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CHAPTER 1
INTRODUCTION
1.1 GENERAL
Use of materials and binders has been always a essential requirement in any kind of
construction process since the start of early civilisations. Since the early ages Romans , Greeks
, Egyptians or any ancient civilisation there has been use of various kind of binding materials
such as burned gypsum , limestone etc.
Coming to the recent times , cement(product manufactured industrially with use of limestone
and clay and mortar (mix of cement sand and water in certain proportion; ref page:) are
leading products providing binding property as well as strength capability in construction
and infrastructure field to a whole structures or to a particular unit of a structure. Major fields
of uses of these products are :
1. Basic construction material for preparation of concrete.
2. Mortar used for masonry units like bricks ,stones etc.
3. Floor , wall and roof finishes for examples plastering etc.
4. Grouting or pumping into fissures and cracks etc to seal and strengthen.
while in application cement paste(mixture of cement and water) and mortar go through certain
process like spraying , transporting, moulding, pumping, pouring, compaction, injection, self
levelling, slurry placement, slurry mix ability, pump ability, self compaction etc. These process
involves flow of matter that is cement paste and mortar hence study of flow of cement paste
and mortar becomes really important for achieving required and satisfactory performance of
material. Therefore these flow properties of fluid and paste depends on rheology(ref page:) of
fluid(in present case it is cement paste and mortar).
Hence our aim of this research and study to review and understand the present technological
advances & scientific approaches available which helps in modelling and studying the
rheological properties of cement paste and mortar. Study starts with reviewing theoretically
the meaning of rheoloy of fluids and paste and principle behind it then study of cement and
mortar production with their classification and fresh properties related to rheology and flow .
To understand rheology let us first understand the types of fluid. Depending on the relationship
between shear stress, and the rate of strain and its derivatives, fluids can be characterized as
the following.
In contrast to Newtonian fluids Non Newtonian fluids exhibit non linear relationship
between shear stress and shear strain rate.
"Rheology is the study of Non Newtonian fluid and behaviour of these fluid subjected to change in
flow and time."
Rheology is the physical study of deformation or flow of substance when subjected to shear.
The word rheology was invented in 1929 to represent the study of how materials deform in
response to forces. It was inspired by a quote by Heraclitus: “παντα ρει” translated as
“everything flows”. Indeed everything does flow, but to different extents depending on how
much force is applied, in what direction, and for how long. Now, rheology is a branch of
physics that deals with the deformation and flow of matter, especially the non-Newtonian
flow of liquids and the plastic flow of solids.
This stage accounts and measures the amount of stress required for the fluid to start to flow.
Basically how much of stress to be applied to make fluid to flow. Physically the stress
applied is shear stress in general in case of fluids. Sometimes in studies we call this stress
required as yield stress represented as( Yo ) symbolically (Please refer the figure below):
Out of all these , Most simples mathematical model is Bingham model because it is linear
model and can be written as:
ζ = ζo + μγ
where ζ (in Pascals) is the shear stress, ζo is the yield stress, μ (Pascal second) is the plastic
viscosity, and γ (in s-1) is the shear strain rate. Shear yield stress (y-axis intercept), ζo,
indirectly measures inter-particle friction, while the viscosity µ (slope of the line) depends
on the rheology of the paste and the volume fraction of aggregates.
Figure 1: Graphical relationship between yield stress and shear strain rate
All model except newtonian and Bingham model are non-linear and difficult to analyse.
There is a need to study the ease of mixing ,placing ,compaction and finishing of cement
paste ,mortar and concrete.
We should note that at same water content but different proportion of materials in mix
will generally end up giving same slump values. Hence rheology may be more important
for flow able concretes like the self compacting concrete and useful in mix design
Fresh properties of cement paste and mortar such as workability, flow ability, and
cohesiveness governs the concrete characteristics. Therefore, measurement of fresh
properties of cement paste and mortar is the area of the interest to many researchers. A
complete understanding of cement paste and mortar workability, therefore, must include a
thorough understanding of rheology of cement paste that holds and bind the aggregate
Cement paste and mortar in its fresh state can be considered a fluid and therefore the basic
principles of rheology can be applied to this material. In the case of rheology of fresh
paste, parameters that are to be considered are stability, mobility and compactability.
