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Common Guidelines for

Independent Dropped Object Surveys

DROPS GLOBAL
e: admin@dropsonline.org
t : +44 (0)1224 861811 f: +44 (0)1224 861812
w: www.dropsonline.org
Common Guidelines for Independent Dropped Object Surveys

Published by DROPS (Dropped Object Prevention Scheme), the industry wide


initiative dedicated to improving dropped object performance.

Revision Record

Revision Date Comment Issued by:

00 01.03.2010 Draft Issue to Steering Committee DROPS


00a 06.04.2010 Draft Issue for Forum Presentation DROPS
01 07.07.2010 Issued for DROPS Member Comment DROPS
02 04.08.2010 Issued for Use DROPS

Revision Notes:

DROPS invite all Members to review this document in its entirety and revert to the Global DROPS
Secretary with comments. DROPS acknowledge the support and assistance offered by Members in
the development of the content and thanks Steering Committee Members for their valuable input
during the early stages of editing.

It is important to note that the desire is to provide generic guidance that would be applicable across
the industry and suitable for any asset or location – not just the drilling derrick structure. Although the
Appendices may include a considerable amount of drilling derrick related content, the Authors believe
these additional resources may be of benefit to organizations that do not have an inventory in place
already for their derrick structures.

Once this document has been finalized, it will be published as part of the DROPS Campaign and
Workpack suite of products and will be made readily available through the website for download and
use worldwide.

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Common Guidelines for Independent Dropped Object Surveys

Contents

Preface

1 INTRODUCTION 1

2 BASIC REQUIREMENTS 3

3 INDEPENDENT DROPPED OBJECT SURVEY CRITERIA 4

3.1 Inspection Areas 4


3.2 The Survey 7
3.3 Deliverables 8
3.4 Responsibilities 10

4.0 APPENDIX 11

4.1 Definitions 11
4.2 Independent Dropped Object Survey Report Template 12
4.3 Failed Items List Template 13
4.4 Dropped Object Inspection Book Template 14
4.5 Dropped Object Calculator 15
4.6 Example Equipment Family Inspection Criteria 16
4.7 Example Visualed Inspection System Functional Requirements 65

ANNEX A

Functional Requirements for Establishing Visualised Inspection Systems


(Picture Books)

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Common Guidelines for Independent Dropped Object Surveys

PREFACE

Dropped Object Surveys and Inspections are a key element of dropped object control and prevention
management systems. Asset personnel will regularly perform dropped object inspections as part of
routine maintenance and operational activities.

Large scale Independent Dropped Object Surveys are undertaken periodically, typically by
subcontractor personnel to complement the Asset’s dropped object prevention strategy. These
surveys provide added assurances that all potential dropped object hazards are identified, assessed
and recorded such that control measures and corrective actions can be recommended and
implemented within the Asset’s Management System.

Many specialist access and inspection organisations offer ‘Independent Dropped Object Surveys’ to
the oil and gas sector, in addition to qualified derrick or mast and substructure inspections and
surveys. Each organisation employs their own unique tools and techniques to identify and record
potential dropped objects in and around the derrick and other areas of the installation. For many, the
process incorporates further integration of the survey findings and recommendations into the client’s
own maintenance management systems, ensuring corrective actions are implemented and monitored
as appropriate.

Whilst it may be apparent that the characteristics of the dropped object inspection and survey
deliverable can vary greatly between service providers, the objective remains the same. We are all
committed to preventing harm to personnel and damage to equipment from dropped objects.

This document, published by DROPS provides best practice common guidelines for subcontractor
personnel performing Dropped Object Surveys.

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Common Guidelines for Independent Dropped Object Surveys

1 INTRODUCTION
These Common Guidelines should be applied by all subcontractor personnel conducting third party
Independent Dropped Objects Surveys.

The purpose of these Guidelines is to:

 establish minimum requirements for subcontractor personnel with regards to Independent


Dropped Objects Surveys / Inspections

 provide guidance on the completion of Dropped Objects Survey Reports and Dropped
Objects Inspection Books

 provide templates for independent Dropped Objects Survey Reports

 provide further supporting guidance for planning and management.

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Common Guidelines for Independent Dropped Object Surveys

DROPS Dropped Object Prevention Scheme Structure


(showing products in development and highlighting Inspection Criteria role)

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Common Guidelines for Independent Dropped Object Surveys

2 BASIC REQUIREMENTS
To ensure expectations are met with regard to the prevention of dropped objects, all subcontractor
personnel conducting third party Independent Dropped Objects Surveys / Inspections should
demonstrate competence in:

 Survey and Inspection Techniques

 Structural Integrity Assessment

 Industry Recognised Rope Access Certification

 Safe Working at Height Procedures

 Permit to Work Procedures

 Use of approved Tools at Height systems

Subcontractor personnel should also demonstrate a clear understanding of:

 Reliable Securing Best Practice

 Safe Bolting Techniques

 Cargo Handing and Lifting Operations (including Lifting Equipment)

 Moving / Dynamic Equipment and Machinery

 Basic Knowledge of Drilling Equipment and Functions (due to the forces induced during
operation, anti-collision systems and the following potentials for dropped objects)

 Awareness of relevant Safety Alerts and Safety (HSE) bulletins issued by equipment
suppliers

 Task Risk Assessment

 Hazard Reporting

 Asset specific DROPS management system

 DROPS definition (static/dynamic), causes, consequences

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Common Guidelines for Independent Dropped Object Surveys

3 INDEPENDENT DROPPED OBJECT SURVEY CRITERIA


These Common Guidelines are designed to ensure that all independent survey companies who
perform Dropped Objects Surveys at any installation or facility perform them in accordance with the
best practice criteria outlined within this document. This will ensure that all Dropped Objects Surveys
performed will be consistent.

The best practice criteria are structured as follows:

 Inspection Areas

 The Survey

 Deliverables

To exemplify the criteria, these guidelines have been based on a typical mobile drilling rig.

3.1 Inspection Areas

3.1.1 Background

In establishing an effective dropped object management system, facilities, structures, sites and
locations are typically separated into manageable areas. Within these areas (eg Drilling), major
structures may separated further to represent levels, equipment areas and modules.

For each area, an inventory should be prepared detailing and uniquely referencing all equipment that
is located, stored, held, mounted, secured or used at height. This represents all the potential dropped
objects in that area and the inventory may run to hundreds of items, depending on the location.

In many cases, the installation will already have an inventory, or make reference to an Equipment
Family inventory within the Maintenance Management System.

It is important that those preparing the inventory and undertaking all subsequent assessments are
intimate with the area, its equipment and all associated operations and interfaces.

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Common Guidelines for Independent Dropped Object Surveys

3.1.2 Example Inspection Areas

Required inspection areas reflect the established structure of the dropped object management
system. Using a typical drilling rig as an example, the asset has been separated into ten individual
areas. Areas 1 and 2 represent the drilling derrick and substructure and have been separated further
by Equipment Zones. Area 10 captures inspection areas outwith the predefined zones.

It is important to note that all equipment in every Area must be individually identified and inspected
separately. For example, each crane must have its own inspection frequency independent of the
other cranes.

AREA 1 : Derrick/Mast and Traveling Equipment

 Derrick Equipment Zone 1 (A-Frame / Crown / Water Table)

 Derrick Equipment Zone 2 (Underside crown to Monkey Board Fingers)

 Derrick Equipment Zone 3 (Underside Monkey Board to Rig Floor)

 Derrick Equipment Zone 4 (Traveling Block / TDS / Compensator / PRS / PHM / PLS / Iron
Roughneck / Guiding arms)

AREA 2 : Substructure

 Sub Structure Equipment Zone 5 (Moonpool / Cantilever / BOP Deck / Texas Deck
Equipment)

AREA 3 : Main Deck Cranes

 Crane Equipment (A-Frame / Engine Cab and Access level / Boom and Lifting Equipment)

AREA 4 : Gantry Crane

 Crane Equipment (Complete Crane / Pipe Handlers including Truss beams and tracks)

AREA 5 : Knuckle Boom Crane / Pipe Rack Crane

 Crane Equipment (Complete knuckle boom crane)

AREA 6 : Jack House and Legs

 Jack House Equipment (Top walkway to main deck) Legs

AREA 7 : Raised Catwalks/Conveyors/Walkways

 Raised Catwalks / Conveyors / Walkways (Catwalks and Conveyors including Riser Skates
and Wireline platforms)

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Common Guidelines for Independent Dropped Object Surveys

AREA 8 : Communication Masts

 Mast Equipment (All Communication Masts and surrounding elevated area)

AREA 9 : Fixed Third Party Equipment

 Fixed Third Party Equipment (Cement units / Snubbing units / Wireline units / CT Units)

AREA 10 : Other Areas

 Any other areas identified by the OIM or shore based rig management team (For example:
specific machinery spaces, mud pump room, sack store, engine room, columns, etc.).

NOTE: This system may be applied to any Asset or Structure. For example, this typical
Support Vessel has been colour coded and broken down into manageable areas. The same
approach may be taken for an entire Platform.

Typical Support Vessel : Inspection Areas

AREA 1 : Telescopic Gangways (Port and Starboard)

AREA 2 : Deck Cranes and Launching Davits

Main Crane / Auxiliary Crane / Gantry Crane / Lifeboat Launching Davits / A Frames

AREA 3 : Superstructure

Helideck / Communications Masts and Antennae / Bunkering Stations / Raised Walkways,


Catwalks, Platforms, Deck Railings and Gates / Lighting and PA Systems / Cable Trays and
Cable Runs

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Common Guidelines for Independent Dropped Object Surveys

AREA 4 : Machinery Spaces

Bow Thruster Room / Fwd Azimuth Room / Auxiliary Machinery Rooms (Fwd and Midships) /
Auxiliary Engine Room / Main Engine Room / Aft Azimuth Room / Main Crane Machinery
Room (Aft) / Emergency Generator Room

AREA 5 : Internal Work Spaces

Forecastle Stores / Incinerator and Waste Store (Aft Deck) / Work Shop / Paint Shop Areas
Deck 4 / Welding Shop Deck 3 / Warehouse Deck 2 / Cable Trays and Cable Runs

AREA 6 : Internal Accommodation, Offices, Galley and Recreational Areas

Cabins and Saloons / Offices, Conferencing and Associated Store Rooms / Galley, Mess and
Galley Stores / Gymnasium and Leisure Facilities / Linen Stores and Laundry

AREA 7 : Third Party Equipment

All third party equipment and items stored onboard

AREA 8 : Other Areas

Any other areas identified by the Ship’s Master or shore based vessel management team
(eg, vent rooms, electrical equipment rooms, elevator, chain lockers etc.)

3.2 The Survey

The following outlines the minimum requirements for conducting a dropped object survey. (See also
Section 2, Basic Requirements).

IMPORTANT: Independent surveyors are expected to identify and, wherever possible, assist
with the removal of all potential dropped objects such as redundant equipment, debris or
other unsecured non-essential items.

In undertaking the Dropped Object Survey, Equipment Family Inspection Criteria should be followed
closely for each Inspection Area. (See Section 3, Subsection 4).

As a minimum, the following tasks must be performed and captured using the Dropped Object Survey
Report Template when inspecting each item in the Equipment Family:

 Document equipment location by Inspection Area

 Photograph each item surveyed

 Include unique identification number to each item (tag numbers)

 Describe each item surveyed

 Inspect and document Primary Securing method(s)

 Inspect and document Secondary Retention method(s)

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Common Guidelines for Independent Dropped Object Surveys

 Record equipment condition as Pass or Fail, including comments (ie Satisfactory or Reason
for Failure)

 Record inspection frequency (ie weekly, monthly) as recorded in the Equipment Family
Inspection Criteria

 Generate a Failed Items List

IMPORTANT: All items identified during the survey not falling into a category on the
Equipment Family Inspection Criteria must be included in the Dropped Objects Survey report.

In the case that items of equipment or structure have been identified during the Dropped Object
Survey that have not been included in the Equipment Family Inspection Criteria, the OIM in
consultation with the independent surveyor will ensure that inspection criteria are developed for all
such items. Where applicable, the inspection criteria will be incorporated into the relevant Equipment
Family Inspection Criteria table in accordance with the appropriate system Change Management
process.

The lead surveyor should communicate survey progress to the OIM daily.

3.3 Deliverables

Within two weeks of completing the Dropped Object Survey the independent survey company must
provide a hard copy and electronic copy of the following documentation to the OIM and Rig Manager.

 Dropped Objects Survey Report

 Failed Items List

 Dropped Objects Inspection Book

Each of these documents must be supplied in accordance with the preferred electronic templates as
provided by the client (ie MS Excel, Adobe PDF etc).

See Section 3, Subsection 2 for documentation examples.

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Common Guidelines for Independent Dropped Object Surveys

3.3.1 Dropped Objects Survey Report

The Dropped Objects Survey Report details a list of all items inspected. The report will contain the
following information:

 Location of Equipment (by Inspection Area)

 Photograph of the equipment surveyed

 Equipment tag number

 Description of specific item inspected

 Primary securing method(s) of item

 Secondary retention method(s) of item

 Condition (Pass / Fail)

 Comments (record state ie Satisfactory or Reason for Failure)

 Inspection Frequency (populated from the ‘Inspection Frequency’ column of the Equipment
Family Inspection Criteria)

3.3.2 Failed Items List

The Failed Items List is extracted directly from the Failed Items recorded in the Dropped Object
Survey Report and contains the following information:

 Location of Equipment (by Inspection Area)

 Photograph of the equipment surveyed

 Equipment tag number

 Description of specific item inspected

 Primary securing method(s) of item

 Secondary retention method(s) of item

 Reason for Failure

Where appropriate, Remedial or Corrective Action should be recorded.

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Common Guidelines for Independent Dropped Object Surveys

3.3.3 Dropped Objects Inspection Book

The Dropped Object Inspection Book will be used by Asset personnel to conduct periodic inspections
and is comprised of information gathered during the Dropped Object Survey in conjunction with
information from the Equipment Family Inspection Criteria.

The Inspection Book is grouped by Inspection Areas. Each section will include the following:

 Photograph of the equipment to be inspected

 Equipment tag number

 Description of specific item to be inspected

 Primary securing method(s) of item

 Secondary retention method(s) of item

 Inspection Procedure (populated from the ‘How to Inspect’ column of the Equipment Family
Inspection Criteria)

 Condition Pass / Fail

 Comments (state to be recorded ie Satisfactory or Reason for Failure)

 Inspection Frequency (populated from the “Inspection Frequency” column of the Equipment
Family Inspection Criteria)

3.4 Responsibilities

3.4.1 Independent Survey Companies

The Independent Survey Company is responsible for ensuring that:

 These common guidelines are adhered to during Dropped Object Surveys

 The Dropped Object Survey is conducted in accordance with the client’s own Policies and
Procedures

 A ‘Fail’ Condition is applied to any equipment not meeting the defined inspection criteria

 The OIM is informed of all equipment identified in need of immediate attention as soon as
possible

3.4.2 Client Asset Personnel

All installation and shore based personnel responsibilities in respect of Dropped Object Management
and Prevention are identified in the relevant Health and Safety Policies and Procedures Manual or
Safety Management System.

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Common Guidelines for Independent Dropped Object Surveys

4.0 APPENDIX
4.1 Definitions

Dropped Object

Dropped objects, derive their capability for damage and harm from the conversion of their potential
energy to kinetic energy prior to impact. Appendix 4.5 contains a DROPS calculator, which can be
used to assess the impact of a dropped object.

For the purpose of focusing prevention and elimination strategies dropped or potential dropped
objects are classified as either static or dynamic.

Static dropped object - A static dropped object is a solid object, initially at rest, that falls from its
original position under its own weight. Examples of static dropped objects include nut dislodged in rig
derrick, fallen cable tray due to failed (corroded) fastenings.

Dynamic dropped object - A dynamic dropped object is a solid object that breaks free from its
fastenings due to the applied force from the impact of some other equipment or a moving object.
Examples of dynamic dropped objects include the top drive hitting the rig floor, a stand of drill pipe
falling across the derrick and hitting and breaking a light resulting in the light falling to the rig floor.

Primary Securing Method

Description of the method securing the equipment to the structure (ie nuts, bolts, screws, clamps,
brackets, turnbuckles, weld etc).

Secondary Retention Method

Description of the method providing secondary securing the equipment to the structure (ie wire slings,
encasement, lock nuts, lock washers, tab washers, lock wire, split pins, roll pins, spring clips, clamps,
safety chains etc).

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Common Guidelines for Independent Dropped Object Surveys

4.2 Independent Dropped Object Survey Report Template

This document is used to capture the results of the Independent Dropped Object Survey. See also
attachment Excel file.

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Common Guidelines for Independent Dropped Object Surveys

4.3 Failed Items List Template

This document is used to capture items recorded as Failed during the Independent Dropped Object
Survey. See also attachment Excel file.

