Machining Spindles

Grinding
Milling
Drilling
Threading
Mill-Turning
Measuring
Optical
Scanning
Churning

High Frequency Spindles

Mixing
Driving
Pumping
f o r a u t o m a t i c t o o l c h a n g e

GMN Paul Müller Industrie

GmbH & Co. KG
Äußere Bayreuther Straße 230
D - 90411 Nürnberg

Telefon: +49 (0) 9 11 - 56 91 - 2 40

Telefax: +49 (0) 9 11 - 56 91 - 6 99
E-Mail: vertrieb.spi@gmn.de

Internet: www.gmn.de
25050310
Catalog 2505 0310
Index

S p i n d l e t y p e s - O ve r v i ew 4

D e s i g n a n d fe at u re s o f H C - / H C S s t y l e

S h a f t o u t p u t p owe r 5

I n te g ra l e n co d e r s fo r c l o s e d l o o p co n t ro l

Ad va n t a g e s o f hy b r i d ce ra m i c b e a r i n g s 6

Ad j u s t a b l e b e a r i n g p re l o a d 7

V i b ra t i o n s e n s o r

To o l i n te r f a ce 8

Ta p e r c l e a n i n g

C l a m p i n g s y s te m 9

Po s i t i o n s e n s o r s

A i r p u rg e 10

Fl u i d - R i n g s e a l

Co o l a n t t h ro u g h s h a f t 11

Co o l a n t t h ro u g h s p i n d l e h o u s i n g

I n te r n a l m i n i m i ze d co o l a n t s u p p l y - S i n g l e - c h a n n e l s y s te m 12

I n te r n a l m i n i m i ze d co o l a n t s u p p l y - Two - c h a n n e l s y s te m 13

A m e t h o d fo r co n t ro l l i n g a x i a l s h a f t g row t h 14

M e a s u re m e n t o f t h e a x i a l s h a f t g row t h by s e n s o r

P i c k - u p s p i n d l e / M u l t i co u p l i n g s 15

S p i n d l e te s t i n g s t a n d 16

D i m e n s i o n s a n d c h a ra c t e r i s t i c s o f t h e s p i n d l e t y p e s 17 - 46

3
 HC / HCS - Spindles
Housing Max. From
Spindle type diameter speed Output speed Torque Lubrication Tool interface Bearing W1
[mm] [rpm] [kW] [rpm] [Nm] [mm]
Page
17 HC 80 cg - 40000 / 3 80 40000 3 30000 0.96 g HSK - E 25 30
18 HC 100 - 60000 / 5 100 60000 5 60000 0.8 OL HSK - E 32 35
19 HCS 120 - 45000 / 15 120 45000 15 24000 6 OL HSK - E 40 45
20 HCS 120 - 60000 / 10,5 120 60000 10.5 51000 2 OL HSK - E 25 30
21 HCS 120 - 75000 / 10 120 75000 10 75000 1.3 OL HSK - E 25 30
22 HCS 120 - 90000 / 4,4 120 90000 4.4 90000 0.47 OL HSK - E 20 25
23 HCS 125 - 42000 / 15 125 42000 15 24000 6 OL HSK - E 32 35
24 HCS 150 - 42000 / 30 150 42000 30 21000 14 OL HSK - E 50 55
25 HCS 170 - 24000 / 41 170 24000 41 7000 56 OL HSK - A 63 70
26 HCS 170 - 30000 / 40 170 30000 40 7000 55 OL HSK - A 63 70
27 HCS 170 - 40000 / 39 170 40000 39 18000 21 OL HSK - E 50 55
28 HCS 170 g - 15000 / 20 170 15000 20 7000 27 g HSK -A 63 70
29 HCS 200 - 42000 / 10 200 42000 10 15000 6 OL HSK - A 50 / - E 50 55
30 HCS 230 - 12000 / 30 230 12000 30 1600 179 OL HSK - A 100 110
31 HCS 230 - 24000 / 18 230 24000 18 3150 57 OL HSK - A 63 70
32 HCS 230 - 24000 / 120 230 24000 120 13800 83 OL HSK - A 80 90
33 HCS 230 - 30000 / 120 230 30000 120 13800 83 OL HSK - A 63 / - F 80 70
34 HCS 230 - 40000 / 22 230 40000 22 10000 21 OL HSK - E 50 55
35 HCS 230 g - 10000 / 24 230 10000 24 2500 92 g HSK - A 63 90
36 HCS 230 g - 16000 / 24 230 16000 24 6000 38 g HSK - A 63 70
37 HCS 230 g - 16000 / 40 230 16000 40 4500 85 g HSK - A 63 70
38 HCS 260 - 12000 / 40 260 12000 40 1350 298 OL HSK - A 100 110
39 HCS 270 g - 10000 / 94 270 10000 94 2000 450 g HSK - A 100 / SK 50 110
40 HCS 280 - 18000 / 60 280 18000 60 3300 174 OL HSK - A 100 110
41 HCS 285 - 12000 / 40 285 12000 40 1680 227 OL HSK - A 100 110
42 HCS 285 g - 4000 / 24 285 4000 24 300 750 g HSK - A 100 110
43 HCS 300 - 12000 / 30 300 12000 30 1000 270 OL HSK - A 100 110
44 HCS 300 - 14000 / 45 300 14000 45 1560 275 OL HSK - A 100 110
45 HCS 310 - 12000 / 25 310 12000 25 930 257 OL HSK - A 100 110
46 HCS 320 - 8000 / 40 320 8000 40 1050 380 OL SK 50 110

Max. power S1 [kW] W1 = Bore diameter of front bearings

Max. speed [rpm] OL = Oil/air lubrication
Housing diameter [mm] g = Permanent grease lubricatiion
Spindle type SK = ISO taper
HC = for open-loop drive HSK = Hollow tapered shank
HCS = for closed-loop drive
Preference type

Please ask if spindle drawing is required. We send it as dxf file.

4
 Integral Encoders For
Shaft Output Power Closed Loop Control

Power
P [kW]

Speed n [rpm]

Chip removal rates are defined by the material's specific Incorporating high resolution encoders into spindles,
cutting speeds. Generally small tool diameters require provides feedback and control of the actual shaft speed,
high speeds and larger tools are operated at lower and angular position of the shaft, at all times.
speeds.
Large tools require high torque while small tools require
less torque, but higer speeds. Motor
Integral motors utilized in the HC/HCS style spindle Power
meet these requirements. M leads
Drive module
with
The "field weakening" characteristics provide the high field-oriented
torque at lower speed. closed-loop
control system
The spindles can be operated in the following modes: Signal- RS 232 C-
S leads
interface
u S1
Encoder
Continuous power DWG
u S6
Digital display
Continuous duty with intermittent loading, a duty
factor of 60% (S6-60%) for a cycle time of 2 minutes. Programmable
keypad
Depending on the application requirements, the motor
characteristics curve of power / torque relative to speed
can be met.
Rigidity is a prerequisite for the volume of metal to be The advantages are as follows:
removed and the surface finish required. This requires u Smooth precise rotation and control at low speed
large shaft diameters, and accordingly large spindles, u "C"-axis operation e. g. thread cutting
thereby large motors can be utilized.
u Shaft positioning within 0.001 degree
Due to the advances in motor development, the power u The drives high dynamic performance at full capacity,
density has been increased to such an extent that in combined with the quick acceleration and deceleration
many cases the output power far exceeds the application times, allows the systems full power capacity to be
requirements. utilized.
Oversized systems are costly, due to the size of the
frequency inverter's required to operate them. GMN can interface the encoders to meet the selected
drive systems requirements.
Therefore operating the spindles at the required power
level, the capacity of the inverter determines the power The encoder system consists of a precision gear
profile. mounted to the rotating spindle shaft and a stationary
sensor in the spindle housing readily accessible, for ease
of service.
GMN will optimize the performance of the complete
spindle and drive package before shipment, and provide
all the necessary parameters.

