Technical handbook for excavator pressure settings

PRESSURE SETTING TECHNICAL HANDBOOK
R55-7, 7A
1) Spec
Specification 8 4 6
Pump Description No 2 1
kgf/cm2 psi
P1&P2 Main relief valve, single pressure 1 220 3130
Arm Arm in 7
Circuit 240 3410 A1 A2 A3 A4
T1
A5 A6 A7 A8
A9
A10 T2
Port Arm out 8

relief Option Breaker 9 160 2280
P1 B1 B2 B3 B4 B5 B6 B7
B8
B9 B10 B11
valve
LH Travel Forward 11 220 3130
Circuit Reverse 12
Bucket Bucket in 5
View from cabin
Port Circuit Bucket out 6 240 3410 9 7 3 5
relief Boom Boom hoist 4
P2
valve Circuit Boom down 3
RH Travel Forward 11 220 3130
Circuit Reverse 12
Port Swing Swing LH 13 View from counterweight ETH305-11
P3 relief 200 2840
valve Circuit Swing RH 14
P3 Main relief valve, single pressure
Main & port relief valve at MCV
2 220 3130
2) Adjusting point : Relief valve
2 3 1 2 3 1
ETH305-05 ETH305-06
Main relief valve Port relief valve

1 Cap 2 Lock nut 3 Adjusting screw 1 Cap 2 Lock nut 3 Adjusting screw
EXCAVATOR -7
R55-7, 7A
12
3 2
1
HEAVY INDUSTRIES CO., LTD.
SERIAL NO.:
P A R T NO.:
11 S/No. ~1221
ETH305-09 ETH305-144
Travel motor, RH Travel relief valve at travel motor

11 Relief valve, forward travel 1 Plug 2 Spring seat 3 Shim, pressure adjusting
12 Relief valve, reverse travel To increase the pressure : add the shim
To decrease the pressure : remove the shim
R55-7 S/No. 1222~

ETH305-40
R55-7A S/No. 0001~
Travel relief valve at travel motor
1 Lock nut 2 Adjusting screw
1
14
13
2
A B
ETH305-12 ETH305-91
Swing motor Swing relief valve at swing motor

13 Relief valve, LH swing 1 Lock nut 2 Adjusting screw
14 Relief valve, RH swing
EXCAVATOR -8
R80-7, 7A
1) Spec
Specification
Pump Description No
kgf/cm2 psi
4 3 6 1
P1&P2 Main relief valve, single pressure 1 280 3980
Pc5'
Arm Arm in 2
Pb4'
Dr2
310 4410
Dr3
Circuit Arm out 3
P0
D5
A4
Breaker 8 200 2840
D2
D3
A3
A2
D1
Port Option
A1
P1
C4
P1 relief
*2420
B1
Swing Swing LH 11 *170
C1
C2
C5
C3
B4
B3
B2
valve
Circuit Swing RH 12 190 2700
RH Travel Forward 9 2 5 7
300 4270 8
Circuit Reverse 10 View from cabin View from hyd tank
Bucket Bucket in 6
ETH305-15
Circuit Bucket out 7
Port 310 4410 Main & port relief valve at MCV
Boom Boom hoist 4
P2 relief
Circuit Boom down 5
valve
LH Travel Forward 9
300 4270
Circuit Reverse 10
* : R80-7A S/No. 0001~
2 3 1
2
ETH305-13 ETH305-14
Main relief valve Port relief valve

2 Lock nut 3 Adjusting screw 1 Lock nut 2 Adjusting screw
EXCAVATOR -9
R80-7, 7A
3 2
1
a2 a1
10 9
ETH305-16 ETH305-138

10 Relief valve, reverse travel to increase the pressure : add the shims
to decrease the pressure : remove the shims
11
1
HYUNDAI
HEAVY.INDUSTRES CO.,LTD
PART NO :
SERIAL NO :
A B
12
ETH305-17 ETH305-91

