CLIENT : REEM GENERAL CONTRACTING EST.

AL JUBAIL,
DAMMAM, COMMERCIAL STREET KINGDOM OF SAUDI
ARABIA AL KHOBAR.

PROJECT : ITC - STRENGTHENING OF SLAB PPD : UNU CHK : MPY

CONNECTION TAG: SC01 SHEAR CONNECTION BY HILTI BOLTS

PROFILE SIZES:
BEAM : UB406X178X85
Db = 409.40 mm Wb = 178.80 mm Tb = 14.30 mm twb = 8.80 mm rb = 10.20 mm
RCC COLUMN : 500x500 Minimum 500x500 considered
Dc = 500.00 mm Wc = 500.00 mm Tc = 500.00 mm twc = 500.00 mm rc = 0.00 mm

CONNECTION FORCES: BEAM: ( UB406X178X85 ) STAAD FORCES Worst Case

Axial Ten./Comp. Force, Fx = 364.23 2 2 kN

Major Axis Shear - Vertical, Fy = 358.11 70 70 kN
Minor Axis Shear - Horizontal, Fz = 1 0.5 0.5 kN
Minor Axis Moment, My = 1 0.5 1 kN-m
Major Axis Moment, Mz = 1 0.5 1 kN-m

Full Tension Capacity = 0.6 X Fyp X As /1000 = 1821.17

Full Shear Capacity = 0.4 x Db x twb x Fyp / 1000 = 511.59

Full Moment Capacity = 0.66 x Fyp x Zx / 10^6 = 278.41

CONNECTION DETAIL:

MATERIAL GRADE:

STRUCTURAL STEEL 'UB', 'HEB'- SHAPES & BASE PLT. : A992

STRUCTURAL STEEL 'W', 'WT'- SHAPES & BASE PLT. : A992
STRUCTURAL STEEL 'C', 'L' - SHAPES & CONNECTION PLT. : A36
STRUCTURAL BOLTS : HITLI ANCHOR BOLTS (BEARING TYPE CONNECTIONS, BOLT THREADS INCLUDED IN SHEAR PL
DESIGN PROCEDURE : AISC -360-05 (ASD)
CLIENT : REEM GENERAL CONTRACTING EST. AL JUBAIL,
DAMMAM, COMMERCIAL STREET KINGDOM OF SAUDI
ARABIA AL KHOBAR.

PROJECT : ITC - STRENGTHENING OF SLAB PPD : UNU CHK : MPY

REMARKS
MATERIAL PROPERTIES:

Design strength of grade A992 material, Fy50 = 355 N/mm2

Design strength of grade A992 material, Fy50 = 355 N/mm2

Design strength of grade A36 material, Fy36 = 275 N/mm2 (Grade 36)
Minimum tensile strength of A992 material, Fu50 = 450 N/mm2

Minimum tensile strength of A992 material, Fu50 = 460 N/mm2

Minimum tensile strength of A36 material, Fu36 = 410 N/mm2 (Grade 36)
2
Nominal shear stress of grade HILTI Bolt, Fnv = 330 N/mm Bearing type conn., Table (J3.2), pp 16.1-104
2
Nominal tensile stress of grade HILTI Bolt, Fnt = 700 N/mm Bolt threads included in shear plane.

Allowable shear strength of weld, Fw = 144 N/mm2 (Where, Fw = 0.6 x FEXX / Ω) Table (J2.5), pp 16.1-99
(For electrode grade E70xx) (Ω =2.00 for ASD)

BOLT PROPERTIES:
Grade of Bolt, Gr = HILTI
Diameter of Bolt, d = 20.00 mm
Diameter of Bolt Hole, dh = 22.00 mm
Number of Bolt Rows, nr = 3
Number of Bolt Columns, nc = 2
Total Number of Bolts, n = 6
Nominal unthreaded body Area of 20'' Bolt, Ab = 245.00 mm2
Allowable Shear Capacity of M20 Bolt, Rnv = 17.4 kN
Allowable Tension Capacity of M20 Bolt, Rnt = 47.9 kN

END PLATE PROPERTIES:

Pitch Distance, p = 90.00 mm 90.00 mm 90.00 mm
Gauge Distance, g = 150.00 mm
Plate End Distance, ev = 50.00 mm
Plate Edge Distance, ed = 85.00 mm
Width of end Plate, Wp = 420.00 mm
Thickness of end Plate, tp = 16.00 mm

1. CHECK FOR BOLTS

Check bolt Shear
Vertical Shear per bolt, fvb = Fy / n My
g

= 70 / 6
= 11.7 kN
Horizontal Shear per bolt, fhb = Fz / n
= 0.5 / 6
= 0.1 kN
Resultant Shear per bolt, frb = Sqrt[ fvb2 + fhb2]
= Sqrt[ 11.7^2 + 0.1^2]
= 11.8 kN
Allowable shear capacity per bolt, Rnv (17.4kN) > frb (11.8kN) : Therefore O.K.

Check combined Tension & Shear

Actual Shear stress per bolt, fv = frb / Ab
= 11.8 / 245
= 48.2 N/mm2
Nominal tensile stress modified to include the effects of shearing stress,
F'nt = Min[ (1.3 x Fnt) - (Ω x Fnt x fv / Fnv) , Fnt] Eqn. (J3-3a), pp 16.1-109
= Min[ (1.3 x 700) - (2 x700 x 48.2 / 330 ), 700]
= 700.0 N/mm2
Available tensile strength of bolt subjected to combined tension and shear,
Rn = F'nt x Ab /Ω Eqn. (J3-2), pp 16.1-109
= 700 x 245/ 2
= 85.7 kN
Available tensile strength per bolt, Rn (85.7kN) > Ft.Max (1.5kN) : Therefore O.K.
CLIENT : REEM GENERAL CONTRACTING EST. AL JUBAIL,
DAMMAM, COMMERCIAL STREET KINGDOM OF SAUDI
ARABIA AL KHOBAR.

PROJECT : ITC - STRENGTHENING OF SLAB PPD : UNU CHK : MPY

2. CHECK FOR END PLATE

Check Bearing capacity of end plate

Clear distance in the direction of forces, Lc = Min[ (p - dh) , (ev - dh/2) , (ed - dh/2) ]
= Min[ (90 - 22) , (50 - 22/2) , (85 - 22/2) ]
= Min[68 , 39 , 74 ]
= 39.0 mm
Available Bearing strength at bolt hole, Rnb = Min[ 1.2 x Lc x tp x Fu36 , 2.4 x d x tp x Fu36 ]/Ω Eqn. (J3-6a), pp 16.1-111
= Min[ 1.2 x 39 x 16 x 410 , 2.4 x 20 x 16 x 410 ] /2
= Min[307008 , 314880 ] /2
= 153.5 kN
Available bearing strength at bolt hole, Rnb (153.5kN) > frb (11.8kN) : Therefore O.K.

Refer AISC ASD Manual

Check Bending capacity of end plate - to eliminate prying action Hanger Type Connection
Distance from bolt centre to the face of the T-stem, Part 4, pp 4-89
b = 70.60 mm Prying Action
a = 135.00 mm
b' = b-d/2
= 70.6 - 20 / 2
= 60.60 mm

a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]

= Min[ (135 + (20 / 2) ) , ( (1.25 x 70.6) + (20 / 2) ) ]
= Min[ 145 , 98.2 ]
= 98.20 mm
Tributary length of bolts (dispersion length of bolt tension force),
Ld1 = Min{ [ (W b - twb )/2 - rb ] , [ 2 x (p1b - Tb) x tan60º ] , Ld1
[ (g - twb )/2 - rb + (p1b - Tb) x tan60º ] }
= Min{ [ (178.8 - 8.8 )/2 - 10.2 ] , [ 2 x (50 - 14.3) x tan60º ] ,

