Troubleshooting PDF

Allengers 325 Installation/Service Manual Troubleshooting
AX 325 SM
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8. TROUBLESHOOTING
S. Fault Symptoms Possible Reasons for Fault

No.
1 Machine does not get Check three-phase supply at the main switch and at the
‘ON’ input side of the three to single-phase transformer by
opening the top cover of 3 – 1 Phase Transformer.
Check the output of 3 – 1 Phase transformer between its
Common and Low terminals then between Common and
High terminals.
Check the fuses F1 and F2 (63 Amps HRC Fuses).
Check input supply 230 volts at Line and Neutral inside
control.
Check the MCB, it should give continuity during “ON”
position.
Check the continuity at TS11 –2 and TS11-3. It should
give continuity.
Check the contacts of RE1 contactor. This is a 4 NO NC
contactor. All four contacts should give continuity when
checked with Multimeter by pressing its contacts manually
after disconnecting the mail supply. Also check the
continuity of On switch. It may be defective.
Check the voltage compensator switch. Some times if the
machine is not getting “ON” at a particular station the
voltage compensator switch may be open at that particular
station, to check that select compensator switch at that step
and check the continuity of that particular wire up to Auto
transformer. This wire may be open from this end.
2. Voltmeter showing half Check the three-phase supply at the Main Switch at its
reading input and at the output side. One phase wire may be
disconnected or one phase may be missing from the main
supply.
Check if supply of 3 to 1 phase Transformer is OK at its
input and the output sides.
If 230 Volts input supply to control is available then check
the 0 V wire for voltmeter, it may be open at TS1-1.
If voltage at the back of voltmeter is 230 V but still
voltmeter is showing half reading that means voltmeter is
defective.
3 F1, F2 Blowing off These fuses F1 & F2 are H.R.C. fuses. These will only
while switching ON the blow when the 63 Amps MCB used in machine is not
machine working
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Issue No. 01 Rev. No. 00 Page 51
Issue Date: 25.12.04 Rev. Date: 25.12.04
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1 no. Tap or 12 no. Tap of voltage compensator switch
may be short internally or externally. Due to this heavy
current will flow through line or neutral and fuses may
blow.
If MCB is functionally OK then it will trip. If MCB is not
working then F1 & F2 will blow within seconds.
4 F3 Blowing while F3 fuse is connected in series with all relays, which are
switching ON the working on 230 AC directly i.e. RE16, RE2, RE6, RE8,
machine and RE9 & RE10 & also connected in series with Fluoro
filament circuit. So this fuse will blow due to some
problem in any one of these relays or circuit.
For checking problem in relays or particular relay circuit,
disconnect terminal TS8-6 (230 Volts Supply for all the
relays) and check if fuse is blowing. If fuse is not blowing
now, then there is problem in some relay section. Check
all the relays coils by disconnecting all relay coils one by
one. The coil of any relay may be short internally or with
the ground.
If all the relays coils are OK then there may be fault in
Flouro filament circuit. Check the continuity of TS8-6 &
TS10-3 with GND or body of machine. If meter is
showing any continuity then FmA pot, or 400 ohm, 150 w
is getting shorted with body of machine. Also if the XS
terminal is getting short with GND this fuse will blow. To
check this disconnect TS12-3 from control and check
continuity.
In case of the machines with I.I.TV combinations, I.I.
supply, Camera supply or the Trolley supply may be short.
To check the camera supply, disconnect the wires from
TS17-57 & TS17-55 (This terminal strip is on the top of
the auto transformer & supplies 12 Volts AC to the input
of SMPS or regulated Camera supply). If the fuse does not
blow now, then there is a problem in this supply.
To check the I.I. supply, disconnect wires from TS6-1 &
TS6-4 wires (This is 230 Volts AC supply for the I.I.). If
I.I. is rated at 230 V AC then this supply will directly go
to TS19-3 & TS 19-4. If the I.I. is rated at 24 Volts DC
then this supply will come to TS19-3 & TS19-4 through a
SMPS or a regulated supply. If the fuse does not blow now
, then this supply may be short.
To check the trolley supply, disconnect TS6-6 or TS11-12.
If the fuse does not blow now, then trolley supply may
short with GND.
