H C H C U

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H C H C
C H C U
H C H
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Intelligent Digital Variable Voltage and
Variable Frequency Vibrator y Feeder Controller
C H C U
C H C
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Instruction Book of SDVC31 Series

Intelligent Digital VVVF Vibratory Feeder Controllers
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
Preface

C H C U
Thank you for choosing CUH Intelligent Digital Vibratory Feeder Controllers.(The

H C H
controller for short in the following text)
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This instruction book includes notes for installing, debugging, parameter setting,
maintaining and trouble shooting of the controller. Please read this
instruction book carefully before operating the controller and keep it properly

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C H C U
This instruction book applies to the following models:
C H C

èIntelligent Digital Variable Voltage and Variable Frequency Vibratory Feeder Controller
SDVC31-S (1.5A Output Current)
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èIntelligent Digital Variable Voltage and Variable Frequency Vibratory Feeder Controller
SDVC31-M (3.0A Output Current)
H

èIntelligent Digital Variable Voltage and Variable Frequency Vibratory Feeder Controller
SDVC31-L (4.5A Output Current)
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èIntelligent Digital Variable Voltage and Variable Frequency Vibratory Feeder Controller
SDVC31-XL (6.0A Output Current)

èIntelligent Digital Variable Voltage and Variable Frequency Vibratory Feeder Controller
SDVC31-XXL (10.0A Output Current)

èIntelligent Digital Variable Voltage and Variable Frequency Vibratory Feeder Controller
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SDVC31-XXXL (20.0A Output Current)
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 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
Notice

C H C U
èNever hot swap nor touch the contacts in any case to avoid electric shock or other

H C H
accidents.
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èNever connect the controller to 380V AC which may cause unrecoverable damage.
(Choose products that are designed for 380V AC when needed)

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èNever switch the input of the controller by way of cutting off power supply through a
C H C U
relay, a PLC or other devices, otherwise service life of the controller may be reduced
severely.

èThe controller is designed to work in a cool and dry environment. Never run outdoors to
avoid soaking or sun exposure. Operat the controller within the temperature range that its
C H C

electrical characteristics demand.

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èNever operate the controller under the condition that beyond its designed limits.

èOperate the controller in accordance with this instruction book strictly. We will not
assume any civil or criminal liability if the equipment damage or personal injury is caused by
H

incorrect operation.
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!
Never open the controller shell to avoid electric shock. Contact CUH if the controller
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breaks down.

Never try to revamp the controller since the solid state circuit boards inside the controller
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can not be repaired, and there's no adjustable part.

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 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
Operating Environment

C H C U
Inspection Before Using

H C H
Every controller will go through rigorous quality inspection before delivery and is packed
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with crash-proof packaging.

Please Check the Following Items After Unpacking:

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èWhether the controller is damaged in appearance
C H C U
èWhether model of the controller is exactly what you ordered
C H C

Runtime Environment
Please follow the notes below to ensure better performance and longer lifetime of the
U
controller

Well-ventilated environment
H

Keep away from water, steam, dust and especially oily dust

Keep away from corrosive or flammable gas and liquid

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Keep away from flying dust and metal particles

Firmly fixed to avoid self vibration

Keep away form electromagnetic interference

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Operate within the temperature range of -10 °C to 40 °C
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 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
Contents

C H C U
Chapt er I Feat ures ---------------------------------------------------------------------- 1

H C H
Chapt er II Installation Guide --------------------------------------------------------- 3
H
Chapt er III Compone nts Descriptions ---------------------------------------------- 7
Chapt er IV Funct ion Descriptions --------------------------------------------------- 9

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4.1 Output Voltage Set ting -------------------------------------------------------------------- 9
4.2 Output Frequ enc y Set ting ----------------------------------------------------------------- 10
C H C U
4.3 Sof t Startup Time Set ting ----------------------------------------------------------------- 11
4.4 Output Switch ---------------------------------------------------------------------------- 11
4.5 Maxi mum Output Voltage Rest riction ------------------------------------------------------ 12
4.6 Acceleration Inde x Set ting ---------------------------------------------------------------- 13
C H C

4.7 Wave form Inde x Set ting ------------------------------------------------------------------ 14

4.8 Keyp ad Locki ng ------------------------------------------------------------------------- 15
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4.9 Defaul t Set tings Rest oration ----------------------------------------------------------------16
Chapt er V Sens ors and Signal Cont rol ----------------------------------------------17
5.1 Intelligen t Phot oel ectric Sens ing -----------------------------------------------------------17
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5.1.1 Connec tion Method of the Intelligen t Phot oel ectric Sens or -------------------------- 17
5.1.2 Startup Delay Time and Shut down Delay Time Set tings of the Intelligen t
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Phot oel ectric Sens or-------------------------------------------------------------- 18
5.1.3 Logi cal Rel ation Set ting of the Intelligen t Phot oel ectric Sens or ---------------------- 19
5.2 Using Method of the NPN Switch Sens or (Halt when work-pieces are full) ------------------- 20
5.2.1 Connec tion Method of the NPN Proxi mity Switch Sens or --------------------------- 20
5.2.2 Connec tion Method of the NPN Count er- radi ation Switch Sens or -------------------- 21
5.2.3 Connec tion Method of the Phot oel ectric Count er- radi ation Sens or ------------------- 21
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5.2.4 Connec tion Method of the Optical Fiber Count er- radi ation Sens or ------------------- 22
5.2.5 Connec tion Method of the Phot oel ectric Ref lection Sens or ------ - ------------------- 23
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5.3 Startup Delay Time and Shut down Delay Time Set tings of the NPN Switch Sens or ---- - ------- 24
5.4 Logi cal Rel ation Set ting of the NPN Switch Sens or (Halt when work-pieces are full) ---- - ------25
5.5 Logi cal Rel ation Set ting of the Cont rol Signa l ---- - ---------- - ------------ - ------------------ 26
5.6 Connec tion Method of the Uppe r PLC which Cont rols the Vibratory Fee der Cont roller --------- 27
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5.7 Cont rolling Output ----------------------------------------------------------------------- 28
5.7.1 Connec tion Method of the Cont rolling Output -------------------------------------- 29
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5.7.2 Logi cal Rel ation Set ting of the Cont rolling Output --------------------------------- 30
5.8 Rem ote Spee d Cont rol ---------------------------------------------------------------- - --- 31
Chapt er VI Sec uri ty Funct ions ------------------------------------------------------
Append ix
Appendi x A: Dimens ions --------------------------------------------------------------------- 32
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Appendi x B: Output Interface Definition ------------------------------------------------------- 35

