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VOLTAMP ENERGY S.A.O.G .

INSPECTION AND TEST PLAN {ITP)


PROJECT: Zauliyah ATE Camp VENDOR DOC. NO.: VE/ITP-FP/ 2130042 / 13

CLIENT: Petroleum Development Oman REV. NO: 0

CUSTOMER : AI-Turki Enterprises LLC DATE: 14.03.20 13


VENDOR: Voltamp Energy SAOG SLD Ref: LEK-28-101473-EA-2105-00002-0003-MW-02

PANEL DESCRIPTION : 415V, 1600A Feeder Pillar- 1 PDO PO: 4500341165

I nspection Level
Act
Quality Control Activity
Reference Document I Record
Characteristic to be verified Acceptance Criteria I Ve rifying Doc Nature I Test Responsible
No. of Documents Frequency person
VOLTAMP I Turki/
AI - TPI I PDO
I I
1 DOCUMENT APPROVAL I ! I
I
a) GA Drawing SP1121/ DEP 33 .67.01.31 ' AI-Turki I PDO NA I R ~R
b) Data Sheets SP1121/ DEP 33.67.01.31 Approved Documents I Drawings I AI-Turki I PDO ! NA
I R L_R
c) ITP (Inspection & Test Plan) SP1121 I DEP 33.67 .01.31 I AI-Turki I PDO I NA R I R
2 INCOMING INSPECTION
2.1 Enclosure
Visual inspection, Dimensional Check,
II I
II
I L-L
i !
I
a) Painted Enclosure I Enclosure System with doors SP-1246/ AFC dwgs I DEP
33 .67.01.31
Paint thickness Check, Certificate of
Conformance from the manufacturer
Incoming material Inspection Report I PO
copy I Drawing I Delivery note
100% QAIQC Engr I
I
A I R R

+
& Covers I
(wherever applicable) I
II
t
I
2.2 Accessories (as Applicable)
Visual inspection, Dimensional Check,
I I I

r
a) Foundation Channels AFC dwgs I Bill Of Materials I DEP Incoming material Inspection Report PO I

b) Ventilators
33.67.01.31
Certificate of Conformance from the
manufacturer (wherever applicable)
copy I Drawing I Delivery note
100% I
I
QAI QC Engr I A R R

I !
-~'"" .. '
2.3
'l w'""'
ectrical equipment
SP1121/ AFC dwgs I Bill Of
Visual inspection, Dimensional Check,
Incoming material Inspection Report 1 PO i
----- ~~~!
'
I
---

Certificate of Conformance from the 100% I QAI QC Engr A R ' R


Materials 1 DEP 33 .67.01.31 copy I Drawing I Delivery note
a) Switchgear Components manufacturer (wherever applicable) I I i I
I
I
3 Stage Inspection &. Internal Test I I
I
3.1 Visual Inspection - Verification I- - - I I
I '

I--i LA
--~-------

GA drg & General Notes of I


I
a) Check dimensions of Enclosure respective panel I QA Checklist I Dimension As per final approved GA drawing 100% I R R
SP1121/ DEP 33.67 .01.31 I
__ _j ___
I
QAIQC Engr -~---- -
GA drg & General Notes of Spell Check/ Paint- Interior mounting ! '
Verify Nameplates I Marking I Paint shade I As per final approved drawing I Paint I
b)
Painting thickness 1 IP Rating
respective panel / QA Checklist I plate RAL2000, Exterior RAL7036
Thickness= 100-150 J.lm
100% I
' '
A I R I R
SP1246 / DEP 33.67.01.31, Cl- 6.1 finishingiiP- 55 I
+----- __j_ -
Compon ~pr.ilfficaFii'cGessibility I As per work instruction VE/ WI / RT
c) Termin9-t!~foea6ll~ g':Sp~~ I glanding I I QA Checklist I DEP-33.67.01.31 I Cabling space Work instructions 100% ! QAI QC Engr A I R i R
-~ I __
I - __L_ -
operatiof'fal lil ~CJ~~· 6 e8J):I'\ing>etc., SP1121, CL- 6.1
- -·
·r '!.. I r1 : <.>.; .J' ;, Jl \;. Drgs of respective panel- General
I

d) B~~9~ Sizes,L~eci!gltl£:1earan.p: I joints Clearance & Creepage ~ 14mm & ~20mm 100% A I R I R
'i . Notes I QA Checklist I SP1121
I
QA/QC Engr
I I l
: * mat~r~als Cpeck
-· "~:~yl
1,. •. •. •
I
--·~
.... ! -- ·--
BOM of respective panel / QA
A~
I
I
e) Bill of
~- ~ ~~ C'£lil t.oLre - (
,_, Checklist I SP-1121
Part No. & Qty As per final approved drawing 100% IQA I Design Engr. l R
I
R
"· -~~~ ·· · 'V

