Performance Upgrade of Siemens SGT-700

Gas Turbine for More Power and Higher

Efficiency
SGT-700 previous named GT10C

09-IAGT 301

Anders Hellberg, Product Manager, SGT-700

For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.
 Siemens Gas Turbines
Complete product portfolio from 5 to 340 MW

SGT5-8000H 340
SGT5-4000F 287
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

SGT6-6000G 267
SGT6-5000F 200
SGT5-3000E 191
SGT6-4000F 187
SGT5-2000E 168
SGT6-3000E 121
SGT6-2000E 113
SGT-1000F 68
SGT-800 47
SGT-700 32
SGT-600 25 SGT-700 is derived from SGT-600
SGT-500 17
SGT-400 13
SGT-300 8
SGT-200 7 Large-scale gas turbines
SGT-100 5 Output in MW @ ISO conditions Industrial gas turbines

Page 2 09-IAGT 301 A. Hellberg

 SGT-700 Development timeline

Specification ready, 30 MW New rating 32 MW

For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

Based on SGT-600 design

Fleet leader
30 000 hours
Design, validation, manufacturing Siemens Fleet
180 000 hours

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

Launch to market 1st unit started 1st unit sold 33 units sold

Page 3 09-IAGT 301 A. Hellberg

For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved. SGT-600 & SGT- 700:s spread worldwide

Denmark 4 Sweden 4 Finland 1

Poland 16
Germany 14 +3
UK 3
Belarus 2 Russia 12 +4
Belgium 1
Austria 1 +1
Netherlands 13 Kazakhstan 3
Hungary 3 +1
France 2
US 5 Greece 3
Switzerland 1 China 1
Iran 70 +3
Portugal 2
Spain 1 Turkey 3 Egypt 4
India 1 +3
N Africa 6 Palestine 4 Qatar 6
Barbados 3 Malaysia 3
Nigeria 2 Saudi Arabia 14
UAE 4 Singapore 1 Indonesia 1
Peru 2 Angola 5

Bolivia 4 Tanzania 2

SGT-600/700 has 5,5 million operating hours

Australia 5 New Caledonia (Fr) 1
SGT-600 SGT-700 As per November 2006

Page 4 09-IAGT 301 A. Hellberg

 SGT-700 Operating statistics

Average over a life cycle:

For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

98,5% reliability, 97% availability

ƒ including GT & auxiliaries
ƒ not considering lease engine possibility.

Data last quarter

ƒ Reliability 99,7%
ƒ MTBF 1893 hours

This level is backed up with long term measurement on the

SGT-600 and SGT-700. SGT-600 has the same basic
design and package as SGT-700

Page 5 09-IAGT 301 A. Hellberg

 SGT-700 Performance

3rd generation DLE technology

For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

11 stage compressor - NOx on gas 15 ppmv (15% O2) Power turbine

- pressure ratio 18:1 - NOx on liq. 42 ppmv (15% O2) 6500 rpm

Mass flow 92 kg/s

Introductory
Mature ratingrating
(shaft)(shaft)
Power,
Power, 30
32,0 MW
MW
Efficiency
Efficiency 37,3
37,4 %
%
Exhaust o
Exhausttemp
temp 518
528 oC
C

Page 6 09-IAGT 301 A. Hellberg

 SGT-700 versus SGT-600
Improved blade profiles Improved design Power turbine
in the compressor of CT blade cooling on a bigger radius
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

One additional Double skin

Removable diffuser with
compressor stage 3rd generation DLE-burners some cooling
Inlet bellmouth
adapted to
higher air flow

SGT-700

SGT-600

Same supporting structure

Same length between bearings

Page 7 09-IAGT 301 No change for new rating

A. Hellberg
 Dry Low Emission performance (no change)

3:rd
3:rdgeneration
generationDLE
DLE
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

Gas
Gasfuel
fueloperation
operation
••15
15ppm
ppmNOx,
NOx,dry
dry
Liquid
Liquidfuel
fueloperation
operation
••42
42ppm
ppmNOx,
NOx,dry
dry

Film-cooled
Film-cooled
sheet
sheetmetal
metal
3rd combustor
combustor
generation based
DLE-burner
basedononSGT-
SGT-
600
600design
design
No change for new rating
Page 8 09-IAGT 301 A. Hellberg
 Modifications for SGT-700 mature
32 MW power
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

Turbine Vane 1 Turbine Blade 1 Turbine Vane 2 Turbine Blade 2

-Film cooling air holes optimized - Changed pos of tip cooling -Cooling air optimization -No change
holes - Improved sealing

Heat Shield 1 Turbine Vane 4

- Changed pos of - Additional sealing
sealing strip strip inner platform

*) TBC= Page 9 Barrier Coating09-IAGT 301

Thermal A. Hellberg
 Higher power and efficiency

The compressor turbine efficiency have been improved by:

ƒ Reduced cooling air from areas which has been over cooled
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

ƒ Improved sealing - reduced leakage

Reduction of cooling air and leakages

gives more air to combust and more
flow through vane 1
Higher power and efficiency without
increase of firing temperature.

