Documente Academic
Documente Profesional
Documente Cultură
2010
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Electrical Circuit Diagrams
3200
®
DuraStar - 4100 / 4300 / 4400
WorkStar® - 7300 / 7400 / 7500 / 7600 / 7700
TranStar® - 8500 / 8600 and
RXT Models Built March 19, 2008 to May 16, 2010
0000002842
Navistar, Inc.
August 2016
Revision 1
© 2016 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS
TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1. ABBREVIATIONS, P. 1..................................................................................... 1
2.2. ACRONYMS, P. 2. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. . 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . . 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4... .... .... .... .... .... .... ... .... .... .... ... 4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5... .... .... .... .... .... .... ... .... .... .... ... 5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6... .... .... .... .... .... .... ... .... .... .... ... 6
2.7. LAMP BULB CHART, P. 7. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8... .... .... .... .... .... .... .... .... .... .... ... .... .... ... 8
2.9. SCHEMATIC SYMBOL CHART, P. 9.. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... . 9
2.10. SCHEMATIC SYMBOL CHART, P. 10. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 10
2.11. SCHEMATIC SYMBOL CHART, P. 11. .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . 11
2.12. SCHEMATIC SYMBOL CHART, P.12... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... 12
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5.4. STARTING AND CRANKING CAT, CUMMINS AND IBB ENGINE WITH ALLISON
TRANSMISSION, P. 4.. ... .. ... .. ... .. ... ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... ... .. 91
5.5. STARTING AND CRANKING I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND
EATON HYBRID TRANSMISSION, P. 5.. ...... ...... ..... ...... ..... ...... ..... ...... ...... ..... ...... 92
5.6. STARTING AND CRANKING CAT, EURO IV ISM, AND IBB ENGINES WITH
AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6.. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . 93
5.7. I6 POWER PACK, P. 7.. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . 94
5.8. ROCKER START, P. 8... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... .. ... ... ... 95
8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . 130
8.1. IP / GAUGES, P. 1........ ........ ......... ........ ........ ......... ........ ......... ........ ........ .... 130
8.2. WARNING LIGHT LIST, P. 2. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . 131
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13.62. CONNECTOR COMPOSITES (2020), (2021), (2022), (2115), (2116), (2116M), (2117),
(2117M), P. 53.................. ....................... ...................... ...................... ....... 316
13.63. CONNECTOR COMPOSITES (2301), (2302), (2303), (2304), (2305), (2502), P. 54. . . . . . . . . . . . 317
13.64. CONNECTOR COMPOSITES (2503), (2600), (2601), (2602), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
13.65. CONNECTOR COMPOSITES (2700), (2700M), P. 56. . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . 319
13.66. CONNECTOR COMPOSITES (2701), (2701F), (2701G), (2702), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . 320
13.67. CONNECTOR COMPOSITES (2990), (2991), (2992), (2993), (2994), (2995), (2996),
(2997), (2998), (2999), (3000), (3001), P. 57A. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 321
13.68. CONNECTOR COMPOSITES (2703), (3000), (3002), (3003), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
13.69. CONNECTOR COMPOSITES (3100), (3200), (3201), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
13.70. CONNECTOR COMPOSITES (3202), (3203), (3204), (3208), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
13.71. CONNECTOR COMPOSITES (3209), (3210), (3211), (3400), (4003), (4004), P. 61. . . . . . . . . . . . 325
13.72. CONNECTOR COMPOSITES (4017), (4018), (4019), (4021), (4022), (4037), (4038),
(4070), (4071), P. 62. .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 326
13.73. CONNECTOR COMPOSITES (4087 / 4087A), (4111M), (4120), P. 63.. ........ ........ ........ .. 327
13.74. CONNECTOR COMPOSITES (4328), (4410D), (4410E), P. 64.. .......... ........... .......... ... 328
13.75. CONNECTOR COMPOSITES (4410F), (4410H), (4410K), (4410L), (4410M), P. 65. . . . . . . . . . . . 329
13.76. CONNECTOR COMPOSITES (4450AM), (4450BM), (4450M), (4460AM), (4460BF), P. 66.. .. 330
13.77. CONNECTOR COMPOSITES (4460BM / 4450BF), (4460M), (4500), (4705), P. 67. . . . . . . . . . . . 331
13.78. CONNECTOR COMPOSITES (4706), (4905), (4906), (4950), (4951), (5117), P. 68. . . . . . . . . . . . 332
13.79. CONNECTOR COMPOSITES (6000), (6001), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
13.80. CONNECTOR COMPOSITES (6010), (6011), P. 70... .................... .................... ...... 334
13.81. CONNECTOR COMPOSITES (6018), (6019), (6020), P. 70A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
13.82. CONNECTOR COMPOSITES (6020M), P. 71. . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 336
13.83. CONNECTOR COMPOSITES (6020M), P. 72. . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 337
13.84. CONNECTOR COMPOSITES (6021), (6022), (6023), (6033), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
13.85. CONNECTOR COMPOSITES (6200), (6201), (6259), P. 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
13.86. CONNECTOR COMPOSITES (6261), (6262), (6263), (6304), (6316M), (6323), P. 75. . . . . . . . . . 340
13.87. CONNECTOR COMPOSITES (6323), (6334), (6400), (6401), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
13.88. CONNECTOR COMPOSITES (6401), (6401 / 6407), (6402), (6403), P. 77. . . . . . . . . . . . . . . . . . . . . . 342
13.89. CONNECTOR COMPOSITES (6406A), (6407M), (6420), (6550), (6561), (6650), (6701),
P. 77A.. .... .... ... .... .... .... ... .... .... .... .... ... .... .... .... ... .... .... .... .... ... .... .... .... ... .... . 343
13.90. CONNECTOR COMPOSITES (6702), (6703A), (6703), (6704), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
13.91. CONNECTOR COMPOSITES (6704A), (6704M), (6706), (6707), (6708 / 6709), (6712),
P. 78A.. .... .... ... .... .... .... ... .... .... .... .... ... .... .... .... ... .... .... .... .... ... .... .... .... ... .... . 345
13.92. CONNECTOR COMPOSITES (6713), (6714), (6716), (6716A), (6720 / 6721), (6725), P. 79... 346
13.93. CONNECTOR COMPOSITES (6730), (6731), P. 79A....... .......... ......... ......... .......... .. 347
13.94. CONNECTOR COMPOSITES (6732), (6747), P. 79B....... .......... ......... ......... .......... .. 348
13.95. CONNECTOR COMPOSITES (6900), (6901), (7103), (7103M), (7104), P. 80. . . . . . . . . .. . . . . . . . . 349
13.96. CONNECTOR COMPOSITES (7104), (7104 / &7104F), (7105), P. 81. .. .. .. . .. .. .. .. . .. .. .. . .. .. 350
13.97. CONNECTOR COMPOSITES (7106), (7110 / &&7110A), (7111), P. 82.... .... ... .... .... .... ... . 351
13.98. CONNECTOR COMPOSITES (7150), (7152), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
13.99. CONNECTOR COMPOSITES (7150), (7150F / 7150F2), (7150 / 7151), P. 84. . . . . . . . . . . . . . . . . . 353
13.100.CONNECTOR COMPOSITES (7151), P. 85.... ............ ............. ............ ............. ... 354
13.101.CONNECTOR COMPOSITES (7205M / @7205), (7205M), (7206F / @7206), (7206F),
P. 86....... ........ ......... ........ ......... ........ ......... ......... ........ ......... ........ ......... .. 355
13.102.CONNECTOR COMPOSITES (7211), (7212), (7213), P. 87............... ................... ..... 356
13.103.CONNECTOR COMPOSITES (7250), (7251), (7350), P. 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
13.104.CONNECTOR COMPOSITES (7500), (7500W), (7502M / &7500A), (7501), (7600),
(7600 / &7600A), (7601), (7601M), P. 89................................................ .............. 358
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ELECTRICAL CIRCUIT DIAGRAM MANUAL
Figure 1 Abbreviations
1
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.2. ACRONYMS, P. 2
Figure 2 Acronyms
2
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PRE-HEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTI-THEFT WARNING
4
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIRCUIT
COLOR DESCRIPTION
NUMBER
46 GY POWER TAKE-OFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRCULATION MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
81 LTGN POWER DOOR LOCKS
82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
5
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIRCUIT
COLOR DESCRIPTION
NUMBER
86 LTGN RADIO - ENTERTAINMENT
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATIONS
92 TN TRANSMISSION CONTROLS - ELECTRONIC
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY SLACK ADJUSTER
110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCERS
112 GY LIFT GATE
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS - CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)
P CHASSIS - WHEEL BASE SECTION
R CHASSIS - SUSPENSION / REAR AXLE / AXLES
S CHASSIS - AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING
6
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BULB
CANDLEPOWER OR
BULB APPLICATION TRADE
WATT
NUMBER
BACK - UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION 3 CP GE193
COURTESY LIGHT 3CP GE168
FOG LIGHTS 55 WATTS VH550
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS 65 WATTS GE9007
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32/3 CP 1157
TURN SIGNAL / MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK - UP) 35 WATTS 4411
7
ELECTRICAL CIRCUIT DIAGRAM MANUAL
85
COMMON CONTACT
ENERGIZING COIL
30 86 86
30
87
85 87A 87 87A
85
30 86
85 87A 87
30 86
85 87
86
30
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
8
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
120
SPLICE TERMINATING RESISTOR
C
A
STUD
THERMISTOR
B M
G
S THERMOSTAT
START MOTOR
W/ TOCP
S
A B
B S
VALVE, ETHER
BOTTLE
SWITCH, MECHANICAL
(NORMALLY OPEN)
VALVE, MODULATOR
SWITCH, MECHANICAL C
(NORMALLY CLOSED)
12
ELECTRICAL CIRCUIT DIAGRAM MANUAL
E2 F2
TERMINAL
A14AF
200A BLOCK
TYPE FUSE
18RD
FUSE F2-F (1011)
2RD
C2 D2
A14MC A14CE CADEC GPS CONNECTOR
K14H
4RD
MEGA FUSE
A14F
8RD
8RD
8RD
100A
(1001)
16RD
(1000)
(1910) CH4_19
12RD
6RD
A86R
/ TWO POST PWR SOURCE
A14J 14LTGN
CH3_02 (1860 / 1861) CH4_01
8RD
A14NA IGNITION RELAY#2
A14T 12RD (1012 / 1014)
CH3_02,03 CH3_05
8RD FUSE F6-B (1015)
A14NB B3 A3 A12Z AUX ROOF RELAY
A14P 12RD 16LTBL (1010) CH4_16
8RD 20A
IGNITION RELAY#3
CH3_03 A14NC
(1012 / 1014)
A14H 12RD
W/ AUX & CH3_05
8RD POWER SOURCE A72C AUX POWER RELAY
12OR (1873) CH10_21
FUSE F7-F (1016)
A14ND A2 B2 A94L FULL POWER CONNECTOR
12RD 12GY (9511) CH10_06
30A
OR *25A A78A *WINDSHIELD RELAY (LEFT)
14LTGN (1019-R2) CH4_09B
13
ELECTRICAL CIRCUIT DIAGRAM MANUAL
N/ BODY BUILDER
14
ELECTRICAL CIRCUIT DIAGRAM MANUAL
15
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY FEED
CH3_01
CH3_34
KEY SWITCH
(1100)
W/CH3_34 -
A14/4RD
6RD
BATT
A14
OFF
ACC IGN S
A14P
8RD
C A
D B FUSE F3-A (1012)
C1 D1
A15 A14PB
18RD 12RD
10A
18LTBL
BODY CONTROLLER#J3
A12
(1600)
W/ BODY BUILDER
18LTBL
A12A
EFFECTS
A14MD BATTERY FEED
12RD CH3_01
BODY ACCESSORY CH3_34
RELAY A12Q
(1016) CH10_10 18LTBL
J1 A1
FUSE F9-B (1018)
86
30 WHEELCHAIR
E2 F2 A89CA
ACCESSORY LIFT RELAY
18PL
RELAY#1 5A (1019) CH10_33
(1013 / 1011) 87
87A A12X IP MTD ROOF AUX
LOAD SWITCH
12LTBL
18LTBL
A12V
85
(1106) CH4_16
A2 J2
10 A86 RADIO
A12-G 20LTGN CONNECTION
18WH FUSE F4-F (1013) (1301) CH4_10
C2 D2 CB RADIO
1 A86F
A11-GD POWER CONNECTOR
18LTGN
10WH 10A (2303) CH4_03
A86 RADIO
A11-GKJ
6WH
18LTGN (1300)
CH4_11
(9777)
A12D
16
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100)
BATTERY NOTE: CH3_34,35
FEED 1. * A14 IS 4RD BATT
CH3_01 A14W IS A14, 4RD
CH3_34 A14N IS A14P
2. ** A14N IS A14H W/ THEFT BODY
DETERRENT CONTROLLER#J4
% N/ IGNITION RELAY#3 OFF
(1601)
S IGN ACC
6RD
*A14
A13F
A13F 16PK
REMOTE-STOP RELAY 30 87A
18PK
(1018) CH10_14
(A13FC)
W/ REMOTE A13FD
THEFT DETERRENT
START / STOP 18PK
J3 J4 W/ REMOTE START / STOP
A104J
85 REMOTE STOP RELAY
16DKBL
87A (1018) CH10_14
87
IGNITION
FUSE F4-D
RELAY#1
GROUND ADAPTER (1013) CH3_06
(1011 / 1013)
(1006)
86 30 BATTERY FEED
A14JB A14J *A14
13 12RD 8RD 6RD CH3_01,35
A13-GF A4 A3
18WH TRAILER ABS
%A13FF
ECU RELAY (1017)
18PK
1 CH10_10, 23
FUSE F5-B
(A13FB)
(1014) CH3_07
A11-GD
10WH
87 87A
18WH
A13FE
18PK
85 FUSE F5-D
(A13FA)
87A (1014) CH3_08
TRAILER ABS
A13-GFE
87
18WH
ECU RELAY
(1017) IGNITION
CH10_10 RELAY#3
30 (1012 / 1014)
86
A4 A3
A14NC BATTERY FEED
A13-GFF **A14N *A14W
12RD CH3_01
18WH 8RD 6RD
CH3_35
17
ELECTRICAL CIRCUIT DIAGRAM MANUAL
18
ELECTRICAL CIRCUIT DIAGRAM MANUAL
MOBILEMAX POWER /
A13FG
IP CONNECTOR
FUSE F5-J (1014) 18PK
(1242) CH4_21
B1
A1 10A A13SD TRIPMASTER DATA
18PK RECORDER /
BRAKE PRESSURE
A70DA SWITCH
18GY (827 / 1825) CH4_18
A92J AUTONEUTRAL RELAY
18TN (1017) CH11_17
CTR CHASSIS
A44N
(1701)
18GY
CH10_33,CH11_03
FUSE F5-A (1014) AIR PARK SOLENOID /
A44Y PRESSURE SWITCH
G1 H1 16GY (4905 / 4070)
10A CH10_33, CH11_03
W/ IBB ENGINE
19
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SEATBELT
A13P
DATA RECORDER
20PK
(8998) CH4_41
A13AA AWARE
E4 16PK (1J) CH4_24
FUSE F5-H (1014)
IGN RLY # 2 A28V
A13FA
(1012 / 1014) COMPASS
12PK C4 D4 16TN
CH3_05 10A (1912) CH4_04
FUSE F5-M (1014)
A4 B4 BACK-UP
N/ IGN RLY#3 A71
LIGHT SWITCH
16OR
10A (1702) CH9_01
N/ ALLISON XMSN
BACK-UP
A71 LAMP RELAY
A13FA
12PK
W/ ALLISON XMSN
FUSE F5-L (1014)
EATON HYBRID
A17D CRANKING
A3 B3 16RD RELAY R2
10A (1019) CH11_20
(A13FA)
IGN RLY # 2
A13FR
(1012 / 1014)
12PK
CH3_05
FUSE F5-G (1014) HEAT SHRINK
(1014) E3
ENGINE ECM
FUSE F11-B (1020) BODY BUILDER /
A13FR
12PK
BODY BUILDER
A13FS E2 F2 A97DF BLUNT CUT
12PK 18PL WIRE / EIM
5A
CONNECTOR 3
(1702)
IGN RLY # 2
A13FS CH7_10,12,16
(1012 / 1014) N/ IGN RLY#3
12PK
CH3_05 HEATED SEAT
A13FT
12PK
##A105 DRIVER
18LTGN (1918) CH4_23
FUSE F7-G (1016)
HEATED SEAT
A3 B3 @A105 PASSENGER
16LTGN / HEATED SEAT
*10A OR 20A DRIVER
(1935 / 1918)
CH4_23
20
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6RD
#*A14
(7105) CH11_11
CONN
(7909) CH11_19
**K3AB(+) FUSE F3-A (1012) (1650)
I6 ECM 18DKBL D1 C1
A14P A14PB A98H
(6020) CH7_08 #K3A(+) B
8RD 12RD 18BK
18DKBL 10A
#K3BA(+) ENGINE
18DKBL / IP A11-GS A98-G
CAT ECM A
K3BB(+) (1702) 10WH 18WH
(6010) CH7_01
18DKBL LEFT SIDE DASH MTD
ISM ECM
*K3BA(+) DUAL POST GND PLATE
(6000) CH7_04 18DKBL 35
K3(+) A3AA(+) A3CC(+)
V8 ECM F
18VT 18DKBL 18DKBL
(6020M) CH7_12 36
K3(-) A3AA(-) A3CC(-)
G
18VT 18GY 18GY
ISM ECM *K3BA(-)
(6000) CH7_04 18GY
#K3BA(-)
CAT ECM 18GY
(6010) CH7_01 K3BB(-)
18GY
#K3A(-)
I6 ECM 18GY
(6020) CH7_08
**K3AB(-)
18GY
EATON GEN3TCM CONN
K3AA(-)
(7105) CH11_11
18GY
(7909) CH11_19
F F
A3D(+) A3D(-)
21
ELECTRICAL CIRCUIT DIAGRAM MANUAL
22
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.11. J1708 DATA LINK – PRIVATE WITH POWER WINDOW AND LOCK, P. 11
J1708
DOOR POD SIGNAL
PRIVATE (+) IP DOOR POD / DOOR (3202)
(1927) (3200)
DOOR POD
B A
A3D(+) E3W(+) DATA +
(DRIVER)
D
18DKBL 18DKBL
B
C E3X(-) DATA -
A3E(+) C
18GY
18DKBL
D
A3F(+)
18DKBL
E
A3C(+)
18DKBL
DOOR POD SIGNAL
A IP DOOR POD / DOOR
(3202)
A3B(+) (3204)
18DKBL
(PASSENGER)
A
DOOR POD
E3W(+)
D DATA +
18DKBL
B
E3X(-)
C DATA -
18GY
SW DATA
D
LINK(+) A3C(+)
E2 SWITCH D/L"+"
SWDL+ 18DKBL
(J1708+)
E
SW DATA A3C(-)
LINK(-) E1 18GY) SWITCH D/L"-"
SWDL-
(1708-)
DATA
(+) A
DATA B
J1708 (-)
PRIVATE (-)
(1929)
D3BB(+)
18GY
18GY
D3CC(-)
A
A3B(-) IP DOOR POD / DOOR
18GY (2600)
E B
A3C(-) A3F(+) D3Y(+)
18GY 18DKBL 18DKBL
D E
A3F(-) A3F(-) D3Z(-)
18GY 18GY 18GY
C
18GY
18GY
A3E(-)
D3AA(-)
D3B(+)
DATA A
(+)
Figure 23 J1708 Data Link – Private with Power Window and Lock
23
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
TERMINATING
FULL POWER CONNECTOR
RESISTOR-A
(9511)
(9530)
14 15
A C
18GN
18GN
N5C(+)
18YL
N5B(+)
N5B(-)
18YL
N5C(-)
J1939
TERMINATING
RESISTOR-A
(1657)
A
18GN
A5LI(+)
N5A(+)
18YL
N5A(-)
18YL OHMS
120
CENTER C
CHASSIS / A5LI(-)
62 61 18GN
IP
(1701) A5RJ(+) W/OPTIONS
18YL CH3_13
BENDIX
OR
18GN
A5A(+)
18YL
A5A(-)
WABCO ABS
18GN
18GN
A5D(+)
18YL
A5B(+)
18YL
18YL
A5D(-)
A5B(-)
A5(+)
A5(-)
F3 F2 12 11
DATALINK DATALINK
C D
BODY DIAGNOSTIC
CLUSTER
CONTROLLER#J5 CONNECTOR
CONNECTOR
(1602) (1650)
(1501)
24
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SHIFT SELECTOR
(1852 / 1852A)
10 J1939(-)
AWARE (1J)
COMPASS
(1912)
J1939(+) 9
CH3_14 CH3_14
J1939(-) 10 2 J1939(+)
3 J1939(-)
RESISTOR-A
CH3_12
A5D(-) C
A5RE(-)
18GN
18GN
E D
A5AK(-)
18GN
A5H(-) E
A5CA(-)
18GN
18GN
F F
A5RJ(-) A5RF(-)
18GN 18GN
G G
A5RJ(+) A5RF(+)
18YL 18YL
A5H(+) H
18YL A5CA(+)
H 18YL
A5AK(+)
J
18YL
A5RE(+)
A5D(+) 18YL
18YL K
J
A5RH(+)
18YL
L
K A5C(+)
18YL
L
A5FA(+) A5RD(+)
18YL 18YL
M M
A5RF(+) A5R(+)
18YL 18YL
25
ELECTRICAL CIRCUIT DIAGRAM MANUAL
PAM
(4087 / 4087B)
A5P(+)
7
18YL W/ PAM
A5P(-)
8
18GN
A5RD(+) A5R(+)
J1939 ADAPTER 18YL 18YL
(1026)
CH3_13 A5RD(-) A5R(-)
18GN 18GN
A5RA(+)
18YL BENDIX
W/ PAM
A5RA(+) A5R(+)
18YL 18YL
18GN
A5RA(-)
RESISTOR-A
CH3_12
A5RA(-) A5R(-)
CH3_15,16,17,30,33
18GN 18GN
A5RD(-)
18GN
W/ OPTIONS
CH3_13
A5RD(+)
18YL
ABS#1
(1400)
WABCO ABS
(1420)
3 A5N(+) A5N(+)
J1939 HIGH 8 J1939 HIGH
18YL 18YL
A5N(-) A5N(-)
J1939 LOW 1 7 J1939 LOW
18GN 18GN
26
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K5TB(-) K5V(-)
2 J1939
18GN 18GN
(-)
K5TB(-)
C 18GN
EATON
J1939 GEN3 TCM
RESISTOR CONNECTOR
120 K5TB(+) K5V(+)
(7110) OHMS 18YL 18YL 3 J1939 (7105)
(+)
K5TB(+)
A 18YL
FREEDOMLINE XMSN
J1939 CONNECTION
(7103)
K5V(+)
A J1939 (+)
18YL
K5U(-)
K5U(+)
K5C(-)
K5C128
K5C(+)
K5C108
18GN
K5V(-)
18YL
18GN
18YL
18GN
18YL
B J1939 (-)
18GN
K5U(-)
K5U(+)
18GN
18YL
W/ ALLISON GEN 4 3000/3500
AND 4000/4500 XMSN
W/ MANUAL AND
MERITOR G XMSN
W/ FREEEDOMLINE XMSN
K5R(+)
K5S(+)
K5S(-)
K5R(-)
18YL
W/ FREEEDOMLINE
18YL
18GN
18GN
W/ AUTOSHIFT AND
XMSN
ULTRASHIFT GEN 3 XMSN
ECM
CONNECTOR
(6000)
IP / ENGINE
(1702) K5R(+) K5S(+)
18YL 18YL
11 K5A(+) K5B(+)
A5R(+)
18YL 18YL 46 J1939
18YL (+)
K5E128 K5D128
CH3_12,14
18YL 18YL
K5B128
*K5A(+) *K5B(+)
18YL
18YL 18YL
*K5A(-) *K5B(-)
18LT GN 18LT GN
K5R(-) K5S(-)
17 18GN 18GN
A5R(-) K5B(-)
K5A(-) 47 J1939
18GN 18GN 18GN (-)
W/ AUTOSHIFT &
ULTRASHIFT
GEN 3 XMSN
K5B108
18GN
W/ ALLISON GEN4
K5A128
3000/3500 &
18YL
4000/4500 XMSN
*K5T(-)
TCU CONNECTOR 20LT GN DEF TANK
K5A108
(674)
J1939 (+) 28 *K5T(+) CH7_6B
20YL
J1939 (-) 8 * W/ EURO IV ISM ENGINE
27
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
RESISTOR
(7801M)
OHMS
J1939
120
DATA LINK
CH3_14
C
##K5C(+)
18GN
A5R(+)
18GN
#K5D(+)
##K5C(-)
18YL
18YL
A5R(-)
18GN
18GN
18GN
18YL
**K5C(+)
18YL
*K5D(+)
#K5D(-)
18YL
**K5C(-)
*K5D(-)
##K5A(+) K5B(+) ECM
IP / (6020M)
18YL 18YL
ENGINE
(1702)
#K5A(+) K5B(+)
11 18YL 18YL
61 J1939 H
*K5A(+) K5B(+)
18YL 18YL
**K5A(+) K5B(+)
18YL 18YL
K5B128
18YL
K5C(+)
K5C(+)
18YL
18YL
##K5A(-) K5B(-)
18GN 18GN
#K5A(-) K5B(-)
17 18GN 18GN
62 J1939 L
*K5A(-) K5B(-)
18GN 18GN
**K5A(-) K5B(-)
18GN 18GN
18GN
K5C(-)
K5B108
K5C(-)
18GN
*K5#108
18GN
18YL
**K5A108 TRANSMISSION
J1939 - 8
18GN CONTROL
MODULE HCM
(7151) (7910)
## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3 J1939 - @K5BE(-) J1939 -
8 2
* W/ ALLISON LCT GEN 4 18GN
** W/ ALLISON WTEC GEN 4
@K5BE(+)
@ W/ EATON HYBRID GEN 3 28 J1939 + 3 J1939 +
18YL
28
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
%K5TB(+)
FREEDOMLINE XMSN RESISTOR
18YL
J1939 CONNECTION (7110)
(7103)
A
%K5V(+)
A
18YL
OHMS
%K5V(-) %K5TB(-)
120
B
18GN 18GN
%K5U(+)
C
18YL
J1939
DATA LINK
CH3_14
%%K5C108
K5C128
%K5U(-)
K5TB(+)
K5TB(+)
18GN
18GN
18GN
18GN
18YL
18YL
18YL
K5TB(-)
K5TB(-)
%K5R(+)
18YL
%K5S(+)
18GN
A5R(+)
18YL
ECM
A5R(-)
20YL
IP / CONNECTOR
ENGINE (6010)
**K5R(+) K5S(+)
(1702) 18YL 18YL
11
#K5R(+) K5S(+)
18YL 50
18YL
*K5E128 K5D128
18YL 18YL
%%K5D128
20YL
*K5B128
18YL
K5U(+)
18YL
**K5R(-) K5S(-)
18GN 18GN
17
#K5R(-) K5S(-)
18GN 34
18GN
%K5R(-) %K5S(-)
18GN 18GN
*K5E108 K5D108
18GN 18GN
EATON GEN3
%%K5D128 TCM CONNECTOR
20GN (7105)
* W/ ALLISON GEN4 3000 / 3500,
%%K5B108
K5U(-) K5V(-)
W/ RETARDER 2 J1939 -
18GN 18GN
W/ ALLISON XMSN IN CAB
** W/ MANUAL AND
TCU CONNECTOR
MERITOR G XMSN
(7150 / 7151)
% W/ FREEDOMLINE XMSN
K5A128
28 J1939 +
18YL
29
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY CONTROLLER#J5
(1602)
ENGINE
A11-GS A28-G CLUSTER CONNECTOR
LEFT SIDE
12WH 16WH (1500) CH8_05
GND PLATE
Figure 30 Ground – IP
30
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A17-GW
18WH START RELAY
(1010) CH5_02,04
6
A84-G
16WH CIGAR LIGHTER
CH4_01
7
A62-GF
HORN SWITCH
18WH
W/ EATON SHIFT 3, (1029) CH4_08
W/ PARK PAWL A62-GP
EATON T-HANDLE SHIFTER
18WH
CH11_12A
A92-GG
SHIFT SELECTOR
18WH
XMSN ALLISON (1852) CH11_05, 10
8
3000 / 4000 WT A92-GG
COLUMN MOUNTED SHIFTER
18WH
ALLISON LCT (1828) CH11_03
W/ COLUMN A92-GG
FELSTED SHIFTER
18WH
PARK BRAKE
AUTO PARK BRAKE
(425) CH11_03
9 W/ T HANDLE SHIFTER
A92-GN
AUTONEUTRAL LIGHT RELAY
18WH
(1019) CH11_17
A11-G SNOWVALVE SWITCH
18WH (1107) CH6_4A
10 W/ IBB ENGINE
BACK-UP MONITOR CONNECTION
A67-GA
(6901) CH4_28
18WH
11
A92-GS RIGHT BANK OPTIONAL
18WH WARNING LIGHTS
(1510) CH8_14
A23-GA SNOWVALVE SWITCH
18WH (1107) CH6_04
12
A11-GNA
16WH ETB CONTROLLER
(1923) CH10_24
31
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND ADAPTER
(1006)
1
A11-GD A11-GKJ
LEFT SIDE CAB GROUND
10WH 6WH
2
A86-GP CIGAR LIGHTER POWER SOURCE
16WH (1860) CH4_02
3
A63-GD COURTESY LIGHT
18WH (3400) CH9_08
4 A11-GPP PAM
18WH (4087) CH8_11
TRIPMASTER DATA
A11-GSH RECORDER
18WH (827) CH4_18
MOBILEMAX
A11-GGA
POWER / IP CONNECTOR
18WH
(1242) CH4_21
6
A11-GAA QUALCOMM IMCT / MCT
18WH / TMCT POWER CONN
(1902) CH4_17,29,32
A11-GGB MOBILEMAX
18WH POWER / IP CONNECTOR
(1242) CH4_21
13
A13-GF IGNITION RELAY#1
18WH (1011 / 1013) CH3_05
14
A12-GD ROOF AUX LOAD
16WH CH4_16
32
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND ADAPTER
(1008)
1
A11-G A11-GKJ
LEFT SIDE CAB GROUND
10WH 6WH
2
A11-GX AUX POWER RELAY
18WH (1873) CH10_21,25
5
A78-GA MIRROR SWITCH
16WH (3000) CH4_09
6 PASSENGER POWER
A78-GB
16WH MIRROR
(3003) CH4_09
7 A19-GB FUEL HEATER RELAY
18WH (1018) CH10_23
8
A11-GH TRAILER TURN RELAYS
16WH (1011) CH10_09
9
A67-G VORAD CPU CONN
16WH (1227M) CH4_25
10
A11-GC DIODE ASSY
14GY (9915) CH10_25
11
A72-GA
18WH
BODY / ACCESSORY
N/ BODY BUILDER TRAILER AUX RELAY
(1016) CH10_10
A12-GR
18WH
W/ BODY BUILDER
12
A11-GL AWARE 1
18WH (1J) CH4_24
13
A11-GN DRIVER SEAT POWER
14WH (1918) CH4_22
14
A105-G HEATED SEAT DRIVER
18WH (1918) CH4_23
33
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND ADAPTER
K10-GHA
12WH } (7104) CH11_025
34
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K10-GHB
12WH FREEDOM LINE
}
(7104)
K10-GHA CH11_025
12WH
W/ AC
B
K77-G FREON COMPRESSOR K11-GX MERITOR G POWER
16WH (6200) CH12_04 16WH (7111) CH11_18
C
K23-G FAN SOLENOID
16WH (6400) CH6_02
D
K21A ETHER START
16TN (6550) CH6_03
E
K10E-G PURGE PUMP
14WH (6713) CH7_01
F
K92-GA TO PSII
16WH (7106)
CH7_02
ALTERNATOR
GROUND
K11-G
4AWG DELCO 34S1
4WH
CAB GROUND
35
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND
ADAPTER#01
(8800)
A
M11-G
12WH LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
W/ SNOWPLOW
LIGHTS
M11-GB LEFT HEADLIGHT TURN SIGNAL /
14WH SNOWPLOW HARNESS CONNECTOR
(8001 / 8102) CH9_14
W/ GUIDE POST
B LIGHTS
M11-GB LEFT HEADLIGHT
14WH TURN SIGNAL
(8001) CH9_04,12
D RADIATOR GROUND
M11-GC
12WH
C
M54-GA
16WH LEFT GUIDE POST LIGHT
(8150) CH9_04
E
M64-GA
LEFT FOG LIGHT
16WH
(8201) CH9_11
F
M11-GD
12WH
GROUND
ADAPTER#02
(8801)
B RIGHT HEADLIGHT
M11-GA
14WH TURN SIGNAL
(8000) CH9_04,12,14
C
M54-GB
RIGHT GUIDE POST LIGHT
16WH
(8151) CH9_04
D ELECTRIC HORN#1 /
M85-GC
ELECTRIC HORN#2
14WH
(8311 / 8312) CH4_07
E
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11
F
M11-GW WHEELCHAIR INTERLOCK
16WH (4906) CH10_33
M78-GB
16WH HOOD HEATED MIRROR
M78-GC
16WH } (8700 / 8701) CH4_09A
36
ELECTRICAL CIRCUIT DIAGRAM MANUAL
M11-G
12WH
LEFT SIDE DASH MTD
GROUND ADAPTER
DUAL POST GND PLATE
(8803)
M11-GA RIGHT HEADLIGHT
A 14WH TURN SIGNAL
M11-GD (8000) CH9_14
12WH LEFT HEADLIGHT
M11-GB TURN SIGNAL
14WH (8001) CH9_14
RADIATOR
GROUND
M11-GC
12WH
B
M64-GA LEFT FOG LIGHT
16WH (8201) CH9_11
C
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11
D
M54-GA LEFT GUIDE POST LIGHT
16WH (8150) CH9_04
F
M85-GF ELECTRIC HORN#1
16WH (8303) CH4_07
ELECTRIC HORN#1
M85-GH
/ ELECTRIC HORN#2
16WH
(8303 / 8305) CH4_07
A
N10-G CHASSIS GROUND ADAPTER
14WH (8807) CH3_27
B
N10-GA STOP,TAIL & TURN
12WH (9303) CH9_01,02,05
C
N39-GF HEATED DRAIN VALVE
18WH (9001 / 9001A) CH10_22
37
ELECTRICAL CIRCUIT DIAGRAM MANUAL
C
N10-GS RPM DATA LINK & LOGIC POWER
14WH (4410H) CH10_19
38
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AIR SOLENOID
GROUND ADAPTER
(8805)
**N59R-G
18WH AIR SOLENOID
4PACK
E
*N59R-G (9740B) CH10_18
14WH
D AIR SOLENOID
N59L-G
14WH 4PACK
(9740A) CH10_18
AIR SOLENOID
N59X-G
4 PACK
14WH
(9740C) CH10_17
C AIR SOLENOID
N59F-G
14WH 4PACK
(9740) CH10_17
B
N59A-G AIR SOLENOID
14WH 4PACK
(9736) CH10_17
A
N59-G CHASSIS GROUND
12WH ADAPTER
(8809) CH3_26
F BODY BUILDER
N11-GD
CONNECTOR
12WH
(4450M) CH10_13
39
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ZERO VOLT
REFERENCE BODY CONTROLLER#J5
(1620) (1602)
A
A9Z
E3 ZVR
18GY
B
A9Z AIR COMPRESSOR HYD BRAKES
18GY (8505) CH8_06
W/ IBB ENGINE
A9A SNOWVALVE SWITCH
18GY (1107) CH6_4A
C
A9W WHEELCHAIR LIFT RELAY
18GY (1019) CH10_33
A
K97ZD ECM-IC ENGINE
18PL (6020M) CH7_10
B
K97E INTAKE AIR TEMP
16PL (6703) CH7_10
C DPFT1 SENSOR
K95A1
18TN (6261 / 6262 / 6263) CH7_11
J
K9E BODY CONTROLLER#J5
18GY (1602) CH7_10,11
K
K9TS TWO SPEED AXLE CONNECTOR
18GY (7103M) CH10_16
L
K9A A/C PRESSURE TRANSDUCER
18GY (8602) CH12_03
W/ MERITOR G XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7703) CH8_10
W/ EATON AUTOSHIFT
M 3 GEN3 XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7702) CH8_10
W/ MANUAL XMSN
40
ELECTRICAL CIRCUIT DIAGRAM MANUAL
41
ELECTRICAL CIRCUIT DIAGRAM MANUAL
42
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND ADAPTER
(6704A)
W/ VARIABLE SPEED FAN
K23-G VARIABLE SPEED FAN
18TN (6420) CH6_06
E W/ 2 SPEED FAN
K23-G FAN SOLENOID
16WH (6400) CH6_06
C
K77-G FREON COMPRESSOR
16WH (6200) CH12_04
B K10WH1 COLD START ASSIST FUEL
18WH SOLENOID (6561) CH6_05
K10-GA
MOTOTRON CONNECTOR A
16WH
D (6732) CH7_21
K10-G K10-GB MOTOTRON CONNECTOR B
16WH 16WH (6731) CH7_21
K10WH5 K92A16
16WH 16WH
EIM CONNECTOR 3
(6020) CH7_16
K92B16
16WH
A HARNESS GROUND
K10-GB K10-GA
(LOCATED AT LEFT SIDE
10WH 10WH
ENGINE BLOCK GROUND)
A K34-GB
K34-GA EIM CONNECTOR 1
18WH 18WH (6018) CH7_18
EIM 5V ADAPTER
(6706)
E
K92A4
BODY BUILDER CONNECTOR 2
18TN (4706) CH7_18
W/ 8600
C
K34B LOW COOLANT SENSOR 8600
18TN (6401) CH6_06
W/ 7000
K34B
LOW COOLANT SENSOR 7000
18TN
(6407) CH6_06
A
K34BA EIM CONNECTOR 1
18TN (6018) CH7_18
D
K23A1
VARIABLE SPEED FAN
18TN
(6420) CH6_06
43
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K91A
13 C
18VT
K98GN6
B
18GN
K98YL6 A
18YL
MOTOTRON CONNECTOR B
(6731)
HARNESS GROUND
K10-GJ (LOCATED AT
GROUND 7
16WH LEFT SIDE EIM CONNECTOR 2
ENGINE BLOCK (6019)
GROUND)
CH3_31
K98GN5 13 J1939(-)
18GN
K98YL5 J1939(+)
6
18YL
44
ELECTRICAL CIRCUIT DIAGRAM MANUAL
OHMS
J1939
120
RESISTOR
(7110 / *7110A)
C
EATON
GEN3 TCM
K5C128
K5C108
K5TB(+)
K5TB(+)
18GN
18GN
18GN
18YL
18YL
K5TB(-)
18YL
K5TB(-)
CONNECTOR
(7105)
K5V(-) 2 J1939
18GN (-)
W/ ALLISON GEN 4 3000/3500
AND 4000/4500 XMSN K5V(+) J1939
3
18YL (+)
W/ MANUAL AND
MERITOR G XMSN
18GN
K5TA(+)
18YL
K5TA(-)
EIM
W/ AUTOSHIFT AND
CONNECTOR
ULTRASHIFT GEN 3 XMSN
(6020)
IP / ENGINE
(1702) K5R(+) K5S(+)
18YL 18YL
11 K5R(+)
A5R(+) K5S(+)
18YL 12
18YL 18YL
K5R128 K5S128
18YL 18YL
K5A128
CH3_14
18YL
K5R(-) K5S(-)
18GN 18GN
17
A5R(-) K5R(-) K5S(-)
13
18GN 18GN 18GN
K5R108 K5S108
W/ AUTOSHIFT &
18GN 18GN
ULTRASHIFT
GEN 3 XMSN
K5B128
K5A108
18GN
18YL
W/ MANUAL &
MERITOR G XMSN
W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN
TCU CONNECTOR @ W/ ALLISON XMSN IN CAB
K5B108
18GN
J1939 (+) 28
J1939 (-) 8
45
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY
+ -
PUMP RELAY
STARTER B+
10A
BIG BORE ENGINE
A14MA F3 E3 A14G
OWNER OPERATOR
12RD 16RD
15A
I6 / V8 ENGINES
2RD
8RD
8RD
8RD
A14J
46
ELECTRICAL CIRCUIT DIAGRAM MANUAL
(A56J)
12RD (1011) CH10_09
TERMINAL
15A
BIG BORE ENGINE
(A57J)
12RD (1011) CH10_09
15A
8RD
IP / ROOF
12RD 18DKBL (2000) CH9_08
10A
A14P
8RD
8RD
IGNITION RELAY#3
A14NC (1012 / 1014)
12RD CH3_05
FUSE F3-D (1012)
D4 C4 TRAILER MARKER
A14HA
(A54J) LIGHT RELAY
12RD
20A (1012) CH10_09
47
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CH3_19
GROUND ADAPTER LEFT SIDE
(8995) CAB GROUND
(1004)
1
A11-GZ
18WH
3
A11-GAA
18WH
9
A11-GGA
18WH
4
A11-GBA
18WH ROOF IP (1)
SEAT CONNECTION
10 (8996)
A11-GHA
CH4_39
18WH
5
A11-GCA
18WH
11
A11-GJA
18WH
6
A11-GDA
18WH
12
A11-GKA
18WH
7
A11-GEA
18WH
ROOF IP (2)
13 SEAT CONNECTION
A11-GLA
18WH (8997)
CH4_40
8
A11-GFA
18WH
14
A11-GMA
18WH
2
A11-G SEATBELT DATA
18WH RECORDER (8998)
CH4_41
48
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIGAR LIGHTER
6 1
GND ADAPTER
CONNECTOR LEFT SIDE
(1003) DASH MOUNTED
NOTE: CH3_34
DUAL POST
1. * A14, 4RD
STUD
NOTE: CH3_34
POWER SOURCE & CIGAR LIGHTER TYPE
1. * A14, 4RD
BATTERY
FEED
CH3_01
CH3_34
*A14W
6RD
A14M
8RD
D3 C3
A14ME A86R
12RD 14LTGN
20A
CIGAR LIGHTER
POWER SOURCE AUX POWER
(1860) (1901)
B A GROUND ADAPTER
A86M A86RC
14LTGN (1006)
14LTGN
A B 11
A86-GA A86-GRC A86-GR
14WH 14WH 14WH
1
TWO POST A11-GD
POWER SOURCE 10WH
(1861)
A11-GKJ
6WH
A
A86S
14LTGN
B
A86-GS
14WH
LEFT SIDE
CAB GROUND
49
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY
FEED
NOTE: CH3_34 CH3_01
1. * A14, 4RD CH3_34
TWO POST
*A14W
6RD
POWER SOURCE
FUSE F3-C (1012) (1861)
D3 C3 A
A14M A14ME A86N
8RD 12RD 14LTGN
20A
11 B
A86-GB
14WH
1
A11-GD A11-GKJ
10WH 6WH
GROUND ADAPTER
(1006) LEFT SIDE
CAB GROUND
(4081)
BATTERY
FEED NOTE: CH3_34
CH3_01 1. * A14, 4RD
CH3_34
CIGAR LIGHTER
*A14W
6RD
D3 C3 A B
A14M A14ME A86PA A86M
8RD 12RD 16LTGN 14LTGN
20A
2 B A
A86-GP A86-GA
16WH 14WH
1
A11-GD A11-GKJ
10WH 6WH
GROUND ADAPTER
(1006) LEFT SIDE
CAB GROUND
(4081)
50
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ACCESORY RELAY#1
(1013 / 1011)
CH3_04
(A12V)
G2
FUSE F4-F (1013)
10A
C2
D2
20LTGN
18LTGN
18LTGN
A86F
*A86
**A86
CB RADIO ROOF / IP
CONSOLE / ROOF
POWER CONNECTOR CONNECTION
(2502)
(2303) (2000)
12
A
C86F D86F RADIO RADIO
A
16LTGN 16LTGN CH4_11 CH4_10
B 11
C86-GF C11-GF D11-GF
B
16WH 16WH 16WH
16WH
A11-GF
10WH
A11-GS
51
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMPASS AND TEMPERATURE DISPLAY
NAVISTAR, INC.
2 TEMPERATURE DISPLAY
HVAC TEMPERATURE
SENDER
1 (6002)
TEMP SENSOR
(8601) A B
W/ RH - HDD
*M110AA
2
18GY
1
M110AD
18GY
18GY
M41
*M110AB
18GY
*M110AD
K41D K41E
18GY
FORWARD CHASSIS / IP
(1700)
FORWARD
16 25 * W/ FRONT LOAD INDICATOR CHASSIS/IP 61 62
@ W/ 7600 RHD (1700)
@A110ADJ
@A41J
18GY
18GY
A41
18GY
A110AD
18GY CH7_06A
CLUSTER CONNECTOR
(1501)
8 ZVR
OUTSIDE
TEMP 9
(A1N3) CLUSTER CONNECTOR
(1500)
A28-GA 4
4
16WH
1
A11-GE
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
(1004)
CONN 1700 W/CIRCUITS K41D & K41E 59974G 20APR06 AE08056610 004
52
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A3D(-) A3E(-)
J1708 PRIVATE 18GY 18GY J1708 PRIVATE
DATALINK DATA LINK
CH3_11 A3D(+) A3E(+) CH3_11
18DKBL 18DKBL
DOOR POD
12LTGN
12LTGN
A81A
A81B
SIGNAL
DOOR POD (3202)
DOOR / IP DOOR / IP
SIGNAL
DOOR POD DOOR POD
(3202)
(3200) (3204)
A A
E3W(+) E3W(+) DATA +
DATA + D D
18DKBL 18DKBL
B B
DATA - E3X(-) E3X(-)
C C DATA -
18GY 18GY
C C
DOOR POD
POWER G E81B E81B G POWER
DOOR POD
12LTGN 12LTGN
D D
E81-GA A81-GA A81-G E81-GA
GND E E GROUND
12WH 12WH 12WH 12WH
POWER WINDOW
PASSENGER
A81-GH
10WH
A81-GH
12WH
A A WINDOW
WINDOW
WINDOW B B WINDOW
LEFT SIDE
LOCK C DASH C LOCK
MOUNTED
LOCK D DUAL POST D LOCK
GROUND
PLATE
14LTGN
14LTGN
14LTGN
14LTGN
E83E
E81A
E83A
E81E
14LTGN
DOOR POD
14LTGN
14LTGN
14LTGN
E83A
E83E
E81A
DOOR POD
E81E
LOAD
LOAD
(3201)
(3201)
B A A B B A A B
53
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CH3_11
BATTERY
+VE
CH3_01
} 18DKBL
18GY
A3F(+)
A14W
A3F(-)
6RD
FUSE F7-H(1016)
A14K A4
A14KA B4 A81D
8RD 12RD 12LTGN
30A
A81-GC
FUSE F7-A(1016) 12WH A81-GH
A14F E1
A14FD F1 A81C 8WH
A81-GB
8RD 12RD 12LTGN 12WH
30A
LEFT SIDE
DASH MOUNTED
DOOR / IP DUAL POST
DOOR POD A E B F D C GROUND PLATE
(2600)
RIGHT CREW
DOOR POD LEFT CREW DOOR POD
DOOR POD
12LTGN
18DKBL
D81-GC
12LTGN
D81-GB
18GY
12WH
12WH
D81C
D81D
SIGNAL
D3Y(+)
DOOR POD
D3Z(-)
(2602) SIGNAL
(3209) (2601) (3209)
G C C G
T81E T81E
POWER POWER
12LTGN 12LTGN
C B B C
DOOR POD
DOOR POD
DATA - DATA -
18GY 18GY 18GY 18GY
D A A D
T3BB(+) D3B(+) D3BB(+) T3BB(+)
DATA + DATA +
18DKBL 18DKBL 18DKBL 18DKBL
E D D E
T81-GD D81-GF D81-GD T81-GD
GND GND
12WH 12WH 12WH 12WH
B F E A
T8B D81-GG D81-GE T8A
ADDRESS 1 18WH ADDRESS 2
18WH 18WH 18WH
WINDOW A A WINDOW
LEFT CREW
RIGHT CREW
WINDOW B B WINDOW
LOCK C C LOCK
LOCK D D LOCK
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
F81A
E81A
F81E
F83A
E83A
E83E
E81E
F83E
LOAD LOAD
(3201) (3201)
B A A B B A A B
54
ELECTRICAL CIRCUIT DIAGRAM MANUAL
55
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AIR HORN
ELECTRIC
HORN BODY CONTROLLER#J3
SWITCH (1600)
BODY CONTROLLER#J5 ZERO VOLT
DIN6
(1602) REFERENCE
(1620)
A5
A9Z A
ZVR E3
18GY CLOCK SPRING
(1809)
20GY
A85B
ELECTRIC
E HORN
PANEL B10
HORN SWITCH D
LIGHT B85B
GND 20
FEED (1029) 18GY
ADAPTER
18GY
A9M
(1002-E) 2B
(1003) A85L
CH9_15
20
18GY
3
1
7 8
A62R
18DKBL
A62-GF 10
18WH AIR
HORN
B11 C
AIR HORN A85K
F8 A85C B85C
SWITCH 18GY 18
18GY 18GY
12WH
A11-GE
DIN25
A85C
18GY
N/ CENTER
PANEL SWITCH A4 A
A9AA
ZVR E5 A9V 20
18GY
18GY
18GY
18GY
IP / DCM
B9R
BODY CONTROLLER#J5
B9V
(1602) (1800)
ELECTRIC HORN #1
(8311)
ELECTRIC HORN
FOR NGV - MD M85J
NGV - RH 16GY
NGV - RH - MRD A
M85K
16GY
B
M85-GE
LEFT SIDE DASH MOUNTED 16WH
DUAL POST GROUND PLATE
56
ELECTRICAL CIRCUIT DIAGRAM MANUAL
PASSENGER
POWER
MIRROR
HEATER
LIGHT
ATN GND
BODY
CONTROLLER#J2
AXIS
U/D
AXIS
(1604)
L/R
PARK MARKER
CLEARANCE
A B C D F E G
G IDENTIFICATION
CLUSTER LAMP
CONNECTOR PANEL LIGHT 10A17
18YL
18OR
18BN
18LTGN
18RD
18BK
16BL
(1500) FEED
(1002)
DIMR
16BN
A
A58
OUT2 A62B
5 BASE 1
PANEL 18DKBL PASS DOOR ADAPTER
LT A B C D H F J (3003)
D (1623)
BODY A58DB A
18BN
18LTGN
CONTROLLER#J1
18LTGN
A78E
A78F
16LTGN
18LTGN
(1603) D
18DKBL
16LTGN
A62BD
A78D
A78B
A78-GB
*A78BB
16WH
RIGHT C
A58DA
HEATED
18BN
MIRROR L FUSE F4-B (1013)
10A15 A78V H2 G2
WINDSHIELD
LEFT 18LTGN (A12V)
A78A RELAY (R)
HEATED 10A ACCESSORY
H 16LTGN (1010-R1)
MIRROR A78-GA RELAY#1
CH4_09A,
10A16 16WH (1013 / 1011)
09B 6
*A78AB
WINDSHIELD CH3_04
16LTGN
RELAY (LEFT) 5 GROUND
(1019-R2) ADAPTER
CH4_09A,09B A B C D E F G H J 1 (1008)
DRIVER
A11-G
DOOR
20YL
10WH
(3000)
A11-GKJ
6WH
20BLGN
20WHBL
16BL
18DKGN
20YL
20WH
18BK
20OR
18RD
20BN
20OR
20YL
18BK
LEFT SIDE
CAB GROUND
MIRROR SW
CONN B2
A1 A2 A3 A4 B1 B3 B4
DRIVER POWER (254F)
MIRROR
A B C D F E G
AXIS
L/R
ATN GND
AXIS
U/D
20DKBL
20LTGN
20LTGN
20LTGN
20WH
20LTGN
20LTGN
20RD
A78K
A62D
A78-G
A78F
A78C
A78L
A78A
A78D
HEATER
LIGHT
57
ELECTRICAL CIRCUIT DIAGRAM MANUAL
MIRROR SWITCH
(254M)
A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
A4
A78-G
DRIVER / PASSENGER
20WH
POWER MIRROR B1
(3000 / 3003) CH4_09 A78A
20LTGN
A78D B2
20LTGN
B3
A78C
20LTGN
A78F B4
20LTGN
FORWARD CHASSIS / IP
(1700-64)
M78AC A78AC A78AA LEFT HEATED
B H MIRROR
16LTGN 16LTGN 16LTGN
10A16
DRIVER
HEATED A78AB
MIRROR 16LTGN
(3000)
CH4_09 GROUND ADAPTER GROUND ADAPTER
(8801) (8800)
M78-GB
B
16WH
M78-GB
16WH BODY CONTROLLER#J1
(1603)
FORWARD CHASSIS / IP
(1700-63)
RIGHT HEATED
M78BC A78BC A78BA MIRROR
A L
16LTGN 16LTGN 16LTGN 10A15
PASS HEATED
A78BB
MIRROR
16LTGN (3003) CH4_09
CHK DATE CHANGE REV REFERENCE DRAWN NAME
58
ELECTRICAL CIRCUIT DIAGRAM MANUAL
WINDSHIELD
GROUND
A11-GD
RIGHT
10WH
LEFT
8
12BK
A78-G
A78-GC
16WH
A11-GKJ
6WH
A78-GBH
18WH
A78C
14BK
14BK
A78B
LEFT SIDE
CAB GROUND
G3 G4 B2 B1
85 85
WINDSHIELD 87A 87A
87 87 WINDSHIELD
RELAY (LEFT) RELAY (RIGHT)
(1019-R2) (1020-R4)
F10-G3,H4,J4
30 30
86 86
J4 J3 A1 A2
16LTGN
16LTGN
A78AC
A78BC
14LTGN
16LTGN
A78A
A78
BODY CONTROLLER#J1
(1603)
Figure 59 Dual Heated Motorized Mirrors with Heated Windshield, without Hyd FPB
59
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Figure 60 Dual Heated Motorized Mirrors with Heated Windshield, with Hyd FPB
60
ELECTRICAL CIRCUIT DIAGRAM MANUAL
NOTE: CH3_35
RADIO
1. CIRCUIT A14 IS 4RD
CONNECTION
(1301)
W/ PREMIUM TRIM
RIGHT CONSOLE
W/ PREMIUM TRIM SPEAKER
(2304)
9 A
A86K C86K
RIGHT FRONT + 7
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 8
20LTGN 18LTGN
13 A
A86BA D86B
LEFT REAR + 3
20LTGN 18LTGN
+
1 B -
A86CA D86C
LEFT REAR - 4
20LTGN 18LTGN
RIGHT REAR
SPEAKER
(2301)
5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+
4 B -
RIGHT REAR - A86EA D86E
10
20LTGN 18LTGN
A86F CB POWER
18LTGN (2303)
CH4_03
A86-G
GROUND 5 20WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
61
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A86F CB POWER
18LTGN CH4_03
FUSE F2-E (1011)
A86A D1 C1 A14JF A14J *A14 BATTERY
RADIO MEMORY 7 FEED
18LTGN 12RD 8RD 6RD
10A
CH3_01
REAR TURNS CH3_35
PANEL ADAPTER
(1625)
M J
CLUSTER
A62E A62 DIMR OUT1
PANEL LIGHT 6 4 CONNECTOR
18DKBL 18DKBL PANEL LT (1500)
BASE 1
ADAPTER
(1623)
B A
PARK MARKER
A54D BODY
A58
PARK LIGHTS 3 G CLEARANCE CONTROLLER#J2
18BN 16BN ID LAMP
(1604)
10A17
LEFT CONSOLE
W/ PREMIUM
SPEAKER
TRIM
(2305)
8 A
LEFT FRONT + A86H C86H
13
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 14
20LTGN 18LTGN
5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+
4 B -
A86EA D86E
RIGHT REAR - 10
20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302)
13 A
LEFT REAR + A86BA D86B
15
20LTGN 18LTGN
+
1 B -
LEFT REAR - A86CA D86C
16
20LTGN 18LTGN
A86-G
GROUND 8
18WH LEFT SIDE
DASH MOUNTED
DUAL POST
GND STUD
CHK DATE CHANGE REV REFERENCE DRAWN NAME
62
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
(A13FC)
A4
A13FC
12PK
N14HC
BATT RADIO
10RD
NEGATIVE CONN
C3 N14-GD N14-GD
- 10WH 10WH
2 WAY RADIO
E3 B A IP / ENGINE
CONNECTION
FUSE F9-A (1018)
(6334)
G3 A13FM E1 F1
12PK
5A
A11-GAP
A11-GAP
16WH
16LTGN
16WH
16LTGN
A14HC
A86P
A14HF
16RD
16RD
A86P
HEAT SHRINK
B A C
IGN GND BTRY
OVERHEAD MTD FLOOR MOUNTED
2 WAY RADIO 2-WAY RADIO
CONNECTION CONNECTIONS
(6900)
63
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY CONTROLLER#J2
(1604)
WIPER MOTOR
(4500) WINDSHIELD
A82 WIPER POWER
C/B A 10A20
16GY
A
B+ A82D A82E
16GY 18GY
B
PRK A82V
WV50V 16GY
A
2.2uFx2
C
GND A82-G
14WH
4.4uH x3
D
A11-GKJ
6WH
HIGH A82K
16GY
A82M
16GY
16GY
A82N
E
LOW A82L
16GY
LEFT SIDE
CAB GROUND
(4081)
WINDSHIELD G3 G1
WIPER
85 86 86 85
HIGH / LOW A82H J4 J2
SPEED E6
18GY
RD2 (LSD)
G4 G2
87 87
H4 J3 A82P J1 H2
16GY
87A 30 30 87A
WINDSHIELD
WIPER POWER A82F
E7
RD1 (LSD) 18GY
TURN SIGNAL
BODY CONTROLLER#J3 IP / DCM SWITCH
(1600) (1800) (1810)
C9 8
WIPER SW 'O' A82A B82
A9 20GN
DIN10 20GY 18GY
11 WIPER 0
C1
WIPER SW '1' A82B B82A
A10
DIN11 20GY 18GY
20RD
B1 5
WIPER SW '2' A82C B82B WIPER 1
A11
DIN12 20GY 18GY
BODY CONTROLLER#J5
(1602) 20OR
A4 7 WIPER 2
A9AA A9V
E5 20WH
ZVR 18GY 18GY
18GY
18GY
B9V
B9S
ZVR GROUND
1 4 ADAPTER
(1009)
64
ELECTRICAL CIRCUIT DIAGRAM MANUAL
65
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND
B
POWER
W/ POWER WINDOWS /
C LOCKS
BACKLIGHT
TO PREVIOUS
LEFT SIDE DASH MOUNTED
SWITCH PACK D
SW DATA DUAL POST GROUND PLATE
LINK (+)
E SW DATA
LINK (-)
F
ADDRESS
SEL
SWITCH PACK
(1101A)
B NOTE:
FOR MULTIPLE SWITCH
ACCESSORY
PACKS, CONNECT 1101
POWER
C OF NEXT SWITCH PACK
TO NEXT BACKLIGHT TO 1101A OF PREVIOUS
SWITCH SWITCH PACK.
