YUCON-650 (En) Technicalí

YUCON-650
Instruction Manual for

automatic extractor with
lateral run
Instruction manual
Control Part
Rev. 01
Revision History
■ This Manual has been revised as follows:
Date of Contents of revision

Revision Number
revision
2013-09-03 Rev. 00 Distribution of initial version of YUCON-650 Control Part(Rev 00)
2013-12-30 Rev. 01 Revised version of YUCON-650 Control Part(Rev 00)
■The revision number of this Manual may be confirmed in the lower right side of the cover page.
Contents
1. Introduction and Safety ....................................................................................................... 1
1-1 Cmposition of this Instruction Manual ........................................................................................... 1
1-2 Warning Plate ............................................................................................................................... 2
1-3 Examples of layout of warning plates ........................................................................................... 5
1-4 Danger Zone ................................................................................................................................. 6
1-5 Safety Regulation and matters to be carefully noted .................................................................... 9
1-6 Use environment conditions ....................................................................................................... 11
2. Matters to be checked prior to operation .......................................................................... 12
2-1 Air pressure adjustment .............................................................................................................. 12
2-2 How to check solenoid valve ...................................................................................................... 12
3. Power Up .......................................................................................................................... 13
3-1 How to turn on power .................................................................................................................. 13
3-2 How to shut off power ................................................................................................................. 16
4. Description of each part and how to handle ...................................................................... 18
4-1 Description of each part of PENDANT........................................................................................ 18
4-2 Function of PENDANT control keys ............................................................................................ 20
4-3 How to handle PENDANT ........................................................................................................... 22
5. Screen composition and how to control ............................................................................ 23
5-1 Main screen composition ............................................................................................................ 23
5-2 Menu screen composition ........................................................................................................... 24
6. Emergency stop ................................................................................................................ 27
6-1 Emergency stop and how to release .......................................................................................... 27
6-2 Shut-off over an extended period of time.................................................................................... 28
7. Functions .......................................................................................................................... 29
7-1 Major operations of extractor ...................................................................................................... 29
7-2 In the event that operation is done with the called operation data (routine operation) ............... 31
7-3 In the event that operation is done with a changed work condition ............................................ 33
7-4 Returning to the starting point ..................................................................................................... 34
7-5 Automatic operation .................................................................................................................... 38
8. Operation mode ................................................................................................................ 43
8-1 Position setting............................................................................................................................ 43
8-2 Time setting ................................................................................................................................ 55
8-3 Mode setting ............................................................................................................................... 64
9. Teaching mode ................................................................................................................. 77
9-1 Free control ................................................................................................................................. 78
9-2 Option control .............................................................................................................................. 80
10. Mold setting..................................................................................................................... 82
10-1 Mold reading ............................................................................................................................. 82
10-2 Mold writing ............................................................................................................................... 85
10-3 Mold deletion ............................................................................................................................. 88
11. Zone setting .................................................................................................................... 90
11-1 Soft limit .................................................................................................................................... 90
11-2 Zone setting .............................................................................................................................. 93
12. Axis parameter ................................................................................................................ 95
12-1 Pass setting .............................................................................................................................. 95
12-2 Acceleration/deceleration setting .............................................................................................. 98
13. Entire menu..................................................................................................................... 99
14. Simple control ............................................................................................................... 100
14-1 Description for simple control screen...................................................................................... 101
14-2 STEP-1.................................................................................................................................... 102
14-3 STEP-2.................................................................................................................................... 109

14-4 STEP-3.................................................................................................................................... 115
14-5 STEP-4.................................................................................................................................... 122
14-6 STEP-5.................................................................................................................................... 126
15. I/O display ..................................................................................................................... 127
15-1 I/O display screen ................................................................................................................... 127
15-2 I/O alarm ................................................................................................................................. 129
16. Control error .................................................................................................................. 132
16-1 Control error display function .................................................................................................. 132
16-2 List of error messages ............................................................................................................ 133
17. Alarm message ............................................................................................................. 140
17-1 Alarm message display function ............................................................................................. 140
17-2 Tye of alarms .......................................................................................................................... 142
17-3 How to release alarm .............................................................................................................. 142
17-4 List of alarm messages ........................................................................................................... 144

1. Introduction and Safety
1-1 Composition of Instruction Manual

This instruction manual is the 〈Control Part〉 in which methods of control and setting of the
extractor as well as safety instructions to be followed during operation are described.
Before operating the extractor, please carefully read and fully understand the contents of this manual.
Please do not operate the extractor using the order or method that is not described in this manual.
Please understand that the manufacturer of the extractor shall not take any liability for bodily
injuries and/or failure of the product resulting from the failure to follow the instructions
contained in this manual and/or the operation of the product while not fully understanding the
contents of this manual.
Please keep this manual near the machine so that anyone may read it whenever needed, and
designate a person responsible for the proper management and storage of the manual.
■ Corresponding Model
SONIX Series
Page 1 Manual (Control Part)

1-2 Warning Plate
In order to ensure safe use of the extractor, warning plates are attached to the parts where a danger
may occur.
■ Declaration of level of degree of danger
Danger
A failure to follow this instruction may lead to a serious risk to human body, and
possibly to an accident causing a death depending on the situation.
Warning
A failure to observe this instruction may cause a serious risk to human
body and serious damage to the extractor.
Caution
A failure to observe this instruction may cause an injury to human body and
damage to the extractor.

■ Type of warning plates
Some warning plates that are not used in the product are listed below.
Entry into the operating range is prohibited
The extractor has a certain operating

Descending operation danger warning
range which is moving at a high speed.
Entry into the operating range during
automatic operation is prohibited.
Even in the case that the machine is not
operated automatically, please make sure
that power is shut off and air pressure is
blocked in accordance with the
prescribed procedure before conducting
the intended work if entry into the
operating range is needed for
maintenance or for any other purpose.
Running operation danger warning For more details, refer to 「2. Power up
and shut off」 of this manual.
Warning against electric shock due to high voltage
Set the control box main power to OFF

when maintenance work is performed.
Especially when performing
maintenance work for the inside of the
control box, remove the connection cable
to the molding machine and shut off the
primary side power of the plant.
This warning plate is attached to the part
(such as terminal block) requiring a special
attention within the scope of the high
voltage danger warning.

Danger/High Voltage/ Repair and check after shutting off power.
Warning against contact with cooling fan
Do not approach while the fan is rotating..
Caution for stroke adjustment
When adjusting the stroke of the operating

part, do the adjustment work in a safe
manner by referring to the instruction
manual.
Even if the power is shut off and air
pressure is blocked, it is possible for
residual pressure to remain in the air
cylinder and there is a risk of sudden
operation. Be sure to wear protective
equipment when adjusting the stroke and
avoid the operation within the operating
range as much as possible.
Warning against contact with the part having blades
When performing work within the operating

range for maintenance or for any other
purpose, do not touch the part having
blades of nipper carelessly.
When conducting the work, shut of power
and block the air pressure first.

1-3 Examples of warning plate layout
Warning/Do
Not touch
Within the
Operating
Range.
Danger/
Entry into
Operating
Range is
Prohibited.
Danger/High Voltage/Repair or maintenance only after power shut-off

1-4 Danger Zone
■ Composition of the extractor and electric current carrying zone
The extractor consists of the control box, stand box and interlock box.
・Do not open the surface cover during the application of electric current and
operation of the product. This may cause electric shock as the high voltage terminal
and live part are exposed. When touching the machine with the cover opened for
maintenance work, etc., be sure to set the power switch to <OFF>.
Especially for part, it must not be touched when the power switch is
placed to <ON>, and, for at least 10 minutes after the power shut-off because
residual voltage may still remain in the circuit.

■ When operating the extractor under automatic mode, the operator must install a protective
fence so that he/she may not enter into the operating range carelessly.
■ Operating range of the extractor
Entry into zone during automatic operation may cause a critical accident leading to a
serious injury.
Numerical values of the stroke, and thus the operating range, vary depending on the extractor
models.
Operating range per model is stroke + 500mm.
The figure, 500mm, means the minimum distance that has to be secured for safety zone when the
robot moves.
Stroke
+ 500mm
Stroke + 500mm
Stroke + 500mm
“Wherever possible, the manual mode of operation shall be performed with all persons outside the
safeguarded space.”
・The extractor has a certain operating range which is moving at a high speed.
Entry into the operating range during automatic operation is prohibited.
Even in the case that the machine is not operated automatically, please make sure
that power is shut off in accordance with the prescribed procedure before
conducting the intended work if the whole body or any part thereof is entered into
the operating range for maintenance or for any other purpose.
For more details, refer to 「2. Power up and shut off」 of this manual.

■ Stroke of each axis per model (Unit: mm)
X-axis Y-axis Z-axis

Model Max payload
Stroke Speed Stroke Speed Stroke Speed
SONIX 1400
P: 660 P: 800
-508i 1.1m.sec 3.1m/sec (1600) 1.7m/sec 5kg
SONIX P: 470 (2.0m/sec) P: 800 (3.3m/sec) (1800) (3.0m/sec) Option (8kg)
-508is R: 470 R: 850 (2000)
SONIX 100~650 P: 800
-308i (100~~790) (600)
1200
P: 250~650 P: 800 3kg
0.6m/sec 2.4m/sec (1400) 1.8m/sec
SONIX (250~790) (600) (Max 5kg)
(1600)
-308is R: 134~534 R: 850
(134~674) (650)
※ P: Product side
※ R: Runner side
※ ( ) indicates option. ( ) are optional specifications
※ The above-mentioned specifications are based on YUCON-650
The strokes of each model may be combined according to customer requirements, and,
therefore, strokes may vary among the models having the same model name.

1-5 Safety regulation and matters to be noted

■ YUDO Robot System has the specifications that correspond to the safety level of the
Category 3 as set forth by EN ISO 13849-1.
※ EN ISO 13849 that applies to the design and manufacturing of safety-related system
is the standard for electrical/electronics/programmable electronic control system and
hydraulic/pneumatic/machinery, and complies with CE and ISO regulations.
■ Matters to be noted
Warning
・For safety purpose, removing cover, switch, door, etc., which remain mounted
must not be removed without obtaining a permit from the manufacturer.
・Do not alter or modify the product in a manner that may deteriorate the safety of
the extractor.
・The extractor should be controlled by a qualified technician.
・Do not control the extractor while wearing gloves.
(However, wear gloves for post-treatment after product handling and cleaning)
・In the event of power failure, turn off the primary side power immediately.
・In the event of frequent power failures due to severe lightening or for some reason,
operation of the extractor should be suspended to prevent any accident that may
occur from power feed irregularities.
・Sometimes the stopper is deformed after the extractor was severely hit by
mechanical stopper. In this case, do not use the extractor, and contact our sales
office immediately.
・The extractor should only be installed indoors. (This is the installation requirement
for the extractor.)

Caution
・Do not touch the switch or screen with wet or dirty hands.
・Never start the operation if the relationship between the control switch and keys
and the operation of the extractor is not fully understood.
・Do not lean against the machine.
・Be familiar with the exact position of the emergency stop switch so that it may be
controlled whenever and wherever needed.
・Secure a sufficiently wide work space and remove any and all obstacles in the
work area.
・In order to prevent rollover, keep the surface of floor and passage dry at all times
so that no oil or water exists.
・Do not give a strong vibration or impact to the control box and stand box.
・Do not remove or contaminate the safety plates.
・Do not let anyone who feels dizzy or cannot make a normal judgment due to
drinking or medication or disease operate the extractor.
・The chuck plate used in the extractor must be the one that can satisfy the
command from machine.

1-6 Use environment condition
Item Specification
Power feed voltage 3 phase AC200 ~ AC220V±15% 50/60HZ
Noise resistance ±2000 V/1u, 50nsec(between phases, between earths)
Ambient temperature for use 0 ~ +40°C

Ambient temperature for
-10 ~ +65°C
storage
Ambient humidity for use 35~90%RH(No condensation should occur)
Altitude for use 1,500m or less
■ Never use the product in the following environment.
・Place where direct sun ray reaches or near a heater

・Place where a lot of moisture exists(such as the place where water drops or water vapor can
reach or humidity is high)
・Place where extreme difference in temperature exists
・Place where a lot of vibration occurs
・Place where conductive dusts such as metal, carbon, etc. exist
・Place where a lot of ducts and dirt exist.
・Place where corrosive gas exists.

2. Matters to be checked prior to the operation.
2. Matters to be checked prior to the operation

2-1 Air pressure adjustment
・If a problem is found, immediately contact the person responsible for

maintenance or the nearest sales office of the manufacturer.
<Please check the following before operating the extractor>
1. If the air pressure corresponds to 5 x 10 Pa (gauge).

5
2. If the air filter clogging occurs.

