S082252 PDF

SERVICE MANUAL
SERVICE MANUAL SECTION
5000i, 9100i, 9200i, 9400i and 9900i Chassis Built from June 3, 2002 To
November 3, 2002 — ELECTRICAL CIRCUIT DIAGRAMS
Model: 5000i
Start Date: 06/03/2002 End Date: 11/03/2002
Model: 9100i
Model: 9200i
Model: 9400i
Model: 9900i
s082252, Formerly CTS-5298
05/06/2002
s082252
Copyright © 05/06/2002 Navistar, Inc.
TABLE OF CONTENTS
TABLE OF CONTENTS
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1. CIRCUIT IDENTIFICATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2. CIRCUIT IDENTIFICATION CHART, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.5. SCHEMATIC SYMBOLS, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.6. RELAY PINOUT, FUNCTION DATA & SEALED RELAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2.1. START FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.2. ACCESSORY, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.3. BATTERY, B1, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.4. BATTERY, B2, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.5. BATTERY, B2 (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.6. 3+1 BATTERY SYSTEM (DEEP CYCLE BATTERY – B2 BATTERY), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.7. GROUND ADAPTER COMPOSITE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2.8. GROUND STUD COMPOSITE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.9. GROUND STUD COMPOSITE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2.10. IGNITION, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3.1. W/CUMMINS N14 ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.2. W/CATERPILLAR C10, C12 & 3406E ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.3. W/DETROIT DIESEL SERIES 60 ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.4. W/CUMMINS AHD & ISM ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.5. W/START MOTOR OVERCRANK PROTECTION, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.6. W/ I6 HEUI ENGINE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.7. W/START MOTOR OVERCRANK PROTECTION W/ I6 HEUI ENGINE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . .25
4. ENGINE SYSTEMS (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

4.1. CATERPILLAR C10 & C12 & 3406E– CRUISE CONTROL, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
4.2. CATERPILLAR C10 & C12 & 3406E – ENGINE BRAKE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
4.3. CATERPILLAR C10 & C12 & 3406E – ENGINE CONTROLS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
4.4. CUMMINS AHD & ISM – CRUISE CONTROL, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
4.5. CUMMINS AHD & ISM – ENGINE BRAKE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
4.6. CUMMINS AHD & ISM – ENGINE CONTROLS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
4.7. CUMMINS AHD & ISM – ENGINE CONTROLS (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
4.8. DETROIT SERIES 60 – CRUISE CONTROL, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
4.9. DETROIT SERIES 60 – ENGINE BRAKE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
4.10. DETROIT SERIES 60 – ENGINE CONTROLS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
4.11. DETROIT SERIES 60 – ENGINE CONTROLS (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
4.12. CUMMINS N14 CELECT — CRUISE CONTROL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
4.13. CUMMINS N14 CELECT — ENGINE BRAKE, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
4.14. CUMMINS N14 CELECT — ENGINE CONTROLS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
4.15. CUMMINS N14 CELECT — ENGINE CONTROLS (CONT.), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
4.16. I6 HEUI — CRUISE CONTROL, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
4.17. I6 HEUI — ENGINE BRAKE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
4.18. I6 HEUI — ENGINE CONTROLS, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
5000I, 9100I, 9200I, 9400I AND 9900I CHASSIS BUILT FROM JUNE 3, 2002 TO NOVEMBER 3, 2002 — ELECTRICAL CIRCUIT
DIAGRAMS (s082252) i
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)

4.19. I6 HEUI — MODULE POWER & GROUND SYSTEM, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
4.20. I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 20. . . . . . . . . . . . . . . .45
4.21. I6 HEUI — SURGE TANK & EXHAUST BRAKE SOLENOID, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
5. FANS (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

5.1. HORTON AND KYSOR ENGINE FAN WITH DETROIT DIESEL SERIES 60 W/ & N/AIR
CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS N14 ENGINE W/ & N/AIR CONDITIONING,
P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
5.3. HORTON AND KYSOR ENGINE FAN WITH CATERPILLAR C10, C12, & 3406E ENGINES W &
N/AIR CONDITIONING, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
5.4. HORTON AND KYSOR ENGINE FAN WITH CUMMINS AHD AND ISM ENGINES W/ & N/AIR
CONDITIONING, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
5.5. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 5. . . . . . . . . . . . . . . .51
6. GAUGES AND SYSTEMS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2. . . . . . . . . . . . . . . . . . .53
6.3. ENGINE OIL PRESSURE GAUGE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
6.6. FUEL LEVEL GAUGE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
6.7. PYROMETER GAUGE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
6.8. SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
6.10. VOLTMETER GAUGE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
6.11. ETHER START, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
7. WARNING LIGHTS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
7.7. DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
7.8. DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
8. CAB ACCESSORIES (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

8.1. CIGAR LIGHTER, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
8.2. CLOCK, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
8.3. ELECTRIC WINDOW — RIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
8.4. ELECTRIC WINDOW — RIGHT AND LEFT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
8.5. DEFROSTER FAN(S), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6. . . . . . . . . . . . . . . .76
8.7. HORN, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
8.9. RIGHT MOTORIZED MIRROR, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
8.11. POWER SOURCE (CB), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
ii 5000I, 9100I, 9200I, 9400I AND 9900I CHASSIS BUILT FROM

JUNE 3, 2002 TO NOVEMBER 3, 2002 — ELECTRICAL CIRCUIT DIAGRAMS (s082252)
TABLE OF CONTENTS

8.12. RADIO-CB, ACCOMMODATION PACKAGE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
8.13. RADIO-CAB, SPEAKERS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
8.14. OWNER/OPERATOR SPARE SWITCH, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
8.15. ELECTRIC LOCK — RIGHT AND LEFT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
8.16. INTERVISION DISPLAY, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
8.17. EATON VORAD — COLLISION AVOIDANCE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
8.18. EATON VORAD — COLLISION AVOIDANCE, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
8.19. TEMPERATURE/COMPASS DISPLAY, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
8.20. ROAD RELAY IV, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
8.21. HEATED SEAT — DRIVER, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
8.22. HEATED SEAT — PASSENGER, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

9.1. AIR DRYER, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
9.2. ABS/ATC (BENDIX), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
9.3. ABS/ATC (BENDIX) (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
9.4. ABS/ATC (BENDIX) (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
9.5. ABS/ATC (WABCO), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
9.6. ABS/ATC (WABCO) (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
9.7. ABS/ATC (WABCO) (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
9.8. TRAILER CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8. . . . . . . . . . .100
9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9. . . . . . . . . . . . . . .101
9.10. TWO SPEED AXLE WIRING, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
9.11. TRUCK BODY CONNECTION, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
9.12. TRAILER CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12. . . . . . . . . . . . . . . . . . . . . . .104
9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED W/5000, P. 13. . . .105
9.14. MERITOR G SERIES TRANSMISSION, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
9.15. EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
9.16. EATON AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16. . . . . . . . . . . . . . . . . . . . . . . .108
9.17. EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17. . . . . . . . . . . . . . . . . . . . . . . . .109
10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
10.5. BUNK SPEAKERS, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
10.7. POWER SOURCE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
10.8. REFRIGERATOR WIRING, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
10.9. TV/VCR WIRING, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
11. LIGHT SYSTEMS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

11.1. BACK-UP LIGHTS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
11.4. WORK LIGHT N/SLEEPER, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
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11.7. DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
11.10. HEADLIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
11.11. PANEL LIGHTS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
11.12. PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
11.13. SPOTLIGHT, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14. . . . . . . . . . . . . . . . . . . . . . .133
11.15. WORK LIGHT W/SLEEPER, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
12. HEATER AND AIR CONDITIONER (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

12.1. AIR CONDITIONER — CAB, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
12.2. HEATER — CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
12.3. HEATER — BUNK AUXILIARY BLOWER, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
12.4. HEATER — BUNK W/STANDARD TEMPERATURE CONTROL, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
12.5. HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .139
12.6. LOWERED HEATER BOX, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

13.1. LEFT GAUGE CLUSTER (CONNECTOR 423). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
13.2. LEFT GAUGE CLUSTER (CONNECTOR 424). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
13.3. LEFT GAUGE CLUSTER — GAUGE INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
13.4. LEFT GAUGE CLUSTER — TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
13.5. LEFT GAUGE CLUSTER — TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
13.7. RIGHT GAUGE CLUSTER — GAUGE INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
13.8. RIGHT GAUGE CLUSTER — TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
13.9. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . .149
13.10. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . .150
13.11. CONNECTOR COMPOSITES (1), (2), (3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
13.13. CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
13.14. CONNECTOR COMPOSITES (66), (71), (72), (76), (77), (94). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115). . . . . . . . . . . . . . . . . . . . . . .155
13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147), (148). . . . . . . .157
13.18. CONNECTOR COMPOSITES (149), (150), (151), (152), (161), (162). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
13.20. CONNECTOR COMPOSITE (190). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216). . . . . . . . . . . . . . . .161
13.22. CONNECTOR COMPOSITES (217), (218), (220), (221). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
13.23. CONNECTOR COMPOSITES (227), (228), (229). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
13.24. CONNECTOR COMPOSITES (230), (231), (235), (236), (241). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354). . . . . . . . . . . . . . . . . . . . . . . .171
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13.39. CONNECTOR COMPOSITES (453), (454). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
13.41. CONNECTOR COMPOSITES (462), (463). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
13.42. CONNECTOR COMPOSITES (463). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
13.43. CONNECTOR COMPOSITES (464). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
13.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470), (1000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778), (789). . . . . . . .198
13.66. CONNECTOR COMPOSITES (995–999), (1000), (1033), (1034). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
13.67. CONNECTOR COMPOSITES (1039), (1040), (1041), (1042), (1043), (1044). . . . . . . . . . . . . . . . . . . . . .207
13.68. CONNECTOR COMPOSITES (1045), (1046), (1047), (1048). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
13.69. CONNECTOR COMPOSITES (1049), (1050), (1051). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1090M), (1090F). . . . . . . . . .211
13.74. CONNECTOR COMPOSITES (1110), (1112), (1113), (1125), (1126). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
13.76. CONNECTOR COMPOSITES (1137), (1138), (1139), (1140), (1141). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
13.77. CONNECTOR COMPOSITES (1155), (1156), (1157), (1158), (1159), (1170). . . . . . . . . . . . . . . . . . . . . . . .217
13.78. CONNECTOR COMPOSITES (1171), (1241), (1258), (1279) AND JUNCTION POINTS J4 AND
J7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
13.80. CONNECTOR COMPOSITES (1193), (1194), (1195), (1239A, B, C), (1240) (1243). . . . . . . . . . . . . . .220
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13.81. CONNECTOR COMPOSITES (1260), (1261), (1262), (1263), (1264), (1265). . . . . . . . . . . . . . . . . . . . . .221
13.85. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
13.87. CONNECTOR COMPOSITES (1331), (1332). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227
14. FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228

14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1. . . . . . . . . . .228
14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
14.3. RELAY LOCATION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230
14.4. PRO SLEEPER FUSE INDEX, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
vi 5000I, 9100I, 9200I, 9400I AND 9900I CHASSIS BUILT FROM

INSTRUCTIONS AND CHARTS (CHAPTER 1)
1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT IDENTIFICATION CHART, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER

ELECTRICAL CIRCUIT DIAGRAM 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

NUMBER NUMBER
1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN
2 GENERATOR - CHARGE - RED 38
3 39 AIR DRYER - GRAY
4 40 LOW AIR PRESSURE WARNING - GRAY
5 41
6 42 FRONT AXLE - GRAY
7 ALTERNATOR - RESISTANCE - RED 43 POWER DIVIDER LOCK (PDL) - GRAY
8 44 PARK BRAKE WARNING - GRAY
9 45 ANTI-THEFT WARNING - LIGHT GREEN
10 46 POWER TAKE-OFF WARNING - GRAY
11 GROUND - WHITE 47 SPEEDOMETER - GRAY
12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY
13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY
14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW
15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW
16 52 HEADLIGHT - HIGH BEAM - YELLOW
17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW
18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN
19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL - ORANGE
20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE
21 ETHER START - TAN 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE
22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN
23 ENGINE COOLING - TAN 59
24 ENGINE BRAKE GRAY 60 HAZZARD LIGHTS - ORANGE
25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY
26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE
27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE
28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW
29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE
30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW
31 TRANSMISSION OIL TEMPERATURE - TAN 67
32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN
33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN
34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE
35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE
36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS

PART NO.
1
RELEASE NO. DATE SHEET
P52600M 29JUL98 AE08-52011
DIAGRAMS (S082252) 1
INSTRUCTIONS AND CHARTS (CHAPTER 1) CIRCUIT IDENTIFICATION CHART, P. 2
1.2. CIRCUIT IDENTIFICATION CHART, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 1
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

NUMBER NUMBER
73 COLLISION AVOIDANCE SYSTEM - LIGHT BLUE 87 WINDSHIELD WASHER - GRAY
74 88 CLOCK/HOURMETER - LIGHT GREEN
75 HEATER BLOWER MOTOR - LIGHT GREEN 89
76 AUXILIARY FAN - LIGHT GREEN 90 HYDRAULIC BRAKE PUMP - GRAY
77 AIR CONDITIONER - LIGHT GREEN 91 INTERCOMMUNICATIONS - VIOLET
78 MIRRORS - HEATED * MOTORIZED - LIGHT GREEN 92 TRANSMISSION (ELECTRONIC) - TAN
79 SEAT BELTS - LIGHT GREEN 93 AXLE SHIFT CONTROL - TAN
80 94 ANTILOCK BRAKES - GRAY
81 POWER DOOR LOCKS - LIGHT GREEN 95 EXHAUST EMISSION - TAN
82 WINDSHIELD WIPERS - GRAY 96 SNOW PLOW LIGHTS - YELLOW
83 POWER WINDOW - LIGHT GREEN 97 CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET
84 CIGAR LIGHTER - LIGHT GREEN 98 DATA LINK AND DIAGNOSTICS - BLACK
85 HORN - ELECTRIC - GRAY 99 THROTTLE POSITION SENSOR - VIOLET
86 RADIO - ENTERTAINMENT - LIGHT GREEN
* NOTE:
NOT ALL CIRCUITS MAY BE USED.
COLORS ABOVE ARE NEW STD COLORS

FOR MAJOR HARNESSES.

JPM 10DEC01 GSC2 ADDED CIR 73 DESC A P53583S PART NO.
02
JKP 4MAR02 ADDED SEAT BELTS. B 55093F P52600M 29JUL98 AE08-52011
2 5000I, 9100I, 9200I, 9400I AND 9900I CHASSIS BUILT FROM

JUNE 3, 2002 TO NOVEMBER 3, 2002 — ELECTRICAL CIRCUIT DIAGRAMS (S082252)
CIRCUIT DIAGRAM INSTRUCTIONS, P. 3 INSTRUCTIONS AND CHARTS (CHAPTER 1)
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
CHAPTER 1
INSTRUCTIONS
A - SWITCH AND RELAY POSITIONS AS B - MULTIPLE CONNECTORS ARE

SHOWN ON CIRCUIT DIAGRAMS DISPLAYED ON SCHEMATIC AS
INDICATE NORMAL POSITION WITH SHOWN. REFER TO CONNECTOR
IGNITION OFF UNLESS OTHERWISE COMPOSITE WITH APPLICABLE
NOTED. NUMBER FOR MORE COMPLETE
INFORMATION.
SWITCH-MANUAL MAGNETIC SWITCH
12 AND/OR 12
30 86
SINGLE IN-LINE CONNECTORS
87 INDICATES DISPLAYED AS SHOWN WITHOUT
A 87 85 CASE GROUND CONNECTOR NUMBER.
RELAY-SUPPRESSED
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED

CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS
AND FUSE/CIRCUIT BREAKER CONNECTORS.
IGN (24)
INDICATES
BASIC FEED
WIRE CIRCUIT
IDENTIFICATION
CIRCUIT
WIRE GAUGE &
16PK
NUMBER
COLOR
13
BUSS IN FUSE
CIRCUIT BREAKER
PRINTED LOCATION IN
CONNECTOR
CIRCUIT
IN FUSE/CIRCUIT
INSTRUMENT BREAKER
CLUSTER CONNECTOR
A
F1
VOLTMETER B 20A
FUSE RATING
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE

DISTRIBUTING CURRENT TO TWO CIRCUITS.
60 55A/60 55
16OR 16OR 16OR
55A
16OR
FLASHER
E - SWITCHES , RELAYS & COMPONENTS INDICATE EXTERNAL WIRE

CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS.
WINDOW
BUSSED
SWITCH 83-E WIRE CONTACT
16LTGN CONNECTION 12B INTERNAL ETHER
14LTBL CONTACT SWITCH
83-C 83-GB
16LTGN 16WH WIRE
CONNECTION
F18 F19 16BN
DOWN
UP
INTERNAL
CONTACT 20A
16RD
78 75A
83-F 83-H PIG-TAIL
16LTGN 16LTGN 14LTGN
16LTGN
P52600M 29JUL98 AE08-52011 3
INSTRUCTIONS AND CHARTS (CHAPTER 1) CIRCUIT DIAGRAM INSTRUCTIONS, P. 4
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4
CHAPTER 1
INSTRUCTIONS
F - JUNCTIONS ARE USED TO IDENTIFY MULTIPLE CONNECTIONS

WITH A COMMON FEED OR GROUND. THE JUNCTION MAY BE A STUD OR
A CONNECTOR WITH ALL CIRCUITS CONNECTED INTERNALLY BY BUS BAR.
A B C D E F G H J K
J6
STUD
OR BUS ADAPTER GROUND JUNCTION
ADAPTER
THIS VEHICLE USES BUSSED CONNECTORS

AND ARE REFERRED TO AS ADAPTERS -
GROUND, FEED, IGNITION, ACCESSORY OR BATTERY.
G - CIRCUIT 11 DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT).

ANY DEDICATE GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR
SYSTEM CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS
IDENTIFIED PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN
GROUNDS, NEITHER THE LETTER G OR
THE COLOR WHITE WILL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:

11-G 97-G
11-GA 97-GA
11-GB 97-GB
SUFFIX SUFFIX
G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT

INDICATES A GROUND CIRCUIT INDICATES A GROUND CIRCUIT
COMMON GROUND DEDICATED GROUND

CIRCUIT NUMBER CIRCUIT NUMBER
H - ABBREVIATIONS: COLOR,NOUN AND ENGINE

COLOR ABBREVIATION NOUN ABBREVIATION
A G
AQ - AQUA LT GN - LIGHT GREEN ACCESSORY GROUND
ACC GND
BK - BLACK OR - ORANGE
AC - AIR CONDITIONER I
BL - BLUE IGNITION
PK - PINK
AUX - AUXILIARY IGN
BN - BROWN PL - PURPLE
AWG - AMERICAN WIRE GAUGE IND - INDICATOR
DK GN - DARK GREEN RD - RED
B L - LEFT
GD - GOLD SIL - SILVER BATTERY
BAT LT - LIGHT
GY - GRAY TN - TAN
CONN - CONNECTION OR CONNECTOR N/ - NOT WITH
GN - GREEN VT - VIOLET
DRL - DAYTIME RUNNING LIGHTS OPT - OPTIONAL
LT BL - LIGHT BLUE WH - WHITE
ENG - ENGINE R - RIGHT
YL - YELLOW FL - FUSIBLE LINK S - START OR SENDER
FWD - FORWARD THERMO - THERMOSTAT
GA - GAUGE W/ - WITH
W/O - WITHOUT
P52600M 29JUL98 AE08-52011 4

SCHEMATIC SYMBOLS, P. 5 INSTRUCTIONS AND CHARTS (CHAPTER 1)
1.5. SCHEMATIC SYMBOLS, P. 5
CHAPTER 1
SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION SYMBOL DESCRIPTION

MALE/FEMALE IN-LINE CONNECTION
ALARM-ELECTRONIC
FEMALE TERMINAL
MALE TERMINAL
GROUND SOLENOID-GENERAL USAGE
FUSE / CIRCUIT BREAKER
TYPE 1 TYPE 2 OR 3
A A
CIRCUIT BREAKER
MOTOR-ELECTRIC
B B
DIODE
CIGAR LIGHTER
LIGHT EMITTING DIODE (LED)
FUSIBLE LINK
RESISTOR
HORN
SWITCH CONTACT, NORMALLY OPEN
SWITCH CONTACT, NORMALLY CLOSED
JUNCTION POINT
SPEAKER-SOUND SYSTEM
SPLICE
SWITCH-PUSH BUTTON
FLASHER-TURN SIGNAL,HAZARD
SWITCH-PRESSURE
SWITCH-MANUAL/MECHANICAL MAGNETIC SWITCH
SWITCH-WITH LIGHT LIGHT-SINGLE FILAMENT
30 86 LIGHT-DOUBLE FILAMENT
RELAY-SUPPRESSED
87
A 87 85
ACCELERATOR POSITION SENSOR SENDER-OIL,WATER,FUEL,TEMPERATURE
P52600M 29JUL98 AE08-52011 5
INSTRUCTIONS AND CHARTS (CHAPTER 1) RELAY PINOUT, FUNCTION DATA & SEALED RELAY, P. 6
1.6. RELAY PINOUT, FUNCTION DATA & SEALED RELAY, P. 6
CHAPTER 1
RELAY PINOUT AND FUNCTION DATA
SEALED MINIATURE RELAY DATA
DATA RELAY AND FUNCTION DATA
RELAY SCHEMATIC TYPICAL RELAY(INSERTION END)

1 5 ENERGIZING COIL
30 86
87 86
87 85 30 87 NORMALLY OPEN
A CONTACT
3 4 2 COMMON
CONTACT 87A NORMALLY CLOSED
CONTACT
85
ENERGIZING COIL
CABLE INSERTION END RELAY INSERTION END

85
A/2 A
C/4 E/1 C
E 87
D
D/3
30 87A
B/5 B
86
FUSEBLOCK SOCKET FUSEBLOCK SOCKET
CONNECTOR SOCKET CONNECTOR SOCKET
SEALED MINIATURE RELAY DATA

RELAY SCHEMATIC
30 86
ENERGIZING COMMON
COIL 30 86 CONTACT
87
NORMALLY OPEN A 87 85
COIL
85 87A 87 FUNCTION
NORMALLY CLOSED ENERGIZING
COIL COIL WHEN 12V IS APPLIED TO THE
RELAY COIL,THE SWITCH WIPER IS
PULLED FROM THE NORMALLY CLOSED
POSITION TO THE NORMALLY OPEN
POSITION.
TYPICAL RELAY (INSERTION END)
NOTE:
THE RELAY IS PRINTED WITH 30 86
86 30
THE NUMBERS 85,86,87,87A AND 30.
THE CONNECTOR BODY IS PRINTED
WITH 85,86,87,87A AND 30.
85 87A 87 87 87A 85
FUSEBLOCK SOCKET FUSEBLOCK SOCKET

CONNECTOR SOCKET CONNECTOR SOCKET
CABLE INSERTION END RELAY INSERTION END
P52600M 29JUL98 AE08-52011 6

LAMP BULB CHART, P. 7 INSTRUCTIONS AND CHARTS (CHAPTER 1)
1.7. LAMP BULB CHART, P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION CHAPTER

LAMP BULB CHART
BULB APPLICATION WATTS OR CANDLEPOWER TRADE NUMBER
AIR RESTRICTION GAUGE.............................. 2 CANDLEPOWER.......................... 57
BACK-UP LIGHTS..................................... 32 CANDLEPOWER......................... 1156
CIGAR LIGHTER...................................... 1 CANDLEPOWER.......................... 1455
CLOCK - ANALOG..................................... 2 WATTS............................ VDO-600 802
CLEARANCE/IDENTIFICATION LIGHTS - SMALL............ 2 CANDLEPOWER.......................... 194
CLEARANCE/IDENTIFICATION LIGHTS - LARGE............ 4 CANDLEPOWER.......................... 904
COURTESY LIGHT..................................... 21 CANDLEPOWER......................... 1142
DOME LIGHT......................................... 21 CANDLEPOWER......................... 1142
EXTERIOR MIRROR LIGHT.............................. 2 CANDLEPOWER.......................... 1895
FOG LIGHT.......................................... 100 WATTS.............................. 4921-1
FRONT TURN SIGNAL
9200/9400/9900..................................... 32/3 CANDLEPOWER....................... 3157
HEADLIGHTS
9200/9400/9900 INCANDESCENT
HIGH/LOW BEAMS.............................. 65/35 WATTS............................ 6053
HALOGEN (OPTIONAL)
HIGH/LOW BEAM............................... 65/35 WATTS............................ H5054
HEATER AND AIR CONDITIONER CONTROLS................ 3 CANDLEPOWER.......................... 168
HIGH BEAM INDICATOR............................... 0.5 CANDLEPOWER........................ 37
INSTRUMENT CLUSTER
ILLUMINATION LIGHT............................. 1 CANDLEPOWER.......................... 161
WARNING LIGHT................................. 0.5 CANDLEPOWER........................ 37
READING LIGHT...................................... 15 CANDLEPOWER......................... 1003
SIDE TURN SIGNAL - 9200/9400/9900.................. 32/3 CANDLEPOWER....................... 3157
SPEEDOMETER....................................... 1 CANDLEPOWER.......................... 161
SPOTLIGHT.......................................... 30 WATTS............................... 4405
STOP-TAIL-TURN SIGNAL.............................. 32/3 CANDLEPOWER....................... 1157
TACHOMETER......................................... 1 CANDLEPOWER.......................... 161
TURN SIGNAL INDICATOR............................. 0.5 CANDLEPOWER........................ 37
WORK LIGHT......................................... 35 WATTS............................... 4411
SLEEPER
DOME LIGHT......................................... 15 WATTS............................... F15T8-CW
LUGGAGE COMPARTMENT LIGHT.......................... 12 CANDLEPOWER......................... 211-2
READING LIGHT...................................... 12 CANDLEPOWER......................... 912
OVERHEAD CABINET LIGHT............................. 12 CANDLEPOWER......................... 211-2
TV/VCR & MICROWAVE CABINET LIGHT................... 12 CANDLEPOWER......................... 211-2
JKP 4MAR02 ADDED & EDITED SLPR ITEMS A 55093F

PART NO.
07
P52600M 29JUL98 AE08-52011
12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. START FEED, P. 1

12V POWER DISTRIBUTION - START FEED
B1 BAT 14FB 14C

8RD 10RD
STUD F7-A
25A
12RD
15
B
KEY
A
SWITCH
S I
S I
S I
S
A
A
A
(40)
I
OFF
OFF
OFF
OFF
GND
I
FROM DRL 44
PARK BRAKE 18GY
44A
SWITCH 16GY 14PK
(CH 11,PG 7)
17
PUSH
BUTTON
START 17
14PK
SWITCH
(41) W/PUSH W/KEY
BUTTON SWITCH
START START
14PK
14PK
17A
17
START
FEED
ADAPTER
(509)
14PK
17B
(2)
16PK
17B
START MAGNETIC SWITCH
(CH 3,PG 1-5)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
1
P50317A 12FEB99 AE08-52502

ACCESSORY, P. 2 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)
2.2. ACCESSORY, P. 2

12V POWER DISTRIBUTION - ACCESSORY
B1 BAT 14FB 14C 15

STUD 8RD 10RD 12RD
F7-A
25A
B
KEY SWITCH
A
(40)
S I
S I
S I
S
A
A
A
I
OFF
OFF
OFF
OFF
GND
I
10RD
14AJ
F5-B
D 15A
12LT BL
12
86 86 12M
TO RADIO 16LT GN 16LT GN 12LT BL
(CH 8,PG 13) (426)
E
86E 86E 12F
TO CB RADIO 16LT GN 16LT GN 12LT BL
(CH 8,PG 12) (428)
12LT BL
12A
14BJ 12AC
10RD 12LT BL
F6-C
30A 30 86 ACCESSORY A1
ADAPTER ACCESSORY
87
87 85
RELAY ADAPTER
A
(145) (499)
*
12LT BL
12F
10LT BL
12AD
16WH
12-GH
A3
ACCESSORY TO 4C
12LT BL
12LT BL
12W
12S
ADAPTER CONTROL RELAY
(501) (CH 12,PG 1)
12LT BL
12P
ONWER/OPERATOR SPARE SWITCH

RIGHT ELECTRIC WINDOW RELAY
ELECTRIC WIPER INTERMITTENT

(CH 8,PG 14)
(CH 8,PG 3)
FOG LIGHTS FUSE
(CH 8,PG 6)
(CH 11,PG 8)
W/FUSE
RELAY
* FUSE AND RELAY

LOCATIONS VARY -
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.
U00EDL2 5000/9100/9200/9400/9900
PART NO.
2
P50317A 12FEB99 AE08-52502
12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2) BATTERY, B1, P. 3
2.3. BATTERY, B1, P. 3

12V POWER DISTRIBUTION - BATTERY
* FUSE LOCATIONS VARY -

CHECK INSIDE POWER
DISTRIBUTION CENTER
06BK B S CRANKING FOR ACTUAL LOCATION.
MOTOR
M SOLENOID
BATTERIES
STARTER COPPER
MAGNETIC BUS BAR
FUSIBLE LINKS SWITCH N/3+1 BAT
FROM 2 150A
B1 BAT B2 BAT
ALTERNATOR 04RD
MEGA FUSE STUD STUD
(CH 3,PG 1-5)
14 14A 14A
02RD 02RD 02RD
F10-A 30A
14CP 94AH
10RD 10GY TO TRAILER ABS RELAY
(CH 9,PG 8,9)
TYPE I ONLY
F4-D 15A
FROM STARTER A B
MAGNETIC
SWITCH 14AL
10RD
82K
16GY TO ELECTRIC WIPER
(CH 3,PG 1-5)
INTERMITTENT RELAY
(CH 8,PG 6)
F7-A 25A
14C 15
10RD 12RD TO KEY SWITCH
2RD
14A
(CH 2,PG 2)
F7-C 15A
14L 57H
14FB 10RD 12OR TO RIGHT TURN RELAY
(CH 11,PG 14)
8RD F7-B 15A
56H
12OR TO LEFT TURN RELAY
B1 BAT (CH 11,PG 14)
STUD 14AJ
TO A3 ACC ADAPTER RELAY
10RD
(CH 8,PG 2)
8RD
F2-C 30A
14K
14R 14S
10RD 12RD TO IGNITION RELAY
(CH 2,PG 10)
F2-D 20A
55
12OR TO FLASHER
(CH 11,PG 14)
F7-D 30A
14F 70E
10RD 10OR TO STOP LIGHT RELAY
(CH 11,PG 14)
F5-C 15A
14AM 85
10RD 16GY TO HORN RELAY
(CH 8,PG 7)
14J 88B
TO RADIO BATTERY
10RD
16RD 16LT GN
14V
B1 BAT FEED (CH 8,PG 13)

ADAPTER 14AN
TO ABS RELAY
14G
TO SPEEDOMETER/
18RD
(497) 10RD
(CH 9,PG 2) TACHOMETER MODULE
(CH 6,PG 3,5,6,8,10
14BD CH 7,PG 2-5
14RD TO RIGHT ELECTRIC WINDOW FUSE CH 9,PG 10)
(CH 8,PG 3)
14BC
14RD TO CATERPILLAR RUN RELAY FUSE
(CH 4,PG 3)
F9-C 15A
66A
14YL TO DRL MODULE (USA)
(CH 11,PG 7)
B2 BAT 14BL
14RD
STUD
14AD
F9-A 15A TO AIR DRYER FUSE
14W 39A
6RD 16RD 16GY ((CH 9, PG 1)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
3
P50317A 12FEB99 AE08-52502

BATTERY, B2, P. 4 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)
2.4. BATTERY, B2, P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE 12V POWER DISTRIBUTION - BATTERY
F10-A 30A *
14AR 14AS
10RD 10RD TO OWNER/OPERATOR SPARE
SWITCH W/FUSE (CH 8,PG 14)
F8-A 10A A B TYPE 1 ONLY

14D 50A
10RD 18YL TO HEADLIGHT SWITCH
(CH 11,PG 9)
B2 F8-B 25A A B TYPE 1 ONLY

BATTERY 51
STUD 14YL TO HEADLIGHT RELAY
(CH 11,PG 9)
14AA 86K
14RD 14LT GN TO POWER SOURCE
F5-D 20A (CH 8,PG 11)
14BW
6RD 97DL TO DATA LINK
14VT (CH 4,PG 3,6,10,14)
F3-C 30A
14B 68
10RD 10BN TO CAB & TRAILER TAIL RELAY
(CH 11,PG 2)
F3-D 10A
50
18YL TO HEADLIGHT SWITCH
14W (CH 11,PG 9)
6RD
F3-A 20A
14E 58D
10RD 12BN TO TRAILER MARKER RELAY
(CH 11,PG 2)
F3-B 20A
70
12OR TO STOP LIGHT SWITCH
(CH 11,PG 14)
F6-A 20A
14M
10RD
XXX TO OWNER/OPERATOR OPTION **
10RD
14AH
F6-B 10A
XXX TO OWNER/OPERATOR OPTION **
F2-A 15A
14T 65A
10RD 14OR TO WORK LIGHT
(CH 11,PG 15)
84
14LT GN TO CAB CIGAR LIGHTER
B2 F2-B 10A
(CH 8,PG 1)
BATTERY 63
ADAPTER 18DK BL TO DOME & COURTESY LIGHTS
(CH 11,PG 5)
(498) 14AX
18RD TO REFRIGERATOR FUSE
(CH 10,PG 8)
14H 14Y 63P

6RD 14RD 16DK BL TO SPOTLIGHT & READING
F1-D 15A LIGHTS (CH 11,PG 5,13)
14X 75
10RD 10LT GN TO HIGH SPEED RELAY
F1-A 30A (CH 12,PG 2)
F1-B 10A
14Z 77T
10RD 14LT GN TO A/C CONTROL RELAY
(CH 12,PG 1)
75A
14LT GN TO HEATER CONTROL RELAY
(CH 12,PG 2)
F1-C
20A
** EXTRA FUSES PROVIDED CHECK INSIDE POWER
FOR OWNER/OPERATOR DISTRIBUTION CENTER
CONNECTION FOR ACTUAL LOCATION.
SEB//ADDED 14BW A P52739E U00EDL2 5000/9100/9200/9400/9900

PART NO.
04
JKP 4MAR02 RMVD 14N, ADDED 14AX. B 55093F P50317A 12FEB99 AE08-52502
12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2) BATTERY, B2 (CONT.), P. 5
2.5. BATTERY, B2 (CONT.), P. 5

12V POWER DISTRIBUTION - BATTERY
* F10-D 30A TO OVERHEAD CABINET LIGHTS

(CH 10,PG 10)
14AV 14AX
10RD 10RD TO AUX CIRCULATION FAN
B2 (CH 10,PG 1-3)
BATTERY TO TV/VCR WIRING
(CH 10,PG 9)
STUD
14AK 14AW
* F10-C 20A 14AY
6RD 10RD 12RD TO SLEEPER POWER SOURCE
(CH 10,PG 7)
* F10-B 15A
75AX
14LT GN TO AUX BUNK BLOWER RELAY
(CH 12,PG 3)
14AU
* F10-A 30A
75AW
10RD 10LT GN TO SLEEPER BLOWER RELAYS
(CH 12,PG 3)
F8-D 20A
14AP 63AA
14RD 14DK BL TO SLEEPER LIGHTS/LUGGAGE
COMPARTMENT LIGHTS
(CH 10,PG 4,6)

CHECK INSIDE POWER
DISTRIBUTION CENTER
JKP 4MAR02 ADDED O/H CABINET LTS TO A 55093F U00EDL2 5000/9100/9200/9400/9900

PART NO.
05
F10-D & AUX CIR FAN PG WAS 1, F8-D WAS CH 10, PG 3,5. P50317A 12FEB99 AE08-52502

3+1 BATTERY SYSTEM (DEEP CYCLE BATTERY – B2 BATTERY), P. 6 12 VOLT
POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)
2.6. 3+1 BATTERY SYSTEM (DEEP CYCLE BATTERY – B2 BATTERY), P. 6

12V POWER DISTRIBUTION - 3 + 1 BATTERY SYSTEM
POWER
DISTRIBUTION
CENTER
FROM
MEGA 14A
B1
2RD
FUSE
(CH 3,PG 1-5)
ALTERNATOR
G B
14A 14AB
6RD 6RD B2
16RD
7
6RD
14A
GND
16RD
7
STUD
10 RUST
14-FL
10WH
11-GG
16RD
7
7V
ISOLATED
BATTERY
MAGNETIC
8WH
SWITCH
11-G
1/0 RD
14WH
11H
1/0 BK
GND STUD
(RIGHT
DASH
PANEL)
4/0BK DEEP CYCLE

+
TO BATTERY
CRANKING 1ST 2ND 3RD
MOTOR
SOLENOID - - - -
(CH 3,PG 1-5)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
6
P50317A 12FEB99 AE08-52502
12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2) GROUND
ADAPTER COMPOSITE, P. 7
2.7. GROUND ADAPTER COMPOSITE, P. 7

12V POWER DISTRIBUTION - GROUND ADAPTER COMPOSITE
TO
ENG
GND
(CH 3,PG 1-4)
11-GR
14WH DATA LINK 6-WAY
6WH
11-GA
(CH 4,PG 3,6,10,14)

62-GJ
CRUISE ON/OFF SWITCH
G1 18WH
(CH 4,PG 1,4,8)
GND (RIGHT 62-GK
DASH GROUND 18WH CRUISE SET/RESUME SWITCH
STUD PANEL) ADAPTER (CH 4,PG 1,4,8)
62-GN
(453) 11-GT
18WH 18WH ENG BRAKE ON/OFF
11-G (CH 4,PG 2,5,9)
11-GA 62-GL
8WH 12WH 18WH ENG BRAKE SELECT
(CH 4,PG 2,5,9)
62-GQ CUMMINS & DET.
G4 18WH DEIS. ONLY INC/DEC IDLE DIAG
(CH 4,PG 10,14)
GROUND 62-GR CUMMINS ONLY
DIAG ON/OFF
18WH
ADAPTER (CH 4,PG 14)
(456) 11-GAE
RIGHT POWER MIRROR
11-GX 18WH
11-GB 11-GC (CH 8,PG 8)
8WH 18WH 13-GCP
10WH ABS TRAILER RELAY
14WH
(CH 9,PG 8)
11-GZ
18WH LEFT POWER MIRROR
(CH 8,PG 8)
11-GAD
18WH RIGHT MOTORIZED MIRROR
(CH 8,PG 9)
G3
11-GAW
GND (LEFT GROUND 14WH RIGHT WINDOW SWITCH & RELAY
DASH
STUD PANEL) ADAPTER 13-GAD
(CH 8,PG 3)
(455) 18WH AIR DRYER RELAY
(CH 9,PG 1)
11-GD 11-GE 94-G
8WH 12WH 16WH ABS RELAYS
(CH 9,PG 2,5)
11-GAC
14WH FOG LIGHT RELAY & SWITCH
(CH 11,PG 8)
38-G
18WH DRIVER HEATED SEAT
(CH 8,PG 21)
38-GB
G2 18WH PASSENGER HEATED SEAT
(CH 8,PG 22)
GROUND 11-GBC
ADAPTER 12WH AUXILIARY BUNK BLOWER RELAY
(454) & SLEEPER OPTIONS
(CH 12,PG 3 ; CH 10,PG 6-10)
11-GI 11-GY 11-GAV
10WH 10WH 18WH CLOCK (CH 8,PG 2
CH 11,PG 11)
25-G
18WH PYROMETER CONTROL MODULE
(CH 6,PG 7)
11-GBD
12WH SLEEPER OPTIONS
(CH 10,PG 1-4)
*NOTE - A GROUND ADAPTER AS REFERRED TO IN THIS MANUAL IS AN

INTERNALLY BUSSED CONNECTOR USED TO CONNECT & DISTRIBUTE
GROUND CIRCUITS TO VARIOUS POINTS IN THE VEHICLE.
JKP 4MAR02 REVISED 11-GBC & A 55093F U00EDL2 5000/9100/9200/9400/9900

PART NO.
07
11-GBD. ADDED 38-G & 38-GB. P50317A 12FEB99 AE08-52502

GROUND STUD COMPOSITE, P. 8 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)
2.8. GROUND STUD COMPOSITE, P. 8

GROUND STUD COMPOSITE
11-GG FUSE BLOCK

10WH ASSY GND
75-G
TO 10WH HEATER CONN #1
ENG 57-G
(CH 12,PG 2)
GND 18WH RIGHT TURN RELAY
(CH 11,PG 14)
(CH 3,PG 1-5) 56-G
18WH LEFT TURN RELAY
(CH 11,PG 14)
70-G
18WH STOP LIGHT RELAY
(CH 11,PG 14)
58-G
18WH TRAILER TAIL RELAY
(CH 11,PG 2)
58-GA
6WH
TRAILER MARKER RELAY

11-GA
18WH
GND (CH 11,PG 2)
77-G
STUD 18WH AIR CONDITIONING RELAY
(CH 12,PG 1)
(RIGHT 13-GT
DASH 18WH HEATER CONTROL RELAY
PANEL) (CH 12,PG 2)
50-GB
11-G 18WH HEADLIGHT RELAY
8WH (CH 11,PG 9)
75-GC
18WH MED SPEED RELAY
(CH 12,PG 2)
75-GB
18WH HIGH SPEED RELAY
(CH 12,PG 2)
13-GA
18WH IGNITION RELAY
(CH 2,PG 20)
11-GA
12WH G1 GND ADAPTER
(CH 2,PG 7)
75-GL
18WH HVAC CONTROL
(CH 12,PG 2)
75-GM
18WH AIR DIST
(CH 12,PG 2)
75-GK
18WH RECIRC
(CH 12,PG 2)
14WH MERITOR G XMSN

(CH 9,PG 14)
57-GA
16WH RIGHT SIDE TURN LIGHT
(CH 11,PG 12)
11-GAB
11-GB
16WH DOME,READING,CLEARANCE & ID LIGHTS
8WH (CH 11,PG 3-6)
38-G
18WH AIR SUSPENSION RELEASE SWITCH
(CH 7,PG 1)
43-G
18WH PDL SWITCH
(CH 7,PG 6)
11-GC
10WH G4 GND ADAPTER
(CH 2,PG 7)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
8
P50317A 12FEB99 AE08-52502
12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2) GROUND STUD COMPOSITE, P. 9
2.9. GROUND STUD COMPOSITE, P. 9

GROUND STUD COMPOSITE
62-GAS
11-GE 18WH CAB/TRAILER LGT SWITCH
12WH G3 GND ADAPTER 62-GAR
(CH 11,PG 2)
84-G
(CH 2,PG 7)
16WH CAB/TRAILER LGT SWITCH
16WH CIGAR LIGHTER 62-GW
(CH 11,PG 2)
11-GK
(CH 8,PG 1)
18WH PANEL LGT SWITCH
(CH 2,PG 11 ; CH 11,PG 11)
16WH 11-GS
11-GD
8WH 40-GA 16WH PANEL LGT SWITCH
16WH LOW AIR SWITCH 1 11-GP
(CH 2,PG 11 ; CH 11,PG 11)
40-GB
(CH 7,PG 4)
12WH L4 PANEL GND ADAPTER
GND 16WH LOW AIR SWITCH 2 (CH 2,PG 11)
(CH 7,PG 4) 66-GA
STUD 56-GA
LT SIDE TURN LGT 66-G 14WH DRL MODULE
16WH (CH 11,PG 7)
(LEFT (CH 11,PG 12) 14WH 44-GB
DASH 16WH DRL PARK BRAKE
PANEL) 11-GY
10WH TO G2 GROUND ADAPTER SWITCH
(CH 2,PG 7) (CH 11,PG 7)
11-GI 11-GN
10WH 10WH TO GROUND TERMINAL (B-PILLAR)
(CH 9,PG 9 ; CH 12,PG 4,5)
86-GK
14WH TO AUX POWER
(CH 8,PG 11)
62-GB
18WH RIGHT GAUGE CLUSTER PANEL LIGHTS
(CH 11,PG 11)
62-GD
11-GF 18WH SPEEDO/TACH MODULE PANEL LIGHTS
(CH 11,PG 11,14)
10WH 62-GC
18WH LEFT GAUGE CLUSTER PANEL LIGHTS
(CH 11,PG 11)
52-GE
12WH HEADLIGHTS
(CH 11,PG 9)
11-GJ
18WH RIGHT SIDE CLUSTER
(CH 6,PG 1,2,9)
77-GS
18WH A/C CONTROL RELAY
(CH 12,PG 1)
82-GB
16WH WASH/WIPE INTERMITTENT SWITCH
11-GQ (CH 8,PG 6)
16WH 82-GC
16WH WIPER MOTOR
(CH 8,PG 6)
11-GM
18WH LEFT SIDE CLUSTER
(CH 6,PG 4)
11-GL
18WH SPEEDO/TACH MODULE
(CH 6,PG 3,5,6,8,10
CH 7,PG 2-5
CH 9,PG 10)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
9
P50317A 12FEB99 AE08-52502

IGNITION, P. 10 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)
2.10. IGNITION, P. 10

12V POWER DISTRIBUTION - IGNITION
B1 BAT
STUD TO
IGNITION
RELAY BACK-UP
F2-C
14FB
8RD
8RD
LIGHTS
14K
30A (462-R1)
(CH 11,PG 1)
30
87
A
14R 14S
10RD 12RD
14C 13H
10RD 12PK
F7-A
87
25A
12RD
86
18OR
15
85
71
B
18WH
13-GA
A
F4-C
S I
S I
S I
S
A
A
A
10A
I
OFF
OFF
OFF
OFF
GND
TO
S
HIGH SPEED
RELAY
12PK
13J
KEY (462-R2)
SWITCH (CH 12,PG 2)
12PK
(40)
13
13B 13A
F4-A 12PK 12PK
10A TO MOTORIZED
13BN
AND HEATED 12PK
MIRRORS
12PK
13U
13BM
16PK
(CH 8,PG 8)
I1
12PK
13F
13CP
14PK
14PK
13AH
14PK
13BL
12PK
13P IGNITION
13Z
12PK
ADAPTER
I2 (494)
ENGINE FAN
IGNITION
(CH 5,PG 1)
ADAPTER
(495)
16PK
13V
IGN-DRL FEED
HVAC CONTROL FEED
AIR DRYER RELAY

ABS TRAILER RELAY
(CH 12,PG 2)
ECM
(CH 4,PG 3,7,10,15)
(CH 11,PG 7)
(CH 9,PG 8)
(CH 9,PG 1)
18PK
13AT
18PK
12PK
13EG
14PK
13AB
14PK
13W
14PK
18PK
18PK
14TN
13EF
13X
13L
13Y
93
18TN
18TN
18TN
18TN
28B
28D
28A
28C
PDL BUZZER
PYROMETER FUSE
AUX BUNK BLOWER RELAY
ETHER START FUSE

MERITOR G XMSN FUSE
PASSENGER HEATED SEAT

DRIVER HEATED SEAT
2 SPEED AXLE SWITCH
ABS IGNITION RELAY

(CH 12,PG 3)
(CH 9,PG 2,6)

(CH 9,PG 10)
(CH 8,PG 21)
(CH 8,PG 22)
(CH 6,PG 11)

(CH 7,PG 6)
(CH 6,PG 7)
(CH 9,PG 14)
SPEEDO/TACH CLUSTER
RIGHT GAUGE CLUSTER
LEFT GAUGE CLUSTER

LEFT GAUGE CLUSTER
(CH 6,PG 3,5,6,8,10

(CH 4,PG 3,6,14
CH 11,PG 4,15)
(CH 6,PG 1,2,9

CH 7.PG 1,4-8
CH 11,PG 7)
CH 9,PG 2,5
CH 6,PG 4
CH 7,PG 2
CH 7,PG 2-5
CH 9,PG 10)
(CH 4,PG 3,6,10,14)
JKP 4MAR02 2 SPEED AXLE SW WAS GOING B 55093F

U00EDL2 5000/9100/9200/9400/9900
PART NO.
10
TO CH 11, PG 10. ADDED 13EF & 13EG AT (495).
P50317A 12FEB99 AE08-52502
12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2) PANEL
LIGHTS ADAPTER COMPOSITE, P. 11
2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11

12V POWER DISTRIBUTION - PANEL LIGHTS ADAPTER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. COMPOSITE
62T
16DK BL CIGAR LIGHTER LIGHT
(CH 11,PG 11)
62AG
16DK BL WIPER SWITCH
(CH 8,PG 6)
62D
18DK BL SPEEDO/TACH MODULE
(CH 11,PG 11)
62C
18DK BL LEFT SIDE CLUSTER
(CH 11,PG 11)
62B
18DK BL RIGHT SIDE CLUSTER
(CH 11,PG 11)
16DK BL
62S
62P
16DK BL HEATER CONTROL PANEL LIGHT
(CH 11,PG 11)
62AR
TRAILER LIGHTS SWITCH
16DK BL
16DK BL
62W
(CH 11,PG 2)
62AS
HEADLIGHT SWITCH
16DK BL
16DK BL
62A
(CH 11,PG 9)
62AP
16DK BL DOME LIGHT SWITCH
16DK BL
62M
62AB
16DK BL GAUGE PANEL LIGHT
(CH 11,PG 11)
62AN
16DK BL FOG LIGHT SWITCH
(CH 11,PG 8)
62AL
16DK BL RIGHT WINDOW SWITCH
(CH 8,PG 3)
L1
62AQ
PANEL CLOCK (CH 11,PG 11)
16DK BL
62AE
16DK BL
LTS FEED 62BP BUNK CONTROL PNL SWITCH
ADAPTER 16DK BL (CH 10,PG 3,8,9)
(503)
62M
16DK BL
ENGINE FAN OVERRIDE SWITCH
(CH 11, (CH 5,PG 3,4)
PG 11)
62AW
16DK BL RT MOTO MIRRORS SW
(CH 8,PG 9)
62AY
16DK BL ETHER START SWITCH
(CH 6,PG 11)
62AV
16DK BL CRUISE/DIAGNOSTIC/ENG
L2 BRAKE SWITCHES
(CH 4,PG 1,2,4-6,8-10,12-14)
PANEL 62U
SPARE SWITCH W/FUSE
LTS FEED 16DK BL
(CH 8,PG 14)
16DK BL
16DK BL
62H
ADAPTER SPARE SWITCH N/FUSE
62W
62A
16DK BL
(504) (CH 8,PG 14)
16DK BL
62X
REFRIGERATOR SWITCH
62
16DK BL
(CH 10,PG 6)
11-GAL
18WH SPARE SWITCH W/FUSE
(CH 8,PG 14)
L4 62-GH
PANEL 18WH SPARE SWITCH N/FUSE
(CH 8,PG 14)
62-GAB
PANEL D A LTS GND 18WH GAUGE PANEL LIGHT
LIGHT C ADAPTER (CH 11,PG 11)
SWITCH (506)
F B 62-GAY
(425) 18WH ETHER START SWITCH
(CH 6,PG 11)
11-GT
18WH CRUISE/DIAGNOSTIC/ENG
BRAKE SWITCHES
62-GW
18WH
16WH
11-GS
(CH 4,PG 1,2,4-6,8-10,12-14)

