JCB INDIA LIMITED,

BALLABGARH

MID TERM PROGRESS REPORT

SUBMITTED BY

ANUJ MEHTA

(15GME03)

Partial fulfilment for the award for the degree of

Bachelor of Technology
In

Mechanical Engineering
At

LINGAYA'S GVKS INSTITUTE OF

MANAGEMENT & TECHNOLOGY
FARIDABAD(HARYANA)

JANUARY-TILL DATE (2019)

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 ACKNOWLEDGMENT

The satiation and euphoria that accompany the successful completion of the Project
would be incomplete without the mention of the people who made it possible.

I would like to take the opportunity to thank and express my deep sense of gratitude to
my corporate Mr. BRIJESH KUMAR. I am greatly indebted to him for providing
his valuable guidance at all stages of the study, his advice, constructive suggestions,
positive and supportive attitude and continuous encouragement, without which it
would have not been possible to complete the project. I would also like to thank
Mr. DHARAMVEER, who in spite of busy schedule has co-operated with me
continuously and indeed, his valuable contribution and guidance have been certainly
indispensable for my project work.

I am thankful to Mr. Anil Kaushik (HR) for giving me the opportunity to work with
JCB

I owe my wholehearted thanks and appreciation to the entire staff of the company for
their cooperation and assistance during the course of my project.

I hope that I can build upon the experience and knowledge that I have gained and
make a valuable contribution towards this industry in coming future.

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JCB FOUNDER

Joseph Cyril Bamford

Founder 1916- 2001

---

I was once asked as a founder of JCB, what it took to succeed.

‘The same thing it took to get started’

I said, ‘a sense of urgency about getting things done.

The People who makes things move in this world share this same of urgency. No
matter how intelligent or able you are, if you don’t have the same sense of urgency,
now is the time to start developing it. The world is full of very competent people, who
honestly intend to do things tomorrow, or as soon as they can get around it. Their
accomplishments however seldom match those of less talented who are blessed with a
sense of importance of getting started now.

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 PRODUCT MADE IN JCB, BALLABGARH

2DX

JCB 2DX Backhoe Loader has been innovatively designed for enhanced productivity,
durability and greater efficiency for all your business needs.
Given its compact size, it is ideal for reaching and manoeuvring through inaccessible areas.
With excellent fuel efficiency, it also makes for a sound investment. Adding to that, it is low
on cost and high on profit, providing the highest income in this segment when given on hire.

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 Specification

Maximum Dig Depth 3.01m

Bucket Rotation 185°
Maximum Working Height 2.20m
Working Pressure Steering 1810p.s.i.
King Post Travel 0.86m
Maximum Torque 203nm
Pin Height 2.96m
Hydraulic Pressure 2610p.s.i.
Load over Height 2.81m
Shipping Weight 4530 Kgs

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 3DX

Figure: 3DX

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 Specification

Maximum Dig Height 4.77m

Bucket Rotation 185°
Maximum Working Height 5.97m
Working Pressure Steering 1750p.s.i.
King Post Travel 1.06m
Maximum Torque 310Nm
Pin Height 3.45m
Hydraulic Pressure 3300p.s.i.
Load over Height 3.23m
Shipping Weight 7460Kgs

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 3DX SUPER

With best in class hydraulic forces and durable transmission, the 3DX Super eco
Xcellence Backhoe Loader is the master of every job. The robust one-piece structure
and D-Section loader arm give the Backhoe Loader an unassailable advantage over its
counterparts.
With a big spacious cabin that allows easy access, it provides for best in class operator
comfort. Its excavator end provides for quick excavation cycle time and higher
digging forces leading to higher productivity. Its new 10 bolt wheel axle, improved
pin/bush life, higher fuel tanks & long-life stabiliser pad make it more durable.

Features

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• Most Fuel Efficient
• Longlife JCB ecoMAX Engine
• Servo Controls
• Highest Return on Investment
• Spacious and Comfortable Cabin

Specification

Figure – 3DX super Performance dime

Maximum Dig Height 5.05m

Bucket Rotation 185°
Maximum Working Height 6.01
Working Pressure Steering 1750p.s.i.
King Post Travel 1.06
Maximum Torque 408Nm
Pin Height 3.64
Hydraulic Pressure 3300p.s.i.
Load over Height 3.37
Shipping Weight 8010kgs

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 3DX XTRA

The new 3DX Xtra ecoXcellence backhoe loader comes with 20% lower fuel
consumption & is the most efficient backhoe loader on the earth with incredible
productivity & enhanced performance in any application.
All the materials of the 3DX Xtra ecoXcellence backhoe loaders are critically tested
to the very maximum. By exposing these materials to extreme temperatures,
chemicals, salt, oil and light, they have been tested and proven to survive the most
hostile conditions. Adding to this, the JCB backhoe loader’s service, operation and
security is secured with the advanced telematics system called Live Link, helping in
keeping a track of the machine’s location and movement at any point.