5
Advantages Of Hybrid Ceramic Bearings

GMN "HC/HCS" series high frequency spindles utilize Fatique life

hybrid ceramic ball bearings. These bearings have The fatique life is comparable when the Hertzian stress on
standard steel bearing races and are matched with the contact surfaces between rings and balls is
silicon nitride balls. similar. As a result of the minor weight of the ceramic
Advantages of Hybrid bearings compared with normal balls the Hertzian stress is lower.
spindle bearings are: Therefore hybrid bearings achieve longer life time.
Reduced wear Accuracy
The high degree of hardness of the balls, and the Spindles of HC family are fitted with bearings produced
nongalling effect of the silicon nitride against metallic according to GMN standard grade UP. They are
material lessens the wear. This is especially important in distinguished from international standards due to
cases of minimal lubrication. In addition, wear particles excellent running accuracy.
will not embed themselves into the balls to further
damage of the races.
Rigidity
Modulus of elasticity is bigger than steel, which
increases the static and dynamic stiffness. The increase
in dynamic rigidity depends on the ratio of bearing
preload to the centrifugal force on the balls. Radial runout of assembled bearing inner ring
Limits in micron
Friction
Because of the reduced spin-rolls ratios and lower
Hertzian stresses, friction and respectively operating Bearing bore Tolerance class
diameter [mm] P4/ABEC 7 P2/ABEC 9 UP
temperatures are reduced.
Axial shaft movement
> 2.5..10 2.5 1.5 1.5
As a result of the lightweight ceramic balls, centrifugal > 10...18 2.5 1.5 1.5
forces are reduced with a corresponding reduction in > 18...30 3.0 2.5 1.5
dynamic movement of bearing races. In addition, > 30...50 4.0 2.5 2.0
movements due to less friction and the lower coefficient > 50...80 4.0 2.5 2.0
of expansion of ceramics are reduced.
Reliability of operation
The low thermal coefficient of expansion of the ceramic Assembled bearing outer ring face runout with raceway
balls lessens the reduction of the radial running fits in axial runout - Limits in micron
the bearings. These fits are less variable at higher
temperature differences between races. Bearing outside Tolerance class
Vibrations diameter [mm] P4/ABEC 7 P2/ABEC 9 UP
Radial forces and the moments acting on the bearings
produce displacement between the balls and the > 6... 8 5.0 1.5 2.0
retainer. Hybrid bearings reduce this effect and produce > 18... 30 5.0 2.5 2.0
a positive influence on cage vibrations and stresses. > 30... 50 5.0 2.5 2.0
> 50... 80 5.0 4.0 3.0
> 80...120 6.0 5.0 3.0

6
 Adjustable Bearing Preload Vibration Sensor

Bearing arrangement and preload determine the rigidity, Unmonitored vibration can cause major damage to the
and influence the life time of the spindle system. spindle, machine tool and component being machined.
GMN can provide sensors close to the front bearing set,
For small speed ranges, and low speed operation the which will quickly recognize any unbalance or high
different versions of a solid preload arrangement are resonance which can cause catastrophic damage and
suitable. shut-down the machine, or can plot out the curve on a
Large speed range variances, and high speed spindles, display unit for analyzation and correction of the process
require a systems that will not allow the bearing preload or problem.
to be influenced by either temperature or speed.
These applications require spring preloading of the
bearings.
The above mentioned arrangements cannot be
adjusted or changed, without disassembling the spindle.
With the"Adjustable bearing preload" system the
bearing preload can be optimized to the application, 15
and prolong the lifetime of the spindle.
Amplitude [µm]

10
The base preload of the bearings is determined by the
highest speed requirements, and is set by spring 5
preloading. 10
The optimized settings over the speed range is varied 0 8

through an internal piston which is actuated via either 0

1000
6
hydraulic or pneumatic pressure. 2000 4
ap [mm]
3000 2
As further advantage of the adjustable preload system is Frequency [Hz] 4000
5000 0
reduction of vibration. Source:

The illustration shows a spike in the vibration spectrum

at 1000 Hertz at a 10 mm depth of cut.
This vibration could be from extreme cutting loads,
unbalanced tooling, or damaged spindle bearings.

7
 Tool Interface Taper Cleaning

GMN can provide high frequency spindles to accept The high demand to precision requires excellent
common tooling interface configurations. cleaness at the tool interface. Automatic tool changing
system call also for automatic cleaning systems.
The prefered HSK style offers the following advantages
versus the ISO taper: ISO taper cleaning can be operated at the taper surfaces
whereas the HSK request also treatment of the plane
u High static and dynamic rigidity face when the size it accepts.
u High tool change accuracy and repeatability
u Low axial movement during speed variations In accordance to the interface size different systems can
u Increased pull-in force as the speed increases be used:
u High torque transmission u Only air
u Increase in personal safety due to the internal u Air or coolant in one line
drive dogs (Form A/C)
u Air and coolant in seperate lines
"Hollow tapered shanks with flat contact surfaces" are
standard per DIN 69893. The different "FORMS" of a
particular size are based on a similar shank size
dimension. The tool flange is dictated by the mode of
tool change.
HC/HCS style spindles allow the use of tools with
hollow shanks, type A, E or F according to interface
design.
Form E was developed for high speed without drive
dogs. The torque transmission is actuated by adherence.
Form A can also be used with manual tool change
system provided in the HSP style spindles. This reduces
the need for additional tool holders.
Tools according to Form B/D cannot be used in the
HC/HCS spindle, they are designed for different
applications.

8
 Clamping System
Both the ISO taper style and the "HSK" hollow shank tool
holders are clamped via a set of gripper fingers. The
clamping forces are generated through a spring washer
pack, included in the power drawbar.
The centrifugal forces exerted by the balls in the
pressure intensifier, multiplies the pull in force on an
ISO taper style system. It is also speed dependent.
Increases in the pull in force for the HSK style tool
clamping system is by the centrifugal forces on the
internal gripping mechanism.
Tool un-clamping on either system is accomplished by
actuating an internal piston with either hydraulic or
pneumatic pressure.
An internal cylinder mounted at the rear of a spindle,
along with a gripping mechanism supports the shaft
during unclamping, to prevent the pressure exerted
through the shaft from damaging the spindle bearings.
During operation the gripping mechanism is
disconnected.
These designs provide low vibration and a high safety
factor for high speed quick change tool clamping
systems.
9
Position Sensors
The GMN spindles are equipped with proximity sensors
to allow for proper, trouble free operation during tool
changing.
u Tool change
Depending on the size and nominal speed of the
spindle, a variety of sensor arrangements can be
applied for feed back to the machine control, about
the tool changing cycle.
Variation A
A (2) two sensor arrangement for monitor the
position of the piston, either "forward" or "back".
Variation B
Depending on the internal space constraints the
drawbar can be monitored for "tool clamped",
"unclamped", "clamped no tool", with (3) inductive
proximity switches or one analog sensor.
Variation C
By utilizing the "taper cleaning" feature the air flow can
also provide a signal that tool is improperly sized or
not clamped correctly. This method can increase tool
changing times.
u Rotation of shaft
If the spindle size and speed restrict the use of
an encoder, GMN can provide alternative sensors for
actual shaft speed, and also "zero speed".
 Air Purge Fluid-Ring Seal

SP FR

Pressurized air is used to prevent the ingress of GMN has patented a “Fluid Ring“ seal which can be
contamination into the bearing system. incorporated in most GMN spindle designs, can operate
A continuous flow of clean dry air fills the closely in heavy external coolant and dust conditions, is NO
machined gaps between the stationary and rotating speed limitations, and requires NO air.
members of the spindle.
The air stream also stops the spent oil lubrication from
existing at the front of the spindle and away from the
work piece.

