Applicable Country & Regions:

All Regions

Product Service Manual – Level 2

Service Manual for BenQ:

Projector/MP515
<9H.J0A77.000>

Version: 00b
Date:2010/04/14
Notice:
For RO to input specific “Legal Requirement” in specific NS regarding to responsibility and liability
statements.
http://esupport.benq.com,, to ensure that you have the most
Please check BenQ’s eSupport web site, http://esupport.benq.com
recent version of this manual.

First Edition (Jun 2009)

© Copyright BenQ Corporation 2007. All Right Reserved.

1
Content Index
Abbreviations & Acronyms………………………………………………………….…...3
About This Manual………………………………………………………………….…...4
Trademark…………………………………………………………………………...4
Introduction……………………………………………………………………………...4
Important Service Information………………………………………….……….....4
RoHS (2002/95/EC) Requirements – Applied to all countries require RoHS………4
Safety Notice............................................................................................................…...5
Compliance Statement……………………………………………………….……..5
General Descriptions…………………………………………………………………….5
Related Service Information……………………………………………………………..5
Service Web Site…………………………………………………………………….5
Product Overview………………………………………………………………………..6
Specifications……………………………………………………………………….6
Packing……………………………………………………………………………19
Customer Acceptance……………………………………………………………..26
Level 1 Cosmetic / Appearance / Alignment Service……..……………………..………29
Cosmetic/Appearance Inspection Criteria……………………………………….29
Operational Inspection Criteria.................................................................................32
Software/Firmware Upgrade Process…………………………………………......36
Adjustment / Alignment Procedure………………………………………………49
Level 2 Circuit Board and Standard Parts Replacement…..…………………………….53
Product Exploded View……….………………………………………………..…53
Module 1 – Total Exploded View...……..………..……….…………………53
Module 2 – ASSY UPPER CASE……………………………………………55
Module 3 – ASSY LOWER CASE………………..………………………..... 56
Module 4 – ASSY FRONT CASE…….……………………………...……….57
Product Disassembly/Assembly…………………..…………………………58
Module Assembly Key Point - Optical Engine...……..…………………63
Module Assembly Key Point - Mechanical…………..…….……………75
Block Diagram……………………………………………….…………………...89
Troubleshooting………………………………………………………………......90
Appendix 1 – Screw List / Torque…………………….…..………………………………..99
Appendix 2 – Code List: IR / RS232 / DDC Table………...…………………..……..........101
Appendix 3 – Ceiling Mount Drawing............………...…………………..…….....….......107

2
Abbreviations & Acronyms

A
A/D Analog to Digital
B
BenQ BenQ Corporation
C
C/W Color Wheel
CM Concave Mirror
D
DLP Digital Light Processing / Texas Instruments®
DMD Digital Micro mirror Device
DVI Digital Video Interface
DVI-I Digital Video Interface-Integrated
P
PL Projection Lens
POM Pond of Mirrors
R
Interface Between Data terminal Equipment and
RS232 Data Communications Equipment Employing
Serial Binary Data Interchange
S
Super Video Graphics Array, A screen resolution
SVGA
of 800 x 600 pixels.
Super XGA. A screen resolution of 1280x1024
SXGA
pixels.
V
Video Graphics Array. A screen resolution of
VGA
640x480 pixels.
X
XGA A screen resolution of 1024x768 pixels.

3
About This Manual
This manual contains information about maintenance and service of BenQ products. Use this
manual to perform diagnostics tests, troubleshoot problems, and align the BenQ product.

Important
Only trained service personnel who are familiar with this BenQ Product shall perform
service or maintenance to it. Before performing any maintenance or service, the
engineer MUST read the “Important Safety Information”

Trademark
The following terms are trademarks of BenQ Corporation:
BenQ

Other companies, products, or service names may be the trademarks of their respective companies.

Introduction
Introduction
This section contains general service information, please read through carefully. It should be stored
for easy access place.

Important Service Information

RoHS (2002/95/EC) Requirements – Applied to all countries require RoHS.

The RoHS (Restriction of Hazardous Substance in Electrical and Electronic Equipment Directive) is a
legal requirement by EU (European Union) for the global electronics industry which sold in EU and
some counties also require this requirement. Any electrical and electronics products launched in
the market after June 2006 should meet this RoHS requirements. Products launched in the market
before June 2006 are not required to compliant with RoHS parts. If the original parts are not RoHS
complaints, the replacement parts can be non ROHS complaints, but if the original parts are RoHS
compliant, the replacement parts MUST be RoHS complaints.
If the product service or maintenance require replacing any parts, please confirming the RoHS
requirement before replace them.

4
Safety Notice
Notice
1 Make sure your working environment is dry and clean, and meets all government safety
requirements.
2 Ensure that other persons are safe while you are servicing the product.
3 DO NOT perform any action that may cause a hazard to the customer or make the product
unsafe.
4 Use proper safety devices to ensure your personal safety.
5 Always use approved tools and test equipment for servicing.
6 Never assume the product’s power is disconnected from the mains power supply. Check that it is
disconnected before opening the product’s cabinet.
7 Modules containing electrical components are sensitive to electrostatic discharge (ESD). Follow
ESD safety procedures while handling these parts.
8 Some products contain more than one battery. Do not disassemble any battery, or expose it to
high temperatures such as throwing into fire or it may explode.
9 Refer to government requirements for battery recycling or disposal.

Compliance Statement
Caution: This Optical Storage Product contains a Laser device. Refer to the product specifications
and your local Laser Safety Compliance Requirements.

General Descriptions
This Service Manual contains general information. There are 2 levels of service:
Level 1: Cosmetic / Appearance / Alignment Service
Level 2: Circuit Board or Standard Parts Replacement

Related Service Information

Service Web Site
BenQ Global Service Website: http://www.benq.com/support/
eSupport Website: http://esupport.benq.com/v2

5
Product Overview

The projector consists of DLP projector controller, Lamp controller, Power supply system, and
System cooling controller. The DLP controller captures digital PC data and video data and then
converts them into the DMD display device. The Lamp controller dominates the lamp’s power and
synchronizes its frequency with color display sequence. The Power supply unit controls the AC line
power factor and converts primary voltage to secondary low voltages for digital board. The System
cooling controller drives the airflow to quench the lamp’s heat and electrical component’s heat.

Specifications:
Specifications:
1.0 Optical Performance
2.0 Image Quality
3.0 Mechanical Specification
4.0 Packaging
5.0 Thermal Specification
6.0 Environmental
7.0 Regulatory
8.0 Reliability
9.0 Power Requirements
10.0 Panel Specification
11.0 Compatibility
12.0 Image Interface
13.0 Control Interface
14.0 User Interface
15.0 Audio
16.0 Lamp hour

6
 Tested under 60” (diagonal) image size with Wide projection lens
1.0 Optical Performance
position unless other specified.
1.1 ANSI Brightness Minimum 2000 Lumens
1.2 Brightness Uniformity
1.2.1 ANSI Uniformity Minimum 55%
1.2.2 JBMA Uniformity Minimum 70%
1.2.3 Upper-Down
0.5~2
unbalance
1.2.4 Left-Right unbalance 0.6~1.67
1.3 Contrast Ratio
1.3.1 ANSI Contrast Minimum 150:1
1.3.2 FOFO Contrast Minimum 1800:1
1.4 Light Leakage
<0.5 lux compared to center point within 60” (Diagonal at
2.3m,Wide) image size. Note: This light leakage in Active area is
1.4.1 Light Leakage in Active
only described as the spot light with obvious shape. It is not
Area
included the uniformity difference of the projector for black
pattern.
1.4.2 Light Leakage out of
Active Area <0.5 lux with 60”~80“(Diagonal at 2.3m,Wide) image size
(Except DMD Defect)
1.5 Color
X Y
1.5.1 White 0.313±0.04 0.369±0.04
1.5.2 Red 0.646±0.04 0.342±0.04
1.5.3 Green 0.349±0.04 0.589±0.04
1.5.4 Blue 0.142±0.03 0.095±0.03
1.6 Color Uniformity △uv
1.6.1 White ≦ 0.02
1.6.2 Red ≦ 0.02
1.6.3 Green ≦ 0.02
1.6.4 Blue ≦ 0.02
1.7 Color Gamut Typ 60% compare NTSC
2.0 Image Quality
2.1 Throw Ratio 53”±3% Diagonal at 2m,Wide
2.2 Zoom Ratio
1.1±2%
(tolerance applied)
2.3 Distortion
2.3.1 Keystone Distortion <1.0%
2.3.2 Vertical TV Distortion <1.0%
2.3.3 Screen distortion |A,B| <=3mm, |C|<=2.5 mm with 60” image size
2.4 Projection Offset 110% ±5%
2.5 Focus Range

7
 2.5.1 Visible Range
2.5.2 Clearly Focus Range
2.6 Focus
2.6.1 区 Pattern
2.6.2 Defocus and Flare
2.6.3 Focus unbalance
2.7 Lateral Color
2.8 Image Quality
2.8.1 DMD Image Quality
2.8.2 Image Imperfection
2.9 Lamp Type
3.0 Mechanical Specification
3.1 Dimensions
3.2 Weight
3.3 Security Slot
3.5 Lens Cover
3.6 Feet
4.0 Packaging
4.1 Outside Dimensions
4.2 Weight
4.3 Transportation
5.0 Thermal Specification
5.1 Surface held or touched
for short periods
5.2 Surface which may be
touched
5.3 Exhaust Air
6.0 Environmental
1~8 m
1.5~6 m(Spec. defined as item 2.6)
(1) If pattern can be uniformly focused (not worse than Limit
Sample), then pass!
Limit Sample: Mercury Projector, S/N: 282596-00128
(2) If it’s difficult to judge, then check 2.6.2
Defocus: R<=3.5; G<=3.0; B<=3.0 pixel
Flare: R<=4.0; G<=4.0; B<=4.0 pixel
Slight flare is not counted as flare.
Adjust focus from near to far until one corner clear, difference
less than 50 cm
Center of
All other area
49”diagonal area
R-G <2/3 <1
G-B <2/3 <1
R-B <1 <1
Phoenix SHP E20.6 220W DC Lamp
255 x 214 x 90 mm (L x W x H)
<2300g
Kensington compatible slot 20kg break away force
Lens Cover
Fast adjustable foot in front, Adjustable foot and Fixed foot in
rear. foot Tilt:0-6∘,right/left: +2.2∘/-0.5∘
Detail refer to following Packing section
325 x 165 x 297mm (L x W x H)
<3700g
40 feet container 3528 sets, 20 feet container 1708 sets
By air(A pallet ) 48 sets (C pallet ) 56 sets
(B pallet ) 40 sets
Mechanical component temperature at ambience 0~40℃
Normal surface:
Metal < 60°C; Plastic<85°C
Bottom surface: @ 25° C
Metal < 55°C; Plastic<70°C
Metal Plastic
<70°C <95°C
<95°C
8
 Operating 0~40°C, without condensation
6.1 Temperature
Storage -20~60°C, without condensation
Operating 10~90%RH, without condensation
6.2 Humidity
Storage 10~90%RH, without condensation
Normal mode: 32dBA @ 25°C
Typical
Eco mode: 26dBA @ 25°C
6.3 Audible Noise Level
Normal mode: 34dBA @ 25°C
Maximum
Eco mode: 28dBA @ 25°C
Operating:
Without high altitude mode 0°C~35°C @ 0~1499m above sea
level
6.4 Altitude With high altitude mode 0°C~30°C @ 1500~3000m above sea
level
Non-operating:
30℃@0~12,200m above sea level
cTUVus, TUV-GS, CCC, CB Report, PSE, GOST-R,
Safety
PSB, SASO, eK, TUV-Argentina, CE, NOM ,
KUCAS
7.0 Regulatory
EMC FCC Class B requirements, C-Tick, VCCI, CE
ESD Follow IEC 61000-4-2 and EN55024 regulation
8.0 Reliability
40000 hours except DMD chip, Color wheel, Lamp, Fan and
8.1 MTBF
Ballast
Normal : 2000 hours (50% brightness maintenance)
8.2 Lamp Lifetime
Eco: 3000 hours
9.0 Power Requirements Adhere to Appendix B
9.1 Power Supply (Normal) VAC 100 – 240 (50/60Hz),
Typical 315W Max.
9.2 Power consumption 1W Max ( @ 100-240VAC)
Standby
(Standby Monitor out Off).
9.3 Power Connector IEC-06

