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1 INTRODUCTION ................................................................................................................................................... 3
1.1 PURPOSE.............................................................................................................................................................. 3
1.2 METHODOLOGY .................................................................................................................................................. 3
1.3 COORDINATE SYSTEM IN THE STAAD .......................................................................................................... 3
2 STAAD.PRO ANALYSIS-LIFTING CONDITION ............................................................................................... 4
2.1 NODE DETAILS .................................................................................................................................................... 4
2.2 STRUCTURAL MEMBER DETAILS................................................................................................................... 5
2.3 RENDERED VIEW ................................................................................................................................................ 6
2.5 BASIC LOADS ...................................................................................................................................................... 7
2.6 LOAD COMBINATIONS ...................................................................................................................................... 7
2.7 DESIGN LOAD APPLICATIONS ........................................................................................................................ 7
2.7.1 DEAD LOADS ....................................................................................................................................................... 7
2.8 UTILISATION RATIO DURING INPLACE CONDITION ................................................................................... 8
2.9 LIFTING PAD EYE DESIGN .............................................................................................................................. 18
3 CONCLUSION..................................................................................................................................................... 21
1 INTRODUCTION
1.1 PURPOSE
The document deals with the Structural analysis and design of the skid which is supporting the
Boiler skid, which includes the following:
1.2 METHODOLOGY
The base frame of the skid structure is connected from 4 lifting Lugs. The spreader beam is
connected to the lifting hook. The location of the hook is adjusted to match with the eccentricity of
the load system.
The coordinate system used in the STAAD model was chosen as follows:
3D View
2.5 BASIC LOADS
The self-weight of the entire structural frame is considered in STAAD with the SELFWEIGHT
command. For In-place analysis, an additional load of 5% of the skid self-weight is considered