Appendi x C: Signal Interface Definition --------------------------------------------------------35
Appendi x D: Funct ion Tabl e ------------------------------------------------------------------- 36
Appendi x E: Ele ctrical Speci ficat ion ----------------------------------------------------------- 37
Appendi x F: Troubl eshoot ing Tips and Err or Indi cat or Signi ficat ions Description ----------------- 38
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
Chapter I Features

C H C U
The controller is specially designed for controlling vibratory feeder in the automation

H C H
systems. Combined with the latest electronic technology and elaborate design, the controller
provides the following convenient and practical features:
H
Frequency Adjusting: Output Frequency ranges from 40.0Hz to 400.0Hz.

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Voltage Adjusting: Output Voltage ranges from 0V to 260V.
C H C U
Automatic Voltage Stabilizing: The controller can eliminate feeding speed variation
caused by mains voltage fluctuation.
Soft Startup: In order to avoid sudden shock to the work pieces, the controller can gently
increase output voltage from 0 to the pre-set value when startup.
C H C

Intelligent Photoelectric Sensing: Our adaptive Intelligent Photoelectric Sensor can help to
stall the controller when work-pieces are full or work-piece is empty and to fulfill the
U
functions of Soft Startup Time Setting,Startup Delay, Shutdown Delay, and Logical Relation
Adjusting.
Halt when Work-pieces are full: A NPN switch sensor can help to halt the controller when
H

work-pieces are full and to fulfill the functions of Soft Startup Time Setting, Startup Delay,
Shutdown Delay, and Logical Relation Adjusting.
U
Acceleration: Due to this function, maximum output voltage value of the controller can be
increased up to 150% of the input voltage value.
Remote Speed Control: Output Voltage of the controller can be controlled by an external
potentiometer, a PLC, or voltage control signal ranging form 1V to 5V.
Controlling Output: The Controlling Output signal outgoing from the transistor can
coordinate a solenoid or other external devices with the controller.
U
Keypad Locking: Press the ON/OFF button and hold for 2 seconds to lock all buttons for
U

fear of false operation.

Maximum Output Restriction: Maximum Output Voltage value can be preset to protect the
equipment from damage caused by misuse.
Waveform Index Setting: Operators can weight efficiency and maximum capacity by
U
adjusting this parameter.
Default Settings Restonation: This function allows the user to restore all default
U

parameter settings and reset the controller.

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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
CUH attaches great importance to the product quality management and safety

H C H
performance. Apart form the high-quality components we use and rigorous quality
control system, CUH has taken account of possible accidents users may encounter and
H
provides the following protective functions to maximum the controller's practicability.

U
Short-Circuit Protection: If output of the controller is short-circuited, the controller
will halt its output until restarted.
C H C U
Current Overload Protection: The controller will halt its output to ensure equipments'
operating safety when operation current exceeds its rated value.

Overheat Protection: The controller will halt its output to protect itself when operation
C H C

temperature is too high.

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CUH controllers are strictly compliant with CE certification.
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 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
Chapter II Installation Guide

C H C U
H C H
Step One:
H
Open the packing box and check the controller's outward appearance and make sure the
controller model is exactly what you ordered.

U
C H C U
Step Two:
Connect the Output Power Cable in the
C H C

packing box to the vibrator's

electromagnetic coils.
U
Output Pin
H

U
Output Pin

Ground Wire
(Yellow and Green Dual Color)
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! Notice
Make sure the vibrator's electromagnetic coils is connected to the two output pins
of the Output Power Cable and the electromagnetic coils is reliably grounded
U
otherwise series security incident may occur.
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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
H C H
Step Three:
H
Connect the Input Power Cable to the
controller and lock the power nut.
Dig ita l Vib ra tio n Feed Contro lle r

Satu rated Accele rate Remote St op Lo ck

U
Vol + Vol -

Volt age

Freq uen cy

On Del ay FUNC
C H C U
Off Dela y

So ft St ar t

CUH
SDVC31
C H C

X
Connect
U
here first
H

Step Four:
Connect the plug of the Input Power Cable
U
to the mains jack.
U

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U
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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
H C H
Step Five:
H
Adjust the controller's Output Voltage to
the value between 30 and 80 (represented -represents

U
by the letter U) Output Voltage
C H C U
Output Voltage
Indicator
C H C
U
H

Step Six:
U
Press the FUNC button and hold for 2
seconds to enter the Basic Settings
Adjusting status.
-represents
The Output Frequency Indicator on the Output Frequency
panel lights up and the LED displays the
U
current frequency value (E)Press the ▲or
▼ button to adjust the parameter value
U

from 400Hz to 40Hz to find out harmonic Output Frequency

Indicator
frequency of the vibrator and hold this
value.
U
U

Harmonic frequency of the vibrator means the frequency value that creates the
maximum amplitude.
Every vibrator has its natural mechanical resonance frequency, adjust the output
frequency of the controller to this frequency to guarantee the best working
U

condition.