10.0 Panel Specification

10.1 Type 0.55” SVGA 2xLVDS Series 450 DMD
10.2 Pixels H: 800 X V: 600
10.3 Panel Color Depth 30 Bits (1073700000 colors)
11.0 Compatibility Appendix A.1

11.1 PC PC Compatible 640X480
1024X768, compressed 1600X1200;

Composite-Sync; Sync-on-Green
NTSC/ NTSC4.43/ PAL (Including PAL-M, PAL-N)/ SECAM/
11.2 Video
PAL60/
NTSC (480i)/ 480p/ PAL (576i)/ 576p,
11.3 YPbPr
HDTV (720p/ 1080i/1080p)
11.4 DDC EDID 1.3 Adhere to Appendix 2
12.0 Image Interface Adhere to Appendix A.2 and A.3

9
 15 pin D-Sub (Female) x 2
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω
12.1 Analog RGB Input
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω
HD/VD/CS: TTL Level
RCA jack (Yellow)
12.2 Video Input
Video amplitude 1.0 Vp-p : Impedance 75Ω
4 pin Mini-Din (Female)
12.3 S-Video Input Y: Luminance amplitude 1.0 Vp-p : Impedance 75Ω
C: Chroma amplitude 0.286 Vp-p : Impedance 75Ω
12.4 YPbPr Input 15 pin D-Sub (Female) x 2
Y: Luminance amplitude 1.0 Vp-p: Impedance 75Ω
PbPr/CbCr: Chroma amplitude 0.7 Vp-p : Impedance 75Ω
12.5 Analog RGB Output 15 pin D-Sub (Female) x 1 (Only Computer1)
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω
HD/VD/CS: TTL Level
13.0 Control Interface
13.1 IR Receiver IR Receiver x1 (Front) Angle: ±30° Distance 0~8m
13.2 Serial Connector RS232 9pin (Male type), command table adhere to Appendix A.6
14.0 User Interface Adhere to Appendix A.4 and A.5
10 Keys:
14.1 Operator Keypad Power ; Source ; Auto ; Blank ; Menu/Exit ; Left/Q?; Right/Panel
Key lock ; Up(Keystone+) ; Down(Keystone-) ; Mode/Enter
3 LEDs:
14.2 Indicators
Power On/Off Status; Lamp Status; Temperature Status
14.3 Electric Keystone vertical keystone and adjustable range ±40°
15.0 Audio
15.1 PC Audio Input Φ3.5mm stereo mini jack
500mVrms 10 KΩ or more
15.2 PC Audio output Φ3.5mm stereo mini jack
15.3 Speaker Speaker 8Ω 2W X 1, Amplifier 1W X1
Lamp hour = [Hour used in Eco. Mode] + 3/2 *[Hour used in
16.0 Lamp hour any mode excluded Eco. Mode]
16.1 Order Replace Lamp Lamp Hour is over 2500 hours
16.2 Replace Lamp Soon Lamp Hour is over 2950 hours
16.3 Replace Lamp Now Lamp Hour is over 3000 hours.

10
Appendix A - Electrical Specification
1. Timing Table
Analog RGB Established timing is as following:
Resolution Mode Refresh rate (Hz) H-frequency (kHz) Clock (MHz)
720 x 400 720x400_70 70.087 31.469 28.3221
VGA_60 59.940 31.469 25.175
VGA_72 72.809 37.861 31.500
640 x 480
VGA_75 75.000 37.500 31.500
VGA_85 85.008 43.269 36.000
SVGA_60 60.317 37.879 40.000
SVGA_72 72.188 48.077 50.000
800 x 600
SVGA_75 75.000 46.875 49.500
SVGA_85 85.061 53.674 56.250
XGA_60 60.004 48.363 65.000
XGA_70 70.069 56.476 75.000
1024 x 768
XGA_75 75.029 60.023 78.750
XGA_85 84.997 68.667 94.500
1024 x 576 BenQ 60.0 35.820 46.996
1024 x 600 BenQ 60.0 37.5 45.000
1024 x 600 BenQ 64.995 41.467 51.419
WXGA_60 59.81 49.702 83.500
1280 x 800 WXGA_75 74.934 62.795 106.500
WXGA_85 84.880 71.554 122.500
SXGA_60 60.020 63.981 108.000
1280 x 1024 SXGA_75 75.025 79.976 135.000
SXGA_85 85.024 91.146 157.500
1280 x 960_60 60.000 60.000 108
1280 x 960
1280 x 960_85 85.002 85.938 148.500
1440 x 900 WXGA+_60 59.887 55.935 106.500
1400X1050 SXGA+_60 59.978 65.317 121.750
1600x1200 UXGA 60.000 75.000 162.000
640x480@67Hz MAC13 66.667 35.000 30.240
832x624@75 MAC16 74.546 49.722 57.280
1024x768@75Hz MAC19 75.020 60.241 80.000
1152x870@75Hz MAC21 75.06 68.68 100.00

11
YPbPr support timing is as following:

Signal format fh(kHz) fv(Hz)

480i(525i)@60Hz 15.73 59.94
480p(525p)@60Hz 31.47 59.94
576i(625i)@50Hz 15.63 50.00
576p(625p)@50Hz 31.25 50.00
720p(750p)@60Hz 45.00 60.00
720p(750p)@50Hz 37.50 50.00
1080i(1125i)@60Hz 33.75 60.00
1080i(1125i)@50Hz 28.13 50.00
1080P@60HZ 67.5 60.00
1080P@50Hz 56.26 50.00

Video, S-Video support timing is as following:

Video mode fh(kHz) fv(Hz) fsc(MHz)
NTSC 15.73 60 3.58
PAL 15.63 50 4.43
SECAM 15.63 50 4.25 or 4.41
PAL-M 15.73 60 3.58
PAL-N 15.63 50 3.58
PAL-60 15.73 60 4.43
NTSC4.43 15.73 60 4.43

12
2. Characteristics of inputs/outputs

Signal Parameter Min Type Max

RDATA Impedance 75 Ohm
GDATA Amplitude 0.7 Volts peak-to-peak
BDATA Black pedestal 0 Volts
Pixel Clock 170 M Hz
GDATA_SOG Impedance 75 Ohm
Amplitude 1 Volts peak-to-peak
Video amplitude 0.7 Volts peak-to-peak
Sync amplitude 0.3 Volts peak-to-peak
Black pedestal 0 Volts
Pixel Clock 170 M Hz
HDATA Impedance 1 K ohm
Amplitude, low level 0 0.5 volt
Amplitude, high level 2.5 5 Volt
Frequency 31 92 K Hz
VDATA Impedance 1 K ohm
Amplitude, low level 0 0.8 volt
Amplitude, high level 2.5 5 Volt
Frequency 48 85 Hz
SDADATA Amplitude, low level 0 0.8 volt
Amplitude, high level 2.5 5 Volt
SCLDATA Amplitude, low level 0 0.8 volt
Amplitude, high level 2.5 5 Volt
RXD Amplitude -25 25 Volt
TXD Amplitude -13.2 13.2 Volt
CVBS Amplitude, total (video+ sync) 1 Volts peak to peak
Luminance Amplitude, video 0.7 Volts peak to peak
Amplitude, sync 0.3 Volts peak to peak
Impedance 75 ohm
CVBS Chroma Amplitude 300 m Volts peak to peak
Impedance 75 ohm
Audio Impedance (audio in) 40 50 60 Kohm
Amplitude (audio in) 500 mVolts rms
Bandwidth 300Hz 16kHz
S/N Ratio 40 %
Total Harmonic Distortion 10 %

13
3. Electrical Interface Character
 Interface Definition
15 pin definition of the mini D-sub male for DDC2B protocol

Pin Definition Pin Definition Pin Definition Pin Definition

1 Red Video 2 Green Video 3 Blue Video 4 NC
Pr Y Pb
5 NC 6 Red Video 7 Green Video 8 Blue Video
Return Return Return
9 DDCP 5V 10 Sync. Return 11 Monitor ID 12 Bi-directional
bit 0 data (SDA)
13 Horizontal 14 Vertical Sync 15 Data clock
Sync (SCL)

 Video Input

Composite input
Pin Definition
1 Composite video input

 S-Video input
Pin Description
4 3 1 GND
2 GND
2 1
3 Luminance
4 Chroma

 Control Port

Pin Description Pin Description

1 NC 2 RX
3 TX 4 NC
5 GND 6 NC
7 RTSZ 8 CTSZ
9 NC

14
 Local Keyboard Description (Detailed description refer to SW Specification)

Key Name Detailed Description

Power Use this button to turn your Data Projector on and off (standby mode).
Source To select input sources as Computer, Video, S-Video, YPbPr
Auto Toggle auto-tracking image function
Blank Press “Blank” key first to blank the screen
Mode/Enter (1) When there is no OSD menu, this bottom is Mode hot key; user would press this
bottom to choose one of preset modes
(2) When there is confirm message, user could press this key to confirm
Menu/Exit Press this key to open/exit the OSD menu
Right/Panel Key (1) When user press the bottom once, it will enter “Panel Key Lock” setting
Lock (2) When panel key is locked, user could press this key for 3 seconds to release Panel
Key Lock
(3) When there is OSD menu, user can press this key to move to right item
Left/Q? (1) When user presses the bottom once, it would show main "Information" menu;
and then user could press ▲▲ to choose questions group.
(2) If there is OSD menu, user can press this key to move to the left item
Up (1) Move item bar. (2) Move to page level. (3) Keystone+.
Down (1) Move item bar. (2) Move to page level. (3) Keystone-.