Ld2
[ (150 - 8.8 )/2 - 10.2 + (50 - 14.3) x tan60º ] }
= Min{ 74.8 , 123.7 , 122.2 }
= 74.80 mm
Ld2 = Min{ [ (p /2) + (p1b - Tb - rb) ] , [ 2 x (g - twb )/2 x tan60º ] ,
[ (g - twb )/2 x tan60º + (p1b - Tb - rb) ] }
= Min{ [ (90 /2) + (50 - 14.3 - 10.2) ] , [ 2 x (150 - 8.8 )/2 x tan60º ] ,
[ (150 - 8.8 )/2 x tan60º + (50 - 14.3 - 10.2) ] }
= Min{ 70.5 , 244.6 , 147.8 }
= 70.50 mm
Ld = Ld1 + Ld2
= 74.8 + 70.5
= 145.30 mm
Required / Applied tensile strength per bolt,
T = Ft.max (Max. tension force on top most bolts)
= 1.5 kN
The endplate thickness required to eliminate prying action,
tmin = Sqrt[ (4 x Ω x T x b') / (Ld x Fu36 x (1+ (δ x α') ) ) ]
= Sqrt[ (4 x 1.67 x 1.5 x 60.6) / (145.3 x 410x (1+ (0.85 x 0)) ]
= 3.2 mm
Provided endplate thickness, tp (16mm) > tmin (3.2mm) : Therefore O.K.
CLIENT : REEM GENERAL CONTRACTING EST. AL JUBAIL,
DAMMAM, COMMERCIAL STREET KINGDOM OF SAUDI
ARABIA AL KHOBAR.

PROJECT : ITC - STRENGTHENING OF SLAB PPD : UNU CHK : MPY

Check Bending capacity of end plate - Prying Action
Distance from bolt centre to the face of the T-stem, Prying Action
b = 70.60 mm
a = 135 mm
b' = b-d/2
= 70.6 - 20 / 2
= 60.60 mm
a' = Min[ (a + (d / 2) ) , ( (1.25 x b) + (d / 2) ) ]
= Min[ (135 + (20 / 2) ) , ( (1.25 x 70.6) + (20 / 2) ) ]
= Min[ 145 , 98.2 ]
= 98.20 mm Ld1
Tributary length of bolts (dispersion length of bolt tension force),
Ld1 = 74.8 mm Ld2 = 70.50 mm Ld = 145.3 mm

Ld2
δ = 1 - dh / Ld (Where, Tributary length of bolts, p = Ld)
= 1 - 22 / 145.3
= 0.85
ρ = b' / a'
= 60.6 / 98.2
= 0.62
Available tension per bolt, B = Rn
= 85.70 kN
Required / Applied tensile strength per bolt,
T = Ft.Max (Max. tension force on bottom most bolts)
= 1.50 kN

β = (1 / ρ) x [ (B / T) - 1]
= (1 / 0.62) x [ (85.7 / 1.5) - 1]
= 90.54
α' = Min[ 1 , ( (1 / δ) x ( β / ( 1 - β) ) ) ]
= Min[ 1 , ( (1 / 0.85) x ( 90.54 / ( 1 - 90.54) ) ) ]
= Min[ 1 , -1.19 ] not less than "0"
= 0.00
The thickness required to ensure an acceptable combination of fitting strength, stiffeness and
bolt strength, tmin = Sqrt[ (4 x 1.67 x T x b') / (Ld x Fu36 x (1+ (δ x α') ) ) ]
= Sqrt[ (4 x 1.67 x 1.5 x 60.6) / (145.3 x 410 x (1+ (0.85 x 0) ) ) ]
= 3.2 mm
Provided endplate thickness, tp (16mm) > tmin (3.2mm) : Therefore O.K.

The thickness required to develop the available strength of the bolt, B, with no prying action,
tcal = Sqrt[ (4 x 1.67 x B x b') / (Ld x Fu36 x (1+ (δ x α') ) ) ]
= Sqrt[ (4 x 1.67 x 85.7 x 60.6) / (145.3 x 410 x (1+ (0.85 x 0) ) ) ]
= 0.80 mm
α = Max[ (1 / δ) x [ (T / B) x (tcal /tp)2 - 1] , 0]
= Max[ (1 / 0.85) x [ (1.5 / 85.7) x (0.8 / 16)^2 - 1] , 0]
= Max[ -1.18 , 0]
= 0
Prying force, q = B x [ δ x α x ρ x (tp / tcal)2 ] (When, q = 0 ; no prying)
= 85.7 x [ 0.85 x 0 x 0.62 x (16 / 0.8)^2 ]
= 0 kN
Total force per bolt including the effects of prying action,
Ttot = T+q
= 1.5 + 0
= 1.5 kN
Available tensile strength per bolt, Rn (85.7kN) > Ttot (1.5kN) : Therefore O.K.
CLIENT : REEM GENERAL CONTRACTING EST. AL JUBAIL,
DAMMAM, COMMERCIAL STREET KINGDOM OF SAUDI
ARABIA AL KHOBAR.