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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
H C H
Step Seven:
H
After setting the Output Frequency of the
controller to the natural mechanical

U
resonance frequency of the vibrator,
adjust the Output Voltage of the controller
C H C U
by pressing the or button to -represents
Output Voltage
change feeding speed.

Output Voltage
Indicator
C H C
U
H

After the above seven steps, the controller can work properly. Please refer to the
U
other chapters if advanced control functions are needed.
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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
Chapter III Components Description

C H C U
3.1 Descriptions of the Control Panel

H C H
H
Output Voltage Indicator:
The indicator lights up as the Output Voltage Increasing Button &
controller enters Output Voltage

U
Output Voltage Decreasing Button:
Adjusting status. Digital Vibration Feed Controller Output Voltage can be changed by these
two buttons. When the Keypad Locking
Saturated Accelerate Remote Stop Lock function is on, these two buttons lose
C H C U
efficacy.
Output Frequency Indicator:
The indicator lights up as the
controller enters Output
Frequency Adjusting status. Advanced Parameter Increasing
Vol + Vol -
Button &Advanced Parameter
Decreasing Button:
C H C

Volta ge
Advanced parameters can be adjusted by
Startup Delay Indicator:
Frequency
these two buttons.
On Delay FU NC
The indicator lights up as the
U
Off Delay
controller enters Startup Delay
Time adjusting status. Soft Start

FUNC Button:
Shift advanced parameters by pressing
this button.
Shutdown Delay Indicator:
H

The indicator lights up as the

controller enters Shutdown
Delay Time Adjusting status.
U
Soft Power Switch Button:
CUH Startup or shutdown output of the
SDVC3100 controller by pressing this button.

Soft Startup Indicator:

The indicator lights up as the
controller enters Soft Startup
Time Adjusting status.
U
U

.
SDVC31-S(1.5A) SDVC31-M(3A)
U
U
U

（6.0A）

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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
3.2 Descriptions of the Status Indicators

H C H
H
Acceleration Indicator:
Remote Speed Control Indicator:
The indicator lights up when Remote
Speed Control signal is available as
the Vol+and Vol- buttons loses

U
The indicator lightsup as the efficacy. Stop Indinctor
Acceleration function takes The indicator lights up as the
effect when the Output Voltage controller halts its output
C H C U
value exceeds Input Voltage
value.

Digital Vibration Feed Controller

Saturation Indicator: Saturated Accelerate Remote Stop Lock Lock Indicator:

C H C

The indicator lights up when the The indicator lights up as the

preset Output Voltage value controller being locked.
exceeds Input Voltage value so
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much that the controller can't
sustain.
Vol + Vol -

Volta ge

Frequency
H

On Delay FU NC
Off Delay
LED displayer:
The LED displayer indicates Soft Start

current adjustable parameter.

U
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3.3 I/O Interface Descriptions
U

Power Switch

Input power
U
supply cord
Power Switch
U

Output
Output Power Socket
Power Socket
（6.0A）
Input
Power Socket Power Switch

（3.0A）
U

Output
Power Socket
Input power
supply cord

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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
Chapter IV Function Descriptions

C H C U
4.1 Output Voltage Setting

H C H
The Output Voltage can be set directly and digitally through the control panel. Benefit from
H
the unique Voltage Stabilizing Function, Output Voltage of the controller won't fluctuate as
the Input Voltage does,and a vibrator can work stably in unstable input voltage environment.

U
8 Turn on the power switch
C H C U
Out put Voltage
8 The Output Voltage Indicator lights up as -repr esent s value is set as
Outp ut Voltage 180V at present
the controller enters Output Voltage
Adjusting status when the LED displays
Output Voltage
the voltage symbol U and the previously
C H C

Indicator
set voltage value.
U
8 Adjust the Output Voltage value by
pressing the or button.
The adjustable Output Voltage of the
controller series ranges from 0V to 260V
H

Output Voltage can be adjusted in any Basic Parameter Adjusting status or Advanced
U
Parameter Adjusting status by pressing the or button. The controller returns
to the previous parameter adjusting status after adjusting the Output Voltage.
U
Acceleration
U

Acceleration
When desired Output Voltage value Indicator
exceeds Input Voltage value, the
Acceleration function of the controller Saturation
Indicator
works as the Acceleration Indicator lights
U
up.
When desired Output Voltage value
U

exceeds too much of the Input Voltage

value, the controller fails to output such
voltage value as the Saturation Indicator
lights up.
U

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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
4.2 Output Frequency Adjusting

H C H
The controller is produced with the DDS technology and its output has got high frequency
H
accuracy and stability which doesn't change as the time or temperature does.

U
8 Press the FUNC button and hold for 2
-represents
seconds to enter the Basic Parameters
C H C U
Output Frequency
Adjusting status.