to be conservative.
The Boiler weight considered as per 50516-VE-SW-ZZ-SH-M-5002_C1_TEC Equipment
schedule
PAGE NO. 1
****************************************************
* *
* STAAD.Pro CONNECT Edition *
* Version 21.00.02.43 *
* Proprietary Program of *
* Bentley Systems, Inc. *
* Date= APR 29, 2019 *
* Time= 18:12: 5 *
* *
* Licensed to: Barry-Wehmiller International *
****************************************************
1. STAAD SPACE
INPUT FILE: D:\Projects\Vital\Liverpool\Dsn\Staad\Liverpool_Skid_PS_Misc PS update_Bot_26042019_PL off..
.STD
2. START JOB INFORMATION
3. ENGINEER DATE 24-APR-19
4. END JOB INFORMATION
5. INPUT WIDTH 79
6. UNIT METER KN
7. JOINT COORDINATES
8. 1 0 0 0; 2 3.32 0 0; 3 0 0 -3.08; 4 3.32 0 -2.88; 6 0.22 0 0; 8 3.1 0 0
9. 9 0.63 0 -3.62; 10 2.69 0 -3.62; 11 0.22 0 -3.33; 12 3.1 0 -3.13; 13 1.44 0 0
10. 14 1.44 0 -3.62; 15 1.88 0 0; 16 1.88 0 -3.62; 17 0.22 0 -0.75
11. 18 1.44 0 -0.75; 19 1.88 0 -0.75; 20 3.1 0 -0.75; 21 1.44 0 -1.55
12. 22 1.88 0 -1.55; 23 0.22 0 -2.37; 24 3.1 0 -2.37; 25 1.44 0 -2.37
13. 26 1.88 0 -2.37; 27 0 0 -0.646; 29 0 2.9 -0.646; 30 3.32 2.9 -0.646
14. 31 1.16 0 -2.37; 32 1.16 2.32 -2.37; 34 1.16 1.874 -2.37; 35 1.495 1.874 -2.37
15. 36 1.025 2.32 -2.37; 37 1.295 2.32 -2.37; 38 3.32 0 -2.71; 39 3.32 1.8 -2.71
16. 40 3.055 1.8 -2.71; 42 2.79 0 -3.52; 44 0.735 0 -3.62; 45 0.735 0 -2.72
17. 46 0.735 2.42 -2.72; 47 0.735 0.47 -2.72; 48 1.005 0.47 -2.72
18. 49 0.735 1.47 -2.72; 50 1.005 1.47 -2.72; 51 0.195 2.42 -2.72
19. 52 0.22 0 -1.906; 53 0.22 0.4 -1.906; 54 -0.08 0.4 -1.906; 55 0.22 0 -1.55
20. 56 0 0 -1.55; 57 3.1 0 -1.55; 58 3.32 0 -1.55; 59 2.79 0 -2.71
21. 60 2.79 1.4 -2.71; 61 2.79 0.475 -2.71; 62 2.49 0.475 -2.71; 63 2.49 1.4 -2.71
22. 65 3.32 0 -0.646; 66 0.735 2.07 -2.72; 67 0.385 2.42 -2.72; 68 0.22 0 -2.72
23. 69 1.44 0 -2.72; 70 3.1 0 -2.71; 71 1.88 0 -2.71; 72 0.425 0 -3.475
24. 73 2.945 0 -3.325; 74 0 0 -0.25; 75 3.32 0 -0.25; 76 0.425 3.25 -3.475
25. 77 2.945 3.25 -3.325; 78 0 3.25 -0.25; 79 3.32 3.25 -0.25; 80 1.685 3.25 -3.4
26. 81 1.66 3.25 -0.25; 82 1.6725 3.25 -1.825
27. MEMBER INCIDENCES
28. 1 1 6; 2 3 56; 3 4 38; 4 6 13; 6 8 2; 8 9 44; 11 11 68; 14 12 70; 15 4 12
29. 17 13 15; 18 14 16; 19 13 18; 20 15 8; 21 16 10; 22 15 19; 24 18 21; 25 17 18
30. 26 19 22; 27 20 8; 28 19 20; 29 21 25; 30 22 26; 31 21 22; 32 23 52; 33 24 57
31. 34 25 69; 35 26 71; 36 23 31; 37 26 24; 40 27 29; 42 29 30; 43 31 25; 44 31 34
32. 45 34 32; 46 34 35; 47 36 32; 48 32 37; 49 38 58; 50 38 39; 51 40 39; 53 12 73
33. 54 42 10; 56 3 11; 57 11 72; 59 44 14; 62 45 47; 63 47 49; 64 47 48; 65 49 66
34. 66 49 50; 67 51 67; 68 52 55; 69 52 53; 70 54 53; 71 55 17; 73 56 27; 74 55 56
35. 75 57 20; 77 58 65; 78 57 58; 80 59 61; 81 61 60; 82 62 61; 83 63 60; 86 65 75
36. 88 27 74; 90 17 6; 91 65 30; 92 66 46; 93 67 46; 94 66 67; 95 68 23; 96 45 68
37. 97 69 14; 98 45 69; 99 70 24; 100 59 70; 101 71 16; 102 59 71; 103 72 9
38. 104 73 42; 105 74 1; 106 75 2; 107 72 76; 108 73 77; 109 75 79; 110 74 78
STAAD SPACE -- PAGE NO. 2
39. 111 76 80; 112 78 81; 113 80 77; 114 81 79; 115 80 82; 116 82 81
40. START GROUP DEFINITION