3. If the air pressure pipe or solenoid valve makes a strange noise.
2-2 Solenoid valve check-up
■ Check if the cylinder operates properly when the manual button of the solenoid valve is
pressed.
<Plane figure of solenoid valve>

3. Power Up
3. Power Up
3-1 How to turn on power
Danger
・Cable or electric wire with scratches are likely to cause electric leakage or electric
shock, and, therefore, should be carefully checked for scratches, etc. before
turning on power. In the event of scratches or in case that the cable or electric
wire is likely to be cut, immediately request a person who is qualified to perform
electrical work to take a proper action.
1. Insert power plug into the metallic consent box of the molding machine. The power plug
should usually remain inserted.
2. Set the power of the control box to <ON>.
Caution
・When not in use over an extended period of time, set both power and primary side
power to 〈OFF〉.

3. Power Up
3. Apply power by setting the key switch of the pendant to <ON>.
4. The following figure shows the screen that appears in the pendant when the power is
applied.
5. The following snapshot shows the initial screen after the booting has been completed.

3. Power Up
6. If ‘return to starting point’ button or automatic button is pressed, the start button appears
as seen in the following snapshot.
7. When executing the automatic operation, the temporary stop button appears as seen in
the following snapshot.

3. Power Up
Caution
・Strictly follow the power turn-on procedure.

・Check as per the instructions of the instruction manual whether the safety device
functions properly, and, if a problem is found, immediately contact the person
responsible for maintenance or the closest sales office of the manufacturer.
・Check any and all covers for any damage or other problems.
・Check the following after the power turn-on.
 There should be no alarm display on the pendant.
 Air pressure should be at an appropriate level.
 Motor part, etc. should not make any strange sound.
 The cooling fan of the control box should be rotating.
 Lubrication on the sliding surface should work properly.
・Check the check-up items as listed on the handling manual.
・When operating the extractor that has been not in use for a long time, check
whether there is any irregularity in terms of the motion of each part and the
lubrication on the sliding surface. If problems such as strange sound, abnormal
generation of heat, irregular movement, etc. are detected, immediately set the
power to OFF and contact the person responsible for maintenance for a necessary
action.
3-2 Power shut-off
■ After confirming that the extractor operation has stopped, set the power switch of the
pendant to OFF.

3. Power Up
Caution
・Strictly follow the power shut-off procedure.
・When ending the operation work, turn off the power of the extractor with the
upper/lower arm remaining in the upper position.
・When ending the operation work, check if each part of the extractor remains in the
same condition as that shown during the test operation.

4. Description of each part and matters related to handling
4. Description of each part and matters

related to handling
4-1 Description of each part of pendant
■ Front
Lamp/Power switch/Emergency stop switch/Button for previous/Control keys/Touch screen/Screen

switch key
■ Back/Top
USB connection port
Motion enable key

■ Description each button and icon
Item Description
Used to adjust the position of axis under manual control mode and
Power switch
handwheel mode.
Any and all operations are stopped immediately if pressed.

Emergency stop
※ In order to release the emergency stop button, release the button by
button
turning the button to the arrow direction, set the power switch to OFF,
and, then again to ON.
Automatic operation lamp: This lamp comes on when the operation is

automatically performed.
Alarm lamp: This lamp comes on when irregularity occurs regardless of
Lamp automatic or manual operation.
Preparation display lamp: This lamp comes on during the hold under
automatic/manual operation mode.
Power display lamp: This lamp comes on when the power is ON.
This displays each setting screen and message. In addition, it is touch-type

Touch screen
screen and, therefore, it is possible to set by touching the screen.
Screen switch key This button is used to switch a screen.
These are used for basic control such as manual, starting point, free
Control keys
control, etc.
USB port This is used to connect USB.
Operation enable In the manual control mode, the extractor can be operated if each manual
key control key is pressed while this button is being pressed.

4-2 PENDANT Control key function
Operation mode Description
Used to perform the automatic operation of the extractor.

In this case, the automatic mode can be realized when both AUTO KEY
and START KEY are pressed at the same time.
Used to perform the starting point operation of the extractor.

In this case, starting point mode can be realized when both STARTING
POINT KEY and START KEY are pressed at the same time.
Used to perform manual operation of the extractor and to stop the

operation.
Screen switch key Description
Go to input/output setting screen.
Go to mode setting screen.
Go to position setting screen.

Go to timer setting screen.
Go to free control screen.
Go to simple control screen.
Go to menu screen.
Button Description
Used to switch the extractor to automatic/starting

point/manualmode.
When alarm screen/error screen is displayed, they are reset ad

initial screen is displayed.
In manual mode, product front/rear axis is moved forward or

moved back.
In free control mode, front/rear axis JOG movement is started.
In manual mode, product upper/lower axis are raised or

lowered.
In free control mode, upper/lower axis JOG movement is started.
Moves the runner axis to extraction side or fall side in manual
mode.
In free control mode, runner axis JOG movement starts.
Executes posture operation/return motion.
Executes chuck open/chuck close motion.
OPTION KEY(LEFT): Executes optional motion connected in

advance.
HELP KEY(HELP): Go to HELP screen.
Motion is executed per step using the same order as that of

automatic operation.

4-3 How to handle pendant
Caution
・Impact onto the pendant by a falling object, etc. may cause a malfunctioning.
・Do not forcibly bend, step on or pull the cable.
1. When manually controlling the extractor and setting each data, it is possible to detach the
pendant and control it while holding the pendant with hands.
2. Separate the pendant from the control box or molding machine.

3. Control each key while holding the pendant with hands.
When storing the pendant, use the reversed order.

5. Screen composition and control
5-1 Main screen composition

■ The following figure shows the basic screen that first appears after power turn-on.
3 4
[Figure 8]
Item Description
① Task bar Date, time and mold data currently in use are displayed.
Control button and time information, present position and starting point
sensor status are displayed.
Return to starting point: Extractor’s return to starting point is executed.
② Screen Manual button: Switch to manual mode is executed.
Automatic button: Switch to automatic operation mode is executed.
Start button: Starts automatic operation and starting point operation.
Hold: The extractor in operation is stopped temporarily.
③ Speed Overall speed is controlled.
④Language Screen language is changed.(Korean, English, Chinese, Vietnamese,

change Portuguese)

5-2 Menu screen composition
1. Operation mode includes return to starting point, manual operation and automatic
operation.
2. Menus are divided into 6 categories- operation mode, teaching mode, monitor, mold
setting, zone setting and axis parameter.

3. To go to menu screen, press the menu key from among the screen switch keys (lower left
part of the pendant).
4. The menu screen composition is as described in the following table.

Item Sub-item Description
Position
Sets the position of each movement related to the mode.
setting
Time setting Sets the delay timer and alarm timer related to the mode.
Mode setting Sets ON/OFF of the extractor’s motion mode.
Can freely control each axis and cylinder motion regardless
Free control
of mode and position setting.
Option Can freely control the additional cylinder motion resulting
control from the option.
Production Displays the product production-related information in the
management automatic operation mode.
Confirms the input and output signal status of the extractor
Input/Output and molding machine.
Confirms the details of the alarm generated at the time of
Alarm history extractor’s run.
Servo Confirms the current information on the motors of each

Monitor axis of the extractor.
Maintenance Confirms the information on the maintenance.
Mold reading Reads and brings the mold data saved.
Mold writing Saves the current setting value to the mold data.

Mold deletion Deletes the mold data.
Backup clear Initialize any and all data.
Sets the maximum and minimum setting values, motor

Soft limit
direction of each axis and offset values
Zone setting Defines the movement zone of the extractor.
Pass setting Sets the pass motion of the extractor.
Acceleration/ Sets the acceleration/deceleration of each axis of the

deceleration
extractor.
setting
All Menu All menus are displayed in a screen.
[Table-1] Menu screen composition
■ For detailed control on each screen, refer to the [8. Operation Mode].
Menu screen (Leftside: Group mode, Right side: All Menu)

6. Emergency stop
6. Emergency stop
6-1 Emergency stop and how to release
Emergency stop button

1 . Press the emergency stop button in order to stop the extractor operation immediately for avoiding
an accident.
2. Once the emergency stop button is pressed, the power to the drive and I/O is immediately turned
off, and any and all movements stops momentarily.
3. In order to release the emergency stop condition, first turn the emergency stop button to the
clockwise direction to unlock the locking, turn the power switch to <OFF>, and, then turn it to
<ON> again.

6. Emergency stop
[How to release the emergency stop condition]
6-2 Shut-off over an extended period of time
1. For prevention of an accident, turn the power switch to <OFF> and shut off the primary
side power (breaker of the relay metacone box of the molding machine).
2. Move each axis of the extraction robot by manual operation to the safe position such
as hold position.
Caution
・In the event that the machine was stopped by pressing the emergency stop
button during automatic operation, First remove the problem causing the
emergency stop, check the safety of the operating range of the extractor again,
and then start the operation control.
・In order to ensure that the emergency stop button can be controlled whenever
and wherever needed, make sure that the operators are trained thoroughly for
the location and control method of the button.
・When operating the extractor that has been not in use for a long time, check
whether there is any irregularity in terms of the motion of each part and the
lubrication on the sliding surface. If problems such as strange sound, abnormal
generation of heat, irregular movement, etc. are detected, immediately set the
power to OFF and contact the person responsible for maintenance for a necessary
action.

7. Functions
7. Functions
7-1 Major operations of the extractor

The extractor control is largely divided into three categories- control for return to starting point, control
for manual operation and control for automatic operation.
1. Control for return to starting point

This is the control that must be done when the power is turned on or before starting the
automatic operation. The control for return to starting point varies depending on the
upper/lower arm stop position. If the extract arm remains in the extract side zone, the
operation can only be made when the upper/lower arm remains in the rise condition (LS3
<ON>).
Starting point
2. Control for manual operation

There are two different ways of the control. One is the manual control method in which the
selected mode or the position set with teaching can be confirmed by manual control following
the power turn-on and return to starting point. The other is that axis is moved by free control
regardless of the setting detail.

7. Functions
Point
Manual operation (cylinder)
: It is possible to do manual operation ONLY the section in which the specific
motion is done.
① Vaccum ② Spure ③ Posture
■ Contents of motion
In order to confirm the setting details one by one, test control is performed.
■ Free interlock motion

While the key is pressed and held, movement is made to the direction set regardless of the
setting condition.
Forward/Backward (X axis) / Upper/Lower (Y axis) / Runner upper/lower (YS axis) / Runner

forward/backward (XS axis) / Run (Z axis)
3. Automatic operation
The extractor is operated automatically using the data entered in advance.

7. Functions
1) First perform the return to starting point before further proceeding.

2) Make sure that the chuck remains in the open condition (LS4V <OFF>).
3) If the start button is pressed after the automatic key was pressed, the extractor moves to the
extract standby position.
4) For the order of extractor control, there are two different cases. One is that operation is made
with the previously called motion data, and the other is that operation is made by converting
the motion data.
7-2 In the case where operation is made with the

previously called motion data (Daily routine operation)
Power turn-on · Check the work start prior to the power turn-on.
· Check the work start after the power turn-on.
O Return to · If extract arm (upper/lower unit) is within the mold, raise the
starting point upper/lower unit by means of free interlock control to the position
p
where no interference exists. (LS3<ON>)
e
· Check on the screen that each axis has returned to the starting
r point.
a
ti
Manual control · Check on the initial screen that block numbers are for automatic
operation.
· Switch the screen to the one for manual control and check by
pressing the key switch for the axis to be moved if the
movement of the axis is appropriate.

7. Functions
Auto operation · Check if each setting data (timer, mode, point, axis parameter,
counter, etc.) is correct.
· Before starting the auto operation, check if there are person
Au and/or obstruction within the operating range of the extractor.
to
m
ati
Ending the · End the operation by shutting off the power suing the right
auto operation method.

7. Functions
7-3 In the event where operation is made by changing

the operation work condition
Perform operation by Perform operation by Operation is performed

selecting the motion data partially correcting the after new motion data
of which registration has motion data of which were combined and
been completed registration has been registered.
completed
Power turn-on
Data setting
Conditions such as
mode, axis position,
timer, packing, etc. are
set sequentially..
Preparatory control
Select the block no. for which new execution is desired
Preparatory control
Select the new block
No.
Data change
Call the screen to be changed
and change the contents.
Control for comparison among operation wok conditions

7-4 Return to starting point Check if the data are correct.
Control for return to starting point
Manual control
Auto operation

7. Functions
7-4-1 When upper/lower arm is within the mold
■ If alarm is generated within the mold during auto operation or in the event that emergency stop is
performed when the arm is within the mold, move the upper/lower arm to the mold rise standby
position by return to starting point control or jog motion.
■ When returning the upper/lower arm to the starting point, make sure that there is no obstruction in
the movement path.
■ If there is obstruction in the movement path during the return to starting point of the upper/lower arm,
avoid contacting the obstruction by means of jog motion.
■ Even if the arm is out of the mold and is in the state of descending, return to starting point
can be executed without any problem.
■ If the return to starting point has already been completed after power turn-on, it is possible to
perform the return to starting point even if the arm is within the mold.
Warning
・Avoid contacting with the mold when returning to starting point by means of jog
motion.
・When making jog motion, be sure to check the position of obstruction and reduce
the speed of the return to starting point control.

7. Functions
1. Press button located to

the left side of the pendant to go to
the free control screen.
2. Free control screen is shown to the

left.
By touching the parts within the box,
the desired controls can always be
performed.
3. With the motion enable key pressed

and held, it is possible to move each
axis using the JOG KEY located to
the right part of the pendant. Each
axis can only be moved while the
JOG KEY is pressed and held.