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Common Guidelines for Independent Dropped Object Surveys

4.4 Dropped Object Inspection Book Template

This document is a key deliverable from the Independent Dropped Object Survey and is used by
Asset personnel to conduct periodic Dropped Object inspections. See also attachment Excel file.

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Common Guidelines for Independent Dropped Object Surveys

4.5 Dropped Object Calculator

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Common Guidelines for Independent Dropped Object Surveys

4.6 Example Equipment Family Inspection Criteria

The following tables provide an example format, based on a typical mobile drilling rig, for the
presentation of inspection criteria for each item of equipment that is located, stored, held, mounted,
secured or used at height.

Equipment Family Inspection Criteria will be developed and managed by the Asset Management
Team and provided to the Independent Inspection Company in order that the Dropped Object Survey
can be conducted effectively.

The Independent Survey Company personnel shall use this criteria during the Dropped Object
Survey and ensure it is inserted into the Survey Deliverables in accordance with the templates shown
in this section.

In the case that items of equipment or structure have been identified during the Dropped Object
Survey that have not been included in the Equipment Family Inspection Criteria, the OIM in
consultation with the independent surveyor will ensure that inspection criteria are developed for all
such items. Where applicable, the inspection criteria will be incorporated into the relevant Equipment
Family Inspection Criteria table in accordance with the appropriate system Change Management
process.

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Common Guidelines for Independent Dropped Object Surveys

AREA 1 : Derrick/Mast and Traveling Equipment

Derrick Equipment Zone 1 (A-Frame / Crown / Water Table)

Item Family Frequency Possible Fastening method How to inspect

1 Active heave cylinder 180 days Hydraulic control lines pipe Check beam clamps and bolts are
hydraulic control lines, clamped together and secured secure and for any signs of
support wires Valve to Active Heave Compensator corrosion, check all bolted
block, flex hoses & with bolted flanges. Other connections and hoses are in good
accumulator bottle control lines beam clamped to condition. Check support wires,
gin pole structure with turnbuckles and shackles, ensure
turnbuckles and 4 part shackles are fitted with split pins.
shackles Accumulator bottle
pipe and support wires
clamped to framework & beam
clamped to gin pole structure.
Valve block secured with
bolted flanges.

2 Cable trays, Cable 180 days Cable trays with beam clamps Check cable tray/conduit runs are
conduit pipe runs & to derrick structure. Cables secure, ensure all brackets are
cable clamps secured with stainless steel tie tight and check for signs of
wraps. Other cables fed corrosion.
through pipe work which is
beam clamped to derrick & gin
pole structure.

3 Crown beams 180 days Anco derrick bolts & self Check all securing bolts/lock nuts
securing nut. are in place, check for tar in
beams.

4 Crown compensator 180 days Pennants clevis pinned to yolks Check clevis pin and split pin for
framework idler and secured with safety pin & signs of wear and "R" clips secure.
sheave pennants & R -clip. Pins secured with Visually inspect safety chain.
yolks safety chain. Other end of
pennant secured to crown
compensator framework with
clevis pin through adjuster bolt.

5 Degasser vent line 180 days Bolted in sections and secured Check all pipe clamp and bracket
brackets and clamps with pipe clamp and beam bolts/lock washers/nuts are in
clamped to derrick structure. place and secure, check for signs
All bolts come with lock of corrosion.
washers or lock nuts.

6 Electrical outlets and 180 days Base plate mounted and beam Check all securing bolts/brackets
Junction Boxes clamped to derrick and gin pole are in place, check for signs of
structure. All bolts come with corrosion.
lock washer or lock nuts.

7 Hydraulic & 180 days U-clamped to brackets. Check clamps are tight and for
Pneumatic piping Brackets bolted to derrick signs of corrosion, check bolts/lock
(Low and High structure. All bolts come with washers/nuts are in place and
pressure) lock washers or lock nuts. secure.

8 Sheaves below Active 180 days Bolted to Active Heave Check clevis and split pins for
Heave Compensator Compensator framework. signs of wear, check bolts are in
Sheaves secured with clevis place and secure.
pins and split pin.

9 Traveling block guide 180 days Anco derrick bolts & self Check all bolts/lock washers/nuts
tracks securing nut. are in place and secure, check for
tar in beams.

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Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

10 Block hang off sling & 180 days Hang off sling secured to pad Check hang off shackle and safety
Connecting eye with 4 part shackle. Safety sling shackle are appropriately
arrangement sling fed through hang off sling secured, including split pins.
hard eye and secured using 4
part shackle.

11 Crown compensator 180 days Pipe work threaded into low Check beam clamps are tight and
associated low and pressure accumulator bottle for signs of corrosion, check all
high pressure pipe and secured with pipe clamps. welded connections for signs of
work & valves Pipe runs secured with U- corrosion. Check all bolts/lock
clamps to angle iron welded to washers/nuts are in place and
compensator framework. All secure.
bolts come with lock washers
or lock nuts. High Pressure
pipe work flanged and bolted to
compensator pistons.
Compensator piston bolted to
crown comp framework and
secured with bolts.

12 Crown compensator 180 days Bolted to crown beams Check all bolts/lock washers/nuts
vertical guide beams. complete with lock washers or are in place and secure.
lock nuts.

13 Crown wind wall 90 days Wind wall framework bolted Check all securing bolts/lock
cladding, framework together with Anco derrick bolts washers/nuts are in place and
and hinged doors and bolted to derrick structure condition of cladding for signs of
with same. Cladding sheets damage.
bolted to wind wall framework.
All bolts come with lock
washers or lock nuts.

14 Slick line sheave and 90 days Safety chain/sling and Kenter Check condition of safety
wire link complete with 4 part chain/sling and shackle; ensure
shackle. Dead man clamp on shackles are fitted with split pins.
winch secures wire line to Check dead man on drum.
drum.

15 Crown cluster Grease 90 days Beam clamped to crown cluster Check beam clamps are tight and
manifolds & grease framework. Other manifolds for signs of corrosion, check all
lines welded to crown handrails. welded connections for signs of
Grease lines contained in cable corrosion. Ensure grease lines are
tray and beam clamped to secure.
derrick structure.

16 Snatch blocks, 90 days Safety sling fed through Check sheaves are secure and in
Shackles and pad dedicated anchor point/pad eye good condition, check condition of
eyes below water down below tugger wire and safety sling and ensure both snatch
table anchored at separate point with block and tugger wire are retained.
4 part shackle. Pad eyes Check all shackles come with split
welded to derrick structure, 4 pins. Visually inspect pad eye
part shackles secured to pad welds for signs of corrosion.
eye.

17 Water table access 90 days Welded to crown platform Check condition of welds for signs
platforms framework. Platform grating of corrosion; ensure all grating clips
secured with grating clips. are secure.

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Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

18 Ladders & Back 90 days Bolted to derrick structure. Fall Check all bolts/lock washers/nuts
scratchers (including arrest U-clamped to ladder. are in place and secure, check
Fall Protection Back scratcher bolted to ladder condition of backscratcher and for
System) walkways framework. Handrail and signs of corrosion. Check condition
grating, rest platforms grating framework welded of fall protection system. Check
and hand rails together and welded/bolted to condition of welds for signs of
platform framework. Platform corrosion, check all grating clips
walkway bolted to Derrick and are secure
Gin pole structures. All bolts to
have lock washer or lock nuts.

19 Air line hoses 90 days Tie wrapped all the way to the Check all air lines are tie wrapped
derrick level. using metal fasteners.

20 Globe lights, 90 days Bolted onto base plate, base Check condition of light and safety
spotlights or plate clamped to derrick slings/shackles. Ensure both light
floodlights, navigation structure, all bolts come with and bracket are secured, check
air craft and lock washers or lock nuts. bolts on beam clamps are secure
Fluorescent Lights Secured with safety slings and and for signs of corrosion. Ensure
4 part shackles. Fluorescent shackles are fitted with split pins.
lights beam clamped to derrick
structure.

21 Hydraulic and 90 days Secured with JIC swage lock Check fittings are secure and R
pneumatic flexible fittings and Crows feet clips in place.
hose couplings with R clips.

22 Telephone 90 days Base plate mounted & bolted to Check all bolts/lock washers/nuts
crown wind wall framework. All are in place and secure.
bolts to have lock washers or
lock nuts.

23 Fall Protection System 90 days Beam clamped and bracketed Check all bolts/lock washers/nuts
(Horizontal life lines) to Derrick structure. are in place and secure.

24 Crown camera 30 days Camera base plate mounted, Check condition of camera, safety
U-Bolted and beam clamped to slings and 4 part shackles. Ensure
access platform handrail or both camera and brackets are
beams, safety sling attached to secured with safety sling. Check all
camera. All bolts to have lock bolted connections on clamps are
washers or lock nuts. secure and come with lock
washers/lock nuts.

25 Air Winches 30 days Dead man clamp on winch. Check all bolts/lock washers/nuts
Winch bolted to Derrick beams are in place and secure. Check all
with bolts and lock nuts. welds for signs of corrosion. Check
of dead man clamp for security.

26 "A" Frame and Gin 30 days Anco derrick bolts & self Check all securing bolts/lock
Pole framework securing nut to derrick washers/nuts are in place, check
structure. for tar in beams.

27 Wind vanes 30 days Wind vane at top of active Check condition of wind vane and
heave cylinder or secured at safety sling. Check all beam
Crown. Base plate mounted & clamps/bolts/lock washers/nuts are
secured with safety chain & 4 tight and for signs of corrosion.
part shackle. Other wind vanes Ensure shackles are fitted with split
base plate mounted and beam pins.
clamped to gin pole framework.
All bolts come with lock
washers or lock nuts.

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Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

28 Crown block sheaves 30 days Each set of sheaves bolted to Check all bolts and self locking
& pins crown with self locking nuts, nuts are secure, check main pin
anti jump bar frame bolted with lock plate and bolts are secure and
nuts/bolts, jump bar bolted with lock wired. Check condition of line
lock nuts, bearing retainer plate guard and securing bolts.
bolts lock wired.

29 Crown compensator 30 days Bolted to crown compensator Check beam clamps and bolts/lock
low pressure framework and crown nuts are tight, check all bolted
accumulator bottle. compensator vertical guide connections and cladding are in
Pipe work comes with beam. Pipe work secured with good condition, check welds for
thermal cladding U-clamps to welded brackets. sign of corrosion.
All bolts to have lock washers
or lock nuts. Thermal cladding
held on with fasteners.

30 Crown compensator 30 days Line shackled to idler sheave. Check condition of safety sling and
manual stroke Sheave secured with safety ensure shackle is fitted with a split
indicator sheave and sling and 4 part shackle pin.
line at crown

31 Dead line sheave and 30 days Sheave bolted to crown with Check all bolts and self locking
wire retainer self locking nuts, anti jump bar nuts are secure, check main pin
frame bolted, jump bar bolted lock plate and bolts are secure and
with lock nuts, bearing retainer lock wired. Check condition of line
plate bolts lock wired. guard and securing bolts.

32 Fast Line and Dead 30 days Sheave secured with clevis pin Check all bolts and self locking
man deflector and lock plates. Bolts on lock nuts are secure, check main pin
sheaves and wire plates lock wired. Framed lock plate and bolts are secure and
retainers sheave housing bolted to lock wired. Check condition of line
crown beams. Wire retainers guard and securing bolts.
welded/bolted to framing. All
bolts are self locking or come
with lock nuts.

33 Fast line sheave and 30 days Sheave bolted to crown with Check all bolts and self locking
retainer self locking nuts, anti jump bar nuts are secure, check main pin
frame bolted, jump bar bolted lock plate and bolts are secure and
with lock nuts, bearing retainer lock wired. Check condition of line
plate bolts lock wired. guard and securing bolts.

34 Sand line sheave assy 30 days Sheaves clevis pinned and Check pin for signs of wear, check
secured with castle headed lock nut for security and split pin in
lock nut & split pin. Framework place.
bolted to crown beams
complete with self locking bolts
or lock nuts.

35 Speakers 30 days Bolted to base plate/bolted to Check condition of safety


structure. Safety sling fitted slings/shackles; ensure shackles
and bolts come with lock are fitted with split pins. Ensure
washers or lock nuts. both speaker / bracket are secure.

36 Storm lines 30 days Four part shackles fitted to Check all shackles are fitted with
welded pad eyes. split pins.

37 Timber block crown 30 days Framework bolted to crown Check condition of safety slings
saver and framework beams. Timber block secured and shackles ensure shackles are
with U-bolts to framework. fitted with split pins. Check
Safety sling attached from retaining bolts/lock washers/nuts
framework to pad eye with 4 are in place and secure and for
part shackles. All bolts come signs of corrosion.
with lock washers or lock nuts.

20
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

38 Sheave motion sensor 7 days Bolted to derrick structure Check all bolts/lock washers/nuts
complete with lock washers or are in place and secure, check for
lock nuts. signs of corrosion.

39 Crown compensator 7 days Rollers clevis pinned and Check all bolts/self locking
cluster sheave & idler secured with retaining plate washers/nuts are secure, check
sheave guide roller and lock wired bolts. Wire main pin lock plate and bolts are
assemblies come retaining pipe secured with secure and lock wired. Check
complete with wire pins and safety chains/slings condition of roller assemblies.
retainers with 4 part shackles. Roller Check condition of safety chain /
assembly blocks bolted to wire and shackles; ensure shackles
crown compensator framework. are fitted with split pins.
All bolts come with lock
washers or lock nuts.

40 Gates, hatches and 7 days Welded pipe hinged to handrail Check all welds and bracket bolts
latches to access structure come with spring for signs of corrosion. Check
crown & underside of close. Welded hinges, hooks & condition of safety slings/chains
crown latches. Safety slings fitted with and shackles. Ensure shackles are
4 part shackles. fitted with split pins.

41 Main & folding work 7 days Platforms are secured with Check welded connections for
platforms hinges, clamps, studs and signs of corrosion. Check grating
bolts. They are also fitted with clips are secure. Check hinge
safety slings. All bolts to have bolts/lock washers and nuts,
lock washers or lock nuts and condition of safety slings and
secured by 4 part shackles. shackles. Ensure shackles are
fitted with split pins.

42 Tar build up 7 days None. Check for tar build up around


crown cluster, remove all
accumulations.

43 Crown compensator 7 days Chains held in place with pins Inspect condition of chains; check
and are secured with all pins and
chains.
circlips. bolts/lock washers/nuts are secure.

21
Common Guidelines for Independent Dropped Object Surveys

AREA 1 : Derrick/Mast and Traveling Equipment

Derrick Equipment Zone 2 (Underside crown to Monkey Board Fingers)

Item Family Frequency Possible Fastening method How to inspect

1 Cable trays, Cable 180 days Cable trays with beam clamps Check cable tray/conduit runs are
conduit pipe runs & to derrick structure. Cables secure, ensure all brackets are
cable clamps secured with stainless steel tie tight and check for signs of
wraps. Other cables fed corrosion.
through pipe work which is
beam clamped to derrick & gin
pole structure.

2 Crown compensator 180 days High Pressure pipe work Check pipe clamps and bolts/lock
pistons, High flanged and bolted together washer/nuts are tight and for signs
Pressure pipe work, and secured with pipe clamps of corrosion. Check all bolted
relief line & valves and to piston body. Thermal connections are in good condition.
piston end plates cladding covers all pipe work.
Piston bodies also secured
with beam clamps to derrick
structure. Piston end plates
bolted to cylinder housing,
relief valve threaded into
compensator cylinder and
secured with u-bolts to
handrails All bolts to have lock
washer or lock nuts.

3 Derrick / Mast 180 days Anco derrick bolt & self Check all securing bolts/lock
Structure securing nut. washer/nuts are in place, check for
tar in beams.

4 Derrickman’s escape 180 days Framework bolted to derrick Check all welds for signs of
device, anchor point structure, pad eye welded to corrosion check all bolt/lock
framework and framework, running line washers/nuts are in place and
escape running line secured to beam clamp and secure. Check condition of safety
bolted to derrick structure sling and ensure shackle is fitted
complete with 4 part shackle. with a split pin.
All bolts come with lock washer
or lock nuts.

5 Electrical outlets and 180 days Base plate mounted and Beam Check all securing bolts/brackets
Junction Boxes clamped to derrick structure. are in place, check for signs of
All bolts come with lock washer corrosion.
or lock nuts.

6 Hydraulic & 180 days U-clamped to brackets. Check clamps are tight and for
Pneumatic piping Brackets bolted to derrick signs of corrosion. Check all
(Low and High structure. All bolts come with bolts/lock washers/nuts are in
pressure) lock washers and/or lock nuts. place and secure.

7 Traveling block guide 180 days Anco derrick bolt & self Check all bolts/lock washers/nuts
tracks securing nut. are in place and secure, check for
tar in beams.

