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Welding

Alloys
Group

WA Cored Wires
The go-to provider of advanced welding consumables

Joining
100% Welding Alloys technology and manufacturing
This catalogue presents a selection of cored wires for
joining applications. Welding Alloys standard products for
hardfacing feature in a separate catalogue. We will gladly
Welding examine any special request. In fact, each year we receive
Alloys hundreds of special requests, and as experts in our field we
examine them all individually.
Group Please do not hesitate to contact us.

Solutions for the


most stringent
applications

Since its foundation in 1966, the Welding Alloys Group, an independent group, has specialised
in the manufacture of cored welding wires for joining, cladding and hardfacing applications –
Contents Introduction 2 Welding of highly alloyed steels 12
100% produced in our modern factories – 100% our own technology. Our commitment to quality 4 Lean duplex steels 12
The real value of Duplex steels 12
14
A policy of continuous R&D, hand in hand with industrial development, enables us to offer the Welding Alloys cored wires 5 Superduplex steels 12
quality guarantees required by international codes of practice, such as those that exist in the Austenitic stainless steels 14
nuclear, petrochemical, offshore, LNG and transport industries. Joining wires Heat-resistant steels 16
Though we are a global company, our engineers and technicians are available locally. Technical
Welding of constructional steels 6 Dissimilar joints and repair welding 24
18
22
support and service is provided where it is needed, from international WA joining specialists. Self shielded welding - Mild steels 6 Welding of Soft martensitic stainless
Gas shielded welding - Mild steels 8 steels 20
Welding Alloys performance guarantee means we will always recommend the product and Galvanised non-alloyed steels 8 Welding of nickel alloys and
service best suited to our customers’ applications. Weathering steels 8 special applications 22
Cold tough steels 8 Welding of cast irons 27
24
26
High strength steels 10
Creep-resistant steels 10 Operating conditions for TETRA wires 26
Packaging 27
Technical information 27
Alphabetical Index 27

2 3
The real value of
Quality
Welding Alloys Very clean fusion and
impeccable bead
Welding cored wires appearance

Alloys Cost is not the only consideration when choosing


Virtually no spatter
Low welding energy which
Group a welding consumable. The decision must limits deformation, while
include other critical factors, such as production guaranteeing excellent
mechanical and
time, re-working, finishing costs, and associated
metallurgical properties
consumable costs. Welding Alloys manufactures
cored welding wires to the highest technological
standards, offering constant quality and high
productivity, a combination that gives the best

Our commitment to quality


overall value and cost control.

Our ISO-approved quality assurance system has been in place in the Group wire production units since 1993, and is a
fundamental ingredient in achieving our quality objectives. Our employees’ commitment to high standards guarantees the quality
of our products and services through:
• Production according to strict procedures, conforming to current standards and customer specifications Performance Flexibility
• Customer service from specialists, allowing the best technical and economic choices to be made High deposit rates (kg/h), Various arc welding processes:
• Permanent commitment to customer satisfaction around three times greater than open-arc, gas shielded, submerged arc
• Team spirit driven by the pride of belonging to a dynamic and innovative group with coated electrodes Usable with all types of power sources
Optimised arc time and with low cost standard gas mixtures
High welding speed Wide range of welding parameters -
Research and Development programmes all-position welding is much easier than
The penetration characteristics
The success of Welding Alloys cored wires is due to their quality and performance. This is closely linked to our commitment to allow for work with narrower
with solid wires
continuous improvement and to our substantial investment in R&D. As a true partner in progress, Welding Alloys collaborates chamfers, thus reducing the Possibility of purchasing small quantities
closely with customers on specific projects. quantity of necessary adapted to particular technical
weld metal specifications

Approved by:

The go-to
provider of
advanced welding
consumables

4 5 Joining
Welding of constructional steels

ROBOFIL R ROBOFIL M ROBOFIL B SPEEDARC

Welding process FCAW GMAW FCAW FCAW

No slag
Slag Rutile fast freezing Basic Basic
(metal powder)

Shielding gas (G) M21: Ar + 15 - 25% CO2 M21: Ar + 15 - 25% CO2 M21: Ar + 15 - 25% CO2 No gas

* T4 type
Welding positions All positions
T11 type: All positions

Features and Ideal for out-of-position X-Ray quality on heavy Ultimate mechanical Ideal for outdoor welding
benefits welding section properties jobs

*Position welding possible using pulsed arc modes of transfer (similar to solid wire)

Cross section of ROBOFIL 1.2mm


• No moisture pick-up
• HDM guaranteed <4ml/100g
• Excellent wire feeding properties
• Excellent current transfer
• Very good penetration

Self shielded welding


Product name Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
diameters ASME / AWS - Fe balance
(mm) standards Rm Rp 0.2% A5 CVN
[MPa] [MPa] [%] [J]

Mild steels
C: 0.2
T 38 Z W N 3
Mn: 0.55
SPEEDARC T4 1.0 to 3.2
Si: 0.2
610 450 - -
E70T-4
Al: 1.3 ▪ Horizontal welding at high deposition rates
▪ Easy arc starting and restarting: simplifies tack welding S275 JR, S235J0G3, S235GH, P255NH, P295GH
T 38 Z W N 3
C: 0.2
Mn: 0.55
▪ Well suited to welding of poorly fitted joints
ROBOFIL T4 1.2 to 2.4
Si: 0.2
610 450 25 -
E70T-4
Al: 1.3

T 38 Z Z N 1
C: 0.1 ▪ All-position welding under negative polarity DC - S275JR, S235J0G3, S235GH, P255NH, P295GH, P235
SPEEDARC T11 1.2 and 1.6
Mn: 0.5
Si: 0.3
600 440 25 - ▪ Particularly recommended for fillet welding and lap joints in thin sheet T1&T2, P355T1&T2, ASTM: A36a - A53 all grades,
E71T-11
Al: 1.4 ▪ Very wide range of welding parameters A106 Gr A,B,C, A283 Gr A,B,C,D

6 7 Joining
Welding of constructional steels
Gas shielded welding ROBOFIL - SPEEDARC: description, shielding gas and welding positions - see page 6

Product name Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
diameters ASME / AWS - Fe balance
(mm) standards Rm Rp 0.2% A5 CVN
[MPa] [MPa] [%] [J]

Mild steels

T 46 4 P M 1 H5 C: 0.04 ▪▪ Rutile-type wire usable in all-positions with one single S235J2G3 to S355K2G3, P235GH to P355GH,
ROBOFIL R 71 + 1.2 and 1.6 Mn: 1.2 570 510 25 -40°C: 70 parameter setting S420NL, P275NH to P460 NH, P275NL1 to P460NL1,
E71T-1M H4 Si: 0.4 ▪▪ Protection: mixed gas and pure CO2 L210 to L290, L360MB to L415, X42 to X60 (API-5L)

S235J2G3 to S355K2G3, P235GH to P355GH,


ROBOFIL KX 71T1 + 1.2 and 1.6
T46 2 P C 1 H5 C: 0.05
Mn: 1.3 570 500 25 -20°C: 80
▪▪ Rutile-type wire usable in all-positions except vertical-down S420NL, P275NH to P460 NH, P275NL1 to P460NL1,
E71T-1C-H4 / E491T-1C-H4 Si: 0.5 ▪▪ Protection: pure CO2 L210 to L290, L360MB to L415, X42 to X60 (API-5L)

S235J2G3 to S355K2G3, P235GH to P355GH,


ROBOFIL M 70 1.2 and 1.6
T 46 2 M M 1 H5 C: 0.05
Mn: 1.5 570 500 26 -20°C: 80
▪▪ Metal-cored wire S420NL, P275NH to P460NH, P275NL1 to 460NL1,
E70C-6M H4 Si: 0.65 ▪▪ Good mechanical properties and optimum productivity L210 to L290, L360MB to L415, X42 (API-5L)