7. Functions
4. If upper /lower arm (including runner

upper/lower) are in the rise condition,
it is possible to switch to return to
starting point mode by pressing the
starting point button. Then the
starting point operation can be
executed by pressing the start
button.
※ When upper/lower arm is in the

middle of descending, starting point
operation cannot be performed.
5. Once the starting point operation is

complete, a message for completion
of return to starting point is
displayed.
6. By using both and
, it is possible to switch to the

manual operation mode.

7. Functions
7-4-2 In the event that upper/lower arm are out of the mold
■ Be sure to perform the return to starting point after the power turn-on or when starting the
Warning
Before operating the machine, make sure that no person or obstruction exists within
the operating range of the extractor
.
1. If upper /lower arm (including

runner upper/lower) are in the
rise condition, it is possible to
switch to return to starting point
mode by pressing the starting
point button. Then the starting
point operation can be
executed by pressing the start
button.
2. Once the starting point operation is

complete, a message for completion of
return to starting point is displayed.

7. Functions
3. By using both and
, it is possible to switch to
the manual operation mode..
7-5 Automatic operation
Point
You are certainly required mold data to do automatic operation. when you
change velocity, saved operation velocity in mold data is not changed.
7-5-1 Standard automatic operation diagram
Extract side/starting point/return to run/ run (fall side) / descend / rise / forward /
backward/chuck closed/chuck open/descend/chuck open/posture operation/return to
posture/fall side

7. Functions
1. The automatic operation can only be executed after return to starting point, mode setting, position
setting, timer setting and mold writing have been completed.
2. By using both and buttons, start the

3. To stop the automatic operation, press button.

7. Functions
4. To start the automatic operation again, use both and
buttons after performing the return to starting point.
Point
When you switch IMM full automatic operation to semiautomatic operation
and manual operation the robot will stop. Because IMM auto signal is input.
· If the automatic operation needs to be stopped for a long time, select a stop position where trouble
is less likely to take place (such as the state where upper/lower arm is rising in the fall side zone).
· Press emergency stop button in the event of emergency.

※ To release the emergency stop button, turn the switch to the arrow direction to unlock the locking,
turn the power switch to OFF and then to ON again.

7. Functions
Caution
· The automatic operation cannot be performed unless the return to starting point is
completed once.
· Mode setting or packing setting cannot be made in the automatic operation mode.
· It is possible to change the speed of each axis and setting of teach point even in the
automatic operation mode.
· In the event that the machine is not in use for a long time, turn the power switch to
<OFF> and shut off the primary side power (breaker of the relay metacone box of the
molding machine).
7-5-2 Matters to be noted during the automatic operation
Danger
・Never operate the machine with even part of safety cover or safety devices for
power feed removed or high voltage terminal exposed.
・ Do not remove or change the position of limit switch, dog and interlock
mechanism.
・ Strictly follow the following instructions during operation of the extractor.
Following works should only be performed after stopping the extractor using the right
procedure.
- Do not adjust the machine or components during the operation of the extractor.
- Never try to pick up or clean the product that fell during the operation of the
extractor.
・When extracting the packing product, make sure that the extractor has come to a
complete stop and the automatic operation has been completed.
・Operate the machine only after checking that no person and obstruction exist in
the operating range of the extractor.
・If the extractor is stopped for an unknown reason during the automatic operation,
never try to start the operation again until when the unknown reason has been fully
clarified and the right order of recovery becomes known. It is very dangerous to start
the operation again with the unknown reason not fully understood.
・Never touch switches or buttons with wet hands or with gloves worn. Failure to do

7. Functions
so may lead to malfunctioning and breakdown.

・Never touch switches or keys carelessly or do not lean against the control box
during the automatic operation.
・In the event that a procedure has been changed, start the automatic operation
only after checking that the data are correct, and confirming each motion with
manual control.
・In the case that there is any irregularity, no matter how small it is, during the
operation, immediately stop the extractor and contact the person responsible for
consultation.
Danger
・
・If the machine is not to be used for a long time, clean the sliding part , apply grease
and conduct test operation for about 30 minutes. In the event that an alarm message is
displayed on the screen about a problem of back up battery, replace the battery located
in the main board.
・Start the automatic operation only after confirming that no person and/or obstruction
exists in the operating range of the extractor.
・In the event that program or data have been changed and/or setting conditions of the
extractor have been changed, start the automatic operation only after confirming each
motion with manual control or step control.
・If not in use for a long period of time, turn the power switch to OFF to prevent accident
and then shut off the primary side power of the factory.

8. Operation mode
8. Operation mode
8-1 Position setting

■ Run axis, product axis, runner forward/backward, upper/lower axis, distance moved of the runner
upper/lower and speed are set at each position.
■ Packing setting of the product extracted can also be executed.
Point
For a mold memory which is executed for the first time, first mount the chuck plate
to be actually used before starting the work.

8. Operation mode
■ Extract side position setting

When the control is done for the first time after installation of extractor (robot) or in the case that
the run stop position of the extract side (the position in the mold to which the arm is descending),
use the following method.
1. Normally the extractor position is set such that the

mold center is placed to the center of the extractor’s
running object(center of upper/lower arm).
(Setting of extract standby position: Set in a position
within the extract side zone (LS10).)
2. In the event of 3-way mold, if runner chuck is not

properly centered depending on the shape of runner,
untighten the slide nut of the runner chuck and adjust
the position left-to-right.
If above-mentioned action is not taken, it is necessary to
change the attachment hole of the product chuck plate.

8. Operation mode
8-1-1 Display of position setting screen
1. Press (MENU) key in the lower left part of the pendant to switch to the menu
screen.
2. Press key to the left side of the display to go to the position setting screen.
3. Press the position setting button to go

to the position setting screen.

8. Operation mode
4. The position setting screen is shown

to the left side. When this screen is
reached, it is possible to set the
position and speed of each axis.
5. By using left and right arrow symbol it

is possible to move each position
screen.
6. Press button to confirm I/O

related to the position in question.
7. Press button to set the timer

related to the position in question.
8. Press button to control

the output related to the position in
question.
9. By using the free control button each

axis can be moved. If the button in
question is touched, distance of
10mm, 1mm, 0.1mm and 0.01mm can
be set.

8. Operation mode
10. Press button to

move to all-position setting screen-1
where several positions can be set
from one screen.
11. From all-position setting screen,

it is possible to set the speed of each
axis which is in different positions at a
time by using button.

Press the button to go to all-speed
setting screen.
By touching button, it is
possible to go back to all-position
setting screen.

8. Operation mode
8-1-2 Position setting method
Point
It is Possible to move Position Settings while doing automatic operation. But in
automatic operation, when you set positon you cannot use ten key. You can use
only the fine tuning key.
1. Go to the position screen where the setting is to take place.

※ Refer to [8-1-1 Position setting screen display].
2. Once the desired screen is reached, touch the speed and

position value of each axis in order to set the speed and position
of each axis.
3. Input the speed value desired and press ENTER

to change the speed value set.
[Input speed]
4. Input the position desired and press

ENTER to change the position value set.
[Input position]

8. Operation mode
Caution
In the event that the extractor is actually moved, be careful so that the chucking unit may
not contact with the safety cover or rail, etc.
For setting of fall side position, refer to [7.1.4 Packing setting].
8-1-3 Position description
Item Sub-item Description

Set the position where upper/lower arm and chuck part
do not interfere in the extract side and can descend
Extract standby within the mold.
position ※ Running on the extract standby position cannot be
changed to any zone other than the extract zone
(LS10 <ON>).
Product chuck Set the position where the product and runner can be
position extracted within the mold.
Set the position where upper/lower arm and chuck part
do not interfere in the extract side and can descend out
Extract rise of the mold.
position
※ Product upper/lower and runner upper/lower of the
extract rise position can only be changed to 0mm.
Extract side
During product extract, descending is completed right
Descend standby above the mold after return to run to reduce cycle time.
position Then if mold open is complete, the descending point is
to be set to extract chuck position.
In the event that product or chuck is too long and
interferes with safety door or tie bar during the run to fall
Posture operation
side in the product rise position, set the position
position
operating the post forward movement posture. (MDTA
ON)
Position of
Set the position of forward/backward axis when the
avoiding extractor
extractor is not in use.
not in use
Insert descend
Set the position to move insert forward.
position

8. Operation mode
Insert movement
Set the position to insert into mold.
forward position
Set the position in which the insert chuck can move
Insert movement
backward to the rise-start position without interference
backward position
after insert has been completed.
Set the position in which insert chuck can return to the
Insert run return
rise-start position without interference after insert has
position
been completed.
Axis undercut
position 1
Basically 3 positions can be set for undercut. Can be
Axis undercut
used when undercut extract mode (MDCS1, MDCS2,
position 2
MDCS3) is ON.
Axis undercut
position 3
Item Sub item Description
Runner open Sprue open position and in-between open position are
position set in the fall side zone(LS12 is <ON>).
In-between open ※ Unless each mode is <ON>, it is impossible to move
position to these positions.
In the event that there is interference with the product

chuck at the time of mold closing as there is an
Run standby position obstruction above the mold, the position in which the
run axis can standby until mold opening completion
signal comes in is set. (LS12 is ON)
NT standby position The position in which descend can be made for NT cut
1 is set.
NT standby cut The position in which movement forward can be made

Middle side movement forward 1 for NT cut is set.
NT standby cut The position in which return can be made after NT cut is
return 1 set.
NT standby position The position in which descend can be made the second
2 time for NT cut is set.
NT standby cut The position in which movement forward can be made

movement forward 2 the second time for NT cut is set.
NT standby cut The position in which return can be made the second
return 2 time after NT cut is set.
NT cut rise The position in which rise is completed after NT cut is

completion position set.

8. Operation mode
Item Sub item Description

When "MDP packing" of mode setting is not in use, the
Fall side open
position in which the product can be opened is set in
position-1
the fall side zone (LS12 is <ON>).
Fall side rise
Arm rise position in the fall side is set.
position-1
Fall side open When fall 2 open mode (MD2K) is ON, product open
position-2 position is set.
Fall side rise When fall 2 open mode(MD2K) is ON, rise position after
position-2 product open is set.
Work feed standby
The position in which insert, etc. is extracted.
position 1
Work feed high
Fall side The position in which high speed descend can be made
speed descend
to extract insert, etc. is set.
position
The position which is close to insert, etc. and where low
Work feed low speed
speed descend can be made to extract the insert, etc. is
descend position
set.
Work feed middle The position in which rise with middle speed can be
rise made after insert, etc. is extracted is set.
Work feed standby The position in which the second insert can be
position 2 extracted is set.
Work feed low speed The position in which low speed rise can be made after
rise position insert, etc. is extracted is set.
Work feed high The position in which high speed rise can be made after
speed rise position insert, etc. is extracted is set.
Caution
- In the event that the setting was made by entering numerical value, be sure to check the
value before performing automatic operation.
After moving each axis to the set point by pressing the manual control key during the display
of each point setting screen, be sure to check if the current value displayed is the same as
the setting value.
- When setting the product forward/backward axis and runner forward/backward axis,
interference prevention alarm may be generated if the setting is extreme. Be careful when
setting the point so that the interference prevention switch (XL33) may not be <ON>.

8. Operation mode
8-1-4 Packing setting
1. The position in which the product will be placed after it was extracted is set. Setting of fall
side position is also made in the packing screen. Because, even if the packing function is not used, it
has the same meaning if the quantity is 1.
2. On the position setting screen [refer to 8-1-1], packing can be set in the “fall side open position-1”
and “fall side open position-2” of the fall side group.
3. With YUCON-650, two packings can be set.
4. Set the packing speed.

For setting method, both
direct input and copying the
current position can be used
as with the position setting.
Refer to [8-1-2 Position
setting method].

8. Operation mode
5. Set the packing start

position. For setting method,
both direct input and copying
the current position can be
used as with the position
setting. Refer to [8-1-2
Position setting method].
6. Set the gap between the

products at the time of
packing.
It can be set by touching
numerical keys of each axis.
Unit is mm. Refer to [8-1-2
Position setting method].
7. Set the quantity and

order of packing. Refer to [8-
1-2 Position setting method].

