Documente Academic
Documente Profesional
Documente Cultură
RE 00 208/11.01
Replaces: 07.01
Publisher Bosch Rexroth AG
D-97813 Lohr a. Main
Zum Eisengießer 1 • D-97816 Lohr a. Main
Telephone 0 93 52/18-0
Telefax 0 93 52/18-23 58
Telex 6 89 418-0
eMail documentation@rexroth.de
Internet www.boschrexroth.de
Bosch
Subject to revision.
Contents
t Page
HYDRAULIC PUMPS .............................................................................................................. 7
Axial piston units
– Fixed/variable displacement pumps for open circuit .......................................................................................... 9
– Variable displacement pumps for open or closed circuits ................................................................................. 11
– Elektronic components for axial piston units ................................................................................................... 16
External gear pumps ........................................................................................................................................ 17 18
Internal gear pumps ........................................................................................................................................ 19 21
Vane pumps ..................................................................................................................................................... 22 24
Radial piston pumps ........................................................................................................................................ 25
Combination pumps ........................................................................................................................................ 26
MOTOR/PUMP ASSEMBLIES
Motor/pump compact units MPU .................................................................................................................... 36
Motor/pump assemblies .................................................................................................................................. 36
HYDRAULIC VALVES
Switching valves .............................................................................................................................................. 41
– Isolation valves
• Check valves .............................................................................................................................................. 42 45
• Isolator valves .......................................................................................................................................................... 46
• Pre-fill valves .............................................................................................................................................. 48
– Directional valves
• Directional poppet valves, direct operated ................................................................................................... 49
• Directional poppet valves, direct operated (cartridge valves) ......................................................................... 50
• Directional spool valves, direct operated – with manual, mechanical, fluidic or electrical operation ............... 51 54
• Directional spool valves, direct operated (cartridge valves) ........................................................................... 50
• Directional spool valves, pilot operated – with electro-hydraulic operation ................................................... 53 56
• Valves with position switches .................................................................................................................................... 82
• Valves with a mechanical position switches ............................................................................................................... 83
3
Contents Page
– Pressure valves
• Pressure relief valves, direct and pilot operated ........................................................................................... 57 59
• Pressure relief valves of sandwich plate design, direct and pilot operated ..................................................... 58 60
• Pump safety block, pilot operated ............................................................................................................... 61
• Pressure reducing valves, direct and pilot operated ...................................................................................... 62 64
• Pressure sequence valves, direct and pilot operated ..................................................................................... 66 68
• Pressure cut-off valves, pilot operated ......................................................................................................... 67 68
• Load control unit ...................................................................................................................................................... 84
– Flow valves
• Double throttle check valves (sandwich plate design) .................................................................................. 69 73
• Throttle and throttle check valves ................................................................................................................ 70 73
• 2-way flow control valves and rectifier sandwich plates ............................................................................... 71 74
4
Contents Page
– Control systems
• Control and automation technology for hydraulic units and systems .......................................................... 141
• Control systems SYDFE1; SYDFEE; SYDFEC ................................................................................................. 142
– Control electronics
• MX4 multi-axes CNC contol ...................................................................................................................... 143
Accessories
– Sensors and signal transmitters
• Pressure transducers and pressure indicators ............................................................................................. 144 145
• Electronic signal transmitters .................................................................................................................... 146 147
– Extended accessory programme
• Racks, card holders, card plugs and power supplies ................................................................................... 148 149
• Active plug ............................................................................................................................................................. 150
• Field bus capable active plugs for hydraulic switching valves AS-I- field bus ..............................................................152
• Test and service units ................................................................................................................................ 153 154
5
Notes
6
HYDRAULIC PUMPS
7
HYDRAULIC PUMPS
8
Fixed displacement pumps
Type A2FO
Nenngröße 250 355 500 710 1000 1) These values are valid at an absolute
Displacement Vg cm3 250 355 500 710 1000 pressure of 1 bar in suction port S
Speed 1) nmax min–1 1500 1320 1200 1200 950 2) ∆p = 315 bar
Flow at nmax qV max L/min 375 469 600 826 950
Power ∆p = 350 bar Pmax kW 219 273 350 497 554
Torque ∆p = 350 bar Tmax Nm 1391 1976 2785 3955 5570
Weight (approx.) m kg 73 110 155 322 336 = Preferred product range
9
Fixed displacement pumps
Type A4FO
10
Variable displacement pumps
Type A4VSG
s (β) U pSt pB
11
Variable displacement pumps
Type A4VSO
DR FR DFR LR2
Pressure controller Flow controller Pressure and flow controller Power controller
DP LR3
Pressure controller for parallel Power controller, remote controlled
operation pB pB pB
pB
MA HS/HS3 EO1/EO2 HD
Manual control Hydraulic displacement Hydraulic displacement Hydraulic control, pilot
EM control (servo/proportional control (proportional valve) pressure-related
Electromotive adjustment valve)
s U U pSt
Vg = Displacement
pB = Operating pressure
pSt = Pilot pressure
s = Actuator travel
ß = Swivel angle
U = Control voltage
Vg min Vg max Vg min Vg max Vg min Vg max Vg min Vg max
HM1/2 DS1
Hydraulic displacement Speed control, secondary
control, flow-related control
= Preferred product range
12
Variable displacement pumps
Type A10VSO
FHD ED
