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Alloys
Group
WA Cored Wires
The go-to provider of advanced welding consumables
Joining
100% Welding Alloys technology and manufacturing
This catalogue presents a selection of cored wires for
joining applications. Welding Alloys standard products for
hardfacing feature in a separate catalogue. We will gladly
Welding examine any special request. In fact, each year we receive
Alloys hundreds of special requests, and as experts in our field we
examine them all individually.
Group Please do not hesitate to contact us.
Since its foundation in 1966, the Welding Alloys Group, an independent group, has specialised
in the manufacture of cored welding wires for joining, cladding and hardfacing applications –
Contents Introduction 2 Welding of highly alloyed steels 12
100% produced in our modern factories – 100% our own technology. Our commitment to quality 4 Lean duplex steels 12
The real value of Duplex steels 12
14
A policy of continuous R&D, hand in hand with industrial development, enables us to offer the Welding Alloys cored wires 5 Superduplex steels 12
quality guarantees required by international codes of practice, such as those that exist in the Austenitic stainless steels 14
nuclear, petrochemical, offshore, LNG and transport industries. Joining wires Heat-resistant steels 16
Though we are a global company, our engineers and technicians are available locally. Technical
Welding of constructional steels 6 Dissimilar joints and repair welding 24
18
22
support and service is provided where it is needed, from international WA joining specialists. Self shielded welding - Mild steels 6 Welding of Soft martensitic stainless
Gas shielded welding - Mild steels 8 steels 20
Welding Alloys performance guarantee means we will always recommend the product and Galvanised non-alloyed steels 8 Welding of nickel alloys and
service best suited to our customers’ applications. Weathering steels 8 special applications 22
Cold tough steels 8 Welding of cast irons 27
24
26
High strength steels 10
Creep-resistant steels 10 Operating conditions for TETRA wires 26
Packaging 27
Technical information 27
Alphabetical Index 27
2 3
The real value of
Quality
Welding Alloys Very clean fusion and
impeccable bead
Welding cored wires appearance
Our ISO-approved quality assurance system has been in place in the Group wire production units since 1993, and is a
fundamental ingredient in achieving our quality objectives. Our employees’ commitment to high standards guarantees the quality
of our products and services through:
• Production according to strict procedures, conforming to current standards and customer specifications Performance Flexibility
• Customer service from specialists, allowing the best technical and economic choices to be made High deposit rates (kg/h), Various arc welding processes:
• Permanent commitment to customer satisfaction around three times greater than open-arc, gas shielded, submerged arc
• Team spirit driven by the pride of belonging to a dynamic and innovative group with coated electrodes Usable with all types of power sources
Optimised arc time and with low cost standard gas mixtures
High welding speed Wide range of welding parameters -
Research and Development programmes all-position welding is much easier than
