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924B8
McNeilus Truck
Description Assembly No.
ROOF WELDMENT (12 YARD) 924B8
Revision:
9249E
McNeilus Truck
Description Assembly No.
FLOOR WELDMENT (12 YARD) 9249E
Revision:
924B2
McNeilus Truck
Description Assembly No.
FRONT BODY PANELS 924B2
Revision:
924B1
McNeilus Truck
Description Assembly No.
METRO-PAK SIDE HATCH 924B1
Revision:
9249C
McNeilus Truck
Description Assembly No.
STANDARD EJECTOR 9249C
Revision:
FN * SEE BREAKDOWN
924BD
McNeilus Truck
Description Assembly No.
EJECTOR CYLINDER (12 YARD) 924BD
Revision:
924B9
McNeilus Truck
Description Assembly No.
ROOF PANELS (14 YARD) 924B9
Revision:
924E2
McNeilus Truck
Description Assembly No.
FLOOR WELDMENT (14 YARD) 924E2
Revision:
924BE
McNeilus Truck
Description Assembly No.
EJECTOR CYLINDER (14 YARD) 924BE
Revision:
924A5
McNeilus Truck
Description Assembly No.
ROOF PANELS (17 YARD) 924A5
Revision:
9249D
McNeilus Truck
Description Assembly No.
FLOOR WELDMENT (17 YARD) 9249D
Revision:
924BF
McNeilus Truck
Description Assembly No.
EJECTOR CYLINDER (17 YARD) 924BF
Revision:
924B7
McNeilus Truck
Description Assembly No.
ROOF WELDMENT (20 YARD) 924B7
Revision:
924C2
McNeilus Truck
Description Assembly No.
FLOOR WELDMENT (20 YARD) 924C2
Revision:
924C0
McNeilus Truck
Description Assembly No.
EJECTOR CYLINDER (20 YARD) 924C0
Revision:
924A0
McNeilus Truck
Description Assembly No.
TAILGATE SIDE WALLS 924A0
Revision:
9249F
McNeilus Truck
Description Assembly No.
TAILGATE HINGE WELDMENT 9249F
Revision:
924AE
McNeilus Truck
Description Assembly No.
TAILGATE WELDMENT 924AE
Revision:
924B3
McNeilus Truck
Description Assembly No.
METROPAK TAILGATE PANELS 924B3
Revision:
924A6
McNeilus Truck
Description Assembly No.
TAILGATE MOUNTING 924A6
Revision:
FN * SEE BREAKDOWN.
924BC
McNeilus Truck
Description Assembly No.
SWEEP CYLINDER 924BC
Revision:
924BB
McNeilus Truck
Description Assembly No.
SLIDE CYLINDER 924BB
Revision:
924AC
McNeilus Truck
Description Assembly No.
TAILGATE CYLINDER 924AC
Revision:
92432
McNeilus Truck
Description Assembly No.
TAILGATE SEAL 92432
Revision:
924B4
McNeilus Truck
Description Assembly No.
TURNBUCKLE ASSEMBLY 924B4
Revision:
924C1
McNeilus Truck
Description Assembly No.
METRO-PAK LINERS 924C1
Revision:
924B6
Page 10
McNeilus Truck
Description Assembly No.
GUIDES AND LATCHES 924B6
Revision:
Page 11
McNeilus Truck
924CD
McNeilus Truck
Description Assembly No.
TAILGATE STAND 924CD
Revision:
924CC
McNeilus Truck
Description Assembly No.
BODY CLIPS 924CC
Revision:
924AF
McNeilus Truck
Description Assembly No.
OIL RESERVOIR 924AF
Revision:
924D1
McNeilus Truck
Description Assembly No.
PUMP MOUNT 924D1
Revision:
9200D
McNeilus Truck
Description Assembly No.
HYDRAULIC TUBING 9200D
Revision:
9200F
McNeilus Truck
Description Assembly No.
HYDRAULIC TUBING 9200F
Revision:
924D2
McNeilus Truck
Description Assembly No.
PUMP MOUNT BRACKETS 924D2
Revision:
924E9
McNeilus Truck
Description Assembly No.
