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Flexi Lite 2100 (FQGA)

Quick Guide

This guide is a quick reference for the Flexi Lite 2100 (FQGA) installation, cabling, and maintenance.

The Flexi Lite can be mounted on the wall or on the pole.

Contents of
1 delivery and 2 Clearances 3 Preparing installation 4 Wall installation
needed tools

Mounting bracket Optional stacked


assembly installation

5 Pole installation

6 Cabling

Grounding
Cabling rule for
interfaces
SFP cabling
Antenna cabling
Power cabling

7 Front cover
installation

Optional items
8 installation

9 Maintenance

Power up
10 and commission

Installation
11 check list
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The information in this document is subject to change without notice and describes only the
product defined in the introduction of this documentation. This documentation is intended for the
use of Nokia Solutions and Networks customers only for the purposes of the agreement under which
the document is submitted, and no part of it may be used, reproduced, modified or transmitted
in any form or means without the prior written permission of Nokia Solutions and Networks. The
documentation has been prepared to be used by professional and properly trained personnel,
and the customer assumes full responsibility when using it. Nokia Solutions and Networks welcomes
customer comments as part of the process of continuous development and improvement of the
documentation.
The information or statements given in this documentation concerning the suitability, capacity,
or performance of the mentioned hardware or software products are given "as is" and all liability
arising in connection with such hardware or software products shall be defined conclusively and
finally in a separate agreement between Nokia Solutions and Networks and the customer. However,
Nokia Solutions and Networks has made all reasonable efforts to ensure that the instructions
contained in the document are adequate and free of material errors and omissions.
Nokia Solutions and Networks will, if deemed necessary Nokia Solutions and Networks, explain issues which
may not be covered by the document.
Nokia Solutions and Networks will correct errors in this documentation as soon as possible. IN NO
EVENT WILL NOKIA SOLUTIONS AND NETWORKS BE LIABLE FOR ERRORS IN THIS DOCUMENTATION
OR FOR ANY DAMAGES, INCLUDING BUT NOT LIMITED TO SPECIAL, DIRECT, INDIRECT,
INCIDENTAL OR CONSEQUENTIAL OR ANY LOSSES, SUCH AS BUT NOT LIMITED
TO LOSS OF PROFIT, REVENUE, BUSINESS INTERRUPTION, BUSINESS OPPORTUNITY
OR DATA,THAT MAY ARISE FROM THE USE OF THIS DOCUMENT OR THE INFORMATION
IN IT.

NSN is a trademark of Nokia Solutions and Networks. Nokia is a registered trademark of Nokia Corporation.
Other product names mentioned in this document may be trademarks of their respective owners,
and they are mentioned for identification purposes only.

Copyright © 2013 Nokia Solutions and Networks. All rights reserved

DN09120181 Issue 01, Approval date 2013-08-23


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WARNING! Risk of eye damage caused by invisible laser beam.
Danger of eye damage caused by invisible laser beam!
Make sure that the laser beam is switched off when optical cables are installed.
WARNING! Risk of electric shock.
Before turning RF power on, RF ports should be terminated by nominal 50Ω load
(for example, feeder with antenna). However, if these conditions are not met,
the plastic caps that are delivered within the unused RF ports should remain in place.
The plastic caps isolate RF power from the environment, and thus provide
electric shock security in case RF power is accidentally on.

CAUTION! Risk of personal injury.


Always stop transmission before detaching the optical fibre
from an optical fibre connector marked with a warning triangle.

NOTICE: Incorrect cables and seals may not provide secured weather protection.
In outdoor installations, use only tested IP65 class outdoor cables with seals
provided by NSN. This is also recommended for indoor installations.
NOTICE: Electrostatic discharge (ESD) may damage the modules.
Wear an ESD wrist strap or use a corresponding method when handling the modules.
NOTICE: Installing and commissioning of BTS products must be performed by an expert
familiar with electronic devices, to avoid damage caused by improper handling.
NOTICE: Overbending the optical fibre cables damages the cables and can detach
or damage the connectors. Do not bend optical fibre cables to a radius
smaller than the minimum radius of 70 mm (2.8 inches).
NOTICE: The optical fibre connector is fragile. Handle it with care.
Always route the optical cables to the left from the connector.
Do not connect optical cables in a temperature lower than -20° C.
NOTICE: Optical fibres are sensitive. The presence of contaminants will lower
the mechanical strength of the optical fibre and may dampen the transmission of light
in the fibres. Clean all optical fibre connectors before installation
using an optical fibre connector cleaning kit.