8. Operation mode
8. The following position

indicates the number of turn
for the next packing. Refer to
[8-1-2 Position setting
method].
(For packing quantity and position setting, refer to the figure below)
Extract side/forward backward direction/run direction/ run side starting point/ fall safety
zone/fall side maximum distance/forward backward starting point / vertical direction /number
of packing point (number of product load) / product load gap /vertical axis setting point /
product fall position/forward backward axis direction gap/ run axis direction gap / number of
packing point (run axis direction) / number of packing point (forward backward axis direction/

8. Operation mode
8-2 Time setting

■ Timer setting is executed to ensure efficient movement during automatic operation.
8-2-1 Timer setting screen display
1. By pressing (MENU) key in the lower left part of the pendant, switch to the
menu screen.
2. By pressing key in the left side of the display, go to the time setting screen.
3. By pressing the time setting button, go to

the time setting screen.
[Group menu setting screen]

8. Operation mode
4. Time setting screen is shown to the left.

Input the desired value by touching the
numerical button and press ENTER to set
the related time of timer.
5. By using button, it is possible to go

to the next page or previous page.
[Timer setting screen]
Extract side timer, fall side timer and alarm timer can be set.
8-2-2 How to set timer
1. Go to timer setting screen. Refer to [Timer

setting screen 8-2-1]
2. If “9999” key of the timer to be set is touched,

TEN KEY screen will appear.
3. By using TEN KEY, input the setting value of

the timer.
4. Designate the desired time and press ENTER

button. Then the timer value is saved.
[TEN KEY]

8. Operation mode
8-2-3 Display of alarm timer setting screen
Caution
Alarm timer setting value is not normally changed.
Extremely set value may cause a problem and, therefore, carefully correct the value if a change is
required.
8-2-4 Setting time of standard timer
Division Sub division Name of timer

Product extract Product extract
descend movement forward
Ejector movement
Ejector pass
forward
Product extract
Product chuck close
1 PAGE movement backward
(1/3) Mold releasing agent Mold releasing agent
spray spray delay
Runner extract Runner extract
Runner extract
Runner chuck close
movement backward
C under cut operation Run undercut 2

Extract side
C undercut return Upper/lower undercut 2
Forward/backward Forward/backward
2 PAGE undercut 1 undercut 3
(2/3)
Run undercut 1 Run undercut 3
Upper/lower undercut 1 Upper/lower undercut 3
Forward/backward
Insert confirm
undercut 2
Insert movement Insert movement
3 PAGE forward backward
(3/3)
SUS pusher operation SUS pusher return

8. Operation mode
NUT pusher operation NUT pusher return
SUS scrap NUT COUNT
Work chuck open Current counter
Product pusher
Product pusher return
operation
Division Sub division Name of timer (initial value)
Runner chuck open Fall side descend 2
Sprue chuck open Product chuck open 2
1 PAGE Operation of nipper in

Posture operation
(1/3) chuck
Extract-related
Fall side descend 1 Return of nipper in chuck
Product chuck open Rotation operation
In-between open
Rotation return
descend
Feeder standby position Feeder high speed
1 descend
Feeder low speed
Work chuck close
descend
2 PAGE Feeder low speed rise In-run posture

(2/3)
Fall side Insert-related
Cutter PULL ON Cutter CUT ON
Cutter CUT OFF Cutter PULL OFF
Finished product scrap 1 Finished product scrap 2
Cutter 1 position Cutter 1 position

movement backward descend
3 PAGE movement forward movement backward
(3/3)
Cutting-related Feeder standby
Feeder middle rise
position2
Feeder descend 2 Feeder nut chuck close
SPARE SPARE

8. Operation mode
Division Sub division Name of timer

Rise limit exceeded
Chuck miss watch
watch
Product fall watch (Run servo) delay
Cycle over Extract descend delay

Alarm Alarm timer
Mold open failure watch SPARE
RY3 OFF SPARE
Pressure reduction
SPARE
watch
* Unit of setting ……… 1/100 second

* Initial value ……… Initial value when RAM data are deleted (Auto timer: 0.00sec, alarm timer:
5.00 seconds)
8-2-5 Detailed description and setting of standard timer
1. Go to timer setting screen.

Refer to [Timer setting screen 8-2-1]
Press button in
the lower right part to go to the screen
in which detailed description is
displayed.

8. Operation mode
2. To the left, detailed description on the

timer in question is displayed.
3. The red lamp to the right side indicates

the point of time when the timer is
operated. The red lamp blinks.
4. Select the numerical part to set the

time. Refer to [Timer setting method 8-
2-2]
[Screen showing detailed description on the timer]

8. Operation mode
8-2-6 Operation list of standard timer

■ Extract side timer
Name Description Mode

This is the timer that starts after the completion of product side
Product extract arm descend and before movement forward for extract.
MDW
descend * Can only be used when product side arm use mode (MDW) is
ON.
This is the setting timer that operates after descend in the extract
Product extract side and completion of arm movement forward and before
movement product chuck close. MDW
forward * Can only be used when product side arm use mode (MDW) is
ON
This is the setting timer that starts from the time of chuck close
Ejector following the completion of arm movement forward in the extract
movement side and ends prior to the start of arm movement backward. MDEF
forward * Can only be used when the ejector interlocking mode [MDEF] is
ON.
This is the setting timer that starts after completion of runner side
arm descend in the runner side and ends before movement
Product chuck
forward for extract. MDS
close
* Can only be used when runner side arm use mode (MDS) is
ON.
This is the setting timer that starts after completion of arm
Product extract
movement backward in the extract side and ends before start of
movement MDW
arm rise.
backward
* Can only be used when product side use mode [MDW] is ON.
arm descend in the runner side and ends before movement
Runner extract
forward for extract. MDS
descend
Can only be used when runner side arm use mode (MDS) is
ON.
This is the setting timer that starts after completion of arm
Runner extract movement forward following the descend in the runner side and
movement ends before runner chuck close. MDS
forward * Can only be used when runner side arm use mode (MDS) is
ON.
This is the setting timer that starts after runner chuck close
Runner chuck following the completion of arm movement forward in the runner
MDS
close side and ends before start of runner side arm movement
backward.
Runner extract arm movement backward in the runner side and ends before
movement start of arm rise. MDS
backward * Can only be used when runner side arm use mode [MDS] is
ON.
Undercut This is the delay timer that starts after completion of slide
operation operation following the product chuck close in the extract side.
This is the delay timer that starts after return of slide in the extract
Undercut return
chuck position.

8. Operation mode
■ Fall side timer
Name Description Mode

This is the delay timer that starts after runner chuck open in
Runner chuck open runner open position. MDS
* Can only be used when runner side use mode [MDS] is ON.
This is the delay setting timer that starts after sprue chuck open in
the sprue open position. MDTF
Sprue chuck open
* Can only be used when in-run open [MDTF] or in-return open MDTB
[MDTB] is ON.
This is the delay timer that starts after completion of posture
Posture operation operation and ends before start of descend. MDSS
* Can only be used when posture operation mode [MDSS] is ON.
This is the delay setting timer that starts after completion of arm
descend in in-between open position and ends before sprue
In-between open MDTF
chuck open.
descend MDTB
* Can only be used when in-between open [MDTF] or in-return
open [MDTB] is ON.
Fall side descend
descend in the fall side and ends before chuck open.
This is the delay setting timer that starts after arm descend and
Product chuck open
chuck open in the fall side and ends before arm rise.
Fall side descend 2 descend in the fall side 2 position and ends before chuck open. MD2K
*Can only be used when fall descend 2 mode [MD2K]is ON.
This is the delay setting timer that starts after arm descend and
Product chuck open chuck open in the fall side 2 and ends before arm rise. MDCV2
2 * Can only be used when adsorption confirm 2 [MDCV2] or chuck MD4T2
inside confirm 2 [MD4T2] is ON.
In the event that both posture operation and run are executed at
the same time, this mode should be ON.
In-run posture Posture operation starts when in-run posture time uo or fall side MDSS2
space [LS12] is ON.
*Can only be used when in-run posture mode [MDSS2] is ON.
This is setting timer that delays after completion of rotation
Rotation operation
operation.
Rotation return This is setting timer that delays after completion of rotation return.
This is the delay setting timer that starts after completion of
Operation of nipper
nipper operation and ends before OFF. MDCN
in chuck
*Can only be used when in-chuck nipper mode [MDCN] is ON.
This is delay setting timer that starts after completion of nipper
Return of nipper in
return and ends before chuck open. MDCN
chuck
* Can only be used when in-chuck nipper mode [MDCN] is ON.

8. Operation mode
■ Alarm timer
Name Description Remarks

This is the chuck miss watch timer.
It is the time when the watch for product watch begins after
Chuck miss watch product rise.
* If the product check is OFF after the passage of set time, alarm
is generated.
It is the period of time during which product check is watched in
the fall side run during automatic operation.
Product fall watch
* If the product check is OFF within the period of time, all-stop
alarm is generated.
It is the period of time during which operation time is watched
during automatic operation.
Cycle over watch
*If the operation is not completed within the period of time, alarm
is generated.
It is the timer that watches mold close of molding machine during
Mold open
Mold open completion[MO] OFF is watched by output of cycle
problem watch
start signal after extract.
*Alarm is generated if [MO] is not OFF.
It sets the time of cycle start signal [RY3] output.
RY3 OFF * If [MO] is OFF even within the set time, cycle start signal [MC] is
OFF.
It is the watch timer for air pressure reduction.
Pressure Alarm is generated if air pressure is reduced to 0.3Mpa or less
reduction watch and the pressure switch (PS) is continuously OFF for over and
above the set time.
It is the timer that watches until when the rise limit [LS3] is OFF
Watch for limit
after the start of product side descend movement.
exceeded
Alarm is generated if the rise limit is not OFF.
It is the period of time set that starts when [MO] is ON after
Extract descend
movement to extract standby position and ends before the start of
delay
descend.

8. Operation mode
8-3 Mode setting

■ Extractor motion is set.
Confirm the motion pattern of each mode in [Mode description] and execute the mode setting.
Point
It is impossible to set mode in the automatic operation or when ARM is not
completely going up. (Alarm message will be displayed.)
8-3-1 Display of mode setting screen
1. Press (MENU) key in the lower left part of pendant to switch to the menu
screen.
2. Press key of the screen switch button at the outside of left part of the
pendant to go to mode setting screen.

8. Operation mode
3. Press mode setting button to go to mode

setting screen.
[Menu setting screen]
4. Mode setting screen is shown. If the mode

button in question is pressed, that
particular mode can be ON/OFF.
Confirm with the lamp.
[Mode setting screen]
5. It is possible to confirm ON/OFF status of

all modes and to set with
button.
[Screen to confirm all modes]
6. It is possible to confirm the description on

the mode and to set respective ON/OFF
with button.

8. Operation mode
8-3-2 Mode classification

The modes are divided into extract side, fall side and system mode.
Division Sub division Name of mode

Select arm to be
Product side arm(MDW) Runner side arm(MDS)
used
Ejector movement forward(MDEF) Undercut extract(MDCS)
Runner in-mold
Product in-mold fall(MDK)
fall(MDSK)
Extract pass(MDPA) Axis undercut 1(MDCS1)
Axis undercut 2(MDCS2) Axis undercut 3(MDCS3)
Extract Extract movement

Extract movement forward
side Select extract forward posture
posture(MDTA)
motion 2(MDTA2)
Run standby mode(MDYT) Fix-side extract(MDKO)
Adsorption
Adsorption confirm 1(MDCV)
confirm(MDCV2)
In-chuck confirm
In-chuck confirm 1(MD4T)
2(MD4T2)
Mold releasing agent
spray(MDRS)
Select sprue open In-run open(MDTF) In-return open(MDTB)
In-chuck nipper(MDCN) Fall 2 open(MD2K)

Fall side In-run posture(MDSS2) Fall side posture(MDSS)
Select product
open Rotation mode 1(MDR1) Rotation mode 2(MDR2)
Rotation mode 3(MDR3)

8. Operation mode
Division Sub division Name of mode
System mode can only

be set when password
Password input is input.
The password is “4321”
Buzzer use(MDBZ) Europe type(MDEU)
NT cut mode(MDNT) NT cut mode 2(MDNT2)
System Insert mode(MDIS) Insert mode 2(MDIS2)

mode
Product scrap
Ejector movement
mode(MDCVP)
backward(MDEB)
Descend
Fall pass(MDTP)
System mode standby(MDKT)
Finished product pusher sensor SUS pusher sensor not-
not-in-use(MDPU1) in-use(MDPU2)
NUT pusher sensor not-in- Finished product pusher
use(MDPU3) mode(MDPP)
Finished product scrap valve Runner sensor
use(MDCVP) disregard(MD4SN)
Chuck miss auto
continue(MD4ST)

8. Operation mode
8-3-3 How to set a mode
1. Display the screen in which the desired

mode exists.
※ Refer to [8.3.1. Display of mode setting
screen]
2. If the mode button in question is touched

on the screen with the mode desired, the
mode is set.
Mode ON/OFF status can be confirmed with
lamp. Each time the button

is pressed, ON and OFF alternately switched.
[Mode setting screen]
3. To continue the mode setting, display the

screen with the desired mode, and repeat
the control from “2” above.

8. Operation mode
8-3-4 Mode description
Product side motion

Starting point/descend/move forward/move backward/chuck close/rise/run(to fall
side)/return to run (to extract side)/Return to posture/Posture operation/descend/chuck open
/rise
Runner side
Descend/ move forward/move backward/chuck close/rise/ run(to fall side) /return to run(to
extract side)/runner chuck open
Point Others
What is move forward/backward in the 1. Nipper pull ON
extract side? 2. Nipper cut
Forward … Movement toward product 3. Nipper pull OFF
and runner 4. Nipper position moved
Backward … Movement to pull out 5. Nipper position return
6. Sprue chuck open
product and runner
Symbo Name Description

Motion
l
If product extract motion of

Product
MDW product side arm needs to be
side arm
used, this mode should be ON.