12WH
86-GK
11-GP
18WH REFRIGERATOR SWITCH

(CH 10,PG 6)
62-GAS
11-GD 11-GK 18WH HEADLIGHT SWITCH
(CH 11,PG 9)
8WH 16WH 62-GAR
(LEFT 16WH TRAILER LIGHTS SWITCH
DASH (CH 11,PG 2)
PANEL)
62-GC
GND 18WH LEFT SIDE CLUSTER
(CH 11,PG 11)
STUD 62-GB
RIGHT SIDE CLUSTER
18WH
(CH 11,PG 11)
11-GF 62-GD
10WH 18WH SPEEDO/TACH MODULE
(CH 11,PG 11)
JKP 4MAR02 ADDED CIR 62X & 86-GK A 55093F

U00EDL2 5000/9100/9200/9400/9900
PART NO.
11
P50317A 12FEB99 AE08-52502

12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3)
3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3)

3.1. W/CUMMINS N14 ENGINES, P. 1

CHARGING AND CRANKING (12V) N14 ENGINES
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
17B
02RD
14A
14
02RD
2 (2)
04RD 150A
ALTERNATOR MEGA
B FUSE
BATTERIES
16PK
17B
G
02RD
14A
-
+ -
01BK
06BK
06BK
06BK
04WH
2-G
FRAME 14
02RD STARTER
-
+ - GROUND MAGNETIC
SWITCH
ECM POWER
CONNECTOR
06BK
06BK
(216)
A C B 2
17C
08PK
04RD
-+ -
12WH
12VT
W/N14 AND W/145A

12VT
97B
97C
97-G
ALTERNATOR OR
W/M11 (2) 12,
BL FUSIBLE LINKS.
06BK
06BK
217 218 W/N14 AND W/O 145A

ALTERNATOR (1) 10,
RUST FUSIBLE LINK.
-
+ -
12VT
12VT
97A
97
4/0 BK
B S CRANKING
4/0 BK
MOTOR
M
SOLENOID
4/0 BK CRANKING MOTOR

2-G
2/O
04WH
11-GA 11-GS
06WH 06BK
FROM SENSOR FRAME
11-GU
14WH GROUND SPLICE GROUND
(CH 3,PG 5
CH 5,PG 2
CH 6,PG 4,9)
CAB ENGINE TO
J4 GROUND GROUND 11-GK ECM CONN
12WH (CH 4,PG 15)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
1
P50317A 12FEB99 AE08-52503
12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3) W/CATERPILLAR
C10, C12 & 3406E ENGINES, P. 2
3.2. W/CATERPILLAR C10, C12 & 3406E ENGINES, P. 2

CHARGING AND CRANKING (12V) W/C10, C12 & 3406E
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. ENGINES
B1
BATTERY
START
STUD FEED
ADAPTER
(509)
02RD
14PK
14A
17B
(2)
150A
MEGA
14 FUSE
02RD
16PK
17B
2
04RD
02RD
14A
BATTERIES
14
02RD STARTER
MAGNETIC
-
+ - SWITCH
ECM (400)
06BK
06BK
52 53 65 67
14VT
14VT
97C
-
+ -
97B
14WH
14WH
97-GB
97-GJ
02RD
14
2
217 218
06BK
06BK
04RD
25A 25A
08 PK
17C
14VT
14VT
97A
97
-+ -
04RD
2
(2) 12, BL
FUSIBLE LINKS
4/0 BK B S
B CRANKING
M
MOTOR
SOLENOID
ALTERNATOR
G
4/0 BK CRANKING
MOTOR
2-G
04 WH 2/O
11-GA
06 WH
06 BK
11-GS
FROM SENSOR
GROUND SPLICE
11-GR (CH 3,PG 5 11-GC
12 WH CH 5,PG 3 14 WH
CH 6,PG 4,9)
RADIATOR J7 GROUND
GROUND CAB CAB ENGINE GROUND BY
J4 GROUND START MOTOR FRAME
GROUND
U00EDL2 5000/9100/9200/9400/9900
PART NO.
2
P50317A 12FEB99 AE08-52503

W/DETROIT DIESEL SERIES 60 ENGINES, P. 3 12
VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3)
3.3. W/DETROIT DIESEL SERIES 60 ENGINES, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHARGING AND CRANKING (12V)
DETROIT DIESEL SERIES 60
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
1 7B
02RD
14A
14
02RD
2
150A (2)
04RD
MEGA
FUSE
BATTERIES
11-G TO ECM
16PK
POWER
17B
12WH
CONNECTOR
02RD
-
+ -
14A
(CH 4,PG 11)
01BK
TO ECM
06BK
06BK
POWER
CONNECTOR
(CH 4,PG 11)
FRAME 14
02RD STARTER
-
+ - GROUND MAGNETIC
SWITCH
02RD
14
2
06BK
06BK
12RD
12RD
04RD
1 4A
1 4B
(2) 12, BL
17C
08PK
-+ - FUSIBLE LINKS
04RD
2
4/0 BK B S CRANKING
B
MOTOR
M SOLENOID
ALTERNATOR
G
4/0 BK CRANKING
MOTOR
2-G
04WH
11-GU
06BK
1 1-GS
FROM SENSOR 12WH

GROUND SPLICE
(CH 3,PG 5 11-GA
2/0
CH 6,PG 4,9) 06WH
J4 CAB ENGINE FRAME

GROUND GROUND GROUND
CNA 15JUN00 RGJ\\11-GU WAS 14 A P51616D U00EDL2 CIRCUIT DIAGRAM 5000/9100/9200/9400/9900

PART NO.
03
GAUGE P50317A 12FEB99 AE08-52503
12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3) W/CUMMINS AHD & ISM ENGINES, P. 4
3.4. W/CUMMINS AHD & ISM ENGINES, P. 4

CHARGING AND CRANKING (12V) W/AHD AND ISM ENGINES
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
17B
02RD
14A
14
02RD
2 (2)
04RD 150A
ALTERNATOR MEGA
B FUSE
BATTERIES
11-G
16PK
12WH
17B
G
02RD
14A
TO ECM -
+ -
POWER
CONN
01BK
(CH 4,PG 7) TO ECM

06BK
06BK
06BK
POWER
CONN
(CH 4,PG 7)
04WH
2-G
FRAME 14
STARTER
12RD
12RD
14C
14D
02RD
-
+ - GROUND MAGNETIC
SWITCH
15A
15A
06BK
06BK
12RD
12RD
14B
14A
2
17C
08PK
04RD
-+ -
(2) 12GA, BL
FUSIBLE LINKS
06BK
06BK
-
+ -
4/0 BK
B S CRANKING
4/0 BK
MOTOR
M
SOLENOID

2-G
2/O BK
04WH
11-GA 11-GS
06WH 02BK
FROM SENSOR FRAME
11-GU
14WH GROUND SPLICE GROUND
(CH 3,PG 5
CH 6,PG 4,9)
CAB ENGINE
J4 GROUND GROUND
U00EDL2 5000/9100/9200/9400/9900
PART NO.
4
P50317A 12FEB99 AE08-52503

W/START MOTOR OVERCRANK PROTECTION, P. 5 12
3.5. W/START MOTOR OVERCRANK PROTECTION, P. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND 12 VOLT CRANKING SYSTEM
W/OVERCRANK PROTECTION
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
17 B
02RD
14A
(2)
150A
MEGA
FUSE
16PK
14 1 7B
02RD
TO ALTERNATOR
02RD
14A
(CH 3,PG 1-4) 2

04RD
14
02RD STARTER
MAGNETIC
2 SWITCH
04RD
W/N14 N/145 AMP

ALTERNATOR,1 10AWG
RUST FUSE LINK
18PK
17D
17C
8PK
12BL
12BL
FL
FL
18PK
17D
B S
CRANKING
M
MOTOR
SOLENOID
CRANKING (275)
MOTOR 17D
18PK
17-G
FOR REMAINDER OF 18WH
CRANK MOTOR SOLENOID
AND CRANK MOTOR WIRING
SEE CHARGING & CRANKING
SECTION.
18WH
17-G
11-GC 11-GU
14 WH 12 WH
14WH
11-GU
W/C10,C12 W/DD SERIES 60

W/3406E
ENGINE
GROUND
CNA 15JUN00 RGJ\\ADD W/SERIES 60 A P51616D U00EDL2 CIRCUIT DIAGRAM 5000/9100/9200/9400/9900

PART NO.
05
P50317A 12FEB99 AE08-52503
12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3) W/ I6 HEUI ENGINE, P. 6
3.6. W/ I6 HEUI ENGINE, P. 6

CHARGING AND CRANKING (12V) W/I6 HEUI ENGINE
START
FEED
B1 ADAPTER
BATTERY (509)
STUD
14PK
17B
02RD
14A
2
4RD
40A 150A
14A
10RD
14B
10RD
TO MODULE MEGA
2
POWER FUSE
11-G (CH 4,PG 19)
10WH
B
16PK
02RD
17B
ALTERNATOR
14A
BATTERIES
G
04RD
+ -
2
06BK
06BK
06BK
01BK
+ - STARTER
MAGNETIC
11-GL
14-FL
02RD
SWITCH
06BK
06BK
FRAME
GROUND
+ -
08PK
06BK
06BK
17C
+ -
4/0 BK B S
4/0 BK
CRANKING
MOTOR
M SOLENOID
11-GA
06WH
MAIN
GROUND
U00EDL2 5000/9100/9200/9400/9900
PART NO.
6
P50317A 12FEB99 AE08-52503

W/START MOTOR OVERCRANK PROTECTION W/ I6 HEUI ENGINE, P. 7 12
3.7. W/START MOTOR OVERCRANK PROTECTION W/ I6 HEUI ENGINE, P. 7

12 VOLT CRANKING SYSTEM W/OVERCRANK PROTECTION
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/I6 HEUI
START
FEED
ADAPTER
(509)
B1
14PK
17B
02RD
BATTERY
14A
STUD
150A
MEGA 2
FUSE
02RD
14A
16PK
17B
2
04RD
TO ALTERNATOR
(CH 3,PG 6)
2 STARTER
04RD
MAGNETIC
SWITCH
(4 TERM)
02RD
14
18PK
17D
8PK
17C
18PK
17D
B S
CRANKING
M
MOTOR
SOLENOID
CRANKING 275
MOTOR 17D
18PK
17-G
FOR REMAINDER OF 18WH
CRANK MOTOR SOLENOID
AND CRANK MOTOR WIRING
SEE CHARGING & CRANKING
SECTION.
18WH
17-G
14WH
11-GU
STARTER MOTOR
GROUND
U00EDL2 5000/9100/9200/9400/9900
PART NO.
7
P50317A 12FEB99 AE08-52503
ENGINE SYSTEMS (CHAPTER 4)
4. ENGINE SYSTEMS (CHAPTER 4)

4.1. CATERPILLAR C10 & C12 & 3406E– CRUISE CONTROL, P. 1

CATERPILLAR C10, C12 & 3406E - CRUISE CONTROL
G4 GROUND PANEL
ADAPTER LTS FEED
(456) THROTTLE
ADAPTER POSITION
(504) SENSOR
18WH
16DK BL
11-GX
62AV
WH
RD
BK
(404)
99A(8V)
18VT
CRUISE 99
ON/OFF 18VT
16DK BL
62J
(435) 97AE
18VT
18WH
11-GT
7 5 2
CLUTCH
SWITCH
6 4 1 3 (PEDAL IN
8 RELEASED
POSITION)
16DK BL
99-GA
62K
18VT
18WH
62-GJ
BRAKE
SWITCH
18BK
18BK
(141)
(PEDAL IN
RELEASED
97-GC
18VT
POSITION) (294)
18WH
62-GK
97-GF
97AH
18VT
97AE
18VT
18VT
97-GH
99A(8V)
18VT
18VT
FROM VEHICLE
18VT
99
24-G
ENGINE SPEED
BRAKE
97-GA
SENSOR
18VT
18GY
97-GB
18VT
ON/OFF (409)
SWITCH
(CH 4,PG 2)
7 2 5
1 3 6 4
18VT
97AL
CRUISE
SET/
97AB
97AA
18VT
18VT
RESUME
(436)
F K I V R J A B (190)
16WH
97-GA
97AA
16VT
16VT
97AB
97AL
16VT
99A(8V)
97AK
16VT
16VT
97AH
97AE
16VT
16VT
16VT
16VT
97AJ
99
16WH
97-G
45 44 35 5 22 59 66 4 33 32
ECM (400)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
1
P50317A 12FEB99 AE08-52504

CATERPILLAR C10 & C12 & 3406E – ENGINE BRAKE, P. 2 ENGINE SYSTEMS (CHAPTER 4)
4.2. CATERPILLAR C10 & C12 & 3406E – ENGINE BRAKE, P. 2

CATERPILLER C10, C12 & 3406E - ENGINE BRAKE
PANEL
LTS FEED
ADAPTER
(504)
16DK BL
62AV
62N
16DK BL
J1939 TERM ENGINE

J1939 5 7
BRAKE
RESISTOR BACKBONE TO 16GY
ON/OFF
24A
(1098) (1097) SPLICE 4 6

(CH 4,PG 1) 8 SWITCH
C B A B C A (434)
24-G
18GY
62-GN
98SHD
98SHD
20GN
20GN
98GN(-)
98GN(-)
98YL(+)
98YL(+)
20YL
20YL
18WH
20
20
16GY
62L
24A
16DK BL
98SHD
16WT
ENGINE
5 2 7
BRAKE
4 6 1 3
SELECTOR
8 3,1,2
14WT
11-GC
SWITCH
(433)
62-GL
18WH
START
MOTOR
GROUND
18WH
16GY
16GY
24AE
24AF
11-GT
CENTER
FRONT & REAR SOLENOID
SOLENIODS
(190) M L
98SHD
16WH
98YL(+)
16LT GN
16YL
98GN(-)
GRAY
W/3406E
18WH
16TN
24AF
24AE
16TN
11-GX
34 42 50 40 23
ECM CONN
(400)
G4 GROUND
W/ J1939 ADAPTER
DATA LINK (456)
CNA 16MAY00 RMVD J1922 CONN A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
02
P50317A 12FEB99 AE08-52504
ENGINE SYSTEMS (CHAPTER 4) CATERPILLAR C10 & C12 & 3406E – ENGINE CONTROLS, P. 3
4.3. CATERPILLAR C10 & C12 & 3406E – ENGINE CONTROLS, P. 3

CATERPILLAR C10, C12 & 3406E - ENGINE CONTROLS
G4
GROUND
ADAPTER
(456)
18WH
11-GX
TO SPEEDO/ F6-D TO KEY 11-GT
TACH MODULE 13Z 13
SWITCH 18WH
12PK 12PK
(CH 6,PG 8,
CH 7,PG 2,3)
5A (CH 2,PG 10)
DATA LINK
(137)
PWR
GND
NEG
POS
18GY
18GY
11-GR
47/48(+)
47/48(-)
14WH BAT STUD

F5-D
14BK
14BK
14AA 14W
98A(+)
98C(-)
97DL
14VT 14RD 06RD
20A
DATA LINK (423)
POSITIVE 28A
(514) 18TN 13V
FROM
16PK FUSE
28D
A
18TN F4-A
B (CH 2,PG 10)
A
C
B
LEFT GAUGE
C INSTRUMENT
CLUSTER
SERV/
CHECK
WARN LOW COOLANT
ENG
DATA LINK ENG LEVEL SWITCH
NEGATIVE (402)
(515)
(423) NO LIQUID
PRESENT
18BK
A
98(+)
C
18BK
20PK
98B(-)
13D
97AZ
18VT
97AT
18VT
B D
LIQUID
PRESENT
16WH
DASH
34-G
(2) P S T N U CONN
(190)
16PK
13D
16GY
34A
16GY
97AT
16VT
16GY
34B
16BK
97AZ
16VT
16BK
98(+)
34
98B(-)
16WH
97-G
ECM 70 9 8 67 65 28 29 2 5 49 54
(400)
* RELAY LOCATIONS VARY- 97-GB
ENGINE BLOCK
CHECK INSIDE POWER 14WH
GROUND
97-GJ
DISTRIBUTION CENTER 14WH (CH 3,PG 2)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
3
P50317A 12FEB99 AE08-52504

CUMMINS AHD & ISM – CRUISE CONTROL, P. 4 ENGINE SYSTEMS (CHAPTER 4)
4.4. CUMMINS AHD & ISM – CRUISE CONTROL, P. 4

CUMMINS AHD AND ISM - CRUISE CONTROL
97-GB
TO 18VT
97-GC
SPLICE 18VT PANEL
(CH 4,PG 6) 97-GH
18VT
LTS FEED
ADAPTER
(504)
(294)
16DK BL
62AV
62J
16DK BL
18BK
2 5 7
3 1 4 6
8
16DK BL
62K
CRUISE
97-GB
18VT
ON/OFF
CLUTCH B SWITCH
SWITCH (435)
W/PEDAL 7 2 5 CRUISE
RELEASED A SET/
18WH
62-GJ
(294) 1 3 6 4 RESUME
8
SWITCH
(436)
18WH
62-GK
18BK
VEHICLE
(294) SPEED
SENSOR
(1099)
18WH
11-GT
97AH
18VT
97AA
18VT
97AB
18VT
97AE
18VT
18WH
11-GX
G4 GROUND
ADAPTER
97AK
16VT
16VT
97AJ
(456)
DASH
CONN R J K I
(190)
(1093) 21 22
97AE
97AA
18VT
18VT
97AB
18VT
97AH
18VT
ECM
2 23 24 14
CONN
(1091)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
4
P50317A 12FEB99 AE08-52504
ENGINE SYSTEMS (CHAPTER 4) CUMMINS AHD & ISM – ENGINE BRAKE, P. 5
4.5. CUMMINS AHD & ISM – ENGINE BRAKE, P. 5

CUMMINS AHD AND ISM - ENGINE BRAKE
PANEL
LTS FEED
ADAPTER
(504)
TO
SPLICE
16DK BL
62AV
(CH 4,PG 6)
62N
16DK BL
16DK BL
18GY
24-G
62L
24AD
18GY
ENGINE ENGINE
2 5 7 BRAKE 5 2 7
BRAKE
1 3 4 6
ON/OFF 4 6 1 3 SELECTOR
8 SWITCH 8 3,1,2
(434) SWITCH
18WH
(433)
62-GL
62-GN 11-GT
18WH 18WH 18WH
11-GX
(100R*) (1098F*)
18GY
18GY
18GY
24AE
24AP
24AF
J1939 TERM J1939 CAP

RESISTOR DIAGNOSTIC
(1098) (1095) G4 GROUND
ADAPTER
C B A B C A (456)
FRT & REAR

SOLENOID
20GN
20GN
98GN(-)
98GN(-)
98YL(+)
98YL(+)
20YL
20YL
98SHD
98SHD
20
20
98GN(-) REAR
20GN SOLENOID
98SHD
20
98YL(+)
20YL Q L M (190)
20GN
98SHD
98YL(+)
98GN(-)
W/ AHD
20YL
20
ENGINES
18GY
18GY
18GY
24AP
24AE
24AF
ONLY
ECM
37 36 46 32 31 22 CONN
(1091)
* W/BENDIX
CNA 16MAY00 RMVD J1939 BACKBONE; A 53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
05
ADDED REFS 100R & 1098F. P50317A 12FEB99 AE08-52504

CUMMINS AHD & ISM – ENGINE CONTROLS, P. 6 ENGINE SYSTEMS (CHAPTER 4)
4.6. CUMMINS AHD & ISM – ENGINE CONTROLS, P. 6

CUMMINS AHD AND ISM - ENGINE CONTROLS
B2
FROM FUSE
BATTERY 97-GB FROM
F4-A 18VT
(CH 2,PG 10)
STUD CRUISE
DATA LINK (+)
14W
CONTROL
DATA LINK (-)
6RD
97-GC
18VT
FEED 12V
(CH 4,PG 4)
GROUND
FROM
16PK
13V
24-G ENGINE
DATA 18GY
BRAKE
14RD
14AA
LINK B A E C (CH 4,PG 5)
(137)
FROM
F5-D 99-GA THROTTLE
18TN
18TN
28A
18VT
28D
20A POSITION
11-GR
14WH
98A(+)
98C(-)
14BK
14BK
97DL
SENSOR
(CH 4,PG 7)
LEFT 14VT
(423) GAUGE FROM
11-GT 11-GX
CLUSTER 18WH 18WH
97-GH
18VT
CLUTCH
G4 SWITCH
STOP (CH 4,PG 4)
ENG GND ADAPTER
A
(456) BRAKE SWITCH
W/PEDAL
B
SERV/ WARN DATA LINK RELEASED
97-GF
CHECK POSITIVE
18VT
ENG C
ENG
97-GE
18VT
(514) (141)
97-GA
18VT
(423)
DIAGNOSTIC
ON/OFF
16DKBL
62R
SWITCH
(241) (141)
62AV
16DKBL
97AL
2 5 7
18VT
DATA A
1 3 4 6
LINK B
8
NEG
PANEL (515) C
18WH
62-GR
LTS FEED
ADAPTER
(504)
11-GT
18WH
47/48(+)
18 GY
18 GY
47/48(-)
11-GX
97AM
16BK
18WH
98(+)
97-GA
18VT
18VT
G4
97AP
97AZ
97AT
TO SPEEDO/ GND
98B(-)
16BK
18VT
18VT
18VT
DASH
TACH MODULE ADAPTER CONN
(CH 6,PG 3,5,8 (456)
CH 7,PG 2,3) (190)
N U H S T G V F
97-GA
18VT
97AM
97AP
97AZ
97AT
97AL
98(+)
98B(-)
18BK
18BK
18VT
18VT
18VT
18VT
16VT
ECM
CONN
(1091)
5 16 6 27 26 44 10 1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
6
P50317A 12FEB99 AE08-52504
ENGINE SYSTEMS (CHAPTER 4) CUMMINS AHD & ISM – ENGINE CONTROLS (CONT.), P. 7
4.7. CUMMINS AHD & ISM – ENGINE CONTROLS (CONT.), P. 7

CUMMINS AHD AND ISM - ENGINE CONTROLS
(675)
14C 14C 14C
12RD A 12BL 12RD
TO
14D 14D 14D
BATTERY
B (CH 3,PG 4)
12RD 12RD 12RD
11-G C 11-G 11-G

12WH 12BN 12WH
11-GCL
12WH
ECM POWER
CONNECTOR
(1094)
11-GCH
18WH
18RD
11-GCK
18WH
14CF
18WH
11-GCG
11-GCJ
14CH
18RD
18WH
18WH
14CG
11-GCF
18RD
18RD
18RD
14CK
14CJ
ECM
CONN 18 28 17 8 7 29 30 50 40 39
(1091)
THROTTLE POSITION TO KEY

13
SENSOR 12PK SWITCH
(CH 2,PG 10)
LOW COOLANT
12PK
LEVEL SWITCH
13Z
(249)
IDLE THROTTLE
NO LIQUID
PRESENT
C A
F6-D
5A
B D
LIQUID
PRESENT
(249) C B D A
F D E A B C (267)
20PK
13D
34B(5V)
16TN
16TN
16TN
34-G
16TN
34
34A
18WH
99A(5V)
18VT
18VT
18VT
18VT
99-G
99C
99B
99-GA
99
18VT
(2) P
(1155) C B D A
DASH
E D C A B CONN
TO (190)
SPLICE
(CH 4,PG 6)
34B(5V)
16TN
16TN
16TN
16TN
34-G
99A(5V)
18PK
18VT
34A
13D
34
18VT
18VT
99-G
18VT
18VT
99C
99B
99
ECM
CONN 3 13 49 47 48 38 (1093) 7 19 5 6
(1091)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
7
P50317A 12FEB99 AE08-52504

DETROIT SERIES 60 – CRUISE CONTROL, P. 8 ENGINE SYSTEMS (CHAPTER 4)
4.8. DETROIT SERIES 60 – CRUISE CONTROL, P. 8

DETROIT SERIES 60 - CRUISE CONTROL
PANEL LIGHTS
FEED ADAPTER
TO SPLICE (504)
(CH 4,PG 11)
97-GB
18VT
16DK BL
62AV
97-GH
18VT
CRUISE
ON/OFF
(435)
62J
16DK BL
2 5 7
97-GF
18VT
3 1 4 6
97-GB
18VT
8
16DK BL
97-GC
62K
18VT
(294)
18BK
18BK
5 2 7 CRUISE
SET/
18WH
62-GJ
4 6 1 3
8
RESUME
(436)
VEHICLE
CLUTCH SPEED
SENSOR
97AE
18VT
SWITCH
(250)
97AA
18VT
97AB
18VT
18WH
62-GK
BRAKE
SWITCH
W/PEDAL
RELEASED
(141)
18WH
97AH
11-GT
18VT
18VT
97AL
DASH
CONN F R J K I
(190)
18WH
(557) 97AK
(556) 97AJ
18VT
18VT
11-GX
G4 GROUND
(544) 97AE
18VT
(541) 97AB
(545) 97AA
18VT
18VT
(531) 97AH
18VT
(543) 97AL
18VT
ADAPTER
(456)
ECM
G2 J2 F2 G3 J1 E2 E3
CONN
(273)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
8
P50317A 12FEB99 AE08-52504
ENGINE SYSTEMS (CHAPTER 4) DETROIT SERIES 60 – ENGINE BRAKE, P. 9
4.9. DETROIT SERIES 60 – ENGINE BRAKE, P. 9

DETROIT SERIES 60 - ENGINE BRAKE
PANEL LIGHTS
FEED ADAPTER
(504)
16DK BL
62AV
62X
16DK BL
16DK BL
62Z
24AD
18GY
ENGINE ENGINE
2 5 7 BRAKE 5 2 7 BRAKE
ON/OFF SELECTOR
1 3 4 6
8 SWITCH
4 6 1 3
8
3,1,2
(434) SWITCH
(433)
18GY
18WH
24-G
62-GL
62-GN
18WH
18GY
18GY
24AE
24AF
TO SPLICE
(CH 4,PG 11)
18WH
11-GT
18WH
11-GX
G4 GROUND
ADAPTER
DASH (456)
CONN M L
(190)
(583) 24AE
(979) 24AF
18GY
18GY
ECM
CONN
K2 K3 (273)

U00EDL2 5000/9100/9200/9400/9900
PART NO.
09
P50317A 12FEB99 AE08-52504

DETROIT SERIES 60 – ENGINE CONTROLS, P. 10 ENGINE SYSTEMS (CHAPTER 4)
4.10. DETROIT SERIES 60 – ENGINE CONTROLS, P. 10

DETROIT SERIES 60 - ENGINE CONTROLS
B2 BAT STUD
PANEL
LIGHTS
14W
6RD
DATA LINK (+)

FEED
DATA LINK (-)

ADAPTER
FEED 12V
GROUND
(504)
14RD
14AA
DATA LINK
F5-D (137)
20A
97DL
16DK BL
62AV
TO KEY 14VT
14WH
11-GR
14BK
14BK
98A(+)
98C(-)
SWITCH
(CH 2,PG 10)
FROM
FUSE
F4-A
12PK
(CH 2,PG 10) A

13
DATA LINK
16DK BL
A
62Q
B
NEGATIVE
B
(515) C
16PK
14WH
13V
11-GR
C
TO
SPEEDO/ 47/48(-) ENGINE
12PK
13Z
18GY 7
TACH 2 5 OVERRIDE
MODULE 47/48(+)
1 3 4 6
DIAG
18GY
18TN
ON/OFF
28D
(CH 6,PG 3,4

CH 7,PG 2,3,5)
DATA LINK 8
F6-D POSITIVE (260)
(423) LEFT (514)
5A GAUGE
CLUSTER
97-GD
18VT
STOP
ENG
20PK
13D
TO
SPLICE
(CH 4,PG 11)
WARN
(2) ENG
P 18WH
62-GQ
14WH
11-GR
97AU
18VT
16BK
16BK
98B(-)
98(+)
(423)
97AP
97AT
18VT
18VT
18WH
11-GT
DASH
U H S T O CONN
(190)
16PK
(439) 13D
18BK
(528) 97AU
(509) 97AP
18BK
(419) 97AT
18VT
18VT
18VT
(900) 98(+)
(901) 98B(-)
18WH
11-GX
ECM G4
B3 B1 B2 C1 C2 G1 CONN GROUND
(273) ADAPTER
(456)
DDC REF NUMBERS
ARE REFERED TO
IN THE REPAIR MANUAL.
U00EDL2 5000/9100/9200/9400/9900
PART NO.
10
P50317A 12FEB99 AE08-52504
ENGINE SYSTEMS (CHAPTER 4) DETROIT SERIES 60 – ENGINE CONTROLS (CONT.), P. 11
4.11. DETROIT SERIES 60 – ENGINE CONTROLS (CONT.), P. 11

DETROIT SERIES 60 - ENGINE CONTROLS
97-GE
18VT
THROTTLE POSITION SENSOR FROM
ENGINE
FROM BRAKE
97-GH 24-G
CLUTCH 18VT 18GY ON/OFF
SWITCH SWITCH
97-GE
18VT
(CH 4,PG 8) (CH 4,PG 9)
IDLE IDLE THROTTLE FROM FROM

97-GF 97-GB
TIME BRAKE 18VT 18VT
CRUISE
N.C. SWITCH SWITCH
(268) (CH 4,PG 8) (CH 4,PG 8)
FROM
97-GD
18VT ENGINE
OVERRIDE
SWITCH
97-GA
18VT
16WH
99-GA
(CH 4,PG 10)
(267) DASH
CONN V
E D A B C F
(190)
LOW
COOLANT
97AV
18VT
PROBE
(278)
99A(5V)
18VT
97-GA
18VT
18VT
16VT
18VT
99R
99B
99
DASH
CONN
(190)
34-G (402)
P D C A B 16TN
B A
DEDICATED
16TN
16TN
34-G
34
DDEC III
SWITCH GROUND
(1154)
(916) 99A(5V)
18VT
(524) 97AV
18VT
18VT
18VT
(451) 99B
18VT
(952) 99R
(417) 99
(20M)
(953) 97-G
16VT
B A
H2 E1 C3 D2 A3 H3
34
16TN
ECM
CONN
(273)
16WH
97-G
11-GA
E
12WH
B 11-GB
ECM POWER 12WH
12WH
11-G
CONNECTOR D 11-GC
12WH
(676) 14D 14D
15A
14A
C
12RD 12RD 12RD
14C 14C 14B
A 12RD 12RD 12RD
15A
(675)
12RD
12WH
14A
11-G
BATTERY
+ -
DDC REF NUMBERS

ARE REFERED TO
IN THE REPAIR MANUAL.
U00EDL2 5000/9100/9200/9400/9900
PART NO.
11
P50317A 12FEB99 AE08-52504

CUMMINS N14 CELECT — CRUISE CONTROL, P. 12 ENGINE SYSTEMS (CHAPTER 4)
4.12. CUMMINS N14 CELECT — CRUISE CONTROL, P. 12

CUMMINS N14 CELECT - CRUISE CONTROL
97-GB
TO 18VT
97-GC
SPLICE 18VT PANEL
(CH 4,PG 14) 97-GH
18VT
LTS FEED
ADAPTER
(504)
(294)
16DK BL
62AV
62J
16DK BL
18BK
2 5 7
3 1 4 6
8
16DK BL
62K
CRUISE
97-GB
18VT
ON/OFF
CLUTCH B SWITCH
SWITCH (435)
W/PEDAL 7 2 5 CRUISE
RELEASED A SET/
18WH
62-GJ
(294) 1 3 6 4 RESUME
8
SWITCH
(436)
18BK
18WH
62-GK
(294)
VEHICLE
18WH
11-GT
SPEED
SENSOR
97AH
18VT
(250)
97AA
18VT
97AB
18VT
G4
97AE
18VT
GND
ADAPTER
18WH
11-GX
(456)
DASH
CONN R J K I
(190)
97AK
16VT
16VT
97AJ
97AE
97AA
18VT
18VT
97AB
18VT
97AH
18VT
ECM
4 2 22 12 3 7
CONN
(252)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
12
P50317A 12FEB99 AE08-52504
ENGINE SYSTEMS (CHAPTER 4) CUMMINS N14 CELECT — ENGINE BRAKE, P. 13
4.13. CUMMINS N14 CELECT — ENGINE BRAKE, P. 13

CUMMINS N14 - ENGINE BRAKE
PANEL
LTS FEED
ADAPTER
(504)
TO
SPLICE
16DK BL
62AV
(CH 4,PG 14)
62N
16DK BL
16DK BL
18GY
24-G
62L
24AD
18GY
ENGINE ENGINE
2 5 7 BRAKE 5 2 7
BRAKE
1 3 4 6
ON/OFF 4 6 1 3 SELECTOR
8 SWITCH 8 3,1,2
(434) SWITCH
18WH
(433)
62-GL
62-GN 11-GT
18WH 18WH
18WH
11-GX
18GY
18GY
24AE
24AF
G4
GND
ADAPTER
(456)
REAR
SOLENOID FRT & REAR
SOLENOID
L M (190)
18GY
18GY
24AE
24AF
28 5 (252)

U00EDL2 5000/9100/9200/9400/9900
PART NO.
13
P50317A 12FEB99 AE08-52504

CUMMINS N14 CELECT — ENGINE CONTROLS, P. 14 ENGINE SYSTEMS (CHAPTER 4)
4.14. CUMMINS N14 CELECT — ENGINE CONTROLS, P. 14

CUMMINS N14 CELECT - ENGINE CONTROLS
B2
FROM FUSE
BATTERY 97-GB FROM
F4-A 18VT
(CH 2,PG 10)
STUD CRUISE
DATA LINK (+)

CONTROL
DATA LINK (-)

97-GC
14W
6RD
18VT
FEED 12V
(CH 4,PG 12)
GROUND
FROM
16PK
13V
24-G ENGINE
DATA 18GY
BRAKE
14RD
14AA
LINK B A E C
(CH 4,PG 13)
(137)
FROM
F5-D 99-GA THROTTLE
18TN
18TN
28A
18VT
28D
20A POSITION
11-GR
14WH
98A(+)
98C(-)
14BK
14BK
97DL
SENSOR
LEFT 14VT (CH 4,PG 15)
(423) GAUGE FROM
11-GT 11-GX
CLUSTER 18WH 18WH
97-GH
18VT
CLUTCH
G4 SWITCH
STOP
(CH 4,PG 12)
ENG GND ADAPTER
A
(456) BRAKE SWITCH
W/PEDAL
B
SERV/ WARN DATA LINK RELEASED
97-GF
CHECK POSITIVE
18VT
ENG C
ENG
97-GE
18VT
(514) (141)
99-GA
97-GD
18VT
18VT
(423)
DIAGNOSTIC IDLE/
ON/OFF DIAGNOSTIC (141)
16DKBL
16DKBL
62Q
62R
SWITCH SWITCH (243)

62AV (241)
16DKBL
97AL
2 5 7 5 2 7
18VT
DATA A
1 3 4 6 4 6 1 3
LINK B
8 8
NEG
PANEL (515) C 18WH
18WH
62-GQ
62-GR
LTS FEED
ADAPTER
(504)
11-GT
18WH
47/48(+)
18 GY
18 GY
47/48(-)
11-GX
18WH
97AM
16BK
97AU
97AV
98(+)
97-GA
18VT
18VT
18VT
18VT
G4
97AP
GND
97AZ
97AT
TO SPEEDO/
98B(-)
16BK
18VT
18VT
18VT
DASH
TACH MODULE ADAPTER CONN
(CH 6,PG 3,5,8
CH 7,PG 2,3)
(456) (190)
N U H S T G O P V F
97-GA
18VT
98(+)
98B(-)
18BK
18BK
97AM
97AU
97AP
97AV
97AZ
97AT
97AL
18VT
18VT
18VT
18VT
18VT
18VT
16VT
ECM (251) V
CONN
98W(-)
18BK
98X(+)
18BK
16VT
97-G
(252)
1 25 16 8 27 23 14 10 13
U00EDL2 5000/9100/9200/9400/9900
PART NO.
14
P50317A 12FEB99 AE08-52504
ENGINE SYSTEMS (CHAPTER 4) CUMMINS N14 CELECT — ENGINE CONTROLS (CONT.), P. 15
4.15. CUMMINS N14 CELECT — ENGINE CONTROLS (CONT.), P. 15

CUMMINS N14 CELECT - ENGINE CONTROLS
ECM POWER
CONNECTOR*
(216) TO KEY 13
12VT SWITCH
12VT
97C
97B
12PK
(CH 2,PG 10)
(217) (218)
12PK
13Z
12WH
97-G
12VT
12VT
97A
97
F6-D
TO TO 5A TO
CRANKING ENGINE ENGINE
MOTOR GROUND GROUND
SOLENOID (CH 3,PG 1) (CH 3,PG 1)
(CH 3,PG 1)
THROTTLE POSITION
SENSOR
20PK
13D
LOW COOLANT
LEVEL SWITCH
(249)
IDLE THROTTLE
NO LIQUID
PRESENT
(2) P
C A
B D
LIQUID
PRESENT
(249) C B D A
F D E A B C (267)
34B(5V)
16TN
16TN
16TN
34-G
16TN
34
34A
16PK
13D
18WH
99A(5V)
18VT
18VT
18VT
18VT
99-G
99C
99B
99-GA
99
18VT
(1155) C B D A
DASH
E D C A B CONN
TO (190)
SPLICE
(CH 4,PG 14)
34B(5V)
16TN
16TN
16TN
16TN
34-G
99A(5V)
34A
18VT
34
18VT
18VT
99-G
18VT
18VT
99C
99B
99
12WH
11-GK
21-WAY
ECM ECM
9 6 19 11 18 CONN CONN A J K L M G
(252) (251)
* NOTE: CONNECTS TO CUMMINS ENGINE HARNESS.

REFER TO CHAPTER 3, PAGE 1.
U00EDL2 5000/9100/9200/9400/9900
PART NO.
15
P50317A 12FEB99 AE08-52504

I6 HEUI — CRUISE CONTROL, P. 16 ENGINE SYSTEMS (CHAPTER 4)
4.16. I6 HEUI — CRUISE CONTROL, P. 16

I6 HEUI - CRUISE CONTROL
PANEL
LTS FEED
ADAPTER
(504)
I1-IGN
ADAPTER
13AA 97DS
16PK 16VT
F10-C
97AD
18VT
5A
16DK BL
62AV
62J
16DK BL
CRUISE 2 4 6 7
ON/OFF
SWITCH 3 1
5 8
(435)
16DK BL
62K
7 2 5 CRUISE
SET/
18WH
RESUME
62-GJ
3 1 6 4
97AE
18VT
97-GB
97CR
18VT
18VT
8
SWITCH
(436)
18WH
62-GK
VEHICLE
18WH
11-GT
SPEED
SENSOR
(303)
97DK
18VT
18VT
97DJ
97CF
18VT
18WH
11-GX
G4 GND
ADAPTER
(456)
DASH
CONN R J K I
(190)
16VT
16VT
47A
47
97DK
18VT
18VT
97DJ
97CF
18VT
97CR
18VT
CEC
24 35 32 31 39 40
CONN
(379)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
16
P50317A 12FEB99 AE08-52504
ENGINE SYSTEMS (CHAPTER 4) I6 HEUI — ENGINE BRAKE, P. 17
4.17. I6 HEUI — ENGINE BRAKE, P. 17

I6 HEUI - ENGINE BRAKE
G1 GND L2 PNL
ADAPTER LGT ADAPTER
(453) (504)
TO ABS
CONTROL
MODULE
(CH 9,PG 2)
16DK BL
18WH
16GY
24-GA
24AR
62AX
62N
30 85
ENG BRAKE 16DK BL
RELAY
(286) 87A 87 86
I1 IGN
ADAPTER
(494)
18GY
24AS
24A
16GY
16DK BL
62L
24AT
18GY
18GY
24AN
24AF
16GY
ENG BRAKE 2 5 7 5 2 7 ENG BRAKE

ON/OFF 4 6 1 3
SELECT
(434) 1 3 4 6 8 8 (433)
24AM
16GY
18WH
24AD
62-GL
18GY
24AE
16GY
62-GN
18WH
RESISTOR PRINTED
A B C D E F CIRCUIT BOARD
16GY
11-GAX
18WH
CONNECTOR
24
(390)
(PRINTED
CIRCUIT L
BOARD)
(190) G4 GND
ADAPTER
(456)
TO CEC CONN
(379)
(CH 4,PG 18)
CNA 16MAY00 RMVD REF CONN 282 A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
17
P50317A 12FEB99 AE08-52504

I6 HEUI — ENGINE CONTROLS, P. 18 ENGINE SYSTEMS (CHAPTER 4)
4.18. I6 HEUI — ENGINE CONTROLS, P. 18

I6 HEUI - ENGINE CONTROLS
B1 BAT * FUSE LOCATIONS VARY

ADAPTER CHECK INSIDE POWER
(497) DISTRIBUTION CENTER
FOR ACTUAL LOCATIONS
DATA LINK (+)

DATA LINK (-)
FEED 12V
PANEL
GROUND
LTS FEED
14DLF
14RD
ADAPTER
DATA (504)
I1 IGN LINK B A E C
(137)
16DK BL
ADAPTER
62AV
98-G
F10-D 18VT
16PK
13V
5A
14WH
11-GR
14BK
F11-A
14BK
98B(-)
98(+) 2 5 7
97DL
5A 14VT
1 3 4 6
8
DATA
TO FUSE LINK DIAGNOSTIC
F4-A
18WH
62-GR
(CH 2,PG 10) NEG GND ADAPTER ON/OFF
(515) (453) SWITCH
(241)
B B
18TN
28A
18BK
C C
DATA LINK
98
A A POSITIVE
18WH
(514)
11-GT
18GY
18 GY
47/48(+)
47/48(-)
PANEL
LTS GND
18TN
18TN
28D
28A
ADAPTER
(423) 6 5 (506)
3 12
SPEEDO-
TACH
STOP
MODULE B1 BAT
97AL 97DT 14BB
ENG (421) 16VT 16VT 14RD ADAPTER
(CH 6,PG 3,5,8 BRAKE (497)
CH 7,PG 2,3) SW F10-B
(141) 10A
SERV/ WARN
CHECK
ENG
ENG LEFT
GAUGE
CLUSTER 97CT
16VT
13 10 11
POWER CONN
(423) (141) (490)
B A
(CH 4,PG 19)
14BK
98A(+)
14B
14BK
97AA
18VT
97AF
18VT
10RD
98C(-)
18VT
97T
97NM
18BK
97CT
16VT
18VT
98
CEC 30 85
MODULE
10WH
RELAY
11-G
87A 87 86
O U H S T G P F (396)
DASH
CONN
97NM
97CM
18VT
10PL
(190)
18BK
18BK
98A(+)
98C(-)
97AF
18VT
18VT
97AA
18VT
97T
CEC TO ENG
11-GW
14WH
14WH
14WH
14WH
11-GX
11-GY
11-GZ
CONN BRAKE
18BK
18GY
18VT
97CK
97M
18VT
97AL
14PL
97AH
14PL
97CL
16VT
97N
14PL
98
24
(379) (CH 4,
PG 17)
45 55 54 17 15 16 34 44 43 1 2 23 42 21 22 41 25
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PART NO.
18
P50317A 12FEB99 AE08-52504
ENGINE SYSTEMS (CHAPTER 4) I6 HEUI — MODULE POWER & GROUND SYSTEM, P. 19
4.19. I6 HEUI — MODULE POWER & GROUND SYSTEM, P. 19

I6 HEUI - MODULE POWER & GROUND SYSTEM
TO BATTERY
(CH 3,PG 6)
10WH
10RD
11-G
14B
POS BAT NEG BAT

10WH
10RD
11-G
14B
CEC MODULE CONN

(379)
POWER CONN
(490) 11-GZ
14WH
42 LOW PWR GND
A B
11-G 11-GY
10WH 14WH
23 HSO GND
11-GW
14WH
1 DC/DC(-)
MODULE POWER 11-GX
RELAY 14WH
2 DC/DC(-)
(396) 97AL
41 V IGN-HSO
B1 BATTERY 14PL
ADAPTER 97CK
87
A
DC/DC(+)
30
14B 14PL 22
(497) 10RD
97CM 97CL
F10-B * (190) 10PL 14PL
21 DC/DC(+)
10A
87
14BB 97DT 97CT 97CT

14RD 16VT 16VT 16VT
86
F 97AH
MPR
85
16VT 25
13AA
16PK
97DS
16VT
97CR
16VT
97CR
16VT 24 V IGN
F10-C * V
5A
I1 IGN
ADAPTER
(494)
* FUSE LOCATIONS VARY
CHECK INSIDE POWER
DISTRIBUTION CENTER FOR ACTUAL LOCATIONS
U00EDL2 5000/9100/9200/9400/9900
PART NO.
19
P50317A 12FEB99 AE08-52504

I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 20 ENGINE
SYSTEMS (CHAPTER 4)
4.20. I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 20

I6 HEUI - ACCELERATOR,BAP,AMBIENT AIR TEMPERATURE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. SENSOR SYSTEMS
I1 IGN ADAPTER
(494)
BAROMETRIC AMBIENT
PRESSURE AIR TEMP
SENSOR SENSOR
13BB
16PK
(1160) (463)
F10-A *
10A 1 2 3 A B
97CD
18VT
18VT
97Z
97BU
97AX
16VT
16VT
97BL(5V)
18VT
97AK
18VT
B 99B
ACCEL 18VT
POSITION A 99A
SENSOR 18VT
C 99C(5V)
18VT
NO D 99D
IDLE 18VT
POSITION C F 99E 97
SWITCH 18VT 18VT B
NC E
A
97U(5V)
18VT
APS/IVS CLUTCH SWITCH

18VT
97CD
99D
97W
18VT
18VT
18VT
99B
SWITCH (294)
18VT
97A
(267)
ENGINE CONN.
E D B A C N
(190)
97W
18VT
97U(5V)
18VT
97BW
97CD
97AX
18VT
18VT
18VT
16VT
18VT
99D
18TN
99B
97A
CEC
MODULE
27 3 26 29 8 11 12
CONN
(379)
APS
ATS
BAP
VREF
IVS
VBREF GND
* FUSE AND RELAY LOCATIONS

VARY. CHECK INSIDE POWER
DISTRIBUTION CENTER FOR
ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
PART NO.
20
P50317A 12FEB99 AE08-52504
ENGINE SYSTEMS (CHAPTER 4) I6 HEUI — SURGE TANK & EXHAUST BRAKE SOLENOID, P. 21
4.21. I6 HEUI — SURGE TANK & EXHAUST BRAKE SOLENOID, P. 21

I6 HEUI - SURGE TANK & EXHUAST BRAKE SOLENOID
SURGE TANK
(METAL TANKS)
CEC
(379)
10
34
TN B
(400-A)
METAL SURGE TANK
EXHAUST BRAKE SOLENOID,I6

N/ABS, N/ALLISON WT TRANSMISSIONS
EXHAUST
BRAKE
SOLENOID
(372)
A
B
(372) A
B (372)
16GY
24B
16GY
24A
16TN
23
KEY SWITCH
(40) 47
F9-D
R
13 13U 23
A 12PK 12PK 16TN CEC MODULE CONN.
(379)
(2)
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PART NO.
21
P50317A 12FEB99 AE08-52504

FANS (CHAPTER 5)
5. FANS (CHAPTER 5)
5.1. HORTON AND KYSOR ENGINE FAN WITH DETROIT DIESEL SERIES 60 W/ &
N/AIR CONDITIONING, P. 1

HORTON AND KYSOR ENGINE FAN W/DETROIT DIESEL
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. SERIES 60
13BM 13U 13 FROM KEY

16PK 12PK 12PK SWITCH
F10-C (CH 2,PG 10)
10A
F9-D
10A
16TN
23
(2-R)
14TN
23
(227)
16RD
FAN
SOLENOID
N.O. HORTON
N.C. KYSOR
16BK
SOLENOID FAN
(227) ON OFF
OFF ON
16TN
23D
ECM CONNECTOR A2 F1
(273)
16TN
23C
(228)
16BK
WITHOUT
AIR
A/C CONDITIONING
PRESSURE
SWITCH
14BK
OPEN > 300 PSI

CLOSE < 210 PSI
16BK
(228)
23-GB
16TN
97-G
16VT ECM POWER
CONNECTOR
EDL 14JUN99 INSERTED CIRC 13BM; A P53114Y

U00EDL2 5000/9100/9200/9400/9900
PART NO.
1
CIRC 23 WAS TO F9-D P50317A 12FEB99 AE08-52505
FANS (CHAPTER 5) HORTON AND KYSOR
ENGINE FAN WITH CUMMINS N14 ENGINE W/ & N/AIR CONDITIONING, P. 2
5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS N14 ENGINE W/ & N/AIR
CONDITIONING, P. 2

HORTON AND KYSOR ENGINE FAN W/CUMMINS M11, N14
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. CELECT W/ & N/ A/C
ELECT
ENGINE ECM ECM
X HARN 10 (252) C (251)
(190)
97-GA 97-G
18VT 16VT
23-GB
16TN
(228-B)
W/N14
23
16TN
16TN
23D
16BK
A/C
14BK
PRESSURE
WITHOUT SWITCH
AIR OPEN > 300 PSI
CONDITIONING CLOSE < 210 PSI
16BK
(228-A)
(227)
16RD
16TN
23C
B
23-GA
16TN 16BK
FAN
SOLENOID
ECM N.O. HORTON
T (251) N.C. KYSOR
14WH
11-GU
ENGINE
GROUND
SOLENOID FAN
ON OFF
OFF ON
U00EDL2 5000/9100/9200/9400/9900
PART NO.
2
P50317A 12FEB99 AE08-52505