The penetration characteristics
The success of Welding Alloys cored wires is due to their quality and performance. This is closely linked to our commitment to allow for work with narrower
with solid wires
continuous improvement and to our substantial investment in R&D. As a true partner in progress, Welding Alloys collaborates chamfers, thus reducing the Possibility of purchasing small quantities
closely with customers on specific projects. quantity of necessary adapted to particular technical
weld metal specifications
Approved by:
The go-to
provider of
advanced welding
consumables
4 5 Joining
Welding of constructional steels
No slag
Slag Rutile fast freezing Basic Basic
(metal powder)
Shielding gas (G) M21: Ar + 15 - 25% CO2 M21: Ar + 15 - 25% CO2 M21: Ar + 15 - 25% CO2 No gas
* T4 type
Welding positions All positions
T11 type: All positions
Features and Ideal for out-of-position X-Ray quality on heavy Ultimate mechanical Ideal for outdoor welding
benefits welding section properties jobs
*Position welding possible using pulsed arc modes of transfer (similar to solid wire)
Mild steels
C: 0.2
T 38 Z W N 3
Mn: 0.55
SPEEDARC T4 1.0 to 3.2
Si: 0.2
610 450 - -
E70T-4
Al: 1.3 ▪ Horizontal welding at high deposition rates
▪ Easy arc starting and restarting: simplifies tack welding S275 JR, S235J0G3, S235GH, P255NH, P295GH
T 38 Z W N 3
C: 0.2
Mn: 0.55
▪ Well suited to welding of poorly fitted joints
ROBOFIL T4 1.2 to 2.4
Si: 0.2
610 450 25 -
E70T-4
Al: 1.3
T 38 Z Z N 1
C: 0.1 ▪ All-position welding under negative polarity DC - S275JR, S235J0G3, S235GH, P255NH, P295GH, P235
SPEEDARC T11 1.2 and 1.6
Mn: 0.5
Si: 0.3
600 440 25 - ▪ Particularly recommended for fillet welding and lap joints in thin sheet T1&T2, P355T1&T2, ASTM: A36a - A53 all grades,
E71T-11
Al: 1.4 ▪ Very wide range of welding parameters A106 Gr A,B,C, A283 Gr A,B,C,D
6 7 Joining
Welding of constructional steels
Gas shielded welding ROBOFIL - SPEEDARC: description, shielding gas and welding positions - see page 6
Product name Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
diameters ASME / AWS - Fe balance
(mm) standards Rm Rp 0.2% A5 CVN
[MPa] [MPa] [%] [J]
Mild steels
T 46 4 P M 1 H5 C: 0.04 ▪▪ Rutile-type wire usable in all-positions with one single S235J2G3 to S355K2G3, P235GH to P355GH,
ROBOFIL R 71 + 1.2 and 1.6 Mn: 1.2 570 510 25 -40°C: 70 parameter setting S420NL, P275NH to P460 NH, P275NL1 to P460NL1,
E71T-1M H4 Si: 0.4 ▪▪ Protection: mixed gas and pure CO2 L210 to L290, L360MB to L415, X42 to X60 (API-5L)
T 46 10 3Ni B M 3 H5
C: 0.04
PWHT ▪▪ Metal-cored wire specially developed for welding 3.5% nickel steels
ROBOFIL M Ni3 1.2 and 1.6
Mn: 0.7
Si: 0.3
560 480 29 1h/620°C ▪▪ Excellent toughness down to -100OC after heat treatment at 12Ni14-10Ni14, ASTM: A350 Gr LF3
E81T5-G H4 -100°C: 100 620OC for 1 hour
Ni: 3.3
Gas shielded welding ROBOFIL - SPEEDARC: description, shielding gas and welding positions - see page 6
Product name Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
diameters ASME / AWS - Fe balance
(mm) standards Rm Rp 0.2% A5 CVN
[MPa] [MPa] [%] [J]
T 55 5 1.5NiMo M M 1 H5
C: 0.05
Mn: 1.6 ▪▪ 1.5% Ni weld deposit for service Metal-cored wire for single pass or
ROBOFIL M NiMo 1.2 and 1.6 Si: 0.4 720 610 24 -50°C: 80 temperature down to -60oC multi-pass welding and for automatic
E90C-G H4 Ni: 1.6