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5 F4 Blowing off while ABS Transformer used in SCR firing Circuit may be
switching ON the defective to check this disconnect TS 6-2 to bypass the
machine SCR Circuit.
F4 fuse is connected in series with neutral supply all
relays, which are working on 230 AC directly i.e. RE16,
RE2, RE6, RE8, and RE9 & RE10. So this fuse will blow
due to some problem in any one of these relays or circuit.
For checking problem in relays or particular relay circuit,
disconnect terminal TS8-6 (230 Volts Supply for all the
relays) and check if fuse is blowing. If fuse is not blowing
now, then there is problem in some relay section. Check
all the relays coils by disconnecting all relay coils one by
one. The coil of any relay may be short internally or with
the ground.
In case of the machines with I.I.TV combinations, I.I.
supply, Camera supply or the Trolley supply may be short.
To check the camera supply, disconnect the wires from
TS17-57 & TS17-55 (This terminal strip is on the top of
the 12 Volts AC supply to the input for the SMPS or for
regulated Camera supply). If the fuse does not blow now
then there is a problem in this supply.
To check the I.I. supply, disconnect wires from TS6-1 &
TS6-4 wires (This is 230 Volts AC supply for the I.I.). If
I.I. is rated at 230 V AC then this supply will directly go
to TS19-3 & TS 19-4. If the I.I. is rated at 24 Volts DC
then this supply will come to TS19-3 & TS19-4 through a
SMPS or a regulated supply. If the fuse does not blow now
, then this supply may be short.
To check the trolley supply, disconnect TS6-6 or TS11-12.
If the fuse does not blow now, then trolley supply may
short with GND.
6 Overload Indicator Check F9 fuse (2 Amp). It may be blown.
Glowing Continuously Timer card may be defective – replace the card.
Over load card may be defective.
There may be no supply to the Timer Circuit. For this
check the supply at TS7 –11 & TS7 –12 it should be 24 V
AC.
Check the thermal contacts at tube and in the control. The
thermal contact wire may be open from any side then the
machine will show continuous over load.
Check any dry soldering on over load chain provided on
timer switch.
In the case of double tank, if the wire A0 is open from any
side i.e. from control or tank then this problem will occur.
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Also check the contacts of RE3 (RE3-A contact is in series
with the timer card supply) and RE16 relay (In timer card
input supply).
7 Permanent overload at KVP card problem.
particular mA station There may be dry solder at the edge connector of KVP
Card or at the edge connector of Overload Card.
8 Fuse F8 Blowing while Check for grounding of LBD supply wires due to cuts or
switching ON the cracks.
Machine or LBD Check for grounding of LBD supply due to shorting in
connector.
Check for grounding of LBD supply due to shorting in
lamp holder.
Check for Auto cut-off PCB in LBD for shorting of LBD
supply wires.
9 Fuse F7 Blowing off Regulator 7805 used in regulator supply card may be
while switching the defective.
machine ON or while Any of the diodes used (4007) for AC to DC conversion
changing mA station may be short. Also ensure that AC supply at TS 17 – 7 or
17 – 8 (TS –17 is on Auto transformer). It should not be
more than 9 V AC.
If fuse is still blowing then there may be the possibility
that the diode 4148 used in mAs display card is short. To
check this, disconnect the mAS card from main connector
& check again for blowing of fuse.
10 Fuse F9 Blowing off Timer card, Over load card or Flouro Timer Card may be
while switching ON the faulty, So, disconnect these cards one by one and check
machine or Ready blowing of fuse.
pressing Check the coils of RE12, RE14, RE13, RE4, RE7, and
RE11 relays. All the relays are 24 V DC relays if the coil
of any relay is short then this problem may arise.
Any indicator i.e. Over load indicator or X-ray indicator, if
short may cause this problem. Check all the above
indicators with the help of Multimeter for short circuit.
11 Fuse F11 Blowing off Wires for Bucky supply may be touching with ground.
while pressing the Ready Synchronous Motor drawing heavy current. Check this by
switch and when Bucky disconnecting the Bucky supply.
is selected IN the circuit Check if the Bucky movement is jamming i.e. grid
vibrating mechanism is not working properly.
0-12 V X-mer winding may be short (only in case of
Allpose and Floatex table). To check this, disconnect the
Bucky supply from control or tank side.
