NAME: ________________________________________________ DATE: _________________

SUMMATIVE ASSESSMENT TEST - I Instructions :

You will have 1 HOUR to complete this test.
GRADE: __________
It is worth 35% of your final grade.
Wrong spelling, wrong.

A. Write the letter of the best answer in every item. Provide a separate answer sheet.

____ 1. It is the area where filler metal intersects the base metal opposite face.
a. Weld toe b. Weld leg c. Weld root d. Weld face
____ 2. It is the surface of the base metal that is melted during welding.
a. Fusion welding b. Weld root c. Fusion face d. Weld Toe
____ 3. It is the shortest distance from the face of a fillet weld to the weld root after welding.
a. Actual Throat b. Effective Throat c. Theoretical Throat d. Weld Toe
____ 4. Lap Joint is commonly welded on________ to provide additional strength.
a. One side of the plate b. Both sides of the plate c. Edge of the plate d. None of the above
____ 5. A fillet weld is a weld type in the cross-sectional shape of a________.
a. Square b. Rectangle c. Circle d. Triangle
____ 6. In performing Stringer beads, which of the following techniques is used?
a. Crescent weave b. Oscillating weave c. Square weave d. Whipping
____ 7. Metal to be welded should be tack welded in
a. Both edge of the plate c. Both end and center of the joint
b. Center of the joint d. None of the above
____ 8. What is the specified length of tack welds on fillet welds?
a. 20 mm b. 5mm c. 15 mm d. 10 mm
____ 9. What is the acceptable weld length if you are using 1/8 E6013 electrode in single pass fillet
weld?
a. 6 mm b. 12 mm c. 10 mm d. 14 mm
____ 10. In stringer bead in flat fillet weld of the same thickness plate, the work angle is always
a. 30 degree b. 60 degree c. 45 degree d. 70 degree
____ 11. Travel angle for single pass fillet weld is usually set at an angle of
a. 45 degrees b. 60 degrees c. 75 degrees d. 85 degrees
____ 12. In welding fillet, the normal arc length is
a. 1/16 – 1/8 inch b. 1/8 – 3/16 inch c. ¼ - 3/8 inch d. 5/16 – ½ inch

B. Enumerate the three (4) types of fillet joints.

____________________
____________________
____________________

C. Performance Test (10 points)

SINGLE PASS FILLET WELD IN FLAT POSITION

Weld a single pass fillet weld in flat position. The bead should not exceed the required size and of equal
leg lengths profile not concave nor convex with fine ripples and welded plates perpendicular to each other,
following safety procedures.
Materials/supplies:
. 2pcs. Mild Steel plates 10mm X 50mm X200mm
. 4pcs. E-6013- 3.25mmÆ

Tools and Equipment:

. AC or DC welding machine with accessories
. Chipping hammer
. Steel brush
. Welding gloves
. Welding apron
. Welding helmet/mask
. Fillet gauge
. Portable grinder