8 Degasser vent line 180 days Bolted in sections and secured Check all pipe clamp and bracket
brackets and clamps with pipe clamp and beam bolts/lock washers/nuts are in
clamped to derrick structure. place and secure, check for signs
All bolts to have lock washers of corrosion.
or lock nuts.

9 Drill String 180 days Bolted to support frame work, Check all bolts/lock washers/nuts
Compensator frame bolted to derrick are in place and secure.
accumulator bottle structure. All bolts to have lock
washers or lock nuts.

22
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

10 Fingerboard control 180 days Base plate mounted and bolted Check securing bolts and condition
cabinets to derrick structure to have lock of safety chain/sling and shackles.
washers or lock nuts. Safety Ensure shackles are fitted with a
sling fitted with 4 part shackle. split pin. Check all welds for signs
of corrosion.

11 Racker cab support 180 days Pennants secured with Check turnbuckles locked and
pennants turnbuckles and 4 part shackles secured, check all welds
shackles to welded pad eyes for signs of corrosion. Ensure
on top of cab and secured to shackles are fitted with split pins
derrick beams with beam and beam clamps secured with
clamps. bolts/lock washers or lock nuts.

12 Rig identification signs 180 days Bolted to cladding framework & Check all securing bolts are in
on outer wind wall secured with safety slings with place, check condition of cladding
4 parts shackles. All bolts to for signs of damage, ensure safety
have lock washers or lock nuts. slings/shackles in place and
secure. Ensure shackles are fitted
with split pins.

13 Top Drive System 180 days Bolted to derrick structure to Check all bolts/lock washers/nuts
blower vent, motor come with lock washers or lock are in place and secure. Check
and pipe work nuts. Motor bolted to frame. condition of vent for damage or
corrosion.

14 Drill String 180 days Clamped to accumulator & Check clamps are tight and for
Compensator bolted in place, pipe work held signs of corrosion. Check all
accumulator pipe work by U-Bolts, to have lock bolts/lock washers/nuts are in
washers or lock nuts. place and secure.

15 Parker piston retract 180 days Frame bolted to derrick Check all bolts/lock washers/nuts
accumulator structure with nuts and bolts, are in place and secure, check
accumulator secured to frame clamps for signs of corrosion.
with U-Bolts. All bolts to have
lock washers or lock nuts.

16 Snatch block attached 90 days Secured to derrick structure Check turnbuckles locked and
to drill line below dead with sling, turnbuckle and 4 shackles ensuring split pins are
man deflector sheave part shackles. fitted. Check condition of snatch
block and safety sling.

17 Hydraulic and 90 days Secured with JIC swage lock Check fittings are secure and R
pneumatic flexible fittings and Crows feet clips and or whip checks are in
hose couplings with R clips and or place.
whip checks.

18 Crown compensator 90 days Platform framework bolted to Check condition of welds for signs
cylinder lower access derrick structure. Grating & of corrosion. Check all bolts, lock
platform handrails welded to platform washers or lock nuts are secure.
framework. All bolts come with Ensure all grating clips are secure.
lock washers or lock nuts.

19 Ladders & Back 90 days Bolted to derrick structure. Fall Check all bolts/lock washers/nuts
scratchers (including arrest U-clamped to ladder. are in place and secure, check
Fall Protection Back scratcher bolted to ladder condition of backscratcher and for
System) walkways framework. Handrail and signs of corrosion. Check condition
grating , rest platforms grating framework welded of fall protection system. Check
and hand rails together and welded/bolted to condition of welds for signs of
platform framework Platform corrosion ,check all grating clips
walkway bolted to Derrick and are secure
Gin pole structures All bolts to
have lock washer or lock nuts

23
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

20 Rig tong counter 90 days Slides beam clamped to derrick Check all welds for signs of
balance slides & structure at top. Slides welded corrosion. Check all bolts/lock
weights to derrick structure at bottom washers/nuts are in place and
and secured with welded stop secure. Check shackles are fitted
plates. Counter weights with split pins.
secured on posts within welded
framework. Counter balance
running line shackled to pad
eye and frame with 4 part
shackle. Running line
terminated with bull-dog
clamps.

21 Monkey board wind 90 days Wind wall framework bolted Check all bolts/lock washers/nuts
wall cladding & together with Anco derrick bolts are in place and secure and
framework, hinged & and bolted to derrick structure condition of cladding for signs of
sliding access doors with same. Cladding sheets damage.
bolted to wind wall framework.
Sliding door secured on runner
rails, welded to cladding &
walkway. Hinged door secured
with welded hinges and latch.

22 Globe lights, 90 days Bolted onto base plate, base Check condition of light and safety
spotlights or plate clamped to derrick slings/shackles/carabineer clips.
floodlights, navigation structure, all bolts come with Ensure both light and bracket are
air craft and lock washers or lock nuts. secured, check bolts on beam
Fluorescent Lights Secured with safety slings and clamps are secure and for signs of
4 part shackles. Fluorescent corrosion. Ensure shackles are
lights beam clamped to derrick fitted with split pins.
structure.

23 Telephone and talk 90 days Base plate mounted & bolted to Check all bolts/lock washer/nuts
back system wind wall framework. All bolts are in place and secure.
to have lock washers or lock
nuts.

24 Extend and retract 90 days Base plate mounted to frame Check all bolts/lock washer/nuts
Accumulator manifold work. Framework clamped to are in place and secure.
derrick structure. Hydraulic
hoses secured with hose
clamps to framework. All bolts
come with lock washers or lock
nuts.

25 Hydraulic/Mud hose 90 days Lines secured from forward to Check sheaves for signs of
service loop running aft side of derrick by 4 part corrosion, all shackles. Ensure
lines and sheaves shackles and adjustable shackles fitted with split pins.
threaded eyebolts, bolts
secured to beam clamp.

26 Fall Protection System 90 days Beam clamped and bracketed Check all bolts/lock washer/nuts
(Horizontal life lines) to Derrick structure. are in place and secure.

27 Air water separators 30 days Separators threaded onto pipe Check for signs of
work. corrosion/damage.

28 Fall arrestor / inertia 30 days Secured by 4 part shackle. Check shackles are in place,
reel secure and fitted with split pins.

29 Rotary hose/service 30 days Bar is welded to derrick beams. Check for signs of
loop protection bar corrosion/cracks.

24
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

30 Pad eye, shackle and 30 days Base plate with welded pad Check shackle ensuring split pins
sheave for stand lift eye bolted to monkey board are fitted, check condition of safety
cable sub-structure. Sheave attached sling and inspect welds for signs of
to pad eye with 4 part shackle. corrosion.
Sheave secured with safety
chain/sling and Kenter link/4
part shackle to derrick
structure.

31 Air Winches & snatch 30 days Dead man clamp on winch. Check all bolts/lock washers and
blocks Winch bolted to Derrick beams nuts are in place and secure.
with bolts and lock nuts. Check all welds for signs of
Sheaves secured by 4 part corrosion. Check dead man is
shackles. secure. Check shackles are fitted
with split pins.

32 Hand winches for 30 days Secured by welding, nuts and Check all bolts/lock washers and
pulling back hang off bolts, handles pinned in place. nuts are in place and secure, check
lines welds for signs of corrosion.

33 Drill String 30 days Secured to drop down piping Check all bolts/clamps and
Compensator hoses by bolts/clamps, or WECO chain/slings/shackles are secure.
connections. Fitted with safety Ensure shackles are fitted with split
chains/slings secured with 4 pins.
part shackles.

34 Fixed top drive service 30 days Service loop brackets beam Check condition of safety
loop clamped to derrick structure. chain/sling/shackle, check all bolts
Service loops held in place by are in place and lock wired. Ensure
plates complete with bolts shackles are fitted with split pins.
secured into horseshoe bracket
and bracket bolts lock wired.
Service loops terminated into
electrical junction box. Each
service loop secured with
safety chain/sling and 4 part
shackle.

35 Cameras with pan & 30 days Base plate mounted, U-bolted Check condition of camera and
tilt unit and beam clamped to access safety slings and shackles ensuring
platform handrail. Safety wire split pins are fitted. Ensure both
attached to camera and back camera and brackets are secured
to base plate. All bolts have with safety sling. Check bolts on
lock washers or lock nuts. Sling beam clamps in place and secure
attached with 4 part shackle. and for signs of corrosion.

36 Speakers 30 days Bolted to base plate/bolted to Check condition of safety


structure. Safety sling fitted slings/shackle ensuring split pins
with 4 part shackle, bolts to are fitted. Ensure both speaker and
have lock washers or lock nuts. brackets are secured.

37 Storm line 30 days 4 part shackle to beam clamp, Check condition of bolts/lock nuts,
beam clamp complete with safety sling and shackles, ensuring
locking nuts, and safety sling split pins are fitted.
fitted.

38 Manual monkey board 30 days Secured to derrick structure Check condition of bolts/lock nuts,
with Anco nuts & bolts also safety sling and shackles, ensuring
with safety sling and 4 part split pins are fitted..
shackle.

25
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

39 Finger boards 30 days Bolted to derrick structure to Check securing bolts/lock nuts,
have safety slings/chains and 4 check condition of safety
part shackles. All bolts to have chain/sling and shackles ensuring
lock washers or lock nuts. shackles are fitted with split pins.

40 Bug Blower 30 days Bolted/welded to derrick Check condition of bolts/lock nuts,


structure with safety sling and safety sling and shackles, ensuring
4 part shackle. All bolts to have split pins are fitted.
lock washers or lock nuts.

41 Drill line guide, 30 day Drill line kite supported by wire Check condition of bolts/lock nuts,
sheaves, supports & through sheave shackled to check all shackles are secure and
running line beam clamp. Running line fed fitted with split pins, and check wire
through sheaves. Top sheave for signs of wear. Check condition
secured to beam clamp with of sheaves and pad eyes for signs
turn buckle and 4 part shackle. for wear/corrosion.
Out rigger sheaves shackled to
welded pad eye, beam clamps
bolted to derrick structure.

42 Hydraulic stabbing 30 days Stabbing arm body bolted to Check securing bolts, locking nuts
arm below upper Framework. Framework beam and safety chains/pins.
racker cab clamped to derrick structure.
Stabbing guide is bolted to
stabbing arm and secured with
safety chain between both.
Hydraulic hoses pipe clamped
to arm body.

43 Upper racking arm 30 days Framework bolted and beam Check all welds for signs of
head and frame work clamped to derrick structure. corrosion, check all bolt and lock
Racker and base secured onto nuts are in place and secure.
framework through slew Check slide secured, check
bearing housing with bolts. condition of safety chain/wire Full
Racking arm moves along visual inspection for any loose
toothed track which is welded objects
to framework. Steel stopper
blocks come with rubber
bumpers bolted to arm base to
prevent it from running off
track. Upper racking arm
secured with clevis pins,
keeper plates and lock wired
bolts.

44 Upper racker cab 7 days Racker cab welded to Check all welds for corrosion and
support framework, framework. Frame work beam cracks, check bolt and lock nuts
bumper bar, window clamped to derrick structure. are in place and secure, full visual
protection cage and Racker cab door secured with inspection for any loose objects.
wiper pin and lock nut through
welded hinges.

45 Crown saver proximity 7 days Bolted to brackets and Check all bolts are in place and
switches. brackets welded to dolly track. secure, check all welds for signs of
All bolts come with lock washer corrosion.
or lock nuts.

46 Pipe Handling 7 days Bolted to bracket welded to Check all bolts/lock washers/nuts
Machine block dolly track. All bolts to have are in place and secure, check all
interlock proximity lock washer or lock nuts. welds for signs of corrosion.
switch.

26
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

47 Gates, latches and 7 days Welded pipe hinge to handrail Check all welds and bracket bolts
hatches structure to have spring close. for signs of corrosion. Check
Welded hinges, hooks & condition of safety slings/chains
latches. Safety slings fitted with and shackles ensuring shackles
4 part shackles. are fitted with split pins.

48 Work bench, 7 days Workbench framework beam Check all bolts/lock washers/nuts
framework & vice clamped to Handrail structure. are in place and secure. Inspect
Bench top welded to condition of safety slings if fitted.
framework. Vice bolted to All hand tools to be fitted with
bench top. appropriate lanyard.

49 Main & folding work 7 days Platforms are secured with Check welded connections for
platforms hinges, clamps, studs and signs of corrosion. Check grating
bolts. They are also fitted with clips are secure. Check hinge
safety slings. All bolts have bolts/lock nuts, condition of safety
lock washers or lock nuts and slings and shackles, ensuring
secured by 4 part shackles. shackles are fitted with split pins.

50 Fingerboard cylinders 7 days Cylinder housings threaded Check condition of all welds/straps
with cable trays and into bottom of fingerboard and cable trays. Check for missing
pneumatic lines secured with grub screws. grub screws/bolts and that all air
Cable trays bolted to straps lines are secure.
welded to fingerboard.
Pneumatic lines secured to
cable tray with tie wraps.

51 Drill pipe and Drill 7 days Latches secured by bolts come Check condition of bolts/lock nuts,
collar latches with lock tabs or split pins. safety sling and shackles, ensuring
Installed with safety sling/chain split pins are fitted.
come with 4 part shackles.

52 Mud hose operational 7 days Attached to gooseneck and top Check hammer unions are tight.
and spare. May drive/swivel with WECO Check condition of safety sling and
include inline third connections, complete with shackle ensuring split pins are
party sensor and kick safety slings and 4 part fitted.
out subs shackles on both ends.

53 SCBA escape pack 7 days Stored in upper cab or bolted Check bolts/lock nuts are secure.
to derrick in container. All bolts Check escape set secured in
to have lock washer or lock container or inside racker cab.
nuts.

54 Slings for catching 7 days Secured to derrick with 4 part Check condition of safety sling and
dropped stands shackles. shackles ensuring split pins are
fitted.

55 Stand lift cylinder 7 days Secured with bolts and clevis Check all bolts/lock washers and
pin. All bolts come with lock nuts are in place and secure, visual
washers or lock nuts. Clevis check on clevis pin for wear.
pin come with split pin.

56 Stand lift wire 7 days Spelter sockets, wedged Check wire terminations, condition
arrangement sockets, swivel joint secured of wire, safety sling and check
with split pins. Sheave comes shackles ensuring split pins are
with safety sling and 4 part fitted.
shackle.

57 Tie back rollers for rig 7 days Snatch blocks, 4 part shackles Check turnbuckles locked and
floor tuggers and turnbuckles attached to shackles secured, check all welds
pad eyes, safety slings for signs of corrosion. Check
attached. condition of safety sling and
shackles ensuring split pins are
fitted.

27
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

58 Monkey Board toe 7 days Two pins with split pins, each Check condition of bolts/lock
board with safety sling and 4 part washers/nuts; check safety sling
shackle. and shackles ensuring split pins
are fitted.

59 Access platform and 7 days Handrail framework welded Check all welded connections for
hatch below upper together and welded to signs of corrosion. Check grating
racker platform framework. Grating clips are secure. Check all
secured with clips. Platform bolts/lock washers and nuts are in
beam clamped/bolted/welded place and secure.
to Derrick structures. Hatch
secured with welded hinges.

60 Upper racking arm 7 days Racker head bolted to Check slide secured, check
telescopic arm. Drive motor condition of safety chain/wire.
head and slide
bolted to top of racker head Check all bolts/lock washers and
assembly, drive complete with welded nuts are in place and secure. Full
protection cage. Slide secured inspection for loose parts.
roller assembly, into racker head with bolts and
Ensure all shackles are fitted with
guards and hoses nylon lock nuts complete with
split pins.
spring loaded slide keeper.
Safety chain attached to slide
and top of
racker head and 4 part
shackles.

28
Common Guidelines for Independent Dropped Object Surveys

AREA 1 : Derrick/Mast and Traveling Equipment

Derrick Equipment Zone 3 (Underside Monkey Board to Rig Floor)

Item Family Frequency Possible Fastening method How to inspect

1 Cable trays, Cable 180 days Cable trays with beam clamps Check cable tray/conduit runs are
conduit pipe runs & to derrick structure. Cables secure, ensure all brackets are
cable clamps secured with stainless steel tie tight and check for signs of
wraps. Other cables fed corrosion.
through pipe work which is
beam clamped to derrick & gin
pole structure.

2 Derrick / Mast 180 days Anco derrick bolt & self Check all securing bolts/lock
Structure securing nut. washers/nuts are in place, check
for tar in beams.

3 Electrical outlets and 180 days Base plate mounted and beam Check all securing bolts/lock
Junction boxes clamped to derrick & gin pole washers/lock nuts and brackets are
structure. All bolts come with in place, check for signs of
lock washer or lock nuts. corrosion.

4 Hydraulic & 180 days U-clamped to brackets. Check clamps are tight and for
Pneumatic piping Brackets bolted to derrick signs of corrosion, check bolts/lock
(Low and High structure. All bolts come with nuts/washers are in place and
pressure) lock washers and or lock nuts. secure.