Displacement controller, pilot Electro-hydraulic closed-loop
pressure-related, with pressure control
closed-loop pressure control 1) These values are valid at an absolute
pressure of 1 bar in suction port S
pSt pB
2) ∆p = 250 bar
13
Variable displacement pumps
Type A7VO
LR DR EP HD
Power controller Pressure controller El. adjustment element with Hydraulic adjustment
proportional solenoid element, pressure-related
pB pB I pSt
Vg = Displacement
pB = Operating pressure
pSt = Pilot pressure
I = Control current
14
Variable displacement pumps
Type A4VB
HS/HS3 HM1/2
Hydraulic displacement Hydraulic displacement
adjustment element (servo/ adjustment element, flow-
proportional valve) related
–Vg max
+Vg max
Vg = Displacement
pSt = Pilot pressure
U U = Control voltage
15
Electronics for axial piston units
Detailed
Component type information:
Senors
HM 12, HM 13 Pressure transducers RE 29 933
HM 14, HM 15 Pressure transducers RE 29 932
HM 16 Pressure transducers RE 30 266
Analogue open-loop control electronics
VT 2000 Amplifiers for proportional valves RE 29 904
VT 5003 and VT 5004 Amplifiers for proportional valves RE 29 945
VT 5010 Amplifiers for proportional valves RE 29 945
VT-VSPA1(K)-1 Amplifiers for proportional valves RE 30 111
Analogue closed-loop control electronics
RE 29 955
VT 5035 Amplifiers for flow control
= Preferred product range
RE 29 763
VT 11019 Amplifiers for flow control
RE 29 993
VT-SR7 Amplifiers for flow control
RE 29 775
VT 12000 Speed control of secondary units
RE 30 024, RE 30 030, RE 30 027
SYDFE1, SYDFEE, SYDFEC Control systems for controlling A10VSO…
Digital closed-loop control electronics RE 30 021
VT 12350 Control systems for controlling A4VS…HS3 RE 30 020
VT 12352 Control systems for controlling A2V…EO1 RE 30 141
SYHNC100-SEK Controller assemblies for A4VS…DS1(E) secondary units
Accessories RE 29 928
VT 3002 Card holder RE 30 103
VT 12302 Closed card holder RE 30 104
VT 12304 Interface converter RE 29 768
VT 19101 to 19110 19-inch rack RE 29 929
VT-NE30 to VT-NE32 Compact power supply units RE 29 761
VTS 0102 FUW1 frequency/voltage converter RE 29 798
VT 12321 BB-3 hand-held control box RE 29 899
BODIV PC programme for digital amplifier cards
16
External gear pumps
Type 1PF2G
17
External gear pumps
18
Internal gear pumps
Type PGF
19
Internal gear pump
Type PGH
Frame size 4
Nominal size 20 25 32 40 50 63 80 100
Displacement Vg max cm3 20,1 25,3 32,7 40,1 50,7 65,5 80,3 101,4
Operating pressure 1) pmax bar 315 315 315 315 315 250 250 210
Speed nmin min-1 500 500 500 500 500 400 400 400
Speed nmax min-1 3000 3000 3000 2600 2600 2600 2200 2200
Weight m kg 13,5 14 14,5 15 16 17 18,5 20
Frame size 5
Nominal size 63 80 100 125 160 200 250
Displacement Vg max cm3 64.7 81.4 100.2 125.3 162.8 200.4 250.5
Operating pressure 1) pmax bar 315 315 315 315 250 210 160
Speed nmin min-1 400 400 400 400 300 300 300
Speed nmax min-1 2600 2200 2200 2200 1800 1800 1800
Weight m kg 39 40.5 42.5 45 49 52.5 57.5 1) Intermittent
20
Internal gear pump
Type IPK
21
Vane pumps
Types PVV, PVQ
Weight m kg 14,8
Frame size 4
Nominal size 69 82 98 113 122
Displacement Vg max cm3 69 82 98 113 122
Operating pressure 3) pmax bar 210
Power 1) (1450 min-1) P kW 38 45 55 60 65
Speed range n min-1 On request 2)
Weight m kg 23
Frame size 5
Nominal size 139 154 162 183 193
Displacement Vg max cm3 139 154 162 183 193
1) At maximum continuous operating
Operating pressure 3) pmax bar 175
pressure; pressure fluid temperature
Power 1) (1450 min-1) P kW 69 75 80 90 95 ϑ = 50 °C
Speed range n min-1 On request 2) 2) Depending on size
Weight m kg 34 3) Continuous (for type PVQ)
22
Vane pumps type PV7..., pilot operated
Vane pumps type PV7...A, direct operated
23
Variable vane pumps
Type VPV
24
Radial piston pumps
Types R4, R4-Mini
Weight m kg 2.6
= Preferred product range
25
Combination pumps
PVV/PVQ
R4 Mini
A10
PV7
G2
G3
R4
PV7 • • • • • • • •
PGH/PGF – • – – • – • •
Front pump
R4 – – – – • • – –
• = included in product range
G2 – – – – • – – –
– = not available
G3 – – – – • • – – Multiple combinations on request
A10 – • – – • • • •
26
HYDRAULIC MOTORS
27
Fixed displacement motors
Type A2FM
28
Fixed displacement motors
Type A10FM
29
Fixed displacement motors
Type A4FM
30
Plug-in fixed displacement motors
Types A4FP, 2A4FP, A10FP
31
Variable displacement motors
Types A6VM, A6VE
pB = Operating pressure
pSt = Pilot pressure
Vg min Vg max Vg min Vg max Vg min Vg max
I = Control pressure
Vg = Swept volume DA
Hydraulic adjustment
Nominal size A6VM/A6VE 28 55 80 107 element. speed-related
Swept volume Vg max cm3 28,1 54,8 80 107 Type A6VM, A6VE
Vg 0 cm3 0 0 0 0 Nominal sizes 28 to 1000
Speed 1) at Vg max nmax min–1 5550 4450 3900 3550 Axial tapered piston bent-axis design
at Vg 0 nmax min–1 10450 8350 7350 6300 Detailed information A6VM:
Inlet flow at n max qV max L/min 156 244 312 380
RE 91 604
Power 3) Pmax kW 104 163 208 253
Torque 3) T Nm 178 348 510 679
A6VE plug-in version
Weight (approx.) m kg 16 26 34 47
Nominal sizes 28 to 250
Nominal size A6VM/A6VE 140 2) 160 200 2) RE 91 606
Swept volume Vg max cm3 140 160 200
Vg 0 cm3 0 0 0
Speed 1) at Vg max nmax min–1 3250 3100 2900
at Vg 0 nmax min–1 5750 5500 5100
Inlet flow at n max qV max L/min 455 496 580
Power 3) Pmax kW 303 331 387
Torque 3) T Nm 891 1016 1273
Weight (approx.) m kg 60 64 80
32
Two-speed motors
Type A10VM
Two-speed motors
• Nominal pressure 280 bar
• Peak pressure 350 bar
• Series 5
• Hydraulic or electrical two-point adjustment
• High permissible output speed
• SAE version
• Open and closed circuit
EZ1/EZ2/EZ6/EZ7 HZ/HZ6 DG
Electrical two-point Hydraulic two-point Direct operated
adjustment adjustment two-point adjustment
De-
energised
Vg = Displacement
Vg min Vg max Vg min Vg max Vg min Vg max pSt = Pilot pressure (with HZ)
and actuating pressure
(with DG)
33
Planetary gear motors (positioning motors)
Type GMRP
Nominal size 50 80 100 125 160 200 250 320 Type GMRP
Swept volume Vg max cm3 50.9 78.7 98.9 123.6 158.5197.8 247.2 316.9 Nominal sizes 50 to 320
Start-up tightening torque (70 bar) TStart Nm 31 60 76 96 125 150 206 262 Detailed information:
RE 14 355
Torque T Nm 44 73 90 113 148 184 232 294
Speed (at 20 L/min) n max min-1 378 240 190 155 119 96 77 60
Operating pressure 1) p max bar 70
Positioning time for 180° t s ≤ 0.5
Positioning per revolution 1, 2 or 3 1) Continuous operation
34
Radial piston eccentric motors
Types MR, MRE, MRT, MRTE
MR MRE
Nominal size 4500 6500 7000 500 800 1400 2100
Swept volume Vg cm3 4503 6504 6995 498 804 1369 2091
Continuous pressure pkonst. bar 250 250 250 210 210 210 210
Power Pmax kW 210 250 260 70 93 102 148
Speed nmax min–1 170 130 130 600 450 280 250
Torque Tmax Nm 20250 29450 32000 1880 3020 5160 7850
Weight m kg 508 750 750 77 97 140 209
35
MPU compact motor-pump unit
Motor-pump group type ABAPG
Compact unit
• Assembly ready for installation
• Low storage cost
• Compact build
Electric motor Built-on pump Type Type MPU with PV7... (pilot operated)
0.75 kW Variable displacement vane pump PV7..., PV7..A... Detailed information: RE 10 515
Up to 3.6 kW Internal gear pump PGF... Type MPU with PV7..A... (direct
operated)
Detailed information:
RE 10 520
Type MPU with PGF
Detailed information:
RE 10 213
Motor/pump group
• Electric motor with support and flange, form B35
• Pump mounted to the motor with pump mounting bracket and
coupling
• Suitable for mounting onto the reservoir or base frame of
separate installation
• Low operating noise
• For a variety of applications
• Clearly arranged, maintenance-friendly design
• Optionally with fixed or variable displacement pumps
• Combination pumps for multi-circuit systems possible
36
HYDRAULIC CYLINDERS
37
Hydraulic cylinders to ISO
38
Hydraulic cylinders
39
Hydraulic cylinders
40
SWITCHING VALVES
Subplate mounting directional Pressure, flow and isolator 2-way cartridge valves
valves valves (logic elements)
For applications in manufacturing machines In addition to the pressure, flow and 2-way cartridge valves are elements that
we can offer direct and pilot operated isolator valves this product segment also are designed as a compact block. The
subplate mounting directional valves with includes accessories such as sub-plates. power component is built into a DIN ISO
wet-pin solenoids. 7368 cavity in a manifold block and is held
in place with a cover.