HORTON AND KYSOR ENGINE FAN WITH CATERPILLAR C10, C12, & 3406E ENGINES W & N/AIR
CONDITIONING, P. 3 FANS (CHAPTER 5)
5.3. HORTON AND KYSOR ENGINE FAN WITH CATERPILLAR C10, C12, & 3406E
ENGINES W & N/AIR CONDITIONING, P. 3

HORTON AND KYSOR ENGINE FAN W/CAT C10, C12 & 3406E
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH
ECM
5 41 11
(400)
(2-J)
VIOLET 23A 23A
W/C10,C12
16WH
16TN 16TN
97-G
TO
WITHOUT MANUAL PANAL FEED
16TN
16TN
23C
23A
FAN OVERRIDE
SWITCH
ADAPTER
11-GC 23-GA
14WH 16WH (503)
(CH 2,PG 11)
16WH
23-G
START 23B
MOTOR 16TN
GROUND (2-K) 62M
16DK BL
(228) B A B A (227)
BATT GRD
ENGINE FAN (7) (5) (1)
OVERRIDE
SWITCH OFF ON
(8) (4)
(659)
16BK
(6)
A/C
14BK
PRESSURE
SWITCH 23B
OPEN > 300 PSI 16TN
CLOSE < 210 PSI
16BK
16WH
11-GR
16WH
23-GY
WITHOUT 16BK
AIR
CONDITIONING CAB
GROUND
16RD
FAN
SOLENOID
N.O. HORTON
N.C. KYSOR
SOLENOID FAN
ON OFF
OFF ON
U00EDL2 5000/9100/9200/9400/9900
PART NO.
3
P50317A 12FEB99 AE08-52505
FANS (CHAPTER 5) HORTON AND KYSOR ENGINE FAN WITH
CUMMINS AHD AND ISM ENGINES W/ & N/AIR CONDITIONING, P. 4
5.4. HORTON AND KYSOR ENGINE FAN WITH CUMMINS AHD AND ISM ENGINES
W/ & N/AIR CONDITIONING, P. 4

HORTON AND KYSOR ENGINE FAN W/CUMMINS AHD & ISM
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH
ECM
(1093) 18 17 13 12
(2-J)
23A 23A
16TN 16TN
TO
PANAL FEED
16WH
WITHOUT MANUAL
23-GB
23-GA
16TN
16TN
16TN
23C
23A
FAN OVERRIDE
SWITCH
ADAPTER
(503)
(CH 2,PG 11)
23B
16TN
(2-K) 62M
16DK BL
(228) B A B A (227)
BATT GRD
ENGINE FAN (7) (5) (1)
OVERRIDE
SWITCH OFF ON
(8) (4)
(659)
16BK
(6)
A/C
14BK
PRESSURE
SWITCH 23B
OPEN > 300 PSI 16TN
CLOSE < 210 PSI
16BK
16WH
11-GR
16WH
23-GY
WITHOUT 16BK
AIR
CONDITIONING CAB
GROUND
16RD
FAN
SOLENOID
N.O. HORTON
N.C. KYSOR
SOLENOID FAN
ON OFF
OFF ON
U00EDL2 5000/9100/9200/9400/9900
PART NO.
4
P50317A 12FEB99 AE08-52505

HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 5 FANS (CHAPTER 5)
5.5. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 5

HORTON & KYSOR ENGINE FAN W/I6 HEUI W/SHUTTER
FAN SOLENOID
(227)
A A
ENGINE FAN
97EFS
16TN
97EFT CONTROL CONN
16TN
B (1075)
(2) (2)
K J
23A
16TN 16TN
23D
23
16TN
B 23B
FREON PRESSURE 16TN
SWITCH
(228) A R (2)
16TN
23
F9-A
16TN
23A
12PK
13U
12PK
13
33 A
CEC MOD CONN KEY SWITCH

(379) (40)
RSR 25OCT99 ADD CCTS 97EFS,97EFT A P53557P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
5
P50317A 12FEB99 AE08-52505
GAUGES AND SYSTEMS (CHAPTER 6)
6. GAUGES AND SYSTEMS (CHAPTER 6)

6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1

4X2 REAR AXLE OIL TEMPERATURE GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28C
(420)
REAR AXLE
TEMPERATURE GAUGE
I
G
(420) (420)
18WH
11-GJ
18TN
32
(3)
16WH
11-GQ
J4
14RD
14BN
32-G
CAB
32
GND
(298)
10WH
11-GF
GROUND (LEFT
14RD
14BN
DASH
STUD PANEL)
REAR AXLE
TEMPERATURE
SENDER
GROUNDS TO
AXLE HOUSING
U00EDL2 5000/9100/9200/9400/9900
PART NO.
1
P50317A 12FEB99 AE08-52506

6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2 GAUGES
AND SYSTEMS (CHAPTER 6)
6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2

6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28C
FORWARD-REAR AXLE (420) REAR-REAR AXLE
TEMPERATURE GAUGE TEMPERATURE GAUGE
I I
G G
S S
(420) (420) (420)

18WH
11-GJ
18TN
32A
18TN
32
(3) (3)
16WH
11-GQ
J4
J4
14RD
32-GA
14BN
32A
CAB
14RD
14BN
32-G
CAB
32
GND
GND
(299)
(298)
10WH
11-GF
14RD
14BN
(LEFT
GROUND
14RD
14BN
DASH
STUD PANEL)
REAR-REAR
FORWARD-REAR AXLE
AXLE TEMPERATURE
TEMPERATURE SENDER
SENDER
GROUNDS TO
GROUNDS TO AXLE HOUSING
AXLE HOUSING
U00EDL2 5000/9100/9200/9400/9900
PART NO.
2
P50317A 12FEB99 AE08-52506
GAUGES AND SYSTEMS (CHAPTER 6) ENGINE OIL PRESSURE GAUGE, P. 3
6.3. ENGINE OIL PRESSURE GAUGE, P. 3

ENGINE OIL PRESSURE GAUGE
FROM FROM
(+) (+)
FUSE FUSE
F4-A F5-C
ENGINE OIL S C
(CH 2.PG 10) (CH 2,PG 3)
PRESSURE
GAUGE S C
(-) (-)
16RD
16PK
13V
14J
(424)
18RD
18TN
18TN
18TN
18TN
18TN
14G
35C(+)
35S(+)
28B
35C(-)
35S(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
GROUND DASH
STUD PANEL)
NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE

DATA FROM THE ECM FOR THE ENGINE OIL
PRESSURE GAUGE.
U00EDL2 5000/9100/9200/9400/9900
PART NO.
3
P50317A 12FEB99 AE08-52506

ENGINE OIL TEMPERATURE GAUGE, P. 4 GAUGES AND SYSTEMS (CHAPTER 6)
6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINE OIL TEMPERATURE GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28A
(423)
I (423)
ENGINE OIL
11-GM 11-GQ
TEMPERATURE G 18WH 16WH
GAUGE
S
10WH
11-GF
(LEFT
DASH
PANEL)
(423) GROUND
STUD
30
(2)
W/SERIES 60 W/N14 W/AHD & ISM W/C10, C12

& 3406E
(2) (2)
(2) (2)
W/9900 W/9200,
16TN
9400 ENGINE
30
ENGINE
16TN
ENGINE OIL
16TN
ENGINE
16TN
30
OIL
30
OIL TEMP
30
TEMP OIL
TEMP TEMP SENDER
SENDER (315)
16TN
SENDER (229)
30A
SENDER
16TN
30B
(229) (315) (229) (315)

(315) (229) (315) 30
30 30 18TN
30 18TN 18TN 30
18TN 18TN
30-G
30-G 30-G 18WH
30-G 18WH 18WH 30-G
18WH 18WH
16WH
30-GA
30-GA
16WH
16WH
30-GB
30-G
16WH
16WH
30-G
11-GU
14WH
11-GU
11-GC
14WH
11-GU
14WH
12WH
ENGINE ENGINE CYLINDER

GROUND ENGINE HEAD
CNA 15JUN00 RGJ\\SER 60,11-GU WAS A P51616D U00EDL2 CIRCUIT DIAGRAM 5000/9100/9200/9400/9900
PART NO.
04
14GA P50317A 12FEB99 AE08-52506
GAUGES AND SYSTEMS (CHAPTER 6) ENGINE WATER TEMPERATURE GAUGE, P. 5
6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5

ENGINE WATER TEMPERATURE GAUGE
FROM FROM
(+) (+)
FUSE FUSE
F4-A F5-C
ENGINE WATER S C
(CH 2,PG 10) (CH 2,PG 3)
TEMPERATURE
GAUGE S C
(-) (-)
16RD
16PK
13V
14J
(424)
18RD
18TN
18TN
18TN
18TN
18TN
29C(+)
14G
29S(+)
28B
29C(-)
29S(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
GROUND (LEFT
DASH
STUD PANEL)

DATA FROM THE ECM FOR THE ENGINE WATER
TEMPERATURE GAUGE.
U00EDL2 5000/9100/9200/9400/9900
PART NO.
5
P50317A 12FEB99 AE08-52506

FUEL LEVEL GAUGE, P. 6 GAUGES AND SYSTEMS (CHAPTER 6)
6.6. FUEL LEVEL GAUGE, P. 6

FUEL LEVEL GAUGE
FROM FROM
(+) (+)
FUSE FUSE
FUEL S C
F4-A F5-C
LEVEL (CH 2,PG 10) (CH 2,PG 3)
GAUGE S C
(-) (-)
16RD
16PK
13V
14J
(420)
18RD
18TN
18TN
18TN
18TN
18TN
14G
36C(+)
36S(+)
28B
36C(-)
36S(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
18TN
11-GL
36
(3)
16WH
11-GQ
14RD
36
FUEL
LEVEL
10WH
11-GF
SENDER
(FULL 88.5 TO 94.5 OHMS)
(EMPTY 0 TO 1.5 OHMS)
(LEFT
GROUND DASH
STUD PANEL)
14BN
36-G
J4
CAB
GROUND
U00EDL2 5000/9100/9200/9400/9900
PART NO.
6
P50317A 12FEB99 AE08-52506
GAUGES AND SYSTEMS (CHAPTER 6) PYROMETER GAUGE, P. 7
6.7. PYROMETER GAUGE, P. 7

PYROMETER GAUGE
PYROMETER
IGNITION
G
ADAPTER
(494)
A D
13AB
14PK
*
F10-A
10A
(423)
18TN
18TN
25
18TN
25A
25B
(15)
18RD
18BN
18BL
18WH
I A D 25-GA
PYROMETER
CONTROL
MODULE G
18RD
18YL
18GN
(492) (15)
18WH
16RD-ALUMEL
16YL-CHROMEL
25-G
GROUND
ADAPTER
(454)
(491)
20YL-CHROMEL
20RD-ALUMEL
EXHAUST
THERMO
COUPLE
CHECK INSIDE POWER
DISTRIBUTION CENTER
U00EDL2 5000/9100/9200/9400/9900
PART NO.
7
P50317A 12FEB99 AE08-52506

SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8 GAUGES AND SYSTEMS (CHAPTER 6)
6.8. SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8

SPEEDOMETER GAUGE - TACHOMETER GAUGE
FROM FROM
FUSE FUSE
F4-A F5-C
(CH 2,PG 10) (CH 2,PG 3)
16RD
16PK
13V
14J
WITH
DIGITAL
ODOMETER
ONLY
18RD
18TN
14G
28B
(421)
TACHOMETER SPEEDOMETER
GAUGE GAUGE
RPM MPH
(421)
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM
ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
DASH
PANEL)
GROUND
STUD

DATA FROM THE ECM FOR THE SPEEDOMETER
GAUGE, TACHOMETER GAUGE, ENGINE OIL
PRESSURE GAUGE & WARNING LIGHT, ENGINE
WATER TEMPERATURE GAUGE & WARNING LIGHT.
U00EDL2 5000/9100/9200/9400/9900
PART NO.
8
P50317A 12FEB99 AE08-52506
GAUGES AND SYSTEMS (CHAPTER 6) TRANSMISSION OIL TEMPERATURE GAUGE, P. 9
6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9

TRANSMISSION OIL TEMPERATURE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28C
(420)
I
TRANSMISSION
G
OIL
TEMPERATURE
S GAUGE
(420) (420)
18WH
18TN
11-GJ
31
(2)
16WH
11-GQ
16TN
31
(235)
31 TRANSMISSION
18TN
OIL
10WH
11-GF
TEMPERATURE
(LEFT
DASH SENDER
31-G
PANEL) 18WH (236)
GROUND
STUD
11-GU
16WH
31-G
12WH
W/SERIES 60
W/3406 W/M11,N14
11-GC 11-GU
14WH 14WH
CYLINDER ENGINE
HEAD GROUND
GROUND
*5000/9100/9200/9400/9900
PRO SLEEPER & SKY-RISE
U00EDL2 CIRCUIT DIAGRAM*

CNA 15JUN00 RGJ\\ADD W/SERIES 60 A P51616D PART NO.
09
P50317A 12FEB99 AE08-52506

VOLTMETER GAUGE, P. 10 GAUGES AND SYSTEMS (CHAPTER 6)
6.10. VOLTMETER GAUGE, P. 10

VOLTMETER GAUGE
FROM FROM
(+) (+)
FUSE FUSE
F4-A F5-C
VOLTMETER S C
(CH 2,PG 10) (CH 2,PG 3)
S C
(-) (-)
16RD
16PK
13V
14J
(424)
18RD
18TN
18TN
18TN
18TN
18TN
27C(+)
14G
27S(+)
28B
27C(-)
27S(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421)
18WH
11-GL
16WH
11-GQ
10WH
11-GF
(LEFT
GROUND DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
10
P50317A 12FEB99 AE08-52506
GAUGES AND SYSTEMS (CHAPTER 6) ETHER START, P. 11
6.11. ETHER START, P. 11

ETHER START
PANEL
IGNITION
LTS FEED
ADAPTER
ADAPTER
(494)
(504)
12PK
13L
* F10-A
16DK BL
62AY
10A
18TN
21H
ETHER 5 7
START
SWITCH 4 6
8
(600)
PANEL
62-GAY LTS GND
THERMO 21A
18WH
ADAPTER
18BN
SWITCH 14TN
(506)
OPEN >50 F
18TN
CLOSE <40 F
(2-Q)
21
5
18TN
21A
Q N (1)
16TN
16TN
21A
21
B A (72)
BK
BK

ETHER
CHECK INSIDE POWER
DISTRIBUTION CENTER CONTROL
FOR ACTUAL LOCATION. VALVE
U00EDL2 5000/9100/9200/9400/9900
PART NO.
11
P50317A 12FEB99 AE08-52506

WARNING LIGHTS (CHAPTER 7)
7. WARNING LIGHTS (CHAPTER 7)

7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1

AIR SUSPENSION RELEASE WARNING LIGHT
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28C
(420)
AIR
SUSP
DUMP
(420)
18TN
38
AIR SUSPENSION
RELEASE VALVE
MECHANICAL
GROUNDING FUNCTION
SWITCH (SHOWN IN RUN POSITION)
SUSPENSION SUSPENSION
PRESSURIZED PRESSURE
EXHAUST
DASH PANEL
18WH
38-G
8WH
11-GB
GROUND (RIGHT
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
1
P50317A 12FEB99 AE08-52507
WARNING LIGHTS (CHAPTER 7) ENGINE OIL PRESSURE WARNING LIGHT, P. 2
7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2

ENGINE OIL PRESSURE WARNING LIGHT
FROM FROM
NOTE: AUDIBLE ALARM WILL SOUND FUSE FUSE
5 SHORT BEEPS WHEN LIGHT F4-A F5-C
TURNS ON. ALARM IS AN (CH 2,PG 10) (CH 2,PG 3)
INTERNAL FEATURE IN THE
SPEEDOMETER/TACHOMETER
MODULE.
LOW
16RD
16PK
13V
14J
OIL
PRESS (423)
28A
18TN
(423)
18RD
18TN
14G
28B
18TN
35L
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
GROUND (LEFT
DASH
STUD PANEL)

DATA FROM THE ECM FOR THE ENGINE OIL
PRESSURE WARNING LIGHT.
U00EDL2 5000/9100/9200/9400/9900
PART NO.
2
P50317A 12FEB99 AE08-52507

ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3 WARNING LIGHTS (CHAPTER 7)
7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3

ENGINE WATER TEMPERATURE WARNING LIGHT
FROM FROM
MODULE.
HIGH
16RD
16PK
13V
14J
WATER
TEMP (423)
28A
18TN
(423)
18RD
18TN
14G
28B
18TN
29L
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
GROUND DASH
STUD PANEL)

DATA FROM THE ECM FOR THE ENGINE WATER
TEMPERATURE WARNING LIGHT.
U00EDL2 5000/9100/9200/9400/9900
PART NO.
3
P50317A 12FEB99 AE08-52507
WARNING LIGHTS (CHAPTER 7) LOW AIR PRESSURE WARNING LIGHT, P. 4
7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4

LOW AIR PRESSURE WARNING LIGHT
FROM FROM
MODULE.
16RD
16PK
13V
14J
LOW
AIR (420)
28C
18TN
(420)
18RD
18TN
14G
28B
18GY
40
40C
18GY
(421)
SPEEDOMETER/
TACHOMETER
16GY
16GY
40A
40B
MODULE
LOW AIR LOW AIR (421)

PRESSURE PRESSURE
SWITCH 1 SWITCH 2
(460) (512)
18WH
11-GL
OPEN 60 PSI OPEN 60 PSI

(AT DASH PANEL- (AT DASH PANEL-
INSIDE CAB) INSIDE CAB)
16WH
16WH
40-GA
40-GB
16WH
11-GQ
10WH
11-GF
(LEFT
11-GD
8WH
GROUND DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
4
P50317A 12FEB99 AE08-52507

LOW FUEL LEVEL WARNING LIGHT, P. 5 WARNING LIGHTS (CHAPTER 7)
7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5

LOW FUEL LEVEL WARNING LIGHT
FROM FROM
MODULE.
LOW
16RD
16PK
13V
14J
FUEL
LEVEL (420)
28C
18TN
(420)
18RD
18TN
14G
28B
18TN
36L
(421) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
18TN
11-GL
36
(3)
16WH
11-GQ
14RD
36
FUEL
LEVEL
10WH
11-GF
SENDER
(FULL 88.5 TO 94.5 OHMS)
(EMPTY 0 TO 1.5 OHMS)
GROUND (LEFT
DASH
STUD PANEL)
14BN
36-G
J4
CAB
GROUND
U00EDL2 5000/9100/9200/9400/9900
PART NO.
5
P50317A 12FEB99 AE08-52507
WARNING LIGHTS (CHAPTER 7) POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6
7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6

POWER DIVIDER LOCK (PDL) WARNING LIGHT & BUZZER
FROM IGNITION
FUSE ADAPTER
F4-A (494)
(CH 2,PG 10)
16PK
13V
18PK
13X
18TN
28C
(420)
POWER
+ DIVIDER
PDL
- LOCK
BUZZER
(562)
(420)
18GY
43
18GY
43B
N/BUZZER
43
W/BUZZER
18GY
43A
43B
18GY
POWER
DIVIDER
LOCK
SWITCH
18WH
43-G
11-GB GROUND (RIGHT

8WH DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
6
P50317A 12FEB99 AE08-52507

DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7 WARNING LIGHTS (CHAPTER 7)
7.7. DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7

DIFFERENTIAL LOCK WARN LIGHT - 4X2
KEY SWITCH
(40)
A
A
B1 I OFF
BATTERY S
STUD F7-A F4-A
25A A 10A
B I
14K 14C 15 13 13B
06RD 10RD 12RD 12PK 12PK
OFF
I
S
16PK
13V
A
S
OFF
S I
A
GND
18TN
28C
OFF
S I
INDICATOR LIGHT
(420)
GN
(2)
GN
BK
DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
YL BK
U00EDL2 5000/9100/9200/9400/9900
PART NO.
7
P50317A 12FEB99 AE08-52507
WARNING LIGHTS (CHAPTER 7) DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8
7.8. DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8

DIFFERENTIAL LOCK WARN LIGHT - 6X4
B1
BATTERY
STUD
KEY SWITCH
(40)
6RD
14K
A
A
I OFF
S
10RD
14C
F7-A F4-A
25A B
A
I 10A
15 13 13B 13V
12RD 12PK 12PK 16PK
OFF
I
S
18TN
28C
A
S (420)
OFF
S I
A
GND
OFF INDICATOR LIGHT INDICATOR LIGHT

I
S (FWD RR-AXLE) (RR RR-AXLE)
(420) (420)
18GY
18GY
49L
49K
DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
(FWD FR-AXLE)
14BN
14WH 14WH BK BK 14BN

14GN
GROUND STUD
(RIGHT DASH PANEL)
14YL 14YL BK BK 14GN
DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
(RR RR-AXLE)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
8
P50317A 12FEB99 AE08-52507

CAB ACCESSORIES (CHAPTER 8)
8. CAB ACCESSORIES (CHAPTER 8)

8.1. CIGAR LIGHTER, P. 1

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIGAR LIGHTER (CAB)
B2 BAT
STUD
14W
6RD
10RD
14T
F2-B F2-A
10A 15A
TO DOME
AND 63 65A TO WORK
COURTESY 18DKBL 14OR
LIGHT
LIGHTS (CH 11,PG 4,15)
(CH 11,PG 5,6)
14LTGN
84
B (1090)
14LTGN
84H
A
TO JS2 62T 62AA
SPLICE 16DKBL 16DKBL CIGAR
LIGHTER
(1090)
16WH
84-GH
C (1090)
16WH
84-G
8WH
11-GD
GROUND LEFT
DASH
STUD PANEL
JKP 5DEC00 ADDED CIRS 84H, 84-GH, A P53958R U00EDL2 5000/9100/9200/9400/9900

PART NO.
01
& 62AA. P50317A 12FEB99 AE08-52508
CAB ACCESSORIES (CHAPTER 8) CLOCK, P. 2
8.2. CLOCK, P. 2

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CLOCK (CAB)
LEFT BLANK INTENTIONALLY
JKP 4MAR02 REMOVED GEOMETRY A 55093F U00EDL2 5000/9100/9200/9400/9900

PART NO.
02
P50317A 12FEB99 AE08-52508

ELECTRIC WINDOW — RIGHT, P. 3 CAB ACCESSORIES (CHAPTER 8)
8.3. ELECTRIC WINDOW — RIGHT, P. 3

ELECTRIC WINDOW - RIGHT
B1 NOT OFFERED WITH 92,94 & 9900 MODELS

BATTERY
ADAPTER
(497)
A1
14RD
14BD
PANEL
ACCESSORY LTS FEED
ADAPTER ADAPTER
(499) (503)
F4-B
20A
16DK BL
12LT BL
12W
62AL
14LT GN
83
ELECTRIC
86
WINDOW
30 RELAY
87
(1159)
A 87 85 * 83L
14LT GN
83M
14LT GN
14LT GN
14WH
83D
12-G
5 2 7
DRIVER
DN
4 6 1 3
UP RIGHT
8 WINDOW
SWITCH
14LT GN
14LT GN
83M
83L
(1158)
83-GA 62-GBR
14WH 16WH
(1157) B A
14LT GN
14LT GN
83M
83L
11-GAW
14WH
(1045) A B
16RD
16YL
GROUND
ADAPTER
(455)
RIGHT
WINDOW
* RELAY LOCATIONS VARY -
MOTOR
CHECK INSIDE POWER
DISTRIBUTION CENTER
U00SFW2 5000/9100/9200/9400/9900
PART NO.
3
P50317A 12FEB99 AE08-52508
CAB ACCESSORIES (CHAPTER 8) ELECTRIC WINDOW — RIGHT AND LEFT, P. 4
8.4. ELECTRIC WINDOW — RIGHT AND LEFT, P. 4

ELECTRIC WINDOW - RIGHT & LEFT
NOT OFFERED WITH 9100

PANEL B1 A1
LTS FEED BATTERY ACCESSORY
83J ADAPTER ADAPTER ADAPTER
14RD
14BD
14LT GN (499)
83K
(503) (497)
DRIVER
16DK BL
12LT BL
14LT GN
12W
62AL
SIDE
RIGHT
62BS
16DK BL (1034) F4-B
(1040) 20A
83C
14LT GN
8 5B 2B 7
DN UP 83-GA
14WH
4 3
14LT GN
10 9
83
6 1
30 86 ELECTRIC
WINDOW
16DK BL
RELAY
62BR
87 87
18WH
62-GBT
A 85 (1138)
14WH
14LT GN
14LT GN
83-GB
83C
83E
*
14LT GN
83-GA
83J
14WH
83D
14LT GN
12-G
DRIVER 14WH
PASS
83-GBW
SIDE
14LT GN
14WH
83H
LEFT 62BT SIDE

(1039)
16DK BL (1041)
62BR
16DK BL
8 5B 2B 7
DN UP
4 6 1 3
10 9 8 5B 2B 7
DN UP
(1033) 4 6 1 3
10 9
14LT GN
14LT GN
83N
62-GBS
83F
18WH 83D
14LT GN
83J
14LT GN
83K 83K
14LT GN 14LT GN
62-GBR 62-GBR
(1044) B A 18WH 18WH
83M
14LT GN
83L
14LT GN
RD
YL
B A (1045)
LEFT
WINDOW
MOTOR
11-GAW
YL
RD
14WH
* FUSE AND RELAY RIGHT

LOCATIONS VARY - WINDOW
GROUND MOTOR
CHECK INSIDE POWER ADAPTER
DISTRIBUTION CENTER (455)
U00SFW2 5000/9100/9200/9400/9900
PART NO.
4
P50317A 12FEB99 AE08-52508

DEFROSTER FAN(S), P. 5 CAB ACCESSORIES (CHAPTER 8)
8.5. DEFROSTER FAN(S), P. 5

DEFROSTER FAN(S)
SINGLE DEFROSTER
SINGLE
DEFROSTER
FAN
RED
LO SPD
WINDING (313)
BLACK
76F
HI SPD 16LT GN
WINDING FROM
M ORANGE SPLICE
(CH 8,PG 12)
HI OFF LO 76-G
16WH
GROUND
BLACK
DUAL DEFROSTER
RED
RED
LO SPD
WINDING (313)
BLACK
76F
LEFT HI SPD 16LT GN
FROM
WINDING
DEFROSTER M ORANGE SPLICE
FAN (CH 8,PG 12)
HI OFF LO 76-G
16WH
GROUND
BLACK
LO SPD
WINDING
RIGHT
DEFROSTER
FAN HI SPD
WINDING
M ORANGE
GROUND
BLACK
U00EDL2 5000/9100/9200/9400/9900
PART NO.
5
P50317A 12FEB99 AE08-52508
CAB ACCESSORIES (CHAPTER 8) ELECTRIC WINDSHIELD
WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6
8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6

ELECTRIC WINDSHIELD WIPER WITH INTERMITTENT WIPE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. AND WASH
WINDSHIELD WASHER
W/WIPER DELAY
SWITCH
(1171)
2 1 4 3 5 6
FROM PANEL 62A 62AG
16WH
16GY
82-GB
16GY
16GY
16LT BL
16DK BL 16DK BL
12BC
87A
LIGHT SWITCH
82B
82J
(CH 2,PG 11)
F4-D
15A 87B
16GY
FROM
14FB 14AL 82K
B1 BAT 8RD 10RD 16GY
STUD
F10-B
FROM 10A
12 12F
KEY 12LT BL 12LT BL
SWITCH
(CH 2,PG 2) 12BB
16LT BL
16LT BL
12BA
WIPER-LOW 30 86 WIPER-HIGH 30 86
SPEED DELAY SPEED DELAY
RELAY 87 RELAY 87
(143) A 87 85
(142) A 87 85
82A
16GY
82-GC
16WH
16GY
16GY
16GY
16GY
82D
82C
82E
82F
M S O N T (2)
16WH
82-GC
16GY
16GY
16GY
16GY
82D
82C
82E
82F
(3)
87A
A C D E B (430) 16GY
S
87B
16GY
GN
RD
BN
BK
BL
L H
WIND-
SHIELD
WIND- S
WASHER
SHIELD P X
PUMP
WIPER (9)
MOTOR
(LEFT
DASH
PANEL)
11-GF 11-GQ
GROUND 10WH 16WH
STUD
U00SFW2 5000/9100/9200/9400/9900
PART NO.
6
P50317A 12FEB99 AE08-52508

HORN, P. 7 CAB ACCESSORIES (CHAPTER 8)
8.7. HORN, P. 7

HORN
B1 BAT
STUD
8RD
14K
14AM
10RD
F5-C
15A
88B 14J
TO RADIO 16LT GN 16RD
BATTERY FEED 16GY
85
(CH 8,PG 13)

14G
TO SPEEDO/ 18RD
TACH MODULE 85D
16GY
(CH 6,PG 8)
86
30 HORN
87
RELAY
A 87 85
(463-R7)
16GY
85B
16GY
85C
(1)
16GY
85B
18BK
85B (76)
16GY
STEERING
HORN WHEEL
(20) SLIP RING
85-G
16WH
PART OF ADJUSTABLE
18BK*
18YL
STEERING COLUMN
HORN
BUTTON
16WH
85-G
STEERING
COLUMN
16WH
J7
85-GB
CAB GROUND GROUND

* W/STATIONARY STEERING COLUMN
U00EDL2 5000/9100/9200/9400/9900
PART NO.
7
P50317A 12FEB99 AE08-52508
CAB ACCESSORIES (CHAPTER 8) MIRROR LIGHTS AND HEATED MIRRORS, P. 8
8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8

MIRROR LIGHTS AND HEATED MIRRORS
FROM FROM CAB AND TRAILER

IGN 13H TAIL LIGHTS RELAY
RELAY 12PK (CH 11,PG 2)
(CH 2,PG 10) 13BN
12PK
16BN
58M
F5-A
15A (1116)
TO (973)
MOTORIZED 78C 78C
MIRRORS 16LT GN 16LT GN 16DK BL
18LT GN
62AX
(CH 8,PG 9,10)
18BN
78
58J
5 2 7
HEATED
18BN
MIRROR 4 6 1 3 58L
8
SWITCH
(438)
78A
B
78
18LT GN
78-G
18WH
62-GAX
18WH 58J
18BN
(1050) G D D G (1054)
18WH
18LT GN
18LT GN
18BN
78-G
78B
78A
58J
18BN
58L
(1127) (1128)
18GN
18GN
18YL
18YL
LEFT RIGHT
HEATED HEATED
62-GAX
18WH
MIRROR MIRROR
18WH LEFT RIGHT 18WH
MIRROR MIRROR
LIGHT LIGHT
18WH
18WH
(1127) (1128)
11-GBM
18WH
GROUND
(1050)
18WH
11-GY
ADAPTER
(456) 11-GZ 11-GZ
18WH 18WH (1054)
C
11-GX 11-GAE 11-GAE
18WH 18WH C 18WH
TO TO
CAB DOME 63-GZ 63-GW CAB DOME
LIGHTS 18WH 18WH LIGHTS
(CH 11,PG 5-6) (CH 11,PG 5-6)
SNS//ADDED (438),78-G A P52739E

U00SFW2 5000/9100/9200/9400/9900
PART NO.
08
62-GAX & 62AX P50317A 12FEB99 AE08-52508

RIGHT MOTORIZED MIRROR, P. 9 CAB ACCESSORIES (CHAPTER 8)
8.9. RIGHT MOTORIZED MIRROR, P. 9

RIGHT MOTORIZED MIRROR
FROM
MIRROR FUSE 78C
(CH 8,PG 8) 16LT GN
RIGHT
MOTORIZED
L2 MIRROR
PANEL SWITCH
LTS FEED 62AW
16DK BL
(437)
ADAPTER
(504) 7 5 2
4 6 1 3
8
62-GAV
18WH
18LT GN
18LT GN
78E
78F
18WH
78-GA
(1054)
18LT GN
18WH
18LT GN
62-GAV
78E
78F
(1128)
RD
BK
MOTOR
GROUND
ADAPTER
(456)
11-GAD 78-GA
18WH 18WH
U00SFW2 5000/9100/9200/9400/9900
PART NO.
9
P50317A 12FEB99 AE08-52508
CAB ACCESSORIES (CHAPTER 8) DUAL AXIS MOTORIZED MIRRORS, P. 10
8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10

DUAL AXIS MOTORIZED MIRRORS
LEFT HAND MIRROR RIGHT HAND MIRROR

L/R U/D L/R U/D
(1127)
18BK
18YL
18RD
18BK
18YL
18RD
(1128)
78R 58J
18LT GN 18BN
78P 78P
18LT GN 18LT GN
18LT GN
18LT GN
18BN
78F
78E
58L
78N 78N
18LT GN 18LT GN
(1054)
(1050)
78F
18LT GN
78E
18LT GN
78S
18LT GN
20LT BL/BK STRIPE
20WH
(1137)
20WH/BK STRIPE
20LT BL
20YL
20YL/BK STRIPE
SWITCH CIRCUIT FUNCTION

FUNCTION LEFT MIRROR RIGHT MIRROR
LEFT (78P+78C) (78R+78-GA) (78F+78C) (78S+78-GA)
RIGHT (78R+78C) (78P+78-GA) (78S+78C) (78F+78-GA)
UP (78N+78C) (78P+78-GA) (78E+78C) (78F+78-GA)
LH RH DOWN (78P+78C) (78N+78-GA) (78F+78C) (78E+78-GA)
U/D
DUAL AXIS
L/R MOTORIZED
MIRROR SWITCH
BAT
18OR
18BK
GND
(1137)
A4
78-GA
GND ADAPTER 18WH
(456)
FROM
78C
MOTORIZED 18LT GN
MIRROR FUSE
(CH 8,PG 8)
U00SFW2 5000/9100/9200/9400/9900
PART NO.
10
P50317A 12FEB99 AE08-52508

POWER SOURCE (CB), P. 11 CAB ACCESSORIES (CHAPTER 8)
8.11. POWER SOURCE (CB), P. 11

POWER SOURCE (CB)
B2
BATTERY
STUD
14W
8RD
14RD
14AA
F5-D
20A
14LT GN
86K
CB RADIO POWER CB RADIO POWER

RD
BK (RECEPTACLE TYPE)
(TERMINAL BLOCK TYPE)
14WH
86-GK
10WH
11-GI
(LEFT
GROUND DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
11
P50317A 12FEB99 AE08-52508
CAB ACCESSORIES (CHAPTER 8) RADIO-CB, ACCOMMODATION PACKAGE, P. 12
8.12. RADIO-CB, ACCOMMODATION PACKAGE, P. 12

RADIO-CB ACCOMMODATION PACKAGE
FROM
FUSE
F5-B
(CH 2,PG 2)
16LT GN
86E
(428)
16LT GN
86E
76F
16LT GN
TO DEFROSTER
FAN(S)
(CH 8,PG 4)
76-G
16LT GN
86AE
16WH
86-GE
16WH
(525)
11-GAC
16WH
16WH
86-GF
16LT GN
86F
CB + - A G
14WH
11-GAB
RADIO
(PROVIDED
BY CUSTOMER)
16GN
16YL
(429)
14WH
11-GAB
20GN
20BK
CB
8WH
11-GB
SPEAKER
GROUND (RIGHT
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
12
P50317A 12FEB99 AE08-52508

RADIO-CAB, SPEAKERS, P. 13 CAB ACCESSORIES (CHAPTER 8)
8.13. RADIO-CAB, SPEAKERS, P. 13

RADIO-CAB SPEAKERS
B1
FROM F5-C 14AM
10RD
14K
8RD BATTERY
FUSE STUD
F5-B
(CH 2,PG 2) 15A
85 TO HORN
16GY RELAY
(CH 8,PG 6)
16RD
14J
TO SPEEDO/
16LT GN
14G
86
18RD TACH MODULE

(CH 6,PG 8)
16LT GN
88B
(426)
(426)
18RD
18YL
G LR+ LR- RR- RR+ LF+ LF- RF- RF+

RADIO
A B
20WH/BK
20GN/BK
20GY/BK
20VT/BK
20WH
20GN
20VT
18BK
20GY
G2 GROUND
ADAPTER
(454) (427) (426) (428)
11-GBC 86-GA 86C
12WH 18WH 18LT GN
18LT GN
18LT GN
86P
86V
86D
18LT GN
86B
18LT GN
18LT GN
18LT GN
86W
86N
86A
18LT GN
TO
SLEEPER 86AR 86AT TO
18LT GN 18LT GN
SPEAKER SLEEPER
86AS 86AU
(CH 10,PG 4) 18LT GN 18LT GN SPEAKER
(CH 10,PG 4)
18LT GN
18LT GN
86D
18LT GN
86A
18LT GN
86S
86T
18LT GN
18LT GN
18LT GN
18LT GN
86R
86U
86C
86B
(489)
18LT GN
18LT GN
86S
86T
(530) (529)
18LT GN
18LT GN
86R
86U
20GN
20GN
20BK
20BK
(531) (528) LEFT RIGHT

20GN 20GN FRONT FRONT
+ + SPEAKER +
+ SPEAKER
LEFT RIGHT
-
- - -
20BK 20BK
REAR REAR
SPEAKER SPEAKER
U00EDL2 5000/9100/9200/9400/9900
PART NO.
13
P50317A 12FEB99 AE08-52508
CAB ACCESSORIES (CHAPTER 8) OWNER/OPERATOR SPARE SWITCH, P. 14
8.14. OWNER/OPERATOR SPARE SWITCH, P. 14

OWNER/OPERATOR SPARE SWITCH
W/FUSE
A1
B2 ACCESSORY
BATTERY ADAPTER
STUD (499)
10RD
14AR
*
12LT BL
F10-A
12S
30A
10RD
14AS
SPARE
30 86
ACCESSORY
RELAY
87
(167) A 87 85
18WH
*
12-GS
PANEL
LIGHTS PANEL
FEED LIGHTS
10RD
14AF
ADAPTER
11-GAL GROUND
18 WH
(504) ADAPTER
(506)
16DK BL
62U
SPARE 5 7
ACCESSORY
SWITCH 4 6
8
(517)
62-GU
18WH
14AQ
10RD
N/FUSE
OWNER/ PANEL
OPERATOR LIGHTS
CONNECTION FEED
ADAPTER
(504)
16DK BL
62H
SPARE 5 7
ACCESSORY
SWITCH 4 6
8
(517)
18WH
62-GH
PANEL
LIGHTS
* FUSE AND RELAY LOCATIONS GROUND
VARY- CHECK POWER ADAPTER
DISTRIBUTION CENTER FOR (506)
ACTUAL LOCATION.
U00EDL2 5000/9100/9200/9400/9900
PART NO.
14
P50317A 12FEB99 AE08-52508

ELECTRIC LOCK — RIGHT AND LEFT, P. 15 CAB ACCESSORIES (CHAPTER 8)
8.15. ELECTRIC LOCK — RIGHT AND LEFT, P. 15

ELECTRIC LOCK - RIGHT & LEFT
NOT OFFERED WITH 9100

81D 81H
18LT GN 18LT GN B1 PANEL
BATTERY LTS FEED
ADAPTER ADAPTER
POWER (497) (503)
16DK BL
14RD
POWER
14FA
62BE
30 86 30 86 LK RELAY
LK RELAY -UNLOCK
(1139) 87 87 87 87
(1140) F10-A
A A
* 85 85
* 10A
81C 81B 81A 81
18LT GN 18LT GN 18LT GN 18LT GN
81-GB
18WH
81-GA
18WH
18LT GN
18LT GN
18WH
18LT GN
18LT GN
18LT GN
18LT GN
18WH
18DK BL
18LT GN
18LT GN
18DK BL
81-GC
81-GD
62BD
62BC
81M
81P
81E
81N
81K
81F
81L
81J
(1048) (1049)
18LT GN
18LT GN
16DK BL
16DK BL
18WH
62BD
62BC
81-GD
81-GC
18WH
81N
81P
81-GG
18WH
18WH
81-GJ
8 5B 2B 7 8 5B 2B 7
DRIVER
SWITCH 4 6 1 3 4 6 1 3
10 9 10 9
(1042)
PASSENGER
18LT GN
18LT GN
81-GF SWITCH 81-GE

81M
81L
18WH 18WH
(1043)
81F 81E
18LT GN 18LT GN
81K 81J
18LT GN 18LT GN
(1046) (1047)
LEFT RIGHT
POWER POWER
14WH
81-G
LOCK LOCK
GROUND
* FUSE AND RELAY LOCATIONS VARY- ADAPTER
CHECK INSIDE POWER DISTRIBUTION (456)
CENTER FOR ACTUAL LOCATION.
U00SFW2 5000/9100/9200/9400/9900
PART NO.
15
P50317A 12FEB99 AE08-52508
CAB ACCESSORIES (CHAPTER 8) INTERVISION DISPLAY, P. 16
8.16. INTERVISION DISPLAY, P. 16

INTERVISION DISPLAY
D1-DATA LINK POS. D2-DATA LINK NEG.

(514M) (515M)
A B B D E F G A B B D E F G
18BK
1
98H(-)
18BK
98G(+)
2
91A
20VT
3
91
20VT
4
RS232
91-G
5 (1170)
20WH
6
9
I2
IGNITION
ADAPTER L1 PANEL
(495M) LIGHT
'CAVITY D'
62W ADAPTER
18DK BL "CAVITY K'
F10-A
5A B1
14B 14C
18RD 18RD BATTERY
ADAPTER
"CAVITY J"
18PK
13N
10
9
F10-B
5A
8
7
91-G EAGLE
20WH
VISION
6
91 DISPLAY
20VT MODULE
5
91A
20VT
4
98H(-)
18BK
3
98G(+)
G1 GND 18BK
ADAPTER 11-GK
2
(453M) 18WH
'CAVITY J' 1
13M
18PK
(1156)
U00DDA3 9100/9200/9400/9900
PART NO.
16
P50317A 12FEB99 AE08-52508

EATON VORAD — COLLISION AVOIDANCE, P. 17 CAB ACCESSORIES (CHAPTER 8)
8.17. EATON VORAD — COLLISION AVOIDANCE, P. 17

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON VORAD-COLLISION AVOIDANCE
D1-DATA LINK POS. D2-DATA LINK NEG.

(514M) (515M)
'CAVITY F' 'CAVITY F'
G1 GND
ADAPTER (4M)TO TURN F A D C B E
(453M) SINGNAL SWITCH
'CAVITY F' CH 11,PG 14
55A
I2 12OR
E
IGNITION
ADAPTER 57B
12OR
12OR
70A2
57D2
12OR
(495M) B
'CAVITY D' 56B
12OR
C
16WH
CONN 1226F
73G
56D
12OR D
KS2
57D1
14LTBL
73GB 12OR
A
73
16WH KS1
XS1 70A1
VORAD ECU 12OR
F
GND
F10-B RIGHT SIDE (4F)TO

MAIN CAB
5A SENSOR
FRONT CH 11,PG 14
ANTENNA CONN 1239 C B A
4 3 2 1
16BN
16GN
73AF
16BL
73R
73M
98EV(+)
16WH
16BK
16BK
73GA
98EV(-)
CONN 1240
C B A CONN 1229
16LTBL
16LTBL
16LTBL
16LTBL
73E
73D
73C
73B
CONN 1230
16LTBL
73H
16LTBL
73A
16LTBL
16LTBL
73AF
73R
CONN 1
C FRONT END 1
O R D
73T
RIGHT SIDE
DISPLAY
16LTBL
2
16LTBL
16LTBL
16LTBL
16LTBL
73E
73D
73C
73B
73S
16LTBL
3
73P
16LTBL
16LTBL
16LTBL
16LTBL
16LTBL
73M
73N
4
73J
73L
CONN 1227
ECU
C 1 C 2 C 3 C 4 C 5 C 6 C 7 C 8 C 9 C 10 C 11 C 12 C 13 C 14 C 15 C 16
EATON VORAD COLLISION

AVOIDANCE SYSTEM CPU
JPM 8APR02 A 55303S

U00GSC2 9100/9200/9400/9900
CAV C OF CONN1 WAS E PART NO.
17
P53583S 30NOV01 AE08-52508
CAB ACCESSORIES (CHAPTER 8) EATON VORAD — COLLISION AVOIDANCE, P. 18
8.18. EATON VORAD — COLLISION AVOIDANCE, P. 18

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON VORAD-COLLISION AVIODANCE
J1939 Y-BLOCK
CONN (1234Z)
J1939 TERMINATING J1939 DASH J1939 ABS

RESISTOR (1234R) CONN (1233B) CONN (1233C)
3 3 98GN8(-) 3
20GN
2 2 2
98SHD8
20NONE
1 1 98YL8(+) 1
20YL
DRIVER
DISPLAY
UNIT
D C B A
CONN 1228 J1939 VORAD

1 3 2 CONN (1233A)
18LTBL
18LTBL
18LTBL
18LTBL
73W
73X
73U
73V
20NONE
98SHD9
98GN9(-)
98YL9(+)
20GN
20YL
CONN 1227
ECU
D 1 D 2 D 3 D 4 D 5 D 6 D 7 D 8 D 9 D 10 D 11 D 12 D 13 D 14 D 15 D 16
EATON VORAD COLLISION

AVOIDANCE SYSTEM CPU
U00JPM8
10DEC01
U00JJH7
10DEC01 9100/9200/9400/9900
U00GSC2
PART NO.
18
P53583S 30NOV01 AE08-52508

TEMPERATURE/COMPASS DISPLAY, P. 19 CAB ACCESSORIES (CHAPTER 8)
8.19. TEMPERATURE/COMPASS DISPLAY, P. 19

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TEMPERATURE/COMPASS DISPLAY
I1 IGN
F10 F10 ADAPTER
1 2 13CD (494M)
41A
18 PK
(464M) F10-A
5A CAVITY "C"
B2 BAT
TEMP/COMP ADAPTER
ROOF CONNECTOR F10 F10
(1281F/1281M) 3 4 14CD (498M)
41B
18 RD
(464M) F10-B CAVITY "C"
TEMP/COMP 41A A 41A 5A
DISPLAY 18 LTGN
(1282M) TEMP SENSOR
41B B 41B
18 LTGN (1284)
A 41B 41C C 41C 41C U 41C 41C A

18 RD 18 LTGN 18 LTGN
B 41A 41D D 41D 41D V 41D 41D B
18 PK 18 LTGN 18 LTGN
C 41E 41E E 41E
18 YL 18 LTGN FRONT END
CONNECTOR
D 41-G 41-G F 41-G (1M/1F)
18 WH 18 WH TEMP DISPLAY
HEADLIGHT FEED
E 41F (469OL)
18 LTGN
41E
F 41H 18 LTGN A
18 LTGN
G 41J 18 YL
18 LTGN 66H
H NC
DRL NIGHT
J 41C (469PL)
18 LTGN
K 41D 66H A
18 LTGN 18 YL
G3 GROUND
ADAPTER
41-G (455M)
18 WH COMPASS
MODULE
CAVITY "H" (1283)
41F 1
18 LTGN
41H 2
18 LTGN
41J 3
18 LTGN
U00JRE1 9100/9200/9400/9900
PART NO.
19
51083K 23NOV01 AE08-52508
CAB ACCESSORIES (CHAPTER 8) ROAD RELAY IV, P. 20
8.20. ROAD RELAY IV, P. 20

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ROAD RELAY IV
L2
PANEL LTS
ADAPTER
62EA
18 DKBL
(504M)
CAVITY "B"
A
B
DATA C
LINK D
POS
(514M) E
F 98E(+)
18 BK
G
(662)
A
B 62EA F F
DATA C 18 DKBL
LINK D 98E(+) E E
NEG 18 BK
(515M) E
F 98D(-) 98D(-) D D ROAD
18 BK 18 BK RELAY
G
13PB C C DISPLAY
18 PK MODULE
14B B B
I1 18 RD
IGNITION
ADAPTER F10-B 11-GPD A A
13PB 5A 13PB 18 WH
18 PK 18 PK
(495M) 4 3
CAVITY "D"
LOOP BACK
CONNECTOR 10-WAY
B2
BATTERY
ADAPTER F10-A
14B 5A 14B
18 RD 18 RD
(497M) 2 1
CAVITY "J" (CAV A & J
JUMPED)
G1
GROUND
ADAPTER
11-GPD
18 WH
(453M)
CAVITY "J"
U00JRE1 9100/9200/9400/9900
PART NO.
20
51083K 23NOV01 AE08-52508

HEATED SEAT — DRIVER, P. 21 CAB ACCESSORIES (CHAPTER 8)
8.21. HEATED SEAT — DRIVER, P. 21

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HEATED SEAT - DRIVER
FROM 13H
IGN RELAY 12PK
(CH 2,PG 10)
14PK
13P
12
IGNITION
ADAPTER
(495)
18PK
13EF
F10 A
10A
18LTGN
38A
BK
18
(1331) B
RD
18
(PART OF SEAT) HI
LO
BK
18
(1331) A
WH
18
18WH
38-G
G3
GROUND
ADAPTER
(455)
U00LDG2 5000/9100/9200/9400/9900
PART NO.
21
55093F 19FEB02 AE08-52508
CAB ACCESSORIES (CHAPTER 8) HEATED SEAT — PASSENGER, P. 22
8.22. HEATED SEAT — PASSENGER, P. 22

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HEATED SEAT - PASSENGER
FROM 13H
IGN RELAY 12PK
(CH 2,PG 10)
14PK
13P
12
IGNITION
ADAPTER
(495)
13EG
18PK
F10 A
10A
18LTGN
38B
BK
18
(1332) B
RD
18
(PART OF SEAT) HI
LO
BK
18
(1332) A
WH
18
18WH
38-GB
G3
GROUND
ADAPTER
(455)
U00LDG2 5000/9100/9200/9400/9900
PART NO.
22
55093F 19FEB02 AE08-52508

CHASSIS ACCESSORIES (CHAPTER 9)
9. CHASSIS ACCESSORIES (CHAPTER 9)

9.1. AIR DRYER, P. 1

AIR DRYER
IGNITION
B2 ADAPTER
14W
BAT 6RD (494)
STUD
16RD
14AD
F9-A
13AH
14PK
15A
16GY
39A
AIR DRYER 30 86
CONTROL
RELAY 87 GROUND
(146) A 87 85
ADAPTER
* (455)
13-GAD
16GY
39B
18WH
1
B.W. AD-4 BRAKEMASTER B.W. AD-9
AIR DRYER AIR DRYER AIR DRYER
1 1 1
16RD
39
16RD
14RD
39
BK
B.W.AD-4 BRAKEMASTER B.W. AD-9