12 Fuse F12 Blowing off Rotor winding may be short.
Check resistance of rotor winding between TS5 2-3. It
should be approximately 30 Ohms for Toshiba tube.
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13 Rotor not moving while Check whether all the three wires are properly connected
pressing Ready switch to tube rotor from control TS5-1 to 1, TS5-2 to 2, and
TS5-3 to 3 (1, 2, 3 are the rotor connection terminals in X-
Ray tube on Anode i.e. +ve side).
Also check the continuity of three wires after
disconnecting from one side.
Also check the F9, F6, and F5 fuses.
Check whether RE2 relay is getting “ON” or not. If relay
is working then check the RE2 relay contacts RE2-D,
RE2–H and RE2- C.
Also check the continuity of current transformers in rotor
circuit in control.
14 Fuse F5 Blowing off Current transformer may be defective. To check this,
when Ready switch is remove TS5-4 wire and short this wire with TS14-2. Also
pressed short the contacts of RE3A relay in rotor circuit. Now
check the rotor working. If the rotor is working OK then
this means that the Current transformer is faulty. Change
the current transformer.
One winding of Tube Rotor may be short. To check this,
remove TS 14-2 and check the working of the fuse.
15 Fuse F6 Blowing off Any of the two windings of tube may be internally short.
when Ready switch is
Check the resistance of tube rotor windings after
pressed
disconnecting the rotor from control side. The value of
resistance between different windings should be as
follows:
BEL Tube Toshiba Tube
0-1: 113 Ohm (approx.) 1-2: 30 Ohm
0-II: 27 Ohm (Approx.) 2-3: 91 Ohm
I-II: 140 Ohm (Approx.) 1-3: 62 Ohm
Any wire 1, 2, 3 may be shorted with the body of tube
after getting disconnected from tube side.
16 Rotor voltage does not Check if RE3 relay is getting “ON” or not. If not then
changeover from 230 V check the current transformer & RE3 rectifier PCB and
to 70 V RE3 relay coil.
Check the RE3A contact whether it is working properly or
not.
Check the continuity of TS5 – 8,9,10 respectively with
TS7- 8,9,10. These points should show continuity with
each other.
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Check whether RE4 relay coil is OK or not by measuring
the coil resistance. If RE4 relay is not getting ON even if
supply to RE4 relay is available then replace the RE4
relay. (Coil resistance of RE4 may be around 240 Ohms).
If RE4 relay is not getting any supply and RE3 relay and
its contacts are working properly then there is a problem in
timer card. Replace this timer card with new one.
17 Rotor gets disconnected This may happen due to relay RE3 getting de-energized
after some time and after energizing RE4 & RE5. Relay RE3 may be de-
exposure is not taking energized after some time due to diode of RE 3 PCB
place getting short or open so that RE3 relay is not getting the
supply properly.
Also if the capacitor 25 μF, 440 V (Toshiba Tubes) in
rotor circuit is leaky then relay RE3 may get de-energized
after some time.
18 Bucky IN/OUT not Bucky IN/OUT Switch may be defective.
working
19 KVP decreasing after KVP card may be defective.
pressing Ready switch
20 Exposure starts when X-Ray switch may be short in control or in hand switch.
Ready is pressed SCR may be short.
21 Rotor is running but no Check whether relay RE5 is getting ON. If not, vary the
exposure takes place 6.2 Ohm, 10 W resistance in rotor PCB.
after pressing X-ray Check RE5 relay coil and RE5-A contact.
switch Check RE3A relay coil and RE3-A contact.
Check RE6, RE7, RE8 relays and SCR firing circuit
22 XS, XL, A1 supplies not Fuse F3 and F4 may be blown.
available at control Check relay contacts RE10-C & RE14-A.
Check for dry soldering on common point of Pole 2 & 3 of
Technic selector switch.
Space charge resistance 50 Ohm, 200 W may be open.
23 XS, XL, A1 supplies Disconnect the –ve cable from H.T. Tank and check
available at H.T. but voltage between Common & XS and Common & XL. It
filament not glowing should be from 6 V to 12 V AC.
Continuity of tube filament XS and XL may be broken.
Supply from H.T. transformer to filament may be broken.
To check this, remove cables from H.T. tank and check
voltage at tank receptacles. If voltage is not coming, then
rectifier diode or transformer may be open in H.T. Tank.