The performance profile
The performance profile
• NS 6 to NS 32 as well as as line The performance profile
• Direct operated NS 6 and NS 10: mounting valves:
Max. operating pressure up to 350 bar Max. operating pressure up to 630 bar • NS 16 to NS 160
Max. flow up to 1200 L/min • Max. operating pressure up to 420 bar
• Pressure valves
• Pilot operated NS 10 to NS 32: Pressure relief valves • Directional function
Max. operating pressure up to 350 bar Pressure reducing valves • Pressure function
Max. flow up to 1100 L/min Pressure sequence and cut-off valves
• Porting patterns are internationally • Flow valves
standardised Throttle valves
• Extensive spool symbols and operating Flow control valves
types • Isolator valves
Check valves
Pilot operated check valves
41
Check valves
Types S, M-SR
Nominal size
Check valves
• Leak-free closure in one direction
• For threaded connection
• 4 opening pressures:
– Without spring
– 0.5 bar
– 1.5 bar
– 3 bar
– 5 bar
Nominal size 20 25 30
Operating pressure pmax bar 315 315 315
Flow ("KE") qV max L/min 200 300 400
Flow ("KD") qV max L/min 200 300 400 = Preferred product range
42
Check valves of sandwich plate design
Types Z1S, Z2S, Z2SRK
Type Z2SRK
Nominal size 6 10
Nominal sizes 6 and 10
Operating pressure pmax bar 210 210
Detailed information:
Flow qV max L/min 40 80 • Nominal size 6 RE 21 543
= Preferred product range • Nominal size 10 RE 21 549
43
Hydraulically pilot operated check valves
Types SV, SL
44
Check valves
Valve cover
Nominal size 40 50
Operating pressure pmax bar 315 315
Flow qV max* L/min 1600 2300
Valve cover
• For check valves
Nominal size 40 50
Operating pressure pmax bar 315 315
Weight m kg 5.5 8.1
45
Check valves of sandwich plate design
Bypass check valves
Isolator valves
Pilot operated check valves
of sandwich plate design
• Porting pattern to ISO 4401
46
Hydraulic pilot operated check valves
47
Pre-fill valves
Types ZSF and ZSFW, Type SF
Pre-fill valves
• Hydraulic pilot operated check valve of sandwich plate design
– For flange connections
– For line mounting
• Solenoid operated decompression via built-on directional valve
Pre-fill valves
• Hydraulic pilot operated check valve
– For threaded connections (NS 32)
– For flange connections (from NS 40)
• For mounting directly on the work cylinder
• With or without decompression
• Integrated high pressure connection
Pre-fill valves
• Hydraulic pilot operated check valve
– For flange connections
– For reservoir mounting
48
Directional poppet valves, direct operated
Types SMM, SH, SP, SEW, SED
49
Directional poppet valves type KSE
Directional spool valves type KKE
50
Directional spool valves, direct operated
Types WH., WP, WN, H-WH, WM., H-WMM
Operaing pressure pmax bar 350/280 350/280 350/280 350/280 • Nominal sizes 10 to 32, types H-WH, WH
2) RE 24 751
Flow qV max L/min 300 450 650 1100
51
Directional spool valves, direct operated
Type WE
52
Directional spool valves, pilot operated
Type WEH
Nominal size 22
Type 4WEH H-4WEH
Operating pressure pmax bar 280 350
Flow qV max L/min 450 450
Nominal size 25 32 32
Type H4-WEH 4WEH H-4WEH
Operating pressure pmax bar 350 280 350
Flow qV max L/min 650 1100 1100
53
Directional spool valves, direct operated
Nominal size 10 16 25
Operating pressure pmax bar 350/280 350/280 350/280
Flow qV max L/min 160 300 700
54
Directional spool valves, direct operated
Nominal size 10
Detailed information:
1) AC or DC solenoids
AKY 006/7
2) With M12 connection
BEY 006/21
55
Directional spool valves, pilot operated
56
Pressure relief valves
Types DBD (direct operated), DB, DBW (pilot operated)
Nominal size 20 25 30
Version "P, G, K" "G" "P, G, K"
Operating pressure pmax bar 400 315 315
Flow qV max L/min 250 330 330
57
Pressure relief valves of sandwich plate design, pilot operated
Types ZDB, Z2DB, ZDBK, Z2DBK
58
Pressure relief valves, direct operated
Pressure relief valves, pilot operated
59
Pressure relief valves of sandwich plate design, direct operated
Pressure relief valves of sandwich plate design, pilot operated
60
Pump safety blocks, pilot operated
Types DBA, DBAW, DBAE
61
Pressure reducing valves of sandwich plate design
Types ZDR.D (direct operated) and ZDR10V, ZDRK.V (pilot operated)
Type ZDRK.V
Nominal size 6 10
Nominal sizes 6 and 10
Operating pressure pmax bar 210 210
Detailed information:
Flow qV max L/min 40 80 • Nominal size 6 RE 26 572
• Nominal size 10 RE 26 864
= Preferred product range
62
Pressure reducing valves
Types DR.D (direct operated) and DR (pilot operated)
Flow ("K") qV max L/min 100 5) 100 5) – – • Nominal sizes 10 to 30, series 5X
3) RE 26 892
Nominal size 20 3) 20 4) 25 3) 30 3)
• Nominal sizes 10; 15; 20, series 4X
Secondary pressure 1) pmax bar 350 315 350 350 4) RE 26 893
63
Pressure reducing valves of sandwich plate design, direct operated
Pressure reducing valves of sandwich plate design, pilot operated
64
Pressure reducing valves, direct operated
Pressure reducing valves, pilot operated
65
Pressure sequencing valves
Types DZ.D (direct operated) and DZ (pilot operated)
balance valve)
• Nominal size 10, series 4X
RE 26 099
66
Pressure cut-off valves
Type DA (pilot operated)
67
Pressure sequence valves, pilot operated
Pressure cut-off valves, pilot operated
68
Double throttle check valves of sandwich plate design
Types Z2FS and Z2FSK
69
Throttle valves, throttle check valves
Types MG, MK, F
70
2-way flow control valves and rectifier sandwich plates
Types 2FRM, 2FRH, 2FRW and Z4S
71
2-way flow control valves
Types 2FRM.K, Z2FRM
72
Double throttle check valve of sandwich plate design
Throttle, throttle check valves, subplate mounting
73
2-way flow control valves
74
2-way cartridge valves with directional function
Types LC..A, LC..B, LFA
75
2-way cartridge valve with directional functions
Valve cover
Pilot directional control valves
2-way cartridge valve with directional functions
ISO 7368
• For fitting into a manifold block
• Various opening pressures
• Poppet valve area ratios
– 1:1
– 1:1.6
– 1:1.8
• With shaft seal
• With stepped spool
Valve cover
• For mounting directional spool valves
• Types
– Direct directional functions
– With integrated shuttle valve
76
2-way cartridge valves with pressure relief and
pressure sequencing function
Types LC..DB, LFA..DB and LC..DZ, LFA..DZ
2-way cartridge valves with pressure relief function
• Cartridge:
– With directional poppet valve (version "E")
– With directional spool valve (version "D")
• Power part as cartridge valve in standardised mounting cavity
(DIN 24 342)
• Various control valves for manual or electrical-proportional
pressure adjustment, optional
– Integrated in the control cover
– Mounted onto the control cover as pilot valve
(connection dimensions to DIN 24 340)
• 7 pressure stages, optional:
25, 50, 100, 200, 315, 400 or 420 bar
77
2-way cartridge valves with pressure relief functions
Valve cover
Pilot pressure valves
2-way cartridge valve with
pressure relief functions ISO 7368
• For fitting into a manifold
• Various opening pressures
• Poppet valve area ratio
– 1:1
• With and without fine control grooves
Valve cover
• For mounting pressure valves
• Types
– Pressure valve functions
– Pressure switching functions
– Pilot operated check valve
78
2-way cartridge valves with pressure reducing functions
Types LC..DR, LFA..DB, LC..DB, LFA..DR
79
2-way cartridge valves with pressure reducing valves
Valve cover
Pilot pressure valves
2-way cartridge valves with
pressure reducing valves ISO 7368
• For fitting into a manifold
• Various opening pressures
• Poppet and spool valve area ratios
– 1:1
• With stepped spool
Valve cover
• For mounting pressure valves
80
2-way cartridge valves
Special valves
81
Valves with position switches
82
Valves with position switches
83
Load control units
84
PROPORTIONAL, HIGH RESPONSE AND
SERVO VAVLES
Proportional valves High response valves Servo valves
It is no longer possible to think of removing High response valves are compact and Servo valves are hydraulic pilot operated 2-
proportional valves with their integrated robust, they provide high dynamics and or 3-stage directional valves with a porting
electronics from many controls. They reduce control accuracy. The NS 6 core product can pattern to DIN 24 340 form A. They are
the wiring requirements, simplify handling, be freely combined with the main stages mainly used for the closed-loop control of
have precise reproducability and high with up to 1000 litres nominal flow. position, force or pressure and speed.