T 46 6 M M 1 H5 C: 0.07 ▪▪ Metal-cored wire S235JR to S355GR, P235GH, P265GH,


ROBOFIL M 71 1.2 and 1.6 Mn: 1.4 580 510 26 -60°C: 80 ▪▪ Recommended for welding of heavily worked or restrained S275S355N, P295GH, P275NH-P355NH,
E70C-6M H4 Si: 0.5 joints with toughness required down to -60oC P275NL1-P355NL1, X42 to X70 (API-5L)

▪▪ Strongly basic slag S235JR to S355GR, P235GH, P265GH, S275S355N,


ROBOFIL B 71 1.2 and 1.6
T 46 6 B M 3 H5 C: 0.06
Mn: 1.4 580 480 28 -60°C: 100
▪▪ Welding of thick joints and of safety-critical assemblies in high P295GH, P275NH-P355NH, P275NL1-P355NL1, X42 to
E71T-5M-JH4 Si: 0.4 carbon, high sulphur or high phosphorus steels, under heavy static or X70 (API-5L), ASTM: A 283/285 Gr A,B,C, A328-A366, A516
dynamic stresses Gr55,60,65,70, A570 Gr30,33,36,40,45, A572 Gr 42,50
Galvanised non-alloyed steels
T 46 Z Z M M 1 H5 C: 0.1 ▪▪ Seamless copper coated metal cored tubular wire for semi-automatic St12, St13, St14m
ROBOFIL M 71Zn 1.2 and 1.6 Mn: 1.6 580 510 22 +20°C: 60 gas shielded arc welding ZStE 260 to ZStE 420
E70C-GS Si: 0.6 ▪▪ Designed for single and multi-pass welding of galvanised steels StE 250-2Z to StE 305-3Z
Weathering steels
C: 0.05
T 46 2 Z M M 1 H5
Mn: 1.1
Si: 0.5
▪▪ Weld deposit with the same Metal-cored wire for single
S235J2W, S355K2W, S355J2G3Cu, CORTEN-A,
ROBOFIL M 71Cu 1.2 and 1.6 570 510 24 -20°C: 80 colour as that of weathered or multi-pass welding and for
E70C-G H4
Cr: 0.5 PATINAX 37, ASTM: A36, A283 Gr B,C
Ni: 0.4 steel automatic welding
Cu: 0.4

Cold tough steels


T 50 4 1Ni P M 1 /
C: 0.07
T46 4 1Ni P C 1 H5
Mn: 1.3 Rutile-type wire for all-position
ROBOFIL R Ni1 + 1.2 and 1.6 610* 550* 25* -40°C: 90*
E81T1-Ni1M-JH4 /
Si: 0.45 welding
Ni: 0.9
E81T1-Ni1C-JH4
▪▪ 1% Ni alloyed wire for welding
C: 0.06 fine-grained steels with
T 50 6 1Ni P M 1 H5 620 550 24 -60 C: 90
°
Mn: 1.2
ROBOFIL R Ni1SR 1.2 and 1.6
Si: 0.4 toughness required down to Stress-relievable L450NB, L245MB-L450MB, P355NL1-P460NL1,
E81T1-Ni1M-JH4 570** 510** 28** -60°C: 70**
Ni: 0.9 -60oC P355NL2- P460NL2, S460N, P355NH-P460NH,
▪▪ High resistance to initiation S380NL-S460NL, S380NL1-S460NL1,
T 50 6 1Ni M M 1 H5
C:0.05 and propagation of cracks on Metal-cored wire for single ASTM: A516 Gr65, A572 Gr55,60,65, A633 GrE,
Mn: 1.3 account of its particularly low A618 GrI, A537 Gr1-3
ROBOFIL M Ni1 1.2 and 1.6
Si: 0.6
610 540 27 -60°C: 47 or multi-pass welding and for
E80C-Ni1 H4
Ni: 0.9 diffusible hydrogen content (<4 automatic welding
ml/100g)
C: 0.06 Strongly basic wire satisfying
T 46 6 1Ni B M 3 H5
Mn: 1.4
ROBOFIL B Ni1 1.2 and 1.6
Si: 0.4
600 520 24 -60°C: 80 very high toughness
E80T5-GM JH4 requirements
Ni: 1.1

T 46 10 3Ni B M 3 H5
C: 0.04
PWHT ▪▪ Metal-cored wire specially developed for welding 3.5% nickel steels
ROBOFIL M Ni3 1.2 and 1.6
Mn: 0.7
Si: 0.3
560 480 29 1h/620°C ▪▪ Excellent toughness down to -100OC after heat treatment at 12Ni14-10Ni14, ASTM: A350 Gr LF3
E81T5-G H4 -100°C: 100 620OC for 1 hour
Ni: 3.3

*Under M21 gas shielding


** S.R. 600°C / 2h
8 9 Joining
Welding of constructional steels

Gas shielded welding ROBOFIL - SPEEDARC: description, shielding gas and welding positions - see page 6

Product name Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
diameters ASME / AWS - Fe balance
(mm) standards Rm Rp 0.2% A5 CVN
[MPa] [MPa] [%] [J]

High strength steels

T 55 5 1.5NiMo M M 1 H5
C: 0.05
Mn: 1.6 ▪▪ 1.5% Ni weld deposit for service Metal-cored wire for single pass or
ROBOFIL M NiMo 1.2 and 1.6 Si: 0.4 720 610 24 -50°C: 80 temperature down to -60oC multi-pass welding and for automatic
E90C-G H4 Ni: 1.6
Mo: 0.3
▪▪ Welding of fine-grained welding
S355N, S500NL, S500NL1, P460NL1, P460NL2,
steels with low temperature
C: 0.05 S500QL, 15MnNi3, API-5L X60, X65, X70
T 55 6 1.5NiMo B M 3 H5 Mn: 1.4 toughness
680 600 24 -60°C: 55 Strong basic wire satisfying very high
ROBOFIL B NiMo 1.2 and 1.6 Si: 0.4
650* 580* 25* -60°C: 65*
▪▪ Especially low diffusible hydrogen toughness requirements
E90T5-G H4 Ni: 1.2
Mo: 0.4
content

T69 6 Z P M 1 H5 C: 0.05
Mn: 1.8 -40°C: 75
ROBOFIL R 690 1.2 and 1.6
E111T1-GM-JH4
Si: 0.3 780 740 19
Ni: 2.2 -60°C: 50
E111T1-M21A8-G H4 Mo: 0.15 Rutile-type wire for all-position
C: 0.05 welding
T 69 4 Mn2NiMo P M 1 H5 Mn: 1.85
ROBOFIL R 690 + 1.2 and 1.6 Si: 0.3 800 740 19 -40°C: 50
E111T1-K3M-JH4 Ni: 2.2
Mo: 0.35
▪▪ Very high strength S690QL1, N’AXTRA63-70;
C: 0.06 nickel-chromium-molybdenum ASTM: A225 GrC, A514 et 517 GrA,B,C,E,F,H,-
T 69 4 Mn2NiCrMo M M 1 H5 Mn: 1.5
alloyed weld deposit Metal cored wire for single or multi- J,K,M,P, A656, A678 GrC
Si: 0.5
ROBOFIL M 700 1.2 and 1.6
Cr: 0.5
820 760 17 -40°C: 60 pass welding and for automatic
E110C-K4 H4 Ni: 2.5 welding
Mo: 0.5
C: 0.05
Mn: 1.4 Strong basic wire satisfying very high
T 69 5 Mn2NiCrMo B M 3 H5
ROBOFIL B 700 1.2 and 1.6
Si: 0.4
850 760 20 -51°C: 60 toughness requirements
Cr: 0.3
E110T5-K4M-JH4 Ni: 2.4
Mo: 0.5
Very good sound deposit