AIR DRYER AIR DRYER AIR DRYER
CLOSE <50 F CLOSE <50 F (363)
CLOSE <50 F
14BN
16BN
16BN
39-G
39-G
J7 J7 J7
CAB CAB CAB
* FUSE AND RELAY

LOCATIONS VARY- CHECK
INSIDE POWER DISTRIBUTION
U00EDL2 5000/9100/9200/9400/9900
PART NO.
1
P50317A 12FEB99 AE08-52509
CHASSIS ACCESSORIES (CHAPTER 9) ABS/ATC (BENDIX), P. 2
9.2. ABS/ATC (BENDIX), P. 2

ABS/ATC (BENDIX)
94KP B1
A 18TN BATTERY
4 2 STUD
87 A 87 85
ABS/XMSN
INTERRUPT ABS
14GY FEED
94ST
(1085M) 30 86
1 5
(5710)
6RD
14K
B 92GG
18TN A
14AN 14AN
10RD 10RD
FROM
FUSE
F4-A
16PK
13V (CH2, PG 10)
10RD
14AE
(JS1)
2
ANTI TRLR
16RD
(464M) IGNITION
18TN
18TN
LOCK
28C
28A
ABS
14P
F10-A ADAPTER LAMP LAMP
30A (494) RIGHT SIDE TRAC
*
1
CLUSTER (420M) CNTL (423M) 4
3 LAMP 3
(464M)
F10
10A
3 *
10GY
14PK
13W
15 14 14
94
(420M) (420M) (423M)
18GY
94P
1 5
30 86 94B 4
14GY 2 1
ABS
18GY
94E
87 6
A
87 WARNING
85
ABS LIGHT ATC
4 2
IGNITION RELAY DISABLE
30
(165)
16WH
RELAY
94-GA
85
(152M) *
18GY
18GY
94BD
10GY
94T
87
94K
* 5
86 87 A TRACTION
16WH
5 3 94GL
CONTROL
18GY
94BE
SWITCH
(511)
16GY
94H
16WH
94-G
BLINK/
ECM
GROUND GROUND
16GY
16GY
16GY
94KC
94KA
94KB
16GY
94VT
ADAPTER (354,A-D)
(455M)
355
B1 K2 K3 K1 E3 C2 E2 F2
WARNING
BATTERY
BATTERY
BATTERY
WARNING
LAMP
BRAKE INT
ATC LIGHT
ABS
ATC DISABLE
ABS
TRAILER
LAMP
CONTROL
MODULE
* FUSE AND RELAY

LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
JKP 11APR01 ADDED TRLR ABS LAMP. B P54004K U00EDL2 9200/9400/9900

PART NO.
02
94-GA WAS AT CONN 165.
P50317A 12FEB99 AE08-52509

ABS/ATC (BENDIX) (CONT.), P. 3 CHASSIS ACCESSORIES (CHAPTER 9)
9.3. ABS/ATC (BENDIX) (CONT.), P. 3

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABS/ATC (BENDIX)
C B A (1098F) LEFT FRONT

WHEEL LEFT FRONT
98GN1(-) 98SHD1 98YL1(+) SPEED MODULATOR
20GN 20 20YL SENSOR VALVE
(290F)
J1939 TERM
RESISTOR 11 12 13
(471M)
(1110)
DATA LINK
W/ J1939
C
SHD2
GN1(-)
SHD1
18BK
18BK
YL1(+)
GN2(-) YL2(+)
3 2 1 A
3 2 1 B
1 2 3 2 1
J1939 ENG
20GN
SHD
20YL
GN(-)
YL(+)
20
DATA LINK (289)

W/ATC
20GN
SHD
20YL
(100A)
GN(-)
YL(+)
OR/WH
20
GY/WH
16OR
BN/WH
BK/WH
RD/WH
16GY
(1097F)
16BN
16BK
16RD
GN(-)
20GN
SHD
20
YL(+)
20YL 4 3 9 8 10
3 2 1 (100B)
3 2 1
(100)
(471M)
20GN
20YL
GN(-)
SHD
18GY
94BM
94BC
YL(+)
18BN
18BK
94BF
18RD
94BK
18BK
94BL
20
(355)
D3 D2 C3 J2 J1 H1 F1 G1
HOLD
OUTPUT
EXHAUST
SINK
INPUT
ABS
ATC SOURCE
ATC GROUND
J1939(+)
J1939(SHD)
J1939(-)
CONTROL
EXHAUST
MODULE
OUTPUT
INPUT
HOLD
SINK
D3 D2 E1 D1 F1 F2 F3
(350)
94CA
18DKBL
94BT 94BZ
94BW
94BS 94BU
18BN
94BV
18LTBL 18VT 18LTGN 18OR 18GY
(471M) 21 20 18 17 19 24 25
LTGN/WH1
OR/WH1
VT/WH1
LTBL/WH1
GY/WH1
16LTGN
16LTGN
16BN
16LTBL
16YL
16GY
BL1
16VT
BN1
REAR
CHASSIS
CONNECTOR 6 5 10 12 11 2 1
(690)
PK/WH
TN/WH
OR/WH
DENOTES
RD/WH
GY/WH
BN/WH
BK/WH
16PK
16TN
16OR
16GY
16RD
16BN
16BK
TWISTED PAIR B
A 2 1
TRACTION (351)
CONTROL
SOLENOID C LEFT
18BK
18BK
2 1
(360) REAR
(W/ATC) WHEEL
SPEED
LEFT REAR SENSOR
MODULATOR
VALVE
(353)
VTT//CIR 94BF WAS D P54020U

U00EDL2 5000/9100/9200/9400/9900
PART NO.
03
94BA. P50317A 12FEB99 AE08-52509
CHASSIS ACCESSORIES (CHAPTER 9) ABS/ATC (BENDIX) (CONT.), P. 4
9.4. ABS/ATC (BENDIX) (CONT.), P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABS/ATC (BENDIX)
RIGHT FRONT
WHEEL
SPEED RIGHT FRONT
SENSOR MODULATOR
DATA DATA VALVE
LINK LINK (291)
NEG POS
(515M) (514M)
D D C
18BK
18BK
A
(292F) B
16BK
16BK
2 1
98J(+)
98K(-)
B
DKBL/WH
LTGN/WH
LTBL/WH
16LTGN
16 DKBL
16LTBL
VT/WH
16VT
YL/WH
C
16YL
ECM
(471M) 2 1 6 5 7 GND
(354)
18LTGN
18DKBL
16WH
16WH
16WH
18LTBL
94-GL1
94-GL2
94-GL3
94BH
94CB
94BF
18VT
94BB
94BJ
18YL
(355)
G3 G2 H3 H2 C1 E1 D1 A1 A2 A3
HOLD
EXHAUST
OUTPUT
SINK
INPUT
GROUND
GROUND
GROUND
J1587(+)
J1587(-)
EXHAUST
OUTPUT
INPUT
HOLD
SINK
ABS CONTROL MODULE

B1 C1 A1 E2 E3
(350)
18DKBL
94BY
18RD
94BP
94BR
18BK
94BN
18BN
94BX
18YL
(471M) 18 17 19 22 23
DKBL/WH1
RD/WH1
BK/WH1
BN/WH1
YL/WH1
16OR
16RD
16BK
16BL
16TN
REAR
CHASSIS
CONNECTOR 7 9 8 4 3
(690)
DKBL/WH
LTGN/WH
16 DKBL
16LTGN
LTBL/WH
YL/WH
16LTBL
16YL
VT/WH
B
16VT
A 2 1
(352)
C
18BK
18BK
RIGHT
RIGHT REAR REAR
MODULATOR WHEEL
VALVE SPEED
(354) SENSOR
VTT//CIR 94BF WAS C P54020U

U00EDL2 5000/9100/9200/9400/9900
PART NO.
04
94BA. P50317A 12FEB99 AE08-52509

ABS/ATC (WABCO), P. 5 CHASSIS ACCESSORIES (CHAPTER 9)
9.5. ABS/ATC (WABCO), P. 5

ABS/ATC (WABCO)
(423M)
28A
18TN
FROM 13V 28C

16PK 18TN
FUSE
F4-A (420) L2
(CH 2,PG 10) PANEL LTS
FEED ADAPTER
ANTI TRAC (504M)
LOCK CNTL
TRAILER
16DK BL
62AJ
(423M)
(420M) 15 14 14 G1
11GR GROUND
16WH ADAPTER
(453M)
MUD/SNOW
18GY
18GY
94BD
94E
SWITCH
7 5 (753M)
4 6
8 LEFT
FRONT
WHEEL LEFT
94-GB
18WH SPEED FRONT
SENSOR MODULATOR
5 VALVE
BLINK CODE (768)
SWITCH
6
4
(511M)
1 2
2
(767)
16WH
3
94-G
1
18WH
94-GC
16GY
18GY
94BE
94T
G3
[GN/YL1]
16GN
16BN
[BN1]
16BL
GROUND [BL1]
FROM
16BN
16BK
[BN4]
[BK4]
ABS POWER ADAPTER

16GY
94H
RELAY (455M)
(CH 9,PG 6) TWISTED PAIR
(471M)
3 4 10 9 8
(1000)
18LTGN
94WC
94WD
94WK
94WH
18LTBL
18BN
18BK
94WJ
18VT
(766)
(771)
15 13 2 6 12 15 3 6
OUT
OUTPUT
IN
INPUT
TRAILER
FUNCTION
ABS LIGHT
ATC LIGHT
LIGHT
ATC
ABS
CONTROL
MODULE
* FUSE AND RELAY

LOCATIONS VARY- TO
CHECK INSIDE POWER SPLICE
DISTRIBUTION CENTER MS2
FOR ACTUAL LOCATION. (CH 9, PG 6)
JKP 28NOV00 TRT//SWAP REF DESG ON C P54004D U00EDL2 5000/9100/9200/9400/9900

PART NO.
05
ECU CONNS. SPLICE MS2 WAS RS2 P50317A 12FEB99 AE08-52509
CHASSIS ACCESSORIES (CHAPTER 9) ABS/ATC (WABCO) (CONT.), P. 6
9.6. ABS/ATC (WABCO) (CONT.), P. 6

ABS/ATC (WABCO)
(5710L)
14AN
B1
14AN 14K
10RD 10RD 6RD BATTERY
STUD
I1
13X 13W IGNITION
14PK 14PK
1
2
ADAPTER
(494M)
30
85
ABS
87
POWER RELAY
A 87 86 (152M)
3 4 5 * FROM
ABS WARNING
94A 94-GC
10RD 18WH LIGHT RELAY
(CH 9,PG 5)
FROM
LEFT REAR
MODULATOR VALVE
(CH 9, PG 7) RIGHT FRONT
WHEEL
FROM
F10-B F10-A RIGHT REAR SPEED
5A MODULATOR VALVE RIGHT FRONT SENSOR
15A (CH 9, PG 7) MODULATOR
*
18 DKBL
94WN
* VALVE
FROM
LEFT FRONT (769)
MODULATOR VALVE
94WW
(CH 9, PG 5)
18 RD
1 2
DATA DATA 2
LINK LINK
18 LTGN
94WK
NEG POS (770)

(515M) (514M) (7J) 3
ECM 1
GND
D D
14WH
14WH
[GN/YL2]
94-GD
16GN
94-GF
16BN
16BL
16BK
[BK3]
[BN2]
[BL2]
16BN
[BN3]
14GY
14PK
13Y
94K
(471M)
7 6 5 1 2
(MS2) (1000)
(MS1)
16DK BL
16RD
98J(+)
98K(-)
18LTGN
18LTBL
94WE
94WG
94WA
94WB
94WF
18BN
18BK
18BN
16GY
16GY
94-GA
94-GB
TWISTED PAIR
(771) (766)
7 8 10 11 9 4 1 4 10 13
BATT
GROUND
ECU(+)
OUTPUT
OUT
INPUT
IN
J1587(+)
ECU(-)
J1587(-)
ABS CONTROL MODULE

* FUSE AND RELAY
LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
JKP 28NOV00 TRT//SWAP REF DESG ON C P54004D U00EDL2 5000/9100/9200/9400/9900

PART NO.
06
ECU CONNS. SPLICE REFS WERE RS1,RS2 P50317A 12FEB99 AE08-52509

ABS/ATC (WABCO) (CONT.), P. 7 CHASSIS ACCESSORIES (CHAPTER 9)
9.7. ABS/ATC (WABCO) (CONT.), P. 7

ABS/ATC (WABCO)
W/ J1939
DATA LINK
J1939 TERM
RESISTOR ABS DASH TRACTION
(100R) CONNECTOR CONTROL
SOLENOID
(1000)
(778)
C B A 13 12 11
16TN
YL
16WH
SHD2
20GN
20GN
SHD
SPLICE
BL
20YL
20YL
GN2(-)
YL2(+)
GN(-)
YL(+)
20
20
(100B)
5 6
(690)
16YL
BL5
16VT
BN5
(471M)
BACKBONE
3 2 1
(100) 19 20
(1000)
20YL
YL1(+)
20GN
GN1(-)
-DENOTES TWISTED CONDUCTORS
94WT
94WS
18YL
18VT
(771)
(766)
1 3 16 7
ATC SOURCE
ATC GND
J1939(+)
J1939(-)
ABS
OUTPUT
OUTPUT
INPUT
CONTROL
INPUT
OUT
OUT
MODULE
IN
IN
11 14 5 2 17 18 9 8
(766)
TO TO
18LTGN
94WU
94WR
18DKBL
94WV
94WM
18LTBL
SPLICE
94WP
18OR
SPLICE
94WY
18TN
94WX
94WL
18GY
18BN
18BK
18DKBL
94WW
94WN
18RD
MS1 MS1
(CH 9, PG 6) (CH 9, PG 6)
(1000)
17 18 14 15 16 24 25 21 22 23
(471M)
DKBL/WH1
LTGN/WH1
LTBL/WH1
BK/WH1
BN/WH1
GY/WH1
RD/WH1
OR/WH1
16DKBL
YL/WH1
16LTGN
VT/WH1
16OR
16LTBL
16RD
16GY
16BK
16TN
16BN
16BL
(690) 1 2 10 12 11 3 4 7 9 8
[BK2] [BN2] [BK1] [BN1]

RD/WH
BK/WH
BN/WH
18 BK
16RD
16BK
18 BN
16BN
18 BK 18BN
VT/WH
1 LTGN/WH
16VT
1
LTBL/WH
16LTGN
16LTBL
(774) 3
(777) 3
2
18BK
2
18BK
18BK
18BK
LEFT REAR RIGHT REAR

WHEEL WHEEL
SPEED SPEED
SENSOR LEFT REAR SENSOR
RIGHT REAR
MODULATOR MODULATOR
VALVE VALVE
(775) (776)
JKP 28NOV00 TRT//SWAP REF DESG ON D P54004D

U00EDL2 5000/9100/9200/9400/9900
PART NO.
07
ECU CONNS. SPLICE MS1 WAS RS1 P50317A 12FEB99 AE08-52509
CHASSIS ACCESSORIES (CHAPTER 9) TRAILER
CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8
9.8. TRAILER CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8

TRAILER CONNECTION - BACK OF SLEEPER MOUNTED
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/TRACTOR ABS
G4
GND ADAPTER
(456)
B1
* FUSE AND RELAY BAT STUD
LOCATIONS VARY -
CHECK INSIDE POWER
DISTRIBUTION CENTER
18WH
10RD
11-GX
14CP
* F10-A
30A
13-GCP
14WH
10GY
94AH
86 30 ABS
TRAILER
87 RELAY
87 A
85 (470)
*
TO SPLICE 13CP
(CH 2,PG 10) 14PK
FROM
TRAILER
FROM TAIL
TURN LIGHTS
LIGHT RELAY
RELAYS (CH 11,PG 2)
(CH 11,PG 14)
FROM FROM
TRAILER STOP
MARKER LIGHT
LIGHTS RELAY
(CH 11,PG 14)
RELAY
12OR
12OR
10OR
10GY
(CH 11,PG 2)
12BN
10BN
94AF
56C
57C
70C
58S
68B
LEFT
DASH
PANEL
GROUND
STUD (923) (922)
12OR
12OR
10OR
10GY
10BN
12BN
94AF
57C
56C
68B
70C
58S
(942)
10WH
(926) (925)
11-GI
11-GAN
10WH
11-GAN
10WH
12OR
12OR
10OR
10GY
12BN
10BN
94AF
56D
57D
70C
58A
68A
11-GN 11-GN 11-GAL

10WH 8WH 8WH
TRAILER
TRAILER SLEEPER TRAILER SOCKET
SOCKET GROUND SOCKET (112)
GROUND GROUND
(INSIDE CAB) (INSIDE SLEEPER)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
8
P50317A 12FEB99 AE08-52509
TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9 CHASSIS
ACCESSORIES (CHAPTER 9)
9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9

TRAILER CONNECTION - FRAME MOUNTED
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/FOUR WHEEL TRAILER
B1
* FUSE AND RELAY
LOCATIONS VARY -
BAT STUD CHECK INSIDE POWER
G2 DISTRIBUTION CENTER
GND ADAPTER FOR ACTUAL LOCATION.
10RD
14CP
(454)
* F10-A
30A
13-GCP
14WH
10GY
94AH
ABS
TRAILER
86 30 RELAY
(470)
I2 87 *
85 87 A FROM
IGN ADAPTER TRAILER
(495) TAIL
LIGHTS
13CP
14PK RELAY
(CH 11,PG 2) FROM TRAILER
MARKER LIGHTS
RELAY
(CH 11,PG 2)
FROM FROM TURN

STOP RELAYS
LIGHT (CH 11,PG 14)
RELAY 12OR
12BN
120R
10OR
56C
58S
57C
10BN
(CH 11,PG 14)

70C
10GY
68B
94AF
922 923
TO TRAILER
SOCKET
GROUND
12OR
12BN
120R
10OR
56C
57C
58S
10BN
70C
10GY
68B
94AF
(INSIDE SLEEPER)
(CH 9,PG 8)
925 926
8WH
10RD
10BL
12GN
12BN
12BK
12YL
318 316
8WH
12GN
10RD
10BL
12BN
12BK
12YL
FOUR WHEEL
TRAILER
S A T C L R JUNCTION
BLOCK
(113)
FOUR WHEEL
8WH
12OR
12OR
10OR
11-GN
10GY
12BN
12BN
94AF
TRAILER
58R
56C
57C
68B
70C
JUNCTION
BLOCK
GROUND TRAILER
SOCKET
(112)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
9
P50317A 12FEB99 AE08-52509
CHASSIS ACCESSORIES (CHAPTER 9) TWO SPEED AXLE WIRING, P. 10
9.10. TWO SPEED AXLE WIRING, P. 10

TWO SPEED AXLE WIRING
I2
IGNITION
ADAPTER FROM FROM
(495) FUSE FUSE
F4-A F5-C
14TN
93
(CH 2,PG 10) (CH 2,PG 3)
TWO
SPEED
AXLE
SWITCH
16RD
16PK
13V
14J
(417) 16TN
93A
18RD
18TN
14G
28B
18TN
93B
(421)
VOLTAGE PRESENT SPEEDOMETER/

FOR LOW SPEED TACHOMETER
SETTING MODULE
421
18WH
11-GL
16WH
11-GQ
10WH
11-GF
GROUND LEFT
DASH
STUD PANEL
U00EDL2 5000/9100/9200/9400/9900
PART NO.
10
P50317A 12FEB99 AE08-52509
TRUCK BODY CONNECTION, P. 11 CHASSIS ACCESSORIES (CHAPTER 9)
9.11. TRUCK BODY CONNECTION, P. 11

TRUCK BODY CONNECTION
FROM
TRAILER
MARKER
LIGHTS
RELAY
(CH 11,PG 3)
12BN
58R
43
14BN//OR
14RD/SIL
58S
72A
TRUCK
BODY
1 2 3
JUNCTION
BLOCK
11-GM
8WH
11-GN 11-GI
10WH 10WH
GROUND
TRAILER STUD
LEFT
SOCKET DASH
PANEL
* FUSE LOCATIONS VARY- GROUND
CHECK INSIDE POWER (INSIDE CAB)
DISTRIBUTION CENTER
U00EDL2 5000/9100/9200/9400/9900
PART NO.
11
P50317A 12FEB99 AE08-52509
CHASSIS ACCESSORIES (CHAPTER 9) TRAILER
CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12
9.12. TRAILER CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12

TRAILER CONNECTION N/SLEEPER - BACK OF CAB MOUNTED
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/TRACTOR ABS
B1
* FUSE AND RELAY BAT STUD
LOCATIONS VARY -
CHECK INSIDE POWER
DISTRIBUTION CENTER G2
FOR ACTUAL LOCATION. GND ADAPTER
10RD
14CP
(454)
* F10-A
30A
13-GCP
14WH
10GY
94AH
86 30 ABS
TRAILER
I2 87 RELAY
87 A
IGN ADAPTER
85 (470)
(495) *
13CP
14PK
FROM
TRAILER
FROM TAIL
TURN LIGHTS
LIGHT RELAY
RELAYS (CH 11,PG 3)
(CH 11,PG 13)
FROM FROM
TRAILER STOP
MARKER LIGHT
LIGHTS RELAY
(CH 11,PG 13)
RELAY
12OR
12OR
10OR
10GY
(CH 11,PG 3)
12BN
10BN
94AF
56C
57C
70C
58S
68B
LEFT
DASH
PANEL
GROUND
STUD (923) (922)
10WH
11-GI
12OR
12OR
10OR
10GY
12BN
10BN
94AF
56D
57D
58A
68A
70C
11-GN 11-GAL
10WH 8WH
TRAILER
TRAILER SOCKET
SOCKET (112)
GROUND
(INSIDE CAB)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
12
P50317A 12FEB99 AE08-52509
TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED W/5000, P. 13 CHASSIS
9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED

W/5000, P. 13

TRAILER CONNECTION W/FOUR WHEEL TRAILER - FRAME
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. MOUNTED W/5000
B1 * FUSE AND RELAY

BAT STUD LOCATIONS VARY -
CHECK INSIDE POWER
G2 DISTRIBUTION CENTER
GND ADAPTER FOR ACTUAL LOCATION.
10RD
14CP
(454)
* F10-A
30A
13-GCP
14WH
10GY
94AH
ABS
TRAILER
RELAY
(470) 86 30
*
87
I2 85 87 A FROM MARKER
IGN ADAPTER LIGHTS RELAY
(495) (CH 11,PG 3)
13CP FROM
14PK TRAILER FROM TURN
TAIL RELAYS
LIGHTS (CH 11,PG 13)
FROM RELAY
STOP (CH 11,PG 3)
LIGHT
RELAY
12OR
12BN
120R
10OR
56C
57C
58S
10BN
(CH 11,PG 13)

10GY
70C
68B
94AF
TO CHASSIS (922) (923)

CONN #3
(PAGE 117)
10RD
10BL
12GN
12BN
12BK
12YL
12OR
12OR
57B
56B
D A B C
(318) (316)
(854)
TO TAIL (CAVITIES B & C
LIGHTS ARE NOT USED)
(CH 11,PG 13)
10BL
10RD
LEFT 56F
CAB 14YL
GROUND 57F
14LT GN
10WH
11-GI
56B
12BN
12BK
14YL
57B FOUR WHEEL
14LT GN
TRAILER
R L S A T C JUNCTION
8WH BLOCK
11-GN (113)
8WH
10WH
11-GN
10WH
12OR
12OR
12OR
10GY
12BN
12BN
94AF
57C
56C
58R
68B
70C
TRAILER FOUR WHEEL

SOCKET TRAILER
GROUND JUNCTION
TRAILER
(INSIDE CAB)
BLOCK SOCKET
GROUND (112)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
13
P50317A 12FEB99 AE08-52509
CHASSIS ACCESSORIES (CHAPTER 9) MERITOR G SERIES TRANSMISSION, P. 14
9.14. MERITOR G SERIES TRANSMISSION, P. 14

MERITOR G SERIES XMSN
LATCHING
RELAY
HIGH/LOW
SWITCH
* F11-A
10A
13Y
14PK
I2-
IGNITION
ADAPTER A B C D A B
(495)
14TN
92PF
G4-GROUND
ADAPTER
(456) B E
XMSN
POWER
14WH
(1279)
14RD
B A A B C D E F
XMSN
POWER
(1130)
UNLABELED CIRCUITS AND

CONNECTORS ARE PART OF
MERITOR'S WIRING-SHOWN
AS REFERENCE ONLY
* FUSE AND RELAY

LOCATIONS VARY- NEUTRAL
CHECK INSIDE POWER SWITCH
DISTRIBUTION CENTER LOW HIGH
(IN GEAR) SOLENOID SOLENOID
JKP 07FEB00 RMVD J4,2;ADDED G4, A

U00EDL2 5000,9100,9200,9400,9900 CIRCUIT DIAGRAM
P50119U PART NO.
14
1279 P50317A 12FEB99 AE08-52509
EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15 CHASSIS ACCESSORIES (CHAPTER 9)
9.15. EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15

EATON AUTOSHIFT XMSN - CAB WIRING
AUTOSHIFT
3 2 1 4
GEAR DISPLAY
AUTOSHIFT (1240)
SELECTOR
16TN
92N
(1189)
92N
16TN
92P
E1 16TN
DATALINK
16TN
92P (137)
92Q
E2 16TN
16TN
92R
GROUND E
92R
DATALINK
E3 16TN POSITIVE +12V C
98U(+) 98U(+)
(514) 98A(+)
B2 16BK 16BK 14BK A
98V(-) 98V(-) 98C(-)

C2 16BK 16BK 14BK B
DATALINK
17W
A2 16PK NEGATIVE
(515) TO START
17U
C3 16PK MAG SWITCH
17-GA 17X 17B
A3 16WH 14PK 14PK
92S 92U START FEED

C1 16TN 16TN 85 87 87A START ADAPTOR
62Y
ENABLE (509)
B3 16DKBL RELAY
PANEL LTS 86 30
(201M)
FEED ADAPTOR KEY
(504) 17A
SWITCH
14PK
(40M)
J1939 10A
TERMINATING 1 2 3 B A
92U 13U
RESISTOR 16TN 16PK
(1239)
J1939 IGNITION
JUNCTION ADAPTOR
BLOCK (495)
98YL
(1239)
G1 A
20YL
98GN C
G2 20GN
DASH
G3
98SHD
20
B GROMMET
(1188)
98YL D
F1 20YL
98GN
F2 F
20GN
F3 98SHD E
20
J1 92G A
16TN
J2 92H B
16TN
DASH
J3 92J
16TN
C GROMMET
(1190)
K1 92K D
16TN
K2 92L
E
16TN
K3 92M F
16TN
U00SMH9 5000/9100/9200/9400/9900
PART NO.
15
P52923N 30MAR99 AE08-52509
CHASSIS ACCESSORIES (CHAPTER 9) EATON
AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16
9.16. EATON AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16

EATON AUTOSHIFT XMSN - XMSN WIRING
AUTOSHIFT
START ECM PWR FUSE AUTOSHIFT
MOTOR (1195) ECM PWR
(+)
30A (1194)
(1191)
A B
14AS 14AT
10RD 10RD B
11-GAS
10WH A
START
MOTOR
(-)
(1192)
J1939
ENGINE
(1098)
A C B
DASH
98YL
20YL
GROMMET
(1188)
98GN
20GN
98SHD
98YL
20
A 20YL
C
98GN AUTOSHIFT
20GN
ECM
B 98SHD (1193)
20
D 98YL C1
20YL
98GN C2
F 20GN
98SHD
E 20 C3
92G
A 16TN A1
92H
B 16TN B1
92J A3
C
16TN
92K
D 16TN E1
92L
E 16TN E2
92M
F 16TN B3
DASH
GROMMET
(1190)
U00SMH9 5000/9100/9200/9400/9900
PART NO.
16
P52923N 30MAR99 AE08-52509
EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17 CHASSIS
9.17. EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17

EATON LIGHTNING XMSN - XMSN WIRING
DATA LINK (137) IGNATION

E C A B
ADAPTOR
(495)
LIGHTNING
ECM PWR LIGHTNING
FUSE ECM
GROUND
(1262)
14BK
14BK
98A(+)
(1261)
98C(-)
+12V
START 10A
MOTOR 14BT B A 14BS 14BR
A1
(+) 12RD 12RD 16RD
(1191)
16PK
START
13U
11-GAH 11-GAF
DATA DATA MOTOR 12WH 16WH A3
LINK LINK EATON SPEED (-)
POS NEG SENSOR (1192) 11-GAG
B3
16WH
(514) (515) (1265)
16BK
98U(+)
16BK
98V(-)
92AF(+)
A 16TN D1
92AG(-)
B 16TN D2
FUSE
10AMP ABS
DASH
CONNECTOR
(471)
42 92AB
92AB B1
16TN 16TN
43
98V(-) 98V(-)
16BK B2
16BK
44
98U(+) 98U(+)
16BK 16BK A2
SHIFTER SHIFTER
KNOB JUMPER
(1264) (1263)
BLUE A
92AC
A 16 16TN D3
B
GREEN 92AD
B F3
16 16TN
C
BROWN 92AE
C 16 16TN E3
J1939
ENGINE
(1098)
B 98SHD 98SHD C3
20 20
C 98GRN 98GRN
20GN 20GN C2
A 98YL 98YL
C1
20YL 20YL
J1939
JUNCTION
1 3 2 (1239)
TERMINATING
RESISTOR
(1239)
CNA 10MAR00 SNS//(471)WAS(1260). A P53781V

U00DLCK 5000/9100/9200/9400/9900
PART NO.
17
P53543D 05NOV99 AE08-52509
SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10)
10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10)

10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1

AUXILIARY CIRCULATION FAN (LOW ROOF)
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
* F10-D
30A
10RD
14AX
(942)
10RD
14AX
582-A 582-B 582-C

5A
16LT GN
76L
76K
AUXILIARY
(642) CIRCULATION
FAN
18BK
BK
76L
(611)
76L LO RD
18BK
76-GL
OFF M
HI OR
18WH
18WH
76-GL
BK
GROUND
ADAPTER
(642) (906) (454)
11-GAD 11-GAD 11-GBD 11-GBD
14WH 14WH 12WH 12WH
* FUSE LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
PART NO.
01
55093F 12FEB02 AE08-54338
AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2 SLEEPER
LIGHTING AND ACCESSORIES (CHAPTER 10)
10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2

AUXILIARY CIRCULATION FAN (HIGH ROOF)
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
* F10-D
30A
10RD
14AX
(942)
10RD
14AX
582-A 582-B 582-C

5A
16LT GN
76K
76L
AUXILIARY
CIRCULATION
FAN
18BK
BK
76K
(1305)
76K LO RD
18BK
76-GK
OFF M
HI OR
18WH
18WH
76-GK
BK
GROUND
11-GAG
14WH
ADAPTER
(906) (454)
11-GBC 11-GBD 11-GBD
14WH 12WH 12WH
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
PART NO.
02
55093F 12FEB02 AE08-54338
SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10) AUXILIARY
CIRCULATION FAN (SKYRISE), P. 3
10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3

AUXILIARY CIRCULATION FAN (SKYRISE)
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
* F10-D
30A
10RD
14AX
(942)
10RD
14AX
582-A 582-B 582-C

5A
16LT GN
76L
AUXILIARY
(642) CIRCULATION
FAN
18BK
BK
76K
(611)
76K LO RD
18BK
76-GK
OFF M
HI OR
18WH
(323)
18WH
76-GK
BK
W/SKYRISE
ONLY
GROUND
ADAPTER
(642) (906) (454)
11-GAD 11-GAD 11-GBD 11-GBD
14WH 14WH 12WH 12WH
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
PART NO.
03
55093F 12FEB02 AE08-54338
BUNK FLUORESCENT AND READING LIGHTS, P. 4 SLEEPER
10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4

BUNK FLUORESCENT AND READING LIGHTS
B2
63AA 63AA 14AP 14AK BATTERY
14DK BL 14DK BL 14RD 6RD
STUD
(906) F8-D
16DK BL
20A
63AP
63U 63U
18DK BL 18DK BL
(643)
(603) (322)
(W/SKYRISE)
63AP 63AS 63W
18OR 18DK BL 18DK BL
18DK BL
BUNK
63U
63AR
18DK BL
FLUORESCENT 18DK BL
63W
LIGHT (605)
18BK
18WH (604)
UPPER
18DK BL
(720)
63AR
LOWER BUNK
18RD
18WH
BUNK READING
18RD
READING LIGHT
(605) LIGHT
UNDER
CABINET
18RD
L1 PANEL LTS LIGHT
FEED ADAPTER
(503)
18WH
18WH
62M
18WH
16DK BL
18BK
18WH
18BK
(604)
PNL LT
(CH 11,PG 11) (720)
16DK BL
62AP
18WH
18BK
18WH
63-GU
(603) W/SKY-RISE
N/SKY-
(428) (322) RISE
16DK BL
62BP
18WH
63-GK
18BK
63-GJ
18WH
63-GU
16DK BL
(605)
62AP
63-GW
18WH
(321)
(W/SKYRISE)
18WH
18WH
(906)
63-GU
63-GR
READING (220)
18WH
63-GX
LIGHT GND
18WH
63-GK
18BK
63-GJ
16DK BL
SWITCH
62BP
SLEEPER
DOME
18DK BL
62E
LIGHT
(643) SWITCH 63-GA 11-GAB
(502) 16WH 14WH
11-GAD
14WH
5B 7 2B
16WH
16WH
63-GK
63-GJ
8
(429)
18DK BL
10 4 6 1 3
62Z
9 (642)
18WH
62-GE
11-GAB
16WH
11-GAD
14WH
7 5 2 BUNK
DOME
16DK BL
16DK BL
18WH
63-GE
62-GE
63-GF
4 6 1 3 LIGHT
8
SWITCH
(594)
8WH
11-GB
11-GBD
12WH
(RIGHT
DASH
(429)
16WH
16WH
11-GBC
63-GE
14WH
63-GF
(906) PANEL)
GROUND
18WH
(906)
62-GZ
63-GF
16DK BL STUD
11-GBD
12WH
63-GE
16DK BL
11-GBC
GROUND
11-GAE 11-GN 11-GAF
12WH 8WH 10WH 14WH ADAPTER
(454)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
04
55093F 12FEB02 AE08-54338
SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10) BUNK SPEAKERS, P. 5
10.5. BUNK SPEAKERS, P. 5

BUNK SPEAKERS
W/AUXILIARY RADIO CONTROL STANDARD
VOLUME/BALANCE CONTROL
18GN
18GN
18RD
18RD
18BN
18YL
18LT GN 18LT GN
(117) (118) (117) (118)
(906) (117) (118)

86AR 86AR
18LT GN 18LT GN
FROM 86AS 86AS
CAB 18LT GN 18LT GN
RADIO 86AU 86AU
(CH 8,PG 13) 18LT GN 18LT GN
86AT 86AT
18LT GN 18LT GN
18LT GN
18LT GN
18LT GN
18LT GN
86AW
86AY
86AZ
86AX
FOR SKYRISE FOR SKYRISE

ONLY ONLY
(322) (642) (323)
86AW 86AY
18LT GN 18LT GN
86AX 86AZ
18LT GN 18LT GN
18LT GN
18LT GN
18LT GN
18LT GN
86AW
86AY
86AZ
86AX
(574) (575)
20GN
20GN
20BK
20BK
LEFT RIGHT
- -
BUNK BUNK
+ +
SPEAKER SPEAKER
U00EDL2 5000/9100/9200/9400/9900
PART NO.
05
55093F 12FEB02 AE08-54338
LUGGAGE COMPARTMENT LIGHTS, P. 6 SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10)
10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6

LUGGAGE COMPARTMENT LIGHTS
B2
63AA 14AP 14AK
14DK BL 14RD 6RD BATTERY
(906) STUD
F8-D
20A
14DK BL
63AA
14DK BL
63AB
63AJ 63AC 63AD
18BK 18DK BL 18BK
63AG
(583) 18DK BL (587)
(1304)
18BK
18BK
18BK
LEFT LIFT-UP RIGHT

MERCURY BUNK MERCURY
SWITCH SWITCH SWITCH
18WH
18WH
18WH
(583) (587)
(1304)
18WH
18WH
63AK
63AE
18DK BL
63AM
63AY 63AZ
18DK BL 18DK BL
CENTER
18DK BL
18DK BL
LUGGAGE
63AH
63AL
18DK BL
63AN
LEFT COMPARTMENT RIGHT

LUGGAGE LIGHT LUGGAGE
COMPARTMENT (1288) COMPARTMENT
LIGHT LIGHT
(1287) (1286)
63-GAK
18WH
18WH
63-GD
18WH
63-GN
11-GAG
12WH
11-GBC
14WH
GROUND
ADAPTER
(454)
11-GBC 11-GBD 11-GBD
12WH 12WH 12WH
(906)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
06
55093F 12FEB02 AE08-54338
SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10) POWER SOURCE, P. 7
10.7. POWER SOURCE, P. 7

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE POWER SOURCE
B2
BATTERY
STUD
14AK
6RD
14AW
10RD
*
F10-C
20A
12RD
14AY
(942)
14AZ
14RD
14RD
14AY
14RD
14AZ
CONTROL RIGHT
PANEL BULKHEAD
AUXILIARY AUXILIARY
POWER POWER
SOURCE SOURCE
(1306) (789)
14WH
14WH
86-GH
86-GN
11-GAG
12WH
11-GAE
12WH
11-GN 11-GAF
8WH 10WH
GROUND
ADAPTER
11-GBC
14WH
CAB CHASSIS GROUND

(906) (454)
11-GBD 11-GBD 11-GBC
12WH 12WH 12WH

CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
PART NO.
07
55093F 12FEB02 AE08-54338
REFRIGERATOR WIRING, P. 8 SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10)
10.8. REFRIGERATOR WIRING, P. 8

REFRIGERATOR WIRING
B2
BATTERY
ADAPTER
(498)
18RD
14AX
*
F10-A
5A
PANEL LIGHT
FEED
ADAPTER
(504)
18LT GN
86AV
18DK BL
62X
5 2 7
REFRIGERATOR 4 6 1 3
ON/OFF 8
SWITCH
(613)
62-GX
18WH
18LT GN
86AG
PANEL LIGHT
(906) GROUND
86-GK ADAPTER
18WH (506)
86AG
18LT GN
(612) GROUND
18WH
ADAPTER
86-GR
(906) (454)
11-GBD 11-GBD 11-GBC
14WH 14WH 14WH
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
PART NO.
08
55093F 12FEB02 AE08-54338
SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10) TV/VCR WIRING, P. 9
10.9. TV/VCR WIRING, P. 9

TV/VCR WIRING
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
*
F10-D
30A
10RD
14AX
(942) 10RD
14AX
582-A 582-B 582-C

20A
14LT GN
86AP
TV
POWER
SOURCE
(607)
14LT GN
86AP
W/118" PRO-SLEEPER
14WH
86-GP
86AP 86AP
14LT GN 14LT GN
86-GP 86-GP
14WH 14WH
(607) (1315)
11-GAG
12WH
GROUND
ADAPTER
* FUSE LOCATIONS VARY- (906) (454)
CHECK INSIDE POWER
11-GBC 11-GBD 11-GBD 11-GBC
DISTRIBUTION CENTER 14WH 12WH 12WH 12WH
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
PART NO.
09
55093F 12FEB02 AE08-54338
OVERHEAD CABINETS, ACCENT LIGHTS, P. 10 SLEEPER
10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10

OVERHEAD CABINETS, ACCENT LIGHTS
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
*
F10-D PANEL
30A LIGHT
(CH 11,PG 11)
10RD
14AX
16DK BL
(942)
62BP
10RD
14AX
(906)
582-A
16DK BL
582-B 582-C
62BP
10A
(1313)
18DK BL
WH 62Y
18DK BL
63BA
RIGHT BK
ACCENT
LIGHT
ACCENT
5 7
LIGHTS
63-GBD
18DK BL
18WH
63BD
4 6
ON/OFF
8 SWITCH
(1289)
(1312) 62-GY
18DK BL
18WH
63BB
WH
11-GAE
12WH
CENTER BK
ACCENT (643)
LIGHT
63-GBC
18DK BL
18WH
63BC
8WH
11-GN
(1311)
WH 63BB 63BB
18DK BL 18DK BL
63-GBB 63-GBB
LEFT BK 18WH
ACCENT 18WH
10WH
11-GAF
LIGHT
(1310)
11-GBC
14WH
GROUND
ADAPTER
11-GAD
14WH
* FUSE LOCATIONS VARY- (906) (454)

CHECK INSIDE POWER
11-GAD 11-GBD 11-GBD 11-GBC
DISTRIBUTION CENTER (642) 14WH 12WH 12WH 12WH
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
PART NO.
10
55093F 12FEB02 AE08-54338
LIGHT SYSTEMS (CHAPTER 11)
11. LIGHT SYSTEMS (CHAPTER 11)

11.1. BACK-UP LIGHTS, P. 1

BACK-UP LIGHTS
FROM
FUSE
F4-C
(CH 2,PG 10)
18OR
71
(2)
16OR
71
(94)
WHITE
16WH
BACK-UP
LIGHT
SWITCH
(230)
(SWITCH CLOSED
IN REVERSE ONLY)
BLACK
16BK
(94)
16OR
71A
(2)
16OR
71A
(3)
14BL
71A
W/FOUR
WHEEL
TRAILER
(854)
14BL
71A
(127)
LEFT 71A
14BL
RIGHT
BACK-UP 11-GV BACK-UP
LIGHT 14WH LIGHT
(127A) (128)
(127)
14WH
11-GV
FRAME
GROUND
U00EDL2 5000/9100/9200/9400/9900
PART NO.
1
P50317A 12FEB99 AE08-52511
CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2 LIGHT SYSTEMS (CHAPTER 11)
11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2

CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING
FROM GROUND
B2 PANEL 62A STUD
BATTERY LIGHT 16DK BL (LEFT
STUD SWITCH DASH
(CH 2,PG 11) PANEL)
16DK BL
62S
8WH
11-GD
14W
6RD
FROM
HEADLIGHT
SWITCH
(CH 11,PG 9)
16WH
11-GK
10RD
10RD
14E
14B
16DK BL
62AR
18BN
18BN
58AA
58E
F3-C F3-A CAB AND
30A 20A 2 5 7
TRAILER
1 3 4 6 LIGHTS
8 SWITCH
16WH
62-GAR
(466)
12BN
10BN
58D
68
58C 58P
18BN 18BN
68
10BN
CAB AND
TRAILER 30 86 30 86 TRAILER
MARKER TAIL
LIGHTS 87 87 LIGHTS
RELAY A 87 85 A 87 85 RELAY
(463-R8) FROM (464-R9)
77-G A/C TO
18WH STOP
10BN
RELAY 58-G
68E
18WH
12BN
LIGHT
58R
58-GA
18WH
(CH 12,PG 1)
TO 58S RELAY
TRAILER 12BN TO (CH 11,PG 14)
68B
SOCKET TRAILER 10BN
(CH 9,PG 8)
SOCKET
(43) (CH 9,PG 8,9)
10BN
68D
TO
MIRROR
8WH
11-G
LIGHTS F8-C
(CH 8,PG 8)
15A
TO PARK
(RIGHT
DASH
GROUND LIGHTS
STUD
16BN
PANEL) (CH 11,PG 12)

68C
TO PANEL
18BN
18BN
58L
58J
62 LIGHTS
16DK BL
SWITCH
(CH 11,PG 11)
16BN
58H
68A
16BN
OPTION TO CAB
(ONLY ONE USED) (1116) 58A
CLEARANCE
(3) 16BN
2 5 7 & ID LTS
CAB AND (CH 11,PG 3,4)
TRAILER
14BN
68A
1 3 4 6
8 LIGHTS
SWITCH
(466) TO TAIL
LIGHTS
(CH 11,PG 14)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
2
P50317A 12FEB99 AE08-52511
LIGHT SYSTEMS (CHAPTER 11) CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3
11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3

CAB CLEARANCE AND IDENTIFICATION LIGHTS
FROM
CAB AND
TRAILER 68E
TAIL 10BN
LIGHTS
RELAY
10BN
68D
(CH 11,PG 2)
F8-C
15A
16BN
68C
18BN
58A
CAB
CLEARANCE (428)
AND
IDENTIFICATION
18BN
LIGHTS
58A
(520)
18BK
58B (345)
18BN
(521) (523)
58C 58E
18BK 18BK
18BN 18BN
(522) (524)
58D 58F
18BK 18BK
18BN 18BN
58-GD 58-GF
18WH 18WH 18WH 18WH
(522) (524)
58-GC 58-GE
18WH 18WH 18WH 18WH
(521) (523)
58-GB
18WH 18WH
(520) (345)
18WH
58-GA
14WH
11-GAB
(429)
16WH
11-GAB
8WH
11-GB
GROUND (RIGHT
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
3
P50317A 12FEB99 AE08-52511
WORK LIGHT N/SLEEPER, P. 4 LIGHT SYSTEMS (CHAPTER 11)
11.4. WORK LIGHT N/SLEEPER, P. 4

WORK LIGHT N/SLEEPER
FROM
FUSE
F4-A
(CH 2,PG 10)
B2
BATTERY
16PK
13V
STUD
18TN
28A
10RD
14T
(423)
WORK
LIGHT F2-A
INDICATOR 15A
LIGHT WORK TO
(423) LIGHT 84
CIGAR
14LT GN
SWITCH LIGHTER
(441)
14OR
65A
65-GC 65B (CH 8,PG 1)
18OR
65C
16WH 18OR
(935) 2 5 (935)
1 3 4 6
16OR
16OR
65C
65A
65C 65A
16OR 16OR
18OR
65B
16WH
65-GC
(314)
18OR
(314) WORK
65-GB
18WH
18WH LIGHT
11-GAN
10WH
11-GN 11-GI GROUND

10WH 10WH STUD
LEFT
DASH
TRAILER PANEL
SOCKET
GROUND
(INSIDE CAB)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
4
P50317A 12FEB99 AE08-52511
LIGHT SYSTEMS (CHAPTER 11) CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5
11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5

CAB DOME, READING AND COURTESY LIGHTS - NOT WITH
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. SKYRISE
B2 63P
14H 14Y 63P
BATTERY 6RD 14RD 16DK BL 16DK BL
STUD F1-D (428)
15A
18DK BL
18DK BL
63R
63T
FROM
PANEL
14W
6RD
LIGHT 62A 62S

16DK BL 16DK BL
SWITCH (312) (311)
(CH 2,PG 11;
CH 11,PG 11) (116)
16DK BL
62AP
18BK 16BL
LEFT
DOME
10RD
14T
LIGHT 18BK 16YL
18RD
18RD
(428)
RIGHT
LEFT READING
16BL
F2-B RIGHT 18BK READING LIGHT
16DK BL
62AP
10A DOME LIGHT
LIGHT 18BK 16YL
(115) (1141)
16BL
16YL
18DK BL
63
63Z 63
18DK BL 16DK BL
63Y 16DK BL
18BK
18BK
62F
16DK BL
63A
(429) 16DK BL
DOME
18WH
18DK BL
18DK BL
18DK BL
18WH
18DK BL
2
63H
7
63V
63X
63Y
LIGHT
63AS
1 3 SWITCH
9
16DK BL (442)
(1054) (429)
63-GD (311)
(312)
(1050) 16WH
18WH
62-GF
18DK BL
63AS
18DK BL
18DK BL
18DK BL
18DK BL
18WH
18WH
63-GR
63-GT
63H
63Y
63V
63X
(1125)
(1126)
18DK BL
18DK BL
63C
63B
11-GAB
14WH
18BK
18BK
18BK
18BK
(1050) (1054)
18DK BL
18DK BL
63C
63B
(429)
LEFT RIGHT (1241) (1241)

11-GAB
16WH
COURTESY COURTESY
18DK BL
18DK BL
LIGHT LIGHT
63D
63D
LEFT RIGHT
DOOR DOOR
8WH
11-GB
SWITCH SWITCH FROM

FROM (1052) (1051) MIRROR GROUND
MIRROR HEAT/ STUD
LIGHT
18WH
HEAT/
18WH
63-GX
63-GX
(1241) (1241) (CH 8,PG 8) (RIGHT

LIGHT 63-GZ 63-GW
DASH
(CH 8,PG 8) 18WH PANEL)
18WH
U00EDL2 5000/9100/9200/9400/9900
DDA 05MAY99 ADDED CONN 1241. A P53242N PART NO.
5
P50317A 12FEB99 AE08-52511
CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6 LIGHT SYSTEMS (CHAPTER 11)
11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6

CAB DOME, READING AND COURTESY LIGHTS - WITH
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. SKYRISE
B2
14H 14Y 63P 63P
BATTERY 6RD 14RD 16DK BL 16DK BL
STUD F1-D (428)
15A
18DK BL
18DK BL
63R
63T
FROM
14W
PANEL
6RD
LIGHT 62A 62S

16DK BL 16DK BL
SWITCH (325) (320)
(CH 2,PG 11)
(116)
16DK BL
18DK BL
62AP
63T
18DK BL
63M
63R
18BK
LEFT 16DK BL
DOME
10RD
(428)
14T
LIGHT 63N
18BK 16DK BL
(312) (311)
RIGHT
LEFT READING
18RD
18RD
63S
F2-B RIGHT 18BK 16DK BL READING LIGHT
16DK BL
62AP
10A DOME LIGHT
63Y
LIGHT 18BK 16DK BL
(115)
16BL
(1141)
18DK BL
63
63Z 63
18DK BL 16DK BL
16DK BL
63Y
18WH
18WH
18BK
18BK
62F
16DK BL
63A
(429) 16DK BL
(312) (311)
DOME
18DK BL
18DK BL
18DK BL
18DK BL
63H
2 7
63V
63X
63Y
LIGHT
SWITCH
18WH
18WH
63-GR
1 3
63-GT
(1050) 9
(442)
(1054)
63-GD 62-GF
16WH 18WH (325) (320)
16DK BL
63AS
18DK BL
18DK BL
18DK BL
18DK BL
18WH
18WH
63-GR
63-GT
63H
63V
63X
63Y
(429)
(1126)
18DK BL
14WH
11-GAB
63AS
(1125)
18BK
18BK
18BK
18BK
(429)
18DK BL
18DK BL
16WH
11-GAB
63C
63B
(1050)
LEFT RIGHT (1054)
COURTESY COURTESY
LIGHT LIGHT
18DK BL
18DK BL
8WH
11-GB
63C
63B
GROUND
STUD
(RIGHT
LEFT RIGHT DASH
DOOR DOOR PANEL)
FROM SWITCH SWITCH FROM