8 The Frequency Indicator on the panel

lights up and the LED displays the Output
C H C

Frequency symbol E and the current

Output Frequency value.
U
8 Press the ▲ or ▼ button to adjust the
parameter value.
H

Output Frequency is
set as 50Hz at present
U
Output Frequency of the controller
ranges from 40Hz to 400Hz.
U
U

U
lOutput Frequency (E), Startup Delay Time, Shutdown Delay Time and Soft Startup Time can
be set after entering the Basic Parameters Adjusting status by pressing the FUNC button and
U

holding for 2 seconds.

lThe controller will return to the Output Voltage Adjusting status automatically in 1
minute after adjusting operation.
lPress the FUNC button and hold for 2 seconds again to exit the Basic Parameters
Adjusting status.
U

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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
4.3 Soft Startup

H C H
In order to avoid sudden shock to the work pieces, the controller can gently increase Output Voltage
H
from 0 to the pre-set value when startup.
Soft Startup Time ( t ): The period of time it takes for the controller to gently increase Output

U
Voltage from 0 to the pre-set value when startup.
C H C U
8 Press the FUNC button and hold for 2
seconds to enter the Basic Parameters
Soft Startup Time is
Adjusting status. -represents set as 1.5 seconds
Soft Startup Time at present
C H C

8 Press the FUNC button repeatedly until

shifting to the Soft Startup Time adjusting
U
status (t) as the Soft Startup Indicator
lights up. Soft Startup Indicator

8 Press the ▲ or ▼ button to adjust the

parameter value. The parameter unit is
H

second, and the numerical precision is 0.1. Adjustable Soft Startup Time ranges from
0.1 seconds to 9.9 seconds.
U
4.4 Output Switch Button
The soft-touch switch button on the panel can turn on/off the controller's output quickly and
easily.
U
U

8 Press the button to turn on/off the

controller's output. The Stop Indicator The Stop Indicator
lights up as the
lights up as output of the controller is controller is shutdown
turned off. by the button.
U
U
U

Due to the soft-touch switch and digital signal control technology, no spark will generate
to spoil the contact. As a result, life-span of the controller and the vibrator will be
extended greatly.

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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
4.5 Maximum Output Voltage Restriction

H C H
Maximum Output Voltage of the controller can be set to prevent damage to the vibrator. Remote
H
Speed Controller function is affected by this parameter.

U
Volta ge

8 Press the FUNC and ▲ buttons Frequency

On Delay FU NC
simultaneously and hold for 2 seconds to
C H C U
Off Delay
enter the Advanced Parameters Adjusting Soft Start

status.

8 Press the FUNC button repeatedly until

C H C

shifting to the Maximum Output Voltage

Restriction status (h).
U
-represents Maximum Output
Maximum Voltage Value is set
8 Press the ▲ or ▼ button to adjust the Output Voltage as 50V at present
parameter value.
H

U
U
lOutput Voltage value can not exceeds this parameter value in any case.
U

lDefault value of this parameter is set as the maximum adjustable Output Voltage value.
U
U

Exit method of the Advanced Parameters Adjusting status

lThe controller will quit to the Output Voltage Adjusting status automatically in one minute
after Advanced Parameters adjusting.
lPress the FUNC and ▲ buttons and hold for 2 seconds to quit to the Output Voltage
Adjusting status.
U

lPress the FUNC button and hold for 2 seconds to quit to the Basic Parameters Adjusting
status.

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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
4.6 Acceleration Parameter Adjusting

H C H
Acceleration Parameter (y): This parameter means the maximum Output Voltage as percentage of the
H
Input Voltage. The Acceleration function is affected by this parameter.

U
Volta ge

8 Press the FUNC and ▲ buttons Frequency

C H C U
On Delay FU NC
simultaneously and hold for 2 seconds to Off Delay

enter the Advanced Parameters Adjusting Soft Start

status

8 Press the FUNC button repeatedly until

C H C

shifting to the Acceleration Parameter

U
Adjusting status (y).
-represents 120 represents Output
Acceleration Voltoge of the
8 Press the ▲ or ▼ button to adjust the Fuction coneroller an be set up
parameter value. to 120% of the Inpent
Voltnge at most
H

U
U
U

lAdjustable Acceleration value (y) ranges from 100 to 150, and the default value is 120.
U
lThe Saturation Indicator lights up when Outpnt Voltage of the controller exceeds the limit.
U
U

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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
4.7 Waveform Index Adjusting

H C H
Operators can weight peak efficiency and maximum power (minimal noise) by adjusting this
H
parameter.

U
Volta ge

8 Press the FUNC and ▲ buttons Frequency

FU NC
simultaneously and hold for 2 seconds to On Delay
C H C U
Off Delay

enter the Advanced Parameters Adjusting Soft Start

status.

8 Press the FUNC button repeatedly until

C H C

shifting to the Waveform Index Adjusting

status (r).
U
-represents
Waveform Waveform Index
8 Press the ▲ or ▼ button to adjust the Index is set as 60 at present
parameter value.
H

U
U
U

lAdjustable Waveform Index ranges form 0 to 100.

lThe value 0 represents the peak efficiency when the spring plates bear the minimal
U
stress.
lThe value 100 represents the maximum power (minimal noise) when the spring plates
U

bear the maximal stress.