10
 Coolant Through Shaft Coolant Through Spindle Housing

The internal coolant supply provides cooling directly to
the cutting edge also at difficult form of workpieces.
In accordance to the interface size and dependent on
the maximum operating speed different systems can be
used:
u Only air
u Air or coolant in one line
u Air and coolant in seperate lines
For cooling of tool and workpiece the medium is
supplied through spindle housings and nozzels to the
cutting surfaces.
Compressed air, cooling lubricant/air mixture or cooling
lubricant can be used.
The representation below is with cooling lubricant as
medium.

Adjustable nozzle

11
 Internal Minimized Coolant Supply
Single-Channel System

Characteristics of single-channel minimized coolant

supply:
u Superfine oil mist (aerosol)
u Speed limitation due to aerosol decomposition
u For standard rotary unions
u For tools with coolant bore diameter > 1 mm
u In comparison with two-channel system longer
reaction times at quantity changings
u For machines with less tool changes

Mixing chamber

Lubrication schematic

12
 Internal Minimized Coolant Supply
Two-Channel System

Characteristics of two-channel minimized coolant

supply:
u No oil mist
u Oil and air mixable in almost any quantities or only
air supply
u In comparison with single-channel system higher
speeds possible
u For tools with high lubricant consumption
u For machines with more tool changes

Mixing head

Lubrication schematic

13
 A Method For Controlling Measurement Of The
Axial Shaft Growth Axial Shaft Growth By Sensor

axial movement

°C

Precision machining requires the position of the cutting
edge of the tool to be maintained.
Temperature variations and centrifugal forces at the
balls and bearing races, can cause axial movement of
the tool mounting face of the shaft.
Axial shaft growth which is caused by fluctuations in
temperature, can produce process errors in milling
applications. GMN can incorporate a sensor at the front
of the spindle to record the exact growth and the CNC
machine control can compensate for the movement.
The measuring system which consists of an electronic
controller which conditions the signal provided by the
sensor has data storage capacity which provides
immediate response after spindle exchange.

Speed 25000 rpm

40 40

35 35

30 30

Axial displacement [µm]

Temperature [°C]

25 25

20 20

15 15

10 10

axial movement 5 5

0 0
0 5 10 15 20 25 30 35 40 45 50 55 60

The "centrifugal forces" factor can be calculated and the Time [min]
speed dependent shaft movement can be compensated Coolant inlet Displacement
by through the machine tool control. Coolant outlet Motor temperature
Bearing temperature
Measuring the shaft temperature at the bearing during
operation is difficult.
Experience has shown that by measuring the The diagram illustrates the axial shaft growth of a
temperature at outer diameter of the bearings, spindle operating at 25000 rpm.
approximate temperature variations can be established
and the axial movement compensated for.

14
 Pick-up Spindle « Multi Couplings

GMN spindles can be supplied with multi-couplings for

energy and fuel supply.
This reduces the unproductive spindle replacement
times, or - depending on the design - can even make
possible the automatic replacement of spindles, thus
increasing the flexibility of the machine.

Quick Couplings

15
 Spindle Testing Stand
Before GMN machine spindles for high speed machining
(HSC) are delivered, they are tested on a test stand
specially developed for GMN.
One reason for this is that motor spindles become more
and more complex and on the other hand their reliability
is guaranteed by this.
The test in which the setpoints as well as cycle and
switching times are specified runs automatically.
Finally a test certificate is produced in which all measured
values are documented.
16
2 motor spindles with different parameters can be tested
simultaneously.
Here it was proven that 180 cycles are sufficient to
guarantee the highest possible reliability.
In every cycle the spindle is turned to maximum speed
in a specified time within seconds, the shaft encoder
signals are checked, the spindle is braked under defined
conditions after a certain time, the tool change is
performed and the signals of the position sensors are
measured.
The position of the tool clamping system can be
determined optionally analogously or through individual
switches.
Furthermore the following are acquired: motor current,
voltage in the windings, temperature of the winding and
of the foremost bearing and, depending upon spindle
equipment, functioning of coolant supply through the
shaft and the adjustable bearing preload.
 High frequency spindle for automatic tool change

HC 80cg - 40000/3

Pneumatic execution 361

Hydraulic execution 299
129,5
( 17,5 ) Locating length 112
7,5
2
-0,1
-0,1

80 h5

79,9
79,8
57
28

Synchronous motor
4
P S6-40% Power P (S1) ............................................ 3 kW at 30,000 rpm
3,5
P S6-60%
Torque M (S1) ......................................... 0.96 Nm
3
P S1 Speed nmax .............................................. 40,000 rpm
2,5 Drive .......................................................... open-loop
Power
P [kW]
2
Hybrid ball bearings
1,5 Bore diameter
1 of front bearings.................................... 30 mm
0,5 Lubrication .............................................. Grease
0 Tool interface
0 8000 16000 24000 32000 40000
Speed n [rpm]
Interface ................................................... HSK-E 25
Monitoring
"clamped", "unclamped" .................... Analog sensor
Taper cleaning........................................ Air
Static tool pull-in force ........................ 2.8 kN
1,5
Tool release ............................................. Hydraulic or
pneumatic
1,2
M S6-40%
M S6-60%
Seal ............................................................... Air purge
Torque
0,9
M S1 Rigidity
M [Nm]
0,6
Radial ......................................................... 41 N/µm
Axial ........................................................... 50 N/µm
0,3

0
0 8000 16000 24000 32000 40000
Speed n [rpm]

Also available for oil/air lubrication.

This lubrication possibly leads to increase of speed.

17
 High frequency spindle for automatic tool change

HC 100 - 60000/5

350
49
7,5 Locating length 125
2

99,9 -0,1
h5
99,9

100
55
33

Synchronous motor
7
Power P (S1) ............................................ 5 kW at 60,000 rpm
6
0%
Torque M (S1) ......................................... 0.8 Nm
6-4
5 PS
66
- 0% Speed nmax .............................................. 60,000 rpm
PS
4
PS
1 Drive .......................................................... open-loop
Power
P [kW] 3
High precision hybrid ball bearings
Bore diameter
2
of front bearings.................................... 35 mm
1 Lubrication .............................................. Oil/air
0 Tool interface
0 15000 30000
Speed n [rpm]
45000 60000
Interface ................................................... HSK-E 32
Monitoring
"clamped", "unclamped" .................... Analog sensor
Static tool pull-in force ....................... 4 KN
Seal ............................................................... Air purge
1,2
Rigidity
M S6-40% Radial ......................................................... 96 N/µm
0,8
M S6-60% Axial ........................................................... 35 N/µm
M S1

Torque
M [Nm]

0,4

0
0 15000 30000 45000 60000
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

18
 High frequency spindle for automatic tool change

HCS 120 - 45000/15

480
360 ( 120 )
5,5 79,5
( 67,5 )
3
120 h5
-0,2
119,9
63
40

8,5 0,1

73 Locating length 184 23,5

Synchronous motor
20
P S6-40%
Power P (S1).......................................... 15 kW at 24,000 rpm
16 P S6-60%
Torque M (S1) ....................................... 6 Nm
P S1 Speed nmax ........................................... 45,000 rpm
12 Drive ........................................................ closed-loop
Power
P [kW] Hybrid ball bearings
8
Bore diameter
4
of front bearings ................................. 45 mm
Lubrication ........................................... Oil/air
0 Tool interface
0 9000 18000 27000 36000 45000
Speed n [rpm]
Interface................................................. HSK-E 40
Monitoring
"clamped", "unclamped",
"clamped without tool".................... Proximity switches
Taper cleaning ..................................... Air
8
M S6-40%
Static tool pull-in force ..................... 6.8 kN
7
M S6-60%
Seal ............................................................. Air purge
6
M S1 Coolant
5
through shaft ....................................... 80 bar
Torque 4
M [Nm]
3
Shaft movement
Compensating - Axial ....................... Temperature sensor
2

1
Rigidity
0
Radial ...................................................... 125 N/µm
0 9000 18000 27000 36000 45000 Axial......................................................... 91 N/µm
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