EJECTOR LIMITER VALVE 924E9
Revision:
924E6
McNeilus Truck
Description Assembly No.
TAILGATE/EJECTOR VALVE BREAKDOWN 924E6
Revision:
924A1
McNeilus Truck
Description Assembly No.
TAILGATE/EJECTOR VALVE FITTINGS 924A1
Revision:
924E8
McNeilus Truck
Description Assembly No.
TAILGATE EJECTOR VALVE PIPE 924E8
Revision:
924D5
McNeilus Truck
Description Assembly No.
METRO-PAK LH VALVE CONTROL LINKAGE 924D5
Revision:
924D0
McNeilus Truck
Description Assembly No.
REEVING CYLINDER HYDRAULICS 924D0
Revision:
FN * SEE BREAKDOWN
924E5
McNeilus Truck
Description Assembly No.
METROPAK LIGHTS 924E5
Revision:
924A4
McNeilus Truck
Description Assembly No.
TAILGATE/EJECTOR VALVE BREAKDOWN (9070.606965) 924A4
Revision:
924A2
McNeilus Truck
Description Assembly No.
TAILGATE/EJECTOR VALVE PIPE 924A2
Revision:
9241F
McNeilus Truck
Description Assembly No.
STANDARD TAILGATE VALVE (9070.605710) 9241F
Revision:
FN * SEE BREAKDOWN
92420
McNeilus Truck
Description Assembly No.
STANDARD TAILGATE VALVE WITH REEVING OR WINCH OPTION 92420
Revision:
FN * SEE BREAKDOWN
9243D
McNeilus Truck
Description Assembly No.
STANDARD TAILGATE VALVE WITH CART DUMP OPTION (9070.605726) 9243D
Revision:
FN * SEE BREAKDOWN
9243E
McNeilus Truck
Description Assembly No.
STANDARD TAILGATE VALVE WITH TIPPER OR CART 9243E
DUMP OPTION AND REEVING OR WINCH OPTION(9070.605712) Revision:
FN * SEE BREAKDOWN
9243F
McNeilus Truck
Description Assembly No.
STANDARD TAILGATE VALVE WITH TIPPER AND SINGLE CART DUMP 9243F
OPTION (9070.605728) Revision:
FN * SEE BREAKDOWN
92440
McNeilus Truck
Description Assembly No.
STANDARD TAILGATE VALVE WITH DUAL CART DUMP 92440
(9070.605727) Revision:
FN * SEE BREAKDOWN
9247E
McNeilus Truck
Description Assembly No.
TAILGATE VALVE WITH DUAL CART DUMP AND REEVING OR WINCH 9247E
OPTIONS Revision:
FN * SEE BREAKDOWN
92441
McNeilus Truck
Description Assembly No.
STANDARD TAILGATE VALVE WITH DUAL CART DUMP AND 92441
TIPPER (9070.605729) Revision:
FN * SEE BREAKDOWN
92442
McNeilus Truck
Description Assembly No.
STANDARD TAILGATE VALVE WITH TIPPER, CART DUMP AND REEVING 92442
OR WINCH OPTIONS (9070.605713) Revision:
FN * SEE BREAKDOWN
92443
McNeilus Truck
Description Assembly No.
STANDARD TAILGATE VALVE WITH DUAL CART DUMP, 92443
TIPPER AND REEVING OR WINCH OPTIONS (9070.605731) Revision:
FN * SEE BREAKDOWN
92029
McNeilus Truck
Description Assembly No.
FIRE EXTINGUISHER 92029
Revision:
92480
McNeilus Truck
Description Assembly No.
SIGN BRACKET 92480
Revision:
9242B
McNeilus Truck
Description Assembly No.
VULCAN SCALES (4) 9242B
Revision:
92419
McNeilus Truck
Description Assembly No.
WINCH ASSEMBLY 92419
Revision:
92033
McNeilus Truck
Description Assembly No.
FL93 WATER TANK ASSEMBLY (40/80 GALLON) 92033
Revision:
92464
McNeilus Truck
Description Assembly No.
STAR STROBE SYSTEMS 92464
Revision:
923F1
McNeilus Truck
Description Assembly No.