U

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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
4.8 Keypad Locking

H C H
The Keypad Locking Function can lock all buttons on the panel to avoid misoperation.
H

U
8 Press the button and hold for 2
seconds to lock all buttons on the panel as
C H C U
the Keypad Locking Indicator lights up. Keypad Locking
Indicator lights up
8 Press the button and hold for 2
seconds in the locking mode to unlock the
keypad.
C H C
U
H

U
U
U

U
U
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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
4.9 Default Settings Restoration

H C H
This function allows the operator to restore all default parameter settings.
H
Due to the abundant functions of the controller, many parameters can be adjusted. In order to
avoid the circumstance that after too many times modification by a beginner, the controller

U
can not work properly, this function allows the operator to restore default settings to the
controller in an easy way.
C H C U
8 Press the FUNC and ▲ buttons Volta ge

simultaneously and hold for 2 seconds to Frequency

C H C

On Delay FU NC
enter the Advanced Parameters Adjusting Off Delay
status。 Soft Start
U
8 Press the FUNC button repeatedly until
H

00000 is flashing on the LED displayer,

and then press the ▲ button and hold
U
until ----- is displayed which means Ready to restore
default settings have been restored
successfully
U
8 After releasing the ▲ button, the
U

controller enters Output Voltage

Adjusting status (U). By this time, all
parameters have been restored to default
values.
U
Restore
successfully
U
U

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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
Chapter V Sensors and Signal Control

C H C U
The controller can be controlled by many kinds of external signals and sensors. This chapter mainly

H C H
elaborates using method of the Intelligent Photoelectric Sensor, the Proximity Switch Sensors and the
PLC.
H
5.1 Intelligent Photoelectric Sensing

U
Combined with the SDVC-S1 Photoelectric Sensor the function of Intelligent Photoelectric
Sensing can be achieved. The SDVC-S1 sensor can filter the interference of background light
C H C U
impacting on the sensitivity of the controller. As a result, the controller can work reliably
without manual sensitivity adjustment.

5.1.1 Connection Method of the SDVC-S1 Intelligent Photoelectric Sensor

C H C
U
Step 1:
Open the upper cover plate of the
controller.
H

Step 2:
U
Connect the SDVC-S1 sensor to the
terminals of the controller according to the
diagram.
U
Ground Wire
U

RX Wire (White)
Input
Ground Wire
TX Wire (Red)
Output
U
U

RX TX
Red
Copper Wire

White
U

Copper Wire

Notice:
Default logical relation of the sensor is set as work pieces are empty.

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SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

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H C H C
C H C U
5.1.2 Startup Delay Time and Shutdown Delay Time Settings of the Intelligent

H C H
Photoelectric Sensor
In most actual applications, the output of the controller should be delayed for a period of
H
time when Startup or Shutdown of the controller is controlled by external signals. Startup
Delay Time and Shutdown Delay Time Adjusting functions made this kind of application

U
possible. Furthermore, shocks to the work pieces as the controller starts up can be eliminated
by setting Soft Startup Time.
C H C U
Startup Delay( L ): The period of time the controller goes through from receiving a
startup control signal to outputting.
C H C

8 Press the FUNC button and hold for 2

seconds to enter the Basic Parameters
U
Adjusting status.
8 Press the FUNC button repeatedly until - Delay
represents Startup
Time
shifting to the Startup Delay Time
Adjusting status ( ) as the Startup Delay
H

Startup Delay Time

Time Indicator on the panel lights up. is set as 2.0 seconds

8 Adjust the parameter by pressing the ▲ or

U
Startup Delay
▼ button. The parameter unit is second, Indicator
and the numerical precision is 0.1.
Adjustable range of the parameter is from 0.0 to 9.9 seconds
Default value of the parameter is 0.2 seconds
U
Shutdown Delay (L): The period of time the controller goes through from receiving a
U

shutdown control signal to cutting off output

8 Press the FUNC button and hold for 2

seconds to enter the Basic Parameters
U
Adjusting status.
8 Press the FUNC button repeatedly until
- Delay
represents Shutdown
U

shifting to the Shutdown Delay Time Time

Adjusting status (L) as the Shutdown Delay
Time Indicator on the panel lights up. Startup Delay Time
is set as 1.5 seconds
8 Adjust the parameter by pressing the ▲ or
▼ button. The parameter unit is second, Shutdown Delay
Indicator
and the numerical precision is 0.1.
U

Adjustable range of the parameter is from 0.0 to 9.9 seconds

Default value of the parameter is 0.2 seconds

18
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
5.1.3 Logical Relation Setting of the Intelligent Photoelectric Sensor

H C H
Under normal circumstances,the receiving end receives no optical signal, and the controller
runs by default. But in some special applications the controller needs to be stopped when the
H
receiving end receives no optical signal. Adjusting this parameter can fulfill this kind of
application.

U
C H C U
8 Press the FUNC and ▲ button Volta ge

Frequency

simultaneously and hold for 2 seconds On Delay FU NC

to enter the Advanced Parameters Off Delay

Soft Start
Adjusting status.
C H C

8 Press the FUNC button repeatedly until

U
shifting to the Logical Relation
Adjusting status of the Intelligent
Photoelectric Sensor. - represents
Logical Relation
H

of the Intelligent
Photoelectric
8 Adjust the parameter by pressing the ▲ Sensor
or ▼ button.
U
Normal Open
U
- represents
Logical Relation
of the Intelligent
U

Photoelectric
Sensor

Normal Close
U
U

lWhen Logical Relation is set as Normal Open, namely no optical signal received,
the controller runs.
U

lWhen Logical Relation is set as Normal Close, namely no optical signal

received, the controller stops.

19
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
5.2 Using Method of the NPN Switch Sensor

H C H
The controller can operate with all kinds of sensors such as switch sensors, optical switch
H
sensors and fiber optic sensors.