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 Features

• Most Fuel Efficient

• Long-life JCB ecoMAX Engine
• Servo Controls
• Highest Return on Investment
• Spacious and Comfortable Cabin

Specification

Fig. Performance dimension

Maximum Dig Height 5.05m

Bucket Rotation 185
Maximum Working Height 6.01m
Working Pressure Steering 1750p.s.i.
King Post Travel 1.06m
Maximum Torque 310Nm
Pin Height 3.64m
Hydraulic Pressure 3600p.s.i.
Load over Height 3.73m
Shipping Weight 7630Kgs

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 4DX

Product Description

Apart from the robust structure and D-Section loader arm; the JCB Livelink - the
advanced telematics solution provides idle time monitoring, fuel level information,
engine status and GPS tracking which makes the 4DX ecoXcellence Backhoe Loader
one of the most modern Backhoes available in the marketplace.
The 4DX ecoXcellence Backhoe Loader provides the best in class operating cost. It is
highest in output and lowest in fuel consumption; with7% more fuel savings and 30%
more savings on maintenance cost. Experience the excellence.
Features
• Proven JCB ecoMAX engine
• Phenomenal Loader Performance
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• Four-wheel drive (optional)
• Unmatched Excavator Performance
• State-of-the-art Hydraulics
• Excellent Ergonomics
• IP 67 Electricals

Specification

Maximum Dig Height 5.36m

Bucket Rotation 185°
Maximum Working Height 6.25m
Working Pressure Steering 1750p.s.i.
Overall length 6.01m
Maximum Torque 408Nm
Pin Height 3.42m
Hydraulic Pressure 3300p.s.i.
Load over Height 3.96m
Shipping Weight 8470Kgs

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 Chapter 1

INTRODUCTION TO ORGANISATION

Overview of the Industry

“Our customers make pay day possible.”-JOSEPH CYRIL BAMFORD

JCB INDIA LTD.

Fig. JCB INDIA LTD.

JCB INDIA LIMITED is the leading manufacturer of earthmoving and construction

equipment in India. The company started as a joint venture in 1979 and is now a fully
owned subsidiary of J.C Bamford Excavators, United Kingdom. With five state-of-
the-art factories in India, it today manufactures a wide range of world-class
equipment, not only for India, but also for export markets.

JCB introduced Backhoe Loaders in India over 35 years ago and has since expanded its
product range to 48 models in eight product categories. The factory at Delhi-NCR, which is
the world’s largest factory for Backhoe Loaders, is also the Headquarters for JCB in India.
This facility, apart from Backhoe Loaders, also manufactures Skid Steer Loaders,
Telehandlers, Diesel Engines and Diesel Generators.

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The company expanded its operations in 2006 and 2007 by setting up two factories at Pune
for its heavy line business. These factories manufacture Tracked Excavators, Wheeled
Loaders, Compaction equipment and Fabrications for the Group With over 330 engineers,
Pune also has JCB’s largest Design Centre outside of the United Kingdom.

A further investment in India was made at Jaipur in 2014 with the inauguration of a 115-acre,
eco-friendly, and green manufacturing facility. This facility currently manufactures
Fabrications for the Group.

Over the years, JCB invested Rs. 2,000 crores in India and today employs over 5,000 people
in its Indian operations. It has a network of 63 dealers who further employ 6,000
professionally trained people in 650 outlets spread throughout India. Over the past three
decades, JCB has remained committed to India. It launched new and innovative India centric
products, opened new factories and invested in technology. Customer focus and quality have
been at the core of its operations.