PACK OR D
SW DATA CONNECT OPTIONAL GAUGE
OPTIONAL
LINK (+) PACK TO LAST SWITCH
GAUGE PACK
E PACK.
SW DATA
LINK (-)
A
GROUND
F
ADDRESS
SEL
66
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ACCESSORY
RELAY#1
(1013 / 1011)
CH3_04
LOCATED IN UPPER
ROOF AUX LOAD
(A12V)
CONNECTIONS
A2
12LTBL
A12V
D58-GW
14WH
D58W
14BN
HEAT SHRINK
E2
F2
BATTERY
FEED
18LTBL
A12X
A12-GB
16WH
16LTBL
A12U
2B
A12Y
D3 D4 18LTBL 3
A14N
8RD
85
AUX ROOF 87
RELAY
18LTBL
A12V
(1010)
30
86
A14NB
12RD
C4 C3
7
A12-GC
B3 A3 A12Z
16LTBL
20A
9
A12-GD A12-GA
A11-GD 16WH 16WH
10WH
J 8
A62U
A11-GKJ
6WH
18DKBL
1 14 GROUND ADAPTER
(1006)
DIMR
A
A62B OUT2
5
18DKBL PANEL
LT
PANEL LIGHT FEED
LEFT SIDE CLUSTER
(1002)
CAB GROUND CONNECTOR
(1500)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
67
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A14W
6RD
(DU_RX+) R 24 WHOR 1 (DU_RX-) (1012 /
(A13FC)
1014)
CH3_05
(DU_TX-/TX) V 24 WHBL 3 (DU_TX-TX)
A14M
8RD
G4
W/ BOTH RT SIDE
WARNING
(DU_VCC) C 18 WHYL 8 (DU_VCC)
A13FC
12PK
(DU_VCC) D 18 WHGN 9 (DU_VCC)
A14MC
12RD
(DU_GND) F 18 WHGY 6 (DU_GND) 10A
(A13FB)
D3
18PK
A13B
C2
IMCT SYSTEM QUALCOMM QUALCOMM
CONNECTOR POWER POWER
10A
(2702 / 1902)
18PK
A13B
(2703) G2
D2
WARNING
YL
W/ RT SIDE
(BAT+) M 16 YL
C C
D14AF A14AF
A13BH
18PK
YL
YL 16RD 18RD
(BAT+) R
A13FB
16 YL
12PK
F F
LIGHTS / GN D62B A62B
G
RPM 18 GN 16DKBL 18DKBL
H A
RIGHT BANK
MESSAGE B1
WAIT
WH E E
D13F A13FG
(IGNITION) A 18 WH
16PK 18PK
BN A A
D3AB(+) A3AB(+) J1708
(J1708+/TX) J 18 BN
18DKBL 18DKBL PUBLIC
RD B B DATA LINK
D3AB(-) A3AB(-)
(J1708-/RX) K 18 RD CH3_10
18GY 18GY
BK
(BAT-) S 16 BK D D 6
D11-GG A11-GAA
BK BK
16WH 18WH
(BAT-) U 16 BK
1
A11-GD
TTRACS B 18 BL A (ETRACS) 10WH
A11-GKJ
6WH
(PANIC)
PANIC H 18 BK A
(NOT USED)
68
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY
FEED
CH3_01
HEAD LIGHT
A14W
W/ TRIPMASTER &
6RD
N/ SNOWPLOW
FUSE F2-F (1011)
C2 D2 A52AB
A14M A14MC LEFT HEADLIGHT
8RD 12RD 18YL TURN / SIGNAL
10A
HARNESS
A53AB (8001)
18YL CH9_12
C1 A1
TRIPMASTER
DATA MAX 85
TRIPMASTER DATA CONNECTION
RECORDER 87
A53ABA
(827)
18YL
30
86 TRIPMASTER HEADLIGHT
INPUT RELAY
A2 C2 (1019)
A
A14SD
+12V BATTERY 18RD 18RD
18GY
GROUND ADAPTER
A53-G
F
SWITCH 2(LIGHT) 18YL A50S (1006)
18YL
C 5
A11-GSH
GROUND A11-GSD
18GY 18WH
J1708(-)
E
18WH
A3AC(-)
{ A11-GD 1
18BK 10WH
18GY J1708
PUBLIC
D
A3AC(+) CH3_09 A11-GKJ
J1708(+) 18BK 18DKBL 6WH
IGNITION
RELAY#2
(1012 / 1014)
CH3_05
LEFT SIDE
CAB GROUND
(4081)
B
IGNITION A13SD
18PK
18PK B1 A1 A2 G2
A13FB
(A13FB)
G 12PK
A70EA 10A
SWITCH 1(BRK) 14OR 18OR
FUSE F5-J (1014)
BRAKE PRESSURE
SWITCH DCM / IP
(1825) (1800)
C D1
B70R
18OR
D D2
B70CD A70DA
18GY 18GY
69
ELECTRICAL CIRCUIT DIAGRAM MANUAL
D D2 1
B70CD
18GY
A11-GMA
18DKBL
16WH
A3BE(+)
18GY
A14EA
A3BE(-)
16RD
A14EBA
18RD
A11-GD
10WH
XATA MODULE
XATA A D C B (1910)
6WH
A11-Gkj
DISPLAY CABLE
WH
GN
RD
BK
LEFT SIDE
CAB GROUND
(4081)
POWER
E1
GROUND
BRAKE
J1708(-)
J1708(+)
70
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION
RELAY#2
(1012 / 1014)
CH3_05
BATTERY
FEED
CH3_01
(1006)
6RD
5 1
A11-GD A11-GKJ
A2
10WH 6WH
A11CE-G
FUSE F5-J (1014)
A14M
16WH
8RD
A13FB A1 B1
12PK
10A
LEFT SIDE
FUSE F2-F (1011)
CAB GROUND
A14MC C2 D2
(4081)
12RD
10A A13CE
16PK A3CE(+)
A14CE
16RD
18DKBL
J1708 PUBLIC
DATA LINK
A3CE(-) CH3_10
18GY
CADEC GPS
CONNECTOR A B C D E CADEC
(830) J1708 (+/-)
(73)
D3CE(-)
B
18GY
D3CE(+)
18DKBL A
D11CE-G
D14CE
D13CE
16RD
16RD
16PK
CADEC CADEC
CONNECTOR#1 CONNECTOR#3
(74) (76)
D13CE1 D13CE3
A A
16PK 16PK
D14CE1 D14CE3
B B
16RD 16RD
D11CE1-G D11CE3-G
C C
16WH 16WH
CADEC
CONNECTOR#2
(75)
D13CE2
A
16PK
D14CE2
B
16RD
D11CE2-G
C
16WH
71
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
(A13FC)
G4
A13FC
12PK
IGNITION
RELAY#2
FUSE F4-G (1013)
BATTERY
SIDE WARNING
W/ BOTH RT
FEED
18PK
A13B
CH3_01
18DKBL
A62B
18DKBL
A11-GGB
A13BH
A14AH
A11-GGA
A14AF
A3AB(+)
18PK
18WH
18GY
18RD
18RD
A13FG
A3AB(-)
18WH
18PK
GROUND
ADAPTER
A14W
6RD
(1006)
WARNING
5
W/ RT SIDE
A H
RIGHT BANK 6
MESSAGE
OPTIONAL
WAIT
WARNING
LIGHTS 1
A14M
8RD
(1510) A11-GD
10WH
J1708 PUBLIC
FUSE F2-F (1011) DATA LINK
C2 D2 CH3_10
A14MC
12RD
10A
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
72
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY
FEED
CH3_01
A14W
6RD
8RD
A14F
DRIVER SEAT
A B
POWER
(1918)
14WH
14RD
AH
A14FE
AD
12RD
GROUND
ADAPTER
(1008)
FUSE F7-E (1016)
13
A1 B1 A14A A11-GN
14RD 14WH
10A
1
A11-G
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
73
ELECTRICAL CIRCUIT DIAGRAM MANUAL
16LTGN
16WH
A105A
A105-GB
18WH
16LTGN
18LTGN
A105-G
16WH
A105B
A105
(A13FA)
HEATED SEAT
N/ PASSENGER SEAT
G4
A4 HEATED SEAT
16LTGN
A105
W/ PASSENGER SEAT
A13FA
12PK
A3
A13FR A13FT A3 B3
12PK 12PK GROUND ADAPTER
(1008)
*10A OR 20A
14
1
A11-G
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
74
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TELEMATICS 1
(1J)
FUSE F7-E (1016)
B1 A1 A14F BATTERY
A14A A14FE A14W
BATTERY 1 8RD FEED
16RD 12RD 6RD
10A CH3_01
A11-GKJ
6WH
7 9
5 AOUT1
PMM OUT1
18WH
W/ ALERT SWITCH & PANEL LIGHT FEED
BODY BUILDER 3 (1002)
A9V K
8
18GY A62A
18GY LEFT SIDE
VOLTAGE CAB GROUND
A9V A9VB
REFERENCE 11
18GY 18GY 2B A
GROUND CLUSTER CONNECTOR
(1500)
A9VA DIMR
18GY OUT2
A62B
5
W/ ALERT 18DKBL PANEL
SWITCH LT
18GY
A9VA
W/ BODY
BUILDER
IP / FORWARD FORWARD / TELEMATICS AWARE
VOLTAGE VEHICLE CONTROLLER
A6VDC CHASSIS CENTER CHASSIS
REFERENCE 4 (SEE NOTE)
18GY (1700) (9300)
+5V DC
53 2
M9VA N9VA
TELEMATIC 2 D
18GY 18GY
(2J)
52
1
M6VDC N6VDC
ANALOG AA6 B
6 18GY 18GY
IN 6 18GY
55
3
AA2 MA2 NA2
ANALOG 4 F
18GY 18GY 18GY
IN 2
57 4
ANALOG AA4 MA4 NA4
5 G
IN 4 18GY 18GY 18GY
58 5
ANALOG AA5 MA5 NA5
7 H
IN 5 18GY 18GY 18GY
56 6
ANALOG AA3 MA3 NA3
8 I
IN 3 18GY 18GY 18GY
54 7
AA1 MA1 NA1
ANALOG 9 J
18GY 18GY 18GY
IN 1
59 8
ANALOG A11-GM M11-GM N11-GM
K
GROUND 10 18WH 18GY 18GY
A3H(+)
J1708'+' 1
18DKBL
J1708 PUBLIC
DATA LINK
A3H(-)
J1708'-' 2 CH3_10
18GY
NOTE:HARNESS SUPPLIED WITH BLUNT CUT CIRCUITS
AND HAVE HEAT SHRINK
75
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J
A5AG(+) A5AK(+)
J1939(+) D7
18YL 18YL J1939
DATA LINK
K
A5AG(-) A5AK(-) CH3_13
J1939(-) D8
18GN 18GN BODY
CONTROLLER#J1
(1603)
C RIGHT FRONT
A73J A57NA A57A
RIGHT TURN C15 A TURN
18LTBL 18OR 16OR SIGNAL
10A4
B
POWER A67-GA A67-G A67-G A11-G
C2
GROUND 16WH 16WH 16WH 10WH
A67-GB
16WH
9 1
GROUND ADAPTER
(1008)
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
76
ELECTRICAL CIRCUIT DIAGRAM MANUAL
E
A73U A73U
POWER D3 D
18LTBL 16LTBL
F
A73V A73V
DC RTRN D4 C
18LTBL 16LTBL
G
A73W A73W
V BUS(+) D5 B
18LTBL 16LTBL
H
A73X A73X
V BUS(-) D6 A
18LTBL 16LTBL
D
A73P A73P
SSD,ROUT C16 4
18LTBL 16LTBL
A
A73M A73M
RSS C13 16LTBL
18LTBL
B
SSD,SS A73N A73N A73S
GND C14 16LTBL 3
18LTBL 16LTBL
A73T
2
16LTBL
40 10
M73M N73M B
EATON VORAD CONN#1 16LTGN 16LTBL
(1230F) 39 9
M73R N73R
A
16LTGN 16LTBL
K 41 11
SSD,SS A73L A73L A73AF M73AF N73AF
PWR C12 16LTBL C
18LTBL 16LTBL 16LTBL 16LTGN
EATON VORAD
ANTENNA ASSY
(8900)
C A67D 26
A67D M67D
POWER C3 16LTBL 4
18LTBL 16VT
D 24
A67C A67C M67C
PC RTRN C4 3
18LTBL 16LTBL 16VT
E 38
A67B A67B M67B
V BUS(+) C5 2
18LTBL 16LTBL 16VT
F 37
A67A A67A M67A
V BUS(-) C6 1
18LTBL 16LTBL 16VT
IP / DCM
(1800) BRAKE PRESS SWITCH
(1825)
J D2 D
A70CD A70CD B70CD
BRAKE C9
18OR 16LTBL 16GY
77
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CAT ENGINE
FUSE F11-A (1020)
IGNITION
BATTERY E1 F1
A14 A14H A14HD RELAY#2
FEED
6RD 8RD 12RD (1012 / 1014)
CH3_01
5A CH3_05
(A13FB)
ENGINE DISPLAY
CAT
(1556)
A11-GSE A11-GE
2
18WH 12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
ISM ENGINE
FUSE F11-A (1020) IGNITION
BATTERY F1 RELAY#2
A14 A14H A14HD
FEED (1012 / 1014)
6RD 8RD 12RD
CH3_01 5A CH3_05
ENGINE DISPLAY
(A13FB)
CUMMINS
(1557)
A11-GSE A11-GE
A
18WH 12WH
LOOP BACK
CONNECTION LEFT SIDE
(1558) DASH MOUNTED
DUAL POST STUD
A11-GAJ
A
18WH
78
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND
SUPPLY
SIGNAL
1 3 4
(A13FB)
GB12RD
GB12BK
18LTGN
GB12-G
18RD
18BK
BACK-UP
A B C MONITOR CONNECTION
(6901)
A67-GA
18WH
18GY
A67F
18GY
A67H
GROUND ADAPTER
FUSE F5-F (1014)
(1003)
C2
10A
10
D2
1
TURN SIGNAL A11-GE
ADAPTER 12WH
(400) CH9_01,02
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
79
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION
RELAY#1
BATTERY (1011 / 1013)
FEED CH3_05
CH3_01
A14W
6RD
(A13FC)
IGNITION
RELAY#2
(1012 /
G4 1014)
A14M
8RD
CH3_05
A13FC
12PK
W/ BOTH RT SIDE
WARNING
FUSE F4-G (1013)
A14MC
12RD
C3
(A13FB)
10A
18PK
A13B
QUALCOMM
QUALCOMM POWER
14QC POWER CONN (2700 / 1902) 10A
BATTERY B G2
16RD (2701)
(+) D2
18PK
A13B
A13BH
C C
18PK
BATTERY 14QB 14QA D14AF A14AF
A
(+) 16OR 16RD 16RD 18RD
W/ RT SIDE
A13FB
12PK
A F WARNING
WARNING 62QA D62B A62B
F
LIGHT 16LTGN 16DKBL 18DKBL
RIGHT BANK H A
OPTIONAL
WARNING
10A
MESSAGE B1
WAIT
B E
IGNITION 13QA D13F A13FG
E
POWER 16DKBL 16PK 18PK
D D 6
GROUND 11-GQA 11GQ D11-GG A11-GAA
C 16WH
16WH 16WH 18WH
1
GROUND 11-GQB A11-GD
D
16WH 10WH
GROUND ADAPTER
A11-GKJ
6WH
(1006)
LEFT SIDE
CAB GROUND
80
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY
FEED
CH3_01
A14W
6RD
A14F
8RD
MVPC FEED
(1338)
FUSE F7-E (1016)
A B1 A1
RD A14MV A14FE
E5
16RD 12RD
10A
GROUND ADAPTER
(1006)
B 5
E4 BK A11-GMV
16WH
1
A11-GD
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
81
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TERRESTRIAL
COMMUNICATION
UNIT ANTENNA CABLE
(TCU) CONNECTOR
P3
(GPS) A3 (GPS)
(PCS) A1 (PCS)
P2
ACCESSORY CABLE
CONNECTOR
SHIELDED CABLES
(AUX_GND)
(AUX_GND) 18 22 VT
(RPM) 7 (RPM)
22 GY
(AXLE)
(AXLE) 6 22 OR
(TTRACS) 13 (TTRACS)
22 BL
(GPIN1)
(GPIN1) 8 22 WHRD
(GPIN2)
(GPIN2) 21 22 WHBK
(GPOUT2)
(GPOUT2) 11 22 GNWH
22
ADHESIVE HEATSHRINK
DRAIN WIRES FROM END OF CABLE SLEEVE
DISPLAY CABLE JACKET TO PIN 22 WITH HEATSHRINK
CONNECTOR SLEEVING
(DU_RX+) 1 WH
(DU_RX-/RX) 2 BL 3 (DU_TX)
(DU_TX-/TX) 3 BK 2 (DU_RX)
(DU_TX+) 4 WH
(DU_GND) 5 RD 5 (DU_GND1)
(DU_GND) 6 GN 6 (DU_GND2)
GY
(BAT+) 7 YL 7 (BAT+)
OR
(DU_5V) 8 VT 8 (CU_AWAKE)
(DU_5V) 9 VT 9 (CU_AWAKE)
SHIELDED CABLES
82
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY IGNITION
FEED RELAY#1
CH3_01 (1011 / 1013)
CH3_05
A14W
6RD
IGNITION
(A13FC)
RELAY#2
(1012 /
1014)
CH3_05
A14M
8RD
G4
W/ BOTH RT SIDE
A13FC
12PK
WARNING
A14MC
(A13FB)
C3
18PK
A13B
POWER CABLE QUALCOMM POWER 10A
CONNECTOR POWER
CONNECTOR
(2701F) (2700M / 1902)
D2
18PK
A13B
WARNING
W/ RIGHT
YL B C
D14QA A14AF
(BTRY+) 1 18 YL
A13FB
A13BH
16RD
12PK
18RD
18PK
SIDE
YL
(BTRY+) 14 18 YL
C F
(MESSAGE GN D62QA A62B
12
LIGHT) 22 GN 16RD 18DKBL
RIGHT BANK H A
OPTIONAL
WH A E
D13QA A13FG
(IGN) 12 22 WH 16PK 18PK
BR E A
D3EP(+) A3AB(+) J1708
(J1708+) 2 22 BR
18DKBL 18DKBL PUBLIC
RD F B DATA LINK
D3EN(-) A3AB(-)
(J1708-) 16 22 RD CH3_10
18GY 18GY
BK D D 6
D11-GQ A11-GAA
(BTRY-) 24 18 BK
16WH 18WH
BK
(BTRY-) 25 18 BK 1
A11-GD
10WH
GROUND ADAPTER
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
83
ELECTRICAL CIRCUIT DIAGRAM MANUAL
18WH
HEAT SHRINK
18BK
WH
BK
AIR SHIELD
LIGHT CONNECTOR A B
(5117)
18WH
WH
18BK
BK
IP / AUX ROOF A B
(2021 / 2022)
GROUND ADAPTER
(1006)
A58C
18BN
12
A58-GC
18WH
16BN
A68A
1
A11-GD
10WH
A11-GKJ
6WH
F
AIR
SHIELD
LIGHTS
BODY
CONTROLLER#J2
(1604) LEFT SIDE
CAB GROUN
(4081)
CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND OR PARK LIGHTS) AND ACC
84
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FRONT FRONT
DRIVER DRIVER PASSENGER PASSENGER
CENTER CENTER
SEATBELT SEAT SEATBELT SEAT
SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH
SWITCH SWITCH
(2997) (2996) (2999) (2998)
(3000) (3001)
A B A B A B A B A B A B
D11-GGA
D11-GHA
D11-GCA
D11-GAA
D11-GBA
D11-GJA
D11-GG
D11-GC
D11-GA
D11-GH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
D11-GB
D11-GJ
ROOF IP (1)
SEAT 1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8996)
A11-GGA
A11-GHA
A11-GCA
A11-GAA
A11-GBA
A11-GJA
A11-GG
A11-GC
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
A11-GA
A11-GH
A11-GB
A11-GJ
SEATBELT
SEAT
INDICATOR
GROUND
(8999)
ADAPTER
CH4_41
(8995)
CH3_36
85
ELECTRICAL CIRCUIT DIAGRAM MANUAL
REAR REAR
LEFT REAR LEFT REAR RIGHT REAR RIGHT REAR
CENTER CENTER
SEATBELT SEAT SEATBELT SEAT
SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH
SWITCH SWITCH
(2995) (2994) (2993) (2992)
(2990) (2991)
A B A B A B A B A B A B
D11-GMA
D11-GDA
D11-GKA
D11-GEA
D11-GLA
D11-GFA
D11-GM
D11-GD
D11-GK
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
D11-GE
D11-GF
D11-GL
ROOF IP (2)
SEAT 1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8997)
A11-GMA
A11-GDA
A11-GKA
A11-GEA
A11-GLA
A11-GFA
A11-GM
A11-GD
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
A11-GK
A11-GE
A11-GF
A11-GL
SEATBELT
SEAT
INDICATOR
GROUND
(8999)
ADAPTER
CH4_41
(8995)
CH3_36
86
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SEATBELT
SEAT INDICATOR
(8999)
A11-GM
18WH 7
A11-GF 6
18WH
A11-GK
9
18WH
A11-GD
4
18WH
A11-GJ
18WH 10
A11-GC 3
18WH
A11-GG
12
18WH
A11-GA
1
18WH
GROUND-SEAT &
A11-G 1
SEATBELT (8995)
18WH
CH3_36
A3D(+) 4
20DK BL
J1708 PUBLIC(+)(1660)
J1708 PUBLIC(-)(1661)
A3D(-)
CH3_09 5
20GY
A5D(+)
6
J1939 SPLICE 18YL
(1025)
CH3_13 A5D(-)
7
18GN
(8998)
SEATBELT
DATA RECORDER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
87
ELECTRICAL CIRCUIT DIAGRAM MANUAL
18RD
CH3_34
A15
OFF
CH3_35 S IGN ACC
G B A B D C
K2
N/ ROCKER START
K14H
2RD
K2-G
A17H
87A
W/ ROCKER START
SEE NOTE
30
16PK (I6 ONLY)
START RELAY
SEE NOTE (1010) A4 A17BA ROCKER START SW
16PK (1105) CH5_08
B3
87
LEFT SIDE
A17A
18PK
ENGINE FUSE F5-E (1014)
IGNITION
BLOCK D1 C1
B4 (A13FB) RELAY #2
GROUND
CH3_05
86
10A
85
A17C
16PK
A17M
18PK
CLUTCH
SWITCH
IP / B4
INPUT
ENGINE AIN4
LEFT SIDE (1702) 16 18 15
DASH MTD
DUAL POST BODY CONTROLLER#J5
GND PLATE (1602)
*K17F
K17C
16PK
K17K
18PK
16VT
BATTERIES A9AA
2/ORD E5 ZVR
18GY
A17HB
18GY
18PK
A9V
18PK
A97A
A17B
18PL
1/ORD
+ +
18PK
K17E
B
B S S
S
M D7 D8 C11 A4 IP / DCM
1/OBK
- - B
(1800)
2/0BK
G ZVR GROUND
A ADAPTER
18PK
B96A
18PK
B17H
18PL
B17J
(1009)
THERMAL
K17M
18PK
18PK
*K17B
OVERCRANK 1
2/0BK
(6304) B9V
W/ THERMAL 18GY
OVERCRANK 2
PROTECTION B9VB
18GY
1200 OHM
INHIBIT 18PK
N/ THERMAL OVERCRANK
START PROTECTION
65
ENABLE
RELAY
NOTES:
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2-12BL
* W/ V8 ENGINE WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3-10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
88
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.2. STARTING AND CRANKING CAT WITH EURO IV ISM ENGINE & IBB ENGINE WITH
MANUAL TRANSMISSION, P. 2
18RD
A15
W/ SINGLE MEGA FUSE
CH3_34
A17-GW
OFF
A11-GE
18WH
12WH
S IGN ACC
CAB
A B D C
POWER
STUD
START RELAY
(1010)
A17H
87A
N/ ROCKER START
30
ALTERNATOR 16PK
LEFT SIDE A4
R DASH MOUNTED A17H ROCKER START SWITCH
K14H
87
B3
G B W/ ROCKER START
BLOCK TYPE
K2
RD B4
FUSE
200A
86
BODY
85
SEE NOTE CONTROLLER J3
A17C
16PK
A3
K2-G
(1600)
WH
FUSIBLE CLUTCH
LINKS SWITCH
B4
INPUT
SEE NOTE IP / ENGINE W/IBBE
AIN4
(1702-16)
ENGINE BODY
LEFT SIDE JUMP W/ THERMAL CONTROLLER J5
GROUND START OVERCRANK (1602)
STUD PROTECTION
@18PK
K17
2/ORD
A9AA
W/IBBE E5 ZVR
3/ORD 18GY
*K17
16PK
18PL
A97A
A17D
A17A
18PK
18PK
18GY
A9V
@18PK
#16PK
@18PK
#16PK
K17D
K17
B
B S S
1/ORD
+ + IP / DCM
S (1800 / 1805)
K17D
18PK
M
D7 D8 C11 A4 **(1800 / 1800F)
A
1/OBK
- - 2/0BK
B
18GY
G
B9V
2/0BK
BATTERIES
B96A
18PL
B17H
B17J
18PK
18PK
4WH
W/ CAT ACERT
B9VB
18GY
1200 OHM
Figure 89 Starting and Cranking Cat with Euro IV ISM Engine & IBB Engine with Manual Transmission
89
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CH3_34 -
KEY SWITCH
A14/4RD
FUSE F3-A (1012) (1100)
BATTERY
FEED A14 A14P A14PB
CH3_01 8RD 12RD BATT
6RD D1 C1
CH3_34 10A
BATTERY
ALTERNATOR FEED
18RD
OFF
A15
CH3_01
S IGN ACC
R CH3_34
CH3_35 D C
A B
G B
N/ ROCKER START
K2 START RELAY
A17H
K14H (1010)
2RD
16PK
W/ AUTO NEUTRAL
A17 CRANK INHIBIT RELAY
87A
SEE NOTE 18PK
30
(1019) CH11_17
K2-G
87
W/ ROCKER START
A17A
18PK
LEFT SIDE
ENGINE
BLOCK B4 W/ AUTO NEUTRAL
GROUND
86
85 A3
A17QR CRANK INHIBIT RELAY
A17C
16PK
A17M
18PK
LINKS
BATTERIES
K17M
K17M
K17K
18PK
18PK
18PK
1/ORD 2/ORD
+ + W/ V8 ENGINE
B
B S S
ECM
S N/ THERMAL
1/OBK M (6020M)
- - OVERCRANK
B PROTECTION
START
7 ENABLE
G A K17L RELAY
18PK
THERMAL
W/ THERMAL
OVERCRANK
OVERCRANK
(6304)
PROTECTION
2/0BK
2/0BK
90
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.4. STARTING AND CRANKING CAT, CUMMINS AND IBB ENGINE WITH ALLISON
TRANSMISSION, P. 4
CH3_34 -
A14/4RD GND ADAPTER
1 5
18RD
(1003)
A15
OFF
S IGN ACC
W/ ROCKER START A B
A17-GW
D C
12WH
18WH
A11-GE
START RELAY
(1010) N/ ROCKER START
LEFT SIDE
DASH MOUNTED
A17H
87A
DUAL POST STUD
30
16PK
ALTERNATOR A4 A17H ROCKER START SWITCH
16PK (1105) CH5_08
R SEE NOTE B3
87
W/ REMOTE START STOP
A104CC HOOD SWITCH
18DKBL (8805) CH10_14
G B B4
K2 A17R AUTO NEUTRAL LIGHT RELAY
86
CAB RD 18PK
85 (1019) CH11_17
POWER
A3
STUD W/ AUTO NEUTRAL
A17C
16PK
WH
K2-G
2X12BL
FUSIBLE A92#141 IP / ENGINE
LINKS 18TN (1702)
W/ EATON XMSN
SEE NOTE
K14H
1RD
16 20 EATON GEN 3
TCM CONNECTOR
ENGINE (7105)
BLOCK
GROUND W/ IBBE
BLOCK TYPE
JUMP START
K17B
16PK
*K17
32 ENABLE
FUSE
START
200A
18PK
2/ORD
STUD RELAY +
W/ IBBE
3/ORD
3/ORD ALLISON TCU CONN
BATTERIES W/ISM ENGINE
16PK
18PK
B (7150F/7150F2(IN CAB))
K17D
18PK
16PK
K17D
K17
K17
A K92#141 NEUTRAL
41
18TN START
1/OBK 2/OBK
- - B LEFT SIDE
G
FRAME GROUND
2BK (LOCATED AT
THERMAL
W/ THERMAL OVERCRANK LEFT FRAME RAIL
N14AZ
CAT (6304)
4WH
2WH
K11-G
Figure 91 Starting and Cranking Cat, Cummins and IBB Engine with Allison Transmission
91
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
W/CH3_34 - (1100)
A14/4RD
BATTERY FUSE F3-A (1012) BATT
FEED A14 A14P A14PB
CH3_01 6RD 8RD 12RD
D1 10A C1
CH3-34
BATTERY
FEED OFF
ALTERNATOR
18RD
S IGN ACC
A15
CH3_01
CH3_34
R A B D C
CH3_35
SEE
NOTE
G N/ ROCKER START,
B
EATON HYBRID
A17H
K14H
2RD
K2
16PK
W/ EATON HYBRID
A17H
87A
CH3_01
16PK
30
START RELAY
(1010) A4 A17BA ROCKER START SWITCH
16PK (1105) CH5_08
K2-G
FUSIBLE B3 W/ ROCKER
87
LINKS START (W/ I6)
A17A
18PK
START ENABLE RELAY
SEE NOTE B4 (1017)
N/ EATON
86
A3 HYBRID
85
87A
LEFT SIDE
ENGINE
30
A17J J1
BLOCK
GROUND 16PK
W/HYBRID
A17B
87
18PK G2
A17HB
16PK
K11-GL
2WH
A17EB
16PK
A17L
18PK G1
85
86
A17C
16PK
A17M
18PK
J2
LEFT SIDE
DASH MTD CH11_20 A17K
DUAL POST 18PK
GND PLATE 16 18 15 IP / ENGINE
D1
21 20 19 (1702)
10A
EATON TCM
(7909)
K17K
18PK
18PK
16PK
K17L
K17J
BATTERIES
K17C
16PK
C1
18PK
K17F
START
4
K17K
18PK
1/ORD
+ + B S S
B ENABLE RLY-
START
S 32
A1
M ENABLE RLY+
1/OBK B START
- - 26
A13FB
ENABLE 12PK
LATCH
K17M
18PK
G A
N/ THERMAL ECM A2
THERMAL
OVERCRANK (6020M)
2/0BK
OVERCRANK
2/0BK
PROTECTION
(6304)
G2
START
W/ THERMAL
65 ENABLE
OVERCRANK
RELAY
18PK
K17L
PROTECTION
(A13FB)
ENGINE
7 CRANK
LEFT SIDE FRAME GND INHIBIT
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
NOTE:
W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BL
IGN RELAY #2
W/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RS
(1012 / 1014)
W/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL CH3_05
Figure 92 Starting and Cranking I6 Engine with Autoshift, Ultrashift, and Eaton Hybrid Transmission
92
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.6. STARTING AND CRANKING CAT, EURO IV ISM, AND IBB ENGINES WITH
AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6
18RD
A15
A14/4RD OFF
W/ SINGLE MEGA FUSE S IGN ACC
87A
SEE NOTE A17H START
30
16PK
G B ROCKER START
A17H
K2 16PK SWITCH (1105)
A4
RD CH5_08
87
B3
W/ ROCKER START
CAB
K2-G
86
POWER SEE NOTE B4
WH
85
STUD
A17K
18PK
A3
A17J
16PK
A17C
16PK
A17L
18PK
FUSIBLE
LINKS
K14H
2RD
IP / ENGINE
(1702)
ENGINE 16 21 19 20
LEFT SIDE FREEDOMLINE XMSN
GROUND JUMP MAIN CONN
BLOCK TYPE
START (7104)
STUD
200A
FUSE
K17-GC
2/ORD
C
16WH
*K17
16PK
EATON GEN3
TCM CONNECTOR
3/ORD (7105)
W/
IBBE START
3/ORD K17B ENABLE
+ 1/ORD
+ 18PK
32
RELAY +
START
K17-GC
4 ENABLE
18WH
RELAY -
@18PK
#16PK
@18PK
#16PK
1/OBK B
K17D
18PK
- -
K17D
B S S
K17
K17C START
18PK 26 ENABLE
S
BATTERIES M LATCH
18PK
A
K17
2/0BK
K11-G
G B W/ IBBE
4WH
2WH
2BK
2/0BK
W/ THERMAL
THERMAL OVERCRANK CAT (6304) OVERCRANK
THERMAL OVERCRANK IBBE (6316M) PROTECTION
LEFT SIDE
FRAME GROUND
(LOCATED AT LEFT FRAME
LEFT SIDE RAIL NEAR STARTER)
DASH MTD NOTE:
DUAL POST WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
GND PLATE WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RS
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL (W/ IBBE)
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS (W/ IBBE)
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL (W/ IBBE)
* N/ THERMAL OVERCRANK & W/ EURO IV ISM ENGINE
@ W/ CAT ACERT C13 RHD & W/ ISM EPA-98
# W/ CAT C11/C13 2007 & W/ ISM 2007 & EURO IV ISM ENGINE
Figure 93 Starting and Cranking Cat, Euro IV ISM, and IBB Engines with Autoshift and Ultrashift
Transmission
93
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ALTERNATOR TERMINATING
FIELD RESISTOR
(9740) (7801L)
A
K1(+)
14RD 120
150A OHMS
B CHARGE
K1(-)
14WH FIELD
C A
A- A+
INVERTER
3 PHASE AC C A
(9743) B
K106C
4OR
3 PHASE AC
(9742)
K106B
4OR
18GN
18YL
K5F(+)
K5F(-)
3 PHASE AC
(9741)
K106A TERMINATING
4OR RESISTOR
(7801R)
A A
K5E(+) K5G(+)
18YL 18YL
OHMS
120
C C
K5E(-) K5G(-)
18GN 18GN
INVERTER
CONNECTOR
(7801F)
INVERTER IGN
(7899) ENGINE / IP
+ - (1702-5) FUSE F5-B (1014)
IGN RELAY #2
A J1939 K13Z A13Z
(A13FB) (1012 / 1014)
18PK 18PK G2
B H2 CH3_05
10A
IGN
C
GFCI
-
STUDS
+ - + INVERTER
BATTERIES
1/0RD + 1/0RD +
150A
1/0BK - 1/0BK -
94
ELECTRICAL CIRCUIT DIAGRAM MANUAL
START RELAY
ROCKER START A17BA (1010)
SWITCH 16PK CH5_01,03,05
(1105)
GND ADAPTER
PANEL LIGHT FEED
(1008)
(1002)
H 8 10 2
A62T A62-GT
18DKBL 18WH
CLUSTER
CONNECTOR
1
(1500) A11-G
DIMR 10WH
A
A62B OUT2
5
18DKBL PANEL
LT
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
95
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM
(6020)
W/ I6 2007 ENGINE
29
C3 A23B
18TN (4111M)
A23C
18TN
24 A
D3 A23A K23A
87
18TN 18TN
C4 FAN AIR
B SOLENOID
GROUND K23-G
ADAPTER
30
16WH
87A
(6704M)
F
18TN
A23
C
K10-GB
14WH
ENGINE / MELROSE
IP / ENGINE (6011)
FUSE F10-A
(1702-1)
(1019)
A97ZB A97Z K97Z K97AY
3
F1 E1 10VT 10VT 10VT 16PL
5A
K97AZ
1
14VT
FAN RELAY
(1015) KFAN ENGINE FAN
IP / ENGINE 58
18VT CONTROL
D4 (1702)
85
86
C3 29
A23B
18TN (4111M)
A23C
18TN
D3 24 A
A23A K23
87
18TN 18VT
C4 FAN AIR
SOLENOID
B
30
87A
K11-GCA K23G
10VT 18VT
18TN
A23
ENGINE ECM
(6020)
ENGINE LEFT SIDE
GND STUD
K97AA-B
IP / ENGINE 1
FUSE F10-A 18VT
(1702-1)
(1019)
A97ZB A97Z K97-AE K97AA-D
5
F1 E1 10VT 10VT 18VT 18VT
5A
K97AA-C
3
18VT
59974G 06SEP06
AE08056612 001
96
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM CONNECTOR
(6000)
(6400)
A
FAN CONTROL K23
38
OUTPUT 16TN
B
K23-G
ECM RETURN 29
16WH
ECM CONNECTOR
(6010)
(6400)
FAN
FAN A SOLENOID
K23
CONTROL 21
16TN
OUTPUT
GND ADAPTER
(6701)
C B
K23-G
16WH
A
K10-GA
12WH
97
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM CONNECTOR
ETHER START
(6000)
(6550 / 6551)
ETHER BOTTLE
ETHER A CONTROL VALVE
INJECTION K21
40
SOLENOID 16TN
GND ADAPTER
(6701)
E B
K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND
ECM CONNECTOR
ETHER START
(6010)
(6550)
ETHER BOTTLE
ETHER A CONTROL VALVE
K21
INJECTION 10
16TN
SOLENOID
GND ADAPTER
(6701)
D B
K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND
98
ELECTRICAL CIRCUIT DIAGRAM MANUAL
99
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A A23DB
18TN
SNOWVALVE
H
A23C
18TN
SNOWVALVE MODULE
(4120)
A SNOWVALVE
SWITCH
(1107)
9
7
B
A23A
DUAL FUNCTION ZVR
18TN
REED SWITCH (1620)
(NO & NC) C
2B
A23B
C
18TN A9A
1
18GY
D A
A23D A9Z
18TN 18GY
6
CURRENT
5B
MOTOR PROTECT BODY
E
4
A23E CONTROLLER-J5
18TN (1602)
NC REED
10
SWITCH
ZVR
E3
A23DC
IGNITION
18TN
A11-GA
18WH
BODY CONTROLLER
RELAY
(1600)
(1021/1014)
CH3_07 PANEL LIGHT FEED
A9B
B1 (1002)
18GY
ICON ACCESSORRY
IDLE HEAT CONTROL C
A62A
(A13FB)
R1 (1017) 18DKBL
(1014) A
F5-A A62B
G1 H1 30 18DKBL
A13FB A13A J1 87A H2
12PK 18PK
10A CLUSTER CONNECTOR
G2
87 (1500)
DIMR OUT2
G1 5 PANEL LT
85
A23H J2
86
A11-GD
18WH
18TN
GROUND ADAPTER
CUSTOMER ACCESSORY#2 (1003)
R2(1019)
10
A11-G
18WH
30 87A H4 A23E
A11-GC J3 A11-GE 1
18TN
18WH 12WH
G4 A23DA LEFT SIDE
87
18TN DASH MOUNTED
DUAL POST STUD
G3 A11-GB
18WH BODY
J4 85
A23G 86 CONTROLLER-J1
18TN (1603)
LIFT
A23F
J GATE
18TN
10A9
WAS G2, 23DA WAS H4, 23E WAS G4 64077C 22OCT09 AE08056612 04A
100
ELECTRICAL CIRCUIT DIAGRAM MANUAL
EIM CONNECTOR 1
(6561)
(6018)
K21TN1 1
17 18TN
13
COLD START ASSIST
FUEL SOLENOID
K21B3
COLD START 18TN
ASSIST RELAY 2
(8410)
K10WH1 B
18WH
A
K10-GA K10-GB
10WH 10WH
HARNESS GROUND
(LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)
EIM CONNECTOR 2
(6019)
K21B1
6 18TN 18
EIM CONNECTOR 4
(6021)
K21B2
7 18TN 14
K21A2
2 12TN
K21A1
1 12TN
K14A1 K21-FL
3 12BL
8RD
101
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
K23
18 16TN
FAN
SOLENOID
B
VARIABLE SPEED
FAN DRIVE 18TN
K23
(6420)
3
K23-G
16WH
ENGINE GND ADAPTER
(6704A)
W/ VAR SPEED FAN
E
K23-G
1
HARNESS GND 18TN
(LOCATED AT A
K10-GA K10-GB
LEFT SIDE 10WH 10WH
ENGINE BLOCK
GROUND)
EIM CONNECTOR 2
(6019)
K23C
5 2
18TN
EIM 5V ADAPTER
(6706)
D C
K23A1
2
18TN
C K34B K34B
C
18TN 18TN
K34D K34D
A 18TN A
18TN
D K34C K34C
D
18TN 18TN
B K34-GA B
18WH
4 2
K34-GA
18WH
EIM 3
(6020)
K23B1
4
18TN
D C
102
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2
B
K41A
17
16TN
TCU CONNECTOR
W/ ALLISON GEN4 XMSN (7150/7151(IN CAB))
W/ MANUAL XMSN
(7600)
A
K47
16GY
SPEED
B SENSOR
33 K47A
16GY
GROUND K10A-G
63
14WH
K10B-G K10-G ENGINE LEFT
GROUND 65
14WH 10WH SIDE GROUND
K10C-G ECM BATTERY
GROUND 67 ENGINE ECM FEED
14WH
K10D-G FUSE (6712)
GROUND 69 K97D K97DF
14WH
10VT A 10VT
B
K97DA 40A
BATTERY 48
14VT
BATTERY K97DB
52
14VT
BATTERY K97DC
53 N/ ULTRASHIFT
14VT
K97DD ENGINE / IP
BATTERY 55 (1702-37)
14RD FUSE F4-D (1013)
K97F A97UA IGN RELAY #1
IGNITION 70 (A13FC) (1011 / 1013)
18VT 16PL H4 G4
10A CH3_05
PURGE PUMP
(6713) ENGINE / IP
(1702-42) FUSE F10-D
(1019)
K97FZ A97FZ A14TB A14T A14 BATTERY FEED
1 12RD 8RD
14RD 14RD F4 E4 6RD CH3_01
20A
E
K10E-G
2
14WH
GROUND ADAPTER
A (6701)
K10-GA
12WH
ENGINE LEFT
SIDE GROUND STUD
CHK DATE CHANGE REV REFERENCE DRAWN NAME
103
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K34C
49 D
16TN
K34B
2 C
16TN
K34D
54 A
16TN
K34-GA
B ACCELERATOR
16WH
IP / DCM PEDAL MODULE
ENGINE / IP (1800) (1827)
(1702)
ACCELERATOR 23 B4
K97BA K97B A97B B97Y
POSITION 5 B RETURN
18VT 18VT 18PL 18PL
RETURN
22 C5
ACCELERATOR A97C B97P
K97C SUPPLY
POSITION 4 18PL 18PL A
18VT
SIGNAL 1
28 C4
ACCELERATOR K99B A99B B99V
POSITION 66 C SIGNAL
18VT 18PL 18PL
SUPPLY 1
HEAT SHRINK
38 ENGINE BODY BUILDER
K47T A47T ENGINE SPEEDO SIGNAL
36
18GY 18GY (LOCATED BEHIND
CENTER PANEL)
TOPS II XMSN
(7106)
K92N
19 A
16TN
K92P
20 C
16TN
K92-GA
B
16WH
GROUND ADAPTER
(6701) CH3_23
104
ELECTRICAL CIRCUIT DIAGRAM MANUAL
(MALE)
ECM CONNECTOR
(6010) REAR THROTTLE CONTROL
(1069)
3 56 58 60 A B C D (FEMALE)
K46A
18GY
K46B
18GY
K46E
18GY
18GY
18GY
K46D
K46C
ENGINE / IP
5 38
(1702)
18GY
18GY
A46C
A46D
BODY CONTROLLER#J4
(1601)
PARK BRAKE
A44 RELAY
F1
18GY RD21 (HSD)
D3 C3
85
PARK BRAKE
87
RELAY - R2
(1015)
30
86
C4 D4
GND ADAPTER
(1006)
7
A44-G
18WH
1
A11-GKJ A11-GD
6WH 10WH
Figure 105 Engine Body Builder – Remote Engine Control (Cat Engine)
105
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K97DB
12VT
ECM POWER CONNECTION
(6001)
BATTERY A A
FEED STUD K14AF
ECM POS
10RD
K97DB ECM FUSE BATTERY
BATTERY 4 (6712) FEED
12VT 30A
B B (1207)
K97DA K14
BATTERY 3 10RD
12VT
K10-GB
12WT
K3BB(+) K3BA(+)
ECM CONNECTOR
18DKBL 18DKBL W/ FREEDOMLINE
(6000)
K3BA(+) XMSN
K3BB(+)
18DKBL
18DKBL
J1708 (+) W/ MANUAL &
DATALINK 10 ALLISON XMSN
K3BA(+)
18DKBL J1708 PUBLIC J1708
J1708 PUBLIC
DATA LINK DATA LINK
DATA LINK
CH3_09 CH3_09
K3BA(-) CH3_09
18GY
J1708 (-)
20
DATALINK
K3BB(-) K3BA(-) W/ AUTOSHIFT AND
18GY 18GY ULTRASHIFT XMSN
K3BB(-) K3BA(-)
18GY 18GY
K5D128
18YL
W/ MANUAL XMSN
J1939 (+) K5B(+)
46 W/ ALLISON XMSN
DATALINK 18YL
K5S(+)
18YL J1939
J1939 J1939
DATA LINK
DATA LINK DATA LINK
K5S(-) CH3_15 CH3_15 CH3_15
18GN
N/ ULTRASHIFT
ENGINE / IP
(1702-37) FUSE F4-D (1013)
K97FA A97UA IGN RELAY#1
IGNITION K97F (A13FC)
39 (1011 / 1013)
18VT 18VT 16PL H4 10A G4 CH3_05
106
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (EURO IV ISM
NAVISTAR, INC. ENGINE)(CONT)
DUAL ANALOG
ACCELERATOR
(1804)
B A C E F D
* W/ AFTERTREATMENT
# N/ AFTERTREATMENT
% W/ EURO IV ISM ENGINE
B99E
18PL
B99U
18PL
B99W
18PL
18PL
B97Y
B97P
18PL
B99V
18PL
DCM / IP
(1800)
@(1800F / 1800)
ECM CONNECTOR
(6000) B4 C4 C5 B6 C6 B5
ENGINE / IP
(1702)
ACCELERATOR 23
POSITION K97B A97B
23
RETURN 18VT 18PL
ACCELERATOR 28
K99B A99B
POSITION 9
18VT 18PL
SIGNAL 1
ACCELERATOR 22
K97C A97C
POSITION 22
18VT 18PL
SUPPLY 1
ACCELERATOR 24 A99D
K99D
POSITION 35 18VT 18PL
SIGNAL 2
%K97PB
18WH
%K97PA
18VT
#K97N
18VT 29
ECM RETURN *K97PB *K97N A97N
(DPF SNSR) 32 18WH 18VT 18PL
SNSR SUPPLY
*K97PA 30 A97M
(5VDC) 21 *K97M
(DPF SNSR) 18VT 18VT 18PL
#K97M FLEETGUARD
18VT AFTERTREATMEMT
(6704)
SNSR SUPPLY
(5VDC)
K95D
5 (DPF SNSR)
18TN
107
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.6. ELECTRONIC ENGINE CONTROLS, ISM 2007 & EURO IV ISM ENGINES (CONT.),
P. 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONIC ENGINE CONTROLS
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF (ISM 2007 & EURO IV ISM ENGINE (CONT)
NAVISTAR, INC.
K34A K34A2
ECM RETURN 42 D GROUND
16TN 16TN
COOLANT K34E
28 C OUTPUT
LEVEL SIGNAL 16TN
ECM CONNECTOR K97FB
(6000) CH7_04 A POWER
18VT
IGNITION SPLICE PACK
*K97FB
(6725) CH7_6A
18GY
W/ ALLISON GEN4 XMSN
K92#125 SPEEDO TCU
25
18TN METER (7150F/
7150F2(IN CAB))
A
MAGNETIC K47D
27
PICKUP VSS(+) 18GY MANUAL SPEED
W/ MANUAL XMSN
K47R SENSOR
B
16GY
(7602)
A
K47E MERITOR G
18GY SPEED SENSOR
MAGNETIC W/ MERITOR G (7601M)
36
PICKUP VSS(-) B
K47S
16GY
TO R/D 1378 & "W/ISM EURO IV" NOTE 59974G 02AUG06 AE08056613 006
Figure 108 Electronic Engine Controls, ISM 2007 & Euro IV ISM Engines (Cont.)
108
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM CONNECTOR
(6000)
&K3BA(+)
18DKBL
J1708 (+)
*K3BB(+)
DATALINK 10 K3BA(+)
18DKBL 18DKBL ENGINE/IP
(1702)
*K3BB(-) K3BA(-) CH3_9
J1708 (-) 18GY 18GY
DATALINK 20
&K3BA(-)
18GY
ENGINE/IP
AMBIENT AIR (1702)
K41D K41D HVAC
TEMPERATURE 19
18TN 18TN TEMP SENDER
SENSOR 15
(6002)
ECM K41E K41E
33 CH4_4
RETURN 18TN 18TN
18
K5S(+) K5R(+)
J1939 (+) 18YL 18YL ENGINE/IP
DATALINK 46 (1702)
K5S(-) K5R(-) CH3_15
J1939 (-)
47 18LTGN 18LTGN
DATALINK
K3BC(+)
IGNITION 39
18DKBL
K97FA
16GY K5Z(-) K5Z(+)
20LT 20YL
K3BC(-)
18GY
K97FX
10GY
K5V(+)
DEF TANK DEF TANK
18YL
HARNESS HARNESS
CONNECTOR CONNECTOR
K5V(-)
ECM IGNITION (674) (674)
B 18LTGN
FUSE CH7_6B CH7_6B
IGNITION
SPLICE PACK (6712) 30A
(6725) A
A
K14A
12RD EATON
B
K97F GEN3 TCM
18GY CONNECTOR
C (7105)
CH11_6A
E
ENGINE/IP
(1702)
K97FB
18GY
CH7_1
ECA POWER
XMSN FUSE TCM BATTERY
(1002)
(8103) FEED
16PK
K13
(1001)
K14D EATON
COOLANT ECA FUSE
12RD GEN3 TCM
30A
10RD
K14K K14A
10RD B 38 BATTERY+
12RD
DEF TANK
K11-GB K11-GA
HARNESS 36 GROUND
10WH 12WH
CONNECTION
(674) ENGINE
K11-G BLOCK GROUND
CH7_22A C B 12WH (6340)
ECA
* ULTRASHIFT XMSN
(7501)
& MANUAL XMSN
109
ELECTRICAL CIRCUIT DIAGRAM MANUAL
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONIC ENGINE CONTROLS CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF (EURO IV ISM ENGINE) (CONT.)
NAVISTAR, INC.