Mo: 0.3
▪▪ Welding of fine-grained welding
S355N, S500NL, S500NL1, P460NL1, P460NL2,
steels with low temperature
C: 0.05 S500QL, 15MnNi3, API-5L X60, X65, X70
T 55 6 1.5NiMo B M 3 H5 Mn: 1.4 toughness
680 600 24 -60°C: 55 Strong basic wire satisfying very high
ROBOFIL B NiMo 1.2 and 1.6 Si: 0.4
650* 580* 25* -60°C: 65*
▪▪ Especially low diffusible hydrogen toughness requirements
E90T5-G H4 Ni: 1.2
Mo: 0.4
content
T69 6 Z P M 1 H5 C: 0.05
Mn: 1.8 -40°C: 75
ROBOFIL R 690 1.2 and 1.6
E111T1-GM-JH4
Si: 0.3 780 740 19
Ni: 2.2 -60°C: 50
E111T1-M21A8-G H4 Mo: 0.15 Rutile-type wire for all-position
C: 0.05 welding
T 69 4 Mn2NiMo P M 1 H5 Mn: 1.85
ROBOFIL R 690 + 1.2 and 1.6 Si: 0.3 800 740 19 -40°C: 50
E111T1-K3M-JH4 Ni: 2.2
Mo: 0.35
▪▪ Very high strength S690QL1, N’AXTRA63-70;
C: 0.06 nickel-chromium-molybdenum ASTM: A225 GrC, A514 et 517 GrA,B,C,E,F,H,-
T 69 4 Mn2NiCrMo M M 1 H5 Mn: 1.5
alloyed weld deposit Metal cored wire for single or multi- J,K,M,P, A656, A678 GrC
Si: 0.5
ROBOFIL M 700 1.2 and 1.6
Cr: 0.5
820 760 17 -40°C: 60 pass welding and for automatic
E110C-K4 H4 Ni: 2.5 welding
Mo: 0.5
C: 0.05
Mn: 1.4 Strong basic wire satisfying very high
T 69 5 Mn2NiCrMo B M 3 H5
ROBOFIL B 700 1.2 and 1.6
Si: 0.4
850 760 20 -51°C: 60 toughness requirements
Cr: 0.3
E110T5-K4M-JH4 Ni: 2.4
Mo: 0.5
Very good sound deposit
T69T5-0G-9C1MV-H5
C: 0.12
Mn: 0.7
Mo: 1
Nb 0.06 PWHT ▪▪ 9% Cr -1% Mo weld deposit modified by Nb, V and N additions (1.4903) X10CrMoVNb 9-1;
ROBOFIL B P91 1.2 and 1.6 Si: 0.3 V: 0.23 750 600 19 4h/760°C (P91/T91)
ASTM: A199 GrT91, A335 GrP91, A213/213M GrT91
E90T5-M20PY-B91-H4 Cr: 10
Ni: 0.3
N: 0.05
Cu: 0.05
+20°C: 60 ▪▪ Very good toughness properties
*Stress relieved
10 11 ** PWHT 1h / 620°C
Joining
Welding of highly alloyed steels
No slag
Slag Rutile slow freezing Basic Rutile fast freezing
(metal powder)
M21: Ar + 15 - 25% CO2 M21: Ar + 15 - 25% CO2 M12: Ar + 0.5 - 5% CO2
Shielding gas (G) M20: Ar + 5 - 15% CO2 M21: Ar + 15 - 25% CO2 M20: Ar + 5 - 15% CO2 I1: 100% Ar
C1: 100% CO2 C1: 100% CO2 M13: Ar + 0.5 - 3% O2
Flux for submerged
-- -- -- Neutral Flux
arc welding (S)
Optimised bead
Ultimate impact
appearance and Ideal for out-of-position X-ray quality on heavy
Features toughness and crack
productivity in flat and welding sections
resistance
downhand positions
*Position welding possible using pulsed arc modes of transfer (similar to solid wire)
Welding Alloys Group has developed TETRA V stainless steel cored wires with controlled Bismuth content (<20ppm), we
have also developed Basic stainless steel cored wires (TETRA S B) for several chemical analyses, if you would like more
information on these products, please ask our experts. Detailed operating conditions see page 26
Process
Product name Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
O: open arc
G: gas shielded diameters ASME / AWS - Fe balance
S: sub arc (mm) standards Rm Rp 0.2% A5 CVN
Type Grade [MPa] [MPa] [%] [J]
12 13 Joining
Welding of highly alloyed steels
Process
Product name Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
O: open arc
G: gas shielded diameters ASME / AWS - Fe balance
S: sub arc (mm) standards Rm Rp 0.2% A5 CVN
Type Grade [MPa] [MPa] [%] [J]
T 19 9 Nb R M21 3 (C1 3)
TETRA S 347L G 1.2 and 1.6
E347T0-1/-4
650 470 35 -196°C: 34
T 19 9 Nb P M21 1 (C1 1)