EXCAVATOR - 10
R110-7, 7A, R140LC-7, 7A

1) Spec
R110-7, 7A, R140LC-7, 7A, S/No. 0001~ R140LC-7 S/No. 1602 ~
Specification Specification
Pump Description No Pump Description No
kgf/cm2 psi kgf/cm2 psi
Main relief valve, Normal 330 4690 Main relief valve, Normal 330 4690
P1&P2 1 P1&P2 1
Single pressure Power boost 360 5120 Single pressure Power boost 360 5120
Arm Arm in 2 Arm Arm in 6
380 5400 380 5440
Circuit Arm out 3 Circuit Arm out 7
Port
Port Option Breaker 8 200 2840 P2 Swing Swing LH 11
relief 240 3410
relief Circuit Swing RH 12
P1 valve
valve Swing Swing LH 11 240 3410
RH Travel Forward 9
330 4690
Circuit Swing RH 12 Circuit Reverse 10
RH Travel Forward 9 330 4690 Bucket Bucket in 4
Circuit Reverse 10 Circuit Bucket out 5
380 5400
Bucket Bucket in 6 Boom Boom hoist 2
Port
Port Circuit Bucket out 7 380 5400 P1 relief
Circuit Boom down 3
P2 relief Boom Boom hoist 4
valve Option
Breaker 8 200 2840
valve Circuit Boom down 5
LH Travel Forward 9 4690 LH Travel Forward 9
330 330 4690
Circuit Reverse 10 Circuit Reverse 10
4 3
6 1
Pb21
Pc41
1
Dr1
Dr3
8
Pu
PO
5
D4
A2
A5
D2
D5
D6
V3
A1
D1
Rs
6
B1
4
B4
Dr2
C1
C2
C5
C6
B5
B2
C4
3
7 2
7 5 2 8
View from cabin View from hyd tank View from upper side View from lower side
ETH305-25 ETH305-157
Main & port relief valve at MCV Main & port relief valve at MCV
R140LC-7, 7A, S/No. 0001 ~ R140LC-7 S/No. 1602 ~
R110-7, 7A S/No. 0001 ~
3 4 1 2 1
2
ETH305-146 ETH305-45
Main relief valve : 2 stage pressure relief valve Port relief valve
- primary pressure for normal operation 1 Lock nut 2 Adjusting screw
- secondary pressure for power boost
1 Lock nut, primary pressure 2 Adjusting screw, primary pressure
3 Lock nut, secondary pressure 4 Adjusting screw, secondary pressure
EXCAVATOR - 11
R110-7, 7A, R140LC-7, 7A
9 10
10 3
M2
M1
2
P1 A
P2 B 1
R110-7, 7A R140LC-7, 7A
ETH305-26 R140LC-7, 7A ETH305-145

10 Relief valve, reverse travel
ETH305-40
R110-7, 7A
11 12 11
12
3 2
1
B A
B A
R110-7, 7A R140LC-7
R140LC-7A ETH305-27 ETH305-145

11 Relief valve, LH swing 1 Plug 2 Spring seat 3 Shim, pressure adjusting
EXCAVATOR - 12
R160LC-7, 7A, R180LC-7, 7A

1) Spec
Specification
Pump Description No
kgf/cm2 psi
Main relief valve, Normal 330 4690 4 3
P1&P2 1 6 1
Single pressure Power boost 360 5120
Pb21
Dr1
Arm Arm in 2
380 5400
Pu
Circuit Arm out 3
PO
D4
A2
A5
D2
D5
D6
V3
A1
Breaker
D1
8 200 2840
Port Option
Rs
B1
B4
Dr2
P1 relief
C1
C2
C5
C6
B5
B2
C4
Swing Swing LH 11
valve 240 3410
Circuit Swing RH 12
RH Travel Forward 9 7 5 2 8
330 4690 View from cabin View from hyd tank
Circuit Reverse 10
Bucket Bucket in 6 ETH305-161
Circuit Bucket out 7 Main & port relief valve at MCV