ECA POWER
XMSN FUSE TCM BATTERY
(1002)
(8103) FEED
(1001)
K14D EATON
ECA FUSE
12RD GEN3 TCM
ECA
30A
(8104) B CONNECTOR
(7501)
A (7105)
K14L
A
50A
10RD
K14K
C B K14A
10RD 38
12RD
K11-GB K11-GA
B 36
10WH 12WH
ENGINE
K11-G BLOCK GROUND
12WH (6340)
ECM CONNECTOR
DEF TANK (6000)
CONNECTOR CH7_6A
(674) IP/ENGINE
(1702)
10 *K5(+) *K5Z(+) CH3_15
TERM 18YL 20YL
RESISTOR ECM CONNECTOR
&K5(+) &K5T(+) (6000)
(J1939)
9 18YL 20YL CH7_6A
(681)
*K5(-) *K5Z(-)
CH7_22B IP/ENGINE
18LT 20LT
(1702)
&K5(-) &K5T(-) CH3_15
18LT 20LTGN
AFTERTREATMENT
AFTERTREATMENT POWER
6 FUSE
K14 (5500)
(5501C)
16RD K14B K14C
11 12RD 12RD
K14A B A
16RD 30A
1 D
K10
16WH
DEF TANK
INTERCONN 4 E
K95-G
(674) 16WH
CH7_22A B
2
K95
18TN
3 ALT POWER GROUND
K95AF 1 GAUGE
1 AWG SPLICE
18TN STARTER
DELCO 36S1 (6701)
7 POWER
(6305C) K2A-FL (6100G)
10RD
K13A K2B-FL K2
EGP-ENG 18RD 10RD 2RD
INTERCONNECT K2C-FL
(677F/670A) 10RD
8
ENGINE ALT GROUND
OEM BLOCK 1 AWG
1 GROUND
*K5RA(+) 14 PIN DELCO 36S1
20YL (8500) (6321) (6101G)
NOx &K5R(+)
K2-G
(672M) 2 20YL
*K5RA(-) 1WH
CH7_22B
20LT
&K5R(-) 11
3 20LT
K13-GA
12
18BK * ULTRASHIFT XMSN
4
INLET K97A & MANUAL XMSN
1
SENSOR 18TN
(674M) 5
K97-GA
CH7_22B 2
18WH
6
OUTLET K97B
4
SENSOR 18TN
(675M) 7
K97-GB
CH7_22B 3
18WH
CHK DATE CHANGE REV REFERENCE DRAWN NAME
110
ELECTRICAL CIRCUIT DIAGRAM MANUAL
C
N14-GB N97-GG
10WH 10WH
A
N14-G N97-G N97-GD
BATTERY 10WH 10WH 8WH
C
ECM N14BD A B N14BC
(6020M) 10RD 10RD
40A A
N14AY A B N14BA
10RD 10RD
K97UB K97UA FUSE F4-D
KEY IGN 31 40A
N97AA
18PL (1013) ECM POWER
10RD
18VT
ENG ECM FUSE
CH7_08 RELAY
(9254)
(6022)
IPR PWR K97UD
45 2 K97XB
18GY
85
16VT
86
MAIN K97JA 5
K97J CEC CLEAN
POWER 70
N97AB
18PL 18PL POWER AND GROUND
8RD
RELAY
(6323)
K97FA K97F 4
87
ECM PWR 1
14PL 10PL
A
K97FB 1 K97X N97AC
K97XA
ECM PWR 3 10VT
14PL 10PL 10RD
87A
30
K97FC
K97JB
18VT
ECM PWR 5 C
14PL
K97H N97B
EGR / TURBO 10RD 10RD
POWER RELAY
(6023) B
2 K97HB N97-GC
10WH
85
16VT
86
K97A 4
10WH
87
K97-G
10PL
ECM GND K97-GX
6 1
14WH K97HA
10PL
87A
30
4 K97-GW
ECM GND
14WH
111
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM
(6020M) W/ EATON AUTOSHIFT XMSN
W/ ALLISON XMSN
K3AB(+)
18DKBL
J1708(+) 25
K3A(+)
18DKBL J1708 PUBLIC J1708 PUBLIC
DATA LINK DATA LINK
K3A(-) CH3_09 CH3_09
18GY
J1708(-) 10
K3AB(-)
18GY
K5B(+)
J1939(+) 61 J1939
18YL
DATA LINK
K5B(-) CH3_16
J1939(-) 62
18GN
N/ THERMAL OVERCRANK PROTECTION
K17M START RELAY (1010)
ENGINE CRANK 18PK CH5_01,03,05
INHIBIT 7
K17L THERMAL OVERCRANK (6316)
18PK CH5_01,03,05
ACCELERATOR
W/ THERMAL OVERCRANK PROTECTION IP / DCM PEDAL MODULE
(1800) (1804)
23 B4 B
APS SIGNAL K97B A97B B97Y
34
GND 18PL 18PL 18PL
ACCELERATOR 28 C4 A
K99B A99B B99V
POSITION 33
18PL 18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 63
18PL 18PL 18PL
IDLE 30 B5 D
K97M A97M B99U
VALIDATION 47
18PL 18PL 18PL
SWITCH
B6 E
B99W
18PL
FUSE C6 F
F5-C A99E B99E
(1014) 18PL 18PL
CH7_07
IGNITION
RELAY #1
A13FN
(1011 / 1013)
FUSE F1-A 18PK
CH3_05
(1010)
ECM 37 KEY SWITCH
K97UA A97UA A13F (1100)
(6020M)
18VT 16PL F1 18PK CH03_05,
CH7_07 E1
5A CH11_18
N/ ULTRASHIFT
ENGINE / IP
(1702)
112
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM
(6020M)
C
K10-GB ENGINE LEFT
14WH SIDE GROUND
STUD ALLISON XMSN MODULE /
GND ADAPTER ALLISON XMSN CONTROL MODULE/
(6704M) ALLISON XMSN MODULE IN CAB
(7150 / 7151 /7152)
K92#141 NEUTRAL
41
18TN START
113
ELECTRICAL CIRCUIT DIAGRAM MANUAL
87A
SIDE GROUND
IP / ENGINE
30
18TN 18TN
A23C
18TN
ECM
C3 A23B (6020)
18TN
86
D4 29
85
ENGINE
K23B
58 FAN
18TN
ECM CONTROL
(6020M)
ENGINE / IP
(1702-38) FUSE F11-B
VEHICLE SPEED QK47T A97DF INTAKE AIR TEMP
72 (1020) ZERO VOLT
OUTPUT 18GY 18PL (6703)
CH3_08 REFERENCE
B (6747)
K97S K97SA
INTAKE AIR 66
18PL 16VT
TEMP A B
K97E
16PL
A
SIGNAL K97ZD
37
GND 2 18PL
KQ97EW
WARN ENGINE 22 1
18PL BODY
LAMP BUILDER
STOP ENGINE KQ97SE (7208M)
21 2
LAMP 18PL
VOLTAGE KQ97FV
27 8
5V REF 18PL
IGNITION
KQ97WA
SIGNAL RETURN 35 10 RELAY #3
18PL
CH3_05
TRANSFER CASE KQ97XC
11 11
STATUS 18PL
REM KQ99F
50 12
18PL
A13FA
ACCELERATOR
12PK
KQ97DF A97DF F2 E2 E3 A4
A13FS A13FR
(A13FA)
18PL 18PL 12PK 12PK
ENGINE / IP 5A (1014) (1014)
(1702-38) FUSE F11-B
(1020)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
114
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ZERO VOLT
K95K REFERENCE
EGT1 8 2 EGT1
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D
EGT2 SENSOR
LIGHT GREY
(6261)
K95J
17 2 EGT2
EGT2 18TN
K95F3
1 SIG GND
18TN
EXHAUST DELTA P
SENSOR
(6263)
K95
5V REF 51 3 5V REF
18TN
EXHAUST K95H
19 2 DELTA P
DELTA P 18TN
EGT3 SENSOR
DARK GREY
(6262)
K47#125 SPEED
VSS+ 54 18TN 25
OUTPUT
W/ LCT XMSN
K47#125
N/ BODY BUILDER
18TN ALLISON 1/2/3/4000
BULKHEAD
(7205M)
K47A125 SPEED
18TN 25
OUTPUT
SPEED SENSOR
(7601;7601M;7611;7609M)
A
K47
18GY
7601 : W/ MERITOR G XMSN
B 7601M: W/ MANUAL XMSN
K47A
VSS- 53 7611 : W/ AUX XMSN
18GY
7609M: W/ EATON GEN3
115
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE ECM
ENGINE / IP
(6020M)
(1702)
35
K3(+) A3AA(+)
J1708 (+) 25
18VT 18DKBL
J1708 PUBLIC
DATA LINK
36 CH3_09
K3(-) A3AA(-)
J1708 (-) 10 18GY
18VT
28 C4 A
ACCELERATOR KAPS A99B B99V
POSITION 33 18PL
18VT 18PL
SIGNAL
22 C5 C
K95 A97C B97P
5V REF 45 18PL 18PL
18VT
30 B5 D
IDLE KIVS A97M B99U
VALIDATION 47 18PL 18PL
18VT
SWITCH E
B6
B99W
18PL
C6 F
A99E B99E
K97AA_B 18PL 18PL
ECM PWR 1 18VT
K97AA_D
ECM PWR 5
18VT
FUSE F5-C(1014)
K97AA_C H3 G3
ECM PWR 3 A97ZA
18VT
10VT
5A
FUSE F10-A(1019)
FAN RELAY
K97AA-E
KN97AA
A23 F1 E1
18VT
A97ZB
10VT
(1015)
18TN 10VT
CH7_14 5A
1 IGN
ECM MAIN RELAY A97Z RELAY#3
(6022) CH7_14 10VT (1012 / 1014)
CH3_05
FUSE F11-D(1020)
LOW COOLANT 27
K59 A59 F4 E4 A97ZC
SOLENOID
18VT 18GY 10VT
A13FA
(6402) CH7_14
12PK
5A
116
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE ECM
(6020M)
AFTERTREATMENT SYSTEM
(6259)
K95K
EGT1 8 5 DOCT
18VT
K95L
EGT3 67 6 DPFT_OUT (T2)
18VT
K95J
EGT2 17 4 DPFT_OUT (T1)
18VT
EXHAUST K95H
19 3 DPFDP
DELTA P 18VT
K95-B
5V REF 51 1 VREF
18VT
K95R-E K95R-A
SIG GND 37 2 GND2
18VT 18VT
K97R GND2
1
18VT
INTAKE K97S INTAKE
66 2
AIR TEMP 1 18VT AIR TEMP 1
LOW COOLANT
SENSOR K34A A
42 18VT
MAG
B
K34G
18VT
117
ELECTRICAL CIRCUIT DIAGRAM MANUAL
87A
GROUND
30
FUSE F10-A C4
A23
(1014)
18TN
CH7_12 24 A
D3
A23A K23
87
18TN 18VT
A23C
18TN
29
C3 A23B
18TN
86
ECM D4
85
(6020M) IP / ENGINE
(1702)
KFAN
FAN 58
18VT
ENGINE / IP
ENGINE CRANK KECI
7 (1702)
INHIBIT 18VT LOW COOLANT SOLENOID CH5_01
(6402)
XMSN CONTROL
MODULE
A ENGINE / IP (7150 / 7151)
K59
(1702)
18VT
ENGINE FAN K34S B CH7_12
56 NEUTRAL
RATIO SIGNAL 18VT
41 START
DRIVELINE 65 K141
DISENGAGED 18VT MANUAL SPEED SENSOR
W/ MANUAL XMSN XMSN CONTROL
(7601M)
MODULE
B (7151)
53 K47A
VSS+
VSS-
18VT
A SPEEDO
K47 25
METER
18VT
K125_A K125_C
VSS+ 54
18VT 18VT
ALLISON 3 / 4000
K125_B SPEEDO VIW A ALLISON
D
18VT METER 1 / 2000 VIW C
(7205M)
TCM
K125_A
(7150)
18VT
TCM IN CAB
ENGINE ECM
KN97AA (7152)
W/ WTEC XMSN (6020M)
10VT
5 4 3 CH7_12
85 87A SPEEDO
25
ECM MAIN METER
87
POWER RELAY
(6022)
MAIN POWER 2
70 K97M GND TO ECM
RELAY 30
18VT 86 (6323F)
1
KA-N97AA-C KA-N97AA-B KA-N97AA
A GND
18VT 10VT 10VT
K97GND_B
GND 2
18VT
4 K97GND_C K97G
GND B GND
18VT 10VT
K97GND_D
GND 6
18VT
KEC1 WAS K17L, KFAN WAS K23A 21AUG06 59974G AE08056613 014
118
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SET
RESUME
CRUISE OFF
CRUISE ON
1210 OHM
2370 OHM
6190 OHM
B A
CLOCK SPRING
(1809)
B A
ZVR GROUND
ADAPTER
(1009)
3
B9R
18PL
B96
18GY
1
B9V
18GY
DCM B12 A4
(1800)
20GY
18GY
A9V
A97
A9AA
20GY
B16 E5
CRUISE
SWITCH ZVR
INPUT
AIN17
119
ELECTRICAL CIRCUIT DIAGRAM MANUAL
EIM CONNECTOR 3
* W/ BODY BUILDER CONNECTION
(6020) ** W/ BODY BUILDER CONNECTION,
W/ 7000
K34C ROAD SPEED
18TN
W/ 8600
2
K34C LOW COOLANT LOW COOLANT
18TN SENSOR 8600 SENSOR 7000
(6401) (6407)
K34D CH6_06 CH6_06
18TN
4
K34D
18TN
HARNESS GROUND
K92A16 K10-GA
GND 6 K10WH5 (LOCATED AT LEFT SIDE
16WH 10WH
16WH ENGINE BLOCK GROUND)
K92B16
GND 7
16WH
DRIVELINE DISCONNECT IGN RELAY#1
K97A2 (1011 / 1013)
8 CH3_05
18VT
BODY BUILDER CONNECTOR
(4705)
K92A9
14 5
18TN
11 K92A8
7
(A13FA)
18TN
K92A13
21 4
18TN
K92A12 3
20
18TN
19 K92A11 2
18TN
*K92A10
17 18TN 6
A47T ENGINE SPEED
K92A15 1 18GY SIGNAL
A13FA
12PK
18TN
ENGINE / IP W/ INTERNATIONAL ENGINE
(1702)
FUSE F11-B (1020)
38
**K47T F2 E2
A97DF A13FS A13FR
18GY 18PL 12PK 12PK
A3
24 H4 G4 IGNITION RELAY #1
K97F A97V
IGNITION 3 (A13FC) (1011 / 1013)
18VT 18PL
10A CH3_06
FUSE F4-D (1013)
N/ ULTRASHIFT
XMSN
W/ MANUAL XMSN
AND MERITOR-G XMSN
K5S128
18YL W/ AUTOSHIFT AND W/ ALLISON
K5S(+) ULTRASHIFT XMSN XMSN
J1939(+) 12 18YL
K5S(+) J1939
J1939 J1939
18YL DATA
DATA DATA
LINK LINK
K5S(-) LINK
CH3_33 CH3_33
18GN CH3_33
K5S(-)
J1939(-) 13
18GN
K5S108
18GN
120
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE / IP
EIM CONNECTOR 4
1702
(6021)
K3BB(-) K3BA(-)
18GY 18GY
35
J1708(+) K3BA(+) A3AA(+)
20 18DKBL 18DKBL
J1708 DATA LINK
K3BA(-) 36 A3AA(-) CH3_09
21 18GY 18GY
J1708(-) TCU CONNECTOR
W/ AUTOSHIFT AND
(7150 / @7150F2)
ULTRASHIFT GEN3 XMSN
K92#125
25 SPEDOMETER
18TN
W/ ALLISION XMSN (7600A)
A
K47
10
16GY
MERITOR G SPEED
W/ MERITOR G XMSN B SENSOR
9 K47A
16GY
BODY CONTROLLER-J4
*K47D
ENGINE / IP (1601)
18GY
(1702-32)
*K47TC A47TC
E8
18GY 18GY
2 1
86
30
87
*K47C
87A
85
5 4 3
IGNITION ODOMETER SHUT-OFF
ADAPTER *K97FC RESISTOR
(6725) 18GY (7616)
CH7_20
A
*K47D2
18GY
*K47D1
18GY
B
*K47E2
18GY
(7600)
A
K47
18GY
W/ MANUAL XMSN VEHICLE SPEED SENSOR
B
K47A
18GY
*K47E1
18GY
K21B2
14 COLD START ASSIST RELAY
18TN
BODY BUILDER CONN 2 (8410) CH6_05
(4706)
K92A14
17 18TN 4 @ W/ ALLISION XMSN IN CAB
* W/ MANUAL XMSN, W/ ODOMETER
6 K92A7 7 SHUT OFF RELAY
18TN
121
ELECTRICAL CIRCUIT DIAGRAM MANUAL
EIM CONNECTOR 4
(6021) APS DIAGNOSTIC
RESISTOR
(6716)
A
K97W
15
18VT
B
K97CA
18VT
ACCELERATOR
IP / DCM
ENGINE / IP PEDAL MODULE
(1800)
(1702) (1809)
22 C5 C
K97CB K97C A97C B97C
4
THROTTLE
18VT 18VT 18PL 18VT
28 C4 A
K99B A99B B99B
18 18PL
18VT 18VT
23 B4 B
K97B B97B
24 A97B
IDLE
18VT 18VT
18PL
30 B5 E
A97N B97N
23
18PL 18VT
B6 D
B99D
18VT
C6 F
K97NA
B97M
K97N
18VT
18VT
18VT
IVS DIAGNOSTIC
RESISTOR
(6716A)
122
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K34-GB A
K34-GA
6 18WH
18WH
K41-G
E
16WH
B
INTAKE AIR
TEMPERATURE
K92A3
18TN
(6703)
A
K41
7 16TN
K92A2
5 5
18TN
K92A5
20 1 EIM 5V ADAPTER
18TN
(6706)
2
K92A4 E
K21B3 18TN
13 18TN COLD START ASSIST
RELAY (8410) CH6_05 A
K34BA
14 18TN
K23
16TN
K21TN1
17 18TN
1 2
HARNESS GROUND
COLD START ASSIST (LOCATED AT LEFT SIDE
FUEL SOLENOID ENGINE BLOCK GROUND)
(6561)
123
ELECTRICAL CIRCUIT DIAGRAM MANUAL
EIM CONNECTOR 2
(6019)
K98GN5
J1939(-) 13
18GN
J1939 DATA LINK
CH3_32
J1939(+) 6 K98YL5
18YL
124
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE
SENSOR INTERFACE
ENGINE / IP
(6033)
(1702)
FUSE F8-H (1017)
1 BATTERY
K14A K14 A97D B4 A4 A14PD A14P A14
BATTERY 15 16RD FEED
14RD 10PL 10RD 8RD 6RD
25A CH3_01
K14B
BATTERY 16 16RD
K14C
BATTERY 17 16RD N/ ULTRASHIFT
K14D
BATTERY 18 FUSE F4-D (1013)
16RD
37
K13A A97UA H4 G4 IGN RELAY #1
16PL (A13FC) (1011 / 1013)
18PK
10A CH3_05
IGN ADAPTER
(6725)
A W/ ULTRASHIFT
CRANK INHIBIT
A97UA
B RELAY (1019)
16PL
K13A1 CH11_18
IGNITION 8
18GY
C
K97FC
18GY
FUEL A13FP
HEATER RELAY 18PK D4 D3
(1018)
CH10_23 85
87A BATTERY FEED
87 CH3_01
AIR CHARGE RELAY
(1020)
30
86
A14NE
12RD
C3 C4
K98GN1
J1939(-) 9 A97SZ
14PL
18GN
FUSE
A13-GFK
20A
K10-GC K10-G
GND 1 16WH 10WH
GND 2 K10-GD
16WH HARNESS GROUND
(LOCATED AT LEFT SIDE
GND 3 K10-GE
ENGINE BLOCK GROUND)
16WH
GND 4 K10-GF
16WH
125
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K95S
3 23
18TN
K98GN4
K95R J1939 18GN 21
2
18TN DATA LINK
K98YL4
CH3_32 20
18YL
K95-GA K95T1
4 1
18WH 18TN
AFTERTREATMENT
K95-GB
SENSOR 7 18WH
JUMPER- LSM K95E
EXHAUST / 6 18TN 18
AFTERTREATMENT K95C
SENSOR 3 14
18TN
JUMPER K95B
2 15
(6721 /6720) 18TN
1 K95A 12
18TN
5 K95D
18TN
K95P K95F
1 18TN 24
18TN
K10-GA K10-GB A
10WH 10WH GROUND
ADAPTER
MOTOTRON CONNECTOR A D
LOCATED AT LEFT SIDE K10-G (6704A)
(6732) 16WH
ENGINE BLOCK GROUND
K10-GA K10-GB
16 16WH 17
16WH
K95H
17 18TN 1
HCI INJECTOR
K95J
18 2 (6260VH)
18TN
K95L
1 1
18TN HCI DUMP VALVE
K95N (6260VM)
18TN 2
K95K
2 1 HCI FUEL VALVE
18TN
K95M (6260VL)
18TN 2
K14B K14A
23 22
16RD 16RD
K15A
8
EIM CONNECTOR 4 18RD
(6021) ENGINE / IP
(1702) FUSE F10-A (1019)
F1 E1 BATTERY
K14H K15C 15 A97KA A97K
BAT 2 A95
18RD FEED
16RD 18WH 14PL 14PL
5A CH3_01
K14G K14RD2 34 A97KB
BAT 1 14RD 14PL
16RD
A97R
6RD
18PL
A14
18 D3 C3
K97A1
18TV A46D
A14TB
12RD
87A 87 85
F10-D(1019)
18GY ECM
FUSE
24 (1015)
A14T
8RD
20A
K97F A97V
30
18VT 18PL 86
F4
C4 D4 A97PA A97P
W/ BODY BUILDER
14PL 14PL
A97PB
14PL
CHK DATE CHANGE REV REFERENCE DRAWN NAME
126
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AFTERTREATMENT
ENGINE DPF 1 DPF 1
(6709) (6708)
K95D
1 1
16TN
K95-GB
2 2
16WH
K95E
3 16TN 3
K95A
4 4
16TN
K95C
5 5
16TN
6 K95-GA 6
16WH
127
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
AFTERTREATMENT
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
(ISM 2007 & EURO IV ISM ENGINE)
NAVISTAR, INC.
FUSE F-5
(679) TANK SENSOR
12 IGN NOX TEMP/LEVEL
30
K14BE K14BD
R-3 (678)
16RD 16RD
C9 C10 A5 (679)
DEF TANK 15A 3
INTERCONN
87
11 B6
(674) K14A K14B
K13AB
CH7_6B 16RD 16RD 4
16PK
K14C
A6 K10TB
IGNITION 16RD
86 16WH
85
SPLICE 8 K13 K13B B5
PACK
16PK 16PK
(6725)
CH7_6A DEF IGN
R-4
30
FUSE F-4
(679) (679)
K14CA A7
C7 C8 16RD
87
5A B8 K13A
16PK
A8 K10TA
86
16WH
85
K13C B7
DEF TANK 16PK
INTERCONN 2 K95-GBD
(674)
16TN
CH7_6B
BACKFLOW LINE
R-1
FUSE F-1 (679)
30
BACKFLOW
(679)
5 A1 HEATER LINE
K14D K95AC K95AA
(675)
16RD C1 C2 16TN 16TN
87
10A B2 K95A
1
16TN
B1 K95-GA
K95-GBA 2
86
16TN 16TN
85
3 A2
K95R K95RA
16TN 95TN
SUCTION LINE
R-2
30
(679) SUCTION
A3 HEATER LINE
K95CC
DEF TANK 16TN (677)
87
NTERCONN B4 K95C
1
(674) 16TN
CH7_6B
K95-GC
B3 K95-GBC 2
16TN
86
16TN
85
A4
K95RC
16TN
4 K95-G
16TN
128
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AFTERTREATMENT (ISM 2007 & EURO IV ISM ENGINE)
NAVISTAR, INC.
EGP-ENG
NoX INTERCONNECT
(672M) (677F/670A)
%K5RA(+)
20YL
98YL1(+) 1
1 *K5R(+)
18YL 20YL
DEF TANK
%K5RA(-) CONNECTOR
2 20LT (674)
98GN1(-) *K5R(-) CH7_6B
2 18GN 20LT
8
K13A K13A
4
18GY 18RD
3 GROUND
K13-GA K13-GA
3 SPLICE
18WH 18BK (6701)
CH7_6B
K97A 4
K97A
1 18TN 18TN
5
K97-GA K97-GA
2 18WH 18WH
OEM
OUTLET 14 PIN
SENSOR (8500)
(675M) CH7_6B
K97B 6
K97B
1 18TN 18TN
7
K97-GB K97-GB
2 18WH 18WH
DEF-ENG
INTERCONNECT TERM RESISTOR
(674) (J1939)
(681)
9 A
K5(-) K5B(-) K5BB(-)
EGP-ENG 18GN 18GN 18GN
OHMS
INTERCONNECT
120
(670A)
CH7_6B 10
K5(+) C
K5B(+) K5BB(+)
18YL 18YL 18YL
K5A(-) K5C(-)
18GN 20GN
TANK SENSOR DOSER
K5A(+) K5C(+)
TEMP/LEVEL PUMP
18YL 20YL
(678) (680)
1 22
AIR
SOLENOID
(682)
2 28
35 K59 1
18GY
K59-G
36 18WH 2
129
ELECTRICAL CIRCUIT DIAGRAM MANUAL
130
ELECTRICAL CIRCUIT DIAGRAM MANUAL
131
ELECTRICAL CIRCUIT DIAGRAM MANUAL
132
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Figure 133 Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water Temp
Gauge Circuits
133
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY IGNITION
NOTE: CH3_34 FEED RELAY#1
1. * A14 IS 4RD CH3_01 (1011 / 1013)
CLUSTER CONNECTOR
CH3_34 CH3_05
(1500)
(A13FC)
REAR TURNS
DIMR OUT1 A62
4 PANEL ADAPTER
PANEL LT 18DKBL
(1625) CH9_15
A4
A13FC
5
12PK
PANEL LT 18DKBL (1002) CH9_15
A28A B3 A3
IGNITION 7
18TN
10A
HVAC A73A
(1200) CH2_01 18LTGN
A28-G A11-GS
GROUND 1 10WH
16WH
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
AUX TRLR
SOCKET SW A72CA
9
(DIN1) 18OR
AUX TRAILER
AUX TRLR SOCKET SWITCH
SOCKET SW A72D CONNECTOR
10
(DIN2) 18OR (1110)
CH10_15
CLUSTER CONNECTOR
(1501)
16 A
A41 1
OUTSIDE 9 M41
TEMP 18GY 18GY
(AIN3)
HEAD LIGHT
HEADLIGHT A52C E11 ENABLE
10
ENABLE 20YL HLE
134
ELECTRICAL CIRCUIT DIAGRAM MANUAL
135
ELECTRICAL CIRCUIT DIAGRAM MANUAL
REAR RR AXLE
TEMP SENSOR
R9C (9812)
18GY
2
R9
18GY
1
R32
18TN
1
R32A
18GY
R9B
18TN
N32A
18GY
N9H
18TN
18TN
N32
N9F
BODY
CENTER CHASSIS CONTROLLER#J3
/ IP (1600)
(1701)
ISOLATED GROUND FRONT AXLE
43
ADAPTER A32A OIL TEMP
B10
(8802) 18TN AIN11
F 44
A32 B11 REAR AXLE
18TN OIL TEMP
AIN12
BODY CONTROLLER#J5
(1602)
CENTER CHASSIS / IP
(1701-13)
A
N9 A9 A9B
E7 ZVR
16GY 18GY 18GY
136
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY CONTROLLER#J3
(1600)
FUEL SNSR
SIGNAL 1 A36A
B8
DRAW TANK 18TN
SENSOR RESISTANCE
FUEL SNSR A36B FULL - 29 TO 37 OHMS
SIGNAL 2 B9 EMPTY - 234 TO 246 OHMS
18TN
STORAGE TANK
IP / CENTER
LEFT FUEL 29 27 CHASSIS RIGHT FUEL
LEVEL SENSOR (1701) LEVEL SENSOR
STORAGE TANK DRAW TANK
(9100) (9101)
A A
N36B N36A
18TN 18TN
B B
N9A N9B
18GY 18GY
AF MOUNTED
LEFT FUEL RH - HDD RIGHT
REAR / CENTER
LEVEL SENSOR FUEL LEVEL SENSOR
CHASSIS
STORAGE TANK DRAW TANK
(9800)
(9100) (9103)
A 5 A
R36 N36A N36A
18TN 18TN 18TN
N9R
18GY
B 10 B
R9D N9G N9R
18GY 18GY 18GY
BODY CONTROLLER#J5
(1602)
CENTER CHASSIS / IP
(1701 - 13)
A9 A9B ZVR
E7
18GY 18GY
16GY
N9
B C A
ISOLATED GROUND
ADAPTER
(8802)
137
ELECTRICAL CIRCUIT DIAGRAM MANUAL
138
ELECTRICAL CIRCUIT DIAGRAM MANUAL
W/ HYDRAULIC BRAKES
MANUAL PARK
BRAKE
(1815)
A B
18WH
18BK
18BK2
11
ZVR GROUND
ADAPTER
1
(1009)
18GY
B9V
B44BB
18GY
DCM CONN A4
B7
(1800)
18GY
A9V
16GY
A44A
A9AA
20GY
A12 E5
PARK BRAKE
ZVR
SWITCH DIN3
BODY BODY
CONTROLLER J3 CONTROLLER #J5
(1600) (1602)
139
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.11. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10
K31H
K31B
K31E
18TN
18TN
18TN
16TN
18TN
K31F
K31
ZVR
2
(6702) K9AC 2
18GY K9AB
18GY
C
K9AC XMSN OIL TEMP
18TN SENSOR
K9AB
18TN (7700L)
1
W/ FREEDOMLINE
A XMSN & W/ ISMF
K9AA
16GY W/CAT K9AAD
W/CAT &
18GY
F IBBE & ISM K9AAD W/CAT 2
18GY
**K9AAD W/ MERITOR-G
18GY & W/ I6 ENGINE
1 W/ IBBE 2
K9T
18GY
W/ V8 ENGINE
XMSN OIL TEMP SENSOR
XMSN OIL TEMP SENSOR ONLY
W/CAT (7700M)
(7702) & IBBE 1
W/ 16 AND
V8 ENGINE
1
W/ MANUAL
XMSN
K31G K9_A 2
18VT 18VT K9T
18GY
2
K9T
18GY J M ZERO VOLT
* N/ AC
REFERENCE
W/I6 ** W/ AC
(6747)
ZVR GROUND
1 10 11 ADAPTER
* W/ HYD FULL POWER
(1009)
BRAKE & LEVER PARK
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 140 Air Park Brake and Manual Transmission Oil Temp Gauge
140
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.12. FREEDOMLINE TRANSMISSION OIL TEMP GAUGE AND SURGE PUMP, P. 10A
ENGINE / IP
(1702) BODY CONTROLLER #J3
FREEDOMLINE XMSN (1600)
OIL TEMP
(7700L)
1 13 XMSN OIL
K31H A31 TEMP
B7
18TN 18TN SENSOR
BATTERY FEED
CH3_01
2
K9AAD
18GY
6RD
A14
5
42
A97FZ F4 E4 A14TB A14T
14RD 12RD 8RD
20A
ZERO VOLT
AIR RESTRICTION REFERENCE
GAUGE (6702)
(6703)
C
B K28
18TN
F
A K9AAB
18GY
PURGE PUMP
(6713)
1 K97FZ
GND ADAPTER
14RD
(6701)
E
2 K10E-G
14WH
A
K10-GA
12WH
Figure 141 Freedomline Transmission Oil Temp Gauge and Surge Pump
141
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY
PAM FEED
(4087) CH3_01
W/ I6 ENGINE ONLY
CLUSTER CONNECTOR
(1501)
A5P(+) A5D(+)
7 12 J1939+
18YL 18YL
A5P(-) A5D(-)
8 11 J1939-
18GN 18GN
4
A11-GPP
12 18WH
1
A11-GD
10WH
A11-GKJ
GROUND
6WH
ADAPTER
(1006)
LEFT SIDE
CAB GROUND
142
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE / IP
BODY CONTROLLER#J3 (1702) ENGINE OIL TEMP
(1600) (6650)
2 2
K30B
18TN
BODY CONTROLLER#J5
(1602)
A9AA A9E
ZVR E5
K30B
18TN
18GY 20GY ZERO VOLT
REFERENCE
(6702)
A
K9AA
16GY
143
ELECTRICAL CIRCUIT DIAGRAM MANUAL
144
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION
RELAY#1
(1013) (1011 / 1013)
A3 A4 CH3_05
A13FC
RIGHT BANK OPTIONAL (A13FC)
12PK
WARNING LIGHTS
(1510)
W/ RT RH
10A
W/ BOTH RH
A13BH A13B
18PK 18PK
RETARDER RELAY
RETARD ON / A92RK
(1019)
MESSAGE WAIT 18TN
CH11_15
N/ AUTONEUTRAL
W/ RETARDER QUALCOMM CONN POWER MCT
(2701 - A) CONNECTOR
QUALCOMM
A98F D62B 62QA
OMNIVISION F LIGHT
18TN 16DKBL 16LTGN
(1919A-B)
IMCT
QUALCOMM
QUALCOMM CONN POWER CONNECTOR
(1902 - F)
(2703 - F)
A62B D98F 18GN LIGHTS
G
18DKBL 18TN / RPM
TMCT
QUALCOMM CONN POWER
CONNECTOR
(2701F - C)
W/ QUALCOMM SATELLITE D62QA MESSAGE
22GN 12
COMMUNICATION SYSTEM 16RD LIGHT
MOBILE MAX
H
A62B DISCRETE
18DKBL (1243-B)
W/ MOBILEMAX SATELLITE
11
A92-GS
18WH
N/ AUTONEUTRAL W/ RETARDER
14
A95-GK
18WH
BODY CONTROLLER#J4 1
E (1601)
A95-GT
18WH EXHAUST SYSTEM 9
EXHAUST HIGH TEMP
D
HIGH TEMP A95ET INDICATOR
12WH
A11-GE
18TN F16
RD31 (HSD)
G
A95-GF GROUND
DPF 18WH ADAPTER
CLOGGED B PARTICULATE (1003)
A95PF TRAP INDICATOR
F12
18TN RD32 (HSD)
A92-G
18WH
145
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
(A13FC)
LEFT BANK OPTIONAL
WARNING LIGHTS
(1511)
A
A23M
SNOWVALVE
18TN
SNOWVALVE (1107)
H
A4
A23F CH6_04
18TN
G
A49
A13FC
12PK
RR AXLE 18GY
DIFF LOCK B
A13BD
18PK FUSE F4-G (1013)
D D3 C3
A13BG A13B A3
18PK 18PK
FR AXLE 10A
E
DIFF LOCK A49A
18GY
C A13BE
18PK
FR AXLE F
A42
ENGAGED 16GY
A
CHASSIS GROUND
ADAPTER
B (8806)
B D
N42-G
18WH
A
N11-GC
12WH
CHASSIS GND
ADAPTER
(8807)
N11-GA A
12WH
146
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SENSOR #2 )- FRONT
SENSOR #1 )- REAR
AIN 2 (PRESSURE
AIN 1 (PRESSURE
5 VOLT OUT
CLUSTER CONN 7 1 2 8 8 CLUSTER CONN
(1501) (1500)
W/ REAR AXLE
LOAD INDICATING
W/ REAR AND FRONT
AXLE LOAD INDICATING
18GY
18GY
18GY
A110B
A106
A110AD
A61
18GY
18GY
A106B
18GY
A61B
A106A
A106B
18GY
18GY
IP / CENTER
CHASSIS IP / FWD CHASSIS
55 56 57 19 20 25
(1701) (1700)
M110AD
N106B
N109B
18GY
18GY
18GY
N61B
M106A
18GY
18GY
18GY
M61
CENTER /
C B A REAR CHASSIS
(9775)
18GY
18GY
18GY
18GY
18GY
R61C
R9N
R9M
18GY
R61D
R6H
R6J
TEMP SENSOR
M110AB
(8601)
18GY
CH4_04
B B B
M110AB
18GY
C C C
A A
A
147
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LIGHTS (CHAPTER 9)
9.1. BACK-UP LIGHTS WITHOUT ALLISON TRANSMISSION, P. 1
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BACK-UP LIGHT - N/ ALLISON TRANSMISSION
NAVISTAR, INC.
16LTBL
A71BB
16OR 16OR
A71A
16OR
*A71BAJ
*A71BA
IP / CTR
16OR
16OR
CHAS
(A13FA)
(1701 / 1701F)
1
W/ BODY *A71AJ
J BUILDER 16OR
73 BODY
N71BB BUILDER
FUSE 16LTBL (4450)
F5-M W/ BODY *A71BBJ
CH10_13
(1014) BUILDER 16OR
A4 B4
10A B
N10-G
N71A
14OR
12WH
A71
A71A
16OR
CENTER /
REAR 1 12
CHASSIS LEFT SIDE
(9800) DASH MOUNTED
DUAL POST
IP / ENGINE GROUND PLATE
6 7
(9717B)
*R10-G
W/ V8 ENGINE (1702)
12WH
*R71
14OR
ONLY
BACK-UP 16BK
ALARM
(102 dBA)
K71C
K71A
16OR
16OR
16VT
K71B
16OR
K71A
16OR
K71D
16VT
16RD
K71
%K71B
%K71C
16OR
16OR
STOP,TAIL BACK-UP
& TURN ALARM
A E (9303A) A E
(1808)
A A
S71C
W/ I6 ENGINE 14LTBL
A B B A
E E
S10-GC
W/ CAT,ISM,
14WH
IBB ENGINES BACK-UP
BACK-UP
LIGHT
LIGHT LEFT TAIL
NOTE: SWITCH RIGHT TAIL
SWITCH LIGHT
# W/ CT-610 (7500W) LIGHT
(71) (72)
* W/ 7600 RHD
% W/ CUMMINS ISM EURO IV & MANUAL XMSN
W/ I6 ENGINE :(7502M,7500M,7500MA)
W/ ISM 2007 ENGINE:(7500,7500G,7500W,7600)
W/ C11,C13 ENGINE :(7500,7500A)
& EURO IV ISM AND ULTRASHIFT XMSN BACK-UP LIGHT
W/ IBB ENGINE :(7500A,7500W)
148
ELECTRICAL CIRCUIT DIAGRAM MANUAL
M
A71D BODY
18OR CONTROLLER# J5
(1602) CH9_16
LIFT AXLE
A71N REVERSE RELAY
18OR (1019) CH10_37
BACK-UP
L BACK-UP ALARM
A67H CAMERA (102 dBA)
18GY (9999) CH4_28
W/ LIFT
AXLE LIFT AXLE
A71P REVERSE RELAY
(1019) 16BK
180R
W/ BACK-UP LIGHT CH10_34,40,41,42
ALLISON CENTER CHASSIS /
16RD
REAR CHASSIS
IP / CENTER
(9800)
CHASSIS
(1701)
K 1 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
A71BA A71A 12 (9303) BACK-UP
16OR 16OR R10-G
ALARM A E
12WH
A E (1808)
A A
S71C
73 14LTBL
A71BB A71BB
16LTBL 16LTBL CH10_13
E E
S10-GC
J
14WH
(71) (72)
GROUND ADAPTER
N10-GA
12WH
TURN SIGNAL
REAR HARNESS CHASSIS GROUND
ADAPTER
(8803) ADAPTER
(400)
B (8807)
BACK-UP
LEFT TAIL LIGHT RIGHT TAIL
A B
N10-G LIGHT LIGHT
14WH
I6 & V8 TCM W/ LCT
N11-GA A (7151)
12WH I6 & V8 TCM W/ WTEC
(7150/7152(IN CAB))
ISM TCM
(7150F/7150F2(IN CAB))
LEFT SIDE DASH MOUNTED CAT TCM
16OR
A71A
30
86
149
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.3. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS, P. 3
RADIO
(1300)
F 18BN CH4_11
10A18 16BN
A68 A58DA DRIVER POWER MIRROR
16BN 18BN (3000) CH4_09
PARK MARKER W/ TAIL LIGHT A58DB PASSENGER POWER MIRROR
CLEARANCE STANDARD 18BN (3003) CH4_09
IDENTIFICATION G
LAMP A58T CLEARANCE LIGHT
16BN
A58
Figure 150 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights
150
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.4. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 4
Figure 151 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
151
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.5. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 5
CH9_04
CH9_03
CH9_04
16OR
16OR
16OR
A71A
A57J
A56J
14OR
16BN
16OR
A68
A56
A57
IP /
CENTER 4 1
2 3 30 28
CHASSIS
(1701)
14OR
14OR
N56
14BN
14OR
N71A
N68
N57
GROUND ADAPTER
16OR
N56J REAR HARNESS
(8803)
F
N10-GB
14WH
B
N10-GA
12WH
A
N10-G
14WH
N10-GD
16WH
16OR
N10-GC
N57J
16WH
CHASSIS GND
ADAPTER
(8807)
CENTER / REAR B C A C B
CHASSIS
(9800) 3
2 4 12 1 (9315) (9316)
N11-GA
12WH
12WH
14OR
14OR
R10-G
14OR
14BN
R56
R68
R71
R57
LEFT RIGHT
MODESTY MODESTY
TURN LAMP TURN LAMP
Figure 152 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
152
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.6. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 6
W/ SUNSHADE
9 E
D58N D58L A58T
18BN 18BN 18BN BASE 1
2 ADAPTER
D58-GF D58-GA A63-GA
A (1623)
18WH 18WH 16WH
CONNECT SUNSHADE (345)
TO MID MARKER LAMP (2004) A B ROOF / IP
12WH
A11-GT
(2000)
D58-GA
18WH
D58A
18BK
16BN
A58
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
D58-GD
18WH
G
D58-GC
D58-GF
18WH
D58-GB
18WH
18WH
D58-GE
18WH
D58D
D58E
18BN
18BN
18BN
D58F
D58B
18BN
D58C
18BN
PARK MARKER
CLEARANCE
IDENTIFICATION
A B A B A B A B A B LAMP
10A17
BODY
CONTROLLER#J2
CLEARANCE CLEARANCE CLEARANCE CLEARANCE CLEARANCE
(1604)
LIGHT LIGHT LIGHT LIGHT LIGHT
(520) (521) (522) (523) (524)
REAR DOME
D58L
D63-GA
18WH
D63-GH
LIGHT
18WH
(2115)
D58-GC
CH9_09
18WH
D58M
D58-GD
D58-GF
18WH
18WH
D58Z
18BN
18BN
D58R
D58-GE
D58N
18WH
18BN
18BN
D58-GH
D58P
18WH
18BN
18WH
D58-GJ
A B A B A B A B A B
Figure 153 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
153
ELECTRICAL CIRCUIT DIAGRAM MANUAL
154
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6RD
A14
CAB
DOME LIGHT
CIRCUIT 3 1
18DKBL
18DKBL
##D63N
18DKBL
10A8
@D63E
@D63D
%D63J
18DKBL
**D63C
18DKBL
16WH
D11-GF
W/ COURTESY
N/ COURTESY
A14T
A11-GD
10WH
8RD
A63-GD
18WH
B C D FUSE F2-D (1011)
18DKBL
18DKBL
A63A
A63A
C4 E4 F4
ROOF / A14TA
#C11-GF
16WH
CONSOLE 12RD
10A
A11-GKJ
(2502)
6WH
A63DA
18DKBL
16WH
*C11-GF
18DKBL
18DKBL
C63D
C63E
12WH
A11-GT
A63-GDW
18DKBL
A63-GDV
A63DC
18DKBL
18WH
A63DB
10WH
18WH
A11-GS
#C63-GE
A63-GA
20WH
18DKBL
18WH
16WH
A11-GF
A63
LEFT SIDE
CAB GROUND
DOOR / IP DOOR / IP
DOME CONNECTOR F E F E CONNECTOR
LAMP (3200) (3204)
B C A LEFT SIDE
(2116M) DASH MOUNTED
18DKBL
18WH
E63BB
18DKBL
18WH
E63-G
E63BB
IP / ROOF
E63-G
DUAL POST
11 10 6 2 (2000)
GROUND PLATE
(3400) A B A B (3400)
@D11-GF
@D63D
18DKBL
16WH
@D63E
18DKBL
**D63-GA
18WH
16WH
**D11-GF
18DKBL
18DKBL
**D63D
**D63E
*C11-GF
W/ PREMIUM TRIM 16WH
B B
#C63-GE #C11-GF D11-GF
18WH 16WH 16WH
%D63J
18DKBL
C C
C63D @D63D
18DKBL 18DKBL
CH9_09
##D63N
18DKBL
F D
C63E @D63E
18DKBL 18DKBL
DOME
LIGHT MAP MAP DOME / MAP **D63C
LIGHT CONSOLE / ROOF 18DKBL
LIGHT (2117M)
(2502)
NOTE:
* N/ CITIZEN BAND
# W/ DUAL CITIZEN BAND
@ W/ STANDARD CAB
** W/ EXTENDED / TRAVEL CREW CAB
% W/ EXTENDED CAB
## W/ TRAVEL CREW CAB
CHK DATE CHANGE REV REFERENCE DRAWN NAME
155
ELECTRICAL CIRCUIT DIAGRAM MANUAL
156
ELECTRICAL CIRCUIT DIAGRAM MANUAL
157
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
CONTROLLER#J1
(1603)
LEFT SIDE
M64-GB
M64B
16WH
12WH
M64A
M64A
M64B
16YL
M11-G
16YL
16YL
16YL
DASH MOUNTED
DUAL POST
GROUND PLATE
W/ RH - HDD
GROUND
ADAPTER
W/ RH - HDD
(8803)
LEFT SIDE
C
DASH MOUNTED
M64-GB
DUAL POST
16WH
GROUND PLATE
B
M64-GA
16WH
A
M11-GD
LEFT FOG RIGHT FOG
12WH B A LIGHT A B LIGHT
(8201) (8200)
12WH
M11-G
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
158
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.12. HEADLIGHTS, P. 12
BODY
BODY BODY
CONTROLLER#J2
CONTROLLER#J3 CONTROLLER#J5
(1604)
(1600) (1602)
HEADLIGHT
HIGH LOW HIGH LOW FTP
DIMMER
BEAM BEAM BEAM BEAM SWITCH
SWITCH
LEFT LEFT RIGHT RIGHT DIN15 ZVR
DIN4
10A11 10A13 10A10 10A12
C B K H A4 A14 E5
HEADLIGHT A52PC
RELAYS 14YL
(1018)
CH9_13 A53PB
14YL A52AA
14YL
A53AA
A52PD
A9AA
18GY
A53PA
A52D
A52A
A102A
14YL
A53B
20YL
14YL
14YL
14YL
14YL
14YL
HEADLIGHT
20YL
A53
14YL
A52
W/ TRIPMASTER
& N/ SNOWPLOW
TRIPMASTER A53AB
HEADLIGHT 18YL
INPUT RELAY
(1019)
CH4_18
{ A52AB
18YL
18GY
A9V
HEADLIGHT
14YL
14YL
A53
A52
RELAYS
(1018)
HEADLIGHT CH9_13
STANDARD
IP / FORWARD
IP / DCM
CHASSIS 1 2 3 4 A7 A8 A4
(1800)
(1700)
18GY
B9V
GROUND
ADAPTER#02
M53B
M52D
14YL
M52
14YL
14YL
M53
14YL
B52A
B102A
18YL
1
18YL
F M11-GA
M11-GD
12WH 14WH
4
W/ GUIDE
B POST LIGHTS
M11-GB
18GY
B9S
14WH
A
M11-G B A C A C B 3 4 7
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
DIMMER FTP
159
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY BODY
CONTROLLER#J4 CONTROLLER#J2
(1601) (1604)
RIGHT PLOW
RD12 (HSD)
RD30 (HSD)
LEFT PLOW
HIGH BEAM
HIGH BEAM
LOW BEAM
LOW BEAM
LIGHTS
LIGHTS
RIGHT
RIGHT
10A10
10A12
10A13
10A11
LEFT
LEFT
F9 E14 B C H K
A96L
18YL
A96R
18YL
A96RB
18YL
A96RA
A52PD
A96LA
A53PA
A53PB
A52PC
18YL
18YL
14YL
14YL
A96LB
14YL
14YL
18YL
G3 J3 A3 C3 G1 J1 A1 C1
86 86 86 86
30 30 30 30
87 87 87 87
A96-GC
A52D
A96-GD
14YL
A52E
18YL
A96-GA
14YL
14YL
A53F
A53B
A52
14YL
14YL
18YL
A52B
18YL
14YL
A96-GB
18YL
A53
14YL
A53E
14YL
A96-G
18YL
3 3
A96-GE
18YL
1 1
A11-G A11-GE
10WH 12WH
160
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BASE 1 TURN
ADAPTER SIGNAL CH9_13
(1623) ADAPTER
CH9_03 (400)
CH9_03
16OR
16OR
A56D
A57D
A52D
A53B
14YL
14YL
14YL
A52B
A52
A53F
A53E
A52E
14YL
14YL
14YL
14YL
14YL
16BN
A54B
A53
16OR
16OR
A57B
A56B
IP / FORWARD
5 14 15 8 9 10 11 1 2 4 3 CHASSIS
(1700)
RIGHT HEADLIGHT
TURN SIGNAL
(8000)
M52B
M53E
16OR
M53F
M57B
14YL
M52E
14YL
14YL
16OR
M54B
M56B
14BN
14YL
M52D
A
14YL
M53B
C
14YL
M57C D
16OR
M54D
E
14BN
#M11-GA
B
14WH
*M11-G *M11-GA GROUND
12WH 14WH ADAPTER#02
(8801)
LEFT SIDE DASH MTD
DUAL POST GND PLATE B
LEFT HEADLIGHT A
TURN SIGNAL
(8001)
M53
C
14YL
M52
A
14YL
M11-GD
12WH
M56C D
16OR
M54C
E
14BN GROUND
ADAPTER#01
#M11-GF
B (8800)
14WH
*M11-G *M11-GB F
12WH 14WH
LEFT SIDE DASH MTD
M64LO
16LTGN
M11-GE
14WH
M57D
M54F
M56D
14YL
16YL
16YL
B
M11-GB
14WH
A
M11-G
SNOWPLOW HARNESS 12WH
CONNECTOR
E D F C A B (8102)
LEFT SIDE
DASH MOUNTED
* W/ NGV RH - HDD DUAL POST
# W/ NGV MD, SS, RH - MRD GROUND PLATE
161
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE DISPLAY
B CAT (1556) /
A62BB
18DKBL ENGINE DISPLAY
CUMMINS (1557)
CH4_27
A62P EATON AUTOSHIFT 3
18DKBL ULTRASHIFT SELECTOR
(7905)
CH11_12, 12A
C
A62A
SNOWVALVE SWITCH
18LTBL
(1107)
CH6_04
A62BE SHIFT SELECTOR
18GY (1852)
W/ IBB ENGINE CH11_05, 30
REAR TURNS
PANEL ADAPTER
(1625)
J CLUSTER CONNECTOR
A62
18DKBL (1500)
CH8_05
M RADIO
A62E
18DKBL (1300)
CH4_11
L
A62DB SWTCH PACK
18DKBL (1101)
CH4_15
C
A57BB
16LTGN BODY BUILDER
(4450M)
G CH10_13
A56BB
16YL
162
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
CONTROLLER#J1 WORK BOC WORK
(1603) IP / CENTER CHASSIS LIGHT
CHASSIS (9718A) (9720)
(1701-68)
A A
WORK LIGHT G A65 N65 J65
10A5 16OR 16OR 16BK WORK
D B B LIGHT
N65-G J11-GK
16WH 16WH
BODY WORK
CONTROLLER#J1 CTR/RR WORK EOF
(1603) CHASSIS CHASSIS
IP / CENTER
(9766) (9767)
CHASSIS
(1701-68)
A A
WORK LIGHT G A65 N65 R65
10A5 16OR 16OR 16OR
D B B
N65-G R11-GK
16WH 16WH
N65-G
GROUND ADAPTER
WORK 16WH
(8809)
LIGHT EOF
16WH
J11-GK
CH10_032
A
N11-GB
16BK
J65
12WH
WORK LIGHT
GROUND
EOF / LIFT GATE
ADAPTER
(8809)
LEFT SIDE DASH WORK
MOUNTED DUAL LIGHT
B A
POST GROUND (9720)
PLATE
CUSTOMER
PROVIDED
A71D WORK LIGHT
BACKUP LIGHT F10
18OR
STATE
DIN23
M
J
A71A
BACKUP SWITCH/
16OR
TCM REVERSE
TURN SIGNAL CH9_01,02
ADAPTER
(400)
61057F 04MAR08
AE08056615 016
163
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ABS#1
NOTE: CH3_35
(1400)
1. * A14 IS 4RD
FUSE F8-B (1017)
F2 BATTERY
E2
A94AY A14HE A14H *A14 FEED
BATTERY 16
12RD 12RD 8RD 6RD CH3_01
30A CH3_35
TRAILER ABS
FUSE F1-C (1010) ECU RELAY
(1017 - G3) IGNITION
A94V F3 E3 A13FH A13FF RELAY#3
IGNITION 3
18GY 18PK 18PK (1012 / 1014)
5A CH3_05
A5N(-)
J1939 LOW 7
18GN J1939
DATA LINK
A5N(+) CH3_14
J1939 HIGH 8 18YL
BENDIX AUTO
TRACTION
CONTROL
IP / CENTER CENTER / REAR
CHASSIS CHASSIS
(4950)
(1701) (9800) W/ TRACTION
2
CONTROL
15 23 1 1
TCV CMN A94BN N94BN R94BD
4
(DA) 16GY 16GY 16BN
14 24 2
A94BM N94BM R94BE
TCV (DA) 5 16GY 16GY 16YL
RIGHT REAR
WHEEL SPEED
(9503) SENSOR
1
R94C
18BK
16DKBL
2
R94D
18BK
16YL
18 15
WSS DA A94BH N94BH
10
RIGHT (+) 16GY 16GY
BENDIX AIR
19 16
A94BF ABS 6S/6M RIGHT WHEEL
WSS DA N94BF
11 16GY SPEED SENSOR
RIGHT (-) 16GY
(9523) FRONT REAR AXLE
1
R94P
A94-GA 18BK
GROUND 1 16DKBL
12WH
2
R94R
16YL 18BK
LEFT SIDE
CAB GROUND
(1004)
164
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ABS#2
IP / FORWARD
(1401)
CHASSIS
(1700) (8500) BENDIX LEFT
ABS MODULATOR
29 C
PMV SA A94B M94B
1
LEFT HLD 16GY 18GY B
27 A A
PMV SA A94 M94
2
LEFT REL 16GY 18GY
28 B C
PMV SA A94A M94A
3
LEFT CMN 16GY 18GY
(8502A)
31 2
WSS SA A94D M94D
8
LEFT (-) 16GY 18GY BENDIX LEFT
FRONT AIR ABS
30 1
A94C M94C SPEED SENSOR
WSS SA
5
LEFT (+) 16GY 18GY
BENDIX RIGHT
ABS MODULATOR
(8501)
PMV SA 34 A
A94H M94H
RIGHT REL 7
16GY 18GY
B
35 B A
PMV SA A94J M94J
RIGHT CMN 6 16GY 18GY
36 C C
PMV SA A94K M94K
4
RIGHT HLD 16GY 18GY
(8503A)
32 1
WSS SA A94E M94E
RIGHT (+) 11
16GY 18GY BENDIX RIGHT
FRONT AIR ABS
33 2
WSS SA A94F M94F SPEED SENSOR
14
RIGHT (-) 16GY 18GY
165
ELECTRICAL CIRCUIT DIAGRAM MANUAL
166
ELECTRICAL CIRCUIT DIAGRAM MANUAL
WABCO ABS
(1421) IP / CTR CHAS CENTER / REAR
(1701 / 1701F) CHASSIS (9519)
(9800) WABCO RIGHT REAR
17 20 1 AIR ABS MODULATOR
RIGHT REAR A94WU N94WU R94WU
9
MOD OUTLET 18GY 16GY 18BL
25 21 2
A94-G6 N94-G6 R94G6 B
16WH 16WH 18GN
A
16 22 3
RIGHT REAR A94WW N94WW R94WW
8 C
MOD INLET 18GY 16GY 18BN
WABCO RIGHT
(9517) REAR WHEEL
SPEED SENSOR
23 2
RIGHT REAR 16
A94WT N94WT R94WT
WHEEL SPEED 18 18BK
18GY 16GY 18BN
SENSOR
22 15 1
RIGHT REAR A94WS N94WS R94WS
WHEEL SPEED 17 18GY 16GY 18BK
18BK
SENSOR
(4951)
WABCO AUTO
21 24 2 TRACTION CONTROL
TRACTION A94WZ R94WZ
N94WZ
CONTROL 7 18BL
18GY 18GY
VALVE (+)
W/
TRACTION
CONTROL 2
20 23 1
TRACTION 1
A94WX N94WX R94WX
CONTROL 16 18GY 18BN
18GY
VALVE (-)
(9518)
LEFT REAR 14 13 1
WHEEL SPEED A94WL N94WL R94WL
11 18BK
SENSOR 18GY 16GY 18BK
167
ELECTRICAL CIRCUIT DIAGRAM MANUAL
WABCO ABS
(1421)
CENTER / REAR
IP / CTR CHAS
CHASSIS
(1701 / 1701F) (9516A)
(9800)
LEFT REAR 15 14 2
A94WM N94WM R94WM
WHEEL SPEED 14 18BK
18GY 16GY 18GY WABCO LEFT
SENSOR REAR AIR ABS
LEFT REAR 14 13 1
A94WL SPEED SENSOR
WHEEL SPEED 11 N94WL R94WL
18GY 18BK
SENSOR 16GY 18GY
(9517A)
RIGHT REAR 23 16 2
A94WT N94WT R94WT
WHEEL SPEED 18 18GY 18BK
16GY 18GY WABCO RIGHT
SENSOR
REAR AIR ABS
RIGHT REAR A94WS 22 15 1 SPEED SENSOR
N94WS R94WS
WHEEL SPEED 17 18GY 18BK
16GY 18GY
SENSOR
IP / FWD CHASSIS
(1700)
(8506A)
LEFT FRONT 30 1
WHL SPEED A94AC M94AC
12 18BK
SENSOR 18GY 18GY WABCO LEFT
FRONT AIR ABS
LEFT FRONT 31 2 SPEED SENSOR
A94AD M94AD
WHL SPEED 15 18GY 18GY 18BK
SENSOR
(8507A)
RIGHT FRONT 32 1
A94AE M94AE
WHL SPEED 10 18BK
18GY 18GY WABCO RIGHT
SENSOR
FRONT AIR ABS
RIGHT FRONT 33 2
A94AF M94AF SPEED SENSOR
WHL SPEED 13 18GY 18BK
18GY
SENSOR
168
ELECTRICAL CIRCUIT DIAGRAM MANUAL
WABCO ABS
(1421)
IP / FWD CHASSIS
(1700)
(8508)
B
29 1 A
LEFT FRONT A94AL M94AL
6
MOD OUTLET 18GY 14BL
28 2 C WABCO LEFT
A94AA M94AA
AIR ABS
16GY 14GN
MODULATOR
27 3
LEFT FRONT A94AB M94AB
3
MOD INLET 18GY 14BN
(8509)
B
36 1 A
RIGHT FRONT A94AH M94AH
4 18GY
MOD OUTLET 14BL
35 WABCO RIGHT
2 C
A94AJ M94AJ AIR ABS
16GY 14GN MODULATOR
A94AK 34 3
RIGHT FRONT M94AK
1 18GY
MOD INLET 14BN
(8506)
LEFT FRONT 30 1
WHL SPEED A94AC M94AC
12 18BK
SENSOR 18GY 18BN WABCO LEFT
FRONT AIR ABS
LEFT FRONT 31 2 SPEED SENSOR
A94AD M94AD
WHL SPEED 15 18BK
18GY 18BK
SENSOR
(8507)
RIGHT FRONT 32 1
WHL SPEED 10 A94AE M94AE 18BK
SENSOR 18GY 18BN WABCO RIGHT
FRONT AIR ABS
RIGHT FRONT 33 2
A94AF M94AF SPEED SENSOR
WHL SPEED 13 18BK 18BK
18GY
SENSOR
WABCO ABS
(1420)
169
ELECTRICAL CIRCUIT DIAGRAM MANUAL
WABCO ABS
(1421)
IP / CTR CHASSIS
(1701 / 1701F)
17
RIGHT REAR A94AUA A94AUB A94WU N94WU
9
MOD OUTLET 14GY 10GY 14GY 14GY
25
A94-G6 N94-G6
14GY 14GY
16
RIGHT REAR A94WWA A94WWB A94WW N94WW
MOD INLET 8
14GY 10GY 14GY 14GY
24
WABCO AIR WABCO ABS
A94-G8 A94-G7 N94-G7
ABS GROUND (9800)
10GY 14GY 14GY
CH10_04A CH10_5B
18
LEFT REAR A94WNA A94WNB A94WN N94WN
5 14GY 10GY 14GY 14GY
MOD OUTLET
19
LEFT REAR A94WRA A94WRB A94WR N94WR
2
MOD INLET 14GY 10GY 14GY 14GY
IP / FWD CHASSIS
(1700)
29
LEFT FRONT A94ALA A94ALB A94AL M94AL
6
MOD OUTLET 14GY 10GY 14GY 14GY
28 WABCO ABS
A94AA M94AA (8508A)
14GY 14GY CH10_5B
27
LEFT FRONT
A94ABA A94ABB A94AB M94AB
MOD INLET 3
14GY 10GY 14GY 14GY
36
RIGHT FRONT A94AHA A94AHB A94AH M94AH
4
MOD OUTLET 14GY 10GY 14GY 14GY
35
WABCO ABS
A94AJ M94AJ
(8509A)
14GY 14GY
CH10_5B
34
RIGHT FRONT A94AKA A94AKB A94AK M94AK
MOD INLET 1
14GY 10GY 14GY 14GY
170
ELECTRICAL CIRCUIT DIAGRAM MANUAL
WABCO RIGHT
REAR AIR ABS
MODULATOR
CENTER / REAR
CHASSIS
(9800) (9519A)
20 1
N94WU N94WUC N94WUR R94WUR R94WUM
14GY 10GY 12GY 12GY 14GY
21 2
N94-G6 N94-G6C N94G6R R94G6R R94G6M
14GY 10GY 12GY 12GY 14GY
22 3
N94WW N94WWC N94WWR R94WWR R94WWM
14GY 10GY 12GY 12GY 14GY
WABCO LEFT
REAR AIR ABS
WABCO ABS MODULATOR
(1701F)
CH10_5A
(9518A)
17 1
N94WN N94WNC N94WNR R94WNR R94WNM
14GY 10GY 12GY 12GY 14GY
18 2
N94-G7 N94-G7C N94G7R R94G7R R94G7M
14GY 10GY 12GY 12GY 14GY
19 3
N94WR N94WRC N94WRR R94WRR R94WRM
14GY 10GY 12GY 12GY 14GY
(8508A)
1
M94AL M94ALF M94ALM
14GY 12GY 14GY WABCO LEFT
FRONT AIR ABS
MODULATOR
WABCO ABS 2
M94AA M94AAF M94AAM
(1700)
14GY 12GY 14GY
CH10_5A
3
M94AB M94ABF M94ABM
14GY 12GY 14GY
(8509A)
1
M94AH M94AHF M94AHM
14GY 12GY 14GY WABCO RIGHT
FRONT AIR ABS
MODULATOR
WABCO ABS 2
M94AJ M94AJF M94AJM
(1700)
14GY 12GY 14GY
CH10_5A
3
M94AK M94AKF M94AKM
14GY 12GY 14GY
171
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FULL POWER
CONNECTOR W/ AIR ACTUATED
(9511) POWER PARK BRAKE
MAXI-FUSE
(9310) MEGA FUSE / FUSIBLE
PUMP LINK
B A
MOTOR N90 N90J N90K-FL (LOCATED NEAR
16
2 SUPPLY 12GY 10RD 14GY EXTERIOR
30A
DASH LEFT SIDE)
N5C(+)
J1939(+) 14 J1939
18YL
DATA LINK
J1939(-) N5C(-) CH3_12
15
18GN
NOTE:
1. CH3_34
* A14N IS A14P
CENTER CHASSIS / IP A14W IS A14, 4RD
(1701) 2. CH3_35
FUSE F7-F (1016) ** A14 IS 4RD
26 B2 A2
SOLENOID N94L A94L A14ND *A14N *A14W
17 BATTERY
VALVE 12GY 12GY 12RD 8RD 6RD
30A FEED
SUPPLY
CH3_01
A14HD A14H **A14 * CH3_34
12RD 8RD 6RD ** CH3_35
IP / FORWARD
CHASSIS HYD BRAKE
(1700) LIGHT SWITCH
FUSE F11-A (1020) (4037)
34
E1 F1 A94BF M94BF 2
18GY 18GY
22 5A 33
BRAKE N90B A90B M90B 1
10
SWITCH 18GY 18GY 18GY
60
REFERENCE N90K A90-K A90-M 2
6 18GY
GROUND 18GY 18GY
W/ POWERED A90-D
PARK BRAKE 16GY
A90-D
16GY
172
ELECTRICAL CIRCUIT DIAGRAM MANUAL
19
J1708 N3C(+) A3C(+)
(+) 31
18DKBL 18DKBL J1708 DATA LINK
18
N3C(-) A3C(-) CH3_09
J1708 26 18GY 18GY
(-) LEFT FRONT
IP / FWD CHASSIS HYD ABS
(1700) (8502) WHEEL SENSOR
14 30 1
L FR WHL N94L(+) A94L(+) M94L(+)
SPEED 29
18GY 18GY 18BK
SENSOR
15 31 2
L FR WHL N94L(-) A94L(-) M94L(-)
SPEED 24
18GY 18GY 18BN
SENSOR
RIGHT FRONT
HYD ABS
(8503) WHEEL SENSOR
R FR WHL 16 35 1
N94R(+) A94R(+) M94R(+)
SPEED 30
18GY 18GY 18BK
SENSOR
17 36 2
R FR WHL N94R(-) A94R(-) M94R(-)
SPEED 25
18GY 18GY 18BN
SENSOR
HYD BRAKE
FLUID SENSOR
(4038)
LOW 23 32
N90H A90H M90H
BRAKE 9 B
18GY 18GY 16GY
FLUID
SUPPLY
VALVE
(9506)
PARK N44B
BRAKE 4 1
18GY
VALVE
N90E-G
2
18WH
25 38
N10-GV A10-GV M10-GV
A
16WH 18WH 16WH
N10-GV
W/ AIR ACTUATED POWER
16WH
PARK BRAKE
N90A-GA
N90A-GA
N90A-G
N10-GV
12WH
12WH
12WH
N90A-G
18WH
12WH
173
ELECTRICAL CIRCUIT DIAGRAM MANUAL
R RR WHL 16 2
SPEED N94N(-) R94R
27 RIGHT REAR
SENSOR 18GY 18BN
WHEEL SPEED
15 1 SENSOR
R RR WHL N94N(+) R94P
SPEED 22
18GY 18BK
SENSOR
(9911)
14 2
L RR WHL N94M(-) R94N LEFT REAR
SPEED 23
18GY 18BN WHEEL SPEED
SENSOR SENSOR
13 1
L RR WHL N94M(+) R94M
SPEED 28
18GY 18BK GROUND
SENSOR (LOCATED AT
LEFT LOWER
PUMP MOTOR N90-G
18 EXTERIOR CAB
2 GND 12WH N/ POWER BRAKE
GROUND STUD)
OR W/ AIR ACTUATED POWER PARK BRAKE
REFERENCE N94-GB
19
GROUND 12WH W/ HYD ACTUATED
N94-GB POWER PARK BRAKE
N90-GA
12WH 12WH
SAAR
N90D-G
SOLENOID
16WH
(9777A)
B SAHR
(9777)
N94-GE
B
A 18WH
N44N
18GY A
IP / CENTER
BODY CONTROLLER#J5 CHASSIS
(1602) (1701-58) SAAR
(9777M)
SAAR INPUT A44D N44M
F16 C
DIN17 18GY 18GY
E
N44-GB
B
18WH
GROUND W/ AIR ACTUATED
ADAPTER POWER PARK BRAKE
(8807) A
N11-GA
12WH LEFT SIDE DASH
MTD DUAL POST
GND PLATE
174
ELECTRICAL CIRCUIT DIAGRAM MANUAL
##A14
6RD
10A3 30
86
A A57C R FR J2 J1 FUSE F2-A (1011)
16OR M TURN
SIGNAL E1 F1 A14JC A14J
(A56J)
10A4 12RD 8RD
D 15A
A57K
16OR
A56-GC W/ AUX TRAILER
18WH SEPARATE IP / CENTER
TRAILER
RIGHT TURN A57C A57T CHASSIS
E15
SIGNAL 18OR 12LTGN (1701)
RD11 (HSD) W/ AUX H3 H4 CH10_11,12
TRLR 85
COMBINED
A14H
8RD
TRAILER
87
RIGHT TURN
(1011)
87 TRAILER MARKER
LIGHT RELAY
(1012)
16WH
A11-GH
30 FUSE F3-D(1012)
86
F4 C4 D4 A14HA
E4 (A54J)
12RD
20A
IP / CENTER CHASSIS
*A68T (1701)
TRAILER 12BN
A68C CH10_11,12
TAIL LIGHTS E10
18BN #A68BB
RD10 (HSD) BODY BUILDER
14BN
**A68A CONNECTION
A68BB
E1 F1 12BN (4450M / 4460M)
14BN
CH10_13
85
GROUND ADAPTER
A68-GC
18WH
(A68J)
A11-GKJ
6WH
12RD
20A
NOTE * TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER
# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET
LEFT SIDE **TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
TRAILER STOP RELAY
CAB GROUND ## CH3_35 - CIRCUIT A14, 6RD IS 4RD
(1016) , CH10_10
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 175 Body Builder and Trailer – Turn, Markers and Stop
175
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRAILER BRAKE
STOP RELAY
BODY (1016)
6RD
**A14
CONTROLLER#J4
(1601) TRAILER 86 30 FUSE F7-D (1016)
TAIL
TRAILER J4 G4 E4 F4 A14HC A14H
LT RLY (A70J)
OR BODY A70-GT 12RD 8RD
(1012) 30A
BUILDER F15 18WH
CH10_09 N/ DRAIN VALVE
STOP IP /
LIGHT **A70C A70BB
CENTER BATTERY
RD28 (HSD) 14RD 14RD
CHASSIS FEED
#A70C A70BA A70BB (1701) CH3_01
18OR D2 D1 14RD 14RD CH10_13 CH3_34
A70BD
CH3_35
14RD
85 W/
DRAIN
A70-GC
18WH
BODY STOP 87
TRAILER VALVE
RELAY FUSE F1-D(1010)
**A14W
AUX
6RD
E11 (1020) CH10_22
CIRCUIT
RD9 (HSD)
86 30 FUSE F10-C (1019)
A70BF F3 E3 A14KD **A14K
C1 C2
14RD 12RD 8RD
20A
##A72E *#A12BB IP / CENTER CHASSIS
ACCESSORY 18OR 16LTBL (1701) CH10_13
RELAY#1 *#A12Q
(1013 / 1011) A72 IP / CENTER CHASSIS
18LTBL ##A72AA
CH3_04 12OR (1701) CH10_12
GROUND 12OR
BODY /
ADAPTER ACCESSORY G1 G2
14OR
A72B
(1008) TRAILER
A11-GKJ A11-G 85
6WH 10WH AUX RELAY
(1016) 87 AUX TRAILER SOCKET
SWITCH CONNECTOR
LEFT SIDE (1110) CH10_15
CAB GROUND 1
86 30 FUSE F7-B (1016)
J2 J1 ##A72K E2 F2 A14FB **A14F
##A72-GA 12OR 12RD 8RD
11 18WH *#A14BA
IGNITION 20A OR 25A
*#A12-GR 16RD OR 30A
RELAY#3 18WH
%A13FF IGN RLY#2 W/ ELECTRIC
(1012 / 1014) A13FF
18PK (1012 /1014) TRAILER BRAKE
CH3_05 18PK
A72 CH3_05
IP / CENTER IP / CENTER CHASSIS
FUSE F1-C 12OR
CHASSIS (1701) A90E (1701) CH10_12
(1010)
CH10_08 18GY A13FH
A94T IP / CENTER CHASSIS
F3 E3 18PK
5A G3 G4 10GY (1701) CH10_11,12
85
18GY
A94V
BENDIX ABS#1,
WABCO ABS 87 TRAILER ABS
N/ ELECTRIC
(1400),(1420) ECU RELAY
TRAILER BRAKE
CH10_01,CH10_05 (1017)
FUSE F8-D
FUEL HEATER 86 30
A13FK (1017)
RELAY (1018)
18PK J4 J3 A14PCA94UA A14P E4 F4
CH10_23
A13-GFF 30A 12RD 12GY 8RD
IGNITION RELAY#3 18WH A72J
(1012 / 1014) PARK BRAKE 12OR W/ ELECTRIC TRLR BK
CH3_05 A13-GFK
RELAY %A13-GFF IGN RLY#2 (1012 / 1014)
18WH
(1020) CH7_20 18WH CH3_05
NOTE * TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER ** TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
*# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET # TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET
## SWITCH - AUX TRAILER SEPARATE W/ AUX % N/ IGNITION RELAY#3
** CH3_34,35 - CIRCUITS: A14 OR A14W IS A14, 4RD; A14K IS A14M; A14F IS A14T
Figure 176 Body Builder and Trailer – Turn, Markers and Stop (Cont.)
