support Dep’t
8) Arm Regeneration-Cut

Pb4

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Customer Support Dep’t
9) Arm Regeneration-Circuit

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Customer Support Dep’t
10) Arm regen circuit drawing of cutting

13
Customer Support Dep’t
 11) Swing Priority System

Option

Arm 1

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Customer Support Dep’t
 12) Bucket Summation at Bucket-IN

CK1

CK1

By-Pass cut Spool

CK2

CK2

CK1
CK2 P1 P2

15
Customer Support Dep’t
 * Example (Broken of Check V/V)

Model S/No. O/hour Symptom

All movement is too slow,
R300LCH 5434 6,500HR
But bucket operation is normal

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Customer Support Dep’t
13) Boom regeneration System

Holding
valve

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Customer Support Dep’t
 14) Holding valve operation method (Boom & Arm)

Poppept
Piston A Piston B

Check
valve

Drain port Pilot port

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Customer Support Dep’t
 * EXAMPLE (Arm-In malfunction due to broken poppet)

Broken Poppet
Normal Poppet

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Customer Support Dep’t
15) 2 WAY Circuit

Attach EPPR

20
Customer Support Dep’t
 16) 2 WAY Electronic System

Communication

Current
Ground control

Fuse

21
Customer Support Dep’t
 * EXAMPLE (Conflux malfunction as broken poppet)

Conflux
Pilot Signal

Check V/V

Broken Return Line

Normal poppet
poppet

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Customer Support Dep’t
17) Auto Idle hydraulic circuit

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Customer Support Dep’t
 * Auto Idle malfunction by parts
1) Sensor problem

Travel P(Auto Idle)

Work P(Auto Idle)

MCV Upper View

전압
압력(Bar)
24V
1~5V
Earth

Sensor Connector
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Customer Support Dep’t
 2) MCV problem

Orifice for attachment

③ ②

Orifice for travel

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Customer Support Dep’t
18) Bucket Limit Storke

Lower
R F

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Customer Support Dep’t
 19) Travel Straight System

LH Travel RH Travel

Travel Straight

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Customer Support Dep’t
20) Operation of Port Relief V/V

1) Function of Relief V/V (Below the setting pressure)

Chamber A
Plunger Orifice

Socket Piston Poppet

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Customer Support Dep’t
2) Function of Relief V/V (Above the setting Pressure)

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Customer Support Dep’t
3) Make up function of Port Relief V/V

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Customer Support Dep’t
4) Pressure setting method of Port Relief V/V

Lock nut

Adjust screw

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Customer Support Dep’t
 21) Operation of Main Relief V/V

1) Function of Relief V/V (Below the setting pressure)

Boost piston
Spring
Pluger Chamber A

Socket Piston Poppet

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Customer Support Dep’t
2) Function of Relief V/V (Above the setting Pressure)

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Customer Support Dep’t
3) Pressure boost function

Pressure boost port

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Customer Support Dep’t
4) Pressure setting method of Main Relief V/V

Lock nut 1 Lock nut 2

Adjust screw 2
Adjust screw 1

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Customer Support Dep’t
The End.

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Customer Support Dep’t