TUGAS : KUIS II

PROYEK REKAYASA PENGEMBANGAN PRODUK – 2

PROSES MANUFAKTUR “MESIN PRES ENCENG GONDOK”
DOSEN PENGAJAR : BAMBANG SULAKSONO, Ir. MMT

DISUSUN OLEH :

RINJAYA TEGUH SUSILO

NPM. 4316215011

FAKULTAS TEKNIK JURUSAN TEKNIK MESIN

UNIVERSITAS PANCASILA

JAKARTA

2019
 DAFTAR ISI

DAFTAR ISI .............................................................................................................................. ii

DAFTAR GAMBAR .................................................................................................................iii
DAFTAR TABEL ..................................................................................................................... iv
I. Sketch Mesin Press Enceng Gondok ....................................................................................... 1
II. Proses Manufaktur ................................................................................................................. 2
III. Operation Process Chart (OPC) ............................................................................................ 4
IV. Biaya Material ...................................................................................................................... 5
V. Harga Jual .............................................................................................................................. 6

ii
 DAFTAR GAMBAR

Gambar 1.1 Gambar Sketch Mesin Enceng Gondok.................................................................. 1

iii
 DAFTAR TABEL

Tabel 2.1 Material....................................................................................................................... 2

Tabel 2.2 Alat ............................................................................................................................. 2
Tabel 2.3 Proses .......................................................................................................................... 3
Tabel 4.1 Biaya Material ............................................................................................................ 5
Tabel 5.1 Perhitungan Harga Jual............................................................................................... 6

iv
I. Sketch Mesin Press Enceng Gondok

Gambar 1.1 Gambar Sketch Mesin Enceng Gondok

Keterangan Gambar :
1. Press roller adjuster bracket
2. Press roller
3. Drum roller
4. Roller convey
5. Pulley belt
6. Pillow block
7. Pulley shaft
8. Pulley
9. Pulley belt
10.Pulley
11.Motor
12.Kerangka
13.Pulley
14.Table
15.Press roller adjuster

1
II. Proses Manufaktur
A. Material

Tabel 2.1 Material

B. Alat

Tabel 2.2 Alat

2
C. Proses

Tabel 2.3 Proses

3
III. Operation Process Chart (OPC)

NAMA OBYEK : MESIN PRESS ENCENG GONDOK Approved Checked Prepared

NOMOR PETA : 1
DIPETAKAN OLEH : RINJAYA TEGUH SUSILO
TANGGAL DIPETAKAN : 25 MAY 2019 Rinjaya T. S.

1. KERANGKA 2. MEJA 3. ROLLER 4. ROLLER 5. ROLLER 6. PRESS 7. PRESS ROLLER 8. PULLEY

SHAFT DRUM ROLLER ADJUSTER SHAFT

0.35 0.35 0.50 0.30 0.30 0.33 0.33 0.20

Cutting
0-1 Cutting 0-5 Cutting 0-11 Cutting 0-14 Cutting 0-17 Cutting 0-23 Cutting as 0-28 0-34 Bubut
Plat Finishing

1.00 0.27 3.00 0.20 0.50 0.45 0.17 0.18

0-18 Welding 0-35 Assy
0-2 Welding 0-6 Drilling 0-12 Bubut 0-15 Drilling 0-24 Welding 0-29 Drilling
1-13 Bearing

0.65 2.00 0.65 0.65 0.25

0.45
0-3 Finishing 0-7 Welding 0-13 Sney 0-19 Bubut 0-25 Bubut 0-30 Finishing

0.15 0.27 0.27 0.45

5.50 0.25
0-20 Finishing 0-26 Finishing 0-31 Assy Screw
0-4 0-8 0-16
Painting Finishing Assembly 1-10 Shaft
1-4

