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Intelligent
Fluorescence Detector
Operators Manual
P/N: KNK-069-270
Safety Considerations
To ensure operation safety, this instrument must be operated correctly and maintained
regularly according to schedule. Carefully read to fully understand all safety precautions in
this manual before operating the instrument. This manual denotes precautions against
actions that can result in hazardous situations or equipment damage by using the signal
words WARNING, CAUTION, and Note.
i
(2) Flow Cell Warning
WARNING
DISCONNECT POWER TO ALLOW
COOLING TIME BEFORE SERVICING
LAMP.
REPLACE LAMP WITH KONIK
APPROVED LAMP ASSEMBLY ONLY.
USE OF INAPPROPRIATE LAMP
The surface temperature of the Xenon lamp can reach more than 200°C when the
lamp is lit. The temperatures of the lamp and the lamp housing do not return to
ambient temperature immediately after the lamp is turned off. Therefore, when
replacing the lamp, take sufficient care to avoid burn injuries.
Refer to the maintenance manual for further details regarding lamp replacement.
Follow the instructions provided therein and perform all operations carefully.
ii
(1) Lamp ReplacemenT Warning Label
DANGER
HIG H
V OLTAG E
This label is located on the high-voltage source used to light the Xenon lamp and
operate the photomultiplier tube. A voltage of 200 V or greater is generated during
the operation of the fluorescence detector. Inserting one’s hands or other objects
into this area may result in electric shock. Be sure to turn off the power and
unplug the power cord before performing maintenance in this area.
iii
(3) Xenon Lamp Warning Label (P/N: 0822-0077A)
WARNING
WEAR EYE AND FACE PROTECTION
AND PROTECTIVE GLOVES WHEN
ACCESSING THE XENON LAMP.
THE XENON LAMP CONTAINS HIGH
PRESSURE GAS AND CAN BURST
UNDER MECHANICAL STRESS.
When replacing the Xenon lamp, refer to the operations manual (P/N 0301-
0193A) and follow the instructions carefully.
ATTENTION
UV RADIATION-EYE PROTECTION REQUIRED
NO USER SERVICEABLE PARTS. DO NOT
REMOVE COVER. DISRUPTION OF CALIBRATION
WILL RESULT IN IMPROPER FUCTIONING OF
UNIT AND WILL VOID WARRANTY.
This label indicates the monochromator and photometer panel. Do not open this
panel under any circumstances! Instrument performance cannot be guaranteed if
this panel is opened by the customer.
iv
(6) Hot Surfaces Warning Label (P/N: 0822-0034A)
HOT SURFACES
WARNING
REFER TO MAINTENANCE
MANUAL BEFORE SERVICING
LAMP.
v
(2) Danger warning label
Figure 2 Rear View of the FL-560 (Case and Light Source Cooling Fan are Removed)
vi
(4) Carrying the Instrument
This instrument weighs approximately 18.5 kg. When carrying the instrument, be sure to
hold the instrument as shown in Figure 3.
vii
Regulatory Statements
C E Notice
Marking by the symbol indicates compliance of this KONIK system to the EMC
(Electromagnetic Compatibility) and Low Voltage Directives of the European Community.
This symbol indicates that this KONIK system meets the relevant basic safety and health
requirements of the EC Directive based on the following technical standards:
W arning
This is a Class A product. In a domestic environment this product may cause
radio interference, in which case the user may be required to take adequate
measures.
IEC1010-1: 1990 + Amd.1:1992 + Amd.2: 1995 ---- Safety requirements for electrical
equipment for measurements, control and laboratory use.
A “Declaration of Conformity” in accordance with the above standards has been made
and is on file at KONIK EUROPE srl, Via Confalonieri 25, 22060 CREMELLA (Lc), Italy.
viii
Preface
This instruction manual serves as your guidebook for using this instrument. It is intended
to instruct first-time users on how to properly use the instrument, and to serve as a
reference for experienced users.
Before using the instrument, please read this instruction manual carefully, and make sure that
the contents are fully understood. This manual should be easily accessible to the operator at
all times during instrument operation. When not using the instrument, keep this manual stored
in a safe place. Should this instruction manual be lost, order a replacement from your local
KONIK distributor.
The manuals for this instrument consist of an operations manual and a maintenance manual.
This is the operations manual.
ix
Installation Conditions
(1) Do not operate the instrument under voltage fluctuations exceeding 10% of the
recommended line voltage. Large fluctuations may cause the instrument to fail.
(2) Use a three-pronged electrical outlet with a ground. When only a two-pronged
socket is available, use an adapter and be sure to connect the ground wire of
the adapter.
(4) Operate the instrument under a humidity range of 35 ∼ 85% (RH). If ambient
humidity exceeds 85% (RH), water vapor may deteriorate optical components. If
possible, install the instrument in a location having a humidity of 60% or lower.
(5) Operate the instrument under an atmospheric pressure of 750 ∼ 1060 hPa.
(6) Avoid strong magnetic fields and sources of high-frequency waves. The
instrument may not function properly when near strong magnetic fields or high-
frequency wave sources.
(8) Avoid dust and corrosive gas. Do not install the instrument in a location where it
may be exposed to dust, especially in locations exposed to outside air or
ventilation outlets that discharge dust particles.
(9) Do not install the instrument in a location where it may be exposed to direct
sunlight.
(10) Do not install the instrument in a location where it may be directly exposed to
the air current from an air conditioner or heater, as such a location may inhibit
stable measurement.
Note: The above conditions do not ensure optimal performance of this instrument.
x
Maintenance
Consult your local KONIK distributor, listed at the back of this manual, regarding
maintenance. In addition, contact your local KONIK distributor representative when
transporting the instrument.
Replacement parts can be ordered according to part number from local KONIK distributor.
When the part number is not known, inform parts name, instrument model name and it’s
serial number.
Notices
(1) KONIK shall not be held liable, either directly or indirectly, for any consequential
damage incurred as a result of the use of this product.
(3) The content of this manual is subject to change without notice in accordance with
product improvements.
(5) This manual shall not be used to guarantee or copyright industrial rights or other rights.
(6) Company and product names listed herein are trademarks or registered trademarks of
various companies.
xi
Warranty
This product is warranted for a period of one year from the date of delivery. If any defects
should occur in the product during this period of warranty, KONIK will repair or replace the
defective part(s) or product free of charge.
(4) USE OF PARTS OTHER THAN THOSE THAT ARE AUTHORIZED BY KONIK.
The warranty period for all parts and repairs supplied under this warranty expires with the
warranty period of the original product.
xii
Table of Contents
Safety Considerations..................................................................................i
Regulatory Statements.............................................................................viii
Preface........................................................................................................ix
Installation Conditions................................................................................x
Maintenance................................................................................................xi
Notices........................................................................................................xi
Warranty.....................................................................................................xii
1. Product Description and Specifications...........................................1
1.1 Product Description...........................................................................................1
1.2 Specifications.....................................................................................................1
2. Part Names and Descriptions............................................................4
2.1 Front Panel.........................................................................................................4
2.2 Operation Panel..................................................................................................5
2.3 Flowcell Section.................................................................................................6
2.4 Rear Panel..........................................................................................................7
3. Power-On, Self-Diagnostic Test and Power-Off...............................9
3.1 Power-ON and Self-Diagnostic Test.................................................................9
3.2 Power-OFF........................................................................................................10
4. Operations in Normal Operation Mode...........................................11
4.1 Parameter Settings..........................................................................................11
4.2 Autozeroing......................................................................................................14
4.3 Error and attention Messages During Operation..........................................14
5. [SHIFT] Key Operations...................................................................15
5.1 Description of [SHIFT] Key Operations..........................................................15
5.2 Preamplified Output Display ([SHIFT][1]).......................................................16
5.3 Lamp Off Timer ([SHIFT][2])............................................................................16
5.4 Signal Filter Method Switching ([SHIFT][3])..................................................17
5.5 Automatic Autozero Function ([SHIFT][4])....................................................18
5.6 Integrator Output Zero Point Shift ([SHIFT][5]).............................................20
5.7 Recorder Output Polarity ([SHIFT][6])............................................................22
5.8 Xenon (Xe) Lamp Use Time ([SHIFT][7])........................................................23
5.9 Changing the Spectrum Bandwidth and the Placement of Holmium Glass
([SHIFT][9]).......................................................................................................24
5.10 Changing the Excitation and Emission Wavelength Range
([SHIFT][CLEAR]).............................................................................................24
xiii
5.11 Temperature Display ([SHIFT][MARKER]).....................................................25
6. Operations in Program Mode...........................................................27
6.1 Description.......................................................................................................27
6.2 File Number Setting (File Loading).................................................................27
6.3 Switching Between Normal Operation Mode and Program Mode................28
6.4 Editing Programs.............................................................................................29
6.4.1 Editing initial parameters.............................................................................29
6.4.2 Editing the time program.............................................................................30
6.4.2.1 Time program input..................................................................................31
6.4.2.2 Correcting time programs........................................................................34
6.4.2.3 Deleting individual steps or several steps from a time program...............34
6.4.2.4 Inserting steps into a time program..........................................................35
6.4.3 Program example........................................................................................35
6.5 Time Program Operation.................................................................................38
6.5.1 Running a time program..............................................................................38
6.5.2 Changing parameters while a program is running.......................................38
7. Spectrum Measurement...................................................................39
7.1 Description.......................................................................................................39
7.2 Switching to Wavelength Scan Mode and Measurement Mode Selection..39
7.3 Spectrum Measurement Parameter Settings.................................................42
7.4 Emission and Excitation Spectra Measurement............................................43
7.5 Emission and Excitation Spectra Output.......................................................44
7.6 Emission and Excitation Difference Spectra Output....................................46
7.7 Spectrum Measurement in Time Programs...................................................48
7.7.1 Description..................................................................................................48
7.7.2 Editing time programs.................................................................................49
7.7.3 Time program example................................................................................51
8. Special Accessories.........................................................................52
8.1 Filters................................................................................................................52
8.2 Cell Holder for Square Cells............................................................................53
8.3 Micro-Flowcell..................................................................................................53
8.4 Photomultiplier Tubes.....................................................................................53
9. Error Messages.................................................................................55
9.1 Errors during the self-diagnostic test when power is turned on.................55
9.1.1 ROM, RAM, and DC power errors...............................................................55
9.1.2 Back-up errors.............................................................................................55
9.1.3 Ex/Em drive errors.......................................................................................56
9.1.4 Lamp emission errors..................................................................................56