8. Operation mode
If runner extract motion of

runner side arm needs to be
used, this mode should be
Runner ON.
MDS
side arm ※ With MDW…<OFF>,
MDS…<ON>, motion on the
runner side alone is also
possible.

Motion
l
MDE-ON MDE-OFF
(Interlocking with (Ejector alone)
ejector) Without interlocking
Interlocking with with ejector, RY-7 is
ejector by interlock always ON (Ejector
In case of thin product or the signal start signal)
product for fall after completion (Only in auto mode)
of extract, this mode should be With T3(ejector move forward start timer)
Ejector
ON. UP, RY-7 and T20 are ON and ejector
MDFE move
Molding machine’s interlocking move forward (ME) is ON or chuck open
forward
motion with ejector becomes in T20UP
possible and product chuck can
also be possible.
In order to shorten CYCLE

TIME, if mold is open after
Descend further descend was made to
MDKT
standby the position below the extract
standby position, descend can
be immediately conducted.
Fall within If ON, chuck opens after

the product chuck open and arm
MDK
product movement backward and
mold product falls into the mold.

8. Operation mode
Fall inside
runne Runner side sprue opens within
MDSK
r the mold.
mold

Motion
l
If ON, the posture (chuck plate)

Fall side
MDSS makes 90° turn and operates in
posture
the product open position.
If posture motion is conducted

at the same time with run, this
In-run mode should be ON. With TIME
MDSS2
posture UP of T30(in-run posture) or
L12(fall side zone) ON, the
posture operation is conducted.
If ON, sprue runner of tunnel

gate, etc. is opened in the
In-run middle of fall, and thereafter
runner in- product open in the fall side.
MDTF
between
fall ※ It cannot be selected with
MDTB mode at the same
time.

8. Operation mode
If ON, after gate is cut by in-

chuck nipper(optional) or NT
gate cutting nipper in the fall
In-run side, product is opened in the
runner fall fall side, and, thereafter, sprue
in the runner is opened in the in-run
MDTB
middle of position in the middle of return
return to to run.
run
※ It cannot be selected with
MDTF mode at the same
time.

Motion
l
If ON, the extractor with

adsorption confirm unit can
operate the adsorption unit.
※ If adsorption is not used, it

Adsorptio must be OFF.
MDCV
n confirm
If (XL4V) is not ON, automatic
operation is stopped.
※ Suction begins as soon as

descend begins.
If ON, individual products can

In-chuck be confirmed when a lot of
MD4T
confirm products are extracted from the
mold at a time.
If ON, products can be

confirmed in the middle of rise
after extract from the mold.
Product
MD4 confirm
※ Adjust XL4 limit switch so
use
that it cannot be OFF when it
reaches the rise completion
position.

8. Operation mode
If ON, after longitudinally long

product, etc. was extracted, rise
was complete, arm moves
forward and conducts posture
Extract movement, and then the run
side move begins. By means of this
MDTA
forward motion, interference with safety
posture
door or run rail may be avoided.
Output timing of cycle start (RY-
3) signal sent to molding
machine is ON when posture
operation is complete.

8. Operation mode
Symbol Name Description Motion
The motion is the same as that

of extract move
Extract side forward(MDTA), but cycle start
move
MDTA2 (RY-3) signal sent to molding
forward
posture 2 machine is output when arm
rise is complete following the
product extract.
Cycle start(RY-3) signal is output

when fall side space(LS12) is
ON. Starting point return
Run position becomes run standby
MDYT standby position.
mode If not the position where fall side
space(LS12) is ON or if not mold
open complete(MO), return to
starting point is not possible.
If the face where NT gate cut

nipper (optional) is mounted at
NT gate the end of fall side run is ON,
MDNT
use cutting motion is conducted from
fall side to side gate in the fall
side after product extract.
When NT gate cut

nipper(MDNT) is used, nipper’s
NT gate upper/lower move motion is
MDNT2 position added by selecting combination,
mode and it is possible to cut side gate
in two different places with one-
time motion of nipper.
In order to reduce CYCLE

TIME, descend is conducted to
Descend the position below the extract
MDKT
standby standby position, and descend
can be immediately made if
mold opens.

8. Operation mode
If product is molded to the fix

Fix side
MDKO side of the mold, product is
extract
extracted from the fix side.
Runner in-
MDSK S side sprue is opened in mold.
mold fall
By spraying mold releasing

agent to the mold, it is possible
to softly extract products from
the mold that are difficult to
Mold extract.
MDRS releasing With SPRAY COUNTER UP and
agent spray movement backward from
extract side descend limit, T31
starts, and the agent spray
continued until timer UP or mold
close complete.
If MODE is ON, rotation

operation is conducted in the
mold after product extract, rise is
conducted, return to rotation and
run motion is conducted to the
Rotation fall side.
MDR1
mode 1 ※ If the product is bigger than
the gap between injection
molding machine tie bars,
rotation motion is conducted to
avoid interference during rise
after product extract.

8. Operation mode

If MODE is ON, rise is conducted
after product extract, rotation
motion is conducted, return to run
to the extract side standby
position is done after opening the
product to fall side and return to
Rotation mode
MDR2 rotation motion is done.
2
※ If the product is
vertically(longitudinally) long,
rotation motion is done to avoid
interference with tie bar and
safety door at the time of run.
If MODE is ON, rotation motion is
done at the time of product fall
and, after product chuck open,
arm rises and return to rotation is
Rotation mode made. Then return to run motion
MDR3
3 is conducted.
※ Can be selected depending on

the efficiency of product
direction in the fall position.
Europe type First check if the molding machine
mode If Europe type molding machine is to be used is domestic type or
MDEU
(System used, this mode is used. Europe type before using this
mode) mode.
At the time of alarm and error

Buzzer mode If MODE is OFF, buzzer output is
MDBZ occurrence, buzzer is output with
(system mode) also OFF and alarm lamp is ON.
message

9. Teaching mode
9. Teaching mode
1. By pressing (MENU) key in the lower left of pendant, switch to menu

screen.
2. By pressing key located to the left of display, go to free control screen.

9. Teaching mode
9-1Free control
Point
Unlike manual operation it is Possible to control in any position.
By releasing the interlock of each motion, it becomes possible to freely control with
respective function keys regardless of the mode or teaching setting. However, especially for
the motions that are deemed to cause a problem, it is prohibited in terms of program and,
therefore, this control cannot be performed. For example, if fall side zone(LS12) is <OFF>
and rise completion<LS3>and runner rise completion<LS3S> are <OFF>, lateral run motion
cannot be performed. All motion speeds become slow, but the axis using air cylinder moves
at normal speed.
Caution
During free interlock motion, as long as respective keys are operated, motion will continue regardless
of setting value. When controlling, be careful while watching the movement of machine.
3. Manual free control of each axis is

possible.
By touching the parts in the box,
motion can always be conducted.
[Free control screen]

9. Teaching mode
4. With motion enable key pressed

and held, it is possible to move
each axis using jog key located to
the right of pendant.
5. By using buttons in the upper left

part, P SIDE (product
forward/backward, product
upper/lower) group and S
SIDE(runner forward/backward,
runner upper/lower) group can be
selected. Each time it is touched, P
SIDE group and S SIDE group are
switched alternately.

9. Teaching mode
9-2 Option control

■ Control for cylinder output for added option can be executed.
1. By pressing (MENU) key in the lower left part of pendant, switch to menu screen.
2. After selecting menu button located outside of

pendant, touch teaching mode and then option
control to go to option control screen.

9. Teaching mode
3. Option control screen is shown.

Manual cylinder control for each axis is
possible. Outputs other than the cylinder
output which is possible in free control are
registered.
By touching the button in question to be
operated, motion can be performed.
[Option control screen 1]
4. By using button, it is possible to directly go to free control screen. [For free control
method, refer to 9-1]
5. If the button in question is touched, the axis in question moves to the set position. [For position
setting method, refer to 8-1-2]
[Undercut option screen]

10. Mold setting
10. Mold setting

Mold setting work condition remembers up to 50 patterns (50 molds), and the extractor setting data
can be read by designating the registration complete bloc number suitable for the mold. When new
work condition is set or work setting in memory is corrected or changed, it is necessary to register(re-
register) to memory depending on the need.
■ Reading, writing, deletion in the mold setting can only be performed in manual mode.
Caution
■ In the event of mold exchange or mold setting, be sure to check setting value and mode setting
of movement point of each axis.
■ Setting condition may be erased depending on the service life of data backup clear battery.
10-1Mold reading
1. By press (MENU) key in the lower left part of pendant, switch to menu setting
screen.

10. Mold setting
10-1-1 Mold reading setting screen display
2. By touching mold setting, and, then mold

reading buttons, go to mold reading
screen.
3. Mold list registered can be confirmed.

One screen contains 10 lists(5 screens/50
lists).
[Mold reading screen]
10-1-2 Mold reading setting method
4. Press mold reading button in mold

reading screen.
5. Call the mold data that has already been

saved.
[Mold reading screen]

10. Mold setting
6. If mold number is touched, a pop up

window showing TEN KEY appears.
[Mold reading confirmation screen]

7. Select the mold number desired and
press ENTER.
8. Mold number and name are replaced with

selected information, and, if the selected
information is correct, press reading
button in the lower left part to execute
mold reading.
9. If mold reading has been correctly

executed, “Complete Reading” message
is displayed in the lower center, and, if
not, “NG Reading” message is displayed.
[Mold reading confirmation screen]
10. By using “Cancel” button, mold reading

action can be cancelled.

10. Mold setting
10-2 Mold writing
1. In order to combine new mold conditions for operation, first, input mode setting, position
setting, timer setting, etc., and then register to memory.
2. By pressing (MENU) key in the lower left part of pendant, switch to menu
screen.
10-2-1 Mold writing setting screen display

writing, go to mold writing screen.

10. Mold setting
4. Mold number and name to be registered

can be input.
[Mold writing confirmation screen]
10-2-2 Mold writing setting method
5. If mold number is pressed, a popup

window showing TEN KEY appears.
6. Select the mod number to be registered

and press ENTER.
7. By using KEY PAD located in the center,

register mold name. Up to 8 letters can be
registered and be sure to press ENTER
button for application.

10. Mold setting
8. If mold number and name match the set

information, press write button in the
lower left part to execute mold writing.
9. If the mold writing was normally executed,

a message “Complete Write” is displayed
in the bottom center, and, if not, “NG
Write” is displayed.
10. By using “Cancel” button, mold

writing action can be cancelled.

10. Mold setting
10-3 Mold deletion
screen.
10-3-1 Mold deletion setting screen display

deletion, go to mold deletion screen.
3. Mold deletion screen is shown. By

inputting the mold number to be deleted,
the data in question will be deleted after
confirmation.
[Mold deletion confirmation screen]

10. Mold setting
10-3-2 Mold deletion setting method
4. If mold number is input, a popup window

showing TENKEY appears.
5. Input the mold number to be deleted and

press ENTER.
6. If the mold number and name are correct,

press delete button in the lower left part to
execute the mold deletion.
7. If the mold deletion was normally

executed, a message “Complete Erase” is
displayed in the lower center, and, if not,
“NG Erase” is displayed.
8. By using “Cancel” button, the mold

deletion action can be cancelled.

11. Zone setting
11. Zone setting
11-1Soft limit
Soft limit setting [S-LMT/SOFT-LIMIT]]
1. By pressing (MENU) key in the lower left part of pendant, switch

to menu screen.
2. Zone setting  By touching soft limit button, go to soft limit setting screen.

11. Zone setting
3. Soft limit setting screen is shown. Designate soft limit value for each axis. If the number of
the axis to be changed is touched, a popup window showing TEN KEY appears.
[Soft limit setting screen]
4. On the TEN KEY pop up window, input the desired value and press ENTER to complete the
input.
[TEN KEY]
■ Motor’s operating range is the one determined by overrun sensor and

mechanical stopper normally located outside of the sensor. In the event of
irregularity, it can be stopped by the stopper even if the sensor malfunctions.

11. Zone setting
■ If the overrun sensor installation is difficult or safety is a prime concern, it is

possible to limit the motor’s operating range by setting the soft limit within the
overrun sensor.
■ If a targeted coordinate value has been programmed for irregular size in PTP
operation, etc., setting the soft limit will ensure safe operation as determination of an error is
performed prior to motor running.
■If the following subjects exceed the soft limit during the execution of program,
"BARRIER ERR" is displayed and the program operation is stopped.
<Reference>
For the followings, soft limit is not confirmed.

◇ If the coordinate value set is 0
◇ Axis of which return to starting point has not been completed
◇ Axis of which coordinate system has been set as a rotary coordinate system
· For axis with rotary coordinate system, soft limit setting is not valid.

11. Zone setting
11-2 Zone setting
■ By setting the descend standby zones of extract side and fall side, and the gap beyween
forward/backward axis and runner forward/backward, prevent malfunctioning of robot and
possible accident.
screen.
2. By touching zone setting, and, then, zone

setting, go to zone setting screen.