JCB Products

BACKHOE LOADERS:

o 2DX
o 3DX
o 3CX
o 4DX

SKID STEER LOADERS:

o ROBOT 135
o ROBOT 155

WHEELED LOADERS:

o 3DXL
o 430ZX PLUS
o 432ZX

• COMPACTORS:
• MINI TANDEM ROLLER VMT 330

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 • SOIL COMPACTOR VM 115
• TANDEM ROLLER VMT 860

TRACKED EXCAVATORS:

o JS30
o JS81
o JS120
o JS140
o JS205
o JS220

GENERATORS

• G63QI
• G80QI
• G100QI

TELEHANDLERS:

o 530-70
o 530-110
o 530-170

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COMPANY PROFILE

About the Company

In every corner of the world you'll find a JCB machine. JCB is one of the world's top
three manufacturers of construction equipment. We employ around 12,000 people
on four continents and sell our products in 150 countries through 2,000 dealer depot
locations.

Throughout our 68 years history, we have always invested heavily in research and
development, keeping JCB at the cutting edge of innovation.

Today, JCB has some of the finest engineering facilities across the globe, produces a
range of over 300 machines and maintains a reputation for unrivalled customer
service. JCB is a truly world-class and still family owned company.

Vision

To be the world’s premier construction equipment manufacturer.

Dedication

To employees, customers, shareholders, suppliers and the public.

Facts about JCB

Chairman : ANTHONY BAMFORD

World Headquarter : STAFFORDSHIRE, UK

No. of Employees : 12000

2016 Net Revenue : $2,109million

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Countries where products are sold : MORE THAN 150

Company History

JCB is a world-renowned manufacturer

of agriculture, constructions and demolition equipment, based in Rochester, England.
JCB machines, JCB spares and JCB spare parts are produced in 22 plants across the
world and sold in over 150countries.Joseph Cyril Bamford ‘JCB’ stands for Joseph
Cyril Bamford, the founder of the company, who established the business in 1945.
Bamford initially purchased small garbage in which he created agricultural tipping
trailers in Uttoxeter. Three years later the firm employed six people who together
made the first hydraulic tipping trailer.
The 1950s were a busy time for JCB who used hydraulics to power their machines.
1953 saw the launch of the backhoe loader, with the JCB
logo being used for the first time.
In 1957 the ‘hydra-digger’, a tool incorporating both the major loader and the
excavator, was launched as small-purpose tool for both construction and agricultural
industries. The following decade saw JCB hydraulic tractors receive critical success in
North America. Over 3,000 3C backhoe loaders had been sold by 1964 and the first
360-degree excavator was released the following year as the JCB 7. JCB was
experiencing similar commercial success to that which the American company Terex,
of which Bamford Terex is now part, would go on Experience with-it.
Expansion continued throughout the 1970s, with the Loadall machine and other
machinery being introduced in 1978. 1980 saw the launch of theJCB3CX, a
revolutionary back loader. The 21st century saw the JCB444, a diesel engine,
designed and manufactured by the company in 2004. An exciting landmark was
achieved in 2006 when two JCB 444 engines powered the JCB Diesel max which
reached the diesel world land speed record. The JCB Eco Machine was released in
2010, with the aim of increased machine efficiency and productivity.

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Innovations Milestones

1949: JCB Major Loader revolutionises agriculture.

1952: JCB backhoe loader is born with the Mk 1 Excavator.
1963: JCB 3C takes backhoe performance to new levels; a design classic.
1964: JCB 7 becomes JCB's first crawler excavator.
1971: JCB 110 hydrostatic crawler loader proves our pioneering spirit.
1977: JCB 520 telescopic handler, a new concept, takes the industry by storm.
1980: JCB 3CX marks the construction industry's largest investment in a single
machine.
1990: JCB Fastrac becomes the world's first fully suspended, high-speed draught
tractor.
1993: JCB robot skid steer loader becomes the world's safest skid steer.
1997: JCB Teletruk takes the industry by storm.
2006: 2 JCB 444 diesel engines power the JCB Diesel-max to the diesel word land
speed record.

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 Chapter 2

INDUSTRIAL TRAINING WORK UNDERTAKEN

About the Departments

The various departments of the concerned organisation are depicted below. All the
departments are inter-related to each other. No organisation can function without
these departments co-operating with each other. Some of the main departments are
shown below. They are: -

Accounting
&
Finance Department
Research & Human
Development Resource
& &
Maintenance Purchase
Department DEPARTMENTS Department

IN AN
ORGANISATION
Material Testing
Packaging
&
&
Design
Transportation
Department
Department

Production Department

Fig. Departments in JCB

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