9.1.5 Slit drive errors............................................................................................57
9.2 Errors during operation...................................................................................57
9.2.1 Dealing with leaks in the flow cell [TROUBLE LEAK IN CELL]...................58
9.2.2 Dealing with wavelength drive problems [TROUBLE EX, EM DRIVE
ERROR]......................................................................................................59
xiv
10. Troubleshooting...............................................................................60
10.1 Noise.................................................................................................................60
10.1.1 Typical noise patterns and possible sources...............................................60
10.1.2 Methods for dealing with noise....................................................................61
10.2 Drift....................................................................................................................63
10.2.1 Typical drift patterns and possible causes...................................................63
10.2.2 Methods for dealing with drift.......................................................................64
11. Maintenance......................................................................................65
11.1 Removing Bubbles from the Cell....................................................................65
11.1.1 Confirming the presence of bubbles through output signal observation......65
11.1.2 Visual confirmation of the presence of bubbles...........................................65
11.1.3 Bubble removal method (1).........................................................................67
11.1.4 Bubble removal method (2).........................................................................68
11.1.5 Bubble prevention method...........................................................................68
11.2 Flow cell maintenance.....................................................................................69
11.2.1 Dealing with flow cell problems...................................................................69
11.2.2 Cleaning the flow cell without disassembly..................................................71
11.2.3 Flow cell disassembly..................................................................................71
11.2.4 Flow cell cleaning........................................................................................73
11.2.5 Flow cell assembly......................................................................................76
11.2.6 Flow cell types.............................................................................................80
11.3 What to do after leaks have occurred............................................................80
11.3.1 Measures for flow cell..................................................................................80
11.3.2 Measures for monochromator.....................................................................81
11.4 Checking and inputting instrument constants..............................................83
11.4.1 Situations requiring that the instrument constants be checked....................83
11.4.2 Location of Instrument Constants Label......................................................83
11.4.3 Input Method for Instrument Constants.......................................................85
11.5 Cleaning the air filter.......................................................................................87
11.5.1 Cleaning the left side-panel air filter............................................................87
11.5.2 Cleaning the rear-panel air filter..................................................................88
11.6 Power Fuse Replacement................................................................................89
12. Replacing Consumable Parts..........................................................90
12.1 Flow cell part replacement..............................................................................90
12.2 Xenon lamp replacement.................................................................................91
12.2.2 Lamp replacement.......................................................................................92
12.2.3 Lamp position adjustment............................................................................97
12.2.4 After replacing the lamp...............................................................................99
12.3 List of consumable parts.................................................................................99
13. Performance Test...........................................................................100
13.1 Checking wavelength accuracy and wavelength calibration.....................100
13.1.1 Definition of wavelength accuracy.............................................................100
13.1.1.1 Wavelength accuracy of the fluorescence (EM) monochromator:......100
13.1.1.2 Wavelength accuracy of the excitation (EX) monochromator:............100
xv
13.1.2 Wavelength accuracy confirmation and calibration for EM monochromator.101
13.1.2.1 Confirmation of fluorescence monochromator wavelength accuracy
using a low-pressure mercury lamp....................................................101
13.1.2.2 Confirmation of fluorescence monochromator wavelength accuracy
using holmium glass...........................................................................104
13.1.2.3 Wavelength calibration for the EM monochromator...........................106
13.1.3 Wavelength accuracy confirmation and calibration for the EX
monochromator.........................................................................................107
13.1.3.1 Confirmation of EX monochromator wavelength accuracy.................107
13.1.3.2 Wavelength calibration for the EX monochromator............................108
13.2 Confirmation of minimum detectable amount.............................................109
13.2.1 Meaning of minimum detectable amount...................................................109
13.2.2 Test method for minimum detectable amount...........................................110
xvi
1. Product Description and Specifications
1.2 Specifications
Model: FL-560 Intelligent Fluorescence Detector
Optical system:
Spectrum:
Detectors:
1
Flowcell capacity: 16 µL
Solvent wetted materials: Synthetic quartz, fluoropolimer, and stainless steel
SUS-316
Control system:
Lamp use time calculation function: Internal timer for recording the total number of
hours that the Xe lamp has been used
2
Dimensions and weight: 300(W) x 470(D) x 150(H) mm, approx.19 kg
Options:
3
2. Part Names and Descriptions
LCD panel
4
2.2 Operation Panel
5
2.3 Flowcell Section
Cell body
Cell panel
Flowcell
IN
Lock screws
Name Function
Flowcell Silica glass flowcell
Cell body Supports the flowcell
Cell panel Holds the flowcell in place
Lock screws Secure the flowcell section to the main unit
6
2.4 Rear Panel
Light source cooling fan
LC-Net connecter
Name Function
Input and output terminals:
7
integrator output are zeroed if the point of contact
is CLOSED.)
PRGM RST/ST+
GND- Time program input terminal (If the point of contact
is CLOSED, the program starts immediately after
the time program is reset.)
Light source cooling fan Fan for cooling the Xenon lamp
AC input Power cable connection
Power fuses Fuse for power line
F5A(100 ~ 200V),F2.5A(220 ~ 240V)
8
3. Power-On, Self-Diagnostic Test and Power-Off
ROM
RAM
DC power (direct current power source)
C-MOS RAM (memory backed-up via battery)
Wavelength drive section
Lamp status (lit or not)
Light quantity
Slit drive section on the emission side
If an error is detected, an ERROR message will be displayed and the self-diagnostic test
will stop. However, if insufficient light is detected, a message will be displayed and the
self-diagnostic test will continue.
The screen shown in Figure 3.1 will appear after the diagnostic test has been completed.
Figure 3.1 describes each section of the screen.
Fluorescent
Mode intensity
(Normal operation Response speed
(Standard)
mode)
MODE SIGNAL RESPONSE
The wavelength, gain, attenuation and response speed will automatically be set to the
alues that were in effect when the power was turned off.
9
3.2 Power-OFF
Turn the power switch located at the lower left of the front panel to the OFF position. The
wavelength, gain, attenuation, response speed, and time programs saved will be placed in
the C-MOS memory. These values will be restored when the power is turned on again
10
4. Operations in Normal Operation Mode
In normal operation mode the fluorescence intensity is monitored using a fixed excitation
wavelength, emission wavelength, gain, attenuation, and response.
Mode Fluorescent
(Normal operation intensity Response speed
(Standard)
mode)
MODE SIGNAL RESPONSE
NORM 0.0013 STD
The excitation wavelength and the emission wavelength are inputted together.
11
NORM 0.0013 STD Normal operation mode screen
(Wavelengths will be changed to 230
300 500 1000 16 and 350nm for this example)
Note 1: If an incorrect value is entered accidentally, press the [C LE AR ] key while the
parameter value is flashing, then enter the correct value. P ress the [E D IT/E NTE R ]
key to enter the setting.
Note 2: The numeric keys are integrated with the parameter keys. W hen a value is
flashing, the keys act as numeric keys.
Gain Flashes
Note: The gain can also be entered using the numeric keys.
12
(3) Changing the attenuation setting:
Input range: 1,2,4,8,16,32,64,128,256, or S
Note: The attenuation can also be entered using the numeric keys.
The magnitude of the voltage applied to the fluorescence detector photomultiplier tube is
called gain. Larger gain values mean that a larger voltage is applied and higher sensitivity
is obtained. Gain can be adjusted, allowing a wide dynamic range.
The term attenuation is used to refer to a decrease in the recorder output. Smaller
attenuation values produce smaller decreases in the recorder output, yielding higher
sensitivity. Attenuation adjustment enables the decrease in recorder output to be set
precisely and accurately.
Attenuation does not affect integrator output. Integrator output can be described as
recorder output having attenuation fixed at 1. Recorder output is zero when the
attenuation is set to S.
13
4.2 Autozeroing
To set the current fluorescent intensity to zero, press the [AUTO ZERO] key. The recorder
and integrator outputs will be set to zero.
Note: The W AR NING AUTO ZE R O message appears when a bubble is present in the
flowcell or when the gain setting is too high. These situations result in an
excess ive fluorescence signal and proper monitoring is not possible. Use the
procedure des cribed in the maintenance manual to check the flowcell for air. If no
bubble is present in the flowcell, reduce the gain.
14
5. [SHIFT] Key Operations
15
is not a problem or when the excitation and emission
wavelengths are sufficiently separated, set the spectrum
bandwidth to 40 nm. Analysis at this setting will provide higher
sensitivity.
[SHIFT][CLEAR] Switches the excitation and emission wavelength ranges.
EM>EX+10: Excitation wavelength (EX): 200 ~ 890 nm
Emission wavelength (EM): EX+10 nm ~ 900 nm
NOT RESTRICTED: Excitation wavelength (EX): 0 ~ 900 nm
Emission wavelength (EM): 0 ~ 900 nm
[SHIFT][MARKER] Displays the internal temperature of the instrument.
Note: The lamp off timer is automatically set to O FF when the power is turned on.
16
(1) Setting the lamp off timer:
The timer begins to countdown when the time in the lamp off timer screen has been set.
When the designated time elapses, the lamp is turned off and the screen shown in Figure
5.3 appears.
LAMP
TIMER OFF!!
Note: R elighting the lamp immediately after the lamp has been turned off is s ometimes
difficult. If the lamp will not light, wait for at least one minute, and turn the power
on again.
When using the CR FILTER method, FST, STD, and SLW can be selected as the
response.
When using the DIGITAL FILTER method, 3 s, 5 s, 10 s, 20 s, or 40 s can be selected as
the response. However, remember the following when using the DIGITAL FILTER setting.
1) Due to the signal processing principle of the DIGITAL FILTER method, a interval of
approximately 3 times the set value is required before the change will take effect. For
example, when the setting is 5 s, an interval of about 15 seconds is required to
17
process the signal. Therefore, changing parameters immediately before a peak should
be avoided.
2) In addition, the output signals are delayed by approximately 1.5 times the setting
value. For example, when the setting value is 5 s, the peak elution time will be
delayed by about 8 seconds. Therefore, when identifying peaks using retention time,
keep the response setting constant during analysis.
Response settings, signal processing times, and output signal delays are shown in Table
5.2.
Table 5.2 Response Settings, Signal Processing Times, and Output Signal Delays
Signal processing
Response Output signal delay
time
3s 8 s (approx.) 4 s (approx.)
5s 15 s 8s
10 s 30 s 15 s
20 s 60 s 30 s
40 s 120 s 60 s
[EDIT/ENTER]
SIGNAL FILTER SIGNAL FILTER
CR(DIGITAL) FILTER CR FILTER
[✭ ][✬ ] [EDIT/ENTER]
(DIGITAL) is the new setting Flashes
Signal filter method change screen Screen displayed while changing the signal fitter method
18
Input range: AUTO, MANUAL or HOLD
HOLD: The baseline position will not change when a wavelength is changed or a
MARK IN signal is input. Autozero will be executed, but the baseline position
will return immediately to the position before autozeroing was performed.
Note: This function is not related to the [MAR KE R ] key on the front panel.
[EDIT/ENTER]
AUTO ZERO AUTO ZERO
AUTO(HOLD) AUTO
[✭ ] [✬ ] [EDIT/ENTER]
(HOLD) is the value after the setting change. Flashes
Autozero setting screen Input screen
Note: As a typical setting, "AUTO " or "HO LD " can be selected for analytical purpose,
and
"MANUAL" for preparative purpose.
19
(2) Autozero examples:
AUTO
MANUAL
HOLD
λ1 λ2 MARK IN
AUTO
MANUAL
HOLD
λ1 λ2
MARK IN
Integrator output size during AUTOZERO operations or input of an AUTOZERO signal into
the terminal on the back panel can be selected from 0, 5, 10, 50, or 100 mV.
20
Note 2: The extent of integrator output nois e is not changed by the zero point shift setting.
However, as the input voltage becomes larger, the signal resolution of the
integrator becomes smaller and the visible baseline noise increases. Therefore,
values should not be set larger than necessary.