0.06 5.00 0.08 0.08

1-1 Inspection 0-9 Painting 1-5 Inspection 1-8 Inspection

0.50 0.15 0.15 0.15

Assy
0-10 0-21 0-27 Bearing 0-32
Assembly Assy Bearing Assembly
1-2 1-6 1-9 1-11

0.10 0.45 0.30

Assembly
1-3 Inspection 0-22 0-33 Assembly
1-7 1-12

0.15
0-36 Assembly
1-14

0.17
Assy
0-37 Motor
1-15

0.18
Assy
0-38 Pulley
1-16

0.27
Assy
0-39
Pulley Belt
1-17

0.10
KEGIATAN JUMLAH WAKTU (JAM)
1-18 Inspection
Operasi 26 19.13

Inspeksi 5 0.42

Assembly 13 3.35

TOTAL 22.9 Storage

4
IV. Biaya Material

Tabel 4.1 Biaya Material

No Part / Komponen Material Jumlah Satuan Harga/Unit Total Harga

1 Meja Plat stainless, p=0.75 m ; l=0.75 m ; t=0.01 m 2 Lembar Rp 17,000.00 Rp 34,000.00

Siku stainless, 30x30 mm P=0.5 m 2 Batang Rp 81,750.00 Rp 161,000.00

2 Roller bracket
Siku stainless, 30x30 mm P=1.5 m 2 Batang Rp 246,500.00 Rp 489,000.00

3 Roller as As stainless, dia=10 mm; L=0.5 m 12 Batang Rp 21,000.00 Rp 252,000.00

Nylon, dia=30 mm; L=0.5 m 12 Batang Rp 45,000.00 Rp 535,000.00

4 Roller convey
Mur M10 24 Pcs Rp 400.00 Rp 9,600.00

5 Roller drum Stainless, dia=100 mm; L=0.5 m 1 Pc Rp 63,800.00 Rp 63,800.00

Stainless, dia=50 mm; L=0.5 m 1 Pc Rp 32,000.00 Rp 32,000.00

Bearing dia=50 mm 2 Pcs Rp 120,000.00 Rp 237,500.00

6 Press roller
Bearing dia=40 mm 2 Pcs Rp 161,500.00 Rp 320,500.00

Mur M10 4 Pcs Rp 400.00 Rp 1,600.00

Adjuster screw, dia=20mm; L=30 cm 2 Pcs Rp 48,000.00 Rp 96,000.00

Press roller
7
adjuster
Plate, t=20 mm; 9x10 cm 2 Pcs Rp 11,000.00 Rp 22,000.00
Adjuster
8 Besi hollow, 30x30 mm; L=1.5 m 1 Pc Rp 26,000.00 Rp 26,000.00
bracket
9 kaki rangka Besi siku, 30x30; L=70 cm 8 Batang Rp 6,500.00 Rp 52,000.00

Besi siku, 30x30; 0.5 m 4 Batang Rp 4,600.00 Rp 18,400.00

Rangkat atas &
10
bawah
Besi siku, 30x30; L= 0.5 m 4 Batang Rp 9,150.00 Rp 36,600.00

11 Bracket motor Besi siku, 30x30; 0.5 m 2 Batang Rp 4,600.00 Rp 9,200.00

Bracket as
12 Besi siku, 30x30; 0.5 m 2 Batang Rp 4,600.00 Rp 9,200.00
pulley
Besi as, dia=1 inchi; L=0.5 m 1 Pc Rp 34,500.00 Rp 34,500.00

Pillow block 1 inchi 2 Pcs Rp 77,500.00 Rp 155,000.00

Pulley 3 inchi 2 Pcs Rp 29,500.00 Rp 59,000.00

13 Pulley
Pulley 6 inchi 2 Pcs Rp 83,575.00 Rp 166,500.00

Pulley belt 2 Pcs Rp 40,500.00 Rp 81,000.00

Mur & baut M10 4 Pcs Rp 1,000.00 Rp 4,000.00

Motor Ac 1450 rpm 1 Pc Rp 700,000.00 Rp 680,000.00

14 Motor
Mur & baut M10 4 Pcs Rp 1,000.00 Rp 4,000.00

Paint 1 Kg Rp 70,500.00 Rp 70,500.00

15 Painting
Thinner 1 Liter Rp 31,000.00 Rp 29,500.00

Total Rp 3,689,400.00

5
V. Harga Jual

Tabel 5.1 Perhitungan Harga Jual

A. Biaya Variabel
1. Biaya mat erial Rp 3,689,400

2. Biaya proses Rp 1,000.00 /jam Rp 27,845

B. Biaya Tetap
1. Biaya mesin Rp 1,000.00 /jam Rp 27,845

2. Biaya pekerja langsung Rp 20,833.00 /jam Rp 580,094

C. Over Head
1. Biaya pekerja tidak langsung (supervisor) Rp 36,050.00 /jam Rp 1,009,400

2. Biaya pekerja tidak langsung (manager) Rp 59,784.00 /jam Rp 1,673,952

3. Biaya maintenance Rp 19,500.00 /jam Rp 542,977

4. Biaya pajak inventaris (est.) Rp 749,850

D. Komersial
1. Biaya promosi marketing Rp 250,000

2. Biaya administrasi Rp 110,000

Biaya pokok
(Biaya variable + biaya tetap) Rp 4,325,184

Kelonggaran estimasi 5.5% Rp 237,885.12

Total Rp 4,563,069

Harga pokok penjualan (HPP)

(Biaya pokok + overhead) Rp 8,539,248.12

Profit penjualan 30%

(HPP + komersial) x profit Rp 2,669,774

HARGA JUAL
HPP + Profit Rp 11,209,023

Pajak Penjualan 10% Rp 1,120,902

Total HARGA JUAL Rp 12,329,925