CROSS LINKAGE VALVE CONTROL THROTTLE ADVANCE 923F1
Revision:
923FC
McNeilus Truck
Description Assembly No.
TAILGATE VALVE REFERENCE CHART 923FC
Revision:
92414
McNeilus Truck
Description Assembly No.
CLARION CAMERA SYSTEM 92414
Revision:
92422
McNeilus Truck
Description Assembly No.
TAILGATE VALVE FITTINGS 92422
Revision:
92423
McNeilus Truck
Description Assembly No.
CROSS LINKAGE - VALVE CONTROL 92423
Revision:
9242F
McNeilus Truck
Description Assembly No.
AUXILIARY WORK VALVE SECTION (9870.620052) 9242F
Revision:
92444
McNeilus Truck
Description Assembly No.
KICKOUT SECTION (9070.605720) 92444
Revision:
9244A
McNeilus Truck
Description Assembly No.
INTEC CAMERA SYSTEM 9244A
Revision:
9244C
McNeilus Truck
Description Assembly No.
REEVING CYLINDER 9244C
Revision:
92451
McNeilus Truck
Description Assembly No.
TIPPER CYLINDER 92451
Revision:
92455
McNeilus Truck
Description Assembly No.
KG CAMERA SYSTEM 92455
Revision:
9248B
McNeilus Truck
Description Assembly No.
ROTARY ACTUATOR 9248B
Revision:
924D8
McNeilus Truck
Description Assembly No.
PERKINS CART DUMP (MODEL 6202) 924D8
Revision:
924F9
McNeilus Truck
Description Assembly No.
FRONT OIL RESERVOIR 924F9
Revision:
210292
202702
203102
2061
2062 206209
2215
2070
2071
9030.602728
203003 203002
McNeilus Truck
9245E
McNeilus Truck
Description Assembly No.
CAB CONTROL BOX MOUNTS 9245E
Revision:
13FE
McNeilus Truck
Description Assembly No.
PTO SHAFT 13FE
Revision:
924A8
McNeilus Truck
Description Assembly No.
WALL PANELS (DRIVER'S SIDE 12 YARD) 924A8
Revision:
924AB
McNeilus Truck
Description Assembly No.
WALL PANELS (PASSENGER SIDE 12 YARD) 924AB
Revision:
924AA
McNeilus Truck
Description Assembly No.
WALL PANELS (PASSENGER SIDE 14 YARD) 924AA
Revision:
924AD
McNeilus Truck
Description Assembly No.
WALL PANELS (DRIVER'S SIDE 14 YARD) 924AD
Revision:
924A9
McNeilus Truck
Description Assembly No.
WALL PANELS (PASSENGER SIDE 17 YARD) 924A9
Revision:
924BA
McNeilus Truck
Description Assembly No.
WALL PANELS (DRIVER'S SIDE 17 YARD) 924BA
Revision:
924C8
McNeilus Truck
Description Assembly No.
WALL PANELS (DRIVER'S SIDE 20 YARD) 924C8
Revision:
924C9
McNeilus Truck
Description Assembly No.
WALL PANELS (PASSENGER SIDE 20 YARD) 924C9
Revision:
924EA
McNeilus Truck
Description Assembly No.
SLIDE AND SWEEP 924EA
Revision:
FN * SEE BREAKDOWN
92490
McNeilus Truck
Description Assembly No.
CAMERA BRACKETS 92490
Revision:
142A
McNeilus Truck
Description Assembly No.
SI LOAD CELLS 142A
Revision:
92425
McNeilus Truck
Description Assembly No.
PARKER FILTER 92425
Revision:
9241E
McNeilus Truck
Description Assembly No.
STANDARD CAB CONTROL BOX 9241E
Revision:
924B0
McNeilus Truck
Description Assembly No.
STANDARD BODY HYDRAULICS 924B0
Revision:
1464
McNeilus Truck
Description Assembly No.
PERKINS TUCK-AWAY TIPPER BAR (D6220) 1464
Revision:
1465
McNeilus Truck
Description Assembly No.
PERKINS ROTARY - TUCKAWAY (D6080) 1465
Revision:
9245C
McNeilus Truck
Description Assembly No.