Creep resistant steels


C: 0.06 ▪▪ Metal-cored wire P235GH, P265GH, P295GH, 16Mo3, S225N,
ROBOFIL M Mo 1.2 and 1.6
T MoL M M 1 H5
Mn: 1.2 600 510 25 -40°C: 50 ▪▪ 0.5% Mo weld deposit for service temperature from -50oC to +500oC P310GH, ASTM: A335GrP1, A161-94 GrT1A, A182M
E80C-G H4
Si: 0.4 580** 480** 27** -40 C: 60**
°
▪▪ Safety-critical applications on very thick mild steels and on steels with GrF1, A204M GrA,B,C, A250 GrT1, A217 GrWC1
Mo: 0.5 moderately high yield points
C: 0.06
T CrMo1 M M 1 H5 Mn: 0.8 PWHT Metal-cored wire for single or multi-
ROBOFIL M CrMo1 1.2 and 1.6 Si: 0.3 630 530 22 1h/690°C pass welding and for automatic
E80C-B2 H4 Cr: 1.2 +20°C: 120
Mo: 0.5
welding
(1.7335) 13CrMo4-5, (1.7205) 15CrMo5, (1.7225)
▪▪ Creep resistant 1.25% Cr - 42CrMo4, (1.7218) 25CrMo5-4, (1.7258) 24CrMo5;
C: 0.06 0.5% Mo weld deposit Strongly basic wire
T CrMo1 B M 3 H5 Mn: 1.1 PWHT ASTM: A193 GrB7, A335 GrP11, A217 GrWC6
ROBOFIL B CrMo1 1.2 and 1.6 Si: 0.4 650 580 23 1h/690°C Tough sound deposit highly resistant
E81T5-B2 H4 Cr: 1.2 +20°C: 120 to initiation and propagation of cracks
Mo: 0.5 at high and low temperatures
C: 0.06
T CrMo2 M M 1 H5 Mn: 0.8 PWHT Metal-cored wire for single or multi-
ROBOFIL M CrMo2 1.2 and 1.6 Si: 0.3 680 580 21 1h/690°C pass welding and for automatic
E90C-B3 H4 Cr: 2.3 +20°C: 70 ▪▪ Creep resistant 2.25% Cr - welding
Mo: 1 1.0% Mo weld deposit (1.7380) 10CrMo910, (1.8075) 10CrSiMoV7,
▪▪ High resistance to oxidation (1.7379) G17CrMo910;
C: 0.06
and to corrosion by hot Strongly basic wire ASTM: A335 Gr P22, A217 Gr WC9
T CrMo2 B M 3 H5 Mn: 0.8 PWHT
ROBOFIL B CrMo2 1.2 and 1.6 Si: 0.3 650 560 22 1h/690°C sulphur-containing media Tough sound deposit highly resistant
E91T5-B3 H4 Cr: 2.3 +20°C: 120 to initiation and propagation of cracks
Mo: 1 at high and low temperatures

T69T5-0G-9C1MV-H5
C: 0.12
Mn: 0.7
Mo: 1
Nb 0.06 PWHT ▪▪ 9% Cr -1% Mo weld deposit modified by Nb, V and N additions (1.4903) X10CrMoVNb 9-1;
ROBOFIL B P91 1.2 and 1.6 Si: 0.3 V: 0.23 750 600 19 4h/760°C (P91/T91)
ASTM: A199 GrT91, A335 GrP91, A213/213M GrT91
E90T5-M20PY-B91-H4 Cr: 10
Ni: 0.3
N: 0.05
Cu: 0.05
+20°C: 60 ▪▪ Very good toughness properties

*Stress relieved
10 11 ** PWHT 1h / 620°C
Joining
Welding of highly alloyed steels

TETRA S TETRA S B TETRA V TUBE S

Welding process FCAW FCAW FCAW GMAW or SAW

AWS type T0-1/4 T0-4 T1-1/4 ECXXX

No slag
Slag Rutile slow freezing Basic Rutile fast freezing
(metal powder)
M21: Ar + 15 - 25% CO2 M21: Ar + 15 - 25% CO2 M12: Ar + 0.5 - 5% CO2
Shielding gas (G) M20: Ar + 5 - 15% CO2 M21: Ar + 15 - 25% CO2 M20: Ar + 5 - 15% CO2 I1: 100% Ar
C1: 100% CO2 C1: 100% CO2 M13: Ar + 0.5 - 3% O2
Flux for submerged
-- -- -- Neutral Flux
arc welding (S)

Welding positions All positions All positions* (GMAW)

Optimised bead
Ultimate impact
appearance and Ideal for out-of-position X-ray quality on heavy
Features toughness and crack
productivity in flat and welding sections
resistance
downhand positions
*Position welding possible using pulsed arc modes of transfer (similar to solid wire)

Welding Alloys Group has developed TETRA V stainless steel cored wires with controlled Bismuth content (<20ppm), we
have also developed Basic stainless steel cored wires (TETRA S B) for several chemical analyses, if you would like more
information on these products, please ask our experts. Detailed operating conditions see page 26

Process
Product name Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
O: open arc
G: gas shielded diameters ASME / AWS - Fe balance
S: sub arc (mm) standards Rm Rp 0.2% A5 CVN
Type Grade [MPa] [MPa] [%] [J]

Lean duplex stainless steel

TETRA S LD62 G 1.2 and 1.6 T Z 24 8 N L R M21 3 (C1 3)


C: 0.03
750 600 28 -50°C: 35
Mn: 1.4
TETRA V LD62 G 1.2 and 1.6 T Z 24 8 N L P M21 1 (C1 1) Si: 0.6 740 580 30 -40°C: 45
▪▪ Austenitic-ferritic deposit in CrNi steel - type 2304 (1.4306) X2CrNi19-11, (1.4301) X5CrNi18-10,
Cr: 24 ▪▪ Joining of lean duplex stainless steels and dissimilar assemblies (1.4311) X2CrNiN18-10, (1.4312) GX10CrNi18-8, AISI
TUBE S LD62 G 1.2 and 1.6 T Z 24 8 N L M M12 1
Ni: 8.5
750 570 30 -40°C: 32
▪▪ Corrosion resistance is comparable to the standard austenitic grades 304-304L-304LN-302-321-347, ASTM: A157 GrC9; A320
Mo: 0.2
Cu: 0.3
like 4301 and 4404 GrB8C or D
N: 0.2
TUBE S LD62 S 2.4 and 3.2 T Z 24 8 N L M NO 3 750 550 30 -40°C: 40

Duplex stainless steels


T 22 9 3 N L R M21 3 (C1 3)
TETRA S 22 9 3L G 1.2 and 1.6
E2209T0-1/-4
830 650 26 -50°C: 27
C: 0.03
T 22 9 3 N L P M21 1 (C1 1) Mn: 1.2
TETRA V 22 9 3L G 1.2 and 1.6
E2209T1-1/-4 Si: 0.8 800 630 26 -50°C: 45 ▪▪ Austenitic-ferritic deposit in CrNiMo steel - type 2209 (1.4462) X2CrNiMoN22-5-3, (1.4362) X2CrNiN 23-4,
Cr: 23 ▪▪ Joining of duplex stainless steels and dissimilar assemblies UNS S31803, S32205, J92205, S31500, S32304, S32404
TUBE S 22 9 3L G 1.2 and 1.6
T 22 9 3 N L M M12 1
EC2209
Ni: 9
Mo: 3.1
800 610 28 -60°C: 32 ▪▪ Very good corrosion resistance: CPT: 25°C
N: 0.14
T 22 9 3 N L M NO 3
TUBE S 22 9 3L S 2.4 and 3.2
EC2209
800 630 28 -50°C: 55

Super duplex stainless steels


T 25 9 4 Cu N L R M21 3
TETRA S D57L G 1.2 and 1.6
E2594T0-4 C: 0.03
920 730 22 -20°C: 35
Mn: 1 (1.4507) X2CrNiMoCuN25-6-3, (1.4410)
TETRA V D57L G 1.2 and 1.6
T 25 9 4 Cu N L P M21 1 Si: 0.5 920 730 22 -20°C: 35
▪▪ Austenitic-ferritic deposit in CrNiMo steel - type 2553 X2CrNiMoN25-7-4 (1.4501), X2CrNiMoCuWN 25-7-4,
E2594T1-4 Cr: 25.5 ▪▪ Joining of superduplex stainless steels (1.4517) X3CrNiMoCuN25-6-3-3,
TUBE S D57L G 1.2 and 1.6
T 25 9 4 Cu N L M 12 1 Ni: 9
880 680 22 -45°C: 35
▪▪ Great flexibility of use with type 80/20 mixed gas UNS S32520, S32550, S32750, S32760, S32740,
EC2594 Mo:3.80
Cu: 1.10
▪▪ Outstanding corrosion resistance: CPT: 40°C J93404, J93390, J93370
T 25 9 4 Cu N L M NO 3 N: 0.24
TUBE S D57L S 2.4 and 3.2
EC2594
800 630 26 -50°C: 45