[EDIT/ENTER]
A. Z POSITION A. Z POSITION
(INT OUT) 50(10)mV (INT OUT) 50 mV
[✭][ ✬ ] [EDIT/ENTER]
((10) is the new setting.) Flashes
Zero point shift setting screen Input screen
E xample 1: The baseline has a negative drift over a long time period.
Integrator
output
0V
Zero point shift: 0mV
-10 mV
I ntegrator
output
0V
Figure 5.7 Example of Zero Point Shift Application with Negative Baseline Drift
21
E xample 2: Peaks in the negative direction as with the indirect absorbance method.
Integrator
output
Integrator
output
Zero point shift: +50mV
Figure 5.8 Example of Zero Point Shift Application with Peaks in the Negative Direction
POLARITY [EDIT/ENTER]
POLARITY
(INT OUT) + (-) (INT OUT) +
[✭] [✬ ] [EDIT/ENTER]
((-) is the new setting.) Flashes
Recorder output polarity change screen Input screen
22
(2) Application example:
Recording as a symmetric reference using another detector to allow easy comparison with
another chromatogram.
FP Polarity: +
RI
FP Polarity: -
RI
LAMP OPERATION
Lamp use time screen
120.5 HOUR
23
5.9 Changing the Spectrum Bandwidth and the Placement of
Holmium Glass ([SHIFT][9])
This function is used to change the spectrum bandwidth. Sensitivity or wavelength
selectivity can be improved by changing the spectrum bandwidth. In addition, holmium
glass is placed in the light path for wavelength calibration of the monochromator on the
emission side.
[EDIT/ENTER]
BAND WIDTH(nm) BAND WIDTH(nm)
EM : 18(40) EM : 18
[✭ ] [✬ ] [EDIT/ENTER]
((40)is the new setting.) Flashes
Spectrum bandwidth screen Input screen
Note: P ress the [✬ ][✭] keys to display 18 -> 40 -> HO LMIUM while the input screen
shown in Figure 5.12 is displayed. W hen HO LMIUM is selected, holmium glass
will be placed in the light path of the monochromator on the emiss ion side (for
wavelength calibration). This is used when executing wavelength calibration.
When the detected peak is sufficiently separated from other peaks and is a single
component peak having excitation and emission wavelengths that are also sufficiently
separated, fluorescence can be strengthened and sensitivity increased by widening the
spectrum bandwidth. For example, when the excitation and emission wavelengths are
separated by 100 nm or more, sensitivity will be improved if the spectrum bandwidth is set
to 40 nm.
24
The input ranges are shown in Table 5.3.
Key operations for changing the wavelength range are shown in Figure 5.13.
25
(1) Temperature display
TEMP. 44.9
COF. 1.07959731 ~ 5 digits after the decimal point will fluctuate.
(This degree of fluctuation does not present a
Temperature display screen problem.)
26
6. Operations in Program Mode
6.1 Description
In the program mode, the parameters shown below can be changed according to a time
program. Time programs can contain up to 64 steps, and up to 10 program files can be
stored in the memory of the instrument.
In this chapter, the method for setting and performing time programs using the above
parameters, excluding excitation and emission spectrum measurement, will be explained.
The time program for excitation and emission spectrum measurement is unique, and is
therefore described in Section 7.7.
27
Input range: 0 ~ 9
[EDIT/ENTER]
PROGRAM FILE NO. PROGRAM FILE NO.
y(x) y
[x][EDIT/ENTER]
((x) is the new setting.) Flashes
File number screen Input screen
Note 1: If an incorrect value is entered, press the [C LE AR ] key while the parameter value
is flashing, then enter the correct value. P ress the [E D IT/E NTE R ] key to enter the
value.
Note 2: W hen the file number of a file that already contains a time program is designated,
the previous program will be loaded. W hen a time program is edited after setting
the file number, the new file settings are automatically stored. Time programs are
stored in C -MO S R AM and therefore are not erased when the power is turned off.
[PRGM]
Figure 6.2 Switching Between Normal Operation Mode and Program Mode
28
The program mode monitor screen consists of a time and wavelength screen and a screen
similar to the normal operation mode screen (called the fluorescent intensity screen). Use
the [MONIT] key to alternate between screens. The various screen areas are described in
Figure 6.3.
Excitation wavelength, emission wavelength, gain, attenuation, and response are set
sequentially as initial parameters.
Note: The excitation wavelength, emission wavelength, gain, attenuation, and response
set in the normal operation mode remain in effect while the instrument is s witched
to program mode.
Press the [ ✭ ] key while the program monitor screen is displayed. The Step 0 screen
(Figure 6.4) will appear. Wavelengths and sensitivity can be changed from this screen
using the procedure described in Figure 6.4.
29
Program mode monitor screen
[✭ ] [✬ ] [MONIT]
[EDIT/ENTER]
Gain flashes
Press [✭ ] [✬] [EDIT/ENTER] to input 10
Note: R efer to S ection 7.7 for details regarding the meas urement of excitation and
emission spectrum as part of a time program.
30
6.4.2.1 Time program input
As an example, the following time program will be created. First, the excitation wavelength
will be changed to 300 nm and the emission wavelength will be changed to 500 nm
exactly one minute after starting the program under the initial parameters. The gain will
then be changed to one at two minutes.
Press the [ ✭ ] key while the initial parameters screen is displayed (Figure 6.4). The Step 1
screen will appear. Use the procedure described in Figure 6.5 to complete the time
program.
P5 ST 0 INIT STD
Step 0 (Initial parameters screen)
300 500 1000 16
[✭ ] [✬] [✭]
[EDIT/ENTER] [EDIT/ENTER]
Press [3][0][0][EDIT/ENTER]
to input 300nm Press [1][EDIT/ENTER] to input 1
Press [5][0][0][EDIT/ENTER]
to input 500nm
Darkened areas in the above figure
P5 ST 1 T:1.0 designate flashing values
Step 1 input is
EX: 300 EM: 500 complete
31
(2) Time program input method:
The input sequence is as follows: time, function, value relative to the function.
1) From the initial conditions screen (Step 0 screen), press the [✭ ] key to advance to
the Step 1 screen.
2) Press [EDIT/ENTER] (time flashes).
3) Enter the time in minutes (minimum increment: 0.1 min).
[xx][EDIT/ENTER]
The function will flash.
4) Input the function. Select a function from Table 6.1.
For example, press [WL/1][EDIT/ENTER]. The function will appear and the value
will flash, awaiting input.
5) Input the desired value.
[xx][EDIT/ENTER]
After Step 1 has been programmed, press the [✭ ] key to advance to the next step.
Repeat steps 1) through 5) to complete the time program. Table 6.1 lists the functions that
can be used in time programs and the corresponding keys used to designate each of the
functions.
Note: Input steps need not be entered in the proper time sequence. W hen the [MO NIT]
key is pressed in order to return to the monitor screen, steps that are out of time
sequence will be rearranged into the proper sequence.
32
Table 6.1 Function Input Keys and Input Ranges
33
6.4.2.2 Correcting time programs
PRG ST 3 T: 1.0
W.L 190 nm
[EDIT/ENTER]
P5 ST 3 T:1.0
Value flashes
EX: 200 EM: 480 (Change the value here.)
34
Deleting all steps following an individual step:
1) Press the [✭ ] key to advance to the first step of the group of steps to be deleted.
2) Press [SHIFT][CLEAR]. The selected step and all subsequent steps will be deleted.
3) Press the [MONIT] key to return to the monitor screen.
This section describes how to insert a single step into a time program contained in a file.
ABS
1 23 5
10 20 30 40 50 Time (min)
Attenuation: 32 16 2
Response speed: STD SLOW
Autozero
35
Table 6.2 Peak Detection Conditions
Emission
Peak number/ Response
wavelength Attenuation Note
Condition speed
(nm)
1 300 32 STD
2 370 32 STD
3 500 32 STD (✻ )
4 500 16 SLOW
5 500 2 SLOW
The time program for the above example is shown in Figure 6.8.
36
Program mode monitor screen
[✭] [✬]
[✭] [✬]
[✭] [✬]
P5 ST 3 T:27.0
Attenuation changed to 16 after 27 minutes
ATTEN 16
[✭] [ ✬]
[✭] [✬]
P5 ST 5 T:41.0
Attenuation changed to 2 after 41 minutes
ATTEN 2
[✭] [✬ ]
P5 ST 6 T:44.0
Autozero executed after 44 minutes
AUTO ZERO
37
6.5 Time Program Operation
6.5.1 Running a time program
Press the [PRGM RUN] key after the baseline stabilizes. The time program will start. The
[PRGM RUN] key lamp will light, showing that a time program is currently in progress.
Press the [PRGM RUN] key while a program is in progress. The [PRGM RUN] key lamp
be turned off and the time program will stop.
The settings for sensitivity, wavelength, response speed, and lamp off timer can be
changed while a program is running. These changes can be made from the display
screens designated by boxes drawn with double lines in Figure 6.9. The pre-amplified
output can also be displayed.
The settings changes are valid until the program progresses and the next group of settings
are activated.
EX: 2.603 V
EM: 1.865 V
Pre-amplified output screen
38
7. Spectrum Measurement
7.1 Description
The procedures for emission and excitation spectrum measurement and output are
explained in this section.
The FL-560 can also compare two stored spectra and output a difference spectrum
to the recorder (or integrator). In addition to showing the differences between two samples,
the difference spectrum is used to eliminate fluorescence and scattered light from the
mobile phase.
Press the [SCAN] key from the monitor screen during normal operation mode or program
mode. The emission spectrum measurement screen (Figure 7.1) will appear. Press the
[MONIT] key to return to the previous screen.
[MONIT] [SCAN]
SPECTRUM MEASURE
NO. 1 EM SPECT
Emission spectrum measurement screen
Fig. 7.1 Switching Between Normal Operation Mode and Wavelength Scan Mode
39
(2) Menu selection:
The [ ✬ ] and [ ✭ ] keys are used to advance through the screens. Figure 7.2 lists the order
in which the screens will be displayed. These seven screens comprise the spectrum
measurement menu. Menus can also be selected by number (See Table 7.1). For
example, press [2] to display the excitation spectrum menu.
40
Normal operation mode Program mode
monitor screen monitor screen
[MONIT] [SCAN]
Spectrum measurement menus
SPECTRUM MEASURE
EM spectrum measurement
NO. 1 EM SPECT
[✬ ] [✭ ]
SPECTRUM MEASURE
EX spectrum measurement
NO. 2 EX SPECT
[✬] [✭]
[ ✬] [✭ ]
SPECTRUM MEASURE
EX spectrum output
NO. 4 EX D. OUT
[✬ ] [✭ ]
SPECTRUM MEASURE
EM spectrum difference output
NO. 5 DIFFER EM
[✬] [✭]
SPECTRUM MEASURE
EX spectrum difference output
NO. 6 DIFFER EX
[ ✬] [✭ ]
SPECTRUM MEASURE
Measurement parameter settings
NO. 0 SCAN PARAM
41
7.3 Spectrum Measurement Parameter Settings
Both the wavelength scan range and the speed for spectrum measurement can be set.
The wavelength scan ranges for emission spectra are shown in Table 7.2 and the
wavelength scan ranges for excitation spectra are shown in Table 7.3. Scan speed input
ranges are shown in Table 7.4.
