Majesty Yp125e PDF

5D8-F8199-E0.
qxd 1/6/07 16:20 Página 1
OWNER’S MANUAL
YP125E
5D8-F8199-E0
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INTRODUCTION
EAU10110
Welcome to the Yamaha world of motorcycling!

As the owner of the YP125E, you are benefiting from Yamaha’s vast experience and newest technology regarding the
design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YP125E. The owner’s manual
does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have
any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!

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IMPORTANT MANUAL INFORMATION

EAU34111
Particularly important information is distinguished in this manual by the following notations:
t The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
s WARNING Failure to follow WARNING instructions could result in severe injury or death to the
scooter operator, a bystander, or a person inspecting or repairing the scooter.
CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to
the scooter.
NOTE: A NOTE provides key information to make procedures easier or clearer.
NOTE:
● This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is
subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the
most current product information available at the time of printing, there may be minor discrepancies between your
scooter and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA12410
s WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER.
*Product and specifications are subject to change without notice.

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IMPORTANT MANUAL INFORMATION
EAUS1172
YP125E
OWNER’S MANUAL
©2006 by YAMAHA MOTOR ESPAÑA S.A.
1st edition, August 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
YAMAHA MOTOR ESPAÑA S.A.
is expressly prohibited.
Printed in Spain.

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TABLE OF CONTENTS
INTRODUCTION Storage compartment.....................3-11 Adjusting the carburetor .................6-15
Adjusting the shock absorber Adjusting the throttle cable free
IMPORTANT MANUAL INFORMATION assemblies...................................3-12 play ..............................................6-15
Sidestand........................................3-12 Valve clearance...............................6-16
TABLE OF CONTENTS Ignition circuit cut-off system .........3-13 Tires ................................................6-16
Cast wheels ....................................6-18
SAFETY INFORMATION .....................1-1 PRE-OPERATION CHECKS ...............4-1 Front and rear brake lever free
Further safe-riding points .................1-4 Pre-operation check list....................4-2 play ..............................................6-19
Checking the front and rear brake
DESCRIPTION.....................................2-1 OPERATION AND IMPORTANT RIDING pads.............................................6-19
Left view ...........................................2-1 POINTS ................................................5-1 Checking the brake fluid level ........6-20
Right view .........................................2-2 Starting a cold engine ......................5-1 Changing the brake fluid ................6-21
Controls and instruments .................2-3 Starting off ........................................5-2 Checking and lubricating
Acceleration and deceleration ..........5-2 the cables ....................................6-21
INSTRUMENT AND CONTROL Braking..............................................5-2 Lubricating the front and rear brake
FUNCTIONS ........................................3-1 Tips for reducing fuel consumption..5-3 levers ...........................................6-22
Main switch/steering lock.................3-1 Engine break-in.................................5-3 Checking and lubricating the
Indicator lights ..................................3-2 Parking..............................................5-4 centerstand and sidestand .........6-22
Speedometer unit .............................3-2 Checking the front fork...................6-23
Battery voltage/fuel gauge ...............3-3 PERIODIC MAINTENANCE AND Checking the steering.....................6-23
Clock.................................................3-4 MINOR REPAIR...................................6-1 Checking the wheel bearings .........6-24
Anti-theft alarm (optional) .................3-5 Owner’s tool kit.................................6-1 Battery ............................................6-24
Handlebar switches ..........................3-5 Periodic maintenance and Replacing the fuses ........................6-26
Front brake lever...............................3-6 lubrication chart ............................6-3 Replacing a headlight bulb.............6-27
Rear brake lever................................3-6 Removing and installing panels........6-6 Replacing a front turn signal
Fuel tank cap ....................................3-7 Checking the spark plug ..................6-7 light bulb......................................6-29
Fuel ...................................................3-8 Engine oil ..........................................6-9 Replacing the tail/brake light bulb
Fuel tank breather/overflow hose .....3-9 Final transmission oil ......................6-11 or a rear turn signal light bulb .....6-30
Catalytic converter............................3-9 Coolant ...........................................6-12 Replacing the license plate light
Seat...................................................3-9 Air filter and V-belt case air filter bulb .............................................6-31
Front storage compartment............3-10 elements ......................................6-14 Replacing the auxiliary light bulb ...6-31

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TABLE OF CONTENTS
Troubleshooting ..............................6-31
Troubleshooting charts ...................6-32
SCOOTER CARE AND STORAGE .....7-1

Matte color caution...........................7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS ...............................8-1
CONSUMER INFORMATION .............9-1

Identification numbers ......................9-1

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t SAFETY INFORMATION
EAU10261
Safe riding ved in accidents do not even
SCOOTERS ARE SINGLE TRACK ● Always make pre-operation have a current driver’s license.
VEHICLES. THEIR SAFE USE AND checks. Careful checks may help • Make sure that you are quali-
1 OPERATION ARE DEPENDENT prevent an accident. fied and that you only lend your
UPON THE USE OF PROPER RIDING ● This scooter is designed to carry scooter to other qualified ope-
TECHNIQUES AS WELL AS THE the operator and passenger. rators.
EXPERTISE OF THE OPERATOR. ● The failure of motorists to detect • Know your skills and limits.
EVERY OPERATOR SHOULD KNOW and recognize scooters in traffic Staying within your limits may
THE FOLLOWING REQUIREMENTS is the predominating cause of help you to avoid an accident.
BEFORE RIDING THIS SCOOTER. automobile/scooter accidents. • We recommend that you prac-
HE OR SHE SHOULD: Many accidents have been cau- tice riding your scooter where
● OBTAIN THOROUGH INSTRUC- sed by an automobile driver who there is no traffic until you have
TIONS FROM A COMPETENT did not see the scooter. Making become thoroughly familiar
SOURCE ON ALL ASPECTS OF yourself conspicuous appears to with the scooter and all of its
SCOOTER OPERATION. be very effective in reducing the controls.
● OBSERVE THE WARNINGS AND chance of this type of accident. ● Many accidents have been cau-
MAINTENANCE REQUIRE- Therefore: sed by error of the scooter ope-
MENTS IN THE OWNER’S • Wear a brightly colored jacket. rator. A typical error made by the
MANUAL. • Use extra caution when appro- operator is veering wide on a turn
● OBTAIN QUALIFIED TRAINING aching and passing through due to EXCESSIVE SPEED or
IN SAFE AND PROPER RIDING intersections, since intersec- undercornering (insufficient lean
TECHNIQUES. tions are the most likely places angle for the speed).
● OBTAIN PROFESSIONAL TECH- for scooter accidents to occur. • Always obey the speed limit
NICAL SERVICE AS INDICATED • Ride where other motorists can and never travel faster than
BY THE OWNER’S MANUAL see you. Avoid riding in anot- warranted by road and traffic
AND/OR WHEN MADE NECES- her motorist’s blind spot. conditions.
SARY BY MECHANICAL CONDI- ● Many accidents involve inexpe- • Always signal before turning or
TIONS. rienced operators. In fact, many changing lanes. Make sure that
operators who have been invol- other motorists can see you.
1-1

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SAFETY INFORMATION t
● The posture of the operator and ● Always wear an approved hel- may cause severe personal injury.
passenger is important for proper met. Modifications may also make your
control. ● Wear a face shield or goggles. scooter illegal to use.
• The operator should keep both Wind in your unprotected eyes Loading and accessories 1
hands on the handlebar and could contribute to an impair- Adding accessories or cargo to your
both feet on the footboard ment of vision which could delay scooter can adversely affect stability
during operation to maintain seeing a hazard. and handling if the weight distribution
control of the scooter. ● The use of a jacket, substantial of the scooter is changed. To avoid
• The passenger should always shoes, trousers, gloves, etc., is the possibility of an accident, use
hold onto the operator, the seat effective in preventing or redu- extreme caution when adding cargo
strap or grab bar, if equipped, cing abrasions or lacerations. or accessories to your scooter. Use
with both hands and keep both ● Never wear loose-fitting clothes, extra care when riding a scooter that
feet on the passenger foo- otherwise they could catch on has added cargo or accessories. Here
trests. the control levers or wheels and are some general guidelines to follow
• Never carry a passenger cause injury or an accident. if loading cargo or adding accessories
unless he or she can firmly pla- ● Never touch the engine or to your scooter:
ce both feet on the passenger exhaust system during or after Loading
footrests. operation. They become very hot The total weight of the operator, pas-
● Never ride under the influence of and can cause burns. Always senger, accessories and cargo must
alcohol or other drugs. wear protective clothing that not exceed the maximum load limit.
● This scooter is designed for on- covers your legs, ankles, and
road use only. It is not suitable for feet. Maximum load:
off-road use. ● Passengers should also observe 177 kg (390.29 lb)
Protective apparel the above precautions.
The majority of fatalities from scooter Modifications When loading within this weight limit,
accidents are the result of head inju- Modifications made to this scooter keep the following in mind:
● Cargo and accessory weight
ries. The use of a safety helmet is the not approved by Yamaha, or the
single most critical factor in the pre- removal of original equipment, may should be kept as low and close
vention or reduction of head injuries. render the scooter unsafe for use and to the scooter as possible. Make
1-2

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t SAFETY INFORMATION
sure to distribute the weight as Keep the following guidelines in mind, ter may become unstable in
evenly as possible on both sides as well as those provided under “Loa- cross winds. These accesso-
of the scooter to minimize imba- ding” when mounting accessories. ries may also cause instability
1 lance or instability. ● Never install accessories or carry when passing or being passed
● Shifting weights can create a cargo that would impair the per- by large vehicles.
sudden imbalance. Make sure formance of your scooter. Care- • Certain accessories can dis-
that accessories and cargo are fully inspect the accessory befo- place the operator from his or
securely attached to the scooter re using it to make sure that it her normal riding position. This
before riding. Check accessory does not in any way reduce improper position limits the fre-
mounts and cargo restraints fre- ground clearance or cornering edom of movement of the ope-
quently. clearance, limit suspension tra- rator and may limit control abi-
● Never attach any large or heavy vel, steering travel or control ope- lity, therefore, such
items to the handlebar, front fork, ration, or obscure lights or reflec- accessories are not recom-
or front fender. Such items can tors. mended.
create unstable handling or a • Accessories fitted to the hand- ● Use caution when adding electri-
slow steering response. lebar or the front fork area can cal accessories. If electrical
Accessories create instability due to impro- accessories exceed the capacity
Genuine Yamaha accessories have per weight distribution or of the scooter’s electrical system
been specifically designed for use on aerodynamic changes. If an electric failure could result,
this scooter. Since Yamaha cannot accessories are added to the which could cause a dangerous
test all other accessories that may be handlebar or front fork area, loss of lights or engine power.
available, you must personally be res- they must be as lightweight as Gasoline and exhaust gas
ponsible for the proper selection, ins- possible and should be kept to ● GASOLINE IS HIGHLY FLAMMA-
tallation and use of non-Yamaha a minimum. BLE:
accessories. Use extreme caution • Bulky or large accessories may • Always turn the engine off
when selecting and installing any seriously affect the stability of when refueling.
accessories. the scooter due to aerodyna- • Take care not to spill any gaso-
mic effects. Wind may attempt line on the engine or exhaust
to lift the scooter, or the scoo- system when refueling.
1-3

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SAFETY INFORMATION t
• Never refuel while smoking or ● If you should swallow any gasoli- covers become extremely slip-
in the vicinity of an open flame. ne, inhale a lot of gasoline vapor, pery when wet. Slow down and
● Never start the engine or let it run or allow gasoline to get into your cross them with caution. Keep
for any length of time in a closed eyes, see your doctor immedia- the scooter upright, otherwise it 1
area. The exhaust fumes are poi- tely. If any gasoline spills on your could slide out from under you.
sonous and may cause loss of skin or clothing, immediately ● The brake pads could get wet
consciousness and death within wash the affected area with soap when you wash the scooter. After
a short time. Always operate your and water and change your clot- washing the scooter, check the
scooter in an area that has ade- hes. brakes before riding.
quate ventilation. ● Always wear a helmet, gloves,
EAU10371
● Always turn the engine off before trousers (tapered around the cuff
leaving the scooter unattended Further safe-riding points and ankle so they do not flap),
● Be sure to signal clearly when
and remove the key from the and a bright colored jacket.
main switch. When parking the making turns. ● Do not carry too much luggage
scooter, note the following: ● Braking can be extremely difficult on the scooter. An overloaded
• The engine and exhaust sys- on a wet road. Avoid hard bra- scooter is unstable.
tem may be hot, therefore, king, because the scooter could
park the scooter in a place slide. Apply the brakes slowly
where pedestrians or children when stopping on a wet surface.
are not likely to touch these hot ● Slow down as you approach a
areas. corner or turn. Once you have
• Do not park the scooter on a completed a turn, accelerate
slope or soft ground, otherwise slowly.
● Be careful when passing parked
it may fall over.
• Do not park the scooter near a cars. A driver might not see you
flammable source (e.g., a kero- and open a door in your path.
sene heater, or near an open ● Railroad crossings, streetcar
flame), otherwise it could catch rails, iron plates on road cons-
fire. truction sites, and manhole
1-4

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DESCRIPTION
EAU10410
Left view
2 3 4
2
@
@
@
8 7 6 5
1. Coolant reservoir cap (page 6-12) 5. Air filter (page 6-14)
2. Battery (page 6-24) 6. V-Belt air filter (page 6-14)
3. Storage compartment (page 3-11) 7. Engine oil drain bolt (page 6-9)
4. Fuel tank cap (page 3-7) 8. Sidestand (page 3-12)
2-1

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DESCRIPTION
EAU10420
Right view
2 3 4 5
Å@
Å@
Å@
Å@
8 7
1. Grab bar 5. Fuses (page 6-26)
2. Passenger Seat 6. Headlight (page 6-27)
3. Rider Seat (page 3-9) 7. Radiator
4. Owner's tool kit (page 6-1) 8. Centerstand (page 6-22)
2-2

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DESCRIPTION
EAU10430
Controls and instruments

1 2 3 4 5 6 7
11 10 9 8
1. Rear brake lever (page 3-6) 7. Front brake lever (page 3-6)
2. Left handlebar switch (page 3-5) 8. Main switch (page 3-1)
3. Multi-function display (page 3-2) 9. Battery voltage (page 3-3)
4. Speedometer (page 3-2) 10. Coolant level gauge window (page 6-12)
5. Fuel gauge (page 3-3) 11. Front storage compartment (page 3-10)
6. Right handlebar switch (page 3-5)
2-3

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INSTRUMENT AND CONTROL FUNCTIONS

EAU10460 EAU10660 EWA10060
Main switch/steering lock OFF “e” s WARNING

OFF All electrical systems are off. The key Never turn the key to “e” or “m”
can be removed. while the vehicle is moving, other-
ON
wise the electrical systems will be
EAUM1020
switched off, which may result in
“h” loss of control or an accident.
The coolant temperature warning light Make sure that the vehicle is stop-
3
LOCK should come on when the key is tur- ped before turning the key to “e”
ned to “h”. (See page 3-2.) or “m”.
EAU10680
The main switch/steering lock controls LOCK “m”

the ignition and lighting systems, and The steering is locked, and all electri-
is used to lock the steering. The cal systems are off. The key can be
various positions are described below. removed.
EAU34121
To lock the steering
ON “f” 1. Turn the handlebars all the way to
All electrical circuits are supplied with the left.
power; the meter lighting, taillight, 2. Push the key in from the “e”
license plate light and auxiliary lights position, and then turn it to “m”
come on, and the engine can be star- while still pushing it.
ted. The key cannot be removed. 3. Remove the key.
To unlock the steering
NOTE:
Push the key in, and then turn it to
The headlights come on automatically
“e” while still pushing it.
when the engine is started and stay
on until the key is turned to "OFF" or
the sidestand is moved down.
3-1

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EAU10980 EAUM1070 EAUS1361
Indicator lights Oil change indicator Speedometer unit

At the initial 500 km (300 mi) and
every 3000 km (1800 mi) thereafter,
the message “CHnGE OIL” appears
in the odometer/clock display to indi-
y
cate that the engine oil should be
changed. (See page 6-9.)
3 y
EAUM1080
Coolant temperature warning light

1 2 3 4 5 “y” 1 2 3 4
1. Alarm indicator light
This warning light comes on when the 1. "TRIP" button
2. Left turn signal indicator light “c” engine overheats. When this occurs, 2. Multi-function display
3. High beam indicator light “j” stop the engine immediately and 3. Speedometer
4. Coolant temperature warning light “y” allow the engine to cool. 4. Red zone
5. Right turn signal indicator light “d” The speedometer unit is equipped
The electrical circuit of the warning
EAU11030 light can be checked according to the with the following:
Turn signal indicator lights “c” and following procedure. ● a speedometer (which shows the
“d” 1. Turn the key to “h”. riding speed)
ECAS0010
The corresponding indicator light flas- 2. If the warning light does not CAUTION:
hes when the turn signal switch is come on, have a Yamaha dealer Do not operate the scooter in the
pushed to the left or right. check the electrical circuit. speedometer red zone.Red zone:
EAU11080 ECA10020 120 km/h (75 mph) and above
High beam indicator light “j” CAUTION: ● an odometer (which shows the
This indicator light comes on when Do not operate the engine if it is total distance traveled)
the high beam of the headlight is swit- overheated. ● a tripmeter (which shows the dis-
ched on.
tance traveled since it was last
set to zero)
3-2

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Pushing the “TRIP” button switches 5. Press the reset button for two EAUM1100
the display between the odometer seconds to confirm the setting. Battery voltage/fuel gauge
mode “ODO” and the tripmeter mode 1
“TRIP”. To reset the tripmeter, enter NOTE:
the “TRIP” mode, and then hold down ● The odometer/tripmeter reading
the “TRIP” button for at least one mode can be changed any num-
second. The tripmeter can be used ber of times while the odometer
together with the fuel gauge to esti- reading is below 10 (km/h or
y 3
mate the distance that can be trave- MPH), but it cannot be changed
led with a full tank of fuel. This infor- anymore after the reading has
mation will enable you to plan future reached 10 (km/h or MPH).
● Switching between the kilometer
2
fuel stops.
mode and the mile mode does 1. Fuel gauge
Setting the odometer/tripmeter 2. Battery voltage
reading mode not change or convert the current
The odometer and tripmeter can be odometer/tripmeter reading. When the key is turned to “e”, the
set to count in either kilometers or voltage/fuel gauge indicates the bat-
miles according to the following pro- tery voltage.
cedure.
1. Turn the key to “f” while pres- NOTE:
sing the reset button. If the battery voltage drops to 10 V,
2. Release the reset button when have a Yamaha dealer check the bat-
the display comes on. tery.
3. The current mode appears in the
When the key is turned to “f”, the
display: “CONT” (continental) for
voltage/fuel gauge indicates the
the kilometer mode and “EnGL”
amount of fuel in the fuel tank after
(English) for the mile mode.
indicating the battery voltage for two
4. Press the reset button to switch
seconds. The needle moves towards
the mode.
“E” (empty) as the fuel level decrea-
3-3

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ses. When the needle reaches “E”, EAUS1210
4. Press the “TRIP” button for two
refuel as soon as possible. Clock seconds, and the first minute
To set the clock digit will flash.
NOTE: 1. Turn the key to “f”. 5. Press the “TRIP” button to set
Do not allow the fuel tank to empty the first minute digit.
itself completely.
3
TOTAL TRIP
TOTAL TRIP
Total/Trip
Total/Trip

seconds, and the hour display 6. Press the “TRIP” button for two
will flash. more seconds, and the second
3. Press the “TRIP” button to set minute digit will flash.
the hours. 7. Press the “TRIP” button to set
the second minute digit.
seconds to set the clock.
TOTAL TRIP
Total/Trip
3-4

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EAU12331 EAU12347 EAUS1020
Anti-theft alarm (optional) Handlebar switches Dimmer switch “j/k”

This motorcycle can be equipped 1 Set this switch to “j” for the high
with an optional anti-theft alarm by a beam and to “k” for the low beam.
Yamaha dealer. Contact a Yamaha With the headlight on low beam,
dealer for more information. press this switch downwards to flash
the headlight.
2 EAU12460 3
Turn signal switch “c/d”
To signal a right-hand turn, push this
switch to “d”. To signal a left-hand
3
turn, push this switch to “c”. When
1. Dimmer switch “j/k” released, the switch returns to the
2. Turn signal switch “c/d” center position. To cancel the turn
3. Horn switch “a” signal lights, push the switch in after it
1 has returned to the center position.
EAU12500
Horn switch “a”

Press this switch to sound the horn.
EAU12720
Start switch “g”

With the sidestand up, push this
switch while applying the front or rear
2 brake to crank the engine with the
1. Hazard switch “ ”
2. Start switch “g”
starter.
3-5

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ECA10050 EAU12900 EAU12950
CAUTION: Front brake lever Rear brake lever

See page 5-1 for starting instruc-
tions prior to starting the engine.
1
EAU12764 1
Hazard switch “ ”
3
With the key in the “f” position, turn
this switch to “ ” to turn on the
hazard lights (simultaneous flashing
of all turn signal lights).
The hazard lights are used in case of 1. Front brake lever 1. Rear brake lever
an emergency or to warn other drivers
The front brake lever is located on the The rear brake lever is located on the
when your vehicle is stopped where it
right handlebar grip. To apply the left handlebar grip. To apply the rear
might be a traffic hazard.
ECA10061 front brake, pull this lever toward the brake, pull this lever toward the hand-
CAUTION: handlebar grip. lebar grip.
Do not use the hazard lights for an
extended length of time with the
engine not running, otherwise the
battery may discharge.
3-6

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EAUS1040
Fuel tank cap
2. Insert the key in the lock and turn 3. Close the fuel tank cover.
it clockwise.
To close the fuel tank cap
To open the fuel tank cap 1. Align the match marks, and then
push the fuel tank cap into the
original position.
1. Fuel tank cap
1. Open the fuel tank cap cover by 2. Turn the key counterclockwise
pushing in on the rear end of it. and remove it.
3-7

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EAU13220 ECA10070
Your Yamaha engine has been desig-
Fuel CAUTION: ned to use regular unleaded gasoline
Immediately wipe off spilled fuel with a research octane number of 91
with a clean, dry, soft cloth, since or higher. If knocking (or pinging)
fuel may deteriorate painted surfa- occurs, use a gasoline of a different
ces or plastic parts. brand or premium unleaded fuel. Use
of unleaded fuel will extend spark
3
EAU33520 plug life and reduce maintenance
costs.
Recommended fuel:
REGULAR UNLEADED GASOLINE
ONLY
Fuel tank capacity:
1. Fuel tank filler tube 10.5 L ( 2.77US gal) (2.31 Imp.gal)
2. Fuel level Fuel reserve amount
3 L (0.79 US gal) (0.66 Imp gal)
Make sure that there is sufficient fuel
in the tank. When refueling, be sure to
ECA11400
insert the pump nozzle into the fuel
tank filler hole and to fill the tank to CAUTION:
the bottom of the filler tube as shown. Use only unleaded gasoline. The
EWA10880
use of leaded gasoline will cause
s WARNING severe damage to internal engine
● Do not overfill the fuel tank, parts, such as the valves and piston
otherwise it may overflow rings, as well as to the exhaust sys-
when the fuel warms up and tem.
expands.
● Avoid spilling fuel on the hot
engine.
3-8

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EAUB1300 EAU13431 EAU13891
Fuel tank breather/overflow Catalytic converter Seat

hose This model is equipped with a cataly- To open the seat
Before operating the motorcycle: tic converter in the exhaust system.
1
● Check the fuel tank EWA10860
breather/overflow hose connec- s WARNING
tion.
The exhaust system is hot after
● Check the fuel tank
operation. Make sure that the 3
breather/overflow hose for
exhaust system has cooled down
cracks or damage, and replace it
before doing any maintenance
if damaged.
work.
● Make sure that the end of the fuel
tank breather/overflow hose is
ECA10700 1. Open
not blocked, and clean it if
CAUTION:
necessary. 1. Insert the key in the lock, and
● Make sure that the end of the fuel The following precautions must be
then turn it as shown.
tank breather/overflow hose is observed to prevent a fire hazard or
positioned inside of the clamp. other damages.
● Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.
● Never park the vehicle near
1 possible fire hazards such as
grass or other materials that
easily burn. 1
● Do not allow the engine to idle 1. Rider seat
too long.
1. Fuel tank breather/overflow hose 2. Fold the seat up.
3-9

5D8-F8199-E0.qxd 1/6/07 16:20 Página 24

To close the seat EAU14540
To close the front storage
1. Fold the seat down, and then Front storage compartment compartment
push it down to lock it in place. To open the front storage
2. Remove the key. compartment
NOTE:
Make sure that the seat is properly
secured before riding. 1
3
2
1. Open Push the front storage compartment
2. Lid lid into the original position, and then
remove the key.
EWA10960
s WARNING
● Do not exceed the load limit of
0.5 kg (1.10 lb) for the front sto-
rage compartment.
● Do not exceed the maximum
load of 177 kg (390.29 lb for the
vehicle.
Insert the key into the lock, turn it

clockwise, and then pull on it to open
the front storage compartment lid.
3-10

5D8-F8199-E0.qxd 1/6/07 16:20 Página 25

EAUM1190 ECA10080
NOTE:
Storage compartment CAUTION: ● Some helmets cannot be stored
Keep the following points in mind in the storage compartment
when using the storage compart- because of theirsize or shape.
ment. ● Do not leave your scooter unat-
● Since the storage compart- tended with the seat open.
1 ment accumulates heat when
exposed to the sun, do not sto-
3
re anything susceptible to heat
inside it.
● To avoid humidity from sprea-
ding through the storage com-
1. Storage compartment partment, wrap wet articles in
a plastic bag before storing
There is a storage compartment
them in the compartment.
under the seat. (See page 3-9.)
● Since the storage compart-
EWA10960 ment may get wet while the
s WARNING scooter is being washed, wrap
● Do not exceed the load limit of any articles stored in the com-
10 kg (22 lb) for the storage partment in a plastic bag.
compartment. ● Do not keep anything valuable
● Do not exceed the maximum or breakable in the storage
load of 177 kg (390.29 lb) for compartment.
the vehicle. To store a helmet in the storage com-
partment, place the helmet with the
frontfacing backward.
3-11

5D8-F8199-E0.qxd 1/6/07 16:20 Página 26

EAU14880 EWA10210 EAU15301
Adjusting the shock s WARNING Sidestand

absorber assemblies Always adjust both shock absorber
assemblies equally, otherwise poor
handling and loss of stability may
1
result.
2 Adjust the spring preload as follows.

3 To increase the spring preload and
b a
thereby harden the suspension, turn 1 2
the adjusting ring on each shock
absorber assembly in direction (a). To
decrease the spring preload and the- 1. Sidestand switch
1. Spring preload adjusting ring
reby soften the suspension, turn the 2. Sidestand
2. Position indicator adjusting ring on each shock absor-
ber assembly in direction (b).
Each shock absorber assembly is The sidestand is located on the left
equipped with a spring preload adjus- NOTE: side of the frame. Raise the sidestand
Align the appropriate notch in the or lower it with your foot while holding
ting ring.
ECA10100
adjusting ring with the position indica- the motorcycle upright.
CAUTION:
tor on the shock absorber.
Never attempt to turn an adjusting NOTE:
mechanism beyond the maximum The built-in sidestand switch is part of
Spring preload setting:
or minimum settings. Minimum (soft): the ignition circuit cut-off system,
1 which cuts the ignition in certain
Standard: situations. (See further down for an
2 explanation of the ignition circuit cut-
Maximum (hard): off system.)
4
3-12

5D8-F8199-E0.qxd 1/6/07 16:20 Página 27

EWA10240 EAU15361
s WARNING Ignition circuit cut-off

The vehicle must not be ridden with system
the sidestand down, or if the sides- The ignition circuit cut-off system
tand cannot be properly moved up (comprising the sidestand switch and
(or does not stay up), otherwise the brake light switches) has the following
sidestand could contact the ground functions.
and distract the operator, resulting ● It prevents starting when the
3
in a possible loss of control. Yama- sidestand is up, but neither brake
ha’s ignition circuit cut-off system is applied.
has been designed to assist the ● It prevents starting when either
operator in fulfilling the responsibi- brake is applied, but the sides-
lity of raising the sidestand before tand is still down.
starting off. Therefore, check this ● It cuts the running engine when
system regularly as described the sidestand is moved down.
below and have a Yamaha dealer Periodically check the operation of
repair it if it does not function pro- the ignition circuit cut-off system
perly. according to the following procedure.
EWA10260
s WARNING
● The vehicle must be placed on
the centerstand during this ins-
pection.
● If a malfunction is noted, have
a Yamaha dealer check the
system before riding.
3-13

5D8-F8199-E0.qxd 1/6/07 16:20 Página 28
With the engine turned off:

NOTE:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
This check is most reliable if performed with
3. Turn the key on. a warmed-up engine.
4. Keep the front or rear brake applied.
5. Push the start switch.
3 Does the engine start?
The sidestand switch may be defective.
NO YES The scooter should not be ridden until
checked by a Yamaha dealer.
With the engine still off:
6. Move the sidestand up.
7. Keep the front or rear brake applied.
8. Push the start switch.
Does the engine start?
The brake switch may be defective.
YES NO The scooter should not be ridden until
With the engine still running:
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may be defective.
YES NO The scooter should not be ridden until
The system is OK. The scooter can be ridden.
3-14

5D8-F8199-E0.qxd 1/6/07 16:20 Página 29
PRE-OPERATION CHECKS
EAU15591
The condition of a vehicle is the

owner’s responsibility. Vital compo-
nents can start to deteriorate quickly
and unexpectedly, even if the vehicle
remains unused (for example, as a
result of exposure to the elements).
Any damage, fluid leakage or loss of
tire air pressure could have serious
consequences. Therefore, it is very
important, in addition to a thorough 4
visual inspection, to check the follo-
wing points before each ride.
NOTE:
Pre-operation checks should be
made each time the vehicle is used.
Such an inspection can be accom-
plished in a very short time; and the
added safety it assures is more than
worth the time involved.
EWA11150
s WARNING
If any item in the Pre-operation
check list is not working properly,
have it inspected and repaired
before operating the vehicle.
4-1

5D8-F8199-E0.qxd 1/6/07 16:20 Página 30
EAU15605
Pre-operation check list

ITEM CHECKS PAGE
• Check fuel level in fuel tank.
Fuel • Refuel if necessary. 3-3, 3-7
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 3-2, 6-9
• Check vehicle for oil leakage.
Final transmission oil • Check vehicle for oil leakage. 6-11
• Check coolant level in reservoir.
4 Coolant • If necessary, add recommended coolant to specified level. 3-2, 6-12
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 3-6, 6-19, 6-20, 6-21
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 3-6, 6-19, 6-20, 6-21
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check cable free play.
Throttle grip 5-2, 6-15
• If necessary, have Yamaha dealer adjust cable free play and
lubricate cable and grip housing.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-16, 6-18
• Check air pressure.
• Correct if necessary.
4-2

5D8-F8199-E0.qxd 1/6/07 16:20 Página 31
ITEM CHECKS PAGE
• Make sure that operation is smooth. 3-6, 5-2, 6-22
Brake levers • Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth. 6-22
Centerstand, sidestand • Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners ---
• Tighten if necessary.
Instruments, lights, signals • Check operation. ---
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system. 3-12
Sidestand switch • If system is defective, have Yamaha dealer check vehicle.
• Check fluid level.
Battery
• Fill with distilled water if necessary. 6-24 4
4-3

5D8-F8199-E0.qxd 1/6/07 16:20 Página 32
OPERATION AND IMPORTANT RIDING POINTS

EAU15980
EWA10870
EAUM1210
engine more than 10 seconds on any
s WARNING Starting a cold engine one attempt.
● Become thoroughly familiar
ECA11040
with all operating controls and
CAUTION:
their functions before riding.
Consult a Yamaha dealer For maximum engine life, never
regarding any control or func- accelerate hard when the engine is
tion that you do not thoroughly cold!
understand.
● Never start the engine or ope-
rate it in a closed area for any
length of time. Exhaust fumes ECA10250
5 are poisonous, and inhaling CAUTION:
them can cause loss of cons- See page 5-3 for engine break-in
ciousness and death within a instructions prior to operating the
short time. Always make sure vehicle for the first time.
that there is adequate ventila-
tion. 1. Turn the key to “f”.
● For safety, always start the
2. Close the throttle completely.
engine with the centerstand 3. Start the engine by pushing the
down. start switch while applying the
front or rear brake.
NOTE:
If the engine fails to start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to pre-
serve the battery. Do not crank the
5-1

5D8-F8199-E0.qxd 1/6/07 16:20 Página 33

EAU16760 EAU16780 EAU16791
Starting off Acceleration and Braking

1 deceleration
1. Grab bar 1. Close the throttle completely. 5

The speed can be adjusted by ope- 2. Apply both front and rear brakes
NOTE: simultaneously while gradually
ning and closing the throttle. To incre-
Before starting off, allow the engine to
ase the speed, turn the throttle grip in increasing the pressure.
warm up.
direction (a). To reduce the speed, EWA10300
1. While pulling the rear brake lever turn the throttle grip in direction (b). s WARNING
with your left hand and holding
● Avoid braking hard or suddenly
the grab bar with your right hand,
push the scooter off the centers- (especially when leaning over
tand. to one side), otherwise the sco-
2. Sit astride the seat, and then oter may skid or overturn.
● Railroad crossings, streetcar
adjust the rear view mirrors.
3. Switch the turn signal on. rails, iron plates on road cons-
4. Check for oncoming traffic, and truction sites, and manhole
then slowly turn the throttle grip covers become extremely slip-
(on the right) in order to take off. pery when wet. Therefore, slow
5. Switch the turn signal off. down when approaching such
5-2

5D8-F8199-E0.qxd 1/6/07 16:20 Página 34

areas and cross them with cau- EAU16820 EAU16830
tion. Tips for reducing fuel Engine break-in

● Keep in mind that braking on a consumption There is never a more important
wet road is much more difficult. Fuel consumption depends largely on period in the life of your engine than
● Ride slowly down a hill, as bra- your riding style. Consider the follo- the period between 0 and 1000 km
king downhill can be very diffi- wing tips to reduce fuel consumption: (600 mi). For this reason, you should
cult. ● Avoid high engine speeds during read the following material carefully.
acceleration. Since the engine is brand new, do not
● Avoid high engine speeds with no put an excessive load on it for the first
load on the engine. 1000 km (600 mi). The various parts in
● Turn the engine off instead of let- the engine wear and polish themsel-
ting it idle for an extended length ves to the correct operating clearan-
5 of time (e.g., in traffic jams, at ces. During this period, prolonged
traffic lights or at railroad cros- full-throttle operation or any condition
sings). that might result in engine overhea-
ting must be avoided.
EAU16950
0 ~ 150 km (0 ~ 90 mi)
Avoid prolonged operation above 1/3
throttle.
After every hour of operation, stop the
engine, and then let it cool for five to
ten minutes.
Vary the engine speed from time to
time. Do not operate the engine at
one set throttle position.
5-3

5D8-F8199-E0.qxd 1/6/07 16:20 Página 35

150 ~ 500 km (90 ~ 300 mi) EAU17200
Avoid prolonged operation above 1/2 Parking

throttle. When parking, stop the engine, and
Rev the engine freely through the then remove the key from the main
gears, but do not use full throttle at switch.
EWA10310
any time. s WARNING
500 ~ 1000 km (300 ~ 600 mi)
● Since the engine and exhaust
Avoid prolonged operation above 3/4
throttle. system can become very hot,
park in a place where pedes-
ECA10350 trians or children are not likely
CAUTION: to touch them.
After 1000 km (600 mi) of operation, ● Do not park on a slope or on
5
the engine oil must be changed and soft ground, otherwise the
the oil strainer cleaned. vehicle may overturn.
1000 km (600 mi) and beyond
Avoid prolonged full-throttle opera-
tion. Vary the speed occasionally.
ECA10270
CAUTION:
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
5-4

5D8-F8199-E0.qxd 1/6/07 16:20 Página 36
PERIODIC MAINTENANCE AND MINOR REPAIR

EAU17280 EWA10330 EAU17450
Safety is an obligation of the owner. s WARNING Owner’s tool kit

Periodic inspection, adjustment and This scooter is designed for use on
lubrication will keep your vehicle in paved roads only. If this scooter is
the safest and most efficient condi- operated in abnormally dusty, 1
tion possible. The most important muddy or wet conditions, the air fil-
points of inspection, adjustment, and ter element should be cleaned or
lubrication are explained on the follo- replaced more frequently, otherwi-
wing pages. se rapid engine wear may result.
The intervals given in the periodic Consult a Yamaha dealer for proper
maintenance and lubrication chart maintenance intervals.
should be simply considered as a
general guide under normal riding 1. Owner's tool kit
conditions. However, DEPENDING
ON THE WEATHER, TERRAIN, GEO- The owner’s tool kit is located inside the
6 GRAPHICAL LOCATION, AND INDIVI- storage compartment. (See page 3-11.)
DUAL USE, THE MAINTENANCE The service information included in
INTERVALS MAY NEED TO BE this manual and the tools provided in
SHORTENED. the owner’s tool kit are intended to
EWA10320 assist you in the performance of pre-
s WARNING ventive maintenance and minor
If you are not familiar with mainte- repairs. However, additional tools
nance work, have a Yamaha dealer such as a torque wrench may be
do it for you. necessary to perform certain mainte-
nance work correctly.
6-1

5D8-F8199-E0.qxd 1/6/07 16:20 Página 37

NOTE:
If you do not have the tools or expe-
rience required for a particular job,
have a Yamaha dealer perform it for
you.
EWA10350
s WARNING
Modifications not approved by
Yamaha may cause loss of perfor-
mance and render the vehicle
unsafe for use. Consult a Yamaha
dealer before attempting any chan-
ges.
6
6-2

5D8-F8199-E0.qxd 1/6/07 16:20 Página 38

EAU17710
Periodic maintenance and lubrication chart

NOTE:
● The annual checks must be performed every year, except if a kilometer-based maintenance is performed
instead.
● From 30000 km, repeat the maintenance intervals starting from 6000 km.
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
ODOMETER READING (x 1000 Km)

ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
CHECK
1 6 12 18 24
6 1 * Fuel line • Check fuel and vacuum hoses for cracks or damage. √ √ √ √ √
• Check condition.
√ √
2 Spark plug • Clean and regap.
• Replace. √ √
• Check valve clearance.
3 * Valves √ √ √ √
• Adjust.
• Clean. √ √
4 Air filter element
• Replace. √ √
V-belt case air filter
5 element • Clean. √ √ √ √
• Check electrolyte level and specific gravity.

6 * Battery √ √ √ √ √
• Make sure that the breather hose is properly routed.
• Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ √
7 * Front brake
• Replace brake pads. Whenever worn to the limit
6-3

5D8-F8199-E0.qxd 1/6/07 16:20 Página 39

ANNUAL
CHECK
1 6 12 18 24
• Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ √

8 * Rear brake
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage. √ √ √ √ √
9 * Brake hoses
• Replace. Every 4 years
10 * Wheels • Check runout and for damage. √ √ √ √
• Check tread depth and for damage.
• Replace if necessary.
11 * Tires • Check air pressure. √ √ √ √ √
• Correct if necessary.
12 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √
• Check bearing play and steering for roughness. √ √ √ √ √
13 * Steering bearings 6
• Lubricate with lithium-soap-based grease. Every 20000 km
• Make sure that all nuts, bolts and screws are properly
14 * Chassis fasteners √ √ √ √ √
tightened.
15 Sidestand, centerstand √ √ √ √ √
• Lubricate.
16 * Sidestand switch • Check operation. √ √ √ √ √ √
17 * Front fork • Check operation and for oil leakage. √ √ √ √
Shock absorber
18 * • Check operation and shock absorbers for oil leakage. √ √ √ √
assemblies
19 * Carburetor • Adjust engine idling speed. √ √ √ √ √ √
When the oil change indicator light
• Change. (See page 6-9.) √
20 Engine oil comes on (every 3000 km)
• Check oil level and vehicle for oil leakage. Every 3000 km √
21 * Engine oil strainer • Clean. √ √ √
6-4

5D8-F8199-E0.qxd 1/6/07 16:20 Página 40

ANNUAL
CHECK
1 6 12 18 24
22 * Cooling system • Check coolant level and vehicle for coolant leakage. √ √ √ √ √
• Change. Every 3 years
• Check vehicle for oil leakage. √ √
23 Final transmission oil • Initial 500 km
• Change. √ √
24 * V-belt • Replace. Every 10000 km
Front and rear brake
25 * switches • Check operation. √ √ √ √ √ √
26 Moving parts and cables • Lubricate. √ √ √ √ √

• Check operation and free play.
27 * Throttle grip housing • Adjust the throttle cable free play if necessary. √ √ √ √ √
and cable
6 • Lubricate the throttle grip housing and cable.
Mufflers and exhaust • Check the screw clamps for looseness. √ √ √ √ √ √
28 * pipes
Lights, signals and • Check operation.

29 * switches • Adjust headlight beam. √ √ √ √ √ √
EAUM2070
NOTE:
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6-5

5D8-F8199-E0.qxd 1/6/07 16:20 Página 41

EAU18771 EAU19210
To install the panel
Removing and installing Panel A Place the panel in the original posi-
panels tion, and then install the screws.
1 Panel B
1
2 1. Panel A 1
1. Panel A
2. Panel B
To remove the panel
1. Panel B
Remove the screws, and then take 6
The panels shown need to be remo- the panel off. To remove the panel
ved to perform some of the mainte- Remove the screw, and then take the
nance jobs described in this chapter. 1
panel off.
Refer to this section each time a
panel needs to be removed and insta-
lled.
1. Screw
1
1. Screw
6-6

5D8-F8199-E0.qxd 1/6/07 16:20 Página 42

To install the panel EAU19603
Place the panel in the original posi- Checking the spark plug
tion, and then install the screw. The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause
any spark plug to slowly erode, the
spark plug should be removed and
checked in accordance with the
periodic maintenance and lubrication
chart. In addition, the condition of the 1
spark plug can reveal the condition of 1. Spark plug wrench
the engine.
To remove the spark plug 2. Remove the spark plug as
shown, with the spark plug
wrench included in the owner’s
6 tool kit.
To check the spark plug
1. Check that the porcelain insula-
tor around the center electrode of
the spark plug is a medium-to-
light tan (the ideal color when the
1 vehicle is ridden normally).
1. Spark plug cap
1. Remove the spark plug cap.
6-7

5D8-F8199-E0.qxd 1/6/07 16:20 Página 43

NOTE: To install the spark plug Tightening torque:
If the spark plug shows a distinctly Spark plug:
different color, the engine could be 20 Nm (2.0 m•kgf, 14.5 ft•lbf)
operating improperly. Do not attempt
to diagnose such problems yourself.
Instead, have a Yamaha dealer check NOTE:
the vehicle. If a torque wrench is not available
2. Check the spark plug for electro- when installing a spark plug, a good
1
de erosion and excessive carbon estimate of the correct torque is 1/4 ~
or other deposits, and replace it if
ZAUM0037 1/2 turn past finger tight. However,
necessary. the spark plug should be tightened to
1. Spark plug gap
the specified torque as soon as pos-
1. Measure the spark plug gap with sible.
Specified spark plug: a wire thickness gauge and, if 4. Install the spark plug cap.
NGK (CR8E) necessary, adjust the gap to spe- 6
cification.
Spark plug gap:

0.7 ~ 0.8 (0.02 ~ 0.03 in)
2. Clean the surface of the spark

plug gasket and its mating surfa-
ce, and then wipe off any grime
from the spark plug threads.
3. Install the spark plug with the
spark plug wrench, and then
tighten it to the specified torque.
6-8

5D8-F8199-E0.qxd 1/6/07 16:20 Página 44

EAUM1260
Engine oil 1
The engine oil level should be chec-
ked before each ride. In addition, the
oil must be changed at the intervals
specified in the periodic maintenance 2
and lubrication chart
and when the oil change indicator 3
display comes on. 4
To check the engine oil level 1
1. Place the scooter on the centers- 1. Engine oil filler cap 1. Engine oil filler cap
2. Dipstick
tand. 3. Maximum level mark
3. Wait a few minutes until the oil
4. Minimum level mark
NOTE: settles, remove the oil filler cap,
Make sure that the scooter is positio- wipe the dipstick clean, insert it NOTE:
6 ned straight up when checking the oil back into the oil filler hole (wit- The engine oil should be between the
level. A slight tilt to the side can result hout screwing it in), and then minimum and maximum level marks.
in a false reading. remove it again to check the oil
level. 4. If the engine oil is below the mini-
2. Start the engine, warm it up for mum level mark, add sufficient oil
several minutes, and then turn it of the recommended type to rai-
off. se it to the correct level.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
To change the engine oil
1. Start the engine, warm it up for
several minutes, and then turn it
off.
6-9

5D8-F8199-E0.qxd 1/6/07 16:20 Página 45

2. Place an oil pan under the engine 4. Check the washer for damage ECA11670
to collect the used oil. and replace it if necessary. CAUTION:

5. Install the washer and the engine ● Do not use oils with a diesel
oil drain bolt, and then tighten the specification of “CD” or oils of
drain bolt to the specified torque. a higher quality than specified.
Tightening torque: In addition, do not use oils
Engine oil drain bolt: labeled “ENERGY CONSER-
32 Nm (3.2 m•kgf, 23.1 ft•lbf) VING II” or higher.
● Be sure no foreign material
NOTE: enters the crankcase.
Make sure that the washer is properly
seated. 7. Start the engine, and then let it
idle for several minutes while
3. Remove the engine oil filler cap 6. Add the specified amount of the checking it for oil leakage. If oil is
and the engine oil drain bolt to recommended engine oil, and leaking, immediately turn the
drain the oil from the crankcase. then install and tighten the oil engine off and check for the cau- 6
filler cap. se.
Recommended engine oil: 8. Reset the oil change indicator
2 See page 8-1. display according to the follo-
1 Oil change quantity: wing procedure.
1.2 L (1.27 US qt) (1.06 Imp.qt) To reset the oil change indicator
display
1. Push and hold the "TRIP" button
for a MAXIMUM of three
seconds. While pushing the
"TRIP" button, turn the key to
1. Engine oil drain bolt "f".
2. Washer
6-10

5D8-F8199-E0.qxd 1/6/07 16:20 Página 46

2. Release the "TRIP" button and EAU20061
the oil change indicator light will Final transmission oil 1

go off. The final transmission case must be
3. Turn the key to "e". checked for oil leakage before each
ride. If any leakage is found, have a
NOTE: Yamaha dealer check and repair the
If the engine oil is changed before the scooter. In addition, the final trans-
oil change indicator light comes on mission oil must be changed as
(i.e. before the periodic oil change follows at the intervals specified in the
interval has been reached), the indi- periodic maintenance and lubrication 1. Final trasmission oil filler cap
cator light must be reset after the oil chart.
change for the next periodic oil chan- 1. Start the engine, warm up the
ge to be indicated at the correct time. final transmission oil by riding the
To reset the oil change indicator light scooter for several minutes, and
before the periodic oil change interval then stop the engine.
6 has been reached, follow the above 2. Place the scooter on the centers-
procedure, but note that the indicator tand.
light will come on for 1.4 seconds 3. Place an oil pan under the final
after releasing the reset button, other- transmission case to collect the
wise repeat the procedure. used oil.
1
1. Final transmission oil drain bolt
4. Remove the oil filler cap and

drain bolt to drain the oil from the
final transmission case.
5. Install the final transmission oil
drain bolt, and then tighten it to
the specified torque.
6-11

5D8-F8199-E0.qxd 1/6/07 16:20 Página 47

EAU20070
Tightening torque: Coolant

Final transmission oil drain bolt:
22 Nm (2.2 m•kgf, 15.9 ft•lbf)
The coolant level should be checked
before each ride. In addition, the coo-
lant must be changed at the intervals
6. Add the specified amount of the specified in the periodic maintenance
recommended final transmission and lubrication chart.
oil, and then install and tighten EAU20101
the oil filler cap. To check the coolant level
Recommended final transmission 1. Place the vehicle on the centers- 1. Maximum level mark
oil: tand. 2. Minimum level mark
See page 8-1.
Oil quantity: NOTE: 2. Check the coolant level in the
0.15 L (0.16 US qt) (0.88 Imp.qt)
● The coolant level must be chec- coolant reservoir.
EWA11310
ked on a cold engine since the NOTE: 6
s WARNING level varies with engine tempera- The coolant should be between the
ture. minimum and maximum level marks.
● Make sure that no foreign
● Make sure that the vehicle is
material enters the final trans-
positioned straight up when
mission case.
checking the coolant level. A
● Make sure that no oil gets on
slight tilt to the side can result in
the tire or wheel.
a false reading.
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
6-12

5D8-F8199-E0.qxd 1/6/07 16:20 Página 48

ECA10470
NOTE:
CAUTION: ● The radiator fan is automatically
● If coolant is not available, use switched on or off according to
distilled water or soft tap water the coolant temperature in the
1 instead. Do not use hard water radiator.
2 or salt water since it is harmful ● If the engine overheats, see page
3 to the engine. 6-33 for further instructions.
● If water has been used instead
of coolant, replace it with coo- EAU33030
lant as soon as possible, other- Changing the coolant

EWA10380
1. Coolant reservoir cap wise the engine may not be
2. Maximum level mark s WARNING
3. Minimum level mark sufficiently cooled and the coo-
ling system will not be protec- Never attempt to remove the radia-
3. If the coolant is at or below the
ted against frost and corrosion. tor cap when the engine is hot.
minimum level mark, remove
panel A (See page 6-6.), remove ● If water has been added to the The coolant must be changed at the
6
the reservoir cap, add coolant to coolant, have a Yamaha dealer intervals specified in the periodic
the maximum level mark, and check the antifreeze content of maintenance and lubrication chart.
then install the reservoir cap and the coolant as soon as possi- Have a Yamaha dealer change the
the panel. ble, otherwise the effective- coolant.
ness of the coolant will be
Coolant reservoir capacity (up to reduced.
the maximum level mark): EWA10380
0.30 L (0.32 US qt) (0.26 Imp.qt) s WARNING
Never attempt to remove the radia-
tor cap when the engine is hot.
6-13

5D8-F8199-E0.qxd 1/6/07 16:20 Página 49

EAUM1320
6. Insert the air filter element into
Air filter and V-belt case air the air filter case.
filter elements 7. Install the air filter case cover by
The air filter and the V-belt case air fil- installing the screw.
ter elements should be cleaned at the Cleaning the V-belt case air filter
intervals specified in the periodic element
maintenance and lubrication chart.
Clean both filter elements more fre-
quently if you are riding in unusually
1
wet or dusty areas.
Cleaning the air filter element 1. Air filter element
1. Place the scooter on the centers-
3. Pull the air filter element out.
tand.
1 2
6
1. Screw
2. V-belt case air filter cover
1. Remove the V-belt case air filter
cover by removing the screws.
1
2 4. Lightly tap the air filter element to
1. Screw
2. Air filter case cover remove most of the dust and dirt,
and then blow the remaining dirt
2. Remove the air filter case cover out with compressed air.
by removing the screw. 5. Check the air filter element for
1
damage and replace it if neces-
1. Air filter element
sary.
6-14

5D8-F8199-E0.qxd 1/6/07 16:20 Página 50

EAU21300 EAU21370
Adjusting the carburetor Adjusting the throttle cable

The carburetor is an important part of free play
the engine and requires very sophisti- The throttle cable free play should
cated adjustment. Therefore, all car- measure 4 ~ 6 mm (0.15 ~ 0.24 in) at
buretor adjustments should be left to the throttle grip. Periodically check
a Yamaha dealer, who has the neces- the throttle cable free play and, if
sary professional knowledge and necessary, adjust it as follows.
experience.
2. Remove the air filter element, and NOTE:
then blow out the dirt with com- The engine idling speed must be
pressed air as shown. correctly adjusted before checking and
3. Check the air filter element for adjusting the throttle cable free play.
damage and replace it if neces-
sary.
6
4. Install the air filter element with
the colored side facing outward.
5. Install the V-belt case air filter
cover by installing the screws. a
ECA10530
CAUTION: 1
● Make sure that each filter ele- 2
ment is properly seated in its b 3
case. 1. Throttle cable free play
● The engine should never be 2. Locknut
operated without the filter ele- 3. Adjusting nut
ments installed, otherwise the 1. Loosen the locknut.
piston(s) and/or cylinder(s) 2. To increase the throttle cable free
may become excessively worn. play, turn the adjusting nut in
6-15

5D8-F8199-E0.qxd 1/6/07 16:20 Página 51

direction (a). To decrease the EAU21401 EAU21870
throttle cable free play, turn the Valve clearance Tires

adjusting nut in direction (b). The valve clearance changes with To maximize the performance, durabi-
3. Tighten the locknut. use, resulting in improper air-fuel mix- lity, and safe operation of your
ture and/or engine noise. To prevent motorcycle, note the following points
this from occurring, the valve clearan- regarding the specified tires.
ce must be adjusted by a Yamaha Tire air pressure
dealer at the intervals specified in the
periodic maintenance and lubrication
chart.
6
ZAUM0053
The tire air pressure should be chec-

ked and, if necessary, adjusted befo-
re each ride.
EWA10500
s WARNING
● The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperatu-
re of the tires equals the
ambient temperature).
6-16

5D8-F8199-E0.qxd 1/6/07 16:20 Página 52

● The tire air pressure must be ● NEVER OVERLOAD THE VEHI- Tire inspection
adjusted in accordance with CLE! Operation of an overloa- The tires must be checked before
the riding speed and with the ded vehicle may result in tire each ride. If the center tread depth
total weight of rider, passenger, damage, loss of control, or reaches the specified limit, if the tire
cargo, and accessories appro- severe injury. Make sure that has a nail or glass fragments in it, or if
ved for this model. the total weight of rider, cargo, the sidewall is cracked, have a Yama-
and accessories does not ha dealer replace the tire immediately.
Tire air pressure (measured on exceed the specified maximum
cold tires): load for the vehicle. 1
Up to 90 kg (198 lb): ● Do not carry along loosely pac-
Front:
190 kPa (27 psi) (1.9 kgf/cm2) ked items, which can shift
Rear: during a ride.
220 kPa (31 psi) (2.2 kgf/cm2) ● Securely pack the heaviest
90 kg (198 lb) to maximum load: items close to the center of the
Front: vehicle and distribute the
6 190 kPa (27 psi) (1.9 kgf/cm2)
Rear: weight evenly on both sides. ZAUM0054
240 kPa (34 psi) (2.4 kgf/cm2) ● Adjust the suspension and tire
Maximum load*: air pressure with regard to the 1. Tire tread depth
177 kg (390.29 lb) load.
* Total weight of rider, passenger, ● Check the tire condition and air Minimum tire tread depth (front
cargo and accessories and rear):
pressure before each ride. 1.6 mm (0.06 in)
EWA10450
s WARNING
Because loading has an enormous
NOTE:
impact on the handling, braking,
The tire tread depth limits may differ
performance and safety characte-
from country to country. Always
ristics of your vehicle, you should
comply with the local regulations.
keep the following precautions in
mind.
6-17

5D8-F8199-E0.qxd 1/6/07 16:20 Página 53

Tire information a Yamaha dealer, who has the EAU21960
This motorcycle is equipped with necessary professional know- Cast wheels

tubeless tires. ledge and experience. To maximize the performance, durabi-
lity, and safe operation of your
Front tire: motorcycle, note the following points
Size: regarding the specified wheels.
120/70 - 12 51L ● The wheel rims should be chec-
Manufacturer/model:
ked for cracks, bends or warpage
CONTINENTAL / ZIPPY 1
PIRELLI / SL26 before each ride. If any damage
MICHELIN / BOPPER is found, have a Yamaha dealer
Rear tire: replace the wheel. Do not
Size: attempt even the smallest repair
130/70 - 12 56L
to the wheel. A deformed or crac-
Manufacturer/model:
CONTINENTAL / ZIPPY 1 ked wheel must be replaced.
PIRELLI / SL26 ● The wheel should be balanced
MICHELIN / BOPPER whenever either the tire or wheel 6
has been changed or replaced.
An unbalanced wheel can result
EWA10470
in poor performance, adverse
s WARNING handling characteristics, and a
● Have a Yamaha dealer replace shortened tire life.
excessively worn tires. Besides ● Ride at moderate speeds after
being illegal, operating the changing a tire since the tire sur-
vehicle with excessively worn face must first be “broken in” for
tires decreases riding stability it to develop its optimal characte-
and can lead to loss of control. ristics.
● The replacement of all wheel
and brake related parts, inclu-
ding the tires, should be left to
6-18

5D8-F8199-E0.qxd 1/6/07 16:20 Página 54

EAU33453
There should be no free play at the EAU22390
Front and rear brake lever brake lever ends. If there is free play, Checking the front and rear
free play have a Yamaha dealer inspect the brake pads
Front brake system. The front and rear brake pads must
EWA14211
be checked for wear at the intervals
s WARNING
specified in the periodic maintenance
A soft or spongy feeling in the bra- and lubrication chart.
ke lever can indicate the presence
of air in the hydraulic system. If the- EAU22430
re is air in the hydraulic system, Front brake pads

have a Yamaha dealer bleed the
system before operating the vehi-
cle. Air in the hydraulic system will 1 1
diminish the braking performance,
which may result in loss of control
6 and an accident.
Rear
1. Brake pad wear indicator groove
Each front brake pad is provided with

wear indicator grooves, which allow
you to check the brake pad wear wit-
hout having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the
wear indicator grooves have almost
6-19

5D8-F8199-E0.qxd 1/6/07 16:20 Página 55

disappeared, have a Yamaha dealer EAU22580
Before riding, check that the brake
replace the brake pads as a set. Checking the brake fluid fluid is above the minimum level mark
EAU22500
level and replenish if necessary. A low bra-
Insufficient brake fluid may allow air ke fluid level may indicate worn brake
Rear brake pads
to enter the brake system, possibly pads and/or brake system leakage. If
causing it to become ineffective. the brake fluid level is low, be sure to
check the brake pads for wear and
the brake system for leakage.
1 Observe these precautions:
● When checking the fluid level,
make sure that the top of the bra-
ke fluid reservoir is level.
● Use only the recommended qua-
lity brake fluid, otherwise the rub-
1. Lining thickeness ber seals may deteriorate, cau-
6
sing leakage and poor braking
Check each rear brake pad for dama- 1. Minimum level mark performance.
ge and measure the lining thickness.
If a brake pad is damaged or if the
lining thickness is less than 3.8 mm Recommended brake fluid:
DOT 4
(0.15 in), have a Yamaha dealer repla-
ce the brake pads as a set.
● Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performan-
ce.
1. Minimum level mark ● Be careful that water does not
enter the brake fluid reservoir
6-20

5D8-F8199-E0.qxd 1/6/07 16:20 Página 56

when refilling. Water will signifi- EAU22720 EAU23100
cantly lower the boiling point of Changing the brake fluid Checking and lubricating the
the fluid and may result in vapor Have a Yamaha dealer change the cables
lock. brake fluid at the intervals specified in The operation of all control cables
● Brake fluid may deteriorate pain- the NOTE after the periodic mainte- and the condition of the cables
ted surfaces or plastic parts. nance and lubrication chart. In addi- should be checked before each ride,
Always clean up spilled fluid tion, have the oil seals of the brake and the cables and cable ends should
immediately. master cylinder and caliper as well as be lubricated if necessary. If a cable is
● As the brake pads wear, it is nor- the brake hose replaced at the inter- damaged or does not move smoothly,
mal for the brake fluid level to vals listed below or whenever they are have a Yamaha dealer check or repla-
gradually go down. However, if damaged or leaking. ce it.
the brake fluid level goes down ● Oil seals: Replace every two
suddenly, have a Yamaha dealer years.
check the cause. ● Brake hose: Replace every four Recommended lubricant:
years. Engine oil
6
EWA10720
s WARNING
Damage to the outer sheath may
interfere with proper cable opera-
tion and will cause the inner cable
to rust. Replace a damaged cable
as soon as possible to prevent
unsafe conditions.
6-21

5D8-F8199-E0.qxd 1/6/07 16:20 Página 57

EAU23170
The pivoting points of the front and EAU23211
Lubricating the front and rear brake levers must be lubricated Checking and lubricating the
rear brake levers at the intervals specified in the perio- centerstand and sidestand
dic maintenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease (all-
purpose grease)
1
2
1. Sidestand
2. Centerstand
The operation of the centerstand and 6
sidestand should be checked before
each ride, and the pivots and metal-
to-metal contact surfaces should be
lubricated if necessary.
EWA10740
s WARNING
If the centerstand or sidestand
does not move up and down smo-
othly, have a Yamaha dealer check
or repair it.
Recommended lubricant:
Lithium-soap-based grease (all-
purpose grease)
6-22

5D8-F8199-E0.qxd 1/6/07 16:20 Página 58

EAU23271
2. While applying the front brake, EAU23280
Checking the front fork push down hard on the handle- Checking the steering
The condition and operation of the bars several times to check if the Worn or loose steering bearings may
front fork must be checked as follows front fork compresses and cause danger. Therefore, the opera-
at the intervals specified in the perio- rebounds smoothly. tion of the steering must be checked
ECA10590
dic maintenance and lubrication as follows at the intervals specified in
chart. CAUTION: the periodic maintenance and lubrica-
To check the condition If any damage is found or the front tion chart.
EWA10750
fork does not operate smoothly, 1. Place a stand under the engine to
s WARNING have a Yamaha dealer check or raise the front wheel off the
Securely support the motorcycle so repair it. ground.
that there is no danger of it falling EWA10750
over. s WARNING
Securely support the motorcycle so
Check the inner tubes for scratches,
that there is no danger of it falling
6 damage and excessive oil leakage.
over.
To check the operation
1. Place the motorcycle on a level
surface and hold it in an upright
position.
2. Hold the lower ends of the front

fork legs and try to move them
forward and backward. If any free
6-23

5D8-F8199-E0.qxd 1/6/07 16:20 Página 59

play can be felt, have a Yamaha EAU23290 EAUM1401
dealer check or repair the stee- Checking the wheel bearings Battery
ring. The front and rear wheel bearings A poorly maintained battery will
must be checked at the intervals spe- corrode and discharge quickly. The
cified in the periodic maintenance and electrolyte level, battery lead connec-
lubrication chart. If there is play in the tions and breather hose routing
wheel hub or if the wheel does not should be checked before each ride
turn smoothly, have a Yamaha dealer and at the intervals specified in the
check the wheel bearings. periodic maintenance and lubrication
chart.
To check the electrolyte level
1. Place the scooter on a level sur-
face and hold it in an upright
position.
NOTE: 6
Make sure that the scooter is positio-
ned straight up when checking the
electrolyte level.
2. Remove panel B. (See page 6-6.)
6-24

5D8-F8199-E0.qxd 1/6/07 16:20 Página 60

NOTE: ● Batteries produce explosive
2 The electrolyte should be between hydrogen gas. Therefore, keep
1 the minimum and maximum level sparks, flames, cigarettes, etc.,
marks. away from the battery and pro-
vide sufficient ventilation when
4. If the electrolyte is at or below the
charging it in an enclosed spa-
minimum level mark, add distilled
ce.
water to raise it to the maximum
● KEEP THIS AND ALL BATTE-
level mark.
3 RIES OUT OF THE REACH OF
EWA10760 CHILDREN.
1. Battery s WARNING ECA10610
2. Positive battery terminal
3. Negative battery terminal ● Electrolyte is poisonous and CAUTION:
dangerous since it contains Use only distilled water, as tap
1 sulfuric acid, which causes water contains minerals that are
6 severe burns. Avoid any con- harmful to the battery.
UPPER LEVEL
tact with skin, eyes or clothing
LOWER LEVEL 5. Check and, if necessary, tighten
and always shield your eyes
the battery lead connections and
when working near batteries.
correct the breather hose routing.
2 In case of contact, administer
the following FIRST AID.
To store the battery
• EXTERNAL: Flush with plenty
1. If the scooter will not be used for
of water.
more than one month, remove
• INTERNAL: Drink large quan-
1. Maximum level mark the battery, fully charge it, and
2. Minimum level mark tities of water or milk and
then place it in a cool, dry place.
immediately call a physician.
3. Check the electrolyte level in the • EYES: Flush with water for 15
battery. minutes and seek prompt
medical attention.
6-25

5D8-F8199-E0.qxd 1/6/07 16:20 Página 61

2. If the battery will be stored for EAU23630
more than two months, check the Replacing the fuses

specific gravity of the electrolyte The main fuse box and the fuse box,
at least once a month and fully which contains the fuses for the indi-
charge the battery whenever vidual circuits, are located under
necessary. panel B. (See page 6-6.)
3. Fully charge the battery before
installation. 2 1
4. After installation, make sure that
the battery leads are properly
connected to the battery termi- 1. Main fuse
2. Radiator fan fuse
nals and that the breather hose is
properly routed, in good condi- 2. Remove the blown fuse, and then
tion, and not obstructed. install a new fuse of the specified
ECA10600
CAUTION: amperage. 6
If the breather hose is positioned in If a fuse is blown, replace it as
Specified fuses:
such a way that the frame is expo- follows. Main fuse:
sed to electrolyte or gas expelled 1. Turn the key to “e” and turn off 20 A
from the battery, the frame could the electrical circuit in question. Radiator fan fuse:
suffer structural and external 4A
damages.
ECA10640
CAUTION:
Do not use a fuse of a higher ampe-
rage rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire.
6-26

5D8-F8199-E0.qxd 1/6/07 16:20 Página 62

EAUS1370
3. Turn the key to “f” and turn on 1
the electrical circuit in question to Replacing a headlight bulb
check if the device operates. This model is equipped with quartz
4. If the fuse immediately blows bulb headlights. If a headlight bulb
again, have a Yamaha dealer burns out, replace it as follows.
check the electrical system. To replace the low beam headlight
bulb
1. Remove panel A. (See page 6-6.)
1. Headlight coupler
3. Disconnect the headlight coupler.
1. Headlight bulb cover
2. Remove the bulb cover. 1
1. Headlight bulb holder
4 Unhook the headlight bulb hol-

der, and then remove the defecti-
ve bulb.
6-27

5D8-F8199-E0.qxd 1/6/07 16:20 Página 63

EWA10790
transparency of the glass, the
s WARNING luminosity of the bulb, and the
Headlight bulbs get very hot. The- bulb life will be adversely affec-
refore, keep flammable products ted. Thoroughly clean off any
away from a lit headlight bulb, and dirt and fingerprints on the
do not touch the bulb until it has headlight bulb using a cloth
cooled down. moistened with alcohol or thin-
ner.
● Headlight lens
• Do not affix any type of tinted
film or stickers to the head- 1. Headlight bulb cover
light lens.
2. Remove the bulb cover.
• Do not use a headlight bulb
of a wattage higher than spe-
cified.
6
1. Do not touch the glass part of the bulb
6. Connect the headlight coupler.
5. Place a new headlight bulb into 7. Install the headlight bulb cover.
position, and then secure it with 8. Install the panel.
the bulb holder. 9. Have a Yamaha dealer adjust the
1
headlight beam if necessary.
ECA10650
To replace the high beam
CAUTION: headlight bulb 1. Headlight bulb holder
Take care not to damage the follo- 1. Remove panel A. (See page 6-6.)
wing parts: 3. Unhook the headlight bulb holder
● Headlight bulb by turning it counterclockwise,
Do not touch the glass part of and then remove the defective
the headlight bulb to keep it bulb
free from oil, otherwise the
6-28

5D8-F8199-E0.qxd 1/6/07 16:20 Página 64

EWA10790
• Do not affix any type of tinted EAU24250
s WARNING film or stickers to the head- Replacing a front turn signal

Headlight bulbs get very hot. The- light lens. light bulb
refore, keep flammable products • Do not use a headlight bulb
away from a lit headlight bulb, and of a wattage higher than spe-
do not touch the bulb until it has cified.
cooled down.
5. Install the headlight bulb cover
4. Place a new headlight bulb into 6. Install the panel. 2
position, and then secure it with 7. Have a Yamaha dealer adjust the 3
the bulb holder by turning it headlight beam if necessary.
clockwise
1
ECA10650 1. Screw
CAUTION: 2. Front turn signal light lens
3. Light bulb
6 Take care not to damage the follo-
wing parts: 1. Remove the front turn signal light
● Headlight bulb lens by removing the screw.
Do not touch the glass part of 2. Remove the defective bulb by
the headlight bulb to keep it pushing it in and turning it coun-
free from oil, otherwise the terclockwise.
transparency of the glass, the 3. Insert a new bulb into the socket,
luminosity of the bulb, and the push it in, and then turn it clock-
bulb life will be adversely affec- wise until it stops.
ted. Thoroughly clean off any 4. Install the lens by installing the
dirt and fingerprints on the screw.
ECA11190
headlight bulb using a cloth CAUTION:
moistened with alcohol or thin-
Do not overtighten the screw,
ner.
otherwise the lens may break.
● Headlight lens
6-29

5D8-F8199-E0.qxd 1/6/07 16:20 Página 65

EAUS1130
Rear turn signal light bulb 7. Install the turn signal light bulb
Replacing the tail/brake light lens.
bulb or a rear turn signal 8. Install the tail/brake light bulb
light bulb lens by installing the screw.
Tail/brake light bulb
4 2
ECA10680
3 CAUTION:
3 1 Do not overtighten the screws,
2 otherwise the lens may break.
1
1. Turn signal light lens
2. Screw
3. Turn signal light bulb lens
4. Bulb
1. Remove the tail/brake light bulb

6
1. Screw lens by removing the screw.
2. Tail/brake light lens 2. Remove the left or right turn sig-
3. Bulb
nal light bulb lens by pulling it
1. Remove the tail/brake light lens backwards.
by removing the screw. 3. Remove the bulb cap by remo-
2. Remove the defective bulb by ving the screw.
pushing it in and turning it coun- 4. Remove the defective bulb by
terclockwise. pushing it in and turning it coun-
3. Insert a new bulb into the socket, terclockwise.
push it in, and then turn it clock- 5. Insert a new bulb into the socket,
wise until it stops. push it in, and then turn it clock-
4. Install the lens by installing the wise until it stops.
screw. 6. Install the bulb cap by installing
the screw
6-30

5D8-F8199-E0.qxd 1/6/07 16:20 Página 66

EAUM1460 EAUS1260 EAU25880
Replacing the license plate Replacing the auxiliary light Troubleshooting

light bulb bulb Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition sys-
tems, for example, can cause poor
3 starting and loss of power.
2 The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
1 self. However, should your scooter
1. Screw 1. Auxiliary light bulb socket require any repair, take it to a Yamaha
2. License plate light cover dealer, whose skilled technicians
6 3. Socket
If the auxiliary light bulb burns out, have the necessary tools, experience,
1. Remove the license plate light replace it as follows. and know-how to service the scooter
cover by removing the screw. 1. Remove panel A . (See page 6- properly.
2. Remove the socket (together 6.). Use only genuine Yamaha replace-
with the bulb) by pulling it out. 2. Remove the socket (together ment parts. Imitation parts may look
3. Remove the defective bulb by with the bulb) by pulling it out. like Yamaha parts, but they are often
pulling it out. 3. Remove the defective bulb by inferior, have a shorter service life and
4. Insert a new bulb into the socket. pulling it out. can lead to expensive repair bills.
5. Install the socket (together with 4. Insert a new bulb into the socket.
the bulb) by pushing it in. 5. Install the socket (together with
6. Install the license plate light the bulb) by pushing it in.
cover by installing the screw. 6. Install the panel A.
6-31

5D8-F8199-E0.qxd 1/6/07 16:20 Página 67

EAU25941
Troubleshooting charts
Starting problems or poor engine performance
EWA10840
s WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compressoin.
2. Compression
There is compression. Check the ignition.
Operate the electric starter. 6
Have a Yamaha dealer
There is no compression.
check the vehicle.
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gaps, or replace the spark plugs. the electric starter.
Remove the spark plugs
and check the electrodes.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
4. Battery The engine turns over

The battery is good.
quickly.
Operate the electric starter. Have a Yamaha dealer
Check the electrolyte and battery check the vehicle.
The engine turns over
lead connections, and charge the
slowly.
battery if necessary.
6-32

5D8-F8199-E0.qxd 1/6/07 16:20 Página 68

Engine overheating
EWA10400
s WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the his-
sing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
There is Have a Yamaha dealer check

The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
6 Add coolant. (See NOTE.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended
coolant as soon as possible.
6-33

5D8-F8199-E0.qxd 1/6/07 16:20 Página 69
SCOOTER CARE AND STORAGE

EAU37832 EAU26090
ducts onto seals, gaskets and
Matte color caution Care wheel axles. Always rinse the dirt
ECA15192
While the open design of a scooter and degreaser off with water.
CAUTION:
reveals the attractiveness of the tech- Cleaning
Some models are equipped with nology, it also makes it more vulnera- ECA10780
matte colored finished parts. Be ble. Rust and corrosion can develop CAUTION:
sure to consult a Yamaha dealer for even if high-quality components are ● Avoid using strong acidic whe-
advice on what products to use used. A rusty exhaust pipe may go el cleaners, especially on spo-
before cleaning the vehicle.Using a unnoticed on a car, however, it ked wheels. If such products
brush, harsh chemical products or detracts from the overall appearance are used on hard-to-remove
cleaning compounds when clea- of a scooter. Frequent and proper dirt, do not leave the cleaner on
ning these parts will scratch or care does not only comply with the the affected area any longer
damage their surface. Wax also terms of the warranty, but it will also than instructed. Also, tho-
should not be applied to any matte keep your scooter looking good, roughly rinse the area off with
colored finished parts. extend its life and optimize its perfor- water, immediately dry it, and
mance. then apply a corrosion protec-
Before cleaning tion spray.
1. Cover the muffler outlet with a ● Improper cleaning can damage 7
plastic bag after the engine has windshields, cowlings, panels
cooled down. and other plastic parts. Use
2. Make sure that all caps and only a soft, clean cloth or spon-
covers as well as all electrical ge with mild detergent and
couplers and connectors, inclu- water to clean plastic.
ding the spark plug cap, are ● Do not use any harsh chemical
tightly installed. products on plastic parts. Be
3. Remove extremely stubborn dirt, sure to avoid using cloths or
like oil burnt onto the crankcase, sponges which have been in
with a degreasing agent and a contact with strong or abrasive
brush, but never apply such pro- cleaning products, solvent or
7-1

5D8-F8199-E0.qxd 1/6/07 16:20 Página 70

thinner, fuel (gasoline), rust After normal use ECA10790
removers or inhibitors, brake Remove dirt with warm water, a mild CAUTION:
fluid, antifreeze or electrolyte. detergent, and a soft, clean sponge, Do not use warm water since it
● Do not use high-pressure was- and then rinse thoroughly with clean increases the corrosive action of
hers or steam-jet cleaners sin- water. Use a toothbrush or bottle- the salt.
ce they cause water seepage brush for hard-to-reach areas. Stub-
2. Apply a corrosion protection
and deterioration in the follo- born dirt and insects will come off
spray on all metal, including
wing areas: seals (of wheel and more easily if the area is covered with
chrome- and nickel-plated, surfa-
swingarm bearings, fork and a wet cloth for a few minutes before
ces to prevent corrosion.
brakes), electric components cleaning.
After cleaning
(couplers, connectors, instru- After riding in the rain, near the sea or
1. Dry the scooter with a chamois or
ments, switches and lights), on salt-sprayed roads
an absorbing cloth.
breather hoses and vents. Since sea salt or salt sprayed on the
2. Use a chrome polish to shine
● For scooters equipped with a roads during winter are extremely
chrome, aluminum and stainless-
windshield: Do not use strong corrosive in combination with water,
steel parts, including the exhaust
cleaners or hard sponges as carry out the following steps after
system. (Even the thermally indu-
they will cause dulling or scrat- each ride in the rain, near the sea or
7 ced discoloring of stainless-steel
ching. Some cleaning com- on salt-sprayed roads.
exhaust systems can be removed
pounds for plastic may leave
NOTE: through polishing.)
scratches on the windshield.
Salt sprayed on roads in the winter 3. To prevent corrosion, it is recom-
Test the product on a small hid-
may remain well into spring. mended to apply a corrosion pro-
den part of the windshield to
tection spray on all metal, inclu-
make sure that it does not lea- 1. Clean the scooter with cold water ding chrome- and nickel-plated,
ve any marks. If the windshield and a mild detergent after the surfaces.
is scratched, use a quality engine has cooled down. 4. Use spray oil as a universal clea-
plastic polishing compound
ner to remove any remaining dirt.
after washing.
5. Touch up minor paint damage
caused by stones, etc.
7-2

5D8-F8199-E0.qxd 1/6/07 16:20 Página 71

6. Wax all painted surfaces. NOTE: EAU26300
7. Let the scooter dry completely Consult a Yamaha dealer for advice Storage
before storing or covering it. on what products to use. Short-term
EWA10940
Always store your scooter in a cool,
s WARNING dry place and, if necessary, protect it
● Make sure that there is no oil or against dust with a porous cover.
ECA10820
wax on the brakes or tires. If
necessary, clean the brake CAUTION:
discs and brake linings with a ● Storing the scooter in a poorly
regular brake disc cleaner or ventilated room or covering it
acetone, and wash the tires with a tarp, while it is still wet,
with warm water and a mild will allow water and humidity to
detergent. seep in and cause rust.
● Before operating the scooter ● To prevent corrosion, avoid
test its braking performance damp cellars, stables (because
and cornering behavior. of the presence of ammonia)
ECA10800 and areas where strong chemi-
CAUTION: cals are stored. 7
● Apply spray oil and wax spa- Long-term
ringly and make sure to wipe Before storing your scooter for seve-
off any excess. ral months:
● Never apply oil or wax to any 1. Follow all the instructions in the
rubber and plastic parts, but “Care” section of this chapter.
treat them with a suitable care 2. Drain the carburetor float cham-
product. ber by loosening the drain bolt;
● Avoid using abrasive polishing this will prevent fuel deposits
compounds as they will wear from building up. Pour the drai-
away the paint. ned fuel into the fuel tank.
7-3

5D8-F8199-E0.qxd 1/6/07 16:20 Página 72

3. Fill up the fuel tank and add fuel EWA10950
information on storing the bat-
stabilizer (if available) to prevent s WARNING tery, see page 6-24.
the fuel tank from rusting and the To prevent damage or injury from
fuel from deteriorating. sparking, make sure to ground the NOTE:
4. Perform the following steps to spark plug electrodes while turning Make any necessary repairs before
protect the cylinder, piston rings, the engine over. storing the scooter.
etc. from corrosion.
5. Lubricate all control cables and
a. Remove the spark plug cap and
the pivoting points of all levers
spark plug.
and pedals as well as of the
b. Pour a teaspoonful of engine oil
sidestand/centerstand.
into the spark plug bore.
6. Check and, if necessary, correct
c. Install the spark plug cap onto
the tire air pressure, and then lift
the spark plug, and then place
the scooter so that both of its
the spark plug on the cylinder
wheels are off the ground. Alter-
head so that the electrodes are
natively, turn the wheels a little
grounded. (This will limit sparking
every month in order to prevent
during the next step.)
7 the tires from becoming degra-
d. Turn the engine over several
ded in one spot.
times with the starter. (This will
7. Cover the muffler outlet with a
coat the cylinder wall with oil.)
plastic bag to prevent moisture
e. Remove the spark plug cap from
from entering it.
the spark plug, and then install
8. Remove the battery and fully
the spark plug and the spark plug
charge it. Store it in a cool, dry
cap.
place and charge it once a
month. Do not store the battery in
an excessively cold or warm pla-
ce [less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For more
7-4

5D8-F8199-E0.qxd 1/6/07 16:20 Página 73
SPECIFICATIONS
Dimensions Engine oil Air filter
Overall length Type Air filter element
2030 mm (79.9 in) SAE10W30 or SAE10W40 Dry element
Overall width Recommended fuel
745 mm (29.3 in) Recommended fuel
Overall height Unleaded fuel
1285 mm (50.6 in) Fuel tank capacity
Seat height 10.5 L ( 2.77US gal) (2.31 Imp.gal)
774 mm (30.5 in) Fuel reserve amount
Wheelbase 3 L (0.79 US gal) (0.66 Imp gal)
1480 mm (58.2 in) Carburetor
Ground clearance Manufacturer
102 mm (4.01 in) TEIKEI
Minimum turning radius Type x quantity
3840 mm (151.2 in) TK28 x 1
Weight Recommended engine oil grade Spark plug (s)
With oil and fuel API service SE, SF, SG type or higher Manufacturer/model
148 kg (326 lb) Engine oil quantity NGK / CR8E
Engine Periodic oil change Spark plug gap
Engine type 1.2 L (1.27 US qt) (1.06 Imp.qt) 0.7 - 0.8 (0.028 - 0.031 in)
Liquid cooled 4-stroke, SOHC Final transmission oil Clutch
Cylinder arrangement Type Clutch type
Forward-inclined single cylinder YAMALUBE 4 (10W30) of SAE10W30 Dry, automatic centrifugal
Displacement type SE motorolie Transmission 8
124.1 cm3 (7.57 cu.in) Quantity Primary reduction system
Bore x stroke 0.15 L (0.16 US qt) (0.88 Imp.qt) Helical gear
53.7 x 54.8 mm (2.11 x 2.15 in) Cooling system Primary reduction ratio
Compression ratio Radiator capacity (including all routes) 40/15 (2.666)
11:1 1.20 L (1.27 US qt) (1.06 Imp.qt) Secondary reduction system
Starting system Coolant reservoir capacity (up to the maxi- Helical gear
Electric starter mum level mark) Secondary reduction ratio
Lubrication system 0.30 L (0.32 US qt) (0.26 Imp.qt) 40/15 (2.666)
Wet sump Transmission type
V-belt automatic
8-1

5D8-F8199-E0.qxd 1/6/07 16:20 Página 74
SPECIFICATIONS
Operation Tire air pressure (measured on cold Operation
Centrifugal automatic type tires) Left hand operation
Chassis Loading condition Recommended fluid
Frame type 0–90 kg (0–198 lb) DOT 4
Steel tube underbone Front Front suspension
Caster angle 190 kPa (27 psi) (1.9 kgf/cm2) Type
28 º Rear Telescopic fork
Trail 220 kPa (31 psi) (2.2 kgf/cm2) Spring/shock absorber type
104.0 mm (4.09 in) Loading condition Coil spring/oil damper
Front tire 90 kg (198 lb)–Maximum load Wheel travel
Type Front 90 mm (3.54 in)
Tubeless 190 kPa (27 psi) (1.9 kgf/cm2) Rear suspension
Size Rear Type
120/70 - 12 51L 240 kPa (34 psi) (2.4 kgf/cm2) Unit swing
Manufacturer/model Front wheel Spring/shock absorber type
CONTINENTAL / ZIPPY 1 Wheel type Coil spring/oil damper
PIRELLI / SL26 Aluminium wheel Wheel travel
MICHELIN / BOPPER Rim size 90 mm (3.54 in)
Rear tire 12 x MT3.50 Electrical system
Type Rear wheel Ignition system
Tubeless Wheel type CDI
Size Aluminium wheel Charging system
130/70 - 12 56L Rim size AC magneto
8 Manufacturer/model 12 x MT3.50 Battery
CONTINENTAL / ZIPPY 1 Front brake Manufacturer/model
PIRELLI / SL26 Type GS / CB7L-B2
MICHELIN / BOPPER Single disc brake Voltage, capacity
Loading Operation 12 V, 8.0 Ah
Maximum load Right hand operation Bulb voltage, wattage x quantity
177 kg (390.29 lb) Recommended fluid Headlight
Load is total weight of the equipement, dri- DOT 4 12 V, 55.0 W x 2
ver, passenger and accessories Rear brake Auxiliary light
Type 12 V, 5.0 W x 2
Single disc brake Tail/brake light
8-2

5D8-F8199-E0.qxd 1/6/07 16:20 Página 75
SPECIFICATIONS
12 V, 21.0 W / 5.0 W x 2
Front turn signal light
12 V, 21.0 W x 2
Rear turn signal light
12 V, 10.0 W x 2
License plate light
12 V, 5.0 W x 1
Meter lighting
12 V, 1.2 W x 2
High beam Indicator light
12 V, 1.2 W x 1
Turn signal indicator light
12 V, 1.2 W x 2
Coolant temperature warning light
12 V, 1.2 W x 1
Fuses
Main fuse
20 A
Radiator fan fuse
4A
Reserve fuse
20 A
Reserve fuse
4A 8
8-3

5D8-F8199-E0.qxd 1/6/07 16:20 Página 76
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26410
Identification numbers Key identification number Vehicle identification number

Record the key identification number, 1
vehicle identification number and
model label information in the spaces 1
provided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the
vehicle is stolen.
KEY IDENTIFICATION NUMBER:
1. Key identification number 1. Vehicle identification number
The key identification number is The vehicle identification number is

stamped into the key tag.Record this stamped into the frame.
VEHICLE IDENTIFICATION NUMBER: number in the space provided and
use it for reference when ordering a NOTE:
new key. The vehicle identification number is
used to identify your motorcycle and
may be used to register your
motorcycle with the licensing autho-
MODEL LABEL INFORMATION: rity in your area.
9
9-1

5D8-F8199-E0.qxd 1/6/07 16:20 Página 77
CONSUMER INFORMATION
EAU26490
Model label
1. Model label
The model label is affixed to the bot-

tom of the seat. (See page 3-9.)
Record the information on this label in
the space provided. This information
will be needed when ordering spare
parts from a Yamaha dealer.
9-2

5D8-F8199-E0.qxd 1/6/07 16:20 Página 78
INDEX
A Front fork, checking .................................6-23 S
Acceleration and deceleration ...................5-2 Front Storage compartment ....................3-10 Safe-riding points.......................................1-4
Air filter and V-belt case air filter Fuel ............................................................3-8 Safety information......................................1-1
elements ................................................6-14 Fuel consumption, tips for reducing..........5-3 Seat ............................................................3-9
Anti-theft alarm (optional) ..........................3-5 Fuel tank breather/overflow hose ..............3-9 Shock absorber assemblies, adjusting....3-12
Auxiliary light bulb, replacing...................6-31 Fuel tank cap .............................................3-7 Sidestand .................................................3-12
B Fuses, replacing.......................................6-26 Spark plug, checking .................................6-7
Battery......................................................6-24 H Specifications.............................................8-1
Brake fluid level, checking .......................6-20 Handlebar switches ...................................3-5 Speedometer unit ......................................3-2
Brake fluid, changing ...............................6-21 Hazard switch ............................................3-6 Start switch ................................................3-5
Brake lever, front ........................................3-6 Headlight bulb, replacing.........................6-27 Starting a cold engine................................5-1
Brake lever, rear .........................................3-6 High beam indicator light...........................3-2 Starting off .................................................5-2
Brake levers, lubricating ..........................6-22 Horn switch................................................3-5 Steering, checking ...................................6-23
Braking .......................................................5-2 I Storage.......................................................7-3
C Identification numbers ...............................9-1 Storage compartment ..............................3-11
Cables, checking and lubricating ............6-21 Ignition circuit cut-off system ..................3-13 T
Carburetor,adjusting.................................6-15 Indicator lights ...........................................3-2 Tail/brake light bulb or rear turn signal
Care............................................................7-1 K light bulb, replacing ...............................6-30
Catalytic converter.....................................3-9 Key identification number ..........................9-1 Throttle cable free play, adjusting............6-15
Caution, matte color ..................................7-1 L Tires .........................................................6-16
Centerstand and sidestand, checking License plate light bulb, replacing ...........6-31 Tool kit........................................................6-1
and lubricating .......................................6-22 M Troubleshooting .......................................6-31
Clock ..........................................................3-4 Main switch/steering lock ..........................3-1 Troubleshooting charts ............................6-32
Coolant.....................................................6-12 Model label ................................................9-2 Turn signal indicator lights .........................3-2
Coolant temperature warning light ............3-2 Turn signal light bulb (front), replacing ....6-29
O
D Turn signal switch ......................................3-5
Oil change indicator...................................3-2
Dimmer switch ...........................................3-5 P V
E Valve clearance ........................................6-16
Panels, removing and installing .................6-6
Engine break-in ..........................................5-3 Vehicle identification number.....................9-1
Parking .......................................................5-4
Engine oil ...................................................6-9 Part locations .............................................2-1 W
F Periodic maintenance and lubrication Wheel bearings, checking........................6-24
Final transmission oil ...............................6-11 chart.........................................................6-3 Wheels .....................................................6-18
Front and rear brake lever free play.........6-19 Pre-operation check list.............................4-2
Front and rear brake pads, checking ......6-19

5D8-F8199-E0.qxd 1/6/07 16:20 Página 79

5D8-F8199-E0.qxd 1/6/07 16:20 Página 80
YAMAHA MOTOR ESPAÑA, S.A.

PRINTED IN SPAIN
2006.09-NOVOPRINT, S.A.
(E)

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5D8-F8199-E0.

qxd 1/6/07 16:20 Página 1

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Welcome to the Yamaha world of motorcycling!

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IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

NOTE: A NOTE provides key information to make procedures easier or clearer.

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IMPORTANT MANUAL INFORMATION

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SCOOTER CARE AND STORAGE .....7-1

CONSUMER INFORMATION .............9-1

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Controls and instruments

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INSTRUMENT AND CONTROL FUNCTIONS

Main switch/steering lock OFF “e” s WARNING

The main switch/steering lock controls LOCK “m”

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INSTRUMENT AND CONTROL FUNCTIONS

Indicator lights Oil change indicator Speedometer unit

Coolant temperature warning light

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INSTRUMENT AND CONTROL FUNCTIONS

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INSTRUMENT AND CONTROL FUNCTIONS

2. Press the “TRIP” button for two

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INSTRUMENT AND CONTROL FUNCTIONS

Anti-theft alarm (optional) Handlebar switches Dimmer switch “j/k”

Horn switch “a”

Start switch “g”

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INSTRUMENT AND CONTROL FUNCTIONS

CAUTION: Front brake lever Rear brake lever

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INSTRUMENT AND CONTROL FUNCTIONS

Fuel tank cap

1. Fuel tank cap

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INSTRUMENT AND CONTROL FUNCTIONS

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INSTRUMENT AND CONTROL FUNCTIONS

Fuel tank breather/overflow Catalytic converter Seat

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INSTRUMENT AND CONTROL FUNCTIONS

Insert the key into the lock, turn it

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INSTRUMENT AND CONTROL FUNCTIONS

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INSTRUMENT AND CONTROL FUNCTIONS

Adjusting the shock s WARNING Sidestand

2 Adjust the spring preload as follows.

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