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e) Above four rules are applied for homogenous batch distillation but for heterogeneous
batch distillation additional two rules are suggested by Rodriguez which are listed below.
f) E is not miscible with one of component of the original mixture (either A or B).
g) E forms minimum temperature heteroazeotrope with A or B.
Evolution of Feasibility of entrainer using RCM technique consists of step wise procedure which
is explained briefly. First construct the RCM for given multicomponent mixture consisting of
azeotropic component and the given candidate entrainer. Next, check the phase behaviour of the
system, whether it is liquid-liquid or vapour-liquid phase. The tie-lines indicate the two phase
compositions. Then draw an envelope over the RCM composition space, superimposing the
composition scale rather than temperature scale.
There are some criteria to evaluate the feasibility of entrainer using RCM techniques which are
given below
1. Arrange the list of components and candidate entrainer
2. Prepare an RCM for each candidate entrainer: To construct RCM for the system of A, B, and
the candidate entrainer, requires thermodynamic physical property.
a. If it is not available then modelled using UNIFAC, provided the predictions are in
agreement with available azeotrope data.
b. If no physical property model is available, then construct RCM using available
azeotropic temperature, composition (approximate), and solubility (approximate) data.
c. If neither physical property nor azeotropic data available then required information can
be calculated using guessing or calculated experimentally.
3. Determine the feasibility of candidate entrainer from the structure of the RCM:-
a) The entrainer does not divide components (A and B) to be separated into different
distillation regions.
b) The entrainer induces liquid-liquid phase separation; there exists liquid liquid
equilibrium tie line crossing distillation boundary.
4. Evaluate all separation sequences: - number of distillation column with decanters and also their
interconnections from the RCM of system for all feasible entrainer.
5. Determine the most promising entrainer for given feasibility conditions.
6. Design, stimulate and optimize separation sequences.
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We have mentioned one example for understanding the RCM plot for dimethoxyethane /ethanol
mixture separation using water as an entrainer.
Preparation of residual curve for some selective entrainer using aspen plus
technology
for separating ethanol-water azeotropic mixture and methanol- water azeotropic mixture using
different entrainrs I prepare different residual curve map (RCM) for each candidate entrainer using
aspen plus software.
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1. Water -Ethanol ,Benzene
Residue curve for WATER/ETHANOL/BENZENE
Mo
NE
Curve 9.0 (PRES = 1.01325 bar)
ZE
l ef
0.35 0.65
BEN
ra c
Curve 10.0 (PRES = 1.01325 bar )
ETH
0.40 0.60 Curve 11.0 (PRES = 1.01325 bar )
ra c
l ef
AN
Curve 12.0 (PRES = 1.01325 bar )
0.45 0.55
Mo
OL
0.50 0.50
0.55 0.45
0.60 0.40
0.65 0.35
0.70 0.30
0.75 0.25
0.80 0.20
0.85 0.15
0.90 0.10
0.95 0.05
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Molefrac WATER
3 Azeotropes found
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Number Of Components: 2 Temperature 55.66 C
Homogeneous Classification: Unstable node
02 MOLE BASIS MASS BASIS
WATER 0.4242 0.1452
BENZENE 0.5758 0.8548
Ternary plot
ETHANOL(78.31 C)
Ternary Map (Mole Basis)
0.9 78.04 C
0.8
0.7
0.6
0.5
67.39 C
0.4
0.3 63.75 C
0.2
0.1
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AZEOTROPE SEARCH REPORT
4 Azeotropes found
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BENZENE 0.7041 0.9116
Mo
Curve 8.0 (PRES = 1.01325 bar)
HY
l ef
0.35 0.65 Curve 9.0 (PRES = 1.01325 bar)
T
ra c
ME
ETH
0.40 0.60
ra c
AN
l ef
OL
0.50 0.50 Curve 13.0 (PRES = 1.01325 bar )
0.55 0.45
0.60 0.40
0.65 0.35
0.70 0.30
0.75 0.25
0.80 0.20
0.85 0.15
0.90 0.10
0.95 0.05