11. Zone setting
3. Extract side zone, fall side zone, descend

standby zone and the zone for
forward/backward gap can be set. By
touching the number for the axis to be
changed, input the value and press
ENTER for a completion of the change.
[Zone setting screen]
4. If TEN KEY pop up window appears, input

the desired value and press ENTER key
to complete the input.
[TEN KEY]
11-2-1 How to set zone
Fall side zone proximitysensor/Xaxis starting position / X axis completed position / Y axis
starting position / Y axis completed position /Extract side zone /Fall side zone / X axis
completed position / X axis starting position / Y axis completed position / Y axis starting
position

12. Axis parameter
3. Set a virtual hexahedral space by setting the starting and completed positions for extract side
zone and fall side zone. The robot can only move within the space and alarm will be generated
if it is out of that space.
4. How to set
Run axis: Set between 0 and the width of mold.
Upper/lower axis: If descend standby is not used, set between 0 and
Extract side zone
stroke. If it is used, set between descend standby and the stroke.
setting
Other axis: Set between 0 and stroke of each axis.
(Depending on the site condition, stroke or less may be set.)
Run axis: Set between fall side zone sensor(LS12) and run axis
stroke.
Fall side zone setting
Other axis: Set between 0 and stroke of each axis.
(Depending on the site condition, stroke or less may be set.)
Descend standby zone It only applies when descend standby mode is used and it is
setting possible to set from starting point to area above the mold.
This gap means the one between P side forward/backward and
runner forward/backward, and the setting is done to prevent damage
Forward/backward gap from collision.
Minimum gap between forward/backward axis and runner
forward/backward is set.
12. Axis parameter

12-1Pass setting
screen.
2. The pass can only be used when use mode is ON. (MDPA)
3. Pass is related to the speed and must be used at high speed only.
4. Descend pass: Percentage (%) from descend start (0%) to the distance reached set is set.
12. Axis parameter
5. Rise pass: Percentage (%) from move backward start (0%) to the distance reached set is set.
6. Axis parameter  By pressing pass

setting button, go to pass setting screen.
7. Setting product side PASS/runner side

PASS
By clicking the number for each motion,
change the pass setting value. Initial setting
value is 100%.
[Product side/runner side pass setting screen]
8. Insert side PASS/fall side PASS

Set the pass for insert side motion and fall
side motion. Use the same setting method
as that of product side pass setting
mentioned above.
[Insert side/fall side pass setting screen]

12. Axis parameter
Point
Meaning of setting data at setpoint?
・ fundamentally for shortening cycle time .
・ The lower the %, the smaller the rotation angle is and the higher the %,
the larger the angle is.

12. Axis parameter
12-2 Acceleration/deceleration setting
1. By pressing (MENU) key in the lower left part of pendant, switch to menu screen.
2. Change the acceleration/deceleration setting for each axis.
3. Press axis parameter, and, then

acceleration/deceleration setting button to go
to acceleration/deceleration setting screen.
4. By using button,
acceleration/deceleration setting value for
each axis can be changed.
- Low speed, - High

speed
Adjustment can be made in the unit of
10%. Initial acceleration setting value is 10%.
[Acceleration/deceleration setting screen]

13. All menu
13. All menu
1. Respective menus have been divided into 6 groups depending on the characteristics of the
menu.
2. By using button in the group menu screen, all menus can be confirmed and
selected in one screen, and the setting can also be possible, accordingly.
3. By using button in the group menu screen, it is possible to go back to the

group menu screen.
[All menu setting screen]

14. Simple control
14. Simple control

1. After mold replacement, extractor setting is divided into 5 steps (STEP 1 through STEP 5)
so that user can easily control.
2. By pressing button in the lower left part of pendant, start the simple control
function.
3. If screen move or reset button is pressed with setting completion button not pressed after
a change during execution of simple control, the following message is displayed.

14. Simple control
14-1 Description for simple control screen
3 4
Item Description
① Current step Current step of simple control function is displayed.

display There are STEP-1 through STEP-5.
② Description for
This is the description for the contents of each step.
each step
Three buttons- go to previous screen, current page, go to next screen-are
③ Screen move
available.
There are function buttons for each step(1-5).

④Function button
Press one of these buttons to conduct the function per step.

14. Simple control
14-2 STEP-1
1. This is the first step of the simple control and chuck replacement after mold replacement
is conducted.
2. It is possible to conduct chuck replacement position move, chuck replacement position

setting and free control position move.
3. If the chuck replacement is not required, go directly to STEP-2.

14. Simple control
14-2-1 Chuck replacement position move
1. If this key is pressed with the motion enable key pressed and held, it is possible to
move to the set chuck replacement position.
Chuck replacement position can be set in the position setting. [Refer to 8-1-2 Position
setting method]
2. If starting point return has not been completed, the following message is displayed
and the starting point return will be finished.

14. Simple control
3. Once move to the chuck replacement is completed, a message for the move completion is
displayed.
14-2-2 Chuck replacement position setting
1. If the chuck replacement position has not been set yet, set the axis position by
moving chuck replacement with the chuck replacement position screen. To set the
chuck replacement position, touch the chuck replacement position setting button.

14. Simple control
2. The following is the chuck replacement position screen. Set the chuck replacement
position and speed on the screen.
[Chuck replacement position screen]
3. If the number in the position to be set is touched, TEN KEY pop up window will appear.

14. Simple control
4. Input the desired value on the TEN KEY pop up window and press ENTER.
[TEN KEY pop up window]
5. To go back to STEP-1 screen after the setting, touch the upper part of the screen. The screen
will go back to STEP I.

14. Simple control
14-2-3 Free control position move
1. If an evasive motion with free control is needed, press free control icon to go to free
control screen and then move to a safe position.
2. Free control screen is shown. By touching the parts within the box, desired control can always be
conducted.

14. Simple control
3. With motion enable key pressed and held, use jog key to the right part of pendant to move
each axis..
4. To go back to STEP-1 screen after the setting, touch the upper part of the screen. Then the
screen goes back to the STEP-1.
5. To go to STEP-2, touch button.

14. Simple control
14-3 STEP-2
■ Mold data reading and mode setting step after the chuck replacement is conducted.
14-3-1 Data reading
1. Call the mold data saved. If existing data is used, disregard the icon in question, and,
if a change is needed, press the data reading icon.

14. Simple control
2. If mold number is touched, TEN KEY popup window appears.
3. Input the mold number to be read and press ENTER.
4. Mold number and name are replaced with the selected information. If the selected
information is correct, press read button in the lower left part to execute the mold reading.

14. Simple control
5. If the mold reading was normally executed, a message “Complete Reading” is displayed in
the bottom center, and, if not, “NG Reading” is displayed.
6. By using cancel button, the mold reading action can be cancelled.
7. To go back to STEP-2 screen again, touch the upper part of the screen. The screen willgo
back to STEP 2.

14. Simple control
14-3-2 Mode setting
1. If a motion is newly changed, press this icon. <Mode setting> begins again.
2. Mode setting screen is shown. By touching the button in question, motions can be
ON/OFF. If DETAIL button is touched, detailed description for each mode can be
confirmed.

14. Simple control
3. Detailed description screen that appears when DETAIL button was touched is shown
below. Detailed description for each mode can be confirmed.
4. To go back to STEP-2 screen, touch the upper part of the screen. Then the screen will
go back to STEP 2.

14. Simple control
5. To go to STEP-3 screen, touch button.
6. To go back to STEP-1, use button.

14. Simple control
14-4 STEP-3
■ Starting point return, axis position setting and time setting step after mode setting has been
completed are conducted.
14-4-1 Starting point return
1. The extractor is moved to the starting point. With motion enable key pressed and held,
press this icon to perform the starting point return.

14. Simple control
2. If the starting point operation is not conducted, refer to [7-4 Starting point return].
3. When the starting point return is completed, a completion message is displayed.
14-4-2 Axis position setting
1. Respective positions suitable for extractor’s motion are set after the starting point
return. Touch the axis position setting button.

14. Simple control
2. If the axis setting icon is pressed, the screen for setting the extractor’s position can be
reached.
3. Setting begins from extract standby position. Touch the speed and position value to be
changed.
4. On the respective position setting screen related I/O, valve free, etc. can be progressed at
the same time.

14. Simple control
5. By touching button, the speed and position value in other position can also be set.
6. By using all setting button, it is possible to check any and all position information at a
glance.
7. After all position settings have been completed, go back to the simple control STEP-3
screen by using the setting completion button. To move from STEP-3 screen, touch the upper
part of the screen to go to previous screen.

14. Simple control
14-4-3 Time setting
1. If the time setting icon is pressed, the time necessary for automatic operation can be set.
2. As with the position, only the time concerned will be displayed depending on the
combination of mode setting.

14. Simple control
3. If the number of the motion to be set is touched, TEN KEY pop up window appears.
4. Input the desired value on the TEN KEY pop up window and press ENTER.
5. Once STEP-3 is completed, first touch the upper part of the screen to go back to
previous screen before moving to STEP-4 screen.

14. Simple control
6. If STEP-3 has been completed, use button to move to STEP-4 screen.

14. Simple control
14-5 STEP-4
■ After mode, position and time settings are complete, save the setting data in the mold data.
14-5-1 Saving mold data
1. In order to save the settings that have been conducted so far in the mold data, select
this icon.
2. Mold number and name to be registered can be input.

14. Simple control
3. If the mold number is pressed, TEN KEY pop up window appears.
4. Input the mold number to be registered on the TEN KEY pop up window and press ENTER
key.
5. By using the KEY PAD located in the center, register the mold name. Up to 8 letters can be
registered. Be sure to press ENTER button for effective application.

14. Simple control
6. If the mold number and name match the information set, press the write button
in the lower left part to conduct the mold writing.
7. If the mold writing has been executed correctly, a message “Complete Write” is
displayed in the lower center, and, if not, “NG Write” is displayed instead.
8. By using the cancel button, the mold writing action can be cancelled.
9. Once STEP-4 has been completed, touch the upper part of the screen to go to previous
screen.

14. Simple control
10. To move to STEP-5, use button.

14. Simple control
14-6 STEP-5
■ The whole simple control STEP is completed. If operation mode switch icon is selected, main
screen can be reached.
Once the main screen is reached, select the operation mode using the outside key of the
pendant.

15. i/o 표시
15. I/O Display
1. By pressing button in the upper left part of pendant, go to I/O screen.
15-1 I/O display screen
2. The screen consists of extractor input, extractor output, molding machine input/output,
option input/output and entire input/output. If the tab in question is pressed, related
contents of input/output are displayed.

15. i/o 표시
3. If input is ON, the icon in question turns to blue color.

4. If output is ON, the icon in question turns to red color.
5. On the entire I/O screen, the entire status of the system I/O is displayed in one screen.

15. i/o 표시
15-2 I/O alarm
Division Symbol Name Symbol Name

Run axis starting point LS4V
LS1 Adsorption confirm 1
limit
Product LS4V2
LS6 forward/backward Adsorption confirm 2
starting point limit
Product upper/lower
LS3 LS4T In-chuck confirm 1
Runner
LS6S forward/backward LS4T2 In-chuck confirm 2
Extractor input Runner upper/lower
LS3S LS4S Runner confirm
Forward/backward PS
LS7S interference In-chuck confirm 1
prevention limit
LS8 Posture return limit LS14 In-chuck confirm 2
LS9 Posture operation limit LS15 Adsorption confirm 1
LS10 Extract zone limit SP Adsorption confirm 2
LS12 Fall zone limit SP Runner confirm
V31 Product chuck open 1 V7 NT cut operation
V31-2 Product chuck open 2 V8 NT option
V3VO Adsorption open 1 V9 Undercut operation
V10 Mold releasing agent

V3VC Adsorption close 1
operation
V3VO2 Adsorption open 2 V12 Buzzer output

Extractor
output
V3VC2 Adsorption close 2 V13 SPARE
V32 Sprue open V3P1 SPARE
V3S Runner open V3P2 SPARE
V4R Posture return V5 SPARE
V4P Posture operation BZ SPARE

15. i/o 표시
Input Output
Division
Symbol Name Symbol Name
Molding machine full RY1
MA Mold open safe
automatic
MO Mold open complete RY2 Mold close safe
RY3 Molding machine

MC Mold close complete
cycle
MD Safety door RY6 Conveyor start

Molding
machine RY7 Ejector move forward
EF Ejector move forward
input/output permit
RY8 Ejector move
EB Ejector move backward
backward permit
MN Molding NG
RD Fall side descend permit
OD Fall side safety permit
LS20 Work confirm
LS22 Insert pusher 1 return
LS23 Insert pusher 2 return
LS24 Product pusher return
RD2 Feeder descend permit

Option input
RD3 Preliminary input 1

15. i/o 표시
Symbol Name Symbol Name
V20 Insert chuck open
V21 Insert scrap
V22 Insert pusher 1
V23 Insert pusher 2
구 분 V24 Product pusher
V25 Insert chuck close
Fall side in-

RY9
descend
RY10 Feeder C/S
RY11 Preliminary output 1
RY12 Preliminary output 2

16. Control error
16. Control error
16-1 Control error display function

This is the function that displays error screen in the event that normal control was not conducted in
terms of control order or setting method of each motion, etc.
There are three different error display which include control error, original position NG error and
setting NG error.
1. Control error
This is displayed when input condition of molding machine or limit switch does not fit with
manual control or motion that cannot be controlled is executed.
2. Original position NG error

This is displayed when conditions for auto start in manual control are not met. It is also
displayed in the event of inability to use in mode setting or position setting.
3. Caution
Matters to be noted that accompany mode setting or point setting are displayed.
【Example】
Kind of error and error number are

displayed.
Details of error, correct control

order and method of release are
displayed. If the screen is touched
after control according to control
order, it will be cleared.
■ How to release
If the screen is touched after control according to the control order, the main screen can be reached.
If key located out of the pendant is pressed, the screen can be cleared. (Switched to
main screen.)