AI -Turki PETROLEUM DEVELOPM ENT OMAN


2
VOLTAMP ENERGY S.A.O.G.
INSPECTION AND TEST PLAN (ITP)
PROJECT: Zauliyah ATE Camp VENDOR DOC. NO.: VE/ITP-FP/213004 2/1 3
CLIENT: Petroleum Development Oman REV. NO: 0
CUSTOMER : AI-Turki Enterprises LLC DATE: 14.03.2013
VENDOR: Voltamp Energy SAOG SLD Ref: LEK-28-101473-EA-2105-00002-0003-MW-02
PANEL DESCRIPTION : 41SV, 1600A Feeder Pillar- 1 PDO PO: 4500341165

Inspection Level
Act Reference Document I Record Acceptance Criteria 1 verifying Doc I Nature I Test Responsible
No.
Quality Control Activity
of Documents
Characteristic to be verified
Frequency person AI- I
I I
VOL TAMP
I TurkiiTPI PDO

3.2 Mechanical operation - Verification I i


Interchangeability of elements i.e. circuit Schematic drg of respective panel
i
i
I I
--r- ----+
a) Identical rating interchangeability Identical rating I AFC dwgs. 100% 1QA I Design Engr. l A R i R
breakers I contactors I starters. I QA Checklist I SP1121 I . I
----1
I
SP1121/ QA Checklist I DEP I
b) Door locks
33.67.01.31, Cl 2.2.9
Physical Check AFC dwgs. 100% I
I
QAIQC Engr A
·---
R
- ---\
I R
i
3.3 I Wiring

a)

b)
Size of cables used for wiring & its accessories

Wire crimping I Termination loose connections


SP11211 QA Checklist

SP1121 I QA Checklist
Quality of accessories

Quality of accessories I Tightness of all


As per approved drawings

AFC dwgs.
100%

100%
I
I
QA/QC Engr

QAIQC Engr
I

I
I

I
A

A
j
~
R

R
t~
r--;
crimps
I
I
-,-
SP1121 I QA Checklist Physical Check AFC dwgs. 100% QA/ QC Eng r I A R R
c) Component identification labels, Ferruling etc.
I
- ·
Schematic drg of respective panel I I
Functional Checks (Energise all circuits) -To check I
3.4 I QA Checklist I SP-1121 I DEP Electrical functional check As per final approved drawing 100% I QAIQC Engr A I R I R
Indication, Instrument circuit, Feeder continuity , etc I
I
----+-----
33.67.01.31
I
Measurement of Insulation resistance test on the main IE61439 I DEP 33.67.01.31/ SP- I I I
3.5 Insulation resistance Min. 5 Megaohms as per IEC Standard 100% ! QA I Design Engr. l A R R
power circuit (before & after HV test) Megger 11211 QA Checklist
__L I i
--
IEC61439 I DEP 33.67.01.31 I SP- I
3.6 Di-electric test on Main power circuit Di-electric test- 2.5kV for 1 minute Accepted if no disruptive discharge occurs ! 100% QA/QC Engr A

4 \Final Inspection and test (Assembled Condition)


1121/ QA Checklist
r- -----~
I
!
I
4.1 I Visual Inspection - Verification I r----- -1
I '
I
GA drg & General Notes of I
I
I
a) Check dimensions of Enclosure respective panel I QA Checklist I Dimension As per final approved GA drawing 100% I A w w
. -<~-<
-..,-------- .~,_
SP1121 I DEP 33.67.01.31 ~-
-,
i QAIQC Engr
j
1--
~
1 - - -- - ~--
1

Thickn~~s= ~I

b)
Verify ~&~~latesJ/ 'fvlarkiMg--' fPaint shade 1
Pain~ijig~tjlickr\ess' I.,4~_Ratin§'
GA drg & General Notes of
. .
respect1ve panel I QA Checklist I
SP1246 I DEP 33.67.01.31, Cl- 6.1
Spell Check/ Paint- Interior mounting
.
plate RAL2000, Extenor RAL7036
finishingiiP- 55
I
A
p
fi
s er 1na 1 a rove
dd
_
100 150
.
raw1n