These are the main factors which measure the suitability of a concrete mix which have
cement paste its basic ingredients.
Rheology may be more important for flowable concretes like the self consolidating
concrete and useful in mix design.Genarally cement paste and mortar system are thixotropic
materials which have a yield stress and varying rheological properties over time and even
in some case non linear behavior.Thus cement paste and mortar are yield stress system
where yield stress is the result of interparticle forces
An indication of yield stress can be obtained from controlled stress rotational rheometers
where shear stress required to initiate the flow measured and also from capillary tube
measurements.
Most of the rheometers for mortar and cement paste consists of these geometries
CHAPTER 2
LITERATURE REVIEW
Tattersall and Banfill(1983) were the first to bring the rheology of fresh concrete to the attention of
concrete technologists, offering benefits in understanding of properties, production and quality
control, linked to the availability of a commercial apparatus. Tattersall showed the advantages of
two-point testing of fresh concrete workability over the single point empirical test methods, such
as slump test, that are employed till date. Banfill, of Heriot−Watt University, Edinburgh, (1987,
1991 &1994) may be the first to use a coaxial cylinders apparatus for mortar and he subsequently
used the ViscoCorder and the Viskomat, to determine the rheology of mortar. Other equipments to
the measure fresh concrete rheology are IBB rheometer, the BML rheometer, and the BTRHEOM.
Mortar(binder,sand and water) , its rheological properties measured from coaxial cylinders and
viscometers. Banfill developed a viskomat as a small calibrated mixer for mortar testing.
Slump test is most widely used method to evaluate the fluid properties of fresh concrete.The
simplicity of the measurement and low cost are the among the reasons why the slump remains the
most common method for quality control evaluations of fresh concrete in field.
It was approved as an ASTM standard in 1922 and being used all over the world widely.
With more advancement in concretes like self compacting concretes, slump flow or diameter of
base of slumped material being used and correlated to the rheological properties of cement paste
and concrete.
From the literature survey , it is understandable that Tattershall developed the "two point method”.
Scullion and Morinaga dependence of yield stress on slump seperately.
Murata confirmed the many results of morianaga and further suggested that slump is not influenced
by viscosity. Christensen developed the model inspired from Murata into a dimensionless quantity
and further concluded that the model is independent of particular model and size of slump cone.
Later Pashias et al adopted dimensionless model and concluded that the final slump of material is
largely indpendent of the lifting rate and surface on which the slump test performed .
More recently Aaron W.Saak , Hamlin M Jennings and Surendra P Shah using the Murata
dimensionless model reached to a conclusion that slump-yield stress relationship material
independent and further more suggested that the size and geometry of slump cone are not critical
to the basic slump-yield stress relationship.
Further study in literature survey , With the advancement in development of self compacting
concrete and from slump flow test relationship between diameter of flow and yield stress
developed.
Several recently published studies have shown a strong correlation for the both cement paste
and concrete between final spread and the mixtures yield stress. These relationships have been
developed empirically ,theoretically,numerically and fluid dynamics models and typically include
effect of density , gravity and geometry , in addition to yield stress and spread.
With slump flow and diameter of flow many researchers developed relationship between diameter
of flow and yield stress, also experimental method was investigated of determining yield stress
and viscosity of paste using Marsh cone test. More recently from the past findings of several
studies that the slump flow and yield stress relationship is independent of size of slump cone ,
many adopted smaller size cone reducing the volume of paste required for study.
This study will be using the mini slump approach which was used to develop relationship between
yield stress and viscosity to the diameter of mini slump flow and final time of spread respectively
.