*) TBC= Page 10Barrier Coating09-IAGT 301

Thermal A. Hellberg
 SGT-700 Verification

Verification test 1:st unit 2001-2002

ƒ Performance, component life and emissions
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

Turbine temperature 2003

ƒ Thermo crystal test, detailed information Thermo crystals

Vane 1
Fleet leader passes 20 000 hours 2007
ƒ No remarks

Mature rating test 2008

ƒ Stable combustion on all loads and transients
ƒ Power, efficiency and emissions confirmed
ƒ Function of cooling system confirmed
ƒ Component design validated

SGT-700 mature in test cell

Page 11 09-IAGT 301 A. Hellberg

 Package improvements for SGT-600/700
Features
• 24h GG exchange for increased availability
• Commissioning time on site decreased
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

• Reduced weight and footprint

• Improved API fulfilment
• Solution for roll & pitch
• Same package for SGT-700 and SGT-600
• Several standard options to meet different requirements

Package for fixed installation

Package for floating installation

Page 12 09-IAGT 301 A. Hellberg

 SGT-600/700 Package
Main components
Ventilation air
Air Air inlet outlet
intake plenum
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

Exhaust

AC generator

Ventilation air
inlet

Gear

GT driver

Auxiliary
Page 13 room 301
09-IAGT A. Hellberg
 SGT-600/700 Package,
Process diagram
Filter
Ventilation
outlet
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

~ M Gas
Silencer Ventilation

Ventilation
inlet Silencer

N2 H2O H2O H2O

Driven
Equipment
~M
M

M
M
Cooling water or air

M
M

M
Gas supply

~ ~
M M Liquid fuel
M M M supply
Lube oil tank

Page 14 09-IAGT 301 A. Hellberg

 Maintenance plan
Based on operating conditions

ƒMaintenance at site or local workshop

ƒGas Generator exchange at 24 h
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

EOH = Equivalent Operating Hours EOH = Cx . Cf .H + 5 . EOC

H = Operating hours
Cx = Stress factor EOC = Cn . N
Cf = Fuel factor
EOC = Equivalent operating cycles Stress (Cx) factor versus load
Cn = Start and stop factor ( 1-10) 10

N = Number of start/stop cycles Operation at part load Peak

means prolonged time Load
Cx-factor

between overhauls

0
40 50 60 70 80 90 100 110
Gas turbine load (%)

Page 15 09-IAGT 301 A. Hellberg

 Basic Maintenance Plan

SGT-700
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

Level D Power turbine

Level C Compressor turbine

Level B Reconditioning

Level A Inspection

Operation
Maintenance

Eq. Op. Hrs x 1000

10 20 30 40 50 60 70 80 90 100 110 120

Page 16 09-IAGT 301 A. Hellberg

 Extended Intervals Maintenance Plan

SGT-700
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

Decreased outage by 30%!

Level “C” Level B + heat shields

Level “B” Compressor turbine

Level “A” Inspection

Operation
Maintenance

Eq. Op. Hrs x 1000

10 20 30 40 50 60 70 80 90 100 110 120

Page 17 09-IAGT 301 A. Hellberg

 SGT-700 Fuel flexibility
Engine and test equipment

Operation on Nitrogen rich gas

For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

• The test was performed with a standard SGT-700 gas turbine with
standard DLE combustion system.
• No modifications were made on the gas turbine
• Minor software changes in control system was made to handle varying
fuel composition during test.

Test cell

Page 18 09-IAGT 301 A. Hellberg

 Results 20 MW (40% nitrogen)
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

mbar

Drop in Nitrogen
flow with stable
combustion
Power

Gas flow

NOx emissions

Combustor pulsation

Page 19 09-IAGT 301 A. Hellberg

 Summary

& New rating, 32 MW Î More Power

& Î Less fuel consumption
For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

Higher efficiency, 37,4 %

& Robust DLE system Î Reliable
& Single lift package, pre-assembled Î Short time at site
& Fuel flexibility Î Proven
& Improved Maintenance ÎLess downtime
& Excellent fleet experience Î High reliability
& New rating in operation

– Efficient, Environmental and

Economic Power

Page 20 09-IAGT 301 A. Hellberg

 For internal use only / Copyright © Siemens Industrial Turbomachinery AB 2007. All rights reserved.

Page 21
09-IAGT 301
SGT-700
Gas Turbine
Thank you for your attention!

A. Hellberg