176
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRAILER TRAILER
SOCKET#2 SOCKET#2
(9716) (9779F)
N56F B
R56A
10YL B BLACKOUT
10YL
TRUCK
C TRAILER
N57F R57A
C LIGHTING
10LTGN 10LTGN
(9719M)
A
N54F R58A R70L
A BLACKOUT C
10BN 10BK 12RD
TRUCK
{
LIGHTING
R54L
IP / CENTER (9304) B
TRAILER 12TN
CHASSIS
SOCKET#2
(1701)
(9779F)
R54H
A
TRAILER 5 12BN
LEFT TURN A56T N56T N56E EOF BODY
{
B CIRCUIT
RELAY 12YL 10YL 10YL R70H
(1011) D
12OR
CH10_09 #N56T
10YL
TRAILER
6
RIGHT TURN A57T N57T N57E
RELAY C
12LTGN 10LTGN 10LTGN
(1011)
CH10_09 #N57T
10LTGN
TRAILER
MARKER 7
A54T N54T N54E
LIGHT RELAY A
12BN 10BN 10BN
(1012) TRAILER
CH10_09 #N54T
SOCKET GROUND
10BN
TRAILER
SOCKET#1
(9780M)
TRAILER TAIL
8
LIGHT RELAY A68T N68T N68E
B
(1012) 12BN 10BN 10BN
CH10_09
#N68T
10BN
TRAILER STOP
RELAY 9
A70T N70T N70E
(1016)
8WH
8WH
N10B
A
N10F
10RD 10RD 10RD
CH10_10
AUX TRAILER N/ ETB #N70T
10RD
TRAILER ABS
10
ECU RELAY A94T N94T N94E C
(1017) 10GY 10GY 10GY
CH10_10
A94T #N94T
ETB 8WH
8WH
N10C
N10A
8WH
10DKBL
R10A
10GY
CONTROLLER
(1923)
CH10_24 TRAILER TRAILER
AUX TRAILER W/ ETB SOCKET#1 SOCKET#1
(9715) (9780M)
B N10D
N68F R68A 8WH
B
10BN 10BN
A
N70F R70A A
10RD 10RD
C
N94F R94A
C
10GY 10DKBL
TRAILER SOCKET GROUND
(LOCATED AT LEFT UPPER
EXTERIOR CAB GROUND STUD)
177
ELECTRICAL CIRCUIT DIAGRAM MANUAL
R72 TRAILER
10LTGN AUX POWER
IP / CENTER
CHASSIS TRAILER AUX
(1701) N72 R72EB EOF BODY
10OR 10LTGN CIRCUIT
11
TRAILER ABS A72 N57C
C
ECU RELAY 12OR 10LTGN
(1017) BLACK AUX
N56C
CH10_10 B TRAILER#2
10YL
(9782F)
N54C
A
10BN
TRAILER SOCKET#2
N56T (9716)
5 10YL
TRAILER LEFT B
A56T N56T
TURN RELAY R56
12YL 10YL
(1011) CH10_09 10YL
N54T
10BN A
TRAILER MARKER 7
A54T N54T R58 EOF
LIGHT RELAY
12BN 10BN 10BN BODY
(1012) CH10_09
}
6 C CIRCUIT
TRAILER RIGHT A57T N57T R57
TURN RELAY 12LTGN 10LTGN 10LTGN
(1011) CH10_09
N57T GREEN ABS
10LTGN TRAILER R10
TRAILER
GND 8WH
SOCKET#2
(9779F)
8WH
R10A
N54B A
10BN
N56B
B *TRAILER
10YL
SOCKET GND
N57B C
10LTGN
8WH
N10E
BLACK AUX
TRAILER#1
(9781M)
N10F
N72
C 8WH
12OR
N68C *TRAILER GND
B
10BN
N70C
A
10RD
N10D
8WH
TRAILER SOCKET#1
N68T (9715) *TRAILER
10BN SOCKET GND
TRAILER TAIL 8
A68T N68T B
LIGHT RELAY R68
(1012) CH10_09 12BN 10BN 10BN
N70T
TRAILER STOP 9 10RD A EOF
RELAY (1016) A70T N70T R70 BODY
}
CH10_10 10RD 10RD 10RD CIRCUIT
AUX TRAILER N/ ETB
10 C
TRAILER ABS A94T N94T R94
ECU RELAY 10GY 10GY 10GY
(1017) CH10_10
ETB
A94T GREEN ABS
CONTROLLER
10DKBL TRAILER SOCKET#1
(1923)
CH10_24 (9780M)
N70B A
AUX TRAILER W/ ETB 10RD
N68B
B
10BN
NOTE
N94T * LOCATED AT LEFT UPPER
C
10GY EXTERIOR CAB GROUND STUD
Figure 178 Body Builder and Trailer Socket – BOC and EOF
178
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IP / CENTER CHASSIS
(1701)
TRAILER TAIL
LIGHT
71
RELAY A68BB N68BB
(1012) 14BN A
14BN
CH10_09 N68BB
12 14BN
REAR TURNS A56BB N56BB
B BODY
PANEL 16YL 16YL
N56BB BUILDER
ADAPTER
16YL (4450M)
(1625) 63
CH9_15 A57BB N57BB
C
16LTGN 16LTGN
TRAILER N57BB
MARKER 16LTGN
74
LIGHT RELAY A54BB N54BB
D
(1012) 16BN 14BN
N54BB
CH10_09 14BN
73
TURN SIGNAL A71BB N71BB
E
ADAPTER 16LTBL 16LTBL
(400)CH9_03 N71BB
75 16LTBL
BODY / A12BB N12BB
F
ACCESSORY 16LTBL 14LTBL
TRAILER
AUX RELAY F
N11-GD
(1016) G
12WH
CH10_10 A
N11-GA
12WH
LEFT SIDE DASH MTD
CHASSIS GND DUAL POST GND PLATE
ADAPTER
(8807)
A
R68BB A
14BN
B
R56BB
B
16OR
C
R57BB C BODY
16OR
BUILDER
D
R58BB CONNECTION
D
14BN (4460BM)
E
CHASSIS R71BB
E
GROUND 16OR
ADAPTER N12BB F
(8806) R12BB
14LTBL F
14LTBL
B G
N11-GBB R11-GBB G
12WH 12WH
BODY BUILDER
A C
N11-GC CONNECTION
12WH (4450AM / 4450BF)
A
N11-GA BODY BUILDER
12WH TURN / STOP
(4460AM / 4460BF)
CHASSIS GND A
ADAPTER R56BC
A
LEFT SIDE (8807) 16OR
B
DASH MTD R57BC BODY
B BUILDER
DUAL POST 16OR
GND PLATE C TURN / STOP
R70BB (4450BM)
C
14OR
N56BC
42 16YL
TURN A56BC N56BC
A
SIGNAL 16YL 16YL
ADAPTER N57BC
(400) 64 16LTGN BODY
CH9_03 A57BC N57BC BUILDER
B
16LTGN 16LTGN TURN / STOP
BODY STOP N70BB (4460M)
72 14RD
RELAY A70BB N70BB
(1020) C
14RD 14RD
CH10_10
179
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A104JA
G3 J3 18DKBL CRANK
OFF INHIBIT
86 ENGINE ECM
S IGN ACC 30 RELAY
18DKBL
W/ I6 & W/
A104B
A97AA (1019)
A B D C ULTRASHIFT 16PL CH11_18
A14P
8RD
DM3
87 V8 ENGINE ECM
A15 FUSE F1-A
18RD 87A (6020M)
85 (1010)
FUSE F3-A (1012) (1702 - 37)
J4 H4 G4 IGN
A104AA E1 F1
D1 C1 A13F A97UA K97H
A14PB 18DKBL 31 KEY
18PK 16PL 18VT PWR
12RD 5A
10A REMOTE - STOP RELAY
(1018) W/ ENGINE ECM
BODY CONTROLLER#J5 A59RE I6 / V8
(1602) 18GY
REMOTE START/ PUMP RELAY
REMOTE START A104JD
STOP SWITCH (1020)
A104D A104E RELAY 18DKBL
INPUT RELAY F15 A1 A2
18DKBL 18DKBL (1018)
DIN18 C2 C1
A59CD
86
18GY
86 30
30
A104CA
16DKBL
87
87
BODY CONTROLLER#J4 87A
87A 85
(1601) 85
A1 B2 B1
A2 B2
ENGINE STOP
RELAY E2 A59CE
RD4 (LSD) A59RC 18GY
18GY
ENGINE START A104L
A59RD
16GY
RELAY E16 PUMP
18DKBL
RD13 (HSD) INHIBIT
RELAY
PUMP INHIBIT A59RA
E1 (1018)
RELAY 18GY
A3 C3
18DKBL
18DKBL
RD7 (LSD)
A104N
A104F
DIODE 86
30
18DKBL
A104CB
IP / FORWARD ASSY
CHASSIS (9915)
(1701)
87
1 2
43 87A
NOTE: CH3_34 85
1. * CIRCUIT A14 IS 4RD C4 B4
44
A59CA
16GY
N59CA
16DKBL
16DKBL
18DKBL
HOOD
16GY
A104JC
A104H
B+ 18DKBL
86
START /
STOP G1
A
SWITCH J2
18DKBL
A104JB
B S
PUMP
87
H1 W/ I6 OR V8 ENGINE
MOTOR REMOTE
SOLENOID START / STOP START RELAY
M J1 A104CC
(9778) (1010)
18DKBL
G2 CH5_03
30
87A
A104CC
START RELAY
18DKBL
G CH5_04 (1010)
W/ CAT OR
SWITCH RELAY CUMMINS ENGINE
PUMP
GROUND MOTOR (1018)
180
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND
ADAPTER
(1003)
1
A11-GE
12WH
AUX TRAILER
SOCKET SWITCH
LEFT SIDE DASH MTD CONNECTOR
DUAL POST GND STUD (1110)
12 9
A72-G
18WH
BODY / ACCESSORY GREEN
TRAILER 7
A72AA A72B
AUX RELAY
12OR 14OR
(1016) 9
7
CH10_10
CLUSTER
CONNECTOR 3
A72CA 3
(1500) 18OR
AUX TRLR
2B 2B
SOCKET SW 9 A110C
(DIN1)
18GY
(1501)
AUX TRLR 1
A72D 1
SOCKET SW 4 18OR
(ZVR)
(1500)
6
AUX TRLR
10
SOCKET SW
(DIN2)
5B
PANEL LIGHT FEED
(1002) AMBER 4
K 8
A62SC
18DKBL
8 10
CLUSTER CONNECTOR
(1500)
DIMR
A
A62B OUT2
5
18DKBL PANEL
LT
181
ELECTRICAL CIRCUIT DIAGRAM MANUAL
182
ELECTRICAL CIRCUIT DIAGRAM MANUAL
B
32 AIR HORN SOLENOID
N59B A59B
E12 AIR SOLENOID#1
18GY 18GY
1A2
C
33 AIR
N59C A59C
F10 SOLENOID#2
18GY 18GY
RD25 (HSD)
D
N59D 34 AIR
A59D
18GY 18GY E12 SOLENOID#3
RD14 (HSD)
E 35
N59E A59E AIR
18GY F8 SOLENOID#4
18GY
RD24 (HSD)
A
N59A-G
14WH
A
**N59F-G
14WH
B 36 AIR
**N59G A59G
E13 SOLENOID#5
18GY 18GY
RD15 (HSD)
C 37 AIR
**N59H A59H F4 SOLENOID#6
18GY 18GY RD23 (HSD)
D
38 AIR
**N59J A59J E9 SOLENOID#7
18GY 18GY
RD16 (HSD)
39
E AIR
**N59K A59K
18GY F5 SOLENOID#8
18GY
RD22 (HSD)
AIR SOLENOID
C
C GROUND ADAPTER
*N59H (8805)
18GY F
D A
*N59J
18GY
N11-GC F
* SOLENOID AIR, 8
12WH CHASSIS GND
PACK 4X2, 4X4
E ADAPTER
A (8809)
*N59K ** SOLENOID AIR, 8 N11-GB
18GY PACK 6X2, 6X4, 6X6 12WH
A
*N59X-G
LEFT SIDE DASH MTD
14WH
DUAL POST GND PLATE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
183
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AIR SOLENOID
4PACK
(9740A)
A
+N59L-G
14WH
CENTER / IP CHASSIS BODY CONTROLLER#J4
(1701) (1601)
B 46
+N59M A59M AIR SOLENOID#9
F6
18GY 18GY RD17 (HSD)
C 47
+N59N A59N AIR SOLENOID#10
F7
18GY 18GY RD18 (HSD)
D 48
+N59P A59P AIR SOLENOID#11
F2
18GY 18GY RD19 (HSD)
E 49
+N59Q A59Q AIR SOLENOID#12
18GY F3 RD20 (HSD)
18GY
AIR SOLENOID
4PACK
(9740B)
*N59M
B 18GY 54
**N59S A59S AIR SOLENOID#13
E10
18GY 18GY RD10 (HSD)
*N59N
C 18GY 55
**N59T A59T AIR SOLENOID#14
E15
18GY 18GY RD11 (HSD)
*N59P
D 18GY 56
**N59V A59V AIR SOLENOID#15
F14
18GY 18GY RD27 (HSD)
*N59Q
E 18GY
57 AIR SOLENOID#16
**N59W A59W
F13
18GY 18GY RD29 (HSD)
**N59R-G
A 18WH
*N59R-G
14WH
D
AIR SOLENOID
GROUND ADAPTER
E (8805)
N11-GC F CHASSIS
12WH GROUND
ADAPTER
N11-GB A (8809)
12WH
184
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
A20 E3 F3 A14MB A14M A14W BATTERY
16LTGN 12RD 8RD 6RD FEED
10A CH3_01
IP / CENTER 52 53 51
CHASSIS
(1701)
GROUND PACK
(8809)
&N5E(+)
16LTGN
16LTGN
#N5E(+)
18GN
18GN
&N5E(-)
18YL
18YL
#N5E(-)
&N20
#N20
C A
CENTER CHASSIS /
RPM JUMPER
(4410D / 4410F) &N10-GR
N11-GB
12WH
14WH
1 2 3 4 6
#N10-GR
14WH LEFT SIDE
&N11-GPM
14WH
&N14W
DASH MTD
16RD
18GN
&N5(+)
&N59F
18YL
DUAL POST
&N5(-)
14GY
GROUND PLATE
(4410B/
4410D)
1 2 3 4 6
(4411-A)
J1 N14Z
J5 4RD
J2 4RD
1ST REMOTE
1 2 3 4 6 POWER MODULE
(4410A) FUSIBLE
LINK
18GN
18YL
*N5(+)
*N5(-)
*N11-GPM
BATTERY
*N14W
14GY
14WH
*N59F
16RD
POSITIVE
TERMINAL
*FUSIBLE
LINK
2ND REMOTE
POWER MODULE
1 2 3 4 6 (4410B)
(4411A-A)
J1
*N14BE
J5 *4RD
J2 4RD
185
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
A20 E3 F3 A14MB A14M A14W BATTERY
16LTGN 12RD 8RD 6RD FEED
10A CH3_01
IP / CENTER
52 53 51
CHASSIS
(1701)
GROUND PACK
(8809)
&N5E(+)
16LTGN
16LTGN
#N5E(+)
18GN
18GN
&N5E(-)
18YL
18YL
#N5E(-)
&N20
#N20
C A
CENTER CHASSIS /
RPM JUMPER
(4410D / 4410DF)
&N10-GR
N11-GB
12WH
14WH
1 2 3 4 6
#N10-GR
14WH
&N4(+)
18GN
&N14C
18YL
16RD
&N4(-)
LEFT SIDE
&N10-GR
14WH
&N59C
14GY
DASH MTD
DUAL POST
GROUND PLATE
(4410DM / 4410D)
2 3 4 #4RD
1 6
J1 N14C
&14 M14Z
J5 &4RD
J2 4RD 4RD 4RD
(4411M-A) (4411F-A) (4413F-A)
1 2 3 4 6 1ST REMOTE
POWER MODULE
(4410A)
FUSIBLE
LINK
*N11-GPM
14WH
14GY
*N14W
*N59F
16RD
START
18GN
18YL
*N5(+)
*N5(-)
MOTOR
BATTERY
2ND REMOTE TERMINAL
POWER MODULE
(4410B) *FUSIBLE
*#4RD LINK
1 2 3 4 6 (4412F-A)
J1 *&14D *N14H M14
J5 *&4RD
4RD 4RD 4RD
J2 (4412F-A) (4411M-A)
186
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
A20 E3 F3 A14MB A14M A14W BATTERY
16LTGN 12RD 8RD 6RD FEED
10A CH3_01
IP / CENTER J1
REMOTE POWER
CHASSIS 52 53 51 J5
MODULE
(1701) J2
(4410E) 2 3 4 6
16LTGN
16LTGN
#N10-GP
18GN
#N20A
14WH
18GN
*N5E(+)
#N5F(+)
18YL
4RD
*N5E(-)
*N20
18YL
#N5F(-)
*N10-GS
14WH
CENTER CHASSIS /
1 2 3 4 6 REAR CHASSIS
N14Z
(4410H / 4410F)
4RD
A C
GROUND PACK
N11-GB
12WH
(8809)
R10-GPM
16RD
18GN
14GY
R1(+)
R1(-)
18YL
14WH
R14
R59
LEFT SIDE
DASH MTD FUSIBLE
DUAL POST LINK
GROUND PLATE
END OF FRAME
REMOTE POWER MODULE
(4410M)
1 2 3 4 6 FUSIBLE
(4411M-A) (4413F-A) LINK
J1 R14 N14Z
N14C
J5 4RD
4RD 4RD 4RD
J2
(4411F-A)
START MOTOR
BATTERY
TERMINAL
187
ELECTRICAL CIRCUIT DIAGRAM MANUAL
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
A20 E3 F3 A14MB A14M A14W BATTERY
IP / CENTER 6RD FEED
16LTGN 12RD 8RD
CHASSIS 10A CH3_01
(1701) 52 53 51
GROUND PACK
C A (8809)
LEFT SIDE
N11-GB DASH MTD
12WH DUAL POST
GROUND PLATE
52 53 51 52 53 51 52 53 51
16LTGN
N5E(+)
16LTGN
N5E(-)
N5E(+)
N10-GR
N10-GR
N5E(-)
18GN
18YL
18GN
14WH
18YL
14WH
N20
N20
N10-GR
16LTGN
N5E(+)
14WH
2 3 4
N5E(-)
6
18GN
1
18YL
N20
(4410D
1 2 3 4 6 J1
4410F) J5
J2
1 2 3 4 6 (4410A)
N10-GPM
14WH
18YL
N14W
18GN
14GY
N5(+)
N59F
16RD
N5(-)
N11-GPM
N14W
14GY
N59F
16RD
18GN
N5(+)
N5(-)
18YL
14WH
(4410D)
2 3 4 6 (4410B)
1 2 3 4 6
J1
J1
J2
(4410B)
J2 1 2 3 4 6
MTD ON LEFT SIDE
MTD BATTERY BOX MTD ON RIGHT SIDE J1
OR MTD BATTERY BOX
MTD UNDER CAB J2
Figure 188 Remote Engine Speed Control Module – with Remote Power Module
188
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
189
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CUSTOMER AUX 85
A12BC 2
40A CIRCUIT E5
A14WC
14RD
RD8 (LSD) 18LTBL
IP / FORWARD CHASSIS 4
(1700) 87
BLUNT CUT WIRE
W/ HEAT SHRINK
13 30 1
BODY BUILDER M12BD A12BD
3
FEED 12LTBL 12LTBL
87A
MAXI FUSE
BATTERY FEED (4004)
12
M14L A B M14WB A14WB
12RD 12RD 12RD
30A
CUSTOMER
40A AUX CIRCUIT BODY AUX POWER RELAY
CONTROLLER#J4 (1873)
(1601)
86 5
CUSTOMER AUX 85
A103AA 2
40A CIRCUIT E5
A103BA
16LTGN
RD8 (LSD) 18LTGN
IP / FORWARD
CHASSIS 87
(1700) 4
13 1
BLUNT CUT WIRE 30
M103D A103D
W/ HEAT SHRINK 3
12LTGN 12LTGN
BODY BUILDER 87A
FEED
BATTERY FEED
AUX POWER SOURCE AUX POWER RELAY CH3_01
(1873)
A14W
6RD
AUX POWER
FUSE F7-F (1016)
AUX POWER AUX POWER CONNECTOR
(1875) 87A B2 A2
(1874) (1872) 1 A72C A14ND A14N
3
12OR 12RD 8RD
30 30A
A A
D72A D72A A72A 4
A 87 IGNITION
12OR 12OR 12OR
RELAY#2
5 (1012 / 1014)
CH3_05
FUSE F5-B (1014)
B B 85 2 H2 G2
D72-G D72-G A72-GY A13X
B (A13FB)
12WH 12WH 12WH 86 16PK
10A
GROUND ADAPTER
(1008)
2
A11-GX
18WH
1
A11-GKJ A11-G
10WH
6WH
LEFT SIDE
CAB GROUND
190
ELECTRICAL CIRCUIT DIAGRAM MANUAL
16GY
16GY
A39B
A39
(9300)
FUSE F1-D
5A
(1010) 23 A
N39B M39B
A39A
16GY 16GY
F4 16GY
AIR DRYER 24 B
N39-GB M39-GB
W/ STANDARD
16WH 16WH
16GY
A39A
DRAIN VALVE
GROUND ADAPTER
16GY
N39B
18GY
N39A
CENTER HARNESS
(8807)
A
N39-GB
16WH
N39-GF
18WH
A B
LEFT SIDE DASH MTD
DUAL POST GND PLATE
AIR DRYER
(9900*)
191
ELECTRICAL CIRCUIT DIAGRAM MANUAL
**A14W
RELAY
6RD
1014) 18PK 18PK A11-G
18PK G3 E3 (1018)
CH3_05 F4 10WH
IGNITION TRAILER ABS
ECU RELAY FUSE F1-C
85
RELAY#3
86
A11-GKJ
(1012 / (1017) (1010) LEFT SIDE
A13FH A13FK D3 6WH
A13FF CAB GROUND
1014) 18PK 18PK
18PK G3 E3
CH3_05
8RD
**A14F
A19
16GY D4
87
IP / CENTER CHASSIS
(1701-67) FUSE F6-D (1015)
F3 A19V A1 B1 A14FA
12GY
FUEL WATER /
*A19
30
12GY 12RD
16GY
N19
SEPARATOR 20A
- CENTER CHASSIS
IP /
16GY
A A19A
ENGINE BODY CONTROLLER#J5
FUEL WATER /
(1702-34) (1602)
SEPARATOR -
FWD CHASSIS
16VT
FUEL
*K19
WATER IN
HEATER A19B
CHASSIS F13 FILTER
(9108) 16GY
GROUND DIN20
ADAPTER A IP / FORWARD
(8805) CHASSIS
FUEL 6 7
(1700)
F B HEATER
N19-G (9108)
16WH
M19B
16GY
A
N11-GB
12WH
K11-GCA
10VT
FUEL WATER
LEFT SIDE HEATER PROBE
DASH MOUNTED * W/ V8 ENGINE ONLY
DUAL POST ENGINE LEFT SIDE % N/ IGNITION RELAY 3
GROUND PLATE GROUND STUD
(1018)
6RD
86
G3
CH3_05 D4
ENGINE / IP FUSE F6-D (1015)
ENGINE / (1702-34) F3 A1 B1
A19 A19V A14FA
K19BA K19B
MELROSE 12RD
30
NOTE: CH3_35
1. ** A14W IS A14, 4RD
% N/ IGNITION RELAY 3 A14F IS A14T
192
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY CONTROLLER#J5
(1602)
GROUND ADAPTER
(1003)
12
ETB A11-GNA
CONTROLLER 16WH
(1923)
1
A11-GE
12WH
193
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY FEED
10RD
M14L
A
MAXI FUSE
HOLDER
40A
(4004)
B
M14LP
10RD
GROUND ADAPTER
(1008)
FWD CHASSIS / IP
(1700-12) 2
A14LP A11-GX
10RD 18WH
1
A11-G
1 10WH
5
86
30
AUX POWER
RELAY A11-GKJ LEFT SIDE
(1873) 6WH CAB GROUND
87
DIODE ASSY
(9915) 87A BODY
85
4 CONTROLLER#J4
1 2
A14BC (1601)
14PL PTO
GROUND ADAPTER
A12LC ENGAGEMENT
(1008) E11
18PK
A14LSC
RELAY
12WH
2 10 RD9 (HSD)
A11-GC
14GY
1
A11-G EATON GEN3
10WH TCM CONNECTOR
(7105)
A11-GKJ IP / ENGINE
6WH (1702-42)
W/ I6 ENGINE
LEFT SIDE K13A
35 IGNITION
CAB GROUND 14PK
HEAT SHRINK
K14LSC
12WH
W/ CAT
K14LSB ENGINE
HOLD 18RD
INDIACTOR
(9724) K14LSA
18BK
LECTRASHIFT
HEAT SHRINK A B C PTO
(9913B)
BODY
BUILDER
HOLD IN PULL IN
COIL COIL
LECTRASHIFT
PTO SWITCH
PTO
194
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
CONTROLLER#J3
(1600)
PTO
STATE A88B
B7
INPUT 16LTGN
AIN8
IP / ENGINE
(1702-14)
14LTGN
16LTGN
14LTGN
K88B
K88
K88
W/ IBB / CAT
ENGINE
W/ CUMMINS
ENGINES
W/ I6
ENGINE
HEAT SHRINK
195
ELECTRICAL CIRCUIT DIAGRAM MANUAL
196
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
CONTROLLER#J4
(1601)
GROUND ADAPTER
C1 D1 REAR HARNESS
(8809)
86
30 B
FUEL TRANSFER
PUMP RELAY
(1015)
85 87 A
N11-GB
D2 C2
12WH
GROUND PLATE
FUEL TRANSFER
GROUND PUMP (XMSN MTD)
ADAPTER (9102A)
(1008)
A
N37-G
4 IP / CENTER 18WH
CHASSIS
(1701-76)
B
1 #N37D
A11-G 16TN
10WH
**N37D
16TN
GROUND ADAPTER
CENTER HARNESS
*N37D
16TN
(8803)
A11-GKJ
6WH
F
N37-G
18WH
A
N10-G
14WH
LEFT SIDE
CAB GROUND
LEFT SIDE DASH MTD
DUAL POST GND PLATE
FUEL TRANSFER
PUMP
(9102)
A
197
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
198
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
199
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
200
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND
LEFT SIDE ADAPTER
DASH (8809)
MOUNTED
DUAL POST N11-GB
GROUND 12WH
A
PLATE
N11-GD
16WH
D
N65-G
TO WORK LIGHT
16WH
CH9_016
BODY CONTROLLER J1
IP / CHASSIS
(1603)
INTERCONNECT
(1701-66)
N112-GD
N112-GD
16WH
16WH
LIFT
A112
GATE J
16GY
10A9
FUSIBLE LINK
10 RS
TO
LIFT GATE
16GY
N112
- +
2RD
14A
CHASSIS /
200 AMP A B
LIFT GATE
SOLENOID
(7803)
2 RD
- +
J112-GD
16WH
18TN
C&1 J112
BATTERY PRODUCTION LIFT GATE /
16 RD
16 TN
MODULE MODULE A B
(C1 300 - LG) (7804)
VOLTAGE SENSING RD
201
ELECTRICAL CIRCUIT DIAGRAM MANUAL
M44-GW
B
16WH
IGNITION
RELAY#2 IP / FORWARD CHASSIS
(1012 / 1014) (1700)
FUSE F5-A (1014)
CH3_05 G2 G1 H1 47
A13FB A44Y M44Y
(A13FB) A
12PK 16GY 16GY
10A
IP / ENGINE
A92#103 M44W
(1702) A
18TN 16WH
CH11_05
48
T HANDLE SHIFTER A92B103 M92#103
D
(422F) CH11_03 18TN 18TN
T HANDLE SHIFTER / 49
TCU (422F) / A92#101 M92#101
18TN B
(7150F/7150F2) 18TN
CH11_03,08A W/ T - HANDLE
BODY CONTROLLER#J4 SHIFTER
(1601) W/ WHEELCHAIR
LIFT INTERLOCK 46
WHEELCHAIR M89AR
E1 A89AR
LIFT SOLENOID 18PK G
18PL
RD7 (LSD)
IP / CENTER CHASSIS
(1701-69)
PARK BRAKE A44 N44
RELAY F1
16GY 16GY
RD21 (HSD)
ACCESSORY RELAY#1 A
A89CC
A89CB
18PL
18PL
(1013 / 1011)
CH3_04
G1 J1 GROUND ADAPTER#01
86 (8800)
30
(A12V)
WHEELCHAIR
F
LIFT RELAY M11-GD
(1019) 12WH
87 ZERO VOLT
87A REFERENCE
85 A
FUSE F9-B (1620) M11-G
G2
(1018) J2 G2 H2 12WH
E2 F2 C
A12V A89CA A9W
12LTBL 18PL 18GY
5A
A
A9Z
ZVR E3
18GY
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
BODY CONTROLLER#J5
(1602)
202
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AXLE UP / DOWN
A59-GF
A13FB
12PK
SWITCH #4 (1023D)
18WH CH10_42
A59S A59KA
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
UP / DOWN LIFT AXLE 87
18GY
A59R
SWITCH #1 REVERSE
(1023A) RELAY
8 1 (1019)
A11-GKJ
6WH
30
86
18GY
A59J
18GY
A59A
C1 C2
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59-GC
18WH
A59MB
180R (400)
18GY
CH9_01,02,03
LEFT SIDE
LIFT AXLE
CAB GROUND
RELAY
IP / CENTER CHASSIS (1019)
J1 J2
(1701-60)
86
30
N59EF
18GY
87
87A
85
H2 G2 G1
Figure 203 Lift Axle with Controls for One Lift Axle
203
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION RELAY#2
(1012 / 1014)
CH3_05
A13FB
12PK
T59L
FUSE F11-C (1020)
G1 18BK
E3 A13FL
F3 (A13FB) A1
12PK
5A LIFT AXLE
(1014) (1014)
RELAY
LIFT AXLE (1021)
CONTROL
(1227)
87A
30
B
18GY
A59H
A59J T59J
18GY 18BK 1
AXLE ENABLE T59K
87
SWITCH 4 18BK
(1020)
2
A 85
T59H 2B 1 T59R 86
18BK 18BK 5
10 8 T59T
18BK
T59-GC
18WH
T59-GA
18WH
18BK
T59S
GROUND ADAPTER
(1006)
12 C
A59-G T59-G
16WH 18WH
1 T59-GB
18WH
10 2B
AXLE
A11-GD
10WH
UP / DOWN
SWITCH
(1022)
8 1
18BK
T59A
A11-GKJ
6WH
T59M
18BK
CHASSIS
CONNECTOR
(1027-A)
LEFT SIDE
T59MA
CAB GROUND
18BK
CHASSIS CONNECTOR
(9761)
CH10_37, 37A
204
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION RELAY#2
(1012 / 1014) GROUND ADAPTER
CH3_05 (1006)
12
A59-G
FUSE F11-C (1020) A59J 16WH
G2 G1 F3 18GY
A13FB A13FL E3
(A13FB) 1
12PK 12PK
5A A59H
(1014)
18GY
A11-GD
LIFT AXLE
10WH
CONTROL A B C
(1227)
18WH
T59-G
18BK CAB GROUND 6WH
T59-GB
18WH
18BK
T59J
T59-GD
18WH
30 87A
T59-GA
18WH
4
1
30 87A
AXLE T59K 1 3 T59KA
ENABLE 87
LIFT AXLE 18BK 18BK
SWITCH RELAY
(1020) LIFT AXLE 87 4
(1021) 2 T59-GC
REVERSE
18WH
85 RELAY
2B 1 5 86
T59R (1916) T59-GM
18BK 2 18WH
5 86 85
T59L
10 8 18BK
T59T
18BK
18WH
T59-GE
18BK
18BK
T59V
T59S
W/ 2,3 LIFT
18BK
T59U
W/ 3 LIFT AXLE
AXLE W/ ALL (1,2,3)
LIFT AXLE
10 2B 10 2B 2B 10
8 1 8 1 1 8
18BK
18BK
T59A
T59B
18BK
T59C
18BK
T71P
T59MB
T59NB
18BK
18BK
T59PB
18BK
CHASSIS
CONN C B A REVERSE CONN
(1027)
T59NB
T59MB
18BK
18BK
T59PB T71N
18BK 18BK
CHASSIS CONNECTOR
CHASSIS CONNECTOR (9761)
(9761) CH10_37, 37A
CH10_37
CHK DATE CHANGE REV REFERENCE DRAWN NAME
205
ELECTRICAL CIRCUIT DIAGRAM MANUAL
206
ELECTRICAL CIRCUIT DIAGRAM MANUAL
W/ 14 RAR &
NON STEERABLE
LIFT AXLE
T59MA
18BK
T59MB
18BK
CHASSIS
CONN A D
(9761)
GROUND ADAPTER
CENTER HARNESS
(8806)
GND ADAPTER
F CHASSIS HARNESS
N59-GA
(8806)
18WH
SWITCH# 4 (1023D)
AXLE UP / DOWN
N59-GD
CHASSIS
18GY
N59-GE
18WH
LEFT SIDE DASH MTD
GROUND
DUAL POST GND PLATE
CH10_41
CH10_40
CH10_42
ADAPTER
(8806) N59-GA
18WH
C
@N59-GB
18WH
CHASSIS
%N59-GB
#N59-GB
GROUND
18WH
18WH
*N59EC
@N59ED
@N59EC
18GY
ADAPTER
18GY
18GY
**N59-ED
18GY
(8807)
N59EB
18GY
A E
N11-GC
12WH
A
N11-GA
12WH
B A A B B A
LEFT SIDE
DASH MTD SECOND PUSHER THIRD PUSHER FOURTH PUSHER
DUAL POST LIFT AXLE AXLE (9764) AXLE (9765)
GND PLATE SOLENOID
(9763)
* W/ STEERABLE PUSHERS
@ W/ LIFT AXLES IN CAB CONTROLS
% W/ STEERABLE TAG & 2 PUSH
# W/ 2 STEERABLE PUSHERS
** W/ 3 STEERABLE PUSHERS
207
ELECTRICAL CIRCUIT DIAGRAM MANUAL
208
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ABS#2
IP / CENTER CENTER / REAR
(1401)
CHASSIS CHASSIS
(9800) LEFT MODULATOR
(1701)
FRONT REAR AXLE
(9520)
23 17 A
PMV DA A94BA N94BA R94S
17 16GY 16BK
LEFT REL 16GY B
24 18 B A
PMV DA A94BB N94BB R94T
12
LEFT CMN 16GY 16GY 16RD
25
19 C C
PMV DA A94BC N94BC R94U
16 16BN
LEFT HLD 16GY 16GY
RIGHT MODULATOR
FRONT REAR AXLE
(9522)
21 20 A
PMV DA A94BJ N94BJ R94V
13 B
RIGHT REL 16GY 16GY 16PL
22 21 B A
PMV DA A94BK N94BK R94W
9
RIGHT CMN 16GY 16GY 16LTGN
20 22 C C
PMV DA A94BL N94BL R94X
RIGHT HLD 10
16GY 16GY 16LTBL
209
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AXLE UP / DOWN
A59-GB SWITCH #1 (1023A)
18WH CH10_34 IGNITION RELAY#2
(1012 / 1014)
CH3_05
AXLE UP / DOWN
A59-GE
SWITCH #3 (1023C)
18WH
CH10_41
AXLE UP / DOWN
A13FB
A59-GF
12PK
SWITCH #4 (1023D)
18WH
CH10_42
AXLE ENABLE
SWITCH AXLE UP / DOWN
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_34
12 AXLE UP / DOWN
A59-G A59-GA A59T A59W
18GY SWITCH #4 (1023D)
16WH 18WH 10 8 18GY CH10_42
1 A59-GM
18WH
A59-GD
18WH
A11-GD
10WH
A59U A59KA
18GY 18GY
B2 A1
10 2B AXLE 85
87A
UP / DOWN
LIFT AXLE 87
SWITCH #2
18GY
A59R
REVERSE
(1023B)
RELAY
8 1 (1019)
A11-GKJ
6WH
30
18GY
86
A59J
18GY
A59B
C1 C2
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59-GC
18WH
A59NB
180R (400)
18GY
CH9_01,02,03
LIFT AXLE
LEFT SIDE
RELAY
CAB GROUND
IP / CENTER CHASSIS (1019)
J1 J2
(1701-61)
86
30
N59EC
18GY
87
87A
85
H2 G2 G1
Figure 210 Lift Axle with Controls for Two Lift Axles
210
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AXLE UP / DOWN
A59-GB SWITCH #1 (1023A)
18WH CH10_34 IGNITION RELAY#2
(1012 / 1014)
AXLE UP / DOWN CH3_05
A59-GD
SWITCH #2 (1023B)
18WH
CH10_40
AXLE UP / DOWN
A59-GF
A13FB
12PK
SWITCH #4 (1023D)
18WH
CH10_42
AXLE ENABLE
SWITCH AXLE UP / DOWN
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_34
12 AXLE UP / DOWN
A59-G A59-GA A59T A59W
18GY SWITCH #4 (1023D)
16WH 18WH 10 8 18GY CH10_42
1 A59-GM
18WH
A59-GE
18WH
A11-GD
10WH
A59V A59KA
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
UP / DOWN LIFT AXLE 87
18GY
A59R
SWITCH #3 REVERSE
(1023C) RELAY
8 1 (1019)
A11-GKJ
6WH
30
18GY
86
A59J
18GY
A59C
C1 C2
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59-GC
18WH
180R (400)
A59PB
18GY
CH9_01,02,03
87
87A
85
H2 G2 G1
A59L
LIFT AXLE SOLENOID
18GY
(9820) CH10_37, 37A
Figure 211 Lift Axle with Controls for Three Lift Axles
211
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AXLE UP / DOWN
A59-GB SWITCH #1 (1023A)
18WH CH10_34
IGNITION RELAY#2
AXLE UP / DOWN (1012 / 1014)
A59-GE
SWITCH #3 (1023C) CH3_05
18WH
CH10_41
AXLE UP / DOWN
A59-GD
SWITCH #2 (1023B)
18WH
CH10_40
A13FB
12PK
FUSE F11-C (1020)
G1
E3 A13FL
F3 (A13FB) (1014)
12PK A1
AXLE ENABLE 5A (1014)
SWITCH AXLE UP / DOWN
(1108) A59S
SWITCH #1 (1023A)
18GY
CH10_34
12 AXLE UP / DOWN
A59-G A59-GA A59T A59U
16WH 18GY SWITCH #2 (1023B)
18WH 10 8 18GY CH10_40
1 A59-GM
18WH
18WH
A59-GF
18WH
A59W A59KA
A11-GF
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
UP / DOWN LIFT AXLE 87
18GY
A59R
SWITCH #4 REVERSE
(1023D) RELAY
8 1 (1019)
A11-GKJ
6WH
30
86
18GY
A59J
18GY
A59D
C1 C2
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59-GC
18WH
A59RB
180R (400)
18GY
CH9_01,02,03
87
87A
85
H2 G2 G1
A59L
FOURTH PUSHER AXLE 18GY
(9765) CH10_37A
Figure 212 Lift Axle with Controls for Four Lift Axles
212
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CENTER CHASSIS
/ FORWARD CHASSIS
(RSP CONNECTOR)
FORWARD
BENDIX TTC (9524)
CHASSIS / IP ABS#3
(9512) (1700) (1402)
5 69
1 N94SJ M94SJ A94SJ 5
16GY 16GY 16GY
6 70
2 N94SK M94SK A94SK 3
16GY 16GY 16GY
TRAILER MODULATOR
(9513)
ABS#4
(1403)
9 73
C N94SL M94SL A94SL
6
16GY 16GY 16GY
7 71
N94SM M94SM A94SM
A 9
16GY 16GY 16GY
8 72
N94SN M94SN A94SN 12
B
16GY 16GY 16GY
RR CHASSIS /
RSP TRANSDUCER
CENTER CHASSIS
(9510A)
(9510)
C N94SH 12 M94SH 76
*R94SH A94SH
C 16GY 16GY 16GY 3
16GY
B 11 75
*R94SVC N94SVC M94SVC A94SVC
B
16GY 16GY 16GY 16GY ABS#4
A 10 74
*R94SZC N94SZC M94SZC A94SZC (1403)CH10_44
A
16GY 16GY 16GY 16GY
@R94SH
C
16GY
@R94SVC
B
16GY
A @R94SZC
16GY
BENDIX YAW SENSOR
(9514)
1 50
N94SAB M94SAB A94SAB
1 18GY 16GY 18GY
2 60
2 N94SCB M94SCB A94SCB
18GY 16GY 18GY ABS ESP / RSP
ADAPTER (1410)
N94SBB 3 42
M94SBB A94SBB CH10_44
3 18GY
16GY 18GY
4 51
N94SDB M94SDB A94SDB
4 18GY 16GY 18GY
NOTE
* - W/ 4X2
@ - W/ 6X4
213
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FWD CHASSIS / IP
(1700)
B
A94SAB
18GY
L
BENDIX YAW A94SDB
SENSOR 18GY
E
(9514) A94SCB
ABS# 4 CH10_43 18GY
(1403) H
A94SBB
18GY
K
A94SDA
7
18GY
G
A94SBA
8
18GY
D
A94SCA
10 18GY
A
A94SAA
11 18GY
A94SVD A94SVC
4
16GY 16GY RSP TRANSDUCER
(9510A / 9510B)
A94SZD A94SZC CH10_43
1
16GY 16GY
C3
A94SV B94SV B94SVA
B
18GY 18GY 18GY
C10
A94SZ B94SZ B94SZA A
18GY 18GY 18GY
D5
A94SE B94SE C
2
16GY 18GY
B94SVB
B
18GY
B94SZB A
18GY
D6
A94SF B94SF C
5
16GY 18GY
214
ELECTRICAL CIRCUIT DIAGRAM MANUAL
*K101_C *K101_B
18VT 18VT
K92#101
INPUT 6 1 E INPUT 6
18LTBL
K92#123
INPUT 1 23 18LTGN F INPUT 1
K92#145
OUTPUT 3 45 G OUTPUT 3
18OR ENGINE / IP COLUMN
K92#145 (1702-6) A92#145 SHIFTER RELAY
18OR 18TN (1017) CH11_03
K47#125 K47C125
SPEEDOMETER 25 D SPEEDOMETER
18TN 18TN
K47B125
I6 ECM
18TN
*K125_C *K125_B (6020M) CH7_11
18VT 18VT
N/ BODY BUILDER W/ BODY BUILDER
V8 ECM BODY CONTROLLER#J4
K47#125 (6020M) CH7_14 I6 ECM (1601)
18TN ENGINE / IP (6020) CH7_11 6TH GEAR
K92#161 (1702-12) A92#161
INPUT 7 61 E4 DISABLE
18TN 18TN RD5 (LSD)
*K5C+_D
18VT
K5#128
J1939 (+) 28 J1939
18YL J1939 DATA LINK
DATA LINK
CH3_30
K5#108 CH3_16
J1939 (-) 8
18GN
*K5C-_D
18VT
*K141 V8 ECM (6020M)
18VT CH7_14
NEUTRAL K92#141 I6 ECM (6020M)
41
START 18TN CH7_09
59974G 26AUG06
AE08056617 001
Figure 215 Allison GEN 4 1 / 2000 Transmission with I6 and with V8 Engine
215
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Figure 216 Allison GEN 4 1 / 2000 Transmission with I6 and with V8 Engine (Cont.)
216
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.3. ALLISON GEN 4 1 / 2000 TRANSMISSION WITH I6, CAT, ISM ENGINE, P. 3
A44J 62
C 18GY
PRESSURE
GND
SWITCH
ADAPTER
(4070)
(1003) IP / FWD CHASSIS
IGNITION (1700)
8 RELAY#1 A D C
A92-GG (1011 / 1013) M44K
A
18WH 18GY
CH3_05
1 FUSE F8-A (1017)
FELSTED A11-GE
12WH F1 E1 BATTERY
SHIFTER A14NE A14N A14W
FEED
PARK 12RD 8RD 6RD
(A13FC)
10A A1 CH3_01
BRAKE LEFT SIDE
(425) DASH MTD
DUAL POST H1
GND STUD 87A 30 IP / ENGINE
A92FN A92#163
COLUMN MOUNTED (1702)
G4 16TN G2 16TN
SHIFTER CH11_01
A92FB COLUMN
(1828) 87
A13FC
J1
(1017) CONTROLLER#J4
A44L A92FBA (1601)
G
18GY 10A 16TN LCT COLUMN
H3 J2 85 86 G1 SHIFTER
A44J G3
A92RD E3 IGNITION
H 18GY FUSE F4-C 16TN RELAY
(1013)
XMSN CONTROL A92#145 RD3 (LSD)
C A92A163 18TN
MODULE
18TN LCT SHIFTER
(7151)
CH11_01 PB POSITION
A92D
D E8 UNLOCK
18TN
SOLENOID
A92D RD6 (LSD)
B 18TN
A92A163
A WHEELCHAIR
16TN
A92A103 A92B103 INTERLOCK
18TN 18TN (4906) CH10_33
A92#103
D
A92#103
18TN
18TN
A92#142 IP / ENGINE
C
18TN (1702)
A92-GG 8 40
A92B103
B 18WH A92#101
18TN
1 18TN
A11-GE
12WH
GROUND
ADAPTER
(1003)
LEFT SIDE
DASH MTD WHEELCHAIR
DUAL POST INTERLOCK
GND STUD (4906) CH10_33
Figure 217 Allison GEN 4 1 / 2000 Transmission with I6, Cat, ISM Engines
217
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANSMISSION MODULE
(7150) CLEAN BATTERY FEED
TRANSMISSION MODULE IN CAB (7104) BATTERY
(7152)
ECM NEGATIVE
B (9260-B)
K92B169 K92-G N92-G N14-GA
GND 69 18GY 10GY 10WH 10WH - +
K92C109
GND 9
18GY ECM POSITIVE XMSN ECU FEED
(9261-B) FUSE (9255)
A B A N14A2
K92#170 K92D170 N92A N14BB
BATTERY FEED 70
18PK 10PK 10RD 10RD 10RD
10A
K92B110
BATTERY FEED 10
18PK
**K92#161
INPUT 7 61 RETARD
18OR
REQUEST
#K92#161 SWITCH
18OR (423)
SIGNAL **K92#103 **K92D103 CH11_15
3 18YL
RETURN 18YL
RETARDER RELAY
**K92#124
OUTPUT 5 24 (1019)
18WH
CH11_15
B INPUT 7
**K92B103 SIGNAL
A
18YL RETURN
ALLISON 3/4000
#K92#124 ALLISON 1/2000
D OUTPUT 5
18WH (7205M)
K92#105
OUTPUT 4 5 F OUTPUT 4
18OR
K92#164
OUTPUT 6 64 G OUTPUT 6
18LTBL
K92#162
INPUT 9 62 H INPUT 9
18YL
30 K92#130 G OUTPUT 1
OUTPUT 1
18WH
K92#143 D INPUT 3
INPUT 3 43
18LTBL
K92#145 N/ AUTONEUTRAL
OUTPUT 3 45 F OUTPUT 3
18OR
AUTO NEUTRAL
K92#145 RELAY
18OR (1017) * W/ V8 ENGINE
W/ AUTONEUTRAL CH11_17 **W/ RETARDER XMSN
# W/ AUTONEUTRAL W/ GEN4
CHK DATE CHANGE REV REFERENCE DRAWN NAME
218
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANSMISSION MODULE
(7150)
TRANSMISSION MODULE IN CAB
(7152)
AUTONEUTRAL / AUTONEUTRAL
**K92A141 LIGHT / CRANK INHIBIT RELAY
18TN (1017 / 1019)
CH11_17
ECM
(6020)
IGNITION RELAY#1
(1011 / 1013)
*K5C+_D CH3_05
18VT J1939
DATA LINK
*K5C-_D CH3_30 ALLISON
18VT 3000 /4000 WT
(A13FC)
W/ WHEELCHAIR
INTERLOCK
K5A128
J1939 (+) 28
18YL J1939
FUSE F4-C(1013)
DATA LINK
G4
CH3_16 G3 H3 A92A163
K5A108 A13FC
J1939 (-) 8 12 IGNITION
18GN 12PK 18TN
10A
ENGINE / IP W/ AUTONEUTRAL
(1702) W/ RETARDER
WTEC GEN4
8
K92#163 A92#163
IGNITION 63 18YL 16TN
19
DIRECTION K92#134 A92#134 DIRECTION
SIGNAL 34 18YL 18TN 11
SIGNAL
W/ I6 ENGINE 1
A11-GE
XMSN CONTROL K92B103 12WH
MODULE 18YL
(7151) 21
CH11_01 *K92#103 A92#103 WHEELCHAIR
18YL 18TN LIFT INTERLOCK
(4906) LEFT SIDE DASH MTD
CH10_33 DUAL POST GND STUD
NOTE: CH3_34
1. # CIRCUIT A14 IS 4RD
* W/ V8 ENGINE ONLY
**W/ AUTONEUTRAL
219
ELECTRICAL CIRCUIT DIAGRAM MANUAL
220
ELECTRICAL CIRCUIT DIAGRAM MANUAL
RETARD *K92#115
15 A
SOLENOID 18WH RETARDER
SOLENOID
(7213)
B
HIGH SIDE
DRIVER 3 *K92A131 K92D131
31
(HSD 3) 18YL 18YL
TRANSMISSION
K92A131 BULKHEAD 4000 RESISTANCE
K92D158
18YL (7251) MODULE OUT
18LTGN
CH11_06 (422)
K92#131
18YL CH11_15
WTEC MD
W/ AUTONTRL TURBINE
13 SPEED HIGH
WTEC HD
STANDARD TURBINE
14
SPEED LOW
SENSOR K92A112 K92C112
12 16 SENSOR
POWER 18PK 18PK POWER
K92A112
18PK
K92A112 I6 / V8 XMSN K92#174
TRANSMISSION 8 MAIN MOD
18PK MODULE 18LTBL
SIGNAL K92#116 BULKHEAD 4000 (7150 / 7152) K92#176
16 (7251) CH11_06 20 TRANS ID
RETURN 18LTBL CH11_06 18YL
K92#116 SIGNAL
15
18LTBL RETURN
PRESS CONT TRANSMISSION I6 / V8 XMSN MODULE
K92#133 K92#111
SOLENOID 3 33 BULKHEAD 4000 (7150 / 7152) 1 HSD1
18YL 18OR
(PCS 3) (7251) CH11_06 CH11_06
K92#133
9 PCS3
18YL
TORQUE TRANSMISSION I6 / V8 XMSN MODULE
K92#137 K92#171
CONVERTER 37 BULKHEAD 4000 (7150 / 7152) 6 HSD2
18WH 18YL
CLUTCH (7251) CH11_06 CH11_06
K92#137
12 TCC
PRESS CONT 18WH TRANSMISSION
K92#152 I6 / V8 XMSN MODULE K92#136
SOLENOID 2 BULKHEAD 4000
52 (7150 / 7152) 4 PCS1
(PCS 2) 18LTGN (7251) CH11_06 18OR
K92#152 CH11_06
5 PCS2
PRESS CONT 18LTGN TRANSMISSION I6 / V8 XMSN MODULE K92#151
SOLENOID 4 K92#155 BULKHEAD 4000 SHIFT
55 (7150 / 7152) 10
(PCS 4) 18WH (7251) CH11_06 18WH SOLENOID 1
CH11_06
K92#155
2 PCS4
18WH
TRANSMISSION I6 / V8 XMSN MODULE
PRESSURE K92#177 K31#154
77 BULKHEAD 4000 (7150 / 7152) 18 SUMP TEMP
SWITCH 1 18LTGN 18TN
(7251) CH11_06 CH11_06
K92#177 PRESSURE
3
18LTGN SWITCH 1
*W/ I6 ENGINE W/ RETADRDER ONLY
Figure 221 Transmission, Allison MD / HD (WTEC) with I6 and with V8 Engine (Cont.)