MIRROR (1052) (1051) MIRROR
HEAT/ HEAT/
LIGHT 63-GZ 63-GW
LIGHT
(CH 8,PG 8) 18WH 18WH (CH 8,PG 8)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
6
P50317A 12FEB99 AE08-52511
LIGHT SYSTEMS (CHAPTER 11) DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7
11.7. DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7

DAYTIME RUNNING LIGHTS (DRL) - USA
14FB
8RD
B1 BATT
TO SPLICE STUD
FROM
16RD
14AD
(CH 2,PG 10)
FUSE
F4-A
(CH 2,PG 10)
14RD
14PK
13BL
14BL
16PK
13V
FROM F9-B F9-C
HIGH 10A 15A
18TN
BEAM 28C
SPLICE
(CH 11,PG 9)
(420) DRL
FROM PARK
DIMMER PARK
BRAKE BRAKE
SWITCH SWITCH
(CH 11,PG 9)
(420) (468)
TO FOG (NORMALLY CLOSED
LIGHT PARK BRAKE APPLIED)
16GY
14YL
14YL
SWITCH
66D
66A
44B
18GY
44
(CH 11,PG 8)
44A
16GY
14YL
64C
TO KEY
14YL
14YL
64D
16YL
66F
66E
SWITCH
(CH 2,PG 1)
16WH
44-GB
DRL
MODULE A B C D E G H
(513)
14WH
66-GA
44-GB
16WH
14WH
66-G
16WH
11-GK
GND (LEFT DASH

STUD PANEL)
11-GD
8WH
U00EDL2 5000/9100/9200/9400/9900
PART NO.
7
P50317A 12FEB99 AE08-52511
FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8 LIGHT SYSTEMS (CHAPTER 11)
11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8

FOGLIGHTS-CAB\FRONT END EFFECTS
PANEL A3
LTS FEED ACCESSORY
ADAPTER ADAPTER
FROM (501)
DRL (503)
MODULE
(USA)
14YL
64D
(CH 11,PG 7)
FOG
12LT BL
16DK BL
12P
62AN
LIGHT
14YL
SWITCH
64C
(440) *
F10-A
5 2 7
20A
4 6 1 3
8 14YL
64
*
FOG
64A
LIGHT
86
14YL 30 RELAY
(148)
87
85 87 A
(1)
64B 64B
14YL 14BN
18WH
16WH
62-GAN
64-G
18WH
64-GA
14BN
14BN
64C
64D
LEFT
(65) FOG
64-GB
18WH 14BK
14WH
14BK
11-GAC
14WH
14WH
(66) RIGHT
FOG
14WH
14WH
64-GB
64-GA
GROUND
ADAPTER
(455)
12WH
64-GC
J7
CAB
GROUND
* FUSE AND RELAY LOCATIONS VARY -

CHECK INSIDE POWER DISTRIBUTION
U00EDL2 5000/9100/9200/9400/9900
PART NO.
8
P50317A 12FEB99 AE08-52511
LIGHT SYSTEMS (CHAPTER 11) HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9
11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9

HEADLIGHT SWITCH AND DIMMER SWITCH WIRING
B2 FROM PANEL
BATTERY 14W LIGHT SWITCH
6RD (CH 2,PG 11)
STUD
10RD
14D
14B
10RD
F8-A 10A
TYPE I ONLY
16DK BL
62A
A A
F8-B 25A F3-D F3-C
TYPE I ONLY 10A
B B
16DK BL
62S
14YL
51
18YL
50A
18YL
50
TO CAB
AND 58AA
18BN
2 5 7 62AS
16DK BL
TRAILER
LIGHTS 1 3 4 6
8 HEADLIGHT
SWITCH
(CH 11,PG 2) SWITCH
(465)
58E
GROUND
62-GAS
18WH
18BN
50B
18YL ADAPTER
66H (454M)
18YL
(LEFT
86 DASH
HEADLIGHT 30 PANEL) DIMMER
RELAY
16WH
TO AIR GROUND CONTROL

11-GK
11-GAW
16WH
87
(462-R4) A 87 85 SHIELD STUD (1258)
LIGHT
RELAY
11-GD
8WH B DIMMER
(CODE 808TGE) 52M SWITCH
16YL (TURN
75-GC FROM MED-HI SIGNAL
A
18WH SPEED RELAY HANDLE)
(462-R3)
(CH 12,PG 2)
51A
16YL
14YL
52N
TO DRL
86
MODULE 66F
14YL
52B
14YL
DIMMER 30
(USA) RELAY 87
(147M)
18WH
(CH 11,PG 7)
50-GB
A 87 85
18YL
52J
FROM DRL
(421) 20 64C MODULE
14YL
(USA)
(CH 11,PG 7)
12WH
52-GE
12YL
14YL
52F
53B
(421) 2
F
G A (1)
18WH
62-GD
8WH
11-G
12WH
52-GE
12YL
12YL
52F
53B
52-GE
12WH
10WH
11-GF
(RIGHT (LEFT
DASH DASH L H
PANEL) PANEL)
GROUND GROUND
STUD STUD TO HEADLIGHTS
(CH 11,PG 10,12)
JKP 5DEC00 CIR 52M AT CONN 465 B P53958R U00EDL2 5000/9100/9200/9400/9900

PART NO.
09
WAS AT RELAY 147M. ADDED CIR 66H. P50317A 12FEB99 AE08-52511
HEADLIGHTS, P. 10 LIGHT SYSTEMS (CHAPTER 11)
11.10. HEADLIGHTS, P. 10

HEADLIGHTS
FROM TO
DIMMER GROUND
SWITCH STUD
(CH 11,PG 9) (CH 11,PG 9)
14WH
52-GE
14YL
53B
12YL
52F
FRONT
END
CONN
(1)
12YL
53B
12YL
52F
J7
CAB
GROUND
53C
12YL
12WH
64-GC
52E
12YL
12WH
52-GE
12YL
53D
12YL
52D
12YL
12YL
53C
52E
12WH
52-GA
LEFT RIGHT
HEADLIGHT HEADLIGHT
CONN CONN
(296) (211)
WHITE 1
WHITE 1
12
12
WHITE 3
18WH WHITE 3
18WH
YELLOW 1
YELLOW 1
12
YELLOW 2
TO
12
YELLOW 2
LT PARK/TURN TO
12
RT PARK/TURN
WHITE 2
12
(CH 11,PG 11)

WHITE 2
(CH 11,PG 11)

12
12
LEFT RIGHT
HEADLIGHT HEADLIGHT
(77) (71)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
10
P50317A 12FEB99 AE08-52511
LIGHT SYSTEMS (CHAPTER 11) PANEL LIGHTS, P. 11
11.11. PANEL LIGHTS, P. 11

PANEL LIGHTS
TO
FROM BUNK
CAB AND CONTROL
TRAILER PNL SW
(CH 10,PG 3,8,9)
TAIL
LIGHTS
RELAY
(CH 11,PG 2)
PANEL
LIGHTS
10BN
68E
FEED
ADAPTER
62BP
(503) ANALOG
16DK BL
CLOCK
62M 62AQ
10BN
68D
16DK BL 16DK BL
F8-C
62-GAQ
16WH
16DK BL
15A (421)
62S
62D
18DK BL
(423)
62C
16BN
68C
18DK BL
62B (420)
18WH
11-GAV
18DK BL
LEFT SPEEDO/
16DK BL
RIGHT
62AB
GAUGE GAUGE TACH
CLUSTER CLUSTER MODULE
16DK BL
PANEL PANEL PANEL

16DK BL
62T
16DK BL
62W
62A
LIGHTS LIGHTS LIGHTS

16DK BL
GROUND
16DK BL
62
62S
ADAPTER
CIGAR (454)
BK
LIGHTER
PANEL F A
LIGHT C AIR
SWITCH RESTRICTION
D B GAUGE
16DK BL
(425)
62P
(560)
18WH
62-GAB
62-GW
18WH
16WH
11-GS
(421)
HEATER
16WH
62-GP
CONTROL
(105)
PANEL
16WH
11-GK
LIGHTS
GROUND
18WH
8WH
62-GD
11-G
ADAPTER
(506)
(420) (423)
8WH
11-GD
18WH
18WH
62-GC
62-GB
GROUND (RIGHT
DASH
STUD PANEL)
11-GF
10WH
GROUND (LEFT 62-GD

18WH
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900
PART NO.
11
P50317A 12FEB99 AE08-52511
PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12 LIGHT SYSTEMS (CHAPTER 11)
11.12. PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12

PARK/TURN/SIDE MARKER LIGHTS - W/DRL
FROM
CAB AND
TRAILER
TAIL
LIGHTS
TO RELAY
GROUND (CH 11,PG 2)
STUD
(CH 11,PG 9)
10BN
68E
LEFT RIGHT
SIDE SIDE
TURN TURN
LIGHT LIGHT
10BN
68D
12WH
52-GE
F8-C
15A
18WH
18WH
18OR
18OR
16BN
68C
(170) (171)
56-GA 57-GA
16WH 16WH
12OR
12OR
57D
56D
12OR
12OR
16BN
58H
57
56
8WH
8WH
11-GD
11-GB
(LEFT FROM (1) FROM (RIGHT
DASH TURN TURN DASH
PANEL) PANEL)
GROUND SIGNAL SIGNAL GROUND
12WH
52-GE
14OR
14OR
14BN
SWITCH SWITCH
58H
57
56
STUD (CH 11,PG 14) (CH 11,PG 14)

STUD
LEFT RIGHT
PARK/ A 16OR 16OR A PARK/
TURN/ B 14BN 14BN B TURN/
MARKER C C MARKER
LIGHT 16WH3 16WH3
LIGHT
(180) (180)
12WH1
12WH1
B E D D E B
(296) (211)
52-GA
12WH
14OR
14BN
58U
57
64-GC
12WH
58T J7
14BN CAB
GROUND
U00EDL2 5000/9100/9200/9400/9900
PART NO.
12
P50317A 12FEB99 AE08-52511
LIGHT SYSTEMS (CHAPTER 11) SPOTLIGHT, P. 13
11.13. SPOTLIGHT, P. 13

SPOTLIGHT
B2
BATTERY
STUD
6RD
14H
14RD
14Y
F1-D
15A
16DK BL
63P
(428)
16DK BL
63P
16YL
64E
14BN
14BN
64H
64F
18BK
18BK
LEFT RIGHT
SPOTLIGHT SPOTLIGHT
AND SWITCH AND SWITCH
ASSEMBLY ASSEMBLY
U00EDL2 5000/9100/9200/9400/9900
PART NO.
13
P50317A 12FEB99 AE08-52511
STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14 LIGHT
SYSTEMS (CHAPTER 11)
11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14

STOP, TAIL, TURN & HAZARD SIGNAL LIGHTS W/FLASHER
B2 B1
BATTERY * FLASHER: BATTERY
STUD STD: DUALTEC - CONN 480 STUD
OPT: DIETZ OMNI - W/RD & BK WIRES
14W
6RD
8RD
14K
F3-B 14R
14F 10RD
20A 10RD F2-D
14E
10RD
F7-D 14L 20A
30A F7-B F7-C
10RD
15A 15A
12OR
55
STOP 57H
LIGHT 12OR
12OR
(480)
70
SWITCH TURN W/DIETZ

(640) SIGNAL OMNI
10OR
14RD
70E
70 J
(1) (4) SWITCH (4) *FLASHER
12OR 70A F 55A
12OR
57H
16RD 16BK 14BK
14OR 12OR
(1)
70A (480)
12OR I
12OR
56H RIGHT
70D
TURN
HAZARD
14OR
RELAY
(464-R12)
TURN
TURN
STOP LEFT
R
L
86 30
LIGHT 86 30 TURN
RELAY RELAY
16OR
87
16GN
(464-
16YL
16BL
87 (464-R11) 85 87 A
87 A
R10) 85
14OR
57E
30 86
(4)
18WH
56-G
16OR
87
57A
A 87 56E
85 14OR
TO
TO
12OR
12OR
RIGHT
12OR
12OR
56B
57B
56D
LEFT 57D
SIDE
18WH
18WH
58-G
SIDE
70-G
16OR
TURN
56A
18OR
18WH
57R
TURN
57-G
(3) LIGHT
18WH
LIGHT
56-G
(CH 11,PG 12)

(CH 11,PG 12)
(422)
18WH
10OR
70C
70-G
FROM
18OR
56R
14YL
14GN
12OR
56B
TRAILER
57C
57B
TAIL (421)
RELAY
(CH 11,PG 2) (422) RIGHT
12OR
56C
TURN
56-G 18WH
62-GD
18WH INDI-
W/FOUR CATOR
(421) WHEEL
TRAILER
LEFT TO
68A 68A
TURN 14BN 14BN CONN
18WH
62-GD
INDI- 3
10WH
(854)
11-GF
(CH 11,PG 2)
CATOR INSIDE
(127) LEFT
TURN GROUND
LAMP (128) STUD
57B (LEFT
14GN 68A DASH
10WH
11-GF
14BN PANEL)
11-GN
14WH
(127) (127A)
GROUND RIGHT REAR
STUD LEFT REAR 11-GV 11-GW
STOP,TAIL & 14WH 14WH STOP,TAIL &
(LEFT
DASH TURN LIGHT FRAME TURN LIGHT
PANEL) GROUND 56C TO
(RIGHT 12OR TRAILER
DASH 70C
PANEL) 10OR SOCKET
GROUND (CH 9,PG 8,9)
11-G 57-G
STUD 8WH 18WH
U00EDL2 5000/9100/9200/9400/9900
PART NO.
14
P50317A 12FEB99 AE08-52511
LIGHT SYSTEMS (CHAPTER 11) WORK LIGHT W/SLEEPER, P. 15
11.15. WORK LIGHT W/SLEEPER, P. 15

WORK LIGHT W/SLEEPER
FROM B2
FUSE BATTERY
F4-A STUD
(CH 2,PG 10)
16PK
13V
14W
6RD
18TN
28A
10RD
14T
(423)
WORK
LIGHT F2-A
INDICATOR 15A
LIGHT WORK TO
LIGHT 84
CIGAR
(423) SWITCH 14LT GN
LIGHTER
(441)
14OR
65A
65-GC 65B (CH 8,PG 1)

18OR
65C
16WH 16OR
(935) 2 5 (935)
16OR
1 3 4 6
65A
16OR
65C
65C 65A
16OR 16OR
16OR
65B
16WH
65-GC
(578)
18OR LEFT
11-GBC 65-GB WORK
18WH
14WH 16WH LIGHT
16OR
65F
11-GBD
16WH
12WH
65-GF
18OR RIGHT
WORK
(906) 18WH
LIGHT
(579)
11-GBD
12WH
GROUND
ADAPTER
(454)
55093F U00EDL2 5000/9100/9200/9400/9900

JKP 4MAR02 65-GB WAS 65-GF, A PART NO.
15
65-GF WAS 65-GB,REMVD 11-GAF & SPLICE. P50317A 12FEB99 AE08-52511
HEATER AND AIR CONDITIONER (CHAPTER 12)
12. HEATER AND AIR CONDITIONER (CHAPTER 12)

12.1. AIR CONDITIONER — CAB, P. 1

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AIR CONDITIONER - CAB
B2 BAT
STUD FROM HVAC CONTROL
REF (1057)
14H
FROM HVAC CONTROL (CH 12,PG 2)
6RD REF (1057)
(CH 12,PG 2)
10RD
14Z
18LT GN
77W
16LT GN
77W
F1-B F1-C
10A 20A
18LT GN
77S
14LT GN
FOR
77T
DAY CAB
MODELS
A/C 30 86 FOR
PRO SLEEPER
CONTROL MODELS
77M
16LT GN
RELAY 87
A
(144) 87 85
12-GH
TO ACCESSORY
16WH ADAPTER RELAY FROM
18WH
14LT GN
SLEEPER
77-GS
(CH 2,PG 2) LEFT

77F
CAB A/C SWITCH

GROUND (CH 12,PG 4)
11-GQ 11-GF
16WH 10WH (56F)
77F
14LTGN
AIR 30 86
COND
RELAY 87
A
(463-R6) 87 85
18LT GN
14LT GN
14LT GN
77R
77H
77F
TO TRAILER
14LT GN
77C
77-G
MARKER RELAY
18WH (CH 11,PG 2)
TO HEATER
(2) FROM MAIN CONN #2
CONTROL RELAY REF 162
13-GT
18WH (CH 12,PG 2) (CH 12,PG 2)
14LT GN
77C
11-GU
12WH
ENGINE W/SERIES 60
GROUND ONLY
16WT
77-GC
(550)
BK
(550)
FREON CLUTCH
BK
COMPRESSOR HOUSING
CLUTCH GROUND
CNA 15JUN00 RGJ\\ADD W/SERIES 60 A P51616D U00EDL2 CIRCUIT DIAGRAM 5000/9100/9200/9400/9900

PART NO.
01
P50317A 12FEB99 AE08-52512
HEATER AND AIR CONDITIONER (CHAPTER 12) HEATER — CAB, P. 2
12.2. HEATER — CAB, P. 2

HEATER - CAB
B2 BAT
STUD
(1057)
5 10 11 8 2 12 4 1 9 3 6 7
6RD
14H
18PK
18WH
13AT
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18DKBL
75-GL
75BG
13BH
75BR
18PK
75BP
75BE
77W
75BF
62P
RECIRC
10RD
10RD
14X
14Z
MOTOR
CONTROL RELAY
BLOWER RELAY
(1059)
PANEL LIGHT
AUX BUNK
(CH 11,PG 11)
(CH 12,PG 1)
(CH 12,PG 3)
TO AC
8
F1-A F1-B F1-C
30A 10A 20A
10
13U 75BC 75BM
12PK 16LTGN 18LTGN
F9-D
10LTGN
10LTGN
75A
75
10A 7
75-GK
18WH
TO SPLICE
MAIN 30 86 (CH 2,PG 10) BLOWER
CONTROL CONTROL
RELAY 87 75B SWITCH
A 14LTGN
(463-R5)
87 85 (1056) AIR
DIST
C MOTOR
14LTGN
(1058)
75BL
E
B
H MH ML 75BF
18LTGN
C A D B
TO A/C A
13-GT 75BK
RELAY 18LTGN
(CH 12,PG 1) 18WH
75H
14LTGN
C
86 HIGH 75-GM
14LTGN
30
18WH
SPEED
75N
18WH
75-GL
14LTGN
75D
87 RELAY
A 87 85 (462-R2)
14LTGN
14LTGN
75BH
75C
MED-HI
18WH
86
75-GK
18WH
13-GA
30
SPEED
CONTROL RELAY
CAB HARNESS
RELAY
TO AC RELAY
TO AC RELAY
87
(CH 12,PG 1)
(CH 12,PG 4,5)
(CH 12,PG 1)
(CH 12,PG 1)
TO AC
TO (906)IN
(462-R3) A 87 85
18LTGN
FROM
75BJ
14LTGN
10LTGN
IGNITION 75-GB
75T
18WH
75F
75-GC
RELAY 18WH
(462-R1)
(CH 2,PG 10)
TO HEADLIGHT
RELAY (462-R4)
(CH 11,PG 9)
18LTGN
14LTGN
18LTGN
14LTGN
77R
77H
75K
77F
14LTGN
18LTGN
75M
75BE
OVERLAY
PRO SLPR
14LTGN
14LTGN
10LTGN
75BH
10WH
75T
75F
75-G
B A
(1060) (161) A C B D (162) F B A E D C

TO HEATER
BOX TO HEATER BOX TO HEATER BOX
(CH 12,PG 6) (CH 12,PG 6) (CH 12,PG 6)
EDL 03MAY99 AL08//CIR 75M TO RELAY A P53097M

U00EDL2 5000/9100/9200/9400/9900
PART NO.
2
462-R3 WAS TO CAV 87A. P50317A 12FEB99 AE08-52512
HEATER — BUNK AUXILIARY BLOWER, P. 3 HEATER AND AIR CONDITIONER (CHAPTER 12)
12.3. HEATER — BUNK AUXILIARY BLOWER, P. 3

HEATER - BUNK AUXILIARY BLOWER
13AT
18PK
* FUSE & RELAY LOCATIONS VARY -
I2
CHECK INSIDE POWER HVAC
DISTRIBUTION CENTER FOR CNTRL 2 IGNITION
ACTUAL LOCATION. (1057) ADAPTER
(495)
18PK
13AT
14AK 14AU
* F10-B 75AX
6RD 10RD 15A 14LT GN
B2 BAT * F10-A 30 86 AUX BUNK

STUD 30A BLOWER
87 RELAY
A 87 85 (147) *
11-GBC
12WH
10LT GN
75AW
18WH
13-GAT
14LT GN
GROUND
75AS
ADAPTER TO
(454) BUNK
CAB/SLPR HEATER
CAB/SLPR CAB/SLPR L SWITCH
CONN #2 A CONN #1 CONN 75AS (CH 12,PG 4,5)
(942) Y (906) 14LT GN
(906)
75AH
16LT GN
(HI) FROM
BUNK
86 (MED) HEATER
SLEEPER 30
SWITCH
10LT GN
18WH
75AW
13-GAT
HIGH SPEED
87 (CH 12,PG 4,5)
RELAY A
(LOW)
16LT GN
87 85
75AN
(584)
75AB
10LT GN
10LT GN
86
75AF
SLEEPER 30
MED SPEED
18WH
75-GH
87
RELAY A 87 85 14LT GN
75AC
(585)
11-GBD
12WH
(48) A
10LT GN
75AM
14LT GN
75AT
10LT GN
75AF
(48) B (906) Z
18WH
75-GN
75AD
10LT GN RESISTOR &
10LT GN
75AM
THERMO FUSE (49) A

(1053)
ASSEMBLY
(196)
11-GBD
2 12WH
14LT GN
75AC
SLEEPER
(IN SLEEPER
BLOWER ASSY) BLOWER
MOTOR (48) C
75AT
3 1
14LT GN
(1053) (48) (IN SLEEPER BLOWER ASSY)
75-GA 75-GA
10WH 10WH
D
U00EDL2 5000/9100/9200/9400/9900
PART NO.
3
P50317A 12FEB99 AE08-52512
HEATER AND AIR CONDITIONER (CHAPTER 12) HEATER —
BUNK W/STANDARD TEMPERATURE CONTROL, P. 4
12.4. HEATER — BUNK W/STANDARD TEMPERATURE CONTROL, P. 4

HEATER - BUNK W/STANDARD TEMPERATURE CONTROL
SLEEPER
FROM TEMPERATURE
75AS
14LT GN AUX BUNK CONTROL
BUNK BLOWER
HEATER RELAY
BLOWER (CH 12,PG 3)
SWITCH
(593)
E
18WH
18WH
18WH
C
D
H
A B C
(592)
OFF
L M
B A C
18LT GN
18LT GN
75AL
75K
16LT GN
14LT GN
16LT GN
75AH
75AC
75AN
18WH
75-GS
TO
BLOWER TO
SENSOR SLEEPER
18LT GN
77L
(CH 12,PG 3) HI & MED

SPEED
RELAYS
(CH 12,PG 3) SLEEPER
GROUND
STUD
77-GL 11-GAE (746)
18WH 12 WH
11-GAN
18LT GN
10WH
75K
GROUND TERMINAL
(LOCATED AT
B A C
TO B-PILLAR) D (942)
A/C SWITCH GND 11-GN 11-GAN
(905) STUD 10WH 10WH
(CH 2,PG 9) M
75BC 75BJ 75K
16LT GN 18LT GN 18LT GN
(NOT USED) F9-D (906)
10A
12PK
13U
18LT GN
77M
HEATER BOX
A B
CONN #2
(162)
CAB/SLPR TO SPLICE
CONN (CH 2,PG 10)
18LT GN
18LT GN
K
75BJ
75K
(906) 75-GL
18WH TO
COLD AIR (CH 12,PG 2)
16LT GN
77M
10 8 7
FLAT PACK
TO A/C (LOCATED IN HEATER BOX)
HOT AIR
RELAY
(CH 12,PG 1)
A U00EDL2 9200/9400/9900 PROSLEEPER & SKY-RISE

JKP 4MAR02 ADD SPLICE & 11-GAE 55093F PART NO.
04
P50317A 12FEB99 AE08-52512
HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5 HEATER
AND AIR CONDITIONER (CHAPTER 12)
12.5. HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5

HEATER - BUNK W/THERMOSTAT TEMPERATURE CONTROL
AUTO TEMPERATURE
CONTROL MODULE
W/CODE 016WDL
FROM TEMPERATURE SENSOR

75AS
14LT GN AUX BUNK
BUNK BLOWER
HEATER RELAY
BLOWER (CH 12,PG 3)
SWITCH
(593)
E SOLID
STATE
B
77L CONTROL
C
D 18LT GN
H
OFF
L M
18
18
18
B A C
A C B (592)
16LT GN
16LT GN
14LT GN
75AH
75AN
75AC
18LT GN
18LT GN
18WH
75AL
75-GS
75K
18LT GN
77L
TO TO
BLOWER SLEEPER 77-GL
18WH
SENSOR HI & MED (905) SLEEPER
(CH 12,PG 3) SPEED A C GROUND
11-GAE
12WH
RELAYS STUD
(CH 12,PG 3) (746)
18
18
SLEEPER
A/C SWITCH
11-GAN
10WH
ON/OFF GROUND TERMINAL

(LOCATED AT
TO B-PILLAR) (942)
18
D
GND
18 STUD 11-GN 11-GAN
(CH 2,PG 9) 10WH 10WH
M
B (905) TO SPLICE 13U 75K
75BC 75BJ
(CH 2,PG 10) 12PK 16LT GN 18LT GN 18LT GN
F9-D
10A (906)
18LT GN
77M
HEATER BOX
CONN #2 A B
CAB/SLPR (162)
18LT GN
18LT GN
K CONN
75BJ
75K
75-GL
(906) 18WH TO
COLD AIR (CH 12,PG 2)
16LT GN
77M
10 8 7
FLAT PACK
TO A/C HOT AIR (LOCATED IN HEATER BOX)
RELAY
(CH 12,PG 1)
JKP 4MAR02 ADD SPLICE & 11-GAE A 55093F U00EDL2 9200/9400/9900 PROSLEEPER & SKY-RISE
PART NO.
05
P50317A 12FEB99 AE08-52512
HEATER AND AIR CONDITIONER (CHAPTER 12) LOWERED HEATER BOX, P. 6
12.6. LOWERED HEATER BOX, P. 6

LOWERED HEATER BOX
TO HEATER TO HEATER
TO HEATER WIRING IN CAB WIRING IN CAB
WIRING IN CAB (CH 12,PG 2) (CH 12,PG 2)
(CH 12,PG 2)
14LT GN
10LT GN
14LT GN
14LT GN
18LT GN
18LT GN
14LT GN
18LT GN
14LT GN
14LT GN
18LT GN
10WH
75BH
75BE
75M
75BJ
75-G
77H
77R
75C
75K
75F
75T
77F
B A (1060) (161) A B C D (162) A B C D E F
(209)
14LT GN
18LT GN
75F
14LT GN
14LT GN
18LT GN
18LT GN
14LT GN
75-GL
77B
77R
75C
75BJ
75K
10LT GN
77F
A
B 75-G
10WH
14LT GN
14LT GN
77C
75BE
BLOWER
10LT GN
MOTOR
75BH
14LT GN
14LT GN
75M
75T
CAB BUNK
STPR STPR 1
MTR MTR
C
THERMAL
SWITCH
OPEN 28 -32 F
A CLOSE 34 -38 F
(IN HEATER BOX)
RESISTOR BLOCK B 77P

18LT GN
(27)
(214) (221)
77N
18LT GN
LOW A HIGH A
PRESSURE PRESSURE
SAFETY SAFETY
SWITCH B SWITCH B
77J
18LT GN
77E
CLOSE 5 PSI 18LT GN
MAXIMUM OPEN
20 5 PSI
CLOSE 375 20 PSI
(UNDER HEATER BOX) OPEN 150 MIN PSI
(UNDER HEATER BOX)
B 55093F U00EDL2 5000/9100/9200/9400/9900

JKP 4MAR02 CIRS 75C,75T,75M, PART NO.
06
& 75BH REROUTED. P50317A 12FEB99 AE08-52512
CONNECTOR COMPOSITES (CHAPTER 13)
13. CONNECTOR COMPOSITES (CHAPTER 13)

13.1. LEFT GAUGE CLUSTER (CONNECTOR 423)

CHAPTER 13
LEFT GAUGE CLUSTER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONNECTOR 423)
ILL ILL
HIGH
WATER
TEMP
(+) (+)
C S COOL
A LEVEL D
C S
(-) (-)
WORK
LIGHT
ILL MESSG ILL

WAIT
LOW
(+) (+) OIL D G
C PRESS
S
B E
C S
WARN A
(-) (-) ENG
STOP
ENG
ILL ILL
SERV/
CHECK
ENG
(+) (+) I G
C S
C TRLR F
ABS
C S
(-) (-) S
ILL ILL
1 9
2 10
3 11
4 12
13
14
5 15
6 16
7 17
8 18
JKP 11APR01 CNA1//TRLR ABS WAS A P54004K

U00EDL2 5000/9100/9200/9400/9900
PART NO.
01
FRONT AXLE. P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) LEFT GAUGE CLUSTER (CONNECTOR 424)
13.2. LEFT GAUGE CLUSTER (CONNECTOR 424)

CHAPTER 13
LEFT GAUGE CLUSTER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONNECTOR 424)
ILL ILL
HIGH
WATER
TEMP
(+) (+)
C S COOL
A LEVEL D
C S
(-) (-)
WORK
LIGHT
ILL MESSG ILL

WAIT
LOW
(+) (+) OIL D G
C PRESS
S
B E
C S
WARN A
(-) (-) ENG
STOP
ENG
ILL ILL
SERV/
CHECK
ENG
(+) (+)
I G
C S
C TRLR F
ABS
C S
(-) (-) S
1 6
ILL ILL
2 7
3 8
10
4 11
5 12
JKP 11APR01 CNA1//TRLR ABS WAS A P54004K

U00EDL2 5000/9100/9200/9400/9900
PART NO.
02
FRONT AXLE. P50317A 12FEB99 AE08-52513
LEFT GAUGE CLUSTER — GAUGE INFORMATION CONNECTOR COMPOSITES (CHAPTER 13)
13.3. LEFT GAUGE CLUSTER — GAUGE INFORMATION

LEFT GAUGE CLUSTER - GAUGE INFORMATION
GAUGES
A. ENGINE WATER TEMPERATURE
B. ENGINE OIL PRESSURE
C. VOLTMETER
D. AIR APPLICATION - OPTIONAL
E. PYROMETER - OPTIONAL
F. ENGINE OIL TEMPERATURE
NOTES
1. VIEWED FROM REAR OF HOUSING.
2. NUMBERS IN BOXES CORRESPOND TO CAVITY NUMBERS IN CLUSTER.
U00EDL2 5000/9100/9200/9400/9900
PART NO.
3
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) LEFT GAUGE CLUSTER — TERMINAL INFORMATION
13.4. LEFT GAUGE CLUSTER — TERMINAL INFORMATION

CHAPTER 13
LEFT GAUGE CLUSTER -
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TERMINAL INFORMATION
8 18 CONNECTOR 423
7 17 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
6 16
5 1 62C 10 97AT
15
14 2 62-GC 11 97AP
13 3 28A 12 28D
12 4 11-GM 13 97AZ
4
3 11 5 29L 14 94T
2 10 6 34B 15 25A
1 9 7 65C 16 25B
8 --- 17 25-GA
(423)
(SEE NOTE 1) 9 35L 18 30
TERMINALS
1. INSTRUMENT LAMP POWER (+)
2. INSTRUMENT LAMP GROUND (-)
3. IGNITION (+)
4. GROUND (-)
5. HIGH WATER TEMPERATURE WARNING LIGHT (GROUND ACTIVE)
6. LOW COOLANT LEVEL WARNING LIGHT (GROUND ACTIVE) *
7. WORK LIGHT (GROUND ACTIVE) *
8. MESSAGE WAIT (GROUND ACTIVE) *
9. LOW OIL PRESSURE WARNING LIGHT (GROUND ACTIVE)
10. WARN ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
11. STOP ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
12. WARN & STOP ENGINE WARNING LIGHT (COMMON) W/ELECTRONIC ENGINES
13. CHECK ENGINE WARNING LIGHT (GROUND ACTIVE) W/ELECTRONIC ENGINES
14. TRAILER ABS WARNING LIGHT (GROUND ACTIVE)
15. PYROMETER AMPLIFIER (POWER) *
16. PYROMETER AMPLIFIER (GAUGE SIGNAL) *
17. PYROMETER AMPLIFIER (GROUND) *
18. ENGINE OIL TEMPERATURE SENDER (INPUT SIGNAL) *
* OPTIONAL
NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.
JKP 11APR01 CNA1//CAV 14 WAS ---. A P54004K

U00EDL2 5000/9100/9200/9400/9900
PART NO.
04
TERM 14 WAS FRT AXLE P50317A 12FEB99 AE08-52513
LEFT GAUGE CLUSTER — TERMINAL INFORMATION CONNECTOR COMPOSITES (CHAPTER 13)
13.5. LEFT GAUGE CLUSTER — TERMINAL INFORMATION

LEFT GAUGE CLUSTER - TERMINAL INFORMATION
CONNECTOR 424
4 11 1 29S(+) 7 35C(+)
10 2 29S(-) 8 35C(-)
9 3 29C(+) 9 27S(+)
3 8 4 29C(-) 10 27S(-)
2 7 5 35S(+) 11 27C(+)
1 6
6 35S(-) 12 27C(-)
(424)
(SEE NOTE 1)
TERMINALS
1. ENGINE WATER TEMPERATURE GAUGE (SINE +)
2. ENGINE WATER TEMPERATURE GAUGE (SINE -)
3. ENGINE WATER TEMPERATURE GAUGE (COS +)
4. ENGINE WATER TEMPERATURE GAUGE (COS -)
5. ENGINE OIL PRESSURE GAUGE (SINE +)
6. ENGINE OIL PRESSURE GAUGE (SINE -)
7. ENGINE OIL PRESSURE GAUGE (COS +)
8. ENGINE OIL PRESSURE GAUGE (COS -)
9. VOLTMETER GAUGE (SINE +)
10. VOLTMETER GAUGE (SINE -)
11. VOLTMETER GAUGE (COS +)
12. VOLTMETER GAUGE (COS -)
* OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900
PART NO.
5
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) RIGHT GAUGE CLUSTER (CONNECTOR 420)
13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420)

RIGHT GAUGE CLUSTER (CONNECTOR 420)
ILL ILL
PARK
BRAKE
G I
AIR
A SUSP D
DUMP
S
DIFF
LOCK
ILL ILL
PDL
G I
B E
LOW
AIR
S
TRAC
CNTL
ILL ILL
ABS
(+) (+)
G I
C S
C F
LOW C S
S FUEL (-) (-)
LEVEL
DO
ILL NOT ILL
SHIFT
20 9
19 8
18 7
17 6
16
15
14 5
13 4
12 3
11 2
10 1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
6
P50317A 12FEB99 AE08-52513
RIGHT GAUGE CLUSTER — GAUGE INFORMATION CONNECTOR COMPOSITES (CHAPTER 13)
13.7. RIGHT GAUGE CLUSTER — GAUGE INFORMATION

RIGHT GAUGE CLUSTER - GAUGE INFORMATION
GAUGES
A. FORWARD REAR AXLE TEMPERATURE - OPTIONAL
B. REAR REAR AXLE TEMPERATURE - OPTIONAL
C. TRANSMISSION OIL TEMPERATURE - OPTIONAL
D. AIR PRESSURE (PRIMARY), COUPLER REQUIRED
E. AIR PRESSURE (SECONDARY), COUPLER REQUIRED
F. FUEL LEVEL
NOTES
1. VIEWED FROM REAR OF HOUSING.
2. NUMBERS IN BOXES CORRESPOND TO CAVITY NUMBERS IN CLUSTER.
U00EDL2 5000/9100/9200/9400/9900
PART NO.
7
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) RIGHT GAUGE CLUSTER — TERMINAL INFORMATION
13.8. RIGHT GAUGE CLUSTER — TERMINAL INFORMATION

RIGHT GAUGE CLUSTER - TERMINAL INFORMATION
CONNECTOR 420
9 20
7 18 1 62B 11 ---
6
17 2 62-GB 12 43
16 3 28C 13 40A
15
14 4 11-GJ 14 94BD
5 13 5 36S(+) 15 94E
4
3 12 6 36S(-) 16 36L
2 11 7 36C(+) 17 ---
1 10 8 36C(-) 18 31
9 44 19 32A
(420) 10 38 20 32
(SEE NOTE 1)
TERMINALS
3. IGNITION (+)
4. GROUND (-)
5. FUEL LEVEL GAUGE (SINE +)
6. FUEL LEVEL GAUGE (SINE -)
7. FUEL LEVEL GAUGE (COS +)
8. FUEL LEVEL GAUGE (COS -)
9. PARK BRAKE WARNING LIGHT (GROUND ACTIVE) *
10. AIR SUSPENSION DUMP WARNING LIGHT (GROUND ACTIVE) *
11. DIFFERENTIAL LOCK WARNING LIGHT (GROUND ACTIVE) *
12. PDL WARNING LIGHT (GROUND ACTIVE) *
13. LOW AIR PRESSURE WARNING LIGHT (GROUND ACTIVE)
14. TRACTION CONTROL WARNING LIGHT (GROUND ACTIVE) *
15. ANTILOCK BRAKES WARNING LIGHT (GROUND ACTIVE) *
16. LOW FUEL LEVEL WARNING LIGHT (GROUND ACTIVE)
17. ALLISON WT WARNING LIGHT (GROUND ACTIVE) *
18. TRANSMISSION OIL TEMPERATURE SENDER (INPUT SIGNAL) *
19. REAR REAR AXLE TEMPERATURE SENDER (INPUT SIGNAL) *
20. FORWARD REAR AXLE TEMPERATURE SENDER (INPUT SIGNALS) *
* OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900
PART NO.
8
P50317A 12FEB99 AE08-52513
SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION CONNECTOR
COMPOSITES (CHAPTER 13)
13.9. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION

SPEEDOMETER/TACHOMETER MODULE - TERMINAL
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. INFORMATION
CONNECTOR 421
9 20
7 18 1 62D 11 35-G
6
17 2 62-GD 12 35A
16 3 28B 13 48A
15
14 4 11-GL 14 48B
5 13 5 47/48(+) 15 36
4
3 12 6 47/48(-) 16 29
2 11 7 47A 17 93B
1 10 8 47B 18 40C
9 14G 19 36L
(421) 10 35 20 52J
(SEE NOTE 1)
TERMINALS
3. IGNITION (+)
4. GROUND (-)
5. J1708 DATA LINK (+) W/ELECTRONIC ENGINES
6. J1708 DATA LINK (-) W/ELECTRONIC ENGINES
7. SPEEDOMETER SENSOR-HIGH (INPUT SIGNAL) W/MECHANICAL ENGINES
8. SPEEDOMETER SENSOR-LOW (INPUT SIGNAL) W/MECHANICAL ENGINES
9. BATTERY (+)
10. OIL PRESSURE SENDER (INPUT SIGNAL) W/MECHANICAL ENGINES
11. OIL PRESSURE SENDER (GROUND SIGNAL) W/MECHANICAL ENGINES
12. OIL PRESSURE SENDER (+5V SUPPLY) W/MECHANICAL ENGINES
13. TACHOMETER SENSOR-HIGH (INPUT SIGANL) W/MECHANICAL ENGINES
14. TACHOMETER SENSOR-LOW (INPUT SIGNAL) W/MECHANICAL ENGINES
15. FUEL SENDER (INPUT SIGNAL)
16. WATER TEMPERATURE SENDER (INPUT SIGNAL) W/MECHANICAL ENGINES
17. TWO SPEED AXLE (OUTPUT SIGNAL) *
18. LOW AIR SWITCH (GROUND ACTIVE)
19. LOW FUEL LEVEL WARNING LIGHT (OUTPUT SIGNAL)
20. HIGH BEAM INDICATOR (INPUT SIGNAL)
* OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900
PART NO.
9
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) SPEEDOMETER/TACHOMETER
MODULE — TERMINAL INFORMATION
13.10. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION

SPEEDOMETER/TACHOMETER MODULE - TERMINAL
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. INFORMATION
CONNECTOR 422
9 20
7 18 1 57R 11 35C(+)
6
17 2 56R 12 35C(-)
16 3 29L 13 27S(+)
15
14 4 35L 14 27S(-)
5 13 5 29S(+) 15 27C(+)
4
3 12 6 29S(-) 16 27C(-)
2 11 7 29C(+) 17 36S(+)
1 10 8 29C(-) 18 36S(-)
9 35S(+) 19 36C(+)
(422) 10 35S(-) 20 36C(-)
(SEE NOTE 1)
TERMINALS
1. RIGHT TURN SIGNAL (INPUT SIGNAL)
2. LEFT TURN SIGNAL (INPUT SIGNAL)
3. HIGH WATER TEMPERATURE WARNING LIGHT (OUTPUT SIGNAL)
4. LOW OIL PRESSURE WARNING LIGHT (OUTPUT SIGNAL)
5. ENGINE WATER TEMPERATURE GAUGE (SINE +)
6. ENGINE WATER TEMPERATURE GAUGE (SINE -)
7. ENGINE WATER TEMPERATURE GAUGE (COS +)
8. ENGINE WATER TEMPERATURE GAUGE (COS -)
9. ENGINE OIL PRESSURE GAUGE (SINE +)
10. ENGINE OIL PRESSURE GAUGE (SINE -)
11. ENGINE OIL PRESSURE GAUGE (COS +)
12. ENGINE OIL PRESSURE GAUGE (COS -)
13. VOLTMETER GAUGE (SINE +)
14. VOLTMETER GAUGE (SINE -)
15. VOLTMETER GAUGE (COS +)
16. VOLTMETER GAUGE (COS -)
17. FUEL LEVEL GAUGE (SINE +)
18. FUEL LEVEL GAUGE (SINE -)
19. FUEL LEVEL GAUGE (COS +)
20. FUEL LEVEL GAUGE (COS -)
* OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900
PART NO.
10
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (1), (2), (3) CONNECTOR COMPOSITES (CHAPTER 13)
13.11. CONNECTOR COMPOSITES (1), (2), (3)

CONNECTOR COMPOSITES
DASH PANEL - LEFT SIDE (1)

B A A-FRONT END,B-MAIN CAB
R
P Q B C CAVITY CIRCUIT CAVITY CIRCUIT
O D
S V
N E A B A B
U
M 53B 53B 97AL
L H G A L ---
K
J I B --- --- M 64B 64B
CONNECTOR-593389C1 C --- --- N 21 21**

CONN LOCK(2-REC'D)-598333C1
TERMINAL(18,20AWG)-587576C1 D --- --- O --- ---
TERMINAL(14,16,18AWG)-587575C1
TERMINAL(12AWG)-1673747C1 E RED* 39B P 56 56
CABLE SEAL(16,18,20AWG)-1652325C1
CABLE SEAL(14AWG)-589391C1 52F 52F
F Q 21A 21A
CABLE SEAL(12AWG)-589390C1
A G 52-GE 52-GE R --- ---
J I H --- 97-GF S 57 57
CONNECTOR-589332C1
L K H G CONN LOCK(2 REC'D)-589333C1 70A
M F I 70A T 85B 85B
TERMINAL(14,16AWG)-587577C1
T U TERMINAL(18,20AWG)-587578C1
E J 70 70 U 41C ---
S V CAVITY PLUG-587579C1
O D CABLE SEAL(16,20AWG)-1652325C1
K 58H 58H V 41D ---
P Q B C CABLE SEAL(14 AWG)-589391C1
A *W/AD-9 AIR DRYER **W/ETHER START
DASH PANEL - RIGHT SIDE (2)

A-ENGINE,B-MAIN CAB
CAVITY CIRCUIT CAVITY CIRCUIT
B A B A
A 19 --- L 17B 17B
B 30 30 M 82C 82C
C 77C 77C N 82D 82D
D 48A --- O 82E 82E
E 92PF RD P 13D 13D
F 48B --- Q 21A 21A
G 71 71 R 23 23
H 71A/71B 71A S 82F 82F
I 29 29 T 82-GC 82-GC
J 29A 23A U 97AW ---
K 97BC 23B V 31 31
DASH PANEL - RIGHT SIDE (3)

A-CHASSIS,B-MAIN CAB
CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
A B A B A B A B
A 32 32 G 68A 68A M --- --- S --- 87A
B 47A@ 47A H 71A 71A N --- --- T --- 87B
C 47B@ 47B I --- --- O --- --- U --- ---
D --- 71P J --- --- P --- --- V 36 36
E 56B 56B K --- --- Q --- ---
F 57B 57B L --- --- R 32A 32A

@W/3406C ONLY
ADDED CIR 41C,41D 55093F U00EDL2 5000/9100/9200/9400/9900

JKP 4MAR02 A PART NO.
11
TO CAV U & V OF CHART (1). P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27)
13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27)

TURN SIGNAL WINDSHIELD WASHER

(ON STEERING COLUMN)
(4) BOTTLE
(9)
MAIN CAB SWITCH PIGTAIL
RD BK
55A 87-G
70A
70D
87A
57D
56D 57E
56E
BL
OR
56B 57B GN YL
CONNECTOR-872291R1
CONNECTOR-258058C1 CONNECTOR-258059C2 TERMINAL-333733C1
TERMINAL(12AWG) TERMINAL-239807R1
-333734C1
TERMINAL(12+12,12+14AWG)
-1677840C1
HEATER CONTROL SWITCH PYROMETER MODULE

(BEHIND HTR SW PANEL) (15)
(11)
MAIN CAB
PYROMETER
MAIN CAB PIGTAIL
75C 75H
25B BL
77 25A
75B BN
75N
GN RD
25
25-G
CONNECTOR-463156C1
TERMINAL(14AWG)-0333733C1
TERMINAL(18AWG)-0333732C1 CONNECTOR-255058C1 CONNECTOR-255057C1
TERMINAL-333733C1 TERMINAL-239807R1
HEATER RESISTOR &

LOW COOLANT THERMO-FUSE
(20) (IN HEATER BOX)
(27)
HEATER BOX WIRING
CAVITY CIRCUIT
C B A 75M
34 A B 34-G
B 75T
A C 75C
CONNECTOR-1671611C1
TERMINAL-2033911C1 CONNECTER-0266516
SEAL-1652325C1 TERMINAL(10T,10AWG)-
LOCK-1671608C1 1660025C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
12
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65) CONNECTOR COMPOSITES (CHAPTER 13)

KEY SWITCH PUSH BUTTON

(40) START SWITCH
(41)
MAIN CAB
PUSH BUTTON JUMPER

15
13
A B
W/KEY 17A
17 17A
SWITCH
START 17 W/PUSH
12 BUTTON
START
12M
CONNECTOR-188396R1
TERMINAL-899166R1
CONNECTOR-293347C1
TERMINAL(14AWG)-188396R1
TERMINAL(12+12AWG)-1677840C1
HEADLIGHT DIMMER SWITCH TRUCK BODY CONNECTOR

(BEHIND/BELOW LT INST PANEL) (LOCATED AT LT REAR CAB)
(42) (43)
MAIN CAB SWITCH PIGTAIL TRAILER/SLEEPER

MAIN CAB HARNESS
51A RED
58S 58S
58R
53B 52B
64C 52F BROWN BLUE
CONNECTOR-266516C1
TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1
TERMINAL(12+14,14+14AWG)- TERMINAL-239807R1
333735C1
CONNECTOR-872291R1 CONNECTOR-872290R1
TERMINAL(12+12AWG)- TERMINAL-239807R1
1677840C1
LOCK-3513477C1-2
SLEEPER BLOWER MOTOR

LEFT FOG LIGHT
LOCATED ON THE RIGHT HAND-SIDE B-PILLAR (LEFT INNER BUMPER)
(65)
(48)
SLEEPER HARNESS HEATER BOX HARNESS FOG LIGHT OVERLAY FOG LIGHT PIGTAIL
75AF A 75AF A
64-GB
75AM B 75AM B
75AT C 75AT C WH
75-GA D 75-GA D BK
64D
CONNECTOR-1661204C1 CONNECTOR-1661205C1
TERMINAL(10AWG)-1661227C1 TERMINAL(10AWG)-1661233C1
TERMINAL(14AWG)-1661226C1 TERMINAL(14AWG)-1661231C1 CONNECTOR-587567C91 CONNECTOR-587568C91
TERMINAL-587577C1 TERMINAL-587575C1
CABLE SEAL-589390C1 CABLE SEAL-589390C1
CNA 16MAY00 SNS//ADDED CONN 65 A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
13
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (66), (71), (72), (76), (77), (94)

CONNECTOR COMPOSTIES
RIGHT FOG LIGHT RIGHT HEADLIGHT

(RIGHT INNER BUMPER) (71)
(66)
FOG LIGHT OVERLAY HARNESS ON SEALED HEADLIGHT ASSEMBLY

FOG LIGHT PIGTAIL
64-GA YELLOW2
C
WH B A
BK YELLOW1 WHITE2
64C
CONNECTOR-261702C1
CONNECTOR-587567C91 CONNECTOR-587568C91 TERMINAL-2034741C1
ETHER START HORN INLINE

(AT DASH PANEL) (LOWER LEFT RADIATOR)
(72) (76)
FRONT END ETHER VALVE HORN JUMPER FRONT END HARNESS

HARNESS PIGTAIL
85B
21A BLACK
21 BLACK 85-G
CONNECTOR- CONNECTOR- CABLE SEAL-1652325C1 CABLE SEAL-1652325C1
"CM" SLEEVE "CM" SLEEVE
AM-89000 AM-89000
BACK-UP LIGHT SWITCH

LEFT HEADLIGHT (94)
(W/9200,9400 ONLY)
(77) ENGINE HARNESS JUMPER TO SWITCH
HARNESS ON SEALED HEADLIGHT ASSEMBLY
YELLOW2
71 B BLK A
C
B A 71A A WH B
YELLOW2 WHITE2
CONNECTOR 1671610C1 CONNECTOR 1671611C1
TERMINAL 2033819C1 TERMINAL 2033911C1
CONNECTOR-261702C1 SEAL 1652325C1 SEAL 1652325C1
TERMINAL-2034741C1 LOCK 1671608C1 LOCK 1671608C1
CNA 16MAY00 SNS//ADDED CONN 94 A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
14
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115) CONNECTOR
13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115)