switching performance. Their features are:
The performance profile • A compact design
The performance profile • A low electrical power consumption
• Maximum flow 1000 L/min
• Proportional, pressure, flow and • High dynamics
• Maximum operating pressure up to 315 bar
directional valves NS 6 to 35 • And excellent quasi-static values
• NS 6 to 35
• Maximum flow > 1000 L/min
• Highly dynamic valves with zero overlap
• Maximum operating pressure up to 315 bar for use with closed-loop control cirucits The performance profile
• Proportional solenoid with closed-loop • Direct and pilot operated • Maximum flow 1600 L/min
position control for high accuracies
• For manifold and subplate mounting • Maximum operating pressure up to 315 bar
(< 1 %) and dynamics
• Robust electronics for industrial and • NS 6 to 32
mobil applications
85
Proportional directional valves, types 4WRA, 4WRAE and 4WRAF
Type 4WRAF
86
Proportional directional valves, types 4WRE, 4WREE and 4WREF
Type 4WREF
87
Proportional directional valves type 4WREEM
Proportional directional valves type KKS
88
Proportional directional valves types 4WRZ, 4WRZE and 4WRZF
Type 4WRZE
With bus interface
• Version for CAN bus with CAN-open-protocol (DS 408)
• Separate plugs for the power supply and bus connections
• Command value can be applied analogue or via a bus
• Zero point correction and overlap compensation can be
parameterised via the bus
Type 4WRZF
89
Proportional directional valves type 4WRKE
High-response directional valves type 4WRSE(H)
90
High-response directional valves type 4WRTE
High-response directional valves type 4WRDE
91
Servo valves type 4WS.2E.
Servo valves type 4WSE3EE
92
Proportional directional valves type WV1
with/without integrated electronics
93
High response valves type RV1-PL1/ type RV1-HRV
with/without integrated electronics
94
High response valves type RV1-PL1 / Type RV1-p/Q1
with/without integrated electronics
95
Proportional directional valves type WV2-DSP, High response valves type WV2-HPP
with integrated electronics
96
High response valves type RV2-PL2 / type RV2-HRV2
with/without integrated electronics
97
Proportional pressure relief valves, types DBET and DBETE
Proportional pressure relief valves, types (Z)DBE 6 and (Z)DBEE 6
98
Proportional pressure relief valves, type DBETRE
Proportional pressure relief valves, types DBE(M) and DBE(M)E
99
Proportional pressure relief valves type DBEP
Proportional pressure relief valves type KBPS
100
Proportional pressure reducing valves
Types 3DREP 6 and 3DREPE 6
101
Proportional pressure reducing valves, type (Z)DRE 6
Proportional pressure reducing valves, types ZDRE 10 and ZDREE 10
102
Proportional pressure reducing valves, types DRE(M) and DRE(M)E
Proportional pressure reducing valves, types 3DRE(M) and 3DRE(M)E
103
Proportional pressure relief valves type PV1
Pilot control valves with/without closed-loop position control
104
Proportional pressure relief valves and -pressure reducing valves type PV2
with/without closed-loop position control
105
Proportional pressure relief valves and -pressure reducing valves type
PV2
to ISO 5781
Proportional pressure relief valves, pilot operated
• Operated via a proportional solenoid
• Series
– With/without closed-loop position control
– With closed-loop position control OBE
• Porting pattern to ISO 5781-AG-06-2-A
• Electronics for series without closed-loop position control
– Active plug
– Module
– Circuit cards
• Electronics for series with closed-loop position control
– Circuit cards
– Integrated electronics
106
Proportional throttle valves, type FES(E)
High-response directional valves, type 3FERE
107
Proportional cartridge valves, types 2WRC(E) and 3WRC(E)
Proportional flow control valves, type 2FRE
108
Throttle valves for use in manifolds type 2/2V-CPV
High response valves for use in manifolds type 3/2V
109
Proportional throttle valves type QV1-4/2WV
Proportional flow control valves type QV1-3WSRV
110
ELECTRONIC COMPONENTS, SYSTEMS AND
ACCESSORIES
111
Amplifiers for proportional valves
without electrical position feedback
Technical data
Operating voltage UB 24 VDC; + 40 %; – 5 %
– Upper limit value uB(t)max 35 V
– Lower limit value uB(t)min 22 V
Regulated voltage U M0 ± 9 V (with raised zero point)
Output amplifier Current-regulated, clocked
Connection type 32-pin blade connector, DIN 41 612,
form D
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 25 to + 85 °C
Detailed information
Amplifier type Suitable for valve type for electronics:
VT-VSPA1-1-1X For proportional pressure control valves RE 30 111
without electrical position feedback
VT-VSPA2-1-1X/T1 1) 4WRA, NS 6 and 10 (series 2X) RE 30 112
2) = Preferred product range
VT-VSPA2-1-1X/T5 4WRA, NS 6 and 10 (series 2X) RE 30 112
VT-VSPA2-50-1X/T1 1) 4WRZ (series 7X); DREP 6 (series 2X) RE 30 113
VT-VSPA2-50-1X/T5 2) 4WRZ (series 7X); DREP 6 (series 2X) RE 30 113
1) 1 ramp time
2) 5 ramp times
112
Amplifiers for proportional valves
with electrical position feedback
Detailed information
Amplifier type Suitable for valve type to electronics:
VT 5004 2FRE, NS 10 and 16 RE 29 945
VT-VRPD DBETR 6; 2FRE 6 RE 30 125
VT-VRPA1-50 FE 16; FE 25; FES 25 (series 2X each) RE 30 117
= Preferred product range
VT-VRPA1-51 FES, NS 25 and 40 (series 3X) RE 30 117
VT-VRPA1-52 FES, NS 50 and 63 (series 3X) RE 30 117
VT-VRPA2-1 4WRE 6 (series 2X) RE 30 119
VT-VRPA2-2 4WRE 10 (series 2X) RE 30 119
113
Amplifiers for proportional valves for adjusting the flow
of axial piston pumps
Technical data
Operating voltage UB 24 VDC; + 40 %; – 5 %
– Upper limit value uB(t)max 35 V
– Lower limit value uB(t)min 22 V
Regulated voltage U M0 ± 9 V (with raised zero point)
Oscillator frequency f Approx. 2.5 kHz
Output amplifier Current-regulated, short-circuit-proof
Connection type 32-pin blade connector, DIN 41 612,
form D
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C
Detailed information
Amplifier type Suitable for pump type to electronics:
VT 3026 A4VG…EP2 RE 30 093
VT 5035 A4VSO RE 29 955
VT 5041 A10VSO…DFE1 RE 30 240
114
Amplifiers for servo valves
Technical data
Operating pressure UB ± 22 to 28 V, smoothed
Regulated voltage U ± 15 V
Command value U ± 10 V
Oscillator frequency f Approx. 2.5 kHz / 5 kHz
Output amplifier Current-regulated
Output current I ± 60 mA / ± 100 mA
Dither frequency f 340 Hz (ISS = 3 mA)
Connection type 32-pin blade connector, DIN 41 612,
form D
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C
Detailed information
Amplifier type Suitable for valve type/pump type to electronics:
VT-SR1 4WS2EE 10 RE 29 979
VT-SR2 4WS2EM, NS 6 to 16 RE 29 980
4WS2EB 10
4DS1EO 2
3DS2EH 10
VT-SR7 A4VS..HS RE 29 993
VT-SR31 to VT-SR38 2WRC snd 3WRC, NS 32 to 160 RE 29 931
115
Amplifier for proportional directional valves type WV1
without electrical feedback
Circuit cards
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Ramp generator can be switched off