For example, the EM wavelength scan range is 260 -> 500 nm for the NARROW setting at
EX 250 nm.
42
Normal operation mode Program mode
monitor screen monitor screen
[MONIT] [SCAN]
SPECTRUM MEASURE
Em spectrum measurement menu
NO. 1 EM SPECT
SPECTRUM MEASURE
Parameter settings menu
NO. 0 SCAN PARAM.
[EDIT/ENTER]
SCAN PARAMETERS
Range and speed menu
RNG: STD SPD: 1
[EDIT/ENTER]
SCAN PARAMETERS
Range input menu
RNG: STD SPD: 1
[✬] [EDIT/ENTER]
[MONIT]
Note: R egardless of the setting, the scan range and speed are automatically set to
NAR R O W and 1, respectively, when a spectrum measurement is performed as
part of a time program.
When measuring excitation spectra, instead of the emission spectrum menu shown in
Figure 7.4, display the excitation spectrum menu, set the memory number and emission
wavelength parameters, and then begin measurement.
Note: S can range and scan speed are set using the procedures described in S ection 7.3.
43
Normal operation mode Program mode
monitor screen monitor screen
[MONIT] [SCAN]
When measuring excitation spectra
SPECTRUM MEASURE Em spectrum
NO. 1 EM SPECT measurement menu SPECTRUM MEASURE Ex spectrum
measurement menu
NO. 2 EX SPECT
[EDIT/ENTER]
Press [1][EDIT/ENTER] to
input memory number 1
EX SPECTRUM Em wavelength
EM SPECTRUM Ex wavelength input screen
INPUT EM: 500
INPUT EX: 500 input screen
EM SPECT. MEASURE
Screen during measurement
RUNNING
The magnitude of the output is set using attenuation. Return to the normal operation mode
to set the attenuation.
Wavelength markers will be output for every 100nm from recorder output. No wavelength
markers will be output from integrator output.
The spectrum output speed is approximately 3.3 nm/sec (more precisely: 100 nm/30 sec).
When the chart speed is set to 100 mm/min, a 100 nm spectrum will be contained on 5 cm
of chart.
Figure 7.5 shows an example of the operations required for emission spectrum output.
When outputting an excitation spectrum, display the excitation spectrum menu and use
the same operations described in Figure 7.5.
44
Normal operation mode Program mode
monitor screen monitor screen
[MONIT] [SCAN]
<Menu selection>
SPECTRUM MEASURE
Em spectrum measurement menu
NO.1 EM SPECT
Press [3] (or press [✭] 2 times)
SPECTRUM MEASURE
Em spectrum output menu
NO.3 EM D. OUT
[EDIT/ENTER]
<Memory number selection>
EM SPECT. NO. 1
Memory number input screen
EX: 350 nm
Press [2] to input memory number 2
EM SPECT. NO. 2
EX: 380 nm
EM SPECT. DATAOUT
Output screen
PUSH PRGM RUN
Press [PRGM RUN] to execute the output operation
45
7.6 Emission and Excitation Difference Spectra Output
Emission or excitation difference spectra can be output to the recorder or integrator.
The magnitude of the output is set using attenuation. Return to the normal operation mode
to set attenuation.
Wavelength markers will be output for every 100nm from recorder output. No wavelength
markers will be output from integrator output.
The spectrum output speed is approximately 3.3 nm/sec (more precisely: 100 nm/30 sec).
When the chart speed is set to 100 mm/min, a 100 nm spectrum will be contained on 5 cm
of chart.
When calculating an emission difference spectrum, the excitation wavelengths must match
in the source emission spectra. When calculating an excitation difference spectrum, the
emission wavelengths must match in the source excitation spectra. An error message
appears if the wavelengths differ. In addition, the wavelength scan ranges must also
match.
Figure 7.6 shows an example of the operations required for emission difference spectrum
output. When outputting an excitation spectrum, display the excitation difference spectrum
menu and use the operations described in Figure 7.6.
46
Normal operation mode Program mode
monitor screen monitor screen
[MONIT] [SCAN]
<Menu selection>
SPECTRUM MEASURE
Em spectrum measurement menu
NO.1 EM SPECT
SUB. 4 FROM 1
EX: 500 nm
D. EM EX: 500
Output start wavelength input screen
STRT: 510 END: 650
D. EM EX: 500
Output end wavelength input screen
STRT: 550 END: 650
D. EM DATAOUT
Output screen
PUSH PRGM RUN
47
7.7 Spectrum Measurement in Time Programs
7.7.1 Description
The elution time of a sample (chromatogram peak position) must be known in order to set
excitation or emission spectrum measurement in a time program.
When creating the time program of spectrum measurement, the time and function
(emission or excitation measurement) are set, then the spectrum measurement
parameters are designated. Parameters include allowable time interval, threshold value for
fluorescent intensity, and memory number. A spectrum will be measured and stored in
memory using the wavelength set at that time during the program when the fluorescent
intensity exceeds the designated threshold within the allowable time interval, the midpoint
of which indicates the designated time.
Spectrum output (including difference spectrum) cannot be performed as part of a time
program. Also, excitation wavelength (while an emission spectrum is measured) and
emission wavelength (while an excitation spectrum is measured) cannot be set as part of
a time program. However, each wavelength is set to the wavelength of the time when a
spectrum measurement (opposite type of spectrum measurement) is started.
A more detailed explanation of spectrum measurement parameters is provided in Table
7.1. Letters in parentheses are displayed on the time program screen.
The wavelength scan range and scan speed cannot be changed (See Table 7.2).
Parameter Function
(Display)
Measurement time Spectrum measurement time, i.e., sample elution time
(T) (chromatogram peak top).
Spectrum type Emission (Fluorescence) spectrum: 7
(7 or 8) Excitation spectrum: 8
Allowable time Allowable time interval with respect to T (spectrum measurement
interval (W) time). The spectrum will be measured within the time interval
from T-W/2 to T+W/2.
Input range: 0.0 ~ 9.9 min
Fluorescent Shows the minimum fluorescent intensity at which spectrum
intensity threshold measurement will be performed, as a proportion of the maximum
value (L) fluorescent intensity (1.0000).
Input range: 0 ~ 99.9%
For example, when 70.0 is set for L, spectrum measurement will
only occur at fluorescent intensities of 0.7000 and above.
Memory number Memory number in which the spectrum will be saved.
(M) Input range: 0 ~ 9
48
Table 7.2 Wavelength Scan Range and Scan Speed
Parameter Setting
Wavelength scan Emission spectrum: EX + 10 ~ 2 x EX nm (700 nm max.)
range Excitation spectrum: Em/2 ~ EM – 10 nm (220 nm min.)
Scan speed 100 nm/sec
Note: Follow the procedures in S ection 7.5 or 7.6 to output a spectrum after a time
program has been performed.
This section explains the procedure for performing spectrum measurement as part of a
time program.
As an example, the elution time of Peak 2 on the chromatogram in Figure 7.6 is 7.4
minutes and the peak height has a maximum fluorescent intensity of 90%.
100%
70%
Fluorescent
Intensity
0 5 7.4 10
Time (min)
The parameters for measuring the emission spectrum of the peak in Figure 7.7 will be set
as follows in Step 3 of the time program:
49
P5 ST 0 INIT STD Step 0
300 500 1000 16 (Initial parameters screen)
[✭] [✬] (Note) Press [✭] 3 times to display the step 3 screen.
[EDIT/ENTER]
P5 ST 3 T:7.4
Function flashes (awaiting input)
NO 1 EX, EM W.L.
P5 ST 3 T:7.4
L (threshold intensity) flashes (awaiting input)
7 W:0.1 L:0.0 M:0
P5 ST 3 T:7.4
7 W:0.1 L:70.0 M:0
Note 1: Input [8][E D IT/E NTE R ] in the function selection screen when the excitation
spectrum is to be measured.
Note 2: S pectrum output cannot be performed as part of a time program.
50
7.7.3 Time program example
Time programs are performed by pressing the [PRGM RUN] key from the program monitor
screen. Refer to Section 6.5 for details.
When the time program described in Figure 7.7 is performed, the emission or excitation
spectrum will be measured when the fluorescent intensity exceeds 0.7000 between 7.3
and 7.5 minutes. The results will be stored in Memory 5. If any of the conditions is not met,
the spectrum will not be measured. The chromatogram during spectrum measurement is
shown in Figure 7.9.
100%
ABU
70%
0 5 7.4 10 (min)
Note: Follow the procedures described in S ection 7.5 or 7.6 to output a spectrum (or
difference spectrum) after a time program has been performed.
51
8. Special Accessories
8.1 Filters
The FL-560 does not usually require the use of a filter. However, when measuring
emission at wavelengths of approximately 2 or 3 times the excitation wavelength, a filter is
required in order to remove the second- and third-order light of the excitation wavelength.
For example, at an excitation wavelength of 250 nm, if the emission wavelength is set at
500 nm, the secondary light of the 250 nm excitation light will be detected along with
fluorescence from the sample. To remove this secondary light, a filter (UV-30, L-1B, L-39,
etc.) that cuts 250 nm light and allows 500 nm light to pass should be attached at the
emission outlet of the flowcell cassette.
Filter applications and characteristics are shown in Table 8.1. The spectral properties of
filters are shown in Figure 8.1 and 8.2.
100 %
B-460
UV-D36C
C-39B
50
B-460
0
200 300 400 500 600 700 nm
52
100 %
Y-46
UV-30 L-1B L-39
50
0
200 300 400 500 600 700 nm
8.3 Micro-Flowcell
A micro-flowcell having a volume of approximately 5 µL is available for this fluorescence
detector. This cell can be used to detect narrow peaks using smaller band-broadening
than is normally associated with the standard cell, allowing higher sensitivity analyses to
be performed.
While the long wavelength detection limit of the standard photomultiplier tube (R3788-01)
is 700 nm, the limit of the R928-23 long-wavelength photomultiplier tube is 900 nm.
53
The characteristics of each photomultiplier tube are shown in Figure 8.3. These
characteristics are typical and are not guaranteed.
Note: The sensitivity of a fluorescence detector also depends on factors other than the
photomultiplier tube, such as stray light from the monochromator and background
noise. Therefore, replacing the photomultiplier may not always provide the
improvement indicated in the graph.
100
90
Photomultiplier 80
sensitivity R3788-01
(mA/W)
70
60
50
R928-23
40
30
20
10
54
9. Error Messages
The FL-560 automatically checks the following items when the power is turned on:
ROM (Memory)
RAM (Memory)
C-MOS RAM (Memory backed up by battery)
DC power (Direct current power supply)
Wavelength drive section
Light source illumination
Light intensity
Slit drive section of the fluorescence monochromator
When there is an abnormality in any of the above areas, with the exception of the light
intensity, an ERROR will be displayed on the LCD and the self-diagnostic test will be
terminated. When the self-diagnostic test detects insufficient light intensity, the ERROR
message will be displayed and the diagnostic test will continue.
When ROM, RAM, DC POWER ERROR appears on the display, turn the power off and
then on again. If the error reoccurs, contact your local KONIK distributor.
Note: After turning off power to the FL-560, wait for at least one minute before
turning the power on again.