1 Contents of delivery and needed tools

Delivery Contens Sales code Needed tools


Flexi Lite 2100 (FQGA) 472467A TORX screwdrivers: T10, T15, T20,
Optional items T25, T45
Flat-head screwdriver
Mounting bracket 472469A Socket or open-ended spanners
Antenna 472590A (wrenches): 13 mm (1/2 in.),
Top cover 472470A 19 mm (13/16 in.)
Torque wrench for antenna cables
Cable ties
Drill
Marker, pen, or comparable tool
Level
Allen (Hexagon) key 8 mm (5/16 in.)
Check list
ESD wrist strap and cable
Deliveries are complete and equipment is not damaged.
-4 -
2 Clearances
Clearances and fixing points
Walls / roofs / floors / other objects
CAUTION!
Mounting Middle Risk of personal
bracket and Cabinet
assembly
injury.
long Short installa-
Top positioning position position tion
Ensure that the wall installation
50* mm 50* mm 50* mm
(1.97 in.) (1.97 in.) (1.97 in.)
surface and selected fasteners
Left
can sustain the device under
50 mm 50 mm 50 mm
the required circumstances.
Right (1.97 in.) (1.97 in.) (1.97 in.)
Left Right
L = 431 mm
(16.97 in.) 50 mm 20 mm 50 mm
Top (1.97 in.) (0.78 in.) (1.97 in.)
NOTICE: The unit cooling airflow
200 mm 200 mm 200 mm goes from the left-hand side to
Bottom (7.87 in.) (7.87 in.) (7.87 in.)
the right-hand side of the unit.
Make sure that the unit is
* 200 mm needed for fans' maintenance installed in a room that enables
when module is on its installation position proper ventilation.
Bottom

Check list
Site meets the minimum clearances.

3 Preparing installation
Mounting bracket assembly
a) b) c) Fix the two bracket parts
together and screw in the
Fixing studs four fixing studs. There are
three ways to connect the
bracket parts:

a) Middle position - used in the


document

b) Short position -
Fixing studs - recommended for pole
installations

c) Long position

4 Wall installation
Marking and drilling holes
2
1. Mark the locations of mounting holes on the wall
1 185 mm
3 (7.3 in.) using the bracket as a template. (Mark the upper
holes first).
2. Note that the upper part of the hole defines the
maximum fixing screw size.
3. Drill the holes.
*) *) The distance between upper and lower holes
depends on the chosen bracket
connection length.
*)
CAUTION! Risk of personal injury.
The fixing method must be sufficient to
keep the unit at its position. Always choose
185 mm a method and fixing screws that are
(7.3 in.)
adequate to the surface
construction type/material.
-5-

4 Wall installation (continued)


Fixing module to the bracket
2 3 1. Connect the module with bracket. Align
1 the holes on module's back to the fixing
studs on mounting bracket.
2. Push the module down until it stops.
3. Fix the four M8x12 screws.
4. Fix the two M5 (T25) screws by the front panel.
5. Connect the wrist strap.

4 5
to ESD stud

Wrist strap

Placing module on a wall


1. Fix the upper mounting screws.
2. Lift the module to the wall and fit it
2 to the screws.
1
3. Tighten the upper screws.
4. Insert the lower screws and
3 tighten them.

Check list
Module is fixed firmly and properly to the surface.
ESD wrist strap is connected.
-6 -
4 Stacked installation on a wall (Optional)
1 3 4

2 1. Knock out all the holes' blinds using


a flat-head screwdriver.
2. Screw four fixing studs to the top
cover of the first unit.
3. Fit the second FQGA module to the
studs and push it down firmly.
4. Fix the securing M4 screws.

4 Short position installation on a wall (Optional)


1b 3
1a
1c 2
4

1d

NOTE: Use the module front


brackets as hoisting points. 1. Set the mounting bracket to its short position.Fix the bracket.
a. Fix the upper mounting screws.
b. Lift the bracket to the wall and fit it to the screws.
c. Tighten the upper screws.
d. Insert the lower screws and tighten them.
2. Connect the module with bracket. Align the holes on
module's back to the fixing studs on mounting bracket.
3. Push the module down until it stops.
4. Fix the two M5 (T25) screws by the front panel.

5 Pole installation
1 3 4

1. Fix the module to the bracket as in section


2 “Fixing module to the bracket” on previous page.
2. Thread the jubilee straps through the mounting
bracket’s holes.
3. Lift the unit to the pole.

NOTE: Fix two ropes to the hoisting points


(one rope on each side of the bracket)
and connect them in the middle, so they form
a triangle. This allows for a balanced lifting. Lifting
the unit with only one hoisting point is also possible,
but in such a case the unit is out of balance.

4. Tighten the jubilee clips to 5 Nm (3.7 lb ft) using


a flat-head screwdriver.
-7-
6 Cabling
Grounding

1. Connect the grounding cable to the grounding


point and screw it in with M5 (torx 25) screw.
1
2. (Optional) Secure the cable with a cable strap.