Port 380 5400
Boom Boom hoist 4
P2 relief
Circuit Boom down 5
valve
LH Travel Forward 9
Circuit Reverse 330 4690
10
1
3 4 1 2
2
ETH305-146 ETH305-45
EXCAVATOR - 13
R160LC-7, 7A, R180LC-7, 7A
10
10
2 3
P2
P1 P1
P5
P4 1
P2 P3
9
9
R160LC-7, 7A R180LC-7A
R180LC-7 ETH305-36
R160LC-7, 7A, R180LC-7 ETH305-39

3 2
R180LC-7A ETH305-144

1 Plug 2 Spring seat 3 Shim, pressure adjusting
A B 1 2
ETH305-38
Swing relief valve at swing motor

12 11
ETH305-37 1 Lock nut 2 Adjusting screw
Swing motor
11 Relief valve, LH swing
EXCAVATOR - 14
R210LC-7, 7A, NLC-7, 7A

1) Spec
Specification
Pump Description No
kgf/cm2 psi
Main relief valve, Normal 330 4690
P1&P2 1
Single pressure Power boost 360 5120 4 2 8 3 5
Arm Arm in 6 PbL
390 5550 Dr4
Circuit Arm out 7

Port 1
PBP
P1 Swing Swing LH 11
relief 240 3410
Circuit Swing RH 12 A2 BK B1 OP TR TR OP B1 BK A2
valve 7
BC A1 B2 S TL TL S SP(B2) A1 BC
LH Travel Forward 9
TS
330 4690 R1
Px
Circuit Reverse 10 MR PG
NR1
Bucket Bucket in 4
Dr2
Dr3
PaL
6
Dr6 Pns
Circuit Bucket out 5 View from upper side View from lower side
390 5550
Boom Boom hoist 2
Port ETH305-50
Circuit Boom down 3
P2 relief Main & port relief valve at MCV
Breaker 8 210 2990
valve Option
Circuit Reverse 10
1 2
3 4 1 2
ETH305-47 ETH305-46
EXCAVATOR - 15
R210LC-7, 7A, NLC-7A
10 2 3
P1 10 9
1
P2 Pm1 Pm2
9
ETH305-51
R210LC-7 S/No. ~2078 R210LC-7 S/No. 2079~ R210LC-7 S/No. ~2078

R210NLC-7 S/No.~0109 R210NLC-7 S/No. 0110~ R210NLC-7 S/No.~0109 ETH305-39
R210LC-7A S/No. 0001~
R210NLC-7A S/No. 0001~ Travel relief valve at travel motor
Travel motor, RH 1 Plug 2 Spring seat 3 Shim, pressure adjusting
9 Relief valve, forward travel
1
2
R210LC-7 S/No. 2079~

R210NLC-7 S/No.0110~ ETH305-19
R210LC-7A S/No.0001~
R210NLC-7A S/No.0001~
3 2
R210LC-7 S/No. 4494~ (option)

R210LC-7A (option) ETH305-144
11 11 12
12 Travel relief valve at travel motor
1 Plug 2 Spring seat 3 Shim, pressure adjusting
3 2 1
A B
B A
ETH305-52
R210LC-7 S/No. ~1937 R210LC-7 S/No. 1938~

R210NLC-7 S/No.~0104 R210NLC-7 S/No. 0105~
R210LC-7A S/No. 0001~
R210NLC-7A S/No. 0001~ ETH305-21

EXCAVATOR - 16
R250LC-7, 7A
1) Spec
Specification
Pump Description No
kgf/cm2 psi
P1&P2 1
4 2 8 3 5
Arm Arm in 6
390 5550 PbL
Circuit Arm out 7 Dr4
Port
P1 Swing Swing LH 11 1
PBP
relief 275 3910

Circuit Swing RH 12
valve A2 BK B1 OP TR TR OP B1 BK A2
LH Travel Forward 9 7
BC A1 B2 S TL
TS
TL S SP(B2) A1 BC
330 4690
Circuit Reverse 10
R1
Px
NR1
MR PG
Bucket Bucket in 4 Dr2