5 Degasser vent line 180 days Bolted in sections and secured Check all pipe clamp and bracket
with pipe clamp and bolts/lock
brackets and clamps
beam clamped to derrick washers/nuts are in place and
structure. All bolts come with secure, check for signs of
lock washers or lock nuts. corrosion.

6 Drill line protection 180 days Square protection tunnel beam Check clamps are secure and for
tunnel and protection clamped to derrick structure. signs of corrosion. Check all
plates Protection plates also bolted bolts/lock washers/nuts are in
with lock washers or lock nuts place and secure.
to derrick structure.

7 Heaters and pipe work 180 days Heaters & pipe work bolted to Check all welded connections for
above rig floor framework with lock washers or signs of corrosion. Check all
lock nuts. Frame work welded bolts/lock washers/nuts are in
to wind wall framework. place and secure.

8 Rig floor deluge pipe 180 days U-clamped with lock washers Check all welded connections for
work & nozzles or lock nuts to angle iron & signs of corrosion. Check all bolts
welded to moon pool wind wall in place and secure. Visually check
frame work. Nozzles threaded all nozzles.
into pipe work.

9 Traveling block guide 180 days Anco derrick bolt & self Check all bolts/lock washers/nuts
tracks securing nut. are in place and secure, check for
tar in beams.

10 Upper & lower racker 180 days Bolted to base plate, base Check clamps are tight and for
hydraulic control plate bolted to framework with signs of corrosion, check bolts/lock
manifold lock washers or lock nuts & washers/nuts are in place and
beam clamped to derrick secure.
structure.

29
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

11 Wireline unit 180 days Base plate mounted and bolted Check all bolts in place and secure,
to frame work. Frame work check of all welds for signs of
welded to dog house roof cracks/corrosion.
frame work. All bolts come with
lock washers or lock wire.

12 Drill String 180 days Secured with beam clamps, u- Check clamps are tight and for
Compensator high bolts & lock nuts and bolts. signs of corrosion, check bolts/lock
pressure pipe work washers/nuts are in place and
and hoses secure.

13 Manipulator arm 180 days Manifold on plate welded to Check condition of welds for any
grease manifold handrail. signs of corrosion.

14 Raised Back-Up 180 days Frame bolted to derrick Check all bolts/lock washers/nuts
System valve/solenoid structure, using lock nuts or are in place and secure.
assembly lock wire.

15 Hydraulic and 90 days Secured with JIC swage lock Check fittings are secure and R-
pneumatic flexible fittings and crows feet clips and or whip checks are in
hose couplings. place.

16 Casing stabbing board 90 days Board is secured with clevis Check all welded connections for
or cherry picker bolts and nuts to welded pad signs of corrosion. Check all
eyes on beam clamp, bolted to bolts/lock washers/nuts are in
derrick structure. Board place and secure. Check clevis
framework hinged and also pins for signs of wear and locking
secured with clevis bolts and plates secure. Visual check of all
nuts. Platform handrails bolted hoses for signs of wear. Ensure all
and welded to framework of shackles are fitted with split pins.
board, grating welded to
framework. Adjustable platform
contained within vertical tracks
by clevis pinned rollers secured
with locking plates. Pneumatic
chain fall slung from welded
pad eyes on board framework
and adjustable platform.
Pneumatic hoses secured with
crows feet connection’s and
JIC fittings. Bolts with lock
washers or lock nuts. Safety
slings and 4 part shackles.

17 Casing stabbing board 90 days Hook arms and framework Check condition of safety sling.
hinged tie back hooks secured with clevis bolts and Ensure shackles are fitted with split
nuts to lower racker support pins. Check clevis bolt and nut are
framework. Hook release secure.
mechanism consists of wireline
terminated onto hook
framework with bull dog clip.
Wire fed through sheave slung
around upper racker access
platform framework with a
sling. All bolts come with lock
washers or lock nuts and
safety sling attached by 4 part
shackle.

30
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

18 Wind wall cladding 90 days Wind wall framework bolted Check all securing bolts/lock nuts
together with Anco derrick bolts are in place and condition of
and bolted to derrick structure cladding for signs of damage.
with same, cladding sheets
bolted to wind wall framework.

19 Cement High 90 days High Pressure pipe work Check clamps are secure and for
Pressure pipe work secured by pipe clamps & bolts signs of corrosion, check bolts/lock
& beam clamped to derrick nuts are in place and secure.
structure. All bolts come with
lock washers or lock nuts.

20 Globe lights, 90 days Bolted onto base plate, base Check condition of light and safety
spotlights or plate clamped to derrick slings/shackles/carabineer clips.
floodlights, navigation structure, all bolts come with Ensure both light and bracket are
air craft and lock washers or lock nuts. secured, check bolts on beam
Fluorescent Lights Secured with safety slings and clamps are secure and for signs of
4 part shackles. Fluorescent corrosion. Ensure shackles are
lights beam clamped to derrick fitted with split pins.
structure.

21 High Pressure test 90 days Pipe clamped to framework. Check clamps are tight and for
line and target blocks Framework beam clamped to signs of corrosion, check bolts/lock
derrick structure. All bolts come nuts are in place and secure.
with lock washers or lock nuts.

22 Telephone, speakers 90 days Base plate mounted & bolted to Check all bolts/lock washers/ nuts
and tannoy light wind wall framework. All bolts are in place and secure. Check
mounted above rig come with lock washers or lock condition of safety sling, shackle
floor nuts. Tannoy light, beam ensuring split pin is fitted. Ensure
clamped to derrick structure, both speaker and brackets are
Safety slings fitted to speakers secured.
with 4 part shackles.

23 Ladders & Back 90 days Bolted to derrick structure. Fall Check all bolts/lock washers/nuts
scratchers (including arrest U-clamped to ladder. are in place and secure, check
Fall Protection Back scratcher bolted to ladder condition of backscratcher and for
System) walkways framework. Handrail and signs of corrosion. Check condition
grating, rest platforms grating framework welded of fall protection system. Check
and hand rails together and welded/bolted to condition of welds for signs of
platform framework. Platform corrosion, check all grating clips
walkway bolted to Derrick and are secure.
Gin pole structures. All bolts to
have lock washer or lock nuts.

24 Fall Protection System 90 days Beam clamped and bracketed Check all bolts/lock washers/nuts
(Horizontal life lines) to Derrick structure. are in place and secure.

25 Stand pipe hard piping 90 days Stand pipe secured to derrick Check clamps are tight and for
structure by U-clamps & bolts signs of corrosion, check bolts/lock
that are beam clamped to washers/nuts are in place and
derrick structure. All bolts come secure.
with lock washers or lock nuts.

26 Block hang off sling & 90 days 4 part shackle. Pin secured Check hang off shackle is
shackle with welded safety chain. appropriately secured, including
split pins.

31
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

27 Rig tong counter 90 days Slides beam clamped to derrick Check all welds for signs of
balance slides & structure at top. Slides welded corrosion check all bolt/lock
weights to derrick structure at bottom washers/nuts in place and secure.
and secured with welded stop Check shackles are fitted with split
plates. Counter weights pins.
secured on posts within welded
framework. Counter balance
running line shackled to pad
eye and frame with 4 part
shackle. Running line
terminated with bull-dog
clamps.

28 Cameras with pan & 30 days Base plate mounted, U-bolted Check condition of camera and
tilt unit and beam clamped to access safety slings and shackles. Ensure
platform handrail. Safety wire shackle fitted with split pin. Ensure
attached to camera and back both camera and brackets are
to base plate. All bolts come secured with safety sling. Check
with lock washers or lock nuts. bolts on beam clamps in place and
Sling attached with 4 part secure and for signs of corrosion.
shackle.

29 Drill floor manipulating 30 days Manipulator arm bolted to slew Check all welds for signs of
arm and head bearing base plate mount. corrosion, check all bolt/lock
Base plate mount bolted to washers/nuts are in place and
framework and beam clamped secure. Check safety chain and
to derrick structure. Arm is shackle ensuring split pin is fitted,
clevis pinned to structure and ensure claw is secure and full
secured with lock nuts. Tilt inspection for any loose objects.
pistons also clevis pinned and
secured in same way. Head is
clevis pinned to manipulator
arm, secured with washers &
safety pins. Safety chain
attached from head to arm with
4 part shackle. Claws secured
with clevis pin.

30 Lower racker cab & 30 days Racker cab welded/bolted to Check all welds for signs of
support framework, framework. Framework beam corrosion check all bolts in place
window protective clamped to derrick structure. and secure. Check safety sling in
cage and wiper Racker cab door secured with place and secured
pin and lock nut through
welded hinges. Window safety
rail bolted to cab framework.
Bumper bars welded/bolted to
cab framework. Wind screen
wipers secured by shafts of
motors and motors bolted to
cab framework.

32
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

31 Lower racking arm & 30 days Framework bolted and beam Check all welds for signs of
Framework clamped to derrick structure. corrosion, check all bolts/lock
Racker and base secured onto washers/nuts are in place and
framework through slew secure. Full inspection for any
bearing housing with bolts. loose objects.
Racking arm moves along
toothed track which is welded
to framework. Steel stopper
blocks come with rubber
bumpers bolted to arm base
prevent it from running off
track. Upper racking arm
secured with clevis pins,
keeper plates and lock wired
bolts.

32 Extending work 30 days Bolted to purpose built frame Check frame for corrosion and all
platforms with lock washers or lock nuts. bolts come with lock washers or
Safety sling attached by 4 part lock nuts. Inspect safety slings and
shackle. ensure shackles are fitted with split
pins.

33 Storm line 30 days 4 part shackle to beam clamp, Check all shackles are fitted with
beam clamp complete with split pins. Check condition of safety
locking nuts, with safety sling sling.
fitted.

34 Air water separators 30 days Separators threaded onto pipe Check for signs of corrosion/
work. damage.

35 V-door A-frame 30 days Bolted to A-frame derrick Check all bolts/ lock washers/nuts
horizontal deflector structure. All bolts come with in place and secure. Check
roller & vertical lock washers or lock nuts. condition of safety sling and
bumper bar Safety sling installed with 4 shackles fitted with split pin.
part shackle.

36 Belly beams 30 days Anco derrick bolt & self Check all bolts/lock washers/ nuts
securing nut. in place and secure.

37 Cement hose 30 days Connected to standpipe with Check hammer unions are tight.
2202 connection fitted with Check condition of safety sling and
safety sling and 4 part shackle. ensure shackle fitted with split pin.

38 Drill String 30 days Secured to drop down piping Check all bolts/clamps and
Compensator hoses by bolts/clamps, or WECO chain/slings/shackles are secure,
connections. Fitted with safety ensure shackles are fitted with split
chains/slings secure with 4 part pins.
shackles.

39 Derrick Base 30 days Pins held in place with bolts Check all bolts/lock washers/ nuts
Substructure securing and lock nuts. are in place and secure.
pins

40 Dead line 30 days Bolted to derrick beam/walk Check all bolts/lock washers/ nuts
stabilizer/dampener way using lock washers and are in place and secure.
nuts.

33
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

41 Drill line guide, 30 days Drill line kite supported by wire Check all shackles are secure and
sheaves, supports & through sheave shackled to fitted with split pins, check wire for
running line beam clamp. Running line fed signs of wear. Check condition of
through sheaves. Top sheave sheaves and pad eyes for signs for
secured to beam clamp with wear/corrosion. Check turnbuckles
turn buckle and shackle. Out locked and shackles secured,
rigger sheaves shackled to check all welds for signs of
welded pad eye beam clamps corrosion.
bolted to derrick structure.

42 Pad eye, shackle and 30 days Base plate with welded pad Check shackle ensure split pin
sheave for stand lift eye bolted to monkey board fitted, check condition of safety
cable sub-structure. Sheave attached sling and inspect welds for signs of
to pad eye with 4 part shackle. corrosion.
Sheave secured with safety
chain/sling and Kenter link/4
part shackle to derrick
structure.

43 Air winches, Man 30 days Base plate mounted and bolted Check all bolts/lock washers/nuts
riding winch and to framework. Framework are secure. Check all welds for
control hoses beam clamped to derrick signs of corrosion. Visual check to
mounted above dog structure. All bolts come with ensure dead man clamp is secure.
house lock washers or lock nuts. Wire
dead man at side of drum.

44 Dolly Track end plates 30 days Bolted to dolly track. All bolts Check all bolts/lock washers/nuts
come with lock washers or lock are in place and secure.
nuts.

45 Raised Back-Up 30 days Support blocks welded to dolly Check all bolts/lock washers/nuts
System tracks, guide beams secured to are in place and secure, check all
blocks with lock wired bolts, lift rollers secure with split pins in
cylinders secured to guide place. Full visual inspection for any
beams by clevis pins and split loose items.
pins, clamping pistons bolted
and lock wired, main rollers
secured with roller pin and nut.
Inner rollers have roller pin and
split pins. Safety device for
Raised Back-Up System
consists of hook device
secured with clevis pin.

46 Hydraulic V-Door 30 days Bolted to V-Door with lock nuts, Check all welds for signs of
systems see manufacturer’s guidelines. corrosion, check all bolt/lock
washers/nuts in place and secure.
Full visual inspection for any loose
objects, reference manufacturer’s
guidelines.

47 Lay down sheaves 30 days Bolted to derrick structure Check all bolts/lock washers/nuts
using bolts/lock nuts or studs are in place and secure. Check
with lock wire. Safety sling condition of safety sling and
installed with 4 part shackle. shackle fitted with split pin.

48 Loggers weight 30 days Clamped to drilling line above Check all bolts are in place and
indicator deadman. secure.

34
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

49 Bug Blower 30 days Bolted/welded to derrick Check all welds for signs of
structure with safety sling and corrosion, check all bolt in place
4 part shackle. All bolts come and secure. Check safety sling in
with lock washers or lock nuts. place and secured. Check shackles
are fitted with split pins.

50 Extending work 7 days Attached to a purpose built Check all frame welds for signs of
platforms frame and bolted to derrick. corrosion check all bolt/lock nuts
Grating secured by clips and and retaining slings and shackles
platform secured by safety are in place. Ensure shackles are
sling and 4 part shackles. fitted with split pins. Full visual
Platform hinges have bolts/lock inspection for any loose objects.
nuts.

51 Main & folding work 7 days Platforms are secured with Check grating clips are secure.
platforms hinges, clamps, studs, bolts. Check hinge bolts/lock nuts,
Fitted with safety slings. All condition of safety slings and
bolts come with lock washers shackles are fitted with split pins.
or lock nuts and secured by 4
part shackles.

52 Mud hose operational 7 days Attached to gooseneck and top Check hammer unions are tight.
and spare. May drive/swivel with WECO Check condition of safety sling and
include inline third connections, complete with shackle. Ensure shackle fitted with
party sensor and kick safety slings and 4 part split pin.
out subs shackles on both ends.

53 Rig floor manipulator 7 days Secured with welded hinges. Check all welds and bracket bolts
arm access hatch Safety slings fitted with 4 part for signs of corrosion. Check
above dog shack shackles. integrity of safety slings/chains and
shackles. Ensure shackles fitted
with split pins.

54 Gates, latches and 7 days Welded pipe hinge to handrail Check all welds and bracket bolts
hatches structure come with spring for signs of corrosion. Check
close. Welded hinges, hooks & condition of safety slings/chains
latches. Safety slings fitted with and shackles. Ensure shackles
4 part shackles. fitted with split pins.

55 Removable hand rails 7 days Handrail framework bolted to Check condition of bolts for signs
platform framework. All bolts of corrosion, check all bolts/lock
come with lock washers or lock washers and nuts are in place and
nuts. secure.

56 Stand lift cylinder and 7 days Secured with bolts and clevis Check all bolts/lock washers/nuts
wire arrangement pin, spelter sockets and secure and in place, visual check
wedged socket. All bolts come on clevis pin for wear.
with lock washers or lock nuts.
Clevis pin come with split pin.

57 Lower and 7 days Racker head bolted to Check slide secured, check
Intermediate racking telescopic arm. Drive motor condition of safety chain/wire.
arm slide assembly, bolted to top of racker head Ensure shackles fitted with split
drive roller assembly come with welded protection pins. Full visual inspection for loose
guards and hoses cage. Slide secured into racker parts.
head with bolts and nylon lock
nuts come with spring loaded
slide keeper. Safety chain
attached to slide and top of
racker head and 4 part
shackles.

35
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

58 Top Drive System 7 days Bolted to bracket and bracket Check all bolts/lock washers/nuts
sensor welded to dolly track. All bolts are in place and secure, check all
come with lock washer or lock welds for signs of corrosion.
nuts.

59 Pipe Handler Machine 7 days Bolted to bracket and bracket Check all bolts/lock washers/nuts
block interlock welded to dolly track. All bolts are in place and secure, check all
proximity switch come with lock washer or lock welds for signs of corrosion.
nuts.