PROJECT : ITC - STRENGTHENING OF SLAB PPD : UNU CHK : MPY

5. CHECK FOR WELD

Check for weld - (At beam top flange to end plate)

Compression/Tension per mm on weld due to axial,
Fct = [Fx / 3 ] / [ ( 2 x W b - (twb + 2 x rb ) ) ] (Axial comp./tension force,
= [ 2 / 3 ] / [ ( 2 x 178.8 - (8.8 + 2 x 10.2 ) ) ] F x distributed to
= 2.031 N/mm each flange)
Tension per mm on weld due to Mz, Fmz = [ Mz / (Db + Dha -Tb) ] / [ ( 2 x W b - (twb + 2 x rb ) ) ]
= [ 1 / (409.4 + 200 -14.3) ] / [ ( 2 x 178.8 - (8.8 + 2 x 10.2 ) ) ]
= 5.117 N/mm
Calculate Section modulus of weld, we = (W b - twb) / 2
= (178.8 - 8.8) / 2
= 85.0 mm
Section Modulus per mm on weld, Zw = 4x{[ W e3 / 12] + W e x [ (W e / 2) + (twb / 2) ]2 } / (W b /2)
= 4 x { [ 85^3 / 12] + 85 x [ (85 / 2) + (8.8 / 2) ]^2 } / ( 178.8 / 2)
= 10655.2 mm2
Comp./Ten. per mm on weld due to My, Fmy = [ My / 3 ] / Zw (Minor axis moment,
= [ 1 / 3 ] / 10655.2 M y distributed to
= 0.001 N/mm each flange)
Horizontal shear per mm on weld, Fhw = (Fz / 3) / [ ( 2 x W b - (twb + 2 x rb ) ) ] (Horizontal shear force,
= (0.5 / 3) / [ ( 2 x 178.8 - (8.8 + 2 x 10.2 ) ) ] F z distributed to
= 0.508 N/mm each flange)
2 2
Resultant force per mm on weld, FwR = Sqrt[ (Fmy + Fhw) + (Fct + Fmz) ]
= Sqrt[ (0.001 + 0.508)^ 2 + (2.031 + 5.117)^2 ]
= 7.167 kN/mm
Size of weld required, sreqd = FwR / ( 0.707 x Fw )
= 7.167 / ( 0.707 x 144 )
= 0.08 mm
Therefore, Provide 8mm CFW.

Check for weld - (At beam web to end plate)

Effective dispersion length of bolt, Ld1
Ld1 = 74.8 mm Ld2 = 70.5 mm Ld = 145.3 mm
Vertical shear per mm on weld,
Fvw = Fy / [ 2 x ( Db + Dha - 3 x (Tb + rb ) ) ] Ld2
= 70 / [ 2 x ( 409.4 + 200 - 3 x (14.3 + 10.2 ) ) ]
= 65.311 N/mm
Tension per mm on weld, Fwt = Ft.Max / Ld
= 1.5 / 145.3
= 10.324 N/mm
Resultant force per mm on weld, FwR1 = Sqrt[ Fvw + Fwt2 ]
2

= Sqrt[ 65.311^ 2 + 10.324^2 ]

= 66.122 N/mm
Size of weld required, sreqd = FwR1 / ( 0.707 x Fw )
= 66.122 / ( 0.707 x 144 )
= 0.65 mm
Therefore, Provide 8mm CFW.

Check for weld - (At beam bottom flange to end plate)

Resultant force per mm on weld due to My, Fx & Fz,
FwR2 = Sqrt[ Fhw 2 + (Fct + Fmy)2 ]
= Sqrt[ 0.508^ 2 + (2.031 + 0.001)^2 ]
= 2.095 N/mm
Size of weld required, sreqd = FwR2 / ( 0.707 x Fw )
= 2.095 / ( 0.707 x 144 )
= 0.03 mm
Therefore, Provide 8mm CFW.