When the contents of the C-MOS RAM have been erased, BACK UP ERROR will appear
on the display. When this happens, the instrument constants and various parameter
settings will be erased and the default settings will be restored. If a BACK UP ERROR
occurs, the procedures listed below should be followed.
(1) While holding down the [SHIFT] key, press the [✭ ] key to continue the self-
diagnostic test.
(2) When the self-diagnostic test has been completed and the monitor screen
appears, refer to Section 11.4 and input the instrument constants. Input the
wavelength, sensitivity etc, and other values inputted after [SHIFT] + [n]
operation. This should rectify the error, and the instrument should operate
normally until the power is turned off again.
(3) If the error reoccurs the next time the power is turned on, the battery should
be replaced. Contact your local KONIK distributor for information on this
procedure.
55
Turn power on
BACK UP ERROR
[SHIFT] [✭]
Check settings and make In addition to the wavelength and sensitivity est,
revisions input as necessary be sure to check the settings displayed using
the [SHIFT]+[N] operation.
(refer to the operations manual).
An EX, EM DRIVE ERROR is displayed when a problem occurs in the drive that rotates
the diffraction grating, turn the power off and then on again. If the error reoccurs, contact
your local KONIK distributor.
LAMP EMISSION POOR will appear on the display. When the excitation light is
insufficient, The following are possible causes of insufficient light:
Lamp deterioration
Light source mirror deterioration
Improper adjustment of lamp or light source mirror
Deterioration of optical elements in the monochromator
Note: The LAMP E MIS S IO N P O O R error does not indicate an instrument failure, only a
reduction in the excitation light inteusity therefore, the instrument may continue to
be used. However, a significant increas e in noise may result in an instrument
failure. In which cas e, the lamp emission must be improved.
56
Note: A LAMP E MIS S IO N P O O R error will appear on the display when the output from
the excitation pre-amplifier (E X ) falls below 0.40 V for an excitation wavelength of
400 nm.
A LAMP EMISSION OFF! error will appear on the display when the lamp will not light.
When this error occurs, turn the power off, wait for approximately one minute, and then
turn the power on again. If the problem continues to occur despite performing this
procedure several times, lamp deterioration or a damaged lamp power source are likely to
be the source of the problem. If a spark-like sound can be heard when the power is turned
on, the problem is caused by lamp deterioration and the lamp should be replaced. If no
spark-like sound can be heard when the power is turned on, the problem is being caused
by a damaged lamp power source. Contact your local KONIK distributor for information on
procedures for dealing with this problem.
The SLIT DRIVE ERROR message appears on the display when a problem occurs in the
Em slit drive, turn the power off and then on again. If the error reoccurs, contact your local
KONIK distributor.
When the setting time of the lamp-off timer has elapsed, the LAMP TIMER OFF message
will appear and the lamp will turn off. This is not an error message.
To relight the lamp after it has been turned off by the timer, turn the power off and then on
again.
Note: After turning the power off, wait for at least one minute before turning the power
on again.
57
9.2.1 Dealing with leaks in the flow cell [TROUBLE LEAK IN CELL]
When a TROUBLE LEAK IN CELL error occurs, stop the solvent flow, remove the flow
cell, and inspect the inside of the instrument. Refer to Section 11.3 for information on
procedures for dealing with solvent leaks.
In order to minimize the potential for leak-induced damage to the FL-560, the FL-
560 should be wired to the pump as shown in Figure 9.2. This wiring
arrangement stops the pump immediately upon detection of the TROUBLE LEAK IN CELL
error.
Note: This wiring arrangement is not required when the pump and the FL-560 are
controlled by the HS S system controller.
FL-560 PUMP
58
9.2.2 Dealing with wavelength drive problems [TROUBLE EX, EM DRIVE ERROR]
Refer to Section 9.1.3 for information on procedures for dealing with wavelength drive
problems.
59
10. Troubleshooting
This chapter provides an explanation of noise and drift, which are typical chromatogram
problems, and possible methods for dealing with these problems. Although noise and drift
may arise for a variety of reasons, many of which are not associated with the detector, this
chapter focuses primarily on noise and drift that occur due to problems in the detector.
10.1 Noise
10.1.1 Typical noise patterns and possible sources
Table 10.1 is a list of typical noise patterns and possible sources associated with each
pattern.
Bubble in cell
Suspension in cell
Pumping stopped
Electronic noise
60
10.1.2 Methods for dealing with noise
Table 10.2 is a list of methods for dealing with noise from various sources.
61
(7) Electronic noise Ground the
instrument
(8) Lamp is not lit Set the excitation wavelength to 400 nm Replace the lamp
and check the pre-amplified output for (See Section 12.2)
excitation by pressing [SHIFT][1]. If Ex = If the lamp power
0.000 ~ 0.005 V, the lamp is not lit. source appears to
If a spark-like sound can be heard when be damaged,
the power is turned on, the problem is contact your local
caused by lamp deterioration; otherwise, KONIK distributor.
the problem is caused by a damaged
lamp power source.
62
10.2 Drift
10.2.1 Typical drift patterns and possible causes
Table 10.3 is a list of typical drift patterns and possible causes associated with each
pattern.
63
10.2.2 Methods for dealing with drift
Table 10.4 is a list of methods for dealing with drift from various sources.
64
11. Maintenance
This section describes how to confirm the presence of bubbles using the fluorescence
output signal. When bubbles remain within the cell, the excitation light reflects at the
boundary between the bubble and the solvent. The light is then emitted to the
fluorescence monochromator, appearing as an increase in the apparent fluorescence
signal. When pressure within the cell is varied, the bubble moves, causing the extent of
the reflection to vary. This appears as a variation in the fluorescence signal. Since the
actual fluorescence is normally influenced little by pressure variations within the cell,
bubbles are confirmed to be in the cell when the fluorescence signal varies greatly due to
changes in pressure.
The method for varying the pressure within the cell is described below.
CAUTION: The flow cell can withstand a pressure of approximately 1.0 MPa. If the
outlet of the flow cell is obstructed to a high degree, the cell may be
destroyed.
(1) Attach a stainless steel tube to the outlet of the flow cell and cover the stainless
steel tube with a Teflon tube (o.d.: 2 mm, i.d.: 1.4 mm)
(2) Repeatedly cover and uncover the end of the Teflon tube using your fingertip. If
the baseline varies greatly, a bubble is probably present in the cell.
W AR NING: The Teflon tube may come off of the stainless steel tube if too much
pressure is applied. Be careful not to cover the end of the Teflon tube
for a long time, since solvent may splatter when these tubes come
apart.
Note: In addition to the above method for varying the pressure within the cell, the flow
cell outlet may also be covered and uncovered directly with your fingertip. D o not
use this method when using dangerous solvents.
The method used to visually confirm the presence of bubbles in the cell is explained in this
section.
65
(1) Refer to Figs. 11.1 remove the flow cell from the instrument. If measures have
been taken to prevent solvent leakage, the flow cell may be removed while the
solvent is still being pumped.
Driver
66
(2) Inspect the inside of the cell under good lighting conditions (See Figure 11.2)
Cell
Out
In
If bubbles remain,
If bubbles remain,
Note: W hen buffers or salt solvents are being used, first replace the solvent with water
and then replace the water with methanol. B e sure to replace the methanol with
water before restoring the original solvent.
67
11.1.4 Bubble removal method (2)
Bubbles may be compressed and pass through the cell if pressure is applied within the
cell (See Figure 11.4).
(1) Attach a stainless steel tube to the outlet of the flow cell and cover the stainless
steel tube with a Teflon tube (o.d.: 2 mm, i.d.: 1.4 mm).
(2) Repeatedly cover and uncover the end of the Teflon tube using your fingertip (the
tube may also be bent and released). If the baseline moves in the negative
direction (toward smaller fluorescence), the bubbles in the cell are decreasing in
size.
W AR NING: The Teflon tube may come off of the stainless steel tube if too much
pressure is applied. Be careful not to cover the end of the Teflon tube
for a long time, since solvent may splatter when these tubes come
apart.
Note: In addition to the above method, pressure can be varied by directly stopping and
releasing the stainless steel tube. However, when using dangerous solvents, do
not interrupt solvent flow using your fingers.
Teflon tube
The most effective method for preventing the generation of bubbles is the use of a
degasser. In addition to preventing bubble generation, the degasser is also effective in
stabilizing the pump operation.
If a degasser is not available, attach a back pressure coil to the cell outlet in order to
prevent the generation of bubbles. Attach a stainless steel tube to the outlet of the flow
cell, to act as a back pressure coil, so that the back pressure will be approximately 0.1
MPa under pumping conditions. Although the back pressure coil can suppress the
generation of bubbles, it cannot remove bubbles that initially remain in the cell. Attach the
back pressure coil after referring to Sections 11.1.3 and 11.1.4 and removing the bubbles.
68
CAUTION: (1) Do not pump at a high flow rate when the back pressure coil is
attached. The cell may be damaged if the flow rate is too high.
These problems may be detected while searching for the causes of noise and drift on a
chromatogram. Use the flow chart below to correct the problem.
(1) Fluid leaks (LEAK IN CELL appears on the LCD display and/or fluid has leaked from
the bottom of the FL-560.)
69
Return the flow cell to the FL-560 and
turn the power on. Yes
Does the LEAK IN CELL message appear Go to Section 11.3
again and continue to re-appear after the
[CLEAR] key is pressed?
(2) Suspension
Yes
Yes
70
11.2.2 Cleaning the flow cell without disassembly
Contamination of the cell wall can sometimes be removed by flowing organic solvents or
strong nitric acid through the cell. The procedure is described below. When sufficient
results cannot be obtained using this method, disassemble and clean the flow cell.
CAUTION: When replacing the solvent inside the flow cell with distilled water, first
confirm that the solvent being used is intermiscible with distilled water.
If an immiscible solvent is being used, first change to a solvent that is
intermiscible with both water and the original solvent, and then replace
the solvent with water. When returning to the original solvent, reverse
the procedure.
71
(1) (11)
1 hole (2)
(3) (16)
Gasket on
the OUT side
(4)
(10)
(5) (12)
4 holes
(6)
(5)
(18)
(19)
Gasket on
(8) (17)
the IN side
(15)
(14)
(20) (21)
(20)
(13) (7) (9)
Refer to Figure 11.9 and use the following procedure to disassemble the flow cell.
72
Loosen and remove Loosen and remove this cell panel
these tubings retaining screw
(3) Remove the cell panel (11) (with the unions (16) attached) from the cell body (10).
(4) Loosen the cell mask retaining screw (13) and remove the cell mask (8).
(5) Loosen the cell retaining screw (2) while noting the tightness of the screw. When
reassembling the flow cell, tighten the cell retaining screw to this tightness (See 7 of
Section 11.2.5).
(6) Remove the cell retaining screw (2) and pull the (OUT) cell holder (4) out of the cell
body (10). The (OUT) cell holder (4) can be removed with the (OUT) tubing (1) still
attached.
(7) Remove the gaskets (5) from the (OUT) cell holder (4) and the (IN) cell holder (7).
Note 1: W hen the cell is damaged or fluid is leaking from the cell, the (O UT) tubing (1),
the (IN) tubing (9), the (O UT) cell holder (4), the (IN) cell holder (7), or the unions
(16) may be clogged. Flow distilled water through each of thes e parts to confirm
that no clogs are present.