12 13 Joining
Welding of highly alloyed steels

Detailed operating conditions see page 26

Process
Product name Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
O: open arc
G: gas shielded diameters ASME / AWS - Fe balance
S: sub arc (mm) standards Rm Rp 0.2% A5 CVN
Type Grade [MPa] [MPa] [%] [J]

Austenitic stainless steels


T 19 9 L R M21 3 (C1 3)
TETRA S 308L G 1.2 and 1.6 560 400 40 -196°C: 32
E308LT0-1/-4
C: 0.03
▪▪ Austenitic deposit in CrNi steel - type 308L
TETRA V 308L G 1.2 and 1.6
T 19 9 L P M21 1 (C1 1) Mn: 1.4 620 460 40 -196°C: 35
▪▪ Joining of similar compositions, resistant to corrosion (1.4306) X2CrNi19-11, (1.4301) X5CrNi18.10,
E308LT1-1/-4 Si: 0.7 ▪▪ Service temperatures from -196°C to +400°C (1.4311) X2CrNiN18-10, (1.4312) GX10CrNi18-8
TUBE S 308L G 1.2 and 1.6
T 19 9 L M M12 1 Cr: 19.5
600 430 40 -196°C: 35
▪▪ TETRA V 308XL-G is specifically dedicated for cryogenic applica- AISI 304-304L-304LN-302-321-347;
Ni: 10.5
EC308L tion with process temperature down to -196°C: 40J (thanks to the ASTM: A157 Gr C9, A320 Gr B8C or D
T 19 9 L M NO 3 controlled ferrite)
TUBE S 308L S 2.4 and 3.2
EC308L
600 450 40 -196°C: 50

T 19 9 Nb R M21 3 (C1 3)
TETRA S 347L G 1.2 and 1.6
E347T0-1/-4
650 470 35 -196°C: 34

T 19 9 Nb P M21 1 (C1 1)
C: 0.03 ▪▪ Austenitic deposit in CrNiNb steel - type 347 (1.4550) X6CrNiNb18-10, (1.4541) X6CrNiTi18-10,
TETRA V 347L G 1.2 and 1.6
E347T1-1/-4
Mn: 1.4
Si: 0.7
660 470 35 -196°C: 35 ▪▪ Joining of Ti or Nb stabilised steels of similar composition, (1.4552) GX5CrNiNb19-11, (1.4311) X2CrNiN 18.10,
Cr: 19 resistant to corrosion (1.4301) X5CrNi18-10, (1.4546) X5CrNiNb 18-10
TUBE S 347L G 1.2 and 1.6
T 19 9 Nb M M12 1
EC347 Ni: 10.5 620 430 35 -105°C: 45 ▪▪ Weld overlaying of clad plates of the same or similar compositions AISI 347-321-302-304, ASTM A296 Gr.CF8C, A157GrC9;
Nb: 0.5 ▪▪ Service temperatures from -196°C to +400°C A320GrB8C or D
T 19 9 Nb M NO 3
TUBE S 347L S 2.4 and 3.2
EC347
600 430 35 -196°C: >27

TETRA S 316L G 1.2 and 1.6


T 19 12 3 L R M21 3 (C1 3)
560 420 37 -60°C: 40 ▪▪ Austenitic deposit in CrNiMo steel – type 316L – resistant to
E316LT0-1/-4
intercrystalline corrosion under humid conditions up to 400°C. (1.4401) X5CrNiMo17-12-2,
C: 0.03
TETRA V 316L G 1.2 and 1.6
T 19 12 3 L P M21 1 (C1 1) Mn: 1.4 600 490 35 -60°C: 50
▪▪ Joining of low-carbon or stabilised steels with similar compositions (1.4404) X2CrNiMo17-12-2, (1.4435) X2CrNiMo18-14-3,
E316LT1-1/-4 Si: 0.8 ▪▪ Weld overlaying of clad plates of the same or similar compositions (1.4436) X3CrNiMo17-13-3, (1.4571) X6CrNiMoTi17-12-2,
TUBE S 316L G 1.2 and 1.6
T 19 12 3 L M M12 1 Cr: 19
610 450 35 -60°C: 40
▪▪ Service temperatures from -110°C to +400°C (1.4580) X6CrNiMoNb17-12-2,
EC316L Ni: 12
Mo: 2.8
▪▪ TETRA V 316XL-G is specifically dedicated for cryogenic application (1.4583) X10CrNiMoNb18-12, (1.4409) GX2CrNiMo19-11-2
T19 12 3 L M NO 3 with process temperature down to -196°C: 32J (thanks to the UNS S 31603, 31600, 31653, AISI316L, 316Ti, 316Cb
TUBE S 316L S 2.4 and 3.2
EC316L
610 450 35 -101°C: 50
controlled ferrite)
T Z 19 13 4 L R M21 3 (C1 3)
TETRA S 317L G 1.2 and 1.6
E317LT0-1/-4
580 440 30 -60°C: 35
C: 0.03

TETRA V 317L G 1.2 and 1.6


T Z 19 13 4 L P M21 1 (C1 1) Mn: 1.4
620 510 30 -60°C: 40
▪▪ Austenitic deposit in CrNiMo steel - type 317L (1.4429) X2CrNiMoN 17-13-3,
E317LT1-1/-4 Si: 0.8
Cr: 19.5
▪▪ Joining of low-carbon steels with similar compositions for in- (1.4435) X2CrNiMo 18-14-3,
T Z 19 13 4 L M M12 1 Ni: 13 creased corrosion resistance (1.4438) X2CrNiMo 18-15-4
TUBE S 317L G 1.2 and 1.6 600 400 30 -60°C: 40
EC317L Mo: 3.5 ▪▪ Service temperatures up to +400°C AISI 316L-316LN-317LN-317L
T Z 19 13 4 L M NO 3
TUBE S 317L S 2.4 and 3.2
EC317L
610 420 35 +20°C: 80

T 19 12 3 Nb R M21 3 (C1 3)
TETRA S 318L G 1.2 and 1.6
E318T0-1/-4*
620 480 34 +20°C: 60
C: 0.03
(1.4751) X6CrNiMoTi 17-12-2,
TETRA V 318L G 1.2 and 1.6
T 19 12 3 Nb P M21 1 (C1 1) Mn: 1.5
620 480 34 +20°C: 60
▪▪ Austenitic deposit in CrNiMoNb steel - type 318 (1.4580) X6CrNiMoNb18-12,
E318T1-1/-4* Si: 0.9
Cr: 19.5
▪▪ Joining and cladding of Ti or Nb stabilised steels of similar (1.4401) X5CrNiMo17-12-2,
T 19 12 3 Nb M M12 1 Ni: 12 compositions
TUBE S 318L G 1.2 and 1.6 620 480 32 +20°C: 60 (1.4435) X2CrNiMo
EC318 Mo: 2.9 ▪▪ Service temperatures up to +400°C UNS S31653, AISI 316Ti-316Cb
Nb: 0.45
T19 12 3 Nb M NO 3
TUBE S 318L S 2.4 and 3.2
EC318
620 480 32 +20°C: 60