C: 0.03 ▪▪ Austenitic deposit in CrNiNb steel - type 347 (1.4550) X6CrNiNb18-10, (1.4541) X6CrNiTi18-10,
TETRA V 347L G 1.2 and 1.6
E347T1-1/-4
Mn: 1.4
Si: 0.7
660 470 35 -196°C: 35 ▪▪ Joining of Ti or Nb stabilised steels of similar composition, (1.4552) GX5CrNiNb19-11, (1.4311) X2CrNiN 18.10,
Cr: 19 resistant to corrosion (1.4301) X5CrNi18-10, (1.4546) X5CrNiNb 18-10
TUBE S 347L G 1.2 and 1.6
T 19 9 Nb M M12 1
EC347 Ni: 10.5 620 430 35 -105°C: 45 ▪▪ Weld overlaying of clad plates of the same or similar compositions AISI 347-321-302-304, ASTM A296 Gr.CF8C, A157GrC9;
Nb: 0.5 ▪▪ Service temperatures from -196°C to +400°C A320GrB8C or D
T 19 9 Nb M NO 3
TUBE S 347L S 2.4 and 3.2
EC347
600 430 35 -196°C: >27
T 19 12 3 Nb R M21 3 (C1 3)
TETRA S 318L G 1.2 and 1.6
E318T0-1/-4*
620 480 34 +20°C: 60
C: 0.03
(1.4751) X6CrNiMoTi 17-12-2,
TETRA V 318L G 1.2 and 1.6
T 19 12 3 Nb P M21 1 (C1 1) Mn: 1.5
620 480 34 +20°C: 60
▪▪ Austenitic deposit in CrNiMoNb steel - type 318 (1.4580) X6CrNiMoNb18-12,
E318T1-1/-4* Si: 0.9
Cr: 19.5
▪▪ Joining and cladding of Ti or Nb stabilised steels of similar (1.4401) X5CrNiMo17-12-2,
T 19 12 3 Nb M M12 1 Ni: 12 compositions
TUBE S 318L G 1.2 and 1.6 620 480 32 +20°C: 60 (1.4435) X2CrNiMo
EC318 Mo: 2.9 ▪▪ Service temperatures up to +400°C UNS S31653, AISI 316Ti-316Cb
Nb: 0.45
T19 12 3 Nb M NO 3
TUBE S 318L S 2.4 and 3.2
EC318
620 480 32 +20°C: 60
T Z 20 25 5 Cu L R M21 3
TETRA S 904L G 1.2 and 1.6 640 430 32 -196°C: 35
E385T0-4*
C: 0.03 ▪▪ Fully austenitic deposit in CrNiMoCu steel – type 385
TETRA V 904L G 1.2 and 1.6
T Z 20 25 5 Cu N L P M21 1 Mn: 3
640 430 32 -196°C: 35
▪▪ Great flexibility of use: unique rutile type slag in the TETRA (1.4539) X1NiCrMoCu 25-20-5,
EC385* Si: 0.5
version (1.4537) X1CrNiMoCuN25-25-5,
Cr: 21
TUBE S 904L G 1.2 and 1.6
T Z 20 25 5 Cu L M I1 1 Ni: 25.5 640 410 35 196°C: 40
▪▪ Specially developed for the phosphate industry (1.4505) X4NiCrMoCuNb20-18-2
EC385 Mo: 4.9 ▪▪ Welding of matching steel 1.4539 (UB6), 904L UNS N08904, S31726
T Z 20 25 5 Cu L M NO 3
Cu: 1.6 ▪▪ Service temperatures from -110°C to +400°C
TUBE S 904L S 2.4 and 3.2
EC385
640 410 35 -196°C: 45
*Nearest
14 15 Joining
Welding of highly alloyed steels
Process
Product name Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
O: open arc
G: gas shielded diameters ASME / AWS - Fe balance
S: sub arc (mm) standards Rm Rp 0.2% A5 CVN
Type Grade [MPa] [MPa] [%] [J]
Heat-resistant steels
C: 0.06
Mn: 1.4
TETRA V 16 8 2 G 1.2 and 1.6
T Z 16 8 2 P M21 1 (C1 1) Si:0.5
620 460 40 +20°C: 70
▪▪ Heat resistant austenitic deposit for applications up to 850°C (1.4948) X6CrNi18-11, (1.4941) X8CrNiTi18-10,
E16-8-2 T1-1/-4** Cr: 16.5
Ni: 9.6
▪▪ Unique resistance to hot cracking (1.4961) X8CrNiNb 16-13, (1.4919) X6CrNiMo 17-13
Mo: 1.2
T Z 19 9 H R M21 3 (C1 3)
TETRA S 308H G 1.2 and 1.6
E308HT0-1/-4
620 470 40 +20°C: 60
T 22 12 H R M21 3 (C1 3)
TETRA S 309H G 1.2 and 1.6
E317LT0-1/-4
600 495 33 +20°C: 50
T 22 12 H M NO 3
TUBE S 309H S 2.4 and 3.2
EC309
620 500 35 +20°C: 85
T Z 22 10 N H R M21 3
C: 0.06 ▪▪ Heat resistant austenitic deposit in CrNi steel – modified type
TETRA S 309HT G 1.2 and 1.6
- **
Mn: 1 720 530 33 +20°C: 50 309, with additions of nitrogen and rare earths
Si: 1.4
Cr: 22
▪▪ Joining of steels with similar compositions resisting oxidation up to (1.4835) X9CrNiSiNCe21-11-2, UNS S30815, S30415