60 Traveling block Floor 7 days Bolted to bracket and bracket Check all bolts are in place and
saver proximity welded to dolly track. All bolts secure, check all welds for signs of
switches come with lock washer or lock corrosion.
nuts.

61 Tie back rollers for rig 7 days Snatch blocks, 4 part shackles Check condition of safety slings
floor tuggers and turnbuckles attached to and shackles ensuring split pins
pad eyes, safety slings are fitted. Check turnbuckles
attached. locked and shackles secured.

36
Common Guidelines for Independent Dropped Object Surveys

AREA 1 : Derrick/Mast and Traveling Equipment

Derrick Equipment Zone 4 (Traveling Block / TDS / Compensator / PRS / PHM / PLS)

Item Family Frequency Possible Fastening method How to inspect

1 Drill string 7 days Cylinder bolted to traveling Full inspection checking all
compensator block, piston secured to becket retaining devices in place.
by becket pins and lock plates. Reference Original Equipment
Drill String Compensator top Manufacturer picture book if
piston cover secured with wired available.
bolts, top inspection plate
secured with bolts. All hoses
and service loop secured with
clamps and safety sling.

2 Hook 7 days Secured to Adapter yoke by Full inspection checking all


Clevis pin and lock plate with retaining devices in place; visual
tie wired bolts. inspection of all welds for signs of
corrosion/cracks. Reference
Original Equipment Manufacturer
picture book if available.

3 Pipe handler & 7 days Secured to top drive by clevis Full inspection checking all
associated hydraulic pins, castle nut & split pin. All retaining devices in place.
hoses other clevis pins secured with Reference Original Equipment
washers & split pins. Other Manufacturer picture book if
bolts secured with either lock available.
wire or split pinned nuts. IBOP
actuator roller held in place
with hex head nut & bolt. All
hydraulic hoses secured with
either quick disconnect fittings
or JIC swage lock fittings.

4 Top drive 7 days Secured to hook by bail arm. Full inspection checking all
All bolts secured with either retaining devices in place; visual
lock wire or split pins. Bails in inspection of all welds for signs of
use secured on solid body corrosion/cracks. Reference
elevator lugs by bolt and castle Original Equipment Manufacturer
headed nut complete with split picture book if available.
pin. Counterbalance chains
secured to swivel with clevis
pin. Top drive service loops
secured within horseshoe plate
mounting with plates bolts.

5 Top drive dolly frame 7 days Dolly frame welded to Top Full inspection checking all
& roller assemblies drive. Roller assembly blocks retaining devices in place.
bolted and tie wired to Dolly Reference Original Equipment
framework. Roller assemblies Manufacturer picture book if
secured by shafts and lock available.
nuts.

6 Traveling block 7 days Supported by drill lines from Full inspection checking all
crown block & single line to retaining devices in place. Visual
drawworks drum and dead inspection of drilling line for signs
man anchor. Secured to of wear and tar accumulation.
Adapter yoke by clevis pins Reference Original Equipment
and locking plates. Locking Manufacturer picture book if
plate bolts are tie wired. Dolly available.
frame support arms bolted to
traveling block and tie wired.

37
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

7 Traveling block dolly 7 days Dolly frame consists of welded Full inspection checking all
frame & roller framework. Roller housings retaining devices and safety slings
assemblies bolted & secured with nylon are in place and secured, ensure
lock nuts to dolly frame. Roller shackles are fitted with split pins.
assemblies secured by shaft Reference Original Equipment
and lock nut. Proximity switch Manufacturer picture book if
arm is bolted to dolly roller available.
housing and secured with
nylon lock nuts.

8 Fixed top drive service 7 days Service loops held in place by Check condition of safety
loop plates complete with bolts chain/sling/shackle, check all bolts
secured into horseshoe bracket are in place and lock wired. Ensure
and bracket bolts lock wired. shackles are fitted with split pins.
Service loops terminated into
electrical junction box. Each
service loop secured with
safety chain/sling and 4 part
shackle.

9 Drill String 7 days Secured by bolts/clamps, or Check all bolts/clamps and


Compensator hoses WECO connections. Fitted with chain/slings/shackles are secure.
safety chains/slings secured Ensure shackles are fitted with split
with 4 part shackles. pins.

10 Mud hose 7 days Attached to gooseneck and top Check hammer unions are tight.
drive/swivel with WECO Check condition of safety sling and
connections, complete with shackle; ensure shackle fitted with
safety slings and 4 part split pin.
shackles on both ends.

11 Pipe Racking System 90 days Secured by bolts complete with Check motor and gearbox bolts are
rotation and drive lock wire. tight and lock wire is in good
motors condition.

12 Riser Handling 90 days Secured by bolts complete with Check bolts are tight and lock wire
Assembly turntable lock wire. is in good condition.
bearing bolts

13 Riser Handling 90 days Secured by bolts complete with Check retaining bolts are tight and
Assembly link pivot lock wire. locking wire is in good condition.
pins

14 Riser Handling 90 days Secured by bolts complete with Check bolts and lock wire tight,
Assembly hoist lock wire. check bearings are in good
cylinder trunnions condition.

15 Riser Handling 90 days Secured by bolts complete with Check clevis is secure on rod and
Assembly hoist lock wire. pin retaining bolts are tight with
cylinder clevis lock wire in good condition.

16 Pipe Racking System 30 days Chain secured by bolts / lock Check chain is in good condition
Components - long / washers / lock nuts. Trough with no broken or worn links.
short travel drag secured by bolts/lock Ensure hoses are secure and
chains, drag chain washers/lock nuts. Chain straight and in good condition.
trough, chain termination secured by pin/lock Check trough is undamaged and
terminations and washers/lock nuts. Termination free from debris. Check cable tray
termination brackets bracket secured by lock wire. is secure. Check bracket is in good
condition. Ensure all bolts are tight
and lock wire is in good condition.

38
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

17 Riser Handling 30 days Secured by bolts / lock Check piping is secure; flange bolts
Assembly hoist washers / lock nuts and or lock are tight and lock wire in good
cylinder piping and wire. condition.
flanges

18 Pipe Racking System 30 days Retained by bolt / nut and lock Check sheave in good condition.
upper column wire. Check that retainer bolts, jumper
assembly hoist bar bolts are tight and lock wire is
sheave and jumper in good condition.
bars

19 Service Loop 30 days Secured by bottle screws / lock Check all supports secure. Ensure
Components - hose nuts and 4 part shackles. bottle screw lock nuts are tight and
supports and guide Secured by nuts / split pins. shackles secured with split pins
wire anchors and in good condition. Check eye
bolts and anchor bolts are tight with
split pins and in good condition.

20 Pipe Racking System 30 days Secured by bolts complete with Check all bolts are tight and lock
guards and bumper lock wire. Safety wire and 4 wire is in good condition. Check
frames part shackles. Frame secured safety wire is correctly installed.
with bolts / lock washers / lock Check bolts tight and dowel pin
nuts. secure. Check shackles are fitted
with a split pin.

21 Pipe Racking System 30 days Secured by pin and split pin, Check clevis pin is secure with split
hoist carriage bolts with lock wire. Secured by pin and in good condition. Check
components - linear bolts / lock washers / lock nuts. guard is in good condition with all
actuator clevis, rope bolts tight and lock wire in good
guard, motor and condition. Check safety sling is in
gearbox, actuator good condition. Check all bolts are
mounting brackets tight. Ensure all fixtures are secure
and actuator and lock wire is in good condition.
expansion tank Check tank is secure. Ensure
shackles are secure with split pins
in good condition.

22 Pipe Racking System 30 days Secured by pins and retaining Check all arm pivot pins secure
arm assembly bolts complete with lock wire. with retaining bolts tight and lock
components - pivots, Arm secured by pins, washer wire in good condition. Ensure no
support arm, safety and split pin. Safety wire excessive wear in bearings. Check
wire comes with 4 part shackle. support arm secure with split pins
and washers in good condition.
Ensure shackles are fitted with split
pins.

23 Pipe Racking System 30 Days Secured by bolts complete with Check wire spooled correctly and
hoist drum assembly lock wire. anchor bolts are tight. Check guard
and guard is secure and in good condition.
Ensure retaining bolts are tight and
lock wire is in good condition.

24 Pipe Racking System 30 Days Secured by bolts / lock Check bolts, lock washers / lock
cable trays washers / lock nuts. nuts, ensure cable trays are
secure.

25 Pipe Racking System 30 days Actuator linkage secured by pin Check all actuator link pin retainers
lifting jaw assembly and retainer. Cylinder secured are secure. Check cylinder
components - by bolts complete with lock retaining bolts are tight with lock
hydraulic actuator wire. wire in good condition.
linkage and cylinder

39
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

26 Brackets 30 days Secured by bolts / lock Check all bolts are tight and lock
washers / lock nuts. washers/lock nuts are in good
condition.

27 Junction boxes and 30 days Secured by bolts / lock Check junction boxes and
associated brackets washers / lock nuts or lock associated brackets are secure -
wire. bolts are tight and fitted with lock
nuts and or lock wire and in good
condition.

28 Riser Handling 30 days Secured by bolts complete with Check valve block is secure. Check
Assembly tie back lock wire. hydraulic hose clips and lock wire
system control valve are in good condition.

29 Pipe Racking System 30 days Lines secured by brackets / Check bolts /lock washers / lock
hydraulic lines, hoses lock washers / lock nuts. Hoses nuts are secure. Check hoses are
and associated fittings secured by fittings and hose secure and in good condition.
clamps, clamps complete with Ensure hose clamps are in good
lock washer / lock nut. condition.

30 Riser Handling 30 days Clamps secured by bolts / lock Check piping, hoses and
Assembly hydraulic washers / lock nuts or lock associated clamps and or hose
piping hoses and wire. clips are secure and in good
associated fittings. condition. Check all bolts / lock
wire / lock nuts are in good
condition.

31 Hydraulic control 30 days Secured by bolts / lock Check hydraulic valves, piping and
valves in primary link washers / lock nuts or lock hoses are secure. Check all bolts /
wire. lock wire / lock nuts are in good
condition.

32 Riser Handling 30 days Secured by bolts complete with Check retaining bolts are tight and
Assembly turntable lock wire. lock wire is in good condition.
bearing cover

33 Riser Handling 30 days Secured by pin and split pin. Check cylinders are secure.
Assembly positioner Ensure clevis and clevis pin are
tilt assembly secure. Ensure lever assembly is
secure. Check split pins are in
place.

34 Riser Handling 30 days Secured by bolts complete with Check guard is secure and in good
Assembly positioner lock wire. condition. Check all bolts / lock
guard wire are in good condition.

35 Riser Handling 30 days Secured by bolts complete with Check pivot bolts are tight and lock
Assembly positioner lock wire. wire is in good condition.

36 Riser Handling 30 days Secured by bolts complete with Check tool retaining bolts are tight
Assembly tool spindle lock wire. and lock wire is in good condition.

37 Column assembly 30 days Secured by bolts complete with Check all bolts are tight and lock
inspection hatch and lock wire. wire is in good condition. Check
door door hinge and fastener are
secure.

38 Pipe Racking System 7 days Secured by pin / retainer nut / Check roller is secure with split
service loop guide bolts and split pin / retainer pins and in good condition. Check
rollers, carriage roller clips. Safety wire and 4 part sheaves are secure and retainer
assembly and shackles. nut / bolts are tight with split pin in
sheaves good condition. Ensure wire is in
good condition and shackles and
split pins are secure.

40
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

39 Pipe Racking System 7 days Secured by bolts / lock Check camera is secure and all
camera washers / lock nuts. Safety bolts tight. Ensure safety sling is
sling secured by 4 part correctly installed and in good
shackle. condition. Ensure shackle is fitted
with a split pin.

40 Pipe Racking System 7 days Secured by mounting bolts with Check all rollers are free and in
arm carriage - guide split pins and retainer clips. good condition. Ensure retainers
roller assembly are tight. Check assembly
mounting bolts are tight with split
pins and in good condition.

41 Pipe Racking System 7 days Secured by pins, retaining bolts Check clevis pin is secure with split
hoist carriage complete with split pins. Bolts pin in good condition. Check
components - counter complete with split pins. cylinder clevis secure on rod.
balance, counter Check rollers are free and in good
balance cylinder and condition with retainers tight.
guide roller assembly Ensure assembly bolts are tight
with split pins in good condition.

42 Pipe Racking System 7 days Secured by bolts complete with Check hose is in good condition
- cable protector and lock wire. Safety wire comes with clamps and mounting brackets
safety wire with 4 part shackle. secure and lock wire in good
condition. Check safety wire
installed correctly and in good
condition. Ensure shackles are
fitted with split pins.

43 Pipe Racking System 7 days Secured by pins and retaining Check rollers are secure with split
hoist wire kick back bolts complete with lock wire. pins in good condition. Check all
roller assembly bolts are tight complete with lock
wire.

44 Pipe Racking System 7 days Retaining latch secured by split Check latch assembly and split
lifting jaw assembly pin, latch bolt secured by pin pins are secure and in good
components - and split pin, nut and lock wire. condition. Check pivot pin is secure
retaining latch, Hinge pin secured by bolts with split pins. Check retaining nut
retaining latch bolt, comes with lock wire. Cylinder is tight with lock wire/split pin in
hinge pin, claw secured by bolts complete with good condition. Check hinge pin is
cylinder, claw cylinder lock wire. Claw cylinder clevis secure with retaining bolts tight
clevis, claw finger, secured by rod and retainer. complete with lock wire. Check
roller jaw rollers, Claw finger secured by pin and cylinder trunnions are secure with
gripper jaw springs, retainer. Roller jaw rollers bolts tight complete with lock wire.
gripper jaw dies, secured by pin and retainer. Check clevis is secure on rod and
cylinder block, pipe Jaw springs secured by block clevis pin retainer in place. Check
guide and bolts complete with lock claw finger pivot pin is secure and
wire. Jaw dies secured by bolts retainer in good condition. Ensure
complete with lock wire. finger retaining screws are tight on
Cylinder block secured by bolts shaft and shaft is in good condition.
complete with lock wire. Pipe Check all rollers are free and
guide secured by bolts fitted springs are secure. Check dies are
with lock wire. in good condition and secure in
carriers. Ensure retaining bolts are
tight complete with lock wire.
Check cylinder block retaining bolts
are tight complete with lock wire.
Check pipe guide retaining bolts
are tight complete with lock wire.

41
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

45 Hydraulic control 7 days Secured by bolts / lock Check valves are secure and all
valves in secondary washers / lock nuts. fittings and hoses are in good
link condition. Check all bolts / lock
wire / lock nuts are in good
condition.

46 Pipe Racking System 7 days Secured by bolts / lock Check proximity switches and flags
proximity switches washers / lock nuts. are secure. Check all bolts / lock
and flags wire / lock nuts are in good
condition.

47 Riser Handling 7 days Secured by bolts complete with Check rollers are free and in good
Assembly upper lock wire. condition. Ensure retaining bolts
carriage yoke roller are tight and lock wire is in good
assembly condition.

48 Riser Handling 7 days Secured by pin and split pin. Check assembly. Ensure cylinder,
Assembly tie back clevis and clevis pin are secure.
system Check proximity switches are
secure. Check split pins are in
place.

49 Riser Handling 7 days Secured by retaining nuts Check rollers are free and in good
Assembly upper track complete with lock washers condition. Check roller retaining
roller assembly and and lock nuts. nuts and pivot pin are tight with
pivot pin lock washers / lock nuts in good
condition. Ensure grease hoses are
secure.

50 Riser Handling 7 days Secured by bolts / lock Check accumulator bracket is


Assembly positioner washers / lock nuts. secure. Check all bolts / lock nuts
accumulator are in good condition.

51 Corrosion 7 days Check the area for excessive Check the area for excessive
corrosion. corrosion.

42
Common Guidelines for Independent Dropped Object Surveys

AREA 2 : Substructure

Sub Structure Equipment Zone 5 (Moonpool / Cantilever / BOP Deck / Texas Deck Equipment)

Item Family Frequency Possible Fastening method How to inspect

1 Cable trays, cable 180 days Cable trays with beam clamps Check cable tray/conduit runs are
conduit, pipe run's and to derrick structure. Cables secure, ensure all brackets are
cable clamps secured with stainless steel tie tight and check for signs of
wraps. Other cables fed corrosion.
through pipe work which is
beam clamped to derrick & gin
pole structure.

2 Choke & Kill lines 180 days Bolted clamps complete with Check all clamp bolts/lock nuts are
lock nuts, safety sling and 4 in place and secure. Check
part shackle. condition of safety sling and
shackles fitted with split pin.
Inspect all welds for signs of cracks
/ corrosion.

3 Deluge system 180 days "U" Bolted to framework, Check all clamp bolts / nuts are in
welded to sub structure. place and secure. Inspect all welds
for signs of cracks / corrosion.