T Z 20 25 5 Cu L R M21 3
TETRA S 904L G 1.2 and 1.6 640 430 32 -196°C: 35
E385T0-4*
C: 0.03 ▪▪ Fully austenitic deposit in CrNiMoCu steel – type 385
TETRA V 904L G 1.2 and 1.6
T Z 20 25 5 Cu N L P M21 1 Mn: 3
640 430 32 -196°C: 35
▪▪ Great flexibility of use: unique rutile type slag in the TETRA (1.4539) X1NiCrMoCu 25-20-5,
EC385* Si: 0.5
version (1.4537) X1CrNiMoCuN25-25-5,
Cr: 21
TUBE S 904L G 1.2 and 1.6
T Z 20 25 5 Cu L M I1 1 Ni: 25.5 640 410 35 196°C: 40
▪▪ Specially developed for the phosphate industry (1.4505) X4NiCrMoCuNb20-18-2
EC385 Mo: 4.9 ▪▪ Welding of matching steel 1.4539 (UB6), 904L UNS N08904, S31726
T Z 20 25 5 Cu L M NO 3
Cu: 1.6 ▪▪ Service temperatures from -110°C to +400°C
TUBE S 904L S 2.4 and 3.2
EC385
640 410 35 -196°C: 45

*Nearest

14 15 Joining
Welding of highly alloyed steels

Detailed operating conditions see page 26

Process
Product name Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
O: open arc
G: gas shielded diameters ASME / AWS - Fe balance
S: sub arc (mm) standards Rm Rp 0.2% A5 CVN
Type Grade [MPa] [MPa] [%] [J]

Heat-resistant steels
C: 0.06
Mn: 1.4
TETRA V 16 8 2 G 1.2 and 1.6
T Z 16 8 2 P M21 1 (C1 1) Si:0.5
620 460 40 +20°C: 70
▪▪ Heat resistant austenitic deposit for applications up to 850°C (1.4948) X6CrNi18-11, (1.4941) X8CrNiTi18-10,
E16-8-2 T1-1/-4** Cr: 16.5
Ni: 9.6
▪▪ Unique resistance to hot cracking (1.4961) X8CrNiNb 16-13, (1.4919) X6CrNiMo 17-13
Mo: 1.2

T Z 19 9 H R M21 3 (C1 3)
TETRA S 308H G 1.2 and 1.6
E308HT0-1/-4
620 470 40 +20°C: 60

T Z 19 9 H P M21 1 (C1 1) C: 0.06


▪▪ Austenitic deposit in CrNi steel - type 308H with controlled
TETRA V 308H G 1.2 and 1.6
E308HT1-1/-4 Mn: 1.4
625 470 40 +20°C: 60 ferrite level, heat resistant up to 650°C and oxidation resistant (1.4948) X6 CrNiNb18-11, (1.4850) X6CrNiNb18-10,
Si: 0.8 up to 800°C (1.4878) X12CrNiTi18-9
TUBE S 308H G 1.2 and 1.6
T Z 19 9 H M M12
EC308H
Cr: 20.5
Ni: 10.5
600 430 35 +20°C: 80 ▪▪ Joining and cladding of stabilised or non stabilise creep-resistant AISI 304H-321H-347H
austenitic steels with similar compositions
T Z 19 9 H M NO 3
TUBE S 308H S 2.4 and 3.2
EC308H
600 430 35 +20°C: 80

T 22 12 H R M21 3 (C1 3)
TETRA S 309H G 1.2 and 1.6
E317LT0-1/-4
600 495 33 +20°C: 50

T 22 12 H P M21 1 (C1 1) C: 0.06


TETRA V 309H G 1.2 and 1.6
E309T1-1/-4 Mn: 1.4
600 495 33 +20°C: 50 ▪▪ Heat resistant austenitic deposit in CrNi steel - type 309, (1.4828) X15CrNiSi20-12, (1.4826) G-X40CrNiSi 22-9,
Si: 0.8 oxidation resistant up to 900°C (1.4833) X7CrNi 23-14.
TUBE S 309H G 1.2 and 1.6
T 22 12 H M M12 1
EC309
Cr: 23
Ni: 12.8
620 450 30 +20°C: 60 ▪▪ Joining of steel forgings and castings with similar compositions AISI 305, ASTM: A297 HF

T 22 12 H M NO 3
TUBE S 309H S 2.4 and 3.2
EC309
620 500 35 +20°C: 85

T Z 22 10 N H R M21 3
C: 0.06 ▪▪ Heat resistant austenitic deposit in CrNi steel – modified type
TETRA S 309HT G 1.2 and 1.6
- **
Mn: 1 720 530 33 +20°C: 50 309, with additions of nitrogen and rare earths
Si: 1.4
Cr: 22
▪▪ Joining of steels with similar compositions resisting oxidation up to (1.4835) X9CrNiSiNCe21-11-2, UNS S30815, S30415
Ni: 10 1000°C 253MA
TETRA V 309HT G 1.2 and 1.6
T Z 22 10 N H P M21 1
-**
N: 0.1 730 540 32 +20°C: 55 ▪▪ Good resistance to fatigue and to deformation linked to rapid and
(+ Ce) repeated temperature variations
T 25 20 B M21 3
TETRA S B 310 G 1.2 and 1.6
E310T0-4*
590 400 30 +20°C: 80

TETRA V 310 G 1.2 and 1.6


T 25 20 P M21 1 (C1 1) C: 0.1
600 410 35 +20°C: 60 ▪▪ Heat resistant austenitic deposit in CrNi steel - type 310, (1.4837 ) GX40CrNiSi 25-12, (1.4840) GX15CrNi25-20,
E310T1-1/-4* Mn: 2.5
resistant to oxidation up to 1150°C
Si: 0.5 (1.4841) X15CrNiSi 25-20
T 25 20 M M12 1 Cr: 25.5 ▪▪ Joining of stainless steels with similar compositions ASTM: A297HF
TUBE S 310 G 1.2 and 1.6
EC310* Ni: 21
630 420 35 +20°C: 70
▪▪ Good resistance to hot cracking during welding
T 25 20 M NO 3
TUBE S 310 S 2.4 and 3.2
EC310
630 420 30 +20°: 80

T 19 9 Nb R M21 3 (C1 3)
TETRA S 347H G 1.2 and 1.6
E347HT0-1/-4
620 470 35 +20°C: 60

C: 0.06
TETRA V 347H G 1.2 and 1.6
T 19 9 Nb P M21 1 (C1 1)
Mn: 1.4 620 470 35 +20°C: 60 ▪▪ Austenitic deposit in CrNiNb steel - type 347 with controlled
E347HT1-1/-4
Si: 0.9 ferrite level, creep resistant (1.4850) X6CrNiNb 18-10, (1.4878), X12CrNiTi 18-9
T 19 9 Nb M M12 1
Cr: 19.5 ▪▪ Heat resistant up to 700°C AISI 321H-347H
TUBE S 347H G 1.2 and 1.6
EC347
Ni: 10.5 640 450 35 +20°C: 70
▪▪ Joining and cladding of steels with similar compositions
Nb: 0.7
T 19 9 Nb M NO 3
TUBE S 347H S 2.4 and 3.2
EC347
640 450 35 +20°C: 70

*Nearest
**No AWS specification is available

16 17 Joining
Welding of highly alloyed steels

Detailed operating conditions see page 26

Process
Product name Standard EN ISO Composition Typical mechanical properties Description and applications
O: open arc
G: gas shielded diameters ASME / AWS - Fe balance
S: sub arc (mm) standards Rm Rp 0.2% A5 CVN
Type Grade [MPa] [MPa] [%] [J]

Dissimilar joints and repair welding


T 29 9 R M21 3 (C1 3)
TETRA S 312 G 1.2 and 1.6
E312T0-1/-4
860 650 22 +20°C: 40
C: 0.1
TETRA V 312 G 1.2 and 1.6
T 29 9 P M21 1(C1 1) Mn: 1.3 860 650 22 +20°C: 40
▪▪ Austeno-ferritic deposit in CrNi steel - type 312, offering exceptional cracking resistance
E312T1-1/-4 Si: 0.8 ▪▪ Joining of unknown or hard-to-weld steels
TUBE S 312 G 1.2 and 1.6
T 29 9 M M12 1 Cr: 29
800 610 25 +20°C: 40
▪▪ Dissimilar joints, including those to steels with high carbon equivalents : high speed steels, tool steels, Mn steels, high strength
Ni: 8.6
EC312
Mo: 0.3
constructional steels, abrasion-resistant steel plates
T 29 9 M NO 3
TUBE S 312 S 2.4 and 3.2
EC312
750 600 25 +20°C: 40