15
External Status indicator
LED Name Detailed Description
Power LED Display the power on/off sequence status
Lamp Status LED Display the Lamp status (Lamp fail, Lamp spoil etc.)
Temperature Status LED Display the Thermal status (Fan Fail, Over Temperature, etc.)

Remote Control Keys Description (Detailed description refer to SW Specification)

3/ Q? (1) When user presses the bottom once, it would show main "Information" menu; and
then user could press ▲▲ to choose questions group.
(2) If there is OSD menu, user can press this key to move to the left item.
4/ Panel (1) When user press the button once, it will enter “Panel Key Lock” setting;
Key Lock (2) When panel key is locked, user could press this key for 3 seconds to release Panel Key
Lock
(3) If there is OSD menu, user can press this key to move to right item
(1) When user presses this button once, it will increase the keystone value
/ (2) When there is OSD menu, user can press this key to move to upper item
(1) When user presses this button once, it will decrease the keystone value
/ (2) When there is OSD menu, user can press this key to move to next item
Source User could press this key to call out Source OSD to select search source. After pressing
"Enter" key, system would keep searching selected source
Power (1) User presses this key once to turn on projector
(2) When projector is on, user should press this key once and show confirm message;
then user should press "Power" key again to turn off projector (LED would be blink
orange)
Auto Auto adjusts the most suitable frequency, phase, for the input source. User could get the
optimal projection quality by pressing the button. Auto-Adjustment function will not

16
 influence the color or brightness setting by users. “Auto” will not be active under video
input, including video, S-video and Y/Pb/Pr. The current source info will be displayed at
the bottom right of the screen for 3 seconds after users press Auto
Blank 1. When user presses the button once, the image would turn to blank and show "blank"
in the right-bottom of screen
2. When the image is blank, user press this key back to normal image
Mode/Enter 1. When there is no OSD menu, this button is Mode hot key; user would press this
button to choose one of preset modes
2. When there is confirm message, user could press this key to confirm
Menu/Exit 1. User could press this button to call out OSD
2. When it exits OSD, user could press this bottom to leave current page or items or to
close OSD.
Freeze This is for "freeze" and "unfreeze". The image will be frozen when the FREEZE button
is pressed. FREEZE is released when Source button (when the input source is switched
over during display ) , FREEZE button again is pressed.
Volume + By pressing “Volume +” button, the volume of the sound can be magnified gradually.
Volume - By pressing “Volume -” button, the volume of the magnified sound will be reduced
gradually.
Timer on 1. When the function “Presentation Timer” is not activating, press this key will activate it.
2. When the function “Presentation Timer” is activating and the timer doesn’t show up
on screen, press this key will show the timer on screen for “10 seconds” then hidden
(when user doesn’t set “Timer display” as “Always”). This function would let user doesn’t
need to set “Timer display” as Always. Please note that the timer is still counting.
3. If the timer is already on the screen, press this key again will turn the timer screen off
Timer Setup Call out the “Presentation Timer” setup menu to adjust timer related setting
Digital 1. By pressing “Zoom in” button, the center of the picture can be magnified gradually.
Zoom + 2. When users press this button again, more magnification will take place gradually
3. When user already zoom in or zoom out image, use could use direction keys to pan the
picture. (Only the Digital zoom functions enables, and then pan function workable)
Digital 1. By pressing “Zoom out” button, the size of the magnified image will be reduced
Zoom - gradually.
2. When users press this button again, the size of the image will be reduced accordingly
(Until the image restore to the original size).
3. When user already zoom in or zoom out image, use could use direction keys to pan the
picture. (Only the Digital zoom functions enables, and then pan function workable)
Page Up By pressing “Page Up” button, could enable Page Up function.
Page Down By pressing “Page Down” button, could enable Page Down function.

17
Appendix B Power Supply Specification
1. Input
Input Power Specification

\ Description
Input Voltage Range The unit shall meet all the operating requirements with the range 90
~ 264 VAC
Frequency Range The unit shall meet all the operating requirements with an input
frequency range 50 Hz ~ 60 Hz
Power Consumption Normal operation: 315W
15W (Max)
standby mode: < 1W ( @ 100-240VAC, Standby Monitor out Off).
Regulation Efficiency 80 % (typical) measuring at 115Vac and full load

2. Output Power Requirement

The power supply can provide DC output as below：

NO. Voltage Regulation Load Current Range Ripple & Noise
1 +12 V ±10 % 0A~2A 120 mV/300mV
2 +5V ±5% 0.03A ~ 0.5A 50mV/150mV

3. Lamp Power specifications

Specification Description
Applicable Lamp Nor: 220W,
220W Eco: 170W, DC operation
Starting pulse from Igniter 1.5KV Min.

18
Packing
【NOTE】The updated Service BOM is on SPO system. Please check it to order service parts.

19
CTN LBL PRINTING:

1. For 9H.J0A77.Q3E
9H.J0A77.Q3E / Q3U
Q3U

2. For 9H.J0A
9H.J0A77.Q
0A77.Q3A
77.Q3A / Q3J / Q3K
Q3K

20
3. For 9H.J0A
9H.J0A77.Q
0A77.Q3
77.Q3S / Q3P

4. For 9H.J0A77.Q
9H.J0A77.Q3
77.Q3T

21
5. For China(9H.J
hina(9H.J0A
(9H.J0A77.Q
0A77.Q3
77.Q3C)

22
SPEC LBL PRINTING:

1. For Europe, APAC, America(9H.J

America(9H.J0A77.Q3
(9H.J0A77.Q3X)
0A77.Q3X)

23
For China
China(9H.J
hina(9H.J0A
(9H.J0A77.Q
0A77.Q3
77.Q3C)

24
LAMP LBL PRINTING

1. For Europe, APAC, America,

America, China

25
Customer Acceptance
1.0 SCOPE
This document establishes the general workmanship standards and functional acceptance criteria
for PROJECTOR produced by BENQ.
2.0 PURPOSE
The purpose of this publication is to define a procedure for inspection of the PROJECTOR by
means of a customer acceptance test, the method of evaluation of defects and rules for
specifying acceptance levels.
3.0 APPLICATION

The "Customer Acceptance Criteria" is applicable to the inspection of the PROJECTOR,

completely packed and ready for dispatch to customers. Unless otherwise specified, the customer
acceptance inspection should be conducted at manufacturer's site.
4.0 DEFINITION

The "Customer Acceptance Criteria" is the document defining the process of examining, testing
or otherwise comparing the product with a given set of specified technical, esthetic and
workmanship requirements leading to an evaluation of the "degree of fitness for use", including
possible personal injury or property damage for the use of the product.
5.0 CLASSIFICATION OF DEFECTS

The defects are grouped into the following classes:

5.1 Critical defect
A critical defect is a defect which judgment and experience indicate that there is likely to
result in hazardous or unsafe conditions for individuals using product.
5.2 Major defect
A major defect is a defect, other than critical one, is likely to result in failure, or to reduce
materially the usability of the product for its intended purpose.
5.3 Minor defect
A minor defect is a defect that is not likely to reduce materially the usability of its intended
purpose, or is a departure from established standards having little bearing on the effective
use of operation of the product.
Note: If BenQ defect undefined failure, and it judged that is reduce the merchandisebility, BenQ
CM Inform this defect. After that parties make communication and decide how to solve.

26
6.0 EXPRESSION OF DEFECTIVES
Number of defects
Percent of defects = ------------------------------------------ X 100%
Number of products inspected
7.0 INSPECTION STANDARD
Unless otherwise specified, the inspection standard will be defined by MIL-STD-105E,
NORMAL INSPECTION LEVEL Ⅱ, SINGLE SAMPLING PLAN. Level Ⅱ is in use all the time,
inspection levels are normal, reduce and tighten.
7.1 Acceptance Quality Level
7.1.1 Critical Defect:
When a critical defect is found, this must be reported immediately upon detection, the
lot or batch shall be rejected and further shipments shall be held up pending instructions
from the responsible person in relevant department.
7.1.2 under normal sampling

Critical Defective : 0% AQL

Major Defective : 0.65% AQL
Minor Defective : 2.5% AQL

7.1.3 under special sampling

Critical Defective : 0% AQL

Major Defective : 1.0% AQL
Minor Defective : 4.0% AQL

8.0 GENERAL RULES

8.1 The inspection must be carried out by trained inspectors who have good knowledge about
the product.

8.2 The inspection must be based upon the documents concerning the completely assembled
and packed product.

8.3 When more defects appear with the same unit only the most serious defect has to be taken
into account.

8.4 Defects found in accessory packed with the product such as Cable, Connector, Manual, CD
and the like, and being inspected as a part of the complete product, must be included in the

27
 evaluation.

8.5 The evaluation must be within the limits of the product specification and, for not specified
characteristics, refer to the sample machine or the judgment of BENQ QA Engineer. But any
kind of proposals or judgments must be reasonable and acceptable by both sides.