221
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TCM BULKHEAD
TCU CONNECTOR CONNECTOR
(7150F2 (IN CAB)) (7250F)
K92#174
MAIN MOD 74 8 MAIN MOD
18LTBL
K92#111
HSD 1 11 1 HSD 1
18OR
K92#177 PRESSURE
PRESSURE 77 3
18LTGN SWITCH 1
SWITCH 1
K92#151
SHIFT 51 10 SS 1
18WH
SOLENOID 1
K92#131
TCU CONN 11 HSD 3
18YL
(7150F/7150F2)
CH11_09 K92B131
18YL
TORQUE K92#137
CONVERTER 37 12 TCC
18WH
CLUTCH
K92#180 TURBINE
TCU CONN 18OR 13 SPEED HIGH
(7150F/7150F2)
K92A120 TURBINE
CH11_10 14
18LTBL SPEED LOW
K92#116 SIGNAL
SIGNAL RETURN 16 15
18LTBL RETURN
K92A112 SENSOR
SENSOR POWER 12 16
18PK POWER
ENGINE / IP
(1702)
41
K92A112 K92B112 A92#112 RESISTANCE
18PK 18TN 18TN
31 MODULE OUT
K92#156 A92#156 (422)CH11_15
56
18PK 18TN
K31#154
SUMP TEMP 54 18 SUMP TEMP
18TN
K92#176
TRANS ID 76 20 TRANS ID
18YL
222
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY CONTROLLER# J4
W/ AUTO NEUTRAL(13WUA) (1601)
TCU CONNECTOR *K92A117 ENGINE / IP
(7150F / 7150F2(IN CAB)) 18TN (1702-25) AUTONEUTRAL RELAY OR
LCT COLUMN SHIFTER
@K92#117 A92#117 E3 IGNITION RELAY
18LTBL 18TN RD3
N/ AUTO NEUTRAL
*K92#117 INPUT 10
17 B
INPUT 10 18TN
@K92#117
18LTBL
*K92A117 *K92#117
18TN 18TN
K92#103 K92A103
18YL 18YL INPUT
K92A103 SIGNAL
W/ AUTO C
18YL RETURN
NEUTRAL
RETARD REQUEST
INPUT SIGNAL K92#103 K92C103
3 SWITCH
RETURN 18YL 18YL
(423)CH11_15
INPUT
W/ RETARDER K92B103
A SIGNAL
18YL
RETURN
K92B103
18YL
INPUT 12 57 K92#157 C INPUT 12
18WH
OUTPUT 4 5 *K92#105 F OUTPUT 4
18TN
@K92#105
18OR
OUTPUT 6 64 K92#164
G OUTPUT 6
18LTBL
INPUT 9 62 K92#162
H INPUT 9
18YL VIW A
INPUT 7 61 *K92#161 B INPUT 7 (7205M)
18TN
@K92#161
18OR
@K92#124
18WH
*K92#124 OUTPUT 5
OUTPUT 5 24 D
18TN ENGINE / IP
W/ AUTO
@K92#161 (1702)
NEUTRAL
18OR
39
*K92#161 A92#161 RETARD REQUEST SWITCH
W/ RETARDER 18TN 18TN (423) CH11_15
27
NOTE @K92#124 A92#124 RETARDER RELAY
* - N/ IN CAB 18WH 18TN (1019) CH11_15
@ - W/ IN CAB *K92#124
18TN
CHK DATE CHANGE REV REFERENCE DRAWN NAME
223
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TCU CONNECTOR
(7150F / 7150F2(IN CAB))
J1939 K5A128
(+) 28 J1939
18YL DATA LINK
K5A108 CH3_15 BATTERY
J1939 8
18GN
(-)
@K92#169
CLEAN
18GY
BATTERY FEED
GND 69
K92#169 (7104)
ECM
NEGATIVE
- +
18TN (9260-B)
B
K92#109 K92-G N92-G N14-G
GND 9
18GY 14TN 10WH 10WH
K92#110 A B A
K92A170 N92 N14BB N14AZ
BATTERY FEED 10
18PK 18TN 10RD 10RD 10RD
(10A)
K92#170 ECM
BATTERY FEED 70 18TN POSITIVE XMSN ECU
TCM BULKHEAD (9261-B) FEED FUSE
HSD 3 31 K92#131
CONNECTOR (9255)
18YL
**K92#131 (7250F)
*K92B131
18YL CH11_08
18YL
B
K92B131 RETARDER
18YL SOLENOID
RETARD K92#115 (7213)
15
SOLENOID 18WH A
B
K92C131 RETARDER
18YL SOLENOID
RETARDER K92#119 (7212)
18
ACCUM 18LTBL A
ANALOG *K92A158
58 TCM BULKHEAD
RETURN 18LTGN
CONNECTOR
**K92#158 K92A158 (7250F)
18LTGN 18LTGN CH11_08
K92C158 RESISTANCE
18LTGN MODULE OUT
(422) CH11_15
K92B158 B
18LTGN
RETARDER
SOLENOID
K92#175
RETARD 75 A (7211)
LAMP 18OR
(7603M)
B
ENGINE SPEED K48#139
39
LOW 18OR ALLISON ENGINE
SPEED SENSOR
A
K48#159
ENGINE SPEED 59
18TN
HIGH
BACK-UP LAMP
REVERSE K92#165 RELAY
WARNING 65
18TN (1010) (7605M)
CH9_02,CH4_28
B
OUTPUT SPEED K47#140
40
LOW 18LTGN
ALLISON OUTPUT
A SPEED SENSOR
OUTPUT SPEED 60 K47#160
HIGH 18YL * W/ AUTO NEUTRAL
** W/ RETARDER
@ W/ IN CAB XMSN
CHK DATE CHANGE REV REFERENCE DRAWN NAME
224
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TCU CONNECTOR
(7150F/7150F2(IN CAB))
@K92#120 (7615M)
18LTBL
TURBINE B
SPEED K92#120
20
LOW 18DKBL ALLISON
TURBINE
TURBINE K92#180 A SPEED
SPEED 80 18OR SENSOR
HIGH
K92#180 TCM BULKHEAD
18OR CONNECTOR
(7250F)
CH11_08
ENGINE / IP
(1702)
8
K92#163 A92#163
IGNITION 63
18TN 16TN
NEUTRAL 20
K92#141 A92#141 START RELAY
START 41
18TN 18TN (1010)CH5_04
19
DIRECTION K92#134 A92#134
34
SIGNAL 18TN 18TN
SHIFT SELECTOR
(1852)
DIRECTION
11
SIGNAL
FUSE F4-C
(1013)
A5FA(+)
J1939 (+) 8
18YL
J1939 DATA LINK
CH3_13
A5FA(-)
J1939 (-) 15
18GN
GROUND ADAPTER
(1003)
8
A92-GG
GROUND 5
18WH NOTE: CH3-34
1 1. * CIRCUIT A14 IS 4RD
A11-GE
12WH
225
ELECTRICAL CIRCUIT DIAGRAM MANUAL
EATON
GEN3 TCM
CONNECTOR
(7105)
ECM
K3BC(+)
10 (6000)
18DKBL
CH7_6A
ECM
11 K3BC(-)
(6000)
18GY
CH7_6A
ECM
3 K5V(+)
(6000)
18YL
CH7_6A
ECM
2 K5V(-) (6000)
18LTGN CH7_6A
START RELAY
K17-GC
4 (1010)
18WH
CH5_6
K13A FUSE F4-C
35 14PK (1013)
CH3_6
CRANK INHIBIT
K92E RELAY
20 18TN (1019)
CH11_18
CRANK INHIBIT
21 K92F RELAY
18TN (1019)
CH11_18
CRANK INHIBIT ULTRASHIFT
K92H
22 RELAY SELECTOR
18VT
ENGINE/IP (1019) (7905)
(1702) CH11_18
31
31 K92YB A92YB 31
18TN 18TN
41
28 K92(+) A92(+) 28
18YL 18YL
27
K92(-) A92(-) 27
27
18LT 18LT
39
K92AE A92AE
25 25
18TN 18TN
K17C
26 18PK
START RELAY
(1010)
K17B
32 CH5_6
18PK
K92DM D
33
16TN
AUTO/NEUTRAL
PARK BRAKE
(1814)
K92DL
19
16TN C
K17C A A
18 18PK
XMSN PTO
(7502)
K17B B B
34
18PK
226
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K92BL
INPUT 2 15 4
16TN
K92YL
INPUT 1 16 3
16TN
K92BK
COMMON 17 1
16TN
W/ EATON ULTRASHIFT
HV-PARK PAWL XMSN
K92RD
2
16TN
SHIFT
31 K92YB
CONTROL
18TN
POWER +
K92(+)
J1939 + 28 EATON AUTOSHIFT 3
18YL
ULTRASHIFT SELECTOR
(7905)
K92(-) CH11_12
J1939 - 27
18GN
SHIFT K92AE
CONTROL 25
16TN
POWER -
11 K3AC(-) K3AA(-)
J1708 -
18GY 18GY J1708
DATA LINK
K3AC(+) K3AA(+) CH3_09
J1708 + 10
18DKBL 18DKBL
START
K17L
ENABLE 32
18PK
RELAY +
START ENABLE
START K17J RELAY
ENABLE 26
16PK (1017)
LATCH CH5_05
START 4 K17K
ENABLE 18PK
RELAY -
K11-GAM
GROUND 36
12WH
ENGINE BLOCK
LEFT SIDE GROUND
227
ELECTRICAL CIRCUIT DIAGRAM MANUAL
W/ ULTRASHIFT
AUTOSHIFT & PHOENIX
SHIFTER W/ CAT ENG
*K101_C
*K101_B
18VT
18VT
CAT ENGINE
EATON GEN3 TCM
(7105) EATON GEN3 TCM
CH11_11,16 (7105)
CH11_11,16
EATON GEN 3
TCM CONNECTOR
(7105) CH11_16 EATON GEN3 TCM
(7105)
CH11_26
EATON GEN 3
TCM CONNECTOR
(7105)
W/ V8 ENGINE
K101_A
CH11_26
K98GN
K92YB
K92A
K92AE
K98YL
K92B
18TN
K92ER
18GN
18TN
18YL
18VT
18TN
K92(+)
18GN
18YL
18TN
16TN
K92J
18TN
K92(-)
W/ IBB ENGINE W/ IBB ENGINE
A62P
18YL
A92YB
A92AE
A92(+)
A92(-)
16TN
16TN
C1 J3 F2 F1 B3
EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905) * W/ V8 ENGINE ONLY
228
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
CONTROLLER #J4
(1601)
PB POSITION
E8 UNLOCK SOLENOID
RD6 (LSD)
GROUND
CONNECTOR
A62-GP
18WH
18DKBL
A92YD
A92YE
A62P
16TN
18TN
A B C D
EATON T-HANDLE
SHIFTER
(7900)
229
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION RELAY#1
TCU CONNECTOR (1011 / 1013)
(7150) ENGINE / IP CH3_05
FUSE F4-C (1013) VIW C
(1702-8) (7206 / 7206F)
H3 G3 G4
K92#163 A92#163 A13FC
IGNITION 63 (A13FC)
18TN 16TN 12PK
K92#101 10A
1 A INPUT 6
INPUT 6 18LTBL
INPUT 10 17 K92#117 B INPUT 10
18TN
K92#130
OUTPUT 1 30 G OUTPUT 1
18WH
K92#142
INPUT 5 42 E INPUT 5
18WH
K92#143 D INPUT 3
INPUT 3 43
18LTBL
OUPUT 3 45 K92#145 F OUPUT 3
18OR
INPUT
INPUT K92#103 K92A103 SIGNAL
3 C
SIGNAL 18YL 18YL RETURN
RETURN
VIW C
K92C103 RETARD REQUEST SWITCH (7205 / 7205M)
18YL (423) CH11_15
INPUT
K92B103
A SIGNAL
18YL
RETURN
K92#105
5 F OUTPUT 4
OUTPUT 4 18OR
OUTPUT 5 K92#124
24 D OUTPUT 5
18TN
K92#157 C
INPUT 12 57 INPUT 12
18WH
K92#161
INPUT 7 61 B INPUT 7
18TN ENGINE / IP
(1702-39)
K92#161 A92#161 RETARD REQUEST SWITCH
18TN 18TN (423) CH11_15
K92#162 W/ RETARDER
INPUT 9 62 H INPUT 9
18YL
K92#164
OUTPUT 6 64 G OUTPUT 6
18LTBL
ECM TRANSMISSION
K92#125 CONNECTOR CLEAN POWER TRANS ECU
SPEEDO ECM
25 (6013) (7104F) FEED FUSE
METER 18TN POSITIVE
CH7_01 (9255)
A (9261-A)
K92#170 K92A170 N92 N14BB B A N14AZ
BATTERY + 70
18PK 14RD 10RD 10RD 10RD
10A
K92#110 BATTERY
BATTERY + 10 ECM
18PK
NEGATIVE
B (9260-A)
K92#109 K92-G N92-G N14-G
GROUND 9
18GY 14WH 12WH 10WH - +
K92#169
GROUND 69
18TN TCM BULKHEAD CONNECTOR
(7250)
ACTUATOR
SUPPLY K92#111 ACTUATOR SUPPLY
11 1
VOLTAGE 1 18OR VOLTAGE 1
230
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K92D131
K92C131
18YL
18YL
231
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IP / ENGINE
RESISTANCE
(1702)
MODULE OUT
(422)
I6 / V8
A 26 XMSN MODULE
A92#158 K92D158
18TN (7150 / 7152)
18LTGN
RESISTANCE C CH11_07
MODULE
B K92C158 CAT / ISM / IBB
18LTGN TCU CONNECTOR
(7150/7151) /
(7150F/7150F2) / (7150)
CH11_09, 24, 28
A92#156
A92#112
18TN
CAT / ISM
18TN
RESISTANCE TCU CONNECTOR
MODULE IN A B D C (7150/7151) /
(7150F / 7150F2)
A92#156
(421)
18TN
CH11_08, 24
A92RF
A92RH
18TN
A92RJ
18TN
18TN
18TN
SENSOR
K92B112
K92C112
18TN
16 POWER
18PK
XMSN MODULE
(7150)
CAT / ISM XMSN MODULE IN CAB
TCU CONNECTOR W/ IBB (7152)
3 (7150 / 7151)/ ENGINE
2 (7150F / 7150F2) 41
K92B112 K92A112
CH11_08, 24 12 OIL LEVEL
18PK 18PK
31 SENSOR PWR
RETARDER K92#156
1 56 RMR INPUT
OUTPUT 18PK
5
SWITCH
(424) CAT / ISM TCU CONN / IBB
RETARD
4 6 K92C103 XMSN MODULE
REQUEST
SWITCH 18YL (7150 / 7151) /
(423) (7150F/7150F2) / (7150)
21 CH11_08A, 13, 27
A92#103 K92D103
I6 / V8 XMSN MODULE
18TN 18YL
1 2 (7150 / 7152)
CH11_04
39
A92#161
A92#161 K92#161
18TN
27 I6 / V8 XMSN MODULE
K92#124 (7150 / 7152)
18WH CH11_04
CAT / ISM
TCU CONNECTOR
(7150 / 7151)/
(7150F / 7150F2) RETARDER
CH11_08A, 13 RELAY
A92#124
18TN
(1019)
Figure 232 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects
232
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.19. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH CAT AND WITH
ISM ENGINE, P. 16
EATON GEN3 B
TCM CONNECTOR BATTERY K14D
(7105) FEED STUD 12RD
XMSN FUSE
30A (8103)
A
K14A
BATTERY + 38
12RD
K14AA K14A
FREEDOMLINE XMSN 12RD 12RD
MAIN CONNECTION
K14AB
(7104)
12RD
K13A AUX POWER RELAY
14PK (1873)
W/ LECTRASHIFT CH10_25
ENGINE / IP ACCOMODATION
(1702)
FUSE F4-C (1013)
8 IGNITION
H3 G3 G4
K13A A13D A13FC RELAY#1
IGNITION 35 (A13FC)
14PK 14PK 12PK (1011 / 1013)
25 10A CH3_05
CRANK INHIBIT
27
K92H A92H RELAY
MEIIR + 22 (1019)
18TN 16TN
CH11_18
26
K92F A92F
MEIIR - 21
18TN 16TN
K3BC(+) K3BA(+)
J1708 + 10
18DKBL 18DKBL
J1708 DATA LINK
CH3_09
K3BC(-) K3BA(-)
J1708 - 11
18GY 18GY
K5V(-)
J1939 - 2
18GN J1939 RESISTOR
(7110)
K5V(+) CH3_15, 17
J1939 + 3 18YL
START RELAY
START ENABLE K17-GC
4 (1010)
RELAY - 18WH
CH5_06
K92(-)
J1939 - 27
18GN
K92(+)
J1939 + 28 18YL
EATON AUTOSHIFT 3
SHIFT CONTROL K92AE ULTRASHIFT SELECTOR
25 18TN
POWER - (7905)
CH11_12
Figure 233 Eaton Auto and Ultrashift Gen 3 Transmission with Cat and with ISM Engine
233
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY CONTROLLER#J4
(1601)
IGNITION
AUTONEUTRAL RELAY#2
RELAY A92#117
E3 (1012 / 1014)
RD3 (LSD) 18TN
W/ XMSN SHIFT CH3_05
CONTROLLER
ALLISON WTEC
TCM W/ AUTONEUTRAL
(7150 / 7152) K92#117 ENGINE / IP
(A13FB)
18TN (1702)
25
K92A117 K92#117
INPUT 10 17 18TN 18TN FUSE F5-J (1014)
K92#142 A1 C1 D1
INPUT 5 42 G2 A13FB
18TN 12PK
10A
TCU CONN A92JA
18TN
A92J
(7150F/7150F2) %K92#145
18TN
CH11_08A 18OR
TCU CONN
(7150 / 7152) K92#145 85
CH11_04 18OR 6 86 J2
G1
K92#145 A92#145
OUTPUT 3 45
18OR 18TN
*K92#145 AUTONEUTRAL
TCU CONN
18OR RELAY
(7150)
87 (1017)
CH11_27
20 G2
NEUTRAL K92#141 A92#141 A17S J1 A92BC
41
START 18TN 18TN 18PK H2 18TN
87A 30
XMSN MODULE K92A141
ECM (7150) 18TN
(6020) CH11_05
W/ I6 OR V8
15 ENGINE
START K17B A17B
ENABLE 65
18PK 18PK
RELAY
W/ I6 OR V8
ENGINE
AUTONEUTRAL
LIGHT RELAY
START RELAY (1019)
87A (1010)
30 CH5_03 A17R J4
START RELAY START
A17 18PK
(1010) RELAY 86 85 G3
18PK C3 (1010) A17R A92-GJ
CH5_03
A17QR 18PK 18WH
CH5_04
87 18PK
GROUND CRANK INHIBIT A4
ADAPTER RELAY W/ CAT ENGINE
87
(1003) (1019) A17T
J3
C4 18PK A92APA H4
5 86 85
A17-GRI 18TN
18WH A3 30
87A
F
AUTONEUTRAL C
W/ IBB ENGINE
RIGHT BANK
OPTIONAL
WARNING LIGHTS A92-GR
(1510) 18WH
9
A92-GN
18WH
1
A11-GE
12WH
LEFT SIDE DASH MTD % FOR ISM ENGINE
DUAL POST GND STUD * FOR IBB ENGINE
234
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ISM
EPA-98 ECM K97F EATON ULTRASHIFT GEN 3 TRANSMISSION
(6014) 18VT
CH7_05A
ENGINE
SENSOR
INTERFACE K13A
(6033) 18PK
CH7_20
CAT ECM ENGINE / IP
(6013) K97F (1702)
CH7_01 18VT
(A13FC)
& EURO IV ISM ENGINE RELAY
(1019) W/ CUMMINS ENGINE
EATON GEN3 TCM
K92E W/ ULTRASHIFT
(7105)
CH11_6A 18TN
FUSE F4-D (1013)
EATON GEN3 TCM 87A 30
(7105) K92E C3 A97AA H4 G4
16TN B4 16PL
25 10A
MEIIR K92E A92E A4
20 87
CONTACT 18LTBL 16TN FUSE F1-A
27 (1010)
A3 KEY
K92H A92H F1 E1
MEIIR + 22 16TN A97AA A13F SWITCH
18WH
85 16PL 18PK (1100)
K92H 86 C4 5A CH3_05
16TN
IGNITION
A13FN
RELAY#1
18PK
(1011/1013)
CH3_05
26 W/ I6 ENGINE
K92F A92F
MEIIR - 21 W/ ULTRASHIFT
18LTGN 16TN
K92F
W/ IBB 16TN
EATON GEN3 TCM W/ ISM 2007 ENGINE
(7105) K92F & EURO IV ISM ENGINE
CH11_6A 18TN
EATON GEN3 TCM
K92H
(7105)
18TN
CH11_6A
MERITOR G POWER
(7111)
ENGINE / IP
FUSE F4-C (1013)
(1702-8) IGNITION
K13A A13A H3 G3 G4 RELAY#1
IGNITION A A13FC (A13FC)
16PK 16PK 12K (1011 / 1013)
10A CH3_05
GROUND B K11-G
16WH
W/ 2007 I6 ENGINE
K11-GX
16WH
ENGINE LEFT
SIDE GROUND
W/ ISM,IBB, C11-13
(6303)
2007 ENGINE
235
ELECTRICAL CIRCUIT DIAGRAM MANUAL
25 CRANK INHIBIT
K92E A92E
MEIIR CONTACT 20 RELAY(1019)
18LTBL 16TN
CH7_08
8
IGNITION K13D A13D FUSE F4-C (1013)
35
14PK 14PK CH3_06
21
START ENABLE K17J A17J
26 16PK START
LATCH 16PK
ENABLE
19 A17K RELAY
START ENABLE - K17K (1017) AUTOSHIFT
4 18PK
18PK CH5_05 SELECTOR
20
START ENABLE + K17L A17L (7905)
32
18PK 18PK
31
31 K92YB A92YB C1
SHIFTER PWR
16TN 16TN
41
K92(+) A92(+)
SHIFTER CAN+ 28 F1
18YL 18YL
40
K92(-) A92(-)
SHIFTER CAN- 27 F2
18GN 18GN
39
K92AE A92AE
SHIFTER GND 25 J3
16TN 16TN
A62P
ECM B3
18DKBL
(6020M)
K3AB(-)
10
18GY
K3AB(+)
25
18DKBL
PANEL LIGHT
BUSS BAR (1002-C)
DIAGNOSTIC
35 CONN
K3AC(+) K3AG(+) K3AA(+) A3AA(+)
J1587+ 10 (1650)
18DKBL 18DKBL 18DKBL 18DKBL
36 J1708
K3AC(-) K3AG(-) K3AA(-) A3AA(-) DATALINK
J1587- 11
18GY 18GY 18GY 18GY (1660/1661)
CH3_09
K3G(+)
18DKBL HCM (7910) K5BE(-)
K3G(-) CH11_20 18GN HCM
18GY K5BE(+) (7910)CH11_20
18YL
K5E(-) K5EA(-)
J1939- 2
18GN 18GN
CH3_16
K5E(+) K5EA(+)
J1939+ 3
18YL 18YL
236
ELECTRICAL CIRCUIT DIAGRAM MANUAL
C A 30A
K14AX N14AX B A N14BF
N14AX
+12V 1C 10RD
12RD 10RD 10RD
K92-GD
GND 1B
12WH BATT
}
CH11_19
}
A98B(-) CH11_23
K3G(-) CONN
J1587- 11 18GN
18GY (1650)
25
K98C(+) K98(+) A98(+) A98A(+)
EATON CAN+ 28 H
18YL 18YL 18YL 18YL
K98C(-) 26
K98(-) A98(-) A98A(-)
EATON CAN- 27 18GN J
18GN 18GN 18GN
K17FA 14
A17F
CRANK LATCH 26
16PK 16PK
42
4 K17A A17A
CRANK RELAY - 16WH 16WH CRANKING
RELAY R2
(1019)
27 A17B J4
K17B
CRANK RELAY + 32 16PK
18PK
86 85 G3
IGNITION 9
K13B A13B (1014)
35
12PK 12PK CH3_07
K5BE(+) G4
J1939+ 3
18YL 87
CH11_19 TO START
SER-LIGHT
J1939- 2
23
K5BE(-)
18GN
K98D
18BK
} CH11_21
J3
30
87A
A17E
16PK
RELAY
(1010)
CH5_05
IGNITION
DASH CONN
FUSE F5-L (1014) RELAY #3
(1700)
A17D B3 A3 A13FA (1012 / 1014)
HOOD SWITCH 16RD 12PK CH3_08
44 10A
(8805) A104CB BODY
M104CB
18DKBL 18DKBL CONTROLLER
43 (1602-F11)
B A M104CC A9/104
CH3_28
18DKBL 18GY
237
ELECTRICAL CIRCUIT DIAGRAM MANUAL
HCM
(7911)
SER-BAT-PLUS N98E
17
18BK
TRANSMISSION /
N98F
N98D
CHASSIS BATTERY FEED
18BK
SER-BAT-MINUS 31
18BK
(9920) CH3_01
N98G
SER-IGN 25 18BK HCM DIAG A
B C (9921) K98D
A D
B 18BK
CH11_20
N92YA K92YA
13
A14NE
ECA-IGN
12RD
18TN 18TN
IP / CTR CHASSIS
(1701)
10A
46 B2 A2
N92HB A92HB A14F
COOL PMP RETN 4
18TN 18TN 12RD
G1 G2 FUSE F8-E
H2
(1017)
85 BATTERY FEED
87A CH3_01
87
COOLANT PUMP
RELAY
N92HA 41 (1019-R1)
COOLANT PUMP A92HA
32
A14PD
30
10RD
18TN 18TN 86
J1 A92HG CH11-23
14TN
65 25A A4
N92HD A92HD A14G B4
HEAT-FAN-RETN 37
12TN 12TN A1 12RD
A2 B2 FUSE F8-H
85 (1017)
87A BATTERY FEED
87 HEAT CH3_01
EXCHANGER
70 FAN RELAY
N92HC A92HC
HEAT-EX-FAN 35 30 (1019-R3)
12TN 12TN
A14PE
86
12RD
C2 C1 A92HH
14TN CH11-23
A92HF B2 10A A2
A14H
47 18TN 16PK
N92HE A92HE 2 4 FUSE F8-F
PEC FAN 26 3
18TN 18TN (1017)
85
76 87A
A92AB
16TN 87
PEC FAN RELAY
(1873)
APG ENABLE 28 30
86
FUSE F6-C
5 1 A92HJ
(1015) CH11-23
J2 12TN
A2 B2
A14KB **A14K **A14W BATTERY
12RD 8RD 6RD FEED
N92AB 10A
CH3_01
18TN
5 1 CH3_34
N92AA 86
30
18TN
APG ENABLE RELAY
(9739)
87
87A N92AE
85
18TN
2 4 N92AF
18TN
N92AG
HYBRID APG
18TN
(9738)
N10-GL
GROUND ADAPTER CH11_23A
18WH
(8809)
N92AD-G N10-GM
18WH 18WH
B
N10-GK N10-GN
16WH 18WH
238
ELECTRICAL CIRCUIT DIAGRAM MANUAL
HV INVERTER
HIGH VOLTAGE
B DC -
A DC +
18 AWG 1 INTERLOCK
2 INTERLOCK
3 PHASE HV CABLE
GROUND STRAP
(9753A) (9761)
N92TA
1 50 TM
18TN
N92TB
ELECTRIC DRIVE MOTOR
2 38 TM_GND
18TN
(9753)
5 AWG
5 AWG
N92RA
1 53 REZ_S3
18TN
N92RB
2 52 REZ_S2
18TN
N92RC
3 54 REZ_S1
18TN
N92RD
4 51 REZ_S4
18TN
N92RE
5 55 REZ_MINUS
18TN
N92RF
6 56 REZ_PLUS
18TN
N92RG
48
18TN
PEC
HIGH (9751) 49
VOLTAGE
N98HV(+)
CAN HIGH 1 14 HV_BAT_CAN_HIGH
A DC + 18YL
N98HV(-)
CAN LOW 2 28 HV_BAT_CAN_LOW
B DC - 18GN
N92PA
BCU (+) 6 16 VB_V
18 AWG 1 INTERLOCK 18TN
N92PB
PRECHG + 17 18TN 29 PRECHG_PLUS
2 INTERLOCK
N92PC
MAIN(+) + 9 18TN 30 MAIN_PLUS_PLUS
HIGH N92PD
MAIN(-) + 13 18TN 31 MAIN_MINUS_PLUS
VOLTAGE
N92PE
14 AWG A DC + BCU (-) 7 18TN 34 GND_BC
N92PF
MAIN(+) - 11 35 MAIN_PLUS_MINUS
14 AWG B DC - 18TN
DC-DC
CONV N92PG
MAIN(-) - 15 36 MAIN_MINUS_MINUS
CH11_23 18 AWG INTERLOCK 18TN
1
N92PH
PRECHG - 19 37 PRECHG_MINUS
18TN
18 AWG 2 INTERLOCK
N92PJ
RELAY OFF 5 18TN 43 RELAY_OFF
N92DE
HV RELAY (+) 3 HCM
18TN
(7911)
N92DC
HV RELAY (-) 4 CH11_23
18TN
CHASSIS / IP
N92HJ
BATTERY FAN (+) 12 (1701)
12TN
CH11_23
N11-GHE N11-GHG
BATTERY FAN (-) 14
12WH 12WH
DASH GND STUD
239
ELECTRICAL CIRCUIT DIAGRAM MANUAL
N92HJ HV INVERTER
PEC 12TN (9761)
(9751)
N92DE
CH11_22
18TN N11-GHA
47 RELAY_OFF_GND
18WH
N92DC
18TN N11-GHB
1 G1
*DC-DC CONVERTER 18WH
HIGH VOLTAGE
N11-GHC
2 G2
A 14 AWG 18WH
B 14 AWG 15 ENABLE
PEC
CH11_22
1 18 AWG
N98(+)
13 EATON_CAN_PLUS
18YL
2 18 AWG
BATTERIES N98(-)
27 EATON_CAN_MINUS
18GN
+ -
C
N98A(-)
18GN
BUS
CUBE TERMINATING
FUSE 150A 120
RESISTOR
OHMS
(9759)
N14HA A
12V+ N98A(+)
2RD
18YL
N10-GHH
12V- 2WH
N98K(-)
(9752)
18GN APG
N11-GHF
4 18WH (9738)
CH11_23A
N98K(+)
1 18YL
3 N98B(-) 44
A98B(-)
18GN 18GN
43 CH11_20
N98B(+) A98B(+)
HCM 18YL
18YL
(7911)
66 A92HJ
N92DA 12TN
DC-DC THERM 11 18TN
49 A92HH
N92HH CH11_21
N92DB 14TN 14TN
DC-DC FDBK 19 18TN
48 A92HG
N92HG
14TN 14TN
HV RELAY - 5
CHASSIS / IP
HV RELAY + 33 CONNECTOR
(1701)
N92DF
INV ENABLE 2
18TN
N11-GHD
14WH
HEAT A
EXCHANGER DASH GND STUD
N11-GHG
(9760) 12WH
N11-GHJ
B
14WH
N11-GHK N11-GHH
2
14WH 12WH
COOLANT
3 N92HT
PUMP
12TN
(9758)
N92HS
4 * W/ EPTO VERSION ONLY
12TN
240
ELECTRICAL CIRCUIT DIAGRAM MANUAL
HYBRID APG
LOW VOLTAGE
CONN #1
LOW VOLTAGE
(9738)
CONN #2
BUS N98K(+)
4 EATON CAN HIGH
TERMINATING 18YL UNIT
RESISTOR 1 16 AWG
IDENTIFIER 1
(9759) N98K(-)
5 EATON CAN LOW
CH11_23 18GN
UNIT
N92AE IDENTIFIER 2 2
1 APG ENABLE
18TN
APG ENABLE
RELAY N92AF UNIT
2 APG ENABLE 3
(9739) 18TN IDENTIFIER 3
CH11_21
N92AG
3 APG ENABLE
18TN GROUND 4
N10-GL VEHICLE
18WH 6 CHASSIS GROUND
GROUND 5
ADAPTER N10-GM VEHICLE
18WH 7 CHASSIS GROUND
(8809)
CH11_21
N10-GN VEHICLE 6
8
18WH CHASSIS GROUND
POWER PANEL
(120V AC)
AC VOLTAGE
POWER ELECTRONIC
120V AC CARRIER
NEUTRAL 1 1 1 NEUTRAL 1
12 AWG HVDC
GROUND STUD
ON / OFF
SWITCH
CHASSIS
GROUND
GROUND
STUD
LOW VOLTAGE
CONN #3
OUTLET PANEL
ON SIGNAL 1 16 AWG 1 ON SIGNAL
OUTLET 2 CHASSIS
2 16 AWG
PANEL GROUND
GROUND
241
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TCU CONNECTOR
XMSN IN CAB (7151) VIW C (7205)
K92#105
OUTPUT 4 5 F OUTPUT 4
18TN
TRANSMISSION
TRANS ECU
CLEAN POWER ECM FEED FUSE
(7104F) POSITIVE (9255)
A (9261-A)
K92#170 K92A170 N92 N14BB B A N14AZ
BATTERY + 70
18TN 14RD 10RD 10RD 10RD
10A
K92#110 BATTERY
BATTERY + 10 ECM
18PK
NEGATIVE
B (9260-A)
K92#109 K92-G N92-G N14-G
GROUND 9
18GY 14WH 12WH 10WH - +
K92#169
GROUND 69
18TN
*K92#158
18LTGN
ENGINE / IP
(1702)
27
*K92#124 *A92#124 RETARDER RELAY
24
18TN 18TN (1019) CH11_15
25
K92#117 AUTO NEUTRAL
17 A92#117 E3
18TN RELAY
18TN
RD3
6
K92#145 A92#145 COLUMN SHIFTER RELAY
45 18OR 18TN (1017) CH11_03
31
K92#156 A92#156 RESISTANCE MODULE OUT
56
18TN 18TN (422) CH11_15
7
K92#165 A92#165 BACK-UP LAMP RELAY
65
18TN 18TN (1010) CH9_02, CH4_28
242
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FREEDOMLINE XMSN
MAIN CONNECTION
(7104) ENGINE/IP
(1702)
FUSE F5-M(1014)
6 B4 A4
K71-G A71 IGNITION RELAY# 3
F (A13FA) (1012/1014) CH3_05
16WH 160R
10A
19
K17-GC A17K START RELAY
C
16WH 18PK (1010) CH5_06
K14AA
B 12RD
TRANMISSION FUSE
(8103) CH11_16
G K14AB
12RD
K3BC(+) K3BA(+)
H DIAGNOSTIC CONN
16DKBL 18DKBL
(1650)
J1708 DATALINK
K3BC(-) K3BA(-) (1660/1661) CH3_09
J
16GY 18GY
K10-GHB
E 12WH ENGINE BLOCK GROUND
243
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.30. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE,
P. 26
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON AUTO & ULTRASHIFT GEN 3 TRANSMISSION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ IBB ENGINE
K14A
BATTERY + 38 A
12RD
K14D
B
12RD
BATTERY FEED
MEGA FUSE
ENGINE / IP
(1702)
FUSE F4-C (1013)
8 G3 G4 IGNITION
K13A A13D H3 A13FC
IGNITION 35 14PK (A13FC) RELAY#1
14PK 12PK
(1011 / 1013)
10A
25 CH3_05
K92E A92E
MEIIR 20 16TN 16TN
CONTACT
27 CRANK INHIBIT
K92H A92H
MEIIR + 22 18TN 16TN RELAY
(1019)
26 CH11_18
K92F A92F
MEIIR - 21 16TN
18TN
SHIFT
31 K92ER
CONTROL
18TN
POWER +
K98YL
J1939 + 28 EATON AUTOSHIFT 3
18YL
ULTRASHIFT SELECTOR
(7905)
K98GN
27 CH11_12
J1939 - 18GN
SHIFT K92J
CONTROL 25
18TN
POWER -
K3BC(-) K3BA(-)
J1708 - 11
18GY 18GY J1708
DATA LINK
K3BC(+) K3BA(+) CH3_09
J1708 + 10 18DKBL
18DKBL
ENGINE / IP
(1702)
START 20 A17L
K17B
ENABLE 32 18PK
18PK
RELAY +
START ENABLE
START 21 A17J RELAY (1017)
26 K17C
ENABLE 16PK CH5_06
16PK
LATCH
19
START K17-GC A17K
ENABLE 4 18PK 18PK
RELAY -
K10-GE LOCATED AT LEFT SIDE
GROUND 36 ENGINE BLOCK GROUND
12WH
K5V(-)
J1939 - 2
18GN J1939
DATA LINK
K5V(+) CH3_33
J1939 + 3
18YL
Figure 244 Eaton Auto and Ultrashift Gen 3 Transmission with IBB Engine
244
ELECTRICAL CIRCUIT DIAGRAM MANUAL
*K92117
18TN B INPUT 10
K92#142
18WH
INPUT 5 K92#142
42 18WH E INPUT 5
**K92#105 INPUT
INPUT SIGNAL K92A103
3 18YL C SIGNAL
RETURN 18YL
RETURN
*K92#103 K92A103
18YL 18YL
K92C103
18YL RETARD REQUEST SWITCH
**K92#161 (423) CH11_15
18TN
VIW A
K92B103 (7205)
18YL
INPUT
K92B103 A SIGNAL
18YL RETURN
INPUT 7 *K92#161
61 B INPUT 7
18TN
K92#157 INPUT 12
INPUT 12 57 C
18WH
5 K92#105 OUTPUT 4
OUTPUT 4 F
18TN
OUTPUT 6 K92#164
64 G OUTPUT 6
18LTBL
INPUT 9 K92#162 H INPUT 9
62
18YL
22 K92#122
OUTPUT 5 E OUTPUT 5
18YL
*K92#124
24 D
18TN
ENGINE / IP
(1702-27)
**K92#124 A92#124 RETARDER RLY
18TN 18TN (1019) CH11_15
K5B128
J1939(+) 28 J1939
18YL
DATA LINK
J1939(-) 8 K5B108 CH3_33
18GN
* W/ ALLISON GEN4 3000 / 3500, 4000 / 4500 XMSN
** W/ ALLISON GEN4 XMSN W/ RETARDER
245
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TCU CONNECTOR
(7150) BATTERY
CLEAN
BATTERY FEED
GND 69
K92#169 (7104)
ECM
NEGATIVE
- +
18TN
B (9260-B)
K92#109 K92-G N92-G N14-G
GND 9
18GY 14WH 10WH 10WH
K92#110 K92A170 A B A
BATTERY FEED N92 N14BB N14AZ
10 14RD
18PK 10RD 10RD 10RD
(10A)
K92#170 ECM
BATTERY FEED 70 POSITIVE XMSN ECU
18TN
(9261-B) FEED FUSE
*K92#131 (9255)
HSD 3 TCM BULKHEAD
31
18YL CONNECTOR
**K92#131 (7250)
K92A131
18YL CH11_29
18YL
B
K92B131 RETARDER
RETARD 18YL SOLENOID
SOLENOID K92#115 (7213)
15
18WH A
B
K92C131 RETARDER
18YL ACCUMULATOR
SOLENOID
RETARDER K92#119
19 (7212)
ACCUM 18LTBL A
*K92#158
ANALOG 58 TCM BULKHEAD
18LTGN
RETURN CONNECTOR
**K92#158 (7250)
K92A158
18LTGN CH11_29
18LTGN
K92C158 RESISTANCE
18LTGN MODULE OUT
(422) CH11_15
K92B158 B
18LTGN
RETARDER
TEMP
SOLENOID
RETARD K92#175 A (7211)
75
LAMP 18OR
(7603)
B
ENGINE SPEED K48#139
LOW 39
18OR ALLISON ENGINE
SPEED SENSOR
A
ENGINE SPEED K48#159
HIGH 59
18TN
BACK-UP LAMP
REVERSE K92#165 RELAY
WARNING 65
18TN (1010) (7605)
CH9_02,CH4_28
B
K47#140
OUTPUT SPEED 40
18LTGN
LOW ALLISON OUTPUT
A SPEED SENSOR
K47#160
OUTPUT SPEED
60 18YL
HIGH
246
ELECTRICAL CIRCUIT DIAGRAM MANUAL
K92#111
HSD 1 11 1
18OR
PRESSURE CONT
K92#155
SOLENOID 4 55 2
18TN
PRESSURE K92#177
77 3
SWITCH 1 18LTGN
PRESSURE CONT K92#136
SOLENOID 1 36 18OR 4
K92#152
PRESSURE CONT 52 18LTGN 5
SOLENOID 2
K92#171
HSD 2 71 6
18TN
K92#174
MAIN MOD 74 8
18TN
PRESSURE CONT K92#133
33 9
SOLENOID 3 18YL
K92#151
SHIFT 51 10
18WH
SOLENOID 1
TCU CONNECTOR K92#131
11
(7150) 18YL
K92A131
CH11_28
18YL
*K92#112
SENSOR POWER 12 18TN 16
**K92#112 K92A112
18TN 18TN
**K92B112
18TN
ENGINE / IP
(1702)
41
A92#112 RESISTANCE
18TN MODULE OUT
RETARDER K92#156 31 (422)
56 A92#156
MODULATION 18TN CH11_15
18TN
REQUEST
K92#116
SIGNAL RETURN 16 18LTBL 15
TORQUE K92#137
CONVERTER 37 18TN 12
CLUTCH K92#154
TRANS ID 54 18
18TN
SUMP TEMP 76 K92#176
20
18YL
K92#158
19
TCU CONNECTOR 18LTGN
(7150) CH11_28
{ K92A158
18LTGN
K92#120
14
TCU CONNECTOR 18LTBL
{
(7150) CH11_30 K92#180
13
18TN
247
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TCU CONNECTOR
(7150)
(7615)
TURBINE B
SPEED K92#120
20
LOW 18DKBL ALLISON
TURBINE
TURBINE K92#180 A SPEED
80 18OR SENSOR
SPEED
HIGH
K92#180 TCM BULKHEAD
18TN CONNECTOR
(7250)
CH11_29
ENGINE / IP
(1702)
FUSE F4-C (1013) IGNITION
8 H3 G3 G4 RELAY#1
IGNITION K92#163 A92#163 A13FC
63 (A13FC) (1011 / 1013)
18TN 16TN 12PK
20 10A CH3_05
NEUTRAL K92#141 A92#141 START RELAY
41
START 18TN 18TN (1010)CH5_04
19
K92#134 A92#134
DIRECTION 34
18TN 18TN
SIGNAL
SHIFT SELECTOR
(1852A)
DIRECTION
11
SIGNAL
A5FA(+)
J1939 (+) 8
18YL
J1939 DATA LINK
CH3_13
A5FA(-)
J1939 (-) 15
18GN
CLUSTER
CONNECTOR PANEL LIGHT
(1500) FEED
(1002)
DIMR A
OUT2 A62B
5
PANEL 18DKBL
LT C
DIMMER A62BE
3 18GY
INPUT
FUSE F8-F (1017)
B2 A2 BATTERY FEED
A92BT A14PE
BATTERY 13 A14P *A14 CH3_01
18TN 12RD 8RD 6RD CH3_34
10A
FUSE F4-C(1013)
A92A163 H3 G3 G4 IGNITION RELAY#1
A13FC
IGNITION 12 (A13FC) (1011 / 1013)
18TN 12PK
10A CH3_05
GROUND ADAPTER
(1003) NOTE: CH3_34
1. CIRCUIT A14 IS 4RD
8
A92-GG
GROUND 5
18WH
1
A11-GE
12WH
248
ELECTRICAL CIRCUIT DIAGRAM MANUAL
NOTE: CH3_34
1. * CIRCUIT A14 IS 4RD
HVAC CONTROL
(1200)
A28A CLUSTER
18TN (1500) CH8_05
A74-G A11-GS
GROUND B6
18WH 10WH
REAR TURNS
CLUSTER CONNECTOR PANEL ADAPTER
(1500) (1625)
J
DIMR OUT1 A62
4
PANEL LT 18DKBL
K BODY CONTROLLER#J3
A62DA (1600)
PANEL DIM I/P A12
18DKBL
A/C
A75C
DIAGNOSTICS A9 A3 DIAGNOSTICS
20LTGN
DIN3
FUSE F4-M
(1013)
IGN RELAY#1 IGN SWITCH
A13
(1011 / 1013) (A13FC) A16 INPUT
B4 18PK
CH3_05 G4 A4 10A DIN5
249
ELECTRICAL CIRCUIT DIAGRAM MANUAL
HVAC CONTROL
(1200) HVAC RECIRC
MOTOR
(4017)
A74D A
RECIRC MOTOR + B1 18LTGN
F
A74E
RECIRC MOTOR - B2
18LTGN
A B
MODE DOOR A74
B9
MOTOR + 18LTGN
B A
MODE DOOR A74A
B10 18LTGN
MOTOR -
TEMP
ACTUATOR
C B
A74B
TEMP SEN B11
18LTGN
MOTOR 1 +
D A
A74C
TEMP SEN B12
18LTGN
MOTOR -
LPM
F B
A75A
BLOWER FAN CNTRL A11 3
18LTGN
BODY
CONTROLLER #J3 A13
(1600) CH12_01 18PK
FUSE F4-M (1013)
IGN RELAY # 1 H D
A75B
(1011 / 1013) (A13FC) 1
A4 B4 18LTGN
CH3_05 G4 10A
G C
RIGHT SIDE DASH MOUNTED A75-G
2
DUAL POST GROUND PLATE 12WH
A B
*A14
BATTERY BLOWER
FEED NOTE: CH3_35 MOTOR
CH3_01 1. * CIRCUIT A14 IS 4RD
CH3_35
250
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HVAC SYSTEM
NAVISTAR, INC.
B
W/ CAT ENGINE **K9AB
18GY
ZERO VOLT
* W/ A/C & N/ XMSN OIL TEMP GAUGE OR
REFERENCE
AIR RESTRICTION
(6702)
A ** W/ A/C & W/ XMSN OIL TEMP GAUGE OR
AIR RESTRICTION
(6201) ENGINE / IP
**K9AA
16GY (1702)
A/C PRESSURE
TRANSDUCER 1 2
*K9AA A9E A9AA BODY
E5 ZVR
18GY 20GY 18GY CONTROLLER J5
(1602)
2 +5V
3
K6DB A6A OUTPUT
E6
18GY 20GY SSOUT
ENGINE / IP
W/ I6 ENGINE (8602) (1702)
BODY
C 4 A/C PRESSURE
K77B A77B CONTROLLER J3
A/C PRESSURE B12 TRANSDUCER (1600)
18LTGN 20LTGN
TRANSDUCER SIGNAL
B 3 +5V
K6A A6A
E6 OUTPUT BODY
18GY 20GY
SSOUT CONTROLLER J5
(1602)
2
A9E A9AA
E5 ZVR
20GY 18GY
J
K9E
18GY ZERO VOLT
A L REFERENCE
K9A (6747)
18GY
251
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HVAC SYSTEM (CONT)
NAVISTAR, INC.