16. Control error
16-2 Error message list

Remark
Error message
s
Control error(01)
Descend is not complete. Control descend continuously until descend complete is
displayed.
Control error(02)
Rise is not complete. Control rise continuously until rise complete is displayed.
Control error(03)
Move to extract side descend position is not complete.
Control move backward continuously until extract standby position motion is displayed.
Control error(04)
Move to rise position has not been done.
Control move backward continuously until rise position motion is displayed
Control error(05)
Not a fall side descend position.
Control run to fall side continuously until fall side standby position is displayed.
Control error(06)
Not an extract descend position
Control run to extract side continuously until extract side standby position is displayed.
Control error(07)
Not a extract side, fall side position. Control to extract side or fall side
Control error(08)
Extract side zone limit(LS10), fall side zone(LS12) is OFF.
Control to extract side or fall side
Control error(09)
Mold open complete(MO) signal is OFF.
Control error(10)
Safety door(MD)is open. Close the safety door.
Control error(11)
Fall side descend command(RD) is OFF. Cannot control descend in the fall side.
Control error(12)
Fall side safety door(OD) is open. Close fall side safety door(OD).
Control error(13)
Runner side rise limit(LS3S) is OFF. Control rise.

16. Control error
Control error(14)
Product side rise limit(LS3) is OFF. Control rise.
Control error(15)
Posture return limit(LS8)is OFF. Control posture return.
Control error(16)
Posture operation limit(LS9) is OFF. Control posture operation.
Control error(17)
Arm descend control in the extract side must be done after chuck open control.
Control error(18)
Molding machine auto(MA) signal is OFF.
Control error(19)
In-chuck nipper mode(MDCN) is in the state of not use.
Control error(20)
Posture operation mode(MDSS) is in the state of not use. Cannot control posture.
Control error(21)
Product extract mode(MDW) is in the state of not use. Cannot control product side
arm.
Control error(22)
Product extract mode(MDW) is in the state of not use.
Control error(24)
Control starting point return.
Control error(25)
Cannot control starting point return and manual control. Avoid with freecontrol.
Control error(26)
Fall side area(LS12) is OFF.
Control error(28)
Rotation return limit(LS14) is OFF. Control rotationreturn.
Control error(29)
Rotation operation limit(LS15) is OFF. Control rotation operation.
Control error(30)
Rotation mode 1(MDR1) is OFF. Cannot control rotation.
Control error(31)
Rotation mode 2(MDR2) is OFF. Cannot control rotation.
Control error(32)
Rotation mode 3(MDR3) is OFF. Cannot control rotation
Control error(33)
Rotation mode 1,2(MDR1,2) is OFF. Cannot control rotation.

16. Control error
Control error(34)
Rotation 2,3(MDR2,3) is OFF. Cannot control rotation.
Control error(35)
Rotation mode 1,2,3(MDR1,2,3) is OFF. Cannot control rotation.
Control error(36)
In-mold open mode(MDK) is ON. Cannot control run.
Control error(37)
Undercut mode(MDCS) is OFF. Cannot control undercut.
Control error(38)
Slide operation(V12) is ON. Return slide.
Control error(39)
Axis undercut control is not complete. Control after axis undercut control complete.
Control error(40)
Feeder descend permit is OFF.
Control error(41)
Feeder rise permit is OFF.
Control error(42)
Insert pusher remains operated. Control after return.
Control error(43)
Insert confirm is ON.
Control error(44)
Work not confirmed. Operate nut pusher and open SUS.
Control error(45)
NT PULL is ON. Control after OFF.
Control error(46)
NT CUT is ON. Control after OFF.
Control error(47)
NT gate pull(V9) is ON. Operate NT pull.
Control error(48)
Extract side limit area(LS10) is OFF. Control run to extract side.
Control error(49)
Not a posture operation position.
Control move forward continuously until posture operation complete is displayed.
Control error(50)
Run standby mode(MDYT) is OFF. Cannot control run standby.
Control error(51)
Extract side limit(LS10) and fall side area(LS12) are OFF.
Control run to extract side or fall side.

16. Control error
Control error(52)
Rise limit(LS3,LS3S) is OFF. Control rise with free control.
Control error(53)
Fix side extract mode(MDKO) and rotation mode 1,2(MDR1,2) cannot be used at the
same time.
Control error(54)
Not a manual mode. Control after switch to manual mode. (Impossible in auto mode)
Control error(55)
Posture operation limit(LS9) is OFF. Control after confirming interference with run rail
during operation.
Control error(56)
Rotation return limit(LS14) is OFF. Operate after free control.
Control error(57)
Rotation operation limit(LS15) is OFF. Control after free control.
Control error(58)
Run starting point(LS1) and fall side area(LS12) are OFF.
Avoid by free control.
Control error(61)
Z (run) axis is out of movement limit.
Adjust limit range or move within the limit.
Control error(62)
X (product forward/backward) axis is out of movement limit.
Control error(63)
Y(product upper/lower) axis is out of movement limit.
Control error(64)
XS(runner forward/backward) axis is out of movement limit.
Adjust limit range or move within the limit..
Control error(65)
YS(runner upper/lower) axis is movement limit.
Adjust limit range or move within the limit..
Control error(66)
Z(run) axis is out of extract limit.
Control error(67)
Z(run) axis is out of fall limit.

16. Control error
Control error(68)
Y(product upper/lower) axis is out of descend standby limit.
Control error(69)
YS(runner upper/lower) axis is out of descend standby limit.
Control error(70)
Fall side area(LS12) is in the state of OFF. Cannot change fix axis/operation axis
conversion mode(MDKO). Control continuously until fall side area is ON, and then
change the mode.
Setting error(71)
Extract side area(LS10) is OFF.
Confirm extract standby position and extract area of run axis.
Setting error(72)
Fall side area(LS12) is OFF.
Confirm the position of run axis and fall side area.
Setting error(74)
Rise limit(LS3,LS3S) is OFF. Change after rise control.
Setting error(75)
Product confirm mode(MD4), In-chuck confirm mode(MD4T) and adsorption confirm
mode(MDCV) cannot be OFF at the same time. Perform auto operation after selecting
the desired mode.
Setting error(76)
Control after pressing motion enable key.
Setting error(77)
S side in-chuck confirm mode(MD4TS) and S side adsorption confirm mode(MDCVS)
cannot be OFF at the same time. Perform auto operation after selecting desired mode.
Setting error(78)
Fix-side extract. Change the setting value.
Setting error(79)
MDVU and MDCS modes cannot be used at the same time.
Start auto operation after re-setting either MDVU or MDCS mode.
Setting error(80)
Rotation operation limit(LS15) is OFF. Perform starting point return.
Original position error(81)
Extract side area(LS10) is OFF. Perform starting point return.

16. Control error

P rise limit(LS3) is OFF. Perform starting point return.
Runner rise limit(LS3S) is OFF. Perform starting point return.
In-chuck confirm(X4T2-P) is ON. Open the product manually.
In-chuck product confirm(LS4T) is ON. Open the product manually.
Adsorption confirm(LS4V1) is ON. Open the product manually.
Adsorption confirm(LS4V2) is ON. Open the product manually.
Posture return limit(LS8) is OFF. Perform starting point return.
Posture return limit(XL8S) is OFF. Perform starting point return.
Rotation return limit(LS14) is OFF. Perform starting point return.
Run standby position is OFF. Perform starting point return.
Posture operation limit (LS9) is OFF. Cannot control starting point return.
Perform posture operation manually after switching to manual mode.
Cannot perform auto operation. Perform starting point return control.
S side posture operation limit(X9S) is OFF. Control after checking interference with run
rail when operating.
Runner confirm(L4S) is ON. Open the product manually.
NT move forward limit(LS13) is ON. Perform starting point return control.
With MDSS mode OFF, MDSS2 mode is ON.
Start auto operation after MDSS is ON.
With MDTA mode ON, cannot ON MDSS2 mode.
Start auto operation after MDSS mode is OFF.

16. Control error

With MDIS mode ON, cannot use rotation mode.
Start auto operation after rotation mode becomes OFF.
With MDW mode OFF, cannot use MDK mode.
Start auto operation after MDK mode becomes OFF
With MDS mode OFF, cannot use MDSK mode.
Start auto operation after MDSK mode becomes OFF.
MDTF and MDTB modes cannot be used at the same time.
Start auto operation after re-setting either MDTF or MDTB mode, whichever is desired.
In the state of chuck close. Open chuck in manual mode.
SUS adsorption is ON. Open chuck in manual mode.

17. Alarm message
17. Alarm message
17-1 Alarm message display function

If a problem occurs during power connection, manual control or auto control, the function displays
alarm message on screen.
Alarm includes SPC alarm, limit switch irregularity, molding machine input irregularity, cycle over,
chuck miss, product fall, product open miss, etc.
Shut down status at the time when alarm is generated can be divided into following.
■ Auto shut down alarm
In the event of a problem when starting auto or during auto operation, auto operation is
stopped. If the cause of the alarm is identified and released, auto operation becomes
possible.
■ All shut down alarm
In the event that a danger is imminent unless operation is immediately stopped, press the
reset button on the extractor’s pendant to release the alarm with the extractor in manual
mode, molding machine in the state other than full automatic or safety door open.
Example)
Displays kind of alarm and alarm

number.
Displays details of alarm, correct

control order and method of release.
Setting button related to the alarm

detail is displayed so that correction
can be made by pressing the button.

17. Alarm message
In the event of a problem with drive, ON

is displayed on screen for the axis in
question.

17. Alarm message
17-2 Kinds of alarm
Alarm name Shut down

Division Description
method
● Displayed in the event of irregularity during power
connection or data reading due to control system problem,
System All shut
SPC alarm data NG, harness cut, communication error, etc..
alarm down(*)
● Displayed in the event of irregularity of axis control circuit or
drive system.
All shut
Limit switch
Displayed when a problem occurs to the limit switch of down or
problem
extractor. auto shut
alarm
down
Molding
All shut
machine
Displayed when a problem occurs to input signal (interlock down or
input
signal) from the molding machine. auto shut
problem
down
alarm
Displayed, once progressed even if conditional standby status Step
Cycle over
in auto operation exceeds the setting time of cycle over temporary
Table alarm
timer(T23). shut down
alarm
Step
Displayed when product or runner is not correctly done in the
Chuck miss temporary
mold.
shut down
Displayed if the product falls before run object leaves from
Auto shut
Product fall over the mold during transport to fall side after product
down
extract.
Product open Displayed if product confirm limit switch is ON during return to Auto shut
miss run after product open. down
17-3 Alarm release
Buzzer sounds during auto operation, but does not sound if switched to manual mode.
■ In the case of step temporary shut down

Alarm sounds upon problem occurrence during auto operation and alarm screen is displayed. Auto
operation is stopped.
1. If alarm is displayed on screen, check the cause and release the alarm.
2. Start auto operation.

17. Alarm message
Warning
If the alarm cause should be checked into the operating range of extractor, control mode
must be switched to <Manual>.
■ In the case of auto shut down alarm

Alarm sounds upon a problem occurrence during auto operation and alarm is displayed on screen.
Auto operation is stopped.
1. Switch control mode to <Manual>.
2. If alarm screen id displayed, check the cause and release.
3. Perform starting point return.
4. Switch control mode to <Auto>, and start the auto operation.
■ In the case of all shut down alarm

Alarm sounds upon a problem occurrence during auto operation and alarm is displayed o screen.
Auto operation is stopped.
■ In the case of system alarm

2. Power switch should be <OFF>.
3. If alarm is displayed on screen, check the cause and release.
4. Power switch is back to <ON>.
5. Perform starting point return.
6. Switch control mode to <Auto> and start the auto operation.
■ In the case of table alarm

2. Molding machine should be <semi-auto>, <manual> or safety door closed.
3. If alarm is displayed on screen, check the cause and release.
4. Press reset button on pendant to release the alarm.
5. Perform starting point return
6. Switch control mode to <Auto>, and start the auto operation.