19
 High frequency spindle for automatic tool change

HCS 120 - 60000/10,5

120 h5
100

43,4
3 57,4 Locating length 215 52
377,5

Asynchronous motor
14
P S6-40% Power P (S1) ....................................... 10.5 kW at 51,000 rpm
12
P S6-60% Torque M (S1) .................................... 2 Nm
10
P S1
Speed nmax ........................................ 60,000 rpm
8
Drive ..................................................... closed-loop
Power
P [kW] 6
Hybrid ball bearings
Bore diameter
4
of front bearings .............................. 30 mm
2 Lubrication ......................................... Oil/air
0 Tool interface
0 10000 20000 30000 40000 50000 60000
Speed n [rpm]
Interface .............................................. HSK-E 25
Monitoring
"clamped", "unclamped",
"clamped without tool" ................. Analog sensor
Taper cleaning .................................. Air
3
Static tool pull-in force .................. 2.8 kN
2,5
M S6-40% Seal .......................................................... Air purge
2
M S6-60%
Coolant
M S1
through shaft .................................... 80 bar
Torque 1,5
M [Nm] Rigidity
1
Radial.................................................... 110 N/µm
0,5
Axial ...................................................... 70 N/µm
0
0 10000 20000 30000 40000 50000 60000
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

20
 High frequency spindle for automatic tool change

HCS 120 - 75000/10

462
362 100 14
51,5 79,5
10,5

119,7 -0,2
120 h5
119,9 -0,2

28,5
100
48

65,5

Locating length 217

Synchronous motor
14
Power P (S1).......................................... 10 kW at 75,000 rpm
12
0%
Torque M (S1) ....................................... 1.3 Nm
6-4
10
PS
6-6
0% Speed nmax ........................................... 75,000 rpm
PS
8
PS 1 Drive ........................................................ closed-loop
Power
P [kW] 6
Hybrid ball bearings
Bore diameter
4
of front bearings ................................. 30 mm
2 Lubrication ........................................... Oil/air
0
0 15000 30000 45000 60000 75000
Tool interface
Speed n [rpm]
Interface................................................. HSK-E 25
Monitoring
"clamped", "unclamped",
"clamped without tool".................... Analog sensor
Taper cleaning ..................................... Air
2
Static tool pull-in force ..................... 2.8 kN
M S6-40%
Seal ............................................................. Air purge
1,5
M S6-60% Coolant
M S1
through shaft ....................................... 80 bar
Torque 1
M [Nm] Shaft movement
Compensating - Axial ....................... Temperature sensor
0,5
Rigidity
0
Radial ...................................................... 110 N/µm
0 15000 30000 45000 60000 75000 Axial......................................................... 69 N/µm
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

21
 High frequency spindle for automatic tool change

HCS 120 - 90000/4,4

-0,2
h5

119,9
120
-0,2

-0,2

23,5
119,9

41
77,9

407
54
44,5

191,5
1,5

287

Locating length 137,5

7

Synchronous motor
6
Power P (S1) .......................................... 4.4 kW at 90,000 rpm
5 6-4
0% Torque M (S1) ....................................... 0.47 Nm
PS
6 -60
% Speed nmax ............................................ 90,000 rpm
4 PS
P S 1
Drive ........................................................ closed-loop
Power
P [kW]
3
Hybrid ball bearings
2 Bore diameter
of front bearings ................................. 25 mm
1
Lubrication ............................................ Oil/air
0 Tool interface
0 15000 30000 45000 60000 75000 90000
Speed n [rpm]
Interface ................................................. HSK-E 20
Monitoring
"clamped", "unclamped",
"clamped without tool" .................... Analog sensor
Taper cleaning ..................................... Air
0,8 Static tool pull-in force ...................... 1.8 kN
Seal ............................................................. Air purge
0,6
M S6-40% Coolant
M S6-60%
M S1
through shaft ....................................... 50 bar
Torque 0,4
M [Nm] Rigidity
Radial ....................................................... 59 N/µm
0,2
Axial ......................................................... 57 N/µm

0
0 15000 30000 45000 60000 75000 90000
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

22
 High frequency spindle for automatic tool change

HCS 125 - 42000/15

3 5,5

23,5

51,5

402
303

490
446
261
85
95

99
63

71
51

h5
125

32
53
-0,2

33
90
100

-0,2
-0,2

124
124

8,3
-0,2
119,9

160

0,1
140

30°

10
51
Locating length

Synchronous motor
20
P S6-40% Power P (S1).......................................... 15 kW at 24,000 rpm
P S6-60%
Torque M (S1) ....................................... 6 Nm
15
P S1 Speed nmax ........................................... 42,000 rpm
Drive ........................................................ closed-loop
Power
P [kW]
10
Hybrid ball bearings
Bore diameter
5 of front bearings ................................. 35 mm
Lubrication ........................................... Oil/air
0 Tool interface
0 14000 28000 42000
Speed n [rpm]
Interface................................................. HSK-E 32
Monitoring
"clamped", "unclamped",
"clamped without tool".................... Analog sensor
Taper cleaning ..................................... Air
10
Static tool pull-in force ..................... 5 kN
8
Seal ............................................................. Air purge
M S6-40%
M S6-60%
Shaft movement
6
M S1 Measuring - Axial................................ Displacement sensor
Torque
M [Nm]
4
Rigidity
Radial ...................................................... 146 N/µm
2 Axial......................................................... 84 N/µm

0
0 14000 28000 42000
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

23
 High frequency spindle for automatic tool change

HCS 150 - 42000/30

7,5
2

-0,1
149,9 -0,1
129,9 -0,1

150 h5

149,9

120
83
88
53,5

ca. 53,5

26,5 Locating length 270

80 430
98 444,5
621

Synchronous motor
40
P S6-40% Power P (S1).......................................... 30 kW at 21,000 rpm
35
P S6-60%
Torque M (S1) ....................................... 13.7 Nm
30
P S1
Speed nmax ........................................... 42,000 rpm
25 Drive ........................................................ closed-loop
Power
P [kW]
20
Hybrid ball bearings
15
Bore diameter
10 of front bearings ................................. 55 mm
5 Lubrication ........................................... Oil/air
0 Bearing preload .................................. adjustable
0 6000 12000 18000 24000 30000 36000 42000
Speed n [rpm]
Tool interface
Interface................................................. HSK-E 50
Monitoring
"clamped", "unclamped",
"clamped without tool".................... Analog sensor
20
Taper cleaning ..................................... Air
18

16
M S6-40% Static tool pull-in force ..................... 7.5 kN
14
M S6-60%
Seal ............................................................. Air purge
M S1
12
Shaft movement
Torque 10
M [Nm]
8
Compensating - Axial ....................... Temperature sensor
6
Measuring - Axial................................ Displacement sensor
4 Measuring - Radial ............................. 2 Displacement
2 sensors
0
0 6000 12000 18000 24000 30000 36000 42000
Rigidity
Speed n [rpm] Radial ...................................................... 162 N/µm
Axial......................................................... 128 N/µm

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

24
 High frequency spindle for automatic tool change

HCS 170 - 24000/41

167,5
169,8 -0,2
128,5 ±0,1
182 -0,2

170 h5
170 h7

169,8 -0,2
89
68,5

Locating length 250

50

777
40
12,5 10

100

350

689
704
90 ±0,1

Synchronous motor
60
Power P (S1).............................................. 41 kW at 7,000 rpm
50 P S6-40% Torque M (S1) ........................................... 56 Nm
P S6-60% Speed nmax ............................................... 24,000 rpm
40
P S1 Drive ............................................................ closed-loop
Power
P [kW]
30
Hybrid ball bearings
20 Bore diameter
of front bearings ..................................... 70 mm
10
Lubrication................................................ Oil/air
0
0 4000 8000 12000 16000 20000 24000
Tool interface
Speed n [rpm]
Interface..................................................... HSK-A 63
Monitoring
"clamped", "unclamped",
"clamped without tool" ........................ Proximity switches
Taper cleaning ......................................... Air
80 Static tool pull-in force ......................... 18 kN
70
M S6-40% Seal ................................................................. Air purge
60 M S6-60%
M S1
Coolant
50
through shaft ........................................... 50 bar
Torque 40
M [Nm]
30
Rigidity
Radial .......................................................... 394 N/µm
20
Axial ............................................................. 297 N/µm
10