GROUND ADAPTER
(6704A) GND ADAPTER
CAT ENGINE W/ AC (6701)
B
A C K77-G
16WH
K10-GB
K77-G
C
10WH
16WH
K77-G
16WH
A
K10-GA
12WH
K10-GA
10WH
K10-G
12WH
ENGINE LEFT SIDE GND ADAPTER
HARNESS GROUND STUD (6704M)
GROUND (6340) W/ EURO IV ISM ENGINE
(LOCATED AT LEFT W/ I6 ENGINE
SIDE ENGINE B
BLOCK GROUND) K77-G
18WH
W/ IBB ENGINE W/ ISM 2007 & EURO IV ISM ENGINE C
A K10-GB
14WH
FREON
COMPRESSOR
(6200) B ENGINE LEFT SIDE
GROUND STUD BODY CONTROLLER J1
K77A (1603)
16LTGN
W/ I6 ENGINE
A/C
K77 A77A
C COMPRESSOR
16LTGN 16LTGN
10A1
W/ IBB / CAT / ISM 2007 ENGINE / IP
& EURO IV ISM ENGINE (1702-10)
A/C ACCUMULATOR
THERMISTOR OUTLET
(4019) N/ CT-610
BODY CONTROLLER J3
(1600)
A
A/C ACCUMULATOR
A77E
B13 OUTLET SENSOR
20LTGN AIN14
A ZERO VOLT
REFERENCE
(1620)
D
A9AC A9F
B
20GY 20GY
BODY CONTROLLER J5
(1602)
A
A9Z
ZVR E3
18GY
252
ELECTRICAL CIRCUIT DIAGRAM MANUAL
W/ V8 ENGINE
A/C CLUTCH 2
(6407M)
K77G_B
A
16VT
K77A_A
B
16VT
A/C CLUTCH 1
(6406M)
ENGINE LEFT SIDE
GROUND STUD
K77G_A K11-GCA
A 16VT 10VT BODY CONTROLLER#J1
(1603)
ENGINE / IP
(1702-10)
A/C
K77A_C K77A_B A77A COMPRESSOR
B C
16VT 16VT 16LTGN 10A1
ENGINE / IP
A/C (FREON) (1702) BODY CONTROLLER#J5
PRESSURE (8602)
(1602)
TRANSDUCER
A 2
K9 A9E A9AA
E5 ZVR
20VT 20GY 18GY
B 3 +5V
K6 A6A
E6 OUTPUT
20VT 20GY
C 4 SSOUT
K77
20VT
BODY CONTROLLER#J3
(1600)
A/C PRESSURE
A77B TRANSDUCER
B12 SIGNAL
20LTGN
AIN13
253
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A3
A75B
H
18LTGN
10 9 P4
K1
87A 30
BATTERY 87
86
P6
1
85
254
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AWARE (1J)
(LOCATED ON MODULE BRACKET)
7 6 2 PLUG - - 0453133C1
3 A13AA 16 PK 1680205C1
4 A6VDC 18 GY 1680205C1
CONNECTOR 3623758C1
BODY LOCK 1689428C1 5 AOUT1 18 WH 1680205C1
6 PLUG - - 0453133C1
F A
255
ELECTRICAL CIRCUIT DIAGRAM MANUAL
E B4 A4
B B1 A1
CONNECTOR 3662108C1
A
CONNECTOR 1661375C2 CAV CIRCUIT GAUGE COLOR TERMINAL
BODY LOCK 1661376C1 A1 A62D 20 DKBL 3662109C1
A2 A78L 20 RD 3662109C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A3 A78K 20 LTGN 3662109C1
A S71C 14 LTBL 2033816C1 0589391C1 A4 A78-GD 20 WH 3662109C1
B S68C 14 BN 2033816C1 0589391C1 B1 A78A 20 LTGN 3662109C1
C S57B 14 LTGN 2033816C1 0589391C1 B2 A78D 20 LTGN 3662109C1
D PLUG - - 0587579C1 - B3 A78C 20 LTGN 3662109C1
E S10-GC 14 WH 2033816C1 0589391C1 B4 A78F 20 LTGN 3662109C1
B1 A1
B
A
B4 A4 CONNECTOR 3510243C1
TURN SIGNAL ADAPTER (400) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON MODULE BRACKET)
A* A57AB 16 OR 3535303C1 3535424C1
A* A57A 16 OR 3535303C1 3535424C1
M B A57D 16 OR 3535303C1 3535424C1
L
C A57BC 16 LTGN 3535303C1 3535424C1
K
J D PLUG - - 3535425C1 -
H
E A56A 16 OR 3535303C1 3535424C1
G
256
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A C
B B
C A
D
CONNECTOR 3519221C91
CONNECTOR 0587571C91
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A92RE 18 TN 0587578C1 3517771C1 A A92#158 18 TN 0587576C1 3517771C1
B A92RF 18 TN 0587578C1 3517771C1 B A92#156 18 TN 0587576C1 3517771C1
C A92RH 18 TN 0587578C1 3517771C1 C A92#112 18 TN 0587576C1 3517771C1
D A92RJ 18 TN 0587578C1 3517771C1
A
6
B
C 2 5
D
* MUTUALLY EXCLUSIVE
1 4
CONNECTOR 3540756C1
BODY LOCK 3540758C1 CONNECTOR 1673743C1
SEAL/SLEE
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
VE
A A92A163 16 TN 1661875C1 1661872C1 1 A92#161 18 TN 1661224C1
* MUTUALLY EXCLUSIVE
3 6
C
B
2 A
1 4
CONNECTOR 1667741C1
CONNECTOR 1687783C1 BODY LOCK 1667771C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 A92RE 18 TN 1661224C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
3 A92RF 18 TN 1661224C1 A A92-GG 18 WH 1661875C1 3568570C1
4 A92RH 18 TN 1661224C1 B A44L 18 GY 1661875C1 3568570C1
6 A92RJ 18 TN 1661224C1 C A44J 18 GY 1661875C1 3568570C1
Figure 257 Connector Composites (421), (422), (422F), (423), (424), (425)
257
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
A A
B B
CONNECTOR 1661259C1
CONNECTOR 1661259C1 BODY LOCK 1661263C1
BODY LOCK 1661263C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A D58B 18 BN 1661261C1 A D58C 18 BN 1661261C1
B D58-GB 18 WH 1661261C1 B D58-GC 18 WH 1661261C1
A
A
B
B
CONNECTOR 1661259C1 CONNECTOR 1661259C1
BODY LOCK 1661263C1 BODY LOCK 1661263C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A D58D 18 BN 1661261C1 A D58E 18 BN 1661261C1
B D58-GD 18 WH 1661261C1 B D58-GE 18 WH 1661261C1
* ULTRASHIFT XMSN
A & MANUAL XMSN
B W/ EURO IV ISM ENGINE
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CONNECTOR 3755935C1
BODY LOCK 3755937C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A D58F 18 BN 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
B D58-GF 18 WH 1661261C1
1& K5R(+) 18 RD 1651969C1
1* K5RA(+) 18 PK 1651969C1
2& K5R(-) 18 WH 1651969C1
2* K5RA(-) 18 DKBL 1651969C1
3 V13-GA 18 BK 1651969C1
4 K97A 18 TN 1651969C1
5 K97-GA 18 WH 1651969C1
6 K97B 18 TN 1651969C1
7 K97-GB 18 WH 1651969C1
8 V13A 18 RD 1651969C1
SHEET 04A & ADDED CONN 670A 59974G 15SEP06 AE08056619 004
Figure 258 Connector Composites (520), (521), (522), (523), (524), (670A)
258
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
1
RIGHT FRAME RAIL BELOW CAB)
6
CONNECTOR 3601923C1
W/ EURO IV ISM ENGINE BODY LOCK 3601925C1
* ULTRASHIFT XMSN
& MANUAL XMSN
12
7
W/ EURO IV ISM ENGINE
1 V10 16 WH 1680205C1
CONNECTOR 3730560C1 2 V95 18 TN 1680205C1
3 V95AF 18 TN 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
4 V95-G 16 WH 1680205C1
1 98YL1(+) 18 YL 3623616C1
5 PLUG - - -
2 98GN1(-) 18 GN 3623616C1
6 V14 16 RD 1680205C1
3 K13-GA 18 WH 3623616C1
7 V13A 18 RD 1680205C1
4 K13A 18 GY 3623616C1
8 K13 16 PK 1680205C1
6 14 16 RD 1651987C1
OUTLET TEMP SENSOR (675M)
7 14BC 16 RD 1651987C1 (LOCATED ON EXHAUST GAS PROCESSOR)
8 13 16 PK 1651987C1
W/ EURO IV ISM ENGINE
9 A1 5(-) 18 GN 1651987C1
10 A1 5(+) 18 YL 1651987C1
11 14A 16 RD 1651987C1
1
12 14BE 16 RD 1651987C1
Figure 259 Connector Composites (672M), (674), (674M), (675), (675M), (677)
259
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
3 PLUG - - -
D
4 PLUG - - -
C
5 PLUG - - -
B
6 PLUG - - -
A
7 PLUG - - -
12
10
11
4
6
3
9
1
8 PLUG - - -
9 PLUG - - -
CONNECTOR 6107899C92
10 PLUG - - -
W/ EURO IV ISM ENGINE
11 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
12 PLUG - - -
A1 95AA 16 TN 2033819C1
13 PLUG - - -
A2 95RA 16 TN 2033819C1
14 PLUG - - -
A3 95CC 16 TN 2033819C1
15 PLUG - - -
A4 95RC 16 TN 2033819C1
16 14AB 18 RD 3730741C1
A5 14B 16 RD 2033819C1
17 PLUG - - -
A6 10TB 16 WH 2033819C1
18 PLUG - - -
A7 14CA 16 RD 2033819C1
19 PLUG - - -
A8 10TA 16 WH 2033819C1
20 PLUG - - -
B1 95-GBA 16 TN 2033819C1
21 PLUG - - -
B2 95A 16 TN 2033819C1
22 A5 5C(-) 20 GN 3734724C1
B3 95-GBC 16 TN 2033819C1
23 10GA 18 WH 3730741C1
B4 95C 16 TN 2033819C1
24 PLUG - - -
B5 13B 16 PK 2033819C1
25 PLUG - - -
B6 14BA 16 RD 2033819C1
26 PLUG - - -
B7 13C 20 PK 2033819C1
27 PLUG - - -
B8 13A 16 PK 2033819C1
28 A5 5C(+) 20 YL 3734724C1
C1 14D 16 RD 2033819C1
29 PLUG - - -
C10 14BD 16 RD 2033819C1
30 PLUG - - -
C2 95AC 16 TN 2033819C1
31 PLUG - - -
C3 14 16 RD 2033819C1
32 PLUG - - -
C4 14AA 16 RD 2033819C1
33 PLUG - - -
C5 14BC 16 RD 2033819C1
34 13AA 18 PK 3730741C1
C6 14BB 16 RD 2033819C1
35 59 18 GY 3730741C1
C7 14C 16 RD 2033819C1
36 59-G 18 WH 3730741C1
C9 14BE 16 RD 2033819C1
37 PLUG - - -
CHK DATE CHANGE REV REFERENCE DRAWN NAME
260
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
4 1
2 3
CONNECTOR 3730732C1
D E
C F
B G
A H
CONNECTOR 2005836C1
BODY LOCK 2006504C1
261
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F A
E B CAV CIRCUIT GAUGE COLOR TERMINAL
K A A62B 18 DKBL 1661208C1
D C J B A62BB 18 DKBL 1661208C1
C* A62P 18 DKBL 1661208C1
H
C* A62A 18 LTBL 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL G C* A62BE 18 GY 1661208C1
A A14CE 16 RD 1661212C1 C# A62A 18 DKBL 1661208C1
F
B A13CE 16 PK 1661212C1 D A62BD 18 DKBL 1661208C1
C A11CE-G 16 WH 1661212C1 E E A62R 18 DKBL 1661208C1
D A3CE(+) 18 DKBL 1661212C1 D F - - - -
E A3CE(-) 18 GY 1661212C1 G - - - -
F - - - -
C
H A62T 18 DKBL 1661208C1
B J A62U 18 DKBL 1661208C1
GROUND ADAPTER CONNECTOR (1003) K* A62SC 18 DKBL 1661208C1
(LOCATED IN INSTRUMENT PANEL) A K* A62A 18 GY 1661208C1
K* A62N 18 DKBL 1661208C1
14 7
CONNECTOR 2007315C1
BODY LOCK 2007316C1
# W/ IBB ENGINE
* MUTUALLY EXCLUSIVE
8 1
CONNECTOR 3613769C1 GROUND SPLICE CONNECTOR (1006)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A11-GE 12 WH 3612307C1
CAV CIRCUIT GAUGE COLOR TERMINAL
2 A11-GSE 18 WH 3613771C1
1 A11-GD 10 WH 3612307C1
3* A96-GE 18 YL 3613771C1
3* A116-G 18 GY 3613771C1
14 7 2 A86-GP 16 WH 3613770C1
3 A63-GD 18 WH 3613771C1
4 A28-GA 16 WH 3613770C1
4 A11-GPP 18 WH 3613771C1
5* A17-GRI 18 WH 3613771C1
5* A11-GSH 18 WH 3613771C1
5* A17-GW 18 WH 3613771C1
5* A11-GMV 16 WH 3613771C1
6 A84-G 16 WH 3613770C1
5* A11-GMA 16 WH 3613770C1
7 A62-GF 18 WH 3613771C1
5* A11-GGA 18 WH 3613771C1
8* A92-GG 18 WH 3613771C1
5* A11CE-G 16 WH 3613770C1
8* A62-GP 18 WH 3613771C1
6* A11-GAA 18 WH 3613771C1
9* A92-GN 18 WH 3613771C1
6* A11-GGB 18 WH 3613771C1
9* A92-G 18 TN 3613771C1
10* A67-GA 18 WH 3613771C1 8 1 7* A44-G 18 WH 3613771C1
8 A78-GC 16 WH 3613771C1
10* A44-G 18 WH 3613771C1 CONNECTOR 3613769C1
9 - - - -
10# A11-G 18 WH 3613771C1
10 A12-G 18 WH 3613771C1
11* A92-GS 18 WH 3613771C1
11* A86-GB 14 WH 3613770C1
11* A23-GA 18 WH 3613771C1
11* A86-GR 14 WH 3613770C1
12* A11-GNA 16 WH 3613770C1
12* A58-GC 18 WH 3613771C1
12* A72-G 18 WH 3613771C1
12* A59-G 16 WH 3613771C1
13 - - - -
* MUTUALLY EXCLUSIVE 13 A13-GF 18 WH 3613771C1
14 A95-GK 18 WH 3613771C1
14 A12-GD 16 WH 3613771C1
# W/ IBB ENGINE
* MUTUALLY EXCLUSIVE
262
ELECTRICAL CIRCUIT DIAGRAM MANUAL
* MUTUALLY EXCLUSIVE
263
ELECTRICAL CIRCUIT DIAGRAM MANUAL
* MUTUALLY EXCLUSIVE
% CRIMPED TOGETHER
C
4 CAV CIRCUIT GAUGE COLOR TERMINAL
D
B1 - - - -
3
4 3 2 1 B2 - - - -
2
A17C 16 PK 3573311C1
B3*
1 A17J 16 PK 3573311C1
B3* A17C 16 PK 3573312C1
F E
B4* A17K 18 PK 3534164C1
CONNECTOR 3599539C1 B4* A17M 18 PK 3534164C1
BODY LOCK 3599541C1
B4* A17-GW 18 WH 3534164C1
C1 A71C 18 OR 3534164C1
A71 16 OR 3573312C1
C2%
CAV CIRCUIT GAUGE COLOR TERMINAL A71C 18 OR 3573312C1
A1 - - - - C3 A12-GC 16 WH 3573312C1
A2 - - - - C4 A12Z 16 LTBL 3573312C1
A92#141 18 TN 3534164C1 D1 A71A 16 OR 3573312C1
A3*
A17R 18 PK 3573312C1 D2 A92#165 18 TN 3534164C1
A3* A92#141 18 TN 3573312C1 D3 A12U 16 LTBL 3573312C1
A104CC 18 DKBL 3573312C1 D4 A12Y 18 LTBL 3534164C1
A3*
A17QR 18 PK 3534164C1 A13F 16 PK 3573312C1
E1*
A3* A17QR 18 PK 3573312C1 A13FN 18 PK 3573312C1
A3* A17D 18 PK 3534164C1 E1* A13F 18 PK 3573312C1
A3* A17L 18 PK 3534164C1 E2 A14JA 12 RD 3573311C1
A3* A17A 16 PK 3573312C1 A13FH 18 PK 3573312C1
E3%
A3* A17A 18 PK 3534164C1 A13FK 18 PK 3573312C1
A3* A17EB 16 PK 3573312C1 E4* A70BD 14 RD 3573312C1
A3* A17A 18 PK 3515517C1 E4* A71N 16 OR 3573312C1
A17H 16 PK 3573312C1 F1* A97UA 16 PL 3573312C1
A4*
A17 18 PK 3573312C1 F1* A97AA 16 PL 3573312C1
A17A 16 PK 3573311C1 F2 A75D 18 LTGN 3534164C1
A4*
A17H 16 PK 3573311C1 F3* A90E 18 GY 3573312C1
A4* A17H 16 PK 3573312C1 F3* A94V 14 GY 3573312C1
A104CC 18 DKBL 3573312C1 F3* A94V 18 GY 3534164C1
A4*
A17H 18 PK 3573312C1 F4 A39A 16 GY 3573312C1
A17A 18 PK 3573312C1
A4*
A17BA 18 PK 3573312C1
264
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J G E C A * MUTUALLY EXCLUSIVE
% CRIMPED TOGETHER
3534209C1 3536178C1
F2-H C4, D4 10/15 AMMETER MODULE / HEATED WINDSHIELD
3534210C1 3536179C1
265
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3 CONNECTOR 3534572C1
2 BODY LOCK1 3536085C1
BODY LOCK2 3599541C1
1
J G E C A * MUTUALLY EXCLUSIVE
% CRIMPED TOGETHER
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A1 A14NA 12 RD 3573311C1 F1* A68A 12 BN 3573311C1
A13-GFD 18 WH 3573312C1 F1* A68T 12 BN 3573311C1
A2%*
A13-GFE 18 WH 3573312C1 F1* A68BB 14 BN 3573312C1
A2* A13-GFF 18 WH 3573312C1 A68-GC 18 WH 3573312C1
F2%
A3 A14NC 12 RD 3573311C1 A70-GT 18 WH 3573312C1
A13-GFE 18 WH 3573312C1 F3* A54 12 BN 3573311C1
A4%
A13-GFF 18 WH 3573312C1 F3* A54T 12 BN 3573311C1
B1 - - - - F3* A54BB 16 BN 3573312C1
B2 - - - - A54-GC 18 WH 3573312C1
F4%
B3 - - - - A68-GC 18 WH 3573312C1
B4 - - - - G1 A82M 16 GY 3573312C1
A15 18 RD 3573312C1 G2 A82E 16 GY 3573312C1
C1%*
A98H 18 BK 3573312C1 G3 A82N 16 GY 3573312C1
A15 16 RD 3573312C1 G4 A82K 16 GY 3573312C1
C1%*
A98H 18 BK 3573312C1 H1 - - - -
C2 (A68J) - - 3536299C1 H2 A82V 16 GY 3573312C1
C3* A86PA 16 LTGN 3573312C1 H3 - - - -
C3* A86N 14 LTGN 3573312C1 H4 A82L 16 GY 3573312C1
C3* A86R 14 LTGN 3573312C1 J1 A82P 16 GY 3573312C1
C4 (A54J) - - 3536299C1 J2 A82F 18 GY 3534164C1
D1 A14PB 12 RD 3573311C1 J3 A82P 16 GY 3573312C1
D2 A14HB 12 RD 3573311C1 J4 A82H 18 GY 3534164C1
D3 A14ME 12 RD 3573311C1
D4 A14HA 12 RD 3573311C1
E1 A68C 18 BN 3534164C1
E2 (A68J) - - 3536299C1
E3 A54C 18 BN 3534164C1
E4 (A54J) - - 3536299C1
266
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J G E C A F2 - - - -
F3 - - - -
F4 - - - -
G1 A14TC 12 RD 3573311C1
CONNECTOR 3534572C1
BODY LOCK1 3536085C1 G2 (A12V) - - 3536306C1
BODY LOCK2 3599541C1 (A13FC) - - 3536304C1
G3
A13FM 12 PK 3536304C1
G4 (A13FC) - - 3536306C1
H1 A81B 12 LTGN 3573311C1
CAV CIRCUIT GAUGE COLOR TERMINAL
H2 A78V 18 LTGN 3534164C1
A1 A12B 18 LTBL 3534164C1
H3* A13A 16 PK 3573312C1
A2 A12V 12 LTBL 3536306C1
H3* A13D 16 PK 3573312C1
A3 A13FC 12 PK 3536304C1
A92#163 16 TN 3573312C1
A4 A13FC 12 PK 3536306C1 H3*
A92A163 18 TN 3573312C1
B1 A12C 18 LTBL 3534164C1
H3* A92#163 16 TN 3573311C1
B2 A12F 18 LTBL 3534164C1
A92A163 16 TN 3573311C1
A73A 18 LTGN 3573312C1 H3*
B3 A92FN 16 TN 3573312C1
A28A 18 TN 3573312C1
H3* A92YD 16 TN 3573311C1
A75B 18 LTGN 3573312C1
B4 A97UA 16 PL 3573312C1
A13 18 PK 3573312C1 H4*
A97V 18 PL 3573312C1
C1 A14TD 12 RD 3573311C1
H4* A97AA 16 PL 3573312C1
C2 (A12V) - - 3536306C1
H4* A97UA 16 PL 3573312C1
C3 (A13FC) - - 3536304C1
J1* A12A 18 LTBL 3534164C1
C4 (A13FC) - - 3536306C1
A12A 18 LTBL 3573312C1
D1 A81A 12 LTGN 3573311C1 J1*
A12Q 18 LTBL 3573312C1
A86 20 LTGN 3573312C1
D2* J2 (A12V) - - 3536306C1
A86F 18 LTGN 3573312C1
A13FD 18 PK 3573312C1
D2* A86 18 LTGN 3573312C1 J3%
A13FN 18 PK 3573312C1
D3 A13B 18 PK 3534164C1
J4 (A13FC) - - 3536306C1
RELAY LOCATION
PART NUMBER DESCRIPTION
- CAVITY
J1, J2 3600329C1 ACCESSORY RELAY # 1 *
J3, J4 3600329C1 IGNITION RELAY # 1 *
* ALSO SEE CONNECTOR 1011
267
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A1 A13FB 12 PK 3536304C1 F3 - - - -
268
ELECTRICAL CIRCUIT DIAGRAM MANUAL
D C
B3 A14NB 12 RD 3573311C1
4 B4 A14JE 12 RD 3573311C1
3 C1 A37 18 TN 3534164C1
2 C2 A37D 16 TN 3573312C1
2 3 4
C3* A44 18 GY 3515517C1
1
B C3* A23B 18 TN 3534164C1
A C4* A46C 18 GY 3515517C1
C4* A97PB 14 PL 3573312C1
A23 18 TN 3573312C1
CONNECTOR 3599501C1 C4%*
A23C 18 TN 3573312C1
BODY LOCK 3599541C1
D1 A37V 18 TN 3534164C1
D2 A37-GA 18 WH 3534164C1
* MUTUALLY EXCLUSIVE D3* A97K 14 PL 3573312C1
% CRIMPED TOGETHER
D3* A46D 18 GY 3515517C1
D3* A23A 18 TN 3534164C1
D4* A97PA 14 PL 3573312C1
D4* A23C 18 TN 3534164C1
D4* A44-G 18 WH 3515517C1
3534211C1 / 3536180C1 /
F6-D A1, B1 20 / 30 FUEL HEATER
3534213C1 3536182C1
269
ELECTRICAL CIRCUIT DIAGRAM MANUAL
H F D B
4
2 CONNECTOR 3534572C1
1 * MUTUALLY EXCLUSIVE
% CRIMPED TOGETHER
J G E C A
C1 - - - - H2 - - - -
C2 - - - - H3 - - - -
270
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2 CONNECTOR 3534572C1
CAV CIRCUIT GAUGE COLOR TERMINAL BODY LOCK 3536085C1
1
A1 A14NE 12 RD 3536301C1 J G E C A
A2 A14PE 10 RD 3573311C1
A3 A14KC 12 RD 3573311C1 CAV CIRCUIT GAUGE COLOR TERMINAL
A4 A14PD 10 RD 3573311C1 G1# A11-GD 18 WH 3534164C1
B1* A97SZ 14 PL 3573312C1 G2# A23DC 18 TN 3534164C1
B1* A14F 12 RD 3573311C1 G2* A92JA 18 TN 3534164C1
B2* A92BT 18 TN 3534164C1 G2* A92#163 16 TN 3573312C1
B2* A14A 12 RD 3573311C1 A17B 18 G2# 3573312C1
G2*
B2* A14H 16 PK 3573312C1 A17J 16 G1# 3573312C1
B3 A14NS 12 BK 3573311C1 A13FF 18 PK 3573312C1
G3%
B4* A97D 10 PL 3573311C1 A13FH 18 PK 3573312C1
B4* A14G 12 RD 3573311C1 G4* A94T 10 GY 3573311C1
C1 (A14NE) - - 3536301C1 G4* A72 12 OR 3573311C1
C2 - - - - H1 A92FN 16 TN 3573312C1 * MUTUALLY EXCLUSIVE
# W/ SNOWVALVE,
C3 - - - - H2 A17S 18 PK 3534164C1 W/ IBB ENGINE
C4 - - - - H2# A23B 18 TN 3534164C1 % CRIMPED TOGETHER
D1 - - - - H3 - - - -
D2 - - - - H4 - - - -
D3 - - - - A92FB 16 TN 3573311C1
J1*
D4 - - - - A92FBA 16 TN 3573311C1
E1 (A14NE) - - 3536301C1 J1* A17HB 16 PK 3573312C1
E2* A94AY 14 GY 3573312C1 J1* A92BC 18 TN 3534164C1
E2* A94AY 12 RD 3573311C1 J1# A13A 18 PK 3534164C1
E3 A20 16 LTGN 3573312C1 A92J 18 TN 3573312C1
J2
E4* A94UA 12 GY 3573311C1 A92JA 18 TN 3573312C1
E4* A72J 12 OR 3573311C1 J2* A92FBA 16 TN 3573312C1
F1* A92FB 16 TN 3573312C1 J2* A17K 18 PK 3534164C1
F1* A17H 16 PK 3573312C1 J2# A23H 18 TN 3534164C1
F2 A14HE 12 RD 3573311C1 J3* A94UA 12 GY 3573311C1
F3 A14MB 12 RD 3573311C1 J3* A72J 12 OR 3573311C1
F4 A14PC 12 RD 3573311C1 J4* A13-GFF 18 WH 3515517C1
G1* A92#145 18 TN 3534164C1 A13-GFF 18 WH 3573312C1
J4%*
G1* A92RD 16 TN 3573312C1 A13-GFK 18 WH 3573312C1
G1* A17L 18 PK 3534164C1
271
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3 CONNECTOR 3534572C1
2
BODY LOCK 3536085C1
1
J G E C A
* MUTUALLY EXCLUSIVE
% CRIMPED TOGETHER
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A1* A96RB 18 YL 3534164C1 E3 - - - -
A1* A104L 14 DKBL 3573312C1 E4 - - - -
A2* A104CB 14 DKBL 3573312C1 F1 A86P 16 LTGN 3573312C1
A2* A52E 14 YL 3573312C1 F2* A12X 18 LTBL 3534164C1
A3* A96LA 18 YL 3534164C1 F2* A89CA 18 PL 3534164C1
A3* A59RA 18 GY 3534164C1 F3 A19V 12 GY 3573311C1
A4 A52B 14 YL 3573312C1 F4 A19-GB 18 WH 3534164C1
B1 - - - - G1* A96RA 18 YL 3534164C1
B2* A52D 14 YL 3573312C1 A104JC 18 DKBL 3573312C1
G1*
B2* A59RC 18 GY 3534164C1 A104JB 18 DKBL 3573312C1
B3 - - - G2* A53F 14 YL 3573312C1
B4* A52 14 YL 3573312C1 G2* A104C 16 DKBL 3573312C1
B4* A59CA 16 GY 3573312C1 G3* A96LB 18 YL 3534164C1
A52PD 14 YL 3573312C1 A104C 16 DKBL 3573312C1
C1* G3*
A104JC 18 DKBL 3573312C1 A104B 18 DKBL 3573312C1
C1* A104JD 18 DKBL 3573312C1 G4* A104B 18 DKBL 3573312C1
C2* A96-GC 18 YL 3534164C1 G4* A53E 14 YL 3573312C1
C2* A104E 18 DKBL 3534164C1 H2 A53B 14 YL 3573312C1
C3* A52PC 14 YL 3573312C1 H1 A104C 16 DKBL 3573312C1
C3* A59RD 16 GY 3573312C1 H3 - - - -
C4* A96-GB 18 YL 3534164C1 H4* A53 14 YL 3573312C1
C4* A104JD 18 DKBL 3534164C1 H4* A13F 18 PK 3515517C1
D1 - - - - J1* A53PA 14 YL 3573312C1
D2 - - - - A104JB 18 DKBL 3573312C1
J1*
A13FK 18 PK 3573312C1 A104JA 18 DKBL 3573312C1
D3%
A13FP 18 PK 3573312C1 J2* A96-GD 18 YL 3534164C1
D4* A19 16 GY 3573311C1 J2* A104H 16 DKBL 3573312C1
A19A 16 GY 3573311C1 A104J 16 DKBL 3573312C1
D4* J3*
A19 16 GY 3573311C1 A104JA 18 DKBL 3573312C1
E1 A13FM 12 PK 3573311C1 J3* A53PB 14 YL 3573312C1
E2 A12V 12 LTBL 3573311C1 J4* A96-GA 18 YL 3534164C1
J4* A104AA 18 DKBL 3534164C1
272
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1
CONNECTOR 3534572C1
J G E C A
BODY LOCK 3536085C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A53AB 18 YL 3573312C1 G2* A9W 18 GY 3534164C1
A1*
A53ABA 18 YL 3573312C1 G2* A59K 18 GY 3573312C1
A1* A59-GM 18 WH 3534164C1 G2* A59L 18 GY 3573312C1
A1* A92HD 12 TN 3573311C1 G2* A14F 12 RD 3573311C1
A52AB 18 YL 3573312C1 G2* A116L 18 GY 3534164C1
A2*
A53ABA 18 YL 3573312C1 G3* A92-GJ 18 WH 3534164C1
A2* A14G 12 RD 3573311C1 G3* A17A 16 WH 3573312C1
A3* A92H 16 TN 3573312C1 G3* A116UB 18 GY 3534164C1
A3* A17-GRI 18 WH 3534164C1 A78-GC 16 WH 3573312C1
G3*
A4* A17QR 18 PK 3534164C1 A78-GBH 18 WH 3534164C1
A4* A92E 16 TN 3573312C1 G3# A11-GB 18 WH 3534164C1
B1 - - - - A17EB 16 PK 3573311C1
G4*
B2* A59KA 18 GY 3534164C1 A17F 16 PK 3573311C1
B3 - - - - G4* A78C 14 BK 3573312C1
B4 A97UA 16 PL 3573312C1 G4* A116U 18 GY 3534164C1
C1* A50S 18 YL 3534164C1 G4# A23E 18 TN 3534164C1
C1* A59K 18 GY 3534164C1 H1 - - - -
C1* A92HH 14 TN 3573312C1 H2 A92RK 18 TN 3534164C1
C2* A53-G 18 GY 3534164C1 H3 - - - -
C2* A92HC 12 TN 3573311C1 H4* A92BC 18 TN 3573312C1
C2* A71P 18 OR 3534164C1 H4* A92BC 18 TN 3534164C1
C3* A97AA 16 PL 3573312C1 H4# A23DA 18 TN 3534164C1
C3* A17 18 PK 3534164C1 J1* A92RB 18 TN 3534164C1
C4* A17T 18 PK 3534164C1 J1* A89CC 18 PL 3534164C1
C4* A92F 16 TN 3573312C1 J1* A59J 18 GY 3534164C1
D1 - - - - J1* A92HG 14 TN 3573312C1
D2 - - - - J1* A116-G 18 GY 3534164C1
D3 - - - - J2* A89CA 18 PL 3534164C1
D4 - - - - A59L 18 GY 3573312C1
J2*
E1* A97ZB 10 VT 3573311C1 A59R 18 GY 3573312C1
E1* A97KA 14 PL 3573312C1 J2* A92#124 18 TN 3534164C1
E2 A70E 10 RD 3573311C1 J2* A92HA 18 TN 3534164C1
E3 A14KD 12 RD 3573311C1 J2* A116LZ 18 GY 3534164C1
E4 A14TB 12 RD 3573311C1 J3* A92APA 18 TN 3534164C1
F1* A23 18 TN 3534164C1 J3* A17D 16 RD 3573312C1
F1* A95 18 TN 3534164C1 J3* A78A 14 LTGN 3573312C1
F2 A70NS 16 RD 3573312C1 J3* A116U-G 18 GY 3534164C1
F3 A70BF 14 RD 3573312C1 J3# A11-GC 18 WH 3534164C1
F4* A97FZ 14 RD 3573312C1 J4* A17R 18 PK 3534164C1
F4* A97P 14 PL 3573312C1 J4* A17B 16 PK 3573312C1
A92RA 18 TN 3573312C1 J4* A78AC 16 LTGN 3573312C1
G1*
A92RB 18 TN 3573312C1 J4* A116UZ 18 GY 3534164C1
G1* A89CB 18 PL 3534164C1 J4# A23G 18 TN 3534164C1
G1* A59-GC 18 WH 3534164C1
G1* A116LB 18 GY 3534164C1 # W/ SNOWVALVE, W/ IBB ENGINE
A92HB 18 TN 3573312C1 * MUTUALLY EXCLUSIVE
G1*
A92HF 18 TN 3573312C1
273
ELECTRICAL CIRCUIT DIAGRAM MANUAL
274
ELECTRICAL CIRCUIT DIAGRAM MANUAL
275
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AXLE UP / DOWN
SWITCH #1
(LOCATED BEHIND LIFT CONSOLE BOX PANEL)
(1022)
LIFT AXLE RELAY
(LOCATED BEHIND LIFT CONSOLE BOX PANEL)
(1021) 10 8
3 6
5 2B 5B
CONNECTOR 3520850C1
4 3 1
1 4
2 9 7
CONNECTOR 0593385C1
CAV CIRCUIT GAUGE COLOR TERMINAL
BODY LOCK 0593387C1
1 T59M 18 BK 3541250C1
1* T59MB 18 BK 3541250C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 T59A 18 BK 3541250C1
1 T59J 18 BK 1659673C1
2B T59S 18 BK 1661224C1
2 T59-GC 18 WH 1659673C1
3 - - - -
4 T59K 18 BK 1661709C1
4 - - - -
4 T59L 18 BK 1661709C1
5B - - - -
5 T59L 18 BK 1661709C1
6 - - - -
5 T59R 18 BK 1661709C1
7 - - - -
8 T59A 18 BK 1661224C1
9 - - - -
10 T59-GB 18 WH 1661224C1
*W/ STEERABLE
LIFT AXLE UP / DOWN SWITCH #1 (1023A) LIFT AXLE UP / DOWN SWITCH #2 (1023B)
(LOCATED IN INSTRUMENT PANEL CENTER) (LOCATED IN INSTRUMENT PANEL CENTER)
10 8 10 8
3 6 3 6
2B 5B 2B 5B
1 4 1 4
9 7 9 7
1023B; MOVED CONN 1024 & 1025 59974G 15SEP06 AE08056619 018
276
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LIFT AXLE UP / DOWN SWITCH #3 (1023C) LIFT AXLE UP / DOWN SWITCH #4 (1023D)
(LOCATED IN INSTRUMENT PANEL CENTER) (LOCATED IN INSTRUMENT PANEL CENTER)
10 8 10 8
3 6 3 6
2B 5B 2B 5B
1 4 1 4
9 7 9 7
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A59C 18 GY 3541250C1 A59D 18 GY 3541250C1
1% 1%
A59PB 18 GY 3541250C1 A59RB 18 GY 3541250C1
2B A59V 18 GY 1661224C1 2B A59W 18 GY 1661224C1
3 - - - - 3 - - - -
4 - - - - 4 - - - -
5B - - - - 5B - - - -
6 - - - - 6 - - - -
7 - - - - 7 - - - -
8 A59C 18 GY 1661224C1 8 A59D 18 GY 1661224C1
9 - - - - 9 - - - -
10 A59-GE 18 WH 1661224C1 10 A59-GF 18 WH 1661224C1
10 8
10 8
3 6
3 6
2B 5B
2B 5B
1 4
1 4
9 7
9 7
CONNECTOR 3520850C1
CONNECTOR 3520850C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 T59B 18 BK 3541250C1 1 T59PB 18 BK 3541250C1
1 T59NB 18 BK 3541250C1 1 T59C 18 BK 3541250C1
2B T59U 18 BK 1661224C1 2B T59V 18 BK 1661224C1
3 - - - - 3 - - - -
4 - - - - 4 - - - -
5B - - - - 5 - - - -
6 - - - - 6 - - - -
7 - - - - 7 - - - -
8 T59B 18 BK 1661224C1 8 T59C 18 BK 1661224C1
9 - - - - 9 - - - -
10 T59-GD 18 WH 1661224C1 10 T59-GE 18 BK 1661224C1
277
ELECTRICAL CIRCUIT DIAGRAM MANUAL
E H H* A5H(+) 18 YL 3534164C1
J A5RH(+) 18 YL 3534164C1
F G K A5RH(+) 18 YL 3534164C1
L A5FA(+) 18 YL 3534164C1
CONNECTOR 3601838C1 * MUTUALLY EXCLUSIVE M A5RF(+) 18 YL 3534164C1
BODY LOCK 3601839C1
A M 10 8
B L 3 6
C K 2B 5B
D J
E H 1 4
F G 9 7
CONNECTOR 3601838C1
BODY LOCK 3601839C1 CONNECTOR 3520850C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A* A5RD(-) 18 GN 3534164C1 1 - - - -
A* A5R(-) 18 GN 3534164C1 2B A85L 18 GY 1661224C1
B A5C(-) 18 GN 3534164C1 3 A9M 18 GY 1661224C1
C* A5RE(-) 18 GN 3534164C1 4 - - - -
C* A5RE(-) 18 LTGN 3534164C1 5B - - - -
D* A5RE(-) 18 GN 3534164C1 6 - - - -
D* A5RE(-) 18 LTGN 3534164C1 7 - - - -
E A5CA(-) 18 GN 3534164C1 8 A62R 18 DKBL 1661224C1
F A5RF(-) 18 GN 3534164C1 9 - - - -
G A5RF(+) 18 YL 3534164C1 10 A62-GF 18 WH 1661224C1
H A5CA(+) 18 YL 3534164C1
J A5RE(+) 18 YL 3534164C1
K A5RE(+) 18 YL 3534164C1
L A5C(+) 18 YL 3534164C1 REAR THROTTLE CONTROL (1069)
(LOCATED NEAR EXTERIOR DASH)
M* A5RD(+) 18 YL 3534164C1
M* A5R(+) 18 YL 3534164C1
A B
* MUTUALLY EXCLUSIVE
D C
278
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A D A D
B B
C C
CONNECTOR 3546518C1
CONNECTOR 3546518C1 BODY LOCK 3546519C1
BODY LOCK 3546519C1
* MUTUALLY EXCLUSIVE
# INTL I6 & EATON HYBRID
F A
D C
B
E B E
C
F A D
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GKD 18 LTWH 1661261C1 A A11-GJ 18 WH 1661261C1
B A12F 18 LTBL 1661261C1 B A12FC 18 LTBL 1661261C1
C A62DB 18 DKBL 1661261C1 C A62S 18 DKBL 1661261C1
D* A3C(+) 18 DKBL 1661261C1 D - - - -
D* A3A(+) 18 DKBL 1661261C1 E - - - -
E* A3C(-) 18 GY 1661261C1 F - - - -
E* A3A(-) 18 GY 1661261C1
F - - - -
* MUTUALLY EXCLUSIVE
279
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10 8
10 8
3 6
3 6
2B 5B
2B 5B
CONNECTOR 3520850C1
CONNECTOR 3520850C1
1 4
1 4
9 7 # W/ I6 & V8 ENGINE
* W/ CAT & CUM ENGINE 9 7
3 6
CONNECTOR 3520850C1 10 8
2B 5B
3 6
2B 5B
1 4
CONNECTOR 3520850C1
9 7
1 4
280
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 3518182C1
CONNECTOR 3520850C1
A
1
A5 - - - -
2 3 4 5 6 7 8 9 10 11 12
A6 - - - -
A7 - - - -
A8 - - - -
A9 A75C 20 LTGN 3534303C1
A10 - - - -
A11 A75A 18 LTGN 3522073C1
A12 A62DA 18 DKBL 3522073C1
B1 A74D 18 LTGN 3522073C1
B2 A74E 18 LTGN 3522073C1
B3 - - - -
CONNECTOR 3534302C1
B4 - - - -
BODY LOCK1 3539892C1
BODY LOCK2 3539893C1 B5 - - - -
B6 A74-G 18 WH 3522073C1
B7 - - - -
B8 - - - -
B9 A74 18 LTGN 3522073C1
B10 A74A 18 LTGN 3522073C1
B11 A74B 18 LTGN 3522073C1
B12 A74C 18 LTGN 3522073C1
281
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A H D1 C1
B G
C F
D E
CONNECTOR 2005835C1
BODY LOCK 2006503C1
B C8 T98EV(-) 16 BK 3539904C1
C9 T73H 16 LTBL 3539904C1
C C10 - - - -
C11 - - - -
CONNECTOR 1661889C1
BODY LOCK 1661890C1 C12 T73L 16 LTBL 3539904C1
C13 T73M 16 LTBL 3539904C1
CAV CIRCUIT GAUGE COLOR TERMINAL
C14 T73N 16 LTBL 3539904C1
A A59H 18 GY 1661261C1
C15 T73J 16 LTBL 3539904C1
B A59J 18 GY 1661261C1
C16 T73P 16 LTBL 3539904C1
C A59-G 16 WH 1661261C1
D1 - - - -
D2 - - - -
D3 T73U 18 LTBL 3539904C1
J1939 SPLICE VORAD DRIVER DISPLAY (1228) D4 T73V 18 LTBL 3539904C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) D5 T73W 18 LTBL 3539904C1
D6 T73X 18 LTBL 3539904C1
D7 T98YL9(+) 20 YL 3539905C1
D
D8 T98GN9(-) 20 GN 3539905C1
C D9 T98SHD9 20 NONE 3539905C1
B D10 - - - -
D11 - - - -
A
D12 - - - -
D13 - - - -
CONNECTOR 2036585C1
BODY LOCK 1687788C1 D14 - - - -
D15 - - - -
282
ELECTRICAL CIRCUIT DIAGRAM MANUAL
283
ELECTRICAL CIRCUIT DIAGRAM MANUAL
284
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
ABS#1 (1400)
ABS#2 (1401)
(LOCATED ON RIGHT SIDE
(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)
KICK PANEL ABS MODULE)
18 17 16 18 17 16
CONNECTOR 3596926C1
CONNECTOR 3596929C1
BODY LOCK 3562309C1
3 2 1 3 2 1
CAV CIRCUIT GAUGE COLOR TERMINAL
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94B 16 GY 3598073C1
1 A94-GA 12 WH 3597157C1
2 A94 16 GY 3598073C1
2 - - - -
3 A94A 16 GY 3598073C1
3 A94V 18 GY 3598072C1
4 A94K 16 GY 3598073C1
4 A94BN 16 GY 3598073C1
5 A94C 16 GY 3598073C1
5 A94BM 16 GY 3598073C1
6 A94J 16 GY 3598073C1
6 - - - -
7 A94H 16 GY 3598073C1
7 A5N(-) 18 GN 3598072C1
8 A94D 16 GY 3598073C1
8 A5N(+) 18 YL 3598072C1
9 A94BK 16 GY 3598073C1
9 - - - -
10 A94BL 16 GY 3598073C1
10 A94BH 16 GY 3598073C1
11 A94E 16 GY 3598073C1
11 A94BF 16 GY 3598073C1
12 A94BB 16 GY 3598073C1
12 - - - -
13 A94BJ 16 GY 3598073C1
13 A3BA(-) 18 GY 3598072C1
14 A94F 16 GY 3598073C1
14 A3BA(+) 18 DKBL 3598072C1
15 A94BE 16 GY 3598073C1
15 - - - -
16 A94BC 16 GY 3598073C1
16 A94AY 12 RD 3597157C1
17 A94BA 16 GY 3598073C1
17 - - - -
18 A94BD 16 GY 3598073C1
18 - - - -
CONNECTOR 3596928C1 14 - - - -
15 - - - -
CHK DATE CHANGE REV REFERENCE DRAWN NAME
285
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ABS # 4 (1403)
(LOCATED AT RIGHT SIDE
KICK PANEL ABS MODULE)
CAV CIRCUIT GAUGE COLOR TERMINAL
1* A94SZD 16 GY 3598073C1
12 11 10
1* A94SZ 18 GY 3598072C1
2 A94SE 16 GY 3598073C1
3 A94SH 16 GY 3598073C1
4* A94SVD 16 GY 3598073C1
4* A94SV 18 GY 3598072C1
5 A94SF 16 GY 3598073C1
6 A94SL 16 GY 3598073C1
7 A94SDA 18 GY 3598072C1
3 2 1 8 A94SBA 18 GY 3598072C1
9 A94SM 16 GY 3598073C1
CONNECTOR 3596927C1
10 A94SCA 18 GY 3598072C1
11 A94SAA 18 GY 3598072C1
12 A94SN 16 GY 3598073C1
* MUTUALLY EXCLUSIVE
A M B A94SAB 18 GY 3534164C1
C A94SA 20 GY 3535484C1
B L D A94SCA 18 GY 3534164C1
C K E A94SCB 18 GY 3534164C1
F A94SC 20 GY 3535484C1
D J G A94SBA 18 GY 3534164C1
E H H A94SBB 18 GY 3534164C1
J A94SB 20 GY 3535484C1
F G K A94SDA 18 GY 3534164C1
L A94SDB 18 GY 3534164C1
M A94SD 20 GY 3535484C1
CONNECTOR 3601838C1
286
ELECTRICAL CIRCUIT DIAGRAM MANUAL
15 14 13 18 17 16
CONNECTOR 3557922C1
BODY LOCK 3549120C1
3 2 1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A5N(-) 18 GN 3548971C1
3 2 1
2 - - - - CONNECTOR 3557921C1
BODY LOCK 3562309C1
3 A5N(+) 18 YL 3548971C1
4* A94A-G1 16 WH 3548970C1
CAV CIRCUIT GAUGE COLOR TERMINAL
4** A94A-G1 14 GY 3548970C1
1* A94AK 18 GY 3548971C1
5 - - - -
1** A94AKA 14 GY 3548972C1
6 - - - -
2* A94WR 18 GY 3548971C1
7 A94V 14 GY 3548972C1
2** A94WRA 14 GY 3548972C1
8 A94AY 14 GY 3548972C1
3* A94AB 18 GY 3548971C1
9* A94A-G2 16 WH 3548970C1
3** A94ABA 14 GY 3548972C1
9** A94A-G2 14 GY 3548970C1
4* A94AH 18 GY 3548971C1
10 A3BA(-) 18 GY 3548971C1
4** A94AHA 14 GY 3548972C1
11 A3BA(+) 18 DKBL 3548971C1
5* A94WN 18 GY 3548971C1
12 - - - -
5** A94WNA 14 GY 3548972C1
13 - - - -
6* A94AL 18 GY 3548971C1
14 - - - -
6** A94ALA 14 GY 3548972C1
15 - - - -
7* A94WZ 18 GY 3548971C1
* 8000 MODELS
** 4000/7000 MODELS 8* A94WW 18 GY 3548971C1
8** A94WWA 14 GY 3548972C1
CLUSTER CONNECTOR (1500)
9* A94WU 18 GY 3548971C1
(LOCATED IN INSTRUMENT PANEL CENTER)
9** A94AUA 14 GY 3548972C1
7 1 10 A94AE 18 GY 3548971C1
8 2 11 A94WL 18 GY 3548971C1
9 3 12 A94AC 18 GY 3548971C1
10 13 A94AF 18 GY 3548971C1
CONNECTOR 3548792C1 14 A94WM 18 GY 3548971C1
11
15 A94AD 18 GY 3548971C1
12 4
16 A94WX 18 GY 3548971C1
13 5
14 6 17 A94WS 18 GY 3548971C1
18 A94WT 18 GY 3548971C1
287
ELECTRICAL CIRCUIT DIAGRAM MANUAL
RIGHT BANK OPTIONAL WARNING LIGHTS (1510) LEFT BANK OPTIONAL WARNING LIGHTS (1511)
(LOCATED IN INSTRUMENT PANEL (LOCATED IN INSTRUMENT PANEL
RIGHT REAR OF CLUSTER) LEFT REAR OF CLUSTER)
A H A H
CONNECTOR 2005835C1
B G BODY LOCK 2006503C1 B G
C F C F
* MUTUALLY EXCLUSIVE
D E D E
CAV CIRCUIT GAUGE COLOR TERMINAL
CONNECTOR 2005835C1
A* A13BH 18 PK 1661208C1 BODY LOCK 2006503C1
A* A28C 18 TN 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A* A13B 18 PK 1661208C1
A A23M 18 TN 1661208C1
A* A92RK 18 TN 1661208C1
A# A23DB 18 TN 1661208C1
B A95PF 18 TN 1661208C1
B A13BD 18 PK 1661208C1
C* A92-GR 18 WH 1661208C1
C A13BE 18 PK 1661208C1
C* A92-G 18 WH 1661208C1
D A13BG 18 PK 1661208C1
D A95ET 20 TN 1661208C1
E A49A 18 GY 1661208C1
E A95-GT 18 WH 1661208C1
F A42 16 GY 2018639C1
F A92APA 18 TN 1661208C1
G A49 18 GY 1661208C1
G A95-GF 18 WH 1661208C1
H A23F 18 TN 1661208C1
H* A62B 18 DKBL 1661208C1
H# A23C 18 TN 1661208C1
H* A98F 18 TN 1661208C1
H* A92-GS 18 WH 1661208C1
# W/ SNOWVALVE, W/ IBB ENGINE
H* A94D 18 GY 1661208C1
288
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
B1 A1 A1 A12C 18 LTBL 3522073C1 B1# A9B 18 GY 3522073C1
A2 A77A 20 LTGN 3534303C1 B2 A40 18 GY 3522073C1
A3 A75C 20 LTGN 3534303C1 B3 A40A 18 GY 3522073C1
A4 A52A 20 YL 3534303C1 B4 A97A 18 PL 3522073C1
A5 A85B 20 GY 3534303C1 B5 A77D 20 LTGN 3534303C1
A6 A57R 20 OR 3534303C1 B6 A30A 18 TN 3522073C1
A7 A56L 20 OR 3534303C1 B7* A88B 16 LTGN 3522073C1
A8* A87C 18 GY 3522073C1 B7* A31 18 TN 3522073C1
A8* A87EA 18 GY 3522073C1 B8 A36A 18 TN 3522073C1
A9 A82A 20 GY 3534303C1 B9 A36B 18 TN 3522073C1
A10 A82B 20 GY 3534303C1 B10 A32A 18 TN 3522073C1
A11 A82C 20 GY 3534303C1 B11 A32 18 TN 3522073C1
A12 A44A 16 GY 3522073C1 B12 A77B 20 LTGN 3534303C1
A13 A63DF 18 DKBL 3522073C1 B13 A77E 20 LTGN 3534303C1
289
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F1 E1
CONNECTOR 3598705C1
BODY LOCK1 1618846C1
BODY LOCK2 1618847C1
F16 E16
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
E1* A59RA 18 GY 3522073C1 F1 A44 18 GY 3522073C1
E1* A89AR 18 PL 3522073C1 F2 A59P 18 GY 3522073C1
E1* A103D 18 LTGN 3522073C1 F3 A59O 18 GY 3522073C1
E2 A104AA 18 DKBL 3522073C1 F4 A59H 18 GY 3522073C1
E2* A103C 18 LTGN 3522073C1 F5 A59K 18 GY 3522073C1
E3* A92#117 18 TN 3522073C1 F6 A59M 18 GY 3522073C1
E3* A92RD 16 TN 3522073C1 F7 A59N 18 GY 3522073C1
E4 A104A 18 DKBL 3522073C1 F8 A59E 18 GY 3522073C1
E5* A103AA 18 LTGN 3522073C1 F9 A96L 18 YL 3522073C1
E5* A12BC 18 LTBL 3522073C1 F10 A59C 18 GY 3522073C1
E5* A103AA 18 TN 3522073C1 F11 A37 18 TN 3522073C1
E5* A92AA 18 TN 3522073C1 F12 A95PF 18 TN 3522073C1
E6 A82H 18 GY 3522073C1 F13* A56C 18 OR 3522073C1
E7 A82F 18 GY 3522073C1 F13* A59W 18 GY 3522073C1
E8* A92D 18 TN 3522073C1 F14* A54C 18 BN 3522073C1
E8* A92YE 18 TN 3522073C1 F14* A59V 18 GY 3522073C1
E8# A47TC 18 GY 3522073C1 F15* A70D 18 OR 3522073C1
E9 A59J 18 GY 3522073C1 F15* A70CA 18 OR 3522073C1
E10* A68C 18 BN 3522073C1 F15* A70C 18 OR 3522073C1
E10* A59S 18 GY 3522073C1 F16 A95ET 18 TN 3522073C1
E11* A72E 18 OR 3522073C1
E11* A12LC 18 PK 3522073C1
E12 A59D 18 GY 3522073C1 # W/ ODOMETER SHUT OFF
E13 A59G 18 GY 3522073C1 * MUTUALLY EXCLUSIVE
E14 A96R 18 YL 3522073C1
E15* A57C 18 OR 3522073C1
E15* A59T 18 GY 3522073C1
E16* A92AA 18 TN 3522073C1
E16* A104L 18 DKBL 3522073C1
290
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F1 E1
CONNECTOR 3598707C1
BODY LOCK1 1618846C1
BODY LOCK2 1618847C1
F16 E16
CAV CIRCUIT GAUGE COLOR TERMINAL
E1* A3B(-) 18 GY 3522073C1
E1* A3A(-) 18 GY 3522073C1
E2* A3B(+) 18 DKBL 3522073C1
E2* A3A(+) 18 DKBL 3522073C1
E3 A9Z 18 GY 3522073C1
E4 A6 18 GY 3522073C1
E5 A9AA 18 GY 3522073C1
E6 A6A 20 GY 3534303C1
E7 A9B 18 GY 3522073C1
E8* A6H 18 GY 3522073C1
E8* A6A 18 GY 3522073C1
E9 - - - -
E10 - - - -
E11 A52C 20 YL 3534303C1
E12 A59B 18 GY 3522073C1
E13 - - - -
E14* A70 20 RD 3534303C1
E14* A90F 18 GY 3522073C1
E15 A70A 20 RD 3534303C1
E16 A11-GAC 18 WH 3522073C1
F1 - - - -
F2 A5(-) 18 GN 3522073C1
F3 A5(+) 18 YL 3522073C1
F4 - - - -
F5 A5EB(-) 18 GN 3522073C1
F6 A5EB(+) 18 YL 3522073C1
F7 - - - -
F8 A85C 18 GY 3522073C1
F9 - - - -
F10* A70ER 18 RD 3522073C1
F10* A71D 18 OR 3522073C1
F11* A93 18 TN 3522073C1
F11* A104CB 18 DKBL 3522073C1
F11* A116LB 18 GY 3522073C1
F12 A103B 18 LTGN 3522073C1
F13* A89CC 18 PL 3522073C1
F13* A19B 16 GY 3522073C1
F14 A103A 18 LTGN 3522073C1
F15 A104D 18 DKBL 3522073C1 * MUTUALLY EXCLUSIVE
F16* A44D 18 GY 3522073C1
F16* A116UB 18 GY 3522073C1
291
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F A E A
M G K F
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A A57A 16 OR 3544876C1 A A82 16 GY 3544876C1
B A56A 16 OR 3544876C1 B* A53AA 14 YL 3544877C1
C A77A 16 LTGN 3544876C1 B* A53PB 14 YL 3544877C1
D A56C 16 OR 3544876C1 B* A53 14 YL 3544877C1
E A85E 16 GY 3544876C1 C* A52AA 14 YL 3544877C1
F A64A 16 YL 3544876C1 C* A52PC 14 YL 3544877C1
G A65 16 OR 3544876C1 C* A52 14 YL 3544877C1
H* A78A 16 LTGN 3544876C1 D - - - -
H* A78AA 16 LTGN 3544876C1 E A11-GB 12 WH 3544877C1
J A112 16 GY 3544876C1 F* A68A 18 BN 3544876C1
J# A23F 18 TN 3544876C1 F* A68 16 BN 3544876C1
K A64B 16 YL 3544876C1 G A58 16 BN 3544876C1
L* A78B 16 LTGN 3544876C1 H* A53B 14 YL 3544877C1
L* A78BA 16 LTGN 3544876C1 H* A53PA 14 YL 3544877C1
M A57C 16 OR 3544876C1 J A63A 18 DKBL 3544876C1
K* A52D 14 YL 3544877C1
# W/ SNOWVALVE, W/ IBB ENGINE K* A52PD 14 YL 3544877C1
* MUTUALLY EXCLUSIVE
* MUTUALLY EXCLUSIVE
A CONNECTOR 2007315C1
A
BODY LOCK 2007316C1
CONNECTOR 2006789C1
BODY LOCK 2006792C1
# W/ WHEELCHAIR LIFT INTERLOCK
* W/ SNOWVALVE, W/ IBB ENGINE
& W/ 5TH WHEEL JAW UNLOCK W/ MONITOR
@ W/ EATON HYBRID HOOD SWITCH
292
ELECTRICAL CIRCUIT DIAGRAM MANUAL
REAR TURNS PANEL ADAPTER (1625) J1939 PRIVATE TERMINATING RESISTOR (1626)
(LOCATED IN INSTRUMENT PANEL CENTER) (LOCATED IN INSTRUMENT PANEL CENTER)
C
M L K J H G F E D C B A B
A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A57C 16 OR 3543733C1 3535424C1 A A5ET(+) 18 YL 1661875C1 3568570C1
B A57 16 OR 3543733C1 3535424C1 B PLUG - - 3568570C1 -
C A57BB 16 LTGN 3543733C1 3535424C1 C A5ET(-) 18 GN 1661875C1 3568570C1
D A57K 16 OR 3543733C1 3535424C1
E A56C 16 OR 3543733C1 3535424C1
F A56 14 OR 3543733C1 3535424C1
G A56BB 16 YL 3543733C1 3535424C1
H A56K 16 OR 3543733C1 3535424C1
J A62 18 DKBL 3543733C1 3535424C1
K A62DA 18 DKBL 3543733C1 3535424C1
L A62DB 18 DKBL 3543733C1 3535424C1
M A62E 18 DKBL 3543733C1 3535424C1
D
E C
C
F A B B
J A
G
H
CONNECTOR 1667741C1
CONNECTOR 3544066C1
BODY LOCK 1667771C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A98-G 18 WH 1651968C1 A A5LI(+) 18 YL 1661875C1 3568570C1
B A98H 18 BK 1651968C1 B PLUG - - 2025431C1 -
C A5B(+) 18 YL 1651968C1 C A5LI(-) 18 GN 1661875C1 3568570C1
D A5B(-) 18 GN 1651968C1
E PLUG - - 2025431C1
F A3CC(+) 18 DKBL 1651968C1
G A3CC(-) 18 GY 1651968C1
H A98A(+) 18 YL 1651968C1
J A98A(-) 18 GN 1651968C1
293
ELECTRICAL CIRCUIT DIAGRAM MANUAL
G
F
E
D CONNECTOR 2006789C1
BODY LOCK 2006792C1
C
B
A * MUTUALLY EXCLUSIVE
G
F
E CONNECTOR 2006789C1
BODY LOCK 2006792C1
D
C
B
A * MUTUALLY EXCLUSIVE
294
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FORWARD CHASSIS (1700) CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
/ DASH CONNECTOR
1 M52 14 YL 3549416C1 33** M90B 18 GY 3549418C1
(LOCATED ON DASH PANEL
LEFT SIDE UPPER) 2 M53 14 YL 3549416C1 33%% M94AF 18 GY 3549418C1
3 M52D 14 YL 3549416C1 34% M94AK 14 BN 3549417C1
4 M53B 14 YL 3549416C1 34* M94H 18 GY 3549418C1
5 M54B 14 BN 3549416C1 34** M94BF 18 GY 3549418C1
76
64
12
50
38
26
27
51
65
295
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595625C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
296
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595625C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
36** A94R(-) 18 GY 2003343C1 55@ AA2 18 GY 2003343C1
36# A94K 16 GY 3574285C1 55@ ATEM4 16 GY 3574285C1
36% A94AH 18 GY 2003343C1 56@ AA3 18 GY 2003343C1
36%% A94AH 14 GY 3574285C1 56@ ATEM5 16 GY 3574285C1
37@ A67A 16 LTBL 3574285C1 57@ AA4 18 GY 2003343C1
37@ A3(+) 18 YL 2003343C1 57@ ATEM6 16 GY 3574285C1
38 A3(-) 18 GN 2003343C1 58@ AA5 18 GY 2003343C1
38& A67B 16 LTBL 3574285C1 58@ ATEM7 16 GY 3574285C1
38** A10-GV 18 WH 2003343C1 59@ A11-GM 18 WH 2003343C1
39@ A73R 16 LTBL 3574285C1 59@ ATEM8 16 GY 3574285C1
39@ A67B 18 GY 2003343C1 60 A94SCB 18 GY 2003343C1
40@ A73M 16 LTBL 3574285C1 61 A44L 18 GY 2003343C1
40@ A67C 18 GY 2003343C1 62 A44J 18 GY 2003343C1
41@ A73AF 16 LTBL 3574285C1 63@ A78BC 16 LTGN 3574285C1
41@ A67D 18 GY 2003343C1 63@ A78BD 16 LTGN 3574285C1
42 A94SBB 18 GY 2003343C1 64@ A78AC 16 LTGN 3574288C1
43## A104CC 18 DKBL 2003343C1 64@ A78AD 16 LTGN 3574285C1
43* A9/104 18 GY 2003343C1 65 - - - -
44 A104CB 18 DKBL 2003343C1 66 - - - -
45@ A89CE 18 PL 2003343C1 67 - - - -
45@ A67-GA 18 WH 2003343C1 68@ A14T 10 RD 3574287C1
46@ A89AR 18 PL 2003343C1 68@@ A14TJ 10 RD 3574287C1
46@ A67AB 18 PK 2003343C1 69 A94SJ 16 GY 3574288C1
47 A44Y 16 GY 2003343C1 70 A94SK 16 GY 3574288C1
48@ A92B103 18 TN 2003343C1 71 A94SM 16 GY 3574288C1
48@ A77 18 BK 3549418C1 72 A94SN 16 GY 3574288C1
49 A92#101 18 TN 2003343C1 73 A94SL 16 GY 3574288C1
50 A94SAB 18 GY 2003343C1 74 A94SZC 16 GY 3574288C1
51 A94SDB 18 GY 3574289C1 75 A94SVC 16 GY 3574288C1
52@ A6VDC 18 GY 2003343C1 76 A94SH 16 GY 3574288C1
52@ ATEM1 16 GY 3574285C1
** W/ WABCO FULL POWER ABS
53@ A9VA 18 GY 2003343C1 # W/ BENDIX AIR
53@ ATEM2 16 GY 3574285C1 * W/ EATON HYBRID XMSN
54@ AA1 18 GY 2003343C1 & W/ VORAD COLLISION AVOIDANCE SYSTEM
% W/ WABCO AIR ABS 8000 MODELS
54@ ATEM3 16 GY 3574285C1 %% W/ WABCO AIR ABS 4000/7000 MODELS
## W/ ALLISON XMSN
@ MUTUALLY EXCLUSIVE
@@ W/ 7600 RHD
297
ELECTRICAL CIRCUIT DIAGRAM MANUAL
76 65
17@** A94WU 18 GY 2003343C1
17@# A94R(-) 18 GY 2003343C1
17@* A94BD 16 GY 3574285C1
17%% A94WU 14 GY 3574285C1
CONNECTOR 3595623C1 18@# A3C(-) 18 GY 2003343C1
CAV CIRCUIT GAUGE COLOR TERMINAL 18@** A94WN 18 GY 2003343C1
1@ A71A 16 OR 3574288C1 18@* A94BH 16 GY 3574285C1
1@& A71AJ 16 OR 3574288C1 18%% A94WN 14 GY 3574285C1
2@ A70B 16 RD 3574288C1 19@# A3C(+) 18 DKBL 2003343C1
2@& A70BJ 16 RD 3574288C1 19@** A94WR 18 GY 2003343C1
2@ A56 16 OR 3574288C1 19@ A94BF 16 GY 3574285C1
3 A57 16 OR 3574288C1 19%% A94WR 14 GY 3574285C1
4@ A68B 16 BN 3574288C1 20@# A90F 18 GY 2003343C1
4@& A68BJ 16 BN 3574288C1 20@** A94WX 18 GY 2003343C1
4@ A68 16 BN 3574288C1 20@* A94BL 16 GY 3574285C1
5@ A56TS 18 YL 3574289C1 21@# A44A 18 GY 2003343C1
5@& A56TSJ 18 YL 3574289C1 21@** A94WZ 18 GY 2003343C1
5@ A56T 12 YL 3574287C1 21@* A94BJ 16 GY 3574285C1
6@ A57TS 18 LTGN 3574289C1 22@** A94WS 18 GY 2003343C1
6@& A57TSJ 18 LTGN 3574289C1 22@# A90B 18 GY 2003343C1
6@ A57T 12 LTGN 3574287C1 22@* A94BK 16 GY 3574285C1
7@ A54TS 18 BN 3574289C1 22%% A94WS 18 GY 2003343C1
7@& A54TSJ 18 BN 3574289C1 23@** A94WT 18 GY 2003343C1
7@ A54T 12 BN 3574287C1 23@# A90H 18 GY 2003343C1
8@ A71TS 16 OR 3574288C1 23@* A94BA 16 GY 3574285C1
8@& A71TSJ 16 OR 3574288C1 23%% A94WT 18 GY 2003343C1
8@ A68T 12 BN 3574287C1 24@# A90E 18 GY 2003343C1
8@& A68TSJ 12 BN 3574287C1 24@** A94-G7 16 WH 3574285C1
9@ A70TS 14 RD 3574288C1 24@* A94BB 16 GY 3574285C1
9@& A70TSJ 14 RD 3574288C1 24%% A94-G7 14 GY 3574285C1
9@ A70T 10 RD 3574287C1 25@# A10-GV 18 WH 2003343C1
10@ A94T 10 GY 3574287C1 25@* A94BC 16 GY 3574285C1
10@ A94TM 12 GY 3574287C1 25@** A94-G6 16 WH 3574285C1
10@& A94TMJ 12 GY 3574287C1 25%% A94-G6 14 GY 3574285C1
10@ A94T 10 DKBL 3574287C1 26@# A94L 12 GY 3574287C1
11@ A72V 12 DKBL 3574287C1 26@& A64RTJ 12 GY 3574287C1
11@ A94TE 16 GY 3574288C1 27@ A36A 18 TN 2003343C1
