Furnace Mill

Máx capacity t/h 60 Rd 16 mm : 63 t/h Rd 34 mm : 76 t/h Rd 44 mm : 88 t/h

Rd
Furnace Mill
16 60 Rd 16 mm : 63 t/h Rd 34 mm : 76 t/h Rd 44 mm : 88 t/h

Furnace Mill
34 60 Rd 16 mm : 63 t/h Rd 34 mm : 76 t/h Rd 44 mm : 88 t/h

Furnace Mill
44 60 Rd 16 mm : 63 t/h Rd 34 mm : 76 t/h Rd 44 mm : 88 t/h

Furnace Mill
65 60 Rd 16 mm : 63 t/h Rd 34 mm : 76 t/h Rd 44 mm : 88 t/h

Bettleneck
 Cold Shear
Rd 65 mm : 80 t/h Rd 16 mm : 30 t/h Rd 34 mm : 56 t/h Rd 44 mm : 60 t/h

Cold Shear
Rd 65 mm : 80 t/h Rd 16 mm : 30 t/h Rd 34 mm : 56 t/h Rd 44 mm : 60 t/h

Cold Shear
Rd 65 mm : 80 t/h Rd 16 mm : 30 t/h Rd 34 mm : 56 t/h Rd 44 mm : 60 t/h

Cold Shear
Rd 65 mm : 80 t/h Rd 16 mm : 30 t/h Rd 34 mm : 56 t/h Rd 44 mm : 60 t/h

Cold Shear
Rd 65 mm : 80 t/h Rd 16 mm : 30 t/h Rd 34 mm : 56 t/h Rd 44 mm : 60 t/h
Rd 65 mm : 47 t/h

Rd 65 mm : 47 t/h

Rd 65 mm : 47 t/h

Rd 65 mm : 47 t/h

Rd 65 mm : 47 t/h
 160 272
150 1.7

Current Option 1 ( change time ) - ok

distance 21500 distance 21500

Step 250 Step 250

n° of billet inside furnac 86.0 n° of billet inside furnace 86.0

Time in fu min 135 Time in furnace min 154

s 8100 s 9240

Pitch s 94.2 Pitch s 107.4

pçs/h 38.22 pçs/h 33.51

weight t 1.79 weight t 1.79
t/h 68.4 over capacity t/h 60.0

distance 21500
Step 250
n° of billet inside furnace 86.0
Time in furnace min 170
s 10200

Pitch s 118.6

pçs/h 30.35
weight t 1.79
t/h 54.3

distance 21500
Step 250
n° of billet inside furnace 86.0
Time in furnace min 180
s 10800

Pitch s 125.6

pçs/h 28.67
weight t 1.79
t/h 51.3

distance 21500
Step 250
n° of billet inside furnace 86.0
Time in furnace min 190
s 11400

Pitch s 132.6

pçs/h 27.16
weight t 1.79
t/h 48.6

distance 21500
Step 250
n° of billet inside furnace 86.0
Time in furnace min 200
s 12000

Pitch s 139.5

pçs/h 25.80
weight t 1.79
t/h 46.2
 Step

option 2 ( change step ) not now - have interference

distance 21500

1.6 Step 285 1.8

n° of billet inside furnace 75.4

Time in furnace min 135

s 8100

1.8 Pitch s 107.4

pçs/h 33.53
weight t 1.79
t/h 60.0

1.976744

2.093023
2.209302
 Temperature set point °C Minimum time
(Minimum set point during rolling) [ min ]

Minimu
m
Retentio
Zone 3 Zone 4
n
Left Right Time in Billet
Soaking Soaking minutes dischar
a)              Grade Zone 1 Zone 2 Zone Zone ge
Plain carbon steels 1050(±20) 1160(±20) 1160(±20) 1160(±20) 135 1.5

Alloy steels with Moly content 1080(±20) 1180(±20) 1180(±20) 1180(±20) 170 1.5
Alloy steel without Moly
content 1080(±20) 1170(±20) 1170(±20) 1170(±20) 150 1.5
Spring steels 1050(±20) 1160(±20) 1160(±20) 1160(±20) 150 1.5

Bearing steels 1080(±20) 1180(±20) 1180(±20) 1180(±20) 200 1.5

Free cutting steels 1080(±20) 1190(±20) 1200(±20) 1200(±20) 180 1.5

Hot Cutting
steels 1080(±20) 1180(±20) 1190(±20) 1190(±20) 190 1.5
Billet 160 160 9 1790.554