0
0 4000 8000 12000 16000 20000 24000

Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

25
 High frequency spindle for automatic tool change

HCS 170 - 30000/40

0,005

-0,1
h5

169,9
-0,1
-0,3

170
170

120
150
89
68

10,5 0,1

2 Hub 2 0,1

4,5 Locating length 348,5

60 15 372,5
439

Synchronous motor
60
Power P (S1).............................................. 40 kW at 7,000 rpm
50 P S6-40%
Torque M (S1) ........................................... 55 Nm
P S6-60% Speed nmax ............................................... 30,000 rpm
40
P S1 Drive ............................................................ closed-loop
Power
P [kW]
30
Hybrid ball bearings
20 Bore diameter
of front bearings ..................................... 70 mm
10
Lubrication................................................ Oil/air
0 Tool interface
0 6000 12000 18000 24000 30000
Speed n [rpm]
Interface..................................................... HSK-A 63
Monitoring
"clamped", "unclamped",
"clamped without tool" ........................ Analog sensor
Taper cleaning ......................................... Air
80
Static tool pull-in force ......................... 11 kN
M S6-40% Seal ................................................................. Air purge
60 M S6-60%
Coolant
M S1
through shaft ........................................... 80 bar
Torque
M [Nm]
40
through spindle housing .................... 10 bar
Rigidity
20
Radial .......................................................... 470 N/µm
Axial ............................................................. 135 N/µm
0
0 6000 12000 18000 24000 30000
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

26
 High frequency spindle for automatic tool change

HCS 170 - 40000/39

15 15,5
13 13,5

170 -0,1
200
130

172 h5
101,5

172 h5
53,5
73

48 G5
37
15
73,5
5 2,5

113
98

333

395,7
350

524

640,9
Asynchronous motor
55
50
Power P (S1).......................................... 39 kW at 18,000 rpm
45
P S6-40%
Torque M (S1) ....................................... 20.7 Nm
40
P S6-60%
Speed nmax ........................................... 40,000 rpm
P S1
35 Drive ........................................................ closed-loop
30
Power
P [kW] 25 Hybrid ball bearings
20 Bore diameter
15
of front bearings ................................. 55 mm
10
5
Lubrication ........................................... Oil/air
0 Tool interface
0 10000 20000 30000 40000
Speed n [rpm]
Interface................................................. HSK-E 50
Monitoring
"clamped", "unclamped".................. Proximity switches
Taper cleaning ..................................... Air
Static tool pull-in force ..................... 10 kN
30
Seal ............................................................. Air purge
M S6-40%
25
Coolant
M S6-60%
20 through shaft ....................................... 80 bar
M S1

Torque 15
Shaft movement
M [Nm] Compensating - Axial ....................... Temperature sensor
10 Measuring - Axial................................ Displacement sensor
5 Rigidity
Radial ...................................................... 307 N/µm
0
0 10000 20000 30000 40000 Axial......................................................... 102 N/µm
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

27
 High frequency spindle for automatic tool change

HCS 170g - 15000/20

150
21 8

Swing radius
h5
170

169,8
R340
68,5
150
89

315
3,5 1

450
387,5
57
74

Synchronous motor
30
Power P (S1)............................................... 20 kW at 7,000 rpm
25 P S6-40% Torque M (S1)............................................ 27.3 Nm
P S6-60%
Speed nmax ................................................ 15,000 rpm
20
P S1 Drive............................................................. closed-loop
Power
P [kW]
15
Hybrid ball bearings
10 Bore diameter
of front bearings...................................... 70 mm
5
Lubrication ................................................ Grease
0 Tool interface
0 3000 6000 9000 12000 15000
Speed n [rpm]
Interface ..................................................... HSK-A 63
Monitoring
"clamped", "unclamped",
"clamped without tool"......................... Analog sensor
Taper cleaning ......................................... Air
40 Static tool pull-in force .......................... 18 kN
M S6-40% Seal ................................................................. Air purge
M S6-60%
30
M S1 Rigidity
Radial ........................................................... 500 N/µm
Torque
M [Nm]
20
Axial.............................................................. 170 N/µm

10

0
0 3000 6000 9000 12000 15000
Speed n [rpm]

Also available for oil/air lubrication.

This lubrication possibly leads to increase of speed.

28
 High frequency spindle for automatic tool change

HCS 200 - 42000/10

(450,7)
135 315,7
53,5
4,5
2
10,5
Locating length 30
0,1

Hub 2

51
170

189,9
h4
130

83
202

189

190
110
230

48
53,5
73

128
190

60°

60°
9 234,7
15

Asynchronous motor
15
Power P (S1) ........................................... 10 kW at 15,000 rpm
12
P S6-40% Torque M (S1) ........................................ 6.4 Nm
P S6-60%
Speed nmax ............................................ 42,000 rpm
9
P S1 Drive ......................................................... closed-loop
Power
P [kW]
Hybrid ball bearings
6
Bore diameter
3
of front bearings .................................. 55 mm
Lubrication ............................................. Oil/air
0 Tool interface
0 14000 28000 42000
Speed n [rpm]
Interface .................................................. HSK-A 50 / HSK-E 50
Monitoring
"clamped", "unclamped",
"clamped without tool" ..................... Analog sensor
Taper cleaning ...................................... Air
10 Static tool pull-in force ...................... 10 kN
8
Seal .............................................................. Air purge
M S6-40%

M S6-60% Coolant
6 M S1 through shaft ........................................ 40 bar
Torque
M [Nm]
4
Shaft movement
Compensating - Axial ......................... Temperature sensor
2
Rigidity
Radial ....................................................... 270 N/µm
0
0 14000 28000 42000 Axial .......................................................... 140 N/µm
Speed n [rpm]
Option
Acceleration sensor
Shaft movement sensor

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

29
 High frequency spindle for automatic tool change

HCS 230 - 12000/30

(51)
222

231 h5
232 h5
195

230
299

230
130
107,5

4,5
8
32 30 Locating length Locating length 30
69 410
79 540,7
130 628,6
758,6

Synchronous motor
40
P S6-40%
Power P (S1) ............................................. 30 kW at 1,600 rpm
P S6-60%
Torque M (S1) .......................................... 179.3 Nm
30
P S1 Speed nmax ............................................... 12,000 rpm
Drive ........................................................... closed-loop
Power
P [kW]
20
Hybrid ball bearings
Bore diameter
10 of front bearings .................................... 110 mm
Lubrication ............................................... Oil/air
0 Tool interface
0 3000 6000 9000 12000
Speed n [rpm]
Interface .................................................... HSK-A 100
Monitoring
"clamped", "unclamped",
"clamped without tool" ....................... Analog sensor
Taper cleaning ........................................ Air
250
Static tool pull-in force ........................ 45 kN
200
M S6-40%
Seal ................................................................ Air purge
M S6-60%
M S1 Coolant
150
through shaft .......................................... 50 bar
Torque
M [Nm] through spindle housing .................... 3 bar
100
Rigidity
50 Radial ......................................................... 800 N/µm
Axial ............................................................ 320 N/µm
0
0 3000 6000 9000 12000
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

30
 High frequency spindle for automatic tool change

HCS 230 - 24000/18

637,6
600,5
615,1
2 4,5

688,6
414
114
84
64

7 30
Locating length 12 Locating length 42
230 h5

229 g5
228
265
180 h8
230

228
178

128
68,5
89

83
Asynchronous motor
18
P S1: P S1:
Star-Delta switching
16
Power P (S1) ........................................... 18 kW at 3,150 rpm
14
Torque M (S1) ........................................ 57 Nm
12
Speed nmax ............................................ 24,000 rpm
10
Power Drive ......................................................... closed-loop
P [kW] 8