T 18 8 Mn R M21 3 (C1 3)
TETRA S 307 G 1.2 and 1.6
E307T0-1/-4*
630 480 40 +20°C: 50

TETRA V 307 G 1.2 and 1.6


T 18 8 Mn P M21 1 (C1 1) C: 0.1
650 480 32 +20°C: 60
▪▪ Work-hardening austenitic deposit in CrNiMn steel - modified type 307
E307T1-1/-4* Mn: 6
Si: 0.9
▪▪ Dissimilar joints, welding of steels of unknown types, armouring steels, buffering
TUBE S 307 G 1.2 and 1.6
T 18 8 Mn M M12 1 Cr: 19 650 450 40 +20°C: 70
▪▪ Joining of 14% Mn austenitic steels
EC307* Ni: 9.5 ▪▪ Service temperatures from -120°C to +300°C
T 18 8 Mn M NO 3
TUBE S 307 S 2.4 and 3.2
EC307*
650 450 35 +20°C: 70

T 20 10 3 R M21 3 (C1 3)
TETRA S 20 9 3 G 1.2 and 1.6
E308MoT0-1/-4*
710 530 30 -20°C: 45
C: 0.05
TETRA V 20 9 3 G 1.2 and 1.6
T 20 10 3 P M21 1 (C1 1) M: 1.5 730 570 32 -40°C: 45
▪▪ Austenitic deposit in CrNiMo steel - modified type 308Mo, offering high mechanical strength
E308MoT1-1/-4* Si: 0.8 ▪▪ Fabrication of armoured vehicles, joining of steels with high yield points and limited weldability, dissimilar joints
TUBE S 20 9 3 G 1.2 and 1.6
T 20 10 3 M M 1 Cr: 20.5
780 600 35 +20°C: 60
▪▪ High resistance to hot cracking
EC308Mo* Ni: 9.7
Mo: 2.9
▪▪ Service temperatures from -60°C to +300°C
T 20 10 3 M NO 3
TUBE S 20 9 3 S 2.4 and 3.2
EC308Mo*
710 550 30 +20°C: 50

T 23 12 L R M21 3 (C1 3)
TETRA S 309L G 1.2 and 1.6
E309LT0-1/-4
580 460 32 -60°C: 40

TETRA V 309L G 1.2 and 1.6


T 23 12 L P M21 1 (C1 1) C: 0.03
580 460 35 -60°C: 40
▪▪ Austeno-ferritic deposit in over-alloyed CrNi steel - type 309L, with optimised ferrite content for joining dissimilar metals
E309LT1-1/-4 Mn: 1.4
Si: 0.7
▪▪ Joining of steels with similar compositions and joining carbon steels to stainless steels.
TUBE S 309L G 1.2 and 1.6
T 23 12 L M M12 1 Cr: 23.5 N/A N/A N/A N/A
▪▪ Buffering before cladding
EC309L Ni: 13 ▪▪ Service temperatures from -60°C to +350°C
T 23 12 L M NO 3
TUBE S 309L S 2.4 and 3.2
EC309L
580 470 35 +20°: 65

T 23 12 2 L R M21 3 (C1 3)
TETRA S 309LMo G 1.2 and 1.6
E309LMoT0-1/-4
760 610 27 +20°C: 50
C: 0.03
TETRA V 309LMo G 1.2 and 1.6
T 23 12 2 L P M21 1 (C1 1) Mn: 1.4 760 610 27 +20°C: 50
▪▪ Austeno-ferritic deposit in over-alloyed CrNiMo steel - type 309LMo, for joining dissimilar metals
E309LMoT1-1/-4 Si: 0.8 ▪▪ Joining of stainless steels to mild or low-alloyed steels at high dilution levels
TUBE S 309LMo G 1.2 and 1.6
T 23 12 2 L M M12 1 Cr: 23.5
760 590 32 +20°C: 60
▪▪ Buffering before cladding
EC309LMo Ni: 12.5
Mo: 2.8
▪▪ Service temperatures from -60°C to +350°C
T 23 12 2 L M NO 3
TUBE S 309LMo S 2.4 and 3.2
EC309LMo
720 540 27 +20°C: 50

T Z 23 12 Nb R M21 3 (C1 3)
TETRA S 309LNb G 1.2 and 1.6
E309LNbT0-1/-4
650 480 35 +20°C: 50
C: 0.025
TETRA V 309LNb G 1.2 and 1.6
T Z 23 12 Nb P M21 1 (C1 1) Mn: 1.4 650 480 35 +20°C: 45
▪▪ Austeno-ferritic deposit - type 309LNb
E309LNbT1-1/-4 Si: 0.7 ▪▪ Joining of steels with similar compositions and joining carbon steels to stainless steels
TUBE S 309LNb G 1.2 and 1.6
T 23 12 Nb M M12 1 Cr: 23
650 480 35 +20°C: 45
▪▪ Single-layer cladding to reach 347 chemistry
EC309LNb* Ni: 12.5
Nb: 0.8
▪▪ Service temperatures from -60°C to +350°C
T 23 12 Nb M NO 3
TUBE S 309LNb S 2.4 and 3.2
EC309LNb
620 520 35 +20°C: 60

*Nearest

18 19 Joining
Welding of highly alloyed steels

CHROMECORE B CHROMECORE V CHROMECORE M

Welding process FCAW FCAW GMAW

AWS type T0-4 T1-1/4 ECXXX

No slag
Slag Basic Rutile fast freezing
(Metal powder)
M21: Ar + 15 - 25% CO2
M12: Ar + 0.5 - 5% CO2
Shielding gas (G) M20: Ar + 5 - 15% CO2 M12: Ar + 0.5 - 5% CO2
M20: Ar + 5 - 15% CO2
C1: 100% CO2
Flux for submerged
-- -- Neutral flux
arc welding (S)
Welding positions All positions All positions*

Ultimate impact Ideal for


X-Ray quality on heavy
Features toughness and crack out-of-position
section
resistance welding
*Position welding possible using pulsed arc modes of transfer (similar to solid wire)

Process
Product name Standard EN ISO Composition Typical mechanical properties** Description and applications
O: open arc
G: gas shielded diameters ASME / AWS - Fe balance
S: sub arc (mm) standards Rm Rp 0.2% A5 CVN
Type Grade [MPa] [MPa] [%] [J]

C: 0.02
Mn: 0.9
T 13 4 M M12 1
Si: 0.7 +20°C: 65
CHROMECORE M 410NiMo G/S 1.2 and 1.6
Cr: 12.5
860 720 18
-20°C: 55
EC410NiMo*
Ni: 4.7
Mo: 0.55
▪▪ Soft martensitic stainless steel – type 13Cr- 4Ni
C: 0.03
T 13 4 P M21 1
Mn: 0.40 ▪▪ Joining and rebuilding of turbines in the hydropower industry
Si: 0.5 +20°C: 50
CHROMECORE V 410NiMo G 1.6
E410NiMoT1-4
Cr: 12
860 720 18
-20°C: 43 ▪▪ A post-weld heat treatment at 580°C - 620°C is advised to obtain a tempered martensite that combines ductility, corrosion resistance
Ni: 4.5 and cavitation resistance
Mo: 0.5
▪▪ CHROMECORE B 16 5 1-G soft martensitic deposit is also available and provides better pitting corrosion resistance
C: 0.02
Mn: 0.5
T 13 4 M M12 2
Si: 0.25 +20°C: 110
CHROMECORE B 13 4 G 1.2 and 1.6
Cr: 12
860 720 18
-20°C: 100
EC410NiMo
Ni: 4.5
Mo: 0.5