Ni: 10 1000°C 253MA
TETRA V 309HT G 1.2 and 1.6
T Z 22 10 N H P M21 1
-**
N: 0.1 730 540 32 +20°C: 55 ▪▪ Good resistance to fatigue and to deformation linked to rapid and
(+ Ce) repeated temperature variations
T 25 20 B M21 3
TETRA S B 310 G 1.2 and 1.6
E310T0-4*
590 400 30 +20°C: 80
T 19 9 Nb R M21 3 (C1 3)
TETRA S 347H G 1.2 and 1.6
E347HT0-1/-4
620 470 35 +20°C: 60
C: 0.06
TETRA V 347H G 1.2 and 1.6
T 19 9 Nb P M21 1 (C1 1)
Mn: 1.4 620 470 35 +20°C: 60 ▪▪ Austenitic deposit in CrNiNb steel - type 347 with controlled
E347HT1-1/-4
Si: 0.9 ferrite level, creep resistant (1.4850) X6CrNiNb 18-10, (1.4878), X12CrNiTi 18-9
T 19 9 Nb M M12 1
Cr: 19.5 ▪▪ Heat resistant up to 700°C AISI 321H-347H
TUBE S 347H G 1.2 and 1.6
EC347
Ni: 10.5 640 450 35 +20°C: 70
▪▪ Joining and cladding of steels with similar compositions
Nb: 0.7
T 19 9 Nb M NO 3
TUBE S 347H S 2.4 and 3.2
EC347
640 450 35 +20°C: 70
*Nearest
**No AWS specification is available
16 17 Joining
Welding of highly alloyed steels
Process
Product name Standard EN ISO Composition Typical mechanical properties Description and applications
O: open arc
G: gas shielded diameters ASME / AWS - Fe balance
S: sub arc (mm) standards Rm Rp 0.2% A5 CVN
Type Grade [MPa] [MPa] [%] [J]
T 18 8 Mn R M21 3 (C1 3)
TETRA S 307 G 1.2 and 1.6
E307T0-1/-4*
630 480 40 +20°C: 50
T 20 10 3 R M21 3 (C1 3)
TETRA S 20 9 3 G 1.2 and 1.6
E308MoT0-1/-4*
710 530 30 -20°C: 45
C: 0.05
TETRA V 20 9 3 G 1.2 and 1.6
T 20 10 3 P M21 1 (C1 1) M: 1.5 730 570 32 -40°C: 45
▪▪ Austenitic deposit in CrNiMo steel - modified type 308Mo, offering high mechanical strength
E308MoT1-1/-4* Si: 0.8 ▪▪ Fabrication of armoured vehicles, joining of steels with high yield points and limited weldability, dissimilar joints
TUBE S 20 9 3 G 1.2 and 1.6
T 20 10 3 M M 1 Cr: 20.5
780 600 35 +20°C: 60
▪▪ High resistance to hot cracking
EC308Mo* Ni: 9.7
Mo: 2.9
▪▪ Service temperatures from -60°C to +300°C
T 20 10 3 M NO 3
TUBE S 20 9 3 S 2.4 and 3.2
EC308Mo*
710 550 30 +20°C: 50
T 23 12 L R M21 3 (C1 3)
TETRA S 309L G 1.2 and 1.6
E309LT0-1/-4
580 460 32 -60°C: 40
T 23 12 2 L R M21 3 (C1 3)
TETRA S 309LMo G 1.2 and 1.6
E309LMoT0-1/-4
760 610 27 +20°C: 50
C: 0.03
TETRA V 309LMo G 1.2 and 1.6
T 23 12 2 L P M21 1 (C1 1) Mn: 1.4 760 610 27 +20°C: 50
▪▪ Austeno-ferritic deposit in over-alloyed CrNiMo steel - type 309LMo, for joining dissimilar metals
E309LMoT1-1/-4 Si: 0.8 ▪▪ Joining of stainless steels to mild or low-alloyed steels at high dilution levels
TUBE S 309LMo G 1.2 and 1.6
T 23 12 2 L M M12 1 Cr: 23.5
760 590 32 +20°C: 60
▪▪ Buffering before cladding
EC309LMo Ni: 12.5
Mo: 2.8
▪▪ Service temperatures from -60°C to +350°C
T 23 12 2 L M NO 3
TUBE S 309LMo S 2.4 and 3.2
EC309LMo
720 540 27 +20°C: 50
T Z 23 12 Nb R M21 3 (C1 3)
TETRA S 309LNb G 1.2 and 1.6
E309LNbT0-1/-4
650 480 35 +20°C: 50
C: 0.025
TETRA V 309LNb G 1.2 and 1.6
T Z 23 12 Nb P M21 1 (C1 1) Mn: 1.4 650 480 35 +20°C: 45
▪▪ Austeno-ferritic deposit - type 309LNb
E309LNbT1-1/-4 Si: 0.7 ▪▪ Joining of steels with similar compositions and joining carbon steels to stainless steels
TUBE S 309LNb G 1.2 and 1.6
T 23 12 Nb M M12 1 Cr: 23
650 480 35 +20°C: 45
▪▪ Single-layer cladding to reach 347 chemistry
EC309LNb* Ni: 12.5
Nb: 0.8
▪▪ Service temperatures from -60°C to +350°C
T 23 12 Nb M NO 3