• Compensation jump
• Controlled output stage
• In and outputs are short circuit-proof
• Adjustment possibilities
– Valve zero point, sensitivity
– Ramp times, dither amplitude
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times 0.05 to 5s Detailed information:
AKY013/1 Chapter 14
Amplifier type Suitable for valve type
2M45-2,5A Proportional valves WV1 NS 6,10 For proportional valves see page 93
Modular design
• Compact amplifier in a plastic housing for
snapping onto a carrier rail
• Ramp generator can be switched off
• Compensation jump
• Controlled output stage
• In and outputs are short circuit-proof
• Adjustment possibilities
– Valve zero point, sensitivity
– Ramp times, dither amplitude
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug 13-pin screen terminals
Dimensions 85 x 110 x 75 mm
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C Detailed information:
AKY013/1 Chapter 13
Ramp times 0.05 to 5s
Amplifier type Suitable for valve type For proportional valves see page 93
2M2,5-RGC2 Proportional valves WV1 NS 6,10 = Preferred product range
116
Amplifier for proportional directional valves type WV1
with electrical feedback
Circuit cards
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Ramp generator can be switched off
• Compensation jump
• Controlled output stage
• Enable input
• Adjustment possibilities
– Valve zero point
– Sensitivity
– Ramp times
• Cable brake recognition for the actual value cable
• Closed-loop position control with PID characteristics
• RGC4*
– External voltage controlled ramp time adjustment
via differential inputs
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times 0.05 to 5s
117
Amplifier for proportional directional valves type WV2-HPP
Circuit cards
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Ramp generator can be switched off *
• Controlled output stage
• Outputs are short circuit-proof
• Enable unit
• Adjustment possibilities
– Valve zero point
• Cable brake recognition for the actual value cable
• Closed-loop position control with PID characteristics
• RGC2
– Externl voltage controlled ramp time adjustment
via differential inputs
118
Amplifier for high response valves type RV
Control card
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Controlled output stage
• Enable input
• Outputs are short circuit-proof
• Adjustment possibilities
– Valve zero point
• Cable brake recognition for the actual value cable
• Area compensation for differential cylinders*
• Amplification in the small signal range*
• Closed-loop position control with PID characteristics
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
119
Amplifier for fast response valves type RV1-p/Q1
Amplifier for fast response valves, for manifold mounting type 3/2V
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Detailed information:
Amplifier type Suitable for valve type
AKY013/2 Chapter 16
5/3V pQ1
For high response valves see page 95
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Detailed information:
Ambient temperature range ϑ 0 to + 70 °C AKY013/2 Chapter 16
Storage temperature range ϑ – 20 to + 70 °C
Amplifier type Suitable for valve type For high response valves see page 109
2STV 3/2V for fitting into manifolds
= Preferred product range
120
Amplifier for proportional throttle valves,
for manifold mounting type 2/2V-CPV
Circuit cards
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Controlled output stage
• Enable input
• Outputs are short circuit-proof
• Adjustment possiblities
– Valve zero point
• Cable brake recognition for the actual value cable
• Closed-loop position control with PID characteristics
• RGC1*
– External voltage controlled ramp time adjustment
via differential inputs
– Ramp switch off function
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times* 0.1 to 10s
121
Amplifier for proportional pressure relief valves type PV1/2-DBV
Amplifier for proportional pressure control valves type PV2-DRV
Circuit cards
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Controlled output stage
• Enable input (partially)
• Compensation jump
• In and outputs are short circuit-proof (partially)
• External ramp can be switched off*
• Adjustment possiblities
– Valve zero point
– Ramp times (if the ramp time function is available)
• RGC3
– External voltage controlled ramp time adjustment
via differential inputs
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times 0.05 to 5s
RGC3 0.1 to 10s adjustable
122
Amplifier for proportional throttle valves
and proportional flow control valves type QV
Circuit cards
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Controlled output stage
• Enable input (partially)
• Compensation jump
• In and outputs are short circuit proof (partially)
• External ramp can be switched off*
• Adjustment possibilities
– Valve zero point
– Ramp times (if the ramp time function is available)
• RGC3
– External voltage controlled ramp time adjustment
via differential inputs
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Valve switching times 50ms at 100% signal jump
Ramp times* 0.05 to 5s
RGC3* 0.1 to 10s adjustable
123
Pressure and differential pressure controllers
Circuit card
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Cable break recognition for the actual value cable,
position/pressure transducer (with the exception of Diff-p/Q)
• External controller switch-off
• Pressure sensor connections (1 to 6 V/0 to 10 V,
4 to 20 mA)
• Controller with valve amplifier
– Controlled output stage
– Enable input
– Short circuit-proof outputs
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
124
Analogue amplifiers of modular design
Technical data
Operating voltage UB 12 V; +30%; –10% 24 V; +40%; –10%
– Upper limit value uB(t)max 16 V 35 V
– Lower limit value uB(t)min 10.5 V 21,5 V
Command value U ± 10 V
Output amplifier Current-regulated, clocked
Connection type Screw terminals
Module dimensions 79 x 85.5 mm (height x depth)
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C
Detailed information
Amplifier type Suitable for valve type to electronics:
VT 11004, VT 11015 and VT 11026 DRE 4 K (24 V) RE 30 226
VT 11007 and VT 11016 DRE 4 K (12 V) RE 29 728
VT 11008 and VT 11017 FTDRE 2 K (24 V) RE 29 762
VT 11009 and VT 11018 FTDRE 2 K (12 V) RE 29 762
VT 11010 and VT 11031 DRE 4 K (12 V or 24 V) RE 29 760
VT 11011 and VT 11012 For prop. directional and pressure valves RE 29 737
VT 11021 4WS2E. 10 RE 29 743
VT 11025 DBETR 6 RE 29 751
VT 11029 1 proportional solenoid - 100 Hz (pumps) RE 29 741
VT 11030 1 proportional solenoid - 200 Hz (z.B. DBE) RE 29 741 = Preferred product range
VT 11032 and VT 11165 DRE 4 K (24 V) RE 29 764
VT 11033 and VT 11034 2FRE, NS 6 to 16 RE 29 774
VT 11037 FES 25 C RE 29 756
VT 11076 to VT 11079 4WRK, NS 10 to 32 RE 29 758
VT 11118 4WRZ (from series 5X) RE 30 218
VT 11131 and VT 11132 For proportional pressure control valves RE 29 865