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Molefrac WATER
The Azeotrope
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WATER 0.1067 0.0446
ETHANOL 0.8933 0.9554
Ternary plot
ETHANOL(78.31 C)
Ternary Map (Mole Basis)
0.9 78.04 C
0.8
0.7
0.6
73.33 C
0.5
0.4
72.92 C
0.3
0.2
0.1
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ETHANOL ETHANOL Stable node 78.31 C
METHY-01 METHYL-ETHYL-KETONE Stable node 79.34 C
4 Azeotropes found
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3. Water-ethanol ,acetone
Residue curve for WATER/ETHANOL/ACETONE
0.05 0.95
Mo
NE
l ef
0.35 0.65 Curve 8.0 (PRES = 1.01325 bar)
ra c
AC
ETH
0.40 0.60
ra c
AN
l ef
0.45 0.55
Mo
OL
0.50 0.50
0.55 0.45
0.60 0.40
0.65 0.35
0.70 0.30
0.75 0.25
0.80 0.20
0.85 0.15
0.90 0.10
0.95 0.05
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Molefrac WATER
2 Azeotropes found
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Number Of Components: 2 Temperature 78.04 C
Homogeneous Classification: Saddle
01 MOLE BASIS MASS BASIS
WATER 0.1067 0.0446
ETHANOL 0.8933 0.9554
Ternary plot
ETHANOL(78.31 C)
Ternary Map (Mole Basis)
0.9 78.04 C
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
ACETONE56.09 C WATER
(56.14 C) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 (100.02 C)
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Physical Property Model: UNIFAC Valid Phase: VAP-LIQ-LIQ
2 Azeotropes found
4. Water-ethanol, N-butanol
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Residue curve for WATER/ETHANOL/N-B UT-01
Mo
T-0
Curve 9.0 (PRES = 1.01325 bar)
l ef
BU
0.35 0.65
ra c
Curve 10.0 (PRES = 1.01325 bar )
N-
ETH
0.40 0.60 Curve 11.0 (PRES = 1.01325 bar )
ra c
l ef
AN
0.45 0.55 Curve 12.0 (PRES = 1.01325 bar )
Mo
OL
0.50 0.50
0.55 0.45
0.60 0.40
0.65 0.35
0.70 0.30
0.75 0.25
0.80 0.20
0.85 0.15
0.90 0.10
0.95 0.05
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Molefrac WATER
The Azeotrope
Ternary plot
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ETHANOL(78.31 C)
Ternary Map (Mole Basis)
0.9 78.04 C
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
2 Azeotropes found
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WATER 0.1067 0.0446
ETHANOL 0.8933 0.9554
0.05 0.95
Mo
Curve 7.0 (PRES = 1.01325 bar)
HY
l ef
0.35 0.65 Curve 8.0 (PRES = 1.01325 bar)
T
ra c
ME
ETH
0.40 0.60
ra c
AN
l ef
OL
0.50 0.50 Curve 12.0 (PRES = 1.01325 bar )
0.55 0.45
0.60 0.40
0.65 0.35
0.70 0.30
0.75 0.25
0.80 0.20
0.85 0.15
0.90 0.10
0.95 0.05
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Molefrac WATER
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The Azeotrope
Ternary plot
ETHANOL(78.31 C)
Ternary Map (Mole Basis)
0.9 78.04 C
0.8
0.7
0.6
0.5
0.4
59.67 C
0.3
58.01 C
0.2
0.1
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Physical Property Model: UNIFAC Valid Phase: VAP-LIQ-LIQ
4 Azeotropes found
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© Aspen Technology, Inc.
0.05 0.95
Mo
Curve 7.0 (PRES = 1.01325 bar)
E
AN
l ef
0.35 0.65 Curve 8.0 (PRES = 1.01325 bar)
ra c
HE
Curve 9.0 (PRES = 1.01325 bar)
ETH
0.40 0.60
ra c
Curve 10.0 (PRES = 1.01325 bar )
l ef
AN
0.45 0.55
Mo
Curve 11.0 (PRES = 1.01325 bar )
OL
0.50 0.50 Curve 12.0 (PRES = 1.01325 bar )
0.55 0.45
0.60 0.40
0.65 0.35
0.70 0.30
0.75 0.25
0.80 0.20
0.85 0.15
0.90 0.10
0.95 0.05
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Molefrac WATER
The Azeotrope
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© Aspen Technology, Inc.
Ternary plot
ETHANOL(78.31 C)
Ternary Map (Mole Basis)
0.9 78.04 C
0.8
0.7
0.6
0.5
0.4
58.17 C
0.3
56.44 C
0.2
0.1
4 Azeotropes found
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Number Of Components: 2 Temperature 58.17 C
Homogeneous Classification: Saddle
01 MOLE BASIS MASS BASIS
ETHANOL 0.3361 0.2130
HEXANE 0.6639 0.7870
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Residue curve for ANILINE/WATER/METHANOL
0.05 0.95
L
0.30 0.70
NO
Curve 7.0 (PRES = 1.01325 bar)
Mo
HA
0.35 0.65
l ef
ME
ra c
0.40 0.60
ra c
WA
l ef
0.45 0.55
TER
Mo
0.50 0.50
0.55 0.45
0.60 0.40
0.65 0.35
0.70 0.30
0.75 0.25