Note 2: D is assemble the flow cell and remove the cell before replacing either the (O UT)
tubing (1) or the (IN) tubing (9).
CAUTION: (1) The cell is made of quartz glass. Like ordinary glass, quartz is
easily broken. Therefore, take particular care not to chip the
corner sections. Chipped corners may result in increased light
scattering and reduced sensitivity. The cell should be handled
using tweezers that have been covered with Teflon tubing (See
Figure 11.11).
73
(2) Do not reuse gauze or laboratory tissues as this may cause cell
contamination.
(3) The surface of the cell wall has an aluminum coating and a
protective film. If the aluminum coating is peeled or scratched
only slightly, the optical capabilities of the cell will not be
influenced. However, if the surface is rubbed off by the sharp ends
of tweezers or by other objects, the protective film may peel off.
Peeling or scratches in the protective film may result in corrosion
of the aluminum coating. Be careful when handling the cell.
(4) If the cell is soaked in organic solvent for more than three minutes,
the aluminum coating of the cell wall may peel. When soaking the
cell in organic solvents, soak only for one minute or less.
Soak the cell in warm water and perform Warm water at approximately 40°C is
ultrasonic cleaning for approximately ten appropriate.
minutes. Cleaning is more effective when low residue
soap suitable for washing glass laboratory
equipment is used.
Flush out the soap using distilled water. Be sure to flush sufficiently, because
soap may generate fluorescence.
74
Dry the outer wall surface of the cell using
gauze or laboratory tissue.
75
11.2.5 Flow cell assembly
CAUTION: (1) When the flow cell has been disassembled in order to service a
broken cell or stop a fluid leak, be sure to check for clogs in the
(OUT) tubing (1), (IN) tubing (9), (OUT) cell holder (4), (IN) cell
holder (7), and unions (16) before re-assembly. The cell may be
broken or leaks may reoccur if the flow cell is assembled using a
clogged part.
(2) Do not reuse gauze or laboratory tissues as this may cause cell
contamination.
(3) Be careful of alignment when inserting the cell (See Figure 11.16).
If the cell is inserted incorrectly no fluorescence signal will be
obtained. Cells that have no aluminum coating (optional) may be
inserted in either direction.
(1) Place new gaskets (5) over the (OUT) cell holder (4) and the (IN) cell holder (7).
4 holes 1 hole
OUT gasket
5mm
5mm
1 hole
OUT
5mm
5mm 5mm
(2) Insert the (OUT) cell holder (4) and the seat (3) into the cell body (10), making sure
that the groove of the (OUT) cell holder (4) and the pin of the cell body (10) are
aligned (See Figure 11.14).
76
Cell holder (OUT) (4) Groove Pin Cell body (10)
(3) Insert the cell retaining bolt (2) into the cell body (10) and tighten until the cell can be
inserted between the (OUT) cell holder (4) and the (IN) cell holder (7) (See Figure
11.15).
(4) Insert the cell between the (OUT) cell holder (4) and the (IN) cell holder (7). In order to
prevent oil from your fingers from coming into contact with the outer wall of the cell (6),
use laboratory tissues or tweezers covered with Teflon tubing. Insert the cell (6) in the
correct direction (See Figure 11.16).
Excitation light
77
(5) Tighten the cell retaining screw by hand (2) while making sure that the cell (6) does
not come out from between the (OUT) cell holder (4) and the (IN) cell holder (7).
When the cell (6) has been lightly secured, stop tightening the cell retaining screw (2).
Correct Incorrect
(7) Tighten the cell retaining screw (2) using a wrench. After sufficient hand tightening,
the proper tightness will be achieved with a 30 ~ 45° turn of the cell retaining screw
(2) (Refer to Step 5 of Section 11.2.3. The specified torque is 1.0 MPa).
(8) Wait approximately 30 minutes and then tighten the cell retaining screw (2). (This is
necessary because the gaskets (5) will compress.)
(9) Attach the cell panel (11) to the cell body (10) (See Figure 11.18).
(10) Connect the (OUT) tubing (1) and the (IN) tubing (9) compression screws to the
unions (16) and tighten them, while making sure check that the guide pin (14) enters
the pin hole (15) in the cell panel (11), then lightly tighten the cell panel retaining
screw (12) (See Figure 11.18).
78
(11) Connect the restrictor to the OUT side of the cell, set the pump to apply a pressure of
1.0 MPa using methanol, and then let fluid flow for 10 minutes. If a leak occurs
between a gasket (5) and the cell (6), further tighten the cell retaining screw (2) using
a wrench. Use gauze or laboratory tissues, to wipe away any methanol that has
leaked.
(12) Attach the cell mask (8) in the correct position using the two cell mask retaining
screws (13). (See Figure 11.19).
(13) Attach the assembled flow cell to the FL-560. After checking that the pin on
the monochromator side is aligned with the pin hole of the cell panel (11), tighten the
lock screw.. Finally, tighten the cell panel retaining screw (12) (See Figure 11.20).
79
11.2.6 Flow cell types
The FL-560 cell is coated with aluminum in order to use excitation and emission
light more efficiently. Scratches and peeling (up to approximately 0.5 x 1 mm) of the
aluminum coating will not cause a significant reduction in sensitivity. Cells that display
slight peeling of the aluminum coating may be used for some types of analysis (in which
detection sensitivity is not particularly high).
The aluminum coating on the cell will peel if the surface is rubbed by sharp objects, such
as tweezers. In addition, the aluminum coating may peel if the cell is soaked for long
periods in strong acids, strong salts, or organic solvents, or if solvent leaks onto the cell
for an extended period.
Note: The cell replacement set cons ists of one quartz cell and two gaskets.
Causes and methods for dealing with leaks of the flow cell are described in Table 11.2.
Refer to Section 11.2 to disassemble, wash, and reassemble the flow cell.
When leakage is severe and salt has precipitated on the cell body or other parts, soak the
entire flow cell in warm water (approximately 40°C) before disassembly. Remove the salt
from the parts around the cell using a brush with soft bristles and then rinse the parts with
water. If any disassembled part has salt precipitate, use a brush to remove the salt and
then rinse the part with water.
80
Table 11.2 Causes and Methods for Dealing with Cell Leaks
Cause What to Do
Broken cell Replace the cell
Gasket deterioration Replace the
gasket
Clogging of the (OUT) tubing (1), (OUT) cell Remove the clog
holder (4), (IN) tubing (9), (IN) cell holder (7), or
unions (16)
Improper assembly Reassemble the
For example: cell
Parts have been assembled in incorrect
order
Improper fastening of cell retaining screw
Gauze or other material is adhering to a
gasket
Remove the flow cell from the FL-560 and wipe up any solvent that has leaked in
the monochromator. When an organic solvent has leaked, wipe the solvent up using
gauze or laboratory tissue and let sit to dry. Buffer or salt solvents should be wiped up
using gauze or laboratory tissue that has been moistened with water.
Remove the cover on the bottom of the instrument, remove the receiving plate mounting
screws, then remove the receiving plate. Wipe up any solvent or salt on the receiving plate
or in the leak sensor section using a piece of gauze or laboratory tissue that has been
moistened with water (See Figure 11.21 and 11.22).
Install the flow cell and turn on power. If the TROUBLE LEAK IN CELL warning does not
appear on the display, the instrument may be used (See Note below).
When the warning appears even after properly wiping and drying, contact your local
KONIK distributor.
Note: K O NIK recommends that after carrying out the above procedures, the power be
turned off, the flow cell removed, and the instrument be left to dry for
approximately 24 hours.
81
Loosen these screws to
remove the cover.
PCB
Lead wire
Figure 11.22 Bottom View of the Instrument Inside and the Receiving Plate
82
11.4 Checking and inputting instrument constants
11.4.1 Situations requiring that the instrument constants be checked
(2) Even though the wavelength has not shifted, the peak height is very different
compared to previous analyses under the same conditions.
The constants are written on a label inside the instrument (See Figure 11.23).
(1) Turn the power off and unplug the power cable.
(2) Remove the screws on the upper surface of the instrument case, and loosen the two
screws on the rear panel. Lift up the rear portion of the case and move it toward the
rear of the instrument to remove it (See Figure 11.24).
(3) Copy down the values on the label on the left side of the instrument.
(4) Attach the case and tighten the screws on the top and back of the instrument (See
Figure 11.24).
83
Instrument constants label
Note: S ince it is not necessary to input the AD J. of the H.T., this column should be blank.
84
11.4.3 Input Method for Instrument Constants
Turn the power on and follow the procedure in Figure 11.25 to input the values recorded in
Section 11.4.2.
The settings listed in Table 11.3 are used in the following example. The user should input
the settings that correspond to the particular instrument being used.
RECALIB. PROGRAM
YES=ENT, NO=MONIT
Initial screen of calibration program
[MONIT] [EDIT/ENTER]
SELECT NO.
0:SET CONSTANTS
Input menu screen for constants
85
Darkened areas designate flashing values
SELECT NO.
0:SET CONSTANTS
EX WL CONSTANTS EX WL CONSTANTS
EX WL CONSTANTS EX WL CONSTANTS
[ ] [ ]
[ ] [ ] H.T.constant input
[ ] [ ]
Slit position constant input
18 nm= 20 18 nm= 20
18 nm= 15
Input 40nm and 10nm in the same way
Confirm that all input values Note: Use the up and down keys to scroll the screen
are correct and check the values.
[MONIT]
SET CONSTANTS When the [MONIT] key is pressed recalibration will be performed
automatically using each of the input values.
NOW SETTING" This message will be displayed for up to one minute while calibration
is being executed.
When recalibration is complete the input will appear.
86
11.5 Cleaning the air filter
Two types of air filter are used with the FL-560. When an air filter is clogged, the
lamp cooling efficiency is reduced, contributing to faster lamp deterioration. Depending on
the environment, the air filters should be checked for dust and other materials
approximately once every month. When dust or other materials are clogging a filter, use
the procedures below to clean or replace the filter.
CAUTION:(1) If the power is turned on while an air filter is removed, dust will be
blown from the cooling fan into the lamp house.
(2) If an air filter that has been washed in water is attached without
sufficient drying and the power is then turned on, water will be
transferred to the lamp and will contribute to deterioration. Attach air
filters that have been washed in water only after they have been
allowed to dry sufficiently.
(1) Turn the power off and remove the air filter (screen filter) (See Figure 11.26).
Driver
(2) Using a brush, remove any dust that has collected on the filter. If this is difficult, wash
the filter in water.
(3) Re-attach the filter to the instrument after allowing the filter to dry sufficiently.
87
11.5.2 Cleaning the rear-panel air filter
(1) Turn the power off and remove the air filter (See Figure 11.27).
(2) Using a brush, remove any dust that has collected on the filter. If this is difficult, wash
the filter in water.
(3) Re-attach the filter to the instrument after allowing the filter to dry sufficiently.
Retainer
Guard
88
11.6 Power Fuse Replacement
W AR NING: Make sure that the power cable is unplugged from the power input terminal
when replacing power fuses.
W AR NING: To prevent fire hazards or other possible accidents, use only replacement
fuses of the appropriate current values.