VT 11550 to VT 11554 DRE 4 K (+ 3WE 4) RE 29 870
VT 11724 For proportional pressure reducing valves RE 29 866
VT-MRPA2-1 4WRE 6 (series 2X) RE 30 219
VT-MRPA2-2 4WRE 10 (series 2X) RE 30 219
125
Amplifier for proportional pressure relief valves type PV1/2-DBV
Amplifier for proportional pressure control valves type PV2-DRV
Modular design
• Compact amplifier in a plastic housing for
snapping onto a carrier rail
• Ramp generator can be switched off
• Compensation jump
• Controlled output stage
• In and outputs are short circuit proof
• Adjustment possiblities
– Valve zero point
– Sensetivity
– Ramp times
– Dither amplitude
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug 10-pin screw terminals
Dimensions 86 x 110 x 75 mm
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times 0.05 to 5s
Detailed information:
Verstärkertyp geeignet für Ventiltyp
AKY013/1 Chapter 13
1M 0,8-RGC1* PV1/2-DBV without position control
PV1/2-DRV without position control
For proportional pressure control and
1M 2,5-RGC1* PV1/2-DBV without position control pressure relief valves see page 104
*With ramp
126
Amplifier for proportional throttle valves
and proportional flow control valves
Modular design
• Compact amplifier in a plastic housing for
snapping onto a carrier rail
• Ramp generator can be switched off
• Compensation jump
• Controlled output stage
• In and outputs are short circuit proof
• Adjustment possiblities
– Valve zero point
– Sensetivity
– Ramp times
– Dither amplitude
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug 10-pin screw terminals
Dimensions 86 x 110 x 75 mm
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Ramp times 0.05 to 5s
Detailed information:
Amplifier type Suitable for valve type AKY013/1 Chapter 13
1M 2,5-RGC1 QV1-4/2WV without position control
QV1-3W-SRV without position control
For proportional throttle and
flow control valves see page 110
127
Position controller
Position and speed controller
Technical data
Operating voltage UB Nominal 24 VDC (21 to 34 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Technical data
Operating voltage UB 24 VDC (21 to 40 V smoothed)
Connection type Plug 13-pin screw terminals
Dimensions 86 x 110 x 95 mm
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
128
Analogue command value card VT-SWKA-1
Technical data
Operating voltage UB 24 VDC + 40 % – 20 %
Input voltages (analogue):
– Command value 1 to 4 (poti-inputs) Ue 0 to ± 10 V
– Command value 5 (differentail input) Ue 0 to ± 10 V
– Command value 6 (differentail input) Ie 4 to 20 mA
Output signals (analogue):
– Adjustment variable
• Voltage U ± 10 V ± 2 %; Imax = 2 mA
• Current I 4 mA to 20 mA ± 2 %
– Measurement signal U ± 10 V ± 2 %; Imax = 2 mA
Connection type 48-pin blade connection, DIN 41 612,
form F
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 25 to + 85 °C
Detailed
Electronic type information:
VT-SWKA-1 Command value card RE 30 255
129
Analogue command value modules
Accessories of modular design
Detailed
Type of electroncis information:
VT 11003 Switching amplifier module for directional valves RE 29 731
Operating voltage: 10 to 24 VDC
Output voltage: UB – 2.5 V
VT 11005 Power supply module RE 29 732
Operating voltage: 10 to 12 VDC
Output voltage: ± 15 VDC; 200 mA
VT 11006 Power supply module RE 29 729 = Preferred product range
Operating voltage: 20 to 24 VDC
Output voltage: ± 15 VDC; 200 mA
VT 11027 and Relay module with one make contact, RE 29 742
VT 11028 smoothing capacitor and overvoltage protection
VT 11073 Capacitor module with smoothing capacitor, reverse RE 29 750
polarity and overvoltage protection
130
VT-VSPD-1digital amplifiers
for proportional valves without electrical position feedback
Technical data
Operating voltage UB 24 VDC + 40 % – 10 %
– Upper limit voltage uB(t)max 35 V
– Lower limit voltage uB(t)min 21 V
Current consumption Imax 2.3 A (depending on the selected valve)
Digital inputs U log 0 = 0 to 2 V
log 1 = 15 V to UB
Analogue inputs (Re = 100 Ω) U ± 10 V
I ± 20 mA, 4 to 20 mA or 0 to 20 mA
Nominal solenoid resistance (20 °C) R 2 to 20 Ω
Output current I 0 to 2.5 A (clocked)
Clock frequency of output stage f 100 to 1000 Hz
Scanning rate T 0.3 ms
Ramp time tmax 100 s
Serial interface RS 485 (front panel and plug-in connector)
Connection type 48-pin blade connector, DIN 41 612,
form F
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible operating temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C
Detailed
Type of electronics information:
VT-VSPD-1 For controlling proportional valves without RE 30 123
electrical position feedback
For parameterisation:
VT 12321 BB-3 hand-held control box RE 29 798
VT 12323 BF-1 control panel RE 29 794
SYS-DigVen-BODIV-01 PC programme BODIV RE 29 899 = Preferred product range
131
VT-VRPD digital amplifier
for proportional valves with electrical position feedback
Detailed
Type of electronics information:
VT-VRPD-1 and VT-VRPD-2 For controlling direct operated proportional valves RE 30 125
with electrical position feedback
For parameterisation:
VT 12321 BB-3 hand-held control box RE 29 798
VT 12323 BF-1 control panel RE 29 794
SYS-DigVen-BODIV-01 PC programme BODIV RE 29 899 = Preferred product range
132
VT-SWKD-1 digital command value cards
VT-SWKD-2 digital controller cards
Technical data
Operating voltage UB 24 VDC + 40 % – 10 %
– Upper limit voltage uB(t)max 35 V
– Lower limit voltage uB(t)min 21 V
Current consumption Imax 350 mA
Digital inputs U log 0 = 0 to 2 V
log 1 = 15 V to UB
Analogue inputs (Re=100 kΩ) U ± 10 V
I ± 20 mA, 4 to 20 mA or 0 to 20 mA
Analogue outputs U ± 10 V (RL min = 1 kΩ)
I ± 20 mA, 4 to 20 mA or 0 to 20 mA
(RL = 100 to 500 Ω)
Scanning rate T 0.5 ms
Ramp time tmax 100 s
Seriel interface RS 485 (front panel and plug-in connector)
Connection type 48-pin blade connector, DIN 41 612,
form F
Card dimensions Euro-card 100 x 160 mm, DIN 41 494
Permissible operating temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C
Detailed
Type of electronics information:
VT-SWKD-1 For generating, interlinking and normalising command RE 30 121
value signals as well as for simpler controller applications
VT-SWKD-2 For closed-loop position controls, as matching electronics RE 30 122
for NC controlled axes or as a substitue for VT-PVAR2
analogue closed-loop control electronics
For parameterisation:
VT 12321 BB-3 hand-held control box RE 29 798
VT 12323 BF-1 control panel RE 29 794
SYS-DigVen-BODIV-01 PC programme BODIV RE 29 899
= Preferred product range
133
VT-HNC100 digital axis control
134
HNC100-SEK digital controller assembly
for secondary control of axial piston units
Technical data
Operating voltage UB 18 to 36 VDC
Analogue inputs 4 differential inputs (voltage or current)
4 impedance convertor inputs
Analogue outputs 2 voltage or current outputs and
2 voltage outputs
Signal inputs 24 digital inputs
Signal outputs 24 digital outputs