Dr3
Circuit Bucket out 5 PaL

6Dr6 Pns
390 5550 View from upper side View from lower side
Boom Boom hoist 2
Port ETH305-50
Circuit Boom down 3
Breaker 8 210 2990
valve Option
Circuit Reverse 10
1 2
3 4 1 2
ETH305-47 ETH305-46
EXCAVATOR - 17
R250LC-7, 7A
10
10
P1
2 3
A
P2 B 1
9 9
ETH305-147
R250LC-7 S/No. ~0472 R250LC-7 S/No.0473~

R250LC-7A ETH305-39

A B
B A
3 2 1
PA PB
12 11
12 11
R250LC-7(standard) R250LC-7 S/No.0720~(option) R250LC-7 (standard)
R250LC-7A ETH305-49 ETH305-21

1 2
ETH305-38
R250LC-7 S/No.0720~ (option)
R250LC-7A
1 Lock washer 2 Adjusting screw
EXCAVATOR - 18
R290LC-7, 7A, R305LC-7

1) Spec
Specification
Pump Description No 4 2 8 3 5
kgf/cm2 psi PbL
Main relief valve, Normal 330 4690 Dr4
P1&P2 1
Single pressure Power boost 360 5120 1
PBP
Arm Arm in 6
390 5550 A2 BK
A1 B2
B1
S
OP TR
TL
TR
TL
OP
S
B1
SP(B2)
BK
A1
A2
BC
Circuit Arm out 7 7
BC
TS
R1
Breaker 8 220 3130 Px
Port Option
NR1
MR PG
Dr2
Dr3
P1 relief PaL
6
Swing Swing LH 11 265 3770
Dr6 Pns
valve View from upper side View from lower side

Circuit Swing RH 12 ETH305-61
LH Travel Forward 9 Main & port relief valve at MCV
330 4690
Circuit Reverse 10 R290LC-7 S/No. ~1171
Bucket Bucket in 4
Circuit Bucket out 5
Port 390 5550
Boom Boom hoist 2 1
P2 relief
Circuit Boom down 3
valve Dr0
Option *Breaker 8 220 3130 Pd1 Pa1 3

Patt Pb1 Pc1
7 Pd2 Pa20 Pb20 Pc2

Dr2
Pa21 Pd41 Pb3 Pc3

Pd40 Pa4 5 Pc42 Pb4 6
Pc40
* R290LC-7 S/No. ~1171 Pd5 Pa5 Pb5 Pc5
4 8
View from upper side View from lower side

ETH305-139
Main & port relief valves at MCV

R290LC-7 S/No. 1172~
2) Adjusting point : Relief valve R290LC-7A , R305LC-7
3 4 1 2 1 2
ETH305-47 ETH305-46
EXCAVATOR - 19
R290LC-7, 7A, R305LC-7
9 A B
N
3 2 1
Am Bm
Dr
B A
10 9 10
R290LC-7
S/No. ~1214 ETH305-140 ETH305-62

9 Relief valve, forward travel 1 Cap 2 Spring seat 3 Shim, pressure adjusting
A B
PA
PB
1 2
12 11 12 11
R290LC-7
S/No. ~0150 ETH305-159 ETH305-38

EXCAVATOR - 20
R320LC-7, 7A
1) Spec
Specification
Pump Description No
kgf/cm2 psi
P1&P2 1
Arm Arm in 6 4 2 8 3 5
390 5550 PbL
Circuit Arm out 7 Dr4
Port
P1 Swing Swing LH 11 1
PBP
relief 265 3770

Circuit Swing RH 12
valve A2 BK B1 OP TR TR OP B1 BK A2
LH Travel Forward 9 7
BC A1 B2 S TL
TS
TL S SP(B2) A1 BC
330 4690
Circuit Reverse 10
R1
Px
NR1
Bucket Bucket in
MR PG
4 Dr2
Dr3
Circuit Bucket out 5 PaL