AUXILIARY WORK VALVE SECTION (VA20) 9245C
Revision:
924CB
McNeilus Truck
Description Assembly No.
CART DUMPER PIPE 924CB
Revision:
9249A
McNeilus Truck
Description Assembly No.
SLIDE AND SWEEP 9249A
Revision:
147B
Page 2
McNeilus Truck
Description Assembly No.
REMOTE UNLOADER BLOCK 147B
Revision:
Page 3
McNeilus Truck
92465
McNeilus Truck
Description Assembly No.
L.E.D. LIGHTS 92465
Revision:
14B3
McNeilus Truck
Description Assembly No.
STANDARD EJECTOR 14B3
Revision:
FN * SEE BREAKDOWN
1462
McNeilus Truck
Description Assembly No.
COMMON PARTS 1462
Revision:
92492
(SHEET 1 OF 1)
Page 2
McNeilus Truck
Description Assembly No.
L225 PUSHER AXLE 92492
Revision:
Page 3
McNeilus Truck
92495
(SHEET 1 OF 1)
Page 6
McNeilus Truck
Description Assembly No.
SLIDE SHOES 92495
Revision:
Page 7
McNeilus Truck
924B5
Page 4
McNeilus Truck
Description Assembly No.
VALVE CONTROL LINKAGE 924B5
Revision:
Page 5
McNeilus Truck
14EA
Page 16
McNeilus Truck
Description Assembly No.
TIPPER BAR ASSEMBLY AND PIPE 14EA
Revision:
FN * SEE BREAKDOWN
Page 17
McNeilus Truck
14EB
Page 18
McNeilus Truck
Description Assembly No.
CART DUMP PIPE 14EB
Revision:
Page 19
McNeilus Truck
924D4
Page 24
McNeilus Truck
Description Assembly No.
HARNESSES 924D4
Revision:
Page 25
McNeilus Truck
92491
Page 18
McNeilus Truck
Description Assembly No.
THROTTLE AND BUZZER BOX 92491
Revision:
Page 19
McNeilus Truck
92427
Page 28
McNeilus Truck
Description Assembly No.
REEVING CYLINDER ASSEMBLY/MOUNTING 92427
Revision:
Page 29
McNeilus Truck
Assembly No.
92427
Item FN Part Qty Description
FN * SEE BREAKDOWN.
Page 30
McNeilus Truck
92448
Page 14
McNeilus Truck
Description Assembly No.
CART DUMP ACTUATOR BREAKDOWN 92448
Revision:
Page 15
McNeilus Truck
Assembly No.
92448
Item FN Part Qty Description
Page 16
McNeilus Truck
924FA
Page 12
McNeilus Truck
Description Assembly No.
RECTANGULAR OIL RESERVOIR WITH SUMP 924FA
Revision:
FN * SEE BREAKDOWN
Page 13
McNeilus Truck
924EC
Page 4
McNeilus Truck
Description Assembly No.
TAILGATE VALVE PIPING 924EC
Revision:
Page 5
McNeilus Truck
9200E
Page 12
McNeilus Truck
Description Assembly No.
HYDRAULIC TUBING 9200E
Revision:
Page 13
McNeilus Truck
924A7
Page 14
McNeilus Truck
Description Assembly No.
TIPPER BAR ASSEMBLY AND PIPE 924A7
Revision:
FN * SEE BREAKDOWN
Page 15
McNeilus Training Series
EJECETOR FORCE
LIMITER
REFERENCE LOCATION
OPERATING SPOOL
1” HOSES TO BARREL
END OF SWEEP CYLS.
GAUGE PORT FOR SLIDE KICKOUT ADJUSTMENT
1. INSTALL A 0 - 5000 PSI GAUGE ON THE PRESSURE PORT AT THE “T” BLOCK FOR THE -16
( 1” ) HOSES TO THE BARREL END OF THE SWEEP CYLINDERS.
2. INSTALL A 0 - 5000 PSI GAUGE ON THE PRESSURE PORT AT THE “T” BLOCK FOR THE -16
( 1” ) HOSES TO THE BARREL END OF THE SLIDE CYLINDERS.