BACKBONE J1939 HEATER CONTROL PANEL LIGHT

(LOCATED BEHIND CAB HEATER CONTROL PANEL)
BACKBONE J1939 (ENGINE CONNECTION) (105)
(100) (100A)
MAIN CAB

1 YL1(+) 1 YL2(+)
1 2 2 SHD1 1 2 2 SHD2
62P
3 GN1(-) 3 GN2(-) 62-GP
62-BP
3 4 4 --- 3 4 4 ---
*W/BENDIX ABS *W/BENDIX ABS
CONNECTOR 3537127C1 CONNECTOR-435267C1

CONNECTOR 3537127C1 TERMINAL-435266C1
SEALING PLUG 3537132C1 SEALING PLUG 3537132C1
TERMINALS 3537131C1 TERMINAL(16+16AWG)-2010368C1
TERMINALS 3537131C1
TRAILER SOCKET
SHIFT TOWER CRUISE CONTROL (112)
(111) (LOCATED ON REAR OF SLEEPER OR END OF FRAME)
CAVITY CIRCUIT **
68B
A 97-GC
D C B PLUG WH
58R
C 97AN/97AM BN BN
E B D 97AH
GY
OR OR
F A E 97-AD OR
F 97-AG 57C
70C
94AF 56C
CONNECTOR - 2024437C1
CONNECTOR TERMINAL(16AWG) - 1667742C1
CONNECTOR BODY LOCK - 2011364C1 CONNECTOR(PLASTIC HOUSING)-3520417C1
CONNECTOR(DIE CAST HOUSING)-2009934C1
RUBBER BOOT-481849C1 GASKET-1666090C1
**
11-GN W/TRAILER CONN ON FRAME
11-GAL W/TRAILER CONN ON CAB/SLEEPER
RIGHT CAB DOME LIGHT

FOUR WHEEL TRAILER (RIGHT ROOF AREA)
JUNCTION BLOCK (115)
(REAR CROSS MEMBER)
70C
56C (113) ROOF HARNESS LIGHT PIGTAIL
57C
58R BLACK
**
WH BK YL RD GN BN BL
*** BLACK
94AF
** 16BL N/SKYRISE
STOP 63S W/SKYRISE
ABS
68B *** 16YL N/SKYRISE
TAIL 63Y W/SKYRISE
CLEARANCE
ASSEMBLY-407860C91 CONNECTOR-587568C91 CONNECTOR-587567C91
CNA 16MAY00 SNS//ADDED 100&100A A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
15
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (116), (117), (118), (127A), (128)
13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128)

LEFT CAB DOME LIGHT

(LEFT ROOF AREA)
(116)
ROOF HARNESS LIGHT PIGTAIL
BLACK
** 16BL N/SKYRISE
63M W/SKYRISE
**
*** 16YL N/SKYRISE
63N W/SKYRISE *** BLACK
SLEEPER BOX CONTROL PANEL SLEEPER BOX CONTROL PANEL

(117) (117)
CTRL PNL HARNESS
CTRL PNL HARNESS 86AB
86AB
86AC
BLACK 86AW
86AC
86AD
86AX
86AH GREEN YELLOW
GREEN
TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1 TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1
TERMINAL(14+14AWG)-333735C1 TERMINAL-239807C1 TERMINAL(14+14AWG)-333735C1 TERMINAL-239807C1
SLEEPER BOX CONTROL PANEL SLEEPER BOX CONTROL PANEL

(118) (118)
CTRL PNL HARNESS
CTRL PNL HARNESS
86AE
86AE
86AL BLACK
86AY
86AP
86AP
RED
86AK
86AZ
GREEN
GREEN
CONNECTOR-266515C1 CONNECTOR-266516C1 CONNECTOR-266515C1 CONNECTOR-266516C1

TERMINAL-239807C1 TERMINAL-333733C1 TERMINAL-239807C1 TERMINAL-333733C1
LEFT STOP,TAIL,TURN & BACK-UP LIGHT RIGHT STOP,TAIL,TURN &

(127A) BACK-UP LIGHT
LEFT TAIL LIGHT LEFT TAIL LIGHT (128)
LEFT(OUTER)SOCKET LEFT(INNER)SOCKET
FROM CAB TO RIGHT LIGHT RIGHT TAIL LIGHT
RIGHT(INNER)SOCKET
TO LEFT LIGHT
(INNER)SOCKET
E 11GV(WHITE) E 11GV(WHITE) LEFT TAIL LIGHT TO
RIGHT LIGHT (128)
68A(BROWN) PLUG
E 11GV(WHITE)
D D
PLUG
D
C 57B(GREEN) C 57B(GREEN)
C 57B(GREEN)
B B
56B(YELLOW) 68A(BROWN)
B
A 68A(BROWN)
71A(BLUE) A 71A(BLUE)
A 71A(BLUE)
CONNECTOR-1661375C2
CONNECTOR LOCK-1661376C1
CONNECTOR-1661375C2 CABLE SEAL-589391C1
CONNECTOR-1661375C2 CONNECTOR LOCK-1661376C1 TERMINAL-1661377C1
CONNECTOR LOCK-1661376C1 CABLE SEAL-589391C1 CAVITY PLUG-587579C1
CABLE SEAL-589391C1 TERMINAL-1661377C1
TERMINAL-1661377C1 CAVITY PLUG-587579C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
16
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147), (148) CONNECTOR
13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147),
(148)

DATA LINK CONNECTOR SERVICE BRAKE SWITCH

(137) (141)
CAVITY CIRCUIT
D
A 98A(+)
F B B 98C(-)
A B
A C 97DL C
E C D ---
D
E 11-GR
F --- CAVITY CIRCUIT
CONN-1661777C1
LOCK-1661873C1
TERM-1661261C1 C 97AL
SEAL-1661872C1
D 97-GF
SEALING CAP-2024574C1 LOCATED IN LEFT
CONNECTOR---2024573C1 SIDE OF INSTRUMENT
TERMINAL----0500397C1 PANEL
WIPER-HIGH SPEED WIPER-LOW SPEED

(142) (143)

1
1 82K/82C 1 82E
1 2 82J 5 3 2 2 82B
3 3 82A 3 82F
5 2 4
4 82D 4 82A
4 5 12BB/12BC 5 12BB/12BA
CONNECTOR-0593385C1
TERMINAL(16AWG)-1661709C1 TERMINAL(18 AWG)-1659673C1
TERMINAL(16+16AWG)-1661710C1 TERMINAL(16+16AWG)-1661710C1
A/C CONTROL RELAY ACCESSORY FEED AIR DRYER RELAY

(144) (145) (146)
1 CAVITY CIRCUIT 1 CAVITY CIRCUIT 1 CAVITY CIRCUIT

1 77T 1 14BJ 1 39A
5 3 2 3 5 3 2
2 77-GS/12GH 5 2 2 12-GH 2 13-GAD
4 3 --- 3 --- 4 3 ---
4
4 77H 4 12AD 4 39B
5 77S/77M 5 12AC 5 13AH
TERMINAL(14+16AWG)-1661709C1 CONNECTOR-0593385C1 TERMINAL(14+16AWG)-1661709C1
TERMINAL(18AWG)-1659673C1 TERMINAL(14AWG)-1661709C1 TERMINAL(18AWG)-1659673C1
AUXILIARY BUNK BLOWER RELAY FOG LIGHT RELAY

(147) (148)
1 CAVITY CIRCUIT CAVITY CIRCUIT

1
1 75AX 1 64
5 3 2 2 13-GAT 5 3 2 2 64-GA
3 --- 3 ---
4 4
4 75AS/75L 4 64B
5 13AT 5 64A
TERMINAL(10,12AWG)-1661710C1 TERMINAL(14AWG)-1661709C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
17
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR
COMPOSITES (149), (150), (151), (152), (161), (162)

ACC ADAPTER RELAY OPTIMIZED IDLE

(149) IGNITION
(150)
CAVITY CIRCUIT
CAVITY CIRCUIT 1 17C/17A
1 1
1 14BJ 2 17F
5 3 2 2 12-GH 5 3 2 3 ---
3 --- 4 17E
4 4
4 12AD 5 17H
5 12AC
CONNECTOR-0593385C1
CONNECTOR-0593385C1 TERMINAL(16AWG)-1661709C1
TERMINAL(16AWG)-1661709C1 LOCK-0593387C1
OPTIMIZED IDLE ABS IGNITION RELAY

SAFETY (152)
(151)
CAVITY CIRCUIT
CAVITY CIRCUIT 94 *
1 17H/17HA 1
1 14AN **
2 97AW 1 94-GA
3 3 --- 2
5 2 13X/13W **
4 17K/17KA 5 3 2
4 3 ---
5 17CA/17K
4 4
94K *
94A **
13W/94B
5
94-GC **
CONNECTOR-0593385C1 * W/BENDIX
TERMINAL(16+16AWG)-1661710C1 ** W/WABCO
LOCK-0593387C1 TERMINAL(10,14+14AWG)-1661710C1
HEATER CONNECTION #1
(161)
HEATER BOX CAB HARNESS
75F A 75F A
75M B 75BH B
75T C 75T C
75-G D 75-G D
75-GL
HEATER CONNECTION #2
(162)
HEATER BOX CAB HARNESS

A 75L
D C C D A 75BJ
B 75K B 75K
C 77B/77C E B B E C 77H
D 77P/77J D 77R
E 77F F A A F E 77F
F 75C F 75C
TERMINAL(14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661213C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1
CNA 16MAY00 CONN 152 CKT 13X WAS A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
18
13AX P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (165), (166), (167), (170), (171), (180) CONNECTOR

ABS WARNING LIGHT RELAY ABS ENGINE BRAKE RELAY

(165) (166)
CAVITY CIRCUIT
1 1 94E CAVITY CIRCUIT
1
94B/92ST * 1 94F
2
5 3 2 94B/94C ** 3 2 94C/94F
5 2
3 94-G/94-GA 3 13AF
4 4
4 --- 4 ---
5 94H 5 94J
* N/3406C MECH
** W/3406C MECH
TERMINAL(18AWG)-1659673C1 TERMINAL(14+14AWG)-1661710C1
TERMINAL(14AWG,16AWG)-1661709C1 TERMINAL(14,16AWG)-1661709C1
TERMINAL(16+16,14+14AWG)-1661710C1
OWNER/OPERATOR SPARE SWITCH

(167)
1 CAVITY CIRCUIT
1 14AS
5 3 2 2 12S
3 ---
4
4 14AF
5 12-GS
CONNECTOR-0593385C1
TURN SIGNAL LIGHT TURN SIGNAL LIGHT FRONT LEFT & RIGHT
LEFT SIDE RIGHT SIDE TURN LIGHTS
(BEHIND INST PANEL LEFT SIDE) (BEHIND INST PANEL RIGHT SIDE) (BEHIND TURN LIGHT ASSY)
(170) (171) (180)
TURN LIGHT
CABLE ASSY
TERMINAL-239807R1 TERMINAL-239807R1 CAVITY CIRCUIT
A ORANGE
B BROWN
G WHITE
WH OR
OR
WH
LIGHT HARNESS
LIGHT HARNESS
MAIN CAB
B
MAIN CAB
G
56-GA 56D
56
A
57
57-GA 57D
CONNECTOR-1664227C1
GASKET-1664228C1
CONNECTOR-969541R1 CONNECTOR-969541R1 CONNECTOR LOCK-1664229C1
TERMINAL(16AWG)-333733C1 TERMINAL(16AWG)-333733C1 TERMINAL-1664231C1
TERMINAL(12+12AWG)-1677840C1 TERMINAL(12+12AWG)-1677840C1 CABLE SEAL-1664232C1
CNA 16MAY00 ADD 92ST TO CONN 165 A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
19
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITE (190)
13.20. CONNECTOR COMPOSITE (190)

ELECTRONIC ENGINE DASH CONNECTORS

(190)
CAB OVERLAY
HARNESS ENGINE HARNESS
M N O
O N M
L T S P
P S T L
J K Q R
R Q K J
I H B A
A B H I
G U V C
C V U G
F E D
D E F
CONNECTOR- 593389C1 CONNECTOR- 598332C1

TERMINAL- 0587576C1 TERMINAL- 0587578C1
SEAL- 1652325C1 SEAL- 1652325C1
PLUG- 0587579C1 PLUG- 0587579C1
N14 C10/C12/3406E SERIES 60 AHD & ISM I6 HEUI
CAV CIRCUIT CAV CIRCUIT CAV CIRCUIT CAV CIRCUIT CAV CIRCUIT
A 99 A 99 A 99 A 99 A 99B
B 99A(5V) B 99A(5V)/(8V) B 99A(5V)/(8V) B 99A(5V)/(8V) B 97U(5V)
C 99-G C PLUG C 99-G C 99-G C 97W
D 99B D PLUG D 99B/99-B D 99B D 97D
E 99C E PLUG E 13-DB E 99C E 97A
F 97AL F 97AL F 97AL F 97AL F 97CT
G 97AM G PLUG G 17F G 99AM G 98
H 97AP H PLUG H 97AP H 97AP H 97AF
I 97AB I 97AB I 97AB I 97AB I 97DK
J 97AE J 97AE J 97AE J 97AE J 97CF
K 97AA K 97AA K 97AA K 97AA K 97DJ
L 24AF L 24AF L 24AF L 24AF L 24
M 24AE M 24AE M 24AE M 24AE M PLUG
N 97AZ N 97AZ N 75DD/75DC N 97AZ N 97CD
O 97AU O PLUG O 97AU O PLUG O 97AA
97AV PLUG 97AV/75DH PLUG 97NM

P P P P P
Q 97AU Q 97L Q 75DE Q 24AP* Q PLUG
97AH 97AH 97AH 97AH 97CR

R R R R R
S 98B(-) S 98B(-) S 98B(-) S 98B(-) S 98C(-)
T 98(+) T 98(+) T 98(+) T 98(+) T 98A(+)
U 97AT U 97AT U 97AT U 97AT U 97T
V 97-GA V 97-GA V 97-GA V 97-GA V PLUG
* W/AHD ENGINES ONLY
U00EDL2 5000/9100/9200/9400/9900
PART NO.
20
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216) CONNECTOR
13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216)

BUNK BLOWER WORK LIGHT WORK/BACKUP

RESISTOR ASSEMBLY IN PARK/REVERSE LIGHT
(196) (199) (200)
1 65A 1 71-C
1 1
2 71-GC 2 71-GA/71-GB
C B CAVITY
A
CIRCUIT
75AM 5 3 2 3 --- 5 3 2 3 71B/71H
B 75AT 4 65L 4 71G
4 4
A C 75AC 5 13Z 5 71F/71G
CONNECTOR-0266516C1 CONNECTOR-0593385C1 CONNECTOR-0593385C1

TERMINAL(10T,10AWG)- TERMINAL(14AWG)-1661709C1 TERMINAL(14+14AWG)-1661710C1
1660025C1 TERMINAL(16AWG)-1661709C1 TERMINAL(14AWG)-1661709C1
LOCK-0593387C1 LOCK-0593387C1
RUN RELAY START ENABLE APADS RELAY HEATER BLOWER

W/3406E,C10 & C12 W/EATON AUTOSHIFT W/INDEX APADS (CONNECTION AT MOTOR)
(201) (201) (201) (209)
CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
1 97C 1 17A 1 77AC
2 13-GZ 2 17U 2 77-GAB A CAVITY CIRCUIT
3 --- 3 --- 3 --- A 75F
4
5
97L
13Z
4
5
17X
17-GA
4
5
77AD
77AB
B B 75-G
CONNECTOR-1669972C1
1 TERMINAL(20,18AWG)-1661208C1
TERMINAL(16,14,20P+16P,18P+16P,
5 3 2 18P+18PAWG)-
CONNECTOR-0593385C1 TERMINAL(12,10,16+16,14+18)-
4 TERMINAL(14+16AWG)-1661710C1 1661211C1
TERMINAL(16AWG)-1661709C1 TEMINAL(18,20AWG)-
12077953
RIGHT HEADLIGHT/ TURN/ LOW PRESSURE

MARKER LIGHT SAFETY SWITCH
(211) (214)
FRONT END
CAVITY
A
CIRCUIT
77P B
HARNESS
CAVITY CIRCUIT
HEADLIGHT B 77E
A
CONN-1673751C1
A 52E TERM-1673748C1(12AWG) CONNECTOR-2002712C1
B 52-GA 587577C1(14AWG) TERMINAL(18,20AWG)-
C 53C SEAL- 589390C1(12AWG) 1651943C1
589391C1(14AWG)
D 57
E 58U
ECM POWER
A A CONNECTOR
D D (LOCATED AT START MOTOR)
(216)
B B
C C
E E ECM POWER
JUMPER
97B
CAVITY CIRCUIT CONNECTOR-587570C91
A YELLOW1 TERMINAL-1673747C1
CONN-1673752C1 CABLE SEAL- 589390C1
B WHITE1
TERM-1673747C1(12AWG) 97-G
587575C1(14AWG) C YELLOW2
SEAL- 589390C1(12AWG) D ORANGE
589391C1(14AWG)
E BROWN
97C
CNA 16MAY00 ADD 2 MORE 201 CONN'S A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
21
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (217), (218), (220), (221)
13.22. CONNECTOR COMPOSITES (217), (218), (220), (221)

FUSE 1 FUSE 2
(217) (218)
CONNECTOR FUSE CONNECTOR FUSE
B B
A A

A 97 A 97A
15 AMP
B 97B CONNECTOR-0509080C1 B 97C 15 AMP
25 AMP CONNECTOR-0509080C1
CONNECTOR-1667639C1 CONNECTOR-0131225C1 CONNECTOR-1667639C1 25 AMP
TERMINAL(12AWG)-1661233C1 TERMINAL(12AWG)-1661233C1 CONNECTOR-0131225C1
COVER COVER
(INLINE AUTOFUSE) (INLINE AUTOFUSE)
READING LIGHT HIGH PRESSURE

GROUND SWITCH SAFETY SWITCH
(220) (221)
A LEFT BLANK INTENTIONALLY

B B
A
CAVITY CIRCUIT
A 63-GX
B 63-GU CAVITY CIRCUIT
A 77N
B 77J
CONNECTOR-1661259C1
TERMINAL(16P,18,20AWG)-
1661261C1 CONNECTOR-2002712C1
TERMINAL(18,20AWG)-
1651943C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
22
P50317A 12FEB99 AE08-52513

FAN SOLENOID
(LOCATED ON ENGINE)
(227)
ENGINE FAN SOLENOID

CAVITY CIRCUIT HARNESS PIGTAIL
A RED
CUMMINS N14 DETROIT SERIES
B BLACK
A A A 23B A 23
B 23-GA B 23D
B B
CAT C10,C12 & 3406E CUMMINS AHD,ISM
A 23A/23B A 23B
B 23-GA B 23-GA
TERMINAL- 587575C1 TERMINAL- 587577C1
CABLE SEAL-1652325C1 CABLE SEAL- 589391C1
FREON PRESSURE SWITCH

(LOCATED ON ENGINE)
(228)
ENGINE PRESSURE SWITCH JUMPER
HARNESS PIGTAIL ASSEMBLY
CUMMINS N14 DETROIT SERIES
CAVITY CIRCUIT CAVITY CIRCUIT JUMPER
A 23C A 23C
B 23-GB B 23-GB
B B B
CAT C10,C12 & 3406E CUMMINS AHD,ISM A A A
A 23C A 23C
B 23-G B 23-GB
W/AIR COND W/O AIR COND
I6 HEUI CAVITY CIRCUIT

CAVITY CIRCUIT A BLACK
A 23A B BLACK
B 23B
TERMINAL- 587577C1 TERMINAL- 587575C1 ASSEMBLY-
CABLE SEAL- 589391C1 CABLE SEAL-1652325C1 1684603C91
ENGINE OIL TEMP SENDER

INLINE
(LEFT SIDE OF ENGINE)
(229)
ENGINE SENDER
HARNESS JUMPER
CUMMINS N14 DETROIT SERIES CAVITY CIRCUIT
CAVITY CIRCUIT CAVITY CIRCUIT A 30
A 30 A 30 B 30-G
B 30-G B 30-G
B B
CAT C10,C12 & 3406E A A
CAVITY CIRCUIT
A 30
B 30-GA
CUMMINS AHD & ISM CONNECTOR-587567C91 CONNECTOR-587568C91

CAVITY CIRCUIT CIRCUIT TERMINAL- 587577C1 TERMINAL- 587575C1
A 30A 30B CABLE SEAL- 1652325C1 CABLE SEAL-1652325C1
B 30-GA 30-GB
U00EDL2 5000/9100/9200/9400/9900
PART NO.
23
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (230), (231), (235), (236), (241)
13.24. CONNECTOR COMPOSITES (230), (231), (235), (236), (241)

BACK-UP LIGHT SWITCH (230)

LOCATED ON TOP OF TRANSMISSION
W/FULLER C2000 TRANSMISSION W/ALL OTHER TRANSMISSION'S
BLACK
A A
BLACK
WHITE
B B
C
WHITE
CONNECTOR 1661778C1
TERMINAL 1661875C1 CONNECTOR (CB SLEEVE)-
SEAL 1661872C1 AM-89000 #7
LOCK 1661874C1 TERMINAL-0425058C1
ENGINE WATER TEMP TRANSMISSION OIL TEMPERATURE

(LOCATED ON ENGINE) INLINE CONNECTION
(ON FRONT OF TRANSMISSION)
(231) (235)
ENGINE SENDER ENGINE

HARNESS JUMPER HARNESS
31
29-G
29 B
31-G
CONNECTOR-1675752C1
TERMINAL-1651943C1 CONNECTOR-587568C91 CONNECTOR-587567C91
CABLE SEAL-1661872C1 TERMINAL- 587576C1 TERMINAL- 587577C1
TRANSMISSION OIL TEMPERATURE DIAGNOSTIC ON/OFF SWITCH

SENDER (241)
(ON TRANSMISSION)
(236) I6 HEUI
CAVITY CIRCUIT
1 ---
2 ---
3 ---
2
7 1 3 4
5
---
97-GE
31 6 97-AM
7 62R
31-G
8 4 6 8 62-GR
5
CAVITY CIRCUIT
CONNECTOR-2009385C1
CAVITIES 1-6 1 ---
TERMINAL(18+18AWG)- 2 ---
1661226C1 3 ---
TERMINAL(12AWG)-
1661227C1 4 ---
CAVITIES 7-8 5 97-GE
CONNECTOR-1675752C1
TERMINAL-1651943C1 TERMINAL(16AWG)- 6 97AM
CABLE SEAL-1661872C1 1661209C1
7 62R
TERMINAL(18AWG)-
1661208C1 8 62-GR
U00EDL2 5000/9100/9200/9400/9900
PART NO.
24
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (243), (244), (249), (250), (251) CONNECTOR COMPOSITES (CHAPTER 13)

IDLE DIAGNOSTIC INC/DEC CRUISE CONROL SWITCH

W/CUMMINS N14 W/CUMMINS N14
(243) (244)
1 2 3
7
8 4 6 CAVITY CIRCUIT CAVITY CIRCUIT
5 1 97AU
C D A 97-GC
2 B 97AE1
CONNECTOR-2009385C1
CAVITIES 1-6 3
97-GD
97AV
B E C ---
TERMINAL(18+18AWG)- 4 --- D ---
1661226C1
TERMINAL(12AWG)- 5 ---
A F E 97AA1
1661227C1 6 --- F 97AB1
CAVITIES 7-8 7 62Q
TERMINAL(16AWG)-
1661209C1 8 62-GQ CONNECTOR-2024437C1
TERMINAL(18AWG)- CONNECTOR LOCK-2011364C1
1661208C1 TERMINALS-1667742C1,0239481R1,0587578C1
LOW COOLANT LEVEL SWITCH

(249)
VEHICLE SPEED SENSOR
(ON TRANSMISSION)
ENGINE HARNESS (250)
ENGINE HARNESS
CAVITY CIRCUIT
CAVITY CIRCUIT
D A 34 A 97AJ
B 34-G B A
B 97AK
B A C 34B(5V)
D 34A
CONNECTOR-1684261C1
C CONNECTOR LOCK-1684263C1
CONNECTOR-1673746C1 TERMINAL-1680205C1
TERMINAL-1661875C1
CABLE SEAL-1661872C1
CELECT 21-WAY CAVITY CIRCUIT

ECM
A 13D
CONNECTOR
(251) B PLUG
C 23A
D PLUG
E PLUG
F PLUG
J H X 11-GK
G
K B G W H PLUG
34B(5V)
L V J
C A F K 34-G
M U L 34A
D E M 34
N T N ---
P R S P ---
R PLUG
S PLUG
T 23C
U PLUG
V 97AM
CONNECTOR-1651966C1
TERMINAL-1680205C1 W PLUG
-0500398C1
X PLUG
CNA 16MAY00 ADD 244;CONN 251 CKT A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
25
23A WAS 23D P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (252), (260), (267)

ENGINE OVERRIDE
DIAGNOSTIC ON/OFF
W/DETROIT DIESEL
(260)
ELECTRONIC CONTROL MODULE
(ECM)
W/CUMMINS N14
(252) 2
7 1 3
8 4 6
CAVITY CIRCUIT 5
1 97AZ
2 97AE/97AE2
3 97AJ CAVITY CIRCUIT
19 1 ---
4 97AN
2 ---
5 24AE 3 ---
28 9 6 99B
CONNECTOR-2009385C1
CAVITIES 1-6 4 ---
TERMINAL(18+18AWG)- 5 97AU
7 97AK 1661226C1 6 97-GD
TERMINAL(12AWG)-
8 98B(-) 1661227C1 7 62Q
CAVITIES 7-8 8 62-GQ
9 99C TERMINAL(16AWG)-
97-G 1661209C1
10
TERMINAL(18AWG)-
11 99 1661208C1
12 97AB/97AF
13 97AL
14 97AV
15 ----
20 1 16 97AP
17 ---- THROTTLE POSITION
99A(5V)
SENSOR
18
(267)
19 99-G
10 20 ----
21 ---- CAB OVERLAY
22 97AA/97AC
23 97AU IDLE THROTTLE
VALIDATION POSITION
24 ---- SWITCH F E D C B A SENSOR
25 97AT
CONNECTOR-2041336C91
STRAPLOCK(4 REQ'D)- 289862C1 26 ----
CONNECTOR COVER-1654798C1 98(+)
TERMINAL-1654799C1 27
CAVITY PLUG-1654800C1 24AF
28
CONNECTOR-587574C91
TERMINAL- 587575C1
W/CUMMINES ENGINES
N14,AHD,ISM W/DETRIOT SERIES 60
A 99-G A 99G
B 99 B 99
C 99A(5V) C 99A(5V)
D 99C D ---
E 99B E 99B
F 99-GA F 99-GA
CNA 16MAY00 ADDED 252 A P53815P

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PART NO.
26
P50317A 12FEB99 AE08-52513

DETRIOT DIESEL ECM CONNECTOR

(273) CAVITY CIRCUIT CAVITY CIRCUIT
A1 --- F1 23C
A2 23D F2 97AE
A3 99A(5V) F3 13DB
B1 97AT G1 97AU
A B C D E F G H J K
B2 97AP G2 97AL
B3 13D G3 97AA/97AC
3
C1 98B(-) H1 ---
2 C2 98(+) H2 97AV
1 C3 99-G H3 34
D1 --- J1 97AB/97AF
D2 99 J2 97AH/97AM
D3 --- J3 ---
CONNECTOR-1687787C1
TERMINAL-1651943C1 E1 99B K1 ---
PLUG-1687788C1
E2 97AJ K2 24AE
E3 97AK K3 24AF
DETROIT DIESEL THERMAL OVERCRANK DETROIT DIESEL

IDLE TIMER PROTECTION LOW COOLANT SWITCH
(268) (AT STARTER-OPTIONAL) (278)
(275)
CAB ENGINE
OVERLAY HARNESS
ENGINE
HARNESS
97-GE
34
A
97AV 17D
B
97BC 34-G
B
17-G
A
CONNECTOR-1671610C1
CONNECTOR-1661777C1 CONNECTOR-2036583C1 CONNECTOR LOCK-1671608C1
TERMINAL-1675832C1 TERMINAL-2036586C1 TERMINAL-1661377C1
WABCO ABS LEFT FRONT

CAB ABS ECU WHEEL SPEED SENSOR
(282) (AT FRONT LEFT WHEEL)
(289)
ABS FRONT
CHASSIS
4 5 6 CAVITY CIRCUIT
1 94WH GY/WH 1
2 94WJ
3 94WK OR/WH 2
4 94WC
1 2 3 5 94WD
6 ---
CONNECTOR-1684261C1
CONNECTOR-2005240C1 CONNECTOR LOCK-1684263C1
CONNECTOR LOCK-2005242C1 TERMINAL-1651969C1
TERMINAL-1680205C1
CNA 16MAY00 NEW 282 CONN A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
27
P50317A 12FEB99 AE08-52513
COMPOSITES (290), (291), (292), (293), (294), (296)

ABS LEFT FRONT ABS RIGHT FRONT ABS RIGHT FRONT

MODULATOR VALVE MODULATOR VALVE WHEEL SPEED SENSOR
(BETWEEN FRONT WHEELS) (BETWEEN FRONT WHEELS) (AT FRONT RIGHT WHEEL)
(290) (291) (292)
ABS FRONT ABS FRONT

CHASSIS CHASSIS ABS FRONT
CHASSIS
C
B
A
C
B
A
DKBL/WH 1
YL/WH 2
BK/WH BN/WH VT/WH LTBL/WH
RD/WH LTGN/WH

CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1684263C1
TERMINAL-1661377C1 TERMINAL-1661377C1 TERMINAL-1651969C1
THERMAL OVER-CRANK CUMMINS N14,AHD,ISM
PROTECTION CLUTCH SWITCH CAVITY CIRCUIT

(LOCATED BY CLUTCH) A 97AH
(293) (294) B 97-GH
SWITCH CAT C10,C12 & 3406E

CAVITY CIRCUIT # CAB OVERLAY
B PIGTAIL
CAVITY CIRCUIT
A 17-G A 97AH
A B 17D B 97-GH
B B DETROIT SERIES
CAVITY CIRCUIT
TERMINAL(18AWG) - 2644000R1 A A A
B
97AH
97-GH
CAVITY CIRCUIT
CONNECTOR-1661196C1 CONNECTOR-1661197C1 A BLACK
TERMINAL-1661208C1 TERMINAL-1661213C1 B BLACK
LEFT HEADLIGHT/ TURN/

MARKER LIGHT
(296)
FRONT END CONN-1673752C1 HEADLIGHT CONN-1673751C1

HARNESS TERM-1673747C1(12AWG) TERM-1673748C1(12AWG)
587575C1(14AWG) 587577C1(14AWG)
SEAL- 589390C1(12AWG) SEAL- 589390C1(12AWG)
589391C1(14AWG) 589391C1(14AWG)
A A
D CAVITY CIRCUIT
D
CAVITY
A
CIRCUIT
YELLOW1
B A
B
52D
52-GE B B WHITE1
C C C YELLOW2
E C
D
53D
56 E D ORANGE
E 58T E BROWN
CNA 16MAY00 (292) PINS WERE A&B A P53815P

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PART NO.
28
P50317A 12FEB99 AE08-52513

TEMPERATURE SWITCH
(298) 6X4 REAR REAR AXLE
TEMPERATURE SWITCH
(299)
4X2 REAR AXLE 6X4 FRONT REAR AXLE
SENDER CHASSIS SENDER CHASSIS SENDER CHASSIS

JUMPER HARNESS JUMPER HARNESS JUMPER HARNESS
32-G 32-G 32-GA
A A A A A A
B B B B B B
32 32 32A
CONN-587568C91 CONN-587567C91 CONN-587568C91 CONN-587567C91 CONN-587568C91 CONN-587567C91

TERM-587575C1 TERM-587577C1 TERM-587575C1 TERM-587577C1 TERM-587575C1 TERM-587577C1
SEAL-589391C1 SEAL-589391C1 SEAL-589391C1 SEAL-589391C1 SEAL-589391C1 SEAL-589391C1
RIGHT READING LIGHT LEFT READING LIGHT

(ROOF NEAR LIGHT) (ROOF NEAR LIGHT)
(311) (312)
ROOF LIGHT
HARNESS PIGTAIL ROOF LIGHT
HARNESS PIGTAIL
63-GT WHITE
63-GR WHITE
A B
A B
A B
A B
63T RED
63R RED
CONNECTOR- CONNECTOR- CONNECTOR- CONNECTOR-

1661259C1 1661260C1 1661259C1 1661260C1
CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1661264C1 1661263C1 1661264C1
TERMINAL- TERMINAL- TERMINAL- TERMINAL-
1661261C1 1661262C1 1661261C1 1661262C1
DEFROSTER FAN OIL TEMP

(FRONT CENTER ROOF) SENDER
(313) (315)
FAN ROOF
ASSEMBLY HARNESS
30
BLACK 76-G A
BLACK 76 B
30-G
CONNECTOR-481140C1 CONNECTOR-969541R1 CONNECTOR-1675752C1

TERMINAL-239807R1 TERMINAL-1651943C1
TERMINAL-333733C1 CABLE SEAL-1661872C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
29
P50317A 12FEB99 AE08-52513
COMPOSITES (316), (318), (320), (321), (322), (323)

FOUR WHEEL TRAILER INLINE 4-WHEEL CONNECTION

(LOCATED BY FRAME UNDER LEFT REAR OF SLEEPER) (LOCATED BY FRAME UNDER LEFT REAR OF SLEEPER)
(316) (318)
CAB WIRING TO
CHASSIS WIRING
INLINE
BN YL
A B B
D C A
BK GN
D C CAV CIR
A RD
A B B BL
BN YL
CONNECTOR-2031522C1
CHASSIS CABLE TERMINAL(10AWG)-2031531C1
ASSEMBLY CABLE SEAL-2025426C1
CONN LOCK-2033927C1
CONNECTOR- CONNECTOR-
1661497C91 1661496C91
TERMINAL- TERMINAL-
587575C1 587577C1
RIGHT CAB READING BUNK DOMELIGHT CONNECTOR

LIGHT CONNECTOR (321)
(320) LEFT SIDE SLEEPER
RIGHT SIDE ROOF SLEEPER HARNESS ROOF JUMPER HARNESS
HEADLINER HARNESS JUMPER HARNESS
A A
A A B B
C C
B B

CAVITY CIRCUIT CAVITY CIRCUIT A 63AP A 63AP
A 63T A 63T B 63-GK B 63-GK
B 63-GT B 63-GT C 63-GJ C 63-GJ

TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1 1661208C1 1661212C1
LEFT BUNK JUMPER CONNECTOR RIGHT BUNK JUMPER CONNECTOR

(322) (323)
SLEEPER LEFT SIDE SLEEPER SLEEPER RIGHT SIDE SLEEPER
HARNESS ROOF JUMPER HARNESS HARNESS ROOF JUMPER HARNESS
DC CD DC CD
AB B A AB B A

A 63U A 63U A 76K A 76K
B 63-GU B 63-GU B 76-GK B 76-GK
C 86AX C 86AX C 86AZ C 86AZ
D 86AW D 86AW D 86AY D 86AY

CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 (2-REQUIRED) 1667530C1 (2-REQUIRED) 1661263C1 (2-REQUIRED) 1667530C1 (2-REQUIRED)
1661261C1 1661262C1 1661261C1 1661262C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
30
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354) CONNECTOR
13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354)

LEFT CAB READING CLEARANCE LIGHT

LIGHT CONNECTOR CONNECTOR
(325) (345)
LEFT SIDE ROOF
HEADLINER HARNESS JUMPER HARNESS HEADLINER CLEARANCE LIGHT
HARNESS HARNESS
A A A
A
B B B B
A 11-GAA A 11-GAA
CAVITY CIRCUIT CAVITY CIRCUIT B 58A B 58A
A 63R A 63R
B 63-GR B 63-GR
CONNECTOR-1669972C1 CONNECTOR BODY CONNECTOR BODY
CONNECTOR-1669973C1 LOCK-1661263C1
TERMINAL(18AWG)- TERMINAL(18AWG)- LOCK-1661264C1
1661208C1 1661212C1 TERMINAL(18AWG)- TERMINAL(18AWG)-
1661261C1 1661262C1
ABS/ATC ECU ABS LEFT REAR

(REAR AXLE AREA)
WHEEL SPEED SENSOR
(350) (AT REAR LEFT WHEEL)
(351)
COLUMN NOTES CONNECTOR
OR/WH
(1)-W/ABS ONLY
(2)-W/ABS & ATC CAVITY CIRCUIT CIRCUIT *
W/4X2 A1 94BP 94BU 2 ABS REAR
(3)W/ABS & ATC CHASSIS
W/6X4 A2 ----
A3 ---- 1
REAR ABS/ATC B1 94BN 94BT GY/WH
CHASSIS HARNESS
B2 ---- CONNECTOR-3539777C1
3 2 1 B3 ---- CONNECTOR LOCK-3539784C1
TERMINAL-1651969C1
C1 94BR 94BS
F C2 ----
E C3 ---- ABS RIGHT REAR
D D1 94BS 94BR WHEEL SPEED SENSOR
D2 94BV 94BV (AT REAR RIGHT WHEEL)
D3 94BW 94BW (352)
C E1 94BT 94BN YL/WH
B E2 94BY 94BX 2
A ABS REAR
E3 94BX 94BY CHASSIS
F1 94BU 94BP 1
F2 94BZ 94BZ DK BL/WH
CONNECTOR-2010376C1
TERMINAL-1651943C1 F3 94CA 94CA
SEALING PLUG-1687788C1 CONNECTOR-3539777C1
* W/ HD AUTO XMSN
TERMINAL-1651969C1
ABS LEFT REAR ABS RIGHT REAR

WHEEL SPEED SENSOR MODULATOR VALVE
(BACK SIDE OF DOGBONE XMBR) (BACK SIDE OF DOGBONE XMBR)
(353) (354)
C
B
A
ABS REAR
C
B
A
ABS REAR
CHASSIS CHASSIS
CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1664408C1
VT/WH LT BL/WH
BK/WH BN/WH
RD/WH LT GN/WH
A P53197V
U00EDL2 5000/9100/9200/9400/9900
RKS4 13MAY99 CLH7//CHNGD CONN P/NS PART NO.
31
CNA 16MAY00 ADD (350) HD XMSN CKT B P53815P P50317A 12FEB99 AE08-52513
COMPOSITES (355), (360), (363), (379), (393), (396)

CHAPTER 13
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR COMPOSITES
ABS/ATC ECU ATC SOLENOID

(INSIDE RT FRAME RAIL) (360)
(INSIDE CAB AFTER 9/00)
(355) PK/WH 1
FRONT ABS/ATC
CHASSIS HARNESS CONNECTOR
TN/WH 2
A1 94GL1 F1 94BK
CONNECTOR-3539777C1
A2 94GL2 F2 94BE CONNECTOR LOCK-3539784C1
A3 94GL3 F3 ---- TERMINAL-1651969C1
1 B1 94KA G1 94BM
2 B2 ---- G2 98J(+) AD-9 AIR DRYER
3 B3 ---- G3 98K(-) (363)
C1 94BH H1 94BL BROWN
K J HGF EDCBA C2 94BD H2 94BA
* C3 YL1(+) H3 94BB
B
D1 94BJ J1 94BC
* D2 SHD1 J2 94BF
A
CONNECTOR-1687787C1 * D3 GN1(-) J3 ----
TERMINAL-1651943C1 E1 94CB K1 92VT RED
SEALING PLUG-1687788C1
E2 94T K2 94KB
E3 94H K3 94KC CONNECTOR LOCK-1673791C1
TERMINAL-1661377C1
* W/J1939 DATA-LINK SEAL-589391C1

1 11-GW 21 97CL 41 97AL
2 11-GX 22 97CK 42 11-GZ
3 97AU(5V) 23 11-GY 43 97N
INTERNATIONAL I6 4 PLUG 24 97CR 44 97M
CEC MODULE CONNECTOR 5 PLUG 25 97AH 45 97AA
(379) 6 PLUG 26 97A 46 PLUG
7 PLUG 27 99D 47 24A
20 8 99B 28 93A 48 PLUG
1
9 PLUG 29 97CD 49 PLUG
40 21 10 34B 30 PLUG 50 PLUG
60 41 11 97BW 31 97DK 51 PLUG
12 97AX 32 97DJ 52 PLUG
13 PLUG 33 23A 53 PLUG
CONNECTOR-2041416C2 14 PLUG 34 98 54 97AF
CONN LOCK(2 REQ'D)-2041418C1 15 24 35 97F 55 97T
CEC CONN CAP-2041417C1
TERMINAL(18AWG)-2041419C1 16 98A(+) 36 PLUG 56 PLUG
TERMINAL(14,16AWG)-2041420C1 17 98C(-) 37 PLUG 57 PLUG
18 PLUG 38 PLUG 58 PLUG
19 PLUG 39 47 59 PLUG
20 PLUG 40 47A 60 PLUG
CEC MODULE POWER RELAY

ENGINE OIL W/I6 HEUI ENGINE
TEMP SENSOR (396)
(393)
I6 HEUI
CAVITY CIRCUIT
CAVITY CIRCUIT
A A 30/30B
1 2 A 14B
B 97AH
C PLUG
B B 30-GA/30-GB
5 3 4
D 97CM
E 97CT
CONNECTOR - 0587567C91 CONNECTOR-3512331C91

CONNECTOR TERMINAL(16AWG) - 0587577C1 TERMINAL(10AWG)-3512334C1
JKP 11APR01 CONN 355: ADD CKT 94T D P54004K

U00EDL2 5000/9100/9200/9400/9900
PART NO.
32
& INSIDE CAB NOTE. P50317A 12FEB99 AE08-52513

ECM CONNECTOR LOW COOLANT

(400) LEVEL
(402)
1 98Z(+) 26 PLUG 51 PLUG
13 70 2 34B 27 PLUG 52 97B
3 PLUG 28 97AT 53 97C
4 99A(8V) 29 97AZ 54 34
30 PLUG 55 PLUG
5
6
97-G
PLUG 31 PLUG 56 PLUG A D
7 PLUG 32 97AJ 57 PLUG
8 98(+) 33 97AK 58 PLUG B C
9 98B(-) 34 98GN1(-) 59 97AE
10 PLUG 35 97AB/97AF 60 PLUG
11 23A 36 PLUG 61 PLUG
1 58
14 98Y(-) 39 PLUG 64 PLUG
15 PLUG 40 24AE 65 97-GB CONNECTOR
16 PLUG 41 23C 66 99 CAVITY CIRCUIT
17 PLUG 42 98SHD1 67 97-GJ A 34
B 34-G
19 PLUG 44 97AA/97AC 69 PLUG
45 97AL 70 13D
C 34B
20 PLUG
CONNECTOR-3526965C1 21 PLUG 46 PLUG D 34A
TERMINAL-3526966C1 22 97AH/97AN 47 PLUG
STRAPLOCK-3526967C1
23 24AF 48 PLUG
PLUG-2023143C1
24 PLUG 49 34
25 PLUG 50 98YL1(+) CONNECTOR-
1661497C91
TERMINAL(16AWG)-
0587575C1
J1922 DATA LINK THROTTLE POSITION

(DASH PANEL - RIGHTSIDE) SENSOR
(403) W/C10,C12 & 3406E
ENGINE TRACTION CONTROL (BEHIND LT INST PANEL)
HARNESS CAVITY CIRCUIT
(404)
A 98Z(+)/98FC(+)
A A B 98Y(-)/98HC(-) CAB OVERLAY
HARNESS
B B CAVITY WABCO BENDIX 99A(8V)

A PK/WH PK/WH 99-GA
B TN/WH TN/WH
A B
C
99
CABLE SEAL-589391C1 CABLE SEAL-1652325C1 CONNECTOR-1655702C1
TERMINAL LOCK-1655704C1
TERMINAL-1680205C1
ECM VEHICLE SPEED

COMMUNICATONS SENSOR
(406) (ON TRANSMISSION)
W/DETROIT SERIES 60 OR 80 (409)
F CONNECTOR ENGINE HARNESS

E CAVITY CIRCUIT
D A --- 97AK
CONNECTOR-1684261C1
B ---
C C ---
TERMINAL-1680205C1
B D 98SHD2 B A
A E 98GN2(-)
F 98YL2(+) 97AJ
CONNECTOR-1687790C1
TERMINAL-1651943C1
PLUG-1687788C1
CNA 16MAY00 CHGD (406) CKTS A P53815P

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PART NO.
33
P50317A 12FEB99 AE08-52513

TWO SPEED AXLE

SWITCH
(417)
C
CAVITY CIRCUIT
B A 93
A B ---
C 93A
CONNECTOR (CAE SLEEVE)-

AM-89000 #27
TERMINAL-592952C1
RIGHT GAUGE CLUSTER

(420)
9 20
8 19
7 18 1 62B 11 ---
6
17 2 62-GB 12 43
16 3 28C 13 40
15 4 11-GJ 14 94BD
14
5 13 5 36S(+) 15 94E
4 6 36S(-) 16 36L
3 12
2 11 7 36C(+) 17 ---
1 10 8 36C(-) 18 31
9 44 19 32A
GREY CONNECTOR-2024509C1 10 38 20 32
SPEEDOMETER/TACHOMETER MODULE
(421)

9 20
8 19 1 62D 11 35-G
7 18 2 62-GD 12 35A
6
17 3 28B 13 48A
16 4 11-GL 14 48B
15 5 47/48(+) 15 36
14
5 13 6 47/48(-) 16 29
4 7 47A 17 93B
3 12
8 47B 18 40C
2 11
1 10 9 14G 19 36L
10 35 20 52J
WHITE CONNECTOR-2018588C1
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PART NO.
34
P50317A 12FEB99 AE08-52513

CHAPTER 13
SPEEDOMETER/TACHOMETER MODULE
(422)
9 20 1 57R 11 35C(+)
8 19
2 56R 12 35C(-)
7 18
6 3 29L 13 27S(+)
17
4 35L 14 27S(-)
16
15 5 29S(+) 15 27C(+)
14 6 29S(-) 16 27C(-)
5 13
4 7 29C(+) 17 36S(+)
3 12 8 29C(-) 18 36S(-)
2 11 9 35S(+) 19 36C(+)
1 10
10 35S(-) 20 36C(-)
YELLOW CONNECTOR-2018591C1
LEFT GAUGE CLUSTER

(423)
8 18 CAVITY CIRCUIT CAVITY CIRCUIT
7 17 1 62C 10 97AT
6 16
5 2 62-GC 11 97AP
15 3 28A 12 28D
14
13 4 11-GM 13 97AZ
12 5 29L 14 94T
4
3 11 6 34B 15 25A
2 10 7 65C 16 25B
1 9 8 --- 17 25-GA
9 35L 18 30
LEFT GAUGE CLUSTER

5 12 (424)
4 11
10
1 29S(+) 7 35C(+)
9
2 29S(-) 8 35C(-)
3 8
2 7 3 29C(+) 9 27S(+)
1 6 4 29C(-) 10 27S(-)
5 35S(+) 11 27C(+)
TERMINAL(18AWG)-2018639C1 6 35S(-) 12 27C(-)
PANEL LIGHTS RADIO CONNECTOR #1

SWITCH (426)
(425)
CAB HARNESS RADIO PIGTAIL
62W D C 62A 86 D C 86C GY C D RD
E B 11-GS 86D E B 86A WH B E GY/BK
62-GW F A 62 86B F A 88B YL A F WH/BK

TERMINAL(16AWG)-1661209C1 TERMINAL(16AWG)-1661209C1 TERMINAL(18,20AWG)-1661212C1
JKP 11APR01 CNA1//CONN 423: ADD A P54004K

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PART NO.
35
94T TO CAV 14. P50317A 12FEB99 AE08-52513

RADIO CONNECTOR #2
(427)
RADIO PIGTAIL CAB HARNESS
VT/BK D C VT 86V C D 86W
GN/BK E B GN 86N B E 86P
F A BK 86-GA A F
ROOF PIGTAIL ROOF CONNECTOR #2 CAB HARNESS

(428)
A 86A A 86A
B 86B B 86B
C 86C A H H A C 86C
D 86D B G G B D 86D
E 86E C F F C E 86E
F 58A
D E E D
F
G
58A
62AP
G 62AP
H 63P H 63P
ROOF CONNECTOR #1
(429)
ROOF PIGTAIL CAB HARNESS
63A/63Y D C 63 63Z C D 63H/63Y
63-GE E B 63AS 63AS B E 63-GE
63-GF F A 11-GAB 11-GAB A F 63-GF
TERMINAL(16,14AWG)-1661209C1 TERMINAL(14,16,18+18AWG)-1661213C1
TERMINAL(16+16AWG)-1661211C1 TERMINAL(18AWG)-1661212C1
WINDSHIELD WIPER MOTOR

CAB HARNESS (430) MOTOR PIGTAIL
A 82C BL E
B 82-GC BN D
C 82F RD C
D 82E BK B
E 82D GN A
LOCK-1677914C1 LOCK-1661376C1
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PART NO.
36
P50317A 12FEB99 AE08-52513

LEFT BLANK
INTENTIONALLY
2 ENGINE BRAKE
7 1 3 CONNECTOR-2009385C1
SELECTOR CAVITIES 1-6
8 6
SWITCH CAVITIES 7-8
4 TERMINAL(16AWG)-1661209C1
5 (433) TERMINAL(18AWG)-1661208C1
CUMMINS AHD,ISM DETROIT SERIES 60 CUMMINS N14 CAT C10,C12 & 3406E
1 --- 1 --- 1 --- 1 ---
2 24AD 2 24AD 2 24AD 2 24A
3 24AE 3 24AF 3 24AE 3 24AF
4 --- 4 --- 4 --- 4 ---
5 --- 5 --- 5 --- 5 ---
6 24AF/24AP 6 24AE 6 24AF 6 24AE
7 62L 7 62AL 7 62L 7 62L
8 62-GL 8 62-GL 8 62-GL 8 62-GL
CONNECTOR-2009385C1
2 CAVITIES 1-6
7 1 3
ENGINE BRAKE TERMINAL (16AWG)-1661226C1
TERMINAL (18AWG)-1661224C1
ON/OFF CAVITIES 7-8
8 4 6
5 SWITCH TERMINAL (16AWG)-1661209C1
(434)
CUMMINS DETROIT SERIES 60 CAT C10,C12 & 3406E