(1) To remove the fuse holder, use a flat-head screwdriver to simultaneously press down
and turn the holder in the counterclockwise direction (See Figure 11.28).
(2) Replace the fuse, and then replace the fuse holder by using the screwdriver to
simultaneously press down and turn the holder in the clockwise direction.
An old fuse happens to blow accidentally, while an instrument operates properly. If the
new fuse blows immediately, there may be an instrument problem. Contact your local
KONIK distributor.
89
12. Replacing Consumable Parts
The primary consumable parts of the FL-560 are listed in Table 12.1.
Note: The lifetime of the xenon lamp is defined as the period until the light intensity at
400 nm has decreased to 50% or less of the initial intensity, or until the lamp will
no longer light.
The average lifetime of a xenon lamp is approximately 1000 to 1300 hours. However,
since deterioration of the quartz portion is advanced in lamps that have been used for
more than 1000 hours, replacement should be performed soon after 1000 hours of use.
When performing analysis that requires high sensitivity (S/N), KONIK recommends that
the light source condenser mirror be replaced after 2000 to 3000 hours. However, if
sufficient analysis results are being obtained, the light source condenser mirror need not
be replaced even if the average lifetime has been exceeded.
When the light source condenser mirror must be replaced, contact your local KONIK
distributor.
When the instrument has been left unused for an extended period of time, the internal
optical elements may have deteriorated regardless of the total usage time. Use the
instrument carefully, and if problems occur, the instrument may require restoration
maintenance. Contact you local KONIK distributor.
KONIK recommends that every 1000 hours the whole lamp house unit should be replaced
to maintain the extra high sensitivity at replacement of light source for FP-2025. The whole
lamp house unit consists of the xenon lamp, the light source mirror, the glass plate and
the lamp hosing.
Optical alignment has already been done in the KONIK factory. In order to maintain the
light source energy it is necessary to replace not only the xenon lamp but also the light
source mirror. When replacing the whole lamp house unit, contact your local KONIK
distributor.
Note: W hen not using for extra high sensitivity analysis, sufficient performance of
sensitivity is obtained also by exchanging only a X enon lamp. However, if do not
changing the whole lamp hous e unit, specification of R aman scattering sensitivity
may not be obtained.
90
12.2 Xenon lamp replacement
The life time of Xenon lamp is thousand hours. Over thousand hours operation causes not
only a reduction of energy and a increasing of fluctuation but also the quartz glass fatigue
is accumulated and the lamp bulb may be destroyed. If the lamp operation time exceeds
thousand hours, the used lamp must be replaced to new one with referring to below.
W AR NING: The lamp is made of quartz glass (hereafter, simply called glass), and
contains gas under high pressure (5-10 ⋅ atmospheric pressure, increasing
to 20-40 ⋅ atmospheric pressure when lit). Twisting, bending or other types of
stress may cause the lamp to explode, causing injury due to flying glass. In
particular, under no circumstances should you hold and twist both ends of the
lamp in opposite directions.
W AR NING: For safety reasons, when handling the lamp, use a protective mask, a thick,
long sleeve shirt, gloves, and other protective clothing.
W AR NING: When replacing the lamp, turn the power off, unplug the power cable from the
power socket, and wait approximately 15 minutes for the lamp to cool
sufficiently.
CAUTION:(1) Replace lamps that have been used for 1000 hours or more. Even
though the lighting may appear to be good, the glass portions of a
lamp that have been used for an extended period of time become
fatigued and are mechanically weak. Replacement should be
th
performed as soon after the 1000 hour as possible.
(2) Do not look directly at the light from the lamp without wearing
protective eyewear. Even scattered light contains eye-damaging
ultraviolet rays.
(3) Do not touch the glass of the lamp with bare hands. When the lamp
has been touched with bare hands or becomes dirty, clean the lamp
with alcohol-moistened gauze. If the lamp is lit while dust or
fingerprints are present on the quartz glass surface, the dust may be
burned and the transmittance of the glass may decrease, i.e., the light
intensity will drop. Moreover, the mechanical strength of the glass will
be decreased remarkably.
(4) Pay close attention to the polarity of the lamp. If the lamp is used after
being installed in the wrong direction, the electrodes will be
destroyed and the lamp will be useless.
(5) Be sure the cover of the lamp housing and instrument case are
properly attached before lighting the lamp (except during lamp
position adjustment).When the lamp housing or instrument case is
not properly attached, the lamp temperature may become abnormally
91
high and there is dauger of electrical shock from accidental contact
with the high voltage power source.
(6) Place the old lamp in the case in which the new lamp was packaged
and store the case in a safe location. If a case is not available, wrap
the old lamp securely in shock absorbing materials and store in a
safe place.
(7) To process used lamps, wrap the lamp securely in thick cloth or
similar material, strike the bundle with a hammer or other object of
similar mass, and process as hazardous material. If performing this
procedure is impossible, carefully package the lamp and contact your
local KONIK distributor.
W AR NING: When replacing the lamp, use only lamps with the UXL - 159H or 5330-0086
designation. Lamp explosion or lighting abnormalities may occur if other
lamps are used. When replacing the lamp, confirm that UXL-159H or 5330-
0086 is imprinted on the electrode portion of the lamp (See Figure 12.1).
CAUTION: Although the UXL-159 lamp has conventionally been used with the
KONIK 820-FP and 821-FP fluorescence detectors, this lamp cannot be
used with the FL-560. The UXL-159 lamp may explode or cause
lighting abnormalities if used in the FL-560.
Take special care when replacing the lamp because the UXL-159 and
the UXL-159H (5330-0086) lamps are the same shape.
Note: The UX L-159H (5330-0086) may be used in the 820-FP and 821-FP fluorescence
detectors.
(1) Turn the power off and unplug the power cable.
W AR NING: The lamp temperature is several hundred degrees Celsius immediately after
being turned off. Be sure to allow the instrument sit for 15 minutes or more
before performing these procedures.
92
(3) Put on a heavy long-sleeved shirt, protective gloves, and a protective mask.
Note: The protective plate provides protection against lamp explosion and is a standard
access ory of the FL-560.
Protective plate
93
(6) Remove the screws securing the electrode holder, grasp the electrode holder, and
gently remove it while the lamp is still attached (See Figure 12.4).
Top view
Approx. 10
Approx. 5
Side view
(7) Refer to Fig 12.5, remove the electrode holders from the old lamp and attach them to
the new lamp.
W AR NING: When removing and attaching electrode holders, do not hold both ends of the
lamp and twist, as this may destroy the lamp.
94
Note: D o not turn the screw in the middle of electrode holder (1). This screw is for lamp
pos ition adjustment.
Removal Attachment
(8) Adjust the lamp direction (See Figure 12.6). When the two holes for the screws that
secure the electrode holder (1) are aligned vertically, hold electrode holder (1) and
turn electrode holder (2) so that the protrusion is horizontal. Then turn the trigger wire
so as to be positioned just above the protrusion.
95
Trigger wire
Protrusion
Horizontal line
Protrusion
Down Turn these sections to achieve the arrangement
shown at left.
View from arrow position
Figure 12.6 Positional Relationship between the Lamp Protrusion and the Trigger Wire
W AR NING: When inserting the lamp housing, be careful not to hit the lamp on the lamp
housing as doing so may destroy the lamp.
Note: W hen attaching the lamp (along with the electrode holders) to the lamp housing,
secure the lamp such that the trigger wire is in position above the lamp protrusion.
(9) Grasp electrode holder (1) and insert the lamp (along with the electrode holders) into
the lamp housing. If the lamp does not slide in smoothly, do not force it. Instead, find
the correct insertion direction by slowly moving the insertion end (electrode holder (3))
up, down, left, and right. Refer to Figure 12.4 for the correct insertion angles.
Electrode holder (3) is made to slide smoothly into the lamp housing hole (which is
difficult to see from outside the instrument, Refer to Figure 12.7).
96
Cathode terminal (Gold-colored)
Lamp position adjustment is required after lamp replacement. The adjustment procedure
is described below.
W AR NING: When the fan door is open, do not turn the power on without protective
plate. Injury may result if the lamp is destroyed without protective plate.
C aution (1): R emove the protective plate only after completing lamp position adjustment
and turning the FL-560 power off.
C aution (2): P erform lamp pos ition adjustment quickly after lighting the lamp (turning the
power on). Lamp deterioration will be accelerated if the lamp is lit for 20
minutes or more while the fan door is open.
(1) Confirm that the protective plate is inserted into the lamp housing.
(2) Plug the power cable into the FL-560 and turn the power on.
97
(3) When the monitor screen appears, set the excitation wavelength to 400 nm and the
fluorescence wavelength to 500 nm, and then press [SHIFT][1]. The screen in Figure
12.8 will be displayed.
EX : X.XXX V
EM: Y.YYY V
(4) Turn the position adjustment screw until the output signal for excitation x.xxx is
maximized (See Figure 12.9).
(7) Close the fan door and secure with the holding screws (See Figure 12.2).
(8) Turn the power on and check that the fan is turning.
(9) When the monitor screen appears, set the lamp-use time to 0 by pressing [SHIFT][7].
(Refer to Section 5.8).
98
12.2.4 After replacing the lamp
Two types of air filters are used in the FL-560. When an air filter is clogged, the
lamp cooling efficiency is reduced, contributing to faster deterioration. Depending on the
operating environment, the air filters should be checked for dust and other materials
approximately once every month. When dust or other materials are blocking a filter, refer
to Section 11.5 and clean or replace the filter.
99
13. Performance Test
Although the primary function of the FL-560 is not the measurement of spectra or
the precise evaluation of wavelength and fluorescent intensity, a certain degree of
wavelength accuracy is required in order to compare data between systems. Moreover,
large deviations in wavelength may result in reduced reliability for analysis results.
Periodic confirmation of wavelength accuracy is therefore recommended.
When confirming wavelength accuracy, use a recorder that has been calibrated in
accordance with public standards.
R eference values of wavelength accuracy for determining the acceptance criteria for the
fluorescence monochromator.
Note: W hen using holmium glass for wavelength calibration, the absorption wavelength
variation of the glass itself, approximately ±1 nm, must also be considered (due to
the certified absorption wavelength variation and imperfect flatness of the base
level near the holmium absorption peak). W hen using holmium glass for
wavelength calibration, this variation must be taken into account for determining
the acceptance criteria.
100
After spectrum measurement via scanning monochromator, compare the true (known)
wavelength of the sample to the measured wavelength.
Confirmation of the excitation wavelength accuracy is performed using the Raman
scattering of water. When excited by light having a wavelength of 350 nm, the Raman
spectrum peak of water is observed at 397 nm.
The wavelength of the EX monochromator is therefore set to 350 nm and the Raman
spectrum of water is measured. The peak wavelength from the spectrum is determined
and the deviation from 397 nm is calculated.
R eference values for determining the acceptance criteria for the excitation monochromator
<Test method>
Attach a jig cell containing a low-pressure mercury lamp in the flow cell section and scan
the EM monochromator. Measure and record the intensity spectrum of the mercury lamp.
Read the 254 and 546 nm peak wavelengths from the recorded intensity spectrum.
Repeat the above operations three times and calculate the average value for each
wavelength. Confirm that the difference between the averages and the true values is
within the limits of the acceptance criteria.