From the findings of mini slump approach of in identifying viscosity of cement paste by Nathan
Tregger, Liberato Ferrara and Surendra P Shah, following relations are available as
Relationship yield stress(τ0in pascals )and diameter of spread(Df in cm) is given below:
A theoretical relationship given by Okado et al. and refined by Roussel et al incorporating effect
of surface tension is given as:
Relationship between viscosity of fluid(μ in pa-s) ,yield stress(τ0 in pascal) and time to final
spread (Tf [in seconds]) is given :
CHAPTER 3
RESEARCH METHODOLOGY
2) Fine aggregate(Zone 3)
Initially cement paste prepared with water to binder ratio as 0.45. water binder paste
prepared with help of proper mixing with the help of mechanical Mixer for 10 minutes of
time. Then the paste poured inside the mini cone up to the top level of cone and at the same
time bulk density of paste measured and noted down. Just after filling the cone , it was
gradually lifted up leaving the paste to spread in radial directions equally and stops
eventually forming a circle with certain diameter. Diameter of spread measured with help
of physical scale in four directions and noted down. Whole procedure of lifting cone and
spread of paste was recorded with the help of digital camera and later after the tests, time
taken to reach maximum spread noted down by playing the recording in ultra slow motion
on media player. Same procedure of measuring the diameter of flow and time to flow
measured for other samples prepared by mixing plasticizer as different percentages(as 0.1%
; 0.3% ; 0.5% ; 0.8%)of binder used in terms of weight keeping water binder ratio constant
as 0.45. Two trials performed for each percentage of plasticizer and diameter of spread and
time of flow recorded and noted down separately.
Whole procedure of test was repeated for next water cement ratio as 0.40 with percentage
of plasticizer(as 0.1% ; 0.3% ; 0.5% ; 0.8%)of binder used in terms of weight and each
value recorded and noted separately and similar procedure followed for water binder ratio
as 0.35 and varying percentage of plasticizer(as 0.1% ; 0.3% ; 0.5% ; 0.8%)of binder used
in terms of weight.
with all the data in terms of diameter of spread for each percentage of plasticzer as well
total time of flow , following relationships were used to calculate yield stress and viscosity
of paste.
viscosity of fluid(μ in pa-s) ,yield stress(τ0 in pascal) and time to final spread (Tf [in seconds]).
Table 1:
MATERIALS CEMENT
TABLE 2:
MATERIALS FINE AGGREGATE(SAND)
CHAPTER 4
Trial 1
DIAMETER OF SPREAD(cms)
PERCENTAGE DESNITY OF
WATER DIAMETER TIME OF VICOSITY
OF CEMENT YIELD STRESS
CEMENT Mean(in SPREAD (in pascal-
PLASTICIZER PASTE D1 D2 D3 D4 ( τ0 in pascal)
RATIO cms) ( in seconds) seconds)
(%) (gm/cc)
Trial 2
DIAMETER OF SPREAD(cms)
PERCENTAGE DESNITY OF
WATER DIAMETER TIME OF VICOSITY
OF CEMENT YIELD STRESS
CEMENT Mean(in SPREAD (in pascal-
PLASTICIZER PASTE D1 D2 D3 D4 ( τ0 in pascal)
RATIO cms) ( in seconds) seconds)
(%) (gm/cc)
30
25
20
15
10
5
0
0% 0.30% 0.50% 0.80%
TRIAL 1 11.125 19.2 22.525 30.525
