RADIO SHUTTLE

Semi-Automatic High Density Storage

 General features

General features

This high density pallet storage system

simplifies loading and unloading goods
by utilizing an electric cart called a
Radio Shuttle.

A forklift sets the pallet on top of the Radio

Shuttle. The cart then moves along the track
to place the load in the correct location.

Using a remote control, the operator can

execute all procedures for storing and
extracting pallets. High precision sensors
control how the Radio Shuttle moves the
stored load.

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Traditional racking system. Radio Shuttle racking system.

The structure and capacity of a lanes, the risk of rack damage is

Radio Shuttle warehouse is similar to greatly reduced.
traditional compact systems.
- Maximize Productivity.
Radio Shuttle can be installed in any Simply by adding more Radio Shuttle
existing warehouse with a high density carts, the flow of incoming and
compact storage system. outgoing goods increases.

- Highly Compatible.
Advantages Optimizes space by compacting pallets
- Improved Efficiency. with different widths inside the lanes.
The Radio Shuttle cart brings the pallet
to the entrance, the forklift does not - Optimize Space.
enter the lane. Minimizes the height between levels.

- Increase Storage.
Radio Shuttle permits the storage of
different reference numbers. The Radio Shuttle system is ideal for:
- high-density, compact storage
-Reduce Accidents.
- cold storage
- buffers for temporary storage or
-Eliminate Lane Damage.
prepared orders
By eliminating forklifts from racking

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 Operating procedure

Operating procedure

STEP 1 STEP 2
A forklift places a Radio Shuttle on the level where The forklift loads the pallets one by one at the level's
goods are going to be stored. entrance, supporting them on the loading sections.

STEP 3
The Radio Shuttle lifts the pallet slightly, travelling
horizontally until reaching the first open location
where it then sets the pallet down.
STEP 4
The Radio Shuttle returns to the lane entrance
to repeat the procedure with the next pallet and
continues successively until the lane is filled. Before
the last location is filled, the Radio Shuttle is extracted,
ready to work in another level.

To extract pallets the procedure is the same, except in

reverse.

Radio control device Basic buttons

The operator selects the Radio Shuttle mode 1. Placement function
of operation with a simple push of a button. Its 2. Extraction function
3. Compacting function at rear of loading lane
functions are very intuitive and do not require 4. Compacting function at front of loading lane
extensive training. 5. Mechanism stopping and extraction functions at loading
lane entrance
6. Change front of lane

START function
Start-up and manual/automatic mode selector

RESET function
Manual mode activation

STOP Function
Stop the cart

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Applications
The Radio Shuttle can be operated in the
following ways:

With LIFO
This is the most common system, where
incoming and outgoing operations are
performed on the same side.

It is not necessary to move the pallets if the

level is not to be filled.

With FIFO
The goods are inserted on one side and
extracted on the opposite side. This
system is ideal for buffering units between
two areas or when proper rotations are
required.

When the lane is not completely emptied,

the same Radio Shuttle relocates the
pallets by bringing them closer to the exit
positions, allowing new goods to be placed
on the rack.

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 3 5 2 1

6 4
Construction System
Structural components
1/ Strut
2/ Beam
3/ Track
4/ Exterior track support
5/ Interior track support
6/ Track stopper

Shuttle components
7/ Wheels
8/Lifting platform
9/ Stopper
10/ Operation function, battery status
and malfunction pilot lights
11/ Stoppers/anti-jam and anti-collision
safety stopper
12/ Battery panel access tabs 12 14 11 13
13/ Position sensors
8 7 9 10
14/ Standard or rapid recharge battery

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Safety and control The pilot lights alert the user of the
battery status and possible malfunction,
Radio Shuttle carts have various as well as to the automatic operating
safety systems that adhere to current status (on standby or carrying out a
safety standards. work order).

Internally, there are electronic

components (PLCs, batteries,
antennae, etc.) that allow it to move 10
independently.

The remote control transmits orders

by radio frequency to the control
devices in each Radio Shuttle.
The position sensors detect the
position of onboard pallets and those
already placed.The antenna enables
communication via radio frequency
with the remote control device.
13

Fall prevention safety device

In addition to the basic operating A safety hook and non-slip surface allows
tasks, the following functions can carts to safely move over the forklift forks.
also be performed:

- Low battery level reserve. After

completing a full operation cycle,
the Radio Shuttle is positioned
at the end of the loading lane to
alert the user that its battery is low.
During this time, it will not accept
any new movement orders.

- Stand-by location and pallet

Safety mechanisms and bumpers prevent
relocation. It operates with possible accidents due to improper use.
different sized pallets.
Fixed bumpers prevent the shuttle from
falling into the channel while the safety
- “Home” function. stopper prevents possible jams or collisions.
The platform drops down and
moves automatically along with the 9
forklift.

- “Rescue” function. 11
A Radio Shuttle cart can be used to
rescue another cart that has broken
down inside the loading lane.

7
 Technical features

Control options

Option 1 Option 2
The Radio Shuttle is controlled independently by a single Several Radio Shuttles receive orders independently by a
remote control. No management system is needed. single remote control device. No management system is
needed.

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Option 3
Several Radio Shuttles are controlled automatically by a
management system that simultaneously controls stored
goods and relays orders to operators.