* Nearest ** After PWHT 580°C - 8 hours

20 21 Joining
Welding of nickel alloys and special applications
GAMMA (-G) GAMMA (-O) GAMMA V
Welding process FCAW FCAW FCAW
AWS Type T0-4 T0-3 T1-4
Slag Basic Basic Rutile fast freezing
Shielding gas M21: Ar + 15 - 25% CO2 No gas M21: Ar + 15 - 25% CO2
Flux for submerged
-- -- --
arc welding (S)

Welding positions All positions

Ultimate impact Ideal for


Ideal for outdoor
Features toughness and crack out-of-position
welding jobs
resistance welding

Process
Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
O: open arc
Product name G: gas shielded diameters ASME / AWS - Ni balance
S: sub arc (mm) standards Rm Rp 0.2% A5 CVN
[MPa] [MPa] [%] [J]

C: 0.01
GAMMA 182 G 1.2 and 1.6
T Ni 6182 B M21 3
ENiCrFe3T0-4 Mn: 6 610 380 40 -196°C: 90 ▪▪ Basic type wire depositing a NiCrFe alloy
Si: 0.3
▪▪ Joining and cladding of corrosion and heat ▪▪ Conforms to the requirements of the ENiCrFe-3
Cr: 17 classification for stick electrodes
T Ni 6182 B NO 3 resistant type 600 nickel alloys
GAMMA 182 O 1.2 and 1.6
ENiCrFe3T0-3
Nb: 1.7
Fe: 6
610 380 35 +20°C: 100
▪▪ Dissimilar joints between stainless steels ▪▪ Service temperatures from -196°C to +900°C
(2.4816) NiCr15Fe, 600
C: 0.02 and CrMo steels
T Ni 6083 B M21 3 alloys, 600L, 800H
GAMMA 4648 G 1.2 and 1.6
ENiCr3T0-4* Mn: 5.5 650 400 30 -196°C: 80 ▪▪ Joining of heat resistant steels ▪▪ Basic type wire depositing a NiCr alloy
Si: 0.2
Cr: 20
▪▪ Joining and repair of steels with limited ▪▪ Reduced Fe content and raised Cr content
weldability
GAMMA V 4648 G 1.2 and 1.6
T Ni 6083 P M21 1 Nb: 2.4
Mo: 1.3 650 400 40 -196°C: 80 ▪▪ Service temperatures from -269°C to over +1000°C
ENiCr3T1-4*
Fe: 2.4
C: 0.025 Mo: 9 (2.4856) NiCr22Mo9Nb,
T Ni6625 B M21 3 Mn: 0.4 Nb: 3.4 ▪▪ Conforms to the requirements of the ENiCrMo-3 classification for stick electrodes (2.4858) NiCr21Mo,
GAMMA 625 G 1.2 and 1.6
ENiCrMo3T0-4 Si: 0.3 Fe: 0.4
780 500 40 -196°C: 70
▪▪ Joining and cladding of Ni base alloys of corresponding types (1.4876) X10NiCrAlTi
Cr: 21 ▪▪ Joining of steels exposed to low temperatures: CrNi (Mo,N) austenitic steels and 5-9% Ni quench- 32-20H, (1.4876)
hardening steels
X10NiCrAlTi 32-21,
T Ni6625 P M21 1 (C1 1)
C: 0.02
Mn: 0.02
Mo: 8.8
Nb: 3.4 ▪▪ Dissimilar joints between Ni base alloys or to low alloy or stainless steels X8 Ni9; ASTM A
GAMMA V 625 G 1.2 and 1.6
ENiCrMo3T1-1/-4 Si: 0.4 Fe: <1
760 500 40 -196°C: 70 ▪▪ Joining of super-austenitic stainless steels 533Gr1, 625 alloys,
Cr: 22 ▪▪ Service temperatures from -196°C to +1100°C 800H
C: 0.015 ▪▪ Special flux cored nickel-based wire for gas shielded arc welding
Mn: 0.4 ▪▪ Latest generation basic slag quality guarantees optimum metallurgical quality and attractive welder appeal
GAMMA 276 G 1.2 and 1.6
T Ni6276 B M21 3
Si: 0.2
Cr: 16 740 500 30 -196°C: 60
▪▪ Meets the NiCrMo-4 requirements
ENiCrMo4T0-4
Mo: 16 ▪▪ Together with enhanced productivity, GAMMA 276 offers many other advantages compared to solid wires
W: 4 improved weldability, almost no spatter, better arc stability, enhanced wetting properties, better bead
Fe: 5 aspect and shape, and use of classical M21 gas mixtures (2.4819) NiMo16Cr15W
(1.5680) X12Ni5 /
▪▪ Special flux cored nickel-based wire for gas shielded arc welding 12Ni19
C: 0.015
Mn: 0.6
▪▪ Latest generation basic slag quality guarantees optimum metallurgical quality and attractive welder appeal (1.5662) X8 Ni 9
Si: 0.1 ▪▪ Meets the NiCrMo-4 requirements
GAMMA V 276 G 1.2 and 1.6
T Ni6276 P M21 1
ENiCrMo4T1-4
Cr: 16 740 500 30 -196°C: 60 ▪▪ All-positional
Mo: 16
W: 4
▪▪ Advantages compared to solid wires: enhanced productivity, improved weldability, almost no spatter,
Fe: 5 better arc stability, enhanced wetting properties, better bead aspect and shape, and use of classical M21
gas mixtures
▪▪ Basic type wire depositing a N04400 type alloy (65%Ni-30%Cu) Alloy 400, N04400,
C: 0.05
Ti: 2 ▪▪ Deoxidation system designed to eliminate porosity and hot cracking NiCu30Fe, 2.4360,
GAMMA 400 G 1.2 and 1.6
T Z Ni 4060 B M21 3
ENiCu7T0-4**
Mn: 3.5
Si: 0.4
Fe: 1 520 330 35 +20°C: 75 ▪▪ Excellent resistance to hot cracking Alloy 405, N04405,
Cu: 30
Al: 0.07 ▪▪ Joining of alloys of corresponding types N05500, Alloy 500,
▪▪ Joining and cladding N65500
C: 0.01 Mo: 6 ▪▪ Flux cored nickel base wire for gas shielded arc welding (1.5662) X8Ni9;
GAMMA V CRYO G 1.2 and 1.6
T Z Ni 6620 P M21 1 Mn: 2.5 Nb: 2
720 470 40 -196°C: 100
▪▪ Designed for all-position operability (1.5680) X12Ni5;
ENiCrMo6T1-4** Si: 0.4 W: 1.5 ▪▪ Especially designed for welding 9 % nickel steel (1.5637) 10Ni14 or
Cr: 16 Fe: 2
▪▪ Also used for joining low alloyed steel for cryogenic applications 12Ni14
* Nearest
**No AWS specification is available
22 23 Joining
Welding of cast irons

CAST (-G) CAST (-O)


Welding process FCAW FCAW
Slag Basic Basic
M13: Ar + 0,5 - 3% O2
Shielding gas M12: Ar + 0,5 - 5% CO2 No gas
M21: Ar + 15 - 25% CO2

Welding positions
Ultimate impact
Ideal for outdoor
Features toughness and crack
welding jobs
resistance

Process
Product name O: open arc Standard EN ISO standard Composition Typical mechanical properties Description and applications Base materials
G: gas shielded diameters - Fe balance
S: sub arc (mm)
Rm Rp 0.2% A5 CVN
[MPa] [MPa] [%] [J]

C: 1.2
Mn: 4
CAST NICI O 1.6 to 2.4 T C NiFeT3-CI NO 560 400 15 -
Si: 0.9 ▪▪ FeNi deposit for rebuilding ductile or spheroidal cast iron and
Ni: 45
for joining cast irons to each other GG10 to GG40, GTS35 to GTS 70, GTW35 to GTW 70,
C: 0.6 ▪▪ Reduced heat affected zone (HAZ) GGG40 to GGG80
CAST NICI G 1.2 and 1.6 T C NiFeT3-CI M21
Mn: 4
550 340 16 -
▪▪ Dissimilar joints between cast irons and steels
Si: 0.6
Ni: 45