11@& A94TEJ 16 GY 3574288C1 27@& A36AJ 18 TN 2003343C1
11@ A72 12 OR 3574287C1 28@ A57J 16 LTGN 3574285C1
12@ A56R 16 YL 3574288C1 28@& A57JJ 16 LTGN 3574285C1
12@& A56RJ 16 YL 3574288C1 28@ A57J 16 OR 3574285C1
12@ A56BB 16 YL 3574288C1 29@ A36B 18 TN 2003343C1
13@ A9 18 GY 3574289C1 29@& A36BJ 18 TN 2003343C1
13@& A9J 18 GY 3574289C1
# W/ WABCO FULL POWER ABS
14@# A94L(+) 18 GY 2003343C1
* W/ BENDIX ABS
14@** A94WL 18 GY 2003343C1 ** W/ WABCO AIR ABS 8000 MODELS
14@* A94BM 16 GY 3574285C1 %% W/ WABCO AIR ABS 4000/7000 MODELS
@ MUTUALLY EXCLUSIVE
14%% A94WL 18 GY 2003343C1
& W/ 7600 RHD
CHART CONTINUED ON SHEET 39
CHK DATE CHANGE REV REFERENCE DRAWN NAME
ADDED %% EFFECTS, **WAS: W/ WABCO AIR ABS 59974G 15SEP06 AE08056619 038
298
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IP / CENTER CHASSIS
(1701) (CONT)
CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
46@ A94SL 18 GY 2003343C1
46@ A59M 18 GY 2003343C1
46@* A59MJ 18 GY 2003343C1
46%@ A92HB 18 TN 2003343C1
12 1
47@ A94SM 18 GY 2003343C1
26 13 47@ A59N 18 GY 2003343C1
38 27 47@* A59NJ 18 GY 2003343C1
50 39
47%@ A92HE 18 TN 2003343C1
64 51 48@ A94SN 18 GY 2003343C1
76 65
48@ A59P 18 GY 2003343C1
48@* A59PJ 18 GY 2003343C1
48%@ A92HG 14 TN 3574285C1
299
ELECTRICAL CIRCUIT DIAGRAM MANUAL
76
64
12
9 N70T 10 RD 3549415C1 29 N36B 18 TN 3549418C1
50
38
26
10 N94T 10 GY 3549415C1 30 N56J 16 OR 3549417C1
11@ N72 12 OR 3549415C1 31 N39B 16 GY 3549417C1
11@ N72 10 OR 3549415C1 32 N59B 18 GY 3549418C1
12 N56BB 16 YL 3549416C1 33 N59C 18 GY 3549418C1
13 N9 16 GY 3549416C1 34 N59D 18 GY 3549418C1
14# N94L(+) 18 GY 3549418C1 35 N59E 18 GY 3549418C1
14* N94BM 16 GY 3549417C1 36 N59G 18 GY 3549418C1
14** N94WL 16 GY 3549417C1 37 N59H 18 GY 3549418C1
14%% N94WL 16 GY 3549417C1 38 N59J 18 GY 3549418C1
15# N94L(-) 18 GY 3549418C1 39 N59K 18 GY 3549418C1
15* N94BN 16 GY 3549417C1 40 N39A 18 GY 3549418C1
13
39
27
15** N94WM 16 GY 3549417C1 41@ N87EA 18 GY 3549418C1
51
65
1
15%% N94WM 16 GY 3549417C1 41&@ N92HA 18 TN 3549418C1
16* N94BE 16 GY 3549417C1 42 N56BC 16 YL 3549417C1
16# N94R(+) 18 GY 3549418C1 43@ N32A 18 TN 3549418C1
16** N94WW 16 GY 3549417C1 43@ N104CA 16 DKBL 3549417C1 CONNECTOR 3595622C1
16%% N94WW 14 GY 3549417C1 43&@ N98B(+) 18 YL 3549418C1
17* N94BD 16 GY 3549417C1 44@ N32 18 TN 3549418C1
17# N94R(-) 18 GY 3549418C1 44@ N59CA 16 GY 3549417C1
17** N94WU 16 GY 3549417C1 44&@ N98B(-) 18 GN 3549418C1
** W/ WABCO AIR ABS
17%% N94WU 14 GY 3549417C1 45 N49A 18 GY 3549418C1 8000 MODELS
18* N94BH 16 GY 3549417C1 46@ N59M 18 GY 3549418C1 %% W/ WABCO AIR ABS
4000/7000 MODELS
18# N3C(-) 18 GY 3549418C1 46&@ N92HB 18 TN 3549418C1
# W/ WABCO FULL POWER ABS
18** N94WN 16 GY 3549417C1 47@ N59N 18 GY 3549418C1 * W/ BENDIX AIR ABS
18%% N94WN 14 GY 3549417C1 47&@ N92HE 18 TN 3549418C1 % W/ AIR ACTUATED
POWER PARK BRAKE
19* N94BF 16 GY 3549417C1 47@ N59EB 18 GY 3549418C1
& W/ EATON HYBRID XMSN
19# N3C(+) 18 DKBL 3549418C1 48@ N59P 18 GY 3549418C1 @ MUTUALLY EXCLUSIVE
19** N94WR 16 GY 3549417C1 48&@ N92HG 14 TN 3549417C1
19%% N94WR 14 GY 3549417C1 49@ N59Q 18 GY 3549418C1 CAV CIRC GA COLOR TERMINAL
20* N94BL 16 GY 3549417C1 49&@ N92HH 14 TN 3549417C1 62#@ N5A(+) 18 YL 3549418C1
20# N90F 18 GY 3549418C1 50 N49 18 GY 3549418C1 62@ N59ED 18 GY 3549418C1
20** N94WX 18 GY 3549418C1 51 N20 16 LTGN 3549416C1 63 N57BB 16 LTGN 3549417C1
21* N94BJ 16 GY 3549417C1 52 N5E(+) 18 YL 3549418C1 64 N57BC 16 LTGN 3549416C1
21# N44A 18 GY 3549418C1 53 N5E(-) 18 GN 3549418C1 65@ N42 16 GY 3549416C1
21** N94WZ 18 GY 3549418C1 54 N59S 18 GY 3549418C1 65&@ N92HD 12 TN 3549415C1
22* N94BK 16 GY 3549417C1 55@ N61B 18 GY 3549418C1 66 N112 16 GY 3549416C1
22# N90B 18 GY 3549418C1 55@ N59T 18 GY 3549418C1 66& N92HJ 12 TN 3549415C1
22** N94WS 16 GY 3549417C1 56@ N106B 18 GY 3549418C1 67 N19 16 GY 3549416C1
22%% N94WS 16 GY 3549417C1 56@ N59V 18 GY 3549418C1 68 N65 16 OR 3549416C1
23* N94BA 16 GY 3549417C1 57@ N110B 18 GY 3549418C1 69 N44 16 GY 3549416C1
23# N90H 18 GY 3549418C1 57@ N59W 18 GY 3549418C1 70#@ N94A 16 GY 3549416C1
23** N94WT 16 GY 3549417C1 58@ N87DB 18 GY 3549418C1 70@ N71N 16 OR 3549416C1
23%% N94WT 16 GY 3549417C1 58%@ N44M 18 GY 3549418C1 70&@ N92HC 12 TN 3549415C1
24* N94BB 16 GY 3549417C1 59@ N87MB 16 GY 3549417C1 71 N68BB 14 BN 3549416C1
24% N90E 18 GY 3549418C1 59@ N87MB 18 GY 3549418C1 72 N70BB 14 RD 3549416C1
24# N90E 16 GY 3549418C1 60@ N90K 18 GY 3549418C1 73 N71BB 16 LTBL 3549416C1
24** N94-G7 16 WH 3549417C1 60@ N59EF 18 GY 3549418C1 74 N54BB 14 BN 3549416C1
24%% N94-G7 14 GY 3549417C1 61#@ N5A(-) 18 GN 3549418C1 75 N12BB 14 LTBL 3549416C1
25* N94BC 16 GY 3549417C1 61@ N59EC 18 GY 3549418C1 76 N37D 16 TN 3549416C1
300
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CAT ENGINE
34 42
38
28 33
30 31
22 24 25 27
16 18 19 21
@ W/ MANUAL XMSN
* W/ ALLISON XMSN
10 12 13 15 # W/ AUTOSHIFT AND ULTRASHIFT
5 GEN 3 XMSN
1 9 & W/ ZFM-FREEDOMLINE XMSN
% W/ MUTUALLY EXCLUSIVE
CONNECTOR 3595620C1
BODY LOCK 3598916C1
BODY LOCK 3598917C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3508928C1 21# K17C 18 PK 3549418C1
2% K9AA 16 GY 3549417C1 21* K92C103 18 YL 3549418C1
2% K30B 18 TN 3549418C1 22 K97C 18 VT 3549418C1
2% K9AA 16 GY 3549417C1 23 K97B 18 VT 3549418C1
3 K6DB 18 GY 3549418C1 24 K30A 18 TN 3549418C1
4 K77B 18 LTGN 3549418C1 25% K92E 18 TN 3549418C1
5 K16C 18 GY 3549418C1 25*% K92#117 18 TN 3549418C1
6% K71 16 OR 3549417C1 26% K92F 18 TN 3549418C1
6% K92#145 18 OR 3549418C1 26*% K92C158 18 LTGN 3549418C1
6&% K71-G 16 WH 3549417C1 27% K92H 18 TN 3549418C1
7% K71B 16 OR 3549417C1 27*% K92#124 18 TN 3549418C1
7% K92#165 18 TN 3549418C1 28 K99B 18 VT 3549418C1
8%& K13A 16 PK 3549417C1 29 PLUG - - 3508928C1
8*% K92#163 18 TN 3549418C1 30 PLUG - - 3508928C1
8#% K13A 14 PK 3549417C1 31# K92YB 18 TN 3549418C1
9 PLUG - - 3508928C1 31* K92#156 18 TN 3549418C1
10 K77 16 LTGN 3549417C1 32 K26B 18 TN 3549418C1
11% K5R(+) 18 YL 3549418C1 33 K26A 18 TN 3549418C1
11*% K5E128 18 YL 3549418C1 34 PLUG - - 3508928C1
12 PLUG - - 3508928C1 35% K3BA(+) 18 DKBL 3549418C1
13% K31 18 TN 3549418C1 35&% K3BA(+) 18 YL 3549418C1
13&% K31H 18 TN 3549418C1 36% K3BA(-) 18 GY 3549418C1
14 K88 16 LTGN 3549417C1 36&% K3BA(-) 18 GN 3549418C1
15 PLUG - - 3508928C1 37 K97F 18 VT 3549418C1
16 K17 16 PK 3549417C1 38% K47T 18 GY 3549418C1
17% K5R(-) 18 GN 3549418C1 38% K46D 18 GY 3549418C1
17*% K5E108 18 GN 3549418C1 39*% K92#161 18 TN 3549418C1
18 K23A 16 TN 3549417C1 39#% K92AE 18 TN 3549418C1
19* K92#134 18 GY 3549418C1 39#% K92A 18 TN 3549418C1
19# K17-GC 18 WH 3549418C1 40#% K92(-) 18 GN 3549418C1
19& K17-GC 16 WH 3549417C1 40#% K92B 18 TN 3549418C1
20# K17B 18 PK 3549418C1 41*% K92B112 18 YL 3549418C1
20* K92#141 18 TN 3549418C1 41% K88A 18 TN 3549418C1
41#% K92(+) 18 YL 3549418C1
42 K97FZ 14 RD 3549416C1
301
ELECTRICAL CIRCUIT DIAGRAM MANUAL
34 42
38
28 33
30 31
22 24 25 27
16 18 19 21
* W/ ALLISON XMSN
# W/ AUTOSHIFT AND ULTRASHIFT
GEN 3 XMSN
10 12 13 15 & W/ MERITOR G XMSN
5 % W/ MUTUALLY EXCLUSIVE
1 9 @ W/ MANUAL XMSN & ODOMETER
SHUT OFF
CONNECTOR 3595620C1
BODY LOCK 3598916C1
BODY LOCK 3598917C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K14 14 RD 3549416C1 21# K17C 16 PK 3549417C1
2% K9AA 16 GY 3549417C1 21* K92C103 18 YL 3549418C1
2% K9AA 18 GY 3549418C1 22 K97C 18 VT 3549418C1
3 K6DB 18 GY 3549418C1 23 K97B 18 VT 3549418C1
4 K77B 18 LTGN 3549418C1 24 K97F 18 VT 3549418C1
5 K28 18 TN 3549418C1 25# K92E 16 TN 3549417C1
6% K71A 16 OR 3549417C1 25* K92#117 18 TN 3549418C1
6*% K92#145 18 OR 3549418C1 26# K92F 18 TN 3549418C1
7% K71B 16 OR 3549417C1 26* K92C158 18 LTGN 3549418C1
7*% K92#165 18 TN 3549418C1 27# K92H 18 TN 3549418C1
8& K13A 16 PK 3549417C1 27* K92#124 18 TN 3549418C1
8* K92#163 18 TN 3549418C1 28 K99B 18 VT 3549418C1
8# K13A 14 PK 3549417C1 29 PLUG - - 3508928C1
9 PLUG - - 3508928C1 30 K97N 18 VT 3549418C1
10 K77 16 LTGN 3549417C1 31# K92ER 18 TN 3549418C1
11% K5R(+) 18 YL 3549418C1 31* K92#156 18 TN 3549418C1
11*% K5E128 18 YL 3549418C1 32 K97S 18 VT 3549418C1
11* K5R128 18 YL 3549418C1 32@ K47TC 18 GY 3549418C1
12 PLUG - - 3508928C1 33 K97J 18 VT 3549418C1
13 K31 18 TN 3549418C1 34 K14RD2 14 RD 3549416C1
14 K88 16 LTGN 3549417C1 35 K3BA(+) 18 DKBL 3549418C1
15 K14C 16 RD 3549417C1 36 K3BA(-) 18 GY 3549418C1
16% K17 16 PK 3549417C1 37 K13A 18 PK 3549418C1
16% K17 18 PK 3549418C1 38* K47T 18 GY 3549418C1
17% K5R(-) 18 GN 3549418C1 38* K92A15 18 TN 3549418C1
17*% K5E108 18 GN 3549418C1 39*% K92#161 18 TN 3549418C1
17* K5R108 18 GN 3549418C1 39#% K92J 18 TN 3549418C1
18 K97A1 18 VT 3549418C1 40 K98GN 18 GN 3549418C1
19* K92#134 18 TN 3549418C1 41*% K92B112 18 TN 3549418C1
19# K17-GC 18 PK 3549418C1 41% K88A 16 LTGN 3549417C1
20# K17B 18 PK 3549418C1 41#% K98YL 18 YL 3549418C1
20* K92#141 18 TN 3549418C1 42 K97VT1 14 VT 3549416C1
302
ELECTRICAL CIRCUIT DIAGRAM MANUAL
303
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
304
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
6
CONNECTOR 3547870C1 1
BODY LOCK 3515764C1
12 7
CAV CIRCUIT GAUGE COLOR TERMINAL
A B9R 18 GY 1661261C1 CONNECTOR 3553651C1
B B96 18 VT 1661261C1 BODY LOCK 3553652C1
C B85C 18 GY 1661261C1
D B85B 18 GY 1661261C1 CAV CIRCUIT GAUGE COLOR TERMINAL
1 B56A 18 OR 3544886C1
PRIMARY AIR TRANSDUCER (1811)
(LOCATED AT BASE OF STEERING COLUMN) 2 B57A 18 OR 3544886C1
PARK BRAKE
(1813)
(LOCATED AT BASE OF STEERING COLUMN)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
D B - - - - -
B A C B44BB 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
AUTO-NEUTRAL SWITCH
(1814)
(LOCATED AT BASE OF STEERING COLUMN)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
Figure 305 Connector Composite (1809), (1810), (1811), (1812), (1813), (1814)
305
ELECTRICAL CIRCUIT DIAGRAM MANUAL
B8 - - - - B5 B99U 18 PL 3544886C1
C7 - - - - C6 B99E 18 PL 3544886C1
C8 - - - - C7 - - - -
C9 A82A 20 GY 3544883C1 C8 - - - -
D3 - - - - D6 B94SF 18 GY 3544880C1
D4 - - - - D7 B17J 18 PK 3544886C1
306
ELECTRICAL CIRCUIT DIAGRAM MANUAL
307
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.54. CONNECTOR COMPOSITES (1809), (1810), (1811), (1812), (1813), (1815), (1822),
P. 47
Figure 308 Connector Composites (1809), (1810), (1811), (1812), (1813), (1815), (1822)
308
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A B DC
AB
D C
CONNECTOR 1667305C1
CONNECTOR 1667529C1
BODY LOCK 1661263C1 - 2 REQD
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A A94SA 20 GY 3634481C1 A A94SA 20 GY 3544254C1
B A94SB 20 GY 3634481C1 B A94SB 20 GY 3544254C1
C A94SC 20 GY 3634481C1 C A94SC 20 GY 3544254C1
D A94SD 20 GY 3634481C1 D A94SD 20 GY 3544254C1
STEERING WHEEL
POSITION SENSOR
(1821)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94SC 20 GY 3601801C1
2 A94SA 20 GY 3601801C1
4
1 3 A94SB 20 GY 3601801C1
5 4 A94SD 20 GY 3601801C1
2
6 5 - - - -
3
7 6 - - - -
7 - - - -
CONNECTOR 3601800C1
309
ELECTRICAL CIRCUIT DIAGRAM MANUAL
B A A - - - - -
B - - - - -
C
C B70A 18 OR 1661875C1 1661872C1
B A B - - - - -
C B70 18 OR 1661875C1 1661872C1
C
D B9VH 18 GY 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
B A A94SZA 18 GY 1651943C1
C B A94SVA 18 GY 1651943C1
A C A94SE 18 GY 1651943C1
CONNECTOR 1678137C1
CONNECTOR 3601919C1
310
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 1678137C1
C E A92#142 18 TN 1661875C1
F@ A92#103 18 TN 1661875C1
B
F* A92A103 18 TN 1661875C1
A G A44L 18 GY 1661875C1
G
H A44J 18 GY 1661875C1
H
CONNECTOR 3525872C1 * W/ WHEELCHAIR LIFT INTERLOCK
BODY LOCK 3525873C1 @ W/ LCT COLUMN SHIFTER
9 1 12 A92A163 18 TN 3517243C1
13 A92BT 18 TN 3517243C1
14 PLUG - - 3518314C1
CONNECTOR 3605446C91
15 A5FA(-) 18 GN 3517243C1
16 PLUG - - 3518314C1
311
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A B
B
A
* W/ CIGAR
@ N/ CIGAR CONNECTOR 0587568C91
CONNECTOR 3517473C1
CAV CIRCUIT GAUGE COLOR TERMINAL
CAV CIRCUIT GAUGE COLOR TERMINAL
A A72A 12 OR 1673747C1
A* A86S 14 LTGN 3517476C1
B A72-GY 12 WH 1673747C1
A@ A86N 14 LTGN 3517476C1
* MUTUALLY
B
1 EXCLUSIVE
% CRIMPED
5 3 2 TOGETHER
CONNECTOR 0597567C91
@ W/ EATON
4 HYBRID XMSN
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A D72A 12 OR 1673748C1 0589390C1
CONNECTOR 0593385C1 B D72-G 12 WH 1673748C1 0589390C1
BODY LOCK 0593387C1
2* A13-GX 18 WH 1659673C1
2* A12BC 18 LTBL 1659673C1 DIODE ASSY (1900)
2* A103AA 18 LTGN 1659673C1 (LOCATED IN INSTRUMENT PANEL
NEAR DCM BREAKOUT)
2@* A92HF 18 TN 1659673C1
3* A13XA 16 PK 2018946C1
4* A72A 12 OR 2022374C1 B
4* A103D 12 LTGN 1661710C1
A14BC 14 PL 1661710C1 A
4*%
A14LSC 12 WH 1661710C1
4* A12BD 12 LTBL 1661710C1
CONNECTOR 0872291R1
4@* A14H 16 PK 1661709C1
5* A13X 16 PK 2018946C1
5* A14LC 16 RD 2018946C1
A13XA 16 PK 1661709C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
5*
A13DB 18 PK 1661709C1 A A89CB 18 PL 0879630R1 2644000R1
5* A11-GX 18 WH 1661709C1 B A89CE 18 PL 0879630R1 2644000R1
5@* A92HE 18 TN 1659673C1
5* A14WC 14 RD 1661228C1
5* A103BA 16 LTGN 1661228C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
1, 5. 59974G 15SEP06
AE08056619 049
Figure 312 Connector Composites (1861), (1872), (1873), (1874), (1875), (1900)
312
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 1661201C1
CONNECTOR 1667305C1
BODY LOCK 1661263C1
COMPASS MODULE(1912)
(LOCATED IN INSTRUMENT PANEL BY FUSE PANEL)
2 5 - - - -
CONNECTOR 3609957C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
313
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F - - - - E A3C(-) 18 GY 1661208C1
F - - - -
A G - - - -
A G - - - -
7 8 9 10 11 12 13 14 9 A58T 18 BN 3544692C1
10 A63 18 DKBL 3544692C1
11 A11-GF 16 WH 3544694C1
CONNECTOR 3544690C1 12 A86F 18 LTGN 3544692C1
13 A86BA 20 LTGN 3544692C1
14 A9L 18 GY 3544692C1
314
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Figure 315 Connector Composites (2000), (2002), (2003), (2004), (2005), (2006)
315
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Figure 316 Connector Composites (2020), (2021), (2022), (2115), (2116), (2116M), (2117), (2117M)
316
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Figure 317 Connector Composites (2301), (2302), (2303), (2304), (2305), (2502)
317
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5 6 7 8 9 10
10 9 8 7 6 5
CONNECTOR 3544688C1
CAV CIRCUIT GAUGE COLOR TERMINAL CONNECTOR 3544687C1
1 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
2 - - - -
1 - - - -
3 - - - -
2 - - - -
4 - - - -
3 - - - -
5 - - - -
4 - - - -
6 A86L 20 LTGN 3544692C1
5 - - - -
7* A86J 20 LTGN 3544692C1
6 C86K 20 LT GN 3544691C1
7* A86JB 18 LTGN 3544682C1
7 C86H 20 LT GN 3544691C1
8* A86H 20 LTGN 3544682C1
8 C86J 20 LT GN 3544691C1
8* A86HB 18 LTGN 3544692C1
9 C86L 20 LT GN 3544691C1
9 A86K 20 LTGN 3544692C1
10 - - - -
10 - - - -
F E D C B A A B C D E F
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A A81C 12 LTGN 3544877C1 A D81C 12 LTGN 3544881C1
B A3F(+) 18 DKBL 3544876C1 B D3Y(+) 18 DKBL 3544880C1
C A81D 12 LTGN 3544877C1 C D81D 12 LTGN 3544881C1
D A81-GB 12 WH 3544877C1 D D81-GB 12 WH 3544881C1
E A3F(-) 18 GY 3544876C1 E D3Z(-) 18 GY 3544880C1
F A81-GC 12 WH 3544877C1 F D81-GC 12 WH 3544881C1
LEFT CREW DOOR POD (2601) RIGHT CREW DOOR POD (2602)
(LOCATED IN DOOR) (LOCATED IN DOOR)
D C
D C
E B
E B
F A
F A
CONNECTOR 1661200C1
CONNECTOR 1661200C1
CAV CIRCUIT GAUGE COLOR TERMINAL
CAV CIRCUIT GAUGE COLOR TERMINAL
A D3B(+) 18 GY 1661208C1
A D3BB(+) 18 GY 1661208C1
B D3AA(-) 18 GY 1661208C1
B D3CC(-) 18 GY 1661208C1
C D81C 12 LTGN 3566715C1
C D81D 12 LTGN 3566715C1
D D81-GF 12 WH 3566715C1
D D81-GD 12 WH 3566715C1
E - - - -
E D81-GE 18 WH 1661208C1
F D81-GG 18 WH 1661208C1
F - - - -
318
ELECTRICAL CIRCUIT DIAGRAM MANUAL
319
ELECTRICAL CIRCUIT DIAGRAM MANUAL
320
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.67. CONNECTOR COMPOSITES (2990), (2991), (2992), (2993), (2994), (2995), (2996),
(2997), (2998), (2999), (3000), (3001), P. 57A
A B
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A D11-GFA 18 WH 1661262C1 A D11-GMA 18 WH 1661261C1
B D11-GF 18 WH 1661262C1 B D11-GM 18 WH 1661261C1
A B
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A D11-GEA 18 WH 1661262C1 A D11-GLA 18 WH 1661261C1
B D11-GE 18 WH 1661262C1 B D11-GL 18 WH 1661261C1
A B
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A B
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A D11-GAA 18 WH 1661262C1 A D11-GGA 18 WH 1661261C1
B D11-GA 18 WH 1661262C1 B D11-GG 18 WH 1661261C1
A B
A B
Figure 321 Connector Composites (2990), (2991), (2992), (2993), (2994), (2995), (2996), (2997), (2998),
(2999), (3000), (3001)
321
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F A D C
E B E B
D C F A
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A D3AB(+) 18 DKBL 1661208C1 A BN 18 BN 1667742C1
B D3AB(-) 18 GY 1661208C1 B RD 18 RD 1667742C1
C D14AF 16 RD 1661209C1 C YL 16 YL 1667742C1
D D11-GG 16 WH 1661209C1 D BK 16 BK 1667742C1
E D13F 16 PK 1661209C1 E WH 18 WH 1667742C1
F D62B 16 DKBL 1661209C1 F GN 18 GN 1667742C1
CONNECTOR 3534424C1
BODY LOCK 3534425C1
# MUTUALLY EXCLUSIVE
322
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 3534424C1
BODY LOCK 3534425C1
D C F A
E B
E B
F A
D C
CONNECTOR 1661200C1
CONNECTOR 1661201C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A A3D(+) 18 DKBL 1661208C1 A E3W(+) 18 DKBL 1661212C1
B A3D(-) 18 GY 1661208C1 B E3X(-) 18 GY 1661212C1
C A81B 12 LTGN 3566715C1 C E81B 12 LTGN 3534167C1
D* A81-GA 12 WH 3566715C1 D E81-GA 12 WH 3534167C1
D* A81-GH 12 WH 3566715C1 E E63-G 18 WH 1661212C1
E A63-GDW 18 WH 1661208C1 F E63BB 18 DKBL 1661212C1
F A63DB 18 DKBL 1661208C1
B
CAV CIRCUIT GAUGE COLOR TERMINAL
A A E63BB 18 DKBL 1661262C1
B E63-G 18 WH 1661262C1
CONNECTOR 1661260C1
BODY LOCK 1661264C1
CONNECTOR 3535482C1
BODY LOCK 3535483C1
323
ELECTRICAL CIRCUIT DIAGRAM MANUAL
324
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Figure 325 Connector Composites (3209), (3210), (3211), (3400), (4003), (4004)
325
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.72. CONNECTOR COMPOSITES (4017), (4018), (4019), (4021), (4022), (4037), (4038),
(4070), (4071), P. 62
A
B
B
CONNECTOR 3535379C1 CONNECTOR 3535379C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A A77D 20 LTGN 3536590C1 A A77E 20 LTGN 3536590C1
B A9AC 20 GY 3536590C1 B A9AB 20 GY 3536590C1
1 2 2
1
CONNECTOR 3536864C1 CONNECTOR 3554317C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 M87KA 16 GY 3561584C1 3536868C1 1 M87C 18 GY 3554322C1 3554318C1
2 M87BA 18 GY 3561584C1 3536868C1 2 M9BB 18 GY 3554322C1 3554318C1
HYD BRAKE LIGHT SWITCH (4037) HYD BRAKES FLUID LEVEL SENSOR (4038)
(LOCATED ON EXTERIOR DASH NEAR DCM) (LOCATED ON EXTERIOR DASH NEAR DCM)
1
B
2
A
3
CONNECTOR 2036583C1
CONNECTOR 3522187C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
1 M90B 18 GY 3522190C1 3522193C1 A M10-GV 16 WH 2036586C1
2 M94BF 18 GY 3522190C1 3522193C1 B M90H 16 GY 2036586C1
3 PLUG - - 3522197C1 -
D
B
B A
C
A
CONNECTOR 1661777C1
BODY LOCK 1661873C1 CONNECTOR 1671610C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE BODY LOCK 1671608C1
A PLUG - - 2025431C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B PLUG - - 2025431C1 -
A M44K 18 GY 2033819C1 1652325C1
C M44J 18 GY 1661875C1 1661872C1
B M44L 18 GY 2033819C1 1652325C1
D M44K 18 GY 1661875C1 1661872C1
4018 & A77E WAS A77D FOR 4019 59974G 15SEP06 AE08056619 062
Figure 326 Connector Composites (4017), (4018), (4019), (4021), (4022), (4037), (4038), (4070), (4071)
326
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 3522068C1
BODY LOCK 1661874C1
* W/ V8 ENGINE
& W/ I6 ENGINE
327
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 3602454C1
BODY LOCK 1655705C1
1 6 2 N10-GR 14 WH 2034787C1
3 N5E(+) 18 YL 1680205C1
2 5
4 N5E(-) 18 GN 1680205C1
3 4
5 PLUG - - 0453133C1
6 N20 16 LTGN 1680205C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1
328
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6 1
2 CONNECTOR 3572900C1 1 6
5
BODY LOCK 2005243C1 2 5 CONNECTOR 3572899C1
4 3 BODY LOCK 2005242C1
* FOR AIR SOLENOID 3 4
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 R59 14 GY 2034788C1 1 PLUG - - 0453133C1
1* R59C 14 GY 2034788C1 2* N10-GS 14 WH 2034787C1
2 R10-GPM 14 WH 2034788C1 2 N10-GP 14 WH 2034787C1
2* R10-GPN 14 WH 2034788C1 3 N5F(+) 18 YL 1680205C1
3 R1(+) 18 YL 3572626C1 3* N5E(+) 18 YL 1680205C1
3* R1A(+) 18 YL 3572626C1 4 N5F(-) 18 GN 1680205C1
4 R1(-) 18 GN 3572626C1 4* N5E(-) 18 GN 1680205C1
4* R1A(-) 18 GN 3572626C1 5 PLUG - - 0453133C1
5 PLUG - - 0453133C1 6 N20 16 LTGN 1680205C1
6 R14 16 RD 1680206C1
6* R14D 16 RD 1680206C1 * FOR RPU EOF DATALINK
1 6
2 5 CONNECTOR 3572899C1
3 4 BODY LOCK 2005242C1
1 6
* POWER UNIT EOF
2 5
3 4
CAV CIRCUIT GAUGE COLOR TERMINAL
1 R59D 14 GY 2034787C1
CONNECTOR 3572899C1 1* R59 14 GY 2034787C1
BODY LOCK 2005242C1
2 R10-GPP 14 WH 2034787C1
2* R10-GPM 14 WH 2034787C1
CAV CIRCUIT GAUGE COLOR TERMINAL
3 R1B(+) 18 YL 3572625C1
1 R59D 14 GY 2034787C1
3* R1(+) 18 YL 3572625C1
2 R10-GPP 14 WH 2034787C1
4 R1B(-) 18 GN 3572625C1
3 R1B(+) 18 YL 1680205C1
4* R1(-) 18 GN 3572625C1
4 R1B(-) 18 GN 1680205C1
5 PLUG - - 0453133C1
5 PLUG - - 0453133C1
6 R14E 16 RD 1680205C1
6 R14E 16 RD 1680205C1
6* R14 16 RD 1680205C1
329
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 2039311C91
BODY LOCK 2039342C1
CONNECTOR 2039311C91
BODY LOCK 2039342C1
A A
B
CONNECTOR 1686834C1 B
BODY LOCK 1664408C1
C CONNECTOR 3553961C1
C BODY LOCK 3554019C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N56BC 16 YL 2033819C1 1652325C1 A R56BC 16 OR 2033911C1 1652325C1
B N57BC 16 LTGN 2033819C1 1652325C1 B R57BC 16 OR 2033911C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1 C R70BB 14 OR 2033912C1 0589391C1
59974G 15SEP06
AE08056619 066
330
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F A
E G
A B
D B
C C
CONNECTOR 1686834C1
CONNECTOR 2039311C91 BODY LOCK 1664408C1
BODY LOCK 2039342C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R68BB 14 BN 3535486C1 0589391C1 A N56BC 16 YL 2033819C1 1652325C1
B R56BB 16 OR 2039343C1 1652325C1 B N57BC 16 LTGN 2033819C1 1652325C1
C R57BB 16 OR 2039343C1 1652325C1 C N70BB 14 RD 2033816C1 0589391C1
D R58BB 14 BN 3535486C1 0589391C1
E R71BB 16 OR 2039343C1 1652325C1
F R12BB 14 LTBL 3535486C1 0589391C1
G R11-GBB 12 WH 2039344C1 0589390C1
5 4
E
C
8 1
B
CONNECTOR 3539139C1
A BODY LOCK 3539144C1
59974G 15SEP06
AE08056619 067
331
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4 5
B
A
CONNECTOR 3539140C1
BODY LOCK 3539145C1
CONNECTOR 1671610C1
1 BODY LOCK 1671608C1
8
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIRCUIT GAUGE COLOR TERMINAL A M44Y 16 GY 2033819C1 1652325C1
1 K92A5 18 TN 3518961C1 B* M44W 16 WH 2033819C1 1652325C1
2 K92A4 18 TN 3518961C1 B* M44-GW 16 WH 2033819C1 1652325C1
3 K92A3 18 TN 3518961C1
4 K92A14 18 TN 3518961C1
5 K92A2 18 TN 3518961C1 * MUTUALLY EXCLUSIVE
6 K92A6 18 TN 3518961C1
7 K92A7 18 TN 3518961C1
8 K92A1 18 TN 3518961C1
BENDIX AUTO TRACTION CONTROL (4950) WABCO AUTO TRACTION CONTROL (4951)
(LOCATED AT END OF FRAME AT REAR AXLE) (LOCATED AT END OF FRAME AT REAR AXLE)
1 2 2
CONNECTOR 3518183C1
BODY LOCK 3518174C1 CONNECTOR 3567225C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 R94BD 16 BN 3518961C1 1 [R94WX] 18 BN ASSY
2 R94BE 16 YL 3518961C1 2 [R94WZ] 18 BL ASSY
C A
B CONNECTOR 1661891C1
B CONNECTOR 1661889C1
BODY LOCK 1661892C1 C BODY LOCK 1661890C1
A
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A BK 18 BK 1661262C1 A BK 18 BK 1661261C1
B WH 18 WH 1661262C1 B WH 18 WH 1661261C1
C - - - - C - - - -
Figure 332 Connector Composites (4706), (4905), (4906), (4950), (4951), (5117)
332
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 0453133C1 31 K95B 18 TN 3555249C1
2 PLUG - - 0453133C1 32 K97PB 18 WH 3555249C1
50 10 3 PLUG - - 0453133C1 33 K95-GA 18 WH 3555249C1
4 PLUG - - 0453133C1 33! K41E 18 TN 3518963C1
5 PLUG - - 0453133C1 34 PLUG - - 0453133C1
6 PLUG - - 0453133C1 35 K99D 18 VT 3555249C1
7 K95E 18 TN 3555249C1 36# K47E 18 GY 3555249C1
8 PLUG - - 0453133C1 36@@ K47S 16 GY 3555249C1
46 6
9 K99B 18 VT 3555249C1 37 K95A 18 TN 3555249C1
10* K3BB(+) 18 DKBL 3555249C1 38 K23 16 TN 3555249C1
10# K3BA(+) 18 DKBL 3555249C1 39 K97FA 18 VT 3555249C1
11 PLUG - - 0453133C1 39! K97FA 16 GY 3555249C1
45 5 12 PLUG - - 0453133C1 40 K21 16 TN 3555249C1
13 PLUG - - 0453133C1 41 PLUG - - 0453133C1
14 PLUG - - 0453133C1 42 K34A 16 TN 3555249C1
15 PLUG - - 0453133C1 43 PLUG - - 0453133C1
16 PLUG - - 0453133C1 44 PLUG - - 0453133C1
17 PLUG - - 0453133C1 45 PLUG - - 0453133C1
41 1
18 PLUG - - 0453133C1 46# K5B+ 18 YL 3555249C1
19 PLUG - - 0453133C1 46* K5S(+) 18 YL 3555249C1
19! K41D 18 TN 3518963C1 46@ K5D128 18 YL 3555249C1
20* K3BB(-) 18 GY 3555249C1 47# K5B- 18 GN 3555249C1
20# K3BA(-) 18 GY 3555249C1 47* K5S(-) 18 GN 3555249C1
21 K97PA 18 VT 3555249C1 47@ K5D108 18 GN 3555249C1
22 K97C 18 VT 3555249C1 47#! K5B- 18 LTGN 3555249C1
23 K97B 18 VT 3555249C1 47**! K5S(-) 18 LTGN 3555249C1
24 PLUG - - 0453133C1 48 PLUG - - 0453133C1
25 PLUG - - 0453133C1 49 PLUG - - 0453133C1
26 PLUG - - 0453133C1 50 K95C 18 TN 3555249C1
27# K47D 18 GY 3555249C1
27@@ K47R 16 GY 3555249C1
27@ K92#125 18 TN 3555249C1
@ W/ ALLISON
28 K34E 16 TN 3555249C1
# W/ MANUAL XMSN
* W/ AUTO SHIFT 29 K23-G 16 WH 3555249C1
@@ W/ MERITOR G XMSN 30 PLUG - - 0453133C1
** W/ ULTRASHIFT XMSN
! W/ EURO IV ISM ENGINE
333
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
ECM CONNECTOR (6010)
1 PLUG - - 2023143C1 35 PLUG - - 2023143C1
(LOCATED ON THE
LEFT SIDE OF ENGINE) 2 K34B 16 TN 3526966C1 36 K47T 18 GY 3526966C1
3 K46C 18 GY 3526966C1 37 PLUG - - 2023143C1
4 K97C 18 VT 3526966C1 38 PLUG - - 2023143C1
5 K97BA 18 VT 3526966C1 39 PLUG - - 2023143C1
6 PLUG - - 2023143C1 40 PLUG - - 2023143C1
70 13 7 PLUG - - 2023143C1 41 PLUG - - 2023143C1
8* K3BB(+) 18 DKBL 3526966C1 42 PLUG - - 2023143C1
8@ K3BA(+) 18 DKBL 3526966C1 43 PLUG - - 2023143C1
9* K3BB(-) 18 GY 3526966C1 44 PLUG - - 2023143C1
9@ K3BA(-) 18 GY 3526966C1 45 PLUG - - 2023143C1
10 K21 16 TN 3526966C1 46 PLUG - - 2023143C1
11 PLUG - - 2023143C1 47 PLUG - - 2023143C1
12 PLUG - - 2023143C1 48 K97DA 14 VT 3526966C1
13 PLUG - - 2023143C1 49 K34C 16 TN 3526966C1
14 PLUG - - 2023143C1 50# K5S(+) 20 YL 3547816C1
15 PLUG - - 2023143C1 50& K5D128 20 YL 3547816C1
16 PLUG - - 2023143C1 51 PLUG - - 2023143C1
58 1
17 K41A 16 TN 3526966C1 52 K97DB 14 VT 3526966C1
18 K41-G 16 TN 3526966C1 53 K97DC 14 VT 3526966C1
19 PLUG - - 2023143C1 54 K34D 16 TN 3526966C1
CONNECTOR 3526965C1 20 PLUG - - 2023143C1 55 K97DD 14 RD 3526966C1
21 K23 16 TN 3526966C1 56 K46E 18 GY 3526966C1
22 PLUG - - 2023143C1 57 PLUG - - 2023143C1
* W/ ZFM-FREEDOMLINE 23 PLUG - - 2023143C1 58 K46B 18 GY 3526966C1
XMSN
@ W/ ALLISON 24 PLUG - - 2023143C1 59 K46A 18 GY 3526966C1
# W/ MANUAL XMSN 25 PLUG - - 2023143C1 60 PLUG - - 2023143C1
& W/ GEN IV 26 PLUG - - 2023143C1 61 PLUG - - 2023143C1
27 PLUG - - 2023143C1 62 PLUG - - 2023143C1
28 PLUG - - 2023143C1 63 K10A-G 14 WH 3526966C1
29 PLUG - - 2023143C1 64 PLUG - - 2023143C1
30 PLUG - - 2023143C1 65 K10B-G 14 WH 3526966C1
31 PLUG - - 2023143C1 66 K99B 18 VT 3526966C1
32& K92A125 18 TN 3526966C1 67 K10C-G 14 WH 3526966C1
32# K47 16 GY 3526966C1 68 PLUG - - 2023143C1
33 K47A 16 GY 3526966C1 69 K10D-G 14 WH 3526966C1
34# K5S(-) 20 GN 3547816C1 70 K97F 18 VT 3526966C1
34& K5D108 20 GN 3547816C1
9 1
CONNECTOR 3832841C1
334
ELECTRICAL CIRCUIT DIAGRAM MANUAL
24 8 24 8
17 1 17 1
CONNECTOR 3803078C1
CONNECTOR 3803077C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3562316C1 1 PLUG - - 3562316C1
2 PLUG - - 3562316C1 2 K23C 18 TN 3562314C1
3 PLUG - - 3562316C1 3 PLUG - - 3562316C1
4 PLUG - - 3562316C1 4 PLUG - - 3562316C1
5 K92A2 18 TN 3562314C1 5 PLUG - - 3562316C1
6 K34-GB 18 WH 3562314C1 6 K98YL5 18 YL 3562314C1
7 K41 16 TN 3562315C1 7 PLUG - - 3562316C1
8 PLUG - - 3562316C1 8 PLUG - - 3562316C1
9 PLUG - - 3562316C1 9 PLUG - - 3562316C1
10 PLUG - - 3562316C1 10 K92A6 18 TN 3562314C1
11 PLUG - - 3562316C1 11 PLUG - - 3562316C1
12 PLUG - - 3562316C1 12 PLUG - - 3562316C1
13 K21B3 18 TN 3562314C1 13 K98GN5 18 GN 3562314C1
14 K34BA 18 TN 3562314C1 14 PLUG - - 3562316C1
15 PLUG - - 3562316C1 15 PLUG - - 3562316C1
16 K92A1 18 TN 3562314C1 16 PLUG - - 3562316C1
17 K21TN1 18 TN 3562314C1 17 PLUG - - 3562316C1
18* K23 18 TN 3562314C1 18 K21B1 18 TN 3562314C1
18@ K23 16 TN 3562315C1 19 PLUG - - 3562316C1
19 PLUG - - 3562316C1 20 PLUG - - 3562316C1
20 K92A5 18 TN 3562314C1 21 PLUG - - 3562316C1
21 PLUG - - 3562316C1 22 PLUG - - 3562316C1
22 PLUG - - 3562316C1 23 PLUG - - 3562316C1
23 PLUG - - 3562316C1 24 PLUG - - 3562316C1
24 PLUG - - 3562316C1
335
ELECTRICAL CIRCUIT DIAGRAM MANUAL
59 6
76 5 @ W/ ALLISON
58 41 # W/ MANUAL XMSN
4 @@ W/ GEN4
3
** W/ EATON AUTOSHIFT
40 24
2 * MUTUALLY EXCLUSIVE
23 7 1 ## W/ ALLISON W/ AUTONEUTRAL
% W/ ENGINE BODY CONTROL - 12VYL
(ACC WIRING SPECIAL ROAD SPEED WIRE)
%% W/ ENGINE BODY CONTROL - 12VZA
(REMOTE ENG CONTROL F / PTO / ENGINES)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K97FA 14 PL 3613275C1 3509903C1 42 K34A 18 TN 3612254C1 -
2 K97-GV 14 WH 3613275C1 3509903C1 43 PLUG - - 3612253C1 -
3 K97FB 14 PL 3613275C1 3509903C1 44 PLUG - - 3612253C1 -
4 K97-GW 14 WH 3613275C1 3509903C1 45 K97UD 18 GY 3612254C1 -
5 K97FC 14 PL 3613275C1 3509903C1 46 PLUG - - 3612253C1 -
6 K97-GX 14 WH 3613275C1 3509903C1 47 K97M 18 PL 3612254C1 -
7* K17M 18 PK 3612254C1 - 48 PLUG - - 3612253C1 -
7* K17L 18 PK 3612254C1 - 49 K46A 18 GY 3612254C1 -
8 K95K 18 TN 3612254C1 - 50 K99F 18 PL 3612254C1 -
9 PLUG - - 3612253C1 - 51 K95 18 TN 3612254C1 -
10 K3A(-) 18 GY 3612254C1 - 52 PLUG - - 3612253C1 -
10** K3AB(-) 18 GY 3612254C1 - 53 K47A 18 GY 3612254C1 -
11 K97XC 18 PL 3612254C1 - 54# K47 18 GY 3612254C1 -
12 PLUG - - 3612253C1 - 54@ K47#125 18 TN 3612254C1 -
13 PLUG - - 3612253C1 - 54 K47B125 18 TN 3612254C1 -
14 PLUG - - 3612253C1 - 54@@ K47A125 18 TN 3612254C1 -
15 PLUG - - 3612253C1 - 55 PLUG - - 3612253C1 -
16 K97CB 18 PL 3612254C1 - 56 PLUG - - 3612253C1 -
17 K95J 18 TN 3612254C1 - 57 PLUG - - 3612253C1 -
18 PLUG - - 3612253C1 - 58* K23B 18 WH 3612254C1 -
19 K95H 18 TN 3612254C1 - 59 PLUG - - 3612253C1 -
20 PLUG - - 3612253C1 - 60 K97CC 18 PL 3612254C1 -
21 K97SE 18 VT 3612254C1 - 61 K5B(+) 18 YL 3612254C1 -
22 K97EW 18 VT 3612254C1 - 62 K5B(-) 18 GN 3612254C1 -
23 PLUG - - 3612253C1 - 63 K97C 18 PL 3612254C1 -
24 PLUG - - 3612253C1 - 64 PLUG - - 3612253C1 -
25 K3A(+) 18 DKBL 3612254C1 - 65# K17E 18 PK 3612254C1 -
25** K3AB(+) 18 DKBL 3612254C1 - 65** K17F 18 PK 3612254C1 -
26 PLUG - - 3612253C1 - 65@@ K92#141 18 TN 3612254C1 -
27 K97FV 18 PL 3612254C1 - 65## K17B 18 PK 3612254C1 -
28 PLUG - - 3612253C1 - 66 K97S 18 PL 3612254C1 -
29 PLUG - - 3612253C1 - 67 K95L 18 TN 3612254C1 -
30 PLUG - - 3612253C1 - 68 K46B 18 GY 3612254C1 -
31 K97UB 18 PL 3612254C1 - 69 PLUG - - 3612253C1 -
32 PLUG - - 3612253C1 - 70 K97J 18 PL 3612254C1 -
33 K99B 18 PL 3612254C1 - 71 K97AR 18 PL 3612254C1 -
34 K97B 18 PL 3612254C1 - 72%% K47B 18 GY 3612254C1 -
35 K97WA 18 PL 3612254C1 - 72% K47T 18 GY 3612254C1 -
36 PLUG - - 3612253C1 - 73 PLUG - - 3612253C1 -
37 K97ZD 18 PL 3612254C1 - 74 PLUG - - 3612253C1 -
38 PLUG - - 3612253C1 - 75 PLUG - - 3612253C1 -
39 PLUG - - 3612253C1 - 76 PLUG - - 3612253C1 -
40 PLUG - - 3612253C1 -
41 PLUG - - 3612253C1 -
336
ELECTRICAL CIRCUIT DIAGRAM MANUAL
V8 ENGINE ONLY
ECM (6020M) (V8 ENGINE ONLY)
(LOCATED ON THE LEFT SIDE OF ENGINE)
59 6
76 5
58 41
4
3
40 24
2
# W/ WTEC XMSN 23 7 1
@ W/ MANUAL XMSN
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
337
ELECTRICAL CIRCUIT DIAGRAM MANUAL
EIM CONNECTOR 4
(6021) CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K14G 16 RD 3562315C1 12 PLUG - - 3562316C1
2 K14H 16 RD 3562315C1 13 PLUG - - 3562316C1
3 PLUG - - 3562316C1 14 K21B2 18 TN 3562314C1
86 30 * W/ V8 ENGINE
2 1 W/ I6 ENGINE
86 30
2 1
4 3 5
87 87A 85 CONNECTOR 3512331C91 CONNECTOR 3512331C91
4 3 5
87 87A 85
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K97XA 10 PL 3512334C1 0589390C1
1* KA-N97AA-B 10 VT 3512334C1 0589390C1
2 K97XB 16 VT 3535486C1 1652325C1
2* K97M 18 VT 3535486C1 1652325C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
3 PLUG - - 0587579C1 -
1 K97HA 10 PL 3512334C1 0589390C1
3* PLUG - - 0587579C1 -
2 K97HB 16 VT 2039343C1 1652325C1
4 K97F 10 PL 3512334C1 0589390C1
3 PLUG - - 0587579C1 -
4* KN97AA 10 VT 3512334C1 0589390C1
4 K97A 10 PL 3512334C1 0589390C1
5 K97JA 18 PL 2039343C1 3517771C1
5 K97JB 18 VT 2039343C1 1652325C1
5* KA-N97AA-C 10 VT 2039343C1 3517771C1
CONNECTOR 3803137C1
BODY LOCK 3803139C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
3803117C1
21 15 10 K98YL1 18 YL 3803140C1 3803134C1
11 PLUG - - 3803138C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 12 PLUG - - 3803138C1 -
1 K10-GC 16 WH 3803140C1 3803134C1 13 K91A 18 VT 3803140C1 3803134C1
2 K10-GD 16 WH 3803140C1 3803134C1 14 PLUG - - 3803138C1 -
3 K10-GE 16 WH 3803140C1 3803134C1 15 K14A 16 RD 3803140C1 3803134C1
4 K10-GF 16 WH 3803140C1 3803134C1 16 K14B 16 RD 3803140C1 3803134C1
5 PLUG - - 3803138C1 - 17 K14C 16 RD 3803140C1 3803134C1
6 PLUG - - 3803138C1 - 18 K14D 16 RD 3803140C1 3803134C1
7 K10-GJ 16 WH 3803140C1 3803134C1 19 PLUG - - 3803138C1 -
8 K13A1 18 GY 3803140C1 3803134C1 20 PLUG - - 3803138C1 -
9 K98GN1 18 GN 3803140C1 3803134C1 21 K14F 18 RD 3803140C1 3803134C1
338
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
B 2
3
A 1
CONNECTOR 3662921C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K9AA 18 GY 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K9AB 18 GY 3554322C1 3554318C1
A K77-G 16 WH 2033819C1 1652325C1
2 K6DB 18 GY 3554322C1 3554318C1
B K77 16 LTGN 2033819C1 1652325C1
3 K77B 18 LTGN 3554322C1 3554318C1
W/ CAT ENGINE
* MUTUALLY EXCLUSIVE
6 3
2
3
1
CONNECTOR 3662921C1
4 1
CONNECTOR 3612305C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
1* K9AA 18 GY 3554322C1 3554318C1 1 K95-B 18 VT 3612308C1
1* K9AAA 18 GY 3554322C1 3554318C1 2 K95R-A 18 VT 3612308C1
2 K6DB 18 GY 3554322C1 3554318C1 3 K95H 18 VT 3612308C1
3 K77B 18 LT GN 3554322C1 3554318C1 4 K95J 18 VT 3612308C1
3! K77B1 18 LT GN 3554322C1 3554318C1 5 K95K 18 VT 3612308C1
6 K95L 18 VT 3612308C1
W/ ISM 2007 ENGINE
* MUTUALLY EXCLUSIVE
! W/ EURO IV ISM ENGINE
339
ELECTRICAL CIRCUIT DIAGRAM MANUAL
DPF TEMP1 SENSOR LIGHT GREY (6261) DPF TEMP1 SENSOR DARK GREY (6262)
(LOCATED BY RIGHT FRAME RAIL (LOCATED BY RIGHT FRAME RAIL
NEAR TRANSMISSION AREA) NEAR TRANSMISSION AREA)
2 2
CONNECTOR 3626436C1
CONNECTOR 3626437C1
1 1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95F3 18 TN 3573077C1 1 K95F2 18 TN 3573077C1
2 K95J 18 TN 3573077C1 2 K95L 18 TN 3573077C1
3 B
A
CONNECTOR 2036583C1
CONNECTOR 3626438C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A K17D 16 PK 2036586C1
1 K95F1 18 TN 3573077C1
2 K95H 18 TN 3573077C1
3 K95 18 TN 3573077C1
2 B
1
A
CONNECTOR 3662425C1
BODY LOCK 3662518C1
CONNECTOR 1667733C1
BODY LOCK 1667734C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K17D 18 PK 3554322C1 3554318C1 A K97X 10 VT 1667737C1 1667735C1
B K17 18 PK 3554322C1 3554318C1 B K97-G 10 WH 1667737C1 1667735C1
C K97H 10 RD 1667737C1 1671603C1
Figure 340 Connector Composites (6261), (6262), (6263), (6304), (6316M), (6323)
340
ELECTRICAL CIRCUIT DIAGRAM MANUAL
B A
* MUTUALLY EXCLUSIVE
A
ONLY FOR V8 ENGINE B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A KA-N97AA 10 VT 1667737C1 1667735C1 A* A14HC 16 RD 2033819C1 2644000R1
B K97G 10 VT 1667737C1 1667735C1 A* A14HF 16 RD 2033819C1 1652325C1
C PLUG - - 1675451C1 -
B* A11-GAP 16 WH 2033819C1 2644000R1
B* A11-GAP 16 WH 2033819C1 1652325C1
CONNECTOR 3594310C91
BODY LOCK 1667640C1
B
B
A
A
CONNECTOR 2036583C1
A B
ONLY FOR IBB ENGINE
B A
CONNECTOR 3522068C1
CONNECTOR 2036583C1
BODY LOCK 1661874C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
A K23 16 TN 1661875C1 1661872C1 A K34A 18 TN 2036586C1
B K23-G 16 WH 1661875C1 1661872C1 B K34-G 18 WH 2036586C1
341
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
A
B
B
C
D
CONNECTOR 3582941C1
CONNECTOR 3540757C1
BODY LOCK 1661874C1
BODY LOCK 3540758C1
A
D
B B A
C
C
D
CONNECTOR 1673746C1
BODY LOCK 1661873C1
CONNECTOR 3540756C1
BODY LOCK 3540758C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
342
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AC CLUTCH 2 (6407M)
LOW COOLANT SENSOR
(LOCATED NEAR LOWER LEFT
(6406A)
FORWARD CORNER OF ENGINE)
D
B A B
CONNECTOR 1673746C1
BODY LOCK 1661873C1
C A
CONNRCTOR 3579124C1 B
BODY LOCK 3579126C1
1 2 CONNRCTOR 3664975C1 1 2
BODY LOCK 3664978C1
3
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CONNECTOR 3536864C1
1 K21TN1 18 TN 3664980C1 3664976C1
2 K10WH1 18 WH 3664980C1 3664976C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
3 PLUG - - 3664977C1 - 1 K30A 18 TN 3561584C1 3536868C1
4 PLUG - - 3664977C1 - 2 K30B 18 TN 3561584C1 3536868C1
Figure 343 Connector Composites (6406A), (6407M), (6420), (6550), (6561), (6650), (6701)
343
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
CONNECTOR 3522068C1
BODY LOCK 1661874C1
# W/ V8 ENGINE
& W/ IBB ENGINE
@ W/ I6 ENGINE
8 1 6 K95E 18 TN 3555249C1
7 K95-GB 18 WH 3555249C1
CONNECT0R 3539139C1 8 PLUG - - 3527276C1
BODY LOCK 3539144C1
344
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
F E D C B A
F E D C B A
CONNRCTOR 3551896C1
BODY LOCK 3551897C1 CONNECTOR 3551896C1
BODY LOCK 3551897C1
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K10-GB 10 WH 1687847C1 0589390C1 A PLUG - - 0587579C1 -
B K10WH1 18 WH 2033819C1 3517771C1 B K77-G 16 WH 2033819C1 1652325C1
C K77-G 16 WH 2033819C1 1652325C1 C K10-GB 14 WH 2033816C1 0589391C1
D K10-G 16 WH 2033819C1 1652325C1 D PLUG - - 0587579C1 -
E* K23-G 16 WH 2033819C1 1652325C1 E K34-G 18 WH 2033819C1 1652325C1
E* K23-G 18 TN 2033819C1 1652325C1 F K23-G 18 WH 2033819C1 1652325C1
F PLUG - - 0587579C1 -
F
F
*W/ ULTRASHIFT PLUS
E
E #N/ ULTRASHIFT PLUS
CONNECT0R 3543729C1 D
D
BODY LOCK 3543731C1 C
C
B
B
A CONNECT0R 3543729C1
A BODY LOCK 3543731C1
B
CONNECTOR 3512967C1
3 1 BODY LOCK 1675451C1
A
CONNECTOR 3662015C1 * W/ CUMMINS ENGINE
6 4 # W/ CAT ENGINE
! W/ ISM 2007 &
EURO IV ISM ENGINE
CAV CIRCUIT GAUGE COLOR TERMINAL
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95D 16 TN 1651988C1
A* K14AF 10 RD 1661708C1
2 K95-GB 16 WH 1651988C1
A# K97DF 10 VT 1661708C1
3 K95E 16 TN 1651988C1
A! K14A 12 RD 3679001C1
4 K95A 16 TN 1651988C1
B* K14 10 RD 1661708C1
5 K95C 16 TN 1651988C1
B# K97D 10 VT 1661708C1
6 K95-GA 16 WH 1651988C1
B! K97FX 10 GY 3679001C1
Figure 345 Connector Composites (6704A), (6704M), (6706), (6707), (6708 / 6709), (6712)
345
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
2 1
CONNECTOR 3518183C1
1 2
BODY LOCK 3518174C1
CONNECTOR 3602747C1
A B A B
CONNECTOR 3683465C1
CONNECTOR 3683465C1
BODY LOCK 3683466C1
BODY LOCK 3683466C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A K97W 18 VT 3683464C1 A K97N 18 VT 3535424C1
B K97CA 18 VT 3683464C1 B K97NA 18 VT 3683464C1
IGNITION ADAPTER
(6725)
(LOCATED AT UPPER REAR SIDE OF ENGINE)
(W/ SNOWVALVE, W/ IBB ENGINE)
AFTERTREATMENT SENSOR JUMPER / AFTERTREATMENT
SENSOR JUMPER-LSM EXHAUST
! W/ EURO IV ISM ENGINE
(6720 / 6721)
* W/ IBB ENGINE
(W/ IBB ENGINE)
5 4
F E D C B A
CONNECTOR 3709925C1
BODY LOCK 3539144C1
CONNECTOR 3551896C1
BODY LOCK 3551897C1
8 1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95A 18 TN 3555249C1 A* K13A 18 PK 2033819C1 3517771C1
2 K95B 18 TN 3555249C1 A! K14A 12 RD 2033816C1 0589390C1
Figure 346 Connector Composites (6713), (6714), (6716), (6716A), (6720 / 6721), (6725)
346
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 3803116C1
347
ELECTRICAL CIRCUIT DIAGRAM MANUAL
24 8 6 PLUG - - 3562316C1
7 PLUG - - 3562316C1
8 PLUG - - 3562316C1
9 PLUG - - 3562316C1
10 PLUG - 3562316C1
11 PLUG - - 3562316C1
12 PLUG - - 3562316C1
13 PLUG - - 3562316C1
17 1 14 PLUG - - 3562316C1
15 PLUG - - 3562316C1
16 K10-GA 16 WH 3562315C1
CONNECTOR 3805644C1
17 K95H 18 TN 3562314C1
18 K95J 18 TN 3562314C1
19 PLUG - - 3562316C1
20 PLUG - - 3562316C1
21 PLUG - - 3562316C1
22 PLUG - - 3562316C1
23 K14B 16 RD 3562315C1
24 PLUG - - 3562316C1
M
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
L
A K97ZR 18 VT 3535303C1 3535424C1
K
B K97E 16 PL 3535303C1 3535424C1
J
C K95A1 18 TN 3535303C1 3535424C1
H D K95F4 18 TN 3535303C1 3535424C1
G E K97VR 18 VT 3535303C1 3535424C1
F F PLUG - - 3535425C1 -
CONNECTOR 3543733C1
BODY LOCK 3543732C1
348
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A C
B B
C A
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A A14HF 16 RD 1661208C1 A A67F 18 GY 1661212C1
B A11-GAP 16 WH 1661208C1 B A67H 18 GY 1661212C1
C A86P 16 LTGN 1661208C1 C A67-GA 18 WH 1661212C1
FREEDOMLINE XMSN J1939 CONNECTION (7103) TWO SPEED AXLE CONNECTOR (7103M)
(LOCATED NEAR TRANSMISSION SHIFT TOWER)
A
B A CONNECTOR 1661198C1
B
# W/ I6 ENGINE
C C * W/ V8 ENGINE
CONNECTOR 3602454C1
BODY LOCK 1655705C1 CAV CIRCUIT GAUGE COLOR TERMINAL
A K93 18 TN 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
B - - - -
A K5V(+) 18 YL 1680206C1
C# K9TS 18 GY 1661208C1
B K5V(-) 18 GN 1680206C1
C* K93 18 GY 1661208C1
C PLUG - - 0453133C1
P S P PLUG - - 0453133C1
R R PLUG - - 0453133C1
S PLUG - - 0453133C1
T PLUG - - 0453133C1
349
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A*& K92A170 14 RD 2033912C1 0589391C1 A N92 10 RD 2033816C1 0589390C1
A** K92A170 18 TN 2033911C1 3517771C1 B N92-G 12 WH 2033816C1 0589390C1
B*& K92-G 14 WH 2033912C1 0589391C1
B** K92-G 14 TN 2033912C1 0589391C1
* MUTUALLY EXCLUSIVE
EATON GEN 3 TCM CONNECTOR (7105)
@ W/ CAT ENGINE & ISM 2007 ENGINE
(LOCATED ON LEFT SIDE OF TRANSMISSION)
! W/ EURO IV ISM ENGINE
32
29
38
26
23
28
22
13
18
17
12
9
35
36
6
3
350
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TOPS II XMSN
(7106)
CONNECTOR 1667741C1
BODY LOCK 1667771C1
351
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL TRANSMISSION MODULE
(7150)
1 K92#101 18 LTBL 3606047C1 41 K92A141 18 WH 3606047C1
(LOCATED AT
1% K101_C 18 VT 3606047C1 41** K92A141 18 TN 3606047C1 TRANSMISSION