If supply voltage is available, then continuity of cables
may be broken.
24 P1- P2 supply not 0 V supply from Auto transformer or TS1-1 may be open.
coming at control Relay RE8 or its contact RE8-A, RE8-B and RE8-C may
not be working.
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SCR firing relay RE 20 may not be working. Check the
RE20 coil. If coil is OK, then check RE6-A & RE7 contacts
in series with relay RE20.
Dry soldering in SCR firing card.
Dry soldering or open connection in Minor or Major KVP
switch.
25 Exposure not Timer chain may be dry solder
terminating after pre-set Check value of Timer chain resistance connected between
time TS7- 3,4 terminals. It should be 500 k Ohms.
Timer card may be defective.
26 Exposure terminating Timer card may be defective
before or after pre-set RE6-C contact not working.
time Capacitor 33 μF, 40 V mounted in Timer Cad may need to be
replaced.
27 Exposure not Transistor BC547 may need to be replaced in timer card.
terminating at particular
time setting
28 No mA output at Contact of kVp switch at that particular station may be open
particular kVp station or dry soldered.
Wire from auto transformer to that particular station may be
open.
29 mA meter needle not Spark gap in H.T mA & GND may be less than 1 mm.
deflecting mA meter may be defective.
30 mA meter needle Tube may be gassey. To check this, remove A1 from H.T.
overshoots Tank and make exposure at 100 mA, 60 KVp. If blue light is
visible in tube then tube is gassey.
Cables may be defective. To check this, remove cables from
tank side one by one and make exposure at 50 mA, 50 KVp.
If mA meter does not overshoot then cables are defective.
H.T. tank may be defective. To check this, remove cables
from H.T tank and make exposure at 50 KVp. If mA meter
overshoots then some connection in H.T Tank may be short
from inside. Also, no load current of H.T. tank i.e. P1 P2
current when cables are removed from H.T. tank should be
less than 1.0 Amps.
mA meter may be defective. To check this, make exposure at
55 KVP & 100 mA. Measure P1-P2 current. It should be
around 40 Ampere. If current is around 40 Amps. Then mA
mter is defective.
31 KVP Display stuck at KVp card may be defective.
one position Relay contact 2-I may not be working.
Major or Minor KVP switch contact may not be positioned
properly.
32 KVP metering transformer may be defective.
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KVP displaying 000 Rectifier at output of KVP metering transformer may be
only defective.
33 LBD Bulb getting fused Connect 2.2 Ohms low value resistance in series with LBD
frequently Bulb.
34 Fluoro/Radio Fuse F9 may be blown.
changeover mode not Toggle switch or Micro switch may not be working properly.
working Voltage at TS 7-13 and TS8-7 terminals while Fluoro mode
should be 24 V DC.
Voltage at TS 7-13 and TS8-8 terminals should be 24 V. If
this voltage is dropping, check continuity of RE13 & RE14
relay.
Check the contacts of Fluoro/Radio mode relay mounted on
motherboard card.
35 Fuse F10 Blowing No load current of H.T. tank is more then 0.80 Amps. At 100
during Fluoro Exposure mA, 50 KVP.
Tube may be gassy. To check remove the filament
connections then make an exposure after getting the room
dark. If there is any spark in the tube then the tube is
declared gassy.
Fluor mA calibration is not correct. Fluoro P1 P2 current at 3
mA, 100 KVp should not exceed 1.8 Amps.
36 Radio exposure on Micro switch in SFD may be pressed continuously or it may
pressing exposure switch be defective.
in Fluoro Mode
37 Fluoro/Radio Mode Relay contact RE10-B may not be working.
functional but no Transistor in Fluoro Timer card may be defective.
exposure during Spot
Film
38 Double Tank Fuse Rectifier PCB for solenoid supply may be short. To check
Blowing off while this, disconnect the rectifier PCB input and check the fuse.
switching ON the Check solenoid coil resistance at C & SU or C & SO with
machine or changing the Multimeter. It should be between 900 to 1000 Ohms.
mode SU, SO or C wire may be short circuited with GND.
Solenoid coil for particular mode may be defective if fuse is
blowing at that particular mode.
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Allengers 325 Installation/Service Manual Troubleshooting

S. Fault Symptoms Possible Reasons for Fault

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