6
Hybrid ball bearings
4
Bore diameter
2
of front bearings .................................. 70 mm
0
Lubrication ............................................. Oil/air
0 4000 8000 12000 16000 20000
Bearing preload.................................... adjustable
Speed n [rpm]
Tool interface
Interface .................................................. HSK-A 63
Monitoring
"clamped", "unclamped",
60
"clamped without tool" ..................... Proximity switches
50
or Analog sensor
M S1:
Taper cleaning ...................................... Air
40
Static tool pull-in force ...................... 18 kN
Torque 30 Seal .............................................................. Air purge
M [Nm]

20 Coolant
M S1:
through spindle housing .................. 3 bar
10
Shaft movement
0
0 4000 8000 12000 16000 20000 24000
Compensating - Axial ......................... Temperature sensor
Speed n [rpm] Rigidity
Radial ....................................................... 393 N/µm
Axial .......................................................... 130 N/µm

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

31
 High frequency spindle for automatic tool change

HCS 230 - 24000/120

600,1
480 ca. 93,8
115
20 317
Locating length 100 48 66

128
-0,02
169 -0,04
280

83
230 h6
196

166,9

229

228

48
118
103

5,1

39
365
71

Synchronous motor
160
P S6-40% Power P (S1).................................... 120 kW at 13,800 rpm
P S6-60%
Torque M (S1)................................. 83 Nm
120
P S1
Speed nmax ..................................... 24,000 rpm
Drive.................................................. closed-loop
Power
P [kW]
80
Hybrid ball bearings
Bore diameter
40 of front bearings........................... 90 mm
Lubrication ..................................... Oil/air
0
0 5500 11000 16500 22000
Tool interface
Speed n [rpm]
Interface .......................................... HSK-A 80
Monitoring
"clamped", "unclamped",
"clamped without tool".............. Proximity switches
Taper cleaning ............................... Air
110
M S6-40%
Static tool pull-in force ............... 32 kN
100
90
M S6-60%
Seal ...................................................... Air purge
80
70
M S1 Coolant
60 through shaft ................................ 50 bar
Torque
M [Nm] 50
Shaft movement
40
30
Compensating - Axial ................. Temperature sensor
20 Measuring - Axial.......................... Displacement sensor
10 Measuring - Radial ....................... 2 Displacement sensors
0
0 5500 11000 16500 22000 Vibration recognition ................. Sensor
Speed n [rpm]
Rigidity
Radial ................................................ 496 N/µm
Axial................................................... 160 N/µm

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

32
 High frequency spindle for automatic tool change

HCS 230 - 30000/120

558,1
480
115 317 ca. 88,6
20
Locating length 20 48 82
66
10,5 0,1

ca. 73,5
63,6

Hub 2
h5
145

196

229
280

228
230

48
-0,1
98
84

128
83
5

40
88,5

71 (44) (365)

Synchronous motor
160
P S6-40% Power P (S1) ........................................ 120 kW at 13,800 rpm
P S6-60%
Torque M (S1) ..................................... 83 Nm
120
P S1 Speed nmax .......................................... 30,000 rpm
Drive ...................................................... closed-loop
Power
P [kW]
80
Hybrid ball bearings
Bore diameter
40 of front bearings ............................... 70 mm
Lubrication .......................................... Oil/air
0 Tool interface
0 6000 12000 18000 24000 30000
Speed n [rpm]
Interface ............................................... HSK-A 63 / -F 80
Monitoring
"clamped", "unclamped",
"clamped without tool" .................. Analog sensor
Taper cleaning.................................... Air
120 Static tool pull-in force.................... 20 kN
M S6-40%
Seal ........................................................... Air purge
90 M S6-60%
M S1
Coolant
through shaft ..................................... 50 bar
Torque
M [Nm]
60
through spindle housing ............... 5 bar
Shaft movement
30
Compensating - Axial ...................... Temperature sensor
Rigidity
0
0 6000 12000 18000 24000 30000 Radial ..................................................... 380 N/µm
Speed n [rpm] Axial ....................................................... 145 N/µm
Option
Vibration sensor
Shaft movement sensor

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

33
 High frequency spindle for automatic tool change

HCS 230 - 40000/22

2 4,5

497,5

571,1
414

520
483
114
64
84

30
Locating length 12 Locating length 42
E. M. 10,5 7

128
83
229 g5
230 h5
225
178

228

225
265
73
53

180 h5

Asynchronous motor
30
Power P (S1).......................................... 22 kW at 10,000 rpm
25 P S6-40% Torque M (S1) ....................................... 21 Nm
P S6-60%
P S1
Speed nmax ........................................... 40,000 rpm
20
Drive ........................................................ closed-loop
Power
P [kW]
15
Hybrid ball bearings
10 Bore diameter
of front bearings ................................. 55 mm
5
Lubrication ........................................... Oil/air
0 Tool interface
0 10000 20000 30000 40000
Speed n [rpm]
Interface................................................. HSK-E 50
Monitoring
"clamped", "unclamped",
"clamped without tool".................... Analog sensor
Taper cleaning ..................................... Air
30
Static tool pull-in force ..................... 10 kN
25 M S6-40%
Seal ............................................................. Air purge
M S6-60%
20
M S1
Shaft movement
Compensating - Axial ....................... Temperature sensor
Torque 15
M [Nm] Rigidity
10
Radial ...................................................... 260 N/µm
5
Axial......................................................... 130 N/µm
0
0 10000 20000 30000 40000
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

34
 High frequency spindle for automatic tool change

HCS 230g - 10000/24

45
185 h6

230 h5
230 h5
230 h5

229,5
229
170

229

229
229
110
88,5

30 30 46,6
Locating length Locating length Locating length

960
10,5 8

623,1
426,5

473,1

665,1
56,5
76,5

256,5
96,5

226,5

886,5
872
126,5

Asynchronous motor
32
P S6-40%
Power P (S1) ............................................. 24 kW at 2,500 rpm
28
P S6-60%
Torque M (S1) .......................................... 91.7 Nm
24
P S1
Speed nmax ............................................... 10,000 rpm
20 Drive ........................................................... closed-loop
Power
P [kW]
16
Hybrid ball bearings
12
Bore diameter
8 of front bearings .................................... 90 mm
4 Lubrication ............................................... Grease
0
0 2500 5000 7500 10000
Tool interface
Speed n [rpm]
Interface .................................................... HSK-A 63
Monitoring
"clamped", "unclamped",
"clamped without tool" ....................... Analog sensor
Taper cleaning ........................................ Air
120
M S6-40%
Static tool pull-in force ........................ 18 kN
100
M S6-60% Seal ................................................................ Air purge
80
M S1
Coolant
through shaft .......................................... 50 bar
Torque 60
M [Nm] Rigidity
40
Radial ......................................................... 600 N/µm
20 Axial ............................................................ 430 N/µm
0
0 2500 5000 7500 10000

Speed n [rpm]

Also available for oil/air lubrication.

This lubrication possibly leads to increase of speed.