4 Diverter system 180 days Welded pipe work and U bolts Check all clamp bolts / nuts are in
with lock washers or lock nuts. place and secure. Inspect all welds
for signs of cracks / corrosion.

5 Diverter system lock 180 days Bolted to Diverter housing Check retaining bolts/lock washers
down dogs/support complete with lock washers. are in place and secure.
dogs

6 Drainage system 180 days "U" Bolted to welded Check all clamp bolts / nuts are in
framework. place and secure. Inspect all welds
for signs of cracks / corrosion.

7 Fire & gas alarms 180 days Bolted complete with lock Check all bolts / nuts are in place
washers or lock nuts, welded to and secure. Inspect all welds for
sub structure. signs of cracks / corrosion.

8 Fixed lines - air, 180 days Clamped / "U" bolted complete Check all clamp bolts / nuts are in
steam, water, with lock washers or lock nuts, place and secure. Inspect all welds
hydraulic welded to sub structure. for signs of cracks / corrosion.
Hydraulic lines bolted clamps
welded to substructure.

9 Poor Boy degasser 180 days Clamped / "U" bolted complete Check all securing bolts / nuts are
line with lock washers or lock nuts, in place and secure, check clamps
welded to sub structure. for signs of wear/corrosion.

10 Tensioner grease 180 days Welded to substructure. Check all welds for signs of cracks
manifold/ lines / corrosion.

11 Ducting 180 days "U" Bolted to welded Check all clamp bolts / nuts are in
framework. place and secure. Inspect all welds
for signs of cracks / corrosion.

12 Guide line extension 90 days Bolted to internal cylinder Check all bolts are in place and
arms complete with lock nuts/split secure, inspect all lock nuts,
pins. ensure split pins fitted.

43
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

13 Ladders & Back 30 days Bolted to structure. Fall arrest Check all bolts/lock washers/nuts
scratchers (including U-clamped to ladder. Back are in place and secure, check
Fall Protection scratcher bolted to ladder condition of backscratcher and for
System) walkways framework. Handrail and signs of corrosion. Check condition
grating, rest platforms grating framework welded of fall protection system. Check
and hand rails together and welded/bolted to condition of welds for signs of
platform framework. Platform corrosion. Check all grating clips
walkway bolted to structure. All are secure.
bolts to have lock washer or
lock nuts.

14 Lights - flood, 90 days Bolted with lock washers or Check condition of safety slings,
fluorescent lock nuts, secured by safety ensure shackles fitted with split
sling and 4 part shackle. pins. Ensure both light and
brackets are secured, check bolts
on beam clamps are secure and for
signs of corrosion.

15 High pressure lines 90 days Bolted clamps complete with Check all pipe clamp and bracket
lock washers or lock nuts, bolts/lock nuts are in place and
welded to sub structure. secure, check for signs of
corrosion.

16 Saddles - pod line, 90 days Secured by 4 part shackle and Check saddles are secure and in
mux line safety sling. good condition, check condition of
safety sling and ensure all shackles
are fitted with split pins.

17 Hose reel spooling 90 days Roller beam shackled to pad Full visual inspection for any loose
assemblies eye complete with safety pin. components.

18 Bell nipple hang off 90 days Secured by 4 part shackles. Check shackles are fitted with split
chains (jack up) pins and are secure.

19 BOP control hoses 90 days Clamped / screw fittings to sub Check all clamp bolts / nuts are in
structure/ Texas deck. place and secure.

20 BOPs / diverter (jack 90 days Secured by boomers, chain 4 Inspect all securing components;
up) part shackles. ensure all shackles are fitted with
split pins.

21 BOPs sliding trolleys 90 days Secured by boomers, chain 4 Inspect all securing components;
(jack up) part shackles. ensure all shackles are fitted with
split pins.

22 Bridge crane (jack up) 90 days Mechanical components. As per manufactures guidelines,
full visual inspection for any loose
objects.

23 Cantilever / pistons / 90 days Securing pin comes with split Inspect pins for wear, ensure all
dogs/(jack up) pin. split pins are in place and secure.

24 Tensioners (jack up) 90 days Secured by 4 part shackles. Check shackles are fitted with split
pins.

25 Removable BOP roof 90 days Dogged to BOP roof. Ensure all dogs are in place and
secure.

26 Roller doors 90 days Mechanically secured. Full visual inspection for any loose
components.

27 RBQ jumper hose 90 days Safety slings and 4 part Check slings for wear. Ensure
shackles. shackles are fitted with split pins.

44
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

28 Electric door motors 90 days Bolted onto welded plate. Check all bolts are in place and
secure. Inspect all welds for signs
of cracks / corrosion.

29 Flow line 30 days Clamped / "U" bolted complete Check all clamp bolts / nuts are in
with lock washers or lock nuts, place and secure. Inspect all welds
welded to sub structure. for signs of cracks / corrosion.

30 Flow meter 30 days Welded to flow line, lid secured Check all bolts / nuts are in place
by nut and bolt. and secure, inspect all welds for
signs on cracks / corrosion.

31 BOP crane main 30 days Wire termination, center pin Check wire for damage / wear.
blocks comes with safety pin. Check all bolts are in place and
secure.

32 Cameras 30 days Bolted to framework complete Check condition of camera and


with lock washers or lock nuts. safety slings; ensure shackles are
Secured by safety sling and 4 fitted with split pins. Ensure both
shackle. camera and brackets are secured
with safety sling. Check bolts on
beam clamps are in place and
secure and for signs of corrosion.

33 Speakers 30 days Bolted with lock washers or Check condition of safety slings;
lock nuts, secured by safety ensure shackles are fitted with split
sling and 4 part shackle. pins. Ensure both speaker and
brackets are secure.

34 Fall protection system 30 days Turnbuckles, beam clamps and Check all clamp bolt lock washers
(horizontal life lines) 4 part shackles. or lock nuts are in place and
secure. Ensure shackles are fitted
with split pins.

35 Fall arrestors / inertia 30 days Secured by 4 part shackles. Check shackle is fitted with a split
reels pin.

36 Sheaves - work 30 days Secured by safety sling and 4 Check sheaves are secure and in
tugger, man riding part shackles. good condition, check condition of
tugger, guide line safety sling and ensure both snatch
tensioner, pod line block and tugger wire are retained.
tugger Ensure all shackles are fitted with
split pins.

37 Marine riser tensioner 30 days Center pin comes with locking Check pin for wear, check all
turn down sheaves plates and bolts. bolts/locking plate are in place and
secure.

38 Snatch blocks 30 days Secured by safety sling and 4 Check sheaves are secure and in
part shackle. good condition, check condition of
safety sling and ensure both snatch
block and tugger wire are retained.
Ensure all shackles are fitted with
split pins.

39 Marine riser tensioner 30 days Lockdown dogs, fitted with 4 Check shackles are fitted with split
load ring part shackles. pins.

40 Texas deck / gratings 30 days Chains/ wires secured by 4 Check chains or slings for
and handrails part shackles. corrosion. Ensure all shackles are
fitted with split pins.

45
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

41 Drop down access 30 days Hinged / welded to framework. Check welded connections for
platform signs of corrosion. Check grating
clips are secure. Check bolts/lock
nuts and shackles are fitted with
split pins.

42 BOP stabilizing posts 30 days Bolted to underside of bridge Check all bolts / nuts are in place
crane. and secure. Inspect all welds for
signs of cracks / corrosion.

43 Auxiliary hoist 30 days Wire termination, center pin Ensure termination secure with
comes with safety pin. safety pin fitted and in good
condition.

44 BOP crane, drive 30 days Mechanical components. BOP crane full visual inspection for
tracks, hose saddles, Saddle secured by safety sling loose components, see
access platforms and 4 part shackle. Access manufacturers guide lines. Check
platforms welded and bolted to all bolts / nuts are in place and
framework. secure. Inspect all welds for signs
of cracks / corrosion. Check
saddles are secure and in good
condition, check condition of safety
sling and ensure all shackles are
fitted split pins. Access platforms
check condition of welds for signs
of corrosion, ensure all hand rail
bolts are in place and grating clips
are secure.

45 Supply hose reel for 30 days Mechanically secured to Full visual inspection for loose
transporter transporter. components. See manufacturers
guidelines.

46 Flow line covers (jack 7 days Secured by chain or safety Check condition of all chains,
up). sling with 4 part shackle. safety slings and shackles, ensure
shackles are fitted with split pins.

47 Hatches 7 days Welded hinges to walkway. Check all welds and bracket bolts
Safety slings fitted with 4 part for signs of corrosion. Check
shackles. condition of safety slings/chains
and shackles. Ensure shackles are
fitted with split pins.

48 Removable hand rails 7 days Handrail framework bolted to Check condition of bolts for signs
platform framework. All bolts of corrosion, check all bolts/lock
come with lock washers or lock washers and nuts are in place and
nuts. secure.

49 Tie back rollers for 7 days Snatch blocks, 4 part shackles Check condition of safety sling and
tuggers and turnbuckles attached to shackles. Ensure shackles are
pad eyes, safety slings fitted with split pins.
attached.

50 Extending work 7 days Attached to a purpose built Check all frame welds for signs of
platforms frame and bolted to derrick. corrosion, check all bolt/lock nuts,
Grating secured by clips and retaining slings and shackles are in
platform secured by safety place and secure. Ensure shackles
sling and 4 part shackles. are fitted with split pins. Full visual
Platform hinges have bolts/lock inspection for any loose objects
nuts.

46
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

51 Main and folding 7 days Platforms are secured with Check welded connections for
platforms hinges, clamps, studs and signs of corrosion. Check grating
bolts. They are also fitted with clips are secure. Check hinge
safety slings. All bolts come bolts/lock nuts, condition of safety
with lock washers or lock nuts slings and shackles. Ensure
and secured by 4 part shackles are fitted with split pins.
shackles.

47
Common Guidelines for Independent Dropped Object Surveys

AREA 3 : Main Deck Cranes

Crane Equipment (A-Frame / Engine Cab and Access level / Boom and Lifting Equipment)

Item Family Frequency Possible Fastening method How to inspect

1 Cable trays, cable 90 days Pipe/cable tray clamped Check cable runs are secure;
conduit, pipe runs & complete with lock washers or ensure all cable tray and conduit
cable lock nuts to handrail and crane bolts/clamps/brackets are in place.
structure. Cables secured with Check for signs of corrosion.
stainless steel tie wraps. Other
cables fed through pipe work
which is beam clamped.

2 Ladders & Back 90 days Bolted to structure. Fall arrest Check all bolts/lock washers/nuts
scratchers (including U-clamped to ladder. Back are in place and secure, check
Fall Protection scratcher bolted to ladder condition of backscratcher and for
System) walkways framework. Handrail and signs of corrosion. Check condition
grating, rest platforms grating framework welded of fall protection system. Check
and hand rails together and welded/bolted to condition of welds for signs of
platform framework. Platform corrosion, check all grating clips
walkway bolted to structure. All are secure.
bolts to have lock washer or
lock nuts.

3 Junction boxes and 90 days Bracketed to handrails and Check all bolts / lock washers /
external fuse boxes crane structure, complete with nuts are in place and secure, check
lock washers and or lock nuts. condition of brackets for signs of
corrosion.

4 Sheaves and boom 90 days Bolted to crane structure Check all bolts and lock plates are
line dead man complete with lock washers, in place and secure.
lock nuts or lock wire.

5 Fuel hose reel 90 days Bolted complete with lock Check all bolts / lock washers /
washers / nuts to frame which nuts are in place and secure, check
is welded to crane structure. all welds for signs of cracks /
corrosion.

6 Fire extinguisher box 90 days Bolted complete with lock Check all bolts / lock washers /
washers / nuts to frame which nuts are in place and secure, check
is welded to crane structure. all welds for signs of cracks /
corrosion.

7 Hydraulic Lines and 90 days Secured with pipe clamps. Check clamps are secure and
Hoses signs of corrosion, check bolts are
in place and secure.

8 Wear strips 90 days “U” bolted to boom. Check all bolts / lock washers /
nuts are in place and secure.

9 Lights, aircraft 30 days Bolted to stand with lock Check all bolts / lock washers /
warning, flood, washers or lock nuts, secured nuts are in place and secure, check
fluorescent, hazard, with safety chain / sling with 4 condition of safety sling/chain.
anti collision light part shackles. Stands welded Ensure shackles are fitted with split
to structure. pin. Ensure all lenses are secure.
Check all welds for signs of
corrosion.

10 Grease manifold 30 days Welded onto boom structure. Check all welds for signs of cracks/
corrosion.

11 Boom Stops 30 days Secured to crane structure with Check all bolts / lock washers /
bolts complete with lock nuts are in place and secure.
washers or lock nuts.

48
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

12 Crane Sign / Color 30 days Secured to crane structure with Check all bolts / lock washers /
code sign “U” bolts comes with lock nuts are in place and secure.
washers or lock nuts. Check welds for signs of cracks /
corrosion.

13 Dead man Anchor 30 days Castle nut and bolt with split Ensure castle nuts in place with
pin. split pins secure.

14 Engine exhaust 30 days “U” bolted to framework, bolted Check all bolts / lock washers /
system to crane structure. nuts are in place and secure, check
all clamps for signs of corrosion.

15 Expansion Cooling 30 days Bolted to crane structure. Check all bolts / lock washers /
Tanks nuts are in place and secure.

16 Inspection Platforms 30 days Welded/bolted with lock Check condition of welds for signs
washer or lock nuts to crane of corrosion, Ensure all hand rail
structure. bolts are in place and grating clips
are secure.

17 Radio Antennae 30 days Bolted/bracket with lock Check all bolts / lock washers /
washer or lock nuts to crane nuts are in place and secure.
structure.

18 Speakers and horns 30 days Bolted/bracket with lock Check all bolts / lock washers /
washers or lock nuts to crane nuts are in place and secure, check
structure comes with safety condition of safety slings/ shackles,
sling and 4 part shackle. ensure shackles are fitted with split
pin. Ensure both speaker and
brackets are secured.

19 Air start receiver 30 days Bolted/bracket with lock Check all bolts / lock washers /
washer or lock nuts to crane nuts are in place and secure.
structure.

20 Cab/engine room 30 days Held on welded hinges with nut Check all nuts/bolts are secured
access doors and bolt comes with split pins. with split pins. Check welds for
signs of cracks / corrosion.

21 Drain valves 30 days Screwed in to structure. Check all screws in place and
secure, ensure end caps secured
by split pins.

22 Window guards 30 days Bolted to operators cab. Check all bolts / lock washers /
nuts are secure and in place.

23 Windows / Wipers 30 days Bolted to cab above window/ Check all bolts / lock washers /
Rubber seal and bolted window nuts are in place and secure.
frame Check window seals for signs of
wear, check window for damage.

24 Boom Rest Hose 30 days Secured with metal tie wraps. Check condition of all metal tie
wraps/fasteners, inspect rubber
hose for wear.

25 Boom section 30 days Each pin secured with split pin, Inspection of pins to ensure split
pins/Bolts bolts with self locking nuts. pin / self locking nuts in place.
Follow Original Equipment Follow OEM guidelines.
Manufacturer (OEM)
guidelines.

49
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

26 Drum mirror 30 days Bolted to cab structure, safety Check all bolts / lock washers /
sling attached fitted with 4 part nuts are in place and secure, check
shackle. chain / sling assembly and shackle
for signs of damage. Ensure
shackles fitted with split pins.

27 Fall Protection System 30 days “U” bolted to boom. Check all bolts / lock washers /
(Horizontal life lines) nuts are in place and secure.

28 Main block 7 days All components bolted Check block for damage/signs of
together. Hook and latch bolted wear, Check all bolts / lock nuts are
complete with lock washers / in place and secure.
lock nuts.

29 Main block wooden 7 days Each secured by brackets and Check all bolts / lock washers /
bumper bars “U” bolts to boom. nuts are in place and secure.
Check bracket welds for signs of
wear/corrosion.

30 Load Cells 7 days Bolted to boom structure, Check all bolts in place and secure,
secured with pin and locking Check locking plate secure.
plate.

31 Whip Line and Main 7 days Chain assembly bracketed Check chain / sling assembly for
Block Boom Saver / comes with 4 part shackles to signs of damage, ensure shackle
limit assembly structure. secure and fitted with split pin.

32 Main sheave pins 7 days Secured by pin held by bolts Check all bolts in place and secure,
complete with locking plate. Check locking plate secure.

33 Headache Ball 7 days Terminated to wire, secured by Check condition of wire


Assembly socket, safety bolt and split pin. termination, ensure split pin and
Hook and latch bolted safety bolt are in place and secure.
complete with lock washers / Check all bolts / lock nuts are in
lock nuts. place and secure.

