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ELECTRIC SYSTEM TECHNICAL HANDBOOK

2. Electric symbol and spec


Part name Symbol Specification Check item

Gravity
over 1.280 : over charged
Battery 12V 2EA
1.280 ~ 1.250 : normal
below 1.250 : discharged
See Note 1

Coil resistance
Rated load : 24V
Battery relay 100A (continuity) breaked : approx 50
1000A (30 seconds) connected :

Resistance between ring terminal and


2
Fusible link each connector pin.
60A
1 0 normal

Resistance between each pin


B-BR : 24V 1A
Key off : (for each pin)
Start key B-ACC : 24V 10A
B-ST : 24V 40A Key on : 0 (for pin 1-2 & 1-3)
Start : 0 (for pin 1-5)

Pressure
switch 1 3~6 kgf/cm2 Resistance
Pa
(for travel 2 (N.O type) normal (open)
alarm)

Pressure 0.5 kgf/cm2 Resistance


switch Pa
(N.C type) 0 normal (close)
(for engine oil)

NOTE 1. Batteries
Part No. Voltage Amp.hrs Applicable models
E125-1501 12V 2 160Ah R290LC-7 R290LC-7A R305LC-7 R320LC-7 R320LC-7A R360LC-7
R360LC-7A
21L1-1012 12V 2 200Ah R450LC-3A R450LC-7 R450LC-7A R500LC-7 R500LC-7A
21E6-20270 12V 2 R160LC-7 R160LC-7A R180LC-7 R180LC-7A R210LC-7 R210LC-7A
R210NLC-7 R210NLC-7A R250LC-7 R250LC-7A R140W-7 R140W-7A
100Ah
R170W-7 R170W-7A R200W-7
12V 1 R55-7 R55-7A R55W-7 R55W-7A R80-7A
25D1-00391 12V 2 72Ah R110-7 R110-7A
320001070-01 12V 2 68Ah R80-7

EXCAVATOR -2
ELECTRIC SYSTEM TECHNICAL HANDBOOK

Part name Symbol Specification Check item

Resistance at fluid temperatures


1 C 50 C : 153.9
Temperature
sensor - 80 C : 51.9
2 100 C : 27.4
120 C : 16.1

Resistance at coolant temperature


Coolant T
overheat - below 110 C :
sensor over 110 C : 0

Air cleaner Pa 635mmH2O Resistance


pressure switch (N.O type) at normal open position

Resistance at fuel levels


full level : 50
2 9/12 level : 200
Fuel sender -
1
6/12 level : 350
3/12 level : 500
empty : 700

Resistance
2 normal : 300 for Cummins engine
m
Tacho sensor rp -
1 2.3k for Mitsubishi engine
2.4 for Hyundai engine

3 4 4 Resistance at normal position


3 about 200 between pin 1-3
Relay 2
24V 20A
between pin 2-4
1 2 1

M- 6
6 5
M M+ 5 Resistance
NC 4
DC motor 2 - 1-2 between pin 5-6
P- 3
3 1
SIG 2 0.8-1.2k between pin 1-3
P+ 1

2 Resistance
Solenoid valve 24V 1A normal : 15-25
1

EXCAVATOR -3
ELECTRIC SYSTEM TECHNICAL HANDBOOK

Part name Symbol Specification Check item

2 Resistance
24V 700mA
EPPR valve normal : 15~25
1

1 Resistance
Prolix resistor 50 20W 5%
2 normal : 50

1
Resistance
Speaker 4 20W
2 normal : 4

Resistance at switch off position


10
9
8
7
6
5
4
3
2
1
10

Switch
6

24V 8A between pin 1-5 and 2-6


(locking type) 0 between pin 5-7 and 6-8
7
8
9

1
10
9
8
7
6
5
4
3
2
1

Switch Resistance at switch off position


10

(non locking 24V 8A


between pin 1-5 and 2-6
type)
9

Resistance
Ether valve 24V 15A
normal : 1.1

M 1 Resistance
Washer tank 24V 3.8A
2 normal : 10.7

2 24V 70W Resistance


Head lamp (H3 type) normal : 1.2
1

EXCAVATOR -4
ELECTRIC SYSTEM TECHNICAL HANDBOOK

Part name Symbol Specification Check item

2 Resistance
Room lamp 24V 10W
1 normal : a few

Operation by external power source


Fuel filler 1 M 24V 10A - connect 24V power to (+) terminal
pump 2 35 /min - ground the (-) terminal
- turn switch on to see pump is working