IJ
P . t
a1n
l 100% J

I
1
!
A W j W
.- I ·, 1 ."•~ "--l>l...
i1 HiT'~.iv -··~
u-~10>-1- 75 R; S;!'{
Po. tal Code i z_,
Su anote cf Omar
VOL TAMP Ef-,n:~GVIS~GG 12m.;; AI-Turki PETROLEUM DEVELOPMENT OMAN
•.t-.'••., . c
·~r-::!!=_~c· -
3
VOLTAMP ENERGY S.A.O.G.
INSPECTION AND TEST PLAN (ITP}
PROJECT: Zauliyah Al'E Camp VENDOR DOC. NO.: VE / ITP-FP/ 2130042 / 13
CLIENT: Petroleum Development Oman REV. NO: 0
CUSTOMER: AI-Turki Enterprises LLC DATE: 14.03.2013
VENDOR: Voltamp Energy SAOG SLD Ref: LEK-28·101473-EA-2105· 00002-0003-MW-02

PANEL DESCRIPTION : 41SV, 1600A Feeder Pillar- 1 PDO PO: 4500341165

Inspection Level
Act Reference Document I Record I
No.
Quality Control Activity
of Documents
Characteristic to be verified Acceptance Criteria 1 verifying Doc 1Nature I Test
Frequency
Responsible
person I
AI-
VOLTAMP ~ki iTPI
I PDO

Components practical accessibility I As per work instruction VEIWI IRT


c) Termination I Cabling space I glanding I I QA Checklist I DEP-33.67.01.31 I Cabling space Work instructions 100% QAIQC Engr A W I W
operational height I earthing etc., SP1121, CL- 6.1
i -------r- --------:

~ A--~
I
d) Busbar Sizes I Sleeving I Clearance I joints
Drgs of respective panel- General
Notes I QA Checklist I SP1121
Clearance & Creepage 2. 14mm & 2,20mm i 100%
QAIQC Engr ! w I w
I - --~~~--

BOM of respective panel I QA I 1oo%


e) Bill of materials check
Checklist I SP-1121
Part No. & Qty As per fina l approved drawing QA I Design Engr. l A w ' w
I
Mechanical operation - Verification
4.2
! ---~---

Interchangeability of elements i.e. circuit Schematic drg of respective panel


I AFC dwgs. w I
w
a)
breakers. I QA Checklist I SP1121
Identical rating interchangeability Identical rating 100%
Q'IQC Eogc ~ ~ -~ I
I
I

SP1121 IQA Checklist I DEP !


b) Door locks Physical Check AFC dwgs. 100% QAIQC Engr A w I w
33 .67 .01.31 I

5 !Electrical performance I operational check ( LVSB)


I I i
Functional Checks (Energise all circuits) - To Schematic drg of respective panel I I
5.1 I check Indication, Instrument circuit, Feeder I QA Checklist I SP-1121 I DEP Electrical functional check As per final approved drawing 100% QAIQC Engr A w w
continu ity , etc 33.67.01.31 I II
I
!

Measurement of Insulation resistance test on the I


IEC61439 I DEP 33.67.01.31 I SP-
6 I main power circuit (before & after HV test) Insulation resistance Min. 5 Megaohms as per IEC Standard 100% QAIQC Engr A w w
Megger
1121 1 QA Checklist
I
I
J
I
1- ----
IEC61439 I DEP 33 .67 .01.31 I SP-
7 1 Di-electric test on Main power circuit Dielectric test- 2.5kV for 1 minute Accepted if no disruptive discharge occurs 100% QAIQC Engr : A w w
1121 I QA Checklist
1--J- I
---~·--- .'-----
SP1121, DEP-33670131, Punch Punch list completion of all points I
8 I Implementation of Customer Observations Physica l Check
J

100% 1 QAIQC Engr A w w


Lists Compliance Statement ~
; -- - -~--

Punchlist completion of all points 1 I


9 I Dispatch Clearance, Packing & Preservation Compliance Statement Physical Check
Compliance Statement J 100% QAIQC Engr I H H H

Abbreviation : ~--;-
A: Actual Inspection >:-~ '=""-~ H: Hold Point
// 3 j,.-JIVo:._.. _,~··
W: Witness Poin1f .,:t lrl ~ ... ,; ... ,. •· R: Document Review
'I~ ·..;.N.. ..~ ' . . . )''
NA : NOT APPLI<rP.BbE .)L-o.....: ;_ • .w..,
~~ \ ,_., .. ~ _ \o • -

q, •{ . Bl•X75 '";:!~).'
\\ ostul CaJe ·f i~
• \ ;; ilJ :tanoti. cf Om.;,
VOLTAMP ENER~'G!§AY.~ No. : 1262J.: AI-Turki PETROLEUM DEVELOPMENT OMAN

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