Cabling rule for EAC, LMP, TRS, and SYNC

2 2

3 1. Remove the IP seal.


2. Put the cable in firmly. (for LMP and TRS till it clicks)
3. Put the cable IP boot.

Optical transmission cabling (SFP)


Clean with swab or
swipe with alcohol. 1. Remove the IP seal
2. Insert the SFP transceiver.
3. Connect the optical cable.
4. Put the cable IP boot.
1 2 3 5. Route the cable to the left and secure it with
the dedicated NSN strain relief. Use a T20
NOTICE: Make sure that
the optical cable connectors screwdriver.
have been cleaned.

NOTICE: Use only straight or left-bent optical cables and


always route the cables leftwards.

5 NOTICE: Do not bend optical cables beyond the minimum


radius of:
- 70 mm (2.76 in.), when cable diameter is 7 mm (0.28 in.)
- 50 mm (1.97 in.), when cable diameter is 5 mm (0.20 in.)

Antenna cabling
1 2 3
1. Remove the covering caps.
2. Connect antenna cables.
3. Tighten them to 1.2 Nm (0.89 lb ft)

The optical cable connectors are cleaned.


The optical cable is properly installed and the minimum bending radius is not violated.
Double check that the correct optical interface is installed.
-8-
6 Cabling (continued)
Srain relief bar

Install the strain relief bar and screw it with two


M5 (T15) screws.

AC power cable

1. Remove the IP boot from the module.


1 2 2. Thread the cable through the IP boot.
3. Strip the cable shielding and peel the wires.
(NOTE: grounding cable should be longer than others)
3 4. Insert wires to the AC input connector.
(N - Neutral, PE - Earth, L - Line)
WARNING! Risk of power supply failure and,
5 6 8 in rare cases, of short circuit.
N PE L
Check that the polarity is correct according
to the markings on the cable.
4
20 mm (0.79 in.)

5. Thread the cable around the strain relief bar and


through the strain relief clamp; leave about 20 cm (7.87 in.)
7 of the cable for connection purposes.
NOTE: the maximum AC wire cross-sectional area is
2.5 mm2 (AWG 3).
6. Fix the clamp's screws. Use a T10 screwdriver.
7. Insert AC input connector and fix its screws.
8. Push the IP boot firmly in place.

Check list

Power supply wires are connected correctly.


Power supply cable is connected and secured correctly.
-9-
6 Cabling (continued)
Securing cables

Secure the cables with


cable straps, if needed.

Ensure that the cable


routing allows for proper
front cover installation.

7 Installing the front cover


Front cover maintenance strap
1. Tie the two ropes to create
2 3 the maintenance strap.
2. Thread the strap around the
strain relief bar.
3. Fix the strap to the front cover.

Front cover installing

1. Fit the upper part of the cover


1
to the module.
2. Swing the cover and push it firmly.
3 3. Fix the cover with the two pre-installed
screws (T15).
2
2 NOTE: Before fixing make
3
sure that the washers are
at the bottom of the screw.
Otherwise it is difficult
to fix the screws.

Check list

Cables are threaded in a way that does not obstruct installation of the front cover.
Front cover and its maintenance strap are installed properly.
-10-
8 Installing optional items
Antenna

1. Remove the top and front covers, if


they are already installed.
2 2. Knock out the six screw hole blinds.
3. Insert the studs to the middle holes.
4. Fix the antenna screws (Torx 15).
5. Fix the antenna cables.
6. Remove the upper part of the front
cover (knock it out).
7. Install the front cover.

7
-11-
8 Installing optional items (continued)
Top cover

1. Install the maintenance strap, as described


in chapter “Installing the front cover”.
2. Fix the two screws (Torx 15).

2
2

9 Maintenance
Replacing fans

NOTE: If there is at least 200 mm maintenance


space, the procedure can be done without
deinstalling the module.
1

1. Remove six screws from the fan plate.


2. Remove the fan plate.
3. Take a new fan plate and connect
the fans’ cables.
4. Place the new plate and fix it
with the screws.

2
3

NOTICE: make sure that the connectors


are facing each other properly
(see markings on the connectors).
4 Improper connection might lead
to fans' failure.
-12-
10 Powering up and commissioning
1. Power up the Flexi Lite BTS and check the LEDs to ensure that the module works properly.
2. Commision the BTS. See the Commissioning Flexi Lite BTS for further information.

11 Installation checklist

Perform these checks to make sure that the installation is complete.

Delivery is complete and undamaged.


Site meets the minimum clearances.
The module(s) is(are) correctly installed on a wall/pole.
The grounding cable is connected to a grounding point.
All the cables are properly installed (and secured, if needed).
Module's cover(s) is(are) installed with the maintenance strap.
Site is clean and istallation is completed.

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