1 --- 1 --- 1 ---
2 24-G 2 --- 2 ---
3 24AD 3 --- 3 ---
4 --- 4 --- 4 ---
5 --- 5 24AD 5 24A
6 --- 6 24-G 6 24-G
7 62N 7 62N 7 62N
8 62-GN 8 62-GN 8 62-GN
CONNECTOR-2009385C1
2 CAVITIES 1-6
7 1 3 CRUISE ON/OFF TERMINAL(16AWG)-1661226C1
SWITCH CAVITIES 7-8
8 4 6 (435) TERMINAL(16AWG)-1661209C1
5 TERMINAL(18AWG)-1661208C1
CUMMINS CAT 3406E,C10 &C12 DETROIT SERIES 60

1 --- 1 --- 1 ---
2 --- 2 --- 2 ---
3 --- 3 --- 3 ---
4 --- 4 --- 4 ---
5 97-GC 5 97AE 5 97AE
6 97AE 6 97-GC 6 97-GC
7 62J 7 62J 7 62J
8 62-GJ 8 62-GJ 8 62-GJ
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PART NO.
37
P50317A 12FEB99 AE08-52513

CRUISE SET/RESUME
SWITCH
2
7 1 3 (436)
8 4 6 CUMMINS CAT 3406E,C10 & C12 DETROIT SERIES 60

5 CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
CONNECTOR-2009385C1 1 97AA 1 97AA 1 97AA
CAVITIES 1-6 2 97-GB 2 97-GB 2 97-GB/97-GC
TERMINAL(16AWG)-
1661226C1 3 97AB 3 97AB 3 97AB
TERMINAL(18AWG)- 4 --- 4 --- 4 ----
1661224C1 5 --- 5 --- 5 ---
CAVITIES 7-8
TERMINAL(16AWG)- 6 --- 6 --- 6 -----
1661209C1 7 62K 7 62K 7 62K
TERMINAL(18AWG)- 8 62-GK 8 62-GK 8 62-GK
1661208C1
RIGHT MOTORIZED MIRROR FOG LIGHTS

SWITCH SWITCH
(437) (440)
2 2 CAVITY CIRCUIT
1 3 7 1 3
7 CAVITY CIRCUIT 1 64-G
1 78E 2 ---
8 2 78-GA 8 4 6 3 ---
4 6 5
5 3 --- 4 ---
4 78F 5 64C
CONNECTOR-2009385C1
5 78C CAVITIES 1-6 6 64A
CONNECTOR-2009385C1
CAVITIES 1-6 6 --- TERMINAL(14AWG)-1661226C1 7 62AN
TERMINAL(16AWG)-1661226C1 TERMINAL(18AWG)-1661224C1 8 62-GAN
7 62AW CAVITIES 7-8
CAVITIES 7-8 8 62-GAV TERMINAL(16AWG)-1661209C1
LEFT BLANK
INTENTIONALLY
WORK LIGHT SWITCH DOME LIGHT SWITCH

(441) (442)
8 10
1 65C 6 3
1 63B
6 2 65-GC 5B 2B 2 63A/63N
3 --- 3 63-GD
4 65A 4 1 4 ---
5 65B
2 5 6 ---
7 9 5
6
---
---
7 62F
CONNECTOR-1661256C1 CONNECTOR-3520850c1 8 ---
1 4 TERMINAL(16AWG)-1661226C1 CAVITIES 1,3,7
9 62-GF
10 ---
CAVITY 2B
CAVITY 9
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PART NO.
38
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (453), (454) CONNECTOR COMPOSITES (CHAPTER 13)
13.39. CONNECTOR COMPOSITES (453), (454)

LEFT BLANK
INTENTIONALLY
G1 GROUND ADAPTER G2 GROUND ADAPTER

(453) (454)
A 11-GY
A 11-GA
K B 25-G
K B ---
C 71J J C ---
J D 12-GH D 34-G
E --- H E 19-GE
H F --- F 11-GAV
G 66-G G G 11-GBD/11-GBC
G H 11-GF
H ---
F J 13-GCP
F J ---
K --- E K ---
E
D
D CONNECTOR-2007315C1
CONNECTOR-2007315C1
CONNECTOR BODY LOCK- C CONNECTOR BODY LOCK-
C 2007316C1
2007316C1
BUS TERMINAL-2007317C1 B BUS TERMINAL-2007317C1
B CONNECTOR COVER-
2010558C1
CONNECTOR COVER-
2010558C1
TERMINAL(12AWG)- A TERMINAL(14AWG)-1661209C1
A 1661211C1
TERMINAL(16,14AWG)-
1661209C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
39
P50317A 12FEB99 AE08-52513

G3 GROUND ADAPTER
(455)
CAVITY CIRCUIT
K A 11-GE
J B
C
13-GAD
38-G
H D 38-GB
E 94-G
G F 75-GBD
G 11-GAW
LEFT BLANK F H ---
INTENTIONALLY E J
K
11-GAC
---
D CONNECTOR-2007315C1
CONNECTOR BODY LOCK-
C 2007316C1
BUS TERMINAL-2007317C1
B CONNECTOR COVER-
2010558C1
TERMINAL(12AWG)-
1661211C1
A TERMINAL(14,16AWG)-
1661209C1
TERMINAL(18AWG)-
1661208C1
G4 GROUND ADAPTER LOW AIR PRESSURE SWITCH

(456) (460)
CAVITY CIRCUIT
A 11-GC
B 11-GX
G C
D
---
---
F E --- CAVITY CIRCUIT
F --- D A ---
E G ---
B A B ---
D H
J
---
--- C
C
D
40A
40-GA
C K ---
B CONNECTOR-2007315C1
2006792C1
A CONNECTOR COVER-
2006790C1
TERMINAL(10AWG)-
1661211C1 CONNECTOR-1661777C1
TERMINAL(18AWG)- TERMINAL(16AWG)-1661875C1
1661208C1
F1 FUSEBLOCK F2 FUSEBLOCK F3 FUSEBLOCK

(462) (462) (462)
7 5 3 1 7 5 3 1 7 5 3 1
8 6 4 2 8 6 4 2 8 6 4 2

1 75 1 65A/84 1 58D
2 14X 2 14T 2 14E
3 77T 3 63 3 70
4 14Z 4 (14T) 4 (14E)
5 75A 5 14S 5 68
6 14Z 6 14R 6 14B
7 63P 7 55 7 50
8 14Y 8 (14R) 8 (14B)
CONNECTOR-0592951C1
CONNECTOR-0592951C1 CONNECTOR-0592951C1 TERMINAL(10,12AWG)-
TERMINAL(10AWG)-0557375C1 TERMINAL(12,14+14AWG)-0557375C1 0557375C1
TERMINAL(16,14AWG)-0557374C1 TERMINAL(14AWG)-0557374C1 TERMINAL(10AWG MULTI-FEED)-
TERMINAL(10AWG MULTI-FEED)- 0557378C1
0557378C1 TERMINAL(18AWG)-1666118C1
JKP 4MAR02 ADDED 38-G & 38-GB TO 455. A 55093F

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PART NO.
40
P50317A 12FEB99 AE08-52513

F4 FUSEBLOCK F5 FUSEBLOCK IGNITION RELAY - R1

(462) (462) (462)
7 5 3 1 7 5 3 1
CONNECTOR-
8 6 4 2 8 6 4 2 1 2018917C91
TERMINAL-(12AWG)-
1661710C1
CAVITY CIRCUIT CAVITY CIRCUIT 5 3 2 TERMINAL(14AWG)-
1 13V 1 78B/78C 1661709C1
TERMINAL(18AWG)-
2 13B 2 13BN 4 1659673C1
3 83 3 86/86E
4 14BD 4 12M
5 71 5 85/14J
6 13J/13H 6 14AM
7 82K/87B 7 86K/97DL
CAVITY CIRCUIT
8 14AL 8 14AA
1 14S
CONNECTOR-0592951C1 2 13-GA
TERMINAL(12,14+14AWG)- 3 ---
0557375C1 CONNECTOR-0592951C1
TERMINAL(16AWG)- TERMINAL(12,16+16AWG)-0557375C1 4 13H
0557374C1 TERMINAL(14,16AWG)-0557374C1 5 13A
HIGH SPEED RELAY - R2 MED SPEED RELAY - R3

(462) (462)
1 75F 1 75D
2 75-GB/13-GA
1 3 75T 1 2 75-GC/75-GB
3 ---
4 75 4 75M
5 3 2 5 75H 5 3 2 5 75N
4 CONNECTOR- 4 CONNECTOR-
2018917C91 2018917C91
TERMINAL-(10AWG)- TERMINAL-(10AWG)-
1661710C1 1661710C1
TERMINAL(18+18,14AWG)- TERMINAL(18+18,14AWG)-
1661709C1 1661709C1
HEADLIGHT RELAY - R4 F6 FUSEBLOCK

(462) (463)
CAVITY CIRCUIT
CAVITY CIRCUIT 1 ---
1 51
1 2 2 14M
2 50-GB/75-GC 3 ---
1 3 --- 3 4 4 (14M)
4 51A 5 14BJ
5 3 2 5 50B/66H 5 6 6 14AJ
7 13D
4 CONNECTOR- 8 13Z
2018917C91 7 8
TERMINAL-(14,18+18AWG)- CONNECTOR-0592951C1
1661709C1 TERMINAL(10AWG MULTI-FEED)-
0557378C1
TERMINAL 14AWG,MULTI-FEED
0557377C1
F7 FUSEBLOCK F8 FUSEBLOCK
(463) (463)
CAVITY CIRCUIT
CAVITY CIRCUIT 1 50A
1 2
1 15 2 14D
1 2 2 14C 3 51
3 56H 3 4
4 (14D)
3 4 4 14L 5 68C
5 57H 5 6 6 68D
6 (14L) 7 63AA
5 6 7 70E
7 8 8 14AP
8 14F
7 8 CONNECTOR-0592951C1
TERMINAL(10AWG MULTI-FEED)-
CONNECTOR-0592951C1 0557378C1
TERMINAL(10AWG MULTI-FEED)- TERMINAL(14,16AWG)-0577374C1
0557378C1 TERMINAL(18AWG)-1666118C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
41
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (CHAPTER 13) CONNECTOR COMPOSITES (463)
13.42. CONNECTOR COMPOSITES (463)

F9 FUSEBLOCK
(463)
DETROIT SERIES 60
W/HORTON/KYSOR ENG FAN
CAVITY CIRCUIT
1 39A
2 14AD/14BL
3 66D
4 13BL
1 2 5 66A
CONNECTOR- 6 14BL
0592951C1 7 75BC/23
TERMINAL(14,18AWG)- 3 4
8 13U
0577374C1
TERMINAL(20AWG)-
1666118C1 5 6
TERMINAL(14AWG MULTI-FEED)-
0557377C1
TERMINAL(14AWG,MULTI-FEED)- 7 8
0557380C1 CAT 3406E,C10 & C12
W/HORTON/KYSOR ENG FAN
CAVITY CIRCUIT
1 39A
2 14AD/14BL
3 66D
4 13BL
5 66A
6 14BL
7 75BC
8 13U
MAIN CONTROL RELAY - R5 AIR CONDITIONING RELAY - R6

(463) (463)
1 75A 1 77F
2 13-GT 2 77-G/13-GT
1 3 ---
1 3 77C
4 75BL 4 77R/77D
5 3 2 5 13BH 5 3 2 5 77R
4 CONNECTOR- 4
2018917C91 CONNECTOR-
TERMINAL-(12,14+14AWG)- 2018917C91
1661710C1 TERMINAL(18+18,14AWG)-
TERMINAL(18AWG)- 1661709C1
1659673C1 TERMINAL(18AWG)-
1659673C1
HORN RELAY - R7 TRAILER MARKER RELAY - R8

(463) (463)
1 85/85D 1 58D
2 85C 2 58-GA/77-G
1 3 --- 1 3 ---
4 85B 4 58R
5 3 2 5 85D 5 3 2 5 58C
4 CONNECTOR- 4 CONNECTOR-
0593385C1 0593385C1
TERMINAL(16AWG)- TERMINAL-(12AWG)-
1661709C1 1661710C1
TERMINAL-(16+16AWG)- TERMINAL(18AWG)-
1661710C1 1659673C1
TERMINAL(18+18AWG)
1661709C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
42
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (464) CONNECTOR COMPOSITES (CHAPTER 13)
13.43. CONNECTOR COMPOSITES (464)

F10-F14 FUSEBLOCK-POOL
(464)
CONNECTOR-0592951C1
TERMINAL(10,12AWG)-
0557375C1
1 2 TERMINAL(14,16AWG)- CHECK INSIDE POWER
0577374C1
DISTRIBUTION CENTER
3 4 FOR ACTUAL LOCATION.
5 6
7 8 STANDARD (F10) BENDIX ABS/ATC (F10) WABCO ABS/ATC (F11)

1 94AH 1 94 1 94K
2 14CP 2 14AE 2 94A
3 12BA 3 94P 3 94K1
4 12F 4 14P 4 (94A)
5 24AC/75DA 5 --- 5 ---
6 13DA 6 --- 6 ---
7 75DB 7 --- 7 ---
8 13DC 8 --- 8 ---
PRO-SLEEPER (F11) CLOCK (F11) ETHER START (F11)

1 75AW 1 88F 1 21H
2 14AU 2 14N 2 13L
3 75AX 3 --- 3 ---
4 (14AU) 4 --- 4 ---
5 14AY 5 --- 5 ---
6 14AW 6 --- 6 ---
7 14AX 7 --- 7 ---
8 14AV 8 --- 8 ---
POWER LOCKS (F11) FOG LIGHTS (F11) SPARE SWITCH (F11)

1 81 1 64 1 14AS
2 14FA 2 12P 2 14AR
3 --- 3 --- 3 ---
4 --- 4 --- 4 ---
5 --- 5 --- 5 ---
6 --- 6 --- 6 ---
7 --- 7 --- 7 ---
8 --- 8 --- 8 ---
MERITOR G XMSN (F11) EATON AUTOSHIFT(F10) APADS (F10)

1 92PF 1 13U 1 77AC
2 13Y 2 92U 2 14BA
3 --- 3 --- 3 77AB
4 --- 4 --- 4 77AA
5 --- 5 --- 5 ---
6 --- 6 --- 6 ---
7 --- 7 --- 7 ---
8 --- 8 --- 8 ---
TRAILER TAIL RELAY - R9 TRAILER STOP LIGHT RELAY - R10

(464) (464)
1 68 1 70E
1 2 58-G 1 2 70-G/58-G
3 --- 3 ---
5 3 2 4 68E
5 3 2 4 70C
5 58P 5 70D
4 4
0593385C1 0593385C1
TERMINAL-(10AWG)- TERMINAL-(10AWG)-
1661710C1 1661710C1
TERMINAL(18AWG)- TERMINAL(14,18+18AWG)-
1659673C1 1661709C1
CNA 16MAY00 ADDED CHARTS TO 464 A P53815P

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PART NO.
43
P50317A 12FEB99 AE08-52513
COMPOSITES (464), (465), (466), (468), (470), (1000)

RADIO-REMOTE BAND SELECT FLASHER - DUALTEC

W/PRO SLEEPER (480)
(474)
CAB
RADIO PIGTAIL HARNESS
1
A 5 3 2
A
B B 4

A BN A 86L
B BN/WH B 86M CAVITY CIRCUIT
1 ---
2 ---
3 ---
4 55A
CONNECTOR-1661259C1 CONNECTOR-1661260C1 5 55
CONNECTOR-
0593385C1
TERMINAL-(12AWG)-
2022374C1
AUX POWER AUX POWER 2

(481) (482)
B CAVITY CIRCUIT
CAVITY CIRCUIT
A 86-GK/86-GL
A 86BA
A B 86K/86BA
B 86GL
B
CONNECTOR-872290R1
TERMINAL(14AWG)-
CONNECTOR-872291R1 3517476C1
TERMINAL(14+14AWG)-
879633R1
RADIO-REMOTE SEEK/SELECT
W/PRO SLEEPER
(483)
CAB
RADIO PIGTAIL HARNESS
A RD A 86H
B VT
A A B
C
86J
86K
C RD/WH
B B
C C
ROOF CONNECTION #3
(489)
CAVITY CIRCUIT CAB CAVITY CIRCUIT
ROOF
A 86U HARNESS A 86U
HARNESS
B 86T B 86T
C 86S C 86S
D 86R DC CD D 86R
CONNECTOR-1667305C1 AB B A CONNECTOR-1667529C1
CONNECTOR LOCK-
1661263C1 CONNECTOR LOCK-
1661262C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
45
P50317A 12FEB99 AE08-52513
COMPOSITES (491), (492), (494), (495), (497), (498), (499), (501)

PYROMETER CABLE ASSEMBLY PYROMETER CABLE ASSEMBLY

(491) MODULE (492)
ENGINE CAB CAB HEATER BOX

HARNESS JUMPER
B CAVITY CIRCUIT B B CAVITY CIRCUIT B

A (RED)
A (RED)
A B (YELLOW)
A A B (YELLOW)
A
CONNECTOR-872291R1 CONNECTOR-872290R1 CONNECTOR-872291R1 CONNECTOR-872290R1
879630R1 239807R1 188396R1 241117R1
B1 BATTERY ADAPTER
I1 IGNITION ADAPTER I2 IGNITION ADAPTER
(497)
(494) (495)
K CAVITY CIRCUIT
CAVITY CIRCUIT CAVITY CIRCUIT A 14V
K A 13F K A 13P J B 14N
J B
C
13AH
---
J B
C
13AT
13BL H
C
D
14FA
---
H D *** H D 13S
G E ---
E 13DC E 13BLF F 14BL
G F 13Z G F * F G 14BD
G 13AF/13DA G 13Y H 14AD
F H 13AB F H 13EG E J ---
E J
K
13W
13L
E J
K
13CP **
13EF D
K ---
D *** -
13X - PDL BUZZER
D * 13U W/EATON AUTOSHIFT
OR LIGHTNING C
13S - KYSOR SHUTDOWN
C CONNECTOR-2007315C1 C ** 77AA W/APADS
CONNECTOR-2007315C1 B
CONNECTOR-2007315C1
CONNECTOR BODY LOCK- 2007316C1
B 2007316C1 B CONNECTOR BODY LOCK-
2007316C1 BUS TERMINAL-2007317C1
CONNECTOR COVER-
CONNECTOR COVER-
A CONNECTOR COVER-
2010558C1
A 2010558C1
TERMINAL(14,16AWG)- A 2010558C1
TERMINAL(14AWG)-
TERMINAL(10,12AWG)-
1661211C1
1661209C1 1661209C1 TERMINAL(16AWG)-
TERMINAL(18AWG)- TERMINAL (12AWG)- 1661209C1
1661208C1 1661211C1
TERMINAL(12AWG)-
1661211C1
B2 BATTERY ADAPTER A1 ACCESSORY ADAPTER A3 ACCESSORY ADAPTER

(498) (499) (501)
K CAVITY CIRCUIT K CAVITY CIRCUIT

A 14AH A 12A
J B --- J B 12S CAVITY CIRCUIT
H
C ---
H C 12AC G A
B
12AD
12P
D 14N D 12E
G E ---
G E 12B F C 12L
F 14BK D 12R
F G --- F
F
G
---
---
E E ---
H ---
E
H 12W D F ---
E J --- J --- G ---
K ---
D K --- C
D
B
C C CONNECTOR-2006789C1
CONNECTOR-2007315C1 CONNECTOR BODY LOCK-
B CONNECTOR BODY LOCK- B CONNECTOR-2007315C1
A 2006792C1
2007316C1 2007316C1 BUS TERMINAL-2006791C1
BUS TERMINAL-2007317C1 BUS TERMINAL-2007317C1 CONNECTOR COVER-2006790C1
A CONNECTOR COVER-
2010558C1
A CONNECTOR COVER-
2010558C1
TERMINAL(10,12AWG)-
1661211C1
TERMINAL(10,12AWG)- TERMINAL(12AWG)- TERMINAL(14AWG)-
1661211C1 1661211C1 1661209C1
TERMINAL(16,14AWG)-
1661209C1
CNA 16MAY00 ADD APADS NOTE TO 495 C P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
46
JKP 4MAR02 ADDED 13EF & 13EG TO 495. D 55093F P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (502), (503), (504), (506) CONNECTOR COMPOSITES (CHAPTER 13)

CHAPTER 13
SLEEPER DOME LIGHT L1 LED PANEL LIGHTS FEED

SWITCH ADAPTER
(502) (503)
K
CAVITY CIRCUIT
J CAVITY CIRCUIT
A 62M
8 10
1
2
63-GF
63-GA
H B 62AL/62BE
C 62AN
6 3 3 63-GE G D 62BP
5B 2B 4 ---
5 --- F E
F
62AB
62AB/62AL
6 ---
4 1
7 62Z
E G 62AB
7 9 H 62AB
8
9
---
62-GE
D J 62M
K 62AQ
10 --- C
CONNECTOR-3520850c1 CONNECTOR BODY LOCK-
CAVITIES 1,3,7 2007316C1
CAVITY 2B
A BUS TERMINAL-2007317C1
CONNECTOR COVER-
TERMINAL(16AWG)-1661227C1 2010558C1
CAVITY 9 TERMINAL(16AWG)-
TERMINAL(18AWG)-1661224C1 1661209C1
L2 LED PANEL LIGHTS L4 LED PANEL LIGHTS

FEED ADAPTER GROUND ADAPTER
(504) (506)
K CAVITY CIRCUIT K CAVITY CIRCUIT
A 62AE
J B --- J A
B
11-GP
62-GAB
H C
D
***
62X
H C ***
D 62-GAB
G E ** G E 62-GAB
F * F 86-GK
F G 62AJ/62PLF F G 62-GAB
H 62U
E J 62H E H
J
11-GAL
62-GH
D K 62AY
D K 62-GAY
C *-CKT 62Y EATON AUTOSHIFT

**- C ***-
CKT 62AZ HEATED/RT MOTO MIRROR
B ***- B CKT 11-GT CRUISE/ENG BRAKE W/ELECT ENG
CKT 11-GJ ENG BRAKE W/MECH ENG
CKT 62AV CRUISE/ENG BRAKE W/ELECT ENG
CKT 62V ENG BRAKE W/MECH ENG
A A CONNECTOR-2007315C1
CONNECTOR-2007315C1 CONNECTOR BODY LOCK-
CONNECTOR BODY LOCK- 2007316C1
2007316C1 BUS TERMINAL-2007317C1
BUS TERMINAL-2007317C1 CONNECTOR COVER-
CONNECTOR COVER- 2010558C1
1661211C1
JKP 4MAR02 ADDED CIR 62X TO 504, B 55093F

U00EDL2 5000/9100/9200/9400/9900
PART NO.
47
ADDED CIR 86-GK TO 506. P50317A 12FEB99 AE08-52513
COMPOSITES (509), (511), (512), (513), (514), (515)

START FEED ADAPTER BLINK CODE

(509) SWITCH
(511)
2
CAVITY CIRCUIT 1
G A 17B
B 17A *
F C 17E
4 6
E D --- 5
LEFT BLANK E 17
INTENTIONALLY D F ---
G ---
C * 17X W/EATON AUTOSHIFT
CAVITY BENDIX WABCO
1 --- ---
B CONNECTOR- 2 --- ---
2006789C1 3 --- ---
CONNECTOR BODY LOCK- 4 94P ---
A 2006792C1
BUS TERMINAL-2006791C1 5 94BE 94H/94E
CONNECTOR COVER- 6 94GL 94G/94-GC
2006790C1
TERMINAL(14AWG)-
1661209C1 CONNECTOR-
1661256C1
TERMINAL(18AWG)-
1661224C1
LOW AIR PRESSURE DRL MODULE-USA

SWITCH #2 (513)
(512)
CAVITY CIRCUIT
CAVITY CIRCUIT A 64D
D H
A ---
A B 66C
B A B 40B C 66F
C --- B G D 66-GA
C E 66E
D 40-GB
C F F ---
D E G
H
66D
66A
CONNECTOR-1661777C1
TERMINAL(16AWG)- CONNECTOR-
1661875C1 2005835C1
LOCK-1661873C1 TERMINAL(16,14AWG)-
1661209C1
DATA LINK - POSITIVE DATA LINK - NEGATIVE

(514) (515)

A 98A(+) A 98C(-)
B 98(+) B 98B(-)
G C 47/48(+) G C
D
47/48(-)
94K(-)
D 94J(+)
F E * F E *
F --- F ---
E G ---
E G ---
D * 98U(+) W/EATON AUTOSHIFT
OR LIGHTNING
D * 98V(-) W/EATON AUTOSHIFT
OR LIGHTNING
C CONNECTOR-
C CONNECTOR-
B 2006789C1
CONNECTOR BODY LOCK- B 2006789C1
2006792C1 2006792C1
BUS TERMINAL-2006791C1 BUS TERMINAL-2006791C1
CONNECTOR COVER-
A CONNECTOR COVER-
2006790C1 A 2006790C1
TERMINAL(16,14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661209C1
1661208C1 1661208C1
CNA 16MAY00 CHGD 511 CKTS C P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
48
P50317A 12FEB99 AE08-52513

SPARE ACCESSORY SWITCH CLEARANCE LIGHT

(517) (520)
CAVITY CIRCUIT
1 ---
2 ---
ROOF HARNESS LIGHT PIGTAIL
2 3 ---
7 1 3 4 ---
5 14AF A 58-GB B WHITE
8 4
5
6 6
7
14AQ
62U
58B B A BLACK
8 62-GU
CAVITY CIRCUIT
CONNECTOR-2009385C1 CONNECTOR-
1 --- 1661254C1 CONNECTOR-
CAVITIES 1-6 1661260C1
TERMINAL(10AWG)-1661227C1 2 --- CONNECTOR LOCK-
1661263C1 CONNECTOR LOCK-
CAVITIES 7-8 3 --- 1661264C1
TERMINAL(18AWG)-
TERMINAL(16AWG)-1661209C1 4 --- TERMINAL(18AWG)-
1661261C1
TERMINAL(18AWG)-1661208C1 1661262C1
5 ---
6 ---
7 62H
8 62-GH
CLEARANCE LIGHT CLEARANCE LIGHT

(521) (522)
ROOF HARNESS LIGHT PIGTAIL ROOF HARNESS LIGHT PIGTAIL
A 58-GC B WHITE
A 58-GD B WHITE
58C B A BLACK 58D B A BLACK
1661254C1 CONNECTOR- 1661254C1 CONNECTOR-
CONNECTOR LOCK- 1661260C1 CONNECTOR LOCK- 1661260C1
1661263C1 CONNECTOR LOCK- 1661263C1 CONNECTOR LOCK-
TERMINAL(18AWG)- 1661264C1 TERMINAL(18AWG)- 1661264C1
1661261C1 TERMINAL(18AWG)- 1661261C1 TERMINAL(18AWG)-
1661262C1 1661262C1
CLEARANCE LIGHT CLEARANCE LIGHT

(523) (524)
ROOF HARNESS LIGHT PIGTAIL ROOF HARNESS LIGHT PIGTAIL
A 58-GE B WHITE
A 58-GF B WHITE
58E B A BLACK 58F B A BLACK
1661254C1 CONNECTOR- 1661254C1 CONNECTOR-
CONNECTOR LOCK- 1661260C1 CONNECTOR LOCK- 1661260C1
1661263C1 CONNECTOR LOCK- 1661263C1 CONNECTOR LOCK-
TERMINAL(18AWG)- 1661264C1 TERMINAL(18AWG)- 1661264C1
1661261C1 TERMINAL(18AWG)- 1661261C1 TERMINAL(18AWG)-
1661262C1 1661262C1
CB RADIO CONNECTION ANALOG CLOCK

(525) (526)
B 88F
86-GE
B A 86AE
A B 86-GE
A 88-GF
969541R1 481140C1
TERMINAL(16AWG)- TERMINAL(16AWG)- CONNECTOR-872291R1
333733C1 239807R1 TERMINAL(18AWG)-333732C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
49
P50317A 12FEB99 AE08-52513
COMPOSITES (528), (529), (530), (531), (560), (562), (574)

CHAPTER 13
RIGHT REAR SPEAKER RIGHT FRONT SPEAKER

(528) (529)
SPEAKER PIGTAIL ROOF HARNESS SPEAKER PIGTAIL ROOF HARNESS
86T 86C
GREEN A A GREEN A A
BLACK B B 86U
BLACK B B 86D

1661208C1 1661212C1 1661208C1 1661212C1
LEFT FRONT SPEAKER LEFT REAR SPEAKER

(530) (531)
SPEAKER PIGTAIL ROOF HARNESS SPEAKER PIGTAIL ROOF HARNESS
86A 86R
GREEN A A GREEN A A
BLACK B B 86B
BLACK B B 86S

1661208C1 1661212C1 1661208C1 1661212C1
FREON COMPRESSOR GAUGE PANEL LIGHT

(560)
(550)
62-GAB
ENGINE HARNESS B
A
77C B 62AB
77-GC A
CONNECTOR-161998R1
CONNECTOR 1671610C1 CAVITY A-TERMINAL(16AWG)-186203R2
TERMINAL 2033819C1 CAVITY B-TERMINAL(18AWG)-161997R1
SEAL 1652325C1
LOCK 1671608C1
LEFT SLEEPER SPEAKER

PDL BUZZER (574)
(562) ROOF HARNESS SPEAKER PIGTAIL
86AX
CAVITY CIRCUIT
1 --- A GREEN
A
1 2 ---
3 ---
3 4 43B B B
5 2 5 13X 86AW
BLACK
4
CONNECTOR-593385C1 1661197C1
TERMINAL(18AWG)-1659673C1 1661196C1
1661212C1 1661208C1
CNA 15JUN00 RGJ\\ADD (550) A P51616D U00EDL2 CIRCUIT DIAGRAM 5000/9100/9200/9400/9900

PART NO.
50
P50317A 12FEB99 AE08-52513

CHAPTER 13
RIGHT SLEEPER SPEAKER AM/FM BAND SELECT SEEK UP/DOWN

(575) (576) (577)
W/PRO-SLEEPER W/PRO-SLEEPER W/PRO-SLEEPER
SPEAKER PIGTAIL ROOF HARNESS
86AZ 86K C
GREEN
A A 86M B
86J B
86L A 86H A
BLACK B B
86AY
CONNECTOR- CONNECTOR- CONNECTOR LOCK- CONNECTOR LOCK-
1661196C1 1661197C1 1661264C1 1661892C1
1661208C1 1661212C1 1661262C1 1661262C1
LEFT WORK LIGHT RIGHT WORK LIGHT

(578) (579)
W/PRO-SLEEPER W/PRO-SLEEPER
SLEEPER HARNESS LIGHT PIGTAIL SLEEPER HARNESS LIGHT PIGTAIL
ORANGE ORANGE
65-GB B A 65B A B WHITE 65-GB B A 65F A B WHITE

65-GF 65F
CONNECTOR-969541R1 CONNECTOR-481140C1 CONNECTOR-969541R1 CONNECTOR-481140C1

TERMINAL(16+16AWG)-333735C1 TERMINAL(18AWG)-241117R1 TERMINAL(16AWG)-333733C1 TERMINAL(18AWG)-241117R1
SLEEPER FUSE BLOCK

W/PRO-SLEEPER
(582)
(LOCATED IN LEFT LUGGAGE COMPARTMENT)
1 2
CAVITY CIRCUIT
1 86AP
3 4 2 14AX
3 76L/76K CONNECTOR-0592951C1
4 (14AX) TERMINAL(10AWG MULTI-FEED)-0557381C1
5 6 TERMINAL(16AWG)-0557374C1
5 63BA TERMINAL(18AWG)-1666118C1
6 (14AX)
7 8
7 ---
8 ---
JKP 4MAR02 GAF//CHNGD CAV 1,3,5 A 55093F

U00EDL2 5000/9100/9200/9400/9900
PART NO.
51
IN REF CONN #582 P50317A 12FEB99 AE08-52513

HIGH SPEED RELAY MEDIUM SPEED RELAY

(584) (585)
LOCATED IN POWER LOCATED IN POWER
DISTRIBUTION CENTER DISTRIBUTION CENTER
1 1
5 3 2 1 75AF 5 3 2 1 75AB
2 75-GH/13-GAT 2 75-GN/75_GH
4 3 75AT 4 3 ---
4 75AD 4 75AM
5 75AH 5 75AN
TERMINAL(18,16AWG)-2018946C1 TERMINAL(18,16AWG)-2018946C1
RIGHT LUGGAGE LIGHT SWITCH

(587)
LOCATED IN THE RIGHT LUGGAGE COMPARTMENT
SLEEPER HARNESS LUGGAGE HARNESS
CONNECTOR - CONNECTOR -
1661259C1 63AD WHT(-) 1661260C1
LOCK-1661263C1
A
B LOCK-1661264C1
1661261C1
63AE
B A BLK(+)
1661262C1
LEFT BLANK INTENTIONALLY LEFT BLANK INTENTIONALLY
REMOVED 588 & 589. U00EDL2 5000/9100/9200/9400/9900

JKP 4MAR02 A 55093F PART NO.
52
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (592), (592F), (593), (594), (600) CONNECTOR COMPOSITES (CHAPTER 13)
13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600)

TEMP SWITCH SLEEPER TEMP CONTROL

W/PRO-SLEEPER LOCATED BEHIND BUNK CONTROL PANEL
(592) (592F)
C
CAVITY CIRCUIT B
A A 75AL
A
LEFT BLANK INTENTIONALLY B B 75K
C C 75-GS
CAVITY CIRCUIT
A 75AL
B 75K
C 75-GS
CONNECTOR-1661889C1
CONNECTOR LOCK-1661890C1 CONNECTOR-1661891C1
TERMINAL(18AWG)-1661261C1 CONNECTOR LOCK-1661892C1
HEATER BLOWER CONTROL DOME LIGHT SWITCH

W/PRO-SLEEPER W/PRO-SLEEPER
(593) (594)
8 7 CAVITY CIRCUIT
D C CAVITY CIRCUIT
1
2
63-GF
63-GK
A 75AN LEFT BLANK INTENTIONALLY
3 ---
A B 75AC
4 1 4 63-GE
C 75AH
5 63-GJ
E B D 77L
6 ---
E 75AR
7 62Z
5 2 8 62-GZ
CONNECTOR-
2009385C1
CAV 1-6
6 3 TERMINAL(16AWG)-
CONNECTOR-1664511C1 1661226C1
TERMINAL(18,16,14AWG)-239805R1 CAV 7-8
TERMINAL(18AWG)-
1661208C1
ETHER START ON/OFF SWITCH (600)
2
7 1 3
8 4 6
5
CAVITY CIRCUIT
1 ---
2 ---
3 --- LEFT BLANK INTENTIONALLY
4 ---
5 21H
6 21
7 62AY
8 62-GAY
CONNECTOR-2009385C1
CAVITIES 1-6
CAVITIES 7-8
RMVD 590 & 595. 55093F U00EDL2 5000/9100/9200/9400/9900

JKP 4MAR02 A PART NO.
53
P50317A 12FEB99 AE08-52513
COMPOSITES (603), (604), (605), (606), (607), (610), (611)

CHAPTER 13
FLUORESCENT BUNK LIGHT IN-LINE READING LIGHT

W/PRO SLEEPER W/PRO SLEEPER
(603) (604)
ROOF HARNESS LIGHT JUMPER ROOF HARNESS LIGHT PIGTAIL

A CAVITY CIRCUIT A CAVITY CIRCUIT
A A
B
63AB
63-GK
A
B
OR
WH
A B
A
B
63U
63-GU B
A
B
RD
WH
B C 63-GJ C BK B
C CONNECTOR-
1661198C1
CONNECTOR-
1661199C1
C CONNECTOR-
1661259C1
CONNECTOR-
1661260C1
TERMINAL(16AWG)- TERMINAL(18AWG)- CONNECTOR LOCK- CONNECTOR LOCK-
1661209C1 1661212C1 1661263C1 1661264C1
1661261C1 1661262C1
UNDER CABINET LIGHT AUXILIARY FAN IN-LINE

W/PRO SLEEPER W/PRO SLEEPER
(605) (606)
ROOF HARNESS LIGHT PIGTAIL ROOF HARNESS FAN JUMPER
A CAVITY CIRCUIT A CAVITY CIRCUIT

CAVITY CIRCUIT
A 63AR A RD
B B 63-GR B B WH A B A 76K B A
B 76-GK
1661259C1 1661260C1
CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1661264C1
1661261C1 1661262C1
CONNECTOR-969541R1 CONNECTOR-481140C1
1333732C1 241117R1
TV CONNECTOR
W/PRO SLEEPER (IN-LINE)
(607)
ROOF SOCKET
CAVITY CIRCUIT
86-GP/63-GW *
B A
86-GP
B 86AP
A * W/72" SLEEPER
CONNECTOR-872291R1
FLUORESCENT BUNK LIGHT

W/PRO SLEEPER
(610) AUXILIARY FAN
LIGHT JUMPER LIGHT PIGTAIL
W/PRO SLEEPER
(611)
A A
B B
CAVITY CIRCUIT
C C A B A 76K
B 76-GK
A
CAVITY CIRCUIT CAVITY CIRCUIT CONNECTOR-

A OR A BK 969541R1
B WH B WH TERMINAL(18AWG)-
879630R1
C BK C WH
1661198C1 1661199C1
1661208C1 1661212C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REMOVED CONN 608, A 55093F PART NO.
54
REVISED CIRS IN CONN 607. P50317A 12FEB99 AE08-52513

CHAPTER 13
REFRIGERATOR IN-LINE
W/PRO SLEEPER REFRIGERATOR SWITCH
(612) (613)
CAVITY CIRCUIT
SLEEPER JUMPER 8 7 1 86-GK/62-GX
2 ---
B CAVITY
A
CIRCUIT
86-GR
CAVITY
A
CIRCUIT
WH B 3
4
---
---
A
B 86AG B BK
4 1 5 86AV
A 6
7
86AG
62X
8 62-GX
5 2
872291R1 872290R1 CONNECTOR-2009385C1
TERMINAL(18AWG)- TERMINAL(14AWG)- CAVITIES 1-6
1879630R1 239807R1 6 3 TERMINAL(18AWG)-
1661224C1
TERMINAL(18+18AWG)-
1661226C1
CAVITY 7-8
TERMINAL(18AWG)-
1661208C1
STOP LIGHT SWITCH SLEEPER TO ROOF CONNECTION

(640) W/PRO-SLEEPER
C (642)
ROOF HARNESS SLEEPER HARNESS
CAVITY CIRCUIT
CAVITY CIRCUIT
A 70
D C A 76L C D
B B ---
B 86AX
C 70A
E B C 86AW B E
D 86AZ
F A E 86AY A F
CONNECTOR (CAE SLEEVE)- F 11-GAD
AN-89000 #27
A
TERMINAL(14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661213C1
1661208C1 1661212C1
ENGINE FAN
SLEEPER TO ROOF CONNECTION OVERRIDE SWITCH
W/PRO-SLEEPER (659)
(643)
SLEEPER HARNESS ROOF HARNESS 7 8
CAVITY CIRCUIT
A 63-GJ 4
1 CAVITY CIRCUIT
D C B 63-GK C D 1 23-GY
E B C 63AP/63AS *
B E 2 5 2 ---
F A D 63BB 3 ---
E ---- A F 3 6 4 23B
5 23A
F ---- 6 ---
7 62M
CONNECTOR-1661200C1 CONNECTOR-1661201C1 8 11-GR
TERMINAL(16AWG)- TERMINAL(14AWG,16AWG)-
1661209C1 1661213C1 CONNECTOR-2009385C1
TERMINAL(18AWG)- TERMINAL(18AWG)- CAVITIES 1-6
1661208C1 1661212C1 TERMINAL(16AWG)-1661226C1
CAVITIES 7-8
* CIR 63AS IN ROOF CONN ONLY TERMINAL(16AWG)-1661209C1
JKP 4MAR02 CHNGD CAV C,D,E,F IN A 55093F

U00EDL2 5000/9100/9200/9400/9900
PART NO.
55
CONN 643. RMVD ROOF HARN CHRT IN CONN 642. P50317A 12FEB99 AE08-52513

ECU ECM POWER IN-LINE ECM 6-WAY

(PART OF WABCO ABS CONTROL MODULE)
CONNECTION W/SERIES 60 POWER CONNECTION
(662) (675) (676)
CAVITY CIRCUIT
A 14C CAVITY CIRCUIT
WB CHASSIS B 14D A 14C
B 11-GB
C 14D
A D 11-GC
7 6 E 11-GA
B
CAVITY CIRCUIT
1 BK
CONNECTOR-1671610C1
2 BN CONNECTOR LOCK-
3 BK 1671608C1
TERMINAL(12AWG)-
4 BN A D
1687847C1
5 BL CABLE SEAL(12AWG)- B
0587579C1
6 BN 12 1 C E
7 BL
8 GN/YL A
9 BN
10 BL B
11 BN/YL CONNECTOR-2011673C1
12 BN CONNECTOR LOCK-
CONNECTOR-1671611C1 2011675C1
CONNECTOR LOCK- TERMINAL(12AWG)-
1671608C1 1687847C1
TERMINAL(12AWG)- CABLE SEAL(12AWG)-
CONNECTOR-3519423C1 1687848C1 0587579C1
CONNECTOR LOCK-1689428C1 CABLE SEAL(12AWG)-
TERMINAL(16AWG)-1680205C1 0587579C1
CAVITY CIRCUIT REAR CHASSIS HARNESS (WABCO) CAVITY CIRCUIT

(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
1 GY/WH1 1 GY/WH
2
(690) 2 OR/WH
OR/WH1 WB CHASSIS REAR CHASSIS
3 YL/WH1 3 YL/WH
4 DKBL/WH1 4 DKBL/WH
5 BN5
6 7 5 BN
6 BL5
7 6 6 BL
7 BN/WH1 7 BN/WH
8 RD/WH1 8 RD/WH
9 BK/WH1 9 BK/WH
10 LTBL/WH1 10 LTBL/WH
11 LTGN/WH1 11 LTGN/WH
12 VT/WH1 12 VT/WH
CONNECTOR-3519423C1 12 1 CONNECTOR-3519462C1
CONNECTOR LOCK-1689428C1 1 12 CONNECTOR LOCK-1689501C1
CAVITY CIRCUIT REAR CHASSIS HARNESS (BENDIX) CAVITY CIRCUIT

(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
1 GY/WH1 1 GY/WH
2
(690) 2 OR/WH
OR/WH1 WB CHASSIS REAR CHASSIS
3 DKBL/WH1 3 DKBL/WH
4 YL/WH1 6 7 4 YL/WH
5 BN1 7 6 5 YL
6 BL1 6 BL
7 LTBL/WH1 7 LTBL/WH
8 LTGN/WH1 8 LTGN/WH
9 VT/WH1 9 VT/WH
10 BN/WH1 10 BN/WH
11 RD/WH1 11 RD/WH
12 BK/WH1 12 BK/WH
12 1
CONNECTOR-3519423C1
1 12 CONNECTOR-3519462C1
CNA 16MAY00 CHGD (690) CKTS A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
56
P50317A 12FEB99 AE08-52513

LOWER READING LIGHT

(720)
CONNECTOR-
A 63W 1661259C1
CONNECTOR LOCK-
63-GW B 1661263C1
TERMINAL(18AWG)-
1661261C1
WABCO ATC MUD/SNOW SWITCH

(753)
8 7
CAVITY CIRCUIT
1 ---
2 --- CONNECTOR-2009385C1
CAVITIES 1-6
3
4
---
---
4 1 TERMINAL-1661226C1
CAVITIES 7-8
5 11-GR/94-GB TERMINAL-1661209C1
6 94BD/94BE
7 62AJ 5 2
8 94-GB
6 3
WABCO ABS/ATC
POWER FRONT ECU CAVITY CIRCUIT
(WABCO) (766) 1 GN1(-)
(755) 16 17 18 2 SHD1
CAVITY CIRCUIT 3 YL1(+)
1 ---- 4 ----
4 5 6 2 ---- 5 ----
3 ---- 6 ----
4 94WA 7 13X
5 94WB 8 94K1
6 ---- 9 94K
1 2 3 7 94WE 10 94-GF
8 94WF 1 2 3 11 94-GA
9 94WG 12 94-GB
13 94K(-)
CONNECTOR-3548979C1 14 94J(+)
CONNECTOR-3548977C1
CONNECTOR LOCK-3549119C1 TERMINAL(14, 16AWG)-3548972C1 15 ----
TERMINAL(20AWG)-3548971C1 16 ----
17 ----
18 94H
WABCO ABS/ATC LEFT FRONT WHEEL WABCO ABS/ATC LEFT FRONT

SPEED SENSOR IN-LINE CONNECTOR MODULATOR VALVE
(767) (768)
[GN/YL1]
[BK4] 1 2 [BN4]
1
3 2
[BN1] [BL1]
CONNECTOR-3519665C1
TERMINAL-PURCHASED
CONNECTOR-3519667C1
TERMINAL-PURCHASED
CNA 16MAY00 NEW 755&766;CHGD 767& A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
57
768 P50317A 12FEB99 AE08-52513
COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778), (789)
13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778),
(789)

WABCO ABS/ATC RIGHT FRONT WABCO ABS/ATC RIGHT FRONT WHEEL

MODULATOR VALVE SPEED SENSOR IN-LINE CONNECTOR
(769) (770)
[GN/YL2]
[BK3] 1 2 [BN3]
[BN2] [BL2]
CONNECTOR-3519666C1
TERMINAL-PURCHASED
CONNECTOR-3519668C1
TERMINAL-PURCHASED
WABCO CAB WABCO ABS/ATC WABCO ABS/ATC

ABS ECU LEFT REAR LEFT REAR
(771) WHEEL SPEED MODULATOR
CAVITY CIRCUIT
SENSOR VALVE
13 14 15 1
2
94WL
94WN (774) (775)
3 94WM
4 94WT GN/YL
5 94WP
6 94WR
7 94WS BLACK A B BROWN
8 94WX
9 94WY
10 94WU
11 94WV
1 2 3 12 94WW BLUE BROWN
13 ---
CONNECTOR-1689499C1 14 ---
CONN LOCK-3549120C1 CONNECTOR-PURCHASED CONNECTOR-PURCHASED
15 --- TERMINAL-PURCHASED
TERMINAL-3548971C1C1 TERMINAL-PURCHASED
WABCO ABS/ATC RIGHT REAR WABCO ABS/ATC RIGHT REAR WHEEL

MODULATOR VALVE SPEED SENSOR IN-LINE CONNECTOR
(776) (777)
GN/YL
BLUE BROWN BLACK A B BROWN
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
WABCO ABS/ATC AUXILIARY POWER SOURCE

LEFT REAR (789)
MODULATOR VALVE
(778)
SOCKET B CAVITY CIRCUIT

- *
A
BROWN BLUE 86-GH
A B
- *
14AY
CONNECTOR-PURCHASED
TERMINAL-PURCHASED CONNECTOR-872291R1
CNA 16MAY00 NEW 771;CHGD 769&770 A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
58
ADD 778 & 789 P50317A 12FEB99 AE08-52513

REFRIGERATOR POWER SOURCE

PRO SLEEPER
(791)
LEFT BLANK INTENTIONALLY B CAVITY CIRCUIT

A WH
A B BK
CONNECTOR-872291R1
LEFT MOTORIZED MIRROR ENGINE BRAKE

SWITCH CONN
(823) (851)
2 C
7 1 3
1 78P B A 24BD
8 4 6 2 78-GAZ B 24AD
5 3 --- C 24AL
4 78N A
5 78M
CONNECTOR-2009385C1 6 ---
CAVITIES 1-6 7 62BZ
TERMINAL(16AWG)-1661226C1 8 62-GBZ
CAVITIES 7-8 TERMINAL(18AWG)-0587576C1
CHASSIS TAIL LIGHT MODULE CONN

(854) (884)
REAR CONNECTOR FRONT CHASSIS
A 71A A 71A 1 4 1 77AH
B 56F
C B 2 77AJ
B 56B
C 57F D A C 57B 2 3 3 77AK
D 68A 4 77AL
D 68A
CONNECTOR-1661496C1
CABLE SEAL-0589391C1 TERMINAL-1680206C1
CONN LOCK-3503599C1
MODULE CONN ENGINE CONN

(885) (887)

1 6 1 77AE B A 23AC
B 77AE
2 5 2 77AD
3 4
3
4
23AC
77-GAC
A
5 77AF
6 PLUG
CONNECTOR-2005241C1
TERMINAL-1680206C1
CONN LOCK-2005243C1 CONNECTOR-0587568C91
PLUG-0453133C1 TERMINAL-0587575C1
CNA 16MAY00 ADD 884,885,&887 A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
59
JKP 4MAR02 RMVD 790. B 55093F P50317A 12FEB99 AE08-52513

CHAPTER 13
A/C SWITCH A/C SWITCH

(904) (905)
LOCATED BEHIND BUNK CONTROL PANEL LOCATED BEHIND BUNK CONTROL PANEL
BUNK HARNESS TEMP SWITCH A/C SWITCH SLEEPER HARNESS
(POWER) LT GN
A A 77 (COMMON) BK
A A 77L
(SIGNAL OUT) LT GN B B 77S (LOAD) BK B B 77M
(GROUND) LT GN
C C 77-GK (LAMP GND) BK
C C 77-GL

LOCK-1661890C1 LOCK-1661892C1 LOCK-1661890C1 LOCK-1661892C1
1661261C1 1661262C1 1661261C1 1661262C1
A/C SWITCH
(905)
LOCATED BEHIND BUNK CONTROL PANEL
77AB
A CONNECTOR-1661889C1
LOCK-1661890C1
77M B TERMINAL(18AWG)-
1661261C1
75-GBA
C
SLEEPER CONNECTOR #1
(906)
LOCATED ON LEFT SIDE B_PILLAR
SLEEPER HARNESS CAB HARNESS

B A
CIRCUIT CIRCUIT
Z A CAVITY CAVITY
Y B
A B A B L K
X C A 86AR 86AR N --- --- M J
N H
W D B 86AS 86AS P --- ---
P G
V E C 86AT 86AT R --- ---
R F
U D ---- ---- S --- --- S
T E ---- ---- T --- ---
T
S F ---- ---- U 86AG 86AG
U
R F G ---- ---- V 63AA 63AA V E
P G H 62BP 62BP W 63-GE 63-GE W D
N H J 86AU 86AU X 63-GF 63-GF X C
M J K 77M 77M Y 13-GAT 13-GAT Y B
L K L 75AS 75AS Z 11-GBD 11-GBD Z A
M 75K 75K
CONN BODY LOCK- 3513477C1 CONN BODY LOCK- 3513477C1
3513478C1 (2) REQUIRED 3513478C1 (2) REQUIRED
JKP 4MAR02 CHNGD CIRS IN CAV N-U A 55093F

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PART NO.
60
IN CONN 906. P50317A 12FEB99 AE08-52513

OPTIMIZED IDLE
HEATER CAB CONN APADS OPTIMIZED INDICATOR LT
(907) IDLE (912)
(909) OPTIMIZED IDLE
INDICATOR LT
(912)
CAVITY CIRCUIT
A 77AF C CAVITY CIRCUIT
C D B -----
B A 75-GBD CAVITY CIRCUIT
B E C
D
77AH
77AJ A
B
C
75DB
75DH A B A 75DC
A F E
F
77AK
77AL
B 75DD
TERMINAL-1661209C1 TERMINAL(18AWG)-
1661212C1 CONNECTOR - 0481140C1
CONNECTOR TERMINAL(18AWG)
- 0241117R1
ECM SENSOR ECM SENSOR

HARNESS HARNESS
(913) (914)
CAVITY CIRCUIT
CAVITY CIRCUIT A ----
D C A 75DF A B 75DC
B 17F C ----
E B C ------- B
D 75DH
F A E ----- C
F -----
CONNECTOR-2024437C1
TERMINAL(18AWG)- CONNECTOR-1667740C1
1667742C1 TERMINAL(18AWG)-1667742C1
LOCK-2011364C1
OPTIMIZED IDLE ALARM HOOD CLOSURE

HARNESS (916)
(915)
B B CAVITY CIRCUIT
CAVITY CIRCUIT
A 97AX
A 75DF
B 97BA
A B 75DE
NEUTRAL POSITION SWITCH

(918)
B
A CAVITY
A
CIRCUIT
97BA
TERMINAL(18AWG)- B 97BC
0587576C1
CNA 16MAY00 CKT ON 914 WAS 75DD A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
61
P50317A 12FEB99 AE08-52513

CONNNECTOR COMPOSITES
TRAILER SOCKET #1
(922)
LOCATED BEHIND DRIVER'S SEAT AT B-PILLAR
CAB HARNESS SLEEPER HARNESS
70C
A 70C
A
68B B B
68B
C C
94AF 94AF
CONN LOCK-1667734C1 CONN LOCK-1667734C1
CABLE SEAL(10AWG)-1667735C1 CABLE SEAL(10AWG)-1667739C1
TRAILER SOCKET #2
(923)
LOCATED BEHIND DRIVER'S SEAT AT B-PILLAR
58S
A 58S
A
56C B B
56C
C C
57C 57C
TRAILER SOCKET #1
(925)
LOCATED IN LEFT LUGGAGE COMPARTMENT
SLEEPER HARNESS SOCKET/JUMPER HARNESS
70C
A
CAV CIR* CIR**
A
A 70C RD
B B B 68A BK
68B
C 94AF BL
C C
94AF * W/SLEEPER MOUNTED SOCKET
** W/FRAME MOUNTED SOCKET
CABLE SEAL(10AWG)-1667739C1 TERMINAL(12AWG)-2025424C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
62
P50317A 12FEB99 AE08-52513

TRAILER SOCKET #2
(926)
LOCATED IN LEFT LUGGAGE COMPARTMENT
SOCKET/JUMPER HARNESS SLEEPER HARNESS
CAV CIR* CIR** 58S

A A
A 58A BN
B 56D YL B B
C 57D GN 56C
C C
* W/SLEEPER MOUNTED SOCKET
** W/FRAME MOUNTED SOCKET 57C
WORK LIGHT
(935)
ALT WARNING LOCATED BEHIND DRIVER SEAT
FAILURE LIGHT
(930) SLEEPER HARNESS CAB BASE HARNESS
65A
CAVITY CIRCUIT
ORANGE
A A
B
A A2
B ---
A ORANGE B B
65C
CONNECTOR-2036584C1 CONNECTOR-
TERMINAL-2036586C1 CONNECTOR-
1661196C1 1661197C1
1661209C1 1661212C1
TERMINAL(14AWG)-
1661213C1
J4 ECU CONN. J5 ECU CONN.