TUBE S 309LNb S 2.4 and 3.2
EC309LNb
620 520 35 +20°C: 60
*Nearest
18 19 Joining
Welding of highly alloyed steels
No slag
Slag Basic Rutile fast freezing
(Metal powder)
M21: Ar + 15 - 25% CO2
M12: Ar + 0.5 - 5% CO2
Shielding gas (G) M20: Ar + 5 - 15% CO2 M12: Ar + 0.5 - 5% CO2
M20: Ar + 5 - 15% CO2
C1: 100% CO2
Flux for submerged
-- -- Neutral flux
arc welding (S)
Welding positions All positions All positions*
Process
Product name Standard EN ISO Composition Typical mechanical properties** Description and applications
O: open arc
G: gas shielded diameters ASME / AWS - Fe balance
S: sub arc (mm) standards Rm Rp 0.2% A5 CVN
Type Grade [MPa] [MPa] [%] [J]
C: 0.02
Mn: 0.9
T 13 4 M M12 1
Si: 0.7 +20°C: 65
CHROMECORE M 410NiMo G/S 1.2 and 1.6
Cr: 12.5
860 720 18
-20°C: 55
EC410NiMo*
Ni: 4.7
Mo: 0.55
▪▪ Soft martensitic stainless steel – type 13Cr- 4Ni
C: 0.03
T 13 4 P M21 1
Mn: 0.40 ▪▪ Joining and rebuilding of turbines in the hydropower industry
Si: 0.5 +20°C: 50
CHROMECORE V 410NiMo G 1.6
E410NiMoT1-4
Cr: 12
860 720 18
-20°C: 43 ▪▪ A post-weld heat treatment at 580°C - 620°C is advised to obtain a tempered martensite that combines ductility, corrosion resistance
Ni: 4.5 and cavitation resistance
Mo: 0.5
▪▪ CHROMECORE B 16 5 1-G soft martensitic deposit is also available and provides better pitting corrosion resistance
C: 0.02
Mn: 0.5
T 13 4 M M12 2
Si: 0.25 +20°C: 110
CHROMECORE B 13 4 G 1.2 and 1.6
Cr: 12
860 720 18
-20°C: 100
EC410NiMo
Ni: 4.5
Mo: 0.5
20 21 Joining
Welding of nickel alloys and special applications
GAMMA (-G) GAMMA (-O) GAMMA V
Welding process FCAW FCAW FCAW
AWS Type T0-4 T0-3 T1-4
Slag Basic Basic Rutile fast freezing
Shielding gas M21: Ar + 15 - 25% CO2 No gas M21: Ar + 15 - 25% CO2
Flux for submerged
-- -- --
arc welding (S)
Process
Standard EN ISO Composition Typical mechanical properties Description and applications Base materials
O: open arc
Product name G: gas shielded diameters ASME / AWS - Ni balance
S: sub arc (mm) standards Rm Rp 0.2% A5 CVN
[MPa] [MPa] [%] [J]
C: 0.01
GAMMA 182 G 1.2 and 1.6
T Ni 6182 B M21 3
ENiCrFe3T0-4 Mn: 6 610 380 40 -196°C: 90 ▪▪ Basic type wire depositing a NiCrFe alloy
Si: 0.3
▪▪ Joining and cladding of corrosion and heat ▪▪ Conforms to the requirements of the ENiCrFe-3
Cr: 17 classification for stick electrodes
T Ni 6182 B NO 3 resistant type 600 nickel alloys
GAMMA 182 O 1.2 and 1.6
ENiCrFe3T0-3
Nb: 1.7
Fe: 6
610 380 35 +20°C: 100
▪▪ Dissimilar joints between stainless steels ▪▪ Service temperatures from -196°C to +900°C
(2.4816) NiCr15Fe, 600
C: 0.02 and CrMo steels
T Ni 6083 B M21 3 alloys, 600L, 800H
GAMMA 4648 G 1.2 and 1.6
ENiCr3T0-4* Mn: 5.5 650 400 30 -196°C: 80 ▪▪ Joining of heat resistant steels ▪▪ Basic type wire depositing a NiCr alloy
Si: 0.2
Cr: 20
▪▪ Joining and repair of steels with limited ▪▪ Reduced Fe content and raised Cr content
weldability
GAMMA V 4648 G 1.2 and 1.6
T Ni 6083 P M21 1 Nb: 2.4
Mo: 1.3 650 400 40 -196°C: 80 ▪▪ Service temperatures from -269°C to over +1000°C
ENiCr3T1-4*
Fe: 2.4
C: 0.025 Mo: 9 (2.4856) NiCr22Mo9Nb,
T Ni6625 B M21 3 Mn: 0.4 Nb: 3.4 ▪▪ Conforms to the requirements of the ENiCrMo-3 classification for stick electrodes (2.4858) NiCr21Mo,
GAMMA 625 G 1.2 and 1.6
ENiCrMo3T0-4 Si: 0.3 Fe: 0.4
780 500 40 -196°C: 70
▪▪ Joining and cladding of Ni base alloys of corresponding types (1.4876) X10NiCrAlTi