6
Dr6 Pns
390 5550 View from upper side View from lower side
Boom Boom hoist 2
Port ETH305-61
Circuit Boom down 3
Breaker 8 220 3130
valve Option
Circuit Reverse 10
3 4 1 2 1 2
ETH305-47 ETH305-46
EXCAVATOR - 21
R320LC-7, 7A
9 3 2 1
A B
B A
9 10
10 ETH305-62
ETH305-137
R320LC-7 S/No. ~0455
R320LC-7 R320LC-7 S/No. 0456~ R320LC-7A
S/No. ~0455 R320LC-7A

9 Relief valve, forward travel 1 Cap 2 Spring seat 3 Shim, pressure adjusting
1 2
R320LC-7 S/No. 0456~

ETH305-38
Travel relief valve at swing motor

1 2
12 11 ETH305-65 ETH305-38

EXCAVATOR - 22
R360LC-7, 7A
1) Spec
Specification
Pump Description No
kgf/cm2 psi
P1&P2 1
Arm Arm in 6 6 2
390 5550
Circuit Arm out 7 3
Breaker 8 220 3130 4 5
Port Option
P1 relief
Swing Swing LH 11 8 7
valve 260 3700
Circuit Swing RH 12
LH Travel Forward 9 370 5260
*335 *4760
Circuit Reverse 10 **360 **5120 View from swing motor View from engine
ETH305-72
Bucket Bucket in 4
Circuit Bucket out 5 Main & port relief valve at MCV
Port 390 5550
Boom Boom hoist 2
P2 relief
Circuit Boom down 3
valve 370 5260
RH Travel Forward 9 *335 *4760
Circuit Reverse 10 **360 **5120
* R360LC-7 S/No. ~0741

** R360LC-7 S/No. 0742~
3 4 1 2 1
2
ETH305-67 ETH305-66
EXCAVATOR - 23
R360LC-7, 7A
R360LC-7 : #0742-
R360LC-7A : #0001- 1
9 2
10 9 10
ETH305-73
R360LC-7 R360LC S/No.0742~ R360LC S/No.0742~
S/No. ~0741 R360LC-7A R360LC-7A
ETH305-141

9 Relief valve, forward travel 1 Lock nut 2 Adjusting screw
1
2
ETH305-73
R360LC S/No. ~0741

ETH305-71 ETH305-68

EXCAVATOR - 24
R450LC-7, 7A, R500LC-7, 7A

1) Spec
Specification
Pump Description No
kgf/cm2 psi
P1&P2 1
Arm Arm in 6 6
380 5400
Circuit Arm out 7 4 8 5
Breaker 8 230 3270 3
Port Option
2
P1 relief
Swing Swing LH 11
valve 285 4050
Circuit Swing RH 12
LH Travel Forward 9
345 4910
Bucket Bucket in 4 View from swing motor View from engine
Circuit Bucket out 5 ETH305-86
Port 380 5400
Boom Boom hoist 2 Main & port relief valve at MCV
P2 relief
Circuit Boom down 3
valve
RH Travel Forward 9
345 4910
Circuit Reverse 10
3 4 1 2 1
ETH305-81 ETH305-154
EXCAVATOR - 25
R450LC-7, 7A, R500LC-7, 7A
10 9
1
2
3
B A
ETH305-85 ETH305-148

9 Relief valve, forward travel 1 Lock nut 2 Adjusting screw 3 Cap
11 12 3 2 1
A B
GA GB
A B
12 11
R450LC-7 R450LC-7 S/No.0409~ R450LC-7 S/No. ~0408
S/No. ~0408 All others ETH305-142 ETH305-21

11 Relief valve, LH swing 1 Plug 2 Spring seat 3 Shim
R450LC-7 : #0409-
R450LC-7A : #0001-
R500LC-7/7A : #0001- 1
R450LC-7 S/No.0409~ ETH305-154