Round Stand Speed(m/s) kg/m L(m) Rolling Mill time (s) Inter billet(s) Total time(s) min pçs/h t/h
16 V19 12 1.6 1135 94.6 7.0 101.6 1.7 35.4 63
17 V19 11 1.8 1006 91.4 7.0 98.4 1.6 36.6 65
18 V19 11 2.0 897 81.6 7.0 88.6 1.5 40.7 73
19 V19 10.4 2.2 805 77.4 7.0 84.4 1.4 42.6 76
20 V19 9 2.5 727 80.7 7.0 87.7 1.5 41.0 73
20.64 V19 8.7 2.6 682 78.4 7.0 85.4 1.4 42.1 75
21 V19 8.1 2.7 659 81.4 7.0 88.4 1.5 40.7 73
22 V17 7 3.0 601 85.8 7.0 92.8 1.5 38.8 69
23 V17 6 3.3 549 91.6 7.0 98.6 1.6 36.5 65
23.5 V17 6 3.4 526 87.7 7.0 94.7 1.6 38.0 68
24 V17 6 3.5 505 84.1 7.0 91.1 1.5 39.5 71
25 V17 6 3.9 465 77.5 7.0 84.5 1.4 42.6 76
26 V17 5.4 4.2 430 79.6 7.0 86.6 1.4 41.6 74
27 V17 5.4 4.5 399 73.8 7.0 80.8 1.3 44.5 80
28 V15 5 4.8 371 74.2 7.0 81.2 1.4 44.4 79
29 V15 4.4 5.2 346 78.6 7.0 85.6 1.4 42.1 75
30 V15 4.4 5.5 323 73.4 7.0 80.4 1.3 44.8 80
30.5 V15 4.09 5.7 312 76.4 7.0 83.4 1.4 43.2 77
31 V15 3.96 5.9 302 76.4 7.0 83.4 1.4 43.2 77
31.5 V15 3.75 6.1 293 78.1 7.0 85.1 1.4 42.3 76
32 V15 3.6 6.3 284 78.9 7.0 85.9 1.4 41.9 75
33 V15 3.6 6.7 267 74.1 7.0 81.1 1.4 44.4 79
33.5 V15 3.5 6.9 259 74.0 7.0 81.0 1.4 44.4 80
34 V15 3.24 7.1 251 77.6 7.0 84.6 1.4 42.5 76
35 V13 2.97 7.5 237 79.9 7.0 86.9 1.4 41.4 74
36 V13 3 8.0 224 74.8 7.0 81.8 1.4 44.0 79
37 V13 2.7 8.4 212 78.6 7.0 85.6 1.4 42.0 75
38 V13 2.52 8.9 201 79.9 7.0 86.9 1.4 41.4 74
39 V13 2.52 9.4 191 75.8 7.0 82.8 1.4 43.5 78
39.3 V13 2.52 9.5 188 74.7 7.0 81.7 1.4 44.1 79
40 V13 2.5 9.9 182 72.7 7.0 79.7 1.3 45.2 81
41 V13 2.4 10.4 173 72.0 7.0 79.0 1.3 45.5 82
42 V13 2.4 10.9 165 68.7 7.0 75.7 1.3 47.6 85
43 V13 2.2 11.4 157 71.5 7.0 78.5 1.3 45.9 82
44 V13 2.2 11.9 150 68.2 7.0 75.2 1.3 47.8 86
45 V11 1.87 12.5 144 76.8 7.0 83.8 1.4 43.0 77
46 V11 1.86 13.0 137 73.9 7.0 80.9 1.3 44.5 80
46.5 V11 1.86 13.3 134 72.3 7.0 79.3 1.3 45.4 81
47 V11 1.86 13.6 132 70.7 7.0 77.7 1.3 46.3 83
48 V11 1.8 14.2 126 70.1 7.0 77.1 1.3 46.7 84
49 V11 1.7 14.8 121 71.2 7.0 78.2 1.3 46.0 82
50 V11 1.7 15.4 116 68.4 7.0 75.4 1.3 47.7 85
51 V11 1.6 16.0 112 69.8 7.0 76.8 1.3 46.8 84
52 V11 1.4 16.7 107 76.8 8.0 84.8 1.4 42.5 76
53 V11 1.4 17.3 103 73.9 9.0 82.9 1.4 43.4 78
54 V11 1.4 18.0 100 71.2 10.0 81.2 1.4 44.3 79
55 V11 1.4 18.6 96 68.6 11.0 79.6 1.3 45.2 81
56 V11 1.4 19.3 93 66.2 12.0 78.2 1.3 46.0 82
57 V9 1.2 20.0 89 74.6 7.0 81.6 1.4 44.1 79
58 V9 1.2 20.7 86 72.0 7.0 79.0 1.3 45.6 82
59 V9 1.2 21.4 84 69.6 7.0 76.6 1.3 47.0 84
60 V9 1.1 22.2 81 73.4 7.0 80.4 1.3 44.8 80
61 V9 1.1 22.9 78 71.0 7.0 78.0 1.3 46.1 83
62 V9 1.1 23.7 76 68.7 7.0 75.7 1.3 47.5 85
63 V9 0.95 24.4 73 77.1 7.0 84.1 1.4 42.8 77
64 V9 0.95 25.2 71 74.7 7.0 81.7 1.4 44.1 79
65 V9 0.95 26.0 69 72.4 7.0 79.4 1.3 45.3 81
66 V9 0.95 26.8 67 70.2 7.0 77.2 1.3 46.6 83
66 V9 0.95 26.8 67 70.2 7.0 77.2 1.3 46.6 83
67 V9 0.9 27.7 65 71.9 7.0 78.9 1.3 45.6 82
68 V9 0.9 28.5 63 69.8 7.0 76.8 1.3 46.8 84
69 V9 0.85 29.3 61 71.8 7.0 78.8 1.3 45.7 82
70 V9 0.8 30.2 59 74.2 7.0 81.2 1.4 44.4 79
 pitch
98.64