Cr: 21 ▪▪ Joining of steels exposed to low temperatures: CrNi (Mo,N) austenitic steels and 5-9% Ni quench- 32-20H, (1.4876)
hardening steels
X10NiCrAlTi 32-21,
T Ni6625 P M21 1 (C1 1)
C: 0.02
Mn: 0.02
Mo: 8.8
Nb: 3.4 ▪▪ Dissimilar joints between Ni base alloys or to low alloy or stainless steels X8 Ni9; ASTM A
GAMMA V 625 G 1.2 and 1.6
ENiCrMo3T1-1/-4 Si: 0.4 Fe: <1
760 500 40 -196°C: 70 ▪▪ Joining of super-austenitic stainless steels 533Gr1, 625 alloys,
Cr: 22 ▪▪ Service temperatures from -196°C to +1100°C 800H
C: 0.015 ▪▪ Special flux cored nickel-based wire for gas shielded arc welding
Mn: 0.4 ▪▪ Latest generation basic slag quality guarantees optimum metallurgical quality and attractive welder appeal
GAMMA 276 G 1.2 and 1.6
T Ni6276 B M21 3
Si: 0.2
Cr: 16 740 500 30 -196°C: 60
▪▪ Meets the NiCrMo-4 requirements
ENiCrMo4T0-4
Mo: 16 ▪▪ Together with enhanced productivity, GAMMA 276 offers many other advantages compared to solid wires
W: 4 improved weldability, almost no spatter, better arc stability, enhanced wetting properties, better bead
Fe: 5 aspect and shape, and use of classical M21 gas mixtures (2.4819) NiMo16Cr15W
(1.5680) X12Ni5 /
▪▪ Special flux cored nickel-based wire for gas shielded arc welding 12Ni19
C: 0.015
Mn: 0.6
▪▪ Latest generation basic slag quality guarantees optimum metallurgical quality and attractive welder appeal (1.5662) X8 Ni 9
Si: 0.1 ▪▪ Meets the NiCrMo-4 requirements
GAMMA V 276 G 1.2 and 1.6
T Ni6276 P M21 1
ENiCrMo4T1-4
Cr: 16 740 500 30 -196°C: 60 ▪▪ All-positional
Mo: 16
W: 4
▪▪ Advantages compared to solid wires: enhanced productivity, improved weldability, almost no spatter,
Fe: 5 better arc stability, enhanced wetting properties, better bead aspect and shape, and use of classical M21
gas mixtures
▪▪ Basic type wire depositing a N04400 type alloy (65%Ni-30%Cu) Alloy 400, N04400,
C: 0.05
Ti: 2 ▪▪ Deoxidation system designed to eliminate porosity and hot cracking NiCu30Fe, 2.4360,
GAMMA 400 G 1.2 and 1.6
T Z Ni 4060 B M21 3
ENiCu7T0-4**
Mn: 3.5
Si: 0.4
Fe: 1 520 330 35 +20°C: 75 ▪▪ Excellent resistance to hot cracking Alloy 405, N04405,
Cu: 30
Al: 0.07 ▪▪ Joining of alloys of corresponding types N05500, Alloy 500,
▪▪ Joining and cladding N65500
C: 0.01 Mo: 6 ▪▪ Flux cored nickel base wire for gas shielded arc welding (1.5662) X8Ni9;
GAMMA V CRYO G 1.2 and 1.6
T Z Ni 6620 P M21 1 Mn: 2.5 Nb: 2
720 470 40 -196°C: 100
▪▪ Designed for all-position operability (1.5680) X12Ni5;
ENiCrMo6T1-4** Si: 0.4 W: 1.5 ▪▪ Especially designed for welding 9 % nickel steel (1.5637) 10Ni14 or
Cr: 16 Fe: 2
▪▪ Also used for joining low alloyed steel for cryogenic applications 12Ni14
* Nearest
**No AWS specification is available
22 23 Joining
Welding of cast irons
Welding positions
Ultimate impact
Ideal for outdoor
Features toughness and crack
welding jobs
resistance
Process
Product name O: open arc Standard EN ISO standard Composition Typical mechanical properties Description and applications Base materials
G: gas shielded diameters - Fe balance
S: sub arc (mm)
Rm Rp 0.2% A5 CVN
[MPa] [MPa] [%] [J]
C: 1.2
Mn: 4
CAST NICI O 1.6 to 2.4 T C NiFeT3-CI NO 560 400 15 -
Si: 0.9 ▪▪ FeNi deposit for rebuilding ductile or spheroidal cast iron and
Ni: 45
for joining cast irons to each other GG10 to GG40, GTS35 to GTS 70, GTW35 to GTW 70,