8.6 Faults must be able to be repeatedly demonstrated.

9.0 TEST CONDITIONS

Unless other prescription, the test conditions are as followings:

Nominal voltage: refer to operation manual
Environmental illumination:
Variable from 500 to 800 Lux (For appearance inspection)
Variable from 0 to 7 Lux (For functional inspection)
Temperature: 25±5℃
Visual inspection shall be done with the distance from eyes to the sample 45 cm.
Display mode: refer to operation manual

10.0 TEST EQUIPMENTS

Dark room

PC

Pattern Generator: Chroma or equivalent

DVD player

Power supply (100~240 VAC) with consumption meter

Measuring tape

28
 Level 1 Cosmetic / Appearance / Alignment Service
Cosmetic / Appearance Inspection Criteria

TABLE 1. General Product of plastic outlook of dot, blemish, and others spec inspection standard ( 产品一般
外观塑料件的黑点、杂质、凸点、砂粒缺陷检验标准 )

A级面 B 级面 C级面
规格 A surface B surface C surface
Spec ( 允许数 ) ( 允许数
) ( 允许数 )
(面积 cm ) 2
(Number of defect) (Number of defect) (Number of defect)
2
( Area cm ) 100*10
20*20 50*50 70*70 100*100 20*20 50*50 70*70 20*20 50*50 70*70 100*100
0

杂质 点距
P < 0.1 mm2
不计 不计 不计 不计 不计 不计 不计 不计 不计 不计 不计 不计
Distance ≥
Particle 2cm Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore
黑点 0.1≦P< 0.2 mm 2
Blemish
|
点距 Distance ≥ 2 3 4 5 2 3 4 5 4 4 5 6
异色点 0.2 4cm
≦P <0.3mm 2
Color
spot 点距 Distance ≥ 0 0 0 0 2 3 4 5 3 4 5 6
4cm

凸点 点距
P<0.1 mm2
Distance ≥
不计 不计 不计 不计 不计 不计 不计 不计 不计 不计 不计 不计
砂粒 2cm
Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore
棉絮 ≦ 0.1 P<0.2mm2
毛屑 点距 Distance ≥ 4 4 5 6 5 5 6 7 6 6 7 8
Particle 4cm
| ≦ 0.2 P < 0.3mm2
同色点 点距 Distance ≥ 3 4 4 5 4 5 5 6 6 7 7 8
Spot 4cm
with
≦ 0.3 P < 0.5mm2
点距
same
color
5cm Engineering System
Distance ≥ 2 2 3 4 3 3 4 5 4 4 5 6

Total 4 4 5 6 5 5 6 7 6 6 7 8

备注 Note:
1. 检测面积 A <20*20 以 20*20 之规范检验之, 20*20≦A<50*50，以 50*50 等级检验之，以此类推.
Use the 20*20 criteria to the area less than 20*20; 50*50 inspection criteria to the area 20*20≦A<50*50;
etc.
杂质/黑点/异色点(Particle/Blemish/Color Spot)
1.1 A、B、C 级面定义请参考 6.2 级面定义。
Definition of surface A, B, C refer to 6.2
1.2 LOGO 周边 2 cm 内不可有 0.05 mm 以上之点, (0.05 mm 以内之点不计)。2 2
2
Blemish around the logo must be equal or smaller than 0.05 mm
1.3 表面气泡—不可有。
Bubble on the surface is to be reject.

TABLE 2 : 产品一般外观的塑料件检验标准(General Product of plastic outlook inspection standard)

29
NO Appearance Spec
A 区: 不可有缩水 , 以带手套检验 手摸过去不可有凹 ,
陷的感觉
1
缩水 A region: No Shrink. With gloves, no feeling of sink when touching the
Shrinkage surface
B/C :区 不能明显看出
B/C region: not obvious
2
流痕, 咬花, 光泽 不能有明显的深浅不均
Run, Texture, Gloss No obvious non-uniformity
接合线 用指甲划过不会有停顿感,并附近无明显之光泽差异
3 When scratching on it, there’s no feeling of obstruction. Also, there
Welding Line/Knit Line
should not be obvious difference in gloss nearby it.
4
顶白 不可
Ejector Mark Reject
5 Label/screws shortage
不允许
Reject
缺料 缺料不可影向机构强度和表面
6 Material shortage is not allowed to impact structure strength and
Material shortage
surface
喷漆 (Painting): ∆E<=2; L<=1.5 ; ∆ A,B <= 0.6
色差 银粉漆 (Paint, aluminum).
7 ∆E<=2 L<=1.0; ∆ A, B <= 0.6
Chromatic aberration
非银粉漆 (Paint, non-aluminum)
素材 (Raw material) : ∆L,A,B<=0.6 ,∆E<=0.75
文字印刷不得有漏印、断线、重影、组细不均、溢墨、印偏 ( 1mm ) 、
印斜 歪斜＜ ( 。 0.3 mm )

8
印刷 Printing must not have incomplete printing, break off, overlap, uneven
thickness, excessive ink, printing misalignment (1mm), printing
Printing slanting & crooked (<0.3mm)
文字印刷颜色须确认是否正确 。
Printing color must be comparable to color chip and sample.
文字印刷不得有漏印.断线.重影.组细不均.溢墨.印偏( 1mm)印斜
(歪斜 ＜ 0.4 mm).
Printing must not have incomplete printing, break off, overlap, uneven
9 Logo of panel sticker thickness, excessive ink, printing misalignment (1mm), printing
slanting & crooked (<0.4mm)
文字印刷颜色须确认是否正确 .
Printing color must be comparable to color chip and sample.

30
 Side A:
(W < 0.1mm , L < 3mm): 容许 个 2
Only 1 this kind of scratch is accepted
W < 0.1mm , L < 3-5mm 容许 个 1
No this kind of scratch is accepted
Side B:
W < 0.15mm , L < 3mm 容许 个 3
Only less than 2 this kind of scratch is accepted
W < 0.15mm , L < 3-5mm 容许 个 2
Only 1 this kind of scratch is accepted
刮伤 Side C:
10
Scratch/Nicks W < 0.2mm , L < 1mm 容许 个 5
Only 4 this kind of scratch is accepted
W < 0.2mm , L < 3mm 容许 个 4
Only 3 this kind of scratch is accepted
W < 0.2mm , L < 3-5mm 容许 个 3
Only 2 this kind of scratch is accepted
Note:
刮伤见底材者不允许
Severe scratch which disclose the Natural
1. 刮擦伤两两需相距 以上 5cm
Each scratch should be 5cm more far away from each other

31
OPERATIONAL INSPECTION
INSPECTION CRITERIA

1. TEST PATTERN
PATTERN PATTERN TEST ITEM

、 、
ANSI Brightness Bright Uniformity FOFO
Full white
、 、
Contrast Ratio CIE white coordinate Throw
、 、
Ratio Zoom Ratio Distortion

Full Dark
FOFO Contrast Ratio

Full Red 、
Impurity CIE coordinate

Full Green 、
Impurity CIE coordinate

Full Blue 、
Impurity CIE coordinate

Chromo
Focus Range
Pattern84

General-1
Performance/ Timing check/ function check
pattern

16 Gray Gray Check

Check the DDC information,

DDC check Including S/N, model, manufacturer name,
product code.

32
2. TEST CONTENT:
Test Condition TEST ITEM Input Equipment
Chroma pattern 800x600 Focus/ Focus range
Impurity, CIE coordinate, D-SUB Chroma
PC Mode FULL W , R , G , B
pixel fail
At random PC sound check Audio CD-ROM
Chroma / BS
HDTV NTSC Picture performance YPbPr
Tuner
DVD Video
NTSC disk/ PAL disk Picture quality DVD player
picture S-video

2. SPECIFICATION:
SPECIFICATION:
Item Spec. Condition Pattern
Contrast: Preset
ANSI Brightness Minimum 2000Lumens Full white
Brightness: Preset
Contrast: Preset
ANSI Uniformity Minimum 55% Full white
Brightness: Preset
Contrast: Preset
ANSI Contrast Minimum 150:1 Chessboard
Brightness: Preset
Contrast: Preset
FOFO Contrast Ratio Minimum 1800:1 Full white and Full dark
Brightness: Preset
<0.5 lux compared to
Light Leakage center point within 60” Contrast: Preset
Full dark
(In Active Area) (Diagonal at 2.3m,wide) Brightness: Preset
image size
Light Leakage ～
<0.5 within 60” 80” Contrast: Preset
Full dark
(Out of Active Area) (Diagonal at 2.3m, wide) Brightness: Preset
image size
x=0.313+0.04 Contrast: Preset
CIE white coordinate Full white
y=0.369+0.04 Brightness: Preset
x=0.646+0.04 Contrast: Preset
CIE red coordinate Full Red
y=0.342+0.04 Brightness: Preset
x=0.349+0.04 Contrast: Preset
CIE green coordinate Full Green
y=0.589+0.04 Brightness: Preset
x=0.142+0.04 Contrast: Preset
CIE blue coordinate Full Blue
y=0.095+0.04 Brightness: Preset
53”±3% Diagonal @ 2m Contrast: Preset
Throw Ratio Full white
(Wide) Brightness: Preset
(W2-W1) / (W1+W2) Contrast: Preset
Keystone Distortion Full white
<1.0% Brightness: Preset
(H1+H2-2×H3)/2H2 Contrast: Preset
Vertical TV Distortion Full white
<1.0% Brightness: Preset
Pixel clear and uniform at Contrast: Preset
Clearly Focus Range Chromo 84 X pattern
1.5~6m Brightness: Preset
Brightness: Preset
Gray Check Should be clear and bright Chromo 32 gray pattern
Contrast: Preset
DMD Image Quality See Defect Classification See Defect Classification See Defect Classification
640X480
800x600,
compressed 1600X1200; Contrast: Preset
PC General-1 pattern
Composite-Sync; Brightness: Preset
Sync-on-Green
NTSC/NTSC4.43/PAL(Incl
Contrast: Preset
Video uding PAL-M, PAL-n) Color-bar pattern
Brightness: Preset
/SECAM/PAL60

33
 NTSC (480i)/ 480p/ PAL
YPbPr Contrast: Preset
(576i)/576p, HDTV Color-bar pattern
Brightness: Preset
(720P/1080i/1080p)

3.1 Power Consumption:

Consumption:
Mode Condition Power Consumption LED Color
Standby power - <1W Red
Normal - <315 W (Max) Green

3. OPERATIONAL INSPECTION CRITERIA:

No Description Class
1 Noise
1.1 When power on or power off, fan or color wheel get abnormal noise. Major
1.2 When normal operation, noise exceed noise level (refer to Q201 document) Major
2 Display Quality (include input: Video, S-video, YPbPr, and D-sub or RGB)
2.1 Focus range out of specification Major
2.2 Focus fail (focus not clear or flare/ defocus/ lateral color out of Major
specification)
2.3 Brightness & Uniformity --- out of specification. Major
2.4 Contrast ratio --- out of specification Major
2.5 Color coordinates --- out of specification. Major
2.6 Light leakage out of specification (active area or out of active area) Major
2.7 Throw ratio out of specification Major
2.8 Room ratio out of specification Major
2.9 Picture distortion out of specification Major
2.10 DMD image out of specification Major
2.11 Picture dust or other image quality out of specification Major
2.12 Gray stage check --- Missing stage Major
2.13 Video noise --- If video noise presented Major
2.14 DDC data error / incorrect Major
2.15 Mode detection error Major
2.16 OSD Malfunction Major
3 Audio Quality
3.1 Audio malfunction Major
3.2 Speaker no function Major
3.4 Volume mute malfunction Major
4 Remote control malfunction Major

34
5. IMAGE QUALITY SPECIFICATION:

SEQ # TEST SCREEN ACCEPTANCE CRITERIA

1 Major Dark Blue 60 1. ≦4 visible dark blemishes are allowed in
Blemish the active area
2. No blemish will be > 1.5” long/diameter

2 Major Light Gray 10 1. ≦4 visible light blemishes are allowed in

Blemish the active area
2. No blemish will be > 1.5” long/diameter
3 Reset Boundary Gray 30 1. No reset boundary artifacts allowed
Artifact
4 Eyecatchers Border Any screen 1. Eyecatcher and border artifacts are allowed
Artifacts
5 Projected Images 1. Any screen 1. No adjacent pixels
2. Gray 10 2. No bright pixels in Active Area
3. Any screen 3. No unstable pixels in Active Area
4. Gray 10 4. ≦1 bright pixel in the POM
5. Whit 5. ≦3 dark pixels in the Active Area
6. Any screen 6. No DMD window aperture shadowing on
the Active Area
7. Any screen 7. inor blemishes are allowed