Serial interfaces Standard RS 232 (for communication programme)
Optional Profibus DP (9.6 KBaud)
On request CANopen, INTERBUS-S
Dimensions of version for
wall mounting (W x H x D) 106.5 x 155 x 204 mm
Permissible ambient temperature range ϑ 0 to + 50 °C
Storage temperature range ϑ – 20 to + 70 °C
Detailed
Type of electronics information:
SYHNC100-SEK Digital controller assembly for closed-loop speed and RE 30 141
torque control and open-loop torque control of secondary
controlled A4VS..DS1(E) axial piston units
Accessories:
WIN-PED PC programme for communicating with the digital
HNC100-SEK controller assembly
KABELSATZ VT15300 Connecting cable between PC and HNC100-SEK
135
IP252mH controller assembly for direct use
in SIMATIC-S5 and SIMATIC-S7-400 systems
Detailed
Type of electronics information:
VT 16000 (IP252mH) Point-to-point control for up to 4 hydraulic axes RE 29 788-P
VT 16005 (IP252mH) Point-to-point control for up to 2 hydraulic axes RE 29 788-P
Applications: • Presses
• Plastics processing machines
• Machine tools
• Transfer machines
• Special machines
136
Branch electronics, machine tools,
nibbling/stamping
Circuit card
• Analogue amplifiers in Euro-card format for installation in a
19" rack
• Controlled output stage*
• Enable input*
• Outputs are short circuit-proof*
• Adjustment possibilities*
– Valve zero point
• Area calibration for differential cylinders*
• Amplification in the small signal range*
• Position control with PID characteristics*
• Cable break recongition for the actual value cable
Technical data
Operating voltage UB Nominal 24 VDC (21 to 40 VDC)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
137
Branch electronics
Technical data
Operating voltage UB 24 VDC (21 to 40 V smoothed)
Connection type Plug DIN 41 612-F32
Card dimensions Euro-card 100 x 160 mm
with front plate 7TE
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
138
Electronics for testing technology
139
Safety-relevant control and instrumentation technology SYB 2000
for use in theatre applications
Technical data
Scanning rate 10 ms
Network 10 MBit/s
(with variable bank width allocation)
Error response time ≤ 20 ms
Synchronisation accuracy ± 1 mm
Valve control Single and dual channel
Number of operational groups Max. 16 (simultaneously)
Number of MR10 bus stations 256
Speed range 2 mm/s to 1800 mm/s
Detailed
Type of electronics information:
SYB 2000 • Depending on the drive the axis controllers (AC) can control On request
and monitor 1 to 4 axes per drive.
• The master controller (MC) co-ordinates the individual ACs, provides
operating commands for the axis groups, forms the interfaces with the
operator computers and assums monitoring functions.
• The control panels (SC) are provided with a colour screen (TFT)
and a touch screen system (optionally with mouse or trackball).
• The bus master (BM) co-ordinates the bus access of stations
within the network. The patented bus protocol MR10 allows the
connection of 256 stations; 80 stations can operate
simultaneously in real time.
• The data controller (DC) is used as a system data memory
(e.g. synchronous groups). = Preferred product range
140
Control and automation technology for hydraulic systems
Detailed information:
Fields of application On request
• Steelwork / rolling mill technology
• Press construction and general mechanical engineering
• Test rig technology
• Shipbuilding and offshore applications
• Material handling
• Theatre technology
• Energy and environmental technology
• Civil engineering
• Special technology
141
Closed-loop control systems, types SYDFE1, SYDFEE and SYDFEC, for
controlling A10VSO axial piston pumps
142
MX4 multi-axes CNC control
Detailed
Type of electronics information:
MX4 Point-to-point/continuous path control for up to 32 On request
axes made up from hardware components in Euro-format
according to the modular axes
Applications: • Presses
• Plastics processing machines
• Steelworks and rolling mill technology
• Material handling
• Automotive industry
• Shipbuilding
• Test rig technology
• Special machines
= Preferred product range
143
Pressure transducers and pressure displays
Detailed information:
Technical data - pressure transducer
Type HM 12 HM 13 HM 14 HM 15 HM 12 and HM 13 pressure transducers
Operating voltage UB 10 to 30 V 10 to 30 V ± 12 V 10 to 30 V RE 29 933
144
Pressure sensors
Electrical pressure switches
Pressure sensor
• For measuring static or dynamic pressures as well as converting
the measured values into electrical signals
– The pressure sensing element comprises of a stainless steel
membrane which is coated with a thin film strain tensor as a
full bridge circuit
– Integrated electronics with temperature compensation
– The signal output is proportional to the pressure
– Zero point and sensitivity are precisely calibrated
– 3 different plug types
145
Electronic signal encoders
Technical data
Operating voltage UB ± 15 VDC
Output signal ± 10 V; 5 mA
Switching contacts 30 VDC; max. 2 A
Operating force: – VT 10468 F Approx. 6 to approx. 10 N
– VT 10406, VT 10399 F Approx. 7 to approx. 16 N
Permissible ambient temperature range ϑ – 25 to + 70 °C
Detailed information
Type of electronics to electronics:
VT 10468 1 control axis RE 29 753
VT 10406 2 control axes RE 30 754
VT 10399 3 control axes RE 30 755
146
Command value technology
Signal convertor
Signal convertor
• Modules and electronic circuit cards for
converting current into voltage signals or digital
into analogue signals
147
Racks and card holders
Power supply and stabilizing units
148
Housings and card holders
Power supplies
Power supplies
• Power supply can be snapped on PS02
• Power supply with card holder
• Housing with power supply PS01-CH20
• Power supply filter module
• Power supply card with signal amplifier DC/DC-APC
149
Amplifier for proportional pressure relief valves type PV1/2-DBV
and proportional pressure control valves type PV2-DRV
Active plug
• Compact amplifier in a plug housing
• Controlled output stage
• In and outputs are short circuit proof
• Calibration via a trimming potentiometer
• Adjustment possiblities
– Valve zero point
– Sensetivity
– Ramp times
– Dither amplitude
• Protection
– IP65 when fitted
Technical data
Connections Solenoid DIN 43 650
UB com.value Cable 5 x 0.75mm2 screened
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Supply voltage Nom 24VDC
Solenoid 2.5A Battery voltage 10.2 to 31V
Rectified voltage 10.2 to 27V
Solenoid 0.8A Battery voltage 21 to 31V
Rectified voltage 21 to 27V
Residual ripple < 2Vss
Ramp times 10ms to 5s
Dither amplitude range 80 to 350Hz, as an option
150
Amplifier for proportional throttle valves
and proportional flow control valves
Active plug
• Controlled output stage
• In and outputs are short circuit proof
• Calibration via a trimming potentiometer
• Adjustment possibilities
– Valve zero point
– Sensetivity
– Ramp times
– Dither amplitude
