Documente Academic
Documente Profesional
Documente Cultură
N001
TECHNICAL DATA
Honing Strengthens
Corner Radius
Cutting Speed
Rake Angle
Lead Angle
Depth of Cut
Feed Rate
Select a Tougher Grade
Select a Grade with Better
Select a Harder Grade
Toolholder Overhang
Cutting
(Unground-Ground)
Select Chip Breaker
Fluids
Adhesion Resistance
Class of Insert
Determine Dry or
soluble Cutting Fluid
Do Not Use Water-
Fa Up Up
Wet Cutting
Workpiece
ct
Trouble or
s
Down Down
Improper cutting
a a a
conditions Wet
Improper cutting
a a
conditions
Lack of cutting
a a a
Chipping and edge strength
fracturing of
cutting edge
Thermal cracking a a a a a a
Dry
Built-up edge a a a a a
Wet
Lack of rigidity a a a a
Improper insert
Dimensional a
tolerance
Worsening Dimen-
unevenness
sional Accuracy
during
machining Large cutting resistance
a a a a a a a a a
and cutting edge flank
Welding occurs a a a
Poor Surface
Wet
TECHNICAL DATA
Worsening
Finish
Improper cutting
surface a a
edge geometry
roughness
Vibration occurs a a a a a a a
Generation
Improper cutting
Cutting heat creates conditions
a a a
Heat
deterioration in
machining accuracy
Improper cutting
and tool life a a a
edge geometry
N002
Insert Grade Cutting Style and Design Machine and
Solutions Selection Conditions of the Tool Installation of Tool
Honing Strengthens
Cutting Speed
Corner Radius
Depth of Cut
Rake Angle
Lead Angle
Feed Rate
Select a Tougher Grade
Select a Grade with Better
Select a Harder Grade
Toolholder Overhang
the Cutting Edge
Cutting
(Unground-Ground)
Fluids
Adhesion Resistance
Class of Insert
Determine Dry or
soluble Cutting Fluid
Do Not Use Water-
Fa Up Up
Wet Cutting
Workpiece
ct
Trouble or
s
Down Down
Burr
Improper cutting
(Aluminum
Steel,
alloy )
conditions a a a
Wet
Improper cutting
a a a a a
edge geometry
Burr / Chipping / Roughness
Improper cutting
a a
conditions
Vibration occurs a a a a
Improper cutting
a a a
conditions Wet
Roughness
(Mild steel)
Improper cutting
a a a
edge geometry
Vibration occurs a a a a
Improper cutting
a a a a
conditions Wet
Uncontrolled,
continuous / Wide chip control a
tangled range
Chip Control
Improper cutting
a a
edge geometry
Improper cutting
a a a
conditions Dry
TECHNICAL DATA
Broken into
short lengths Small chip control a
and scatter range
Improper cutting
a a
edge geometry
N003
TECHNICAL DATA
Small Depth
of Cut
d <.276"
Large Depth
of Cut
d=.276"─ .591"
Feed (IPR)
Feed (IPR)
Feed (IPR)
Feed (IPR)
N004
EFFECTS OF CUTTING
CONDITIONS FOR TURNING
y EFFECTS OF CUTTING CONDITIONS
Ideal conditions for cutting are short cutting time, long tool life, and high cutting accuracy. In order to obtain these conditions,
selection of efficient cutting conditions and tool, based on work material, hardness, shape and machine capability is necessary.
y CUTTING SPEED
Cutting speed effects tool life greatly. Increasing cutting speed increases cutting temperature and results in shortening tool life.
Cutting speed varies depending on the type and hardness of the work material. Selecting a tool grade suitable for the cutting
speed is necessary.
Holder : MCLNR-164C
Insert : CNMG432
Dry Cutting
Holder : MCLNR-164C
Insert : CNMG432MA
Dry Cutting
Holder : MCLNR-164C
Insert : CNMG432
Dry Cutting
TECHNICAL DATA
N005
TECHNICAL DATA
EFFECTS OF CUTTING
CONDITIONS FOR TURNING
y FEED
In cutting with a general holder, feed is the distance a holder moves per workpiece revolution. In milling, feed is the distance a
machine table moves per cutter revolution divided by number of inserts. Thus, it is indicated as feed per tooth. Feed rate
relates to finished surface roughness.
a Effects of Feed
1. Decreasing feed rate results in flank wear and shortens
tool life.
Feed (IPR)
Cutting Conditions Workpiece : AISI 4340 Grade : STi10T
Depth of Cut ap=.040(inch) Cutting Speed vc=660(SFM)
Cutting Time Tc=10min
y DEPTH OF CUT
Depth of cut is determined according to the required stock removal, shape of workpiece, power and rigidity of the machine and
tool rigidity.
a Effects of Depth of Cut
Flank Wear (inch)
Depth of Cut
TECHNICAL DATA
Uncut Surface
N006
FUNCTION OF TOOL FEATURES
FOR TURNING
y RAKE ANGLE
Rake angle is a cutting edge angle that has large effects on cutting resistance, chip disposal, cutting temperature and tool life.
Speed (SFM)
Standard Depth of Cut : .039inch Feed = .013IPR
Cutting
VB = .016
inch
Positive Rake
Angle
Rak
Rak
(+ )
e An
e An
Tool Life (min)
Cutting Resistance
gle 1
Force (N)
Positive Insert
Vertical
gle
Vertical Force
Rak
Depth of Cut .079inch
5°
6°
e An
Feed .008IPR
Cutting Speed 330SFM
gle
-10°
Temperature (C°)
Rake Face Mean
Temperature
Depth of Cut .079inch
Cutting
Feed .008IPR
Cutting Speed 330SFM
Negative Rake
Rake Angle (°)
Angle
Cutting Conditions
(- )
Cutting Speed (SFM) Workpiece : Alloy steel Grade : STi10T
Negative
Cutting Conditions Dry Cutting
Insert
Grade : STi10
Depth of Cut : .039inch
Feed : .013IPR Effects of Rake Angle on
Workpiece : Alloy steel Cutting Speed, Vertical Force,
Chip Disposal and Rake Angle Rake Angle and Tool Life and Cutting Temperature
a Effects of Rake Angle When to Increase Rake Angle When to Increase Rake Angle
in the Negative (-) Direction in the Positive (+) Direction
1.Increasing rake angle in the positive (+) direction
improves sharpness. u Hard workpiece. u Soft workpiece.
2.Increasing rake angle by 1° in the positive (+) u When cutting edge strength is u Workpiece is easily machined.
direction decreases cutting power by about 1%. required such as in u When workpiece or the
3.Increasing rake angle in the positive (+) direction interrupted cutting and uncut machine have poor rigidity.
lowers cutting edge strength and in the negative surface cutting.
(-) direction increases cutting resistance.
y FLANK ANGLE
Flank angle prevents friction between flank face and workpiece resulting in smooth feed.
Rake Angle 6°
re
Flank Wear (inch)
ctu
Wear Depth Wear Depth Fra
Flank Angle $
Flank Wear
Flank Wear
Large
Small
TECHNICAL DATA
(Same)
(Same)
D.O.C
D.O.C
a Effects of Flank Angle When to Decrease Flank Angle When to Increase Flank Angle
1.Increasing flank angle decreases flank wear u Hard workpieces. u Soft workpieces.
occurrence. u When cutting edge strength u Workpieces suffer from
2.Increasing flank angle lowers cutting edge is required. work hardening easily.
strength.
N007
TECHNICAL DATA
5B
Feed : .008IPR
1.1
1.04
Dry Cutting
B
0.97 0.8
h h 7h
Side
kr = 0° kr = 15° kr = 30° h : Chip Thickness
Cutt
Side
kr : Side Cutting
Edge Angle
ing E
Side Cutting Edge Angle and Chip Thickness
Cutt
dge
ing E
a Effects of Side Cutting Edge Angle (Lead Angle)
Ang
dge
1. At the same feed rate, increasing the side cutting edge angle increases the chip
le 15
Angle
contact length and decreases chip thickness. As a result, the cutting force is
°
dispersed on a longer cutting edge and tool life is prolonged. (Refer to the chart.)
0°
2. Increasing the side cutting edge angle increases force a'. Thus, thin, long
workpieces suffer from bending in some cases.
3. Increasing the side cutting edge angle decreases chip control. Cutting Speed (SFM)
4. Increasing the side cutting edge angle decreases the chip thickness and increases
chip width. Thus, breaking chips is difficult. Side Cutting Edge and Tool Life
N008
y HONING AND LAND
Honing and land are cutting edge shapes that Honing Width Honing Width Land Width
R Honing R Honing
C Honing
C Honing
Tool Life (min)
Honing Size and Tool Life Honing Size and Tool Life
Due to Fracturing Due to Wear
Honing Size (inch)
Workpiece : Alloy steel (220HB)
Grade : P10
Cutting Conditions : vc=333SFM ap=.059inch
f=.017IPR
a Effects of Honing
1.Enlarging the honing increases cutting edge strength, and reduces fracturing.
2.Enlarging the honing increases flank wear occurrence. Honing size doesn't affect rake wear.
3.Enlarging the honing increases cutting resistance and chattering.
N009
TECHNICAL DATA
Feed
Flank Wear
Crater Wear
(Crater Depth)
Corner Radius Size and Tool Life Due to Fracturing Corner Radius Size and Tool Wear
a Effects of Corner Radius When to Decrease Corner Radius When to Increase Corner Radius
1.Increasing the corner radius improves the surface
finish. u Finishing with small depth of u When the cutting edge
2.Increasing the corner radius improves cutting cut. strength is required such as
edge strength. u Thin, long workpieces. in interrupted cutting and
3.Increasing the corner radius too much increases u When the machine has poor uncut surface cutting.
the cutting resistance and causes chattering. rigidity. u When roughing a workpiece
4.Increasing the corner radius decreases flank and with large diameter.
rake wear. u When the machine has high
5.Increasing the corner radius too much results in rigidity.
poor chip control.
Feed (IPR)
(Note) Please refer to page N004 for chip shapes (A, B, C, D, E).
N010
FORMULAS FOR CUTTING
y CUTTING SPEED (vc) y FEED ( f )
365SFM .009IPR
Cutting speed is 365SFM. l
The answer is .009IPR.
f
n n
øDm
(Answer) First, calculate the cutting length per min. from the feed and spindle speed. (Answer) Substitute f= .008 IPR, R= .031 into the formula.
Theoretical Theoretical
Depth Depth
Surface Surface
of Cut of Cut
Roughness Roughness
TECHNICAL DATA
N011
TECHNICAL DATA
Engage Angle
Corner Angle
Honing Strengthens
Cutting Speed
Depth of Cut
Rake Angle
Feed Rate
Select a Tougher Grade
Select a Grade with Better
Select a Harder Grade
Adhesion Resistance
Run-out Accuracy
Cutter
Determine Dry or
soluble Cutting Fluid
Do Not Use Water-
Fa
Up Up
Wet Cutting
Workpiece
c to
Trouble
rs
Down Up Down
Improper cutting
conditions a a
Lack of cutting
Chipping and edge strength a
fracturing of Thermal cracking
cutting edge occurs a a a a a a
Dry
Built-up edge
a a a a a
occurs Wet
Lack of rigidity a a a a
Improper cutting
a a a a
conditions
Poor Surface Finish
Vibration occurs a a a a a a a a a a a
Workpiece a a a a a a a
bending
Not parallel
or irregular Tool clearance a a a a
surface
Large back a a a a
force
Chip thickness
a a a
is too large
Cutter diameter a a
is too large
Burr
Burr / Chipping
Poor sharpness a a
A large corner a
angle
Improper cutting a a
conditions
TECHNICAL DATA
Poor sharpness a a
Chipping
Corner angle is a
too small
Vibration occurs a a a a a a a a a a a
Welding occurs a
Chip Control
N012
FUNCTION OF TOOL FEATURES
FOR FACE MILLING
y FUNCTION OF EACH CUTTING EDGE
ANGLE IN FACE MILLING Type of Angle Symbol Function Effect
Determines chip
Axial Rake Angle A.R disposal direction.
Positive : Excellent machinability.
Corner Angle
Axial Rake Angle Determines
Radial Rake Angle R.R sharpness. Negative : Excellent chip disposal.
Lead
Angle Large : Thin chips and small
Determines chip
Corner Angle CH thickness.
cutting impact.
Large back force.
Wiper Edge Main Cutting Edge
Cutting Edge Positive(large) :
True Rake Angle Inclination Determines Excellent machinability.
True Rake Angle T actual Minimal welding.
sharpness. Negative(large) : Poor machi-
Radial Rake Angle nability. Strong cutting edge.
y STANDARD INSERTS
a Positive and Negative Rake Angle a Standard Cutting Edge Shape
Axial Rake Angle Axial Rake Angle Axial Rake Angle
Negative Neutral Positive
Rake Angle Rake Angle Rake Angle
Standard Cutting
Edge Combinations Radial Rake Angle Radial Rake Angle Radial Rake Angle
· Insert shape whose cutting edge Axial Rake Angle (A.R.) Positive ( + ) Negative ( – ) Positive ( + )
precedes is a positive rake angle. Radial Rake Angel (R.R.) Positive ( + ) Negative ( – ) Negative ( – )
· Insert shape whose cutting edge
Insert Used Positive Insert (One Sided Use) Negative Insert (Double Sided Use) Positive Insert (One Sided Use)
follows is a negative rake angle.
Steel a ─ a
Work Material
Cast Iron ─ a a
Aluminum Alloy a ─ ─
Difficult-to-Cut Material a ─ a
Corner Angle 0°
Feed Force Feed Force Feed Force
Back Force Back Force Corner Angle Corner angle 15° is recommended
Back Force
fz(IPT) fz(IPT) fz(IPT) with low rigidity such as thin
Workpiece : Alloy Steel (281HB) workpieces.
Tool : ø4" Single Insert
Cutting Conditions : vc=410SFM ap=.157inch ae=4.33inch Corner Angle 15°
45°
Back Force Bends thin workpieces and lowers
Principal Force
cutting accuracy.
Feed Force
* Prevents workpiece edge
chipping in cast iron cutting.
Corner Angle 45°
Table Feed
* Principal force: Force is in the opposite direction of face milling rotation.
* Back force: Force that pushes in the axial direction.
Three Cutting Resistance Forces in Milling
* Feed Force: Force is in the feed direction and is caused by table feed. N013
TECHNICAL DATA
vc=330SFM
Tc=69min
vc=410SFM
Tc=55min
Portion machined
N014
y FINISHED SURFACE
a Cutting Edge Run-out Accuracy
Mitsubishi Materials' normal minor cutting edge wiper flat width is .055 inch. Usually the
minor cutting edges are set parallel to the face of a milling cutter and theoretically the
finished surface accuracy should be maintained, even if run-out accuracy is poor.
D.O.C
.0012 ─ .004inch
Actual Problems Countermeasure
Table Feed · Cutting edge Wiper Insert Wiper Insert
run-out. Standard Insert
Cutting Edge No.
· Minor cutting edge
inclination.
* Machine a surface
that has already
· Cutter body been machined by
accuracy. normal insert in · Replace one normal insert with wiper
Feed per Tooth · Spare parts order to produce insert.
Feed per Revolution accuracy. smooth finished
· Wiper inserts are set to protrude by
· Welding, vibration, surface.
Sub Cutting Edge Run-out .0012 ― .004 inch from the standard
chattering.
and Finished Surface inserts.
N015
TECHNICAL DATA
(Problem) What is the cutting speed when main axis spindle speed is 350min-1
and cutter diameter is & 5" ?
(Answer) Substitute ) 3.14, D = 5", n= 350 into the formula.
surface of a cast iron (GG20) block when cutter diameter is & 8", the
number of inserts is 16, the cutting speed is 410SFM, and feed per tooth is
.01". (spindle speed is 200min-1)
(Answer) Calculate table feed per min vf=.01 x 16 x 200=32inch/min
Calculate total table feed length. L=12+8=20inch
Substitute the above answers into the formula.
Tc = 20 = 0.625 (min)
32
0.625 x 60 = 37.5 (sec.) The answer is 37.5 sec.
N016
TROUBLE SHOOTING FOR END MILLING
Insert Grade Cutting Conditions Style and Design Machine and
Selection of the Tool Installation of Tool
Solutions
Number of Flutes
Tool Diameter
Concavity Angle of
Cutting Speed
Helix Angle
Decrease Pick Feed Rate
Depth of Cut
Determine Dry or
soluble Cutting Fluid
Coated Tool
Up
Down Cut
Up
Wet Cutting
Air Blow
ct
Quantity
or
Trouble
Down Down
s
Non-coated insert a
is used
Large wear Not enough flutes a
at the peripheral
Improper cutting
cutting edge conditions
a a
Down
Up cut milling Cut
Short Tool Life
Improper cutting
conditions
Fragile cutting edge a
Chipping
Insufficient clamping a a
force
Poor clamping a a a a a a
rigidity
Improper cutting a
conditions
Breakage Poor end mill rigidity a a
during
Overhang longer
cutting than necessary
a a
Chip packing a a
Improper cutting a a
Vibration conditions
during Poor end mill rigidity a a a a
cutting Poor clamping a a a a a a
rigidity
Large cutting a
Poor wall edge wear
Poor Surface Finish
Improper cutting
surface a a
conditions
roughness a
Chip jamming a a
Wet
Poor bottom The end cutting edge does a a a
not have a concave angle
surface
roughness Large pick feed a
Large cutting a
edge wear
Out of Improper cutting a a
vertical conditions
Poor end mill rigidity a a a a
a a a a a a
rigidity
Improper cutting
Chip Control Burr / Chipping / Burrs
Burr, a a
conditions
workpiece
chipping Large helix angle a
N017
TECHNICAL DATA
Length of cut
Overall length
End gash
Radial primary relief angle
Radial secondary Axial rake angle
clearance angle
Helix angle
Radial rake angle
Horizontal feed milling Horizontal feed milling High rigidity. Superior cutting
edge durability.
Feature
possible. possible.
Diameter is not
Fault
N018
END MILL TYPE AND GEOMETRY
y PERIPHERAL CUTTING EDGE
Type Shape Feature
Roughing type geometry has a wave like edge form and breaks the
Roughing Flute material into small chips. Additionally the cutting resistance is low
enabling high feed rates when roughing. The inside face of the flute is
suitable for regrinding.
Generally used for side milling, slotting and shoulder milling. Plunge
Square End cutting is not possible due to the center hole that is used to ensure
(With Center Hole) accurate grinding and regrinding of the tool.
Generally used for side milling, slotting and shoulder milling. Plunge
Square End cutting is possible and greater plunge cutting efficiency is obtained
(Center Cut) when using fewer flutes. Regrinding on the flank face can be done.
Used for radius profiling and corner radius milling. When pick feed
Corner Radius End milling an end mill with a large diameter and small corner radius can
be efficiently used.
Long Shank
Long neck geometry can be used for deep slotting and is also suitable
Long Neck for boring.
Long taper neck features are best utilized on deep slotting and mould
Taper Neck draft applications.
N019
TECHNICAL DATA
y CORNER R OF END MILLS AND CUSP HEIGHT BY PICK FEED Unit : inch
P
Pitch of Pick Feed (P)
R .004 .008 .012 .016 .020 .024 .028 .031 .035 .039
P
Pitch of Pick Feed (P)
R .043 .047 .051 .055 .059 .063 .067 .071 .075 .079
0.5 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
1 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─
1.5 .0041 ─ ─ ─ ─ ─ ─ ─ ─ ─
2 .0030 .0036 .0043 ─ ─ ─ ─ ─ ─ ─
TECHNICAL DATA
N020
TROUBLE SHOOTING FOR DRILLING
Style and Design Machine and
Cutting Conditions of the Tool Installation of Tool
Solutions Cutting
Honing Width
Core Thickness
Chisel Width
Lower the Feed at Initial Entry
Feed Rate
Fluids
Increase Coolant
Increase Volume
X Type Thinning
Step Feed
Fa Large
Pressure
Up
ct
Trouble or
s Down Small
Lack of drill a
a
rigidity
Improper cutting a
conditions
Drill breakage
Large deflection a a
of the tool holder
Workpiece face a
is inclined
Improper cutting a
conditions
Short Tool Life
Large wear
Increase in tem.
at the peripheral a a a
at cutting point
cutting edge Poor run-out a
accuracy
lmproper cutting a a
conditions
Chipping of
Large deflection
the peripheral a a
of the tool holder
cutting edge Chattering, a a a a
vibration
The chisel edge a
width is too large
Chisel edge
Poor entry a
chipping
Chattering, a a a a
vibration
Lack of drill a
a
Hole diameter rigidity
increases Improper drill a
geometry
Increase in tem. a a a
at cutting point
Hole diameter
Improper cutting
becomes a
Poor Hole Accuracy
conditions
smaller
Improper drill a
geometry
Lack of drill a
a
rigidity
Poor Large deflection a a
straightness of the tool holder
Poor guiding
a
properties
Lack of drill a
a
Poor hole rigidity
positioning Poor entry a
accuracy,
Improper cutting
roundness andconditions
a
TECHNICAL DATA
surface finish
Large deflection a a
of the tool holder
Improper drill a
Burr
a a
conditions
Long chips
Poor chip a a a a
disposal
Improper cutting a a a
conditions
Chip packing
Poor chip a a a a
disposal
N021
TECHNICAL DATA
b
a c
a c
TECHNICAL DATA
N022
DRILL TERMINOLOGY
AND CUTTING CHARACTERISTICS
y NAMES OF EACH PART OF A DRILL
Height of point
Clearance angle
Lead
Straight cylindrical shank
Flank
Helix angle
Drill Shank
diameter diameter
Margin width
Depth of body clearance
Margin Body clearance
Flute
Flute width
Chisel edge angle
Cutting edge
Land width
High-hardness material Small Rake Angle Large Soft material (Aluminum, etc.)
It is determined by depth of hole, guide bush length, and regrinding allowance. Since the influence on the tool life
Flute Length is great, it is necessary to minimize it as much as possible.
In general, the angle is 118° for high speed steel drills and 130 ─ 140° for carbide drills.
Point Angle Soft material with good machinability Small Point angle Large For hard material and
high-efficiency machining
It is an important element that determines the rigidity and chip disposal performance of a drill. The web thickness
is set according to applications.
Large cutting resistance
Low cutting resistance
Web Thickness High rigidity
Low rigidity
Thin Web thickness Thick Poor chip disposal
Good chip disposal performance
High-hardness material,
TECHNICAL DATA
Machinable material
cross hole drilling, etc.
The margin determines the drill diameter and functions as a drill guide during drilling. The margin width is decided
taking into consideration the friction with in the hole to be drilled.
Margin
Poor guiding performance Small Margin width Large Good guiding performance
To reduce friction with the inside of the drilled hole, the portion from the point to the shank is tapered slightly. The
Diameter degree is usually represented by the quantity of reduction in the diameter with respect to the flute length, which is
Back Taper approx. .0016"─ .016"/4".
N023
TECHNICAL DATA
DRILL TERMINOLOGY
AND CUTTING CHARACTERISTICS
y CUTTING EDGE GEOMETRY AND ITS INFLUENCE
As shown in table below, it is possible to select the most suitable cutting edge geometry for different applications. If the most
suitable cutting edge geometry is selected then higher machining efficiency and higher hole accuracy can be obtained.
• The flank is conical and the clearance angle • For general use.
increases toward the center of the drill.
Conical
• The flank is flat and facilitates cutting. • Mainly for small diameter
drills.
Flat
• As there is no chisel edge, the results are high • For drilling operations
centripetal force and small hole oversize. that require high hole
Three Rake
• Requires a special grinding machine. accuracy and positioning
Angles • Requires grinding of three sides. accuracy.
• To increase the clearance angle near the center • For drilling that requires
of the drill, conical grinding combined with high accuracy.
Spiral Point irregular helix.
• S type chisel edge with high centripetal force and
machining accuracy.
• The cutting edge is ground radial with the aim of dispersing • For cast iron and light
load. alloy.
Radial Lip • High machining accuracy and finished surface roughness. • For cast iron plates.
• For through holes, small burrs on the base. • Steel
• Requires a special grinding machine.
• This geometry has two-stage point angle for • For thin sheet drilling.
better concentricity and a reduction in shock
Center Point
when exiting the workpiece.
Drill
y WEB THINNING
The rake angle of the cutting edge of a drill reduces toward the center, and it changes into a negative angle at the chisel edge. During
drilling, the center of a drill crushes the work, generating 50 ─ 70% of the cutting resistance. Web thinning is very effective for reduction in
the cutting resistance of a drill, early removal of cut chips at the chisel edge, and better initial bite.
TECHNICAL DATA
Geometría
N024
y DRILLING CHIPS
Fan-shaped chips cut by the cutting edge are curved by the flute. Chips of this type
Conical Spiral are produced when the feeding rate of ductile material is small. If the chip breaks
after several turns, the chip raking performance is satisfactory.
Long pitch chips exit without coiling and will coil around the drill.
Long Pitch
This is a chip broken by the restraint caused by the drill flute and the wall of a drilled
Fan hole. It is generated when the feed rate is high.
A conical spiral chip that is broken before the chip grows into the long-pitch shape by
Segment the restraint caused by the wall of the drilled hole due to the insufficiency of ductility.
Excellent chip disposal and chip discharge.
A chip that is buckled and folded because of the shape of flute and the characteristics
Zigzag of the material. It easily causes chip packing in the flute.
Chips broken by vibration or broken when brittle material is curled with a small radius.
Needle The raking performance is satisfactory, but these chips can become closely packed
jams.
TECHNICAL DATA
N025
TECHNICAL DATA
*Unit transformation (fromn "mm" to "m") (Problem) What is the cutting speed when main axis spindle speed is 1350min-1
and drill diameter is .500inch ?
(Answer) Substitute )=3.14, D1=.500inch, n=1350 into the formula
vc = = = 176.6SFM
øD1
(Problem) What is the spindle feed (v f) when feed per revolution is .008IPR and
vf n
main axis spindle speed is 1350min-1?
(Answer) Substitute fr=.008, n=1350 into the formula
vf = fr×n = .008×1350 = 10.8inch/min
The spindle feed is 10.8inch/min.
fr
ld
TECHNICAL DATA
N026
TOOL WEAR AND DAMAGE
CAUSES AND COUNTERMEASURES
Tool Damage Form Cause Countermeasure
· Tool grade is too soft. · Tool grade with high wear resistance.
· Cutting speed is too high. · Lower cutting speed.
Flank Wear · Flank angle is too small. · Increase flank angle.
· Feed rate is extremely low. · Increase feed rate.
· Tool grade is too soft. · Tool grade with high wear resistance.
· Cutting speed is too high. · Lower cutting speed.
Crater Wear · Feed rate is too high. · Lower feed rate.
* Especially in milling.
· Hard surfaces such as uncut surface, · Tool grade with high wear resistance.
chilled parts and machining hardened
Notching layer.
· Friction caused by jagged shape chips. · Increase rake angle to improve
(Caused by small vibration) sharpness.
· Cutting edge welding and adhesion. · Increase rake angle to improve sharpness.
· Poor chip disposal. · Enlarge chip pocket.
Flaking
TECHNICAL DATA
N027
TECHNICAL DATA
y ALLOY STEEL
USA Japan Germany U. K. France Italy Spain Sweden China
AISI/SAE JIS W.-nr. DIN BS EN AFNOR UNI UNE SS GB
SM400A, SM400B
A573-81 1.0144 St.44.2 4360 43 C – E28-3 – – 1412 –
SM400C
SM490A, SM490B Fe52BFN
– 1.0570 St52-3 4360 50 B – E36-3 – 2132 –
SM490C Fe52CFN
5120 – 1.0841 St52-3 150M19 – 20MC5 Fe52 F.431 2172 –
9255 – 1.0904 55Si7 250A53 45 55S7 55Si8 56Si7 2085 55Si2Mn
9262 – 1.0961 60SiCr7 – – 60SC7 60SiCr8 60SiCr8 – –
ASTM 52100 SUJ2 1.3505 100Cr6 534A99 31 100C6 100Cr6 F.131 2258 Gr15, 45G
ASTM A204Gr.A – 1.5415 15Mo3 1501-240 – 15D3 16Mo3KW 16Mo3 2912 –
4520 – 1.5423 16Mo5 1503-245-420 – – 16Mo5 16Mo5 – –
ASTM A350LF5 – 1.5622 14Ni6 – – 16N6 14Ni6 15Ni6 – –
TECHNICAL DATA
N028
USA Japan Germany U. K. France Italy Spain Sweden China
AISI/SAE JIS W.-nr. DIN BS EN AFNOR UNI UNE SS GB
5140 SCr440 1.7045 42Cr4 – – – – 42Cr4 2245 40Cr
5155 SUP9(A) 1.7176 55Cr3 527A60 48 55C3 – – – 20CrMn
– SCM415(H) 1.7262 15CrMo5 – – 12CD4 – 12CrMo4 2216 –
ASTM A182 – 1.7335 13CrMo4 4 1501-620Gr27 – 15CD3.5 14CrMo45 14CrMo45 –
–
F11, F12 15CD4.5
ASTM A182 1501-622 12CD9 12CrMo9
– 1.7380 10CrMo910 – TU.H 2218 –
F.22 Gr31, 45 12CD10 12CrMo10
– – 1.7715 14MoV63 1503-660-440 – – – 13MoCrV6 – –
– – 1.8523 39CrMoV13 9 897M39 40C – 36CrMoV12 – – –
9840 – 1.6511 36CrNiMo4 816M40 110 40NCD3 38NiCrMo4(KB) 35NiCrMo4 – –
4340 – 1.6582 34CrNiMo6 817M40 24 35NCD6 35NiCrMo6(KB) – 2541 40CrNiMoA
5132 SCr430(H) 1.7033 34Cr4 530A32 18B 32C4 34Cr4(KB) 35Cr4 – 35Cr
5140 SCr440(H) 1.7035 41Cr4 530M40 18 42C4 41Cr4 42Cr4 – 40Cr
5115 – 1.7131 16MnCr5 (527M20) – 16MC5 16MnCr5 16MnCr5 2511 18CrMn
4130 SCM420 1.7218 25CrMo4 1717CDS110 – 25CD4 25CrMo4(KB) 2225
55Cr3 30CrMn
SCM430 708M20
4137 SCM432
1.7220 34CrMo4 708A37 19B 35CD4 35CrMo4 34CrMo4 2234 35CrMo
4135 SCCRM3
4140
SCM 440 1.7223 41CrMo4 708M40 19A 42CD4TS 41CrMo4 42CrMo4 2244 40CrMoA
4142
42CrMo
4140 SCM440(H) 1.7225 42CrMo4 708M40 19A 42CD4 42CrMo4 42CrMo4 2244
42CrMnMo
– – 1.7361 32CrMo12 722M24 40B 30CD12 32CrMo12 F.124.A 2240 –
6150 SUP10 1.8159 50CrV4 735A50 47 50CV4 50CrV4 51CrV4 2230 50CrVA
40CAD6
– – 1.8509 41CrAlMo7 905M39 41B 41CrAlMo7 41CrAlMo7 2940 –
40CAD2
L3 – 1.2067 100Cr6 BL3 – Y100C6 – 100Cr6 – CrV, 9SiCr
– SKS31 1.2419 105WCr6 – – 105WC13 100WCr6 105WCr5 2140
CrWMo
SKS2, SKS3 107WCr5KU
L6 SKT4 1.2713 55NiCrMoV6 BH224/5 – 55NCDV7 – F.520.S – 5CrNiMo
ASTM A353 – 1.5662 X8Ni9 1501-509 – – X10Ni9 XBNi09 – –
2515 – 1.5680 12Ni19 – – Z18N5 – – – –
– – 1.6657 14NiCrMo134 832M13 36C – 15NiCrMo13 14NiCrMo131 – –
D3 SKD1 1.2080 X210Cr12 BD3 – Z200C12 X210Cr13KU X210Cr12 –
Cr12
ASTM D3 X250Cr12KU
H13 SKD61 1.2344 X40CrMoV51 BH13 – Z40CDV5 X35CrMoV05KU X40CrMoV5 2242
40CrMoV5
ASTM H13 X40CrMoV51 X40CrMoV51KU
A2 SKD12 1.2363 X100CrMoV51 BA2 – Z100CDV5 X100CrMoV51KU X100CrMoV5 2260 100CrMoV5
– SKD2 1.2436 X210CrW12 – – – X215CrW121KU X210CrW12 2312 –
S1 – 1.2542 45WCrV7 BS1 – – 45WCrV8KU 45WCrSi8 2710 –
H21 SKD5 1.2581 X30WCrV93 BH21 – Z30WCV9 X28W09KU X30WCrV9 – 30WCrV9
– – 1.2601 X165CrMoV12 – – – X165CrMoW12KU X160CrMoV12 2310 –
W210 SKS43 1.2833 100V1 BW2 – Y1105V – – – V
T4 SKH3 1.3255 S 18-1-2-5 BT4 – Z80WKCV X78WCo1805KU HS18-1-1-5 – W18Cr4VCo5
TECHNICAL DATA
N029
TECHNICAL DATA
N030
USA Japan Germany U. K. France Italy Spain Sweden China
AISI/SAE JIS W.-nr. DIN BS EN AFNOR UNI UNE SS GB
309 SUH309 1.4828 X15CrNiSi2012 309S24 – Z15CNS20.12 X6CrNi2520 – – 1Cr23Ni13
310S SUH310 1.4845 X12CrNi2521 310S24 – Z12CN2520 X6CrNi2520 F.331 2361 OCr25Ni20
308 SCS17 1.4406 X10CrNi18.08 – 58C Z1NCDU25.20 – F.8414 2370 –
– – 1.4418 X4CrNiMo165 – – Z6CND16-04-01 – – – –
17-7PH – 1.4568 – 316S111 – Z8CNA17-07 X2CrNiMo1712 – – –
1.4504
NO8028 – 1.4563 – – – Z1NCDU31-27-03 – – 2584 –
S31254 Z1CNDU20-18-06AZ 2378
321 SUS321 1.4878 X12CrNiTi189 321S32 58B, 58C Z6CNT18.12B X6CrNiTi18 11 F.3523 – 1Cr18Ni9Ti
N031
TECHNICAL DATA
SURFACE ROUGHNESS
SURFACE ROUGHNESS (From JIS B 0601-1994)
the mean line, taking X-axis in the direction of mean line and
Ra
Y-axis in the direction of longitudinal magnification of this
sampled part and the roughness curve is expressed by y=f(x):
distance between the top profile peak line and the bottom
profile valley line on this sampled portion is measured in the
Rz
longitudinal magnification direction of roughness curve and
the obtained value is expressed in micrometer (!m).
(Note) When finding Rz, a portion without an exceptionally
high peak or low valley, which may be regarded as a
flaw, is selected as the sampling length.
from the roughness curve in the direction of its mean line, the
sum of the average value of absolute values of the heights of
five highest profile peaks (Yp) and the depths of five deepest
profile valleys (Yv) measured in the vertical magnification
RZJIS direction from the mean line of this sampled portion and this
sum is expressed in micrometer (!m).
:altitudes of the five highest profile peaks of the
sampled portion corresponding to the reference
length l.
:altitudes of the five deepest profile valleys of the
sampled portion corresponding to the reference
length l.
y RELATIONSHIP BETWEEN ARITHMETICAL MEAN (Ra) AND CONVENTIONAL DESIGNATION (REFERENCE DATA)
Arithmetical Mean Roughness Max. Height Ten-Point Mean Roughness
Ra Rz RZJIS Sampling Length for
Conventional Finish
Rz • RZJIS Mark
Cutoff Value I (mm)
Standard Series Standard Series
"c (mm)
0.012 a 0.08 0.05s 0.05z
0.08
0.025 a 0.1 s 0.1 z
0.25
0.05 a 0.2 s 0.2 z
]]]]
0.25
0.1 a 0.4 s 0.4 z
0.2 a 0.8 s 0.8 z
0.4 a 0.8 1.6 s 1.6 z
0.8
0.8 a 3.2 s 3.2 z
TECHNICAL DATA
]]]
*The correlation among the three is shown for convenience and is not exact.
* Ra : The evaluation length of Rz and Rz is the cutoff value and sampling length multiplied by 5, respectively.
JIS
N032
HARDNESS COMPARISON TABLE
HARDNESS CONVERSION NUMBERS OF STEEL
Brinell Hardness (HB), Brinell Hardness (HB),
Hardness (HV)
10mm Ball, Rockwell Hardness (3) Tensile Rockwell Hardness (3) Tensile
Load: 3,000kgf Strength Load: 3,000kgf Strength
Vickers
Vickers
(Approx.) (Approx.)
A Scale, B Scale, C Scale, D Scale, A Scale, B Scale, C Scale, D Scale,
Tungsten
Standard
Carbide
Load: 60kgf, Load: 100kgf, Load: 150kgf, Load: 100kgf, MPa Standard Tungsten Load: 60kgf, Load: 100kgf, Load: 150kgf, Load: 100kgf, MPa
Ball Diamond 1/16" Ball Diamond Diamond (2) Ball Carbide Diamond 1/16" Ball Diamond Diamond (2)
Ball Ball
Point (HRA) (HRB) Point (HRC) Point (HRD) Point (HRA) (HRB) Point (HRC) Point (HRD)
─ ─ 940 85.6 ─ 68.0 76.9 97 ─ 429 429 455 73.4 ─ 45.7 59.7 61 1510
─ ─ 920 85.3 ─ 67.5 76.5 96 ─ 415 415 440 72.8 ─ 44.5 58.8 59 1460
─ ─ 900 85.0 ─ 67.0 76.1 95 ─ 401 401 425 72.0 ─ 43.1 57.8 58 1390
─ (767) 880 84.7 ─ 66.4 75.7 93 ─ 388 388 410 71.4 ─ 41.8 56.8 56 1330
─ (757) 860 84.4 ─ 65.9 75.3 92 ─ 375 375 396 70.6 ─ 40.4 55.7 54 1270
─ (745) 840 84.1 ─ 65.3 74.8 91 ─ 363 363 383 70.0 ─ 39.1 54.6 52 1220
─ (733) 820 83.8 ─ 64.7 74.3 90 ─ 352 352 372 69.3 (110.0) 37.9 53.8 51 1180
─ (722) 800 83.4 ─ 64.0 73.8 88 ─ 341 341 360 68.7 (109.0) 36.6 52.8 50 1130
─ (712) ─ ─ ─ ─ ─ ─ ─ 331 331 350 68.1 (108.5) 35.5 51.9 48 1095
─ (710) 780 83.0 ─ 63.3 73.3 87 ─ 321 321 339 67.5 (108.0) 34.3 51.0 47 1060
─ (698) 760 82.6 ─ 62.5 72.6 86 ─
311 311 328 66.9 (107.5) 33.1 50.0 46 1025
─ (684) 740 82.2 ─ 61.8 72.1 ─ ─ 302 302 319 66.3 (107.0) 32.1 49.3 45 1005
─ (682) 737 82.2 ─ 61.7 72.0 84 ─ 293 293 309 65.7 (106.0) 30.9 48.3 43 970
─ (670) 720 81.8 ─ 61.0 71.5 83 ─ 285 285 301 65.3 (105.5) 29.9 47.6 ─ 950
─ (656) 700 81.3 ─ 60.1 70.8 ─ ─ 277 277 292 64.6 (104.5) 28.8 46.7 41 925
─ (653) 697 81.2 ─ 60.0 70.7 81 ─
269 269 284 64.1 (104.0) 27.6 45.9 40 895
─ (647) 690 81.1 ─ 59.7 70.5 ─ ─ 276 63.6 (103.0) 26.6 45.0 39
262 262 875
─ (638) 680 80.8 ─ 59.2 70.1 80 ─ (102.0) 25.4 44.2 38
255 255 269 63.0 850
─ 630 670 80.6 ─ 58.8 69.8 ─ ─ 248 248 261 62.5 (101.0) 24.2 43.2 37 825
─ 627 667 80.5 ─ 58.7 69.7 79 ─ 253 61.8 100 22.8 42.0 36
241 241 800
─ ─ 677 80.7 ─ 59.1 70.0 ─ ─
235 235 247 61.4 99.0 21.7 41.4 35 785
─ 601 640 79.8 ─ 57.3 68.7 77 ─
229 229 241 60.8 98.2 20.5 40.5 34 765
223 223 234 ─ 97.3 (18.8) ─ ─ ─
─ ─ 640 79.8 ─ 57.3 68.7 ─ ─ (17.5)
217 217 228 ─ 96.4 ─ 33 725
─ 578 615 79.1 ─ 56.0 67.7 75 ─
212 212 222 ─ 95.5 (16.0) ─ ─ 705
─ ─ 607 78.8 ─ 55.6 67.4 ─ ─
207 207 218 ─ 94.6 (15.2) ─ 32 690
─ 555 591 78.4 ─ 54.7 66.7 73 2055
201 201 212 ─ 93.8 (13.8) ─ 31 675
197 197 207 ─ 92.8 (12.7) ─ 30 655
─ ─ 579 78.0 ─ 54.0 66.1 ─ 2015
192 192 202 ─ 91.9 (11.5) ─ 29 640
─ 534 569 77.8 ─ 53.5 65.8 71 1985
187 187 196 ─ 90.7 (10.0) ─ ─ 620
─ ─ 533 77.1 ─ 52.5 65.0 ─ 1915
70 1890 183 183 192 ─ 90.0 (9.0) ─ 28 615
─ 514 547 76.9 ─ 52.1 64.7
179 179 188 ─ 89.0 (8.0) ─ 27 600
(495) ─ 539 76.7 ─ 51.6 64.3 ─ 1855 174 174 182 ─ 87.8 (6.4) ─ ─ 585
─ ─ 530 76.4 ─ 51.1 63.9 ─ 1825 170 170 178 ─ 86.8 (5.4) ─ 26 570
495 528 76.3 ─ 51.0 63.8 68 1820 167 167 175 ─ 86.0 (4.4) ─ ─ 560
(477) ─ 516 75.9 ─ 50.3 63.2 ─ 1780 163 163 171 ─ 85.0 (3.3) ─ 25 545
─ ─ 508 75.6 ─ 49.6 62.7 ─ 1740 156 156 163 ─ 82.9 (0.9) ─ ─ 525
149 149 156 ─ 80.8 ─ ─
TECHNICAL DATA
N033
TECHNICAL DATA
Sintered Diamond
Diamond Coating
Sintered CBN
Ceramics
Hardness
Coated Carbide
Powder HSS
HSS
Toughness
GRADE CHARACTERISTICS
Hard Materials
Hardness
(HV)
Energy Formation Solubility in Iron
(kcal/g · atom) (%.1250r)
Thermal
Conductivity
Thermal
Expansion * Tool Material
(W/m·k) (x 10-6/k)
Diamond >9000 – Highly Soluble 2100 3.1 Sintered Diamond
CBN >4500 – – 1300 4.7 Sintered CBN
Si3N4 1600 – – 100 3.4 Ceramics
Ceramics
AI2O3 2100 -100 i0 29 7.8
Cemented Carbide
TECHNICAL DATA
Cermet
TiC 3200 -35 < 0.5 21 7.4
Coated Carbide
Cermet
TiN 2500 -50 – 29 9.4
Coated Carbide
TaC 1800 -40 0.5 21 6.3 Cemented Carbide
WC 2100 -10 7 121 5.2 Cemented Carbide
N034
GRADE CHAIN
P Steel UTi20T
M Stainless
Steel UTi20T
Cemented Cast
K HTi05T HTi10 UTi20T
Carbide Iron
Non-
N HTi10
Ferrous
P Steel
M Stainless
Steel
Cast
K
Iron
Coated
Carbide
Non-
N LC15TF
Ferrous
Hardened
H MP8010 VP15TF
Materials
(PVD) (PVD)
P Steel
Cermet M Stainless
Steel NX2525 NX4545
Cast
K NX2525
Iron
P Steel
Cast
K AP25N
Iron
(PVD)
Non-Ferrous
N MD220
Non-Metal
(Sintered Diamond)
TECHNICAL DATA
Sintered
Alloy MB4020
Polycrystallines
Cast
K MB710 MB5015 MB730 MBS140 BC5030
Iron
(Sintered CBN)
Hardened
H
Materials MBC010 MBC020 BC8020 MB8025 MB825 MB835
(Sintered CBN)
Micro-Grain Steel
SF10 MF07 MF10 TF15 MF20 MF30
Cemented Carbide Cast Iron
N035
TECHNICAL DATA
P P10
IC50M
P20 UTi20T K125M
IC28
A30N UX30 IN40P
IC50M IN40P
P30 UTi20T GX
IC28
A30N UX30 PW30
M M10
TECHNICAL DATA
IC08
Milling
M20 UTi20T
IC20
A30N UX30 IM30M
IC08 IM30M
M30 UTi20T SM30
IC28
A30N UX30
M
XF1
HTi10 MD10
Z10 MF20
H10F 890 F1
MD05F
FW30 IN05S
AFU
MD07F
AF0
TF15 890 MD20
Z20 MF30
H15F
883
SF2
BM10
IN05S
AF1
A1
Z30 H15F 883
CC
UM
CERMET
ISO Mitsubishi Seco Sumitomo
Kennametal Sandvik Iscar Tungaloy Kyocera Walter Ingersoll
Classifi-
cation Symbol Materials Tools Electric
NS520 TN30 CT3000
P AP25N* IC20N T110A AT520* PV30* PV3010*
P01 VP25N* IC520N* T1000A GT520* TN6010 PV3030*
GT720* PV7010* IN0560*
TP1020 T1200A NS520 TN60 CT3000
NX2525 IC20N
KT125 CT5015 TP1030 T2000Z* AT530 TN6010 PV3010*
P10 AP25N* IC520N* WCE10
KT315 GC1525* CM T1500A GT720* PV60* PV3030*
VP25N* IC530N*
CMP* T1500Z* GT730* PV7010* IN60C
NX2525 IC20N T1200A NS530 TN60
AP25N* KT5020 IC75T T2000Z* AT530 TN6020
TP1020
P20 VP25N* KT325 GC1525* IC30N T3000Z* GT530* PV60* WCE10
TP1030
NX3035 KT1120 IC520N* T1500A GT730* PV7020*
MP3025* IC530N* T1500Z* NS730 PV7025*
MP3025* IC75T TN7025*
P30 T3000Z*
VP45N* IC30N PV90*
T110A NS520 TN60 IN0560*
M NX2525*
CM T1000A AT530* TN6020
M10 GC1525*
Turning
AP25N KT125
CMP* T2000Z* GT530* PV60*
VP25N
T1500Z* GT720* PV7020*
TN90
T1200A
NX2525 NS530 TN6020
T2000Z*
M20 AP25N* GT730* PV90*
T1500A
VP25N NS730 PV7020*
T1500Z*
PV7025*
M30
NS710 TN6010
K T110A
NS520 TN30
NX2525 T1000A
K01 AT520* PV30*
AP25N* T2000Z*
GT520* PV7005*
T1500Z*
GT720* PV7010*
TN60
T1200A
NS520 TN6020
NX2525 KT125 T2000Z*
K10 CT5015 GT730* PV60*
AP25N* KT325 T1500A
NS730 PV7020*
T1500Z*
PV7025*
NX2525
K20 T3000Z*
AP25N*
P P10 NX2525 C15M IC30N TN60
KT530M
C15M TN100M
P20 NX2525 HT7 CT530
MP1020
IC30N T250A NS530
TN60
KT605M
TECHNICAL DATA
NS530
T250A CT5000
P30 NX4545 IC30N
T4500A
NS540
IN2060*
NS740
M
Milling
KT530M
M20 NX2525 HT7 CT530 C15M IC30N NS530 TN100M
KT605M
NS540
M30 NX4545 T250A
NS740
K K01
K10 NX2525 NS530 TN60
KT530M
K20 NX2525
HT7
* Coated Cermet
(Note) The above table is selected from a publication. We have not obtained approval from each company.
N037
TECHNICAL DATA
IC9250
M M10
US7020
KCM15 GC2015 TM2000 IC6015 AC610M T9115 CA6515 WAM20
MC7015
IC8250
IC9250
US7020
KCM15 IC6015 AC610M T6020 CA6515
M20 MC7015
KC9225
GC2015 TM2000
IC9025 AC630M T9125 CA6525
TT5100
MC7025
IC656
IC9350
US735 KCM25
M30 MC7025 KC9230
GC2025 TM4000 IC6025 AC630M T6030 CA6525
IC635
KCM35
IC6025
M40 US735 KC9240 GC2025 TM4000
IC9350
AC630M
KC9245
TH1500
K K01 UC5105 KCK05
GC3205
TK1001
IC5005 AC405K
T5105
CA4505
WAK10
GC3210 IC9007 AC410K CA4010
TK1000
IC5005 AC405K
TK1001
KCK15 GC3205 IC5010 AC410K CA4515
UC5115 TK1000 TT1300
K10 MY5015
KCK20 GC3210
TK2000
IC9150 AC420K T5115 CA4010 WAK20
TT1500
KC9315 GC3215 IC428 AC700G CA4115
TK2001
IC4028 AC415K
IC5010
AC415K
UC5115 KCK20 IC8150 CA4515
TK2001 AC420K T5115
K20 UE6110 KC9110 GC3215
TK2000
IC9150
AC700G T5125
CA4115 WAK30
MY5015 KC9325 IC9015 CA4120
AC820P
IC418
KC9125 IC9015
K30 UE6110
KC9325 IC418
AC820P T5125
Milling
M M10 IC9250
IC520M
M20 F7030 KC925M MP2500
IC9350
ACP100 T3130 IN6530
IC9350
M30 F7030 KC930M GC2040 MP2500
IC4050
ACP100 T3130
KC930M
M40 KC935M
IC635
K K01
T1115
K10 MC5020 ACK100
T1015
WAK15
GC3220 IC5100 T1115
K20 MC5020 KC915M
K20W
MK1500
IC9150
ACK200
T1015
WKP25 IN6515
KC920M
IC4100
KC925M
K30 KC930M
GC3040 MK3000 IC4050 WKP35 IN6530
IC520M
KC935M
(Note) The above table is selected from a publication. We have not obtained approval from each company.
N038
PVD COATED GRADE
ISO Mitsubishi Seco Sumitomo
Kennametal Sandvik Iscar Tungaloy Kyocera Walter Ingersoll
Classifi-
cation Symbol Materials Tools Electric
PR915
P P01 PR1005
IC250 IC350 PR915 PR1005
KC5010
GC1525 CP200 IC507 IC570 PR930 PR1025
P10 VP10MF KC5510
GC1025 TS2000 IC807 IC907
AH710
PR1115 PR1225
KU10T
IC908 PR1425
IC228 IC250
IC308 IC328
AH710
KC5025 IC350 IC354
VP10RT AH725 PR930
KC5525 GC1525 IC507 IC528
VP20RT CP250 AH120 PR1025
P20 VP15TF
KC7215 GC1025
TS2500
IC570 IC807
SH730 PR1115
KC7315 GC1125 IC808 IC907
VP20MF GH730 PR1225
KU25T IC908 IC928
GH130
IC1008 IC1028
IC3028
IC228 IC250
VP10RT KC7015 AH725 AH120
IC328 IC330
VP20RT KC7020 GC1025 SH730 GH730
P30 VP15TF KU25T GC1125
CP500 IC354 IC528
GH130 AH740
TT7220
IC1008
VP20MF KC7235 J740
IC1028 IC3028
IC228 IC328
KC7040
IC330 IC528 AH740
P40 KC7140 CP500
IC1008 J740
TT8020
KC7030
IC1028 IC3028
M M01
KC5010 GC1005 IC330 IC354 PR915
KC5510 GC1025 CP200 IC507 IC520 PR1025
M10 VP10MF
KC6005 GC1125 TS2000 IC570 IC807
AC510U AH710
PR1225
WSM20
KC6015 GC1105 IC907 IC3028 PR1425
Turning
IC250 IC350
PR730
IC808 IC810
GC1010 ACP100 PR830
P10 KC715M IC900 IC903
Milling
N039
TECHNICAL DATA
F40M
P40 VP30RT KC735M GC1030
T60M
ACP300 AH140
M M01
GC1025 PR730
M10 KC715M
GC1030
IC903 ACP200
PR1025 PR1225
WSM35
IC250 IC300 AH725
GC1025 PR730
KC730 IC808 IC830 AH120
VP15TF GC1030 F25M ACP200 PR660
M20 VP20RT
KC522M
GC1040 MP3000
IC900 IC908
ACP300
GH330
PR1025
WSP45
KC525M IC928 AH330
GC2030 PR1225
IC1008 GH110
VP15TF IC250 IC300 AH120 AH725 IN1515
F30M
VP20RT KC725M GC1040 IC328 IC330 AH130 AH140 PR660 IN1530
M30 VP30RT KC735M GC2030
F40M
IC830 IC928
ACP300
GH130 AH730 PR1510
WXM35
IN2005
MP3000
MP7035 IC1008 GH340 IN2505
K AH110
K01 GH110
AH330
IC350 IC810 AH110
IC830 IC900 GH110
Milling
EH520Z
S10 VP15TF KC510M C1025 IC903
EH20Z
PR905
IC300 IC908
VP15TF EH520Z
KC522M GC1025 IC808 IC900 WXM35
S20 MP9030
KC525M GC2030 IC830 IC928
EH20Z PR905
WSM35
MP9130 ACK300
TECHNICAL DATA
IC328 IC330
GC2030
S30 KC725M
S30T
F40M IC830 IC928 ACK300
GC1010 MH1000
H10 VP15TF KC635M
GC1030 F15M
IC900
IC900 IC808
GC1010
H20 VP15TF KC635M
GC1030
F15M IC908
IC1008
BX480
S10
S20
S30
MB710 CB50
K K01 MB5015 CB7050
BN500 BX930 KBN60M JBN795
MB710
CBN300 KBN60M
K10 MB5015
CBN300P
DBA80 BN700 BX950
KBN900
JBN330
MB730
MB730 DBW85
BN700 BXC90
K20 MBS140 CBN200 DBS900
BNS800 BX90S
KBN900
BC5030 AMB90
MBS140 BXC90
K30 BC5030
CBN350 BNS800
BX90S
KBN65B
MB4020 DBW85 BN7500 BX470
Sintered Alloy MB835
CBN200
DBS900 BN700 BX480
KBN65M
KBN70M
PCD
ISO Mitsubishi DIAMOND Element Sumitomo
Sandvik Tungaloy Kyocera Dijet
Classifi-
cation Symbol Materials INNOVATIONS Six Electric
DX180 JDA30
N N01 MD205 CD10 1800 CTH025 DA90
DX160
KPD001
JDA735
Turning
N041
TECHNICAL DATA
P PK * 01 * DP *
Finish FH UF, FF QF FF1, FF2 FP5 FA FA TF GP, VF, PP FP5 FA
FY LC FL ZF XP, XP-T, XF
LP XF MP3 SU PQ MP3
Light C PF LU NS, 27
SA, SH LF, FN MF2 NF3, NF4 FG SX, SE TSF, AS HQ, CQ NF3, NF4 FG
Light
SY 17 XQ, XS
(Mild Steel)
Light
SW FW WL, WF W-MF2 NF WS LUW, SEW AFW, ASW WP, WQ NF WS
(With Wiper)
Medium
MW MW, RW WMX, WM W-M3, W-MF5 NM WT GUW NM WT
(With Wiper)
M Finish
SH, LM FP MF MF1 NF4 SF SU SS MQ, GU NF4 SF
Light
ES K VF HM S ST VF
Heavy RR6
HZ MR MP RH
K Finish
MA FN KF MF5, M3, M4 CF
Light
Medium Std. RP,UM KM M5 NM5 UZ, GZ, UX CM, Std. Std., C, ZS, GC NM5 Std.
Flat Top
Heavy GJ RP SR, SMR M5, MR3, MR4 NRS, NRT ET MU NRS, NRT
N042
7° POSITIVE INSERT TYPE
ISO Cutting Mitsubishi Seco Sumitomo
Classifi-
Mode Materials
Kennametal Sandvik
Tool
Walter Taegu Tec
Electric
Tungaloy Kyocera Walter Ingersoll
cation
P
Finish SMG * LF * UM * *
FC , SC * *
JS , 01 * *
CF , CK *
*
GQ , GF *
Light
SW FW W-F1 WS LUW
(With Wiper)
WF
MV PS5 23 HQ PS5
Medium
Std., MP MF, MP PM, UM F2, MF2, M5 PM5 MT MU PM, 24 XQ, GK PM5 MT
Medium
MW MW WM W-F2 PM WT PM WT
(With Wiper)
M FC *
Finish─Light
FM
FP MF F1, F2 LU SS * *
CF , CK *
LM *
GQ , GF *
SU
K
Medium Std., Flat Top KF, KM, KR F1, M3, M5 MU, Flat Top Flat Top, CM Flat Top *
N
Medium AZ * HP * AL * AL * PM2 * FL* *
AG , AW * AL * AH * PM2 * FL *
S
Finish LF*
FJ * MQ
Light HP*
SU PS, PSS
PM HQ
Medium MV MF PM, UM MU 23 XQ
24
M
Finish─Light SV MF SU
SS * GP, CF *
PF, PS
Medium MV MM MU PM HQ