interbillet
4.0
7.2
17.1
21.2
17.9
20.2
17.3
12.8
7.1
10.9
14.5
21.1
19.0
24.8
24.5
20.1
25.2
22.2
22.3
20.5
19.8
24.5
24.6
21.0
18.7
23.9
20.0
18.8
22.8
24.0
26.0
26.6
30.0
27.2
30.4
21.9
24.8
26.4
27.9
28.6
27.4
30.2
28.8
21.9
24.7
27.4
30.0
32.4
24.1
26.6
29.1
25.2
27.6
29.9
21.5
23.9
26.2
28.4
28.4
26.7
28.8
26.8
24.5
23.2
 Current

Round nº of bars / cut total area / cut Kg / bar Time (h) Total Weight t/ h
( mm )

66 2 6842 1583 0.06722 3166 47

65 2 6636 1536 0.06722 3071 46
64 2 6434 1489 0.06722 2977 44
63 2 6234 1442 0.06722 2885 43
62 2 6038 1397 0.06722 2794 42
61 2 5845 1352 0.06722 2705 40
60 3 8482 1308 0.06722 3925 58
59 3 8202 1265 0.06722 3795 56
58 3 7926 1223 0.06722 3668 55
57 3 7655 1181 0.06722 3542 53
56 4 9852 1140 0.06722 4559 68
55 4 9503 1099 0.06722 4398 65
54 4 9161 1060 0.06722 4239 63
53 4 8824 1021 0.06722 4084 61
52 4 8495 983 0.06722 3931 58
51 4 8171 945 0.06722 3781 56
50 4 7854 909 0.06722 3634 54
C 49 5 9428 873 0.06722 4363 65
r 48 5 9048 837 0.06722 4187 62
i 47 6 10409 803 0.06722 4817 72
t 46 6 9971 769 0.06722 4614 69
i 45 7 11133 736 0.06722 5152 77
c 44 7 10643 704 0.06722 4925 73
a 43 7 10165 672 0.06722 4704 70
l
42 7 9698 641 0.06722 4488 67
41 7 9242 611 0.06722 4277 64
a
40 7 8796 582 0.06722 4071 61
r
39 8 9556 553 0.06722 4422 66
e
a 38 8 9073 525 0.06722 4198 62
37 8 8601 498 0.06722 3980 59
36 10 10178 471 0.06722 4710 70
35 10 9621 445 0.06722 4452 66
34 11 9987 420 0.06722 4622 69
33 11 9408 396 0.06722 4354 65
32 11 8846 372 0.06722 4094 61
31 12 9057 349 0.06722 4191 62
30 12 8482 327 0.06722 3925 58
29 13 8587 306 0.06722 3973 59
28 13 8005 285 0.06722 3704 55
27 14 8016 265 0.06722 3709 55
26 15 7964 246 0.06722 3685 55
25 15 7363 227 0.06722 3407 51
24 15 6786 209 0.06722 3140 47
23 15 6232 192 0.06722 2884 43
22 15 5702 176 0.06722 2639 39
21 16 5542 160 0.06722 2564 38
20 17 5341 145 0.06722 2471 37
19 18 5103 131 0.06722 2362 35
18 19 4835 118 0.06722 2237 33
17 22 4993 105 0.06722 2311 34
16 22 4423 93 0.06722 2047 30
56
8086
utilization (%) 0.60
t/hútil 33
t/ turno 267
802
h / month 576
t/ month 19,238
Reduce 1 bar just in critical area Reduce 2 bars just in critical area