(936) (937)
1 13DE 1 PLUG
2 PLUG
7 3 PLUG
7 2 PLUG
14 1 4 PLUG
14 1 3 T3
4 T4
5 97AJA 5 T5
6 62DD 6 PLUG
7 PLUG 7 PLUG
8 14DE 8 47B
9 PLUG 9 47C
10 PLUG 10 PLUG
11 98FB(+) 11 T11
12 98AB(+) 12 T12
19 6 13 PLUG
19 6 13 T13
13 14 11-G
13 14 T14
15 PLUG 15 PLUG
16 PLUG 16 PLUG
17 PLUG 17 T17
18 98HB(-) 18 T18
20 98BB(-) 20 T19
CONNECTOR - 2036021C1 CONNECTOR - 2036020C1
CONNECTOR TERMINAL(18AWG) - 2023142C1 CONNECTOR TERMINAL(18AWG) - 2023142C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
63
P50317A 12FEB99 AE08-52513

CHAPTER 13
SHIFT POSITION SENSOR

VEHICLE SPEED SENSOR (939)
(938)
CAVITY CIRCUIT
CAVITY CIRCUIT
D A T11
B B T12
A
A 47C
C C T13
B 47B
D T18
B
TERMINAL(18AWG) - 2644000R1 A
TERMINAL(18AWG) - 0587576C1
9, 10 NUETRAL COILS
(940) TOP GEAR SWITCH
(941)
A CAVITY CIRCUIT
CAVITY CIRCUIT
A T3
1 T19
B B T14 1 2 2 T17
C T4
C D T5
D TERMINAL(18AWG) - 1680206C1
SLEEPER CONNECTOR #2
(942)
LOCATED ON LEFT SIDE AT B-PILLAR
75AW A 75AW A
14AY/14AZ B 14AY B
14AX C 14AX C
11-GAN D 11-GAN D
JKP 4MAR02 GAF//CHNGD CAV B ON A 55093F

U00EDL2 5000/9100/9200/9400/9900
RELEASE NO. DATE PART NO. SHEET
SLEEPER HARN IN REF CONN 942 P50317A 12FEB99 AE08-52513 64

RESISTOR DIODE
ASSY (956)
(955)
B CAVITY CIRCUIT
B CAVITY CIRCUIT
A 13BH
A 17HA
A B 17KA A B 13AL
CONNECTOR-872291R1
CONNECTOR-872291R1 TERMINAL(18AWG)-
TERMINAL(16AWG)- 879630R1
0188396R1
RIGHT DOOR COURTESY

LT DOOR COURTESY CONNECTOR
CONNECTOR (963)
(962)
C
CAVITY CIRCUIT
C CAVITY CIRCUIT B A 63X
B A
B
63V
63H
A B 63Y
A C 78R
C 78S
CONNECTOR-1661891c1
TERMINAL(18AWG)-1661262c1 CONNECTOR-1661891C1
CONN LOCK-1661892C1
WORK LIGHT
WORK LIGHT PARK BRAKE RECTIFIER
RECTIFIER SWITCH WORK LIGHT
WORK LIGHT WORK LIGHTS IN PARK/REV
IN PARK/REV (993) (994)
(992)
D
B A
B CAVITY CIRCUIT C B CAVITY CIRCUIT
A 71L A 71H
A B 71M
A B 71J
CAVITY CIRCUIT
A ----
B ----
CONNECTOR-872291R1 C 71K CONNECTOR-872291R1
TERMINAL(14,16AWG)- TERMINAL(14AWG)-
D 71L 0188396R1
0188396R1
CONNECTOR-1661777C1
TERMINAL(16AWG)-
1661875C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
65
P50317A 12FEB99 AE08-52513
COMPOSITES (995–999), (1000), (1033), (1034)
13.66. CONNECTOR COMPOSITES (995–999), (1000), (1033), (1034)

ABS DASH CONNECTOR (WABCO)

SKYRISE CLEARANCE (1000)
LIGHT CONNECTORS CAB CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
(995-999)
1 94WA 12 SHD2 23 94WW 34 ---
2 94WB 13 GN2(-) 24 94WX 35 ---
1 5 3 94WC 14 94WL 25 94WY 36 ---
PURCHASED ASSEMBLY 6 11
4 94WD 15 94WM 26 --- 37 ---
12 18
19 26 5 94WE 16 94WN 27 --- 38 ---
18BK 27 33 6 94WF 17 94WP 28 --- 39 ---
34 39
7 94WG 18 94WR 29 --- 40 ---
40 44
8 94WH 19 94WS 30 --- 41 ---
9 94WJ 20 94WT 31 --- 42 ---
10 94WK 21 94WU 32 --- 43 ---
18WH
11 YL2(+) 22 94WV 33 --- 44 ---
CONNECTOR-3534350C1
3515781C91 TERMINAL-3534359C1
POWER WINDOW RIGHT DOOR CONNECTION

(1033)
RIGHT DOOR 83J POWER WINDOW

HARNESS OVERLAY
62-GBR
D C C D
E B B E
F A 83D A F
62BR
83K
CONNECTOR-1661201C1
TERMINAL(18AWG)-1661208C1 TERMINAL(14,16AWG)-1661213C1
POWER WINDOW LEFT DOOR CONNECTION

(1034)
LEFT DOOR 62BT 62AL POWER WINDOW

HARNESS 62BS 62BR OVERLAY
83C
D C C D
E B B E
F A 83J A F
83-GA
83K
CONNECTOR-1661201C1
TERMINAL(14AWG)-1661209C1 TERMINAL(14,16AWG)-1661213C1
TERMINAL(16+16AWG)-1661211C1 TERMINAL(16+16AWG)-1661214C2
P/N 3534350C1 WAS B P54020U

U00EDL2 5000/9100/9200/9400/9900
PART NO.
66
3553886C1. P50317A 12FEB99 AE08-52513

LEFT POWER WINDOW SWITCH, RIGHT POWER WINDOW SWITCH,

DRIVER SIDE DRIVER SIDE
(1039) (1040)

7 9 1 83F 7 9 1 83-GB
2 83-GBW 2 83K
4 1 3
4
---
83N
4 1 3
4
---
83E
5 2 5
6
83H
---
5 2 5
6
83J
---
6 3 7
8
62BT
---
6 3 7
8
62BS
---
8 10 9
10
62-GBS
---
8 10 9
10
62-GBT
---
RIGHT POWER WINDOW SWITCH, LEFT POWER LOCK SWITCH

PASSENGER SIDE (1042)
(1041)

7 9 1 83K 7 9 1 81M
2 83L 2 81-GG
4 1 3
4
---
83D
4 1 3
4
81N
---
5 2 5
6
83M
83J
5 2 5
6
---
---
6 3 7
8
62BR
---
6 3 7
8
62BD
---
8 10 9
10
62-GBR
---
8 10 9
10
81-GF
---
RIGHT POWER LOCK SWITCH LEFT WINDOW MOTOR

(1043) (1044)
LEFT DOOR WINDOW MOTOR

HARNESS
CAVITY CIRCUIT
83F RD
7 9 1 81L
2 81-GJ
4 1 3
4
81P
--- A A
5 2 5 ---
6 ---
B B
6 3 7
8
62BC
---
8 10 9
10
81-GE
---
83N YL

TERMINAL(16AWG)-3532125C1 CONN LOCK-1671608C1 CONN LOCK-1671608C1
TERMINAL(18AWG)-3532119C1 TERMINAL(14AWG)-2033816C1 TERMINAL(14AWG)-2033912C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
67
P50317A 12FEB99 AE08-52513

RIGHT WINDOW MOTOR

(1045)
LEFT DOOR WINDOW MOTOR

HARNESS
83L RD
A A
B B
83M YL
LEFT DOOR LOCK MOTOR RIGHT DOOR LOCK MOTOR

(1046) (1047)
81K 81J
A A
B B
81F 81E
LEFT POWER LOCK DOOR CONNECTION

(1048)
LEFT DOOR POWER LOCK

HARNESS OVERLAY
CAVITY CIRCUIT
A 81M
D C B 81-GC C D
C 62BD
E B D 81N
B E
F A E 81F A F
F 81K
CONNECTOR LOCK- CONN LOCK-2031874C1
2031873C1 (2-REQUIRED) TERMINAL(18AWG)-1661262C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
68
P50317A 12FEB99 AE08-52513

RIGHT POWER LOCK DOOR CONNECTION

(1049)
RIGHT DOOR POWER LOCK

HARNESS OVERLAY
CAVITY CIRCUIT
A 81P
D C B 81J C D
C 81L
E B D 81E
B E
F A E 81-GD A F
F 62BC
LEFT DOOR COURTESY LIGHT AND MIRROR CONNECTION

(1050)
MAIN CAB LEFT DOOR

CAVITY CIRCUIT HARNESS HARNESS CAVITY CIRCUIT
A 63V A 63V
B
C
63H
11-GZ
E D D E B
C
63H
11-GZ
D *78R/**58J F C C F D 58J
E 78N G B B G E 78N
F 78P H A A H F 78P
G 78B G 78B
H 63C H 63C
*DUAL AXIS MIRROR
**MIRROR LIGHT
RIGHT / LEFT DOOR JAMB SWITCH

(1051)
63D
B
A
C
63-GX
CONNECTOR-3527798C1
RUBBER BOOT-3527799C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
69
P50317A 12FEB99 AE08-52513

SLEEPER BLOWER MOTOR

(1053)
A CAVITY CIRCUIT
A 75AF
B 75-GA
B
CONNECTOR-1669972C1
RIGHT DOOR COURTESY LIGHT AND MIRROR CONNECTION

(1054)
MAIN CAB RIGHT DOOR

CAVITY CIRCUIT HARNESS HARNESS CAVITY CIRCUIT
A 63X A 63X
B
C
63Y
11-GAE
E D D E B
C
63Y
11-GAE
D *78S/**58L F C C F D 58L
E 78E G B B G E 78E
F 78F H A A H F 78F
G 78A G 78A
H 63B H 63B
*DUAL AXIS MIRROR
**MIRROR LIGHT
HVAC CONTROL
BLOWER CONTROL (1057)
(1056)
CAVITY CIRCUIT
1 75BP
CAVITY CIRCUIT
5 12 2 ---
4 11
D C A 75N
3 75BE
10 4 ---
---
A
B
9
5 ---
C 75H
3 8
E B D 75BH 2 7
6 75BF
7 75BG
E 75B 1 6
8 62P
9 75BR
10 13BH
CONNECTOR-1664511C1
TERMINAL(14AWG)-3535326C1 11 ---
12 75-GL
CONNECTOR-2018590C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
70
P50317A 12FEB99 AE08-52513
CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1090M), (1090F) CONNECTOR
13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1090M),

(1090F)

CHAPTER 13
AIR DIST RECIRC

(1058) (1059)
CAVITY CIRCUIT
CAVITY CIRCUIT 10 5 ---

A A 75BK
9 6 ---
B 8
C B 75BF 7 7 75-GK
C 75-GM 6 8 75BG
5
9 ---
10 75BM
CONNECTOR-1661889C1
LOCK-1661890C1
CONNECTOR-3522071C1
HTR CONNECTOR #3 ABS/XMSN

(1060) SIGNAL
(1084)
CAVITY CIRCUIT
5
1 92-GG
B CAVITY CIRCUIT 1 3 4 2 92ST
A 75BE
3 ---
A B 75M 2 4 94KP
5 92VT
CONNECTOR-0593385C1
ABS/XMSN CIGAR LIGHTER

INTERUPT (1090M)
(1085)
CAVITY CIRCUIT
A A 62T
B B 84
C C 84-G
B CAVITY CIRCUIT CONNECTOR-1661198C1

A 94KP TERMINAL(16AWG)-1661209C1
A 92-GG
B
CIGAR LIGHTER
(1090F)
CAVITY CIRCUIT
C A 62AA
B B 84H
A C 84-GH
CNA 16MAY00 ADDED 1084 & 1085 A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
71
JKP 5DEC00 ADDED 1090M & 1090F B P53958R P50317A 12FEB99 AE08-52513

ECM CONNECTOR CAVITY CIRCUIT CAV

CAVITY CIRCUIT
(1091) 1 97AL 6 97AP
2 97AH/97AN 7 14CF
3 99C 8 14CG
4 PLUG 9 PLUG
10 50 5 97AZ 10 97-GA
11 PLUG 16 97AT
12 PLUG 17 14CH
13 99B 18 14CJ
6 46 14 97AB/97AF 19 PLUG
15 PLUG 20 PLUG
21 PLUG 26 98(+)
5 45 27 98B(-)
22 24AE
23 97AE 28 14CK
24 97AA/97AC 29 11-GCF
1 46 25 PLUG 30 11-GCG
31 24AF 36 98SHD1
32 24AP 37 98GN1(-)
33 PLUG 38 13D
34 PLUG 39 11-GCH
CONNECTOR-3524112C1 35 PLUG 40 11-GCJ
TERMINAL-3524114C1
SEALING PLUG-0453133C1 41 PLUG 46 98YL1(+)
42 PLUG 47 99
43 PLUG 48 99A(5V)
44 97AM 49 99-G
45 PLUG 50 11-GCK
CAVITY CIRCUIT
31 PIN INTERFACE ECM POWER
1 PLUG
W/CUMMINS AHD & ISM (1094)
(1093)
2 PLUG
3 PLUG
4 PLUG A
5 34A
6 34 B CAVITY CIRCUIT
7 34B(5V)
A 14C
8 PLUG C
B 14D
9 PLUG
C 11-G
10 PLUG
11 PLUG 31 20
30 8 21
12 23A 19 9
18 2 10
13 23-GA 29 7 3 22 CONNECTOR-1667732C1
17 1 11 CONN LOCK-1667734C1
14 PLUG 28 6 4 23 CABLE SEAL-1671603C1
15 PLUG 16 5 12 TERMINAL(12AWG)-2025424C1
15 13
16 PLUG 27 14 24
26 25
17 23C
18 23-GB J1939 DIAGNOSTIC
19 34-G (1095)
20 PLUG
21 97AJ
22 97AK
23 PLUG
24 PLUG
25 PLUG
B A CAVITY CIRCUIT
A 98YL5(+)
26
27
PLUG
PLUG CONNECTOR-2005484C1
C B 98GN5(-)
TERMINAL-1680205C1
C 98SHD5
28 PLUG SEAL PLUG-0453133C1
29 PLUG
30 PLUG
31 PLUG CONNECTOR-1655702C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
72
P50317A 12FEB99 AE08-52513

J1939 ENGINE
DATA LINK
(1097) J1939 TERMINATING
W/ABS
RESISTOR
(1098)
CAVITY CIRCUIT
A YL1(+)
A B SHD1
C GN1(-) CAVITY CIRCUIT
B A 98YL2(+)
C
C CONNECTOR-1667740C1
B 98SHD2
CONNECTOR LOCK-1667771C1 B C 98GN2(-)
A CONNECTOR-1667741C1
W/CUMMINS N14 W/CUMMINS AHD & ISM
DD 60 OR 80 SERIES W/CAT C10, C12 & 3406E
W/CUMMINS N14
DD 60 OR 80 SERIES
A 98YL1(+) A 98YL4(+)
CAVITY CIRCUIT
B 98SHD1 B 98SHD4
A 98YL3(+)
C 98GN1(-) C 98GN3(-)
B 98SHD3
C 98GN3(-)
TERMINAL(20AWG)-1667742C1 TERMINAL(20AWG)-1661875C1 CONNECTOR-1667740C1
CABLE SEAL-1661872C1 CABLE SEAL-1661872C1 CONNECTOR LOCK-1667771C1
VEHICLE SPEED SENSOR BEACON LIGHT CONN

(1099) (1108)
CAVITY CIRCUIT
CAVITY CIRCUIT A B
B A 11-GBL
A 97AJ B 65F
A B 97AK
CONNECTOR - 0969541R1
CONNECTOR - 2036583C1 CONNECTOR TERMINAL(16AWG) - 1661226C1
CNA 16MAY00 ADD CKTS TO 1097&1098 A P53815P

U00EDL2 5000/9100/9200/9400/9900
PART NO.
73
P50317A 12FEB99 AE08-52513
COMPOSITES (1110), (1112), (1113), (1125), (1126)

J1939 TERMINATING J1939 XMSN

RESISTOR DATA LINK
(1110) (1112)
C C
B A YL(+) B A YL(+)
A B SHD A B SHD
C GN(-) C GN(-)
LEFT DOOR COURTESY LIGHT

J1939 ENGINE (1125)
DATA LINK
LEFT DOOR COURTESY
(1113) HARNESS LIGHT
63V BK
A A
CAVITY CIRCUIT
A A YL(+)
B B
B B SHD
C GN(-)
C 63H BK
CONNECTOR-1667740C1
TERMINAL TERMINAL
(18AWG)-587576C1 (18AWG)-587578C1
CABLE SEAL CABLE SEAL
(18AWG)-1652325C1 (18AWG)-1652325C1
RIGHT DOOR COURTESY LIGHT

(1126)
RIGHT DOOR COURTESY
HARNESS LIGHT
63X BK
A A
B B
63Y BK
TERMINAL TERMINAL
(18AWG)-587576C1 (18AWG)-587578C1
(18AWG)-1652325C1 (18AWG)-1652325C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
74
P50317A 12FEB99 AE08-52513

HEATED, LIGHTED, AND MOTORIZED LEFT MIRROR

(1127)
LEFT DOOR MIRROR

HARNESS PIGTAIL
D D
CAVITY
A
CIRCUIT
11-GBM
C C CAVITY
A
CIRCUIT
WH
B
C
58J
78N B B B
C
YL
RD
A A
D 78P D BK
E 78B E GN
E E
HEATED, LIGHTED, AND MOTORIZED RIGHT MIRROR

(1128)
RIGHT DOOR MIRROR

HARNESS PIGTAIL
D D
CAVITY
A
CIRCUIT
11-GY
C C CAVITY
A
CIRCUIT
WH
B
C
58L
78E B B B
C
YL
RD
A A
D 78F D BK
E 78A E GN
E E
XMSN POWER
(1130) BEACON LIGHT SWITCH
(1135)
WH 8 7 CAVITY CIRCUIT CIRCUIT
1 11-GPL 11-GL
B 4 1 2 - -
3 - -
A 5 2
4 - -
5 50BL -
6 65F -
RD
6 3 7 62PLF -
8 11-GPL -
CONNECTOR-1671610C1
CONN LOCK-1671608C1 CONNECTOR - 2009385C1
TERMINAL(14AWG)-2033816C1 CONNECTOR TERMINAL(14AWG) - 1661227C1
CABLE SEAL(14AWG)-589391C1 CONNECTOR TERMINAL(16AWG) - 1661226C1
JKP 07FEB00 REVSD CONN 1130 P50119U

U00EDL2 5000,9100,9200,9400,9900 Elect Cir Dia
A PART NO.
75
P50317A 12FEB99 AE08-52513
COMPOSITES (1137), (1138), (1139), (1140), (1141)

DUAL AXIS MOTORIZED MIRROR SWITCH

(1137)
CAVITY CIRCUIT DUAL AXIS MIRROR DUAL AXIS MIRROR CAVITY CIRCUIT
SWITCH PIGTAIL OVERLAY
A OR A 78C
B WH B 78N
C LT BL E D D E C 78P
D YL
F C C F D 78R
E
F
YL/BK
LT BL/BK G B B G E
F
78S
78F
G WH/BK H A A H G 78E
H BK H 78-GA
3515764C1(2-REQUIRED) TERMINAL(18AWG)-1661262C1
POWER WINDOW LEFT AND RIGHT POWER LOCK LEFT AND RIGHT-LOCK
(1138) (1139)

1 83 1 81D
1 2 12-G
1 2 81B/81C
3 --- 3 81-GA
5 3 2 4 83C/83D 5 3 2 4 81C
5 12W 5 81M/81L
4 4
TERMINAL(12,14+14AWG)-2022374C1 TERMINAL(18+18AWG)-1661709C1
POWER LOCK LEFT AND RIGHT-UNLOCK HEADLINER DOME LIGHT

(1140) (1141)
ROOF HEADLINER
HARNESS HARNESS
63 BL
CAVITY CIRCUIT
1 1 81H A A
2 81/81A
5 3 2
3
4
81-GB
81B/81A
B B
5 81N/81P
4
63Y YL
CONNECTOR-593385C1
CONN LOCK-593387C1 CONNECTOR-587568C91 CONNECTOR-587567C91
TERMINAL(18AWG)-1659673C1 TERMINAL TERMINAL
TERMINAL(18+18AWG)-1661709C1 (16AWG)-587575C1 (16AWG)-587577C1
(16AWG)-589391C1 (16AWG)-589391C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
76
P50317A 12FEB99 AE08-52513

EAGLE VISION
LOW COOLANT LEVEL DISPLAY
SWITCH JUMPER (1156)
(1155) CAVITY CIRCUIT
1
1 13M
2 11-GK
CAVITY CIRCUIT 3 98G(+)
A D 4 98H(-)
A 34
5 91A
B C B 34-G 6 91
C 34B(5V) 7 91-G
8 62W
D 34A
9 14B
10 ---
10
CONNECTOR-2037988C1
RIGHT POWER WINDOW RIGHT POWER WINDOW SWITCH

(1157) (1158)
RIGHT DOOR RIGHT POWER

HARNESS WINDOW OVERLAY
83L 83L
CAVITY CIRCUIT
1 83-GA/62-GBR
2
A A 7 1 3
2
3
83L
---
4 83D
B B 8 4
5
6 5 83M
6 ---
7 62AL
8 62-GBR
83M 83M
CONNECTOR-2009385C1
CAVITIES 1-6
CONNECTOR-1661196C1 CONNECTOR-1661197C1 TERMINAL(14AWG)-1661226C1
TERMINAL(14AWG)-1661209C1 TERMINAL(14AWG)-1661213C1 CAVITIES 7-8
RS232
POWER WINDOW RIGHT (1170)
(1159)
CAVITY CIRCUIT
6 1 1 ---
2 91A
3 91
1 CAVITY CIRCUIT 4 ---
1 83 5 91-G
5 3 2 2 12-G 6 ---
3 --- 7 ---
4
5
4 83D
9
8 ---
5 12W 8 ---
CONNECTOR-593385C1
CONN LOCK-593387C1 CONNECTOR-3533622C1
TERMINAL(14AWG)-2018946C1 TERMINAL-2028495C1
U00EDL2 5000/9100/9200/9400/9900
PART NO.
77
P50317A 12FEB99 AE08-52513
COMPOSITES (1171), (1241), (1258), (1279) AND JUNCTION POINTS J4 AND J7
13.78. CONNECTOR COMPOSITES (1171), (1241), (1258), (1279) AND JUNCTION

POINTS J4 AND J7

INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. JUNCTION POINTS
JUNCTION POINTS
WINDSHIELD WIPER DELAY-ON/OFF
AND WASHER BOTTLE SWITCH
(1171) J7-IN DASH PANEL-LEFT SIDE
39-G - AIR DRYER
52-GD - HEADLIGHT,RT FRT/PARK/TURN
52-GB - HEADLIGHT
CAVITY CIRCUIT 11-GR - HEADLIGHT
1 12BC 64-GC - FOG LIGHTS/RT HEADLIGHTS
52-GA - LEFT HEAD/PARK/TURN-FRT
5 1 2 62AG
3 82B
6 2 4 82J
7 3 5 87A
8 4 6 82-GB J4-IN DASH PANEL-RIGHT SIDE
7 --- 32-G - RR AXLE TEMP 4X2
8 --- 32-G - FWD RR AXLE TEMP 6X4
36-GA - RR RR AXLE TEMP 6X4
36-GA - FUEL LEVEL SENDER
11-GA -
CONNECTOR-3534177C1
DOOR SWITCH / DOME

COURTESTY LIGHT
DOOR HARNESSES HARNESS & JUMPER
RIGHT DOOR
CONNECTORS DOOR SWITCH
CAVITY CIRCUIT (1241) JUMPER
A 63-GW
RIGHT/LEFT
B 63B
CAVITY CIRCUIT
B A A 63-GX
B 63D
LEFT DOOR
CAVITY
A
CIRCUIT A B
63-GZ
B 63C
DIMMER SWITCH XMSN POWER

CONNECTOR (1279)
(1258)
WH RD
CAVITY CIRCUIT
B
A 52N
B A
B 11-GAW
A
A B
CONNECTOR-
872290R1
TERMINAL(16AWG)- RD WH
239807R1
JKP 07FEB00 ADDED CONN 1279 A P50119U

U00EDL2 5000/9100/9200/9400/9900
PART NO.
78
CNA 25JAN00 ADDED CONN 1258 B P53465M P50317A 12FEB99 AE08-52513

(1188) DASH GROMMET
CONNECTOR
A 98YL(+) D 98YL(+)
B 98SHD E 98SHD
D C F A C 98GN(-) F 98GN(-)
E B E B
F A D C
TERMINAL(16,18,20AWG)-1667742C1 TERMINAL(16,18,20AWG)-1661875C1
AUTOSHIFT SHIFT CONNECTOR

3 2 1 SELECTOR CAVITY CIRCUIT CAVITY CIRCUIT
(1189)
K A1 ---- F1 98YL(+)
J A2 17W F2 98GN(-)
H A3 17-GA F3 98SHD
G B1 ---- G1 98YL(+)
F
B2 98U(+) G2 98GN(-)
B3 62Y G3 98SHD
C1 92S H1 ----
E C2 98V(-) H2 ----
D C3 17U H3 ----
C
B D1 ---- J1 92G
A D2 ---- J2 92H
D3 ---- J3 92J
E1 92N K1 92K
CONNECTOR-3537833C1
TERMINAL-1651943C1 E2 92P K2 92L
SEALING PLUG-1687788C1 E3 92R K3 92M
AUTOSHIFT
DASH J1939
(1190)
K A
J B
CONNECTOR
H C CAVITY CIRCUIT CAVITY CIRCUIT
G D A 92G F 92M
B 92H G 98YL4(+)
F E C 92J H 98SHD4
D 92K J 98GN4(-)
E 92L K PLUG
CONNECTOR-3538634C1
CONN LOCK-3538636C1
PLUG-2025431C1
CNA 16MAY00 NEW 1190 A P53815P

U00SMH9 5000/9100/9200/9400/9900
PART NO.
79
P52923N 31MAR99 AE08-52513
COMPOSITES (1193), (1194), (1195), (1239A, B, C), (1240) (1243)
13.80. CONNECTOR COMPOSITES (1193), (1194), (1195), (1239A, B, C), (1240) (1243)

CONNECTOR
AUTOSHIFT ECM CAVITY CIRCUIT
(1193) A1 92G AUTOSHIFT ECM POWER
A2 ---- (1194)
A3 92J
B1 92H
3 2 1 B2 ----
B3 92M
F
E C1 98YL4(+)
D C2 98GN4(-)
C3 98SHD4
D1 ----
A CAVITY CIRCUIT
A 11-GAS
D2 ----
C B 14AT
B D3 ----
A E1 92K B
E2 92L CONNECTOR-3512967C1
TERMINAL-1661708C1
E3 ----
CONNECTOR-2010376C1 F1 ----
TERMINAL-1651943C1
SEALING PLUG-1687788C1 F2 ----
F3 ----
J1939 JUNCTION
AUTOSHIFT ECM (1239A,B,C)
POWER FUSE
(1195)
CAVITY CIRCUIT
1 98YL(+)
2 98SHD
A CAVITY CIRCUIT
3 98GN(-)
A 14AS 4 ----
B 14AT
CONNECTOR-3512967C1 TERMINAL-3537131C1
TERMINAL-1661708C1 SEALING PLUG-3537132C1
EATON AUTOSHIFT
GEAR DISPLAY J1939 DATA-LINK
(1240) (1243)
CAVITY CIRCUIT
1 92Q
2 92P B A CAVITY CIRCUIT
3 92N A 98YL2(+)
1
4 92R C B 98SHD2
2 C 98GN2(-)
3
4 CONNECTOR-3512117C1
TERMINAL-1661539C1
CONNECTOR-1655702C1
TERMINAL-1651968C1
CNA 16MAY00 ADD 1243 A P53815P

U00SMH9 5000/9100/9200/9400/9900
PART NO.
80
P52923N 31MAR99 AE08-52513

LIGHTNING
ECM
DASH (1261)
GROMMET
(1260) CONNECTOR
CAVITY CIRCUIT
A1 14BR
A2 98U(+)
3 2 1 A3 11-GAF
A CONNECTOR
B1 92AB
CAVITY CIRCUIT F B2 98V(-)
B A 92AB E B3 11-GAG
D
C B 98V(-) C1 98YL(+)
C 98U(+) C2 98GN(-)
C3 98SHD
CONNECTOR - 1667740C1 C D1 92AF(+)
TERMINAL - 1667742C1 B D2 92AG(-)
SEAL - 1661872C1
LOCK - 1667771C1
A
D3 92AC
E1 ----
CONNECTOR-2010376C1 E2 ----
TERMINAL-1651943C1 E3 92AE
SEALING PLUG-1687788C1
F1 ----
F2 ----
F3 92AD
LIGHTNING SHIFTER
ECM JUMPER
POWER FUSE (1263)
(1262)
A CONNECTOR
CAVITY CIRCUIT
A CONNECTOR B A 92AC
CAVITY CIRCUIT
A 14BS C B 92AD
C 92AE
B B 14BT
TERMINAL - 0587577C1
CONNECTOR-3512967C1 SEAL - 1652325C1
TERMINAL-1661708C1
SHIFTER EATON
KNOB SPEED SENSOR
(1264) (1265)
C CONNECTOR CONNECTOR
B CAVITY CIRCUIT CAVITY CIRCUIT
A A BLUE B A 92AF(+)
B GREEN B 92AG(-)
CONNECTOR - 1661891C1 C BROWN A
LOCK - 1661892C1
U00DLCK 5000/9100/9200/9400/9900
PART NO.
81
P53543D 05NOV99 AE08-52513

CHAPTER 13
VORAD
VORAD CPU
FRONT ANTENNA (1227)
(1239) CONNECTOR
D1 C1 CAVITY CIRCUIT
C1 73A
CONNECTOR C2 73GA
1 4 CAVITY CIRCUIT C3 73B
1 73E C4 73C
2 73D C5 73D
3 73C C6 73E
2 3 4 73B C7 98EV(+)
C8 98EV(-)
C9 73H
C10 ----
TERMINAL - 3519069C1 C11 ----
LOCK - 3545579C1 C12 73L
C13 73M
C14 73N
C15 73J
D16 C16 C16 73P
CONNECTOR-3545189C1 D1 ----
TERMINAL-3539904C1
BODY LOCKS-1618846C1 D2 ----
1618847C1 D3 73U
D4 73V
VORAD D5 73W
SIDE DISPLAY UNIT D6 73X
(1229) D7 ----
D8 ----
D9 ----
D10 ----
1 CONNECTOR
D11 ----
2 CAVITY CIRCUIT
D12 ----
1 ---- D13 ----
3 2 73T D14 ----
4 3
4
73S
73P
D15 ----
D16 ----
CONNECTOR-3545777C1
TERMINAL-3539904C1
U00JPM8
10DEC01
U00JJH7
10DEC01 5000/9100/9200/9400/9900
U00GSC2
PART NO.
82
P53583S 30NOV01 AE08-52513

CHAPTER 13
RIGHT LUGGAGE LIGHT LEFT LUGGAGE LIGHT

(1286) (1287)

B A 63AH A 63AL
B
A B 63-GD B 63-GAK
A

TERMINAL(18AWG) - 1661212C1 TERMINAL(18AWG) - 1661212C1
CENTER LUGGAGE LIGHT ACCENT LIGHT SWITCH

(1288) (1289)

8 7
A 63AN 1 ----
B B 63-GN 2 ----
4 1 3 ----
A
4 ----
5 2 5 63BA
TERMINAL(18AWG) - 1661212C1 6 63BB
6 3 7 62Y
8 62-GY
TERMINAL,CAV 1-6(18AWG) - 1661224C1
TERMINAL,CAV 7-8(18AWG) - 1661208C1

U00JKP2
4MAR02
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
PART NO.
85
55093F 19FEB02 AE08-52513

CHAPTER 13
LIFT-UP BUNK LIGHT SWITCH AUX FAN

(1304) (1305)

A
B A 63AG A B A 76K
B 63AM B 76-GK
TERMINAL(18AWG) - 1661261C1 CONNECTOR - 0969541R1
LOCK - 1661263C1 TERMINAL(16AWG) - 0333733C1
AUXILLARY POWER TV CABINET LIGHT

(1306) (1307)
B CAVITY CIRCUIT CAVITY CIRCUIT

B
A 86-GN A 63AW
A B 14AZ A B 63-GW
CONNECTOR - 0872291R1 CONNECTOR - 1669973C1

TERMINAL(14AWG) - 0188396R1 TERMINAL(18AWG) - 1661212C1

U00JKP2
4MAR02
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
PART NO.
86
55093F 19FEB02 AE08-52513
CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315) CONNECTOR

CHAPTER 13
ACCENT LIGHTS JUMPER LEFT ACCENT LIGHT

(1310) (1311)
ROOF JUMPER
HARNESS HARNESS
A CAVITY CIRCUIT
CAVITY CIRCUIT B A 63BB/63BC
A
B A 63BB A B 63-GBB/63-GBC
B 63-GBB B

TERMINAL(18AWG)- 1661261C1 TERMINAL(18+18AWG)- 1661209C1
CENTER ACCENT LIGHT RIGHT ACCENT LIGHT

(1312) (1313)
A CAVITY CIRCUIT CAVITY CIRCUIT

A 63BC/63BD A A 63BD
B
B 63-GBC/63-GBD B B 63-GBD

TERMINAL(18+18AWG)- 1661209C1 TERMINAL(18AWG)- 1661208C1
TV CABINET JUMPER
(1315)
SLEEPER HARNESS
CAVITY CIRCUIT
A
A 86AP
B
B 86-GP
C
C 63AW LEFT BLANK INTENTIONALLY
CAV C TERMINAL(18AWG)- 1661208C1
CAV A&B TERMINAL(14AWG)- 3566715C1
JUMPER HARNESS
C CAVITY CIRCUIT
B A 86AP
A B 86-GP
C 63AW
CAV C TERMINAL(18AWG)- 1661212C1 U00JKP2
CAV A&BTERMINAL(14AWG)- 3534167C1
4MAR02
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
PART NO.
87
55093F 19FEB02 AE08-52513

CHAPTER 13
REMOTE RADIO REMOTE RADIO

(1322) (1323)

A RED A RED
A H B ---- B ----
A H
B G C GREEN B G C GREEN
C F D BLACK C F
D E D E
D BLACK
E ORANGE E ORANGE
F WHITE F WHITE
G BLUE G BLUE
H SHIELD H SHIELD

TERMINAL - PURCHASED ASSEMBLY TERMINAL - PURCHASED ASSEMBLY
LEFT VOLUME CONTROL JUMPER RIGHT VOLUME CONTROL JUMPER

(1327) (1328)

A ---- C B A ----
B C
B 86AR B 86AT
A
A C 86AR C 86AT
U00JKP2
4MAR02
TERMINAL(18AWG) - 0241117R1 TERMINAL(18AWG) - 0879630R1
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
PART NO.
88
55093F 19FEB02 AE08-52513

CHAPTER 13
DRIVER'S HEATED SEAT CONN HEATED PASSENGER SEAT CONN

(1331) (1332)
A CAVITY CIRCUIT CAVITY CIRCUIT

A
A WH A BK
B B BK B B WH
SEAL-1652325C1 SEAL-1652325C1
U00JKP2
4MAR02
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
PART NO.
89
55093F 19FEB02 AE08-52513
FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14)
14. FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14)

14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1

POWER DISTRIBUTION CENTER
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. FUSE & CIRCUIT BREAKER LOCATION
POWER DISTRIBUTION CENTER

BAT 1 BAT 2
R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14

ACC
FEED A A A A A A A A A A A A A A R28
TURN
R16 ALARM SIGNAL
B B B B B B B B B B B B B B FLASHER
A/C
CONTROL C C C C C C C C C C C C C C
R29
R15
D D D D D D D D D D D D D D
WIPER
MOTOR GND R30
R14 STUD
IGNI- HI HI
WIPER HEAD HEATER AIR TRAILER TRAILER TRAILER LEFT RIGHT
TION SPEED SPEED HORN
INTER- RELAY FAN #1 FAN #2 LIGHT CONTROL COND R7 MARKER TAIL STOP TURN TURN
MITTANT R1 R2 R3 R4 R5 R6 R8 R9 R10 R11 R12
R13
FUSE AND CIRCUIT BREAKER LOCATION
LOCATION SIZE DESCRIPTION
F1-A 30A HEATER MOTOR, HIGH FAN SPEED

F1-B 10A AIR CONDITIONER COMPRESSOR
F1-C 20A HEATER & A/C CONTROLS; LOW, MEDIUM FAN SPEEDS
F1-D 15A READING/SPOT LIGHTS
F2-A 15A CIGARETTE LIGHTER/WORK LIGHTS
F2-B 10A DOME AND COURTESY LIGHTS
F2-C 30A IGNITION RELAY
F2-D 20A TURN SIGNAL AND HAZARD FLASHER LIGHTS
F3-A 20A TRAILER MARKER AND IDENTIFICATION LIGHTS
F3-B 20A TRACTOR STOP LIGHTS
F3-C 30A TRAILER TAIL AND CLEARANCE LIGHTS & F8-C
F3-D 10A TRAILER TAIL & CLEAR MARKER & IDENT LTS RELAY
F4-A 10A IGN - INSTRUMENTS
F4-B 25A PASSENGER ELECTRIC WINDOW
F4-C 10A BACK-UP LIGHTS
F4-D 15A* WINDSHIELD WIPER - WINDSHIELD WASHER
F5-A 10A HEATED MIRRORS
F5-A 15A HEATED AND MOTORIZED MIRRORS
F5-B 15A RADIO/CB/DEFROSTER FANS
F5-C 15A BAT - RADIO MEMORY/INSTRUMENT/HORN
F5-D 20A BATTERY POWER SOURCE/ENGINE DATA LINK
F6-A 20A SPARE 1 (B+)
F6-B 10A SPARE 2 (B+)
* TYPE 1 CIRCUIT BREAKER ONLY
U00EDL2 5000/9100/9200/9400/9900
PART NO.
1
P50317A 12FEB99 AE08-52514
FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2 FUSES,
CIRCUIT BREAKERS, RELAYS (CHAPTER 14)
14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2

FUSE & CIRCUIT BREAKER LOCATION (CONTINUED)
F6-C 30A A3 - ACCESSORY RELAY FOR A3-ADAPTER

F6-D 20A ENGINE ECM POWER (CAT)
F6-D 5A** ENGINE ECM POWER (CUMMINS,DETROIT)
F7-A 25A KEY SWITCH CIRCUIT & RELATED RELAYS FOR IGN & ACC
F7-B 15A TRAILER LEFT TURN LIGHTS & INDICATOR BULB
F7-C 15A TRAILER RIGHT TURN LIGHTS & INDICATOR BULB
F7-D 30A TRAILER STOP LIGHTS
F8-A 10A* HEADLIGHT SWITCH RELAY FEED
F8-B 25A* HEADLIGHT FEED
F8-C 15A LIGHTS PANEL-MIRROR,CAB CLEAR,TRACTOR PARK & TAIL
F8-D 20A SLEEPER-DOME,READING & LUGGAGE LIGHTS
F9-A 10A AIR DRYER FEED
F9-B 20A IGN-DAYTIME RUNNING LIGHTS FEED
F9-C 5A** BAT-DAYTIME RUNNING LIGHTS FEED
F9-D 10A HEATER CONTROL MODULE IGNITION FEED
F10-A 15A TRAILER ABS POWER FEED
F10-B 30A WIPER-WASHER/ACCESSORY
THE FOLLOWING FUSE AND CIRCUIT BREAKERS (LOCATIONS F10-C THRU F13-D)
ARE OPTIONAL. LOCATIONS ARE CHOSEN BY COMPUTER SOFTWARE PROGRAM
ACCORDING TO CUSTOMER ORDER. SEE POWER DISTRIBUTION CENTER
FOR ACTUAL LOCATIONS.
F10-C 10A FAN DRIVE (DETROIT)
F10-D 15A OPTIMIZED IDLE-INDICATOR LIGHT & ALARM
F11-A 15A OPTIMIZED IDLE-IGNITION RELAY & THERMOSTAT
F11-B 20A FUEL SOLENOID W/3406C MECH
F11-C 20A KYSOR SHUTDOWN W/3406C MECH
F11-D 5A** ENGINE DATA LINK W/3406C MECH
F12-A 15A ENGINE BRAKE W/3406C MECH
F12-B 15A BUNK AUXILIARY BLOWER
F12-C 10A EXHAUST PYROMETER
F12-D 10A ETHER START
F13-A 20A FOG LIGHTS
F13-B 30A BENDIX ABS IGNITION
F13-C 10A BENDIX ABS TRACTION CONTROL
F13-D 10A WABCO ABS IGNITION
F14-A 10A IGN - WABCO ABS
F14-B 10A ANALOG CLOCK
F14-C 30A SPARE SWITCH FEED
F14-D 15A KYSOR LOW COOLANT
10A MERITOR G SERIES XMSN
5A REFRIGERATOR
10A DRIVER HEATED SEAT
10A PASSENGER HEATED SEAT * TYPE 1 CIRCUIT BREAKER ONLY
** FUSE ONLY
B 55093F U00EDL2 5000/9100/9200/9400/9900

JKP 4MAR02 F9-D FUSE WAS 15A, PART NO.
02
ADDED REFRIGERATOR & HEATED SEAT. P50317A 12FEB99 AE08-52514
FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14) RELAY LOCATION, P. 3
14.3. RELAY LOCATION, P. 3

RELAY LOCATION
LOCATION DESCRIPTION
R1 IGNITION
R2 HIGH SPEED FAN
R3 MEDIUM SPEED FAN
R4 HEADLIGHT
R5 HEATER CONTROL
R6 AIR CONDITIONER
R7 HORN
R8 TRAILER MARKER
R9 TRAILER TAIL
R10 TRAILER STOP
R11 LEFT TURN
R12 RIGHT TURN
R13 ELECT WIPER/INTERMITTANT
R14 ELECT WIPER MOTOR
R15 A/C CONTROL RELAY
R16 ACCESSORY FEED RELAY
R17 AIR DRYER
R18 BUNK AUX BLOWER
R19 FOG LIGHTS
R20 RELAY CONTROL ACC ADAPTER
R21 ABS TRAILER RELAY
THE FOLLOWING RELAYS (LOCATIONS R22 THRU R30) ARE OPTIONAL. LOCATIONS
ARE CHOSEN BY COMPUTER SOFTWARE PROGRAM ACCORDING TO CUSTOMER
ORDER. SEE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS.
R22 ABS IGNITION OR BATTERY
R23 ABS WARNING LIGHT

R24 ABS ENGINE BRAKE INTERRUPT
R25 SPARE ACC RELAY SWITCH
R26 KYSOR SHUTDOWN
R27 ABS BATTERY
R28
R29
R30
U00EDL2 5000/9100/9200/9400/9900
PART NO.
3
P50317A 12FEB99 AE08-52514
PRO SLEEPER FUSE INDEX, P. 4 FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14)
14.4. PRO SLEEPER FUSE INDEX, P. 4

PRO-SLEEPER FUSE INDEX
PRO-SLEEPER FUSE INDEX
MEDIUM SEED
HIGH SPEED
582
C
D
LEFT LUGGAGE COMPARTMENT
582-A 20A TV/VCR

582-B 5A AUXILLIARY FAN
582-C 10A OVERHEAD CABINET LTS
582-D --- NOT USED
LEFT BLANK
INTENTIONALLY
JKP 4MAR02 FUSE 582-B WAS 10A, A 55093F U00EDL2 5000/9100/9200/9400/9900

PART NO.
04
FUSE 582-C WAS 5A & REFRIGERATOR. P50317A 12FEB99 AE08-52514

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SERVICE MANUAL

SERVICE MANUAL SECTION

s082252, Formerly CTS-5298

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

4. ENGINE SYSTEMS (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

TABLE OF CONTENTS (CONT.)

5. FANS (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

6. GAUGES AND SYSTEMS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

7. WARNING LIGHTS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

8. CAB ACCESSORIES (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

ii 5000I, 9100I, 9200I, 9400I AND 9900I CHASSIS BUILT FROM

TABLE OF CONTENTS (CONT.)

9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

11. LIGHT SYSTEMS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

TABLE OF CONTENTS (CONT.)

12. HEATER AND AIR CONDITIONER (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

iv 5000I, 9100I, 9200I, 9400I AND 9900I CHASSIS BUILT FROM

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

14. FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228

vi 5000I, 9100I, 9200I, 9400I AND 9900I CHASSIS BUILT FROM

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER

CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN

2 GENERATOR - CHARGE - RED 38

3 39 AIR DRYER - GRAY

4 40 LOW AIR PRESSURE WARNING - GRAY

6 42 FRONT AXLE - GRAY

7 ALTERNATOR - RESISTANCE - RED 43 POWER DIVIDER LOCK (PDL) - GRAY

8 44 PARK BRAKE WARNING - GRAY

9 45 ANTI-THEFT WARNING - LIGHT GREEN

10 46 POWER TAKE-OFF WARNING - GRAY

11 GROUND - WHITE 47 SPEEDOMETER - GRAY

12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY

13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY

14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW

15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW

16 52 HEADLIGHT - HIGH BEAM - YELLOW

17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW

18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN

19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL - ORANGE

20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE

21 ETHER START - TAN 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE

22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN

23 ENGINE COOLING - TAN 59

24 ENGINE BRAKE GRAY 60 HAZZARD LIGHTS - ORANGE

25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY

26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE

27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE

28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW

29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE

30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW

31 TRANSMISSION OIL TEMPERATURE - TAN 67

32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN

33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN

34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE

35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE

36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME