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JLM FACADE SDN BHD

No. 654, Jalan Idaman 3/4, TAMAN PERINDUSTRIAN DESA IDAMAN,81400, SENAI, JOHOR
Email: adm.jlmfacade@gmail.com Tel. : 07-5908150
WELDING PROCEDURE QUALIFICATION SPECIFICATION (WPS) YES X
PREQUALIFIED - QUALIFIED BY TESTING -
or PROCEDURE QUALIFICATION RECORDS (PQR) YES PAGE 1 OF 1
in accordance with AWS D1.1 / D1.1M - 2015
Company Name JLM FACADE SDN BHD WPS Identification# JLM/WPS-002 REV 0
Revision 0 Date By
Authorised by Date
Welding process (es) FCAW Type Manual Semi-Automatic X
Supporting PQR No. (s) JLM/PQR-002 REV 0 Machine Automatic

JOINT DESIGN USED POSITION


Type Fillet Weld Position of Groove: - Fillet: Vertical
Single Double weld Vertical Progression: Up X Down

Backing Yes No ELECTRICAL CHARACTERISTICS


Backing material - Transfer Mode (GMAW) Short-Curcuiting
Root Opening 0 + 2mm Root Face Dimension - Globular Spray
Groove Angle: - Radius (J-U) - Current: AC DCEP X DCEN Pulse
Back Gouging: Yes No X Method - Other Not Applicable

BASE METAL Tungsten Electrode (GTAW)


Material Specification EN 10025:2 Size : Not Applicable
Type Or Grade S275 JR Type: Not Applicable

Thickness Groove - Fillet *See note TECHNIQUE


Diameter (pipe) Unlimited Stringer or Weave Bead: Both
Qualified Range *Fillet size (Max Single pass - 9mm/ Min. Multipass - 24mm) Multipass or Single Pass(per side): Multi pass

FILLER METAL Number of Electrodes: 1 Electrodes


AWS Specification A5.20 Electrode Spacing Longitudinal N/a
AWS Classification E71T-1C Lateral N/a
Brand of Consumables GOLDEN WELD or Equivalent Angle N/a

SHIELDING Contact Tube to Work Distance N/a


Flux N/a Gas CO₂ Peening N/a
Composition Single Interpass Cleaning: Chipping, Grinding or Wire Brush
Electrode Flux (Class) - Flow Rate 10 -15 LPM Others:
Gas Cup Size -

PREHEAT POST WELD HEAT TREATMENT


Preheat Temp. Min. 125 °C Temperature N/a
Interpass Temp. Min 125 °C Max. 300 °C Time N/a

WELDING PROCEDURE
Pass or Filler metals Current
Travel Speed Wire speed
weld Layer Process Heat input (KJ/mm)
Class Dia. (mm) Type & Polarity Amps Volts (mm/min) (cm/min)
(s)
Fill FCAW E71T-1 ø1.2 DCEP 165 - 182 25 - 29 195 - 1.51
Cap FCAW E71T-1 ø1.2 DCEP 165 - 195 25 - 29 165 - 1.91

Prepared By Approved By Witness / Verified By


JLM FACADE SDN BHD
No. 654, Jalan Idaman 3/4, TAMAN PERINDUSTRIAN DESA IDAMAN,81400, SENAI, JOHOR
Email: adm.jlmfacade@gmail.com Tel. : 07-5908150
WELDING PROCEDURE QUALIFICATION SPECIFICATION (WPS) YES
PREQUALIFIED - QUALIFIED BY TESTING YES
or PROCEDURE QUALIFICATION RECORDS (PQR) YES X PAGE 1 OF 3
in accordance with AWS D1.1 / D1.1M - 2015
Company Name JLM FACADE SDN BHD PQR Identification# JLM/PQR-002 REV 0
Revision 0 Date By
Authorised by Date
Welding process (es) FCAW Type Manual Semi-Automatic X
WPS No. (s) JLM/WPS-002 REV 0 Machine Automatic

JOINT DESIGN USED POSITION


Type Fillet weld Position of Groove: - Fillet: 3F
Single Double weld Vertical Progression: Up X Down

Backing Yes No ELECTRICAL CHARACTERISTICS


Backing material - Transfer Mode (GMAW) Short-Curcuiting
Root Opening 0 + 2mm Root Face Dimension - Globular Spray
Groove Angle: - Radius (J-U) - Current: AC DCEP X DCEN Pulse
Back Gouging: Yes No X Method N/A Other Not Applicable

BASE METAL Tungsten Electrode (GTAW)


Material Specification EN 10025:2 Size : Not Applicable
Type Or Grade S275 JR Type: Not Applicable

Thickness Groove - Fillet *See Note TECHNIQUE


Diameter (pipe) Unlimited Stringer or Weave Bead: Both
Qualified Range *Fillet size (Max Single pass - 9mm/ Min. Multipass - 24mm) Multipass or Single Pass(per side): Multi pass

FILLER METAL Number of Electrodes: 1 Electrodes


AWS Specification AWS A5.20 Electrode Spacing Longitudinal N/a
AWS Classification E71T-1C Lateral N/a
Brand of Consumables GOLDEN WELD or Equivalent Angle N/a

SHIELDING Contact Tube to Work Distance N/a


Flux N/a Gas CO₂ Peening N/a
Composition 99.90% Interpass Cleaning: Chipping, Grinding or Wire Brush
Electrode Flux (Class) - Flow Rate 10 -15 LPM Others:
Gas Cup Size -

PREHEAT POST WELD HEAT TREATMENT


Preheat Temp. Min. 125 °C Temperature N/a
Interpass Temp. Min 125 °C Max. 300 °C Time N/a

WELDING PROCEDURE
Pass or Filler metals Current
Travel Speed Wire speed
weld Layer Process Heat input (KJ/mm)
Class Dia. (mm) Type & Polarity Amps Volts (mm/min) (cm/min)
(s)

Refer Sheet 3 of 3

Prepared By Approved By Witness / Verified By


JLM FACADE SDN BHD
No. 654, Jalan Idaman 3/4, TAMAN PERINDUSTRIAN DESA IDAMAN,81400, SENAI, JOHOR
Email: adm.jlmfacade@gmail.com Tel. : 07-5908150
WELDING PROCEDURE QUALIFICATION SPECIFICATION (WPS) YES
PREQUALIFIED - QUALIFIED BY TESTING YES
or PROCEDURE QUALIFICATION RECORDS (PQR) YES X PAGE 2 OF 3
in accordance with AWS D1.1 / D1.1M - 2015
PQR No. : JLM/PQR-002 REV 0 WPS No. : JLM/WPS-002 REV 0

Test Results.

Reduced Section Transverse Weld TENSILE TEST (4.9.3.4)


Specimen Width Thickness Area Ultimate Tensile Ultimate Unit Stress, Character of Failure
No. (mm) (mm) (mm²) Load, (kN) (N/mm²) and Location

Not Applicable
Report No. : -
Bend Angle: 180° GUIDE BEND RESULT (4.9.3.1)

Specimen No. Type of Bend Result Remarks

Not Applicable
Report No. : -
VISUAL INSPECTION (4.9.1) RADIOGRAPHIC EXAMINATION (4.9.2)
Appearance : Accepted RT Report No. : - Result : -
Undercut : Accepted RT Report No. : - Result : -
Piping porosity : Accepted FILLET WELD TEST RESULTS
Convexity : Accepted Minimum size multiple pass . Maximum size single pass.
Test Date : 25th Jan 2019 Macroetch Multipass Macroetch Single pass
Witness By : Hairudin (JLM) 1. 24.80 3. 26.39 1. 8.93 3. 9.09
Nor Azli (BV) 2. 25.29 2. 8.90
Other Tests ALL-WELD METAL TENSION TEST (4.9.3.6)
Hardness Test - MTS/27664-5/19 Tensile strength , psi : : -
Yield point/strength, psi : -
Elongation in 2 inch. % : -
Laboratory test No. : -
Welder's Name 1) NORSHAH B SUKAINI (IC NO. 580402-01-6093) Stamp No. TBC
2) - Stamp No. -
Test Conducted By : MOHD HANAFIAH (MENTRADE TESTING SERVICES SDN BHD)
Test number : MTS/27664-1/19
Reference : -
We, the undersigned certify that the statements in this record are correct and that the test were prepared, welded and tested in conformance with the
requirements of Section 4 of AWS D1.1 / D1.1M 2015 Structural Welding Code-Steel.
Prepared By Certified By Witness / Verified By
JLM FACADE SDN BHD
No. 654, Jalan Idaman 3/4, TAMAN PERINDUSTRIAN DESA IDAMAN,81400, SENAI, JOHOR
Email: adm.jlmfacade@gmail.com Tel. : 07-5908150
WELDING PROCEDURE QUALIFICATION SPECIFICATION (WPS) YES
PREQUALIFIED - QUALIFIED BY TESTING
or PROCEDURE QUALIFICATION RECORDS (PQR) YES X PAGE 3 OF 3
in accordance with AWS D1.1 / D1.1M - 2015
PQR No. : JLM/PQR-002 REV 0 WPS No. : JLM/WPS-002 REV 0
WELDING PARAMETER
Filler Metal Current Travel Speed Range
Weld Layer (s) Process Volt Heat Input (KJ/mm)
(mm/min)
Class Dia. (mm) Typ & Polarity Amps
1 FCAW E71T-1 ø1.2 DCEP 150 -175 25-29 214.29 1.42
2 FCAW E71T-1 ø1.2 DCEP 167 - 184 25-29 189.47 1.69
3 FCAW E71T-1 ø1.2 DCEP 172 - 195 25-29 195.65 1.73
4 FCAW E71T-1 ø1.2 DCEP 165 - 173 25-29 138.46 2.17
5 FCAW E71T-1 ø1.2 DCEP 175 - 182 25-29 156.52 2.02
6 FCAW E71T-1 ø1.2 DCEP 165 - 182 25-29 171.43 1.85
7 FCAW E71T-1 ø1.2 DCEP 165- 178 25-29 145.16 2.13
8 FCAW E71T-1 ø1.2 DCEP 165 - 175 25-29 156.52 1.95
9 FCAW E71T-1 ø1.2 DCEP 165 - 184 25-29 141.73 2.26
10 FCAW E71T-1 ø1.2 DCEP 165 - 175 25-29 165.14 1.84

30mm thk

26
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9 m
m
m

3 0mm(+2,-0)
0
m
m

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h
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Welding Joint Detail

Prepared By Witnessed By Witness / Verified By