34 Boom components, 7 days Bolted to main strut, indicator Check all bolts / lock washers/bolts
angle indicator, arm secure with steel pin. and holding screws are in place
pennants , protection Pennants secured by locking and secure. Ensure shackles are
rope rubbers, rollers plate, rubbers lashed to boom, fitted with split pins.
and camera camera bolted / welded frame
to boom by bolts with lock
washers and nuts, safety sling
with 4 part shackle.

35 Middle / floating 7 days Floating sheave pinned to Check pins are in place and
sheave and guide boom structure or pennants. secure. Check all bolts / lock nuts
sheaves Secured by lock washers / nuts are in place and secure. Check all
or lock plates. Guide sheave welds for signs of corrosion.
bolted / welded frame to boom
structure secured by lock
washers / nuts.

36 Boom upper and 7 days Secured to crane structure with Check all bolts / lock nuts are in
lower Limit Cut Out bolts complete with lock place and secure.
washers or lock nuts.

37 A frame sheave pin 7 days Retaining plates secured by Check all bolts / locking plates are
retaining plates bolts complete with locking in place and secure.
plates.

50
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

38 Anemometer 7 days Bolted to post, clamped to Check all bolts / lock washers /
handrail complete with lock nuts are in place and secure, check
washers or lock nuts. Fitted condition of safety slings, ensure
with safety sling and 4 part shackle fitted with split pin.
shackle.

39 Wind Sock pole & 7 days Clamped to crane structure, Check securing bolts and check
Illumination light safety sling and 4 part shackle. condition of safety chain / sling,
ensure shackle fitted with split pin.

40 Access hatch and 7 days Welded hinge with nut and bolt. Check all welds and bolts for signs
drop down gates Safety sling attached with 4 of corrosion. Check integrity of
part shackles. safety slings/chains and ensure
shackles are fitted with split pins.

41 Winch Drum Guards 7 days Whip and main line guards Check all bolts / lock washers /
welded and bolted, secured nuts are in place and secure.
and sheave guards
with bolts and lock washers or Check all welds and bolts for signs
lock nuts. of corrosion.
Sheave guards bolted with lock
washers or nuts.

51
Common Guidelines for Independent Dropped Object Surveys

AREA 4 : Gantry Crane

Crane Equipment (Complete Crane / Pipe Handlers including Truss beams and tracks)

Item Family Frequency Possible Fastening method How to inspect

1 Cable trays, cable 90 days Pipe/cable tray clamped Check cable runs are secure.
conduit, pipe runs , complete with lock washers or Ensure all cable tray and conduit
cable and cable rollers lock nuts to handrail and crane bolts/clamps/brackets are in place.
structure. Cables secured with Check all bolts /lock washers or
stainless steel tie wraps. Other nuts are secure. Check for signs of
cables fed through pipe work corrosion.
which is beam clamped.
Rollers are bolted.

2 Control Cab and Fire 90 days Bolted/lock washers/lock nuts Check all bolts / lock washers /
extinguisher box to main structure. nuts are in place and secure.

3 Electric motor, gantry 90 days Bolted/lock washers/lock nuts Check all bolts / lock washers /
drive and hoist line to main structure. nuts are in place and secure.
covers

4 Hoist Legs 90 days Hoist Line, terminated at drum. Check hoist line for signs of wear
or damage. Check dead man
clamp at drum.

5 Junction boxes 90 days Bracketed to handrails and Check all bolts / lock washers /
crane structure, complete with nuts are in place and secure, check
lock washers or lock nuts. condition of brackets for signs of
corrosion.

6 Ladders & Back 90 days Bolted to structure. Fall arrest Check all bolts/lock washers/nuts
scratchers (including U-clamped to ladder. Back are in place and secure, check
Fall Protection scratcher bolted to ladder condition of backscratcher and for
System) walkways framework. Handrail and signs of corrosion. Check condition
grating , rest platforms grating framework welded of fall protection system. Check
and hand rails together and welded/bolted to condition of welds for signs of
platform framework Platform corrosion. Check all grating clips
walkway bolted to structure. All are secure.
bolts to have lock washer or
lock nuts.

7 Signal box 90 days Bolted complete with lock Check all bolts / lock washers /
washers / nuts. nuts are in place and secure.

8 Trolley access 90 days Bolted complete with lock Check condition of welds for signs
platform washers / nuts. Grating of corrosion. Ensure all hand rail
clamped to welded framework. bolts are in place and grating clips
are secure. Check grating clamps.

9 Hydraulic Lines and 90 days Hydraulic lines secured with Check clamps are secure and for
hoses pipe clamps, hoses secured signs of corrosion, check bolts are
with JIC fittings. in place and secure, check hoses
are secure.

10 Cab access doors 30 days Held on welded hinges with nut Check door hinges and split pins.
and bolt comes with split pins Check welds for corrosion

11 Lights, flood, 30 days Bolted complete with lock Check condition of safety
fluorescent and washers or lock nuts to frame slings/shackles. Ensure both light
hazard welded to structure, comes and brackets are secured, check
with safety sling and 4 part bolts on beam clamps are secured
shackle. and for signs of corrosion. Ensure
shackles are fitted with split pins.

52
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

12 Crane sign, speakers 30 days Bolted/bracket complete with Check all bolts / lock washers /
and horn lock washers or lock nuts to nuts are in place and secure, check
crane structure comes with condition of safety slings, ensure
safety sling and 4 part shackle. shackles are fitted with split pin.
Ensure both speaker and brackets
are secured.

13 Window guards and 30 days Bolted to operators cab. Check condition of guard and bolts
wipers / lock washer/lock nuts.

14 Dead man Anchor 30 days Castle nut and bolt with split Ensure castle nuts in place with
pin. split pins secure.

15 Main sheave pins 30 days Secured by pin plate held by Check all bolts in place and secure,
bolts complete with locking Check locking plate secure.
plate.

16 Fall Protection System 30 days “U” bolted to boom. Check all bolts / lock washers /
(Horizontal life lines) nuts are in place and secure.

17 Main block and hook 7 days All components bolted Check block for damage/signs of
together. Hook and latch nut wear, check for wear on pin. Check
and dowell pin assembly. all bolts or locknuts are in place
and secure.

18 Block Limit assembly 7 days Chain assembly bracketed Check chain/sling assembly for
comes with 4 part shackles to signs of damage; ensure shackles
structure. are fitted with split pin.

19 Load Cells 7 days Bolted to boom structure, Check all bolts in place and secure,
secured with pin and locking Check locking plate is secure.
plate.

20 Pillar block housings 7 days Bolted Check all bolts / lock washers /
nuts are in place and secure.

21 Access hatch and 7 days Welded hinges with nut and Check all welds and bolts for signs
drop down gates bolt. Safety sling attached with of corrosion. Check integrity of
4 part shackles. safety slings / chains and ensure
shackles are fitted with split pins.

22 Sheave guards 7 days Guards bolted complete with Check all bolts / lock washers /
lock washers or lock nuts. nuts are in place and secure.

23 Boom Camera 7days Bolted/welded frame, frame Check condition of camera, check
(CCTV) & frame bolted to boom by bolts / lock bolts/clamps/brackets are secure
washers/lock nuts and safety and for signs of corrosion, check
sling with 4 part shackle. condition of safety wire and
shackle. Ensure shackles are fitted
with split pin.

53
Common Guidelines for Independent Dropped Object Surveys

AREA 5 : Knuckle Boom Crane

Crane Equipment (Complete knuckle boom crane)

Item Family Frequency Possible Fastening method How to inspect

1 Cab support cross 90 days Welded to substructure cab Check condition of all welds for
members and control bolted complete with lock signs of corrosion / cracks. Check
cab washers and lock nuts to main all bolts / lock nuts / washers are
structure. secure.

2 Cable trays, cable 90 days Pipe/cable tray clamped Check cable runs are secure,
conduit, pipe runs & complete with lock washers or ensure all cable tray and conduit
cable lock nuts to handrail and crane bolts / clamps / brackets are in
structure. Cables secured with place. Check for signs of corrosion.
stainless steel tie wraps. Other
cables fed through pipe work
which is beam clamped.

3 Fire Extinguisher Box 90 days Bolted comes complete with Check all bolts / lock washers /
lock washers / nuts to frame nuts are in place and secure, check
which is welded to crane all welds for signs of cracks /
structure. corrosion.

4 Ladders & Back 90 days Bolted to structure. Fall arrest Check all bolts/lock washers/nuts
scratchers (including U-clamped to ladder. Back are in place and secure, check
Fall Protection scratcher bolted to ladder condition of backscratcher and for
System) walkways framework. Handrail and signs of corrosion. Check condition
grating, rest platforms grating framework welded of fall protection system. Check
and hand rails together and welded/bolted to condition of welds for signs of
platform framework. Platform corrosion; check all grating clips
walkway bolted to structure. All are secure.
bolts to have lock washer or
lock nuts.

5 Hydraulic pumps 90 days Pump bolted with lock washers Check all bolts / lock washers /
motors, lines and / nuts. Lines secured with pipe nuts are in place and secure.
hoses clamps and hoses secured with Check hoses are secure.
JIC fittings.

6 Junction boxes 90 days Bracketed to handrails and Check all bolts / lock washers /
crane structure, complete with nuts are in place and secure, check
lock washers or lock nuts. condition of brackets for signs of
corrosion.

7 Motor and swivel shaft 90 days Bolted Check all bolts are in place and
secure.

8 Boom Tip Anti 30 days Bolted to stand with lock Check all bolts / lock washers /
collision light washers or lock nuts, secured nuts are in place and secure, check
with safety chain/sling with 4 condition of safety sling/chain.
part shackle. Stand welded to Ensure all lenses are secure.
crane structure. Check all welds for signs of
corrosion. Ensure shackles are
fitted with split pin.

9 Cab/engine room 30 days Held on welded hinges with nut Check all nuts/bolts are secured
access doors and bolt comes with split pins. with split pins. Check welds for
signs of cracks / corrosion.

10 Crane Sign 30 days Secured to crane structure with Check all bolts / lock washers /
“U” bolts complete with lock nuts are in place and secure.
washers or lock nuts. Check welds for signs of cracks /
corrosion.

54
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

11 Flood Lights 30 days Bolted with lock washers or Check condition of safety
lock nuts to frame welded to slings/shackles. Ensure both light
structure, complete with safety and bracket are secured, check
sling and 4 part shackle. bolts on beam clamps are secure
and for signs of corrosion. Ensure
shackles are fitted with split pin.

12 Plastic control line tilt 30 days Bolted with lock washers / nuts Check all bolts / lock washers /
track to magnet yoke. nuts are in place and secure.

13 Speaker & horn 30 days Bolted to frame which is Check all bolts / lock washers /
welded to crane structure, nuts are in place and secure, check
safety sling fitted with 4 part condition of safety slings, ensure
shackles. shackles are fitted with split pins.
Ensure both speaker and brackets
are secured.

14 Window guards 30 days Bolted complete with lock Check all bolts / lock washers /
washers /nuts to operators cab nuts are in place and secure.

15 Tubular Grippers and 7 days Bolted complete with lock Ensure all lock bolts/nuts are in
guides washers /nuts. place and secure. Check dies are
intact and secure.

16 Lifting Yoke 7 days Swivel mounting and pins, Check bolt / lock washers / nut and
bolted assembly. lock plate in place and secure,
check pins for signs of wear.

17 Magnet components, 7 days Housing bolted, pistons Check bolt / lock washers / nut and
housing, rotating socketed and pin fitted with lock plate in place and secure.,
pistons, spring safety clips, spring adjusters check all welds for signs of cracks /
adjusters, plate with locking washers and lock corrosion and check pins for signs
retaining bolts and nuts, plate retaining bolts of wear. Check allen screws in
bumper bar bolted at top with allen screws place.
and bumper bar welded.

18 Hooks shackles and 7 days Pad eyes welded, hooks Check condition of pin for wear,
pad eyes secured with 4 part shackle. ensure shackles are fitted with split
pin.

19 Main sheave pins 7 days Secured by pin plate held by Check all bolts in place and secure,
bolts complete with locking Check locking plate secure.
plate.

20 Knuckle joint pins and 7 days Pin, bolt and lock plate. Check bolt / lock washers / nut and
lock plate lock plate in place and secure.
Check lock plate in place and
secure.

21 Operating pistons and 7 days Nut and bolt (lock plate). Check bolt / lock washers / nut and
lock plates lock plate in place and secure.

22 Sheave guards 7 days Guards bolted complete with Check all bolts / lock washers /
lock washers or lock nuts. nuts are in place and secure.

23 Access hatch and 7 days Welded hinge with nut and bolt. Check all welds and bolts for signs
drop down gates Safety sling attached with 4 of corrosion. Check integrity of
part shackles. safety slings / chains, ensure
shackles are fitted with split pins.

55
Common Guidelines for Independent Dropped Object Surveys

AREA 6 : Jack House and Legs

Jack House Equipment (Top walkway to main deck) Legs

Item Family Frequency Possible Fastening method How to inspect

1 Cable trays, Cable 30 days Pipe/cable tray clamped Check cable runs are secure.
conduit, pipe runs & complete with lock washers or Ensure all cable tray and conduit
cable lock nuts to structure. Cables bolts/clamps/brackets are in place.
secured with stainless steel tie Check for signs of corrosion.
wraps. Other cables fed
through pipe work which is
beam clamped

2 Junction boxes 30 days Bracketed to handrails and Check all bolts / lock washers /
structure, complete with lock nuts are in place and secure, check
washers or lock nuts. condition of brackets for signs of
corrosion.

3 External fuse Boxes 30 days Bolted complete with lock Check all bolts / lock washers /
washers / nuts to frame which nuts are in place and secure, check
is welded to structure. all welds for signs of
cracks/corrosion.

4 Ladders & Back 30 days Bolted to structure. Fall arrest Check all bolts/lock washers/nuts
scratchers (including U-clamped to ladder. Back are in place and secure, check
Fall Protection scratcher bolted to ladder condition of backscratcher and for
System) walkways framework. Handrail and signs of corrosion. Check condition
grating, rest platforms grating framework welded of fall protection system. Check
and hand rails together and welded/bolted to condition of welds for signs of
platform framework. Platform corrosion. Check all grating clips
walkway bolted to structure. All are secure.
bolts to have lock washer or
lock nuts.

5 Inspection Platforms 30 days Welded / bolted with lock Check condition of welds for signs
washers or lock nuts to of corrosion. Ensure all hand rail
structure. bolts are in place and grating clips
are secure.

6 Radio Antennae 30 days Bolted/bracket with lock Check all bolts / lock washers /
washers or lock nuts to nuts are in place and secure.
structure.

7 Signs 30 days Secured to structure with “U” Check all bolts / lock washers /
bolts complete with lock nuts are in place and secure.
washers or lock nuts. Check welds for signs of
cracks/corrosion.

8 Lights – Flood, 30 days Bolted with lock washers or Check condition of safety slings /
Fluorescent lock nuts to frame shackles. Ensure shackles are
welded/bolted to structure, fitted with split pins. Ensure both
comes with safety sling and 4 light and brackets are secured,
part shackle. check bolts on beam clamps are
secure and for signs of corrosion.

9 Speakers and horns 30 days Bolted/bracket with lock Check all bolts / lock washers /
washers or lock nuts to nuts are in place and secure, check
structure. Comes with safety condition of safety slings/shackles,
sling and 4 part shackle. ensure shackles are fitted with split
pins. Ensure both speaker and
bracket are secured.

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Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

10 Anemometer 30 days Bolted to post, clamped to Check all bolts / lock washers /
handrail complete with lock nuts are in place and secure, check
washers or lock nuts. condition of safety slings/shackles,
ensure shackles are fitted with split
pins. Ensure both speaker and
bracket are secured.

11 Bull gear pin retaining 30 days Bull gear retained as per Inspect Bull gear retention as per
plates. manufacturer’s instruction. manufacturer’s instruction.

12 Wind Sock pole & 30 days Clamped to structure, safety Check securing bolts and check
Illumination light sling and 4 part shackle. condition of safety chain/sling and
shackles. Ensure shackles are
fitted with split pins.

13 Access Hatch 30 days Hinged with nut and bolt. Check all welds and bracket bolts
for signs of corrosion.

14 Access drop down 30 days Hinged with nut and bolt. Check all welds and bracket bolts
gates Safety sling attached with 4 for signs of corrosion. Check
part shackle. integrity of safety slings/chains and
shackles. Ensure shackle is fitted
with split pin.

15 Jet piping 30 days Clamped to leg structure bolted Check all bolts / lock washers /
complete with lock washers or nuts are in place and secure.
lock nuts. Check for signs of corrosion.

16 Clamps 30 days Clamps bolted complete with Check all bolts / lock washers /
lock washers / lock nuts are in place and secure.
nuts/welded to leg structure. Check for signs of corrosion.

17 Unions 30 days Unions held in place by circlips Check all circlips or packing are in
/ packing. place. Check for signs of corrosion.