Operation by external power source


1
Hourmeter h 2
16V~32V - connect 24V power to (+) terminal
- ground the (-) terminal

Operation by external power source


Horn 24V 2A - connect 24V power to (+) terminal
- ground the (-) terminal

Resistance at normal position


2 3 1
24V 15A between pin 1-2
Safety switch 2
(N.C type) between pin 1-3
1 3

Fuel cut off Resistance


24V 25A
solenoid normal : 15~25

Auto Idle 1
Pa 10bar Resistance
pressure
2 (N.C type) normal : 0.1
switch

Beacon lamp Resistance


M 24V 70W
normal : 1.1

EXCAVATOR -5
ELECTRIC SYSTEM TECHNICAL HANDBOOK

Part name Symbol Specification Check item

Power max 1 Resistance


24V 15A
switch 2 when switch is pressed on

N.C 1
S.R- 2
S.R- 3
S.L- 4
S.L-
N.C
5
6 Voltage
ILL+ 7

Cassette radio S.R+


S.R+
8
9 24V 2A 20~25V between pin 10-14, 11-14
ACC 10
B+ 11
S.L+ 12
S.L+ 13
GND 14

1 Resistance
Horn switch 24V 6A
2 when switch is pressed on

Coil resistance
normal : 1-2
Start relay 24V 300A Switch connection
at normal open position
when engaged
Yanmar 12V 3.0kW
For R55-7, R55W-7
B+ Delco Remy
M 28MT 24V Resistance
Starter Mitsubishi normal : 0.1-1.0
M 24V 5.0kW
For R160LC-7,
R180LC-7,R170W-7,
R110-7

B+ G
Output voltage at low engine rpm
3~
Alternator I 24V 60A 26.2-28.6V between B+ and GND
U
GND

2 24V 0.5A Resistance


Travel alarm 110db
1 normal : 5.2

1 Resistance
Compressor 24V 79W
normal : 13.4

EXCAVATOR -6
ELECTRIC SYSTEM TECHNICAL HANDBOOK

Part name Symbol Specification Check item


Resistance
1 3
2 2 0 between pin 1-2 and 4-5
1
3
Prolix switch 12V 15A at normal position
4 6
5 0 between pin 2-3 and 5-6
5 4

T
6 at emergency position

Resistance
Coolant level 2
12V 0.5A at high level
sensor 1
0 at low level

2 24V 70W Resistance


Work lamp (H3 type)
1 normal : 1.2

1 P+
2
Resistance
2 SIG
3 P-
1 3 1k between pin 1-3
Accel actuator -
4 NC 0.3-1k between pin 2-3
5 6
5 M+ M
6 M-
1-2 between pin 5-6

1 M Resistance at each switch position


Blower motor 24V 9.5A
2 normal : 0.5-2

Air temperature
1 4.5 C when AC is turned on
Thermostat 24V
2 1.5 C when AC is turned off
(Semi auto A/C)

Resistance
1
Receiver dryer Pa 24V 2.5A 0 : 2.1 0.3 ~ 27 2 kgf/cm2
2 ~ 2.1 0.3, 27 2 kgf/cm2~

Coil resistance
Cigar lighter 24V 5A 1.4W normal : about 1M

EXCAVATOR -7
ELECTRIC SYSTEM TECHNICAL HANDBOOK

Part name Symbol Specification Check item

Resistance
Door switch 24V 2W normal : about 5M

4 Lo
M
Resistance
Wiper motor 4
3 B
24V 2A 7 between pin 2-6
3
1 Pf
2 2 E
1

Resistance
2 Lo 1
- 1.12 (for pin 4-2)
4 Hi 2
Aircon resistor 24V - 2.07 (for pin 2-3)
3 ML 3
1 MH 4 - 3.17 (for pin 3-1)

Resistance
Inlet m/act
3 M 7 12V damper close ~ full open :
mode(d/foot) ( 24V ) 0.18~4.82k ( for pin 3-7 )
1 2 3 4 5 6 7

Resistance
1 M 4 2 7
Temp m/act 5 24V damper close ~ full open :
mode(vent) 0.18~4.82k ( for pin 2-4)
1 2 3 4 5 6 7

A + Resistance
Accel dial B S - about 5k ( for pin A-C )
C -

Resistance
A 24V
24V 8.8 ( for pin A-B )
DC/DC B GND 12V 3A
converter 7.7 ( for pin B-C )
C 12V 12V

Contact resistance :
Preheater 24V 200A 0.94 ( for pin 1-GND )

Resistance
2
1 C OFF 0 ( for pin 1-2 )
Duct sensor
1 4 C ON ( the atmosphere temp over 4 C )

EXCAVATOR -8

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