35
 High frequency spindle for automatic tool change

HCS 230g - 16000/24

230 h5

230 h5
230 h5
185 h6

229,5

229
229
229

229
145
68,5

30 Locating length 30 Locating length Locating length 46,6

473,1

515,1
256,5
56,5

426,5
226,5

736,5
713

806
76,5
96,5
10,5 8

126,5

Asynchronous motor
32
P S6-40%
Power P (S1) ............................................. 24 kW at 6,000 rpm
28
P S6-60%
Torque M (S1) .......................................... 38.2 Nm
24
P S1
Speed nmax ............................................... 16,000 rpm
20 Drive ........................................................... closed-loop
Power
P [kW]
16
Hybrid ball bearings
12
Bore diameter
8 of front bearings .................................... 70 mm
4 Lubrication ............................................... Grease
0
0 2000 4000 6000 8000 10000 12000 14000 16000
Tool interface
Speed n [rpm]
Interface .................................................... HSK-A 63
Monitoring
"clamped", "unclamped",
"clamped without tool" ....................... Analog sensor
Taper cleaning ........................................ Air
50
M S6-40%
Static tool pull-in force ........................ 18 kN
45

40 M S6-60% Seal ................................................................ Air purge

35 M S1
Coolant
30
through shaft .......................................... 50 bar
Torque 25
M [Nm]
20 Rigidity
15 Radial ......................................................... 454 N/µm
10 Axial ............................................................ 317 N/µm
5

0
0 2000 4000 6000 8000 10000 12000 14000 16000

Speed n [rpm]

Also available for oil/air lubrication.

This lubrication possibly leads to increase of speed.

36
 High frequency spindle for automatic tool change

HCS 230g - 16000/40

5,5 9

620,1

693,6
0,1
23,5

417
113

537
143
87
99

Locating length 274

66
18°
5°

-0,03
-0,05

228

128
146

230
120

170
68,5
89

280
229,5

Asynchronous motor
60
Power P (S1) ........................................... 40 kW at 4,500 rpm
50 P S6-40% Torque M (S1) ........................................ 85 Nm
P S6-60% Speed nmax ............................................ 16,000 rpm
40
P S1 Drive ......................................................... closed-loop
Power
P [kW]
30
Hybrid ball bearings
20 Bore diameter
of front bearings .................................. 70 mm
10
Lubrication ............................................. Oil/air
0 Tool interface
0 4000 8000 12000 16000
Speed n [rpm]
Interface .................................................. HSK-A 63
Monitoring
"clamped", "unclamped",
"clamped without tool"......................Analog sensor
Taper cleaning ...................................... Air
120 Static tool pull-in force ...................... 20 kN
100
M S6-40%
Seal .............................................................. Air purge
M S6-60%
80 M S1 Coolant
through shaft ........................................ 80 bar
Torque 60
M [Nm] through spindle housing .................. 10 bar
40
Shaft movement
20 Compensating - Axial ......................... Temperature sensor
0
Rigidity
0 4000 8000 12000 16000 Radial........................................................ 647 N/µm
Speed n [rpm] Axial .......................................................... 282 N/µm
Option
Shaft displacement sensor
Vibration sensor

Also available for oil/air lubrication.

This lubrication possibly leads to increase of speed.

37
 High frequency spindle for automatic tool change

HCS 260 - 12000/40

Locating length 386

17

770,1

843,6
0,1
10,2

533
105

583
159

546

734
197

18 38 13
45°
20° 20°

259,5
-0,03
-0,05

130
258
260
235

310
135
106

Asynchronous motor
60
Power P (S1)............................................ 40 kW at 1,350 rpm
50 P S6-40% Torque M (S1) ......................................... 298 Nm
P S6-60% Speed nmax ............................................. 12,000 rpm
40
P S1 Drive .......................................................... closed-loop
Power
P [kW]
30
Hybrid ball bearings
20 Bore diameter
of front bearings ................................... 110 mm
10
Lubrication.............................................. Oil/air
0 Tool interface
0 3000 6000 9000 12000
Speed n [rpm]
Interface................................................... HSK-A 100
Monitoring
"clamped", "unclamped",
"clamped without tool"...................... Analog sensor
Taper cleaning ....................................... Air
400
Static tool pull-in force ....................... 45 kN
M S6-40%
Seal ............................................................... Air purge
300 M S6-60%

M S1 Coolant
through shaft ......................................... 80 bar
200
Torque
M [Nm] through spindle housing
Shaft movement
100
Compensating - Axial ......................... Temperature sensor
0
Rigidity
0 3000 6000 9000 12000 Radial ........................................................ 640 N/µm
Speed n [rpm] Axial........................................................... 500 N/µm
Option
Shaft displacement sensor
Vibration sensor

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

38
 High frequency spindle for automatic tool change

HCS 270g - 10000/94

-0,1
-0,1

260,3
220

262

-0,2
h6
175

265
-0,1

264,9
h6

-0,2

257
270
137

128
190
269

83
108

46
330
300

6,6
6,6 6,6
+0,2

+0,2 +0,2
531,1
64

659
499
145
33,5

160 156
10 4

122 118

675,1

746,6
100

545
558

Synchronous motor
140
Power P (S1)............................................ 94 kW at 2,000 rpm
120 Torque M (S1) ......................................... 450 Nm
P S6-40%
100 Speed nmax ............................................. 10,000 rpm
80
P S1 Drive .......................................................... closed-loop
Power
P [kW] 60
Hybrid ball bearings
Bore diameter
40
of front bearings ................................... 110 mm
20 Lubrication.............................................. Oil/air
0 Tool interface
0 2000 4000 6000 8000 10000
Speed n [rpm]
Interface................................................... HSK-A 100 / SK 50
Monitoring
"clamped", "unclamped",
"clamped without tool"...................... Analog sensor
Taper cleaning ....................................... Air
600
Static tool pull-in force ....................... 45 kN
M S6-40%
500 Seal ............................................................... Air purge
400
M S1 Coolant
through shaft ......................................... 80 bar
Torque 300
M [Nm] Shaft movement
200 Compensating - Axial ......................... Temperature sensor
100 Rigidity
Radial ........................................................ 920 N/µm
0
0 2000 4000 6000 8000 10000 Axial........................................................... 610 N/µm
Speed n [rpm]

Also available for oil/air lubrication.

This lubrication possibly leads to increase of speed.

39
 High frequency spindle for automatic tool change

HCS 280 - 18000/60

142

281,5
-0,02
-0,04
-0,02
-0,04
130
336

282
277
215

128
283
292

-0,05
-0,1
282,5

77 17 17
103 25 198 32
124,5 245 92,7
146 327
507,6
189
696,6
0,1

Asynchronous motor
80
P S6-40%
Power P (S1) ........................................... 60 kW at 3,300 rpm
70
P S6-60%
Torque M (S1) ........................................ 174 Nm
60
P S1 Speed nmax ............................................. 18,000 rpm
50 Drive ......................................................... closed-loop
Power
P [kW]
40
Hybrid ball bearings
30
Bore diameter
20 of front bearings .................................. 110 mm
10 Lubrication ............................................. Oil/air
0
0 4500 9000 13500 18000
Tool interface
Speed n [rpm]
Interface .................................................. HSK-A 100
Monitoring
"clamped", "unclamped",
"clamped without tool" ..................... Analog sensor
Taper cleaning ...................................... Air
250
Static tool pull-in force ...................... 45 kN
200
M S6-40%
Seal .............................................................. Air purge
M S6-60%
M S1
Coolant
150
through shaft ........................................ 80 bar
Torque
M [Nm]
100
through spindle housing .................. 10 bar
Shaft movement
50 Compensating - Axial ......................... Temperature sensor
Rigidity
0
0 4500 9000 13500 18000
Radial........................................................ 890 N/µm
Speed n [rpm] Axial .......................................................... 310 N/µm
Option
Shaft displacement sensor
Vibration sensor

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

40
 High frequency spindle for automatic tool change

HCS 285 - 12000/40

(46)
(293,74)
222

287 h5

286 h5
195

289

285
130
107,5

285
4,5
8
32
69 30 20
79 350
125 525,7
738,6

Asynchronous motor
60
Power P (S1)............................................ 40 kW at 1,680 rpm
50
P S6-40%
Torque M (S1) ......................................... 227.5 Nm
P S6-60% Speed nmax ............................................. 12,000 rpm
40
P S1 Drive .......................................................... closed-loop
Power
P [kW]
30
Hybrid ball bearings
20 Bore diameter
of front bearings ................................... 110 mm
10
Lubrication.............................................. Oil/air
0
0 3000 6000 9000 12000
Tool interface
Speed n [rpm]
Interface................................................... HSK-A 100
Monitoring
"clamped", "unclamped",
"clamped without tool"...................... Analog sensor
Taper cleaning ....................................... Air
300
M S6-40%
Static tool pull-in force ....................... 45 kN
250
M S6-60% Seal ............................................................... Air purge
200
M S1
Coolant
through shaft ......................................... 80 bar
150
Torque
M [Nm] through spindle housing................... 3 bar
100
Shaft movement
50 Compensating - Axial ......................... Temperature sensor
0
Rigidity
0 3000 6000 9000 12000 Radial ........................................................ 760 N/µm
Speed n [rpm] Axial........................................................... 350 N/µm