35
Software/Firmware Upgrade Process
A. Basic Operating
(a) Standby Mode：
Mode：
When standby mode, system power consumption will be less than 1 Watt.
If user wants to enter this mode, user can just plug in power cord. Power LED will show Red for
1 sec then show Orange continuously as the figure below shown. When the power LED shows Red,
it means system is not ready for standby. In another word, if the power LED shows Orange, it
means system is in standby mode and the DLP system has no power support, except MCU and its
related circuits.
Besides, user can press power key to turn on projector after plugging in power cord whatever the
power led is red or orange.
Standby Mode

(b) Download Mode：

Mode：
This mode is applied for Download firmware.
If operator wants to enter this mode, he should press and hold keypad Power and Auto together,
then plug in power cord. Release the two keypads. Power LED will show red light continuously as
the figure below shown. In download mode, system will be supported by full power but will not
turn on projector. Operator can use DLP composer to download new firmware.
Download Mode

(c) Power On：

On：
User can press Keypad Power to turn on projector. User can also use IR remote control and
RS-232 Command：<CR>*pow=on#<CR> to do this action. When turning on, power LED will
flash Green as the figure below shown.
(d) Power Off：
Off：
If user wants turn off projector, user can double click keypad Power, use IR remote control, or
RS-232 Command：<CR>*pow=off#<CR>. Then, system will cool itself via fans for 30 or 90
seconds.

36
 During cooling, Power LED will flash Orange. After cooling, System will return to standby and
Power LED will become Orange as the figure below shown.
Power On Power Off

B. Download MCU Code and Firmware

(a) Download WT6702 MCU Code：
Code：(for Low-
Low-Power Standby)
Condition：
Condition：
Situation 1：WT6702 MCU code is empty (The 1st time to plug in power cord)
Situation 2：WT6702 MCU version update
Action：
System Action ：
System needs a few sec to download WT6702 MCU itself.
Downloading：
Downloading ：Power LED will show Red and Lamp LED will show Green.

Download Fail：
Fail：Power LED will show Red and Lamp LED will show Red.

Download Success：
Success：System will go back Low-Power standby mode and Power LED will
show Orange.
Notice：
Notice ：
Do NOT interrupt power when downloading.
(b) Skip Download WT6702 MCU Code
If operator wants to skip the process of downloading WT6702 MCU code, he can press
keypad -- “Auto”(as the figure below shown) and then plug in power cord. Then, system will
skip to download WT6702 MCU code.

(c) Download Firmware

i. DLP Composer lite install procedure

37
(1) Installation
1. Double click the Setup file for DLP Composer Lite to start to install program.
2. When the Installation Wizard appears, click “Next”.

3. Select to accept the License Agreement, than click “Next”

4. Click “Next” in the following steps to continue installation process.

38
 Note:
The default installation directory is:
C:\
C:\Program Files\
Files\DLP Composer Lite9Lite9.2
If you want to install to a different directory (perhaps
alongside a prior release of DLP Composer™ Lite), click
the "Browse" button on the "Select Features" page.

5. When finishing installation, click “Finish”, and then restart your computer to complete the
installation process.

39
(2) Setting for your first use
 Select Library:
Library:
1. When start to use this program to download at first time, you need to check if the library folder is
existed under the path of Library.

Click “Browse”
Browse” to select
path for library files

Click the library

folder to assign
the path.

Then Click “OK”

OK”.

2. Check if there are library files in the assigned path. If not, unzip the library file into the path.

40
 Set communication (for download by RS232):
1. Select “Edit”->”Preference”.

2. Select “Communications”-> “Serial Port” -> ”Config”.

3. Make sure the settings are the same as below figure-> Click ”OK”.

4. Click ”OK”.

41
ii. Download Procedure
 How to download
Hardware required
1. Standard RS232 Download cable (SPEC as below)
D-sub 9-pin Female for Both terminals

WIRE ARRANGEMENT
P1 COLOR P2
1 BLACK 1
2 BROWN 3
3 RED 2
4 ORANGE 4
5 YELLOW 5
6 GREEN 6
7 BLUE 8
8 PURPLE 7
9 GRAY 9
CASE DRAIN WIRE CASE

2. Personal computer or laptop computer

Software required
1. DLP Composer Lite program
2. New version FW

Download procedure
1. Connect RS-232 cable to PC and projector

42
2. Let projector be in Download Mode :
-> Press and hold keypad Power and Auto together, then plug in power cord.
-> Release the two keypads.
-> Power LED will show red light continuously as below figure.

3. Execute DLP Composer Lite 9.2 program

4. To select the RS-232 communications interface, choose "Preferences" from the "Edit" menu,
click the "Communications" page and choose "Serial Port".

5. Click on “Flash Loader” and browse the image file (new version firmware)

43
6. Select Complete Image Download, and make sure to check “Skip Boot loader area (32KB)”

7. Press “Reset Bus” and check the status which should show “Bus Reset”

44
8. Press “Start Download” to begin update new firmware.

9. Press “Yes” to continue.

10. Wait till composer lite notice download complete.

11. When download complete, LED signal on projector will show standby status (orange light

45
continuously).

46
Method to enter factory menu:
1. Press Menu on keypad than the main menu popup

2. When showing main menu, press Source + Mode at the same time

3. Factory menu popup at the top-left of display

47
RS-
RS-232 connection:
1. Connection:
Below shows the illustration of connection between PC and Projector.

<CAUTION>
 Make sure that your computer and projector are turned off before connection.
 Power on the computer first, and then plug the power cord of the projector. (It may cause Com
port incorrect function, if you do not follow this instruction)
 Adapters may be necessary depending on the PC connected to this projector. Please contact with
your dealer for further details.

2. Hardware connection
<Download cable>
D-sub 9-pin Female for Both terminals

<pin assignment for this two end>

Pin Description Pin Description
1 NC 2 RXD
3 TXD 4 NC
5 GND 6 NC
7 RTS 8 CTS
9 NC

48
Interface Settings
RS-232 protocol
Baud Rate 115200 bps (default)
Changeable settings in User OSD
(9600/19200/38400/57600/115200)
Data Length 8 bit
Parity Check None
Stop Bit 1 bit
Flow Control None

Software specification
1. When input cmd fail, e.g. correct input is “*pow=?#” but input “*po=?#”, or input “*mute=on#”
while projector is already mute, it will show “*Illegal format#”.
2. When input cmd but projector has no such function item, e.g. input “*sour=RGB2#” but
projector has no RGB2 connector, it will show “*Unsupported item#”.
3. When cmd and function are both workable, but it’s not under the status which cmd can be
executed, e.g. input “*asp=4:3#” while not connecting source, it will show “*Block item#”.
4. When input “query” cmd (with “?”), e.g. input “*sour=?#”, it will echo the same input strings
with some value.
5. Press “Enter” key after” ＞”, it should be no echo and skip to the next row.
6. Press “Space” and “Enter” key after” ＞”, it will echo”*Illegal format#”

Command Category
Refer to Appendix 2

49
Adjustment / Alignment Procedure

Content
1. Color Wheel Delay Alignment
2. Overfill adjustment
adjustment
3. PC Alignment Procedure

50
1. Color Wheel Delay Alignment
Procedure:
1. Enter Factory Mode
2. Enter Block 1
3. Change CW Delay by adjusting the following gray pattern to smooth

32 Gray pattern

51
2. Overfill adjustment
1. “Full White Pattern” is suggested for this alignment.
2. Adjust 2 LP-alignment Screws (upper side / lower front side of Optical Engine) behind Color
Wheel.
3. Alignment Criteria is to adjust these 2 screws until “No Dark Edges” and “ No
Shadows” can be observed in image.

52
3. PC Alignment Procedure
OSD Default value:
Item Value
Cal R Offset 512
Cal G Offset 512
Cal B Offset 512
Cal R Gain 637
Cal G Gain 637
Cal B Gain 637
YPbPr R Offset 512
YPbPr B Offset 512
Procedure:
Gray Level:
1. Connect power, D-sub, into projector.
2. Change Timing and pattern of pattern generator:
Timing: Timing: 800*600 @60Hz (SVGA)
3. Pattern: As White-black pattern {A near white color (240,240,240) and a near black
color(16,16,16)}
4. Light on projector
5. Set user OSD values to default.
6. Enter factory mode.
7. Set Factory values to default.
8. Press “Calibration RGB” to let the black level to just distinguish, and the light output of
white level to just max.
9. Check the 32 levels of gray. All steps must appear.

White-black pattern

53
Level 2 Circuit Board and Standard Parts Replacement
Replacement

Product Exploded View

Module 1 – Total Exploded View

54
55
Module 2 – ASSY UPPER CASE

56
Module 3 – ASSY LOWER CASE

57
Module 4 – ASSY FRONT CASE

58
Product Disassembly / Assembly
MP515 Dismantle SOP
Step Discription Tool
5 2 4

6
5
screw
1 Disassemble the screw*5
driver

1
3

Take off the the IR

sensor wire from
mainboar, then take off sponge*2
upper case module,
2
Notice : When taking off screw*1
upper case module, don't
draw the IR sensor wire
in case of breaking.
keypad

4
2

LENS IR
FRONT
BENQ LOGO
3

Take off the case left 1

3 module and the front
case module
upper case
cover
FRONT
IR BD SPONGE*2

RING
FRONT

Disassemble the screw*8, 1 2 3 4 5 6 7 8 screw

4
and take off the rear case. driver
rear case
screw*8

59
 2
3
1
Disassemble the screw*5,
screw
5 and take off the M/B
driver
shielding. 4

twin
fan

(1)Take off the long wire

(one of twin fan wire),
then disassemble the
6
twin fan.
(2)Take off the twin fan
wire from M/B. take off this long wire first

C/W sensor
wire

C/W FPC wire

Take off the C/W FPC
、
wire blower fan wire 、 blower fan wire
C/W sensor wire 、
7 、
Ballast 5-Pin wire
screw
driver
speaker wire form M/B
， take off right cass speaker wire
module

Ballast 5Pin wire

Take off the M/B and screw

8
MB SPG-RCA PBR driver

60
 (1)Disassemble the
screw*2, and take off the 1
lamp door. 2 screw*1
screw
9 (2)Disassemble the
driver
screw*1 and lamp wire,
and take off the lamp
module.

1
(1)Disassemble the
screw*3.
(2)Disassemble the screw
10 3
grounding screw*1, and driver
take off the Power B/D
SHD.
grounding screw *1

blower fan's
screw*1
thermal wire

Disassemble the wire*2

and screw*1, and take off screw
11
the power BD and ballast driver
Mylar.
ballast
wire

screw*1
(1)Disassemble the screw*1
screw*2, and take off the screw*1
lamp box. screw
12 screw*1
(2)Disassembly the driver
screw*2, and take off the
blower fan

61
 1 2
Disassemble the screw*3,
screw
13 and take off the OPT eng
driver
.

3pin
wire
2
Disassemble the screw*2,
screw
14 the ballast BD, and
driver
wire*3.
1 5pin 2pin
wire wire

screw*1
push button

(1)Take off the push

button . screw*1 screw
15
(2)Disassemble the driver
screw*3 .
screw*1

ring
focus
screw*1
(1)Take off the gasket*2. screw*1
(2)Take off th Ring ring
screw
16 Zoom screw*2 Zoom
driver
(3)Disassemble the ring
focus and Ring Zoom
gasket*2

1
2
Take off th LENS screw
17
screw*3 driver

62
 3
1

Disassemble the screw*4,

and take off the HSINK screw
18
and DMD chip with driver
Chip BD. 2
4

CW
1
(1)Disassemble the baffle module
DMD.
screw
19 (2)Disassemble the 2 3 driver
screw*3 and take off the
CW module. baffle
DMD

Rotate to open the switch

screw
20 on socket, and take off
driver
the DMD chip.

(1)Disassemble ILL
module( screw*2). 1
(2)Take off screw*1, FM screw
21
holder, fold mirror, FM 2 driver
clip*2, clip CM front, sponge
screw*1
clip CM side and sponge.

screw*1

(1)Disassembly the
screw*2. screw
22
(2)Take off the LP driver
module and LP screw*2.
1
screw*1 2

63
Module Assembly Key Point - Optical Engine
1. Light Pipe Module assembly and overfill alignment

Overfill Adjustment Criteria:

i. Pre-assembly 2 adjusting screws. Criteria shown as Fig.1-1.
ii. Alignment Sequence:
a. To adjust “Horizontal Adjustment Screw” firstly, and then “Vertical Adjustment Screw”.
b. Refer to Fig. 1-1.
For Overfill Re-
Re-adjustment:
a. Those 2 Adjustment Screws must be released closely to the “Pre-assembly” positions first
(defined in 1.1).
b. Follow adjustment steps shown in Item 1.1-ii.

Overfill Vertical
Adjustment Screw

Overfill Horizontal
Adjustment Screw

Fig. 1-1

Pre assemble this screw

not over the side surface.

Pre assemble this screw not over

the bottom surface.
Fig. 1-2

64
 Clip LP

screw

Fig. 1-3
1. Press down the
Clip

2. Insert the
LP Module

Fig. 1-4

LP Datum of
DMD HSG

Fig.1-5
Overfill adjustment screws

65
1. Place Clips on
BKT surface

3. Lock screw

2. Push Baffle LP
to hook DMD HSG

Fig. 1-6 Fig. 1-7

2. Assembly FM Module:
2.1 Place FM on “HLD FM” surface(Fig. 2-1) and use “Clip FM” to fix FM(Fig. 2-2).
Clip FM hook
the punch points

Fig. 2-1 Touch the side surface Fig. 2-2

3. Assembly HSG ILL Module:
3.1 CM Assembly
I. Insert “Clip CM Side” first, and then place “Clip Front CM” to fixed-shaft of ILL SUB
before locking screw (Fig. 3-1, Fig. 3-2).
II. Assemble CM to HSG ILL and to make CM contact three datum on the HSG ILL
Well (Fig. 3-3).
III. Assemble” MYLAR CM ” to the CMD firstly, “CLIP TOP CM”(with forceps) to the “HSG
ILL” (Fig. 3-4,).
IV. To check and make sure “CLIP of CM” hooks the HSG ILL very Well (Fig. 3-5).
V. Paste “Sponge tube AL” on cannelure of ” HSG ILL” (Fig. 3-6).
3.2 FM Module Assembly
I. FM Module must be placed to fixed shaft and on the datum surface of “ILL SUB” and
then lock with screw well(Fig. 3-7).

66
 Fixed shafts of
Clip CM Side ILL SUB

screw

Fig. 3-1 Fig. 3-2

Datum3

Datum1

Datum2

Fig. 3-3
Clip UP CM
MYLAR CM

Fig. 3-4 Fig. 3-5

67
 Sponge Screw

Fig. 3-6 Fig. 3-7

4. AL, HSG ILL and HSG DMD Assembly:

4.1 Placed “AL” on the “HSG DMD”. The “raised surface” of “AL” shall toward “DMD direction”
(Fig. 4-1).
4.2 To assemble ”HSG ILL SUB Module” with “HSG DMD” and cover over on “AL” and the then
lock with screws(Fig. 4-2).

Fixed shafts& holes

AL

Screws

DMD Direction

Fig. 4-1 Fig. 4-2

5. DMD and ChipChip B/D Module:

5.1. Judge Chip B/D and DMD alignment keying first (Fig. 5-1, 5-2).
5.2. Alight keying and Assemble DMD to Chip B/D (Fig. 5-3).
5.3. Push DMD slightly and use screwdriver rotate clockwise button to lock (close notation) DMD
on Chip B/D (Fig. 5-4).

68
 Fig. 5-1 Fig. 5-2
Alignment keying
Button
Open notation

Close notation

Fig. 5-3 Fig. 5-4

5.4 Place Damper on the surface of Chip-BD Fig. 5-5.

Damper

.
Fig. 5-5.
6. Assembly Optical Engine:
6.1 Assemble “BKT Link Lamp & CW shield” on “DMD HSG” and then lock with screws well (Fig.

69
 6-1).

Shield CW

Screws

BKT Link Lamp

Fig. 6-1
7. Assembly OP ENG
7.1 Assemble “Baffle DMD” to “HSG DMD” (Fig.7-1).
7.2 Assemble “Sponge DMD” to “HSG DMD” (Fig. 7- 1).
7.3 Assemble Chip B/D Module to “HSG DMD” (Fig. 7-2).

Alignment keying

Baffle DMD

Sponge DMD
Fig. 7-1

70
 Fixed shafts of
DMD HSG

Fig. 7-2-1

Fixed holes of DMD

Fig. 7-2

7.4 Assemble Thermal Pad & Gasket Hest-sink then place contact DMD (Fig. 7-3).
i. Pre-fastening Sequence: [ 1 ] - [ 2 ] - [ 3 ] - [ 4 ].
ii. Fastening Sequence: [ 2 ] - [ 1 ] - [ 4 ] - [ 3 ].
iii. Screw Torque must be confirmed to be 6 kg-cm.

71
 ○
1 ○
3

Gasket

○
2

○
4

Fig. 7-3

7.5 Assemble “CW Module” to “DMD HSG” and lock with screws well (Fig.7-4).

screw

Fixed shafts of
DMD HSG

Fig.7-4

72
7.6 Assemble “Mylar Antidust” well (Fig. 7-5).
Fixed shafts of DMD HSG

Mylar Antidust

Fig.7-5

The sponge can’t

cover the hole of
HSG DMD

Fig.7-5-1

7.7 Assemble PL LENS” and lock with screws well (Fig. 7-6).

Fig. 7-6

73
7.8 Assemble “Ring Zoom” and lock with screws well(Follow MP522 assembly) (Fig. 7-7).
i. Pre-fastening two Screws firstly (Fig. 7-7-1)
ii. Fastening the two Screws (Fig. 7-7-2)

Pre-
Pre-fastening

Fig. 7-7-1

Lock screws well

Fig. 7-7-1
7.9 Assemble “Ring Focus” (Follow MP522 assembly)(Fig. 7-8).

Insert and
push Ring
Focus until fix
on the pin of
LENS

Fig. 7-8

74
7.10 Assemble Lamp Module to “BKT Link Lamp” and then lock with screw well (Fig. 7-10, Fig.
7-11).

Screw

Fixed shafts

Fig. 7-10

Fig. 7-11

75
Module Assembly Key Point - Mechanical
Mechanical assembly Contents:
1. Blower module assembly contents.
2. Lower case assembly contents.
3 Upper Case assembly contents
4 Front Case assembly contents
5 Ballast assembly & wire alignment concern
7. Assy Mylar Ballast concern
8. Assy Power BD and Wire alignment concern
9. Bracket Power BD assemble concern
10. Main BD Assemble and Wire alignment
11. Engine and Lower case constrain concern
12. Rear Cover Screw fix sequence
13. Lamp Box assemble contents
14. Lamp Wire assemble concern
15. Lamp door screw assemble sequence
16. Twin Fan/Ballast/SPK Wire Arrangement

76
1. Blower module assembly contents
This blower Module assembly is same with MP612 Model, but add New EMI part (1-1), Fixed screw
between BKT blower
And nozzle is (1-2) part .

1-2 Screw

1-1 Clip

Wire Clip is above the Nozzle

77
Gap more than 1.0mm forbidden

2. Lower case assemble contents.

2-1 SPONGE FAN VS100F
2-2 Screws *3 Ceiling Mount Boss Screw
2-3 Shield Plate LC
2-4 Glue
Dropping of glue between foot and screw nut.

Sponge

78
2-1

2-3

2-2

2-4 Glue adhesive is needed

79
3. Upper Case assemble contents
3-1 Cover UC assembly

3-2 Power Button assemble method must make sure direction for assemble.

3-2

To make sure Power Mark direction

Led lens assemble with Upper Case

80
 3-3

Rubber Key and Led Lens and Power assemble in Upper Case

3-4

3-5

3-6

Align with the

Rib

4. Front Case assemble content

81
Front case assemble include:
1) BenQ logo assemble
2) MP515 Name Plate
3) IR Lens assemble

BenQ logo

IR Lens

Name Plate

IR Lens assemble direction

5. Ballast assemble & wire alignment concern

1) Ballast screw quantity *2
step1 :left (upside) step2: right
2) Wire ballast to M/B alignment , ( note 2)
3) Wire ballast to PWR/B alignment , ( note 3)
4) Wire ballast to Lamp alignment , ( note 4 )

82
 Note 4
Note 2

Note 3 SCREW*2

6. Assy Mylar Ballast concern

6-1 Mylar Assemble alignment .

6-2 Mylar Assemble alignment.

83
 Ballast wire alignment through
To Mylar ballast groove

7. Assy Power BD and Wire alignment concern

7-1 Thermal Break wire alignment
7-2 Ballast wire alignment
7-3 Power BD alignment eith lower case 7-1

7-2

7-3

8. Bracket Power BD assemble concern

8-1 Screws *3 for BKT Power
Power board
board and Lower Case

84
 9. Main BD Assemble and Wire alignment
9-1 Wire Assemble for MB

CW Wire

Blower Wire

Double Fan Wire

Sensor Wire

SPKWire Ballast Wire

Ground Wire

9-2 Main BD assemble for Screw Fix

85
 Screw

10. Main BD Shielding Assemble and Wire alignment

10-
10-1 Screw Assemble for MB shielding
10-1

10-
10-2 Screw Assemble for MB shielding

CW wire alignment

86
 11. Engine and Lower case constrain concern

First Fixed location

Second Fixed location

3rd Fixed location

12. Rear Cover Screw fix sequence

Second Fixed location

First Fixed location

13. Lamp Box assemble contents

87
14. Lamp Wire assemble concern
Lamp wire connector insert to lower case tunnel ,
please check the high for connector lamp
And rib of lower case be alignment. Please refer to Note 14-1.
14-1

15. Lamp door screw assemble sequence

Please follow the Screw Assemble Sequence as below.

First Fixed location

Second Fixed location

88
16. Twin Fan/Ballast/SPK Wire Arrangement
Please following the Wire arrange such as the photo below.

EMI Solution
Item EMI Solution
Description Use gasket to connect optic engine & H-Sink and BKT down.
Solution Add OPE gasket
Heat-sink gasket

gasket

gasket

89
Block Diagram

Figure 1 Main board & Input board Block Diagram

90
Troubleshooting

Chapter 1 System Analysis

Chapter 2 Optical Trouble Shooting Guide
Chapter 3 Power Supply Trouble Shooting Guide
Chapter 4 LED Messages Definition
Chapter 5 Error Count Messages Definition

91
Chapter 1 - System Analysis
Keypad LED OK
Step:
1. Check Lamp Door
No 2. Check Power Board and Interlock
3. Check Connection between PWR BD
and Main BD
4. Check Main Board

Yes
1. Check Lampen wire , Lamp wire and
No Ballast wire
2. Check C/W and wire connection
If Power On, Lamp On?
3. Check Main board
4. Check Lamp
5. Check Ballast

Yes

Yes 1. Check Input Cable

No Signal? 2. Check OSD Source set up
3. Check Main board

No
1. Check OSD Lamp Hours
Yes 2. Check Lamp Door
Power Auto Turn Off 3. Check Lamp still light or not?
4. Check Fan still spin or not?
5. Check Thermal status

No
1. Check Remote module battery
Yes 2. Check Remote module
IR Remote Control NG? 3. Check IR Receiver on Main board
4. Check IR Receiver on IR board

No

Yes 1. Check the connection between Main

Pixel Fail? BD and Chip BD
2. Check the connection between OP
engine and DMD Chip
3. Check Chip board
4. Check Main board

92
Chapter 2 - Optical Trouble Shooting Guide
No. Item Trouble Shooting Guide
1 Brightness 1. Change lamp
2 Uniformity 1. Change lamp
1. Check ADC calibration
2. Check user’s menu brightness & contrast are default
3 FOFO Contrast 3. Clean DMD
4. Clean PL
5. Check ILL stop assy
1. Clean PL
4 ANSI Contrast 2. Clean DMD
3. Change PL
1. Check color wheel delay
5 Color
2. Check CW 50% point. Replace CW if necessary
6 Color Uniformity 1. Change lamp
1. Refer to Item#2-1 (attached below)
7 Blue Edge 2. Change CM
3. Change SUB HSG
1. Refer to Item#2-1(attached below)
8 Blue/Purple Border 2. Change CM
3. Change SUB HSG
1. Change Projection Lens
9 Focus
2. Check parallel between PL datum and DMD
10 Dust Clean DMD
1. Check connector between chip BD and Main BD
2. Re-install DMD with chip BD
Horizontal/Vertical
11 3. Check if any pin of C-Spring is missing, damaged or dirty
Strips
4. Change new Chip BD/C-Spring
5. Change new DMD
12 Pixel Fail Change new DMD

93
2-1. “Blue Edge” Trouble Shooting:
I. Re-adjust “Overfill” first.
For Overfill Re-adjustment:
i. Those 2 Adjustment Screws must be released for around 2 mm first.
ii. Alignment Sequence:
c. To adjust “Horizontal Adjustment Screw” firstly, then “Vertical Adjustment Screw”.
d. Refer to Figure 2-1.

(2) Overfill Vertical

Adjustment Screw

(1) Overfill Horizontal

Adjustment Screw

Fig. 2-1
II. Re-assemble LP module—include LP, LP Baffle, LP clip.

94
Chapter 3 - Power Trouble Shooting Guide

95
96
Chapter 4 - LED Messages Definition
Power Temp Lamp Status Note

O - - Stand-by

G - - Powering up

G - - Normal operation

O - - Normal power-down cooling

Lamp Error Messages

- - R Lamp error in normal operation

O - R First Lamp-Lit error cooling (single lamp)

G - R Color Wheel start fail

Thermal Error Messages

- R - Fan 1 error (the actual fan speed is ±20% outside the desired
Lamp Fan
speed.)
- R R Fan 2 error (the actual fan speed is ±20% outside the desired
Power Fan
speed.)
- R G Fan 3 error (the actual fan speed is ±20% outside the desired
Blower Fan
speed.)
R R R Thermal Sensor 1 open error (the remote diode has an
Main Board
open-circuit condition.)
R R G Thermal Sensor 2 open error (the remote diode has an
Power Board
open-circuit condition.)
G R R Thermal Sensor 1 short error (the remote diode has a
Main Board
short-circuit condition.)
G R G Thermal Sensor 2 short error (the remote diode has a
Power Board
short-circuit condition.)
O R R Temperature 1 error (over limited temperature) Main Board

O R G Temperature 2 error (over limited temperature) Power Board

- G R Fan IC I2C connection error G7931

97
(On Main
BD)

(On Power BD)

98
Chapter
Chapter 5 - Error Count Messages Definition

Error Count Definition Specification

Lamp Fail error Lamp Off Detect LampLit NG

Fan 1 Speed Error Lamp Fan Speed Error Speed Over ± 20%

Fan 2 Speed Error Power Fan Speed Error Speed Over ± 20%

Fan 3 Speed Error Blower Fan Speed Error Speed Over ± 20%

Sensor 1 Open Error Main Board Sensor Error Detect Sensor 1

Sensor 2 Open Error Power Board Sensor Error Detect Sensor 2

Sensor 1 Short Error Main Board S Sensor Error Detect Sensor 1

Sensor 2 Short Error Power Board Sensor Error Detect Sensor 2

Temperature 1 Error Over temperature >53℃

Temperature 2 Error Over temperature >85℃

Fan IC I2C Error N/A N/A

99
 Appendix 1 – Screw List / Torque
Model name :MP515
:MP515 (MD)
N Screw P/N Description
Description Torque Q'ty
Where use Q’ty
o. Part name Type Head Length Surface (kgf-
(kgf-cm) Unit
8F.VG564.8R0 TAP BKT MB == LC 3
1 SCRW TAP PH W/F (DELT PHW 8 NI 7.5+/-0.5 BKT BLOWER==LC 2 5
M3*8L NI D-PT A)
POWER==LC 1
LAMP BOX==LC 2
8F.VA564.7R0 TAP
BALLAST==LC 2
2 SCRW TAP PAN (DELT PH NI 6.5+/-0.5 14
7 ENGINE==LC 3
M3*7L NI D-PT A)
UC==UC COVER 1
UC==LC 5
M3 8F.1D224.5R0 MB BKT==ENGINE HSG 1
SCRW MACH BKT BLOWER==NOZZLE 1
MAC
3 PAN EXT- PH 6 ZINC 4.5+/-0.5 6
H
TOO M3*5L MB==MB SHIELDING 4
ZN
8F.1A524.6R0
MAC
4 SCRW MACH PH 6 NI 4.5+/-0.5 DOOR==LC 2 2
H
M3*6L NI
8F.1G524.6R0
MAC SPEAKER == RIGHT
5 SCREW MACH PH PH 6 NI 1.8+/-0.3
H COVER 2 2
W/FLM3*6L NI
8F.1D526.6R0 GROUNDING==MB BKT 1
SCRW MACH
MAC
M4 6 PAN EXT- PAN 8 NI 6.5+/-0.5 4
H CEILING MOUNT LC 3
TOO M4*6L
NI

SUM= 33

STAND OFF
N Screw P/N Description Torque Q'ty
Where use Q’ty
o. Part name Type Head Length Surface (kgf-
(kgf-cm) Unit
8F.00590.120
#4- MAC
7 STAND OFF HEX 6 NI 5.5+/-0.5 MB=REAR COVER 8 8
40 H
XH4#-40X4+8 NI
Nut
N Screw P/N Description Torque Q'ty
Where use Q’ty
o. Part name Type Head Length Surface (kgf-
(kgf-cm) Unit
8 8G.00020.423 NUT HEX 2.3 NI 3.5+/-0.5 Nut & Foot Rear 1 1

Screws（Including : Chip screw….）

Projector Power Screws（ screw….）
8F.1A524.8R0
SCRW MACH PAN MAC
9 PH 8 PH 4±0.5 POWER BD 3 3
M3*8L NI H

8F.1A524.8R0
SCRW MACH PAN MAC
10 PH 8 PH 4±0.5 BALLAST BD 5 5
M3*8L NI H

100
 Model Name : MP515 (OM)
Description Torque Q'ty
N
P/N Lengt Surfac Where use Q’ty
o. Type Head (kgf-
(kgf-cm) Unit
h e
SENSOR BD VS BKT CW 1
CVR CW VS BKT CW 2
CLIP LP VS HSG DMD 1
MAC BAFFLE LP VS HSG DMD 1
1 8F.1A752.3R0 PH 3.0 B-NI 2.5+/-0.5 7
H SHIELD CW VS BKT LINK
1
LAMP
M2
CLIP CM DOWN VS ILL
1
SUB HSG
MAC
2 8F.FA322.3R5 RH 3.5 NI 1.5+/-0.5 RING ZOOM VS LENS 2 2
H
MAC LP Adjustment 2
3 8F.1A752.8R0. PH 8.0 B-NI 2.5+/-0.5 3
H HLD FM VS ILL SUB HSG 1
MAC
1 8F.00345.5R6. FPH 5.6 NI 3.5+/-0.5 CW VS. BKT CW 3 3
M2. H
5 MAC
2 8F.1A723.5R0 PAN 5.0 B-NI 3.0+/-0.5 ILL SUB HSG VS. DMD HSG 2 2
H
MAC
1 8F.JA754.4R0 FPH 4.0 B-NI 3.0+/-0.5 PL_FLANGE VS. HSG DMD 3 3
H
CW MODULE VS HSG
1
DMD
BKT LINK LAMP VS HSG
2
DMD
MAC
2 8F.1A554.4R0 PAN 4.0 NI 4.0+/-0.5 LAMP MODULE VS HSG 8
H 1
DMD
CLIP FG VS HLD LAMP 1
M3
CLIP LAMP VS HLD LAMP 2
FIN VS HLD LAMP 1
MAC
3 8F.2R754.6R0 HEX 6.0 B-NI 5.0+/-0.5 Clip Plate VS. HLD Lamp 1 1
H
ASSY
SPRIN
4 6E.0R402.001 G PH 7.5 NI 6.0+/-0.5 H-Sink VS. DMD HSG 4 4
SCRE
W
SUM =33