C: 0.6 ▪▪ Reduced heat affected zone (HAZ) GGG40 to GGG80
CAST NICI G 1.2 and 1.6 T C NiFeT3-CI M21
Mn: 4
550 340 16 -
▪▪ Dissimilar joints between cast irons and steels
Si: 0.6
Ni: 45
24 25 Joining
Version 6.1
Alphabetical Index
Operating conditions for TETRA wires Packaging Product Name Page
CAST NICI 24
Metal basket spool Drum CAST NiFe 24
Optimum parameters vary according to the welding power source used Standard net weight: 25kg Standard net weight: 330kg
CHROMECORE B 13 4
CHROMECORE M 410 NiMo
20
20
CHROMECORE V 410 NiMo 20
See table page 12 External diameter: 410mm External diameter: 595mm GAMMA 182 22
Shielding gas GAMMA 276 22
When using a 100% CO2 gas shield, 1 to 2 volts extra is recommended Internal diameter: 300mm Height: 680mm GAMMA 400 22
GAMMA 4648 22
Gas flow rate 12 - 20 ml/min Width: 100+/-3mm GAMMA 625 22
GAMMA V 276 22
EN ISO 544 Metal basket spool
10 - 20 mm for wire diameters 0.9 - 1.0 mm B 450 GAMMA V 4648 22
Stick out standard:
Standard net weight: 15 kg GAMMA V 625 22
10 - 25 mm for wire diameters 1.2 - 1.6 mm GAMMA V CRYO 22
External diameter: 300 mm ROBOFIL B 700 10
ROBOFIL B 71 8
Downhand and horizontal fillet welding - TETRA S and TETRA V wires Internal diameter: 51.5 mm ROBOFIL B CrMo1
ROBOFIL B CrMo2
10
10
Width: 103 mm ROBOFIL B Ni1 8
Welding Plate Wire diameter Wire feed ROBOFIL B NiMo 10
Type of joint Intensity [A] Voltage [V] EN ISO 544 standard: BS 300 ROBOFIL B P91 10
positions thickness [mm] [mm] speed [m/min] ROBOFIL KX 71T1 + 8
ROBOFIL M 70 8
Lap joint 1.5 - 15 0.9 - 1.0 100 - 160 22 - 28 8 - 15 ROBOFIL M 700 10
ROBOFIL M 71 8
ROBOFIL M 71Cu 8
J joint 3-5 1.2 130 - 150 23 - 24 4.5 - 6 ROBOFIL M 71Zn 8
ROBOFIL M CrMo1 10
V - Root pass 5 - 15 1.2 100 - 150 22 - 24 3.5 - 6 Plastic spool*
ROBOFIL M CrMo2 10
ROBOFIL M Mo 10
ROBOFIL M Ni1 8
5 - 15 1.2 200 - 280 26 - 30 8.5 - 14.5 Standard net weight: 15 kg ROBOFIL M Ni3 8
V - Filling passes External diameter: 300 mm ROBOFIL M NiMo 10
ROBOFIL R 690 10
1G - 1F 10 - 20 1.6 200 - 350 25 - 33 4.5 - 9.5
Internal diameter: 51.5 mm ROBOFIL R 690 + 10
ROBOFIL R 71 + 8
1.5 - 5 0.9 - 1.0 100 - 160 23 - 28 8 - 15 Width: 103 mm ROBOFIL R Ni1 + 8
ROBOFIL R Ni1SR 8
EN ISO 544 standard: S 300 ROBOFIL T4 6
3-7 1.2 130 - 220 22 - 28 4.5 - 10 SPEEDARC T11 6
Fillet weld SPEEDARC T4 6
TETRA S 20 9 3 18
7 - 15 1.2 200 - 280 26 - 28 8.5 - 14.5
Plastic reel* Small plastic spool* TETRA S 22 9 3L 12
TETRA S 307 18
8 - 20 1.6 200 - 350 25 - 33 4.5 - 9. Standard net weight: 15kg Standard net weight: 5 kg Small metal basket spool TETRA S 308H 16
Welding Positions
External diameter: 390 mm External diameter: 200 mm Standard net weight: 5 kg
TETRA S 308L
TETRA S 309H
14
16
TETRA S 309HT 16
50
o
Internal diameter: 305 mm Internal diameter: 51.5 mm External diameter: 200 mm TETRA S 309L 18
50
o
-80
o
TUBE S 309LMo 18
90
o
ISO 11014-1 TUBE S 309LNb 18
45 -50
o o
10
o
90
o
80
o
TUBE S 310 16
80
o
TUBE S 312 18
90
o
80
o TUBE S 316L 14
Welding products and techniques evolve constantly. All descriptions, illustrations and properties TUBE S 317L 14
given in this catalogue are subject to change and can only be considered as general guidance. TUBE S 318L 14
Lightly weaved beads TUBE S 347H 16
TUBE S 347L 14
TUBE S 904L 14
26 27 Joining TUBE S D57L
TUBE S LD62
12
12
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