TRIAL 2 11.315 19.4 22.5 30.475
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
1.92
1.9
1.88
1.86
1.84
1.82
1.8
0% 0.30% 0.50% 0.80%
TRIAL 1 1.951 1.933 1.908 1.87
TRIAL 2 1.945 1.92 1.89 1.86
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
6.743
6.700
7
6
5
4 3.237
3.225
3
2 1.2
1.177
0.578
0.56
1
0
0% 0.30% 0.50% 0.80%
TRIAL 1 0.578 1.177 3.225 6.743
TRIAL 2 0.56 1.2 3.237 6.700
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
1500
1000
500
96.23932207
90.61594897 38.29589852
38.04960984 6.50853487
6.57082217
0
0% 0.30% 0.50% 0.80%
TRIAL 1 2292.606818 96.23932207 38.04960984 6.50853487
TRIAL 2 2077.780711 90.61594897 38.29589852 6.57082217
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
4
3.5
3
2.5
2
1.5
1
0.5
0
0% 0.30% 0.50% 0.80%
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
30
25
20
15
10
0
2292.607 96.239 38.050 6.509
YIELD STRESS(in pascals))
TRIAL 1
30
25
20
15
10
0
2077.781 90.616 38.296 6.571
YIELD STRESS(in pascals))
TRIAL 2
6
TIME OF SPREAD(s)
0
2292.607 96.239 38.050 6.509
YIELD STRESS(in pascals))
TRIAL 1
6
TIME OF SPREAD(s)
0
2077.781 90.616 38.296 6.571
YIELD STRESS(in pascals))
TRIAL 2
30
25
20
15
10
0
4.046 0.539 0.713 0.269
VISCOSITY(in pascals-seconds)
TRIAL 1
30
25
20
15
10
0
3.667 0.508 0.717 0.271
VISCOSITY(in pascals-seconds)
TRIAL 2
6
TIME OF SPREAD(S)
0
4.046 0.539 0.713 0.269
VISCOSITY(in pascals seconds)
TRIAL 1
7.00
6.00
TIME OF SPREAD(S)
5.00
4.00
3.00
2.00
1.00
0.00
3.667 0.508 0.717 0.271
VISCOSITY(in pascals seconds)
TRIAL 2
2000
1500
1000 y = 8815.9e-1.852x
R² = 0.9466
500
96.23932207 38.04960984 6.50853487
0
4.046405182 0.539380017 0.712754804 0.268689437
VISCOSITY(in pascals-seconds)
2000
1500
1000 y = 7716e-1.813x
R² = 0.9441
500
90.61594897 38.29589852 6.57082217
0
3.667241399 0.507863429 0.717368345 0.27126082
VISCOSITY(in pascals-seconds)
Trial 1
DIAMETER OF SPREAD(cms)
PERCENTAGE DESNITY OF
WATER DIAMETER TIME OF VICOSITY
OF CEMENT YIELD STRESS
CEMENT Mean(in SPREAD (in pascal-
PLASTICIZER PASTE D1 D2 D3 D4 ( τ0 in pascal)
RATIO cms) ( in seconds) seconds)
(%) (gm/cc)
Trial 2
DIAMETER OF SPREAD(cms)
PERCENTAGE DESNITY OF
WATER DIAMETER TIME OF VICOSITY
OF CEMENT YIELD STRESS
CEMENT Mean(in SPREAD (in pascal-
PLASTICIZER PASTE D1 D2 D3 D4 ( τ0 in pascal)
RATIO cms) ( in seconds) seconds)
(%) (gm/cc)
40
35
30
25
20
15
10
5
0
0% 0.30% 0.50% 0.80%
TRIAL 1 15 20.575 31.225 40.905
TRIAL 2 15.1 20.525 31.275 40.925
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
2.1
2.08
2.06
2.04
2.02
2
1.98
1.96
1.94
0% 0.30% 0.50% 0.80%
TRIAL 1 2.099 2.043 2.018 2.008
TRIAL 2 2.12 2.046 2.017 2.010
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
30
25
20
15
10
0
0% 0.30% 0.50% 0.80%
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
350
300
250
200
150
100
50
0
0% 0.30% 0.50% 0.80%
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
0.8
0.6
0.4
0.2
0
0% 0.30% 0.50% 0.80%
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
35
30
25
20
15
10
5
0
403.871 64.391 5.705 1.188
YIELD STRESS(in pascals))
TRIAL 1
35
30
25
20
15
10
5
0
388.577 65.308 5.652 1.185