3. CAUTION! USE A 10’X 1/4” EXTENSION HOSE ON BOTH GAUGES IN ORDER TO OBSERVE
KICKOUT PRESSURES WHILE OPERATING THE PACK AND SWEEP CYCLES FROM OUTSIDE
THE HOPPER IN A SAFE AREA.
4. OPERATE THE SWEEP PANEL IN THE NORMAL MANNER. WHEN THE PACKING PANEL
KICKS OUT AT THE END OF IT’S CYCLE, IMMEDIATELY OBSERVE THE PRESSURE ON THE
GAUGE. IT SHOULD READ 2100 PSI.
5. IF ADJUSTMENT IS REQUIRED, REMOVE THE RUBBER PLUG IN THE END OF THE DETENT
HOUSING LOCATED ON THE PACKER SPOOL SECTION TO ACCESS THE DETENT SCREW.
6. USING A 1/4” ALLEN WRENCH, TURN THE SCREW CLOCKWISE FOR A HIGHER PRESSURE
KICKOUT OR COUNTER CLOCKWISE FOR A LOWER PRESSURE KICKOUT. REMEMBER
YOU ARE LOOKING FOR 2100 PSI ON THE PACKING STROKE OF THE SWEEP PANEL.
7. REPEAT THIS PROCEDURE FOR THE SLIDE PANEL USING THE DETENT ON THE SLIDE
SPOOL SECTION AND SETTING THIS DETENT KICKIOUT AT 2450 PSI
8 NOTE IT MAY BE NECESSARY TO USE THE THROTTLE ADVANCE WHEN SETTING
KICKOUTS IN ORDER TO MAINTAIN CONSISTANT OIL VOLUMES ON TRUCKS
WITH HIGH HOURS AND MORE PUMP WEAR.
8. MAKE SURE THAT THE RUBBER PLUGS ARE REPLACED IN THE DETENT CAPS AFTER
FINAL ADJUSTMENTS.
REAR LOADER SPOOL VALVE ARRANGEMENT SHOWING RELIEF
CARTRIDGES AND PACKING AND SLIDE KICKOUT LOCATIONS
REAR LOADER HYDRAULIC SCHEMATICS
McNEILUS SMART-PAK
n OPTIMIZES PRODUCTIVITY
SMART-PAK
CARTRIDGE
# 12 JIC - O-RING
BOSS 90 DEGREE ELL
1. REMOVE STEEL LINE FROM ELL FITTING AND EJECTOR FORCE LIMITER BLOCK,
CAP OFF OIL FLOW FROM THE FORCE LIMITER.
2. REMOVE O-RING BOSS ELL FITTING FROM EJECTOR CONTROL SPOOL HOUSING
AND INSTALL A 3/4” O-RING BOSS TO # 4 JIC ADAPTER IN IT’S PLACE.
3. HOOK UP A PORT-A-POWER AND HOSE TO THIS FITTING AND MANUALLY APPLY
PRESSURE UNTIL YOU SEE THE SMART-PAK OPEN. THIS SHOULD OCCUR AT 2250 PSI,
IF ADJUSTMENT IS REQUIRED, LOOSEN THE LOCKING NUT AND ADJUST CLOCKWISE
FOR HIGHER PRESSURE AND COUNTER CLOCKWISE FOR LOWER PRESSURE.
4. THIS IS A CRITICAL ADJUSTMENT WHICH WILL EFFECT THE OVERALL
COMPACTON OF THE LOAD, ACCURACY IS VERY IMPORTANT !
PORTA-POWER INSTALLATION
ADJUSTMENT SCREW
LOCK NUT
SERVICING SLIDE SHOES ON McNEILUS REAR LOADERS
BLUE SHOE
WHITE SHOE
NOTE:
EARLIER REAR LOADERS MAY NOT HAVE THE ARROW
STAMPED IN THE SIDE OF THE SHOE HOUSING INDICATING
DIRECTION. REFER TO THE ABOVE PIN HOLE MEASURMENT
IF IN DOUBT.