17. Alarm message
17-4 Alarm message list

17-4-1 SPC alarm
Alarm Remark
Contents
number s
SPC alarm (01) encoder input irregularity
SPC 1
Encoder input irregularity. Check encoder harness wiring and input status.
SPC alarm (02) servo OFF irregularity
Servo OFF irregularity. Servo is OFF during PTP movement.
SPC 2
If clearing with reset key does not help solve the problem, replace the servo
drive.
SPC alarm (03) emergency shut off is ON
SPC 3
Pendant emergency shut off switch is ON. Release after power OFF.
SPC alarm (04) overrun limit is ON
SPC 4
Overrun switch is ON. Check distance and sensor status.
SPC alarm (05) deviation alarm
SPC 5 Deviation alarm. Check mechanical overload and, if no problem was found,
replace the drive.
SPC alarm (06) alarm for starting point return not performed
SPC 6 PTP control was performed with starting point return not performed. Perform
starting point control after reset.
SPC alarm (07) error on U,V,W
SPC 7
U, V, W detection irregularity. Check encoder status.
SPC alarm (08) Error on starting point return execution
SPC 8 Error on starting point return execution. Check starting point sensor and
drive.
SPC alarm (09) output value irregularity
SPC 9 Motor output value irregularity. Feedback current value has risen. Perform
power ON/OFF.
SPC alarm (10) Error on starting point return execution
SPC 10
Overload detection irregularity. Check mechanical status.
SPC alarm (11) Overvoltage detection irregularity
SPC 11 Regenerative load exceeded specified value. Adjust time of
acceleration/deceleration.
SPC alarm (12) Motor voltage lowering irregularity
SPC 12
Motor voltage has lowered. Check harness and input power.

17. Alarm message
SPC alarm (13) control voltage lowering irregularity

SPC 13
Control voltage has lowered. Check input power.
SPC alarm (14) overcurrent detection irregularity
Overcurrent detection irregularity. Electric current of more than 30A has
SPC 14
flown into motor.
Motor U, V, W, E resistance values should be checked.
SPC alarm (15) servo drive irregularity
SPC 15
servo drive irregularity. Check regenerative load.
SPC alarm (16) overload detection irregularity
SPC 16 Overload detection irregularity. Overcurrent compensating circuit is in
operation. Set longer time of acceleration/deceleration.
Search error alarm.
SPC 17
Perform power ON/OFF after pressing reset button on pendant.
SPC 18 Overheat alarm. Drive is overheated. Check fan operating condition.
Communication error.
SPC 19 Communication error of MAIN board and IO board.
Check communication and wire connection condition.
Communication alarm.
SPC 20 Communication error between MAIN board and driver.
485 Check communication and wire connection condition.

17. Alarm message
17-4-2 Table alarm
Alarm Remark
Contents
number s
Alarm (01) limit switch irregularity
1 Runner side rise limit(LS3S) is not OFF. Check the setting of rise limit watch
timer T27. Check operating status and wiring of LS3S limit switch.
2 Extract side rise limit(LS3) is not OFF. Check the setting of rise limit watch
timer T27. Check operating status and wiring of LS3limit switch.
Rise limit(LS3, LS3S) and mold open complete(MO) are OFF at the same
3 time.
Check operating status and wiring of limit risen and molding molding machine
input(MO).
Product side rise limit(LS3) is OFF when the product upper/lower axis has
7
completely moved to rise position. Check operating status and wiring of LS3
limit switch.
With product side rise limit(LS3) ON, product upper/lower axis completely
9
descended.
Irregularity of setting of LS3 or extract side position.
10 Cycle start(RY3) and mold open complete(MO) are OFF at the same time.
Check wiring of interlock signal between extractor and molding machine.
Extract side area(LS10), rise limit(LS3, LS3S) and fall side area(LS12) are
12
OFF at the same time.
Check wiring and operating status of run limit and limit risen.
Limit switch of extract side area(LS10) and fall side area(LS12) are ON at the
13
same time.
Check operating status and wiring of LS10 and LS12 limit.
Alarm (14) setting irregularity
When completely moved to extract side standby position, extract side
14 area(LS10) is OFF.
Check operating status and wiring of LS10 limit and change the setting value
of run axis.

17. Alarm message
Alarm (15) setting irregularity

Fall side area(LS12) is not ON.
15
Check operating status and wiring of LS12 limit and change the setting value
of run axis.
Posture return limit(LS8) and posture operation limit(LS9) are ON at the same
16 time.
Check operating status and wiring of posture operation and posture return
limit switch.
Interference prevention limit(LS7S) is ON.
17
Change the interference setting value of product forward/backward axis and
runner forward/backward axis. Avoid with free control.
18 Air pressure(PS) is OFF. Check operating status of compressor, and operating
status and wiring of air pressure switch of air unit.
19 Fall side safety door is open.
If OD is not ON, check the wiring of interlock signal.
Alarm (20) molding machine input irregularity
20 Safety door of molding machine is open.(MD)
Alarm (21) mold open limit timer over
Even if cycle start(RY3) is output from extractor, mold open complete(MO) of
21
molding machine is not OFF. Check wiring of interlock signal between
extractor and molding machine.
Mold open complete(MO) and mold close complete(MC) are ON at the same
22
time.
Alarm (23) product fall
23 Product fell during transport of product to fall side.
Check operating status and wiring of LS4T2 limit.
Alarm(24) product fall
Check operating status and wiring of LS4T limit.
Check operating status and wiring of LS4V limit.
26 Runner fell during transport of product to fall side.
Check operating status and wiring of LS4V2 limit.

17. Alarm message

27 Sprue fell during transport of sprue to fall side.
Check operating status and wiring of LS4S limit..
Alarm (29) chuck miss
29 In-chuck confirm 2(LS4T2) is not OFF. Product open miss.
Check operating status and wiring of vacuum pressure sensor, (LS4T2) limit.
30 In-chuck product confirm(LS4T) is OFF. Chuck miss.
Adsorption confirm 1(LS4V) is OFF. After checking adsorption valve and pipe,
31
check operating status and wiring of vacuum generating unit and vacuum
pressure sensor.
Alarm(32) chuck miss
32 Adsorption confirm 2(LS4V2) is OFF. Chuck miss.
Runner confirm(LS4S) is OFF. After checking adsorption valve and pipe, check
33
operating status and wiring of vacuum generating unit and vacuum pressure
sensor.
Alarm(35) product open miss
35 Product confirm(LS4) is not OFF. Product open miss.
Check operating status and wiring of LS4 limit.
Alarm(36) product open miss
36 In-chuck product confirm(LS4T) is not OFF.
Alarm (37) product open miss
37 Adsorption confirm 1(LS4V) is not OFF. Product open miss.
Check operating status and wiring of vacuum pressure sensor and LS4V limit.
38 Adsorption confirm 2(LS4V2) is not OFF. Runner open miss.
Runner confirm(LS4S) is not OFF.
39 Product open miss.
Check operating status and wiring of vacuum pressure sensor and, (LS4S)
limit.

17. Alarm message

Rotation return limit(LS14) and rotation operation limit(LS15) are ON at the
41
same time.
With fall side area(LS12) OFF, mold open complete(MO) is also OFF.
42 Molding machine input irregularity.
Check wiring of molding machine open complete circuit of molding machine
and interlock signal between extractor and molding machine.
Product side rise limit(LS3) and posture return limit(LS8) are OFF at the same
49
time.
51 Z(run) axis is out of movement limit range.
Confirm the limit range.
52 X(product forward/backward) axis is out of movement limit range. Confirm
limit range.
53 Y(product upper/lower) axis is out of movement limit range.
Confirm the limit range
54 XS(runner forward/backward) axis is out of movement limit.
Check the limit range.
55 YS(runner upper/lower)axis is out of movement limit.
Alarm (56)
56 Product counter set has been completed.
Switch to manual and perform reset and re-setting.
Alarm (57)
Not a manual mode.
57
Switch to manual mode and set.
Press reset key.
Alarm (58)
58 Y(product upper/lower) axis is descend standby limit range.
Alarm (59)
59 YS(runner upper/lower) axis is out of descend standby limit range.

17. Alarm message
Alarm (68) cycle over

Posture return limit(LS8) is OFF. Confirm operation of posture cylinder with
68
manual control, adjust speed with speed cone and check operating status and
wiring of LS8 limit.
Posture operation limit(LS9) is OFF. Confirm operation of posture cylinder
69
with manual control, adjust speed with speed cone and check operating
status and wiring of LS9 limit.
Fall side descend command(RD) has not been ON.
70
Confirm the signal from interlocking device and check the wiring between
device and extractor.
Ejector move forward limit(MEF) has not been ON. Confirm the ejector
71
operation and check operating status and wiring of ejector move forward
limit(ME).
72 Rotation return limit(LS14) is OFF. Confirm operation of rotary cylinder, adjust
speed with speed cone and check operating status and wiring of LS14 limit.
Alarm(73) cycle over
Rotation operation limit(LS15) is OFF. Confirm operation of rotary cylinder,
73
adjust speed with speed cone and check operating status and wiring of
LS15 limit.
Alarm (74)
74 Communication error between MAIN and I/O board. Check communication
wiring.
Aalrm(75)
75 Communication error between MAIN and driver.
Check 485 communication wiring.
76
Feeder descend permit is OFF.
77
Feeder rise permit is OFF.
78
Insert work confirm is OFF. Switch to manual and check wiring.
79 After insert feed complete alarm has been generated from the feeder.
Check work feed status and interlock signal.

17. Alarm message

80 Finished product pusher return limit is OFF.
Switch to manual and check operating status and wiring of pusher cylinder.
81 Finished product pusher return limit is ON.
82 SUS pusher return limit is OFF.
83 SUS pusher return limit is ON.
84 Nut pusher return (X18) is OFF.
85 Nut pusher return(X18) is ON.
90 Molding machine auto (MA) signal is OFF. Switch to manual and check wiring
of interlock signal between extractor and molding machine.

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YUCON-650

Instruction Manual for

Date of Contents of revision

2013-09-03 Rev. 00 Distribution of initial version of YUCON-650 Control Part(Rev 00)

2013-12-30 Rev. 01 Revised version of YUCON-650 Control Part(Rev 00)

1. Introduction and Safety ....................................................................................................... 1

1-1 Cmposition of this Instruction Manual ........................................................................................... 1

1-2 Warning Plate ............................................................................................................................... 2

1-3 Examples of layout of warning plates ........................................................................................... 5

1-4 Danger Zone ................................................................................................................................. 6

1-5 Safety Regulation and matters to be carefully noted .................................................................... 9

1-6 Use environment conditions ....................................................................................................... 11

2. Matters to be checked prior to operation .......................................................................... 12

2-1 Air pressure adjustment .............................................................................................................. 12

2-2 How to check solenoid valve ...................................................................................................... 12

3-1 How to turn on power .................................................................................................................. 13

3-2 How to shut off power ................................................................................................................. 16

4. Description of each part and how to handle ...................................................................... 18

4-1 Description of each part of PENDANT........................................................................................ 18

4-2 Function of PENDANT control keys ............................................................................................ 20

4-3 How to handle PENDANT ........................................................................................................... 22

5. Screen composition and how to control ............................................................................ 23

5-1 Main screen composition ............................................................................................................ 23

5-2 Menu screen composition ........................................................................................................... 24

6. Emergency stop ................................................................................................................ 27

6-1 Emergency stop and how to release .......................................................................................... 27

6-2 Shut-off over an extended period of time.................................................................................... 28

7-4 Returning to the starting point ..................................................................................................... 34

7-5 Automatic operation .................................................................................................................... 38

8. Operation mode ................................................................................................................ 43

8-1 Position setting............................................................................................................................ 43

8-2 Time setting ................................................................................................................................ 55

8-3 Mode setting ............................................................................................................................... 64

9. Teaching mode ................................................................................................................. 77

9-1 Free control ................................................................................................................................. 78

9-2 Option control .............................................................................................................................. 80

10. Mold setting..................................................................................................................... 82

10-1 Mold reading ............................................................................................................................. 82

10-2 Mold writing ............................................................................................................................... 85

10-3 Mold deletion ............................................................................................................................. 88

11. Zone setting .................................................................................................................... 90

11-1 Soft limit .................................................................................................................................... 90

11-2 Zone setting .............................................................................................................................. 93

12. Axis parameter ................................................................................................................ 95

12-1 Pass setting .............................................................................................................................. 95

12-2 Acceleration/deceleration setting .............................................................................................. 98

13. Entire menu..................................................................................................................... 99

14. Simple control ............................................................................................................... 100

14-1 Description for simple control screen...................................................................................... 101

14-2 STEP-1.................................................................................................................................... 102

14-3 STEP-2.................................................................................................................................... 109

14-5 STEP-4.................................................................................................................................... 122

14-6 STEP-5.................................................................................................................................... 126

15. I/O display ..................................................................................................................... 127

15-1 I/O display screen ................................................................................................................... 127

15-2 I/O alarm ................................................................................................................................. 129

16. Control error .................................................................................................................. 132

16-1 Control error display function .................................................................................................. 132

16-2 List of error messages ............................................................................................................ 133

17. Alarm message ............................................................................................................. 140

17-1 Alarm message display function ............................................................................................. 140

17-2 Tye of alarms .......................................................................................................................... 142

17-3 How to release alarm .............................................................................................................. 142