YIELD STRESS(in pascals))
TRIAL 2
30
TIME OF SPREAD(s)
25
20
15
10
0
110.458 45.710 3.792 0.786
YIELD STRESS(in pascals))
TRIAL 1
30
TIME OF SPREAD(s)
25
20
15
10
0
388.577 65.308 5.652 1.185
YIELD STRESS(in pascals))
TRIAL 2
35
30
25
20
15
10
5
0
1.023 0.259 0.264 0.224
VISCOSITY(in pascals-seconds)
TRIAL 1
35
30
25
20
15
10
5
0
0.990 0.249 0.283 0.226
VISCOSITY(in pascals-seconds)
TRIAL 2
30
TIME OF SPREAD(S)
25
20
15
10
0
1.023 0.259 0.264 0.224
VISCOSITY(in pascals seconds)
TRIAL 1
30.00
TIME OF SPREAD(S)
25.00
20.00
15.00
10.00
5.00
0.00
0.990 0.249 0.283 0.226
VISCOSITY(in pascals seconds)
TRIAL 2
350
300
250
200
y = 2973e-1.991x
150 R² = 0.9939
100 64.39144941
50 5.705234194 1.188260956
0
1.023481361 0.258524586 0.264052102 0.223919947
VISCOSITY(in pascals-seconds)
350
300
250
200
y = 2884.8e-1.983x
150 R² = 0.9933
100 65.3081679
50 5.652444075 1.184891042
0
0.989704569 0.249227724 0.282514807 0.226315374
VISCOSITY(in pascals-seconds)
Trial 1
DIAMETER OF SPREAD(cms)
PERCENTAGE DESNITY OF
WATER DIAMETER TIME OF VICOSITY
OF CEMENT YIELD STRESS
CEMENT Mean(in SPREAD (in pascal-
PLASTICIZER PASTE D1 D2 D3 D4 ( τ0 in pascal)
RATIO cms) ( in seconds) seconds)
(%) (gm/cc)
Trial 2
DIAMETER OF SPREAD(cms)
PERCENTAGE DESNITY OF
WATER DIAMETER TIME OF VICOSITY
OF CEMENT YIELD STRESS
CEMENT Mean(in SPREAD (in pascal-
PLASTICIZER PASTE D1 D2 D3 D4 ( τ0 in pascal)
RATIO cms) ( in seconds) seconds)
(%) (gm/cc)
45
40
35
30
25
20
15
10
5
0
0% 0.30% 0.50% 0.80%
TRIAL 1 18.75 21.825 33.5 43.925
TRIAL 2 18.875 22.925 33.95 44.825
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
1.85
1.84
1.83
1.82
1.81
1.8
1.79
1.78
0% 0.30% 0.50% 0.80%
TRIAL 1 1.861764706 1.842647059 1.826470588 1.809
TRIAL 2 1.855294118 1.838235294 1.832352941 1.816
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
25
20
15
10
0
0% 0.30% 0.50% 0.80%
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
100
YIELD STRESS(in pascals)
80
60
40
20
0
0% 0.30% 0.50% 0.80%
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
0.3
0.25
0.2
0.15
0.1
0.05
0
0% 0.30% 0.50% 0.80%
PLASTICIZER PERCENTAGE(in terms weight of cement)
TRIAL 1 TRIAL 2
40
35
30
25
20
15
10
5
0
110.458 45.710 3.792 0.786
YIELD STRESS(in pascals))
TRIAL 1
40
35
30
25
20
15
10
5
0
106.275 34.351 3.509 0.698
YIELD STRESS(in pascals))
TRIAL 2
25
TIME OF SPREAD(s)
20
15
10
0
110.458 45.710 3.792 0.786
YIELD STRESS(in pascals))
TRIAL 1
25
TIME OF SPREAD(S)
20
15
10
0
106.275 34.351 3.509 0.698
YIELD STRESS(in pascals))
TRIAL 2
40
35
30
25
20
15
10
5
0
0.306 0.163 0.152 0.129
VISCOSITY(in pascals-seconds)
TRIAL 1
40
35
30
25
20
15
10
5
0
0.277 0.129 0.169 0.116
VISCOSITY(in pascals-seconds)
TRIAL 2
25
TIME OF SPREAD(S)
20
15
10
0
0.306 0.163 0.152 0.129
VISCOSITY(in pascals seconds)
TRIAL 1
25
TIME OF SPREAD(S)
20
15
10
0
0.277 0.129 0.169 0.116
VISCOSITY(in pascals seconds)
TRIAL 2
140
YIELD STRESS(in pascals)
120 110.4575238
100
80
60 y = 842.58e-1.733x
45.70971227
R² = 0.9717
40
20 3.791598693 0.785556288
0
0.306116459 0.163302518 0.152079507 0.128742228
VISCOSITY(in pascals-seconds)
120 106.274594