5.2.1 Connection method of the NPN Proximity Switch Sensor

U
C H C U
Step 1:
Open the upper cover plate of the
controller.
C H C
U
Step 2:
Connect the NPN Proximity Switch
Sensor to the terminals of the controller
according to the diagram.
H

C1 Ground Wire
U
C2 Signal Wire A1
A2
A3
C3 +24V Output
U

B1
B2
B3
B4
C1 Ground Wire
C2 Signal Wire
C3 +24V Output
U
D1
Convention D2

The blue wire represents ground wire

U

The black wire represents signal wire

The brown wire represents power wire

Proximity Switch
U

20
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
5.2.2 Connection method of the NPN Counter-radiation Switch Sensor

H C H
H A1

U
Gr ay o r Bl ac k A2
A3
C H C U
B1
White B2
Brown+ Blue- B3
B4
G r a y or Bla c k
C H C

C1 Ground Wire
C2 Signal Wire
U
Brown+
C3 +24V Output

D1
D2
H

U
5.2.3 Connection method of the Photoelectric Counter-radiation Sensor
U
A1
A2
U
RX

A3
B la ck OUT

B1
Bl u e-

B2
B3
U
Blue- B4
U

C1 Ground Wire
C2 Signal Wire
Brown+
Brown+

C3 +24V Output

D1
D2
TX

21
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
5.2.4 Connection method of the Optical Fiber Counter-radiation Sensor

H C H
H RX TX

U
C H C U
C H C
U
H

Fiber optic sensor

U
White or Black

A1
U
A2
A3
U

B1
B2
White or Black B3
Blue
B4
U
C1 Ground Wire
U

C2 Signal Wire
C3 +24V Output
Brown
D1
D2
U

22
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
5.2.5 Connection method of the Photoelectric Reflection Sensor

H C H
H A1

U
A2
A3
C H C U
B1
B2

Black OUT
B3

Blue-
B4
C H C

C1 Ground Wire
C2 Signal Wire
U
C3 +24V Output
Br own+

D1
D2
H

U
U
U

U
U
U

23
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
H C H
5.3 Startup Delay Time and Shutdown Delay Time Settings of the
NPN Switch Sensor
H
By default, Intelligent Photoelectric Sensor and Switch Sensor share the same Startup Delay Time and
Shutdown Delay Time. Operators can also set Startup Delay Time and Shutdown Delay Time
independently for the Switch Sensor.

U
Startup Delay ( L ): The period of time the controller goes through from receiving a
C H C U
startup control signal to outputting. Volta ge

Frequency

8 Press the FUNC and ▲ buttons On Delay FU NC

simultaneously and hold for 2 seconds to Off Delay

enter the Advanced Parameters Adjusting Soft Start

C H C

status.
8 Press the FUNC button repeatedly until
U
shifting to the Startup Delay Time -represents
Adjusting status ( - - -- ) as the Startup Startup Delay
Time of the
Delay Time Indicator on the panel lights NPN Switch
up. sensor
H

Startup Delay
8 Adjust the parameter by pressing the ▲ or Time is set as
3 seconds
▼ button. The parameter unit is second,
U
and the numerical precision is 0.1.

Startup Delay is set as - --- by defaule

Shutdown Delay (L-): The period of time the controller goes through from receiving a
shutdown control signal to cutting off output.
U
Volta ge

8 Press the FUNC and ▲ buttons Frequency

On Delay FU NC
U

simultaneously and hold for 2 seconds to Off Delay

enter the Advanced Parameters Adjusting Soft Start

status.
8 Press the FUNC button repeatedly until
shifting to the Shutdown Delay Time
U
-represent
Adjusting status (L-) as the Shutdown Shutdown
Delay Time of
Delay Time Indicator on the panel lights the NPN
U

up. Switch sensor Startup Delay

Time is set as
8 Adjust the parameter by pressing the ▲ or 2 seconds
▼ button. The parameter unit is second,
and the numerical precision is 0.1.

Shutdown Delay is set as L- --- by defaule

U

èWhen - and L- values are adjusted to 0, Startup Delay Time and Shutdown Delay Time of the Switch Sensor will
be the same with Startup Delay Time and Shutdown Delay Time of the Intelligent Photoelectric Sensor.
èStartup Delay Time and Shutdown Delay Time of the Intelligent Photoelectric Sensor will not affected by the
parameter of - or L-.

24
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
H C H
5.4 Logical Relation Setting of the NPN Switch Sensor (Halt when
work-pieces are full)
H
Under normal circumstances，the controller receives no signal from the NPN Switch Sensor and runs
by default. But in some special applications the controller needs to be stopped when receives no signal

U
from the NPN Switch Sensor. Adjusting this parameter can fulfill this kind of application.
C H C U
Volta ge
8 Press the FUNC and ▲ buttons Frequency

simultaneously and hold for 2 seconds On Delay FU NC

to enter the Advanced Parameters Off Delay

Adjusting status.
C H C

Soft Start
U
8 Press the FUNC button repeatedly
until shifting to the Logical Relation
Adjusting status of the NPN Switch
-represents Logical
Sensor (Γ2).。 Relation of the NPN
H

Switch Sensor
8 Adjust the parameter by pressing the Normal Open
U
▲ or ▼ button.
U
-represents Logical
U

Relation of the NPN

Switch Sensor
Normal Close
U
U

lWhen Logical Relation is set as Normal Open, namely no signal received, the controller runs.
U

lWhen Logical Relation is set as Normal Close, namely no signal received, the
controller stops.

25
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
5.5 Logical Relation Setting of the Control Signal

H C H
The controller can set the Logical Relation of the Intelligent Photoelectric Sensor and the Switch
H
Sensor when they work simultaneously.

U
8 Press the FUNC and ▲ buttons Volta ge

Frequency
C H C U
simultaneously and hold for 2 seconds to On Delay FU NC
enter the Advanced Parameters Adjusting Off Delay

status. Soft Start

8 Press the FUNC button repeatedly until

C H C

shifting to the Logical Relation Adjusting

status of the Control Signal
U
- represents Logical
Relation of the
8 Adjust the parameter by pressing the ▲ or Control Signal
▼ button. OR
H

U
l
lLogical relation AND: The controller
runs only when both the Intelligent
Photoelectric Sensor and the NPN - represents Logical
Switch Sensor ask the controller to. Relation of the
U
Control Signal
AND
lLogical relation OR: The controller runs
U

when the Intelligent Photoelectric Sensor

or the NPN Switch Sensor asks the
controller to.
lLogical relation NOR: The controller
U
runs only when the Intelligent
Photoelectric Sensor and the NPN
U

Switch Sensor output the opposite

control signal.
- represents Logical
Relation of the
Control Signal
XOR
U

26
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
5.6 Connection Method of the Upper PLC which Controls the

H C H
Vibratory Feeder Controller
H
5.6.1 Connection method of the controlling PLC

U
Step One:
C H C U
Open the upper cover plate of the
controller.

Step Two:
C H C

Connect the PLC to the terminals of the

controller according to the diagram.
U
H

U
A1
A2
A3
C1 Ground Wire
B1
B2
C2 Signal Wire B3
B4
C3 C1 Ground Wire
C2 Signal Wire
C3
U
D1
D2
U

U
PLC
U

Relay output or NPN output of the PLC is compatible with the controller.
U

27
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
5.7 Controlling Output

H C H
The controller can output low-voltage controlling signal to cooperate with other devices such
H
as a solenoid valve, a PLC or an electrical relay.

5.7.1 Connection method of the Controlling Output

U
Connection method of the solenoid valve
C H C U
A1
D1 Controlling Output A2
Controlling Output A3
D2 +24V B1
B2
C H C

B3
B4
C1
C2
U
C3
D1 ControllingOutput
D2 ControllingOutput
Solenoid Valve +24V
H

U
lThe controller can directly drive a solenoid valve whose rated voltage is
24V and rated power lower than 4W.
lUse external power supply for high power solenoid valve.
U
U

Connection method of the electrical relay

A1
U
A2
A3
B1
B2
B3
U

B4
C1
C2
C3
D1 ControllingOutput
D2 ControllingOutput
+24V
U

Electrical relay

lThe controller can directly drive an electrical relay whose rated voltage is 24V and
rated power lower than 4W.

28
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
5.7.2 Logical Relation Setting of the Controlling Output

H C H
H
8 Press the FUNC and ▲ buttons
Volta ge

Frequency

On Delay FU NC

U
simultaneously and hold for 2 seconds to Off Delay

Soft Start
enter the Advanced Parameters Adjusting
C H C U
status.

8 Press the FUNC button repeatedly until

- represents
Logical
shifting to the Logical Relation Adjusting Relation of the
Controlling
C H C

status of the Controlling Output (Γ3). Output Normal Open

U
8 Adjust the parameter by pressing the ▲ or
▼ button.
H

U
- represents
Logical
Relation of the
Controlling
Output Normal Close
U
U

lWhen Logical Relation is set as Normal Open, the

Controlling Output works as the controller runs.
lWhen Logical Relation is set as Normal Close, the
Controlling Output doesn't work as the controller runs.
U
U
U

29
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
5.8 Remote Speed Control

H C H
The function of Remote Speed Control allows the operator to control the Output Voltage by an
external potentiometer or a control signal ranging from 1V to 5V. Thus, external remote speed
H
control can be easily achieved by a PLC, a DCS or some other means.

U
Remote Speed Control function becomes effective to the controller when the controlling
signal exceeds 0.5V. Meanwhile, Remote Speed Control indicator on the panel lights up and
C H C U
the and buttons lose effectiveness. The LED displayer shows current Output Voltage
if the controller is running in the Output Voltage Adjusting status.

Connection method of the external potentiometer

C H C
U
A1
A2
Remote Speed
A3 Control
A1 Ground Wire of the Remote Speed Control B1
B2

A2 Remote Speed Control Input B3

H

B4

A3 Remote Speed Control Power Supply C1

C2
C3
D1
U
D2

Ground Wire of the

A1 Remote Speed Control
Note:
Remote Speed
Please select linearity potentiometer A2 Control Input
with the resistance of 1k.
U
Remote Speed
Control Power Supply
A3
U

Connection method of the PLC

U
U

A1 Remote Speed
A2 Control
A3
B1
B2
B3
A1 Ground Wire of the Remote Speed Control B4
C1
A2 Remote Speed Control Input C2
C3
A3 D1
D2
U

PLC

30
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
Chapter VI Security Functions

C H C U
H C H
6.1 Automatic Voltage Stabilizing
The built-in Digital Voltage Stabilizing function can eliminate feeding speed variation
H
caused by mains voltage fluctuation.

U
6.2 Short-Circuit Protection
If output of the controller is short-circuited, the controller will halt its output until
C H C U
restarted.