101
Appendix 2 - Code List: IR / RS232 / DDC Data

Remote Control Code:

1. IR Code
(A) IR setting value
Frequency: 38.5kHz
Protocal: NEC format
(B) IR command code

102
2. RS-
RS-232 Command Code
CMD Action ASCII (DDP2430) Condition
Condition
Power On <CR>*pow=on#<CR> 1. When Standby mode
Power Power off <CR>*pow=off#<CR> 1. When Power on
Power Status <CR>*pow=?#<CR> 1. Both of Power on & Standby

VGA/YPbPr <CR>*sour=RGB#<CR>
VGA/YPbPr-2 <CR>*sour=RGB2#<CR>
YPbPr <CR>*sour=YPbr#<CR>
DVI-A <CR>*sour=dviA#<CR>
Source Selection DVI-D <CR>*sour=dvid#<CR>
1. When Power on
(depend on HDMI <CR>*sour=hdmi#<CR>
models) HDMI-2 <CR>*sour=hdmi2#<CR>
Network <CR>*sour=net#<CR>
Composite <CR>*sour=vid#<CR>
SVIDEO <CR>*sour=svid#<CR>
Current source <CR>*sour=?#<CR>

Mute On <CR>*mute=on#<CR>
1. When Power on
Mute Off <CR>*mute=off#<CR> 2. Under OSD about Audio,
Mute Status <CR>*mute=?#<CR> although the cmd has been
Audio
Volume + <CR>*vol=+#<CR> executed, OSD will not
Volume - <CR>*vol=-#<CR> update until turning off the
OSD.
Volume <CR>*vol=?#<CR>

Contrast + <CR>*con=+#<CR>
Contrast - <CR>*con=-#<CR>
Contrast value <CR>*con=?#<CR> 1. When power on & with
Brightness + <CR>*bri=+#<CR> source
Brightness - <CR>*bri=-#<CR> 2. Under OSD about Bright,
Brightness value <CR>*bri=?#<CR> Contrast & Aspect, although
Picture Setting
the cmd has been executed,
(depend on Aspect 4:3 <CR>*asp=4:3#<CR>
OSD will not update until
models) Aspect 16:9 <CR>*asp=16:9#<CR> turning off the OSD.
Aspect Auto <CR>*asp=AUTO#<CR> 3. Under freeze on or blank on
Aspect Real <CR>*asp=REAL#<CR> situation, these functions
Aspect Letterbox <CR>*asp=LBOX#<CR> cannot be executed.
Aspect Wide <CR>*asp=WIDE#<CR>
Aspect Anamorphic <CR>*asp=ANAM#<CR>

Lamp 1 Hour <CR>*ltim=?#<CR> 1. Both of Power on and

Lamp 2 Hour <CR>*ltim2=?#<CR> Standby
Normal mode <CR>*lampm=lnor#<CR> 1. When power on
Lamp Control
Economic mode <CR>* lampm =eco#<CR> 2. Under OSD about Lamp,
Dual Brightest <CR>* lampm =dualbr#<CR> although the cmd has been
Dual Reliable <CR>* lampm =dualre#<CR> executed, OSD will not

103
 Single Alternative <CR>* lampm =single#<CR> update until turning off the
LampMode Status <CR>*lampm=?#<CR> OSD.

Blank On <CR>*blank=on#<CR>
Blank Off <CR>*blank=off#<CR> 1. When power on & with
Blank Status <CR>*blank=?#<CR> source
2. Action will be the same as
Freeze On <CR>*freeze=on#<CR> remote control, but it has
Freeze Off <CR>*freeze=off#<CR> ON/OFF commands.
Freeze Status <CR>*freeze=?#<CR>
Menu On <CR>*menu#<CR> 1. When power on
Miscellaneous
Miscellaneous Up <CR>*up#<CR> 2. The action will the same as
Down <CR>*down#<CR> remote control
Right <CR>*right#<CR> 3. Because of digital zoom
function, changing Auto
Left <CR>*left#<CR>
function same as the remote
enter <CR>*enter#<CR> control
Auto <CR>*auto#<CR> 4. Because of digital zoom
Zoom In <CR>*zoomI#<CR> function, adding ZoomIn &
Zoom out <CR>*zoomO#<CR> ZoomOut function.

<CR>*appmod=dynamic#<C
Dynamic
R>
Presentation <CR>*appmod=preset#<CR>
sRGB <CR>*appmod=srgb#<CR> 1. When power on & with
Preset Mode Cinema <CR>*appmod=cine#<CR> source
Standard <CR>*appmod=std#<CR>
User1 <CR>*appmod=user1#<CR>
User2 <CR>*appmod=user2#<CR>
Picture Mode Read <CR>*appmod=?#<CR>

2400 <CR>*baud=2400#<CR>
4800 <CR>*baud=4800#<CR>
9600 <CR>*baud=9600#<CR>
14400 <CR>*baud=14400#<CR>
Baud Rate 1. When power on
19200 <CR>*baud=19200#<CR>
38400 <CR>*baud=38400#<CR>
57600 <CR>*baud=57600#<CR>
115200 <CR>*baud=115200#<CR>
1. When power on & with
Preset Mode Baud Rate Read <CR>*baud=?#<CR>
source

104
DDC
D-Sub
EDID Block 0, Bytes 0-127 [00H-7FH]
Block Type: EDID 1.3

0 1 2 3 4 5 6 7 8 9 A B C D E F
________________________________________________________________
0 | 00 FF FF FF FF FF FF 00 09 D1 01 BE 01 00 00 00
10 | 18 13 01 03 0E 00 00 78 0A 33 32 A5 57 5B 96 24
20 | 16 50 5E BD EF 80 61 59 81 00 81 40 61 C0 81 80
30 | 95 00 90 40 A9 40 A0 0F 20 00 31 58 1C 20 28 80
40 | 14 00 00 00 00 00 00 1E 00 00 00 FD 00 30 56 1F
50 | 5C 11 00 0A 20 20 20 20 20 20 00 00 00 FE 00 42
60 | 45 4E 51 0A 20 20 20 20 20 20 20 20 00 00 00 FC
70 | 00 4D 50 35 31 35 0A 20 20 20 20 20 20 20 00 48

______________________________________________________________________

(08H-09H) ID Manufacturer Name _________________________ = BNQ

(0AH-0BH) Product ID Code ______________________________ = BE01
(0CH-0FH) Last 5 Digits of Serial Number _______________ = 00001
(10H) Week of Manufacture __________________________ = 24
(11H) Year of Manufacture __________________________ = 2009
(12H) EDID Version Number __________________________ =1
(13H) EDID Revision Number _________________________ =3

(14H) VIDEO INPUT DEFINITION:

Analog Signal
0.700, 0.300 (1.000 Vp-p)
Sync on Green, Composite Sync, Separate Syncs

(15H) Maximum Horizontal Image Size ________________ = mm

(16H) Maximum Vertical Image Size __________________ = mm
(17H) Display Gamma ________________________________ = 2.20

(18H) DPMS and Supported Feature(s):

Preferred Timing Mode
Display Type = R/G/B Color

(19H-22H) CHROMA INFO:

Red x - 0.645 Green x - 0.355 Blue x - 0.141 White x - 0.313
Red y - 0.343 Green y - 0.589 Blue y - 0.089 White y - 0.369

(23H) ESTABLISHED TIMING I:

720 x 400 @ 70Hz (IBM,VGA)
640 x 480 @ 60Hz (IBM,VGA)
640 x 480 @ 67Hz (Apple,Mac II)
640 x 480 @ 72Hz (VESA)
640 x 480 @ 75Hz (VESA)
800 x 600 @ 60Hz (VESA)

(24H) ESTABLISHED TIMING II:

800 x 600 @ 72Hz (VESA)

105
 800 x 600 @ 75Hz (VESA)
832 x 624 @ 75Hz (Apple,Mac II)
1024 x 768 @ 60Hz (VESA)
1024 x 768 @ 70Hz (VESA)
1024 x 768 @ 75Hz (VESA)
1280 x 1024 @ 75Hz (VESA)

(25H) Manufacturer's Reserved Timing:

1152 x 870 @ 75Hz (Apple,Mac II)

(38-53) Standard Timing Identification:

Standard Timing ID 1: 1024 x 768 @85Hz
Standard Timing ID 2: 1280 x 800 @60Hz
Standard Timing ID 3: 1280 x 960 @60Hz
Standard Timing ID 4: 1024 x 576 @60Hz
Standard Timing ID 5: 1280 x 1024 @60Hz
Standard Timing ID 6: 1440 x 900 @60Hz
Standard Timing ID 7: 1400 x 1050 @60Hz
Standard Timing ID 8: 1600 x 1200 @60Hz
______________________________________________________________________

(36H-47H) Detailed Timing / Descriptor Block 1:

800x600 Pixel Clock: 40.00 MHz
______________________________________________________________________
Horizontal Image Size: 0 mm Vertical Image Size: 0 mm
Refreshed Mode: Non-Interlaced Normal Display - No Stereo

Horizontal:
Active Count: 800 pixels Blanking Count: 256 pixels
Sync Offset: 40 pixels Sync Pulse Width: 128 pixels
Border: 0 pixels Frequency: 37.88 kHz

Vertical:
Active Count: 600 lines Blanking Count: 28 lines
Sync Offset: 1 lines Sync Pulse Width: 4 lines
Border: 0 lines Frequency: 60.32 Hz

Digital Separate, Horizontal Polarity (+) Vertical Polarity (+)

______________________________________________________________________

(48H-59H) Detailed Timing / Descriptor Block 2:

Monitor Range Limits:

Min Vertical Freq - 48 Hz
Max Vertical Freq - 86 Hz
Min Horiz. Freq - 31 kHz
Max Horiz. Freq - 92 kHz
Pixel Clock - 170 MHz
GTF - Not Used
______________________________________________________________________

(5AH-6BH) Detailed Timing / Descriptor Block 3:

ASCII Data:

106
 BENQ
______________________________________________________________________

(6CH-7DH) Detailed Timing / Descriptor Block 4:

Monitor Name:
MP515

(7EH) Block No: No Extension EDID Block(s) CheckSum OK

107
Appendix 3 – Ceiling Mount Drawing
M4, max screw length (L),
L=ceiling arm thickness+8mm

M4 M4

M4

108