41. MEMBER
42. _PS 40 42 44 TO 48 50 51 62 TO 67 69 70 80 TO 83 91 TO 94
43. END GROUP DEFINITION
44. DEFINE MATERIAL START
45. ISOTROPIC STEEL
46. E 2.05E+08
47. POISSON 0.3
48. DENSITY 76.8195
49. ALPHA 1.2E-05
50. DAMP 0.03
51. TYPE STEEL
52. STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2
53. END DEFINE MATERIAL
54. MEMBER PROPERTY BRITISH
55. 40 42 44 TO 48 50 51 62 TO 67 69 70 80 TO 83 91 TO 94 TABLE ST CH150X75X18
56. MEMBER PROPERTY AMERICAN
57. 107 TO 110 TABLE ST HSSP3X0.125
58. MEMBER PROPERTY BRITISH
59. 1 TO 4 6 8 11 14 15 17 TO 22 24 TO 37 43 49 53 54 56 57 59 68 71 73 TO 75 -
60. 77 78 86 88 90 95 TO 106 TABLE ST UB203X133X30
61. 111 TO 116 TABLE ST UB356X171X57
62. CONSTANTS
63. BETA 0 MEMB 50 62 63 65 69 80 81 92
64. BETA 90 MEMB 40 91
65. MATERIAL STEEL ALL
66. SUPPORTS
67. 82 PINNED
68. 4 74 76 TO 79 FIXED BUT FY MX MY MZ
69. MEMBER TENSION
70. 107 TO 110
71. LOAD 1 LOADTYPE DEAD TITLE DEAD LOAD
72. SELFWEIGHT Y -1.05 LIST 1 TO 4 6 8 11 14 15 17 TO 22 24 TO 37 40 42 TO 51 -
73. 53 54 56 57 59 62 TO 71 73 TO 75 77 78 80 TO 83 86 88 90 TO 106
74. FLOOR LOAD
75. YRANGE 0 0 FLOAD -6.3 XRANGE 0.22 3.1 ZRANGE -2.37 0 GY
**NOTE** about Floor/OneWay Loads/Weights.
Please note that depending on the shape of the floor you may
have to break up the FLOOR/ONEWAY LOAD into multiple commands.
For details please refer to Technical Reference Manual
Section 5.32.4.2 Note d and/or "5.32.4.3 Note f.
PROBLEM STATISTICS
-----------------------------------
THE ABOVE CONDITIONS COULD ALSO BE CAUSED BY VERY STIFF OR VERY WEAK
ELEMENTS AS WELL AS TRUE SINGULARITIES.
THE ABOVE CONDITIONS COULD ALSO BE CAUSED BY VERY STIFF OR VERY WEAK
ELEMENTS AS WELL AS TRUE SINGULARITIES.
114. PARAMETER 1
115. CODE BS5950
116. PY 275000 MEMB 1 TO 4 6 8 11 14 15 17 TO 22 24 TO 37 43 49 53 54 56 57 59 -
117. 68 71 73 TO 75 77 78 86 88 90 95 TO 106
118. TRACK 0 MEMB 1 TO 4 6 8 11 14 15 17 TO 22 24 TO 37 43 49 53 54 56 57 59 68 -
119. 71 73 TO 75 77 78 86 88 90 95 TO 106
120. CHECK CODE MEMB 1 TO 4 6 8 11 14 15 17 TO 22 24 TO 37 43 49 53 54 56 57 59 -
121. 68 71 73 TO 75 77 78 86 88 90 95 TO 106
STEEL DESIGN
122. FINISH
STAAD SPACE -- PAGE NO. 9
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2.10 LIFTING PAD EYE DESIGN
Four Pad eyes are provided on the skid base frame for the Rigging arrangement.
1. Design Condition:
3.Stress Calculation:
Distance
from
Neutral
Centroid axis to Itransfer Iself
B h A=bxh A * Yn
S.No Yn = h/2 individual A * Y2 (b * h3/12)
centroid
(γ -(h/2))
Y
Distance
from
Neutral
Centroid axis to Itransfer Iself
b h A=bxh A * Yn
S.No Yn = h/2 individual A * Y2 (b * h3/12)
centroid
(γ -(h/2))
Y
0.7*s*Lweld*Strength of the
Strength of the weld = Weld
= 0.7x6x310x144
= 187.49 kN
Concluding the analysis and design of the skid structure, we can state that:
Section profiles provided for the skid structure satisfies the stress ratio limits.
Utilization ratio satisfied and found within the limits.
The actual stress in lifting Pad eye is within allowable limit
If any changes in inputs, (Pipe supports, Equipment GA) this report will be updated,