0.80 0.20
0.85 0.15
0.90 0.10
0.95 0.05
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Molefrac ANILINE
Valid
2. Phase: VAP-LIQ
The Azeotrope
Ternary plot
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WATER(100.02 C)
Ternary Map (Mole Basis)
98.98 C
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
METHANOL ANILINE
(64.53 C) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 (183.88 C)
The Azeotrope
Page | 22
ANILINE 0.0427 0.1872
WATER 0.9573 0.8128
2. Water-methanol, benzene
Residue curve for WATER/METHANOL/BENZENE
Mo
0.30 0.70 Curve 8.0 (PRES = 1.01325 bar)
NE
l ef
ZE
ra c
0.35 0.65
BEN
ME
0.40 0.60
ra c
T
Curve 11.0 (PRES = 1.01325 bar )
HA
l ef
NO
0.45 0.55 Curve 12.0 (PRES = 1.01325 bar )
Mo
L
Curve 13.0 (PRES = 1.01325 bar )
0.50 0.50
Curve 14.0 (PRES = 1.01325 bar )
0.55 0.45 Curve 15.0 (PRES = 1.01325 bar )
0.60 0.40
0.65 0.35
0.70 0.30
0.75 0.25
0.80 0.20
0.85 0.15
0.90 0.10
0.95 0.05
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Molefrac WATER
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Ternary plot
METHANOL(64.53 C)
Ternary Map (Mole Basis)
0.9
0.8
0.7
57.69 C
0.6
0.5
0.4
0.3
0.2
0.1
2 Azeotropes found
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Heterogeneous Classification: Saddle
MOLE BASIS MASS BASIS
WATER 0.2959 0.0884
BENZENE 0.7041 0.9116
3. Water-methanol, acetone
Residue curve for WATER/METHANOL/ACETONE
0.05 0.95
0.10 0.90
Mo
0.30 0.70 Curve 5.0 (PRES = 1.01325 bar)
NE
l ef
Curve 6.0 (PRES = 1.01325 bar)
ETO
ra c
0.35 0.65
Curve 7.0 (PRES = 1.01325 bar)
AC
ME
0.40 0.60 Curve 8.0 (PRES = 1.01325 bar)
ra c
T HA
l ef
NO
0.45 0.55
Mo
L
0.50 0.50
0.55 0.45
0.60 0.40
0.65 0.35
0.70 0.30
0.75 0.25
0.80 0.20
0.85 0.15
0.90 0.10
0.95 0.05
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Molefrac WATER
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ACETONE Stable node 64.53 C
METHANOL(64.53 C)
Ternary Map (Mole Basis)
0.9
0.8
0.7
0.6
0.5
0.4
0.3
55.24 C
0.2
0.1
ACETONE WATER
(56.14 C) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 (100.02 C)
Page | 26
ACETONE ACETONE Saddle 56.14 C
The Azeotrope
4. Water-methanol, cyclopentane
Residue curve for WATER/METHANOL/CYCLO-01
0.05 0.95
Mo
0.30 0.70
01
l ef
Curve 7.0 (PRES = 1.01325 bar)
O-
ra c
0.35 0.65
CL
ME
0.40 0.60 Curve 9.0 (PRES = 1.01325 bar)
ra c
T HA
Curve 10.0 (PRES = 1.01325 bar )
l ef
NO
0.45 0.55
Mo
L
0.50 0.50 Curve 12.0 (PRES = 1.01325 bar )
0.55 0.45 Curve 13.0 (PRES = 1.01325 bar )
0.60 0.40
0.65 0.35
0.70 0.30
0.75 0.25
0.80 0.20
0.85 0.15
0.90 0.10
0.95 0.05
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Molefrac WATER
Page | 27
METHANOL METHANOL Unstable node 64.53 C
CYCLO-01 Stable node 64.53 C
Ternary plot
METHANOL(64.53 C)
Ternary Map (Mole Basis)
0.9
0.8
0.7
0.6
0.5
0.4
39.87 C
0.3
0.2
0.1
Page | 28
WATER WATER Stable node 100.02 C
METHANOL METHANOL Saddle 64.53 C
CYCLO-01 CYCLOPENTANE Stable node 49.27 C
2 Azeotropes found
0.05 0.95
0.10 0.90
l ef
0.35 0.65
Curve 7.0 (PRES = 1.01325 bar)
N-
ME
T HA
l ef
0.45 0.55
Mo
0.60 0.40
0.65 0.35
0.70 0.30
0.75 0.25
0.80 0.20
0.85 0.15
0.90 0.10
0.95 0.05
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Molefrac WATER
Page | 29
Physical Property Model: UNIFAC Valid Phase: VAP-LIQ
Ternary plot
METHANOL(64.53 C)
Ternary Map (Mole Basis)
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
6. Water-ethanol, hexane
Page | 30
Residue curve for WATER/METHANOL/HEXANE
0.05 0.95
0.10 0.90
Mo
0.30 0.70
Curve 6.0 (PRES = 1.01325 bar)
l ef
AN
ra c
0.35 0.65 Curve 7.0 (PRES = 1.01325 bar)
X
HE
ME
0.40 0.60 Curve 8.0 (PRES = 1.01325 bar)
ra c
T HA
Curve 9.0 (PRES = 1.01325 bar)
l ef
NO
0.45 0.55
Mo
Curve 10.0 (PRES = 1.01325 bar )
L
0.50 0.50 Curve 11.0 (PRES = 1.01325 bar )
Curve 12.0 (PRES = 1.01325 bar )
0.55 0.45
0.60 0.40
0.65 0.35
0.70 0.30
0.75 0.25
0.80 0.20
0.85 0.15
0.90 0.10
0.95 0.05
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Molefrac WATER
Page | 31
METHANOL(64.53 C)
Ternary Map (Mole Basis)
0.9
0.8
0.7
0.6
49.71 C
0.5
0.4
0.3
0.2
0.1
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