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

41
 High frequency spindle for automatic tool change

HCS 285g - 4000/24

ca. 75

13 0,1
230

h6
155

286
h6

229
190
285
285

128
115

287

83

46
340
310

588,5

870,1
115,5

648,5

782,5
798,6
681,5
4

175,5
83,5
49
13,5

Synchronous motor
32
P S6-40% Power P (S1).............................................. 24 kW at 300 rpm
P S6-60%
Torque M (S1) ........................................... 750 Nm
24
P S1 Speed nmax ............................................... 4,000 rpm
Drive ............................................................ closed-loop
Power
P [kW]
16
Hybrid ball bearings
Bore diameter
8 of front bearings ..................................... 110 mm
Lubrication................................................ Grease
0 Tool interface
0 1000 2000 3000 4000
Speed n [rpm]
Interface..................................................... HSK-A 100
Monitoring
"clamped", "unclamped",
"clamped without tool" ........................ Analog sensor
Taper cleaning ......................................... Air
1000
M S6-40% Static tool pull-in force ......................... 45 kN
800
M S6-60% Seal ................................................................. Air purge
M S1 Coolant
600
through shaft ........................................... 80 bar
Torque
M [Nm] through spindle housing ..................... 5 bar
400
sensor
200 Rigidity
Radial .......................................................... 1,000 N/µm
0
0 1000 2000 3000 4000
Axial ............................................................. 370 N/µm
Speed n [rpm]

Also available for oil/air lubrication.

This lubrication possibly leads to increase of speed.

42
 High frequency spindle for automatic tool change

HCS 300 - 12000/30

390
25 Locating length 296,5
299

300 h5
200

300

345

299
130
108,5

144
25
4,5 82 50
136,5 550
792,5 235 88
1027,5

Asynchronous motor
40
P S6-40%
Power P (S1)............................................ 30 kW at 1,000 rpm
35
P S6-60%
Torque M (S1) ......................................... 270 Nm
30
P S1
Speed nmax ............................................. 12,000 rpm
25 Drive .......................................................... closed-loop
Power
P [kW]
20
Hybrid ball bearings
15
Bore diameter
10 of front bearings ................................... 110 mm
5 Lubrication.............................................. Oil/air
0
0 2000 4000 6000 8000 10000 12000
Tool interface
Speed n [rpm]
Interface................................................... HSK-A 100
Monitoring
"clamped", "unclamped",
"clamped without tool"...................... Analog sensor
Taper cleaning ....................................... Air
360
Static tool pull-in force ....................... 45 kN
M S6-40%
300
M S6-60%
Seal ............................................................... Air purge
240
M S1 Coolant
through shaft ......................................... 50 bar
Torque 180
M [Nm] Rigidity
120
Radial ........................................................ 955 N/µm
60 Axial........................................................... 607 N/µm
0
0 2000 4000 6000 8000 10000 12000
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

43
 High frequency spindle for automatic tool change

HCS 300 - 14000/45

1034,1
25 32

949,2
0,1
230

380
100 50 Locating length 373 2
5 x 45°
20°

299,5
-0,03
-0,05

154
190

300
235

303
135
105

Asynchronous motor
60
P S6-40% Power P (S1) ........................................... 45 kW at 1,560 rpm
50
P S6-60%
Torque M (S1) ........................................ 275 Nm
P S1 Speed nmax ............................................ 14,000 rpm
40
Drive ......................................................... closed-loop
Power
P [kW]
30
Hybrid ball bearings
20 Bore diameter
of front bearings .................................. 110 mm
10
Lubrication ............................................. Oil/air
0
0 3500 7000 10500 14000
Tool interface
Speed n [rpm]
Interface .................................................. HSK-A 100
Monitoring
"clamped", "unclamped",
"clamped without tool" ..................... Analog sensor
Taper cleaning ...................................... Air
400 Static tool pull-in force ...................... 45 kN
350 M S6-40% Seal .............................................................. Air purge
300 M S6-60%
M S1
Coolant
250
through shaft ........................................ 80 bar
Torque
M [Nm]
200
through spindle housing .................. 10 bar
150
Shaft movement
100
Compensating - Axial ......................... Temperature sensor
50
Rigidity
0
0 3500 7000 10500 14000 Radial ....................................................... 550 N/µm
Speed n [rpm] Axial .......................................................... 540 N/µm
Option
Shaft movement sensor
Vibration sensor

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

44
 High frequency spindle for automatic tool change

HCS 310 - 12000/25

355
300
260
230

309,5 h5
310 h5
198

309
186
130
108,5

298
789,7
549
127

210

480
101,8

160
45,8
29,8
20,5

877,596
14,5
4,5
8

107

Asynchronous motor
35
Power P (S1)............................................ 25 kW at 930 rpm
30 P S6-40%
Torque M (S1) ......................................... 256.7 Nm
25
P S6-60%
Speed nmax ............................................. 12,000 rpm
20
P S1
Drive .......................................................... closed-loop
Power
P [kW] 15
Hybrid ball bearings
Bore diameter
10
of front bearings ................................... 110 mm
5
Lubrication.............................................. Oil/air
0
0 3000 6000 9000 12000
Tool interface
Speed n [rpm]
Interface................................................... HSK-A 100
Monitoring
"clamped", "unclamped",
"clamped without tool"...................... Proximity switches
Taper cleaning ....................................... Air
360
Static tool pull-in force ....................... 45 kN
M S6-40%
300 Seal ............................................................... Air purge
M S6-60%
240
M S1
Coolant
through shaft ......................................... 80 bar
Torque 180
M [Nm] Shaft movement
120
Compensating - Axial ......................... Temperature sensor
60 Rigidity
0
Radial ........................................................ 1,012 N/µm
0 3000 6000 9000 12000 Axial........................................................... 607 N/µm
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

45
 High frequency spindle for automatic tool change

HCS 320 - 8000/40

46

12,5
370

321 h5
322 h5
222

320
195

36

270
130

285
38,2

4,5
8
32

69 30 Locating length Locating length 20

79 360
125 535,7
748,6

Asynchronous motor
60
Power P (S1) ............................................. 40 kW at 1,050 rpm
50
P S6-40%
Torque M (S1) .......................................... 380 Nm
P S6-60% Speed nmax ............................................... 8,000 rpm
40
P S1 Drive ........................................................... closed-loop
Power
P [kW]
30
Hybrid ball bearings
20 Bore diameter
of front bearings .................................... 110 mm
10
Lubrication ............................................... Oil/air
0 Tool interface
0 2000 4000 6000 8000
Speed n [rpm]
Interface .................................................... SK 50
Monitoring
"clamped", "unclamped",
"clamped without tool" ....................... Analog sensor
Taper cleaning ........................................ Air
500
M S6-40%
Static tool pull-in force ........................ 25 kN
450

400
M S6-60% Seal ................................................................ Air purge
350 M S1
Coolant
300
through shaft .......................................... 80 bar
250
Torque
M [Nm] through spindle housing .................... 3 bar
200

150
100 Rigidity
50 Radial ......................................................... 760 N/µm
0
0 2000 4000 6000 8000
Axial ............................................................ 350 N/µm
Speed n [rpm]

Also available with permanent grease lubrication.

This lubrication leads to speed reduction.

46