nº of bars / cut total area / cut Kg / bar Time (h) Total Weight t/ h nº of bars / cut total area / cut Kg / bar

2 6842 1583 0.06722 3166 47 2 6842 1583

2 6636 1536 0.06722 3071 46 2 6636 1536
2 6434 1489 0.06722 2977 44 2 6434 1489
2 6234 1442 0.06722 2885 43 2 6234 1442
2 6038 1397 0.06722 2794 42 2 6038 1397
2 5845 1352 0.06722 2705 40 2 5845 1352
2 5655 1308 0.06722 2617 39 2 5655 1308
2 5468 1265 0.06722 2530 38 2 5468 1265
2 5284 1223 0.06722 2445 36 2 5284 1223
2 5103 1181 0.06722 2362 35 2 5103 1181
3 7389 1140 0.06722 3419 51 3 7389 1140
3 7127 1099 0.06722 3298 49 3 7127 1099
3 6870 1060 0.06722 3179 47 3 6870 1060
3 6618 1021 0.06722 3063 46 3 6618 1021
3 6371 983 0.06722 2948 44 3 6371 983
3 6128 945 0.06722 2836 42 3 6128 945
3 5890 909 0.06722 2726 41 3 5890 909
4 7543 873 0.06722 3490 52 4 7543 873
4 7238 837 0.06722 3349 50 4 7238 837
5 8674 803 0.06722 4014 60 4 6940 803
5 8309 769 0.06722 3845 57 4 6647 769
6 9542 736 0.06722 4416 66 5 7952 736
6 9123 704 0.06722 4222 63 5 7602 704
6 8713 672 0.06722 4032 60 5 7261 672
6 8312 641 0.06722 3847 57 5 6927 641
6 7921 611 0.06722 3666 55 5 6601 611
6 7540 582 0.06722 3489 52 5 6283 582
7 8362 553 0.06722 3870 58 6 7167 553
7 7939 525 0.06722 3674 55 6 6804 525
7 7526 498 0.06722 3483 52 6 6451 498
9 9161 471 0.06722 4239 63 8 8143 471
9 8659 445 0.06722 4007 60 8 7697 445
10 9079 420 0.06722 4201 62 9 8171 420
10 8553 396 0.06722 3958 59 9 7697 396
10 8042 372 0.06722 3722 55 9 7238 372
11 8302 349 0.06722 3842 57 10 7547 349
11 7775 327 0.06722 3598 54 11 7775 327
12 7926 306 0.06722 3668 55 12 7926 306
12 7389 285 0.06722 3419 51 12 7389 285
13 7443 265 0.06722 3444 51 13 7443 265
15 7964 246 0.06722 3685 55 15 7964 246
15 7363 227 0.06722 3407 51 15 7363 227
15 6786 209 0.06722 3140 47 15 6786 209
15 6232 192 0.06722 2884 43 15 6232 192
15 5702 176 0.06722 2639 39 15 5702 176
16 5542 160 0.06722 2564 38 16 5542 160
17 5341 145 0.06722 2471 37 17 5341 145
18 5103 131 0.06722 2362 35 18 5103 131
19 4835 118 0.06722 2237 33 19 4835 118
22 4993 105 0.06722 2311 34 22 4993 105
22 4423 93 0.06722 2047 30 22 4423 93
48
7045 6640
utilization (%) 0.50
0.13 t/hútil 24 0.1787796954
t/ turno 194
582
h / month 576
t/ month 13,967
 Total
Time (h) Total Weight t/ h redution of
bars / cut
0.06722 3166 47 0
0.06722 3071 46 0
0.06722 2977 44 0
0.06722 2885 43 0
0.06722 2794 42 0
0.06722 2705 40 0
0.06722 2617 39 1
0.06722 2530 38 1
0.06722 2445 36 1
0.06722 2362 35 1
0.06722 3419 51 1
0.06722 3298 49 1
0.06722 3179 47 1
0.06722 3063 46 1
0.06722 2948 44 1
0.06722 2836 42 1
0.06722 2726 41 1
0.06722 3490 52 1
0.06722 3349 50 1
0.06722 3211 48 2
0.06722 3076 46 2
0.06722 3680 55 2
0.06722 3518 52 2
0.06722 3360 50 2
0.06722 3206 48 2
0.06722 3055 45 2
0.06722 2908 43 2
0.06722 3317 49 2
0.06722 3149 47 2
0.06722 2985 44 2
0.06722 3768 56 2
0.06722 3562 53 2
0.06722 3781 56 2
0.06722 3562 53 2
0.06722 3349 50 2
0.06722 3493 52 2
0.06722 3598 54 1
0.06722 3668 55 1
0.06722 3419 51 1
0.06722 3444 51 1
0.06722 3685 55 0
0.06722 3407 51 0
0.06722 3140 47 0
0.06722 2884 43 0
0.06722 2639 39 0
0.06722 2564 38 0
0.06722 2471 37 0
0.06722 2362 35 0
0.06722 2237 33 0
0.06722 2311 34 0
0.06722 2047 30 0
46