<Required equipment>
Jig cell
Recorder
<Test preparations>
(1) Remove the flow cell and attach the jig cell to the flow cell section.
(2) Connect a recorder to the REC terminal on the back of the FL-560.
Note: W avelength marker signals will be output from the R E C terminal at every 100 nm.
R ead the wavelengths based on the marker signals. D o not mistakenly connect
the recorder to the INT terminal, as no wavelength marker signal is output from
this terminal.
(3) Turn on the FP-2020/2025 power and light the low-pressure mercury lamp.
Note: W ait at least 30 minutes after the power has been turned on and 5 minutes after
the mercury lamp has been lit before starting the test.
101
<Test procedure>
Note: R efer to the operations manual for a more detailed description of operations. The
following is only a brief outline of the detailed explanation provided in the
operations manual.
[MONIT] [EDIT/ENTER]
Input menu
SELECT NO. screen for
constants Fluorescence spectrum
0:SET CONSTANTS Change the memory number and
repeat the measurement three times.
[ ] [ ]
[MONIT]
SELECT NO. EM SPECTRUM MEASURE Memory number
selection screen
1:EM WL. CHECK [EDIT/ENTER] SET MEMORT NO. X
[ ] [ ] EM wavelength
confirmation [X][EDIT/ENTER]
menu screen Spectrum
EM SPECT. MEASURE measurement
Menus 2 through 14 will appear start screen
Do not open these menus PUSH PRGM RUN
(see Note). [PRGM RUN]
Note: Menus 2 through 14 of the calibration program are intended for use strictly by
service engineers. D o not open these menus . The ins trument will not operate
properly if these menus are opened and the settings are changed.
102
(4) Read the wavelengths for the 254 and 546 nm peaks from each spectrum. When
these peaks are broad, draw lines as described in Figure 13.2, find the intersection
point, and use this point as the peak wavelength.
Wavelength
(5) Calculate the average values for peaks at 254 and 546 nm.
(6) Calculate the difference between the average values and the true values.
Average - 254 = d1
Average - 546 = d2
Note: The values for d1 and d2 are required for wavelength calibration.
(7) Operation is normal if the values for d 1 and d2 fall within the limits of the acceptance
criteria. When the acceptance criteria are exceeded, refer to Section 13.1.2.3 and re-
calibrate the wavelength.
103
13.1.2.2 Confirmation of fluorescence monochromator wavelength accuracy using
holmium glass
<Test method>
Insert holmium glass into the light path of the EM monochromator. Measure the EM
spectrum and output the results to a recorder. Read the absorption peaks for holmium
glass from the EM spectrum and calculate the difference between the measured
wavelengths and the true wavelengths. Repeat the procedure described above three
times and calculate the average value for each wavelength. Confirm that the differences
between the averages and the true values are within the limits of the acceptance criteria.
<Required equipment>
Recorder
<Test preparations>
(1) Attach a standard flow cell (16 µL capacity) to the FL-560, and set a flow cell
containing high-purity water.
(2) Connect a recorder to the REC terminal on the back of the FL-560.
Note: W avelength marker signals will be output from the R E C terminal at every 100 nm.
R ead the wavelengths based on the marker signals. D o not mistakenly connected
the recorder to the INT terminal, as no wavelength marker signal is output from
this terminal.
Note: W ait at least 30 minutes after the power has been turned on before starting the
test.
<Test procedure>
Refer to the operation manual for a more detailed description of operations.
104
(4) Spectrum measurement parameter settings
Press [SCAN][0] to display the scan parameter settings screen, then select RNG:
STD and SPD: 2.
(7) Read the wavelength for the valley at 361 nm (See Figure 13.3). When the valley
cannot be determined, change the GAIN and ATTEN settings and measure the EM
spectrum again.
Fluorescent
intensity
Wavelength
(10) Calculate the difference between the average wavelength and the true value. When
the acceptance criteria are exceeded, refer to Section 13.1.2.3 and re-calibrate the
wavelength.
Average value - 361 = d3
(11) Operation is normal if the value for d3 falls within the limits of the acceptance criteria.
(12) Be sure to return all instrument settings to the settings that were in use before
checking the wavelength. Repeat the operations described in Steps (1) and (2) to
return the FL-560 to normal operations.
C AUTIO N: The instrument will not operate properly if the wavelength range is not
returned to the previous settings and the holmium glass is not removed from
the light path.
105
13.1.2.3 Wavelength calibration for the EM monochromator
(2) Use the procedure described in Figure 13.4 to display the input screen for EM
wavelength constants.
EX WL CONSTANTS
0= 20, 546=557
[ ] [ ] Shaded areas designate flashing values.
EM WL CONSTANTS EM WL CONSTANTS
EM WL CONSTANTS EM WL CONSTANTS
[5][5][8][EDIT/ENTER]
0= 23, 546=558 0= 23, 546=578
[MONIT]
(3) Input the EM wavelength constant found by performing the following calculation:
When the wavelength accuracy was checked using the intensity spectrum of the
mercury lamp, described in Section 13.1.2.1, input new values for 0 and 546.
New 0 value setting: Value Setting before recalibration + (2 ⋅ d 1 - d2)
New 546 value setting: Value Setting before recalibration + 2 ⋅ (d2 - d1)
When the wavelength accuracy was checked using the absorption spectrum of
holmium glass, described in Section 13.1.2.2, change the setting for 0 only (leave the
546 setting as it is).
New 0 setting: Value Setting during spectrum measurement + d3
106
(4) Press the [MONIT] key to automatically calibrate the wavelength and return to the
constants input menu screen.
(5) Press the [MONIT] key again to return to the monitor screen.
(6) Follow the procedure described in Section 13.1.2 to check the wavelength. If the error
exceeds the limits of the acceptance criteria, recalibrate the wavelength.
<Test method>
After confirming the wavelength accuracy of the EM monochromator, use the 397 nm
peak on the Raman spectrum for water, excited at 350 nm, to confirm the wavelength
accuracy of the EX monochromator.
Measure the Raman spectrum for water and output the results to a recorder. Read the
peak at 397 nm from the recorded spectrum and calculate the difference between the
measured peak and the true peak. Repeat the above-described procedures three times
and calculate the average peak value. Confirm that the difference between the average
value and the true value is within the limits of the acceptance criteria.
<Required equipment>
Recorder
<Test preparations>
(1) Connect a recorder to the REC terminal on the back of the FL-560.
Note: W avelength marker signals will be output from the R E C terminal at every 100 nm.
R ead the wavelengths based on the marker signals. D o not mistakenly connected
the recorder to the INT terminal, as no wavelength marker signal is output from
this terminal.
Note: W ait at least 30 minutes after the power has been turned on before starting the
test.
(3) Connect the HPLC pump to the flow cell and flow high-purity water through the cell at
1 mL/min.
<Test procedure>
(1) Set the measurement parameters as follows:
Ex wavelength: 350 nm
GAIN: ⋅ 1000
ATTEN: ⋅ 128
Fluorescent bandwidth: 18 nm
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(2) Spectrum measurement parameter settings.
Press [SCAN][0] to display the scan parameter screen then select RNG: STD and
SPD: 2.
(5) Read the wavelength for the peak at 397 nm (See Figure 13.5).
Fluorescent
Intensity
400nm marker
Wavelength
(8) Calculate the difference between the average wavelength and the true wavelength of
the peak at 397 nm.
Average - 397 = d4
(9) Operation is normal if the value for d4 falls within the limits of the acceptance criteria.
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(2) Use the procedure described in Figure 13.6 to display the input screen for EX
wavelength constants.
EX WL CONSTANTS EX WL CONSTANTS
0= 20, 546=557 [EDIT/ENTER] 0= 20, 546=557
[2][3][EDIT/ENTER]
EX WL CONSTANTS EX WL CONSTANTS
[EDIT/ENTER]
0= 23, 546=557 0= 23, 546=557
[MONIT]
(3) Input the 0 constant for the EX wavelength obtained using the following calculation
(do not change the 546 setting):
New 0 value: Value before recalibration - d4
(4) Press the [MONIT] key to automatically calibrate the wavelength and return to the
constants input menu screen.
(5) Press the [MONIT] key again to return to the monitor screen.
(6) Follow the procedure described in Section 13.1.3.1 to check the wavelength. If the
error exceeds the limits of the acceptance criteria, recalibrate the wavelength.
There are several definitions for minimum detectable amount with respect to the HPLC
fluorescence detector. In order to allow good repeatability and ease of use, KONIK
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recommends the definition according to the S/N ratio for the Raman light of water. The
S/N ratio is expressed as the ratio between the peak height for the Raman light of water
and the noise level at the peak top wavelength.
<Reference values for determining acceptance criteria for minimum detectable amount>
Instrument specification: 320 (FL-560)
Instrument specification: 450 (FP-2025)
Instrument specification: 150 (FL-560, 5 µL semi-microflow cell)
Recommended operating standard: 150 < (FL-560)
Recommended operating standard: 250 < (FP-2025)
Recommended operating standard: 80 < (FL-560, 5 µL semi-microflow cell)
<Test method>
The ratio between the peak height for the Raman spectrum of water, excited at 350 nm,
and the noise level at the peak top wavelength is measured. Measurement is performed
using high-purity water flowing through the flow cell.
(1) The Raman spectrum is output to a recorder and the peak height for the Raman light
is then read.
(2) The wavelength of the EM monochromator is set to the peak top for Raman light and
the time variation is recorded. Recording is performed for 15 minutes. Public
standards.
<Required equipment>
<Test method>
(1) Connect a recorder to the REC terminal on the back of the FL-560.
Note: W avelength marker signals will be output from the R E C terminal at every 100 nm.
R ead the wavelengths based on the marker signals. D o not mistakenly connected
the recorder to the INT terminal, as no wavelength marker signal is output from
this terminal.
Note: wait at 1 east 30 minutes after the power has been turned on before starting the
test .
(3) Connect the HPLC pump to the flow cell and flow high-purity water through the cell at
1 mL/min.
<Test procedure>
(1) Set the measurement parameters as follows:
EX wavelength: 350 nm
110
GAIN: ⋅ 1000
ATTEN: ⋅ 128
Fluorescent bandwidth: 18 nm
(2) Press [SCAN][0] to display the scan parameter screen then select RNG: STD and
SPD: 2.
(5) Read the peak height for the Raman scattering of water using the neighboring line
method (See Figure 13.7). This height corresponds to S (signal).
When the Raman scattering peak is too large or too small with respect to the scale of
the recorder, adjust the ATTEN setting accordingly.
Fluorescent
intensity
400nm marker
Wavelength
(6) Confirm that the baseline has stabilized, set the EM wavelength to the peak
wavelength of the Raman spectrum, and record the time variation for 15 minutes
under the following conditions. When the noise is too large or too small with respect to
the scale of the recorder, adjust the ATTEN setting accordingly.
EX wavelength: 350 nm
EM wavelength: Wavelength at the peak top for Raman scattering
GAIN: ⋅ 1000
ATTEN: ⋅ 4
RESPONSE: STD
Fluorescent bandwidth: 18 nm
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(7) Read the noise (peak-to-peak) from the baseline record.
Fluorescent
intensity
Noise
0 36 91215
Time (min)
112