2 - - - - 41 K92#141 18 TN 3606047C1 TCM CONNECTION)
TRANSMISSION MODULE
3 K92#103 18 YL 3606047C1 41% K141 18 VT 3606047C1
IN CAB (7152)
4 - - - - 42** K92#142 18 TN 3606047C1 (LOCATED IN CAB)
5 K92#105 18 OR 3606047C1 42* K92#142 18 WH 3606047C1
6 - - - - 43 K92#143 18 LTBL 3606047C1 21 41
7 - - - - 44 - - - - 1 61
8 K5A108 18 GN 3606047C1 45 K92#145 18 OR 3606047C1
8% K5C-_D 18 VT 3606047C1 45** K92#145 18 TN 3606047C1
9## K92C109 18 GY 3606047C1 46 - - - -
9 K92#109 18 GY 3606047C1 47 - - - -
10## K92B110 18 PK 3606047C1 48 - - - -
10 K92#110 18 PK 3606047C1 49 - - - -
11 K92#111 18 OR 3606047C1 50 - - - -
12* K92A112 18 PK 3606047C1 51 K92#151 18 WH 3606047C1
12 K92A112 18 PK 3606047C1 52 K92#152 18 LTGN 3606047C1
13 - - - - 53 - - - -
14 - - - - 54@@ K31#154 18 TN 3606047C1
20 80
15 K92#115 18 WH 3606047C1 54 K92#154 18 TN 3606047C1
16 K92#116 18 LTBL 3606047C1 55@@ K92#155 18 WH 3606047C1 40 60
17**,# K92A117 18 TN 3606047C1 55 K92#155 18 TN 3606047C1
17**,# K92#117 18 TN 3606047C1 56 K92#156 18 PK 3606047C1 CONNECTOR 3605713C1
BODY LOCK 3606525C1
17 K92#117 18 LTBL 3606047C1 57 K92#157 18 WH 3606047C1
18 - - - - 58# K92A158 18 LTGN 3606047C1
19 K92#119 18 LTBL 3606047C1 58# K92#158 18 LTGN 3606047C1
20@@ K92C120 18 LTBL 3606047C1 58%% K92D158 18 LTGN 3606047C1
20@ K92A120 18 LTBL 3606047C1 59 K48#159 18 TN 3606047C1
20# K92#120 18 DKBL 3606047C1 60 K47#160 18 YL 3606047C1
61* K92#161 18 OR 3606047C1 # MUTUALLY
20 K92#120 18 LTBL 3606047C1
EXCLUSIVE
21 - - - - 61 K92#161 18 TN 3606047C1 @@ W/ HEAVY DUTY
22 K92#122 18 YL 3606047C1 62 K92#162 18 YL 3606047C1 @ W/ MEDIUM DUTY
63## K92#163 18 YL 3606047C1 ## W/ WTEC
23 K92#123 18 LTGN 3606047C1
* W/ GEN 4
24* K92#124 18 WH 3606047C1 63 K92#163 18 TN 3606047C1 ** W/ AUTO NTRL
24 K92#124 18 TN 3606047C1 64 K92#164 18 LTBL 3606047C1 % W/ V8 ENGINE
65 K92#165 18 TN 3606047C1 %% W/ I6 & V8
25## K47A125 18 TN 3606047C1
25 K92#125 18 TN 3606047C1 66 - - - -
25% K125_A 18 VT 3606047C1 67 - - - -
26 - - - - 68 - - - -
27 - - - - 69## K92B169 18 GY 3606047C1
28 K5A128 18 YL 3606047C1 69 K92#169 18 TN 3606047C1
28% K5C+_D 18 VT 3606047C1 70# K92#170 18 PK 3606047C1
29 - - - - 70 K92#170 18 TN 3606047C1
30 K92#130 18 WH 3606047C1 71@@ K92#171 18 YL 3606047C1
31 K92A131 18 YL 3606047C1 71 K92#171 18 TN 3606047C1
31## K92#131 18 YL 3606047C1 72 - - - -
32 - - - - 73 - - - -
33 K92#133 18 YL 3606047C1 74@@ K92#174 18 LTBL 3606047C1
34## K92#134 18 TN 3606047C1 74 K92#174 18 TN 3606047C1
34 K92#134 18 GY 3606047C1 75 K92#175 18 OR 3606047C1
35 - - - - 76 K92#176 18 YL 3606047C1
36 K92#136 18 OR 3606047C1 77# K92#177 18 LTGN 3606047C1
37@@ K92#137 18 WH 3606047C1 77# K92#177 18 TN 3606047C1
37 K92#137 18 TN 3606047C1 78 - - - -
38 - - - - 79 - - - -
39 K48#139 18 OR 3606047C1 80# K92#180 18 OR 3606047C1
40 K47#140 18 LTGN 3606047C1 80# K92#180 18 TN 3606047C1
80# K92A180 18 OR 3606047C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
352
ELECTRICAL CIRCUIT DIAGRAM MANUAL
41 38 - - - -
60
39 K48#139 18 OR 3606047C1
21 40 40 K47#140 18 LTGN 3606047C1
41 K92#141 18 TN 3606047C1
1 20 42* K92#142 18 WH 3606047C1
CAV CIRCUIT GAUGE COLOR TERMINAL 42*# K92#142 18 TN 3606047C1
1 K92#101 18 LTBL 3606047C1 43 K92#143 18 LTBL 3606047C1
2 - - - - 44 - - - -
3 K92#103 18 YL 3606047C1 45 K92#145 18 OR 3606047C1
4 - - - - 46 - - - -
5*% K92#105 18 TN 3606047C1 47 - - - -
5*# K92#1O5 18 OR 3606047C1 48 - - -
6 - - - - 49 - - - -
7 - - - - 50 - - - -
8* K5A108 18 GN 3606047C1 51 K92#151 18 WH 3606047C1
8%* K5B108 18 GN 3606047C1 52 K92#152 18 LTGN 3606047C1
9 K92#109 18 GY 3606047C1 53 - - - -
10 K92#110 18 PK 3606047C1 54 K92#154 18 TN 3606047C1
11 K92#111 18 OR 3606047C1 55* K92#155 18 TN 3606047C1
12*% K92#112 18 TN 3606047C1 55#* K92#155 18 WH 3606047C1
12*# K92#112 18 PK 3606047C1 56*# K92#155 18 PK 3606047C1
13 - - - - 56* K92#156 18 TN 3606047C1
14 - - - - 57 K92#157 18 WH 3606047C1
15 K92#115 18 WH 3606047C1 58* K92#158 18 LTGN 3606047C1
16 K92#116 18 LTBL 3606047C1 58* K92A158 18 LTGN 3606047C1
17*% K92#117 18 TN 3606047C1 59 K48#159 18 TN 3606047C1
17*@ K92A117 18 TN 3606047C1 60 K47#160 18 YL 3606047C1
17*# K92#117 18 LTBL 3606047C1 61* K92#161 18 TN 3606047C1
18 - - - - 61#* K92#161 18 OR 3606047C1
19 K92#119 18 LTBL 3606047C1 62 K92#162 18 YL 3606047C1
20* K92#120 18 DKBL 3606047C1 63* K92#163 18 TN 3606047C1
20* K92#120 18 LTBL 3606047C1 63#* K92#163 18 YL 3606047C1
20* K92A120 18 LTBL 3606047C1 64 K92#164 18 LTBL 3606047C1
21 - - - - 65 K92#165 18 TN 3606047C1
22% K92#122 18 YL 3686945C1 66 - - - -
23% K92#123 18 LTBL 3686945C1 67 - - - -
24* K92#124 18 TN 3606047C1 68 - - - -
24*# K92#124 18 WH 3606047C1 69* K92#169 18 TN 3606047C1
25 K92#125 18 TN 3606047C1 69*# K92#169 18 GY 3606047C1
26 - - - - 70* K92#170 18 TN 3606047C1
27 - - - - 70*# K92#170 18 PK 3606047C1
28* K5A128 18 YL 3606047C1 71* K92#171 18 TN 3606047C1
28* K5B128 18 YL 3606047C1 71*# K92#171 18 YL 3606047C1
29 - - - - 72 - - - -
30 K92#130 18 WH 3606047C1 73 - - - -
31 K92#131 18 YL 3606047C1 74* K92#174 18 TN 3606047C1
32 - - - - 74*# K92#174 18 LTBL 3606047C1
33 K92#133 18 YL 3606047C1 75 K92#175 18 OR 3606047C1
34* K92#134 18 TN 3606047C1 76 K92#176 18 YL 3606047C1
34*# K92#134 18 YL 3606047C1 77 K92#177 18 LTGN 3606047C1
35 - - - - 78 - - - -
36 K92#136 18 OR 3606047C1 79 - - - -
37* K92#137 18 TN 3606047C1 80* K92#180 18 OR 3606047C1
37#* K92#137 18 WH 3606047C1 80* K92#180 18 TN 3606047C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
353
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92#101 18 LTBL 3606047C1 40 K47#140 18 LTGN 3606047C1
2 - - - - 41 K92#141 18 TN 3606047C1
3 K92#103 18 YL 3606047C1 42 K92#142 18 WH 3606047C1
4 - - - - 43 K92#143 18 LTBL 3606047C1
21 41 5 K92#105 18 TN 3606047C1 44 - - - -
1 61 6 - - - - 45 K92#145 18 OR 3606047C1
7 - - - - 46 - - - -
8 K5A108 18 GN 3606047C1 47 - - - -
9 K92#109 18 GY 3606047C1 48 - - - -
10 K92#110 18 PK 3606047C1 49 - - - -
11 K92#111 18 OR 3606047C1 50 - - - -
12 K92#112 18 TN 3606347C1 51 K92#151 18 WH 3606047C1
13 - - - - 52 K92#152 18 LTGN 3606047C1
14 - - - - 53 - - - -
15 K92#115 18 WH 3606047C1 54 K31#154 18 TN 3606047C1
16 K92#116 18 LTBL 3606047C1 55 K92#155 18 TN 3606047C1
17 K92#117 18 TN 3606047C1 56 K92#156 18 TN 3606047C1
20 80
18 - - - - 57 K92#157 18 WH 3606047C1
40 60 19 K92#119 18 LTBL 3606047C1 58 K92#158 18 LTGN 3606047C1
20% K92#120 18 DKBL 3606047C1 59 K48#159 18 TN 3606047C1
CONNECTOR 3605713C1
BODY LOCK 3606525C1 20% K92#120 18 LTBL 3606047C1 60 K47#160 18 YL 3606047C1
21 - - - - 61 K92#161 18 TN 3606047C1
22 - - - - 62 K92#162 18 YL 3606047C1
23 - - - - 63 K92#163 18 TN 3606047C1
24 K92#124 18 TN 3606047C1 64 K92#164 18 LTBL 3606047C1
25 K92#125 18 TN 3606047C1 65 K92#165 18 TN 3606047C1
26 - - - - 66 - - - -
27 - - - - 67 - - - -
28 K5A128 18 YL 3606047C1 68 - - - -
29 - - - - 69 K92#169 18 TN 3606047C1
30 K92#130 18 WH 3606047C1 70 K92#170 18 TN 3606047C1
31 K92#131 18 YL 3606047C1 71 K92#171 18 TN 3606047C1
32 - - - - 72 - - - -
33 K92#133 18 YL 3606047C1 73 - - - -
34 K92#134 18 GY 3606047C1 74 K92#174 18 TN 3606047C1
35 - - - - 75 K92#175 18 OR 3606047C1
36 K92#136 18 OR 3606047C1 76 K92#176 18 YL 3606047C1
37 K92#137 18 TN 3606047C1 77 K92#177 18 LTGN 3606047C1
38 - - - - 78 - - - -
39 K48#139 18 OR 3606047C1 79 - - - -
80% K92#180 18 OR 3606047C1
80% K92#180 18 TN 3606047C1
% MUTUALLY EXCLUSIVE
354
ELECTRICAL CIRCUIT DIAGRAM MANUAL
E E
(W/ CAT & IBB ENGINE)
F F
D D
C C
B B
A A
G @ W/ IBB ENGINE
G * W/ ISM
@ W/ I6
H * W/ ALLISON XMSN H # W/ V8 ENGINE
& MUTUALLY EXCLUSIVE
CONNECTOR 3525872C1
BODY LOCK 3525873C1
CONNECTOR 3525872C1
BODY LOCK 3525873C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92B103 18 YL 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B K92#161 18 TN 1661875C1 3568570C1
A@& K92C103 18 YL 1661875C1 3568570C1
C K92#157 18 WH 1661875C1 3568570C1
A& K92B103 18 YL 1661875C1 3568570C1
D K92#124 18 TN 1661875C1 3568570C1
B@& K92#143 18 LTBL 1661875C1 3568570C1
E* K92#122 18 YL 1661875C1 3568570C1
B& K92#161 18 OR 1661875C1 3568570C1
F K92#105 18 TN 1661875C1 3568570C1
B&* K92#161 18 TN 1661875C1 3568570C1
G K92#164 18 LTBL 1661875C1 3568570C1
C@& K92#150 18 PK 1661875C1 3568570C1
H K92#162 18 YL 1661875C1 3568570C1
C& K92#157 18 WH 1661875C1 3568570C1
D@& K47C125 18 TN 1661875C1 3568570C1
VIW C (7206F / @7206) D& K92#124 18 WH 1661875C1 3568570C1
(LOCATED NEAR EXTERIOR DASH NEAR PASS THRU)
D&* K92#124 18 WH 1661875C1 3568570C1
E&@ K92#101 18 LTBL 1661875C1 3568570C1
H (W/ CAT & IBB ENGINE)
E&@ K92B101 18 LTBL 1661875C1 3568570C1
A G E#& K101_B 18 VT 1661875C1 3568570C1
B E&@ K92#122 18 YL 1661875C1 3568570C1
F&@ K92#123 18 LTGN 1661875C1 3568570C1
C
@ W/ IBB ENGINE F& K92#105 18 OR 1661875C1 3568570C1
D F * W/ ALLISON XMSN F&* K92#105 18 OR 1661875C1 3568570C1
E G&@ K92#145 18 OR 1661875C1 3568570C1
G& K92#164 18 LTBL 1661875C1 3568570C1
CONNECTOR 3525874C1
H@& K92#105 18 OR 1661875C1 3568570C1
BODY LOCK 3525875C1
H& K92#162 18 YL 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92#101 18 LTBL 1667742C1 3568570C1
B K92#117 18 TN 1667742C1 3568570C1
C K92A103 18 YL 1667742C1 3568570C1
D K92#143 18 LTBL 1667742C1 3568570C1
E K92#142 18 WH 1667742C1 3568570C1
F K92#145 18 OR 1667742C1 3568570C1
G K92#130 18 WH 1667742C1 3568570C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
H* K92#123 18 LTBL 1667742C1 3568570C1 A%# K92#101 18 LTBL 1667742C1 3568570C1
A* K101_B 18 VT 1667742C1 3568570C1
A# K92B101 18 LTBL 1667742C1 3568570C1
ALLISON 3 / 4000 (7206F)
ALLISON 1 / 2000 B# K92#117 18 LTBL 1667742C1 3568570C1
B% K92#117 18 TN 1667742C1 3568570C1
Figure 355 Connector Composites (7205M / @7205), (7205M), (7206F / @7206), (7206F)
355
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 3524377C1
* MUTUALLY EXCLUSIVE
@ W/ IBB ENGINE
W/ I6 OR V8 ENGINE
CONNECTOR 3524378C1
A B* K92B131 18 YL 2036586C1
B# K92D131 18 YL 2036586C1
356
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1
1 7 11 15
7 11 15 CONNECTOR 3605715C1
BODY LOCK 3606532C1
* W/ ISM
CONNECTOR 3605715C1
% W/ I6,CAT
BODY LOCK 3606532C1
@ W/ I6,ISM
# W/ RETARDER
& W/ IBB
10 14
10 14 ** MUTUALLY 6 20
6 20 EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
7 - - - - 9 K92#133 18 YL 3606047C1
10 K92#151 18 WH 3606047C1 13 - - - -
11 K92#131 18 YL 3606047C1 14 - - - -
357
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
A
B
B K71A 16 OR 1661875C1 1661872C1 CONNECTOR 1667733C1
BODY LOCK 1667734C1
REVERSE LIGHT (7500W)
LOCATED ON TOP REAR OF XMSN CAV CIRCUIT GAUGE COLOR TERMINAL
A PLUG - - -
B V11-GB 10 WH 1667737C1
A ! W/ EURO IV ISM ENGINE C V14K 10 RD 1667737C1
W/ ISM 2007 ENGINE
B VEHICLE SPEED SENSOR (7600)
CONNECTOR 1661778C1
B
BODY LOCK 1661874C1
A * W/ MANUAL XMSN,
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE W/ ODOMETER SHUT
A K71A 16 OR 1661875C1 1661872C1 OFF RELAY
CONNECTOR 3662425C1
A! K71B 16 OR 1661875C1 1661872C1 BODY LOCK 3662518C1
B K71B 16 OR 1661875C1 1661872C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B! K71C 16 OR 1661875C1 1661872C1 A K47 18 GY 3554322C1 3554318C1
A* K47D1 18 GY 3554322C1 3554318C1
SPEED SENSOR (7600 / &7600A)
(LOCATED ON REAR OF TRANSMISSION) B K47A 18 GY 3554322C1 3554318C1
B* K47E1 18 GY 3554322C1 3554318C1
TO CONN 7500W & ADDED CONN 7501 59974G 15SEP06 AE08056619 089
Figure 358 Connector Composites (7500), (7500W), (7502M / &7500A), (7501), (7600), (7600 / &7600A),
(7601), (7601M)
358
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
CONNECTOR 3610533C1
CONNECTOR 2036583C1 BODY LOCK 3610532C1
B B
A A
CONNECTOR 3610533C1
CONNECTOR 3594124C91 BODY LOCK 3610532C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K48#159 18 TN 3554322C1 3554318C1 A K47#160 18 YL 3554322C1 3554318C1
B K48#139 18 OR 3554322C1 3554318C1 B K47#140 18 LTGN 3554322C1 3554318C1
B
B
A
A
CONNECTOR 3610533C1
CONNECTOR 3594124C91 BODY LOCK 3610532C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92#180 18 OR 3554322C1 3554318C1 A K47#160 18 YL 3554322C1 3554318C1
B K92#120 18 LTBL 3554322C1 3554318C1 B K47#140 18 LTGN 3554322C1 3554318C1
A
B
B A
Figure 359 Connector Composites (7602), (7603), (7604), (7605), (7607), (7608), (7609), (7611)
359
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
B
A
A B
CONNECTOR 3610533C1
BODY LOCK 3610532C1
ODOMETER SHUT OFF RELAY XMSN OIL TEMP SENSOR (7700 / @7700K)
(7617) (LOCATED ON UNDERSIDE OF TRANSMISSION)
(LOCATED ON LEFT SIDE OF TRANSMISSION)
(W/ IBB ENGINE)
1 2
CONNECTOR 3536864C1
86 30 * W/ I6 ENGINE
# W/ CAT ENGINE
2 1 @ W/ IBB ENGINE
& MUTUALLY EXCLUSIVE
% W/ ISM 2007 ENGINE
! W/ EURO IV ISM ENGINE
4 3 5
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
87 87A 85
1*%! K31B 18 TN 3536865C1 3536868C1
1@# K31 18 TN 3561584C1 3536868C1
CONNECTOR 3512331C91 2 K9AC 18 TN 3561584C1 3536868C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE 2#% K9AC 18 GY 3536865C1 3536868C1
1 K47D 18 GY 2039343C1 3517771C1 2*& K9T 18 GY 3536865C1 3536868C1
1 K47TC 18 GY 2039343C1 3517771C1 2@&# K9AA 16 GY 3561584C1 3536868C1
3 K47D1 18 GY 2039343C1 3517771C1 2@& K9AAD 18 GY 3561584C1 3536868C1
4 K47D2 18 GY 2039343C1 3517771C1 2%! T9AC 18 TN 3536865C1 3536868C1
5 K97FC 18 GY 2039343C1 3517771C1
* MUTUALLY EXCLUSIVE
Figure 360 Connector Composites (7615), (7616), (7617), (7700), (7700 / @7700K)
360
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1 2
CONNECTOR 3536864C1
* W/ V8 ENGINE
1 2
CONNECTOR 3536864C1
A
B
C
CONNECTOR 1667740C1
BODY LOCK 1667771C1
361
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
B B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B
A
CONNECTOR 3582941C1
CONNECTOR 3543888C1
1 4
B
C
D
2 3
CONNECTOR 3539141C1
BODY LOCK 3539146C1
CONNECTOR 3540756C1
BODY LOCK 3540758C1
CAV CIRCUIT GAUGE COLOR TERMINAL
D A62-GP 18 WH 3613771C1 -
Figure 362 Connector Composites (7801M), (7802), (7803), (7804), (7900), (7901)
362
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3 2 1
6 4 3 1
K 36 35
12 10 9 7
J
H
G 22 18 17 13
28 26 25 23
F
38 37
34 32 31 29
E
D
C CONNECTOR 3599542C1
B
A CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3527276C1
2* K5E(-) 18 GN 3555249C1
CONNECTOR 3554089C1
2** K5E(-) 18 GN 3518963C1
3* K5E(+) 18 YL 3555249C1
CAV CIRCUIT GAUGE COLOR TERMINAL
3** K5E(+) 18 YL 3518963C1
A1 PLUG - - 3554386C1
4 K17K 18 PK 3555249C1
A2 PLUG - - 3554386C1
5 PLUG - - 3527276C1
A3 PLUG - - 3554386C1
6 PLUG - - 3527276C1
B1 PLUG - - 3554386C1
7 PLUG - - 3527276C1
B2 PLUG - - 3554386C1
8 PLUG - - 3527276C1
B3 A62P 18 DKBL 3565443C1
9 PLUG - - 3527276C1
C1 A92YB 16 TN 3565443C1
10* K3AC(+) 18 DKBL 3555249C1
C2 PLUG - - 3554386C1
10** K3AC(+) 18 DKBL 3518963C1
C3 PLUG - - 3554386C1
11* K3AC(-) 18 GY 3555249C1
D1 PLUG - - 3554386C1
11** K3AC(-) 18 GY 3518963C1
D2 PLUG - - 3554386C1
12 PLUG - - 3527276C1
D3 PLUG - - 3554386C1
13 PLUG - - 3527276C1
E1 PLUG - - 3554386C1
14 PLUG - - 3527276C1
E2 PLUG - - 3554386C1
15 K92BL 16 TN 3555249C1
E3 PLUG - - 3554386C1
16 K92YL 16 TN 3555249C1
F1 A92(+) 18 YL 3565443C1
17 K92BK 16 TN 3555249C1
F2 A92(-) 18 GN 3565443C1
18 PLUG - - 3527276C1
F3 PLUG - - 3554386C1
19 PLUG - - 3527276C1
G1 PLUG - - 3554386C1
20 K92E 18 LTBL 3555249C1
G2 PLUG - - 3554386C1
21 K92F 18 LTGN 3555249C1
G3 PLUG - - 3554386C1
22 K92H 18 WH 3555249C1
H1 PLUG - - 3554386C1
23 PLUG - - 3527276C1
H2 PLUG - - 3554386C1
24 PLUG - - 3527276C1
H3 PLUG - - 3554386C1
25 K92AE 16 TN 3555249C1
J1 PLUG - - 3554386C1
26 K17J 16 PK 3555249C1
J2 PLUG - - 3554386C1
27 K92(-) 18 GN 3555249C1
J3 A92AE 16 TN 3565443C1
28 K92(+) 18 YL 3555249C1
K1 PLUG - - 3554386C1
29 PLUG - - 3527276C1
K2 PLUG - - 3554386C1
30 PLUG - - 3527276C1
K3 PLUG - - 3554386C1
31% K92YB 16 TN 3555249C1
31% K92RD 16 TN 3555249C1
32 K17L 18 PK 3555249C1
33 PLUG - - 3527276C1
34 PLUG - - 3527276C1
35 K13D 14 PK 3557534C1
36 K11-GAM 12 WH 3557534C1
37 PLUG - - 3527276C1
38 K14AW 12 RD 3557534C1
363
ELECTRICAL CIRCUIT DIAGRAM MANUAL
HCM (7910)
EATON HCM HYBRID (7911)
6 4 3 1 6 4 3 1
36 35 36 35
12 10 9 7 12 7
10 9
22 18 17 13
28 26 25 23 22 18 17 13
38
28 26 25 23
37
34 32 31 29 38 37
34 32 31 29
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3527276C1 1 PLUG - - 3527276C1
2* K5E(-) 18 GN 3555249C1 2 N92DF 18 TN 3555249C1
2** K5E(-) 18 GN 3557534C1 3 PLUG - - 3527276C1
3* K5E(+) 18 YL 3555249C1 4 N92HB 18 TN 3555249C1
3** K5E(+) 18 YL 3557534C1 5 N92DC 18 TN 3527276C1
4 K17K 18 PK 3555249C1 6 PLUG - - 3527276C1
5 PLUG - - 3527276C1 7 PLUG - - 3527276C1
6 PLUG - - 3527276C1 8 PLUG - - 3527276C1
7 PLUG - - 3527276C1 9 PLUG - - 3527276C1
8 PLUG - - 3527276C1 10 PLUG - - 3527276C1
9 PLUG - - 3527276C1 11 N92DA 18 TN 3555249C1
10* K3AC(+) 18 DKBL 3555249C1 12 PLUG - - 3527276C1
10** K3AC(+) 18 DKBL 3557534C1 13 N92YA 18 TN 3555249C1
11* K3AC(-) 18 GY 3555249C1 14 PLUG - - 3527276C1
11** K3AC(-) 18 GY 3557534C1 15 PLUG - - 3527276C1
12 PLUG - - 3527276C1 16 PLUG - - 3527276C1
13 PLUG - - 3527276C1 17 N98E 18 BK 3555249C1
14 PLUG - - 3527276C1 18 PLUG - - 3527276C1
15 PLUG - - 3527276C1 19 N92DB 18 TN 3555249C1
16 PLUG - - 3527276C1 20 PLUG - - 3527276C1
17 PLUG - - 3527276C1 21 PLUG - - 3527276C1
18 PLUG - - 3527276C1 22 PLUG - - 3527276C1
19 PLUG - - 3527276C1 23 PLUG - - 3527276C1
20 K92E 18 LTBL 3555249C1 24 PLUG - - 3527276C1
21 K92F 18 LTGN 3555249C1 25 N98G 18 BK 3555249C1
22 K92H 18 WH 3555249C1 26 N92HE 18 TN 3555249C1
23 PLUG - - 3527276C1 27 PLUG - - 3527276C1
24 PLUG - - 3527276C1 28 PLUG - - 3527276C1
25 K92AE 16 TN 3555249C1 29 PLUG - - 3527276C1
26 K17J 16 GN 3555249C1 30 PLUG - - 3527276C1
27 K92(-) 18 GN 3555249C1 31 N98F 18 BK 3555249C1
28 K92(+) 18 YL 3555249C1 32 N92HA 18 TN 3555249C1
29 PLUG - - 3527276C1 33 N92DE 18 TN 3555249C1
30 PLUG - - 3527276C1 34 PLUG - - 3527276C1
31 K92YB 16 TN 3555249C1 35 N92HC 12 TN 3555249C1
32 K17L 18 PK 3555249C1 36 PLUG - - 3527276C1
33 PLUG - - 3527276C1 37 N92HD 12 TN 3555249C1
34 PLUG - - 3527276C1 38 PLUG - - 3527276C1
35 N13D 14 PK 3557534C1
36 K11-GAM 12 WH 3557534C1
37 PLUG - - 3527276C1
38 K14AW 12 RD 3557534C1
* W/ EATON GEN3
** W/ EATON HYBRID GEN3
364
ELECTRICAL CIRCUIT DIAGRAM MANUAL
E E
D D
CONNECTOR 1661375C2
C C BODY LOCK 1661376C1
CONNECTOR 1661375C2
BODY LOCK 1661376C1
B B
A A * MUTUALLY EXCLUSIVE
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52D 14 YL 2033816C1 0589391C1 A* M52 14 YL 2033816C1 0589391C1
B M11-GA 14 WH 2033816C1 0589391C1 B* M11-GF 14 WH 2033816C1 0589391C1
C M53B 14 YL 2033816C1 0589391C1 B* M11-GB 14 WH 2033816C1 0589391C1
D* M57C 16 OR 2033819C1 1652325C1 C M53 14 YL 2033816C1 0589391C1
D* M57B 16 OR 2033819C1 1652325C1 D* M56C 16 OR 2033819C1 1652325C1
E M54D 14 BN 2033816C1 0589391C1 D* M56B 16 OR 2033819C1 1652325C1
E M54C 14 BN 2033816C1 0589391C1
B
F
E G
A A
CONNECTOR 2039311C91
D B
BODY LOCK 2039342C1
C
CONNECTOR 1667639C1
BODY LOCK 1675451C1
LEFT GUIDE POST LIGHT (8150) RIGHT GUIDE POST LIGHT (8151)
(LOCATED ON HOOD LEFT SIDE) (LOCATED ON HOOD RIGHT SIDE)
CONNECTOR 1661778C1
A CONNECTOR 1661778C1 A BODY LOCK 1661874C1
BODY LOCK 1661874C1
B B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M54H 16 BN 1661875C1 1661872C1 A M54J 16 BN 1661875C1 1661872C1
B M54-GA 16 WH 1661875C1 1661872C1 B M54-GB 16 WH 1661875C1 1661872C1
Figure 365 Connector Composites (8000), (8001), (8102), (8103), (8150), (8151)
365
ELECTRICAL CIRCUIT DIAGRAM MANUAL
B B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M64B 16 YL 0587577C1 1652325C1 A M64A 16 YL 0587577C1 1652325C1
A* M64A 16 YL 0587577C1 1652325C1 A* M64B 16 YL 0587577C1 1652325C1
B M64-GB 16 WH 0587577C1 1652325C1 B M64-GA 16 WH 0587577C1 1652325C1
* W/ RH - HDD * W/ RH - HDD
* W/ SINGLE HORN
# W/ DUAL HORN
A CONNECTOR 1661778C1
B
CONNECTOR 3543888C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE BODY LOCK 1661874C1
A M85J 16 GY 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B M85-GG 16 WH 1661875C1 1661872C1
A M85J 16 GY 1667742C1 1661872C1
B M85-GC 16 WH 1667742C1 1661872C1
Figure 366 Connector Composites (8200), (8201), (8301), (8303), (8305), (8310), (8311)
366
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
1 8 3 K97-GB 18 WH 3618272C1
4 K97B 18 TN 3618272C1
5 PLUG - - -
CONNECTOR 3618231C1
6 PLUG - - -
7 PLUG - - -
8 PLUG - - -
9 PLUG - - -
W/ EURO IV ISM ENGINE 10 PLUG - - -
11 V95 18 TN 3618272C1
12 V95AF 18 TN 3618272C1
13 PLUG - - -
7 14 14 PLUG - - -
BENDIX LEFT ABS MODULATOR (8500) BENDIX RIGHT ABS MODULATOR (8501)
(LOCATED ON LEFT FRAME (LOCATED ON RIGHT FRAME
RAIL BY FRONT AXLE) RAIL BY FRONT AXLE)
A A
B B
C C
CONNECTOR 1686834C1
BODY LOCK 1664408C1 CONNECTOR 1686834C1
BODY LOCK 1664408C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M94 18 GY 2033819C1 1652325C1 A M94H 18 GY 2033819C1 1652325C1
B M94A 18 GY 2033819C1 1652325C1 B M94J 18 GY 2033819C1 1652325C1
C M94B 18 GY 2033819C1 1652325C1 C M94K 18 GY 2033819C1 1652325C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
SHEET 96A. ADDED 8500 W/ EURO IV NOTE 59974G 15SEP06 AE08056619 096
367
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
CONNECTOR 3519878C1
2 1
CONNECTOR 1684261C1
BODY LOCK 1684263C1
368
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1 2 2 1
CONNECTOR 1684261C1
CONNECTOR 3519878C1 BODY LOCK 1684263C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 [M94R+] 18 BK ASSY 1 M94E 18 GY 1680205C1
2 [M94R-] 18 BN ASSY 2 M94F 18 GY 1680205C1
AIR COMPRESSOR HYD BRAKES (8505) WABCO LEFT AIR ABS SPEED SENSOR (8506)
(LOCATED AT LEFT FRAME RAIL BY FRONT AXLE) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
B
C 1 2
A
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A M9A 18 GY 1651943C1 1 M94AC 18 BN ASSY
B M6A 18 GY 1651943C1 2 M94AD 18 BK ASSY
C M40 18 GY 1651943C1
WABCO LEFT AIR ABS SPEED SENSOR (8506A) WABCO RIGHT AIR ABS SPEED SENSOR (8507)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
1 2
CONNECTOR 3519666C1
CONNECTOR 6111844C1
COVER 6111845C1 CAV CIRCUIT GAUGE COLOR TERMINAL
1 M94AE 18 BN ASSY
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL
2 M94AF 18 BK ASSY
1 M94AC 18 GY 6111842C1 6111843C1
2 M94AD 18 GY 6111842C1 6111843C1
WABCO RIGHT AIR ABS SPEED SENSOR (8507A) WABCO LEFT AIR ABS MODULATOR (8508)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
3 2
CONNECTOR 6111844C1
COVER 6111845C1
Figure 369 Connector Composites (8503), (8503A), (8505), (8506), (8506A), (8507), (8507A), (8508)
369
ELECTRICAL CIRCUIT DIAGRAM MANUAL
WABCO LEFT AIR ABS MODULATOR (8508A) WABCO RIGHT AIR ABS MODULATOR (8509)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
1 2 3
3 2 1
2 3
A
1 B
1 6
6 1
CONNECTOR 3601924C1 CONNECTOR 1689499C1
BODY LOCK 3601925C1 BODY LOCK 1689501C1
Figure 370 Connector Composites (8509), (8601), (8602), (8700), (8701), (8750)
370
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F F
E E
D D
CONNECTOR 3551896C1
C C BODY LOCK 3551897C1
B B
* MUTUALLY EXCLUSIVE
** W/ DUAL HEATED MIRROR
A A @ W/ RIGHT SINGLE
HEATED MIRROR
E F
D E
C D
CONNECTOR 3551896C1
B BODY LOCK 3551897C1
C
A B
* MUTUALLY EXCLUSIVE
A
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N9 16 GY 2033819C1 1652325C1 CONNECTOR 3551896C1
B* N9R 18 GY 2033819C1 1652325C1 BODY LOCK 3551897C1
371
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 0587568C91
F F
E E
D D
C C
B B
A A
* MUTUALLY EXCLUSIVE
CONNECTOR 3551896C1
CONNECTOR 3551896C1 BODY LOCK 3551897C1
BODY LOCK 3551897C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N11-GC 12 WH 2033816C1 0589391C1 A N59-G 12 WH 2033816C1 0589390C1
B N11-GBB 14 WH 2033819C1 0589391C1 B N59A-G 14 WH 2033816C1 0589391C1
C N59-G 12 WH 2033816C1 0589391C1 C N59F-G 12 WH 2033816C1 0589391C1
D N42-G 14 WH 2033816C1 0589391C1 D N59L-G 18 WH 2033816C1 0589391C1
E N19-G 14 WH 2033816C1 0589391C1 E N59R-G 18 WH 2033816C1 0589391C1
F* N59-GA 14 WH 2033819C1 1652325C1 F N59X-G 18 WH 2033816C1 0589391C1
F* N59-GB 18 WH 2033819C1 1652325C1
372
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12 5 BODY LOCK
3601925C1 (LOCATED NEAR WING PANEL)
CONNECTOR
3627614C1
373
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F
F
E
E
D
D
C
C
B
B * MUTUALLY EXCLUSIVE
* MUTUALLY EXCLUSIVE A
A
CONNECTOR 0587568C91
CONNECTOR 3551896C1
BODY LOCK 3551897C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N11-GB 12 WH 2033816C1 0589390C1
A N11-GA 12 WH 2033816C1 0589390C1
B N37-G 18 WH 2033819C1 1652325C1
B N10-G 14 WH 2033816C1 0589391C1
C* N10-GS 14 WH 2033816C1 0589391C1
C N39-GB 16 WH 2033819C1 1652325C1
C* N10-GR 14 WH 2033816C1 0589391C1
D N39-GF 18 WH 2033819C1 1652325C1
D N65-G 16 WH 2033819C1 1652325C1
E* N59-GE 18 WH 2033819C1 1652325C1
D* N11-GD 16 WH 2033819C1 1652325C1
E* N11-GC 14 WH 2033816C1 0589391C1
D* N112-GD 16 WH 2033819C1 1652325C1
E* N42-G 16 WH 2033819C1 1652325C1
E N49-G 18 WH 2033819C1 1652325C1
E* N10-GB 14 WH 2033816C1 0589391C1
F* N59-G 12 WH 2033816C1 0589390C1
F* N11-GD 12 WH 2033816C1 0589390C1
F* N59A-G 16 WH 2033819C1 1652325C1
1 4 B
2 3
CONNECTOR 1671610C1
CONNECTOR 3545577C1 BODY LOCK 1671608C1
BODY LOCK 3545579C1
374
ELECTRICAL CIRCUIT DIAGRAM MANUAL
RIGHT FUEL LEVEL SENSOR (9101) FUEL TRANSFER PUMP (9102A / 9102)
DRAW TANK (XMSN MOUNTED)
(LOCATED ON RIGHT SIDE FUEL TANK) (LOCATED ON FUEL PUMP - TOP
OF BELL HOUSING)
A A
CONNECTOR 1661778C1
B BODY LOCK 1661874C1 B CONNECTOR 3522068C1
BODY LOCK 1661874C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N36A 18 TN 1661875C1 1661872C1
A N37-G 18 WH 1661875C1 1661872C1
B N9B 18 GY 1661875C1 1661872C1
B N37D 16 TN 1661875C1 1661872C1
A A
B CONNECTOR 1661778C1
B
BODY LOCK 1661874C1 CONNECTOR 0587567C91
B
A
A CONNECTOR 1667639C1
B CONNECTOR 2031520C1
BODY LOCK 2033927C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A N14AZ 10 RD 1661708C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B N14BB 10 RD 1661708C1
A N14-G 10 WH 2025423C1 2025426C1
B N14BB 10 WH 2025423C1 2025426C1
ECM POSITIVE (9261)
B HYD PUMP
POSITIVE FEED (9280)
CONNECTOR 2031522C1
A BODY LOCK 2033927C1
A CONNECTOR 3525613C1
Figure 375 Connector Composites (9100), (9101), (9102A / 9102), (9103), (9108), (9255), (9260), (9261),
(9280)
375
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1 13
13 1
24 12
12 24
CONNECTOR 3558022C1 CONNECTOR 3558026C1
BODY LOCK 3558056C1 BODY LOCK 3558056C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 M6VDC 18 GY 3559036C1 3509903C1 1 N6VDC 18 GY 3509874C1 3509903C1
2 M9VA 18 GY 3559036C1 3509903C1 2 N9VA 18 GY 3509874C1 3509903C1
3 MA2 18 GY 3559036C1 3509903C1 3 NA2 18 GY 3509874C1 3509903C1
4 MA4 18 GY 3559036C1 3509903C1 4 NA4 18 GY 3509874C1 3509903C1
5 MA5 18 GY 3559036C1 3509903C1 5 NA5 18 GY 3509874C1 3509903C1
6 MA3 18 GY 3559036C1 3509903C1 6 NA3 18 GY 3509874C1 3509903C1
7 MA1 18 GY 3559036C1 3509903C1 7 NA1 18 GY 3509874C1 3509903C1
8 M11-GM 18 GY 3559036C1 3509903C1 8 N11-GM 18 GY 3509874C1 3509903C1
9 N73R 16 LTGN 3559036C1 3509903C1 9 N73R 16 LTBL 3559035C1 3509903C1
10 N73M 16 LTGN 3559036C1 3509903C1 10 N73M 16 LTBL 3559035C1 3509903C1
11 N73AF 16 LTGN 3559036C1 3509903C1 11 N73AF 16 LTBL 3559035C1 3509903C1
12 PLUG - - 3532129C1 - 12 PLUG - - 3532129C1 -
13 PLUG - - 3532129C1 - 13 PLUG - - 3532129C1 -
14 PLUG - - 3532129C1 - 14 PLUG - - 3532129C1 -
15 PLUG - - 3532129C1 - 15 PLUG - - 3532129C1 -
16 PLUG - - 3532129C1 - 16 PLUG - - 3532129C1 -
17 PLUG - - 3532129C1 - 17 PLUG - - 3532129C1 -
18 PLUG - - 3532129C1 - 18 PLUG - - 3532129C1 -
19 PLUG - - 3532129C1 - 19 PLUG - - 3532129C1 -
20 PLUG - - 3532129C1 - 20 PLUG - - 3532129C1 -
21 PLUG - - 3532129C1 - 21 PLUG - - 3532129C1 -
22 PLUG - - 3532129C1 - 22 PLUG - - 3532129C1 -
23 M39B 16 GY 3559037C1 3509903C1 23 N39B 16 GY 3559035C1 3509903C1
24 M39-GB 16 WH 3559037C1 3509903C1 24 N39-GB 16 GY 3559035C1 3509903C1
376
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A A
CONNECTOR 3525613C1
CONNECTOR 3525613C1
B B # N/ POWER PARK
* W/ CLEAN POWER
LEFT MODESTY TURN LAMP (9315) RIGHT MODESTY TURN LAMP (9316)
(LOCATED BEHIND LEFT (LOCATED BEHIND RIGHT
C C MODESTY TURN LAMP)
MODESTY TURN LAMP)
B B CONNECTOR 0587570C91
A CONNECTOR 0587570C91 A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - 0587579C1 - A PLUG - - 0587579C1 -
B N56J 16 OR 0587575C1 0589391C1 B N57J 16 OR 0587575C1 1661872C1
C N10-GC 16 WH 0587575C1 1652325C1 C N10-GD 16 WH 0587575C1 1652325C1
Figure 377 Connector Composites (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504)
377
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2
CONNECTOR 3578644C1
1
2
# N/ POWER PARK
1 * W/ CLEAN POWER
2
CONNECTOR 3578644C1
CONNECTOR 3573656C1
B B
C C
A A
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A C
B B
C A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N94SZC 16 GY 1667742C1 1661872C1 A R94SZC 16 GY 1661875C1 1661872C1
B N94SVC 16 GY 1667742C1 1661872C1 B R94SVC 16 GY 1661875C1 1661872C1
C N94SH 16 GY 1667742C1 1661872C1 C R94SH 16 GY 1661875C1 1661872C1
Figure 378 Connector Composites (9505), (9506), (9510), (9510A), (9510B), (9510F), (9510M)
378
ELECTRICAL CIRCUIT DIAGRAM MANUAL
* MUTUALLY EXCLUSIVE
379
ELECTRICAL CIRCUIT DIAGRAM MANUAL
B
1 2
C
CONNECTOR 1686834C1
CONNECTOR 3678796C1 BODY LOCK 1664408C1
CONNECTOR 3601685C1
WABCO LEFT REAR WHEEL SPEED SENSOR (9516) WABCO LEFT REAR WHEEL SPEED SENSOR (9516A)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2
CONNECTOR 6111844C1
CONNECTOR 3519878C1 COVER 6111845C1
WABCO RIGHT REAR WHEEL SPEED SENSOR (9517) WABCO RIGHT REAR WHEEL SPEED SENSOR (9517A)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL
1 R94WS 18 BK ASSY 1 R94WS 18 GY 6111842C1 6111843C1
2 R94WT 18 BN ASSY 2 R94WT 18 GY 6111842C1 6111843C1
Figure 380 Connector Composites (9512), (9513), (9514), (9516), (9516A), (9517), (9517A)
380
ELECTRICAL CIRCUIT DIAGRAM MANUAL
WABCO LEFT REAR AIR ABS WABCO LEFT REAR AIR ABS
MODULATOR (9518)(LOCATED ON MODULATOR (9518A)(LOCATED ON
LEFT FRAME RAIL BY REAR AXLE) 1 RIGHT FRAME RAIL BY REAR AXLE)
1 3 2
3 2
CONNECTOR 3919376C1
CONNECTOR 3554538C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL
WABCO LEFT REAR AIR ABS WABCO RIGHT REAR AIR ABS
MODULATOR (9519)(LOCATED ON 1 MODULATOR (9519A)(LOCATED ON
LEFT FRAME RAIL BY REAR AXLE) RIGHT FRAME RAIL BY REAR AXLE)
1
3 2
3 2
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL
1 R94WU 18 BL ASSY 1 R94WUM 14 GY 3679224C1 3601687C1
2 R94G6 18 GN ASSY 2 R94G6M 14 GY 3679224C1 3601687C1
3 R94WW 18 BN ASSY 3 R94WRM 14 GY 3679224C1 3601687C1
LEFT MODULATOR FRONT REAR AXLE(9520) LEFT WHEEL SS FRONT REAR AXLE
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (9521)(LOCATED ON LEFT FRAME
RAIL BY REAR AXLE)
A
CONNECTOR 1686834C1
B BODY LOCK 1664408C1 2 1 CONNECTOR 1684261C1
C BODY LOCK 16842631C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R94S 16 BK 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
B R94T 16 RD 2033819C1 1652325C1
1 R94M 16 GY 1680205C1
C R94U 16 BN 2033819C1 1652325C1
2 R94N 16 OR 1680205C1
B
CONNECTOR 1686834C1
2 1
C BODY LOCK 1664408C1
CONNECTOR 1684261C1
BODY LOCK 16842631C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R94V 16 PL 2033819C1 1652325C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B R94W 16 LTGN 2033819C1 1652325C1 1 R94P 16 DKBL 1680205C1
C R94X 16 LTBL 2033819C1 1652325C1 2 R94R 16 YL 1680205C1
3 2 2 R94F 16 BK 3574285C1
3 R94C 16 PL 3574285C1
4 R94J 16 DKBL 3574288C1
5 R94E 16 RD 3574285C1
4 1 6 R94A 16 LTGN 3574285C1
7 R94D 16 BN 3574285C1
12 9 8 R94B 16 LTBL 3574285C1
9 R94H 16 OR 3574288C1
10 PLUG - - 0453133C1
11 10 CONNECTOR 3576268C1
BODY LOCK 3576263C1 11 PLUG - - 0453133C1
12 R94K 16 YL 3574288C1
Figure 381 Connector Composites (9516), (9517), (9518), (9519), (9520), (9521), (9522), (9523), (9524)
381
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3 2 2 3
4 1 1 4
12 9 9 12
11 10
10 11
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 N94SAB 18 GY 3574289C1 1 M94SAB 16 GY 3549416C1
2 N94SCB 18 GY 2003343C1 2 M94SCB 16 GY 3549417C1
3 N94SBB 18 GY 2003343C1 3 M94SBB 16 GY 3549417C1
4 N94SDB 18 GY 3574289C1 4 M94SDB 16 GY 3549416C1
5 N94SJ 16 GY 3574285C1 5 M94SJ 16 GY 3549417C1
6 N94SK 16 GY 3574285C1 6 M94SK 16 GY 3549417C1
7 N94SM 16 GY 3574285C1 7 M94SM 16 GY 3549417C1
8 N94SN 16 GY 3574285C1 8 M94SN 16 GY 3549417C1
9 N94SL 16 GY 3574288C1 9 M94SL 16 GY 3549416C1
10 N94SZC 16 GY 3574285C1 10 M94SZC 16 GY 3549417C1
11 N94SVC 16 GY 3574285C1 11 M94SVC 16 GY 3549417C1
12 N94SH 16 GY 3574288C1 12 M94SH 16 GY 3549416C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
59974G 15SEP06
AE08056619 108
382
ELECTRICAL CIRCUIT DIAGRAM MANUAL
C
A
B B
A C
CONNECTOR 1667733C1
CONNECTOR 1667732C1
BODY LOCK 1667734C1
BODY LOCK 1667734C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* N70F 10 RD 1667737C1 1667735C1 A* R70A 10 RD 2025425C1 1667735C1
A# N70T 10 RD 1667737C1 3509903C1 A# R70 10 RD 2025425C1 1667735C1
B* N68F 10 BN 1667737C1 1667735C1 B* R68A 10 BN 2025425C1 1667735C1
B# N68T 10 BN 1667737C1 N/A B# R68 10 BN 2025425C1 1667735C1
C* N94F 10 GY 1667737C1 1667735C1 C* R94A 10 DKBL 2025425C1 1667735C1
C# N94T 10 GY 1667737C1 3573653C1 C# R94 10 GY 2025425C1 1667735C1
C
A
B
B
A
C
CONNECTOR 1667733C1
CONNECTOR 1667732C1 BODY LOCK 1667734C1
BODY LOCK 1667734C1
* W/ TRAILER SOCKET
# W/ BODY BUILDER & TRAILER SOCKET * W/ TRAILER SOCKET
# W/ BODY BUILDER & TRAILER SOCKET
CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* N54F 10 BN 2025425C1 1667735C1 A* R58A 10 BK 1667737C1 1667735C1
A# N54T 10 BN 2025425C1 3575783C1 A# R58 10 BN 1667737C1 1667735C1
B* N56F 10 YL 2025425C1 1667735C1 B* R56A 10 YL 1667737C1 1667735C1
B# N56T 10 YL 2025425C1 3536868C1 B# R56 10 YL 1667737C1 1667735C1
C* N57F 10 LTGN 2025425C1 1667735C1 C* R57A 10 LTGN 1667737C1 1667735C1
C# N57T 10 LTGN 2025425C1 N/A C# R57 10 LTGN 1667737C1 1667735C1
383
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B A N65 16 OR 1661875C1 1661872C1
B N65-G 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
E
C CAV
A
CIRCUIT
R54H
GAUGE
12
COLOR
BN
TERMINAL
1673748C1
SEAL/SLEEVE
0589390C1
B B R54L 12 TN 1673748C1 0589390C1
D
A C R70L 12 RD 1673748C1 0589390C1
D R70H 12 OR 1673748C1 0589390C1
E PLUG - - 0587579C1 -
CONNECTOR 1673751C1
A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B A R70 18 OR 2033819C1 1652325C1
B R68 18 BN 2033819C1 1652325C1
C C PLUG - - 0587579C1 -
CONNECTOR 1686834C1
BODY LOCK 1664408C1
E
A
D B
C
CONNECTOR 3522068C1
B BODY LOCK 1661874C1
A CONNECTOR 1661375C2
BODY LOCK 1661376C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N59A-G 14 WH 2033816C1 0589391C1 A N59B 18 GY 1661875C1 1661872C1
B N59B 18 GY 2033819C1 1652325C1 B N59A-G 16 WH 1661875C1 1661872C1
C N59C 18 GY 2033819C1 1652325C1
D N59D 18 GY 2033819C1 1652325C1
E N59E 18 GY 2033819C1 1652325C1
384
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Figure 385 Connector Composites (9738), (9739), (9740 / 9740A / 9740B / 9740C)
385
ELECTRICAL CIRCUIT DIAGRAM MANUAL
B
1 2
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K1(+) 14 LTBL 2033816C1 0589390C1 1 N87MB 16 GY 3561584C1 1667735C1
B K1(-) 14 LTBL 2033816C1 0589390C1 2 N87DB 18 GY 3561584C1 1671603C1
SS WASHER LEVEL SENSOR (9746) RIGHT UNDER CAB WASHER PUMP (9747)
(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE) (LOCATED AT WASHER PUMP UNDER CAB RIGHT SIDE)
2
1 2
1
CONNECTOR 3554317C1
CONNECTOR 3536864C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N87EA 18 GY 3554322C1 1652325C1 1 N87MB 18 GY 3561584C1 1667735C1
2 N87H 18 GY 3554322C1 3554318C1 2 N87DB 18 GY 3561584C1 1667735C1
2
1
CONNECTOR 3554317C1
386
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14 12 N92HJ 12 TN 3557534C1
15 13
13 N92PD 18 TN 1680205C1
14* N11-GHE 12 WH 3557534C1
14@ N11-GHG 12 WH 3557534C1
15 N92PG 18 TN 1680205C1
CONNECTOR 3665410C1 16 PLUG - - 0453133C1
17 N92PB 18 TN 1680205C1
18 PLUG - - 0453133C1
19 N92PH 18 TN 1680205C1
* W/ PTO
@ N/ PTO
1 4
CONNECTOR 3545577C1 6 5
BODY LOCK 3545579C1
4 3 CONNECTOR 3665562C1
2 1 BODY LOCK 3665586C1
2 3
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIRCUIT GAUGE COLOR TERMINAL 1 N92RA 18 TN 3665563C1 3665564C1
1 N92DB 18 TN 1651969C1 2 N92RB 18 TN 3665563C1 3665564C1
2 PLUG - - 0453133C1 3 N92RC 18 TN 3665563C1 3665564C1
3 N92DA 18 TN 1651969C1 4 N92RD 18 TN 3665563C1 3665564C1
4 N11-GHF 18 WH 1651969C1 5 N92RE 18 TN 3665563C1 3665564C1
6 N92RF 18 TN 3665563C1 3665564C1
2 CONNECTOR 3665561C1
BODY LOCK 3665585C1 A CONNECTOR 0587567C91
1
B
60782A 20MAR07
AE08056619 113
387
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 3601743C1
BODY LOCK 3557539C1
B B PLUG - - 2025431C1 -
C N98A(-) 18 GN 1661875C1 3568570C1
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
388
ELECTRICAL CIRCUIT DIAGRAM MANUAL
389
ELECTRICAL CIRCUIT DIAGRAM MANUAL
D
E C
A
B
B
C A
D E
CONNECTOR 3522252C1
CONNECTOR 3522251C1
BODY LOCK 3522253C1
BODY LOCK 3522253C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A* N59ED 18 GY 1667742C1 1661872C1 A* T59MA 18 BK 1661875C1 1661872C1
A* N59EC 18 GY 1667742C1 1661872C1 A* T59MB 18 BK 1661875C1 1661872C1
A* N59EF 18 GY 1667742C1 1661872C1 B T59NB 18 BK 1661875C1 1661872C1
B* N59ED 18 GY 1667742C1 1661872C1 C T59PB 18 BK 1661875C1 1661872C1
B* N59EF 18 GY 1667742C1 1661872C1 D PLUG - - 2025431C1 -
C N59ED 18 GY 1667742C1 1661872C1 E T71N 18 BK 1661875C1 1661872C1
D N59-ED 18 GY 1667742C1 1661872C1
E N71N 16 OR 1667742C1 1661872C1 * MUTUALLY EXCLUSIVE
* MUTUALLY EXCLUSIVE
CONNECTOR 1661778C1
BODY LOCK 1661874C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
61000T 31OCT07
AE08056619 116
Figure 390 Connector Composites (9761F), (9762), (9763), (9764), (9765), (9766)
390
ELECTRICAL CIRCUIT DIAGRAM MANUAL
C A
B B
A C
C
B C
A B
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
CAV CIRC GA COLOR TERMINAL SEAL/SLV CAV CIRC GA COLOR TERMINAL SEAL/SLV
A N90D 16 GY 1661875C1 1661872C1 A N44N 18 GY 1661875C1 1661872C1
B N94-GE 18 WH 1661875C1 1661872C1 B N44-GB 18 WH 1661875C1 1661872C1
C N44D 18 GY 1661875C1 1661870C1 C N44M 18 GY 1661875C1 1661872C1
A A
B B
CAV CIRC GA COLOR TERMINAL SEAL/SLV CAV CIRC GA COLOR TERMINAL SEAL/SLV
A N44C 18 GY 1661875C1 3568570C1 A N59CA 16 GY 0587575C1 1667735C1
B N90D-G 16 WH 1661875C1 1661872C1 B N104CA 16 DKBL 0587575C1 1652325C1
391
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A B
CONNECTOR 1667732C1
BODY LOCK 1667734C1
B C CONNECTOR 1667732C1
BODY LOCK 1667734C1
BLACK AUX TRAILER SOCKET # 1 (9781M) BLACK AUX TRAILER SOCKET # 2 (9782F)
(LOCATED BACK OF CAB FOR AUX TRAILER (LOCATED BACK OF CAB FOR AUX
SOCKET INTERCONNECT) TRAILER SOCKET INTERCONNECT)
C A
B B
A C
CONNECTOR 1667732C1
CONNECTOR 1667733C1 BODY LOCK 1667734C1
BODY LOCK 1667734C1
392
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12 1 CONNECTION TO CENTER
HARNESS (9800)(LOCATED ON 13 CONNECTION TO REAR
24
LEFT FRAME RAIL BEHIND CAB) CHASSIS HARNESS (9800)
CONNECTOR 3558022C1 (LOCATED ON LEFT FRAM
13 BODY LOCK 3558056C1 RAIL BEHIND CAB)
24
CAV CIR GA COLOR TERMINAL SEAL/SLV & MUTUALLY EXCLUSIVE
1 R71 14 OR 3559037C1 3575783C1 * W/ WABCO AIR
2 R56 14 OR 3559037C1 3575783C1 12 1 @ W/ BENDIX AIR
# W/ HYDRAULIC
3 R57 14 OR 3559037C1 3575783C1 CONNECTOR 3558026C1 ** W/ BENDIX AIR ABS 6S/6M
4 R68 14 BN 3559037C1 3575783C1 BODY LOCK 3558056C1 ## W/ WABCO FULL POWER ABS
5& R32A 18 TN 3559036C1 3509903C1
5& R36 18 TN 3559036C1 3509903C1 CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV
5& R68 18 BN 3559036C1 3509903C1 1 N71A 14 OR 3559035C1 3575783C1
6& R32 18 TN 3559036C1 3509903C1 2 N56 14 OR 3559035C1 3575783C1
6& R70 18 OR 3559036C1 3509903C1 3 N57 14 OR 3559035C1 3575783C1
7 R49 18 GY 3559036C1 3509903C1 4 N68 14 BN 3559035C1 3575783C1
8 R49A 18 GY 3559036C1 3509903C1 5& N32A 18 TN 3509874C1 3509903C1
9& R10-GB 18 WH 3559036C1 3509903C1 5## N36A 18 TN 3509874C1 3509903C1
9& R49-GA 18 WH 3559036C1 3509903C1 6 N32 18 TN 3509874C1 3509903C1
10 R9D 18 GY 3559036C1 3509903C1
7 N49 18 GY 3509874C1 3509903C1
11& R9B 18 GY 3559036C1 3509903C1
8 N49A 18 GY 3509874C1 3509903C1
11& R9C 18 GY 3559036C1 3509903C1
9 N49-G 18 WH 3509874C1 3509903C1
12 R10-G 12 WH 3559037C1 3575783C1
10 N9G 18 GY 3509874C1 3509903C1
13# [R94M(+)] 18 BK 3559036C1 3509903C1
11& N9F 18 GY 3509874C1 3509903C1
13* [R94WL] 18 BK 3559036C1 3509903C1
11& N9H 18 GY 3509874C1 3509903C1
13@ R94A 16 GY 3559037C1 3509903C1
12 N10-GA 12 WH 3559035C1 3575783C1
13** R94M 16 GY 3559037C1 3509903C1
13@ N94BE 16 GY 3559035C1 3509903C1
14# R94N(-) 18 BN 3559036C1 3509903C1
13## N94M(+) 18 GY 3509874C1 3532128C1
14* [R94WM] 18 BN 3559036C1 3509903C1
13* N94WL 16 GY 3559035C1 3509903C1
14@ R94B 16 OR 3559037C1 3509903C1
14@ N94BD 16 GY 3559035C1 3509903C1
14** R94N 16 OR 3559037C1 3509903C1
15# [R94P] 18 BK 3559036C1 3509903C1 14## N94M(-) 18 GY 3509874C1 3532128C1
393
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 3536864C1
2
A
1
B
CONNECTOR 3536864C1
CONNECTOR 0587567C91
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 R32 18 TN 3536865C1 3536868C1 A R49 18 GY 0587578C1 1652325C1
2* R9 18 GY 3536865C1 3536868C1 B R49-G 18 WH 0587578C1 1652325C1
2* R9C 18 GY 3536865C1 3536868C1
A
A B
B
CONNECTOR 3543888C1
BODY LOCK 1661874C1
CONNECTOR 0587567C91
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R49A 18 GY 0587578C1 1652325C1 A N59ED 18 GY 1661875C1 1661872C1
B R49-GA 18 WH 0587578C1 1652325C1 B* N59-GD 18 WH 1661875C1 1661872C1
B* N59-GA 18 WH 1661875C1 1661872C1
* MUTUALLY EXCLUSIVE
394
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 1678137C1
B A R9N 18 GY 1651943C1
C B R6J 18 GY 1651943C1
A C R61D 18 GY 1651943C1
CONNECTOR 1678137C1
CONNECTOR 1673790C1
BODY LOCK 1673791C1
CONNECTOR 1673790C1
BODY LOCK 1673791C1
395
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 0587570C91
* W/ LECTRASHIFT ACCOMODATION
CONNECTOR 1684261C1
# W/ REMOTE START / STOP
CONNECTOR 1661497C91
# W/ ALERT SWITCH
CONNECTOR 3520850C1 * W/ BODY BUILDER & ALERT SWITCH
Figure 396 Connector Composites (9913B), (9915), (9920), (9921), (9994), (9999)
396