YIELD STRESS(in pascals)
100
80
60
y = 745.41e-1.736x
34.3506851 R² = 0.9853
40
20
3.508759327 0.69823202
0
0.277493592 0.129326894 0.168848867 0.116086938
VISCOSITY(in pascals-seconds)
CHAPTER 5
CONCLUSION AND FUTURE SCOPE
5.1. CONCLUSION :
• Experimental results are as per show conclusive relation between water cement ratio,
percentage of plasticizer and other fluid properties of paste.
• General trend of results show that with increase in percentage of plasticizer density of
paste decreases.
• With the help of experimental data and relationship results from ACI technical paper
105-M63 by S P Shah[8] it can be concluded that diameter of spread of flow of cement
paste increases with increase in percentage of plasticizer as well as time taken by paste to
reach the maximum spread also increase with increase in percentage of plasticizer.
• Available results shows that yield stress(τ0) is maximum for minimum percentage of
plasticizer and decreses exponentially from maximum to minimum with increase in
percentage of plastizer.
• This study relates the rheological properties of cement paste, since cement paste is one of
the main constituent of concrete hence this study can also applied for concrete.
• With rheological properties of concrete, these properties will be very useful in classifying
the property of self compacting concrete
• With rheological properties, it becomes more convenient to certain the amount of pressure
required for pumping concrete.
ANNEXURE A : PICTURE
REFERENCES
[1] Concrete Technology: Theory and Practice,M S shetty , S chand 2008 edition
[2] Metha, P.K. and Paulo J. M. Monteiro, Concrete: Microstructure, Properties, and
Materials, McGraw-Hill Education, 4th edition, 2013.
[3] Tattersall, G H and Banfill, P F G (2006) “The rheology of fresh concrete”, Pitman,
London page 61-130
[4] Banfill, P F G, (1987) “Feasibility study of a coaxial cylinders viscometer for mortar”,
Cement and Concrete Research, 17, page 329-33. Banfill, P F G,(1991) “The rheology of
fresh mortar”, Magazine of Concrete Research, 43, page13-21. Banfill, P F G (1994),
“Rheological methods for assessing the flow properties of mortar and related materials”,
[6] A generalized approach for the determination of yield stress by slump and slump flow;
by Aaron W Saak.,Hamlin M Jennings, Surendra P shah; cement and concrete research
34(2004) 363-371.
[8] ACI MATERIALS Journal Technical Paper Title no. 105-M63 “identifying viscosity
of cement paste from Mini Slump – Flow Test “ by Nathan Tregger , Liberato Ferrara , and
Surendra P Shah.
[9] Murata, J., and Kikukawa, H., “Viscosity Equations for Fresh Concrete,”ACI Materials
Journal, V. 89, No. 3, May-June 1992, pp. 230-237.
[10] Roussel, N.; Stefani, C.; and Leroy, R., “From Mini-Cone Test toAbrams Cone Test:
Measurement of Cement-Based Materials Yield StressUsing Slump Flow,” Cement and
Concrete Research, V. 35, 2005, pp. 817-822.
[11] Saak, A. W., “Characterization and Modeling of the Rheology of Cement Paste: With
Applications toward Self-Flowing Materials,” PhDthesis, Northwestern University,
Evanston, IL, 2000.