WIPER PANEL MOUNTING & WIPER PANEL WEAR BLOCKS
WITH THE UPPER SLIDE SHOE DOORS OFF WIPER PANEL WELDMENT WIPER PANEL SCRAPER
CHECK THE CONDITION OF THE WIPER
PANEL WEAR BLOCKS AND THE SPRING
MOUNTS AND BOLTS FOR THE WIPER
PANEL SCRAPER.
THESE SHOULD BE INSPECTED ON A
REGULAR BASIS OR BE A PART OF THE
“B’ PM SCHEDULE AT EACH 300 HOURS
OF OPERATION.
NOTE:
IF THE WIPER PANEL IS FOUND TO BE
BENT OR BOWED IN THE CENTER, THIS
USUALLY INDICATES THAT THE DRIVER
HAS BEEN BACK-PACKING THE LOAD WIPER PANEL WEAR BLOCKS SCRAPER PANEL SPRINGS
AND SHOULD BE ADVISED TO STOP.
Pressure Setting Recap
n System Pressure 2,700 psi
n Ejector Force Limiter: varies by body
size
n Kick Outs: Sweep - 2,100 psi /
Slide - 2,450 psi
n Smart-pak 2250 psi
n Accessories: 1,800 psi or less
SENSE LINE
TO UNLOADER
REGENERATION
LINE BACK TO
PUMP INLET
KEY INGREDIENT IN THE HOC SYSTEM
MAIN RELIEF
TANK RETURN PORT VALVE
ACCESS PLUG
(USE 5/8” ALLEN)
SENSE LINE INLET
FROM FLOW
CONTROL AT PUMP
UNLOADER SPOOL SHIFTS AT OVERSPEED RE-DIRECTING OIL FLOW BACK TO THE HYDRAULIC TANK
RATHER THAN THROUGH THE STACK VALVES TO OPERATE FUNCTIONS
INLET UNLOADER SPOOL SECTION
ACCESS PLUG
SENSE LINE PORT
FLOW CONTROL
REGENERATION LINE
NO HYDRAULIC FUNCTIONS
1. CHECK PUMP ON-OFF SOLENOID (PUMP NORMALLY OPEN) FOR STICKING AND POWER
NO HYDRAULIC FUNCTIONS
K1
K2
E1 C D
B
K2
A J
E2
L M2
M1
E1
E2
H L M1 M2
F G
F G H J
Body Lubrication Points Lubricate Weekly or Every 50 Hours Tailgate Assembly Lubrication Points Lubricate Weekly or Every 50 Hours
Ref Description No. Of Fittings Comments Ref Description No. Of Fittings Comments
A PTO Shaft U-Joints and Slip Yoke (3) Two U-Joints - One Shaft K1 Sweep Cylinder - Base End (2) Two Cylinders - One per side
B Reeving Cable Cylinder Rod End Pulleys (Front) (2) Two Pulleys - One per side K2 Sweep Cylinder - Rod End (2) Two Cylinders - One per side
C Reeving Cable Cylinder Base End Pulleys (Rear) (2) Two Pulleys - One horizontal, One vertical L Sweep Panel Pivot Points (2) Two Pivot Points - One per side
D Tailgate Hinge Pins (2) Two Hinge Pins - One per side M1 Slide Cylinder - Rod End (2) Two Cylinders - One per side
E1 Ejector Cylinder - Rod End (1) M2 Slide Cylinder - Base End (2) Two Cylinders - One per side
E2 Ejector Cylinder - Base End (1) Remote Fitting
F Tailgate Cylinder - Rod End (2) Two Cylinders - One per side
F Tailgate Cylinder - Base End (2) Two Cylinders - One per side
G Turnbuckle (2) Two Turnbuckles - One per side
H Tipper Cylinder - Base End (2) Two Cylinders - One per side
J Reeving Cable Guide Pulleys (2) Two Pulleys NOTE: Sweep Panel Pivot Points need to be lubricated Daily for the first 200 hours of use.
McNeilus Truck
92424
Page 50
McNeilus Truck
Description Assembly No.
BAYNE CART DUMP (BTL1110) 92424
Revision:
Page 51
McNeilus Truck
Assembly No.
92424
Item FN Part Qty Description
FN * SEE BREAKDOWN.
Page 52