utilization (%) 0.50

t/hútil 23
t/ turno 183
549
h / month 576
t/ month 13,165
Gradient : °C/h 100
°C/min 1.7
Number of gaps inside furnace for Transition gr
1150 1180 1170 1160
Alloy steels Alloy steel
Plain carbon with Moly without Moly Spring
°C From - to steels content content steels
1150 Plain carbon steels 10 5 2
Alloy steels with Moly
1180 content 8 2 5
Alloy steel without Moly
1170 content 5 2 2
1160 Spring steels 2 5 2
Cooling bed ( min 5 gaps ) 1180 Bearing steels 8 5 5 5
1200 Free cutting steels 15 5 8 12
Cooling bed ( min 5 gaps ) 1180 Hot Cutting steel 8 2 2 5

Pitch 107

variation °C time ( min ) time ( sec ) space Adjust space Real space
10 6.0 360 3.4 0 2
20 12.0 720 6.7 6 5
30 18.0 1080 10.1 10 8
40 24.0 1440 13.5 13 12
50 30.0 1800 16.8 15 15
 Cooling bed ( min 5 gaps ) Cooling bed ( min 5 gaps )
de furnace for Transition grade
1180 1200 1180
Free
cutting
Bearing steels steels Hot Cutting
8 15 10

5 5 5

5 8 5
5 12 5
5 5
5 5
5 5

eal space
 Temperature set point °C
(Minimum set point during rolling)

Charging
Grade Zone 3
Sequence
Zone 1 Zone 2 Left Soaking
Zone

1 Plain carbon steels 1150(±20) 1150(±20)

1050(±20)
2 Spring steels 1160(±20) 1160(±20)

Alloy steel without Moly

3 content 1170(±20) 1170(±20)

4 Alloy steels with Moly content 1180(±20)

1180(±20)
Cooling bed ( min 5 gaps ) 5 1080(±20)
Hot Cutting steels 1180(±20)

6 Free cutting steels 1190(±20) 1200(±20)

Cooling bed ( min 5 gaps ) 7 Bearing steels 1180(±20) 1190(±20)

et point °C Number of gaps inside furnace for Transition grade
Times Alloy Alloy steel
during rolling) 1150 1180 1170
steels with without
1160
Plain carbon Moly Moly Spring
Minimum From - to steels content content steels
Zone 4
Right Plain carbon
Soaking Retention steels 10 5 2
Alloy steels with
Zone Time in minutes Moly content 8 2 5
Alloy steel without
Moly content 5 2 2
1150(±20) Spring steels 2 5 2
1160(±20) Bearing steels 8 5 5 5
154 Free cutting
1170(±20) steels 15 5 8 12

1180(±20) Hot Cutting steel 8 2 2 5

1180(±20)
180
1200(±20) Moment for change time and temperature

1190(±20) 200 Transition point for zone1 ( time and temp, zone 1 ): position # ................
Transition point for zone2 ( temp) : position # ................
for Transition grade
1180 1200
Free
1180
Bearing cutting
steels steels Hot Cutting

8 15 10
5 5 5
5 8 5
5 12 5
5 5

5 5

5 5

d temperature

on # ................