18 Leg Ladders 30 days Leg ladders bolted/welded to Check all bolts / lock washers /
leg structure complete with lock nuts are in place and secure.
washers / lock nuts. Check for signs of corrosion.

19 Anodes 30 days Anodes welded to leg Check welds for cracks. Check
structure. welds and anodes for signs of
corrosion.

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Common Guidelines for Independent Dropped Object Surveys

AREA 7 : Raised Catwalks/Conveyors/Walkways

Raised Catwalks / Conveyors / Walkways (Catwalks and Conveyors including Riser Skates and
Wireline platforms)

Item Family Frequency Possible Fastening method How to inspect

1 Rollers 30 days Bolted secured with lock Check all bolts / lock washers /
washers and nuts. nuts are in place and secure.

2 Cable trays, Cable 30 days Pipe/cable tray clamped Check cable runs are secure,
conduit, pipe runs & complete with lock washers or ensure all cable tray and conduit
cable. lock nuts to handrail and bolts / clamps / brackets are in
structure. Cables secured with place. Check for signs of corrosion.
stainless steel tie wraps. Other
cables fed through pipe work
which is beam clamped.

3 Drag chains 30 days Secured with pipe clamps. Check all bolts / lock washers /
nuts are in place and secure.

4 Electric motor 30 days Bolted/lock washers/lock nuts Check all bolts / lock washers /
to main structure. nuts are in place and secure.

5 Fire Extinguisher box 30 days Bolted complete with lock Check all bolts / lock washers /
washers / nuts to frame which nuts are in place and secure, check
is welded to crane structure. all welds for signs of
cracks/corrosion.

6 Drive Covers 30 days Retaining lugs. Check all retaining lugs are in
place and secure.

7 Ladders & Back 30 days Bolted to structure. Fall arrest Check all bolts/lock washers/nuts
scratchers (including U-clamped to ladder. Back are in place and secure, check
Fall Protection scratcher bolted to ladder condition of backscratcher and for
System) walkways framework. Handrail and signs of corrosion. Check condition
grating, rest platforms grating framework welded of fall protection system. Check
and hand rails together and welded/bolted to condition of welds for signs of
platform framework. Platform corrosion; check all grating clips
walkway bolted to structure. All are secure.
bolts to have lock washer or
lock nuts.

8 Junction boxes 30 days Bracketed to handrails and Check all bolts / lock washers /
structure, comes with lock nuts are in place and secure, check
washers or lock nuts. condition of brackets for signs of
corrosion.

9 Signal box 30 days Bolted complete with lock Check all bolts / lock washers /
washers / nuts. nuts are in place and secure.

10 Hydraulic Lines and 30 days Lines secured with pipe Check clamps are tight, bolts in
hoses. clamps. Hoses secured by place and secure. Check for signs
means of JIC fittings. of corrosion. Check hose fittings
are secure.

11 Lights – Flood, 30 days Bolted to stand complete with Check condition of safety slings /
Fluorescent, Hazard lock washers or lock nuts, shackles. Ensure both light and
secured with safety chain / brackets are secured, check bolts
sling with 4 part shackle. Stand on beam clamps are secure and for
welded/bolted to structure and signs of corrosion. Check all
or crane. bolts/lock washers/nuts are in
place and secure. Check lenses
are secure. Check for any signs of
corrosion including welds.

58
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

12 Speakers and horns 30 days Bolted bracket complete with Check all bolts / lock washers /
lock washers or lock nuts to nuts are in place and secure.
crane structure, fitted with Check condition of safety slings
safety sling and 4 part shackle. and shackles ensuring that split pin
is fitted. Ensure both speaker and
bracket are secure.

13 Windows / Wipers 30 days Check all bolts / lock washers / Check all bolts / lock washers /
nuts are in place and secure. nuts are in place and secure.
Check window seals for signs Check window seals for signs of
of wear, check window for wear, check window for damage.
damage.

14 Fall Protection System 30 days Beam clamped and bracketed Check all bolts / lock washers /
(Horizontal life lines) to structure. nuts are in place and secure.

15 Access hatches and 30 days Hinged with nut and bolt. Check all welds and bracket bolts
drop down gates Safety sling attached with 4 for signs of corrosion. Check
part shackle. Hatch welded to integrity of safety slings/chains and
structure. shackles ensuring split is fitted.

16 Camera 30 days Bolted to frame, frame bolted Check condition of camera. Check
to structure complete with lock all bolts/clamps/bracket are secure.
washers/lock nuts and safety Check signs of corrosion. Check
sling and 4 part shackle. condition of safety sling and
shackle, ensuring split pin is fitted.

59
Common Guidelines for Independent Dropped Object Surveys

AREA 8 : Communication Masts

Mast Equipment (All Communication Masts and surrounding elevated area)

Item Family Frequency Possible Fastening method How to inspect

1 Cable trays, Cable 90 days Pipe / cable tray clamped Check cable runs are secure,
conduit, pipe runs & complete with lock washers or ensure all cable tray and conduit
cable lock nuts to structure. Cables bolts / clamps / brackets are in
secured with stainless steel tie place. Check for signs of corrosion.
wraps. Other cables fed
through pipe work which is
beam clamped.

2 Junction boxes 90 days Bracketed to handrails and Check all bolts / lock washers /
structure, complete with lock nuts are in place and secure, check
washers or lock nuts. condition of brackets for signs of
corrosion.

3 Ladders & Back 90 days Bolted to structure. Fall arrest Check all bolts/lock washers/nuts
scratchers (including U-clamped to ladder. Back are in place and secure, check
Fall Protection scratcher bolted to ladder condition of backscratcher and for
System) walkways framework. Handrail and signs of corrosion. Check condition
grating, rest platforms grating framework welded of fall protection system. Check
and hand rails together and welded/bolted to condition of welds for signs of
platform framework. Platform corrosion, check all grating clips
walkway bolted to structure. All are secure.
bolts to have lock washer or
lock nuts.

4 Inspection Platforms 90 days Welded / bolted complete with Check condition of welds for signs
lock washers or lock nuts to of corrosion, Ensure all hand rail
structure. bolts are in place and grating clips
are secure.

5 Radio Antennae 90 days Bolted / bracket complete with Check all bolts / lock washers /
lock washers or lock nuts to nuts are in place and secure.
structure. Check welds for signs of cracks /
corrosion.

6 Signs 90 days Secured to structure with "U" Check all bolts / lock washers /
bolts complete with lock nuts are in place and secure.
washers or lock nuts. Check welds for signs of cracks /
corrosion.

7 Lights - Fluorescent, 90 days Bolted with lock washers or Check condition of safety slings /
Flood lock nuts to frame welded to shackles, ensure shackles are
structure, complete with safety fitted with split pins. Ensure both
sling and 4 part shackle. light and brackets are secured,
check bolts on beam clamps are
secure and for signs of corrosion.

8 Speakers and horns 90 days Bolted / bracket complete with Check all bolts / lock washers /
lock washers or lock nuts to nuts are in place and secure, check
structure, complete with safety condition of safety slings /shackles,
sling and 4 part shackle. ensure shackles are fitted with split
pins. Ensure both speaker and
brackets are secure.

9 Wind Sock pole & 90 days Clamped to crane structure, Check securing bolts and check
Illumination light safety sling and 4 part shackle. condition of safety chain/sling and
shackles, ensure shackles are
fitted with split pins.

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Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

10 Anemometer 90 days Bolted to post, clamped to Check all bolts / lock washers /
handrail complete with lock nuts are in place and secure, check
washers or lock nuts. Complete condition of safety slings and
with safety sling and 4 part shackles, ensure shackle is fitted
shackle. with split pin. Ensure both speaker
and brackets are secured.

11 Access Hatch 90 days Hinged with nut and bolt. Check all welds and bracket bolts
for signs of corrosion.

12 Access drop down 90 days Hinged with nut and bolt. Check all welds and bracket bolts
gates Safety sling attached with 4 for signs of corrosion. Check
part shackles. integrity of safety slings / chains
and shackles. Ensure shackles are
fitted with split pins.

61
Common Guidelines for Independent Dropped Object Surveys

AREA 9 : Fixed Third Party Equipment

Fixed Third Party Equipment (Cement units / Snubbing units / Wireline units)

Item Family Frequency Possible Fastening method How to inspect

1 Cable trays, Cable 30 days Pipe/cable tray clamped with Check cables are secure, ensure
conduit, pipe runs & lock washers or lock nuts to all cable tray and conduit
cable structure. Cables secured with bolts/clamps/brackets are in place.
stainless steel tie wraps. Other Check for signs of corrosion.
cables fed through pipe work
which is beam clamped.

2 Junction boxes 30 days Bracketed to handrails and Check all bolts / lock washers /
structure, complete with lock nuts are in place and secure, check
washers or lock nuts. condition of brackets for signs of
corrosion.

3 External fuse Boxes 30 days Bolted complete with lock Check all bolts / lock washers /
washers / nuts to frame which nuts are in place and secure, check
are welded to structure. all welds for signs of cracks /
corrosion.

4 Ladders & Back 30 days Bolted to structure. Fall arrest Check all bolts/lock washers/nuts
scratchers (including U-clamped to ladder. Back are in place and secure, check
Fall Protection scratcher bolted to ladder condition of backscratcher and for
System) walkways framework. Handrail and signs of corrosion. Check condition
grating, rest platforms grating framework welded of fall protection system. Check
and hand rails together and welded/bolted to condition of welds for signs of
platform framework. Platform corrosion, check all grating clips
walkway bolted to structure. All are secure.
bolts to have lock washer or
lock nuts.

5 Signs 30 days Secured to structure with "U" Check all bolts / lock washers /
bolts complete with lock nuts are in place and secure.
washers or lock nuts. Check welds for signs of cracks /
corrosion.

6 High Pressure lines 30 days Secured to structure with "U" Check all bolts / lock washers /
bolts complete with lock nuts are in place and secure.
washers or lock nuts. Check welds for signs of cracks /
corrosion.

7 Hydraulic lines 30 days Secured to structure with "U" Check all bolts / lock washers /
bolts complete with lock nuts are in place and secure.
washers or lock nuts. Check welds for signs of cracks /
corrosion.

8 Lights - flood and 30 days Bolted complete with lock Check condition of safety
fluorescent washers or lock nuts to frame slings/shackles, ensure split pin
welded/bolted to structure, fitted. Ensure both light and
comes with safety sling and 4 brackets are secured, check bolts
part shackle. on beam clamps are secure and for
signs of corrosion.

9 Gauges 30 days Secured to structure with "U" Check all bolts / lock washers /
bolts complete with lock nuts are in place and secure.
washers or lock nuts. Check welds for signs of cracks /
corrosion.

10 Speakers and horns 30 days Bolted bracket with lock Check all bolts / lock washers /
washers or lock nuts to nuts are in place and secure.
structure complete with safety Check condition of safety slings,
sling and 4 part shackle. shackles, ensuring split pin fitted.
Ensure both speaker and brackets
are secured.

62
Common Guidelines for Independent Dropped Object Surveys

Item Family Frequency Possible Fastening method How to inspect

11 Access Hatch 30 days Hinged with nut and bolt. Check all welds and bracket bolts
for signs of corrosion. Ensure nuts
are secure to bolt.

63
Common Guidelines for Independent Dropped Object Surveys

AREA 10 : Other Areas

Any other areas identified by the OIM or shore based rig management team (For example: specific
machinery spaces, mud pump room, sack store, engine room, columns, etc.).

Item Family Frequency Possible Fastening method How to inspect

64
Common Guidelines for Independent Dropped Object Surveys

4.7 Example Visualised Inspection System Functional Requirements

The following annex provides clear guidance on how to establish a Visualised Inspection System
(otherwise known as Picture Books). Based on DROPS Best Practice and widely adopted throughout
the Drilling Industry, the principles may be applied to any asset.

65
Common Guidelines for Independent Dropped Object Surveys

ANNEX

Functional Requirements for Establishing Visualised Inspection Systems

(Picture Books)

With thanks to Statoil

A-1
Common Guidelines for Independent Dropped Object Surveys

1. Drilling areas must be divided into zones

Standard derrick

Examples of defined zones:

 • Crown block level

 • From crown block to derrickman cabin

 • From derrickman cabin up to and including finger board

 • From finger board to drill floor

 • Travelling assembly (block, dolly, DDM and elevator)

 • Derrick installed pipe handling systems

You may then move on to the BOP deck, pipe deck, MPA, etc.

Choose areas of the right size to limit the number of pages in each book to around 40, as the
lamination makes them quite thick.

Colours are recommended to define the various levels.

A ram rig has slightly less equipment and does not normally need all these areas.

A colour for each of the derricks can be used and for example a separate book on the ram cylinders
with sheaves.

2. Check lists must be made for each inspection spot which has a reference number to
the pictures. It must be possible to print the check lists on paper for signature.

3. It must be clearly described which equipment to check during drilling and what leads
to a stop of the operation.

4. A list of priorities must be made for the checking frequency. For example, mobile
equipment should be checked more frequently than fixed equipment.

5. Start the books with an overall picture followed by detailed pictures.

6. Insert overview drawings of for example a the top drive and pipe handling equipment
with a number referring to specific, useful pictures.

7. Use pictures and arrows with explanatory text frequently.

A-2
Common Guidelines for Independent Dropped Object Surveys

8. Equipment that needs to be checked on each level (minimum):

• Lanterns and wind gauge.

• Search lights and lighting fixtures.

• Cameras.

• Hang-off liner and blocks with padeyes (snatch blocks and guide blocks).

• Small pieces of equipment such as speakers and switch boxes.

• Cabinets and doors.

• Cable trays and pipelines.

• Railing and gateways.

• Ladders and stairs.

• Grating and grating clamps.

• Cable trays and pipelines.

• Wind walls and structure.

• Guide-rails.

• Stand pipes and vent lines.

• Cabins (for example derrick man’s cabin) and work platforms.

• Tackles, rails, traverse carriages, etc.

• Crown block and fast line sheaves, etc.

• Finger board.

• Belly board.

• Loop fastening points and hose loops.

• Escape line.

• Personnel baskets and personnel lifts equipment on monorails.

• Fast line guide with blocks.

• Balance weights for rig tongs.

A-3
Common Guidelines for Independent Dropped Object Surveys

Travelling assembly and pipe handling

Pipe handling both in the derrick and on the pipe deck must be checked. Focus on securing spades
and mobile parts of the grip head, as they are particularly exposed.

Mobile equipment

Check all cranes, skid systems, deck cranes and similar.

On mobile rigs the compensator system must be checked.

All blocks and equipment for the pod liner, BOP etc.

All blocks for winches and mobile parts in the moon pool.

On the ram rig the ram cylinders, wires and blocks must be checked.

The Quality Circle

A-4
Common Guidelines for Independent Dropped Object Surveys

The process of preparing drops visualisation of inspection procedures.

Implementation and Have all resources for project execution been allocated and approval
resources obtained?
Responsibility: Equipment owner
Have sufficient personnel with relevant experience been chosen to
carry out items 2 to 5?
Responsibility: All

Identification of Perform zonation of relevant areas.


equipment in defined
Responsibility: All
zones
Description of all relevant equipment in the zones.
Responsibility: Equipment owner

Identify relevant Present all relevant procedures for the defined equipment in item 2
maintenance and
Responsibility: Equipment owner
inspection procedures

Incident and Present all relevant incident and experience data.


experience data
Incident reports
Safety alerts
Maintenance bulletins
Etc.
Responsibility: Equipment owner

Hazid Personnel and skills requirements for reviewing procedures and


incidents, as well as user experience, must be ensured.
If it is necessary to Responsibility: All
divide the area in
Decision
smaller parts, several
hazids must be carried Have items 2, 3 and 4 been completed in such a manner that the
out. work may continue?
Is another review starting from item 2 required?
Responsibility: Equipment owner
Establish necessary requirements for monitoring and auditing
Responsibility: Equipment owner

A-5
Common Guidelines for Independent Dropped Object Surveys

Resources Resources and personnel required for work onboard


Information collector
Equipment expert
Rig personnel (Derrick man, Roughneck)
Crane operator
Rig mechanic
Others
Estimate of the number of hours required
Responsibility: Equipment owner and information coordinator.

Prepare material for Photography, recording and establishing check points for the
the picture books equipment
Responsibility: Information collector

Quality review and Clarify personnel and skills requirements.


printing.
The books must be subject to hands-on control by equipment
experts.
Responsibility: Equipment owner and information collector

Implementation User review with information on supervision requirements etc.


Responsibility: Equipment owner

Updating/revision Establish a system that ensures proper procedures for recording


errors, defects and improvement/updating proposals.
The books must be updated in accordance with the requirements
stated in item 5.
Responsibility: Equipment owner

A-6
Common Guidelines for Independent Dropped Object Surveys

Examples of how to use overview pictures, arrows and picture text.

Enterprises of competence reports and DO inspection reports will be useful tools for the preparation
of the check list.

A-7

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