C: 0.5 ▪▪ NiFe deposit for joining heavy thicknesses of ductile and


Mn: 2.5 spheroidal cast iron and for restrained joints GG10 to GG40, GTS35 to GTS 70, GTW35 to GTW 70,
CAST NiFe G 1.2 and 1.6 T C Z NiFe-1 M 470 350 15 -
Si: 0.5 ▪▪ Reduced heat affected zone (HAZ) GGG40 to GGG80
Ni: 60
▪▪ Easily machined deposit

24 25 Joining
Version 6.1

Alphabetical Index
Operating conditions for TETRA wires Packaging Product Name Page

CAST NICI 24
Metal basket spool Drum CAST NiFe 24
Optimum parameters vary according to the welding power source used Standard net weight: 25kg Standard net weight: 330kg
CHROMECORE B 13 4
CHROMECORE M 410 NiMo
20
20
CHROMECORE V 410 NiMo 20
See table page 12 External diameter: 410mm External diameter: 595mm GAMMA 182 22
Shielding gas GAMMA 276 22
When using a 100% CO2 gas shield, 1 to 2 volts extra is recommended Internal diameter: 300mm Height: 680mm GAMMA 400 22
GAMMA 4648 22
Gas flow rate 12 - 20 ml/min Width: 100+/-3mm GAMMA 625 22
GAMMA V 276 22
EN ISO 544 Metal basket spool
10 - 20 mm for wire diameters 0.9 - 1.0 mm B 450 GAMMA V 4648 22
Stick out standard:
Standard net weight: 15 kg GAMMA V 625 22
10 - 25 mm for wire diameters 1.2 - 1.6 mm GAMMA V CRYO 22
External diameter: 300 mm ROBOFIL B 700 10
ROBOFIL B 71 8
Downhand and horizontal fillet welding - TETRA S and TETRA V wires Internal diameter: 51.5 mm ROBOFIL B CrMo1
ROBOFIL B CrMo2
10
10
Width: 103 mm ROBOFIL B Ni1 8
Welding Plate Wire diameter Wire feed ROBOFIL B NiMo 10
Type of joint Intensity [A] Voltage [V] EN ISO 544 standard: BS 300 ROBOFIL B P91 10
positions thickness [mm] [mm] speed [m/min] ROBOFIL KX 71T1 + 8
ROBOFIL M 70 8
Lap joint 1.5 - 15 0.9 - 1.0 100 - 160 22 - 28 8 - 15 ROBOFIL M 700 10
ROBOFIL M 71 8
ROBOFIL M 71Cu 8
J joint 3-5 1.2 130 - 150 23 - 24 4.5 - 6 ROBOFIL M 71Zn 8
ROBOFIL M CrMo1 10
V - Root pass 5 - 15 1.2 100 - 150 22 - 24 3.5 - 6 Plastic spool*
ROBOFIL M CrMo2 10
ROBOFIL M Mo 10
ROBOFIL M Ni1 8
5 - 15 1.2 200 - 280 26 - 30 8.5 - 14.5 Standard net weight: 15 kg ROBOFIL M Ni3 8
V - Filling passes External diameter: 300 mm ROBOFIL M NiMo 10
ROBOFIL R 690 10
1G - 1F 10 - 20 1.6 200 - 350 25 - 33 4.5 - 9.5
Internal diameter: 51.5 mm ROBOFIL R 690 + 10
ROBOFIL R 71 + 8
1.5 - 5 0.9 - 1.0 100 - 160 23 - 28 8 - 15 Width: 103 mm ROBOFIL R Ni1 + 8
ROBOFIL R Ni1SR 8
EN ISO 544 standard: S 300 ROBOFIL T4 6
3-7 1.2 130 - 220 22 - 28 4.5 - 10 SPEEDARC T11 6
Fillet weld SPEEDARC T4 6
TETRA S 20 9 3 18
7 - 15 1.2 200 - 280 26 - 28 8.5 - 14.5
Plastic reel* Small plastic spool* TETRA S 22 9 3L 12
TETRA S 307 18
8 - 20 1.6 200 - 350 25 - 33 4.5 - 9. Standard net weight: 15kg Standard net weight: 5 kg Small metal basket spool TETRA S 308H 16
Welding Positions
External diameter: 390 mm External diameter: 200 mm Standard net weight: 5 kg
TETRA S 308L
TETRA S 309H
14
16
TETRA S 309HT 16
50
o
Internal diameter: 305 mm Internal diameter: 51.5 mm External diameter: 200 mm TETRA S 309L 18
50
o
-80
o

90o TETRA S 309LMo 18


80 -90
o o Width: 90 mm Width: 55 mm Internal diameter: 51.5 mm TETRA S 309LNb 18
90
o
o o
70 - 90 TETRA S 312 18
EN ISO 544 standard: S 200 Width: 55 mm
TETRA S 316L 14
TETRA S 317L 14
*Manufactured to order at client’s request TETRA S 318L 14
Stringer bead. Use of the correct gun angle will give good control of the weld pool, good tie-in and optimum penetration.
TETRA S 347H 16
TETRA S 347L 14
All-positions welding - TETRA V wires TETRA S 904L
TETRA S B 310
14
16
Standards TETRA S D57L 12
Welding Wire diameter Wire feed speed TETRA S LD62 12
Type of joint Intensity [A] Voltage [V] TETRA V 16 8 2 16
positions [mm] [m/min] EN-ISO PA PA PB PC PD PE PF PG TETRA V 20 9 3 18
TETRA V 22 9 3L 12
V - Root pass 1.2 100 - 120 22 - 24 3.5 - 4.5 TETRA V 307 18
ASME IX 1G 1F 2F 2G 4F 4G 3G 3G TETRA V 308H
TETRA V 308L
16
14
3G - 3F V - Filling passes 1.2 150 - 180 24 - 28 7-9 TETRA V 309H 16
TETRA V 309HT 16
TETRA V 309L 18
Fillet Weld 1.2 150 - 180 24 - 28 7-9
Technical Information TETRA V 309LMo
TETRA V 309LNb
18
18
V - Root pass 1.2 140 - 170 24 - 28 6.5 - 9 • All weld metal compositions and mechanical
TETRA V 310 16
TETRA V 312 18
properties given are typical average values. TETRA V 316L 14
4G - 4F V - Filling passes 1.2 180 - 200 26 - 29 9 - 11
All chemical compositions given are for all TETRA V 317L 14
TETRA V 318L 14
Fillet Weld 1.2 180 - 200 26 - 29 9 - 11 weld metal deposits TETRA V 347H 16
TETRA V 347L 14
TETRA V 904L 14
V - Root pass 1.2 140 - 150 23 - 25 4.5 - 7 • Welding Alloys recommends fluxes suited for TETRA V D57L 12
2G - 1G use with its submerged-arc wires TETRA V LD62 12
TUBE S 20 9 3 18
V - Filling passes 1.2 170 - 190 26 - 28 8 - 10 TUBE S 22 9 3L 12

These parameters are valid for all plate thicknesses


• Technical data sheets and safety data TUBE S 307 18
TUBE S 308H 16
sheets are available for all products in TUBE S 308L 14
accordance with EC directives 91/155/CEE TUBE S 309H 16
TUBE S 309L 18
90
and 93/112/CE and to international standard
o

TUBE S 309LMo 18
90
o
ISO 11014-1 TUBE S 309LNb 18
45 -50
o o
10
o

90
o
80
o
TUBE S 310 16
80
o

TUBE S 312 18
90
o

80
o TUBE S 316L 14
Welding products and techniques evolve constantly. All descriptions, illustrations and properties TUBE S 317L 14
given in this catalogue are subject to change and can only be considered as general guidance. TUBE S 318L 14
Lightly weaved beads TUBE S 347H 16
TUBE S 347L 14
TUBE S 904L 14
26 27 Joining TUBE S D57L
TUBE S LD62
12
12
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January 2018

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