All others

EXCAVATOR - 26
R800LC-7A
1) Spec
Specification
Pump Description No
kgf/cm2 psi
P1&P2 1
Arm Arm in 6 6
380 5400
Circuit Arm out 7 4 8 5
Breaker 8 230 3270 3
Port Option
2
P1 relief
Swing Swing LH 11
valve 260 3700
Circuit Swing RH 12
LH Travel Forward 9
350 4980
Bucket Bucket in 4 View from swing motor View from engine
Circuit Bucket out 5 ETH305-86
Port 380 5400
Boom Boom hoist 2 Main & port relief valve at MCV
P2 relief
Circuit Boom down 3
valve
RH Travel Forward 9
350 4980
Circuit Reverse 10
3 4 1 2 1
ETH305-81 ETH305-154
EXCAVATOR - 27
R800LC-7A
10
1
P1
2
P2
ETH305-163 ETH305-162

9 Relief valve, forward travel 1 Lock nut 2 Adjusting screw
ETH305-71 ETH305-68

EXCAVATOR - 28

Technical handbook for excavator pressure settings

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Technical handbook for excavator pressure settings

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PRESSURE SETTING TECHNICAL HANDBOOK

Port Arm out 8

2) Adjusting point : Relief valve

Main relief valve Port relief valve

Travel motor, RH Travel relief valve at travel motor

R55-7 S/No. 1222~

Swing motor Swing relief valve at swing motor

2) Adjusting point : Relief valve

Main relief valve Port relief valve

Travel motor, RH Travel relief valve at travel motor

Swing motor Swing relief valve at swing motor

R110-7, 7A, R140LC-7, 7A

2) Adjusting point : Relief valve

R110-7, 7A, R140LC-7, 7A

Travel motor, RH Travel relief valve at travel motor

Swing motor Swing relief valve at swing motor

R160LC-7, 7A, R180LC-7, 7A

Circuit Bucket out 7 Main & port relief valve at MCV

2) Adjusting point : Relief valve

R160LC-7, 7A, R180LC-7, 7A

Travel motor, RH Travel relief valve at travel motor

Travel relief valve at travel motor

Swing relief valve at swing motor

R210LC-7, 7A, NLC-7, 7A

390 5550 Dr4

Circuit Arm out 7

2) Adjusting point : Relief valve

R210LC-7, 7A, NLC-7A

R210LC-7 S/No. ~2078 R210LC-7 S/No. 2079~ R210LC-7 S/No. ~2078

R210LC-7 S/No. 2079~

R210LC-7 S/No. 4494~ (option)

R210LC-7 S/No. ~1937 R210LC-7 S/No. 1938~

Swing motor Swing relief valve at swing motor

Circuit Arm out 7 Dr4

relief 275 3910

Bucket Bucket in 4 Dr2

Circuit Bucket out 5 PaL

2) Adjusting point : Relief valve

R250LC-7 S/No. ~0472 R250LC-7 S/No.0473~

Travel motor, RH Travel relief valve at travel motor

Swing motor Swing relief valve at swing motor

R290LC-7, 7A, R305LC-7

Main relief valve, Normal 330 4690 Dr4

Breaker 8 220 3130 Px

valve View from upper side View from lower side

Option *Breaker 8 220 3130 Pd1 Pa1 3

7 Pd2 Pa20 Pb20 Pc2

Pa21 Pd41 Pb3 Pc3

* R290LC-7 S/No. ~1171 Pd5 Pa5 Pb5 Pc5

View from upper side View from lower side

Main & port relief valves at MCV

R290LC-7, 7A, R305LC-7

Travel motor, RH Travel relief valve at travel motor

Swing motor Swing relief valve at swing motor

Circuit Arm out 7 Dr4

relief 265 3770

Circuit Bucket out 5 PaL

2) Adjusting point : Relief valve

Travel motor, RH Travel relief valve at travel motor

R320LC-7 S/No. 0456~

Travel relief valve at swing motor

Swing motor Swing relief valve at swing motor

* R360LC-7 S/No. ~0741