• Protection
– IP65 when fitted
Technical data
Connections Solenoid DIN 43 650
UB com. value Cable 5 x 0.75mm2 screened
Ambient temperature range ϑ 0 to + 70 °C
Storage temperature range ϑ – 20 to + 70 °C
Supply voltage nom 24VDC
Solenoid 2,5A Battery voltage 10.2 to 31V
Rectified volage 10.2 to 27V
Solenoid 0,8A Battery voltage 21 to 31V
Rectified volage 21 to 27V
Residual ripple < 2Vss
Ramp times 10ms to 5s
Dither amplitude range 80 to 350Hz, as an option
151
Field bus capable active plugs for hydraulic switching valves
AS-I- field bus
Technical data
General
Valve connection DIN 43 650 Form A
Ambient temperature range ϑ -20 to + 70 °C
Housing Plastic, fire resistant
AS-I bus
Operating voltage 26.5 to 31.6 V
Voltage type Safety extra low voltage PELV (IEC64)
Address Address socket
Power component
Operating voltage UB 20 to 36 VDC
The external supply voltage must be protectively separated from the AS-I cable in
accordance with EN 60947-1
Outputs
Output voltage Uout = UB - 1.5 V (typical)
Valve connection Form A, DIN 43 650 (ISO 4400)
Connections for further valves M12 socket, 5-pin
Inputs
Input voltage From AS-I bus to IEC 1131-2
Connection L1, L2 for external sensor M12 bus, 5-pin
152
Test and service units
Types VT-SVTSY-1 and VT-VETSY-1
Type VT-SVTSY-1
Detailed information:
RE 29 681
Type VT-VETSY-1
Detailed information:
RE 29 685
Type VT-HNC100DEMO
Detailed information:
= Preferred product range RE 30 133
153
Test and service units
for proportional and high response valves
Test boxes
• Function testing and for commissioning of valves
and their associated electronics
• Command values can be internally or externally applied
• Measuring points for the in and outputs
• 115/230 V AC supply
• Connection cable is included within the scope of supply
Measurement adaptors
• Checking the signal exchange between
the system control and the valve
• The presence of the supply voltage
is indicated
154
Simulation technology
Technical calculations
Technical calculations, simulations and system analysis to customer
specifications
• Drive simulation
• Multi-body dynamics
• Simulation of complete systems
• Natural requency analysis
• Strength calculations
• 3D flow mechanics (CFD)
Detailed information:
RE 09 372
HYVOS 6.0
Simulation software for valve controlled cylinder drives
• Non-linear simulation of a closed-loop electro-
hydraulic drive
• Library of Bosch-Rexroth components
• Freely programmable components
• User friendly interface
Detailed information:
RE 09 373
Detailed information:
RE 09 374
155
Notes
156
CONTROL BLOCKS / PLATES
157
Control blocks
Compact hydraulics
Detailed information:
On request
Detailed information:
On request
Compact hydraulics
Compact control blocks due to the tendency towards using
cartridge valves.
It concerns a manufacturing and cost optimised design, as well as
standardised and individual application specific designs.
The increased design costs are directly related to the series
quantity.
Detailed information:
= Preferred product range RE 18 103
158
Multi-station manifold plates
Type HSR
The following sandwich plate valves can be found within this brochure which
are suitable for mounting onto the standard manifold blocks.
Component functions Page
Pressure relief valves 58, 60
Pressure reducing valves 62, 64
Check valves 43, 46
Isolator valves 46
Double throttle check valves 69, 73
2-way flow control valves 72
Hydro-electric pressure switch for sandwich plate mounting 163
159
Notes
160
ACCESSORIES
(measuring and monitoring components, filters)
161
Pressure gauge isolator valves type AF and Multi-circuit gauge isolators, type MS
Bourdon tube pressure switches types HED 2 and HED 3
162
Piston type pressure switches
Types HED 1, HED 5 and HED 8
163
Pressure filter for fitting into pressure lines, type ABZFD
Return filter for direct tank mounting, type ABZFR
Pressure filter
• Filter elements are based on inorganic fibres
• Absorbtion of the finest particals over a wide pressure
differential range
• The large specific absorbtion area leads to a high contamination
retention capacity
• The filter elements have a high burst resistance (e.g. during cold
start)
• 10 µm filter rating absolute
164
ACCUMULATORS AND ACCUMULATOR ACCESSORIES
165
Accumulator assemblies and safety blocks
Types ABSBG, ABZSS
Accumulator assemblies
• Accumulator assembly with safety block according to DIN 24 552
• Bladder or membrane type accumulators
• Safety block with integrated shut-off valve, safety valve (type-
tested) and unloading valve
• Unloading valve either manually or electrically operated
• Glycerine-filled pressure gauge with red marking of the pressure
to be adhered to
• Bracket suitable for welding into place
166
Hydro-pneumatic accumulators
Accumulators safety and isolator blocks
Hydro-pneumatic accumulators
• Bladder or membrane accumulators
• Charging and testing kits
• Mounting elements
• Safety elements
• Certificates for design and pressure tests
167
Safety valves
Accumulator loading valves
Safety valves
• Design tested safety valves
• Protection of hydraulic accumulators
• Acceptance to the pressure vessel
regulations and the technical rules
for pressure vessels TRB 403
• Design tested by the TÜV authorities
168
HYDRAULIC POWER UNITS AND ACCESSORIES
169
Standard power units
Types ABSKG, ABSAS
170
Standard power units type ABHSG
Hydraulic reservoirs type ABTSR
Hydraulic reservoir
• Steel reservoir with high static and dynamic stiffness
• Pipe joints through the reservoir wall with welding fittings,
SAE or DIN flanges
• Suction chamber separated from return chamber
• Reservoirs are available with dividing wall or baffles
• Lifting lugs for transport purposes
• Steps in reservoirs for reservoir sizes 5000 to
13 000
• Ladders in reservoirs for reservoir sizes 16 000 to
20 000
Type ABTSR
Reservoir capacity: 1000 to 20 000 litres
Detailed information:
RE 51 135
171
Standard power units
Types ABPAG, ABFAG
172
Standard power units
173
Clamping and drive modules
Types UPE2, UPE3
174
Clamping and drive modules type UPE5
Filter/cooling circulation circuit type ABUKG
Drive motor
• 100% duty cycle
• Compact design
• Low noise
• High cooling power
• For a variety of applications
• Various mounting options
• Complete hydraulic control possible
• Ready for connection
175
Bell housing type PTK
Nominal size 2001 200 250 300 350 3501 Type PTK
Air throughput m3/h 90 90 210 360 850 850 Nominal sizes for electric motor 80 to 180
Operating pressure pmax bar Up to 8 Detailed information:
RE 50 092
Power P kW 0.55-0.75 1.1-1.5 2.2-4 5.5-7.5 11/15 18.5/22
Speed 1) nmax min-1 1500
Weight m kg 4 4 6 9 13 13 1) Other speeds on request
176
Bosch Rexroth AG
D-97813 Lohr a. Main
Zum Eisengießer 1 • D-97816 Lohr a. Main
Telephone 0 93 52/18-0
Telefax 0 93 52/18-23 58
Telex 6 89 418-0
eMail documentation@rexroth.de
Internet www.boschrexroth.de
RE 00 208/11.01 Replaces: 04.01