6.3 Current Overload Protection

The controller will halt its output to ensure equipments' operating safety when operation
current exceeds its rated value.
C H C
U
6.4 Overheat Protection
The controller will halt its output to protect itself when operation temperature is too high.
H

U
U
U

U
U
U

31
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
Appendix

C H C U
Appendix A: Dimensions

H C H
Outline Dimensions of the controller model: SDVC31-S and SDVC31-M (unit: mm)
H

U
C H C U
C H C
U
H

U
U
U

U
U
U

32
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
Outline Dimensions of the controller model: SDVC31-L and SDVC31-XL (unit: mm)

H C H
H

U
C H C U
C H C
U
H

U
U
U

U
U
U

33
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
Outline Dimensions of the controller model: SDVC31-XXL and SDVC31-XXXL (unit:

H C H
mm)
H

U
C H C U
C H C
U
H

U
U
U

U
U
U

34
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
Appendix B: Output Interface Definition

H C H
H
Notice:

U
C H C U
A: Make sure the electromagnetic coils of the vibrator is
connected to the two output pins of the Output
Power Cable socket and the shell of the vibrator is
reliably earthed, otherwise series security incident
may occur.
C H C

B: After welding, make sure the blank area is enswathed

by insulating tape or heat-shrinkable tube before
U
insert it into the Output Power Cable socket to avoid
electrical leakage or short-circuit.
H

U
Appendix C: Signal I nterface D efinition
U
A1 Ground Wire of the Remote Speed Contro
A2 Remote Speed Control Input
U

A3 Remote Speed Control Power Supply

B1 Ground
B2 Intelligent Photoelectric Sensor Signal In
B3 Ground
U
B4 Intelligent Photoelectric Sensor Signal Out
U

C1 +24V GND
C2 NPN Switch Sensor Signal In
C3 +24V

D1 Controlling Output
D2 +24V
U

35
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
Appendix D: LED Displayed Characters Definition

H C H
H Controller Displayed Character

U
Output Voltage
C H C U
Output Frequency

Startup Delay Time of the Intelligent

C H C

Photoelectric Sensor
U
Shutdown Delay Time of the Intelligent
Photoelectric Sensor

Soft Startup
H

Shutdown D
U
Startup Delay Time of the NPN Switch Sensor

Logical Relation of the Intelligent

Photoelectric Sensor
U
Logical Relation of the NPN Switch Sensor
U

Logical Relation of the Controlling Output

U
Logical relation of the Control Signal
U

Maximum Output Voltage

Acceleration Index
U

Waveform Index

Default Settings Restore

36
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
Appendix E: Electrical Specification

H C H
Value
Item Unit Description
H
Output Voltage
MIN
0
MAX
260 V

U
Voltage Adjusting
Accuracy 1 V
C H C U
Frequency Range 40 400 HZ
Frequency Adjusting
Accuracy 0. 1 HZ
Output Waveform
C H C

1. 5 SDVC31- - S
U
3. 0 SDVC31- - M

4. 5 A SDVC31- - L
Output Current
6. 0 SDVC31- - XL
H

10 SDVC31- - XXL

20
U
SDVC31- - XXXL

330 SDVC31- - S

660 SDVC31- - M

990 VA SDVC31- - L

Output Power 1320 SDVC31- - XL

U
2200 SDVC31- - XXL
U

4400 SDVC31- - XXXL

Time Delay Range 0 20 S

Time Delay Accuracy 0. 1 S

U
Soft Startup Time 0 9. 9 S
U

Auxiliary Power Supply

Voltage 22 26 V 24V
Auxiliary Power Supply
200 mA 24V
Current
Stand-by Power
Consumption 1. 5 3. 0 W

Display Method 5. 0 LED Digital Tube

U

1. 0- 5. 0 V Remote Controlled Voltage

Standard TTL
Control Method Electric Level Switching Signal

6 Buttons plus LED Touch Button Keyboard

37
 H C H C U
SDVC31 Series Intelligent Digital VVVF Vibratory Feeder Controllers

H
H C H C
C H C U
Appendix F: Trouble Shooting Tips and Error Explanations

H C H
The following tips can help to solve the problems you may encounter
H

U
Make sure the power outlet is live
No display after Make sure the Input Power Cable is reliably
C H C U
power on connected to the power outlet

Make sure the Input Power Cable and Output Power Cable are firmly connected

Displays normally Make sure the Output Voltage parameter value is not too small
C H C

but no output Make sure the controller is not stopped by the control signal
U
Make sure the controller is not stopped by the parameters that are set as normal off

Make sure the control signal is correctly inputted

Make sure the ground wire of the control signal is correctly connected to the
Control signal
H

controller
loses effectiveness Make sure the Logical Relation of the control signal is set correctly as you
expectation
U
Avoid vibration coupling among the vibrators
Beat phenomena Heighten the resonant frequency of the vibrators

Displays normally,
5 no output, but sound Adjust all parameters as this book instructed
can be heard
U
U

Output in short-circuit, Make sure the Output Power Cable and the coil are not
6 shorted out

Output Over current, Reduce the Output Voltage value and make sure the
7 armature gap is not too big
U
U

8 Overheat, Place the controller in well ventilated environment

9 Reserved, please contact us

U

10 Reserved, please contact us

38
 U H
C H C
U
C H C U
U U H
H C H C
U
H C H C U
U
C H C U
U U H
H C H
 U H
C H C
U
C H C U
U U H
H C H C
U
H C H C U
U
C H C U
U H

Printed in March,2010
CUH20101201
H C H U