In this case, the remote control device only performs

maintenance functions, confirmation of aisle changes and
manual operations.

)))
))

)) ) ) ) Ethernet

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Technical features

Radio-Shuttle Cart
Model Maximum Weight Pallet dimensions
RSM 10-08 1.02 tons 31.50 in. x 47.24 in.
RSM 10-18 1.653 tons 31.50 in. x 47.24 in.
40 in. x 48 in.

48 in. 31.5 in.; 40 in.

There are two possible heights, depending on the temperature of the warehouse:

For room temperatures between 50ºF and 113ºF. For temperatures of 50ºF to -22º F.
8.385 in.

8.976 in.

Remote control terminal

Control type Radio frequency
37.40 in.
Frequency UHF

Safety
Security devices according to Includes safety sensors installed on both
Distance between tracks EC standards sides, in accordance with current standards.

Technical Data Batteries

Traveling Motorization Electric Motor c.c.
Lifting motorization Electric Motor c.c.
Maximum speed without load (ft/s) 1,60
Acceleration and deceleration (ft/s2) 1,64
RSM weight (lbs) 705 lbs
Wheels 6
Operating temperature 50 ºF to 113 ºF
(optional 86 ºF to 50ºF)
Color RAL 1033
Battery type Pb-acid Gel
Independence according to operating Between 5 and 16 hours
conditions and operations cycles (rapid recharge option 8-20 hours)
Recharge time 8 hours (rapid charge option 4 hours)
Battery packs 3 packs of 44 lbs/unit
Operating voltage 24
Charger voltage/frequency (V/Hz) 230/50

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 EasyWMS® Management System

Management System

This software has been designed with

the latest technological standards,
solid databases and internationally
recognized programming languages.

Interlake Mecalux, aware of the high level high

level of performance required by computer
applications used in the industry today, has
created a software development center
responsible for programming, maintaining
and updating EasyWMS®.

Software Features
EasyWMS® has been designed under the
premise of increasing the efficiency of
your warehouse by coordinating various
warehouse systems including Radio Shuttle.
With EasyWMS®, the following functions can
be carried out simply and easily:
-Managing the item base master
-Handling incoming items
-Handling outgoing items
-Inquiries and reports
-Integration
Managing the item base master
When required, the primary warehouse item
data can be entered, removed or modified.
Classification management can also be
applied for several different criteria, or create
different priority orders (located, outgoing
items, etc.) and execute plans according to the
most convenient criteria (rotation, expiration
date, etc.).
Handling incoming items
When entering incoming material in the Radio
Shuttle, EasyWMS® guides the user through
the process simply and accurately. Priorities
can be applied to the incoming item process to
handle the material properly.
Handling outgoing items
To handle outgoing material, EasyWMS®
provides a practical order preparation
system, handling outgoing orders along an
established route prepared automatically or
by the user. To do this, the software can group
together orders, automatic.
Inquiries and reports
Users can make inquiries about the warehouse
status at any time, which can report on incoming
or outgoing items, history, error diagnostics,
and much more. Inquiries regarding the
status of the warehouse or the location of the
containers and stored merchandise can also be
displayed.
Integration
The Radio Shuttle system can work as an
independent storage system with any other
type of warehouse management software, or
existing warehouse operations.
EasyWMS® offers solutions for both
circumstances without having to change
software platforms. Users can also customize
the software according to their warehouse's
level of operational complexity.

10 radio shuttle www.interlakemecalux.com

 WAREHOUSE MANAGEMENT SYSTEM

Optional:
Best application server
Backup Server

DATABASE
modem
Basic Level
When communication or data
exchange is not required, the Radio
Shuttle cart operates autonomously
as an independent warehouse.

DATABASE SERVER
Client’s cooparative ethernet network

Advanced level
When several Radio Shuttle carts
interact with each other, or when a
warehouse forms part of a storage
unit integrated with other systems
exchanging information or orders,
it is best to implement a software
level with more features to attain the
logistics operation level required.
RF Picking Pick &
Reception/Shipments Picking Light
Workstation
If the Radio Shuttle warehouseWorkstation
needs
to communicate with and ERP or
HOST, the advanced EasyWMS® level
is required. It is essential to activate
Optional:
Bestand
the data import application
export modulesserver
Backup Server
NTROL SYSTEM

with the different types of software

being used.
DATABASE
modem

HOST
PC-Galileo
Control of cranes, conveyors, shuttles
ooparative ethernet network 11
 e-mail:info@interlakemecalux.com | www.interlakemecalux.com | 1.877.632.2589

Sales Offices
Chicago Dallas San Diego
1600 N. 25th Ave. 1520 Selene Drive 8607 Ave de la Fuente
Melrose Park, IL 60160 Carrollton, TX 75006 San Diego, CA 92154
708-344-9999

Production Plants
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1600 N. 25th Ave. Las Rusias 2700, Blvd. Bellas Artes #9001 701 Interlake Drive 1925 Corporate Way
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CP 87470 Matamoros, Tijuana, Baja California,
Tamps, Mexico MX 22500

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The contents in this document refer exclusively to Interlake Mecalux products and are for informational and promotional purposes only. The information contained herein does not form the basis for warranty or guarantee.
Interlake Mecalux reserves the right to modify without prior notice the data, figures, products and finishes in the catalog.